TW201616255A - Material sheet tension control system, method, computer-readable recording medium and computer program product - Google Patents

Material sheet tension control system, method, computer-readable recording medium and computer program product Download PDF

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Publication number
TW201616255A
TW201616255A TW103136846A TW103136846A TW201616255A TW 201616255 A TW201616255 A TW 201616255A TW 103136846 A TW103136846 A TW 103136846A TW 103136846 A TW103136846 A TW 103136846A TW 201616255 A TW201616255 A TW 201616255A
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Taiwan
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roller
driving device
displacement
web
rocking
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TW103136846A
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Chinese (zh)
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TWI561944B (en
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qiu-fu Zheng
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Abila Technology Corp
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Priority to JP2015206977A priority patent/JP2016084238A/en
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Publication of TWI561944B publication Critical patent/TWI561944B/zh

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Abstract

A material sheet tension control system includes one or multiple first transfer rolls and second transfer rolls. The first transfer rolls are brought to rotate by a first driving device to continuously draw the material sheet to transfer along a material feeding path. The second transfer rolls are installed at the other end of the material feeding path and are brought to rotate by a second driving device to stepwise draw the material sheet to a processing device for processing. A swing roll, which is installed at the material feeding path between the first transfer roll and the second transfer roll, is brought by a tension of the material sheet to swing along a path to change the stroke of the material sheet. A displacement calculating device is set at one side of the swing roll to record the boundary positions of the swing roll and transfer the boundary positions to a control unit. The control unit compensates or reduces a rotating speed of the first driving device based on the boundary positions.

Description

料片張力控制系統、方法、電腦可讀取紀錄媒體、及電腦程式產品 Sheet tension control system, method, computer readable recording medium, and computer program product

本發明係有關於一種控制設備及其控制方法,尤指一種料片張力的控制設備及其控制方法。 The invention relates to a control device and a control method thereof, in particular to a material tension control device and a control method thereof.

一般的包裝袋製造機,主要包含有以下幾個部分:用以提供塑膜原料的餵料機構、用以對折塑膜的折合機構、用以將對折後的塑膜裁切為二片的裁切裝置、以及用以將二片塑膜封合為塑膠袋的熱封裝置。其加工的流程如下:首先係藉由餵料裝置將印有圖樣的塑膜料片沿二側圖樣中間經由折合機構對折後,再藉由裁切裝置將料片切割為對應的二片塑膜,使該塑膜沿二不同路徑傳送,最後再經由熱封裝置將二料片對應加工封合,藉以完成包裝袋。所述的包裝袋製造機於送料的過程中經常因為環境參數變動的問題,導致料片的張力持續改變,在這樣的製程下,每次輸出的料片將因為拉伸的比例不均,導致輸出的料片寬窄不一,於後續料片封合時將造成塑膜無法對位因而破壞包裝的美觀。 The general packaging bag manufacturing machine mainly comprises the following parts: a feeding mechanism for providing a plastic film raw material, a folding mechanism for folding the plastic film, and a cutting machine for cutting the folded plastic film into two pieces. The cutting device and the heat sealing device for sealing the two plastic films into a plastic bag. The processing flow is as follows: firstly, the plastic film with the pattern printed on the two sides is folded in half by the folding mechanism by the feeding device, and then the material is cut into corresponding two plastic films by the cutting device. The plastic film is conveyed along two different paths, and finally, the two sheets are processed and sealed correspondingly through a heat sealing device, thereby completing the packaging bag. The bag making machine often causes the tension of the web to continuously change due to the variation of the environmental parameters during the feeding process. Under such a process, the output of the web will be uneven due to the proportion of the stretching. The output of the material has a wide width, which will cause the plastic film to be inconsistent when the subsequent material is sealed, thereby damaging the aesthetics of the package.

於送料機構中,為解決塑膜於傳送過程中因前後速度差異而導致行程距離變動的問題,通常於其間設有搖擺輥,用以帶動塑膜上下(或前後)擺移以配合塑膜變更行程距離並維持適 當的張力。習知的技術中,通常於搖擺輥於受到塑膜帶動時,會持續經由塑膜的帶動來回擺盪抬升,直至觸碰到對應設置於頂點的感應器時觸發落下。然而,所述的搖擺輥於不同高度時所提供的張力並不相同,使得塑膜於每次輸出時均承受不同的張力,使得料片拉伸程度不能固定,造成塑膜輸出時常有參差不齊的情況。 In the feeding mechanism, in order to solve the problem that the plastic film is changed in the travel distance due to the difference in front and rear speeds during the conveying process, a swing roller is usually provided therebetween to drive the plastic film up and down (or front and rear) to move with the plastic film. Travel distance and maintain appropriate When the tension. In the conventional technique, when the rocking roller is driven by the plastic film, it will continue to swing back and forth through the plastic film until it touches the sensor corresponding to the vertex. However, the tension rollers provided by the rocking rolls at different heights are not the same, so that the plastic film is subjected to different tensions at each output, so that the degree of stretching of the web cannot be fixed, and the output of the plastic film is often uneven. Qi situation.

本發明的目的在於解決習知的送料機構中因所受張力不均因而導致料片於輸出時常有拉伸不齊的問題。 SUMMARY OF THE INVENTION An object of the present invention is to solve the problem that the conventional feeding mechanism has a tension unevenness due to uneven tension due to the tension of the web.

為解決上述問題,本發明係提供一種料片張力控制系統,用以控制料片的張力,該控制系統包含有一或複數個第一傳送輥及第二傳送輥,該第一傳送輥藉由第一驅動裝置帶動旋轉,以連續牽引該料片沿一輸料路徑傳送,該第二傳送輥係設置於該輸料路徑另一端,藉由第二驅動裝置帶動旋轉以步進方式牽引該料片至一加工裝置進行加工處理,於該第一傳送輥及該第二傳送輥之間的該輸料路徑上係設置有一藉由該料片的張力帶動沿一路徑擺動以變更該料片行程的搖擺輥,於該搖擺輥一側設置一位移計算裝置,紀錄該搖擺輥的位置資訊,並將該位置資訊傳送至控制單元,該控制單元係基於該位置資訊補償或減少該第一驅動裝置的轉速。 In order to solve the above problems, the present invention provides a web tension control system for controlling the tension of a web, the control system comprising one or more first conveying rollers and a second conveying roller, the first conveying roller a driving device drives the rotation to continuously pull the web to be conveyed along a conveying path, and the second conveying roller is disposed at the other end of the conveying path, and the second driving device drives the rotation to pull the web in a stepwise manner Processing to a processing device, the feeding path between the first conveying roller and the second conveying roller is provided with a tension along the path by the tension of the web to change the stroke of the web. a rocking roller, a displacement calculating device is disposed on the side of the rocking roller, the position information of the rocking roller is recorded, and the position information is transmitted to the control unit, and the control unit compensates or reduces the first driving device based on the position information. Rotating speed.

進一步地,該控制單元係預存有一位移上限值、以及一位移下限值,該控制單元係藉由該位移計算裝置持續記錄該搖擺輥的位置,並於該搖擺輥擺動至該位移上限值時係傳遞一加 速指令至該第一驅動裝置,並於該搖擺輥擺動至該位移下限值時傳遞一減速指令至該第一驅動裝置。 Further, the control unit prestores a displacement upper limit value and a displacement lower limit value, and the control unit continuously records the position of the swing roller by the displacement calculation device, and swings to the displacement upper limit at the swing roller Value is passed The speed command is sent to the first driving device, and a deceleration command is transmitted to the first driving device when the rocking roller swings to the displacement lower limit value.

進一步地,該控制單元係預存有一第一臨界值、以及一第二臨界值,該控制單元係於該搖擺輥擺動至第一邊界時由該位移計算裝置紀錄該搖擺輥的第一邊界位置,並計算該第一邊界位置與該第一臨界值間的誤差值換算為一第一補償參數回傳至該第一驅動裝置以修正該第一驅動裝置的轉速,該控制單元並於該搖擺輥擺動至第二邊界時由該位移計算裝置紀錄該搖擺輥的第二邊界位置,並計算該第二邊界位置與該第二臨界值間的誤差值換算為一第二補償參數回傳至該第一驅動裝置以再次修正該第一驅動裝置的轉速。 Further, the control unit prestores a first threshold value and a second threshold value, and the control unit records the first boundary position of the rocking roller by the displacement calculating device when the swing roller swings to the first boundary. And calculating an error value between the first boundary position and the first threshold value, converting the first compensation parameter to the first driving device to correct the rotation speed of the first driving device, wherein the control unit is coupled to the swing roller The second boundary position of the rocking roller is recorded by the displacement calculating device when swinging to the second boundary, and the error value between the second boundary position and the second threshold is calculated and converted into a second compensation parameter and transmitted back to the first A driving device to correct the rotational speed of the first driving device again.

進一步地,該控制單元係預存有一第一緩衝位置及一第二緩衝位置,該控制單元係於該搖擺輥由該第二緩衝位置出發經過第一預定義時間後藉由該位移計算裝置取得該搖擺輥的所在位置做為第一參考位置,並計算該第一參考位置與該第一緩衝位置的誤差值換算為一第一補償參數回傳至該第一驅動裝置以修正該第一驅動裝置的轉速,該控制單元並於該搖擺輥由該第一緩衝位置出發經過第二預定義時間後藉由該位移計算裝置取得該搖擺輥的所在位置做為第二參考位置,並計算該第二參考位置與該第二緩衝位置的誤差值換算為一第二補償參數回傳至該第一驅動裝置以再次修正該第一驅動裝置的轉速。 Further, the control unit prestores a first buffer position and a second buffer position, and the control unit acquires the swing roller by the displacement calculation device after the first predetermined time elapses from the second buffer position. Positioning the oscillating roller as a first reference position, and calculating an error value of the first reference position and the first buffer position as a first compensation parameter is transmitted back to the first driving device to correct the first driving device And the control unit obtains the position of the swing roller as the second reference position by the displacement calculating device after the second predetermined time elapses from the first buffer position, and calculates the second position The error value of the reference position and the second buffer position is converted into a second compensation parameter and transmitted back to the first driving device to correct the rotation speed of the first driving device again.

進一步地,該位移計算裝置係為一電阻尺,該電阻 尺包含有一固定於機台上的殼體,一設置於該殼體上的電阻滑軌,以及一抵接於該搖擺輥一側並由該搖擺輥帶動位移的滑塊。 Further, the displacement computing device is a resistor, the resistor The ruler includes a housing fixed to the machine base, a resistive slide rail disposed on the housing, and a slider abutting on the side of the swing roller and being displaced by the swing roller.

進一步地,該搖擺輥係包含有一樞軸,一樞設於該樞軸上並藉由該料片帶動旋轉的滾輪,以及一供該樞軸沿該路徑擺動的導引機構。 Further, the oscillating roller comprises a pivot, a roller pivoted on the pivot and driven by the web, and a guiding mechanism for the pivot to swing along the path.

進一步地,該第二驅動裝置係為一伺服馬達。 Further, the second driving device is a servo motor.

本發明之另一目的,在於提供一種料片張力控制方法,該方法包含有:預定義一位移上限值及一位移下限值;藉由該位移計算裝置持續記錄該搖擺輥的位置;於該搖擺輥擺動至該位移上限值時傳遞一加速指令至該第一驅動裝置;於該搖擺輥擺動至該位移下限值時傳遞一減速指令至該第一驅動裝置 Another object of the present invention is to provide a web tension control method, which comprises: predefining a displacement upper limit value and a displacement lower limit value; and continuously recording the position of the rocking roller by the displacement calculating device; When the rocking roller swings to the upper limit of the displacement, an acceleration command is transmitted to the first driving device; and when the rocking roller swings to the lower limit of the displacement, a deceleration command is transmitted to the first driving device

本發明之另一目的,在於提供一種料片張力控制方法,該方法包含有:預定義一第一臨界值及第二臨界值;於該搖擺輥擺動至一第一邊界時紀錄該搖擺輥的第一邊界位置;計算該第一邊界位置與該第一臨界值的誤差值並換算為一第一補償參數回傳至該第一驅動裝置以修正該第一驅動裝置的轉速;於該搖擺輥擺回至一第二邊界時紀錄該搖擺輥的第二邊界位置;計算該第二邊界位置與該第二臨界值的誤差值並換算為一第二補償參數回傳至該第一驅動裝置以修正該第一驅動裝置的轉速。 Another object of the present invention is to provide a web tension control method, the method comprising: predefining a first threshold value and a second threshold value; and recording the swing roller when the rocking roller swings to a first boundary a boundary position; calculating an error value of the first boundary position and the first threshold value and converting the first compensation parameter back to the first driving device to correct the rotation speed of the first driving device; Recording a second boundary position of the rocking roller when returning to a second boundary; calculating an error value of the second boundary position and the second threshold value and converting the second compensation parameter to a second driving parameter for returning to the first driving device for correction The rotational speed of the first drive.

本發明之另一目的,在於提供一種料片張力控制方法,該方法包含有:預定義一第一緩衝位置及一第二緩衝位置;於該搖擺輥由該第二緩衝位置出發經過第一預定義時間後,取得 該搖擺輥的所在位置做為第一參考位置;計算該位移計算裝置取得的該第一參考位置與該第一緩衝位置的誤差值並換算為一第一補償參數回傳至該第一驅動裝置以修正該第一驅動裝置的轉速;於該搖擺輥由該第一緩衝位置出發經過第二預定義時間後,取得該搖擺輥的所在位置做為第二參考位置;計算該位移計算裝置取得的該第二參考位置與該第二緩衝位置的誤差值並換算為一第二補償參數回傳至該第一驅動裝置以再次修正該第一驅動裝置的轉速。 Another object of the present invention is to provide a web tension control method, the method comprising: predefining a first buffering position and a second buffering position; wherein the rocking roller passes the first buffering position and passes the first predefined After time, get Positioning the rocking roller as a first reference position; calculating an error value of the first reference position and the first buffer position obtained by the displacement calculating device and converting the first compensation parameter to a first compensation parameter and transmitting the first compensation parameter to the first driving device Correcting the rotation speed of the first driving device; after the second predetermined time elapses from the first buffer position, obtaining the position of the rocking roller as the second reference position; calculating the obtained by the displacement computing device The error value of the second reference position and the second buffer position is converted into a second compensation parameter and transmitted back to the first driving device to correct the rotation speed of the first driving device.

本發明之另一目的,在於提供一種電腦可讀取紀錄媒體,其上記錄一程式,當運算主機載入該程式並執行後,係可完成如上所述之方法。 Another object of the present invention is to provide a computer readable recording medium on which a program is recorded, and when the computing host loads the program and executes it, the method as described above can be performed.

本發明之另一目的,在於提供一種電腦程式產品,當該電腦程式產品被載入一電腦中執行時,可完成如上所述之方法。 Another object of the present invention is to provide a computer program product that can perform the method as described above when the computer program product is loaded into a computer for execution.

本發明係比起先前技術具有以下之優異功效: The present invention has the following superior effects over the prior art:

1.本發明係藉由位移行程裝置控制搖擺輥的行程位移,有效的控制每次料片輸出的長度,使料片每次的拉伸均維持於相同的張力。 1. The present invention controls the stroke displacement of the rocking roller by the displacement stroke device, and effectively controls the length of each material output, so that the stretch of the web is maintained at the same tension each time.

2.本發明係藉由設定第一臨界值及第二臨界值控制搖擺輥每次行程的高度,有效的控制每次料片輸出的長度,使料片每次的拉伸均維持於相同的張力。 2. The invention controls the height of each stroke of the rocking roller by setting the first critical value and the second critical value, effectively controlling the length of each output of the web, so that the stretching of the web is maintained at the same time each time. tension.

100‧‧‧塑膠袋製造機 100‧‧‧Plastic bag making machine

200‧‧‧料片張力控制系統 200‧‧‧Material tension control system

10‧‧‧控制單元 10‧‧‧Control unit

20‧‧‧餵料裝置 20‧‧‧Feeding device

21‧‧‧置料輥 21‧‧‧Feed Roll

22‧‧‧托料機構 22‧‧‧Material institutions

221‧‧‧托料盤 221‧‧‧ tray

222‧‧‧樞軸 222‧‧‧ pivot

223‧‧‧伸縮汽缸 223‧‧‧ Telescopic cylinder

30‧‧‧第一傳送輥 30‧‧‧First transfer roller

31‧‧‧從動輥 31‧‧‧ driven roller

32‧‧‧第一驅動裝置 32‧‧‧First drive

40‧‧‧裁料裝置 40‧‧‧Drawing device

41‧‧‧校準輥 41‧‧‧ Calibration Roller

42‧‧‧轉折輥 42‧‧‧ turning rolls

43‧‧‧感應器 43‧‧‧ sensor

44‧‧‧第一轉折輥 44‧‧‧First turning roll

45‧‧‧第二轉折輥 45‧‧‧Second turning roller

50‧‧‧第一路徑送料輥 50‧‧‧First path feed roller

60‧‧‧第二路徑送料輥 60‧‧‧Second path feed roller

70‧‧‧搖擺輥 70‧‧‧Wave Roller

71‧‧‧上側搖擺輥 71‧‧‧Upside swing roller

72‧‧‧下側搖擺輥 72‧‧‧Bottom swing roller

73‧‧‧轉折滾輪 73‧‧‧ turning wheel

74‧‧‧導引機構 74‧‧‧Guiding agency

75‧‧‧滑塊 75‧‧‧ Slider

76‧‧‧連結桿 76‧‧‧ Connecting rod

80‧‧‧位移計算裝置 80‧‧‧displacement computing device

90‧‧‧第二傳送輥 90‧‧‧Second transfer roller

91‧‧‧第二驅動裝置 91‧‧‧Second drive

92‧‧‧從動輥 92‧‧‧ driven roller

P‧‧‧塑膜料捲 P‧‧‧ plastic film roll

L1‧‧‧直向路徑 L1‧‧‧Direct path

L2‧‧‧側向路徑 L2‧‧‧ lateral path

T1‧‧‧上側輸料路徑 T1‧‧‧ upper side feeding path

T2‧‧‧下側輸料路徑 T2‧‧‧ lower side conveying path

S21-S24‧‧‧步驟 S21-S24‧‧‧Steps

S31-S35‧‧‧步驟 S31-S35‧‧‧Steps

S41-S47‧‧‧步驟 S41-S47‧‧‧Steps

圖1,係為塑膠袋製造機的側面示意圖。 Figure 1 is a side view of a plastic bag making machine.

圖2,係為塑膠袋製造機的上側示意圖。 Figure 2 is a schematic view of the upper side of the plastic bag making machine.

圖3,係為「圖2」N-N平面至P-P平面之側面示意圖。 Figure 3 is a side view of the N-N plane to the P-P plane of Figure 2;

圖4,係為「圖2」K-K平面至Y-Y平面之側面示意圖。 Fig. 4 is a side view showing the K-K plane to the Y-Y plane of Fig. 2;

圖5,係為本發明料片張力控制系統的方塊示意圖。 Figure 5 is a block diagram of the web tension control system of the present invention.

圖6,係為本發明料片張力控制方法(一)的流程示意圖。 Fig. 6 is a schematic flow chart of the method (1) for controlling the tension of the web of the present invention.

圖7,係為本發明料片張力控制方法(二)的流程示意圖。 Figure 7 is a schematic flow chart of the method (2) for controlling the tension of the web of the present invention.

圖8,係為本發明料片張力控制方法(三)的流程示意圖。 Figure 8 is a schematic flow chart of the method (3) for controlling the tension of the web of the present invention.

有關本發明之詳細說明及技術內容,現就配合圖式說明如下。再者,本發明中之圖式,為說明方便,其比例未必按實際比例繪製,該等圖式及其比例並非用以限制本發明之範圍,在此先行敘明。 The detailed description and technical contents of the present invention will now be described with reference to the drawings. In addition, the drawings in the present invention are for convenience of description, and the proportions thereof are not necessarily drawn to actual scales, and the drawings and their proportions are not intended to limit the scope of the present invention, and are described herein.

請參閱「圖1」,係為整合本發明張力控制系統的塑膠袋製造機的側面示意圖,如圖所示:以下係針對本發明的技術舉一較佳實施態樣進行說明。本發明係可應用於一塑膠袋製造機100,該塑膠袋製造機100 包含有控制單元10(如圖5所示)、餵料裝置20、第一傳送輥30、裁料裝置40、第一路徑送料輥50、第二路徑送料輥60、上、下側搖擺輥71、72、位移計算裝置80、以及第二傳送輥90。 Please refer to FIG. 1 for a side view of a plastic bag manufacturing machine incorporating the tension control system of the present invention. As shown in the drawings, the following description is directed to a preferred embodiment of the present technology. The present invention can be applied to a plastic bag manufacturing machine 100, which is 100 The control unit 10 (shown in FIG. 5), the feeding device 20, the first conveying roller 30, the cutting device 40, the first path feeding roller 50, the second path feeding roller 60, and the upper and lower swing rollers 71 are included. 72, a displacement calculating device 80, and a second conveying roller 90.

所述的控制單元10較佳係可為可程式邏輯控制器(Programmable Logic Controller,PLC),該可程式邏輯控制器係泛指用於自動化控制的數位邏輯控制器,具有將控制指令載入記憶體內儲存與執行的功能。除上述的實施例外,所述的控制單元10亦可為但不限定為例如中央處理器(Central Processing Unit,CPU)、微處理器(Microprocessor)、數位訊號處理器(Digital Signal Processor,DSP)、特殊應用積體電路(Application Specific Integrated Circuits,ASIC)、可程式化邏輯裝置(Programmable Logic Device,PLD)或其它類似裝置或這些裝置的組合。 The control unit 10 is preferably a Programmable Logic Controller (PLC), which is a digital logic controller for automatic control, and has a control command loaded into the memory. The function of storing and performing in the body. The control unit 10 may be, but not limited to, a central processing unit (CPU), a microprocessor (Microprocessor), a digital signal processor (DSP), Application Specific Integrated Circuits (ASICs), Programmable Logic Devices (PLDs), or other similar devices or combinations of these devices.

所述的餵料機構20係具有用以放置塑膜料捲P(料片)的置料輥21,於該置料輥21的一側係設置有用以托抵該塑膜料捲P的托料機構22,該托料機構22包含有一托料盤221,一設置於該托料盤221一端的樞軸222,以及一推抵該托料盤221沿上、下方向移動之伸縮汽缸223。托料盤221係托抵於塑膜料捲P的下側,並可相對於該樞軸222樞轉。該伸縮汽缸223其推臂係固定於該托料盤221的一側,藉由該推臂伸縮,可推動該托料盤221相對該樞軸222樞轉藉以抬升或下降該托料盤221。 The feeding mechanism 20 has a loading roller 21 for placing a plastic film roll P (web), and a side of the loading roller 21 is provided with a support for supporting the plastic film roll P. The material feeding mechanism 22 includes a tray 221, a pivot 222 disposed at one end of the tray 221, and a telescopic cylinder 223 that pushes the tray 221 in the upper and lower directions. The tray 221 is attached to the lower side of the film roll P and is pivotable relative to the pivot 222. The telescopic cylinder 223 has a push arm fixed to one side of the tray 221. The telescopic arm can push the tray 221 to pivot relative to the pivot 222 to raise or lower the tray 221 .

所述的第一傳送輥30一側係設有從動輥31用以與該第一傳送輥30由兩側夾掣料片(塑膜料捲P)。該第一傳送輥 30係藉由第一驅動裝置32帶動旋轉以控制料片的轉速。所述的第一驅動裝置32係連結於上述的控制單元10,藉此可透過該控制單元10控制該第一驅動裝置32的轉速。所述的第一驅動裝置32可為但不限定為步進馬達(Stepping Motor)例如永磁型馬達(Permanent Magnet Motor,PM Motor)、可變磁阻型馬達(Variable Reluctance Motor,VR Motor)、複合型馬達(Hybrid Motor,HB Motor)、碟型馬達(Disc Magnet Motor)、外轉子型馬達(Outer Rotor Motor)、或線性步進馬達(Linear Stepping Motor)等,或為伺服馬達(Servo Motor)例如直流伺服馬達(DC Servo Motor)、永磁交流伺服馬達(PMAC Servo Motor)、與感應交流伺服馬達(Induction AC Servo Motor)等,於本發明中並不予以限定。 A side of the first conveying roller 30 is provided with a driven roller 31 for clamping the web from both sides with the first conveying roller 30 (plastic film roll P). The first conveying roller The 30 series is rotated by the first drive unit 32 to control the rotational speed of the web. The first driving device 32 is coupled to the control unit 10 described above, whereby the rotation speed of the first driving device 32 can be controlled by the control unit 10. The first driving device 32 can be, but not limited to, a stepping motor, such as a permanent magnet motor (PM Motor), a variable reluctance motor (VR Motor), Hybrid Motor (HB Motor), Disc Magnet Motor, Outer Rotor Motor, Linear Stepping Motor, or Servo Motor For example, a DC Servo Motor, a PMAC Servo Motor, and an Induction AC Servo Motor are not limited in the present invention.

所述的裁料裝置40係設置於該第一傳送輥30的後段,該裁料裝置40係於一側對應設置有一校準輥41。請一併參閱「圖2」,係為塑膠袋製造機100的上側示意圖。所述的料片穿過該第一傳送輥30後係藉由一轉折輥42將料片由直向路徑L1(如「圖3」所示,相當於圖3中上、下方向)轉折90度為側向路徑L2(如「圖3」所示,相當於圖3中左、右方向),並繞設於該校準輥41上,該校準輥41的一側係設置有一感應器43,該感應器43係用以對準料片的一側邊,用以搜尋該料片的一邊界位置,並藉由驅動裝置(圖未示)帶動該校準輥41上下移動,使料片得以對正至正確的高度,於後段藉由裁料裝置40裁切時得以對正至所欲裁切的位置(如圖4所示)。所述的裁料裝置40係可為熱切割 機、刀片或其他類此之機構,於本發明中並不予以限制。 The cutting device 40 is disposed at a rear portion of the first conveying roller 30, and the cutting device 40 is provided with a calibration roller 41 corresponding to one side. Please refer to "FIG. 2" as a schematic diagram of the upper side of the plastic bag manufacturing machine 100. After the web passes through the first conveying roller 30, the web is turned by the turning path 42 from the straight path L1 (as shown in FIG. 3, which corresponds to the upper and lower directions in FIG. 3). The lateral path L2 (shown in FIG. 3, which is equivalent to the left and right directions in FIG. 3) is wound around the calibration roller 41. One side of the calibration roller 41 is provided with a sensor 43. The sensor 43 is configured to align one side of the web for searching a boundary position of the web, and driving the calibration roller 41 up and down by a driving device (not shown) to enable the material to be aligned. At the correct height, it is aligned to the desired cutting position when the cutting device 40 is cut in the rear stage (as shown in FIG. 4). The cutting device 40 can be hot cut Machines, blades or other such mechanisms are not limited in the present invention.

請一併參閱「圖4」,經過對裁的二片料片係分別經由上側的第一轉折輥44轉折至上側輸料路徑T1、經由下側的第二轉折輥45轉折至下側輸料路徑T2,並分別藉由第一路徑送料輥50及第二路徑送料輥60牽引以分別由該上側輸料路徑T1及該下側輸料路徑T2傳送至該上側搖擺輥71及該下側搖擺輥72。該上側搖擺輥71及下側搖擺輥72分別包含有樞軸(圖未示)、設置於該樞軸上的轉折滾輪73、以及設置於導引機構74上並沿該導引機構74所界定的路徑上下移動的滑塊75,所述該上側搖擺輥71及下側搖擺輥72的滑塊75間係藉由一連結桿76定位,用以同步該上側搖擺輥71及該下側搖擺輥72的行程。於本實施例中,所述的滑塊75係於二側分別設置有轉折滾輪73(增加轉折滾輪73的數量可分散料片(塑模)所承受的重量),惟,本發明並不欲限制該轉折滾輪73的數量,在此先予敘明。所述的位移計算裝置80係設置於該導引機構74的一側,用以紀錄該上側搖擺輥71及下側搖擺輥72的邊界位置。該位移計算裝置80可為電阻尺、光學尺、數字尺等。於較佳實施態樣中,該位移計算裝置80係可選用電阻尺。該電阻尺包含有一固定於機台上的殼體,一設置於該殼體上的電阻滑軌,以及一抵接於該搖擺輥71一側並由該搖擺輥71帶動位移的電刷。由於電阻尺具有良好的耐磨特性,且誤差範圍可控制於0.2%至0.02%以內,於本實施態樣中可縮減行程所造成的誤差。 Please refer to FIG. 4 together. The two pieces of the cut piece are respectively turned to the upper side feeding path T1 via the upper first turning roller 44, and are turned to the lower side by the second turning roll 45 of the lower side. The path T2 is respectively pulled by the first path feeding roller 50 and the second path feeding roller 60 to be respectively transmitted from the upper side conveying path T1 and the lower side conveying path T2 to the upper side swaying roller 71 and the lower side swaying Roller 72. The upper swing roller 71 and the lower swing roller 72 respectively include a pivot (not shown), a folding roller 73 disposed on the pivot, and are disposed on the guiding mechanism 74 and defined along the guiding mechanism 74. a slider 75 that moves up and down the path, and the slider 75 of the upper swing roller 71 and the lower swing roller 72 is positioned by a connecting rod 76 for synchronizing the upper swing roller 71 and the lower swing roller. 72 trips. In the embodiment, the slider 75 is respectively provided with a folding roller 73 on both sides (increasing the weight of the folding roller 73 to disperse the weight of the tablet (mold)), but the present invention does not intend Limiting the number of the turning rollers 73 will be described here. The displacement calculating device 80 is disposed on one side of the guiding mechanism 74 for recording the boundary position of the upper side swing roller 71 and the lower side swing roller 72. The displacement calculating device 80 can be a resistance ruler, an optical scale, a digital ruler, or the like. In a preferred embodiment, the displacement calculation device 80 is a resistor. The resistor includes a housing fixed to the machine, a resistive rail disposed on the housing, and a brush abutting on the side of the swing roller 71 and being displaced by the swing roller 71. Since the resistance ruler has good wear resistance characteristics, and the error range can be controlled within 0.2% to 0.02%, the error caused by the stroke can be reduced in the embodiment.

所述的第二傳送輥90係設置於該輸料路徑另一端,藉由第二驅動裝置91帶動旋轉以步進方式牽引該料片至後端的加工裝置進行加工處理。該第二傳送輥90一側係設有從動輥92用以與該第二傳送輥90由兩側夾掣料片。該第二傳送輥90係藉由第二驅動裝置91帶動旋轉以控制料片的轉速。於本實施例中,所述的第二驅動裝置91較佳係可為伺服馬達(Servo Motor)。該伺服馬達係逐距將料片傳送至後端的加工裝置,藉由後端的加工設備分段進行加工。 The second conveying roller 90 is disposed at the other end of the conveying path, and is rotated by the second driving device 91 to pull the web in a stepwise manner to the processing device at the rear end for processing. The second conveying roller 90 is provided with a driven roller 92 on the side for clamping the web from both sides with the second conveying roller 90. The second conveying roller 90 is rotated by the second driving device 91 to control the rotation speed of the web. In the embodiment, the second driving device 91 is preferably a servo motor (Servo Motor). The servo motor conveys the web to the processing device at the rear end by a distance, and is processed by the processing equipment of the rear end.

由於該第二傳送輥90及該第一傳送輥30係以不同的轉速傳遞料片(第一傳送輥30係以連續方式傳遞料片、第二傳送輥90係以步進方式傳遞料片),該上側、下側搖擺輥71、72係藉由該料片的張力帶動而沿上述導引機構74所界定的路徑擺動,藉此,使第二傳送輥90及第一傳送輥30所傳送的料片的行程得以同步。 Since the second conveying roller 90 and the first conveying roller 30 transmit the web at different rotational speeds (the first conveying roller 30 transmits the web in a continuous manner, and the second conveying roller 90 transmits the web in a stepwise manner) The upper and lower swing rollers 71, 72 are swung along the path defined by the guiding mechanism 74 by the tension of the web, whereby the second transport roller 90 and the first transport roller 30 are transported. The travel of the web is synchronized.

請一併參閱「圖5」,係為本發明料片張力控制系統的方塊示意圖,如圖所示:本發明的料片張力控制系統200係對應於上述的塑膠袋製造機100設置,該料片張力控制系統200係藉由控制單元10配合前述第一傳送輥30、第一驅動裝置32、第二傳送輥90、第二驅動裝置91、搖擺輥70、位移計算裝置80控制料片的張力,使料片被拉伸的程度得以固定,藉以控制每次輸出的料片的拉伸程度得趨於規律。 Please refer to FIG. 5 for a block diagram of the web tension control system of the present invention. As shown in the figure, the web tension control system 200 of the present invention corresponds to the above-mentioned plastic bag manufacturing machine 100, which is provided. The sheet tension control system 200 controls the tension of the web by the control unit 10 in cooperation with the first conveying roller 30, the first driving device 32, the second conveying roller 90, the second driving device 91, the rocking roller 70, and the displacement calculating device 80. The degree to which the web is stretched is fixed, thereby controlling the degree of stretching of the web for each output to be regular.

上述該第一傳送輥30係藉由該第一驅動裝置32帶 動旋轉以連續牽引該料片沿輸料路徑傳送,該第二傳送輥90係藉由第二驅動裝置91帶動旋轉以步進方式牽引該料片至後端的加工裝置進行加工處理,並於該第一傳送輥30及該第二傳送輥90之間的該輸料路徑上係設置有一藉由該料片的張力帶動沿一路徑擺動以變更該料片行程的搖擺輥70。所述該搖擺輥70一側係設置有一位移計算裝置80,紀錄該搖擺輥70的所在位置,並將該所在位置傳送至控制單元10。藉此,該控制單元10得以藉由該位移計算裝置80紀錄該搖擺輥70於該導引機構74上所對應的所在位置(高度),並基於該所在位置補償或減少該第一驅動裝置32的轉速。 The first conveying roller 30 is carried by the first driving device 32 Rotating to continuously pull the web along the conveying path, the second conveying roller 90 is rotated by the second driving device 91 to pull the web in a stepwise manner to the processing device at the rear end for processing, and The conveying path between the first conveying roller 30 and the second conveying roller 90 is provided with a rocking roller 70 which is oscillated along a path by the tension of the web to change the stroke of the web. A displacement calculating device 80 is disposed on one side of the swing roller 70, and the position of the rocking roller 70 is recorded, and the position is transmitted to the control unit 10. Thereby, the control unit 10 can record the position (height) of the swing roller 70 corresponding to the guiding mechanism 74 by the displacement calculating device 80, and compensate or reduce the first driving device 32 based on the position. Speed.

以下係舉一具體實施例進行說明:該控制單元10係預存有一位移上限值、以及一位移下限值。所述的位移上限值係對應至編程者所欲控制該搖擺輥70的上限位置,所述的位移下限值係對應至編程者所欲控制該搖擺輥70的下限位置。機台運作時,該控制單元10係藉由該位移計算裝置80持續記錄該搖擺輥70的位置,當該搖擺輥70擺動至位移上限值時,該控制單元10係觸發並傳遞一加速指令至該第一驅動裝置32,增加該第一驅動裝置32的轉速提供補償,當該搖擺輥70擺動至位移下限值時,該控制單元10係觸發並傳遞一減速指令至該第一驅動裝置32,減少該第一驅動裝置32的轉速提供修正。 The following is a description of a specific embodiment: the control unit 10 prestores a displacement upper limit value and a displacement lower limit value. The displacement upper limit value corresponds to an upper limit position of the swing roller 70 that the programmer desires to control, and the displacement lower limit value corresponds to a lower limit position of the swing roller 70 that the programmer desires to control. When the machine is in operation, the control unit 10 continuously records the position of the swing roller 70 by the displacement calculating device 80. When the swing roller 70 swings to the upper limit of the displacement, the control unit 10 triggers and transmits an acceleration command. Up to the first driving device 32, increasing the rotational speed of the first driving device 32 to provide compensation, when the rocking roller 70 swings to the lower limit of the displacement, the control unit 10 triggers and transmits a deceleration command to the first driving device. 32. Reducing the rotational speed of the first drive unit 32 provides correction.

以下係舉另一具體實施例進行說明:該控制單元10係預存有一第一臨界值、以及一第二臨界值。當該搖擺輥70擺動至第一邊界時,該控制單元10係藉 由該位移計算裝置80紀錄該搖擺輥70的第一邊界位置,並計算該第一邊界位置與該第一臨界值之間的誤差值並換算為一第一補償參數回傳至該第一驅動裝置32,以修正該第一驅動裝置32的轉速。具體而言,若該控制單元10藉由該位移計算裝置80偵測到該第一邊界位置高度不足時,該控制單元10係增加該第一驅動裝置32的轉速藉以補足不足的部分;若該控制單元10藉由該位移計算裝置80偵測到該第一邊界位置高度超出時,該控制單元10係降低該第一驅動裝置32的轉速藉以消弭超出的部分。當該搖擺輥70擺動至第二邊界時,該控制單元10係藉由該位移計算裝置80紀錄該搖擺輥70的第二邊界位置,並計算該第二邊界位置與該第二臨界值之間的誤差值並換算為一第二補償參數回傳至該第一驅動裝置32,以修正該第一驅動裝置32的轉速。具體而言,若該控制單元10藉由該位移計算裝置80偵測到該第二邊界位置不足復歸至該起使高度時,該控制單元10調整增加該第一驅動裝置32的轉速藉以補足不足的部分;若該控制單元10藉由該位移計算裝置80偵測到該第二邊界位置超出(即低於)該起始高度時,則該控制單元10調整減慢該第一驅動裝置32的轉速藉以消弭超出的部分。基此,該第一驅動裝置32得以經過持續地調整、修正,使料片的張力得以控制在一定值,藉以讓料片於每次往復時得以控制於相同的條件下輸出。 The following is a description of another specific embodiment: the control unit 10 prestores a first threshold value and a second threshold value. When the swing roller 70 swings to the first boundary, the control unit 10 borrows Recording, by the displacement calculating device 80, the first boundary position of the rocking roller 70, and calculating an error value between the first boundary position and the first threshold value and converting the first compensation parameter back to the first driving Apparatus 32 to correct the rotational speed of the first drive unit 32. Specifically, if the control unit 10 detects that the height of the first boundary position is insufficient by the displacement calculating device 80, the control unit 10 increases the rotation speed of the first driving device 32 to make up the insufficient portion; When the displacement calculating device 80 detects that the first boundary position height exceeds, the control unit 10 lowers the rotation speed of the first driving device 32 to eliminate the excess portion. When the rocking roll 70 swings to the second boundary, the control unit 10 records the second boundary position of the rocking roll 70 by the displacement calculating device 80, and calculates between the second boundary position and the second critical value. The error value is converted into a second compensation parameter and transmitted back to the first driving device 32 to correct the rotation speed of the first driving device 32. Specifically, if the control unit 10 detects that the second boundary position is insufficient to return to the starting height by the displacement calculating device 80, the control unit 10 adjusts and increases the rotation speed of the first driving device 32 to make up the deficiency. If the control unit 10 detects that the second boundary position is beyond (ie, is lower than) the starting height by the displacement calculating device 80, the control unit 10 adjusts to slow down the first driving device 32. The speed is used to eliminate excess. Accordingly, the first driving device 32 can be continuously adjusted and corrected to control the tension of the web to a certain value, so that the web can be controlled to output under the same conditions every time it is reciprocated.

以下係舉另一具體實施例進行說明:該控制單元10係預存有一第一緩衝位置及一第二緩 衝位置,依據該搖擺輥70由該第一緩衝位置擺盪至該第二緩衝位置所需的時間(依據環境參數、以及第一驅動裝置32及第二驅動裝置91運作速度決定),取得一第一預定義時間;並依據該搖擺輥70由該第二緩衝位置擺盪至該第一緩衝位置所需的時間(依據環境參數、以及第一驅動裝置32及第二驅動裝置91運作速度決定),取得一第二預定義時間。該控制單元10係於該搖擺輥70由該第二緩衝位置出發時起算,經過該第一預定義時間後,藉由該位移計算裝置80取得該搖擺輥70當時的所在位置做為第一參考位置,並計算該第一參考位置與該第一緩衝位置的誤差值換算為一第一補償參數回傳至該第一驅動裝置32以修正該第一驅動裝置32的轉速。於該搖擺輥70移動至該第一緩衝位置時,該控制單元10係於該搖擺輥70由該第一緩衝位置出發時起算,經過該第二預定義時間後,藉由該位移計算裝置80取得該搖擺輥70當時的所在位置做為第二參考位置,並計算該第二參考位置與該第二緩衝位置的誤差值換算為一第二補償參數回傳至該第一驅動裝置32以修正該第一驅動裝置32的轉速。藉此可藉由時間參數提前修正該第一驅動裝置32的轉速,使搖擺輥70所移動的行程及位置控制於固定數值。 The following is a description of another specific embodiment: the control unit 10 prestores a first buffer position and a second buffer. The punching position is determined according to the time required for the swing roller 70 to swing from the first buffer position to the second buffer position (determined according to the environmental parameter and the operating speed of the first driving device 32 and the second driving device 91) a predetermined time; and according to the time required for the swing roller 70 to swing from the second buffer position to the first buffer position (depending on the environmental parameters and the operating speed of the first driving device 32 and the second driving device 91), Get a second predefined time. The control unit 10 is calculated when the swing roller 70 starts from the second buffer position. After the first predetermined time, the position of the swing roller 70 is obtained as the first reference by the displacement calculating device 80. The position is calculated, and the error value of the first reference position and the first buffer position is calculated as a first compensation parameter, which is transmitted back to the first driving device 32 to correct the rotation speed of the first driving device 32. When the rocking roller 70 moves to the first buffer position, the control unit 10 is calculated when the rocking roller 70 starts from the first buffer position, and after the second predetermined time, the displacement calculating device 80 Obtaining the position of the swing roller 70 as the second reference position, and calculating the error value of the second reference position and the second buffer position to be converted into a second compensation parameter and transmitting back to the first driving device 32 to correct The rotational speed of the first drive unit 32. Thereby, the rotation speed of the first driving device 32 can be corrected in advance by the time parameter, and the stroke and position of the movement of the rocking roller 70 can be controlled to a fixed value.

請一併參閱「圖6」,係為本發明料片張力控制方法的流程示意圖,如圖所示:首先,係提供所述之料片張力控制系統200(或塑膠袋製造機100),所述的料片張力控制系統200包含第一傳送輥 30、第一驅動裝置32、第二傳送輥90、第二驅動裝置91、搖擺輥70、位移計算裝置80。(步驟S21) Please refer to FIG. 6 together, which is a schematic flow chart of the method for controlling the tension of the web of the present invention, as shown in the figure: First, the sheet tension control system 200 (or the plastic bag manufacturing machine 100) is provided. The web tension control system 200 includes a first conveying roller 30. First driving device 32, second conveying roller 90, second driving device 91, rocking roller 70, displacement calculating device 80. (Step S21)

於料片張力控制系統200運作前先預定義一位移上限值及一位移下限值。 Before the operation of the web tension control system 200, a displacement upper limit value and a displacement lower limit value are predefined.

於系統運作時,係啟動該位移計算裝置80,藉由該位移計算裝置80記錄該搖擺輥70的位置。(步驟S22) The displacement calculation device 80 is activated during operation of the system, and the displacement calculation device 80 records the position of the sway roller 70. (Step S22)

於該搖擺輥70擺動至位移上限值時傳遞一加速指令至該第一驅動裝置32,藉以減少搖擺輥70上升的幅度。(步驟S23) When the swing roller 70 swings to the upper limit of the displacement, an acceleration command is transmitted to the first driving device 32, thereby reducing the amplitude of the rising of the rocking roller 70. (Step S23)

於該搖擺輥70擺動至位移下限值時傳遞一減速指令至該第一驅動裝置32,藉以減少搖擺輥70下降的幅度。(步驟S24) When the rocking roller 70 swings to the lower limit of the displacement, a deceleration command is transmitted to the first driving device 32, thereby reducing the amplitude of the falling of the rocking roller 70. (Step S24)

藉由上述的對應步驟,使該搖擺輥70適當的控制於預設範圍內擺動,以持續控制料片的拉伸程度,直至機台停止。 By the corresponding steps described above, the swing roller 70 is appropriately controlled to swing within a preset range to continuously control the degree of stretching of the web until the machine stops.

請一併參閱「圖7」,係為本發明料片張力控制方法的流程示意圖,如圖所示:以下係針對本發明的料片張力控制方法進行詳細的說明。所述的料片張力控制方法係應用於上述的塑膠袋製造機100及張力控制系統200。 Please refer to FIG. 7 together, which is a schematic flow chart of the method for controlling the tension of the web of the present invention. As shown in the drawing, the following is a detailed description of the web tension control method of the present invention. The web tension control method is applied to the above-described plastic bag manufacturing machine 100 and tension control system 200.

首先,係提供所述之料片張力控制系統200(或塑膠袋製造機100),所述的料片張力控制系統200包含第一傳送輥30、第一驅動裝置32、第二傳送輥90、第二驅動裝置91、搖擺輥70、位移計算裝置80。(步驟S31) First, the web tension control system 200 (or the plastic bag manufacturing machine 100) is provided. The web tension control system 200 includes a first conveying roller 30, a first driving device 32, and a second conveying roller 90. The second driving device 91, the rocking roller 70, and the displacement calculating device 80. (Step S31)

於系統運作時,係啟動該位移計算裝置80,藉由該 位移計算裝置80紀錄該搖擺輥70的位置。於該第二傳送輥90拉動料片使該搖擺輥70擺動至一第一邊界時紀錄該搖擺輥70的第一邊界位置(步驟S32),並比對該第一邊界位置與第一臨界值。計算該位移計算裝置80的第一邊界位置與該第一臨界值的誤差值並換算為一第一補償參數回傳至該第一驅動裝置32以修正該第一驅動裝置32的轉速(步驟S33)。 When the system is in operation, the displacement computing device 80 is activated by the The displacement calculating means 80 records the position of the rocking roll 70. When the second conveying roller 90 pulls the web to swing the swing roller 70 to a first boundary, the first boundary position of the rocking roller 70 is recorded (step S32), and the first boundary position is compared with the first critical value. . Calculating an error value of the first boundary position of the displacement calculation device 80 and the first threshold value, and converting the first compensation parameter to the first driving device 32 to correct the rotation speed of the first driving device 32 (step S33) ).

隨著該搖擺輥70由第一傳送輥30輸送而擺回至一第二邊界時紀錄該搖擺輥70的第二邊界位置(步驟S34),並比對該第二邊界位置與第二臨界值。計算該位移計算裝置80的第二邊界位置與該第二臨界值的誤差值並換算為一第二補償參數回傳至該第一驅動裝置32以再次修正該第一驅動裝置32的轉速(步驟S35)。 Recording the second boundary position of the swing roller 70 as the swing roller 70 is transported by the first transport roller 30 and swinging back to a second boundary (step S34), and comparing the second boundary position with the second threshold . Calculating an error value of the second boundary position of the displacement calculating device 80 and the second threshold value and converting the second compensation parameter to the first driving device 32 to correct the rotation speed of the first driving device 32 again (step S35).

最後,持續上述的步驟使料片的張力趨於規律以控制料片的拉伸程度,直至機台停止。 Finally, the above steps are continued to bring the tension of the web to a regularity to control the degree of stretching of the web until the machine stops.

請一併參閱「圖8」,係為本發明料片張力控制方法另一實施態樣的流程示意圖,如圖所示:以下係針對本發明的料片張力控制方法進行詳細的說明。所述的料片張力控制方法係應用於上述的張力控制系統200、塑膠袋製造機100。 Please refer to FIG. 8 for a schematic flow chart of another embodiment of the web tension control method of the present invention. As shown in the figure, the following is a detailed description of the web tension control method of the present invention. The web tension control method is applied to the above-described tension control system 200 and plastic bag manufacturing machine 100.

係提供所述之料片張力控制系統200(或塑膠袋製造機100),所述的料片張力控制系統200包含第一傳送輥30、第一驅動裝置32、第二傳送輥90、第二驅動裝置91、搖擺輥70、位 移計算裝置80。(步驟S41) The web tension control system 200 (or the plastic bag manufacturing machine 100) is provided, and the web tension control system 200 includes a first conveying roller 30, a first driving device 32, a second conveying roller 90, and a second Drive device 91, rocking roller 70, position The computing device 80 is shifted. (Step S41)

於系統運作時,係啟動該位移計算裝置80,藉由該位移計算裝置80紀錄該搖擺輥70的位置。 The displacement calculation device 80 is activated during operation of the system, and the displacement calculation device 80 records the position of the sway roller 70.

於料片張力控制系統200運作前預定義一第一緩衝位置及一第二緩衝位置(步驟S42),並依據該搖擺輥70由該第一緩衝位置擺盪至該第二緩衝位置所需的時間(依據環境參數、以及第一驅動裝置32及第二驅動裝置91運作速度決定),取得一第一預定義時間;及依據該搖擺輥70由該第二緩衝位置擺盪至該第一緩衝位置所需的時間(依據環境參數、以及第一驅動裝置32及第二驅動裝置91運作速度決定),取得一第二預定義時間(步驟S43)。 Before the operation of the web tension control system 200, a first buffer position and a second buffer position are predefined (step S42), and according to the time required for the swing roller 70 to swing from the first buffer position to the second buffer position ( Obtaining a first predefined time according to the environmental parameter and the operating speed of the first driving device 32 and the second driving device 91; and according to the swinging roller 70, the second buffering position is required to swing to the first buffering position. The time (based on the environmental parameters and the operating speed of the first drive unit 32 and the second drive unit 91) is used to obtain a second predefined time (step S43).

於該搖擺輥70由該第二緩衝位置出發經過第一預定義時間後,取得該搖擺輥70的所在位置做為第一參考位置。(步驟S44) After the swing roller 70 has passed the first predetermined time from the second buffer position, the position of the swing roller 70 is taken as the first reference position. (Step S44)

計算該位移計算裝置80取得的第一參考位置與該第一緩衝位置的誤差值並換算為一第一補償參數回傳至該第一驅動裝置32以修正該第一驅動裝置32的轉速。(步驟S45) The error value of the first reference position and the first buffer position obtained by the displacement calculating device 80 is calculated and converted into a first compensation parameter and transmitted back to the first driving device 32 to correct the rotation speed of the first driving device 32. (Step S45)

於該搖擺輥70由該第一緩衝位置出發經過第二預定義時間後,取得該搖擺輥70的所在位置做為第二參考位置。(步驟S46) After the swing roller 70 has passed the second predetermined time from the first buffer position, the position of the swing roller 70 is obtained as the second reference position. (Step S46)

計算該位移計算裝置80取得的第二參考位置與該第二緩衝位置的誤差值並換算為一第二補償參數回傳至該第一驅動 裝置32以再次修正該第一驅動裝置32的轉速。(步驟S47) Calculating an error value of the second reference position and the second buffer position obtained by the displacement calculating device 80 and converting the second compensation parameter back to the first driving The device 32 is to correct the rotational speed of the first drive unit 32 again. (Step S47)

最後,持續上述的步驟使料片的張力趨於規律以控制料片的拉伸程度,直至機台停止。 Finally, the above steps are continued to bring the tension of the web to a regularity to control the degree of stretching of the web until the machine stops.

本發明所述的方法亦可作為電腦程式產品或電腦可讀取紀錄媒體實施,具體而言,所述的方法係可寫入一電腦可讀取紀錄媒體例如磁片、光碟片、隨身碟、磁盤式硬碟、固態硬碟、動態隨機存取記憶體、靜態隨機存取存儲器、唯讀記憶體、快閃式記憶體等。 The method of the present invention can also be implemented as a computer program product or a computer readable recording medium. Specifically, the method can be written into a computer readable recording medium such as a magnetic disk, a CD, a flash drive, Disk hard disk, solid state hard disk, dynamic random access memory, static random access memory, read-only memory, flash memory, and the like.

綜上所述,本發明係藉由位移行程裝置控制搖擺輥的行程位移,有效的控制每次料片輸出的長度,使料片每次的拉伸均維持於相同的張力。本發明係藉由設定第一臨界值及第二臨界值控制搖擺輥每次行程的高度,有效的控制每次料片輸出的長度,使料片每次的拉伸均維持於相同的張力。 In summary, the present invention controls the stroke displacement of the rocking roller by the displacement stroke device, and effectively controls the length of each material output, so that the stretch of the web is maintained at the same tension each time. The invention controls the height of each stroke of the rocking roller by setting the first critical value and the second critical value, and effectively controls the length of each output of the web, so that the stretching of the web is maintained at the same tension each time.

以上已將本發明做一詳細說明,惟以上所述者,僅為本發明之一較佳實施例而已,當不能以此限定本發明實施之範圍,即凡依本發明申請專利範圍所作之均等變化與修飾,皆應仍屬本發明之專利涵蓋範圍內。 The present invention has been described in detail above, but the foregoing is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Variations and modifications are still within the scope of the patents of the present invention.

200‧‧‧料片張力控制系統 200‧‧‧Material tension control system

10‧‧‧控制單元 10‧‧‧Control unit

30‧‧‧第一傳送輥 30‧‧‧First transfer roller

32‧‧‧第一驅動裝置 32‧‧‧First drive

70‧‧‧搖擺輥 70‧‧‧Wave Roller

80‧‧‧位移計算裝置 80‧‧‧displacement computing device

90‧‧‧第二傳送輥 90‧‧‧Second transfer roller

91‧‧‧第二驅動裝置 91‧‧‧Second drive

Claims (12)

一種料片張力控制系統,用以控制料片的張力,該控制系統包含有一或複數個第一傳送輥及第二傳送輥,該第一傳送輥藉由第一驅動裝置帶動旋轉,以連續牽引該料片沿一輸料路徑傳送,該第二傳送輥係設置於該輸料路徑另一端,藉由第二驅動裝置帶動旋轉以步進方式牽引該料片至一加工裝置進行加工處理,於該第一傳送輥及該第二傳送輥之間的該輸料路徑上係設置有一藉由該料片的張力帶動沿一路徑擺動以變更該料片行程的搖擺輥,於該搖擺輥一側設置一位移計算裝置,紀錄該搖擺輥的位置資訊,並將該位置資訊傳送至控制單元,該控制單元係基於該位置資訊補償或減少該第一驅動裝置的轉速。 A web tension control system for controlling the tension of a web, the control system comprising one or a plurality of first conveying rollers and a second conveying roller, the first conveying roller being rotated by the first driving device for continuous traction The web is conveyed along a conveying path, and the second conveying roller is disposed at the other end of the conveying path, and the second driving device drives the rotation to pull the web in a stepwise manner to a processing device for processing. The conveying path between the first conveying roller and the second conveying roller is provided with a oscillating roller which is oscillated along a path by the tension of the web to change the stroke of the web, and the swaying roller side A displacement calculating device is provided, the position information of the rocking roller is recorded, and the position information is transmitted to the control unit, and the control unit compensates or reduces the rotation speed of the first driving device based on the position information. 如申請專利範圍第1項所述的料片張力控制系統,其中,該控制單元係預存有一位移上限值、以及一位移下限值,該控制單元係藉由該位移計算裝置持續記錄該搖擺輥的位置,並於該搖擺輥擺動至該位移上限值時係傳遞一加速指令至該第一驅動裝置,並於該搖擺輥擺動至該位移下限值時傳遞一減速指令至該第一驅動裝置。 The web tension control system of claim 1, wherein the control unit prestores a displacement upper limit value and a displacement lower limit value, and the control unit continuously records the swing by the displacement calculation device. Positioning the roller, and transmitting an acceleration command to the first driving device when the rocking roller swings to the upper limit of the displacement, and transmitting a deceleration command to the first when the rocking roller swings to the lower limit of the displacement Drive unit. 如申請專利範圍第1項所述的料片張力控制系統,其中,該控制單元係預存有一第一臨界值、以及一第二臨界值,該控制單元係於該搖擺輥擺動至第一邊界時由該位移計算裝置紀錄該搖擺輥的第一邊界位置,並計算該第一邊界位置與該第一臨界值間的誤差值換算為一第一補償參數回傳至該第一驅動裝置 以修正該第一驅動裝置的轉速,該控制單元並於該搖擺輥擺動至第二邊界時由該位移計算裝置紀錄該搖擺輥的第二邊界位置,並計算該第二邊界位置與該第二臨界值間的誤差值換算為一第二補償參數回傳至該第一驅動裝置以再次修正該第一驅動裝置的轉速。 The web tension control system of claim 1, wherein the control unit prestores a first threshold value and a second threshold value, the control unit is when the swing roller swings to the first boundary Recording, by the displacement calculating device, a first boundary position of the rocking roller, and calculating an error value between the first boundary position and the first threshold value to be converted into a first compensation parameter and transmitting the first compensation parameter to the first driving device To correct the rotation speed of the first driving device, the control unit records the second boundary position of the rocking roller by the displacement calculating device when the rocking roller swings to the second boundary, and calculates the second boundary position and the second The error value between the threshold values is converted into a second compensation parameter and transmitted back to the first driving device to correct the rotation speed of the first driving device again. 如申請專利範圍第1項所述之料片張力控制系統,其中,該控制單元係預存有一第一緩衝位置及一第二緩衝位置,該控制單元係於該搖擺輥由該第二緩衝位置出發經過第一預定義時間後藉由該位移計算裝置取得該搖擺輥的所在位置做為第一參考位置,並計算該第一參考位置與該第一緩衝位置的誤差值換算為一第一補償參數回傳至該第一驅動裝置以修正該第一驅動裝置的轉速,該控制單元並於該搖擺輥由該第一緩衝位置出發經過第二預定義時間後藉由該位移計算裝置取得該搖擺輥的所在位置做為第二參考位置,並計算該第二參考位置與該第二緩衝位置的誤差值換算為一第二補償參數回傳至該第一驅動裝置以再次修正該第一驅動裝置的轉速。 The web tension control system of claim 1, wherein the control unit prestores a first buffer position and a second buffer position, wherein the control unit is driven by the second buffer position. After the first predefined time, the position of the rocking roller is obtained as a first reference position by the displacement calculating device, and the error value of the first reference position and the first buffer position is calculated as a first compensation parameter. Returning to the first driving device to correct the rotation speed of the first driving device, the control unit acquires the rocking roller by the displacement calculating device after the swinging roller starts from the first buffering position and after a second predefined time The position of the second driving position is calculated as a second reference position, and the error value of the second reference position and the second buffer position is calculated as a second compensation parameter, which is transmitted back to the first driving device to correct the first driving device again. Rotating speed. 如申請專利範圍第1項至第4項其中一項所述之料片張力控制系統,其中,該位移計算裝置係為一電阻尺,該電阻尺包含有一固定於機台上的殼體,一設置於該殼體上的電阻滑軌,以及一抵接於該搖擺輥一側並由該搖擺輥帶動位移的滑塊。 The sheet tension control system according to any one of claims 1 to 4, wherein the displacement calculating device is a resistor, the resistor includes a housing fixed to the machine, and a housing a resistor rail disposed on the housing, and a slider abutting on the side of the rocking roller and being displaced by the rocking roller. 如申請專利範圍第1項所述之料片張力控制系統,其中,該搖擺輥係包含有一樞軸,一樞設於該樞軸上並藉由該料片帶動旋 轉的滾輪,以及一供該樞軸沿該路徑擺動的導引機構。 The web tension control system of claim 1, wherein the rocking roll system comprises a pivot shaft, and is pivoted on the pivot shaft and driven by the web a rotating roller and a guiding mechanism for the pivot to swing along the path. 如申請專利範圍第1項所述之料片張力控制系統,其中,該第二驅動裝置係為一伺服馬達。 The web tension control system of claim 1, wherein the second driving device is a servo motor. 一種應用如申請專利範圍第1項所述之料片張力控制系統的料片張力控制方法,該方法包含有:預定義一位移上限值及一位移下限值;藉由該位移計算裝置持續記錄該搖擺輥的位置;於該搖擺輥擺動至該位移上限值時傳遞一加速指令至該第一驅動裝置;於該搖擺輥擺動至該位移下限值時傳遞一減速指令至該第一驅動裝置。 A tablet tension control method for a web tension control system according to claim 1, wherein the method comprises: predefining a displacement upper limit value and a displacement lower limit value; and continuously recording by the displacement calculation device Positioning the rocking roller; transmitting an acceleration command to the first driving device when the rocking roller swings to the upper limit of the displacement; transmitting a deceleration command to the first driving when the rocking roller swings to the lower limit of the displacement Device. 一種應用如申請專利範圍第1項所述之料片張力控制系統的料片張力控制方法,該方法包含有:預定義一第一臨界值及第二臨界值;於該搖擺輥擺動至一第一邊界時紀錄該搖擺輥的第一邊界位置;計算該第一邊界位置與該第一臨界值的誤差值並換算為一第一補償參數回傳至該第一驅動裝置以修正該第一驅動裝置的轉速;於該搖擺輥擺回至一第二邊界時紀錄該搖擺輥的第二邊界位置;計算該第二邊界位置與該第二臨界值的誤差值並換算為一第 二補償參數回傳至該第一驅動裝置以修正該第一驅動裝置的轉速。 A tablet tension control method for a web tension control system according to claim 1, wherein the method comprises: predefining a first threshold value and a second threshold value; and swinging the rocking roller to a first Recording a first boundary position of the rocking roll at the boundary; calculating an error value of the first boundary position and the first threshold value and converting the first compensation parameter back to the first driving device to correct the first driving device Rotating speed; recording a second boundary position of the rocking roller when the swinging roller swings back to a second boundary; calculating an error value of the second boundary position and the second critical value and converting it into a first The second compensation parameter is transmitted back to the first driving device to correct the rotational speed of the first driving device. 一種應用如申請專利範圍第1項所述之料片張力控制系統的料片張力控制方法,該方法包含有:預定義一第一緩衝位置及一第二緩衝位置;於該搖擺輥由該第二緩衝位置出發經過第一預定義時間後,取得該搖擺輥的所在位置做為第一參考位置;計算該位移計算裝置取得的該第一參考位置與該第一緩衝位置的誤差值並換算為一第一補償參數回傳至該第一驅動裝置以修正該第一驅動裝置的轉速;於該搖擺輥由該第一緩衝位置出發經過第二預定義時間後,取得該搖擺輥的所在位置做為第二參考位置;計算該位移計算裝置取得的該第二參考位置與該第二緩衝位置的誤差值並換算為一第二補償參數回傳至該第一驅動裝置以再次修正該第一驅動裝置的轉速。 A tablet tension control method for a web tension control system according to claim 1, wherein the method comprises: predefining a first buffer position and a second buffer position; wherein the swing roller is the second After the first pre-defined time of the buffer position, the position of the rocking roller is obtained as a first reference position; the error value of the first reference position and the first buffer position obtained by the displacement calculating device is calculated and converted into one Returning the first compensation parameter to the first driving device to correct the rotation speed of the first driving device; after the second predetermined time elapses from the first buffering position, the position of the rocking roller is obtained as a second reference position; calculating an error value of the second reference position and the second buffer position obtained by the displacement calculating device, and converting the second compensation parameter to a second driving parameter, and transmitting the error to the first driving device to correct the first driving device again Speed. 一種電腦可讀取紀錄媒體,其上記錄一程式,當運算主機載入該程式並執行後,係可完成如申請專利範圍第8項至第10項其中任一項所述之方法。 A computer-readable recording medium on which a program is recorded. When the computing host loads the program and executes it, the method of any one of claims 8 to 10 can be completed. 一種電腦程式產品,當該電腦程式產品被載入一電腦中執行時,可完成申請專利範圍第8項至第10項其中任一項所述之方法。 A computer program product, when the computer program product is loaded into a computer for execution, the method of any one of claims 8 to 10 can be completed.
TW103136846A 2014-10-24 2014-10-24 Material sheet tension control system, method, computer-readable recording medium and computer program product TW201616255A (en)

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