CN206217109U - A 3D-printed umbrella-shaped conformal cooling waterway mold that improves product surface quality - Google Patents
A 3D-printed umbrella-shaped conformal cooling waterway mold that improves product surface quality Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及注塑模具制造及3D打印制造的技术领域,具体涉及一种改善产品表面质量的三维打印伞形随形冷却水路模具。The utility model relates to the technical field of injection mold manufacturing and 3D printing manufacturing, in particular to a three-dimensional printing umbrella-shaped conformal cooling waterway mold that improves the surface quality of products.
背景技术Background technique
在目前的注塑模具制造上,冷却水路是注塑模具结构中占有十分重要的地位,是改善注塑产品的质量、提高注塑成型效率的关键。传统的冷却水路设计都是采用传统的横竖设计方式,且传统的水路设计一般采用串联方式的冷却水路,这种冷却水路结构存在着如下问题:冷却效果差,且冷却时出现冷却时间差,无法保证腔型复杂的模具各个部分冷却均匀,冷却不均匀使产品出现翘曲变形、表面要求达不到标准,或者出现冷却死角等质量问题。In the current injection mold manufacturing, the cooling waterway occupies a very important position in the structure of the injection mold, and is the key to improving the quality of injection molding products and increasing the efficiency of injection molding. The traditional cooling waterway design adopts the traditional horizontal and vertical design method, and the traditional waterway design generally adopts the cooling waterway in series. This kind of cooling waterway structure has the following problems: the cooling effect is poor, and the cooling time is poor during cooling, which cannot be guaranteed. All parts of the mold with complex cavity shape are cooled evenly, and uneven cooling will cause warping and deformation of the product, surface requirements cannot meet the standard, or there may be quality problems such as cooling dead angles.
实用新型内容Utility model content
本项实用新型是针对现在的技术不足,提供一种改善产品表面质量的三维打印伞形随形冷却水路模具。This utility model aims to provide a three-dimensional printing umbrella-shaped conformal cooling waterway mold for improving the surface quality of the product in view of the current technical deficiencies.
本实用新型为实现上述目的所采用的技术方案是:The technical scheme that the utility model adopts for realizing the above object is:
一种改善产品表面质量的三维打印伞形随形冷却水路模具,其特征在于:其包括模具基体、以及设置在模具基体内的伞形随形冷却水路、进水水道与出水水道,所述的伞形随形水路包括第一随形冷却水道、第二随形冷却水道、第三随形冷却水道及第四随形冷却水道,所述进水水道位于伞形随形水路组成的伞状形结构中间,所述进水水道的上端分别与第一随形冷却水道、第二随形冷却水道、第三随形冷却水道及第四随形冷却水道连通。A three-dimensional printing umbrella-shaped conformal cooling waterway mold for improving the surface quality of products is characterized in that it includes a mold base, and an umbrella-shaped conformal cooling waterway, water inlet channel and water outlet channel arranged in the mold base. The umbrella-shaped conformal waterway includes a first conformal cooling waterway, a second conformal cooling waterway, a third conformal cooling waterway and a fourth conformal cooling waterway. In the middle of the structure, the upper ends of the water inlet channels communicate with the first conformal cooling channel, the second conformal cooling channel, the third conformal cooling channel and the fourth conformal cooling channel respectively.
作进一步改进,所述出水水道由一个环形管道和一个直线型管道所构成,环形管道与四个随形冷却水道底部连通。As a further improvement, the water outlet channel is composed of an annular pipe and a linear pipe, and the annular pipe communicates with the bottoms of the four conformal cooling water channels.
作进一步改进,所述模具基体为两个圆柱体结构构成的台阶基体,两个圆柱体结构分别为上圆柱体结构与下圆柱体结构。As a further improvement, the mold base is a stepped base composed of two cylindrical structures, and the two cylindrical structures are an upper cylindrical structure and a lower cylindrical structure respectively.
作进一步改进,所述第一随形冷却水道、第二随形冷却水道、第三随形冷却水道及第四随形冷却水道分别设有迂回结构,所述迂回结构设有多段弯折的迂回水路,所述迂回水路设有横向水路及纵向水路,所述横向水路沿模具基体的上圆柱体结构侧壁呈弧形设置。As a further improvement, the first conformal cooling water channel, the second conformal cooling water channel, the third conformal cooling water channel and the fourth conformal cooling water channel are respectively provided with circuitous structures, and the circuitous structures are provided with multi-stage curved circuitous Waterway, the circuitous waterway is provided with a horizontal waterway and a vertical waterway, and the horizontal waterway is arranged in an arc along the side wall of the upper cylindrical structure of the mold base.
本实用型新的有益效果:传统的冷却水路设计都是采用传统的横竖设计方式,且传统的水路设计一般采用串联方式的冷却水路,使得注塑产品的冷却存在冷却时间差,导致表面要求高、高光面的产品出现冷却死角。本实用新型针对传统的冷却水路制造的产品所出现的问题而专门设计的一种伞形随形冷却水路结构,本实用新型根据伞形随形冷却水道随着产品的内部构造进行冷却,且伞状形结构冷却水路使产品均匀冷却,大大缩短各冷却水道的时间差,提高产品的冷却效率和质量,从而提高生产效率。The new beneficial effect of the utility model: the traditional cooling waterway design adopts the traditional horizontal and vertical design method, and the traditional waterway design generally adopts the cooling waterway in series, so that there is a cooling time difference in the cooling of the injection molded product, resulting in high surface requirements and high gloss. The product on the surface has a cooling dead angle. The utility model is an umbrella-shaped conformal cooling waterway structure specially designed for the problems of the products produced by the traditional cooling waterway. The cooling water channel of the shape structure makes the product cool evenly, greatly shortens the time difference of each cooling channel, improves the cooling efficiency and quality of the product, and thus improves the production efficiency.
下面结合附图与具体实施方式,对本实用新型进一步说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is further described.
附图说明Description of drawings
图1为本实施例的伞形随形冷却水路模具整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the umbrella-shaped conformal cooling waterway mold of the present embodiment;
图2为本实施例的伞形随形冷却水路模具内部结构示意图;Fig. 2 is a schematic diagram of the internal structure of the umbrella-shaped conformal cooling waterway mold of the present embodiment;
图中:1.伞形随形冷却水路模具整体;2.伞形随形冷却水路3.模具基体4.第一随形冷却水道,5.第二随形冷却水道,6.第三随形冷却水道,7.第四随形冷却水道,8.出水水道,9.进水水道,10.伞状形结构,21.迂回结构,31.圆柱体结构,81.环形管道,82.直线型管道,311.上圆柱体结构,312.下圆柱体结构。In the figure: 1. The umbrella-shaped conformal cooling waterway mold as a whole; 2. The umbrella-shaped conformal cooling waterway 3. The mold base 4. The first conformal cooling waterway, 5. The second conformal cooling waterway, 6. The third conformal cooling waterway Cooling channel, 7. The fourth conformal cooling channel, 8. Outlet channel, 9. Inlet channel, 10. Umbrella-shaped structure, 21. Roundabout structure, 31. Cylindrical structure, 81. Ring pipe, 82. Straight line Pipeline, 311. Upper cylinder structure, 312. Lower cylinder structure.
具体实施方式detailed description
以下所述仅为本实用新型的较佳实施例,并不因此而限定本实体新型的保护范围。The following descriptions are only preferred embodiments of the present utility model, and therefore do not limit the scope of protection of the entity model.
参见附图1、2,所述一种改善产品表面质量的三维打印伞形随形冷却水路模具整体1包括模具基体3、以及设置在模具基体3内的伞形随形冷却水路2、进水水道9与出水水道8,所述的伞形随形水路3包括第一随形冷却水道4、第二随形冷却水道5、第三随形冷却水道6及第四随形冷却水道7,所述进水水道9位于伞形随形冷却水路2组成的伞状形结构10中间,所述进水水道9的上端分别与第一随形冷却水道4、第二随形冷却水道5、第三随形冷却水道6及第四随形冷却水道7连通;Referring to accompanying drawings 1 and 2, the three-dimensional printing umbrella-shaped conformal cooling waterway mold 1 which improves the surface quality of the product as a whole includes a mold base 3, and an umbrella-shaped conformal cooling waterway 2 arranged in the mold base 3, a water inlet Waterway 9 and outlet waterway 8, described umbrella-shaped conformal waterway 3 includes the first conformal cooling waterway 4, the second conformal cooling waterway 5, the third conformal cooling waterway 6 and the fourth conformal cooling waterway 7, so The water inlet channel 9 is located in the middle of the umbrella-shaped structure 10 formed by the umbrella-shaped conformal cooling waterway 2, and the upper end of the water inlet channel 9 is respectively connected to the first conformal cooling channel 4, the second conformal cooling channel 5, the third The conformal cooling channel 6 and the fourth conformal cooling channel 7 are connected;
所述出水水道8由一个环形管道81和一个直线型管道所82构成,环形管道81与四个随形冷却水道底部连通,提高冷却水的流动速度,所述模具基体3为两个圆柱体结构31构成的台阶基体,两个圆柱体结构31分别为上圆柱体结构311与下圆柱体结构322。The water outlet channel 8 is composed of an annular pipe 81 and a linear pipe 82. The annular pipe 81 communicates with the bottom of the four conformal cooling water channels to increase the flow speed of the cooling water. The mold base 3 is of two cylindrical structures 31, the two cylindrical structures 31 are an upper cylindrical structure 311 and a lower cylindrical structure 322 respectively.
所述第一随形冷却水道4、第二随形冷却水道5、第三随形冷却水道6及第四随形冷却水道7分别设有迂回结构21,所述迂回结构21设有多段弯折的迂回水路,所述迂回水路设有横向水路及纵向水路,所述横向水路沿模具基体3的上圆柱体结构311侧壁呈弧形设置。The first conformal cooling channel 4 , the second conformal cooling channel 5 , the third conformal cooling channel 6 and the fourth conformal cooling channel 7 are respectively provided with detour structures 21 , and the detour structures 21 are provided with multi-section bends The circuitous waterway is provided with a horizontal waterway and a vertical waterway, and the horizontal waterway is arranged in an arc along the side wall of the upper cylindrical structure 311 of the mold base 3 .
本实施例提供的伞形随形冷却水路跟随产品形状而设置的冷却水路,冷却液从进水水道进入,经过伞状形结构的冷却水道,再汇集到出水水道流出,使产品均匀冷却,大大缩短各冷却水道的时间差,提高产品的冷却效率和质量,提高产品表面要求,所述的伞形随形冷却水路基体3为两个圆柱形结构构成的台阶基体,其中上圆柱体结构的壁厚较薄,这样可以提高冷却水的导热速率。The umbrella-shaped cooling waterway provided in this embodiment follows the shape of the product and is set up to follow the shape of the product. The cooling liquid enters from the water inlet, passes through the umbrella-shaped cooling waterway, and then gathers to the outlet waterway to flow out, so that the product can be cooled evenly, greatly To shorten the time difference of each cooling water channel, improve the cooling efficiency and quality of the product, and improve the surface requirements of the product, the umbrella-shaped conformal cooling water channel base 3 is a stepped base formed by two cylindrical structures, wherein the wall thickness of the upper cylindrical structure Thinner, which can improve the heat transfer rate of cooling water.
本实施例提供的伞形随形冷却水路通过三维打印技术制造。The umbrella-shaped conformal cooling water channel provided in this embodiment is manufactured by three-dimensional printing technology.
本实用新型并不限于上述实施方式,采用与本实用新型上述实施例相同或近似结构或装置,而得到的其他用于一种改善产品表面质量的三维打印伞形随形冷却水路模具,均在本实用新型的保护范围之内。The utility model is not limited to the above-mentioned embodiment, and other three-dimensional printing umbrella-shaped conformal cooling waterway molds for improving the surface quality of products obtained by adopting the same or similar structures or devices as the above-mentioned embodiments of the utility model are all in Within the protection scope of the present utility model.
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108044900A (en) * | 2017-12-20 | 2018-05-18 | 优力精密塑胶(苏州)有限公司 | A kind of mold with the profile-followed water route of 3D printing |
| CN108127858A (en) * | 2017-12-20 | 2018-06-08 | 优力精密塑胶(苏州)有限公司 | A kind of flip-over type carries the injection mold in the profile-followed water route of 3D printing |
| CN108748935A (en) * | 2018-07-27 | 2018-11-06 | 佛山隆易科技有限公司 | A kind of novel die lip with profile-followed water route |
| CN110181781A (en) * | 2019-06-10 | 2019-08-30 | 江苏博联硕焊接技术有限公司 | A kind of conformal cooling mold and its processing method |
| CN110666110A (en) * | 2019-09-12 | 2020-01-10 | 佛山市顺德精密模具研究院有限公司 | Processing method of casting mold for special-shaped conformal cooling water channel |
| CN114290630A (en) * | 2021-12-14 | 2022-04-08 | 格力电器(武汉)有限公司 | A cooling water circuit for an injection mold and an injection mold comprising the same |
| CN121447003A (en) * | 2026-01-07 | 2026-02-03 | 吉林大学 | Casting mould shape-following hierarchical waterway structure based on additive manufacturing |
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2016
- 2016-12-07 CN CN201621331674.0U patent/CN206217109U/en active Active
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108044900A (en) * | 2017-12-20 | 2018-05-18 | 优力精密塑胶(苏州)有限公司 | A kind of mold with the profile-followed water route of 3D printing |
| CN108127858A (en) * | 2017-12-20 | 2018-06-08 | 优力精密塑胶(苏州)有限公司 | A kind of flip-over type carries the injection mold in the profile-followed water route of 3D printing |
| CN108748935A (en) * | 2018-07-27 | 2018-11-06 | 佛山隆易科技有限公司 | A kind of novel die lip with profile-followed water route |
| CN110181781A (en) * | 2019-06-10 | 2019-08-30 | 江苏博联硕焊接技术有限公司 | A kind of conformal cooling mold and its processing method |
| CN110666110A (en) * | 2019-09-12 | 2020-01-10 | 佛山市顺德精密模具研究院有限公司 | Processing method of casting mold for special-shaped conformal cooling water channel |
| CN110666110B (en) * | 2019-09-12 | 2021-03-30 | 佛山市顺德精密模具研究院有限公司 | Processing method of casting mold for special-shaped conformal cooling water channel |
| CN114290630A (en) * | 2021-12-14 | 2022-04-08 | 格力电器(武汉)有限公司 | A cooling water circuit for an injection mold and an injection mold comprising the same |
| CN121447003A (en) * | 2026-01-07 | 2026-02-03 | 吉林大学 | Casting mould shape-following hierarchical waterway structure based on additive manufacturing |
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