TW201610259A - Method of producing hemp for spinning and hemp for spinning - Google Patents

Method of producing hemp for spinning and hemp for spinning Download PDF

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TW201610259A
TW201610259A TW104124949A TW104124949A TW201610259A TW 201610259 A TW201610259 A TW 201610259A TW 104124949 A TW104124949 A TW 104124949A TW 104124949 A TW104124949 A TW 104124949A TW 201610259 A TW201610259 A TW 201610259A
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hemp
fiber
hemp fiber
spinning
enzyme
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菱川惠介
吉田真一郎
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愛貝克思集團控股公司
吉田真一郎
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Publication of TW201610259A publication Critical patent/TW201610259A/en

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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H13/00Other common constructional features, details or accessories
    • D01H13/30Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting
    • D01H13/302Moistening, e.g. for wet spinning
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01CCHEMICAL OR BIOLOGICAL TREATMENT OF NATURAL FILAMENTARY OR FIBROUS MATERIAL TO OBTAIN FILAMENTS OR FIBRES FOR SPINNING; CARBONISING RAGS TO RECOVER ANIMAL FIBRES
    • D01C1/00Treatment of vegetable material
    • D01C1/02Treatment of vegetable material by chemical methods to obtain bast fibres
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H13/00Other common constructional features, details or accessories
    • D01H13/30Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting
    • D01H13/306Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting by applying fluids, e.g. steam or oiling liquids
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M16/00Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01BMECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
    • D01B9/00Other mechanical treatment of natural fibrous or filamentary material to obtain fibres or filaments
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H13/00Other common constructional features, details or accessories
    • D01H13/30Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting
    • D01H13/304Conditioning during spinning or twisting
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04Blended or other yarns or threads containing components made from different materials

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • Zoology (AREA)
  • Wood Science & Technology (AREA)
  • Molecular Biology (AREA)
  • Health & Medical Sciences (AREA)
  • Biochemistry (AREA)
  • Microbiology (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

A method of producing hemp for spinning, the method including: dipping hemp as a raw material in a treatment liquid containing water and at least one enzyme selected from the group consisting of a proteolytic enzyme and an amylolytic enzyme, at from 60 DEG C to 100 DEG C, for from 30 minutes to 60 minutes; rinsing the dipped hemp with water; and drying the rinsed hemp.

Description

紡紗用麻纖維之製造方法及紡紗用麻纖維Method for producing hemp fiber for spinning and hemp fiber for spinning

本發明關於紡紗用麻纖維之製造方法及紡紗用麻纖維。The present invention relates to a method for producing hemp fibers for spinning and hemp fibers for spinning.

近年,地球環境上的溫室效應成為問題,人類對穿著衣物亦要求涼感優良的素材,在纖維市場中,為天然素材之具有清爽觸感的麻素材愈來愈受到歡迎,以麻纖維作為布料的需求正在擴大。 與麻同樣為天然纖維素纖維的棉纖維源自稱為「棉花」之植物的種子,纖維本身係為柔軟,紡紗性、加工性優良。另一方面,麻在製作布時使用的原料部位為植物的葉、莖。葉、莖係以纖維素形成,木質素等成分存在於纖維間,故作為纖維素材之強度雖高,但硬且纖維表面平滑,會有加工困難、或加工得到的布其觸感粗糙而有觸感惡化之情事。 有人提出例如將纖維素系纖維織物的表面以纖維素分解酵素進行處理,並於其後以強鹼水溶液進行處理的方法作為改良麻纖維等纖維素纖維的觸感之技術(例如參照日本特開平5-247852號公報)。 該方法係將改良由麻等纖維素纖維構成的織物表面之觸感作為課題之技術,並未考慮有關紡紗用的紗等纖維原料之加工用途。In recent years, the greenhouse effect on the global environment has become a problem. Human beings are also required to have a cool feeling in wearing clothes. In the fiber market, hemp materials with a refreshing touch of natural materials are becoming more and more popular. Hemp fibers are used as fabrics. Demand is expanding. The cotton fiber which is a natural cellulose fiber like hemp is derived from a plant called "cotton", and the fiber itself is soft, and the spinning property and the workability are excellent. On the other hand, the raw material used in the production of cloth is the leaves and stems of plants. The leaves and stems are formed of cellulose, and the components such as lignin are present between the fibers. Therefore, the strength of the fiber material is high, but the surface of the fiber is hard and the surface of the fiber is smooth, and the processing is difficult, or the processed cloth has a rough touch. The feeling of tactile deterioration. For example, a method in which a surface of a cellulose-based fiber fabric is treated with a cellulolytic enzyme and then treated with a strong aqueous alkali solution is used as a technique for improving the tactile sensation of cellulose fibers such as hemp fibers (for example, refer to Japanese Patent Laid-Open) Bulletin 5-247852). This method is a technique for improving the touch of the surface of a fabric composed of cellulose fibers such as hemp, and does not consider the processing use of a fiber raw material such as a yarn for spinning.

麻纖維為高強度但剛直。因此,將麻纖維進行紡紗,並欲以得到的麻紗實施織或編成織物、編物之加工時,由於麻纖維表面為平滑,故會有難以披掛於一般所使用的捻紗製造用紡紗裝置、紡紗時纖維的產量低、容易引起纖維的脱落、斷紗、生產性低的問題。又,由於麻纖維剛直,故難以得到纖維徑細的捻紗、紗之粗細為固定的捻紗等,在使用有該等麻紗之織物、編物的製造中亦成為生產性降低的要因。Hemp fiber is high strength but straight. Therefore, when the hemp fiber is spun and is to be woven or knitted into a woven fabric or a knitted fabric, the surface of the hemp fiber is smooth, so that it is difficult to hang on the spinning device for the production of the crepe which is generally used. In the case of spinning, the fiber yield is low, and it is easy to cause the fibers to fall off, the yarn breakage, and the productivity to be low. In addition, since the hemp fiber is straight, it is difficult to obtain a crepe yarn having a fine fiber diameter and a crepe yarn having a fixed thickness of the yarn, and the production of the woven fabric or the knitted fabric using the hemp yarn is also a factor of deterioration in productivity.

切開麻等植物的葉及莖作為纖維原料之方法,就歷史而言自古代即已實施。作為其方法,為了將麻纖維細切並將纖維素之纖維細胞間的木質素等物質去除而使其柔軟,自古以來實施有使用以砧敲打纖維、或抄製纖維之物理性手段的方法。 即使近年仍採取在麻纖維紡紗前將麻纖維在輥間壓縮等方法,但現況為無法達到足夠的紡紗時之產量。又,已知利用強鹼、強酸處理纖維素纖維的話,可賦予柔軟性,但會使纖維的強度顯著地降低,故並不實際。 因此,現在流通的麻纖維產品常為特徵係起因於由麻纖維構成的紗之不均勻度的獨特觸感者,期望有如棉般柔軟且通用性高的麻之捻紗、麻布之提供。The method of cutting the leaves and stems of plants such as hemp as a fiber raw material has been implemented since ancient times. As a method, in order to finely cut the hemp fiber and to remove the substance such as lignin between the cellulose fibers, it is a method of using a physical means of hitting the fiber with an anvil or making a fiber. Even in recent years, the method of compressing hemp fibers between rolls before hemp spinning is adopted, but the current situation is that sufficient spinning yield cannot be achieved. Further, it is known that when a cellulose fiber is treated with a strong alkali or a strong acid, flexibility can be imparted, but the strength of the fiber is remarkably lowered, which is not practical. Therefore, the hemp fiber product which is currently in circulation is often characterized by a unique touch which is caused by the unevenness of the yarn composed of hemp fiber, and it is desired to provide the crepe and linen of cotton which is soft and versatile.

有人提出藉由將麻纖維利用含有纖維素分解酵素之處理液進行處理,將存在於麻纖維之纖維素間的果膠、木質素等去除的方法作為將麻纖維進行改質的方法,揭示了依據該處理可得到皮膚刺激性少且紡紗性優良的麻纖維(例如參照日本特開平1-139874號公報)。It has been proposed that a method in which hemp fibers are treated with a treatment liquid containing cellulolytic enzymes to remove pectin and lignin present between cellulose of hemp fibers as a method for modifying hemp fibers is disclosed. According to this treatment, hemp fibers having less skin irritation and excellent spinning properties can be obtained (for example, see JP-A-1-139874).

[發明所欲解決之課題][Problems to be solved by the invention]

但是,日本特開平5-247852號公報所記載的加工技術係關於將纖維織或編而得到的布帛之表面加工的技術,並非考量有關適於紡紗之纖維的處理者。 另一方面,日本特開平1-139874號公報中記載了利用纖維素分解酵素將棉、麻等植物纖維中之木質素等去除而保有柔軟性之情事,且記載了藉由將麻纖維之前端溶解,將前端整圓而去掉邊角有抑制麻纖維之皮膚刺激的效果。但是,若根據本發明人們的研究可確認:雖然纖維素分解酵素的使用,針對棉纖維認為有一定程度的效果,但未達將麻纖維表面加工至適於一般紡紗裝置用的紡紗之狀態。 如此,習知的麻纖維處理技術雖會改良布帛表面的觸感等,但並非可將構成布帛之纖維的物性調整至適於紡紗裝置用的紡紗之狀態者,現況為迄今仍未得到可在工業上高生產性地紡紗之麻纖維之製造方法。However, the processing technique described in Japanese Laid-Open Patent Publication No. Hei 5-247852 relates to a technique for processing the surface of a fabric obtained by weaving or knitting, and does not consider a processor for fibers suitable for spinning. On the other hand, Japanese Laid-Open Patent Publication No. Hei 1-139874 discloses that the lignin in a plant fiber such as cotton or hemp is removed by a cellulolytic enzyme to retain flexibility, and the front end of the hemp fiber is described. Dissolve, round the front end and remove the corners to inhibit the skin irritation of hemp fiber. However, according to studies by the present inventors, it has been confirmed that although the use of cellulolytic enzymes is considered to have a certain degree of effect on cotton fibers, the surface of the hemp fibers is not processed to a spinning machine suitable for general spinning apparatuses. status. As described above, although the conventional hemp fiber treatment technique improves the feel of the surface of the fabric, it is not possible to adjust the physical properties of the fibers constituting the fabric to the state suitable for the spinning of the spinning device, and the present situation has not yet been obtained. A method for producing hemp fibers which can be industrially produced with high productivity.

本發明之第一種實施形態的課題係在於提供利用簡易的處理製造柔軟且可高生產性地紡紗之紡紗用麻纖維之製造方法。本發明之另一種實施形態的課題係在於提供紡紗性優良的麻纖維。 [解決課題之手段]An object of the first embodiment of the present invention is to provide a method for producing a hemp fiber for spinning which is soft and highly productive to be spun by a simple process. Another object of the present invention is to provide hemp fibers excellent in spinning properties. [Means for solving the problem]

上述課題的解決方法包含以下之實施形態。 <1>一種紡紗用麻纖維之製造方法,包含以下步驟: 浸漬處理步驟,將原料麻纖維於60℃~100℃之溫度條件,浸漬於含有選自於由蛋白質分解酵素及澱粉水解酵素構成之群組中至少1種之酵素與水之處理液中30分鐘~60分鐘; 水洗步驟,將經浸漬處理而得的麻纖維進行水洗; 乾燥步驟,將經水洗而得的麻纖維進行乾燥。 <2>如<1>所記載之紡紗用麻纖維之製造方法,其中,該處理液含有鹼性試劑。 <3>如<1>或<2>所記載之紡紗用麻纖維之製造方法,其中,該處理液的pH為9以上13以下。The solution to the above problem includes the following embodiments. <1> A method for producing a hemp fiber for spinning, comprising the steps of: immersing a step of immersing the raw material hemp fiber at a temperature of from 60 ° C to 100 ° C to a component selected from the group consisting of a proteolytic enzyme and a starch hydrolyzing enzyme; In the group, at least one of the enzyme and water treatment liquid is used for 30 minutes to 60 minutes; in the water washing step, the hemp fiber obtained by the immersion treatment is washed with water; and the drying step is performed, and the hemp fiber obtained by washing is dried. <2> The method for producing a hemp fiber for spinning according to <1>, wherein the treatment liquid contains an alkaline agent. <3> The method for producing a hemp fiber for spinning according to <1> or <2>, wherein the pH of the treatment liquid is 9 or more and 13 or less.

<4>如<1>~<3>中任一項所記載之紡紗用麻纖維之製造方法,於該水洗步驟之後,具有後處理步驟,係將經水洗的麻纖維浸漬於含有選自於由硝基苯磺酸鈉及三聚氰酸鈉構成之群組中至少1種之化合物與水之後處理液中,並於60℃~100℃之溫度條件保持20分鐘~50分鐘。 <5>一種紡紗用麻纖維,係利用<1>~<4>中任一項所記載之紡紗用麻纖維之製造方法獲得,纖維徑與原料麻纖維相比為較細且有扭捻,並於纖維表面具有微細的起絨。 [發明之效果]<4> The method for producing a hemp fiber for spinning according to any one of <1> to <3>, after the water washing step, comprising a post-treatment step of immersing the washed hemp fiber in a material selected from the group consisting of The compound of at least one of the group consisting of sodium nitrobenzenesulfonate and sodium cyanurate is maintained in a water post-treatment solution at a temperature of from 60 ° C to 100 ° C for from 20 minutes to 50 minutes. <5> The hemp fiber for spinning is obtained by the method for producing a hemp fiber for spinning according to any one of <1> to <4>, and the fiber diameter is thinner and twisted than the raw material hemp fiber.捻, and has a fine fleece on the surface of the fiber. [Effects of the Invention]

若根據本發明之第一種實施形態,可提供利用簡易的處理製造柔軟且可高生產性地紡紗之紡紗用麻纖維之製造方法。若根據另一種實施形態,可提供紡紗性優良的麻纖維。According to the first embodiment of the present invention, it is possible to provide a method for producing a hemp fiber for spinning which is soft and highly productive to be spun by a simple process. According to another embodiment, hemp fibers excellent in spinning properties can be provided.

以下詳細地說明本發明。 [紡紗用麻纖維之製造方法] 本發明之第一實施形態即紡紗用麻纖維之製造方法包含以下步驟:浸漬處理步驟(以下有時會稱為酵素處理步驟),將原料麻纖維於60℃~100℃之溫度條件,浸漬於含有選自於由蛋白質分解酵素及澱粉水解酵素構成之群組中至少1種之酵素與水之處理液(以下有時會稱為酵素處理液)中加溫30分鐘~60分鐘;水洗步驟(以下有時會稱為水洗步驟),將經浸漬處理而得的麻纖維進行水洗;乾燥步驟(以下有時會稱為乾燥步驟),將經水洗而得的麻纖維進行乾燥。 另外,本說明書中「原料麻纖維」係指:施加紡紗用麻纖維之製造方法中的各個處理前之紡紗用麻纖維的原料之麻纖維。The present invention will be described in detail below. [Manufacturing method of hemp fiber for spinning] The manufacturing method of the hemp fiber for spinning according to the first embodiment of the present invention includes the following steps: an immersing step (hereinafter sometimes referred to as an enzyme treatment step), and the raw material hemp fiber is used. The temperature is from 60 ° C to 100 ° C, and is immersed in a treatment liquid (hereinafter sometimes referred to as an enzyme treatment liquid) containing at least one enzyme selected from the group consisting of a protease and a starch hydrolyzing enzyme. Heating for 30 minutes to 60 minutes; a water washing step (hereinafter sometimes referred to as a water washing step), washing the hemp fibers obtained by the immersion treatment; a drying step (hereinafter sometimes referred to as a drying step), which is washed with water The hemp fiber obtained is dried. In addition, in the present specification, "the raw material hemp fiber" means a hemp fiber which is a raw material of the hemp fiber for spinning before the respective processes in the method for producing the hemp fiber for spinning.

本實施形態之作用並不明確,但據認為如下: 利用本實施形態之製造方法,藉由將含有可分解蛋白質、澱粉等之特定酵素的酵素處理液加溫後再將麻纖維於已加溫之酵素處理液中進行浸漬處理,麻纖維會膨潤而使水分變得容易滲透。由於隨著酵素處理液使纖維膨潤,酵素會與水分一起滲入而停留在纖維間,纖維素間存在的木質素等亦會膨潤而成為容易去除的狀態,纖維會變得柔軟。藉由將酵素處理過的纖維進行水洗、乾燥,會去除纖維素間存在的木質素等並固定化纖維素間的空隙。因此,在麻纖維的表面,纖維素間的木質素等被去除的位置上會產生微細的起絨,又,在麻纖維的中心部會形成微細的中空部分,纖維化開始進行,隨著朝酵素處理液之浸漬處理後的水洗、乾燥,纖維會產生扭捻。因此推斷為可製造表面有起絨並柔軟且有扭捻之容易披掛於紡紗裝置的麻纖維。 本實施形態所使用的酵素本身為不溶解纖維素的酵素,因此,沒有使用酵素所造成纖維強度降低之顧慮。 另外,本實施形態並非受到上述推斷機制的任何限制。The effect of the present embodiment is not clear, but it is considered to be as follows: According to the production method of the present embodiment, the enzyme treatment liquid containing a specific enzyme such as a decomposable protein or starch is heated, and then the hemp fiber is heated. The immersion treatment is carried out in the enzyme treatment liquid, and the hemp fibers are swollen to make the water easily permeable. When the fiber is swollen with the enzyme treatment liquid, the enzyme penetrates with the water and stays between the fibers, and the lignin or the like existing between the celluloses swells and becomes easily removed, and the fibers become soft. By washing and drying the enzyme-treated fibers, lignin or the like existing between the celluloses is removed and the voids between the celluloses are fixed. Therefore, on the surface of the hemp fiber, fine lint is generated at the position where the lignin between the cellulose is removed, and a fine hollow portion is formed at the center of the hemp fiber, and the fiberization starts, as the The water is washed and dried after the immersion treatment of the enzyme treatment liquid, and the fibers are twisted. Therefore, it is inferred that hemp fibers which are piled and soft and have a twisted surface which is easy to be draped on the spinning device can be inferred. Since the enzyme used in the present embodiment is an enzyme which does not dissolve cellulose, there is no concern that the strength of the fiber is lowered by using an enzyme. In addition, this embodiment is not limited by the above-described inference mechanism.

以下,針對本實施形態之紡紗用麻纖維之製造方法按步驟順序進行說明。 <浸漬處理步驟> 在本實施形態之紡紗用麻纖維之製造方法中,首先,將原料麻纖維於含有選自於由蛋白質分解酵素及澱粉水解酵素構成之群組中至少1種之酵素與水之處理液中進行浸漬處理。 (麻纖維) 通常,麻纖維係指苧麻與亞麻,但本說明書中的麻纖維並不限定於該等狹義之麻纖維。 任何麻纖維皆可作為可適用於本實施形態之紡紗用麻纖維之製造方法的原料麻纖維。本說明書中的麻纖維係在包含例如任何源自如下所示之植物麻的麻纖維之意旨下而使用。 具體而言,例如可列舉:桑科麻屬大麻(Cannabis sativa,亦稱為hemp)、亞麻科亞麻屬亞麻(Linum usitatissimum)、蕁麻科苧麻(cho ma,Boehmeria nivea var. nipononivea,亦稱為ramie、karamushi)、錦葵科洋麻屬洋麻(Hibiscus cannabinus,亦稱為洋麻(youma))、田麻科黃麻屬黃麻(Corchorus capsularis)、田麻科黃麻屬山麻(Corchorus olitorius)、芭蕉科芭蕉屬馬尼拉麻(Musa textilis)、錦葵科鐘麻(Hibiscus cannabinus)、黃蜀葵麻(Hibiscus esculentus L.)、孟買麻(Bombay hemp)、龍舌蘭科龍舌蘭屬瓊麻(Agave sisalana)、大麻(cannabis)、紐西蘭亞麻(New Zealand flax)、龍舌蘭科麻黃蘭(Phormium tenax)、中國苧麻(China grass)、田麻科黃麻屬臺灣黃麻(亦稱為長蒴黃麻,Corohorus olitorius L.)等。 又,從黃麻或長蒴黃麻得到的麻纖維即黃麻纖維(jute)亦包含於本說明書中的麻纖維中。 在前述麻纖維之中,考慮工業規模的生產性、原料的取得容易性之觀點,宜將本實施形態之製造方法使用於大麻、苧麻、亞麻等。Hereinafter, the method for producing the hemp fiber for spinning of the present embodiment will be described in order of steps. <Immersion treatment step> In the method for producing a hemp fiber for spinning according to the present embodiment, first, the raw material hemp fiber is contained in an enzyme containing at least one selected from the group consisting of a protease and a starch hydrolyzing enzyme. The water treatment liquid is subjected to immersion treatment. (Hemp fiber) Generally, hemp fiber means ramie and flax, but the hemp fiber in the present specification is not limited to the narrow hemp fiber. Any hemp fiber can be used as the raw material hemp fiber which can be applied to the method for producing the hemp fiber for spinning of the present embodiment. The hemp fiber in the present specification is used in the form of, for example, any hemp fiber derived from the plant hemp shown below. Specific examples include, for example, Cannabis sativa (also known as hemp), Linum usitatissimum, and cho ma (Boehmeria nivea var. nipononivea, also known as ramie). , karamushi), genus Hibiscus cannabinus (also known as yangma (youma)), genus Jute, Jute (Jewish genus, Corchorus capsularis), genus Jute, genus, genus (Corchorus olitorius) ), Musa textilis, Hibiscus cannabinus, Hibiscus esculentus L., Bombay hemp, Agave agave (Agave sisalana), cannabis, New Zealand flax, Phormium tenax, China grass, Tianmake jute, Taiwan jute (also Known as the long jute, Corohorus olitorius L.). Further, jute fiber obtained from jute or sorghum jute, that is, jute fiber, is also included in the hemp fiber in the present specification. Among the above-mentioned hemp fibers, the production method of the present embodiment is preferably used for hemp, ramie, linen, etc. from the viewpoint of industrial scale productivity and ease of obtaining raw materials.

本實施形態之紡紗用麻纖維之製造方法對於剛直的纖維素纖維即從藺草(Cyperus malaccensis)、芭蕉(Musa basjoo Sieb. et Zucc.)、香蕉的葉、月桃的葉、莖、紙草(papyrus)、木棉(kapok)、楮(kozo)、結香(Edgeworthia chrysantha)、雁皮(Diplomorpha sikokiana)、柳、竹、蓮的樹皮、莖、葉等得到的纖維等亦為有效,尤其使用麻纖維的話,生產性的提昇效果較顯著。The method for producing a hemp fiber for spinning according to the present embodiment is a straight cellulose fiber, that is, from the genus Cyperus malaccensis, Musa basjoo Sieb. et Zucc., the leaves of the banana, the leaves of the moon peach, the stem, and the papyrus. Fibers such as (papyrus), kapok, kazo, edgeworthia chrysantha, Diplomorpha sikokiana, bark, stems, leaves, etc. are also effective, especially hemp fiber. In this case, the productivity improvement effect is more remarkable.

從植物獲得麻纖維之方法並無特別限制,可使用已知的方法。通常係將成為原料之植物(麻)浸漬於水及含有酸等藥品之水溶液中並將纖維束取出,經水洗、乾燥後獲得麻纖維。The method of obtaining hemp fiber from a plant is not particularly limited, and a known method can be used. Usually, the plant (hemp) which is a raw material is immersed in water and an aqueous solution containing a drug such as an acid, and the fiber bundle is taken out, washed with water, and dried to obtain hemp fiber.

(麻纖維的前處理) 在本實施形態之製造方法中,首先為了易於加工而將原料麻纖維裁切成長度約2cm~20cm。長度係因應作為原料使用之麻纖維的特性而適當地決定即可,宜裁切成約2cm~15cm。 根據本實施形態之製造方法,由於即使使用長纖維之原料麻纖維亦可提昇柔軟性、加工性,以往的裁切長度常為3.5cm~5.5cm,然而,例如裁切成7cm~13cm的原料麻纖維亦可適用。一般而言,纖維長度愈長愈能更有效果的地抑制起因於麻纖維之皮膚刺激,對紡紗裝置的適用性更能提昇。 原料麻纖維的長度係例如:若為大麻則較理想為約8cm~12cm,若為苧麻則較理想為約3cm~6cm,若為亞麻則較理想為約2cm~5cm,但並非受限於該等者。(Pretreatment of hemp fiber) In the production method of the present embodiment, first, the raw material hemp fiber is cut into a length of about 2 cm to 20 cm for ease of processing. The length may be appropriately determined depending on the characteristics of the hemp fiber used as the raw material, and it is preferably cut into about 2 cm to 15 cm. According to the production method of the present embodiment, the raw material hemp fiber of the long fiber can be used to improve flexibility and workability, and the conventional cutting length is usually 3.5 cm to 5.5 cm. However, for example, the material is cut into 7 cm to 13 cm. Hemp fiber can also be used. In general, the longer the fiber length, the more effective the skin irritation caused by the hemp fiber can be suppressed, and the applicability to the spinning device can be further improved. The length of the raw material hemp fiber is, for example, preferably about 8 cm to 12 cm for marijuana, about 3 cm to 6 cm for ramie, and about 2 cm to 5 cm for linen, but it is not limited to this. And so on.

將裁切後的原料麻纖維浸漬於水中,其後浸漬於含有酵素之酵素處理液較為理想。 原料麻纖維浸漬於含有酵素之處理液前,亦可事先洗淨,為了去除原料麻纖維的髒污,亦可浸漬於含有氫氧化鈉水溶液等鹼性試劑之水溶液(以下有時稱為含有鹼性試劑之水溶液)中,並於其後進行水洗處理。原料麻纖維的前處理中使用的含有鹼性試劑之水溶液係以去除附著於纖維的髒污作為目的,故鹼性試劑的濃度宜為3質量%~10質量%。以洗淨作為目的之原料麻纖維到含有鹼性試劑之水溶液的浸漬,可在未將含有鹼性試劑之水溶液加溫而在製備水溶液所使用之水的溫度即10℃~25℃前後之溫度實施,亦可將含有鹼性試劑之水溶液加溫到約80℃之溫度而實施。浸漬時間在水溶液不加溫的情況宜為約40分鐘~120分鐘,在有加溫的情況宜為約20分鐘~40分鐘。It is preferable to immerse the cut raw material hemp fiber in water, and then immerse it in an enzyme-containing treatment liquid containing an enzyme. The raw material hemp fiber may be washed beforehand, and may be immersed in an aqueous solution containing an alkaline reagent such as a sodium hydroxide solution (hereinafter sometimes referred to as a base) in order to remove the contamination of the raw material hemp fiber. The aqueous solution of the reagent is then washed with water. The aqueous solution containing an alkaline agent used in the pretreatment of the raw material hemp fiber is intended to remove the dirt adhering to the fiber, and therefore the concentration of the alkaline agent is preferably 3% by mass to 10% by mass. The immersion of the hemp fiber as a raw material for washing to an aqueous solution containing an alkaline agent can be performed at a temperature of 10 ° C to 25 ° C before and after the temperature of the water used for preparing the aqueous solution without heating the aqueous solution containing the alkaline agent. Alternatively, the aqueous solution containing the alkaline agent may be heated to a temperature of about 80 ° C. The immersion time is preferably from about 40 minutes to 120 minutes in the case where the aqueous solution is not heated, and is preferably from about 20 minutes to 40 minutes in the case of heating.

以下,針對浸漬處理步驟中使用的酵素處理液所含的成分進行說明。 (選自於由蛋白質分解酵素及澱粉水解酵素構成之群組中至少1種之酵素) 作為製備浸漬處理步驟中使用的酵素處理液所使用的酵素,宜為以下所列舉之蛋白質分解酵素及澱粉水解酵素。 [A]蛋白質分解酵素 就蛋白質分解酵素而言,若是分類為半胱胺酸蛋白酶之蛋白質分解酵素均可使用於本發明。 具體而言,例如可列舉:鳳梨等所含有的鳳梨蛋白酶(有時會稱為鳳梨酵素)、奇異果所含有的奇異果蛋白酶(actinidain)、無花果所含有的無花果蛋白酶(ficin)、木瓜所含有的木瓜蛋白酶等作為蛋白質分解酵素。其中,鳳梨蛋白酶、木瓜蛋白酶在考慮效果的觀點較為理想。 蛋白質分解酵素能以試藥、或化粧品、食品等所使用的木瓜酵素粉末等形式取得。又,蛋白質分解酵素亦可使含有酵素的果實等發酵、或從果實的原汁萃取而獲得。 就市售品而言,例如可列舉:BROMELAIN 1000GPU(商品名,Jarrow Formulas公司)、BROMELAIN粉末(商品名,Life Extension quality Supplements and Vitamins.Ink公司)等。該等市售品之酵素係成形為錠劑、粉末者,可溶解於水等溶劑中而使用於酵素處理液。Hereinafter, the components contained in the enzyme treatment liquid used in the immersion treatment step will be described. (An enzyme selected from the group consisting of a proteolytic enzyme and a starch hydrolyzing enzyme) The enzyme used in the preparation of the enzyme treatment liquid used in the immersion treatment step is preferably the following protease and starch. Hydrolyzed enzymes. [A] Proteolytic enzymes In the case of proteolytic enzymes, a proteolytic enzyme classified as a cysteine protease can be used in the present invention. Specifically, for example, pineapple protease (which may be called pineapple enzyme) contained in pineapple or the like, actinidain contained in kiwi, figin (ficin) contained in fig, and papaya are included. Papain and the like as a proteolytic enzyme. Among them, pineapple protease and papain are preferable in view of the effect. The proteolytic enzyme can be obtained in the form of a test drug, a papaya enzyme powder used for cosmetics, foods, and the like. Further, the proteolytic enzyme can also be obtained by fermenting an enzyme-containing fruit or the like, or extracting it from the raw juice of the fruit. Examples of commercially available products include BROMELAIN 1000 GPU (trade name, Jarrow Formulas), BROMELAIN powder (trade name, Life Extension quality Supplements and Vitamins. Ink), and the like. The enzymes of these commercial products are formed into tablets and powders, and can be dissolved in a solvent such as water to be used in an enzyme treatment solution.

[B]澱粉水解酵素 可列舉澱粉酶(amylase)、糖化酶(diastase)等作為澱粉水解酵素。 澱粉水解酵素能以試藥的形式取得。[B] Starch hydrolyzing enzyme Amylase, diasaccharase or the like may be mentioned as a starch hydrolyzing enzyme. Starch hydrolase can be obtained in the form of a reagent.

(溶劑) 宜使用水作為酵素處理液之溶劑。僅使用水作為溶劑亦可。以將纖維柔軟化作為目的,可使溶劑即水中更含有相對於全部溶劑為2質量%~10質量%之檸檬酸等。(Solvent) Water should be used as a solvent for the enzyme treatment solution. Only water can be used as a solvent. For the purpose of softening the fiber, the solvent, that is, the water, may further contain citric acid or the like in an amount of 2% by mass to 10% by mass based on the total amount of the solvent.

(添加劑) 在酵素處理液中除了該酵素與含有水之溶劑外,在不損及本實施形態效果的範圍內,亦可因應目的而使其含有各種添加劑。 可列舉鹼性試劑等作為添加劑。考慮促進酵素滲透進麻纖維之觀點,宜使酵素處理液中含有鹼性試劑。 可列舉氫氧化鈉、氫氧化鉀、硫酸鈉、石灰等作為鹼性試劑。鹼性試劑亦可用水溶液的形態添加於酵素處理液。 藉由使酵素處理液中含有鹼性試劑並設定pH為9以上13以下,為11以上13以下更佳,由於會提昇酵素朝原料麻纖維之滲透性,此外,更提昇鹼性試劑所為之木質素等的溶解性,故得到的麻纖維之柔軟性會更加提昇並促進表面起絨的產生。 又,由於併用鹼性試劑,即使浸漬到酵素處理液的時間短,亦具有可得到合適的紡紗用麻纖維之優點。(Additive) In addition to the enzyme and the solvent containing water, the enzyme treatment solution may contain various additives in accordance with the purpose without impairing the effects of the embodiment. An alkaline reagent or the like can be cited as an additive. Considering the idea of promoting the penetration of enzymes into hemp fibers, it is desirable to have an alkaline reagent in the enzyme treatment solution. Sodium hydroxide, potassium hydroxide, sodium sulfate, lime, etc. are mentioned as an alkaline reagent. The alkaline reagent can also be added to the enzyme treatment solution in the form of an aqueous solution. By setting the pH of the enzyme treatment solution to an alkaline reagent and setting the pH to 9 or more and 13 or less, it is preferably 11 or more and 13 or less, and the permeability of the enzyme to the raw material hemp fiber is enhanced, and the alkaline reagent is further improved. The solubility of the quality of the hemp fiber is improved, and the softness of the obtained hemp fiber is further enhanced to promote the generation of surface pile. Moreover, since the alkaline reagent is used in combination, even if the time of immersion in the enzyme treatment liquid is short, there is an advantage that a suitable hemp fiber for spinning can be obtained.

(酵素處理液的製備) 將相對於原料麻纖維之質量比為5倍~20倍之溶劑放入容器中,並將液溫設定為60℃~100℃後添加選自於蛋白質分解酵素及澱粉水解酵素之酵素,並藉由充分攪拌而製備酵素處理液。使酵素處理液含有依期望所欲使用的添加劑之時期係為任意,可在酵素添加前,亦可在酵素添加後,亦可使其與酵素同時含有。 可使酵素處理液中含有前述酵素中之1種或2種以上。 酵素處理液中的酵素之總含量相對於100質量份之原料麻纖維宜為3質量份~10質量份,相對於100質量份之纖維為3質量份~5質量份更佳。(Preparation of enzyme treatment liquid) A solvent having a mass ratio of 5 to 20 times the mass of the raw material hemp fiber is placed in a container, and the liquid temperature is set to 60 ° C to 100 ° C, and then added to the protein degrading enzyme and starch. The enzyme of the hydrolyzed enzyme is prepared, and the enzyme treatment liquid is prepared by sufficiently stirring. The period in which the enzyme treatment solution contains the additive to be used as desired is arbitrary, and may be added to the enzyme before the addition of the enzyme or after the addition of the enzyme. The enzyme treatment solution may contain one or more of the aforementioned enzymes. The total amount of the enzyme in the enzyme treatment liquid is preferably from 3 parts by mass to 10 parts by mass per 100 parts by mass of the raw material hemp fibers, and more preferably from 3 parts by mass to 5 parts by mass per 100 parts by mass of the fibers.

(浸漬處理) 將依期望實施了洗淨等前處理之原料麻纖維浸漬於製備好的酵素處理液中。 將酵素處理液的液溫維持在60℃~100℃之溫度條件下,將裁切好的原料麻纖維浸漬30分鐘~60分鐘。 考慮效果的觀點,浸漬時酵素處理液的液溫為70℃~90℃更佳。浸漬時間為35分鐘~60分鐘更佳。(Immersion Treatment) The raw material hemp fiber which has been subjected to pretreatment such as washing is immersed in the prepared enzyme treatment liquid. The liquid temperature of the enzyme treatment solution is maintained at a temperature of 60 ° C to 100 ° C, and the cut raw material hemp fiber is immersed for 30 minutes to 60 minutes. From the viewpoint of the effect, the liquid temperature of the enzyme treatment liquid at the time of immersion is preferably from 70 ° C to 90 ° C. The immersion time is preferably from 35 minutes to 60 minutes.

浸漬時為了使麻纖維與酵素充分地接觸,並促進酵素處理液朝纖維間的滲透,宜邊攪拌酵素處理液邊浸漬麻纖維。 考慮該觀點,麻纖維之酵素浸漬處理宜使用附攪拌裝置之容器或裝置而實施。考慮維持浸漬時的溫度條件並實施攪拌的觀點,於浸漬處理使用已知的染色機即洗滌機、浸置機、奧氏染色機(obermaier dyeing machine)等亦為理想之型態。 又,藉由對酵素處理液供給氣體而實施打氣亦可促進處理液朝麻纖維滲透。 浸漬處理使用附溫度調節功能之容器或裝置而實施雖為理想的型態,但並非特別受到該等之限制。酵素處理液的溫度調節可利用從容器外部之加熱、以投入式加熱器等所為之加熱等已知的方法實施。In order to make the hemp fiber and the enzyme sufficiently contact during the immersion and to promote the penetration of the enzyme treatment liquid into the fibers, it is preferable to impregnate the hemp fiber while stirring the enzyme treatment liquid. In view of this point, the enzyme impregnation treatment of hemp fiber is preferably carried out using a container or apparatus with a stirring device. From the viewpoint of maintaining the temperature condition at the time of immersion and performing the stirring, it is also preferable to use a known dyeing machine, that is, a washing machine, a dipping machine, an obermaier dyeing machine, or the like in the immersion treatment. Further, by supplying air to the enzyme treatment liquid and performing air pumping, the treatment liquid can be promoted to penetrate into the hemp fiber. Although the immersion treatment is carried out using a container or a device having a temperature adjustment function, it is preferably a type, but is not particularly limited by the above. The temperature adjustment of the enzyme treatment liquid can be carried out by a known method such as heating from the outside of the container and heating by a push-on heater or the like.

<水洗步驟> 實施過浸漬於酵素處理液之麻纖維從裝有酵素處理液之容器取出後,接受水洗步驟。 水洗步驟使用的水洗液可為僅含水之水洗液,亦可為依期望除了水之外更含有已知添加劑之水洗液。 水洗步驟中的水亦可使用自來水。 在水洗步驟中將麻纖維充分地水洗,而去除殘存於纖維表面、纖維中的空隙之處理液、鹼性試劑等。<Water washing step> The hemp fiber impregnated in the enzyme treatment liquid is taken out from the container containing the enzyme treatment liquid, and then subjected to a water washing step. The water washing liquid used in the water washing step may be an aqueous only water washing liquid, or may be a water washing liquid containing a known additive in addition to water as desired. Tap water can also be used for the water in the water washing step. In the water washing step, the hemp fibers are sufficiently washed with water to remove the treatment liquid remaining in the surface of the fibers, the voids in the fibers, an alkaline agent, and the like.

於水洗步驟使用的水洗液可含有界面活性劑。水洗液藉由含有界面活性劑,會更提昇去除殘存於纖維間之成分的洗淨效果。利用含有界面活性劑之水洗液洗淨後,宜再使用不含有界面活性劑之水洗液進行水洗並從纖維去除界面活性劑。 水洗可利用流水實施,亦可在裝有水之容器中攪拌而實施。水洗在容器中實施時,宜換水至少1次~2次而實施。The aqueous wash used in the water washing step may contain a surfactant. By containing a surfactant, the washing liquid further enhances the washing effect of removing the components remaining between the fibers. After washing with a water-washing liquid containing a surfactant, it is preferred to wash the water with a water-washing liquid containing no surfactant and remove the surfactant from the fibers. The water washing can be carried out by running water or by stirring in a container filled with water. When the water washing is carried out in a container, it is preferred to change the water at least once or twice.

<後處理步驟> 水洗步驟之後,去除了酵素處理液之麻纖維接受後述之乾燥步驟。 實施乾燥前宜實施後處理步驟,藉由實施後處理步驟,可固定化由於酵素所致之膨潤而形成之麻纖維的空隙、起絨狀態並藉由紡紗獲得具有適當物性之麻纖維。 後處理係藉由將經水洗之麻纖維浸漬於含有選自於由硝基苯磺酸鈉及三聚氰酸鈉構成之群組中至少1種之化合物(以下有時稱為後處理劑)與水之後處理液中保持20分鐘~50分鐘,並同時維持液溫為60℃~100℃而實施。 硝基苯磺酸鈉及三聚氰酸鈉作為染料安定劑係為已知,並能以市售品之形式取得。 後處理液中可含有1種後處理劑,亦可含有2種。 後處理液中的後處理劑之總含量宜為2質量%~10質量%,為2質量%~4質量%更佳。<Post-Processing Step> After the water-washing step, the hemp fiber from which the enzyme treatment liquid has been removed is subjected to a drying step described later. It is preferred to carry out a post-treatment step before drying, and by performing a post-treatment step, the voids and the napped state of the hemp fibers formed by swelling due to the enzyme can be immobilized and the hemp fibers having appropriate physical properties can be obtained by spinning. The post-treatment is performed by immersing the washed hemp fiber in a compound containing at least one selected from the group consisting of sodium nitrobenzenesulfonate and sodium cyanurate (hereinafter sometimes referred to as a post-treatment agent). It is carried out for 20 minutes to 50 minutes with the water after treatment, while maintaining the liquid temperature at 60 ° C to 100 ° C. Sodium nitrobenzenesulfonate and sodium cyanurate are known as dye stabilizers and are commercially available. The post-treatment liquid may contain one type of post-treatment agent, or may contain two types. The total content of the post-treating agent in the post-treatment liquid is preferably from 2% by mass to 10% by mass, more preferably from 2% by mass to 4% by mass.

後處理步驟的作用並不明確,但推斷如下: 據認為藉由在經浸漬處理步驟而酵素處理過的麻纖維使用選自於硝基苯磺酸鈉及三聚氰酸鈉中至少1種之化合物,硝基苯磺酸鈉、三聚氰酸鈉所具有之酸性基與麻纖維所含有的水分形成氫鍵性之交互作用,並結合於因膨潤而形成的麻纖維內之空隙、麻纖維表面的起絨而有效地保持該形態。 經後處理步驟之麻纖維進行水洗而去除後處理液,並接受乾燥步驟。The effect of the post-treatment step is not clear, but it is presumed as follows: It is considered that the hemp fiber treated with the enzyme in the immersion treatment step uses at least one selected from the group consisting of sodium nitrobenzenesulfonate and sodium cyanurate. The interaction between the acidic group of the compound, sodium nitrobenzenesulfonate and sodium cyanurate and the water contained in the hemp fiber forms a hydrogen bond, and is combined with the voids and hemp fibers in the hemp fiber formed by swelling. The surface is raised to effectively maintain the form. The hemp fiber subjected to the post-treatment step is washed with water to remove the post-treatment liquid, and subjected to a drying step.

<乾燥步驟> 將經過於酵素處理液中的浸漬處理步驟、水洗步驟及依期望所實施的後處理步驟之麻纖維乾燥,獲得紡紗用麻纖維。 纖維的乾燥可利用通常的方法實施。例如可使用已知之使用網、輸送帶之帶式乾燥機、纖維用滾揉乾燥機、使用紅外線之非接觸型圓頂式乾燥機、微波爐等利用電磁波之乾燥機等作為乾燥使用的裝置。 乾燥溫度就環境氣體溫度而言宜為約90℃~180℃。利用電磁波直接加熱乾燥時,麻纖維的溫度會加熱至約100℃。 麻纖維在乾燥步驟中並無必要乾燥至絕對乾燥狀態,設定為保存或使用於紡紗裝置時沒有妨礙的程度之乾燥狀態即可。<Drying Step> The hemp fibers subjected to the immersion treatment step, the water washing step, and the post-treatment step to be carried out in the enzyme treatment liquid are dried to obtain hemp fibers for spinning. Drying of the fibers can be carried out by a usual method. For example, a known type of belt dryer, a belt dryer, a fiber tumble dryer, a non-contact type dome dryer using infrared rays, a microwave oven or the like, which uses an electromagnetic wave dryer, or the like can be used as the drying device. The drying temperature is preferably from about 90 ° C to 180 ° C in terms of ambient gas temperature. When directly dried by electromagnetic waves, the temperature of the hemp fiber is heated to about 100 °C. The hemp fiber does not need to be dried to an absolute dry state in the drying step, and may be set to a dry state to the extent that it is stored or used in the spinning apparatus without hindrance.

利用本實施形態之紡紗用麻纖維的製造方法得到的麻纖維,因為存在於纖維間之微細的空隙而產生扭捻,柔軟且表面具有多量微細的起絨。 因此,使用於通用的紡紗裝置時,會抑制纖維的脱落,可生產性佳地獲得麻纖維之捻紗。 得到的紡紗用麻纖維係依照通常方法,梳理再梳條(sliver)後供應於紡紗裝置。The hemp fiber obtained by the method for producing a hemp fiber for spinning according to the present embodiment is twisted by the fine voids between the fibers, and is soft and has a large amount of fine pile on the surface. Therefore, when it is used in a general-purpose spinning device, the detachment of the fiber is suppressed, and the crepe of the hemp fiber can be obtained with good productivity. The obtained hemp fiber for spinning is supplied to a spinning device by carding a sliver according to a usual method.

<紡紗用麻纖維> 上述利用本實施形態之紡紗用麻纖維的製造方法得到的紡紗用麻纖維與原料麻纖維相比,其纖維徑變細並有扭捻,並於纖維表面具有微細的起絨。 亦即,本實施形態之紡紗用麻纖維藉由去除原料麻纖維所含的木質素等,將已聚集的細纖維變為分離的形狀,可觀察到與原料麻纖維相比纖維徑較細的纖維。又,因為存在於纖維間之微細的空隙而產生扭捻並賦予伸縮性,柔軟且表面具有多量微細的起絨,故使用於通用的紡紗裝置時,纖維的脱落受到抑制,並形成生產性佳且粗細均勻的捻紗。<Hemp fiber for spinning> The hemp fiber for spinning obtained by the method for producing a hemp fiber for spinning according to the present embodiment has a fiber diameter smaller than that of the raw hemp fiber, and has a twist on the fiber surface. Fine fleece. In other words, the hemp fiber for spinning of the present embodiment is obtained by removing lignin or the like contained in the raw material hemp fiber, and the collected fine fibers are separated into a separated shape, and it is observed that the fiber diameter is finer than that of the raw material hemp fiber. Fiber. In addition, since the fibers are twisted and provided with stretchability, and are soft and have a large amount of fine piles on the surface, when used in a general spinning device, the fibers are prevented from falling off and productivity is formed. Good and uniform crepe.

紡紗用麻纖維的形狀、外觀、剖面可利用光學顯微鏡進行觀察。就利用光學顯微鏡進行觀察時的倍率而言宜為300倍~1500倍,但並非特別受到該倍率之限制。 例如,觀察紡紗用麻纖維之整體時,以倍率約300倍~400倍進行觀察係為合適,觀察表面之起絨狀態、剖面等部分時,以倍率約1,000倍~1,500倍進行觀察係為合適。 觀察本實施形態之紡紗用麻纖維使用的光學顯微鏡照片係委託地方獨立行政法人東京都產業技術研究中心 墨田支所 生活技術開發中心拍攝。The shape, appearance, and cross section of the hemp fiber for spinning can be observed by an optical microscope. The magnification when observed by an optical microscope is preferably 300 to 1500 times, but it is not particularly limited by the magnification. For example, when observing the whole of the hemp fiber for spinning, it is suitable to observe the system at a magnification of about 300 to 400 times, and when observing the napped state and the cross section of the surface, the observation is performed at a magnification of about 1,000 to 1,500 times. Suitable. The optical microscope photograph used for the hemp fiber for spinning of the present embodiment was entrusted to the Tokyo Metropolitan Industrial Technology Research Center of the Tokyo Metropolitan Industrial Technology Research Center.

本實施形態之紡紗用麻纖維由於具有以往的麻纖維所未見之柔軟性,故可輕易得到比以往的麻纖維更細紗支數(yarn count)的均勻捻紗。 因此,能應用到以往難以利用麻纖維形成之薄且柔軟的衣服、襯衣、圍巾等各種最終產品。 [實施例]Since the hemp fiber for spinning of the present embodiment has flexibility which is not seen in the conventional hemp fiber, it is possible to easily obtain a uniform twist yarn having a finer yarn count than the conventional hemp fiber. Therefore, it can be applied to various final products such as thin and soft clothes, shirts, and scarves which have been difficult to form with hemp fibers. [Examples]

以下,舉實施例更具體地說明本實施形態,但本實施形態並不受限於該等之實施例。Hereinafter, the present embodiment will be described more specifically by way of examples, but the present embodiment is not limited to the examples.

[實施例1] 將原料麻纖維即大麻裁切成長度11cm。準備已裁切之麻纖維100g。 在不銹鋼製容器中放入2kg(2公升)的水並放入5g鳳梨酵素(將Jarrow Formulas公司,BROMELAIN 1000GPU(商品名)之錠劑粉碎而得的粉末)後充分攪拌,製備成酵素處理液A。 將酵素處理液A昇溫至80℃,將準備好的麻纖維100g浸漬於酵素處理液A中,並於液溫維持在80℃的狀態保持30分鐘。 其後,將麻纖維從酵素處理液取出,利用流水進行水洗並輕輕擰乾後,放入20d之尼龍網袋中,利用滾揉乾燥機乾燥45分鐘,獲得實施例1之紡紗用麻纖維。[Example 1] Raw material hemp fiber, that is, hemp, was cut into a length of 11 cm. Prepare 100g of cut hemp fiber. 2 kg (2 liters) of water was placed in a stainless steel container, and 5 g of pineapple enzyme (a powder obtained by pulverizing a tablet of Jarrow Formulas, BROMELAIN 1000 GPU (trade name)) was placed, and the mixture was thoroughly stirred to prepare an enzyme treatment solution. A. The enzyme treatment liquid A was heated to 80 ° C, and 100 g of the prepared hemp fibers were immersed in the enzyme treatment liquid A, and kept at a liquid temperature of 80 ° C for 30 minutes. Thereafter, the hemp fiber was taken out from the enzyme treatment liquid, washed with running water, and gently wrung out, and then placed in a 20-day nylon mesh bag, and dried by a tumble dryer for 45 minutes to obtain a spinning hemp for Example 1. fiber.

以目視進行觀察並以觸感進行官能評估後確認:和加工前的大麻纖維相比,得到的實施例1之紡紗用麻纖維柔軟且具有蓬鬆性,並且觸感有提昇。 將得到的實施例1之紡紗用麻纖維利用光學顯微鏡(倍率:400倍)進行觀察後確認:觀察到在纖維的側面有因為剖紗、裂紗所致之表面起絨,並產生紗被稍微扭捻而成之彎曲。又,在紗的剖面之觀察中確認:纖維中形成中空部,其外緣比加工前更膨大。It was confirmed by visual observation and functional evaluation by touch, and it was confirmed that the obtained hemp fiber for spinning of Example 1 was softer and bulky than the hemp fiber before processing, and the touch was improved. The obtained hemp fiber for spinning of Example 1 was observed by an optical microscope (magnification: 400 times), and it was confirmed that surface fibrillation due to cross-cutting or splitting was observed on the side surface of the fiber, and yarn was produced. Slightly twisted and bent. Further, in the observation of the cross section of the yarn, it was confirmed that the hollow portion was formed in the fiber, and the outer edge thereof was expanded more than before the processing.

[實施例2] 將麻纖維即大麻裁切成長度11cm。準備已裁切之麻纖維100g。 在不銹鋼製容器中放入2kg(2公升)的水並放入與實施例1所使用的鳳梨酵素相同之鳳梨酵素5g、25質量%之氫氧化鈉水溶液4g後充分攪拌,製備成酵素處理液B。 除了使用添加了氫氧化鈉之上述酵素處理液B之外,與實施例1同樣地進行而獲得實施例2之紡紗用麻纖維。[Example 2] Hemp fibers, that is, hemp, were cut into a length of 11 cm. Prepare 100g of cut hemp fiber. 2 kg (2 liters) of water was placed in a stainless steel container, and 5 g of the same pineapple enzyme and 4 g of a 25% by mass aqueous sodium hydroxide solution which were the same as the pineapple enzyme used in Example 1 were placed, and the mixture was stirred well to prepare an enzyme treatment solution. B. The hemp fiber for spinning of Example 2 was obtained in the same manner as in Example 1 except that the above-described enzyme treatment liquid B to which sodium hydroxide was added was used.

以目視進行觀察並以觸感進行官能評估後確認:和加工前的大麻纖維相比,得到的實施例2之紡紗用麻纖維柔軟且具有蓬鬆性,並且觸感有提昇。 將得到的麻纖維利用光學顯微鏡(倍率:400倍)進行觀察後確認:觀察到在纖維的側面有因為剖紗、裂紗所致之表面起絨,並產生紗被稍微扭捻而成之彎曲。又,在紗的剖面之觀察中確認:纖維中形成中空部,其外緣比加工前更膨大,並未見到和實施例1之紡紗用麻纖維有大的差異。It was confirmed by visual observation and functional evaluation by touch, and it was confirmed that the obtained hemp fiber for spinning of Example 2 was softer and bulky than the hemp fiber before processing, and the touch was improved. The obtained hemp fiber was observed by an optical microscope (magnification: 400 times), and it was confirmed that the surface of the fiber was observed to have a surface due to the cut yarn or the split yarn, and the yarn was slightly twisted. . Further, in the observation of the cross section of the yarn, it was confirmed that the hollow portion was formed in the fiber, and the outer edge thereof was more swollen than before the processing, and the difference in the hemp fiber for spinning of Example 1 was not observed.

[實施例3] 將麻纖維即大麻裁切成長度11cm。準備已裁切之麻纖維100g。 在不銹鋼製容器中放入2kg(2公升)的水並放入與實施例1所使用的鳳梨酵素相同之鳳梨酵素5g及檸檬酸3g後充分攪拌,製備成酵素處理液C。 將準備好的大麻100g浸漬於酵素處理液C中,酵素處理液C利用直徑2cm之不銹鋼棒歷時10分鐘邊攪拌邊從室溫昇溫至80℃。於液溫維持在80℃並繼續攪拌的狀態保持30分鐘。從攪拌開始經過20分鐘後,酵素處理液C中的大麻細碎地分散成棉花狀並變成纏住不銹鋼攪拌棒。 浸漬及攪拌30分鐘後,將麻纖維從酵素處理液C取出,利用流水進行水洗並輕輕擰乾後,放入20d之尼龍網袋中,利用滾揉乾燥機乾燥45分鐘,獲得實施例3之紡紗用麻纖維。 將得到的麻纖維以光學顯微鏡(倍率:400倍)進行觀察,觀察到在纖維的側面有因剖紗、裂紗所致之表面起絨。又,藉由攪拌分裂成剖面比實施例2獲得的紡紗用麻纖維更細的纖維狀,並且觀察到比實施例2獲得的紡紗用麻纖維更多的表面起絨。[Example 3] Hemp fibers, that is, hemp, were cut into a length of 11 cm. Prepare 100g of cut hemp fiber. 2 kg (2 liters) of water was placed in a stainless steel container, and 5 g of the same pineapple enzyme as the pineapple enzyme used in Example 1 and 3 g of citric acid were placed, and the mixture was stirred well to prepare an enzyme treatment liquid C. 100 g of the prepared cannabis was immersed in the enzyme treatment liquid C, and the enzyme treatment liquid C was heated from room temperature to 80 ° C with stirring for 10 minutes using a stainless steel rod having a diameter of 2 cm. The liquid temperature was maintained at 80 ° C and the stirring was continued for 30 minutes. After 20 minutes from the start of the agitation, the hemp in the enzyme treatment liquid C was finely dispersed into a cotton shape and became entangled with a stainless steel stirring rod. After immersing and stirring for 30 minutes, the hemp fiber was taken out from the enzyme treatment liquid C, washed with running water and gently wrung out, and then placed in a 20-day nylon mesh bag and dried by a tumble dryer for 45 minutes to obtain Example 3 Hemp fiber for spinning. The obtained hemp fiber was observed under an optical microscope (magnification: 400 times), and it was observed that the surface of the fiber had surface blanching due to cross-cutting or cracking. Further, the fibers were spun in a finer shape than the hemp fibers of the spinning obtained in Example 2 by stirring, and more surface lint than the hemp fibers for spinning obtained in Example 2 was observed.

[實施例4] 準備15g將大麻梳條原紗裁切成長度10.5cm者。 將500g水放入不銹鋼製容器中並放入木瓜酵素(Life Extension quality Supplements and Vitamins.Ink公司,木瓜酵素:商品名)2g後充分混合而製備成酵素處理液D。 將準備好的大麻梳條原紗15g浸漬於酵素處理液D中,將酵素處理液D加溫至80℃,並於液溫維持在80℃的狀態保持30分鐘。 浸漬後將麻纖維從酵素處理液D取出,利用流水進行水洗並輕輕擰乾後,放入20d之尼龍網袋中,利用滾揉乾燥機乾燥45分鐘,獲得實施例4之紡紗用麻纖維。 將得到的麻纖維以光學顯微鏡(倍率:400倍)進行觀察,觀察到在纖維的側面有因剖紗、裂紗所致之表面起絨。又,在紗的剖面之觀察中,確認了纖維中形成中空部,成為由比加工前之原料纖維徑更細之纖維構成的集合體之狀態,並且纖維的集合體之外緣比原料麻纖維之纖維徑更膨大[Example 4] 15 g of the raw yarn of the hemp sliver was cut into a length of 10.5 cm. 500 g of water was placed in a stainless steel container, and 2 g of papaya enzyme (Life Extension quality Supplements and Vitamins. Ink, papaya enzyme: trade name) was placed in a container, and the mixture was thoroughly mixed to prepare an enzyme treatment liquid D. 15 g of the prepared hemp sliver original yarn was immersed in the enzyme treatment liquid D, the enzyme treatment liquid D was warmed to 80 ° C, and the liquid temperature was maintained at 80 ° C for 30 minutes. After immersing, the hemp fiber was taken out from the enzyme treatment liquid D, washed with running water and gently wrung out, and then placed in a 20-day nylon mesh bag, and dried by a tumble dryer for 45 minutes to obtain a spinning hemp for Example 4. fiber. The obtained hemp fiber was observed under an optical microscope (magnification: 400 times), and it was observed that the surface of the fiber had surface blanching due to cross-cutting or cracking. Moreover, in the observation of the cross section of the yarn, it was confirmed that the hollow portion was formed in the fiber, and the aggregate was composed of fibers having a finer fiber diameter than the raw material before the processing, and the outer edge of the aggregate of the fibers was larger than the raw material hemp fiber. The fiber diameter is more swollen

[實施例5] 準備15g將大麻梳條原紗裁切成長度10.5cm者。 將500g水放入不銹鋼製容器中並放入實施例4所使用的木瓜酵素2g後充分混合而製備成與實施例4中相同的酵素處理液D。 將準備好的大麻梳條原紗15g浸漬於酵素處理液D中,將酵素處理液D加溫至80℃,並於液溫維持在80℃的狀態保持30分鐘。[Example 5] 15 g of the raw yarn of the hemp sliver was cut into a length of 10.5 cm. The same enzyme treatment liquid D as in Example 4 was prepared by placing 500 g of water in a stainless steel container and placing 2 g of the papaya enzyme used in Example 4, followed by thorough mixing. 15 g of the prepared hemp sliver original yarn was immersed in the enzyme treatment liquid D, the enzyme treatment liquid D was warmed to 80 ° C, and the liquid temperature was maintained at 80 ° C for 30 minutes.

浸漬後將大麻梳條原紗從不銹鋼製容器撈起,除去裝在不銹鋼製容器中的酵素處理液並將容器水洗後,將新的水500g與硝基苯磺酸鈉2g放入不銹鋼製容器中並充分攪拌而製備成後處理液。 將從酵素處理液D撈起的大麻梳條原紗10g放入後處理液中並將液溫加溫至60℃後,將溫度維持在60℃同時浸漬20分鐘,實施後處理。After immersing, the raw yarn of the hemp sliver is picked up from the stainless steel container, the enzyme treatment liquid contained in the stainless steel container is removed, and the container is washed with water, and then 500 g of new water and 2 g of sodium nitrobenzenesulfonate are placed in a stainless steel container. The mixture was thoroughly stirred to prepare a post-treatment liquid. 10 g of the hemp sliver original yarn picked up from the enzyme treatment liquid D was placed in the post-treatment liquid, and the liquid temperature was warmed to 60 ° C, and then the temperature was maintained at 60 ° C while immersing for 20 minutes to carry out post-treatment.

後處理步驟後將麻纖維利用流水進行水洗並輕輕擰乾後,放入20d之尼龍網袋中,利用滾揉乾燥機乾燥45分鐘,獲得實施例5之紡紗用麻纖維。 將得到的麻纖維以光學顯微鏡(倍率:400倍)進行觀察,觀察到在纖維的側面有因剖紗、裂紗所致之表面起絨。又,在紗的剖面之觀察中,確認了纖維中形成中空部,成為由比加工前之原料纖維徑更細之纖維構成的集合體之狀態,並且纖維的集合體之外緣比原料麻纖維之纖維徑更膨大。 又,將實施例4獲得的麻纖維與實施例5獲得的麻纖維進行對比後,紗的剖面徑係實施例5的麻纖維較大,據認為藉由實施後處理步驟,纖維內的空隙更加擴大。After the post-treatment step, the hemp fibers were washed with running water and gently wrung out, and then placed in a 20-day nylon mesh bag and dried by a tumble dryer for 45 minutes to obtain a hemp fiber for spinning of Example 5. The obtained hemp fiber was observed under an optical microscope (magnification: 400 times), and it was observed that the surface of the fiber had surface blanching due to cross-cutting or cracking. Moreover, in the observation of the cross section of the yarn, it was confirmed that the hollow portion was formed in the fiber, and the aggregate was composed of fibers having a finer fiber diameter than the raw material before the processing, and the outer edge of the aggregate of the fibers was larger than the raw material hemp fiber. The fiber diameter is more swollen. Further, when the hemp fiber obtained in Example 4 was compared with the hemp fiber obtained in Example 5, the cross-sectional diameter of the yarn was larger in the hemp fiber of Example 5, and it was considered that the void in the fiber was further improved by performing the post-treatment step. expand.

從該結果可得知:藉由實施後處理步驟,利用酵素處理液所為之浸漬處理步驟而膨潤之纖維的形狀會維持在更良好的狀態下。據認為此係因為利用後處理液,在纖維素纖維已膨脹的部分會形成氫鍵性之交互作用,故成為在脱水並乾燥後仍然維持纖維的空隙、起絨的形狀的狀態。From this result, it is understood that the shape of the fiber swollen by the immersion treatment step by the enzyme treatment liquid is maintained in a more favorable state by performing the post-treatment step. It is considered that this is because the post-treatment liquid is used to form a hydrogen bond interaction between the expanded portions of the cellulose fibers, and thus the shape of the fibers and the shape of the pile are maintained after dehydration and drying.

no

Claims (5)

一種紡紗用麻纖維之製造方法,包含以下步驟: 浸漬處理步驟,將原料麻纖維於60℃~100℃的溫度條件,浸漬於含有選自於由蛋白質分解酵素及澱粉水解酵素構成之群組中至少1種之酵素與水之處理液中30分鐘~60分鐘; 水洗步驟,將經浸漬處理的麻纖維進行水洗; 乾燥步驟,將經水洗的麻纖維進行乾燥。A method for producing a hemp fiber for spinning, comprising the steps of: immersing a step of immersing the raw material hemp fiber at a temperature of from 60 ° C to 100 ° C in a group selected from the group consisting of a proteolytic enzyme and a starch hydrolyzing enzyme; At least one of the enzyme and water treatment liquid is used for 30 minutes to 60 minutes; the water washing step is performed to wash the impregnated hemp fiber; and the drying step is performed to dry the washed hemp fiber. 如申請專利範圍第1項之紡紗用麻纖維之製造方法,其中,該處理液含有鹼性試劑。The method for producing a hemp fiber for spinning according to the first aspect of the invention, wherein the treatment liquid contains an alkaline agent. 如申請專利範圍第1項之紡紗用麻纖維之製造方法,其中,該處理液的pH為9以上13以下。The method for producing a hemp fiber for spinning according to the first aspect of the invention, wherein the pH of the treatment liquid is 9 or more and 13 or less. 如申請專利範圍第1項之紡紗用麻纖維之製造方法,於該水洗步驟之後,具有後處理步驟,係將經水洗的麻纖維浸漬於含有選自於由硝基苯磺酸鈉及三聚氰酸鈉構成之群組中至少1種之化合物與水之後處理液中,並於60℃~100℃之溫度條件保持20分鐘~50分鐘。The method for producing a hemp fiber for spinning according to the first aspect of the patent application, after the water washing step, comprising a post-treatment step of immersing the washed hemp fiber in a content selected from the group consisting of sodium nitrobenzenesulfonate and three At least one compound of the group consisting of sodium polycyanate and the water post-treatment liquid are kept at a temperature of 60 ° C to 100 ° C for 20 minutes to 50 minutes. 一種紡紗用麻纖維,係利用如申請專利範圍第1項之紡紗用麻纖維之製造方法獲得,纖維徑與原料麻纖維相比為較細且有扭捻,並於纖維表面具有微細的起絨。A hemp fiber for spinning is obtained by the method for producing a hemp fiber for spinning according to the first application of the patent application. The fiber diameter is finer and twisted than the raw material hemp fiber, and has fineness on the fiber surface. Flocking.
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