TW201540196A - Method for producing packaged beverage and method for suppressing deterioration of taste and/or flavor of packaged beverage - Google Patents

Method for producing packaged beverage and method for suppressing deterioration of taste and/or flavor of packaged beverage Download PDF

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TW201540196A
TW201540196A TW104102801A TW104102801A TW201540196A TW 201540196 A TW201540196 A TW 201540196A TW 104102801 A TW104102801 A TW 104102801A TW 104102801 A TW104102801 A TW 104102801A TW 201540196 A TW201540196 A TW 201540196A
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container
raw material
producing
heating
material liquid
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TW104102801A
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Chinese (zh)
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TWI664917B (en
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Masami Sasame
Kenji Shimaoka
Masataka Sakata
Tetsuji Masuda
Hideaki Tada
Osamu Kuribara
Masayoshi Yamanaka
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Ito En Ltd
Nihon Canpack Co Ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23FCOFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
    • A23F3/00Tea; Tea substitutes; Preparations thereof
    • A23F3/16Tea extraction; Tea extracts; Treating tea extract; Making instant tea
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L2/00Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L2/00Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
    • A23L2/42Preservation of non-alcoholic beverages

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Non-Alcoholic Beverages (AREA)
  • Tea And Coffee (AREA)

Abstract

is the present invention provides a method for producing a packaged beverage. The producing method is capable of suppressing deterioration of the taste, flavor, appearance, and the like of a drink liquid due to heat applied during the production process or due to the effects of oxidation caused by dissolved oxygen in the drink liquid. The packaged beverage has an exceptional taste-flavor balance and a low environmental burden so as to reduce energy costs required during production. The producing method is characterized in comprising: a primary heating-deoxygenation step for heating a raw material solution by mixing together a raw material solution containing one or more plant extracts, and water at a higher temperature than that of the raw material solution, and adjusting the amount of dissolved oxygen in the mixed solution of the raw material solution and water; and a secondary heating-sterilization step for heating the mixed solution to the sterilization temperature thereof and maintaining this temperature for a fixed period of time after the primary heating-deoxygenation step, wherein the amount of dissolved oxygen in the mixed solution is adjusted in the primary heating-deoxygenation step so as to fall within a range of 0.1 ppm-3.0 ppm.

Description

容器裝盛飲料的製造方法、容器裝盛飲料的呈味及/或香味劣化抑制方法 Method for producing container-packed beverage, method for suppressing taste of container-containing beverage, and/or method for suppressing flavor deterioration

本發明係有關一種含有植物體萃取物之容器裝盛飲料。 The present invention relates to a container-containing beverage containing a plant extract.

近年來,各種形態的飲料產品正在上市,其中,RTD(Ready To Drink)類型,亦即,不用稀釋便可直接飲用且被密封殺菌之容器裝盛飲料的需求大,隨此,該些容器裝盛飲料的呈味或香味等,消費者對產品質量的要求水準逐漸提高。 In recent years, various types of beverage products are on the market, among which RTD (Ready To Drink) type, that is, a large amount of beverages that can be directly consumed without being diluted and sealed and sterilized, has a large demand, and accordingly, these containers are loaded. The taste or scent of the beverage, the level of consumer demand for product quality is gradually increasing.

由於容器裝盛飲料已被密封及殺菌,因此適合長時間保存,然而,製造工序中所付與之熱或飲用液中所殘留之溶氧有可能構成容器裝盛飲料的呈味、香味及外觀品質經時劣化之要素。 Since the container is sealed and sterilized, it is suitable for long-term storage. However, the heat applied in the manufacturing process or the dissolved oxygen remaining in the drinking liquid may constitute the taste, aroma and appearance of the container. The element of quality deterioration over time.

從而,控制前述現象來抑制產品的經時劣化,這在容器裝盛飲料的製造中為極其重要的事項。 Thereby, the aforementioned phenomenon is controlled to suppress deterioration of the product over time, which is extremely important in the manufacture of the container-filled beverage.

並且,消費者對環境保護之意識增強,藉此對使用於容器裝盛飲料之容器,亦要求薄且輕、容易攜帶或丟棄、且耐久性優異之容器。 Further, consumers are becoming more aware of environmental protection, and containers for containers containing beverages are also required to be thin, light, easy to carry or discard, and excellent in durability.

根據該種要求,近年來,對使用於容器裝盛飲料之PET 瓶容器亦正在推進薄型輕量化。 According to this requirement, in recent years, PET for containers filled with beverages Bottle containers are also being promoted to be thinner and lighter.

該些容器柔軟且易擠壓,不僅能夠減小丟棄時的體積量,而且以相同量的原料可製造出更多容器,藉此,有助於削減資源和容器的原料成本。 These containers are soft and easy to squeezing, and not only can reduce the volume of the container at the time of disposal, but also can produce more containers with the same amount of raw materials, thereby contributing to the reduction of the raw material cost of resources and containers.

然而,因容器的薄型輕量化而容易受到溫度或光等外在劣化因素的影響,因此,為確保飲用液的品質,需要盡可能抑制製造工序中因所付與之熱而導致成份變性,因溶氧而導致氧化劣化等的經時劣化。 However, since the container is thin and light, it is easily affected by external deterioration factors such as temperature and light. Therefore, in order to ensure the quality of the drinking liquid, it is necessary to suppress the component denaturation due to the heat applied in the manufacturing process as much as possible. Oxygen is dissolved to cause deterioration over time such as oxidative degradation.

為實現以上內容,縮短製造工序中之飲用液的加熱時間,並且使飲用液的溫度或質量始終保持均勻至關重要。 In order to achieve the above, it is essential to shorten the heating time of the drinking liquid in the manufacturing process and to keep the temperature or quality of the drinking liquid uniform.

為此,將成為氧化等的劣化因素之、飲用液中的溶氧量控制成低濃度,並且,盡可能控制製造工序中飲用液的濃度不均或溫度不均,需要將飲用液整體調整為始終保持一定的成份組成及溫度。 Therefore, it is necessary to control the amount of dissolved oxygen in the drinking liquid to a low concentration, and to control the concentration unevenness or temperature unevenness of the drinking liquid in the manufacturing process as much as possible, and it is necessary to adjust the entire drinking liquid to Always maintain a certain composition and temperature.

並且,含有植物體萃取物之容器裝盛飲料的情況下,在萃取物中所含有之胺基酸等被加熱之過程中,非常有助於飲料的香味形成或美味形成,另一方面,該些成份容易受到因熱變性或溶氧所導致之氧化的影響,可構成燒焦氣味及劣化氣味的產生,飲用液的色調變化及沈積物的產生等各種經時劣化的因素。 Further, in the case where the container containing the plant extract is filled with a beverage, the aroma acid or the like contained in the extract is greatly promoted during the heating or the formation of the flavor of the beverage, and on the other hand, These components are susceptible to oxidation by heat denaturation or dissolved oxygen, and may constitute various factors such as a burnt odor and a deteriorated odor, a change in color tone of the drinking liquid, and generation of deposits.

例如,如綠茶飲料或中國茶飲料等茶類飲料,在確保微妙的香味平衡度之基礎上製作出之清涼飲料的情況下,前述經時劣化尤為顯著,對製造時的飲用液要求亦可抵抗上述容器的薄型輕量化之高品質。 For example, in the case of a tea beverage such as a green tea beverage or a Chinese tea beverage, when the refreshing beverage is prepared on the basis of ensuring a delicate fragrance balance, the deterioration over time is particularly remarkable, and the demand for drinking liquid at the time of manufacture is also resistant. The above-mentioned container is thin and lightweight and of high quality.

並且,若作為萃取源之植物體所含之蛋白質較多,則前述植物體萃取物中容易萃取因前述蛋白質而產生之胺基酸類,因此亦有如前述之經時劣化變得更顯著之其他問題。 In addition, when the plant body as the extraction source contains a large amount of protein, the plant body extract is easy to extract the amino acid generated by the protein, and thus other problems such as the deterioration over time are more remarkable. .

另外,除高品質之外,對製造工序中削減成本之期望依然較高,其中,對製造工序所要求之削減能量成本,尤其,加熱及殺菌工序中削減熱能成本,在容器裝盛飲料的製造中成為重要之課題之一。 In addition to high quality, there is still a high expectation of cost reduction in the manufacturing process. Among them, the energy cost reduction required for the manufacturing process, in particular, the heat energy cost in the heating and sterilization process, and the manufacture of the beverage in the container One of the important topics.

如上所述,在製造容器裝盛飲料時需要解決品質及成本該兩方面的課題。 As described above, it is necessary to solve the problems of both quality and cost when manufacturing a container for a beverage.

容器裝盛飲料的製造方法中,到目前為止,提出有各種提高品質之手段,亦即減少作為經時劣化的因素之飲用液中的溶氧之方法等(專利文獻1至專利文獻7)。 In the method of manufacturing a container-packed beverage, various methods for improving the quality, that is, a method of reducing dissolved oxygen in the drinking liquid as a factor of deterioration over time have been proposed (Patent Documents 1 to 7).

例如,專利文獻1以及專利文獻2中,提出有在製造工序中將原料或填充容器等置於氮氣氣氛下之方法。 For example, Patent Document 1 and Patent Document 2 propose a method in which a raw material, a filling container, or the like is placed in a nitrogen atmosphere in a manufacturing process.

然而,前述專利文獻之發明中,雖然可抑制在飲料的填充工序等中氧的再次溶解,但是並不會減少在所填充飲用液中原先存在之溶氧。 However, in the invention of the above-mentioned patent document, it is possible to suppress the re-dissolution of oxygen in the filling step of the beverage or the like, but it does not reduce the dissolved oxygen originally present in the filled drinking liquid.

並且,專利文獻3以及專利文獻4中,提出有藉由除氣器(脫氣裝置)使飲用液中的溶氧在低壓環境下直接強制脫氧之方法。 Further, Patent Document 3 and Patent Document 4 propose a method of directly forcibly deoxidizing dissolved oxygen in a drinking liquid in a low-pressure environment by a deaerator (degassing device).

然而,本方法中,由於在減壓環境下使飲用液直接強制脫氣(脫氧),因此飲用液中所存在之各種香味成份和氧一同從飲用液被去除。 However, in the present method, since the drinking liquid is forcibly degassed (deoxidized) directly under a reduced pressure environment, various flavor components present in the drinking liquid and oxygen are removed from the drinking liquid together.

因此,對於香味平衡度作為極其重要的品質指標之茶類飲 料,並非是較佳方法。 Therefore, the tea balance is a very important quality indicator for the balance of the fragrance. This is not the preferred method.

並且,專利文獻5中公開有將預先脫氣之水作為稀釋水而使用之方法。然而,專利文獻5中,用脫氣水稀釋之後,加熱已稀釋之飲用液來進行殺菌,因此需要長時間且直接加熱大量的飲用液。 Further, Patent Document 5 discloses a method in which water deaerated in advance is used as dilution water. However, in Patent Document 5, after dilution with deaerated water, the diluted drinking liquid is heated to be sterilized, so it is necessary to directly heat a large amount of drinking liquid for a long time.

因此,例如容器裝盛飲料為茶類飲料之情況下,在加熱殺菌工序中,兒茶素、咖啡因等苦澀味成份、胺基酸等美味成份、以及香味成份等的平衡被破壞,並且,在高溫下經長時間加熱而有可能構成產生燒焦氣味等之因素。 Therefore, for example, in the case where the container is filled with a beverage, the balance of the bitter and astringent ingredients such as catechins and caffeine, the aroma components such as amino acids, and the flavor components are destroyed in the heat sterilization process, and Heating at a high temperature for a long period of time may constitute a factor that causes a burnt odor or the like.

另外,直接加熱冷溫狀態的飲用液之情況下,被加熱之飲用液中容易產生溫度不均,為加熱飲用液整體至殺菌溫度而所需熱能亦增大,能量成本方面並非較佳。 Further, when the drinking liquid in a cold state is directly heated, temperature unevenness is likely to occur in the heated drinking liquid, and the heat energy required to heat the entire drinking liquid to the sterilization temperature is also increased, and the energy cost is not preferable.

並且,為抑制溫度不均而大力攪拌飲用液之情況下,可構成溶氧增多等其他損失的因素。 Further, in the case where the drinking liquid is vigorously stirred in order to suppress temperature unevenness, it may constitute a factor of other loss such as an increase in dissolved oxygen.

另外,作為飲用液的脫氧方法,提出有如下方法:使用中空糸膜之方法(專利文獻6);在供填充之容器的蓋的內面配置藉由吸收水份而發揮脫氧作用之脫氧劑之方法(專利文獻7)等。 In addition, as a method of deoxidizing a drinking liquid, there is proposed a method of using a hollow ruthenium film (Patent Document 6); and a deoxidizing agent which exerts a deoxidizing action by absorbing moisture in the inner surface of the lid of the container for filling Method (Patent Document 7) and the like.

然而,使用中空糸膜之情況下,需要額外的製造設備費用,並且,將該方法應用於茶飲料的製造方法中時,兒茶素或咖啡因等成份亦同時減少,結果可構破壞飲用液的香味平衡度之因素。 However, in the case of using a hollow enamel film, an additional manufacturing equipment cost is required, and when the method is applied to a method of manufacturing a tea beverage, the components such as catechin or caffeine are simultaneously reduced, and as a result, the drinking liquid can be destroyed. The factor of the balance of the fragrance.

並且,在直接接觸飲用液之部份配置脫氧劑,在產品安全方面並非較佳。 Moreover, the deoxidizer is disposed in the direct contact with the drinking liquid, which is not preferable in terms of product safety.

如上所述,習知之脫氧方法中,從飲用液的品質保障和製造時所需能量成本的觀點來看,均有不足的方面。 As described above, in the conventional deoxidation method, there are disadvantages from the viewpoint of the quality assurance of the drinking liquid and the energy cost required for the production.

【專利文獻1】日本專利3457566號公報 [Patent Document 1] Japanese Patent No. 3457566

【專利文獻2】日本專利4135061號公報 [Patent Document 2] Japanese Patent No. 4135061

【專利文獻3】日本專利4988477號公報 Patent Document 3: Japanese Patent No. 4988477

【專利文獻4】日本特開2009-17864號公報 [Patent Document 4] Japanese Patent Laid-Open Publication No. 2009-17864

【專利文獻5】日本特開平6-141825號公報 [Patent Document 5] Japanese Patent Laid-Open No. Hei 6-114425

【專利文獻6】日本特開2005-110527號公報 [Patent Document 6] Japanese Patent Laid-Open Publication No. 2005-110527

【專利文獻7】日本專利4408142號公報 [Patent Document 7] Japanese Patent No. 4408142

本發明的解決課題為提供一種容器裝盛飲料的製造方法,前述製造方法可抑制因製造工序中所付與之熱或者飲用液中的溶氧所導致之氧化的影響而飲用液的呈味、香味以及外觀品質等經時劣化,並且,呈味及香味的平衡度優異,亦可削減製造時所需之能量成本,因此環境負載亦較低。 An object of the present invention is to provide a method for producing a container-containing beverage, which can suppress the taste of the drinking liquid due to the influence of oxidation caused by heat in the manufacturing process or dissolved oxygen in the drinking liquid, The flavor and the appearance quality are deteriorated over time, and the balance between the taste and the flavor is excellent, and the energy cost required for the production can be reduced, so that the environmental load is also low.

為解決前述課題,經深入研究結果發現,一種容器裝盛飲料的製造方法,該方法藉由混合含有植物體萃取物之原料液和比前述原料液更高溫的水來進行加熱及脫氧處理,並將混合液中的溶氧量調整為規定的範圍,藉此可獲得耐經時劣化、且呈味及香味平衡度亦適宜之容器裝盛飲料,並且能夠減少製造工序中之加熱時間,於能量成本方面亦適宜。 In order to solve the above problems, it has been found through intensive research that a method for producing a container containing a beverage is carried out by mixing a raw material liquid containing a plant extract and water having a higher temperature than the raw material liquid, and performing heating and deoxidation treatment, and By adjusting the amount of dissolved oxygen in the mixed solution to a predetermined range, it is possible to obtain a container-filled beverage which is resistant to deterioration over time and which has a suitable taste and flavor balance, and can reduce the heating time in the manufacturing process. The cost is also appropriate.

亦即,本發明具有如下構成。 That is, the present invention has the following constitution.

(1) (1)

一種含植物體萃取物之容器裝盛飲料的製造方法,其特徵為:包括:一次加熱及脫氧工序,對含有植物體萃取物之一種或兩種以上的原料液,混合比前述原料液更高溫的水,藉此加熱前述原料液,並且調整前述原料液和水的混合液中的溶氧量;及二次加熱及殺菌工序,前述一次加熱及脫氧工序之後,將前述混合液加熱至殺菌溫度並保持一定時間,前述一次加熱及脫氧工序中,前述混合液中的溶氧量被調整為0.1ppm~3.0ppm的範圍。 A method for producing a container-containing beverage containing a plant extract, comprising: a primary heating and deoxidation step, and mixing one or two or more raw material liquids containing the plant extract with a higher temperature than the raw material liquid And heating the raw material liquid to adjust the dissolved oxygen amount in the mixed liquid of the raw material liquid and the water; and the secondary heating and sterilization process, after the primary heating and deoxidation process, heating the mixed liquid to the sterilization temperature The amount of dissolved oxygen in the mixed solution is adjusted to a range of 0.1 ppm to 3.0 ppm in the primary heating and deoxidation step.

(2) (2)

前述1的容器裝盛飲料的製造方法,其特徵為:前述植物體含有以乾燥重量比計為10.0wt%~30.0wt%的蛋白質。 The method for producing a container-packed beverage according to the above 1, characterized in that the plant body contains 10.0% by weight to 30.0% by weight of protein in a dry weight ratio.

(3) (3)

前述1或2的容器裝盛飲料的製造方法,其特徵為:前述植物體萃取物中含有茶葉萃取物。 The method for producing a container-packed beverage according to the above 1 or 2, wherein the plant extract contains a tea leaf extract.

(4) (4)

前述1~3中任一項所述之容器裝盛飲料的製造方法,其特徵為:前述一次加熱及脫氧工序中,前述混合液的溫度被調整為45℃~95℃的範圍。 The method for producing a container-packed beverage according to any one of the preceding claims, wherein in the primary heating and deoxidation step, the temperature of the mixed solution is adjusted to a range of 45 ° C to 95 ° C.

(5) (5)

前述1~4中任一項所述之容器裝盛飲料的製造方法,其特徵為:前述一次加熱及脫氧工序中,前述混合液的密度(g/cm3)被調整為0.97~1.00。 The method for producing a container-packed beverage according to any one of the preceding claims, wherein the density (g/cm 3 ) of the mixed liquid is adjusted to 0.97 to 1.00 in the primary heating and deoxidation steps.

(6) (6)

前述1~5中任一項所述之容器裝盛飲料的製造方法,其特徵為:前述殺菌溫度為120~140℃的範圍。 The method for producing a container-packed beverage according to any one of the items 1 to 5, wherein the sterilization temperature is in a range of 120 to 140 °C.

(7) (7)

前述1~6中任一項所述之容器裝盛飲料的製造方法,其特徵為:前述一次加熱及脫氧工序中,前述水和前述原料液混合成為一定的質量比。 The method for producing a container-packed beverage according to any one of the preceding claims, wherein in the primary heating and deoxidation step, the water and the raw material liquid are mixed to have a constant mass ratio.

(8) (8)

前述1~7中任一項所述之容器裝盛飲料的製造方法,其特徵為:前述水的一部份或全部為預先去除溶氧之脫氣水。 The method for producing a container-packed beverage according to any one of the preceding claims, wherein a part or all of the water is deaerated water in which dissolved oxygen is removed in advance.

(9) (9)

前述1~8中任一項所述之容器裝盛飲料的製造方法,其特徵為:前述容器裝盛飲料為綠茶飲料。 The method for producing a container-packed beverage according to any one of the preceding claims, wherein the container-packed beverage is a green tea beverage.

(10) (10)

前述1~9中任一項所述之容器裝盛飲料的製造方法,其特徵為:還包括容器填充工序,在前述二次加熱及殺菌工序之後,將前述混合液填充於規定容器中,前述容器填充工序在無菌環境下進行。 The method for producing a container-packed beverage according to any one of the preceding claims, further comprising a container filling step of filling the mixed liquid in a predetermined container after the secondary heating and sterilization step, The container filling process is carried out in a sterile environment.

(11) (11)

前述10的容器裝盛飲料的製造方法,其特徵為:前述容器填充工序在常溫環境下進行。 The method for producing a container-packed beverage according to the above 10, characterized in that the container filling step is carried out under a normal temperature environment.

(12) (12)

前述1~11中任一項所述之容器裝盛飲料的製造方法,其特徵為:製造工序的全部或一部份在惰性氣體氣氛下進行。 The method for producing a container-packed beverage according to any one of the items 1 to 11, characterized in that all or a part of the production process is carried out under an inert gas atmosphere.

(13) (13)

一種容器裝盛飲料的呈味以及/或香味劣化抑制方法,前述容器裝盛飲料含有植物體萃取物,前述抑制方法的特徵為,包括:一次加熱及脫氧工序,對含有植物體萃取物之一種或兩種以上的原料液,混合比前述原料液更高溫的水,藉此加熱前述原料液,並且調整前述原料液和水的混合液中的溶氧量;及二次加熱及殺菌工序,前述一次加熱及脫氧工序之後,將前述混合液加熱至殺菌溫度並保持一定時間,前述植物體含有以乾燥重量比計為10.0wt%~30.0wt%的蛋白質,並且,前述一次加熱及脫氧工序中,前述混合液中的溶氧量被調整成為0.1ppm~3.0ppm的範圍。 A method for suppressing the taste and/or flavor deterioration of a container containing a plant extract, wherein the method for suppressing comprises: a heating and deoxidation process, and a plant extract-containing product Or two or more kinds of raw material liquids, mixing water of a higher temperature than the raw material liquid, thereby heating the raw material liquid, adjusting an amount of dissolved oxygen in the mixed liquid of the raw material liquid and water; and a secondary heating and sterilization step, After the primary heating and deoxidation step, the mixture is heated to a sterilization temperature for a predetermined period of time, and the plant body contains 10.0% by weight to 30.0% by weight of protein in a dry weight ratio, and in the primary heating and deoxidation process, The amount of dissolved oxygen in the mixed liquid is adjusted to be in the range of 0.1 ppm to 3.0 ppm.

藉由採用上述本申請發明的構成,在一次加熱及脫氧工序中,藉由水來稀釋原料液之過程中進行混合液的攪拌和均勻的加熱,在隨後的二次加熱及殺菌工序中的加熱殺菌之前,前述混合液的溶氧量被調整為規定量、且成為被均勻加熱之狀態。 By adopting the above-described configuration of the present invention, in the primary heating and deoxidation step, the mixture is stirred and uniformly heated during the dilution of the raw material liquid by water, and the heating in the subsequent secondary heating and sterilization process is performed. Before the sterilization, the dissolved oxygen amount of the mixed liquid is adjusted to a predetermined amount and is uniformly heated.

從而,二次加熱及殺菌工序中不會產生加熱不均,而順利地進行加熱,因此能夠縮短製造工序的加熱時間,並能夠適當地應用於如茶類飲料那樣在微妙的香味平衡度的基礎上製成之飲料。 Therefore, heating unevenness does not occur in the secondary heating and the sterilization process, and heating is smoothly performed. Therefore, the heating time in the manufacturing process can be shortened, and it can be suitably applied to a foundation of delicate fragrance balance such as a tea beverage. Made from a drink.

依本發明,能夠提供一種容器裝盛飲料的製造方法,該製造方法可抑制因製造工序中所付與之熱或者飲用液中 的溶氧所導致之氧化的影響而飲用液的呈味、香味及外觀品質等經時劣化,並且,呈味及香味的平衡度優異,可削減製造時所需之能量成本,因此環境負載亦較低。 According to the present invention, it is possible to provide a method for producing a container-packed beverage which can suppress heat or liquid in the drinking process due to the manufacturing process The influence of the oxidation caused by the dissolved oxygen, the taste, the flavor, and the appearance quality of the drinking liquid deteriorate over time, and the balance between the taste and the flavor is excellent, and the energy cost required for the production can be reduced, so the environmental load is also Lower.

10‧‧‧容器裝盛飲料製造裝置 10‧‧‧Container-filled beverage manufacturing device

11‧‧‧加壓槽 11‧‧‧pressure tank

12‧‧‧加壓機構 12‧‧‧ Pressurizing mechanism

13‧‧‧管路 13‧‧‧ pipeline

14‧‧‧混合槽(一次加熱及脫氧工序) 14‧‧‧ Mixing tank (primary heating and deoxidation process)

15‧‧‧質量流量計 15‧‧‧Mass flow meter

16‧‧‧二次加熱.殺菌工序 16‧‧‧Secondary heating. Sterilization process

17‧‧‧填充機構 17‧‧‧Filling mechanism

【第1圖】係表示本發明之容器裝盛飲料的製造方法之一實施形態,並表示用於實施該製造方法的裝置構成的概念之圖。 [Fig. 1] Fig. 1 is a view showing an embodiment of a method for producing a container-packed beverage according to the present invention, and showing a concept of a device configuration for carrying out the production method.

關於本申請發明之實施形態,例舉包裝綠茶飲料的製造方法的一實施形態進行以下說明,但只要不脫離本申請發明的技術範圍,則亦可適當地選擇以下所示之實施形態以外的公知方法。 In the embodiment of the present invention, an embodiment of the method for producing a packaged green tea beverage is described below. However, as long as the technical scope of the present invention is not deviated, the above-described embodiments other than the above-described embodiments can be appropriately selected. method.

1.植物體萃取物 1. Plant extract

本實施形態中的植物體,除了茶葉之外,能夠適當地選擇麥子、黑豆、大米、小米、稗子等所謂五穀類,另外,只要係藉由進而浸漬於萃取溶劑等而能夠萃取含有成份者,則能夠適當地進行選擇。 In the plant body of the present embodiment, in addition to the tea leaves, the so-called grains such as wheat, black beans, rice, millet, and scorpion can be appropriately selected, and the components can be extracted by immersing in an extraction solvent or the like. Then, the selection can be made appropriately.

並且,對於葉子、莖部、根部、種子、花卉等植物體的構成部位並無特別限定。 Further, the constituent parts of the plant body such as leaves, stems, roots, seeds, and flowers are not particularly limited.

並且,係有關萃取方法,除了僅浸漬於萃取溶劑之方法之外,亦可選擇公知的方法,亦即作為萃取溶劑,除了熱水、冷水之外,亦可選擇規定的有機溶劑,但由於使用於飲料中,因此萃取溶劑為水為較佳。 Further, in relation to the extraction method, in addition to the method of immersing only in the extraction solvent, a known method may be selected, that is, as an extraction solvent, in addition to hot water and cold water, a predetermined organic solvent may be selected, but In the beverage, it is preferred that the extraction solvent be water.

並且,萃取時,根據需要亦可進行壓榨、過濾以及遠心分離等處理。 Further, at the time of extraction, treatment such as pressing, filtration, and telecentric separation may be performed as needed.

並且,本實施形態中植物體萃取物,可為在前述萃取溶劑中萃取含植物體成份之狀態者,或者根據需要將其濃縮或乾燥而萃取成份之固態物。 Further, the plant extract in the present embodiment may be a solid material obtained by extracting a plant-containing component in the extraction solvent or, if necessary, concentrating or drying the component.

並且,前述植物體根據需要亦可為經過截斷、加熱、乾燥等工序而被加工之植物體加工物的形態。 Further, the plant body may be in the form of a plant material processed by a process such as cutting, heating, or drying, as needed.

並且,作為萃取對象之前述植物體中含有蛋白質以乾燥重量比10.0~30.0wt%為較佳,含有蛋白質12.0~30.0wt%更為佳,15.0~30.0wt%尤為佳。 Further, the plant body to be extracted is preferably a protein having a dry weight ratio of 10.0 to 30.0% by weight, more preferably 12.0 to 30.0% by weight, and particularly preferably 15.0 to 30.0% by weight.

蛋白質量為10.0wt%以下的情況下,萃取液中飲料的香味形成或美味形成並不充份,若超過30.0%,則即使利用本發明之方法,亦無法充份地抑制劣化氣味或沈積物的產生等經時劣化,難以保持理想的品質。 When the protein mass is 10.0% by weight or less, the flavor formation or the delicious formation of the beverage in the extract is not sufficient, and if it exceeds 30.0%, the deteriorated odor or deposit cannot be sufficiently suppressed even by the method of the present invention. The generation is deteriorated over time, and it is difficult to maintain an ideal quality.

以下,以植物體為茶葉之情況為例進一步進行說明。 Hereinafter, the case where the plant body is a tea leaf will be further described as an example.

作為植物體而選擇茶葉之情況下,只要可適用本申請中所示之容器裝盛飲料的製造方法,則茶葉的品種並無特別的限定,例如,只要是茶樹(Camellia sinensis)則可適宜地進行選擇。 When the tea leaves are selected as the plant body, the type of the tea leaves is not particularly limited as long as the method for producing the container-packed beverage shown in the present application is applicable. For example, as long as it is a tea tree (Camellia sinensis), it can be suitably used. Make a choice.

並且,在植物體為茶葉之情況下,茶葉亦可為生茶葉,當用作植物體加工物之情況下,亦可使用:荒茶,將生葉蒸煮、翻炒等來進行加熱之處理、搓揉處理等,經過所謂粗茶加工工序而被加工;或者煎茶,對前述荒茶進行進一步精加工而獲得 ;玉露等製茶(精製茶);另外,烏龍茶等半發酵茶;及紅茶等發酵茶等。 Moreover, in the case where the plant body is a tea leaf, the tea leaf may also be a raw tea leaf, and when it is used as a plant body processed product, it may also be used: wild tea, cooking, stir frying, etc., for heating treatment, 搓揉 processing, etc., processed through a so-called rough tea processing process; or sencha, further refined by the aforementioned wild tea ; Yulu and other tea (refined tea); in addition, semi-fermented tea such as oolong tea; and fermented tea such as black tea.

並且,植物體為麥子的情況下,亦可為烘焙麥的狀態,並且,亦可摻和兩種以上前述茶葉來進行使用。另外,亦可使用不加熱前述生茶葉而進行粉碎、切斷加工者。 Further, when the plant body is wheat, it may be in a state of baking wheat, and two or more kinds of the tea leaves may be blended and used. Further, it is also possible to use a raw material which is not heated to be pulverized and cut.

2.原料液 2. Raw material liquid

作為本實施形態的原料液,在前述萃取物為液體之情況下可直接使用萃取物。 As the raw material liquid of the present embodiment, when the extract is a liquid, the extract can be used as it is.

並且,亦可使用將濃縮該些萃取物之形態或者乾燥之固態物以規定濃度再次溶解於水等溶劑者。 Further, a form in which the extracts are concentrated or the dried solid matter is again dissolved in a solvent such as water at a predetermined concentration may be used.

並且,根據需要,亦可使用一種或兩種以上的原料液。 Further, one or two or more kinds of raw material liquids may be used as needed.

另外,原料液中除了含有前述植物體萃取物之外,亦可含有後述之規定添加物。 Further, the raw material liquid may contain a predetermined additive described later in addition to the plant extract.

3.水 3. water

(溶氧量以及混合液的溫度調整方法) (The amount of dissolved oxygen and the temperature adjustment method of the mixed solution)

本實施形態中,在原料液的稀釋和一次加熱中使用之水含有預先實施脫氣處理,並去除溶氧之脫氣水為較佳。作為水的脫氣方法,除了伴隨加熱進行脫氣之外,亦可利用除氣器等公知方法。 In the present embodiment, it is preferred that the water used for the dilution of the raw material liquid and the primary heating contains deaerated water which is previously subjected to a degassing treatment and removes dissolved oxygen. As a method of deaerating water, a known method such as a deaerator can be used in addition to degassing by heating.

利用脫氣水作為水之情況下,藉由與原料液混合,能夠減少一次加熱及脫氧工序之後的混合液的溶氧量。 When deaerated water is used as the water, by mixing with the raw material liquid, the dissolved oxygen amount of the mixed liquid after the primary heating and deoxidation steps can be reduced.

另外,將混合於原料液之水替換成未進行脫氣處理之純淨水,藉此可調整混合液的溶氧量,藉由將脫氣水的一部份作為額外加熱之加熱水而可調整溫度。 In addition, the water mixed in the raw material liquid is replaced with pure water which has not been subjected to the degassing treatment, whereby the dissolved oxygen amount of the mixed liquid can be adjusted, and a part of the deaerated water can be adjusted by additionally heating the heated water. temperature.

由於前述純淨水未進行特別的脫氣處理,因此,藉由增加純淨水的比例,無需改變原料液與水的混合質量比便能夠調整溶氧量。 Since the purified water is not subjected to a special degassing treatment, the amount of dissolved oxygen can be adjusted without increasing the mixing ratio of the raw material liquid and water by increasing the ratio of the purified water.

並且,藉由以規定比例混合將脫氣水的一部份加熱之加熱水,能夠調整一次加熱及脫氧工序後的混合液的溫度。 Further, by mixing the heated water which heats a part of the deaerated water in a predetermined ratio, the temperature of the mixed liquid after the primary heating and deoxidation steps can be adjusted.

(水的溫度) (water temperature)

本實施形態中,作為一次加熱及脫氧工序中使用之水,使用了純淨水、脫氣水、加熱水(已經脫氣)。分別使用了純淨水被調整為25℃、溶氧為7.0ppm,脫氣水被調整為溫度25℃、溶氧0ppm,加熱水被調整為95℃、溶氧0ppm者。 In the present embodiment, pure water, deaerated water, and heated water (already degassed) are used as the water used in the primary heating and deoxidation steps. The purified water was adjusted to 25 ° C and dissolved oxygen to 7.0 ppm, and the deaerated water was adjusted to a temperature of 25 ° C, dissolved oxygen of 0 ppm, and the heated water was adjusted to 95 ° C and dissolved oxygen of 0 ppm.

4.混合液 4. Mixture

本實施形態中,混合液係指經過一次加熱及脫氧工序,並以規定的質量比混合前述原料液與水之狀態者。 In the present embodiment, the mixed liquid refers to a state in which the raw material liquid and water are mixed at a predetermined mass ratio after a single heating and deoxidation step.

本實施形態中,前述混合液的溫度被調整為45℃~95℃為較佳、45℃~90℃為更佳,45℃~80℃尤為佳。前述混合液的密度(g/cm3)在0.97~1.00的範圍內為較佳,0.98~0.99為更佳。 In the present embodiment, the temperature of the mixed liquid is preferably 45 ° C to 95 ° C, more preferably 45 ° C to 90 ° C, and particularly preferably 45 ° C to 80 ° C. The density (g/cm 3 ) of the above mixture is preferably in the range of 0.97 to 1.00, more preferably 0.98 to 0.99.

並且,前述混合液中之溶氧量被調整為0.1ppm~3.0ppm。 Further, the amount of dissolved oxygen in the mixed liquid is adjusted to be 0.1 ppm to 3.0 ppm.

溶氧量為0.1ppm~2.0ppm為較佳,0.1ppm~1.5ppm為更佳。 The dissolved oxygen amount is preferably from 0.1 ppm to 2.0 ppm, more preferably from 0.1 ppm to 1.5 ppm.

一次加熱及脫氧工序中,藉由混合原料液和水,原料液被稀釋、且藉由加熱水的熱而被加熱,並且,脫氣水同時被混合,因此亦可同時進行混合液中溶氧量的調整。 In the primary heating and deoxidation process, the raw material liquid is diluted by mixing the raw material liquid and water, and is heated by heating the heat of the water, and the deaerated water is simultaneously mixed, so that the dissolved oxygen in the mixed liquid can be simultaneously performed. The amount of adjustment.

混合過程中,藉由所添加之水,混合液在內部被攪拌,因 此混合液整體成為均一的濃度且均勻地被加熱。 During the mixing process, the mixture is stirred internally by the added water. This mixed liquid as a whole has a uniform concentration and is uniformly heated.

因此,在二次加熱及殺菌工序中,可縮短達到殺菌溫度之加熱時間,並且亦不易產生混合液的濃度不均或加熱不均。 Therefore, in the secondary heating and sterilization process, the heating time to reach the sterilization temperature can be shortened, and the concentration unevenness or uneven heating of the mixed liquid is less likely to occur.

另外,為了使混合液中的溶氧量小於0.1ppm,除了前述內容之外,還需要用除氣器等進行之強制脫氣處理,由於來自植物體的香味成份與溶氧一同被丟失,因此香味平衡度重要之茶飲料等的情況下,超出本申請的需求之過度脫氣反而會給品質帶來不良影響。 Further, in order to make the dissolved oxygen amount in the mixed liquid less than 0.1 ppm, in addition to the above, a forced degassing treatment by a deaerator or the like is required, and since the aroma component from the plant body is lost together with the dissolved oxygen, In the case of a tea beverage or the like whose fragrance balance is important, excessive degassing beyond the demand of the present application may adversely affect the quality.

並且,茶飲料等的情況下,獲得如下見解,亦即由於殘留有前述微量氧,因此藉由二次加熱及殺菌工序中之加熱而使頂香更濃,因此需要將混合液中的溶氧調整為本申請所示範圍內。 Further, in the case of a tea beverage or the like, the following findings are obtained, that is, since the trace amount of oxygen remains, the topping is more concentrated by the heating in the secondary heating and the sterilization step, and therefore it is necessary to dissolve the dissolved oxygen in the mixed solution. Adjustments are within the scope of this application.

5.其他添加物 5. Other additives

(糖類) (carbohydrate)

根據需要,前述原料液中可含有從蔗糖、果糖、葡萄糖、麥芽糖等糖質甜味劑、以及甜菊等天然非糖質甜味劑、蔗糖素、阿斯巴甜等人工甜味劑選擇之一種或兩種以上的糖類。 If necessary, the raw material liquid may contain a sugar sweetener such as sucrose, fructose, glucose or maltose, and a natural non-glycemic sweetener such as stevia, an artificial sweetener such as sucralose or aspartame. Or two or more sugars.

然而,原料液為煎茶等綠茶萃取液的情況下,只要無特別要求,則不添加源自萃取對象以外的糖類為較佳。 However, when the raw material liquid is a green tea extract such as sencha, it is preferable not to add a saccharide derived from the object to be extracted unless otherwise specified.

(其他) (other)

在可適用本製造方法之範圍內,前述原料液中可含有從麩胺酸、天門冬胺酸、麩胺醯胺、天門冬醯胺、精胺酸、丙胺酸等胺基酸,維生素A、維生素C、維生素E等維生素類,以及兒茶素、漂木酸等多酚選擇之一或兩種以上。 The raw material liquid may contain an amino acid such as glutamic acid, aspartic acid, glutamine, aspartame, arginine or alanine, vitamin A, in the range in which the present production method can be applied. Vitamins such as vitamin C and vitamin E, and one or more of polyphenols such as catechin and drift acid.

另外,可藉由其他製劑等添加前述各成份,但作為萃取對象物之源自植物體的成份為較佳。 Further, the above components may be added by other preparations or the like, but a plant-derived component as an extraction target is preferred.

6.pH 6. pH

根據製造飲料的種類可適當地調整混合液的pH,例如,容器裝盛飲料為綠茶飲料之情況下,pH3.8~6.5為較佳,5.0~6.4為更佳,6.0~6.3尤為佳。 The pH of the mixed solution can be appropriately adjusted depending on the type of the beverage to be produced. For example, in the case where the container is filled with a green tea beverage, pH 3.8 to 6.5 is preferable, 5.0 to 6.4 is more preferable, and 6.0 to 6.3 is particularly preferable.

pH調整時可適當地使用碳酸氫鈉、檸檬酸等。 When the pH is adjusted, sodium hydrogencarbonate, citric acid or the like can be suitably used.

7.容器 7. container

本實施形態中,對用於填充飲料之容器並無特別的限定,例如可使用塑膠瓶(所謂寶特瓶)、鋼、鋁等金屬槽、箱子、紙容器等,尤其,可採用寶特瓶等透明容器等。 In the present embodiment, the container for filling the beverage is not particularly limited, and for example, a plastic bottle (so-called PET bottle), a metal tank such as steel or aluminum, a box, a paper container, or the like can be used. In particular, a PET bottle can be used. Wait for transparent containers, etc.

8.製造裝置 8. Manufacturing device

用於實施本發明之容器裝盛飲料的製造方法的裝置,其構成並無特別限定,例如,可採用如第1圖所示之機器構成。另外,除了第1圖中所記載之機器裝置以外,根據製造裝置的規模、設置場所、製造飲料的種類、原料液的種類等,可適當地追加泵類、槽類、管路、閥門(valve)、各種測定機器等,並可適當地變更裝置整體的構成。 The apparatus for carrying out the method for producing a container-packed beverage of the present invention is not particularly limited. For example, a machine configuration as shown in Fig. 1 can be employed. In addition, the pump, the tank, the pipe, and the valve can be appropriately added depending on the size of the manufacturing equipment, the installation location, the type of the beverage to be produced, the type of the raw material liquid, and the like, in addition to the equipment described in FIG. ), various measuring machines, etc., and the overall configuration of the device can be appropriately changed.

第1圖所示之製造裝置10中,原料液、以及水(純淨水、脫氣水及加熱水(已經脫氣))儲存於加壓槽11、11......11中。原料液可為一種或者兩種以上,隨著原料液的種類增加,可藉由增設加壓槽11來進行應對。 In the manufacturing apparatus 10 shown in Fig. 1, the raw material liquid and the water (purified water, deaerated water, and heated water (already degassed)) are stored in the pressurizing tanks 11, 11, .... The raw material liquid may be one type or two or more types, and as the type of the raw material liquid increases, it is possible to cope with the addition of the pressure tank 11.

前述加壓槽11、11......11上連接有對氮氣等惰性氣體付與規定壓力並輸送至前述加壓槽11內之加壓機構12、 12......12。 a pressurizing mechanism 12 that applies a predetermined pressure to an inert gas such as nitrogen gas and delivers the pressure to the pressurizing tank 11 is connected to the pressurizing tanks 11, 11, ..., 12...12.

前述加壓槽11、11......11內,對前述原料液、以及水(純淨水、脫氣水、以及加熱水(已經脫氣)),藉由前述惰性氣體而付與規定壓力。 In the pressurizing tanks 11, 11, ..., the raw material liquid and the water (purified water, deaerated water, and heated water (already degassed)) are supplied by the inert gas. pressure.

藉由前述壓力,前述原料液和水(純淨水、脫氣水、以及加熱水(已經脫氣))經由管路13內部而注入至混合槽(一次加熱及脫氧工序)14而被混合,並且前述原料液被加熱水所產生之熱而被加熱。 By the pressure, the raw material liquid and water (purified water, deaerated water, and heated water (already degassed)) are injected into the mixing tank (primary heating and deoxidation step) 14 via the inside of the line 13 to be mixed, and The raw material liquid is heated by the heat generated by the heated water.

此時,在前述原料液和水的管路13的規定位置,配設測定各質量流量之質量流量計15為較佳,以使注入至混合槽(一次加熱及脫氧工序)14之前述原料液以及水(純淨水、脫氣水、以及加熱水(已經脫氣))的混合比率以質量換算始終保持一定。 In this case, it is preferable to arrange the mass flow meter 15 for measuring each mass flow rate at a predetermined position of the raw material liquid and the water line 13 so as to be injected into the mixing tank (primary heating and deoxidation step) 14 And the mixing ratio of water (purified water, deaerated water, and heated water (already degassed)) is always constant in terms of mass conversion.

另外,係有關前述質量流量計15的具體的配置場所,根據製造裝置10的機器構成、設置場所等而適當地確定。 In addition, the specific arrangement place of the mass flow meter 15 is appropriately determined according to the machine configuration, the installation place, and the like of the manufacturing apparatus 10.

並且,作為質量流量計15,通常為例如利用寇裡奧利(Coriolis)力之寇裡奧利式質量流量計,亦可採用其他公知的測定機構。 Further, as the mass flow meter 15, for example, a Coriolis mass flowmeter using a Coriolis force is usually used, and other known measurement mechanisms may be employed.

根據用質量流量計15測定之結果,例如藉由配置於管路13中之閥門裝置(未圖示)來補正流量,以使質量流量保持一定,因此,即使各液體的流速、加壓槽11、11......11的壓力和溫度、以及濕度隨時間而變化,前述混合槽(一次加熱及脫氧工序)14中前述原料液以及水(純淨水、脫氣水、以及加熱水(已經脫氣))始終以相同的質量比率被混合,其結果,不會 依賴於溫度或濕度等外部因素,而可將混合液保持為均一的品質。 According to the result of measurement by the mass flow meter 15, for example, the flow rate is corrected by a valve device (not shown) disposed in the line 13 so that the mass flow rate is kept constant, and therefore, even if the flow rate of each liquid, the pressure tank 11 The pressure and temperature of the 11th, 11th, and the humidity change with time, and the raw material liquid and the water (pure water, deaerated water, and heated water) in the mixing tank (primary heating and deoxidation step) 14 Already degassed)) always mixed at the same mass ratio, the result will not The mixture can be maintained in a uniform quality depending on external factors such as temperature or humidity.

並且,前述原料液和水(純淨水、脫氣水、以及加熱水(已經脫氣))在前述混合槽14內被混合之過程中,原料液藉由加熱水的熱能而被一次加熱,並藉由以規定比例混合脫氣水而被脫氣(脫氧)。 Further, during the mixing of the raw material liquid and water (purified water, deaerated water, and heated water (already degassed)) in the mixing tank 14, the raw material liquid is heated once by heating the heat of the water, and Degassed (deoxidized) by mixing deaerated water in a prescribed ratio.

一次加熱及脫氧工序(混合槽)14之後,混合液藉由二次加熱及殺菌機構16而被追加加熱至殺菌溫度,在保持一定時間之後,經由填充機構17被填充於規定容器(未圖示)。另外,本實施形態中,二次加熱及殺菌工序中加熱溫度為120℃~140℃為較佳。 After the primary heating and deoxidation step (mixing tank) 14 , the mixed liquid is additionally heated to the sterilization temperature by the secondary heating and sterilization mechanism 16 , and after being held for a predetermined period of time, is filled in a predetermined container via the filling mechanism 17 (not shown). ). Further, in the present embodiment, the heating temperature in the secondary heating and sterilization step is preferably from 120 ° C to 140 ° C.

並且,為了使裝置的全部或者一部份處於無菌環境下以及惰性氣體氣氛下,亦可為以密閉空間包覆規定機器之構造。填充機構17中進行之容器填充工序,可於無菌環境下和/或常溫環境下進行。 Further, in order to allow all or a part of the apparatus to be in an aseptic environment and an inert gas atmosphere, the structure of the predetermined machine may be covered in a sealed space. The container filling step performed in the filling mechanism 17 can be carried out in an aseptic environment and/or a normal temperature environment.

【實施例】 [Examples]

以下,以容器裝盛飲料為綠茶飲料之情況為主要例子,如下說明本發明的實施例。 Hereinafter, a case where the container is filled with a green tea beverage is taken as a main example, and an embodiment of the present invention will be described below.

1.原料液的製備 1. Preparation of raw material liquid

本實施例中,作為萃取源使用了「煎茶」、「玉露」、「混合茶(綠茶+烘焙米)、(綠茶+烘焙大麥)、(綠茶+烘焙黑豆)」、「烏龍茶」、「烘焙大麥」、「烘焙黑豆」、「烘焙蕎麥粒」、「烘焙芝麻」、「烘焙大豆」、「精白稗子」。 In this example, "Kumquat", "Yulu", "Mixed Tea (Green Tea + Baked Rice), (Green Tea + Baked Barley), (Green Tea + Baked Black Bean)", "Oolong Tea", and "Roasted Barley" were used as extraction sources. "Baked black beans", "baked buckwheat granules", "baked sesame seeds", "baked soybeans", "white scorpions".

以下示出各自的萃取條件。 The respective extraction conditions are shown below.

(1)原料液1 (1) Raw material liquid 1

將靜岡產深蒸第一次採摘茶100g,用90℃的熱水4000ml進行了5分鐘的萃取。 The steamed tea was firstly extracted from Shizuoka for 100 minutes, and extracted with 4000 ml of hot water at 90 ° C for 5 minutes.

過濾萃取液之後,添加0.4g維生素C、0.3g小蘇打,濃縮成Brix值成為35,獲得原料液1。 After filtering the extract, 0.4 g of vitamin C and 0.3 g of baking soda were added, and the mixture was concentrated to a Brix value of 35 to obtain a raw material liquid 1.

(2)原料液2 (2) raw material liquid 2

將靜岡產深蒸第二次採摘茶100g,用90℃的熱水4000ml進行了5分鐘的萃取。 The steaming of Shizuoka was carried out for a second time to pick up 100 g of tea, and extraction was carried out for 5 minutes with 4000 ml of hot water at 90 °C.

過濾萃取液之後,添加0.4g維生素C、0.3g小蘇打,濃縮成Brix值成為35,獲得原料液2。 After filtering the extract, 0.4 g of vitamin C and 0.3 g of baking soda were added, and the mixture was concentrated to a Brix value of 35 to obtain a raw material liquid 2.

(3)原料液3 (3) raw material liquid 3

將靜岡產深蒸第三次採摘茶100g,用90℃的熱水4000ml進行了5分鐘的萃取。 The steaming of Shizuoka was carried out for the third time, and 100 g of tea was picked and extracted with 4000 ml of hot water at 90 ° C for 5 minutes.

過濾萃取液之後,添加0.4g維生素C、0.3g小蘇打,濃縮成Brix值成為35,獲得原料液3。 After filtering the extract, 0.4 g of vitamin C and 0.3 g of baking soda were added, and the mixture was concentrated to a Brix value of 35 to obtain a raw material liquid 3.

(4)原料液4 (4) raw material liquid 4

將京都府產玉露100g,用90℃的熱水4000ml進行了5分鐘的萃取。 100 g of Yulu, produced in Kyoto, was extracted with 4000 ml of hot water at 90 ° C for 5 minutes.

過濾萃取液之後,添加0.4g維生素C、0.3g小蘇打,濃縮成Brix值成為35,獲得原料液4。 After filtering the extract, 0.4 g of vitamin C and 0.3 g of baking soda were added, and the mixture was concentrated to a Brix value of 35 to obtain a raw material liquid 4.

(5)原料液5 (5) raw material liquid 5

將綠茶50g、烘焙米50g進行混合,用90℃熱水4000ml進行了5分鐘的萃取。 50 g of green tea and 50 g of baked rice were mixed, and extraction was carried out for 5 minutes using 4000 ml of hot water at 90 °C.

過濾萃取液之後,添加0.4g維生素C、0.3g小蘇打,濃縮 成Brix值成為35,獲得原料液5。 After filtering the extract, add 0.4 g of vitamin C, 0.3 g of baking soda, and concentrate. The Brix value was 35, and the raw material liquid 5 was obtained.

(6)原料液6 (6) raw material liquid 6

將綠茶50g、烘焙大麥50g進行混合,用90℃的熱水4000ml進行了5分鐘的萃取。 50 g of green tea and 50 g of roasted barley were mixed, and extraction was carried out for 5 minutes with 4000 ml of hot water at 90 °C.

過濾萃取液之後,添加0.4g維生素C、0.3g小蘇打,濃縮成Brix值成為35,獲得原料液6。 After filtering the extract, 0.4 g of vitamin C and 0.3 g of baking soda were added, and the mixture was concentrated to a Brix value of 35 to obtain a raw material liquid 6.

(7)原料液7 (7) Raw material liquid 7

將綠茶50g、烘焙黑豆50g進行混合,用90℃的熱水4000ml進行了5分鐘的萃取。 50 g of green tea and 50 g of roasted black beans were mixed, and extraction was carried out for 5 minutes with 4000 ml of hot water at 90 °C.

過濾萃取液之後,添加0.4g維生素C、0.3g小蘇打,濃縮成Brix值成為35,獲得原料液7。 After filtering the extract, 0.4 g of vitamin C and 0.3 g of baking soda were added, and the mixture was concentrated to a Brix value of 35 to obtain a raw material liquid 7.

(8)原料液8 (8) Raw material liquid 8

將烏龍茶100g,用90℃的熱水4000ml進行了5分鐘的萃取。 100 g of oolong tea was extracted with 4000 ml of hot water at 90 ° C for 5 minutes.

過濾萃取液之後,添加0.4g維生素C、0.3g小蘇打,濃縮成Brix值成為35,獲得原料液8。 After filtering the extract, 0.4 g of vitamin C and 0.3 g of baking soda were added, and the mixture was concentrated to a Brix value of 35 to obtain a raw material liquid 8.

(9)原料液9 (9) Raw material liquid 9

將烘焙大麥15g添加到沸騰之熱水1L,蒸煮10分鐘,過濾萃取液之後,添加0.4g維生素C、0.3g小蘇打,濃縮成Brix值成為35,獲得原料液9。 15 g of roasted barley was added to 1 L of boiling hot water, and the mixture was cooked for 10 minutes. After filtering the extract, 0.4 g of vitamin C and 0.3 g of baking soda were added, and the mixture was concentrated to a Brix value of 35 to obtain a raw material liquid 9.

(10)原料液10 (10) Raw material liquid 10

將烘焙黑豆50g添加到沸騰之熱水1L中,蒸煮10分鐘,過濾萃取液之後,添加0.4g維生素C、0.3g小蘇打,濃縮成Brix值成為35,獲得原料液10。 50 g of roasted black beans was added to 1 L of boiling hot water, and the mixture was cooked for 10 minutes. After filtering the extract, 0.4 g of vitamin C and 0.3 g of baking soda were added, and the mixture was concentrated to a Brix value of 35 to obtain a raw material liquid 10.

(11)原料液11 (11) Raw material liquid 11

將烘焙蕎麥茶100g,用90℃的熱水4000ml進行了5分鐘的萃取。 100 g of buckwheat tea was baked and extracted with 4000 ml of hot water at 90 ° C for 5 minutes.

過濾萃取液之後,添加0.4g維生素C、0.3g小蘇打,濃縮成Brix值成為35,獲得原料液11。 After filtering the extract, 0.4 g of vitamin C and 0.3 g of baking soda were added, and the mixture was concentrated to a Brix value of 35 to obtain a raw material liquid 11.

(12)原料液12 (12) Raw material liquid 12

將烘焙芝麻100g,用90℃的熱水4000ml進行了5分鐘的萃取。 100 g of roasted sesame seeds were extracted with 4000 ml of hot water at 90 ° C for 5 minutes.

過濾萃取液之後,添加0.4g維生素C、0.3g小蘇打,濃縮成Brix值成為35,獲得原料液12。 After filtering the extract, 0.4 g of vitamin C and 0.3 g of baking soda were added, and the mixture was concentrated to a Brix value of 35 to obtain a raw material liquid 12.

(13)原料液13 (13) Raw material liquid 13

將精白稗子100g用90℃的熱水4000ml進行了5分鐘的萃取。 100 g of white scorpion was extracted with 4000 ml of hot water at 90 ° C for 5 minutes.

過濾萃取液之後,添加0.4g維生素C、0.3g小蘇打,濃縮成Brix值成為35,獲得原料液13。 After filtering the extract, 0.4 g of vitamin C and 0.3 g of baking soda were added, and the mixture was concentrated to a Brix value of 35 to obtain a raw material liquid 13.

(14)原料液14 (14) Raw material liquid 14

將烘焙大豆100g,用90℃的熱水4000ml進行了5分鐘的萃取。 100 g of roasted soybeans were extracted with 4000 ml of hot water at 90 ° C for 5 minutes.

過濾萃取液之後,添加0.4g維生素C、0.3g小蘇打,濃縮成Brix值成為35,獲得原料液14。 After filtering the extract, 0.4 g of vitamin C and 0.3 g of baking soda were added, and the mixture was concentrated to a Brix value of 35 to obtain a raw material liquid 14.

實施例1:本申請發明之製造方法的評價 Example 1: Evaluation of the manufacturing method of the invention of the present application

(1)試料的製備 (1) Preparation of samples

使用前述原料液1至14,在表1、表2所示條件下製備了試料1至21。 Using the above raw materials 1 to 14, samples 1 to 21 were prepared under the conditions shown in Tables 1 and 2.

另外,表1、2中,如下計算作為原料液1至4的萃取源之各茶葉的蛋白質含有率(wt%),亦即,以基耶達(Kjeldahl method)法測定茶葉中的萃取源,亦即植物體的總的氮氣量,從測定結果減去源自咖啡因的氮氣量之基礎上,乘以氮氣係數6.25。關於其他萃取源的蛋白質含有率以及遊離胺基酸總量(mg%),是由文部科學省“五訂增補日本食品標準成份表”公開的值計算。 Further, in Tables 1 and 2, the protein content (% by weight) of each of the tea leaves as the extraction sources of the raw material liquids 1 to 4 was calculated as follows, that is, the extraction source in the tea leaves was measured by the Kjeldahl method. That is, the total amount of nitrogen in the plant body is multiplied by a nitrogen gas coefficient of 6.25 on the basis of subtracting the amount of nitrogen derived from caffeine from the measurement result. The protein content rate of other extraction sources and the total amount of free amino acid (mg%) are calculated by the values disclosed by the Ministry of Education, Culture, Sports, Science and Technology, "Five-order Supplementary Japanese Food Standard Ingredients Table".

關於遊離胺基酸總量(mg%),是由公益社團法人日本營養及糧食學會的資料庫“食品的遊離胺基酸量”公開的值計算。 The total amount of free amino acid (mg%) is calculated by the value disclosed in the database of the free amino acid of foods in the database of the Japanese Society of Nutrition and Food.

【表1】 【Table 1】

(2)官能評價 (2) Functional evaluation

關於表1、表2的條件下製備之試料1至21,針對以下評價項目,以所記載之溫度條件實施了官能評價試驗。 With respect to the samples 1 to 21 prepared under the conditions of Tables 1 and 2, the sensory evaluation test was carried out under the temperature conditions described for the following evaluation items.

官能評價試驗係委託7位官能檢查員進行,係以以下所示基準來評價各項目者。 The sensory evaluation test was conducted by seven functional inspectors, and each item was evaluated on the basis of the following criteria.

(評價項目) (evaluation project)

(芳香:5℃) (Aroma: 5 ° C)

非常良好:◎ Very good: ◎

良好:○ Good: ○

稍微不良:△ Slightly bad: △

不良:× Bad: ×

(滋味:5℃) (Taste: 5 ° C)

非常良好:◎ Very good: ◎

良好:○ Good: ○

稍微不良:△ Slightly bad: △

不良:× Bad: ×

(鮮香度:30℃) (fresh fragrance: 30 ° C)

非常良好:◎ Very good: ◎

良好:○ Good: ○

稍微不良:△ Slightly bad: △

不良(劣化氣味):× Bad (degraded smell): ×

(餘香:30℃) (Yuxiang: 30 ° C)

非常良好:◎ Very good: ◎

良好:○ Good: ○

稍微不良:△ Slightly bad: △

不良:× Bad: ×

根據前述評價項目,將試料1~21的評價結果在表3以及表4中示出。 According to the above evaluation items, the evaluation results of the samples 1 to 21 are shown in Tables 3 and 4.

【表3】 【table 3】

(觀察) (Observed)

如表3、4的記載明確示出,作為萃取源之植物體的蛋白質含有率符合本申請發明的較佳範圍之情況下,經過本申請發明的一次加熱及脫氧工序而被調整為規定的溶氧量之混合液,可得出良好的官能評價結果。 As is clear from the descriptions in Tables 3 and 4, when the protein content of the plant body as the extraction source is in the preferred range of the present invention, it is adjusted to a predetermined dissolution by the primary heating and deoxidation steps of the present invention. A mixture of oxygen amounts gives good results of functional evaluation.

實施例2:基於混合液的密度之評價 Example 2: Evaluation based on density of mixed liquor

(1)原料液的製備 (1) Preparation of raw material liquid

利用前述原料液1,在表5所示之條件下製備了試料22至33。 Using the above raw material liquid 1, samples 22 to 33 were prepared under the conditions shown in Table 5.

【表5】 【table 5】

(2)官能評價 (2) Functional evaluation

在表5的條件下製備出之試料22至33,在37℃下保存一周之後,對以下評價項目實施了官能評價試驗。 The samples 22 to 33 prepared under the conditions of Table 5 were subjected to a sensory evaluation test for the following evaluation items after one week of storage at 37 °C.

官能評價結果在表6中示出。另外,官能評價試驗方法與實施例1相同。 The results of the functional evaluation are shown in Table 6. In addition, the functional evaluation test method was the same as that of Example 1.

(評價項目) (evaluation project)

(香味平衡度) (flavor balance)

非常良好:◎ Very good: ◎

良好:○ Good: ○

稍微不良:△ Slightly bad: △

不良:× Bad: ×

(濃厚感) (strong feeling)

非常適度:◎ Very moderate: ◎

適度:○ Moderate: ○

稍重以及不足:△ Slightly heavy and insufficient: △

重以及不足:× Heavy and insufficient: ×

(外觀) (Exterior)

無色調變化/沈積物:◎ No color change / deposit: ◎

稍微有變化,但不構成問題:○ Slightly changed, but does not pose a problem: ○

產生色調劣化/沈積物:△ Produces tone deterioration/sediment: △

不適合作飲料:× Unsuitable cooperative drink: ×

【表6】 [Table 6]

(觀察) (Observed)

如表5的記載明確示出,一次加熱及脫氧工序中混合液的密度(g/cm3)在0.97~1.00的範圍之情況下,香味平衡度、濃厚感、色調該三要素的官能項目分別得出良好的結果。 As is clear from the description in Table 5, in the case where the density (g/cm 3 ) of the mixed liquid in the primary heating and deoxidation steps is in the range of 0.97 to 1.00, the functional items of the three factors of the flavor balance, the thick feeling, and the color tone are respectively Good results are obtained.

藉此,明確可知混合液密度對該些官能評價具有相關關係。 From this, it is clear that the density of the mixture has a correlation with these sensory evaluations.

實施例3:二次加熱及殺菌工序中之殺菌保持溫度的評價 Example 3: Evaluation of sterilization holding temperature in secondary heating and sterilization process

(1)原料液的製備 (1) Preparation of raw material liquid

試料1中,在表7所示條件下,改變二次加熱及殺菌工序的保持溫度而製備試料34至37,針對以下評價項目進行了官能評價試驗。 In the sample 1, the samples 34 to 37 were prepared under the conditions shown in Table 7, and the holding temperatures of the secondary heating and sterilization processes were changed, and the sensory evaluation test was performed for the following evaluation items.

官能評價結果在表8中示出。另外,官能評價試驗方法與實施例1相同。 The results of the functional evaluation are shown in Table 8. In addition, the functional evaluation test method was the same as that of Example 1.

(2)官能評價 (2) Functional evaluation

(評價項目) (evaluation project)

(頂香強度) (top incense intensity)

感覺到強烈的香氣:◎ Feel a strong aroma: ◎

感覺到頂香:○ Feel the top incense: ○

頂香稍微不良:△ The top fragrance is slightly bad: △

頂香不良:× Poor topping: ×

(濃厚感) (strong feeling)

良好:◎ Good: ◎

普通:○ Ordinary: ○

稍微不足:△ Slightly insufficient: △

不足:× Insufficient: ×

(觀察) (Observed)

如表8所示,二次加熱及殺菌處理中之保持溫度在120~140℃的範圍之情況下,判定在頂香或呈味的蔓延度的觀點上可獲得良好的官能評價結果。 As shown in Table 8, in the case where the holding temperature in the secondary heating and the sterilization treatment was in the range of 120 to 140 ° C, it was judged that a good sensory evaluation result was obtained from the viewpoint of the top fragrance or the spread of the taste.

(總結) (to sum up)

如實施例1~實施例3,根據本申請發明之容器裝盛飲料的製造方法,可獲得色調或香味及呈味優良、且前述飲料的品質不易隨時間劣化之優質的包裝綠茶飲料。 According to the first to third embodiments, according to the method for producing a container-packed beverage of the present invention, a high-quality packaged green tea beverage having excellent color tone, flavor, and taste, and the quality of the beverage is not easily deteriorated with time can be obtained.

另外,由於殘留有微量之溶氧,因此二次加熱及殺菌工序 中,藉由加熱使飲用液中的胺基酸有助於香味形成或美味形成,可獲得用於提高香味、美味之依據。 In addition, since there is a trace amount of dissolved oxygen remaining, the secondary heating and sterilization process In the heating, the amino acid in the drinking liquid contributes to the formation of aroma or the formation of a delicious taste, and the basis for improving the flavor and the taste can be obtained.

另外,即使為綠茶以外的飲料,在含有植物體萃取物之情況下,可考慮由溶氧引起之劣化為品質劣化的主要因素,因此,藉由滿足本申請發明的需求而可獲得相同的效果。 Further, even in the case of a beverage other than green tea, in the case of containing a plant extract, it is considered that the deterioration due to dissolved oxygen is a major factor in quality deterioration, and therefore the same effect can be obtained by satisfying the demand of the present invention. .

【產業上的可利用性】 [Industrial availability]

本發明可適用於含有植物體萃取物之容器裝盛飲料。 The present invention is applicable to a container-containing beverage containing a plant extract.

10‧‧‧容器裝盛飲料的製造裝置 10‧‧‧Manufacture of containers for beverages

11‧‧‧加壓槽 11‧‧‧pressure tank

12‧‧‧加壓機構 12‧‧‧ Pressurizing mechanism

13‧‧‧管路 13‧‧‧ pipeline

14‧‧‧混合槽(一次加熱及脫氧工序) 14‧‧‧ Mixing tank (primary heating and deoxidation process)

15‧‧‧質量流量計 15‧‧‧Mass flow meter

16‧‧‧二次加熱.殺菌機構 16‧‧‧Secondary heating. Sterilizing mechanism

17‧‧‧填充機構 17‧‧‧Filling mechanism

Claims (13)

一種含植物體萃取物之容器裝盛飲料的製造方法,其特徵為:包括:一次加熱及脫氧工序,其為對含有前述植物體萃取物之一種或兩種以上的原料液,混合比前述原料液更高溫的水,藉此加熱前述原料液,並且調整前述原料液和水的混合液中的溶氧量;及二次加熱及殺菌工序,其為在前述一次加熱及脫氧工序之後,將前述混合液加熱至殺菌溫度並保持一定時間,前述一次加熱及脫氧工序中,前述混合液中的溶氧量被調整成為0.1ppm~3.0ppm的範圍。 A method for producing a container-containing beverage containing a plant extract, comprising: a primary heating and deoxidation step, which is a raw material liquid containing one or two or more kinds of the plant body extract, and mixing the raw materials a liquid having a higher temperature, thereby heating the raw material liquid, adjusting an amount of dissolved oxygen in the mixed liquid of the raw material liquid and water, and a secondary heating and sterilization step after the primary heating and deoxidation step The mixed solution is heated to a sterilization temperature for a predetermined period of time, and in the primary heating and deoxidation step, the dissolved oxygen amount in the mixed solution is adjusted to be in the range of 0.1 ppm to 3.0 ppm. 如申請專利範圍第1項所述之容器裝盛飲料的製造方法,其中,前述植物體含有以乾燥重量比計為10.0wt%~30.0wt%的蛋白質。 The method for producing a container-packed beverage according to claim 1, wherein the plant body contains 10.0% by weight to 30.0% by weight of protein in a dry weight ratio. 如申請專利範圍第1項所述之容器裝盛飲料的製造方法,其中,前述植物體萃取物中含有茶葉萃取物。 The method for producing a container-packed beverage according to claim 1, wherein the plant extract contains a tea leaf extract. 如申請專利範圍第1項所述之容器裝盛飲料的製造方法,其中,前述一次加熱及脫氧工序中,前述混合液的溫度被調整為45℃~95℃的範圍。 The method for producing a container-packed beverage according to claim 1, wherein in the primary heating and deoxidation step, the temperature of the mixed solution is adjusted to a range of 45 ° C to 95 ° C. 如申請專利範圍第1項所述之容器裝盛飲料的製造方法,其中,前述一次加熱及脫氧工序中,前述混合液的密度(g/cm3)被調整為0.97~1.00。 The method for producing a container-packed beverage according to claim 1, wherein in the primary heating and deoxidation step, the density (g/cm 3 ) of the mixed solution is adjusted to 0.97 to 1.00. 如申請專利範圍第1項所述之容器裝盛飲料的製造方法,其中,前述殺菌溫度為120~140℃的範圍。 The method for producing a container-packed beverage according to claim 1, wherein the sterilization temperature is in the range of 120 to 140 °C. 如申請專利範圍第1項所述之容器裝盛飲料的製造方法,其中,前述一次加熱及脫氧工序中,前述水和前述原料液混合成為一定的質量比。 The method for producing a container-packed beverage according to the first aspect of the invention, wherein in the primary heating and deoxidation step, the water and the raw material liquid are mixed to have a constant mass ratio. 如申請專利範圍第1項所述之容器裝盛飲料的製造方法,其中,前述水的一部份或全部為預先去除溶氧之脫氣水。 The method for producing a container-packed beverage according to claim 1, wherein a part or all of the water is deaerated water in which dissolved oxygen is removed in advance. 如申請專利範圍第1項所述之容器裝盛飲料的製造方法,其中,前述容器裝盛飲料為綠茶飲料。 The method for producing a container-packed beverage according to claim 1, wherein the container-packed beverage is a green tea beverage. 如申請專利範圍第1項所述之容器裝盛飲料的製造方法,其中,在前述二次加熱及殺菌工序之後,還包括將前述混合液填充於規定容器中之容器填充工序,前述容器填充工序在無菌環境下進行。 The method for producing a container-packed beverage according to the first aspect of the invention, further comprising, after the secondary heating and sterilization step, a container filling step of filling the mixed solution in a predetermined container, the container filling step Perform in a sterile environment. 如申請專利範圍第10項所述之容器裝盛飲料的製造方法,其中,前述容器填充工序在常溫環境下進行。 The method for producing a container-packed beverage according to claim 10, wherein the container filling step is performed under a normal temperature environment. 如申請專利範圍第1項所述之容器裝盛飲料的製造方法,其中,製造工序的全部或一部份在惰性氣體氣氛下進行。 The method for producing a container-packed beverage according to claim 1, wherein all or a part of the manufacturing process is carried out under an inert gas atmosphere. 一種含有植物體萃取物之容器裝盛飲料的呈味以及/或香味劣化抑制方法,其特徵為:包括:一次加熱及脫氧工序,對含有植物體萃取物之一種或兩種以上的原料液,混合比前述原料液更高溫的水,藉此加熱前述原料液,並且調整前述原料液和水的混合液中的溶氧量;及二次加熱及殺菌工序,其為在前述一次加熱及脫氧工序之後,將前述混合液加熱至殺菌溫度並保持一定時間, 前述植物體含有以乾燥重量比計為10.0wt%~30.0wt%的蛋白質,並且,前述一次加熱及脫氧工序中,前述混合液中的溶氧量被調整成為0.1ppm~3.0ppm的範圍。 A method for suppressing taste and/or flavor deterioration of a container containing a plant extract, comprising: a heating and deoxidation step, and a raw material liquid containing one or two or more kinds of plant extracts; Mixing the raw material liquid at a higher temperature than the raw material liquid, and adjusting the dissolved oxygen amount in the mixed liquid of the raw material liquid and the water; and the secondary heating and sterilization step in the primary heating and deoxidation process Thereafter, the mixture is heated to a sterilization temperature for a certain period of time, The plant body contains 10.0% by weight to 30.0% by weight of protein in a dry weight ratio, and in the primary heating and deoxidation step, the amount of dissolved oxygen in the mixed liquid is adjusted to be in the range of 0.1 ppm to 3.0 ppm.
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