TW201605759A - The preparation of novel polycarboxylate superplasticizer for concrete engineering - Google Patents

The preparation of novel polycarboxylate superplasticizer for concrete engineering Download PDF

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TW201605759A
TW201605759A TW103126602A TW103126602A TW201605759A TW 201605759 A TW201605759 A TW 201605759A TW 103126602 A TW103126602 A TW 103126602A TW 103126602 A TW103126602 A TW 103126602A TW 201605759 A TW201605759 A TW 201605759A
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acid
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reducing agent
water reducing
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徐寵庭
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徐寵庭
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Abstract

This invention discloses a kind of polycarboxylate superplasticizer (PC), as an anionic surfactant, which containing carboxylate groups in the molecular structure of copolymers. The comb like polycarboxylate based superplasticizer (PC) possess short main chain, long side chain and higher space steric effect in molecules, which provides many advantages as high water-reducing ratio, small impacts on the setting time of concrete, low dosage and free adding sequence. This invention is simple operated and possess mild reaction conditions. PC product is common used in cement based material components, which is indispensable to disperse cement particles and release free water from cement gel. The invention has potential for development of concrete technology and construction.

Description

一種新型的聚羧酸型減水劑的製備 Preparation of a novel polycarboxylic acid type water reducing agent

本發明聚羧酸型減水劑分子具有較高的空間位阻效應,並具有減水率高、對混凝土凝結時間影響小、摻量低且使用不需受到摻加順序等優點。主要用於改善水泥顆粒分散程度,該研究極大的推動了混凝土技術和建築施工的發展。本發明涉及一種聚羧酸型減水劑(PC)製備方法,是基於”自由基聚合”法合成聚羧酸型減水劑的方法及應用。 The polycarboxylic acid type water reducing agent molecule of the invention has high steric hindrance effect, and has the advantages of high water reduction rate, small influence on concrete setting time, low dosage and no need to be added. Mainly used to improve the dispersion of cement particles, this research has greatly promoted the development of concrete technology and construction. The invention relates to a preparation method of a polycarboxylic acid type water reducing agent (PC), which is a method and application for synthesizing a polycarboxylic acid type water reducing agent based on a "radical polymerization" method.

二十世紀三十年代初,國外生產以木質素磺酸鹽為主要的減水劑,隨後又發展出三聚氰胺系和萘系高效減水劑。而聚羧酸型減水劑是目前研究的重點:第三代聚羧酸型減水劑(PC)具有摻量低、減水率高和混凝土強度大等優點,已成功地應用於高強混凝土、清水混凝土和自密實混凝土等特種混凝土中,並取得了較好的效果。典型聚羧酸型減水劑是以聚丙烯酸類共聚物為主鏈及聚乙二醇為側鏈的梳型共聚物,並共聚少量的功能單體,如甲基丙烯酸甲酯類單體、烯丙基磺酸鈉和丙烯酸等。PC型減水劑在水泥漿體中通過羧酸根、磺酸根等離子電荷相互作用吸附到水泥顆粒表面,分子所帶負電荷與水泥發生電荷中和反應並且長側鏈發揮的空間位阻作用,使水泥顆粒發生解絮凝,達到良好分散的效果。PC型減水劑分子結構可控,可通過調節主側鏈長度、吸附基團比例、主側鏈的橋接基團等參數,對PC進行分子設計。水泥水化過程包跨溶解、擴散、成核、生長、吸附和 絡合等。在這些過程中,溫度、相對溼度、水泥阻分和水灰度均會對水泥水化產生影響。其中,PC分子結構中的側鏈基團和側鏈長度為影響水泥水化進程的重要參數。如劉加平等人考察了不同陽離子含量的長側鏈兩性聚羧酸型減水劑對水泥早期水化的影響。含陽離子的PC能夠加速水泥水化,提高水泥早期強度(劉加平,董思勤,俞寅輝。長側鏈兩性聚羧酸系減水劑對水泥早期水化的影響,功能材料,2014(45):95-98)。然而,混凝土應用中也存在著易泌水、混凝土後期強度和耐久性比預期還要低、離析等關鍵問題。學術界普遍認為研發製備新型結構的聚羧酸型減水劑(PC)為一大發展目標。 In the early 1930s, lignin sulfonate was the main water-reducing agent in foreign countries, followed by the development of melamine-based and naphthalene-based superplasticizers. The polycarboxylic acid type water reducing agent is the focus of current research: the third generation polycarboxylic acid type water reducing agent (PC) has the advantages of low dosage, high water reduction rate and high concrete strength, and has been successfully applied to high strength concrete and fair water concrete. And special concrete such as self-compacting concrete, and achieved good results. A typical polycarboxylic acid type water reducing agent is a comb copolymer in which a polyacrylic acid copolymer is a main chain and a polyethylene glycol is a side chain, and a small amount of a functional monomer such as a methyl methacrylate monomer or a olefin is copolymerized. Sodium propyl sulfonate, acrylic acid, and the like. PC type water reducing agent adsorbs to the surface of cement particles through the interaction of carboxylate and sulfonate ions in the cement paste. The negative charge of the molecule and the charge neutralization reaction of the cement and the steric hindrance of the long side chain make the cement The particles are deflocculated to achieve a good dispersion effect. The molecular structure of the PC type water reducing agent is controllable, and the molecular design of the PC can be performed by adjusting parameters such as the length of the main side chain, the proportion of the adsorption group, and the bridging group of the main side chain. Cement hydration process spans dissolution, diffusion, nucleation, growth, adsorption and Complexation and so on. In these processes, temperature, relative humidity, cement resistance, and water grayness all have an effect on cement hydration. Among them, the side chain groups and side chain lengths in the molecular structure of PC are important parameters affecting the hydration process of cement. For example, Liu Jiaping investigated the effects of long side chain amphoteric polycarboxylate superplasticizers with different cation contents on early hydration of cement. PC containing cations can accelerate cement hydration and improve early strength of cement (Liu Jiaping, Dong Siqin, Yu Yuhui. Effect of long side chain amphoteric polycarboxylate superplasticizer on early hydration of cement, functional materials, 2014(45): 95- 98). However, in concrete applications, there are also key problems such as easy bleeding, late strength and durability of concrete, lower than expected, and segregation. The academic community generally believes that the development of a new structure of polycarboxylic acid type water reducer (PC) is a major development goal.

近年來,不少研究報導通過制備緩釋型聚羧酸型減水劑來控制混凝土坍落度損失和解決混凝土材料相容性問題等。如李崇智等人通過(甲基)丙烯基磺酸鈉、(甲基)丙(丁)烯基聚乙二醇、(甲基)丙烯酸甲酯或丙烯酸羥乙酯等反應單體與不飽和聚醚大單體合成了一種緩釋型聚羧酸型減水劑,有較高的分散性和保坍性能。(李崇智,馬健,葛挺林。緩釋型聚羧酸系減水劑TP2000的試驗研究,混凝土,2013(2):50-53);Lei等人(Lei L,Johann P.Synthesis and properties of a vinyl ether-based polycarboxylate superplasticizer for concrete possessing caly tolerance,Ind.Eng.Chem.Res,2014(53):1048-1055)通過順丁烯二酸酐和4-羥基丁基乙烯醚合成了一類帶有丁基乙烯醚的聚羧酸型減水劑,通過吸附測試還有XRD衍射分析,該材料與蒙脫土的反應只通過表面吸附的原理;而傳統的PC類材料,聚乙二醇鏈段會嵌入矽酸鋁層裡面。 In recent years, many studies have reported the preparation of slow-release polycarboxylic acid type water reducing agents to control concrete slump loss and solve the problem of compatibility of concrete materials. For example, Li Chongzhi et al. pass the reaction monomers such as sodium (meth) propyl sulfonate, (meth) propyl (but) alkenyl polyethylene glycol, methyl (meth) acrylate or hydroxyethyl acrylate, and unsaturated monomers. The polyether macromonomer synthesizes a slow-release polycarboxylic acid type water reducing agent with high dispersibility and moisture retention performance. (Li Chongzhi, Ma Jian, Ge Tinglin. Experimental study on slow release polycarboxylate superplasticizer TP2000, Concrete, 2013(2): 50-53); Lei et al. (Lei L, Johann P. Synthesis and properties Of a vinyl ether-based polycarboxylate superplasticizer for concrete possessing caly tolerance, Ind. Eng. Chem. Res, 2014 (53): 1048-1055) synthesized by maleic anhydride and 4-hydroxybutyl vinyl ether The polycarboxylate type water reducing agent of butyl vinyl ether is analyzed by adsorption test and XRD diffraction. The reaction of the material with montmorillonite only passes the principle of surface adsorption; while the traditional PC material, polyethylene glycol segment Embedded in the aluminum silicate layer.

孫振平等人採用一步法合成,以烯丙基聚乙二醇、馬來酸酐和丙烯酸 甲酯為單體,以硫酸銨溶液作引發劑,直接聚合制備烯丙基聚乙二:醇型聚羧酸類減水劑。最佳合成工藝為:n(APEG):n(馬來酸酐):n(丙烯酸甲酯)=7:8:7、引發劑用量為1.7%(摩爾分數)、聚合溫度80℃、反應8h、丙烯酸甲酯和引發劑溶液滴加時間為1h。但是由於甲基丙烯酸甲酯(MMA)價位高,能耗大;且酯化過程難控,生產工藝複雜,酯化產品對聚合反應最終產物性能影響很大,一直困擾著研究人員和生產商。因此,若能制備一類高性能,且在低摻量下就能產生理想減水性和增強效果,水泥和摻和料的適應性較好,對凝結時間影響小且在生產過程中不會有廢液排出等就成為制備一類PC型材料要考慮的關鍵問題。 Sun Zhenping uses a one-step synthesis of allyl polyethylene glycol, maleic anhydride and acrylic acid. The methyl ester is a monomer, and an ammonium sulfate solution is used as an initiator to directly polymerize to prepare an allyl polyethylene: alcohol type polycarboxylic acid type water reducing agent. The optimal synthesis process is: n(APEG): n (maleic anhydride): n (methyl acrylate) = 7:8:7, the amount of initiator is 1.7% (molar fraction), polymerization temperature is 80 ° C, reaction is 8 h, The methyl acrylate and initiator solution was added dropwise for 1 h. However, since methyl methacrylate (MMA) has a high price and high energy consumption; and the esterification process is difficult to control, the production process is complicated, and the esterification product has a great influence on the performance of the final product of the polymerization reaction, which has plagued researchers and producers. Therefore, if a kind of high performance can be prepared, and the ideal water reduction and reinforcement effect can be produced under low dosage, the adaptability of cement and admixture is good, the influence on the setting time is small, and there is no waste in the production process. Liquid discharge and the like are key issues to be considered in the preparation of a class of PC type materials.

基於對聚羧酸型減水劑性能單一,品種不多和無法滿足不同領域性能混凝土的要求。本發明為節約成本,產品開發從混凝土性能、價格、環保和可持續性發展等多方面綜合考慮,朝高性能、多功能化和生態化方向發展。從分子結構設計的角度出發,結合了分子結構和性能的關係,製備了一類聚羧酸型減水劑產品,對於混凝土材料和技術的發展,和建築工程的進步都具有重要的現實和經濟意義。 Based on the single-color polycarboxylate type water reducing agent, the variety is not enough and can not meet the requirements of different areas of performance concrete. In order to save cost, the invention develops from the aspects of concrete performance, price, environmental protection and sustainable development, and develops toward high performance, multi-functionality and ecologicalization. From the perspective of molecular structure design, combined with the relationship between molecular structure and properties, a class of polycarboxylate type water reducer products has been prepared, which has important practical and economic significance for the development of concrete materials and technology, and the progress of construction engineering.

本發明的目的是:解決聚羧酸型減水劑母體性能單一,品種不多和無法滿足不同領域混凝土性能的要求。本發明從豐富高性能大單體和開發新品種的角度出發,製備了一類可解決混凝土早期出現裂縫問題、分子具有較高的空間位阻效應,並具有減水率高、對混凝土凝結時間影響小、摻量低且使用不需受到摻加順序等優 點的減水劑。 The object of the invention is to solve the problem that the polycarboxylic acid type water reducing agent has single performance, few varieties and can not meet the performance of concrete in different fields. The invention prepares a kind of problem that can solve the crack problem in the early stage of concrete, has high steric hindrance effect of the molecule, has high water-reducing rate and little influence on concrete setting time, from the viewpoint of enriching high-performance macromonomers and developing new varieties. Low dosage and use without the need for mixing order Point of water reducing agent.

一種聚羧酸型減水劑,其特徵在於,具有如式(I)所示的結構通式: 其中,R1為H或CH3,R2、R4為H或CH3及CH3的同系物。R3為CH2CH2,M為CH2、CONH,Y為CH2或CO,Z為丙烯醯胺基-2-甲基丙磺酸、馬來酸酐、順丁烯二酸酐或其他結構單元。n、a、b、c和d可為0或是大於0的整數。 A polycarboxylic acid type water reducing agent characterized by having the structural formula represented by the formula (I): Wherein R 1 is H or CH 3 , and R 2 and R 4 are H or a homolog of CH 3 and CH 3 . R 3 is CH 2 CH 2 , M is CH 2 , CONH, Y is CH 2 or CO, and Z is acrylamido-2-methylpropanesulfonic acid, maleic anhydride, maleic anhydride or other structural unit . n, a, b, c, and d may be 0 or an integer greater than zero.

本發明的目的具體是通過以下技術方案實行的:其製備方法為通過”自由基聚合”得到,具體是由含羧基或羥基的聚乙二醇或聚乙二醇單甲醚、酯化大單體、聚醚共聚型或丙烯酸類單體為主鏈結構反應製備得到。 The object of the present invention is specifically carried out by the following technical scheme: the preparation method is obtained by "radical polymerization", specifically by polyethylene glycol or polyethylene glycol monomethyl ether containing carboxyl or hydroxyl group, esterification large single The body, the polyether copolymer type or the acrylic monomer are prepared by reacting the main chain structure.

所述的含季銨鹽、磺酸基、酯基或羧基的聚羧酸型減水劑,包含了一種或以上的重複單元。結構通式如(II)所示: 其中,R1為H、CH3或巰基,R2、R3、R4為羧基、羰基羥乙酯、羰基羥丙酯羰基羥丁酯、聚乙二醇醚、聚乙二醇單甲醚或是醯氧乙基三甲基氯化銨 等;J為丙烯醯胺基-2-甲基丙磺酸、馬來酸酐、順丁烯二酸酐或其他結構單元。a、b、c和d可為0或是大於0的整數。 The polycarboxylic acid type water reducing agent containing a quaternary ammonium salt, a sulfonic acid group, an ester group or a carboxyl group contains one or more repeating units. The structural formula is as shown in (II): Wherein R 1 is H, CH 3 or a fluorenyl group, R 2 , R 3 and R 4 are a carboxyl group, a carbonyl hydroxyethyl ester, a carbonyl hydroxypropyl ester carbonyl hydroxybutyl ester, a polyethylene glycol ether, a polyethylene glycol monomethyl ether Or methoxyethyltrimethylammonium chloride or the like; J is acrylamido-2-methylpropanesulfonic acid, maleic anhydride, maleic anhydride or other structural unit. a, b, c, and d can be 0 or an integer greater than zero.

所述的”活性聚合方法”為自由基聚合反應,反應條件為:在抗壞血酸催化下或無催化劑存在下,於0-130℃反應,採用的反應介質為水、二甲基亞碸、丙酮、甲苯、乙酸乙酯、四氫呋喃、乙腈、N,N-二甲基甲醯胺、雙氧水等 The "active polymerization method" is a radical polymerization reaction, and the reaction conditions are: reaction at 0-130 ° C under the catalysis of ascorbic acid or in the absence of a catalyst, and the reaction medium used is water, dimethyl hydrazine, acetone, Toluene, ethyl acetate, tetrahydrofuran, acetonitrile, N,N -dimethylformamide, hydrogen peroxide, etc.

所述的含季銨鹽、磺酸基、酯基或羧基的聚羧酸型減水劑的聚羧酸型減水劑由一種或以上的單體均聚或共聚製備,單體的結構通式如(III)所示: 其中,R1為H或CH3,R2、R4為H或CH3及CH3的同系物。R3為CH2CH2,M為CH2、CONH,Y為CH2或CO,Z為丙烯醯胺基-2-甲基丙磺酸、馬來酸酐、順丁烯二酸酐或其他結構單元。n、a、b、c和d可為0或是大於0的整數。 The polycarboxylic acid type water reducing agent containing a quaternary ammonium salt, a sulfonic acid group, an ester group or a carboxyl group-containing polycarboxylic acid type water reducing agent is prepared by homopolymerization or copolymerization of one or more monomers, and the structural formula of the monomer is as (III): Wherein R 1 is H or CH 3 , and R 2 and R 4 are H or a homolog of CH 3 and CH 3 . R 3 is CH 2 CH 2 , M is CH 2 , CONH, Y is CH 2 or CO, and Z is acrylamido-2-methylpropanesulfonic acid, maleic anhydride, maleic anhydride or other structural unit . n, a, b, c, and d may be 0 or an integer greater than zero.

所述,一種聚羧酸型減水劑的製備方法,其特徵在於,反應步驟為: The method for preparing a polycarboxylic acid type water reducing agent, characterized in that the reaction step is:

(a)在適當的有機溶劑或超純水中加入帶有胺基、羧基或羥基的聚乙二醇或聚乙二醇單甲醚(分子量為600/1000/1200/2200),在-80~300℃攪拌6~48h後,加入一定量的催化劑,並加入丙烯酸酯 類單體持續攪拌,於-80~200℃持續攪拌12-48h,待反應完成後,反應體系用一定的溶劑萃取、洗滌,無水硫酸鎂乾燥,乙酸乙酯/正己烷作為展開劑進行薄層色譜分離,顯色法顯示反應完全為止,通過矽膠色譜柱分離,減壓蒸餾除去溶劑,即得到所需反應產物。 (a) Add polyethylene glycol or polyethylene glycol monomethyl ether with an amine group, carboxyl group or hydroxyl group (molecular weight 600/1000/1200/2200) in a suitable organic solvent or ultrapure water at -80 After stirring at ~300 ° C for 6~48 hours, add a certain amount of catalyst and add acrylate. The monomer is continuously stirred and stirred at -80~200 °C for 12-48h. After the reaction is completed, the reaction system is extracted with a certain solvent, washed, dried with anhydrous magnesium sulfate, and diluted with ethyl acetate/hexane as a developing solvent. Chromatographic separation, color reaction showed that the reaction was completed, separated by a gel column, and the solvent was distilled off under reduced pressure to obtain the desired reaction product.

(b)待反應完成後,在有機溶劑中按3:1~1:3的摩爾比加入6(a)所得產物和丙酸或丁酸類,於-80~300℃攪拌6~48h,待反應完成後,持續加入烯丙醇聚醚大單體和適當有機溶劑,於-80~300℃攪拌6~48h,用砂芯漏斗過濾,旋轉蒸發除去有機溶劑,再依次用合適的溶劑萃取、分層,減壓蒸餾除去溶劑,後降至室溫並加入鹼液,即得到一種側鏈帶有季銨鹽、酯基、磺酸基、羧基或胺基的聚羧酸型減水劑。 (b) After the reaction is completed, the product obtained by 6(a) and propionic acid or butyric acid are added in an organic solvent at a molar ratio of 3:1 to 1:3, and stirred at -80 to 300 ° C for 6 to 48 hours. After the reaction is completed, the allyl macropolyether macromonomer and the appropriate organic solvent are continuously added, and stirred at -80 to 300 ° C for 6 to 48 hours, filtered with a sand core funnel, and the organic solvent is removed by rotary evaporation, followed by extraction with a suitable solvent. After stratification, the solvent was distilled off under reduced pressure, and then the mixture was cooled to room temperature and an alkali solution was added to obtain a polycarboxylic acid type water reducing agent having a quaternary ammonium salt, an ester group, a sulfonic acid group, a carboxyl group or an amine group.

所述,含季銨鹽、酯基、磺酸基、羧基或胺基的聚羧酸型減水劑由一種或以上的單體均聚或共聚製備,其特徵在於,聚合過程為:將酯化大單體與其它單體(如丙烯酸、甲基丙烯酸甲酯、丙烯酸甲酯、2-甲基烯丙醇、甲基丙烯酸、丙烯酸羥乙酯、丙烯酸羥丙酯、異戊烯醇聚氧乙烯醚或丙烯醯氧乙基三甲基氯化銨等)按10:0~0:10的摩爾比投料,在適量催化劑作用下,分別通過微波輔助聚合法、水熱法、溶膠凝膠法或超臨界二氧化碳流體聚合;產物經溶解-沉澱純化,得到含胺基、季銨鹽、酯基或羧基的聚羧酸型減水劑。 The polycarboxylic acid type water reducing agent containing a quaternary ammonium salt, an ester group, a sulfonic acid group, a carboxyl group or an amine group is prepared by homopolymerization or copolymerization of one or more monomers, characterized in that the polymerization process is: esterification Macromonomer and other monomers (such as acrylic acid, methyl methacrylate, methyl acrylate, 2-methylallyl alcohol, methacrylic acid, hydroxyethyl acrylate, hydroxypropyl acrylate, isoamyl alcohol polyoxyethylene) Ether or propylene oxime oxyethyltrimethylammonium chloride, etc.) are charged at a molar ratio of 10:0 to 0:10, and respectively, by a suitable amount of a catalyst, by microwave assisted polymerization, hydrothermal method, sol-gel method or The supercritical carbon dioxide fluid is polymerized; the product is purified by dissolution-precipitation to obtain a polycarboxylic acid type water reducing agent containing an amine group, a quaternary ammonium salt, an ester group or a carboxyl group.

所述,一種聚羧酸型減水劑的製備方法,其特徵在於: 所敘步驟(1)偶氮衍生物為偶氮苯、胺基偶氮苯、羧基偶氮苯、羥基偶氮苯等,丙烯酸類單體包跨:(甲基)丙烯酸、丙烯基磺酸鈉、(甲基)丙烯酸甲酯、2-(羟甲基)丙烯酸甲酯、3,3-二甲基丙烯酸甲酯、3-甲氧基丙烯酸甲酯、(甲基)丙烯基磺酸鈉、2-丙烯醯胺-2-甲基丙磺酸、(甲基)丙烯酸羥甲酯、(甲基)丙烯酸羥乙酯、丙烯酸羥丙酯丙烯醯氧乙基三甲基氯化銨、(甲基)丙烯酸正丁酯等。所敘步驟(2)烯丙醇聚醚大單體為烯丙基聚氧乙烯基醚、甲基烯基聚氧乙烯醚或甲基烯丙基聚氧乙烯醚(分子量為600/1000/2200)等;聚乙二醇類單體包括:(甲基)聚乙二醇單乙烯基醚等(分子量為300/500/750/1000/2000)等。 The method for preparing a polycarboxylic acid type water reducing agent, characterized in that: The step (1) azo derivative is azobenzene, amino azobenzene, carboxy azobenzene, hydroxyazobenzene, etc., acrylic monomer span: (meth)acrylic acid, sodium propylene sulfonate Methyl (meth) acrylate, methyl 2-(hydroxymethyl) acrylate, methyl 3,3-dimethacrylate, methyl 3-methoxy acrylate, sodium (meth) propyl sulfonate, 2-Propylguanamine-2-methylpropanesulfonic acid, hydroxymethyl (meth)acrylate, hydroxyethyl (meth)acrylate, hydroxypropyl acrylate propylene oxyethyl trimethylammonium chloride, (A Base) n-butyl acrylate and the like. The step (2) allyl macropolyether macromonomer is allyl polyoxyethylene ether, methyl alkenyl polyoxyethylene ether or methallyl polyoxyethylene ether (molecular weight 600/1000/2200) The polyethylene glycol monomer includes (meth) polyethylene glycol monovinyl ether (molecular weight: 300/500/750/1000/2000) and the like.

所述,一種聚羧酸型減水劑的製備方法所選用催化劑為:對甲苯磺酸、過硫酸銨、鋰、鈉、鉀、鎂、鋅、格氏試劑、抗壞血酸、異氰酸酯、過氧化氫和樟腦磺酸、葡萄酸鈉、氫氧化鋰等共催化劑等。 The catalyst for preparing a polycarboxylic acid type water reducing agent is selected from the group consisting of p-toluenesulfonic acid, ammonium persulfate, lithium, sodium, potassium, magnesium, zinc, Grignard reagent, ascorbic acid, isocyanate, hydrogen peroxide and camphor. Co-catalysts such as sulfonic acid, sodium gluconate, and lithium hydroxide.

所述,一種聚羧酸型減水劑的製備方法所選用的丙酸、丁酸或己酸為:正丁酸、2-羥基丁酸、β-胺基丙酸、γ-胺基丁酸、2-胺基丁酸、巰基丙酸、3-巰基丁酸、2-巰基丁酸、溴丙酸、溴丁酸、2-溴丁酸、2-溴己酸、等。堿液為:氫化鈉、碳酸氫鈉、氫氧化鈉或碳酸氫鈉等。 The propionic acid, butyric acid or caproic acid selected for the preparation method of the polycarboxylic acid type water reducing agent is: n-butyric acid, 2 -hydroxybutyric acid, β-aminopropionic acid, γ-aminobutyric acid, 2 -aminobutyric acid, mercaptopropionic acid, 3 -mercaptobutyric acid, 2 -mercaptobutyric acid, bromopropionic acid, bromobutyric acid, 2 -bromobutyric acid, 2 -bromohexanoic acid, and the like. The mash is: sodium hydride, sodium hydrogencarbonate, sodium hydroxide or sodium hydrogencarbonate.

所述,一種聚羧酸型減水劑的製備方法所選用的有機溶劑為:三氯甲烷、乙醚、甲苯、四氫呋喃、N,N-二甲基甲醯胺、超純水、二甲基亞碸、二甲基乙醯胺、丙酮等。 The organic solvent selected for the preparation method of the polycarboxylic acid type water reducing agent is: chloroform, diethyl ether, toluene, tetrahydrofuran, N,N -dimethylformamide, ultrapure water, dimethylammonium , dimethyl acetamide, acetone, and the like.

所述,一種含季銨鹽、酯基、磺酸基、羧基或胺基的聚羧酸型減水劑製備方法,其特徵在於,選用的催化劑為:對甲苯磺酸、三氧化磷、雙氧水、氧化鋅、濃硫酸、三氧化二銻、過硫酸銨、五氧化二磷、辛酸亞錫、乳酸錫、辛酸錫、抗壞血酸、4-二甲基氨基吡啶等。 The invention relates to a method for preparing a polycarboxylic acid type water reducing agent containing a quaternary ammonium salt, an ester group, a sulfonic acid group, a carboxyl group or an amine group, characterized in that the selected catalyst is: p-toluenesulfonic acid, phosphorus trioxide, hydrogen peroxide, Zinc oxide, concentrated sulfuric acid, antimony trioxide, ammonium persulfate, phosphorus pentaoxide, stannous octoate, tin lactate, tin octoate, ascorbic acid, 4-dimethylaminopyridine, and the like.

所述,一種含季銨鹽、酯基、磺酸基、羧基或胺基的聚羧酸型減水劑製備方法,其特徵在於,水熱法聚合選用的條件:反應溫度為20~150℃,反應時間為6~72h,催化劑用量為單體總用量的0.05~5wt%。 The method for preparing a polycarboxylic acid type water reducing agent containing a quaternary ammonium salt, an ester group, a sulfonic acid group, a carboxyl group or an amine group, characterized in that the condition selected by hydrothermal polymerization is: a reaction temperature of 20 to 150 ° C, The reaction time is 6~72h, and the amount of the catalyst is 0.05~ 5w t% of the total amount of the monomer.

所述,一種含季銨鹽、酯基、磺酸基、羧基或胺基的聚羧酸型減水劑的製備方法,其特徵在於,溶膠凝膠法聚合選用的條件:反應溫度為20~150℃,反應時間為6~72h,催化劑用量為單體總用量的0.05~5wt%。 The method for preparing a polycarboxylic acid type water reducing agent containing a quaternary ammonium salt, an ester group, a sulfonic acid group, a carboxyl group or an amine group, characterized in that the conditions selected by the sol-gel polymerization method are: the reaction temperature is 20 to 150 °C, the reaction time is 6~72h, and the amount of catalyst is 0.05~ 5w t% of the total amount of monomer.

所述,一種含季銨鹽、酯基、磺酸基、羧基或胺基的聚羧酸型減水劑的製備方法,其特徵在於,超臨界二氧化碳流體中聚合選用的條件:反應溫度為30~150℃,反應釜內壓力為10~50MPa,反應時間為6~72h,催化劑用量為單體總用量的0.05~10wt%。 The method for preparing a polycarboxylic acid type water reducing agent containing a quaternary ammonium salt, an ester group, a sulfonic acid group, a carboxyl group or an amine group, characterized in that the condition for polymerization in a supercritical carbon dioxide fluid is: the reaction temperature is 30~ 150 ° C, the pressure in the reactor is 10 ~ 50MPa, the reaction time is 6 ~ 72h, the amount of catalyst is 0.05 ~ 10 w t% of the total amount of monomer.

所述,一種含季銨鹽、酯基、磺酸基、羧基或胺基的聚羧酸型減水劑的製備方法,其特徵在於,微波輔助聚合方法中聚合選用的條件:反應溫度為30~130℃,反應釜內壓力為1MPa,微波功率5-200W,反應時間為5min-1h,催化劑用量為單體總用量的0.05~5wt%。 The method for preparing a polycarboxylic acid type water reducing agent containing a quaternary ammonium salt, an ester group, a sulfonic acid group, a carboxyl group or an amine group, characterized in that the polymerization is selected in the microwave assisted polymerization method: the reaction temperature is 30~ At 130 ° C, the pressure in the reactor is 1 MPa, the microwave power is 5-200 W, the reaction time is 5 min-1 h, and the amount of the catalyst is 0.05 to 5 w t% of the total amount of the monomer.

本發明與現有技術相比,其主要優點為:Compared with the prior art, the main advantages of the present invention are:

(1)採用簡單、易行的技術路線,通過設計將酯化大單體與其它單體(如丙烯酸、丙烯酸甲酯、2-甲基烯丙醇或甲基丙烯酸、甲基丙烯酸羥乙酯、丙烯酸羥乙酯或丙烯醯氧乙基三甲基氯化銨等)共聚合成合成了一種含季銨鹽、酯基、磺酸基、羧基或胺基的聚羧酸型減水劑。通過分子結構設計與改變配方來調控減水劑性能。 (1) Designing esterification macromonomers with other monomers (such as acrylic acid, methyl acrylate, 2-methylallyl alcohol or methacrylic acid, hydroxyethyl methacrylate) by a simple and easy technical route. A carboxylic acid type water reducing agent containing a quaternary ammonium salt, an ester group, a sulfonic acid group, a carboxyl group or an amine group is synthesized by copolymerization of hydroxyethyl acrylate or propylene oxyethyl trimethyl ammonium chloride. The performance of the water reducing agent is regulated by molecular structure design and changing the formulation.

(2)充分利用了”自由基聚合方法”通過一步法或是兩步法製備了一類具有高性能、多功能化和無環境污染等優點的聚羧酸型減水劑。 (2) Make full use of the "radical polymerization method" to prepare a kind of polycarboxylic acid type water reducing agent with high performance, multi-functionality and no environmental pollution by one-step method or two-step method.

(3)在整體材料設計過程中,反應條件相對溫和,操作簡單,可以提供更好的混凝土,增加強度,節省水用量。 (3) In the overall material design process, the reaction conditions are relatively mild, and the operation is simple, which can provide better concrete, increase strength, and save water consumption.

(4)本發明減水劑可以減少水泥收縮率和尺寸變化,提高抗滲性,延遲水泥水化和延遲水泥固化時間等。 (4) The water reducing agent of the invention can reduce the shrinkage rate and dimensional change of the cement, improve the impermeability, delay the hydration of the cement and delay the curing time of the cement.

(5)由於本發明涉及聚羧酸型減水劑主鏈上功能性側基可調控的多樣性,對高性能混凝土,在最大限度下降低混凝土水灰比和提高混凝土的強度和耐久性等方向具有一定的優勢,因此,所製備的聚羧酸型減少劑可望在混凝土技術和建築施工的發展得到廣泛的應用。 (5) Since the present invention relates to the versatile diversity of functional side groups in the main chain of the polycarboxylic acid type water reducing agent, the high performance concrete is used to minimize the concrete water cement ratio and improve the strength and durability of the concrete. It has certain advantages. Therefore, the prepared polycarboxylic acid type reducing agent is expected to be widely used in the development of concrete technology and building construction.

第1圖係緩釋型聚羧酸減水劑的紅外圖譜。 Figure 1 is an infrared spectrum of a sustained release polycarboxylate superplasticizer.

實施例1:Example 1:

步驟(1):在丙酮溶劑中按摩爾比1:1.1:0.15加入丙烯酸、聚乙二醇單甲醚和對甲苯磺酸,在75℃下攪拌反應18h,待反應完成後用透析袋透析;後用乙酸乙酯/水萃取,收集有機相,最後用旋轉蒸發除去有機溶劑,即得到淡黃色液體。 Step (1): adding acrylic acid, polyethylene glycol monomethyl ether and p-toluenesulfonic acid in an acetone solvent at a molar ratio of 1:1.1:0.15, stirring the reaction at 75 ° C for 18 hours, and dialysis with a dialysis bag after the reaction is completed; After extraction with ethyl acetate/water, the organic phase was collected, and then the organic solvent was removed by rotary evaporation to give a pale yellow liquid.

步驟(2):待步驟(1)反應完成後,在丙酮中按摩爾比1.1:1.0:0.8加入步驟(1)所得淡黃色產物、羥基丁酸和丙烯醯氧乙基三甲基氯化銨,於50℃攪拌8h,待反應完成後,用砂芯漏斗過濾,旋轉蒸發除去有機溶劑,即得到一種帶有季銨鹽的聚羧酸型前驅化合物。 Step (2): After the reaction of the step (1) is completed, the pale yellow product, hydroxybutyric acid and propylene oxiranyl trimethylammonium chloride obtained in the step (1) are added in an acetone ratio of 1.1:1.0:0.8 in acetone. After stirring at 50 ° C for 8 h, after the reaction was completed, it was filtered through a sand funnel and the organic solvent was removed by rotary evaporation to obtain a polycarboxylic acid type precursor compound with a quaternary ammonium salt.

步驟(3):稱取步驟(2)1.5摩爾的前驅化合物,加入單體用量2wt%的雙氧水,在微波輔助下聚合,持續加入丙烯酸104g其中:設定反應溫度為100℃,微波功率為30W,反應時間為20min;最後加入1.5摩爾碳酸鈉水溶液終止反應,得到一種側鏈季銨鹽化的聚羧酸型前驅化合物(產率:90.1%,數均分子量:2.38*104)。 Step (3): Weigh 1.5 mol of the precursor compound in step (2), add 2 wt% of hydrogen peroxide in the monomer, and polymerize under microwave assistance, and continuously add 104 g of acrylic acid: the reaction temperature is set to 100 ° C, and the microwave power is 30 W. The reaction time was 20 min; finally, the reaction was terminated by adding 1.5 mol of an aqueous sodium carbonate solution to obtain a side chain quaternized polycarboxylic acid type precursor compound (yield: 90.1%, number average molecular weight: 2.38*10 4 ).

實施例2:Example 2:

步驟(1):在四氫呋喃溶劑中按摩爾比1:2.1:0.2加入甲基丙烯酸、聚乙二醇和對甲苯磺酸,在65℃下攪拌反應18h,待反應完成後用透析袋透析;後用乙酸乙酯/水萃取,收集有機相,最後用旋轉蒸發除去有機溶劑,即得到淡黃色液體。 Step (1): adding methacrylic acid, polyethylene glycol and p-toluenesulfonic acid in a molar ratio of 1:2.1:0.2 in tetrahydrofuran solvent, stirring the reaction at 65 ° C for 18 h, and dialysis with a dialysis bag after completion of the reaction; The organic phase was extracted with ethyl acetate/water, and then the organic solvent was removed by rotary evaporation to give a pale yellow liquid.

步驟(2):待步驟(1)反應完成後,在四氫呋喃中按摩爾比1.1:1.0:0.8加入步驟(1)所得淡黃色產物、羥基丙酸和丙烯醯氧乙基三甲基氯化銨,於50℃攪拌8h,待反應完成後,用砂芯漏斗過濾,旋轉蒸發除去有機溶 劑,即得到一種帶有季銨鹽的聚羧酸型前驅化合物。 Step (2): After the reaction of the step (1) is completed, the pale yellow product, hydroxypropionic acid and propylene oxiranyl trimethylammonium chloride obtained in the step (1) are added in a molar ratio of 1.1:1.0:0.8 in tetrahydrofuran. Stir at 50 ° C for 8 h. After the reaction is completed, filter with a sand core funnel and remove the organic solvent by rotary evaporation. The agent obtains a polycarboxylic acid type precursor compound having a quaternary ammonium salt.

步驟(3):稱取步驟(2)1.5摩爾的前驅化合物,加入單體用量2wt%的辛酸亞錫,在微波輔助下聚合,持續加入丙烯酸羥乙酯175g其中:設定反應溫度為80℃,微波功率為30W,反應時間為20min;最後加入1.5摩爾碳酸鈉水溶液終止反應,得到一種側鏈季銨鹽化和酯化的聚羧酸型前驅化合物(產率:91.2%,數均分子量:2.55*104)。 Step (3): Weigh 1.5 mol of the precursor compound in step (2), add 2 wt% of stannous octoate in a monomer amount, and polymerize under microwave assistance, and continuously add 175 g of hydroxyethyl acrylate. The reaction temperature is set to 80 ° C. The microwave power was 30 W and the reaction time was 20 min. Finally, the reaction was terminated by adding 1.5 mol of sodium carbonate aqueous solution to obtain a side chain quaternized and esterified polycarboxylic acid precursor compound (yield: 91.2%, number average molecular weight: 2.55). *10 4 ).

實施例3:Example 3:

步驟(1):在四氫呋喃溶劑中按摩爾比1:2.1:0.2加入丙烯酸甲酯、聚乙二醇和對甲苯磺酸,在95℃下攪拌反應18h,待反應完成後用透析袋透析;後用乙酸乙酯/水萃取,收集有機相,最後用旋轉蒸發除去有機溶劑,即得到淡黃色液體。 Step (1): adding methyl acrylate, polyethylene glycol and p-toluenesulfonic acid in a molar ratio of 1:2.1:0.2 in tetrahydrofuran solvent, stirring the reaction at 95 ° C for 18 h, and dialysis with a dialysis bag after completion of the reaction; The organic phase was extracted with ethyl acetate/water, and then the organic solvent was removed by rotary evaporation to give a pale yellow liquid.

步驟(2):待步驟(1)反應完成後,在四氫呋喃中按摩爾比1.1:1.0:0.8加入步驟(1)所得淡黃色產物、巰基丁二酸和丙烯醯氧乙基三甲基氯化銨,於50℃攪拌8h,待反應完成後,用砂芯漏斗過濾,旋轉蒸發除去有機溶劑,即得到一種帶有季銨鹽的聚羧酸型前驅化合物。 Step (2): after the completion of the reaction of the step (1), the light yellow product obtained by the step (1), mercapto succinic acid and propylene oxiranyl trimethyl chloride are added in a molar ratio of 1.1:1.0:0.8 in tetrahydrofuran. The ammonium was stirred at 50 ° C for 8 h. After the reaction was completed, it was filtered through a sand funnel and the organic solvent was removed by rotary evaporation to obtain a polycarboxylic acid type precursor compound with a quaternary ammonium salt.

步驟(3):稱取步驟(2)1.5摩爾的前驅化合物,加入單體用量2wt%的三氧化二銻,水熱法聚合,持續加入甲基丙烯酸羥乙酯198g其中:設定反應溫度為60℃,反應時間為18h;最後加入1.5摩爾氫氧化鈉水溶液終止反應,得到一類新型的聚羧酸型減水劑(產率:81.2%,數均分子量:3.15*104)。 Step (3): Weigh 1.5 mol of the precursor compound in step (2), add 2 wt% of antimony trioxide to the monomer, hydrothermally polymerize, and continuously add 198 g of hydroxyethyl methacrylate. The reaction temperature is set to 60. °C, the reaction time was 18h; finally, the reaction was terminated by adding 1.5 mol of aqueous sodium hydroxide solution to obtain a novel type of polycarboxylic acid type water reducing agent (yield: 81.2%, number average molecular weight: 3.15*10 4 ).

實施例4:Example 4:

步驟(1):在四氫呋喃溶劑中按摩爾比1:1.2:0.1加入丙烯酸甲酯、 聚乙二醇單甲醚和濃硫酸,在25℃下攪拌反應8h,待反應完成後用透析袋透析;後用乙酸乙酯/水萃取,收集有機相,最後用旋轉蒸發除去有機溶劑,即得到淡黃色液體。 Step (1): adding methyl acrylate at a molar ratio of 1:1.2:0.1 in a tetrahydrofuran solvent. Polyethylene glycol monomethyl ether and concentrated sulfuric acid, stirred at 25 ° C for 8 h, after the reaction is completed, dialysis with a dialysis bag; after extraction with ethyl acetate / water, the organic phase is collected, and finally the organic solvent is removed by rotary evaporation, ie A pale yellow liquid was obtained.

步驟(2):待步驟(1)反應完成後,在超純水中按摩爾比1.2:1.0:0.8加入步驟(1)所得淡黃色產物、巰基丙酸和丙烯酸羥甲酯,於50℃攪拌12h,待反應完成後,用砂芯漏斗過濾,即得到一種帶有緩釋型的聚羧酸型前驅化合物。 Step (2): After the reaction of the step (1) is completed, the pale yellow product, mercaptopropionic acid and hydroxymethyl methacrylate obtained in the step (1) are added in an ultrapure water at a molar ratio of 1.2:1.0:0.8, and stirred at 50 ° C. After 12 h, after the reaction was completed, it was filtered through a sand core funnel to obtain a polycarboxylic acid type precursor compound having a sustained release type.

步驟(3):稱取步驟(2)2.1摩爾的前驅化合物,加入單體用量0.5wt%的4-二甲基氨基吡啶,水熱法聚合,持續加入2-甲基烯丙醇144g其中:設定反應溫度為70℃,反應時間為24h;最後加入2.1摩爾碳酸鈉水溶液終止反應,得到一類新型的聚羧酸型減水劑(產率:81.2%,數均分子量:2.85*104)。 Step (3): Weighing 2.1 moles of the precursor compound in step (2), adding 0.5% by weight of 4-dimethylaminopyridine to the monomer, hydrothermal polymerization, and continuously adding 144 g of 2-methylallyl alcohol: The reaction temperature was set to 70 ° C and the reaction time was 24 h. Finally, the reaction was terminated by adding 2.1 mol of an aqueous solution of sodium carbonate to obtain a novel type of polycarboxylic acid type water reducing agent (yield: 81.2%, number average molecular weight: 2.85*10 4 ).

實施例5:Example 5:

步驟(1):在四氫呋喃溶劑中按摩爾比1.1:1.3:0.3加入甲基丙烯酸、聚乙二醇單甲醚和濃硫酸,在110℃下攪拌反應16h,待反應完成後用透析袋透析;後用甲苯/水萃取,收集有機相,最後用旋轉蒸發除去有機溶劑,即得到淡棕色液體。 Step (1): adding methacrylic acid, polyethylene glycol monomethyl ether and concentrated sulfuric acid in a molar ratio of 1.1:1.3:0.3 in a tetrahydrofuran solvent, stirring the reaction at 110 ° C for 16 h, and dialysis with a dialysis bag after completion of the reaction; After extraction with toluene/water, the organic phase was collected, and finally the organic solvent was removed by rotary evaporation to give a pale brown liquid.

步驟(2):待步驟(1)反應完成後,在超純水中按摩爾比1.2:1.1:0.9加入步驟(1)所得淡棕色產物、溴丁酸和丙烯酸,於40℃攪拌18h,待反應完成後,用砂芯漏斗過濾,即得到一種帶有緩釋型的聚羧酸型前驅化合物。 Step (2): After the reaction of the step (1) is completed, the light brown product obtained in the step (1), bromobutyric acid and acrylic acid are added in an ultrapure water ratio of 1.2:1.1:0.9, and stirred at 40 ° C for 18 hours. After completion of the reaction, it was filtered through a sand core funnel to obtain a polycarboxylic acid type precursor compound having a sustained release type.

步驟(3):稱取步驟(2)2.1摩爾的前驅化合物,加入單體用量0.5wt %的樟腦磺酸,在超臨界二氧化碳流體中聚合,持續加入2-甲基烯丙醇144g其中:設定反應溫度為80℃,反應時間為18h;最後加入2.1摩爾碳酸鈉水溶液終止反應,得到一類新型的聚羧酸型減水劑(產率:85.4%,數均分子量:2.65*104)。 Step (3): Weighing 2.1 moles of the precursor compound in step (2), adding campose sulfonic acid in an amount of 0.5 wt% of monomer, polymerizing in a supercritical carbon dioxide fluid, and continuously adding 144 g of 2-methylallyl alcohol. The reaction temperature was 80 ° C and the reaction time was 18 h. Finally, the reaction was terminated by adding 2.1 mol of an aqueous sodium carbonate solution to obtain a novel type of polycarboxylic acid type water reducing agent (yield: 85.4%, number average molecular weight: 2.65*10 4 ).

實施例6:Example 6

步驟(1):在超純水溶劑中按摩爾比1.1:1.1:0.3加入丙烯酸、聚乙二醇單甲醚和濃硫酸,在105℃下攪拌反應16h,待反應完成後用透析袋透析;後用甲苯/水萃取,收集有機相,最後用旋轉蒸發除去有機溶劑,即得到淡棕色液體。 Step (1): adding acrylic acid, polyethylene glycol monomethyl ether and concentrated sulfuric acid in a molar ratio of 1.1:1.1:0.3 in an ultrapure water solvent, stirring the reaction at 105 ° C for 16 h, and dialysis with a dialysis bag after completion of the reaction; After extraction with toluene/water, the organic phase was collected, and finally the organic solvent was removed by rotary evaporation to give a pale brown liquid.

步驟(2):待步驟(1)反應完成後,在超純水中按摩爾比1.2:1.1:0.9加入步驟(1)所得淡棕色產物和丙烯酸,於60℃攪拌12h,待反應完成後,用砂芯漏斗過濾,即得到一種帶有緩釋型的聚羧酸型前驅化合物。 Step (2): After the reaction of the step (1) is completed, the light brown product obtained in the step (1) and acrylic acid are added in an ultrapure water at a molar ratio of 1.2:1.1:0.9, and stirred at 60 ° C for 12 h. After the reaction is completed, Filtration with a sand core funnel gave a polycarboxylic acid type precursor compound with a sustained release type.

步驟(3):稱取步驟(2)1.6摩爾的前驅化合物,加入單體用量1wt%的異氰酸酯,在超臨界二氧化碳流體中聚合,持續加入丙烯酸甲酯140g其中:設定反應溫度為100℃,反應時間為6h;最後加入1.7摩爾碳酸氫鈉水溶液終止反應,得到一類緩釋型的聚羧酸型減水劑(產率:89.5%,數均分子量:3.15*104)。 Step (3): Weigh 1.6 mol of the precursor compound in step (2), add 1 wt% of isocyanate in the monomer, polymerize in supercritical carbon dioxide fluid, and continuously add 140 g of methyl acrylate. The reaction temperature is set to 100 ° C. The time was 6 h; finally, the reaction was terminated by adding 1.7 mol of an aqueous solution of sodium hydrogencarbonate to obtain a type of slow-release polycarboxylic acid type water reducing agent (yield: 89.5%, number average molecular weight: 3.15*10 4 ).

實施例7:Example 7

步驟(1):在超純水溶劑中按摩爾比1.1:1.1:0.3加入丙烯酸、丙烯醯胺基-2-甲基丙磺酸和雙氧水,在45℃下攪拌反應16h,待反應完成後用透析袋透析;後用甲苯/水萃取,收集有機相,最後用旋轉蒸發除去有機溶劑,即得到淡棕色液體。 Step (1): adding acrylic acid, acrylamido-2-methylpropanesulfonic acid and hydrogen peroxide in an ultrapure water solvent at a ratio of 1.1:1.1:0.3, and stirring the reaction at 45 ° C for 16 h, after the reaction is completed. The dialysis bag was dialyzed; afterwards it was extracted with toluene/water, the organic phase was collected, and finally the organic solvent was removed by rotary evaporation to give a pale brown liquid.

步驟(2):待步驟(1)反應完成後,在超純水中按摩爾比1.2:1.1:0.9加入步驟(1)所得淡棕色產物、聚乙二醇和丙烯酸,於60℃攪拌12h,待反應完成後,用砂芯漏斗過濾,即得到一種帶有緩釋型的聚羧酸型前驅化合物。 Step (2): After the reaction of the step (1) is completed, the light brown product obtained in the step (1), polyethylene glycol and acrylic acid are added in an ultrapure water at a molar ratio of 1.2:1.1:0.9, and stirred at 60 ° C for 12 hours. After completion of the reaction, it was filtered through a sand core funnel to obtain a polycarboxylic acid type precursor compound having a sustained release type.

步驟(3):稱取步驟(2)1.6摩爾的前驅化合物,加入單體用量1wt%的異氰酸酯,水熱法聚合,持續加入丙烯醯氧乙基三甲基氯化銨330g其中:設定反應溫度為60℃,反應時間為12h;最後加入1.7摩爾氫氧化鈉水溶液終止反應,得到一類緩釋型的聚羧酸型減水劑(產率:86.1%,數均分子量:3.45*104)。 Step (3): Weigh 1.6 mol of the precursor compound in step (2), add 1 wt% of isocyanate in the amount of monomer, hydrothermally polymerize, and continuously add 330 g of propylene oxyethyl trimethylammonium chloride. The reaction time was 12 h at 60 ° C; the reaction was terminated by adding 1.7 mol of an aqueous sodium hydroxide solution to obtain a slow release type polycarboxylic acid type water reducing agent (yield: 86.1%, number average molecular weight: 3.45*10 4 ).

實施例8:Example 8

步驟(1):採用一步法在超純水中將聚乙二醇、丙烯酸、丙烯醯氧乙基三甲基氯化銨和甲基丙烯酸依照摩爾比0.75:2.0:0.5:0.5投入,於60℃恒溫攪拌18h,待反應完成後,最後加入3摩爾氫氧化鈉水溶液調節pH=5~7左右以終止反應,即得到一種帶有緩釋型的聚羧酸型減水劑(產率:88.1%,數均分子量:2.15*104)。 Step (1): using a one-step method to put polyethylene glycol, acrylic acid, propylene oxiranyl trimethylammonium chloride and methacrylic acid in ultrapure water according to a molar ratio of 0.75:2.0:0.5:0.5, at 60 After stirring at a constant temperature of °C for 18 hours, after the reaction was completed, a 3 mol aqueous sodium hydroxide solution was added to adjust the pH to about 5 to 7 to terminate the reaction, thereby obtaining a polycarboxylic acid type water reducing agent with a sustained release type (yield: 88.1%). , number average molecular weight: 2.15 * 10 4 ).

實施例9:Example 9

步驟(1):採用一步法在超純水中將聚乙二醇單甲醚、丙烯酸羥乙酯、丙烯醯氧乙基三甲基氯化銨和丙烯酸依照摩爾比0.76:2.1:0.5:0.6投入,於50℃恒溫攪拌18h,待反應完成後,最後加入3.2摩爾碳酸鈉水溶液調節pH=5~7左右以終止反應,即得到一種帶有緩釋型的聚羧酸型減水劑(產率:83.5%,數均分子量:2.59*104)。 Step (1): using a one-step method in a pure water, polyethylene glycol monomethyl ether, hydroxyethyl acrylate, propylene oxiranyl trimethyl ammonium chloride and acrylic acid according to a molar ratio of 0.76: 2.1: 0.5: 0.6 The mixture was stirred at a constant temperature of 50 ° C for 18 h. After the reaction was completed, a 3.2 mol sodium carbonate aqueous solution was finally added to adjust the pH to about 5 to 7 to terminate the reaction, thereby obtaining a polycarboxylate type water reducing agent with a sustained release type. : 83.5%, number average molecular weight: 2.59 * 10 4 ).

實施例10:Example 10:

步驟(1):採用一步法在超純水中將羧基化聚乙二醇單甲醚、2-甲基烯丙醇、丙烯醯氧乙基三甲基氯化銨和丙烯酸甲酯依照摩爾比0.76:2.1:0.5:0.4投入,於40℃恒溫攪拌24h,待反應完成後,最後加入3.1摩爾碳酸氫鈉水溶液調節pH=5~7左右以終止反應,即得到一種帶有緩釋型的聚羧酸型減水劑(產率:82.2%,數均分子量:2.65*104)。 Step (1): using a one-step method to carboxylate polyethylene glycol monomethyl ether, 2-methylallyl alcohol, propylene oxiranyl trimethyl ammonium chloride and methyl acrylate in ultrapure water according to a molar ratio 0.76:2.1:0.5:0.4 input, stir at 40 °C for 24h, after the reaction is completed, finally add 3.1 moles of sodium bicarbonate aqueous solution to adjust the pH=5~7 to terminate the reaction, that is, a polyglycan with a slow release type A carboxylic acid type water reducing agent (yield: 82.2%, number average molecular weight: 2.65*10 4 ).

實施例11:Example 11

步驟(1):在超純水溶劑中按摩爾比1.1:1.1:0.3加入甲基烯丙基聚氧乙烯醚、丙烯醯胺基-2-甲基丙磺酸和格氏試劑,在0℃下攪拌反應16h,待反應完成後用透析袋透析;後用乙酸乙酯/水萃取,收集有機相,最後用旋轉蒸發除去有機溶劑,即得到淡棕色液體。 Step (1): adding methallyl polyoxyethylene ether, acrylamido-2-methylpropanesulfonic acid and Grignard reagent at a molar ratio of 1.1:1.1:0.3 in an ultrapure water solvent at 0 ° C The reaction was stirred for 16 h, and after completion of the reaction, it was dialyzed against a dialysis bag; after that, it was extracted with ethyl acetate/water, and the organic phase was collected, and finally, the organic solvent was removed by rotary evaporation to obtain a pale brown liquid.

步驟(2):待步驟(1)反應完成後,在超純水中按摩爾比1.2:1.1:1.0加入步驟(1)所得淡棕色產物、聚乙二醇和γ-胺基丁酸,於30℃攪拌12h,待反應完成後,用砂芯漏斗過濾,即得到一種帶有緩釋型的聚羧酸型前驅化合物。 Step (2): After the reaction of the step (1) is completed, the pale brown product, polyethylene glycol and γ-aminobutyric acid obtained in the step (1) are added in an ultrapure water at a molar ratio of 1.2:1.1:1.0. After stirring at ° C for 12 h, after the reaction was completed, it was filtered through a sand core funnel to obtain a polycarboxylic acid type precursor compound having a sustained release type.

步驟(3):稱取步驟(2)1.6摩爾的前驅化合物,加入單體用量1wt%的抗壞血酸,水熱法聚合,持續加入丙烯酸120g其中:設定反應溫度為30℃,反應時間為12h;最後加入1.7摩爾氫氧化鈉水溶液終止反應,得到一類緩釋型的聚羧酸型減水劑(產率:87.3%,數均分子量:3.05*104)。 Step (3): Weigh 1.6 mol of the precursor compound in step (2), add 1 wt% of ascorbic acid in the amount of monomer, hydrothermally polymerize, and continuously add 120 g of acrylic acid: set the reaction temperature to 30 ° C, and the reaction time is 12 h; The reaction was terminated by the addition of a 1.7 molar aqueous sodium hydroxide solution to obtain a slow-release type polycarboxylic acid type water reducing agent (yield: 87.3%, number average molecular weight: 3.05*10 4 ).

實施例12:Example 12

步驟(1):在N,N-二甲基甲醯胺溶劑中按摩爾比1.2:1.2:0.3加入甲基烯丙基聚氧乙烯醚、丙烯酸和苯胺重氮鹽,在0℃下攪拌反應16h,待反應完成後用透析袋透析;乙酸乙酯/正己烷作為展開劑進行薄層色譜分 離,通過矽膠色譜柱分離,減壓蒸餾除去溶劑,即得到所需反應產物。 Step (1): adding methallyl polyoxyethylene ether, acrylic acid and aniline diazonium salt in a molar ratio of 1.2:1.2:0.3 in N,N -dimethylformamide solvent, stirring at 0 ° C After 16 h, the reaction was completed and dialyzed against a dialysis bag; ethyl acetate/n-hexane was used as a developing solvent for thin layer chromatography, separated by a gel column, and the solvent was distilled off under reduced pressure to obtain the desired reaction product.

步驟(2):待步驟(1)反應完成後,在N,N-二甲基甲醯胺中按摩爾比1.1:1.1:1.0加入步驟(1)所得淡棕色產物、正丁酸和甲基烯丙基聚氧乙烯醚,於40℃攪拌12h,待反應完成後,用砂芯漏斗過濾,即得到一種帶有緩釋型的聚羧酸型前驅化合物。 Step (2): after the completion of the reaction of the step (1), the light brown product, n-butyric acid and methyl group obtained in the step (1) are added to the N,N -dimethylformamide in a molar ratio of 1.1:1.1:1.0. The allyl polyoxyethylene ether was stirred at 40 ° C for 12 h, and after completion of the reaction, it was filtered through a sand core funnel to obtain a polycarboxylic acid type precursor compound having a sustained-release type.

步驟(3):稱取步驟(2)1.6摩爾的前驅化合物,加入單體用量1wt%的雙氧水,水熱法聚合,持續加入丙烯酸120g其中:設定反應溫度為30℃,反應時間為12h;最後加入1.7摩爾氫氧化鈉水溶液終止反應,得到一類緩釋型的聚羧酸型減水劑(產率:84.2%,數均分子量:2.95*104)。 Step (3): Weigh 1.6 mol of the precursor compound in step (2), add 1 wt% of hydrogen peroxide in the monomer, hydrothermally polymerize, and continuously add 120 g of acrylic acid, wherein the reaction temperature is set to 30 ° C, and the reaction time is 12 h; The reaction was terminated by the addition of a 1.7 molar aqueous sodium hydroxide solution to obtain a slow release type polycarboxylic acid type water reducing agent (yield: 84.2%, number average molecular weight: 2.95*10 4 ).

實施例13:Example 13

步驟(1):在超純水中按摩爾比1.2:1.1:0.6加入甲基丙烯磺酸鈉、丙烯酸和聚乙二醇,在60℃下攪拌反應16h,待反應完成後用透析袋透析;即得到一定分子量所需反應產物。 Step (1): adding sodium methacrylate sulfonate, acrylic acid and polyethylene glycol in an ultrapure water ratio of 1.2:1.1:0.6, stirring the reaction at 60 ° C for 16 h, and dialysis against the dialysis bag after completion of the reaction; That is, a desired reaction product of a certain molecular weight is obtained.

步驟(2):待步驟(1)反應完成後,在超純水中按摩爾比0.5:1.1:0.1加入步驟(1)所得淡棕色產物、聚乙二醇和對甲苯磺酸,於25℃攪拌18h,待反應完成後,用透析袋透析,即得到一種帶有緩釋型的聚羧酸型前驅化合物。 Step (2): After the reaction of the step (1) is completed, the light brown product obtained in the step (1), polyethylene glycol and p-toluenesulfonic acid are added in an ultrapure water at a molar ratio of 0.5:1.1:0.1, and stirred at 25 ° C. After 18 h, after the reaction was completed, it was dialyzed against a dialysis bag to obtain a polycarboxylic acid type precursor compound having a sustained release type.

步驟(3):稱取步驟(2)1.6摩爾的前驅化合物,加入單體用量1wt%的雙氧水,水熱法聚合,持續加入異戊烯醇聚氧乙烯醚130g其中:設定反應溫度為30℃,反應時間為12h;最後加入1.7摩爾氫氧化鈉水溶液終止反應,得到一類緩釋型的聚羧酸型減水劑(產率:90.3%,數均分子量:2.42*104)。 Step (3): Weigh 1.6 mol of the precursor compound in step (2), add 1 wt% of hydrogen peroxide in the monomer, hydrothermally polymerize, and continuously add 130 g of prenol polyoxyethylene ether. The reaction temperature is set to 30 ° C. The reaction time was 12 h; finally, the reaction was terminated by adding 1.7 mol of an aqueous sodium hydroxide solution to obtain a type of slow-release polycarboxylic acid type water reducing agent (yield: 90.3%, number average molecular weight: 2.42*10 4 ).

實施例14:Example 14

步驟(1):在乙酸乙酯中按摩爾比1.2:1.1:0.6加入丙烯酸羥丙酯、丙烯酸和甲基烯基聚氧乙烯醚,在80℃下攪拌反應16h,待反應完成後用透析袋透析;即得到一定分子量所需反應產物。 Step (1): adding hydroxypropyl acrylate, acrylic acid and methyl alkenyl polyoxyethylene ether in a molar ratio of 1.2:1.1:0.6 in ethyl acetate, stirring the reaction at 80 ° C for 16 h, and using a dialysis bag after the reaction is completed. Dialysis; that is, the desired reaction product of a certain molecular weight is obtained.

步驟(2):待步驟(1)反應完成後,在乙酸乙酯中按摩爾比1.1:0.5:0.1加入步驟(1)所得淡棕色產物、聚乙二醇和過硫酸銨,於25℃攪拌18h,待反應完成後,用透析袋透析,即得到一種帶有緩釋型的聚羧酸型前驅化合物。 Step (2): After the reaction of the step (1) is completed, the light brown product obtained in the step (1), polyethylene glycol and ammonium persulfate are added in an ethyl acetate ratio of 1.1:0.5:0.1, and stirred at 25 ° C for 18 hours. After the reaction is completed, it is dialyzed against a dialysis bag to obtain a polycarboxylic acid type precursor compound having a sustained release type.

步驟(3):稱取步驟(2)1.5摩爾的前驅化合物,加入單體用量0.5wt%的抗壞血酸,溶膠凝膠法聚合,持續加入甲基丙烯酸甲酯150g其中:設定反應溫度為60℃,反應時間為8h;最後加入1.6摩爾氫化鈉水溶液終止反應,得到一類緩釋型的聚羧酸型減水劑(產率:80.3%,數均分子量:2.63*104)。 Step (3): Weighing 1.5 moles of the precursor compound in step (2), adding 0.5% by weight of ascorbic acid to the monomer, polymerizing by sol-gel method, and continuously adding 150 g of methyl methacrylate, wherein the reaction temperature is set to 60 ° C. The reaction time was 8 h; finally, the reaction was terminated by adding 1.6 mol of an aqueous sodium hydride solution to obtain a type of slow-release polycarboxylic acid type water reducing agent (yield: 80.3%, number average molecular weight: 2.63*10 4 ).

實施例15:Example 15

步驟(1):在超純水中按摩爾比1.2:1.1:0.6加入丙烯酸羥丙酯、烯丙基聚氧乙烯基醚和羧基偶氮苯,在60℃下攪拌反應8h,待反應完成後用透析袋透析;即得到一定分子量所需反應產物。 Step (1): adding hydroxypropyl acrylate, allyl polyoxyethylene ether and carboxylazobenzene to the molar ratio of 1.2:1.1:0.6 in ultrapure water, stirring at 60 ° C for 8 h, after the reaction is completed Dialysis with a dialysis bag; that is, a reaction product of a certain molecular weight is obtained.

步驟(2):待步驟(1)反應完成後,在超純水中按摩爾比1.1:1.2:0.1加入步驟(1)所得淡黃色產物、2-巰基丁酸和氫氧化鋰,於25℃攪拌18h,待反應完成後,用透析袋透析,即得到一種帶有緩釋型的聚羧酸型前驅化合物。 Step (2): After the reaction of the step (1) is completed, the pale yellow product, 2-mercaptobutyric acid and lithium hydroxide obtained in the step (1) are added in an ultrapure water by a molar ratio of 1.1:1.2:0.1 at 25 ° C. After stirring for 18 hours, after the reaction was completed, it was dialyzed against a dialysis bag to obtain a polycarboxylic acid type precursor compound having a sustained release type.

步驟(3):稱取步驟(2)1.6摩爾的前驅化合物,加入單體用量0.5wt %的抗壞血酸,溶膠凝膠法聚合,持續加入甲基丙烯酸甲酯150g其中:設定反應溫度為60℃,反應時間為8h;最後加入1.7摩爾碳酸鈉水溶液終止反應,得到一類緩釋型的聚羧酸型減水劑(產率:87.3%,數均分子量:2.95*104)。 Step (3): Weigh 1.6 mol of the precursor compound in step (2), add 0.5 wt% of ascorbic acid to the monomer, polymerize by sol-gel method, and continuously add 150 g of methyl methacrylate, wherein the reaction temperature is set to 60 ° C. The reaction time was 8 h; finally, the reaction was terminated by adding 1.7 mol of an aqueous sodium carbonate solution to obtain a type of slow-release polycarboxylic acid type water reducing agent (yield: 87.3%, number average molecular weight: 2.95*10 4 ).

實施例16:Example 16:

步驟(1):在雙氧水中按摩爾比1.2:1.1:0.6加入丙烯酸羥丙酯、2-甲基烯丙醇和丙烯酸,在50℃下攪拌反應8h,待反應完成後用透析袋透析;即得到一定分子量所需反應產物。 Step (1): adding hydroxypropyl acrylate, 2-methylallyl alcohol and acrylic acid in a molar ratio of 1.2:1.1:0.6 in hydrogen peroxide, stirring the reaction at 50 ° C for 8 h, and dialysis with a dialysis bag after completion of the reaction; A desired molecular weight of the desired reaction product.

步驟(2):待步驟(1)反應完成後,在雙氧水中按摩爾比1.1:1.2:0.1加入步驟(1)所得淡黃色產物、2-溴己酸和鎂,於45℃攪拌12h,待反應完成後,用透析袋透析,即得到一種帶有緩釋型的聚羧酸型前驅化合物。 Step (2): After the reaction of the step (1) is completed, the pale yellow product, 2-bromohexanoic acid and magnesium obtained in the step (1) are added in a hydrogen peroxide ratio of 1.1:1.2:0.1, and stirred at 45 ° C for 12 h. After completion of the reaction, it was dialyzed against a dialysis bag to obtain a polycarboxylic acid type precursor compound having a sustained release type.

步驟(3):稱取步驟(2)1.5摩爾的前驅化合物,加入單體用量0.5wt%的抗壞血酸,溶膠凝膠法聚合,持續加入甲基烯丙基聚氧乙烯醚165g其中:設定反應溫度為40℃,反應時間為8h;最後加入1.6摩爾碳酸氫鈉水溶液終止反應,得到一類緩釋型的聚羧酸型減水劑(產率:78.1%,數均分子量:3.11*104)。 Step (3): Weighing 1.5 moles of the precursor compound in step (2), adding 0.5% by weight of ascorbic acid to the monomer, polymerizing by sol-gel method, and continuously adding 165 g of methallyl polyoxyethylene ether, wherein: setting reaction temperature The reaction time was 8 h at 40 ° C; the reaction was terminated by the addition of 1.6 mol of an aqueous solution of sodium hydrogencarbonate to obtain a type of slow-release polycarboxylic acid type water reducing agent (yield: 78.1%, number average molecular weight: 3.11*10 4 ).

實施例17:Example 17

步驟(1):採用微波輔助聚合法,反應溫度為50℃,微波功率20W,反應時間為20min,在超純水中將烯丙基聚氧乙烯基醚、丙烯酸羥乙酯、3-巰基丁酸和甲基丙烯酸依照摩爾比0.56:1.1:0.5:1.1投入,並加入摩爾比0.16:0.21的氫氧化鋰和抗壞血酸,於50℃恒溫持續反應20min,待反應完成後,最後加入2.7摩爾碳酸鈉水溶液調節pH=5~7左右以終止反應, 即得到一種帶有緩釋型的聚羧酸型減水劑(產率:81.6%,數均分子量:2.29*104)。 Step (1): using microwave-assisted polymerization method, the reaction temperature is 50 ° C, the microwave power is 20 W, the reaction time is 20 min, and allyl polyoxyethylene ether, hydroxyethyl acrylate, 3-mercaptobutyl hydride is used in ultrapure water. Acid and methacrylic acid were charged according to a molar ratio of 0.56:1.1:0.5:1.1, and lithium hydroxide and ascorbic acid in a molar ratio of 0.16:0.21 were added, and the reaction was continued at a constant temperature of 50 ° C for 20 min. After the reaction was completed, 2.7 mol of sodium carbonate was finally added. The aqueous solution was adjusted to pH=5~7 to terminate the reaction, thereby obtaining a polycarboxylic acid type water reducing agent with a sustained release type (yield: 81.6%, number average molecular weight: 2.29*10 4 ).

實施例18:Example 18

步驟(1):在二甲基乙醯胺中按摩爾比1.1:1.2:0.7加入丙烯酸、2-甲基烯丙醇和甲基烯基聚氧乙烯醚,在45℃下攪拌溶解反應8h,待反應完成後用透析袋透析;即得到一定分子量所需反應產物。 Step (1): adding acrylic acid, 2-methylallyl alcohol and methyl alkenyl polyoxyethylene ether in a molar ratio of 1.1:1.2:0.7 in dimethylacetamide, stirring and dissolving at 45 ° C for 8 h, After completion of the reaction, dialysis is carried out with a dialysis bag;

步驟(2):待步驟(1)反應完成後,在雙氧水中按摩爾比1.1:1.2:0.1加入步驟(1)所得淡黃色產物、2-巰基丁酸和抗壞血酸,於45℃攪拌12h,待反應完成後,用透析袋透析,即得到一種帶有緩釋型的聚羧酸型前驅化合物。 Step (2): After the reaction of the step (1) is completed, the pale yellow product, 2-mercaptobutyric acid and ascorbic acid obtained in the step (1) are added in a hydrogen peroxide ratio of 1.1:1.2:0.1, and stirred at 45 ° C for 12 hours. After completion of the reaction, it was dialyzed against a dialysis bag to obtain a polycarboxylic acid type precursor compound having a sustained release type.

步驟(3):稱取步驟(2)1.5摩爾的前驅化合物,加入單體用量0.5wt%的氫氧化鋰,水熱法聚合,持續加入聚乙二醇115g其中:設定反應溫度為45℃,反應時間為8h;最後加入1.6摩爾碳酸氫鈉水溶液終止反應,得到一類緩釋型的聚羧酸型減水劑(產率:78.1%,數均分子量:3.11*104)。 Step (3): Weigh 1.5 mol of the precursor compound in step (2), add 0.5 wt% of lithium hydroxide to the monomer, hydrothermally polymerize, and continuously add 115 g of polyethylene glycol, wherein the reaction temperature is set to 45 ° C. The reaction time was 8 h; finally, the reaction was terminated by adding 1.6 mol of an aqueous solution of sodium hydrogencarbonate to obtain a type of slow-release polycarboxylic acid type water reducing agent (yield: 78.1%, number average molecular weight: 3.11*10 4 ).

實施例19:Example 19

步驟(1):在超純水胺中按摩爾比1.1:1.2:0.7加入丙烯酸、馬來酸酐和烯丙基聚氧乙烯基醚,在50℃下攪拌溶解反應12h,待反應完成後用透析袋透析;即得到一定分子量所需反應產物。 Step (1): adding acrylic acid, maleic anhydride and allyl polyoxyethylene ether in an ultrapure aqueous amine at a molar ratio of 1.1:1.2:0.7, stirring and dissolving at 50 ° C for 12 h, and dialysis after completion of the reaction. Bag dialysis; that is, a reaction product of a certain molecular weight is obtained.

步驟(2):待步驟(1)反應完成後,在超純水中按摩爾比1.1:1.2:0.1加入步驟(1)所得淡黃色產物、γ-胺基丁酸和過硫酸銨,於50℃攪拌12h,待反應完成後,用透析袋透析,即得到一種帶有緩釋型的聚羧酸型前驅化合物。 Step (2): After the reaction of the step (1) is completed, the pale yellow product, γ-aminobutyric acid and ammonium persulfate obtained in the step (1) are added to the ultra-pure water by a molar ratio of 1.1:1.2:0.1. After stirring at ° C for 12 h, after the reaction was completed, it was dialyzed against a dialysis bag to obtain a polycarboxylic acid type precursor compound having a sustained release type.

步驟(3):稱取步驟(2)1.5摩爾的前驅化合物,加入單體用量0.5wt%的氫氧化鋰,水熱法聚合,持續加入2-丙烯醯胺-2-甲基丙磺酸155g其中:設定反應溫度為50℃,反應時間為12h;最後加入1.6摩爾氫氧化鈉水溶液終止反應,得到一類緩釋型的聚羧酸型減水劑(產率:88.2%,數均分子量:2.81*104)。 Step (3): Weigh 1.5 mol of the precursor compound in step (2), add 0.5 wt% of lithium hydroxide to the monomer, hydrothermally polymerize, and continuously add 2-propenylamine-2-methylpropanesulfonic acid 155 g. Among them: the reaction temperature was set to 50 ° C, the reaction time was 12 h; finally, the reaction was terminated by adding 1.6 mol of aqueous sodium hydroxide solution to obtain a type of slow-release polycarboxylic acid type water reducing agent (yield: 88.2%, number average molecular weight: 2.81*) 10 4 ).

1. 一種聚羧酸型減水劑的製備方法,其特徵在於,具有如式(I)所示的結構通式: 其中,R1為H或CH3,R2、R4為H或CH3及CH3的同系物。R3為CH2CH2,M為CH2、CONH,Y為CH2或CO,Z為丙烯醯胺基-2-甲基丙磺酸、馬來酸酐、順丁烯二酸酐或其他結構單元。n、a、b、c和d可為0或是大於0的整數。 A method for producing a polycarboxylic acid type water reducing agent, which has a structural formula represented by the formula (I): Wherein R 1 is H or CH 3 , and R 2 and R 4 are H or a homolog of CH 3 and CH 3 . R3 is CH 2 CH 2 , M is CH 2 , CONH, Y is CH 2 or CO, and Z is acrylamido-2-methylpropanesulfonic acid, maleic anhydride, maleic anhydride or other structural unit. n, a, b, c, and d may be 0 or an integer greater than zero.

2. 所述的含季銨鹽、磺酸基、酯基或羧基的聚羧酸型減水劑,包含了一種或以上的重複單元。結構通式如(II)所示: 其中,R1為H、CH3或巰基,R2、R3、R4為羧基、羰基羥乙酯、羰基羥丙酯羰基羥丁酯、聚乙二醇醚、聚乙二醇單甲醚或是醯氧乙基三甲基氯化銨等;J為丙烯醯胺基-2-甲基丙磺酸、馬來酸酐、順丁烯二酸酐或其他結構單元。a、b、c和d可為0或是大於0的整數。 2. The polycarboxylic acid type water reducing agent containing a quaternary ammonium salt, a sulfonic acid group, an ester group or a carboxyl group, which comprises one or more repeating units. The structural formula is as shown in (II): Wherein R 1 is H, CH 3 or a fluorenyl group, R 2 , R 3 and R 4 are a carboxyl group, a carbonyl hydroxyethyl ester, a carbonyl hydroxypropyl ester carbonyl hydroxybutyl ester, a polyethylene glycol ether, a polyethylene glycol monomethyl ether Or methoxyethyltrimethylammonium chloride or the like; J is acrylamido-2-methylpropanesulfonic acid, maleic anhydride, maleic anhydride or other structural unit. a, b, c, and d can be 0 or an integer greater than zero.

3. 述的含季銨鹽、磺酸基、酯基或羧基的聚羧酸型減水劑的聚羧酸型減水劑由一種或以上的單體均聚或共聚製備,單體的結構通式如(III)所示: 其中,R1為H或CH3,R2、R4為H或CH3及CH3的同系物。R3為CH2CH2,M為CH2、CONH,Y為CH2或CO,Z為丙烯醯胺基-2-甲基丙磺酸、馬來酸酐、順丁烯二酸酐或其他結構單元。n、a、b、c和d可為0或是大於0的整數。 3. The polycarboxylic acid type water reducing agent of the polycarboxylic acid type water reducing agent containing a quaternary ammonium salt, a sulfonic acid group, an ester group or a carboxyl group is prepared by homopolymerization or copolymerization of one or more monomers, and the structural formula of the monomer As shown in (III): Wherein R 1 is H or CH 3 , and R 2 and R 4 are H or a homolog of CH 3 and CH 3 . R 3 is CH 2 CH 2 , M is CH 2 , CONH, Y is CH 2 or CO, and Z is acrylamido-2-methylpropanesulfonic acid, maleic anhydride, maleic anhydride or other structural unit . n, a, b, c, and d may be 0 or an integer greater than zero.

Claims (16)

一種聚羧酸型減水劑的製備方法,其特徵在於,具有如式(I)所示的結構通式: 其中,R1為H或CH3,R2、R4為H或CH3及CH3的同系物。R3為CH2CH2,M為CH2、CONH,Y為CH2或CO,Z為丙烯醯胺基-2-甲基丙磺酸、馬來酸酐、順丁烯二酸酐或其他結構單元。n、a、b、c和d可為0或是大於0的整數。 A method for preparing a polycarboxylic acid type water reducing agent, which has a structural formula represented by the formula (I): Wherein R 1 is H or CH 3 , and R 2 and R 4 are H or a homolog of CH 3 and CH 3 . R 3 is CH 2 CH 2 , M is CH 2 , CONH, Y is CH 2 or CO, and Z is acrylamido-2-methylpropanesulfonic acid, maleic anhydride, maleic anhydride or other structural unit . n, a, b, c, and d may be 0 or an integer greater than zero. 根據權利要求1所述的聚羧酸型減水劑,其製備方法為通過”活性聚合”得到,具體是由含羧基或羥基的聚乙二醇或聚乙二醇單甲醚、酯化大單體、聚醚共聚型或丙烯酸類單體為主鏈結構反應製備得到。 The polycarboxylic acid type water reducing agent according to claim 1, which is prepared by "living polymerization", specifically, a polyethylene glycol or polyethylene glycol monomethyl ether containing a carboxyl group or a hydroxyl group, and a large esterification ester. The body, the polyether copolymer type or the acrylic monomer are prepared by reacting the main chain structure. 根據權利要求2所述的含季銨鹽、磺酸基、酯基或羧基的聚羧酸型減水劑,包含了一種或以上的重複單元。結構通式如(II)所示: 其中,R1為H、CH3或巰基,R2、R3、R4為羧基、羰基羥乙酯、羰基羥丙酯羰基羥丁酯、聚乙二醇醚、聚乙二醇單甲醚或是醯氧乙基三甲基氯化銨等;J為丙烯醯胺基-2-甲基丙磺酸、馬來酸酐、馬來酸酐、順丁烯二酸酐或其他結構單元。a、b、c和d可為0或是大於0的整數。 The polycarboxylic acid type water reducing agent containing a quaternary ammonium salt, a sulfonic acid group, an ester group or a carboxyl group according to claim 2, which comprises one or more repeating units. The structural formula is as shown in (II): Wherein R 1 is H, CH 3 or a fluorenyl group, R 2 , R 3 and R 4 are a carboxyl group, a carbonyl hydroxyethyl ester, a carbonyl hydroxypropyl ester carbonyl hydroxybutyl ester, a polyethylene glycol ether, a polyethylene glycol monomethyl ether Or methoxyethyltrimethylammonium chloride or the like; J is acrylamido-2-methylpropanesulfonic acid, maleic anhydride, maleic anhydride, maleic anhydride or other structural unit. a, b, c, and d can be 0 or an integer greater than zero. 根據權利要求2所述的”活性聚合方法”為自由基聚合反應,反應條件為:在抗壞血酸催化下或無催化劑存在下,於0-130℃反應,採用的反應介質為水、二甲基亞碸、丙酮、甲苯、乙酸乙酯、四氫呋喃、乙腈、N,N-二甲基甲醯胺、雙氧水等。 The "living polymerization method" according to claim 2 is a radical polymerization reaction under the reaction of ascorbic acid or in the absence of a catalyst at 0 to 130 ° C, and the reaction medium used is water and dimethyl amide. Anthracene, acetone, toluene, ethyl acetate, tetrahydrofuran, acetonitrile, N,N -dimethylformamide, hydrogen peroxide, and the like. 根據權利要求3所述的含季銨鹽、磺酸基、酯基或羧基的聚羧酸型減水劑的聚羧酸型減水劑由一種或以上的單體均聚或共聚製備,單體的結構通式如(III)所示: 其中,R1為H或CH3,R2、R4為H或CH3及CH3的同系物。R3為CH2CH2,M為CH2、CONH,Y為CH2或CO,Z為丙烯醯胺基-2-甲基丙磺酸、馬來酸酐、馬來酸酐、順丁烯二酸酐或其他結構單元。n、a、b、c和d可為0或是大於0的整數。 The polycarboxylic acid type water reducing agent containing a quaternary ammonium salt, a sulfonic acid group, an ester group or a carboxyl group-containing polycarboxylic acid type water reducing agent according to claim 3, which is prepared by homopolymerization or copolymerization of one or more monomers, a monomeric The structural formula is as shown in (III): Wherein R 1 is H or CH 3 , and R 2 and R 4 are H or a homolog of CH 3 and CH 3 . R 3 is CH 2 CH 2 , M is CH 2 , CONH, Y is CH 2 or CO, and Z is acrylamido-2-methylpropanesulfonic acid, maleic anhydride, maleic anhydride, maleic anhydride Or other structural unit. n, a, b, c, and d may be 0 or an integer greater than zero. 根據權利要求3所述,一種聚羧酸型減水劑的製備方法,其特徵在於, 反應步驟為:(a)在適當的有機溶劑或超純水中加入帶有胺基、羧基或羥基的聚乙二醇或聚乙二醇單甲醚(分子量為600/1000/1200/2200),在-80~300℃攪拌6~48h後,加入一定量的催化劑,並加入丙烯酸酯類單體持續攪拌,於-80~200℃持續攪拌12-48h,待反應完成後,反應體系用一定的溶劑萃取、洗滌,無水硫酸鎂乾燥,乙酸乙酯/正己烷作為展開劑進行薄層色譜分離,顯色法顯示反應完全為止,通過矽膠色譜柱分離,減壓蒸餾除去溶劑,即得到所需反應產物。(b)待反應完成後,在有機溶劑中按3:1~1:3的摩爾比加入6(a)所得產物和丙酸或丁酸類,於-80~300℃攪拌6~48h,待反應完成後,持續加入烯丙醇聚醚大單體和適當有機溶劑,於-80~300℃攪拌6~48h,用砂芯漏斗過濾,旋轉蒸發除去有機溶劑,再依次用合適的溶劑萃取、分層,減壓蒸餾除去溶劑,後降至室溫並加入鹼液,即得到一種側鏈帶有季銨鹽、酯基、磺酸基、羧基或胺基的聚羧酸型減水劑。 A method for preparing a polycarboxylic acid type water reducing agent according to claim 3, wherein The reaction step is: (a) adding a polyethylene glycol or polyethylene glycol monomethyl ether having an amine group, a carboxyl group or a hydroxyl group in a suitable organic solvent or ultrapure water (molecular weight: 600/1000/1200/2200) After stirring at -80~300 °C for 6~48h, add a certain amount of catalyst, and add acrylate monomer to continue stirring. Stir at -80~200°C for 12-48h. After the reaction is completed, the reaction system must be used. Solvent extraction, washing, drying with anhydrous magnesium sulfate, ethyl acetate / n-hexane as a developing solvent for thin layer chromatography, color reaction shows that the reaction is complete, separation by gel column chromatography, distillation under reduced pressure to obtain the desired reaction product. (b) After the reaction is completed, the product obtained by 6(a) and propionic acid or butyric acid are added in an organic solvent at a molar ratio of 3:1 to 1:3, and stirred at -80 to 300 ° C for 6 to 48 hours. After the reaction is completed, the allyl macropolyether macromonomer and the appropriate organic solvent are continuously added, and stirred at -80 to 300 ° C for 6 to 48 hours, filtered with a sand core funnel, and the organic solvent is removed by rotary evaporation, followed by extraction with a suitable solvent. After stratification, the solvent was distilled off under reduced pressure, and then the mixture was cooled to room temperature and an alkali solution was added to obtain a polycarboxylic acid type water reducing agent having a quaternary ammonium salt, an ester group, a sulfonic acid group, a carboxyl group or an amine group. 按照權利6要求所述,含胺基、酯基、磺酸基基或羧基的聚羧酸型減水劑由一種或以上的單體均聚或共聚製備,其特徵在於,聚合過程為:將酯化大單體與其它單體(如丙烯酸、甲基丙烯酸甲酯、丙烯酸甲酯、2-甲基烯丙醇、甲基丙烯酸、丙烯酸羥乙酯、丙烯酸羥丙酯、異戊烯醇聚氧乙烯醚或丙烯醯氧乙基三甲基氯化銨等)按10:0~0:10的摩爾比投料,在適量催化劑作用下,分別通過微波輔助聚合法、水熱法、溶膠凝膠法或超臨界二氧化碳流體聚合;產物經溶解-沉澱純化,得到含胺 基、季銨鹽、酯基或羧基的聚羧酸型減水劑。 According to claim 6, the polycarboxylic acid type water reducing agent containing an amine group, an ester group, a sulfonic acid group or a carboxyl group is prepared by homopolymerization or copolymerization of one or more monomers, characterized in that the polymerization process is: ester Macromonomers and other monomers (such as acrylic acid, methyl methacrylate, methyl acrylate, 2-methylallyl alcohol, methacrylic acid, hydroxyethyl acrylate, hydroxypropyl acrylate, isoamyl alcohol polyoxyl Vinyl ether or propylene oxime oxyethyl trimethyl ammonium chloride, etc.) are charged at a molar ratio of 10:0 to 0:10, and respectively subjected to microwave assisted polymerization, hydrothermal method, sol-gel method under the action of a suitable amount of catalyst Or supercritical carbon dioxide fluid polymerization; the product is purified by dissolution-precipitation to give an amine A polycarboxylic acid type water reducing agent of a base, a quaternary ammonium salt, an ester group or a carboxyl group. 按照權利6(a)要求所述,一種聚羧酸型減水劑的製備方法,其特徵在於:所敘步驟(1)偶氮衍生物為偶氮苯、胺基偶氮苯、羧基偶氮苯、羥基偶氮苯等,丙烯酸類單體包跨:(甲基)丙烯酸、丙烯基磺酸鈉、(甲基)丙烯酸甲酯、2-(羟甲基)丙烯酸甲酯、3,3-二甲基丙烯酸甲酯、3-甲氧基丙烯酸甲酯、(甲基)丙烯基磺酸鈉、2-丙烯醯胺-2-甲基丙磺酸、(甲基)丙烯酸羥甲酯、(甲基)丙烯酸羥乙酯、丙烯酸羥丙酯丙烯醯氧乙基三甲基氯化銨、(甲基)丙烯酸正丁酯等。所敘步驟(2)烯丙醇聚醚大單體為烯丙基聚氧乙烯基醚、甲基烯基聚氧乙烯醚或甲基烯丙基聚氧乙烯醚(分子量為600/1000/2200)等;;聚乙二醇類單體包括:(甲基)聚乙二醇單乙烯基醚等(分子量為300/500/750/1000/2000)等。 According to claim 6 (a), a method for preparing a polycarboxylic acid type water reducing agent, characterized in that the azo derivative in the step (1) is azobenzene, amino azobenzene or carboxy azobenzene , hydroxy azobenzene, etc., acrylic monomer package span: (meth)acrylic acid, sodium propylene sulfonate, methyl (meth) acrylate, methyl 2-(hydroxymethyl) acrylate, 3,3- two Methyl methacrylate, methyl 3-methoxyacrylate, sodium (meth) propyl sulfonate, 2-propenylamine-2-methylpropane sulfonic acid, hydroxymethyl (meth) acrylate, (A) Base) hydroxyethyl acrylate, hydroxypropyl acrylate propylene oxyethyl trimethyl ammonium chloride, n-butyl (meth) acrylate, and the like. The step (2) allyl macropolyether macromonomer is allyl polyoxyethylene ether, methyl alkenyl polyoxyethylene ether or methallyl polyoxyethylene ether (molecular weight 600/1000/2200) The polyethylene glycol monomer includes (meth) polyethylene glycol monovinyl ether (molecular weight: 300/500/750/1000/2000) and the like. 按照權利6(a)要求所述,一種聚羧酸型減水劑的製備方法所選用催化劑為:對甲苯磺酸、過硫酸銨、鋰、鈉、鉀、鎂、鋅、格氏試劑、抗壞血酸、異氰酸酯、過氧化氫和樟腦磺酸、葡萄酸鈉、氫氧化鋰等共催化劑等。 According to the requirements of claim 6 (a), a catalyst for preparing a polycarboxylic acid type water reducing agent is selected from the group consisting of p-toluenesulfonic acid, ammonium persulfate, lithium, sodium, potassium, magnesium, zinc, Grignard reagent, ascorbic acid, Co-catalysts such as isocyanate, hydrogen peroxide, camphorsulfonic acid, sodium gluconate, lithium hydroxide, and the like. 按照權利6(b)要求所述,一種聚羧酸型減水劑的製備方法所選用的丙酸、丁酸或己酸為:正丁酸、2-羥基丁酸、β-胺基丙酸、γ-胺基丁酸、2-胺基丁酸、巰基丙酸、3-巰基丁酸、2-巰基丁酸、溴丙酸、溴丁酸、2-溴丁酸、2-溴己酸、等。鹼液為:氫化鈉、碳酸鈉、氫氧化鈉或碳酸氫鈉等。 According to the requirements of claim 6 (b), a method for preparing a polycarboxylic acid type water reducing agent is selected from the group consisting of propionic acid, butyric acid or caproic acid: n-butyric acid, 2-hydroxybutyric acid, β-aminopropionic acid, Γ-aminobutyric acid, 2-aminobutyric acid, mercaptopropionic acid, 3-mercaptobutyric acid, 2-mercaptobutyric acid, bromopropionic acid, bromobutyric acid, 2-bromobutyric acid, 2-bromohexanoic acid, Wait. The alkali solution is sodium hydride, sodium carbonate, sodium hydroxide or sodium hydrogencarbonate. 按照權利6要求所述,一種聚羧酸型減水劑的製備方法所選用的有機溶 劑為:三氯甲烷、乙醚、甲苯、四氫呋喃、N,N-二甲基甲醯胺、超純水、二甲基亞碸、二甲基乙醯胺、丙酮等。 According to the requirements of claim 6, the organic solvent selected for the preparation method of the polycarboxylic acid type water reducing agent is: chloroform, diethyl ether, toluene, tetrahydrofuran, N,N -dimethylformamide, ultrapure water, two Methyl hydrazine, dimethyl acetamide, acetone, and the like. 按照權利8要求所述,一種含季銨鹽、酯基、磺酸基、羧基或胺基的聚羧酸型減水劑製備方法,其特徵在於,選用的催化劑為:對甲苯磺酸、三氧化磷、雙氧水、氧化鋅、濃硫酸、三氧化二銻、過硫酸銨、五氧化二磷、辛酸亞錫、乳酸錫、辛酸錫、抗壞血酸、4-二甲基氨基吡啶等。 According to claim 8, a method for preparing a polycarboxylic acid type water reducing agent containing a quaternary ammonium salt, an ester group, a sulfonic acid group, a carboxyl group or an amine group, characterized in that the selected catalyst is: p-toluenesulfonic acid, trioxide Phosphorus, hydrogen peroxide, zinc oxide, concentrated sulfuric acid, antimony trioxide, ammonium persulfate, phosphorus pentoxide, stannous octoate, tin lactate, tin octylate, ascorbic acid, 4-dimethylaminopyridine, and the like. 按照權利8要求所述,一種含季銨鹽、酯基、磺酸基、羧基或胺基的聚羧酸型減水劑製備方法,其特徵在於,水熱法聚合選用的條件:反應溫度為20~150℃,反應時間為6~72h,催化劑用量為單體總用量的0.05~5wt%。 According to claim 8, a method for preparing a polycarboxylic acid type water reducing agent containing a quaternary ammonium salt, an ester group, a sulfonic acid group, a carboxyl group or an amine group is characterized in that the hydrothermal polymerization is selected under the following conditions: a reaction temperature of 20 ~150 ° C, the reaction time is 6 ~ 72h, the amount of catalyst is 0.05 ~ 5 w t% of the total amount of monomer. 按照權利8要求所述,一種含季銨鹽、酯基、磺酸基、羧基或胺基的聚羧酸型減水劑的製備方法,其特徵在於,溶膠凝膠法聚合選用的條件:反應溫度為20~150℃,反應時間為6~72h,催化劑用量為單體總用量的0.05~5wt%。 According to claim 8, a method for preparing a polycarboxylic acid type water reducing agent containing a quaternary ammonium salt, an ester group, a sulfonic acid group, a carboxyl group or an amine group, characterized in that the conditions selected by the sol-gel polymerization: reaction temperature The reaction time is 6~72h, the reaction time is 6~72h, and the catalyst dosage is 0.05~ 5w t% of the total monomer dosage. 按照權利8要求所述,一種含季銨鹽、酯基、磺酸基、羧基或胺基的聚羧酸型減水劑的製備方法,其特徵在於,超臨界二氧化碳流體中聚合選用的條件:反應溫度為30~150℃,反應釜內壓力為10~50MPa,反應時間為6~72h,催化劑用量為單體總用量的0.05~10wt%。 According to claim 8, a method for preparing a polycarboxylic acid type water reducing agent containing a quaternary ammonium salt, an ester group, a sulfonic acid group, a carboxyl group or an amine group, characterized in that a condition for polymerization in a supercritical carbon dioxide fluid is selected: a reaction The temperature is 30~150°C, the pressure in the reactor is 10~50MPa, the reaction time is 6~72h, and the amount of catalyst is 0.05~ 10w t% of the total amount of monomer. 按照權利8要求所述,一種含季銨鹽、酯基、磺酸基、羧基或胺基的聚羧酸型減水劑的製備方法,其特徵在於,微波輔助聚合方法中聚合選用的條件:反應溫度為30~130℃,反應瓶內壓力為1MPa,微波功率5-200W,反應時間為5min-1h,催化劑用量為單體總用量的0.05~5wt%。 According to claim 8, a method for preparing a polycarboxylic acid type water reducing agent containing a quaternary ammonium salt, an ester group, a sulfonic acid group, a carboxyl group or an amine group, characterized in that the conditions selected for the polymerization in the microwave assisted polymerization method are: The temperature is 30~130 °C, the pressure inside the reaction bottle is 1 MPa, the microwave power is 5-200 W, the reaction time is 5 min-1 h, and the catalyst dosage is 0.05~5 w t% of the total monomer amount.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109293267A (en) * 2018-08-31 2019-02-01 武汉理工大学 A kind of nucleus Early-strength polycarboxylate superplasticizer and preparation method thereof
CN111234128A (en) * 2020-01-09 2020-06-05 昆明承曜建材有限公司 Efficient preparation method of polycarboxylate superplasticizer
CN113336740A (en) * 2021-06-29 2021-09-03 广西云鹰建材有限公司 Cyclic micro-crosslinkable polycarboxylic acid polymerization intermediate, preparation method thereof and polycarboxylic acid water reducing agent

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109293267A (en) * 2018-08-31 2019-02-01 武汉理工大学 A kind of nucleus Early-strength polycarboxylate superplasticizer and preparation method thereof
CN111234128A (en) * 2020-01-09 2020-06-05 昆明承曜建材有限公司 Efficient preparation method of polycarboxylate superplasticizer
CN113336740A (en) * 2021-06-29 2021-09-03 广西云鹰建材有限公司 Cyclic micro-crosslinkable polycarboxylic acid polymerization intermediate, preparation method thereof and polycarboxylic acid water reducing agent
CN113336740B (en) * 2021-06-29 2022-05-03 广西云鹰建材有限公司 Cyclic micro-crosslinkable polycarboxylic acid polymerization intermediate, preparation method thereof and polycarboxylic acid water reducing agent

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