TW201613744A - Additive manufacturing with laser and plasma - Google Patents

Additive manufacturing with laser and plasma

Info

Publication number
TW201613744A
TW201613744A TW104123246A TW104123246A TW201613744A TW 201613744 A TW201613744 A TW 201613744A TW 104123246 A TW104123246 A TW 104123246A TW 104123246 A TW104123246 A TW 104123246A TW 201613744 A TW201613744 A TW 201613744A
Authority
TW
Taiwan
Prior art keywords
laser
platen
additive manufacturing
laser beam
feed material
Prior art date
Application number
TW104123246A
Other languages
English (en)
Chinese (zh)
Inventor
Kartik Ramaswamy
Anantha K Subramani
Kasiraman Krishnan
Jennifer Y Sun
Srinivas D Nemani
Thomas B Brezoczky
Christopher A Rowland
Simon Yavelberg
Swaminathan Srinivasan
Nag B Patibandla
Ellie Y Yieh
Hou T Ng
Original Assignee
Applied Materials Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Applied Materials Inc filed Critical Applied Materials Inc
Publication of TW201613744A publication Critical patent/TW201613744A/zh

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10—Processes of additive manufacturing
    • B29C64/141—Processes of additive manufacturing using only solid materials
    • B29C64/153—Processes of additive manufacturing using only solid materials using layers of powder being selectively joined, e.g. by selective laser sintering or melting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20—Direct sintering or melting
    • B22F10/28—Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K10/00—Welding or cutting by means of a plasma
    • B23K10/006—Control circuits therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K10/00—Welding or cutting by means of a plasma
    • B23K10/02—Plasma welding
    • B23K10/027—Welding for purposes other than joining, e.g. build-up welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/0006—Working by laser beam, e.g. welding, cutting or boring taking account of the properties of the material involved
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/34—Laser welding for purposes other than joining
    • B23K26/342—Build-up welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70—Auxiliary operations or equipment
    • B23K26/702—Auxiliary equipment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/001—Rapid manufacturing of 3D objects by additive depositing, agglomerating or laminating of material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00—Processes of additive manufacturing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y50/00—Data acquisition or data processing for additive manufacturing
    • B33Y50/02—Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30—Process control
    • B22F10/32—Process control of the atmosphere, e.g. composition or pressure in a building chamber
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30—Process control
    • B22F10/36—Process control of energy beam parameters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00—Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/70—Gas flow means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10—Sintering only
    • B22F3/105—Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
    • B22F2003/1051—Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding by electric discharge
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2202/00—Treatment under specific physical conditions
    • B22F2202/13—Use of plasma
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2301/00—Metallic composition of the powder or its coating
    • B22F2301/20—Refractory metals
    • B22F2301/205—Titanium, zirconium or hafnium
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
    • B22F2998/10—Processes characterised by the sequence of their steps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00—Materials to be soldered, welded or cut
    • B23K2103/08—Non-ferrous metals or alloys
    • B23K2103/14—Titanium or alloys thereof
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/49—Nc machine tool, till multiple
    • G05B2219/49007—Making, forming 3-D object, model, surface
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00—Technologies related to metal processing
    • Y02P10/25—Process efficiency

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Ceramic Engineering (AREA)
  • Powder Metallurgy (AREA)
  • Laser Beam Processing (AREA)
TW104123246A 2014-07-18 2015-07-17 Additive manufacturing with laser and plasma TW201613744A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US201462026553P 2014-07-18 2014-07-18

Publications (1)

Publication Number Publication Date
TW201613744A true TW201613744A (en) 2016-04-16

Family

ID=55079064

Family Applications (1)

Application Number Title Priority Date Filing Date
TW104123246A TW201613744A (en) 2014-07-18 2015-07-17 Additive manufacturing with laser and plasma

Country Status (7)

Country Link
US (1) US20170203364A1 (enExample)
JP (1) JP2017526815A (enExample)
CN (1) CN106660270A (enExample)
DE (1) DE112015003334T5 (enExample)
SG (1) SG11201610906XA (enExample)
TW (1) TW201613744A (enExample)
WO (1) WO2016011290A1 (enExample)

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US10737324B2 (en) * 2014-10-02 2020-08-11 Lawrence Livermore National Security, Llc System and method for forming material substrate printer
EP3411170A4 (en) 2016-01-28 2020-02-12 Seurat Technologies, Inc. GENERATIVE PRODUCTION, SYSTEM AND METHOD FOR SPACIAL HEAT TREATMENT
DE102016209094A1 (de) * 2016-05-25 2017-11-30 Robert Bosch Gmbh Schichtweise erzeugter Formkörper
US10214833B1 (en) * 2016-07-22 2019-02-26 National Technology & Engineering Solutions Of Sandia, Llc Additive manufacturing of crystalline materials
US10668708B2 (en) 2016-09-27 2020-06-02 Lawrence Livermore National Security, Llc Optically enhanced patternable photosensitivity via oxygen excitation
US10583530B2 (en) 2017-01-09 2020-03-10 General Electric Company System and methods for fabricating a component with laser array
AT15637U1 (de) * 2017-01-17 2018-03-15 Univ Innsbruck Verfahren zur additiven Fertigung
US20200316685A1 (en) * 2017-02-13 2020-10-08 Oerlikon Surface Solutions Ag, Pfäffikon Insitu metal matrix nanocomposite synthesis by additive manufacturing route
CN107199693B (zh) * 2017-04-18 2019-03-05 华中科技大学 一种用于增减材制造的一体化喷印装置
DE102017110361A1 (de) * 2017-05-12 2018-11-15 Psc Technologies Gmbh Verfahren zur Herstellung von siliciumcarbidhaltigen Strukturen
US10639714B2 (en) 2017-10-26 2020-05-05 General Electric Company Applying electric pulses through a laser induced plasma channel for use in a 3-D metal printing process
EP3502789A1 (fr) * 2017-12-20 2019-06-26 ETA SA Manufacture Horlogère Suisse Procédé de réalisation d'un élément tridimensionnel sur un composant horloger
WO2019144404A1 (zh) * 2018-01-29 2019-08-01 中国科学院光电研究院 金属增材制造方法及装置
FR3079775B1 (fr) * 2018-04-06 2021-11-26 Addup Dispositif de chauffage a confinement magnetique pour appareil de fabrication additive selective
US11179808B1 (en) * 2018-07-11 2021-11-23 Rosemount Aerospace Inc. System and method of additive manufacturing
US11426818B2 (en) 2018-08-10 2022-08-30 The Research Foundation for the State University Additive manufacturing processes and additively manufactured products
CN111283190B (zh) * 2018-12-06 2022-05-24 通用电气航空系统有限责任公司 用于增材制造的设备和方法
US11829118B2 (en) * 2019-04-23 2023-11-28 Dassault Systemes Simulia Corp. Machine learning based on virtual (V) and real (R) data
US11718032B2 (en) * 2019-07-31 2023-08-08 The Boeing Company Plasma-treated powders for additive manufacturing
US10730239B1 (en) 2019-11-10 2020-08-04 Yuri Glukhoy 3D printing apparatus using a beam of an atmospheric pressure inductively coupled plasma generator
US20230189424A1 (en) * 2020-05-01 2023-06-15 Essentium Ipco, Llc Emitter and method for plasma fusing of materials
CN111943526A (zh) * 2020-07-06 2020-11-17 南方科技大学 抛光方法及应用、抛光装置、石英玻璃
US11931799B2 (en) * 2021-08-26 2024-03-19 Additive Technologies Llc Metal drop ejecting three-dimensional (3D) object printer and method of operation for forming metal support structures
WO2023080903A1 (en) * 2021-11-08 2023-05-11 Hewlett-Packard Development Company, L.P. Applying a polyamide composition to an object formed from additive manufacturing
US12434301B1 (en) 2021-12-21 2025-10-07 Honeywell Federal Manufacturing & Technologies, Llc Detecting and removing defects in laser powder bed fusion manufacturing
EP4321325A1 (en) * 2022-08-11 2024-02-14 Terraplasma GmbH Additive manufacturing apparatus, system, method, and use
WO2024116836A1 (ja) * 2022-12-02 2024-06-06 国立大学法人大阪大学 電子ビーム発生装置及び電子ビーム発生方法

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GB2378150A (en) * 2001-07-31 2003-02-05 Dtm Corp Fabricating a three-dimensional article from powder
DE10306886A1 (de) * 2003-02-18 2004-09-02 Daimlerchrysler Ag Verfahren und Vorrichtung zur Herstellung von Körpern durch sequentiellen Materialschichtaufbau
JP3941066B2 (ja) * 2003-09-11 2007-07-04 俊次 村野 ライン状均一吐出装置、霧化装置、薄膜形成装置、パターン形成装置、三次元造形装置および洗浄装置。
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EP2477780B1 (de) * 2009-09-14 2016-11-09 TRUMPF Werkzeugmaschinen GmbH + Co. KG Verfahren und vorrichtung zum bearbeiten von werkstücken mit einer lasereinrichtung und einer lichtbogeneinrichtung
JP2017530251A (ja) * 2014-07-09 2017-10-12 アプライド マテリアルズ インコーポレイテッドＡｐｐｌｉｅｄ Ｍａｔｅｒｉａｌｓ，Ｉｎｃｏｒｐｏｒａｔｅｄ 付加製造における、層別加熱、ライン別加熱、プラズマ加熱、及び複数の供給材料

Also Published As

Publication number Publication date
SG11201610906XA (en) 2017-02-27
JP2017526815A (ja) 2017-09-14
US20170203364A1 (en) 2017-07-20
WO2016011290A1 (en) 2016-01-21
CN106660270A (zh) 2017-05-10
DE112015003334T5 (de) 2017-03-30

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