TW201542339A - Acceleration pressurized energy saving device of injection molding machine - Google Patents

Acceleration pressurized energy saving device of injection molding machine Download PDF

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Publication number
TW201542339A
TW201542339A TW103116923A TW103116923A TW201542339A TW 201542339 A TW201542339 A TW 201542339A TW 103116923 A TW103116923 A TW 103116923A TW 103116923 A TW103116923 A TW 103116923A TW 201542339 A TW201542339 A TW 201542339A
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Taiwan
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mold
injection molding
oil
molding machine
spiral groove
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TW103116923A
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Chinese (zh)
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Nan-Ji Chen
Wang-Jun Chen
Jian-Hong Chen
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Nan-Ji Chen
Wang-Jun Chen
Jian-Hong Chen
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Priority to TW103116923A priority Critical patent/TW201542339A/en
Publication of TW201542339A publication Critical patent/TW201542339A/en

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Abstract

An acceleration pressurized energy saving device applicable of injection molding machine comprises a mold of forming products in an injection molding machine. The mold requires steam, cooling water, and oil during injection molding process. A pump supplies the cooling water and oil. A water and oil supply pipe is connected to the mold. More than one acceleration pressurized energy saving pipelines are mainly cascaded with a steam, water and oil supply pipe or a backflow, a reflux pipe. The interior of the accelerated supercharge energy saving pipeline is a piercing hole. The inner circumferential surface of the piecing hole has more than three spiral grooves. The front direction of the spiral groove rotates at angle R while the lateral direction of the spiral groove is a miter angle [theta]. The steam, water, or oil will be naturally forced by the spiral groove to rotate at angle R and accelerated and pressurized at miter angle [theta]such that it has faster rate of cooling and better heat transfer efficacy at smaller pump output or boiler heating.

Description

射出成型機加速增壓節能裝置 Injection molding machine accelerated boosting energy saving device

本發明提供一種射出成型機之技術領域,尤指其技術上提供一種射出成型機加速增壓節能裝置,其得以在供應模具蒸氣或水、油之管路或回流、回送管路上串接一以上的加速增壓節能管體,該加速增壓節能管體以自然方式使蒸汽或水、油產生加速增壓,以更有效率傳遞冷熱,進而達到節能效益。 The invention provides a technical field of an injection molding machine, in particular to provide an acceleration and energy-saving device for an injection molding machine, which can be connected in series or more on a pipeline for supplying mold steam or water or oil or a return flow and return line. Accelerated supercharged energy-saving pipe body, the accelerated supercharged energy-saving pipe body accelerates the steam or water and oil in a natural way to transmit heat and heat more efficiently, thereby achieving energy-saving benefits.

按,因應時代的進步,現今有大量的產品使用塑膠製作,而塑膠成型的技術,又有相當大的比例使用射出成型機,習用射出成型機其係利用到加熬的方式令其塑料熔成流體,再以高壓推送流體狀的塑料,而習用射出成型機的前端會裝設有一模具,流體狀的塑料以高壓注入填滿模具之模穴,再經過冷卻之後得以成型產品,而其膠液注入模具的過程中,模具本身也需要具有相當的溫度,不能在膠液還未到達定位時就遇冷凝固,阻礙後送的膠液將會造成成型失敗,而當所有膠液到達定位後,就要快速進行冷卻定型的動作,否則時間拖長將使加工的效率大幅降 低,相對的使得生產成本大幅上升,而不利於市場的競爭力。 According to the progress of the times, a large number of products are now made of plastic, and the plastic molding technology has a considerable proportion of injection molding machines. The conventional injection molding machine uses the method of twisting to melt the plastic. The fluid pushes the fluid-like plastic at a high pressure, and the front end of the conventional injection molding machine is equipped with a mold. The fluid-like plastic is filled with high pressure to fill the cavity of the mold, and after cooling, the product is molded, and the glue is formed. In the process of injecting into the mold, the mold itself also needs to have a considerable temperature. It cannot be cold-solidified when the glue has not reached the positioning position, and the glue that is sent back will hinder the molding failure, and when all the glue reaches the positioning, It is necessary to quickly perform the cooling and setting action, otherwise the prolonged time will greatly reduce the processing efficiency. Low, relative to the production costs have risen sharply, which is not conducive to market competitiveness.

其中,模具的熱能以鍋爐加熱產生蒸汽供應,而模具的冷卻則以泵浦加壓水、油輸送提供,因其供應提升溫度或降低溫度的效率仍屬偏低的狀態,所以在能源使用效率上仍屬於高耗能機台,而不符合於現今對節能的要求。 Among them, the heat energy of the mold is heated by the boiler to generate steam supply, while the cooling of the mold is provided by pumping pressurized water and oil. Because the efficiency of supplying the temperature or lowering the temperature is still low, the energy efficiency is used. It still belongs to high-energy-consuming machines and does not meet the current requirements for energy saving.

是以,針對上述習知結構所存在之問題點,如何開發一種更具理想實用性之創新結構,實消費者所殷切企盼,亦係相關業者須努力研發突破之目標及方向。 Therefore, in view of the problems existing in the above-mentioned conventional structure, how to develop an innovative structure that is more ideal and practical, the consumers are eagerly awaiting, and the relevant industry must strive to develop the goal and direction of breakthrough.

有鑑於此,發明人本於多年從事相關產品之製造開發與設計經驗,針對上述之目標,詳加設計與審慎評估後,終得一確具實用性之本發明。 In view of this, the inventor has been engaged in the manufacturing development and design experience of related products for many years. After detailed design and careful evaluation, the inventor has finally obtained the practical invention.

本發明之主要目的在於提供一種射出成型機加速增壓節能裝置,其以鍋爐提供蒸汽至模具,其以泵浦提供水、油至模具,主要供應模具蒸氣或水、油之管路或回流、回送管路上串接一以上的加速增壓節能管體,該加速增壓節能管體以自然方式使蒸汽或水、油產生加速增壓,以更有效率傳遞冷熱,進而達到節能效益。 The main object of the present invention is to provide an injection molding machine accelerating supercharging and energy-saving device, which supplies steam to a mold by a boiler, which supplies water and oil to a mold by pumping, and mainly supplies mold steam or water, oil pipeline or reflow, More than one accelerating and supercharging energy-saving pipe body is connected in series on the return pipeline, and the accelerating supercharged energy-saving pipe body accelerates the steam or water and oil in a natural manner to transmit heat and heat more efficiently, thereby achieving energy-saving benefits.

為達上述目的,本發明提供一種射出成型機加速增壓節能裝置,係包含有:一射出成型機,該射出成型 機之成型產品位置乃設有模具,其中模具在射出成型的過程中需要以蒸汽快速升溫,以使熔膠液得以順利佈滿模穴,其後模具又要快速降溫以利膠液凝固,其中,蒸汽利用鍋爐加熱產生,再經由一供汽管路連接供應至模具,冷卻水、油由泵浦提供,再經由一供應水、油管路連接至模具,主要在供汽管路或供應水、油管路或回流、回送管路上串接一以上的加速增壓節能管體,該加速增壓節能管體內部為一貫通孔,貫通孔內周面上設有三以上的螺旋凹溝,螺旋凹溝前方向為旋轉一R角度,螺旋凹溝側方向為一θ斜角度,蒸氣或水、油自然為螺旋凹溝強迫R角度旋轉及θ斜角度加速加壓,得以較小的泵浦出力或鍋爐加熱,就可以有較快的冷卻速率及較佳的傳熱效能者。 In order to achieve the above object, the present invention provides an injection molding machine accelerated pressurization energy-saving device, which comprises: an injection molding machine, the injection molding The position of the molded product of the machine is provided with a mold, in which the mold needs to be heated rapidly by steam in the process of injection molding, so that the molten liquid can smoothly fill the cavity, and then the mold is cooled rapidly to facilitate the solidification of the glue, wherein The steam is generated by the heating of the boiler, and then supplied to the mold through a steam supply line. The cooling water and the oil are supplied by the pump, and then connected to the mold through a supply water and oil pipeline, mainly in the steam supply line or the supply water, One or more accelerated pressurized energy-saving tubes are connected in series on the oil pipeline or the return flow and the return pipeline, and the inside of the accelerated pressurized energy-saving pipe body is a through hole, and three or more spiral groove grooves are arranged on the inner circumferential surface of the through hole, and the spiral groove The front direction is a rotation angle of R, the direction of the side of the spiral groove is a θ oblique angle, and the steam or water or oil is naturally a spiral groove forcing the rotation of the R angle and the acceleration of the θ oblique angle to obtain a smaller pump output or a boiler. Heating, you can have a faster cooling rate and better heat transfer performance.

有關本發明所採用之技術、手段及其功效,茲舉一較佳實施例並配合圖式詳細說明於後,相信本發明上述之目的、構造及特徵,當可由之得一深入而具體的瞭解。 The above-mentioned objects, structures and features of the present invention will be described in detail with reference to the preferred embodiments of the present invention. .

10‧‧‧射出成型機 10‧‧‧Injection molding machine

11‧‧‧模具 11‧‧‧Mold

20‧‧‧鍋爐 20‧‧‧Boiler

21‧‧‧供汽管路 21‧‧‧Supply pipeline

22‧‧‧回流管路 22‧‧‧Return line

30‧‧‧泵浦 30‧‧‧ pump

31‧‧‧供應水、油管路 31‧‧‧Supply water and oil pipelines

32‧‧‧回送管路 32‧‧‧Return line

40‧‧‧加速增壓節能管體 40‧‧‧Accelerated supercharged energy-saving pipe body

41‧‧‧貫通孔 41‧‧‧through holes

42‧‧‧螺旋凹溝 42‧‧‧ spiral groove

R‧‧‧角度 R‧‧‧ angle

θ‧‧‧斜角度 Θ‧‧‧ oblique angle

第一圖係本發明其一實施例實施於射出成型機模具之平面示意圖。 The first figure is a schematic plan view of an embodiment of the present invention implemented in an injection molding machine mold.

第二圖係本發明其一實施例實施於射出成型機模具之系統方塊圖。 The second figure is a system block diagram of an embodiment of the present invention implemented in an injection molding machine mold.

第三圖係本發明其一實施例之前方向平面示意圖。 The third figure is a schematic plan view of the direction of an embodiment of the present invention.

第四圖係本發明其一實施例之側方向平面示意圖。 The fourth drawing is a schematic plan view of a side direction of an embodiment of the present invention.

第五圖係本發明其一實施例之立體示意圖。 Figure 5 is a perspective view of an embodiment of the present invention.

第六圖係本發明其一實施例之立體透視示意圖。 Figure 6 is a perspective perspective view of an embodiment of the present invention.

本發明係提供一種射出成型機加速增壓節能裝置之設計者。 The present invention provides a designer of an injection molding machine accelerated boosting energy saving device.

為使 貴審查委員對本發明之目的、特徵及功效能夠有更進一步之瞭解與認識,茲配合實施方式及圖式詳述如後:參閱第一至第六圖所示,本發明提供一種射出成型機加速增壓節能裝置,係包含有:一射出成型機10,該射出成型機10之成型產品位置乃設有一模具11,其中該模具11在射出成型的過程中需要以蒸汽快速升溫,以使熔膠液得以順利佈滿模穴,其後該模具11又要快速降溫以利膠液凝固定型,其中,蒸汽利用一鍋爐20加熱產生,再經由一供汽管路21連接供應至該模具11,冷卻水、油由一泵浦30提供,再經由一供應水、油管路31連接至該模具11,主要在該供汽管路21或該供應水、油管路31上,或回流管路22、回送管路32上串接一以上的加速增壓節能管體40,該加速增壓節能管體40內部為一貫通孔41,該貫通孔41內周面上設有三個以上 的螺旋凹溝42,每一該螺旋凹溝42前方向為旋轉一R角度,每一該螺旋凹溝42側方向為一θ斜角度,蒸氣或水、油自然為每一該螺旋凹溝42強迫R角度旋轉及θ斜角度加速加壓,得以較小的該泵浦30出力或該鍋爐20加熱,就可以有較快的冷卻速率及較佳的傳熱效能者。 In order to enable the reviewing committee to have a better understanding and understanding of the purpose, features and functions of the present invention, the embodiments and the drawings are described in detail as follows: Referring to the first to sixth figures, the present invention provides an injection molding. The machine accelerates the supercharged energy-saving device, comprising: an injection molding machine 10, wherein the molding product of the injection molding machine 10 is provided with a mold 11, wherein the mold 11 needs to be heated rapidly by steam during the injection molding process, so that The molten glue can smoothly fill the cavity, and then the mold 11 is cooled again to facilitate the glue liquid fixing type, wherein the steam is heated by a boiler 20, and then supplied to the mold through a steam supply line 21 The cooling water and the oil are supplied from a pump 30, and then connected to the mold 11 via a supply water and oil line 31, mainly on the steam supply line 21 or the supply water, the oil line 31, or the return line 22 One or more accelerating and supercharging energy-saving tubular bodies 40 are connected in series to the returning pipeline 32. The accelerating and supercharging energy-saving tubular body 40 has a through hole 41 therein, and three or more inner peripheral surfaces of the through-hole 41 are provided. The spiral groove 42, each of the spiral groove 42 has a front rotation direction of an R angle, and each of the spiral groove 42 side direction is a θ oblique angle, and steam or water and oil are naturally for each of the spiral groove 42. Forced R angle rotation and θ oblique angle acceleration pressure, with a smaller pump 30 output or the boiler 20 heating, can have a faster cooling rate and better heat transfer efficiency.

參閱第一、二圖所示,本發明該射出成型機10設有一模具11,該模具11設有冷熱源供應,熱源部分包括一鍋爐20以一供汽管路21連接該模具11,據以在鍋爐20產出蒸汽得經由該供汽管路21供應該模具11使用。冷源部分包括一泵浦30以一供應水、油管路31連接該模具11,據以在泵浦30抽取水、油得經由該供應水、油管路31供應該模具11使用。一回流管路22,該回流管路22連接該模具11至該鍋爐20。一回送管路32,該回送管路32連接該模具11至該泵浦30。 Referring to the first and second figures, the injection molding machine 10 of the present invention is provided with a mold 11 which is provided with a cold heat source. The heat source portion includes a boiler 20 connected to the mold 11 by a steam supply line 21, Steam is produced in the boiler 20 via which the mold 11 is supplied. The cold source portion includes a pump 30 connected to the mold 11 by a supply water and oil line 31, whereby water is pumped at the pump 30, and the oil is supplied to the mold 11 via the supply water and oil line 31. A return line 22 connects the mold 11 to the boiler 20. A return line 32 is connected to the mold 11 to the pump 30.

參閱第一至第六圖所示,其中於該供汽管路21或該供應水、油管路31上,或該回流管路21、該回送管路32上串接有一以上的加速增壓節能管體40,該加速增壓節能管體40設有三個以上的螺旋凹溝42,每一個螺旋凹溝42得以自然的方式強迫蒸氣或水、油旋轉,並得以在旋轉同時以斜角度前進進行加速增壓,使得較小的該泵浦30出力或該鍋爐20加熱,就可以有較快的冷卻速率及較佳的傳熱效能者。該回流管路21、該回送管路32裝設該加速增壓節 能管體40可以加速輸出速度,使得動能漸漸衰減期間又獲得動能而可再加速,並得以使得流動更為順暢有效率者。 Referring to the first to sixth figures, in the steam supply line 21 or the supply water, oil line 31, or the return line 21, the return line 32, more than one accelerated boost energy saving The pipe body 40, the accelerating supercharged energy-saving pipe body 40 is provided with three or more spiral groove grooves 42, each of which spirals the steam or water and the oil in a natural manner, and can be advanced at an oblique angle while rotating. Accelerating the boosting, such that the smaller pump 30 output or the boiler 20 is heated, can have a faster cooling rate and better heat transfer performance. The return line 21 and the return line 32 are provided with the accelerated boosting section The tube body 40 can accelerate the output speed, so that the kinetic energy gradually gains kinetic energy and can be accelerated again, and the flow can be made smoother and more efficient.

由其上述可知,本發明之射出成型機加速增壓節能裝置,確為業界首見而符合發明專利之新穎性要件者,而其全面性之創新設計,符合發明專利之進步性要件,而其供應模具蒸氣或水、油之管路或回流、回送管路上串接一以上的加速增壓節能管體,該加速增壓節能管體以自然方式使蒸汽或水、油產生加速增壓,以更有效率傳遞冷熱,進而達到節能效益,符合較佳之產業利用性者。 It can be seen from the above that the acceleration and energy-saving device of the injection molding machine of the present invention is indeed the first in the industry and meets the novel requirements of the invention patent, and its comprehensive and innovative design conforms to the progressive requirements of the invention patent, and Supplying more than one accelerated pressurized energy-saving pipe body in the mold steam or water or oil pipeline or return flow and return pipeline, the accelerated pressurized energy-saving pipe body accelerates the steam or water and oil in a natural way, More efficient transfer of hot and cold, and thus achieve energy-saving benefits, in line with better industrial use.

前文係針對本發明之較佳實施例為本發明之技術特徵進行具體之說明;惟,熟悉此項技術之人士當可在不脫離本發明之精神與原則下對本發明進行變更與修改,而該等變更與修改,皆應涵蓋於如下申請專利範圍所界定之範疇中。 The present invention has been described with reference to the preferred embodiments of the present invention. However, those skilled in the art can change and modify the present invention without departing from the spirit and scope of the invention. Such changes and modifications shall be covered in the scope defined by the following patent application.

綜上所述,本發明係提供一種射出成型機加速增壓節能裝置,其確已達到本發明之所有目的,另其組合結構之空間型態未見於同類產品,亦未曾公開於申請前,已符合專利法之規定,爰依法提出申請。 In summary, the present invention provides an injection molding machine accelerated boosting energy-saving device, which has indeed achieved all the purposes of the present invention, and the spatial pattern of the combined structure is not found in the same type of products, nor has it been disclosed before the application. In accordance with the provisions of the Patent Law, 提出 apply in accordance with the law.

10‧‧‧射出成型機 10‧‧‧Injection molding machine

11‧‧‧模具 11‧‧‧Mold

20‧‧‧鍋爐 20‧‧‧Boiler

21‧‧‧供汽管路 21‧‧‧Supply pipeline

22‧‧‧回流管路 22‧‧‧Return line

30‧‧‧泵浦 30‧‧‧ pump

31‧‧‧供應水、油管路 31‧‧‧Supply water and oil pipelines

32‧‧‧回送管路 32‧‧‧Return line

40‧‧‧加速增壓節能管體 40‧‧‧Accelerated supercharged energy-saving pipe body

Claims (2)

一種射出成型機加速增壓節能裝置,包括:一射出成型機,該射出成型機之成型產品位置乃設有一模具,一鍋爐,該鍋爐加熱產生蒸汽,一供汽管路,該供汽管路連接該鍋爐與該模具,蒸汽經由該供汽管路連接供應至該模具,一回流管路,該回流管路連接該模具至該鍋爐;其特徵在於:該供汽管路或該回流管路上串接一以上的加速增壓節能管體,該加速增壓節能管體內部為一貫通孔,該貫通孔內周面上設有三個以上的螺旋凹溝,每一該螺旋凹溝前方向為旋轉一R角度,每一該螺旋凹溝側方向為一θ斜角度,蒸氣自然為每一該螺旋凹溝強迫R角度旋轉及θ斜角度加速加壓,得以較小的該鍋爐加熱,就可以有較快、較佳的傳熱效能者。 An injection molding machine accelerating a supercharged energy-saving device comprises: an injection molding machine, wherein the molding product of the injection molding machine is provided with a mold, a boiler, the boiler is heated to generate steam, a steam supply pipeline, and the steam supply pipeline Connecting the boiler and the mold, steam is supplied to the mold via the steam supply line, and a return line connecting the mold to the boiler; characterized in that: the steam supply line or the return line One or more accelerated pressurized energy-saving tubes are connected in series, and the inside of the accelerated pressurized energy-saving tube body is a through hole, and three or more spiral groove grooves are arranged on the inner circumferential surface of the through hole, and each of the spiral groove grooves is in a front direction Rotating an R angle, the direction of each side of the spiral groove is a θ oblique angle, and the steam naturally forces each of the spiral grooves to force the R angle rotation and the θ oblique angle to accelerate the pressure, so that the smaller boiler can be heated. Have faster, better heat transfer performance. 一種射出成型機加速增壓節能裝置,包括:一射出成型機,該射出成型機之成型產品位置乃設有一模具,一泵浦,冷卻水、油由該泵浦提供,一供應水、油管路連接該泵浦與該模具,以該供應水、油管路傳輸冷卻水、油至該模具,一回送管路,該回送管路連接該模具至該泵浦;其特徵在於:該供應水、油管路或該回送管路上串接一以上的加速增壓節能管體,該加速增壓節能管體內部為一貫通孔,該 貫通孔內周面上設有三個以上的螺旋凹溝,每一該螺旋凹溝前方向為旋轉一R角度,每一該螺旋凹溝側方向為一θ斜角度,水、油自然為每一該螺旋凹溝強迫R角度旋轉及θ斜角度加速加壓,得以較小的該泵浦出力,就可以有較快的冷卻速率及較佳的傳導效能者。 An injection molding machine accelerating a supercharged energy-saving device comprises: an injection molding machine, wherein the injection molding machine is provided with a mold, a pump, a cooling water and an oil supplied by the pump, and a supply water and an oil pipeline. Connecting the pump and the mold, transferring cooling water and oil to the mold through the supply water and oil pipelines, and returning a pipeline, the return pipeline connecting the mold to the pump; and the utility model is characterized in that: the water supply and the oil pipe One or more accelerated pressurized energy-saving tubes are connected in series on the road or the return line, and the inside of the accelerated pressurized energy-saving tube body is a through hole, There are three or more spiral groove grooves on the inner circumferential surface of the through hole, and each of the spiral groove grooves has a rotation angle of R, and each side of the spiral groove is inclined at an angle of θ, and water and oil are naturally used for each. The spiral groove forces the R angle rotation and the θ oblique angle to accelerate the pressure, so that the pump output can be faster, and the cooling rate and the better conductivity can be achieved.
TW103116923A 2014-05-14 2014-05-14 Acceleration pressurized energy saving device of injection molding machine TW201542339A (en)

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