TW201610319A - Torque releasing device with a centrifugal force adjusting function - Google Patents
Torque releasing device with a centrifugal force adjusting function Download PDFInfo
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Description
本發明係涉及一種扭力釋放裝置,尤其涉及一種具離心力調變功能之扭力過載釋放裝置。The invention relates to a torsion release device, in particular to a torsion overload release device with a centrifugal force modulation function.
一般具有扭力過載釋放功能之裝置,多以限制扭力的方式而設計,通常包含有扭力限制彈簧,給予一固定設定之扭力值,一旦超出此扭力值,裝置將解除負載,使得輸入端與輸出端斷開,無法再傳遞更多的扭力,常見應用於扭力板手。然而,這樣的扭力限制裝置完全以最初設定之扭力值作為過載的限制,即使為可調式扭力限制器,也必須在使用前將限制的扭力設定完成,一旦開始作用,則無法隨運作時的狀況調整最大傳遞之扭力值。此外,當扭力過載斷開後則無法繼續傳遞扭力,造成驅動力不足,或能量損失等問題。Generally, the device with the torque overload release function is designed to limit the torque. Usually, the torque limiting spring is included to give a fixed set torque value. Once the torque value is exceeded, the device will release the load, so that the input end and the output end. Disconnected, no more torque can be transmitted, commonly used in torsion wrenches. However, such a torque limiting device completely uses the initially set torque value as an overload limitation. Even if it is an adjustable torque limiter, the limited torque setting must be completed before use, and once it starts to function, it cannot follow the operating condition. Adjust the maximum transmitted torque value. In addition, when the torque overload is disconnected, the torque cannot be continuously transmitted, resulting in insufficient driving force or energy loss.
本發明為一種具離心力調變功能之扭力過載釋放裝置,其中包括:一主動件、一被動件、一軸承件、複數離心摩擦塊、複數彈性元件及複數調整彈簧。可參照圖1,裝置本體外觀近似於連軸器(僅為本發明概念之其中一種範例構型),可於左右兩端分別連接不同的轉子結構,而主動件與被動件間則由軸承件連接,即可使兩者各別自由旋轉。裝置內部之離心摩擦塊第一端與主動件以徑向滑動對方式連接,因此,離心摩擦塊在裝置旋轉時,會產生向外的離心力;離心摩擦塊第二端貼有摩擦材料,與被動件之摩擦盤面接觸,從主動件輸入之扭力可透過此離心摩擦塊傳遞至被動件。彈性元件為一種可提供壓縮負載之元件,裝置於離心摩擦塊第二端上,彈性元件之兩端分別接觸主動件及離心摩擦塊之肩部位置,用以提供離心摩擦塊與被動件間之預力。故,當裝置運轉時,彈性元件提供之預力加上離心摩擦塊自身旋轉造成的離心力,合成一正向力作用於被動件,此時,可傳遞之最大扭力為該正向力乘以其兩者之間的最大靜摩擦係數,一旦超過此最大可傳遞之扭力,離心摩擦塊與被動件之摩擦盤面將打滑,此時兩者間作用關係由原來的最大靜摩擦轉為滑動摩擦,傳遞的扭力因此而降低。此外,該裝置具有離心力調變功能,即最大可傳遞之扭力將受到裝置轉速的影響而有所不同:轉速愈高,可傳遞之扭力愈大;轉速愈低,可傳遞之扭力則愈小。The invention relates to a torsion overload release device with a centrifugal force modulation function, which comprises: an active part, a passive part, a bearing part, a plurality of centrifugal friction blocks, a plurality of elastic elements and a plurality of adjusting springs. Referring to FIG. 1, the appearance of the device body is similar to that of the coupling (only one of the exemplary configurations of the present invention), and different rotor structures can be respectively connected at the left and right ends, and the bearing member is separated between the active member and the passive member. Connect, so that the two can rotate freely. The first end of the centrifugal friction block inside the device is connected with the active member in a radial sliding pair manner. Therefore, the centrifugal friction block generates an outward centrifugal force when the device rotates; the second end of the centrifugal friction block is affixed with friction material, and passive The friction plate of the piece is in contact with the surface, and the torque input from the active part can be transmitted to the passive part through the centrifugal friction block. The elastic component is a component capable of providing a compressive load, and is disposed on the second end of the centrifugal friction block. The two ends of the elastic component respectively contact the shoulders of the active component and the centrifugal friction block to provide a space between the centrifugal friction block and the passive component. Pre-force. Therefore, when the device is in operation, the pre-force provided by the elastic member is combined with the centrifugal force caused by the rotation of the centrifugal friction block itself, and a positive force is applied to the passive member. At this time, the maximum torque that can be transmitted is the positive force multiplied by the positive force. The maximum static friction coefficient between the two, once the maximum transmittable torque is exceeded, the friction disc surface of the centrifugal friction block and the passive part will slip. At this time, the relationship between the two is changed from the original maximum static friction to the sliding friction, and the transmitted torque is transmitted. Therefore, it is lowered. In addition, the device has a centrifugal force modulation function, that is, the maximum transmittable torque will be affected by the rotation speed of the device: the higher the rotational speed, the greater the torque that can be transmitted; the lower the rotational speed, the smaller the torque that can be transmitted.
由本發明之概念,不僅能作為兩軸間的扭力過載釋放裝置,也可廣泛應用於不同型態之旋轉物件,在受到過大的扭力負載時,提供扭力釋放或保護的作用。例如:一、車輛的防鎖死煞車裝置。當駕駛者緊急煞車時,過強的煞車扭力作用於車輪,必將車輪瞬間鎖死,車輛隨即打滑並失去操控性,不僅造成煞車距離增加,還可能造成車輛翻覆的危險。利用本發明則可釋放過強的扭力,同時仍持續提供煞車力輸出,並且煞車扭力能隨車輪轉速進行動態調變。二、引擎防熄火裝置。手排車輛入檔時需控制引擎轉速與離合器接合程度,若離合器接合太快,而引擎尚未有足夠的扭力帶動車輛,則引擎將會熄火。利用本發明,即可避免因離合器操作不當造成引擎熄火的問題。三、風扇防夾手之保護裝置。一般的風扇馬達輸出軸直接連接風扇葉片,倘若手指或其他外物夾入扇葉內,除了會造成受傷外,風扇馬達也可能因被迫停止轉動而使得馬達過熱燒壞的情形。利用本發明,將裝置裝配於馬達輸出軸與扇葉之間,即可在外物夾入時,釋放過載扭力,不僅可避免意外,同時也能達到保護馬達之目的。The concept of the invention can not only be used as a torsion overload release device between two axes, but also can be widely applied to different types of rotating objects, and provides a torque release or protection when subjected to an excessive torque load. For example: First, the anti-lock brake device of the vehicle. When the driver makes an emergency stop, the excessive torque of the brakes acts on the wheels, and the wheels are instantly locked. The vehicle then slips and loses controllability, which not only causes an increase in the braking distance, but also may cause the vehicle to overturn. By using the invention, the excessive torque can be released, while the braking force output is continuously provided, and the braking torque can be dynamically modulated with the wheel speed. Second, the engine anti-extinguishing device. When the hand truck is in the gear, it is necessary to control the engine speed and clutch engagement. If the clutch is engaged too fast and the engine has not enough torque to drive the vehicle, the engine will be turned off. With the present invention, it is possible to avoid the problem of engine stall caused by improper operation of the clutch. Third, the fan anti-pinch protection device. The general fan motor output shaft is directly connected to the fan blade. If a finger or other foreign object is caught in the fan blade, in addition to causing injury, the fan motor may also cause the motor to overheat and burn out due to being forced to stop rotating. By using the invention, the device is assembled between the output shaft of the motor and the blade, so that the overload torque can be released when the foreign object is clamped, not only to avoid accidents, but also to protect the motor.
本發明應用領域廣泛,在此針對應用於一種具離心力調變功能之防鎖死煞車裝置為實施範例。該裝置得以適用於各式車輛,在此以機車型式之裝置作說明。The invention has a wide application field, and is hereby applied to an anti-lock brake device with a centrifugal force modulation function. The device is applicable to a variety of vehicles, and is described herein as a model of a vehicle type.
該具離心力調變功能之防鎖死煞車裝置,藉由車輪轉動造成之離心力回饋於離心摩擦塊,並與彈性元件之預負載共同提供傳遞至車輪之煞車扭力。當駕駛者過度按壓煞車時,裝置能依當時的車輪轉速狀態自動調節煞車力,使車輪不會因鎖死而造成煞車距離增加以及車輪打滑或翻車的現象。此裝置不僅無須使用電子設備,並且尺寸小、容易裝配,可簡單安裝於車輪,特別適用於自行車與機車。本裝置可分為兩種設計構型:碟煞構型與鼓煞構型。兩種構型作用之原理相同,唯設計方式與零件尺寸規格有些差異。The anti-lock brake device with the centrifugal force modulation function returns the centrifugal friction block by the centrifugal force caused by the rotation of the wheel, and together with the preload of the elastic component, provides the braking torque transmitted to the wheel. When the driver over-presses the brakes, the device can automatically adjust the braking force according to the state of the wheel speed at that time, so that the wheel does not cause the braking distance to increase due to the locking and the phenomenon that the wheel slips or rolls over. This device not only does not require the use of electronic equipment, but also is small in size, easy to assemble, and can be easily mounted on wheels, especially for bicycles and locomotives. The device can be divided into two design configurations: the disc configuration and the drum configuration. The principle of the two configurations is the same, but the design is somewhat different from the part size specifications.
一、碟煞構型 請參閱圖4,該裝置包括一固定座10a、一煞車外盤20a、一軸承件30、複數離心摩擦塊11、複數彈性元件110及複數調整螺絲12。其中,該固定座10a設有數個圓孔,可利用螺絲將固定座10a鎖於車輪;該煞車外盤20a連接碟式煞車機構50,可接受外加之煞車扭力;該複數離心摩擦塊11及複數彈性元件110裝配於固定座10a之徑向螺孔,離心摩擦塊11於螺孔內可自由上下滑動,彈性元件110兩端分別接觸離心摩擦塊11與調整螺絲12,其安裝時給予一設定之預壓,以提供離心摩擦塊30與煞車外盤10之基礎正向力;該複數調整螺絲12,裝配於固定座10a之徑向螺孔,可使彈性元件110容易裝配並且可調整其預壓力;該軸承件30裝配於固定座10a與煞車外盤20a之軸承卡槽,使固定座10a與煞車外盤20a間為同軸心且可各別自由旋轉。I. Disc Configuration Referring to FIG. 4, the apparatus includes a fixing base 10a, a brake outer disc 20a, a bearing member 30, a plurality of centrifugal friction blocks 11, a plurality of elastic members 110, and a plurality of adjusting screws 12. The fixing base 10a is provided with a plurality of circular holes, and the fixing seat 10a can be locked to the wheel by screws; the brake outer disk 20a is connected to the disc brake mechanism 50, and the external braking torque can be accepted; the plurality of centrifugal friction blocks 11 and plural The elastic member 110 is mounted on the radial screw hole of the fixing base 10a, and the centrifugal friction block 11 is slidable up and down in the screw hole. The two ends of the elastic member 110 respectively contact the centrifugal friction block 11 and the adjusting screw 12, and a setting is given during installation. Preloading to provide a base positive force of the centrifugal friction block 30 and the brake outer disk 10; the plurality of adjustment screws 12, which are fitted to the radial screw holes of the fixing seat 10a, can make the elastic member 110 easy to assemble and adjust its preload The bearing member 30 is mounted on the bearing slot of the fixed seat 10a and the outer disk 20a of the brake, so that the fixed seat 10a and the brake outer disk 20a are coaxial and can rotate freely.
當駕駛者於一般情況操作煞車時(即按壓之操作力不大),碟式煞車機構施加煞車扭力於煞車外盤20a,再透過離心摩擦塊11將煞車扭力傳遞至固定座10a(此時離心摩擦塊11與煞車外盤20a間為靜摩擦狀態),隨即輸入至車輪提供車輛煞車力。然而,當遭遇緊急事故,駕駛者瞬間按壓極大的煞車操作力時,過度的煞車扭力使得煞車外盤20a鎖死,此時離心摩擦塊11之離心力及彈性元件110之向外推力不足提供離心摩擦塊11與煞車外盤20a接合所需的正向力,因此導致離心摩擦塊11因接合摩擦力不足開始打滑(離心摩擦塊11與煞車外盤20a間為動摩擦狀態),輸入至車輪之煞車扭力下降,即可防止車輪鎖死。When the driver operates the brakes under normal conditions (ie, the pressing force is not large), the disc brake mechanism applies the brake torque to the brake outer disc 20a, and then transmits the brake torque to the fixed seat 10a through the centrifugal friction block 11 (at this time, centrifugation) The friction block 11 and the brake outer disk 20a are in a static friction state, and then input to the wheel to provide the vehicle braking force. However, when an emergency is encountered and the driver instantaneously presses a large braking operation force, the excessive braking torque causes the brake outer disk 20a to be locked. At this time, the centrifugal force of the centrifugal friction block 11 and the outward thrust of the elastic member 110 are insufficient to provide centrifugal friction. The forward force required to engage the block 11 with the brake outer disk 20a, thus causing the centrifugal friction block 11 to start slipping due to insufficient engagement friction (the dynamic friction state between the centrifugal friction block 11 and the brake outer disk 20a), and the torque input to the wheel brake Drop to prevent the wheel from locking.
二、鼓煞構型 請參閱圖6,該裝置包括一固定座10b、一軸承件30、複數離心摩擦塊11、複數彈性元件110及複數調整螺絲12。其中,該固定座10b透過軸承件30固定於車輪軸401;該複數離心摩擦塊11及複數彈性元件110裝配於固定座10b之徑向螺孔,離心摩擦塊11與螺孔間可自由上下滑動,彈性元件110兩端分別接觸離心摩擦塊11與調整螺絲12,其安裝時給予一設定之預壓,以提供離心摩擦塊11與車輪輪鼓之基礎正向力;該複數調整螺絲12裝配於固定座10b之徑向螺孔,可使彈性元件110容易裝配並且可調整其預壓力。2. Drumstick Configuration Referring to FIG. 6, the device includes a fixing base 10b, a bearing member 30, a plurality of centrifugal friction blocks 11, a plurality of elastic members 110, and a plurality of adjusting screws 12. The fixing seat 10b is fixed to the wheel axle 401 through the bearing member 30; the plurality of centrifugal friction blocks 11 and the plurality of elastic members 110 are assembled on the radial screw holes of the fixing base 10b, and the centrifugal friction block 11 and the screw holes can slide up and down freely. The two ends of the elastic member 110 are respectively contacted with the centrifugal friction block 11 and the adjusting screw 12, and are installed with a set preload to provide a basic forward force of the centrifugal friction block 11 and the wheel drum; the plurality of adjusting screws 12 are assembled The radial screw holes of the fixing seat 10b allow the elastic member 110 to be easily assembled and its preload can be adjusted.
當駕駛者於一般情況操作煞車時,鼓式煞車機構施加煞車扭力於固定座10b之內側摩擦盤面,再透過離心摩擦塊11將煞車扭力傳遞至車輪(此時離心摩擦塊11與車輪輪鼓間為靜摩擦狀態)。然而,當遭遇緊急事故,駕駛者瞬間按壓極大的煞車操作力時,過度的煞車扭力使得固定座10b鎖死,此時離心摩擦塊11之離心力及彈性元件110之向外推力不足提供離心摩擦塊11與車輪輪鼓接合所需的正向力,因此導致離心摩擦塊11因接合摩擦力不足開始打滑(離心摩擦塊11與車輪輪鼓間為動摩擦狀態),輸入至車輪之煞車扭力下降,即可防止車輪鎖死。When the driver operates the brake in a normal situation, the drum brake mechanism applies the brake torque to the inner friction surface of the fixed seat 10b, and transmits the brake torque to the wheel through the centrifugal friction block 11 (at this time, the centrifugal friction block 11 and the wheel drum) For static friction). However, when an emergency is encountered and the driver momentarily presses a large braking operation force, the excessive braking torque causes the fixing seat 10b to be locked. At this time, the centrifugal force of the centrifugal friction block 11 and the outward thrust of the elastic member 110 are insufficient to provide a centrifugal friction block. 11 The positive force required to engage the wheel drum, thus causing the centrifugal friction block 11 to start to slip due to insufficient engagement friction (the frictional friction between the centrifugal friction block 11 and the wheel drum), and the torque input to the wheel is reduced, that is, It prevents the wheel from locking up.
1‧‧‧碟煞構型裝置
10‧‧‧主動件
10a‧‧‧固定座-碟煞構型
10b‧‧‧固定座-鼓煞構型
100‧‧‧軸孔
101‧‧‧軸承擋邊
102‧‧‧軸承卡槽
11‧‧‧ 離心摩擦塊
11a‧‧‧離心摩擦塊第一端
11b‧‧‧離心摩擦塊第二端
110‧‧‧彈性元件
111‧‧‧摩擦材料
12‧‧‧調整螺絲
120‧‧‧圓形凹槽
2‧‧‧鼓煞構型裝置
20‧‧‧被動件
20a‧‧‧煞車外盤
30‧‧‧ 軸承件
40‧‧‧車輪
401‧‧‧車輪軸
50‧‧‧碟式煞車機構
60‧‧‧鼓式煞車機構1‧‧‧disc configuration device
10‧‧‧Active parts
10a‧‧‧Fixed seat-disc configuration
10b‧‧‧Fixed seat-drum configuration
100‧‧‧ shaft hole
101‧‧‧ bearing ribs
102‧‧‧ bearing card slot
11‧‧‧ Centrifugal friction block
11a‧‧‧The first end of the centrifugal friction block
11b‧‧‧The second end of the centrifugal friction block
110‧‧‧Flexible components
111‧‧‧ Friction material
12‧‧‧Adjustment screws
120‧‧‧Circular groove
2‧‧‧Drumstick configuration device
20‧‧‧ Passive parts
20a‧‧‧煞外盘
30‧‧‧ Bearing parts
40‧‧‧ Wheels
401‧‧‧ wheel axle
50‧‧‧Disc brake mechanism
60‧‧‧Drum brake mechanism
[圖1]係本發明之結構爆炸圖。 [圖2]係本發明之主動件部分之正視剖面圖。 [圖3]係圖2所示之主動件部分之細部裝配圖。 [圖4]係本發明之碟煞構型實施例之結構爆炸圖。 [圖5]係圖4所示之碟煞構型實施例之組裝完成圖。 [圖6]係本發明之鼓煞構型實施例之結構爆炸圖。 [圖7]係圖6所示之鼓煞構型實施例之組裝完成圖。[Fig. 1] is an exploded view of the structure of the present invention. Fig. 2 is a front cross-sectional view showing the active part of the present invention. [Fig. 3] Fig. 2 is a detailed assembly view of the active part shown in Fig. 2. Fig. 4 is a structural exploded view of the embodiment of the disk configuration of the present invention. Fig. 5 is an assembled view of the embodiment of the disk configuration shown in Fig. 4. Fig. 6 is a structural exploded view of the embodiment of the drumstick configuration of the present invention. Fig. 7 is an assembled view of the embodiment of the drumstick configuration shown in Fig. 6.
10‧‧‧主動件 10‧‧‧Active parts
11‧‧‧離心摩擦塊 11‧‧‧ Centrifugal friction block
110‧‧‧彈性元件 110‧‧‧Flexible components
12‧‧‧調整螺絲 12‧‧‧Adjustment screws
20‧‧‧被動件 20‧‧‧ Passive parts
30‧‧‧軸承件 30‧‧‧ bearing parts
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CN113236679A (en) * | 2021-04-07 | 2021-08-10 | 新兴铸管股份有限公司 | Coupling device |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2401992A (en) * | 1944-07-19 | 1946-06-11 | George A Waller | Overload clutch |
DE1290407B (en) * | 1964-05-06 | 1969-03-06 | Kalle Ag | Slip clutch for winding devices |
US4326368A (en) * | 1980-06-12 | 1982-04-27 | Hoffco, Inc. | Clutch and brake for rotary lawn mower |
US4832165A (en) * | 1986-08-25 | 1989-05-23 | Kabushiki Kaisha Daikin Seisakusho | Clutch brake |
CN201288775Y (en) * | 2008-09-22 | 2009-08-12 | 长葛市新世纪机电有限公司 | Automatic clutch |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113236679A (en) * | 2021-04-07 | 2021-08-10 | 新兴铸管股份有限公司 | Coupling device |
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TWI550207B (en) | 2016-09-21 |
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