TW201531577A - Transparent conductive film, method for producing the same, and electronic device using the same - Google Patents

Transparent conductive film, method for producing the same, and electronic device using the same Download PDF

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TW201531577A
TW201531577A TW103144524A TW103144524A TW201531577A TW 201531577 A TW201531577 A TW 201531577A TW 103144524 A TW103144524 A TW 103144524A TW 103144524 A TW103144524 A TW 103144524A TW 201531577 A TW201531577 A TW 201531577A
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transparent conductive
film
amount
layer
indium
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TW103144524A
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Chinese (zh)
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Tsutomu Hara
Satoshi Naganawa
Koichi Nagamoto
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Lintec Corp
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • C23C14/35Sputtering by application of a magnetic field, e.g. magnetron sputtering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/28Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
    • B32B27/281Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polyimides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/28Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
    • B32B27/286Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polysulphones; polysulfides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • B32B27/325Layered products comprising a layer of synthetic resin comprising polyolefins comprising polycycloolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • B32B27/365Layered products comprising a layer of synthetic resin comprising polyesters comprising polycarbonates
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/08Oxides
    • C23C14/086Oxides of zinc, germanium, cadmium, indium, tin, thallium or bismuth
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/80Constructional details
    • H10K59/805Electrodes
    • H10K59/8051Anodes
    • H10K59/80517Multilayers, e.g. transparent multilayers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/10Inorganic particles
    • B32B2264/102Oxide or hydroxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/412Transparent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/724Permeability to gases, adsorption
    • B32B2307/7242Non-permeable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/12Photovoltaic modules
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/20Displays, e.g. liquid crystal displays, plasma displays
    • B32B2457/202LCD, i.e. liquid crystal displays
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K2102/00Constructional details relating to the organic devices covered by this subclass
    • H10K2102/10Transparent electrodes, e.g. using graphene
    • H10K2102/101Transparent electrodes, e.g. using graphene comprising transparent conductive oxides [TCO]
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K77/00Constructional details of devices covered by this subclass and not covered by groups H10K10/80, H10K30/80, H10K50/80 or H10K59/80
    • H10K77/10Substrates, e.g. flexible substrates

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Laminated Bodies (AREA)
  • Non-Insulated Conductors (AREA)
  • Manufacturing Of Electric Cables (AREA)
  • Physical Vapour Deposition (AREA)

Abstract

The present invention aims to provide a transparent conductive laminate having an excellent humidity/heat resistant property, a method for producing the same, and an electronic device using the same. The present invention is directed to a transparent conductive laminated body and the like, wherein a gas barrier layer and a transparent conductive layer are respectively formed on at least one surface of a resin substrate, the transparent conductive layer including a zinc oxide is a zinc oxide film which is doped with gallium and indium, and which contains indium in the range of 0.01 to 25 atom% and contains gallium in the range of 0.01 to 10 atom% with respect to the total weight(100 atom%) of zinc, gallium, oxygen and indium measured by XPS analysis, a proportion of [rho]1/[rho]0 is set to a value 1.5 or less, if [rho]0 is an initial resistivity, and [rho]1 is a resistivity after 500 hours under a condition at 60 DEG C, 95%RH, and a thickness of the zinc oxide film is set to a value within the range of 10 nm to 300 nm.

Description

透明導電薄膜、透明導電薄膜之製造方法、及使用透明導電薄膜而成之電子裝置 Transparent conductive film, method for producing transparent conductive film, and electronic device using transparent conductive film

本發明係關於透明導電薄膜、透明導電薄膜之製造方法、及使用透明導電薄膜而成之電子裝置,尤其是關於濕熱特性優異之透明導電薄膜、透明導電薄膜之製造方法、及使用如此之透明導電薄膜而成之電子裝置。 The present invention relates to a transparent conductive film, a method for producing a transparent conductive film, and an electronic device using the transparent conductive film, in particular, a transparent conductive film excellent in wet heat characteristics, a method for producing a transparent conductive film, and a transparent conductive film. Thin film electronic device.

以往,在具備液晶裝置或有機電致發光裝置(有機EL元件)之畫像顯示裝置,將錫摻雜氧化銦作為透明導電層之形成材料使用之透明導電薄膜被廣泛使用。 Conventionally, a transparent conductive film in which tin-doped indium oxide is used as a material for forming a transparent conductive layer is widely used as an image display device including a liquid crystal device or an organic electroluminescence device (organic EL device).

另外,使用大量包含高價且稀少金屬之銦的錫摻雜氧化銦來作為透明導電層的替代,已提案有使用透明性或表面平滑性優異之氧化鋅的透明導電薄膜。 Further, a tin-doped indium oxide containing a large amount of indium containing a high-priced and rare metal is used as an alternative to the transparent conductive layer, and a transparent conductive film using zinc oxide excellent in transparency or surface smoothness has been proposed.

更具體而言,提案有已於有機高分子層合體基材上形成Al2O3薄膜,並於其上形成摻雜Ga之ZnO之GZO薄膜的透明導電薄膜(例如參照專利文獻1)。 More specifically, a transparent conductive film in which an Al 2 O 3 thin film is formed on an organic polymer laminate substrate and a Ga-doped ZnO GZO thin film is formed thereon (see, for example, Patent Document 1).

又,提案有將氧化鋅作為主成分,藉由易濃度調控之摻雜劑,將電阻率的降低作為目的之低電阻率透明導電體。 Further, there has been proposed a low-resistivity transparent conductor in which zinc oxide is used as a main component and a resistivity is lowered by a dopant which is easy to adjust in concentration.

亦即,提案有係由氧化鋅、氧化銦及氧化鎵所構成之透明導電體,將銦及鎵之元素濃度分別定為特定範圍內之值的低電阻率透明導電體(例如專利文獻2)。 In other words, a transparent conductor having a transparent conductor composed of zinc oxide, indium oxide, and gallium oxide, and a low-resistivity transparent conductor in which the element concentrations of indium and gallium are respectively within a specific range (for example, Patent Document 2) .

另外,提案有即使為極薄膜水準,亦以得到優異耐濕熱特性作為目的,摻雜特定元素之透明導電性氧化鋅膜。 Further, there has been proposed a transparent conductive zinc oxide film doped with a specific element for the purpose of obtaining excellent moisture heat resistance even at an extremely thin film level.

亦即,提案有於氧化鋅,添加由Ga及/或Al所構成之第1元素、與選自由In、Bi、Se、Ce、Cu、Er及Eu所構成之群中之至少1個所構成之第2元素之透明導電性氧化鋅膜,在特定之濕熱試驗前後之比電阻為特定範圍內之值,鋅與第2元素的原子數量比及膜厚規定為特定範圍內之值的透明導電性氧化鋅膜(例如專利文獻3)。 In other words, it is proposed to add zinc oxide, a first element composed of Ga and/or Al, and at least one selected from the group consisting of In, Bi, Se, Ce, Cu, Er, and Eu. The transparent conductive zinc oxide film of the second element has a specific resistance within a specific range before and after the specific damp heat test, and a transparent conductivity of a ratio of the atomic ratio of zinc to the second element and a film thickness within a specific range. A zinc oxide film (for example, Patent Document 3).

〔先前技術文獻〕 [Previous Technical Literature] 〔專利文獻〕 [Patent Document]

[專利文獻1]日本專利第4917897號公報(申請專利範圍等) [Patent Document 1] Japanese Patent No. 4917897 (Application Patent Range, etc.)

[專利文獻2]日本特開2006-147325號公報(申請專利範圍等) [Patent Document 2] Japanese Laid-Open Patent Publication No. 2006-147325 (Patent Patent Application, etc.)

[專利文獻3]日本特開2013-147727號公報(申請專利範圍等) [Patent Document 3] Japanese Laid-Open Patent Publication No. 2013-147727 (Patent Patent Application, etc.)

然而,專利文獻1所揭示之透明導電薄膜,發現無論是否必須將Al2O3薄膜作為底塗層,僅摻雜鎵之氧化鋅膜有耐濕熱特性尚不夠充分的問題。 However, in the transparent conductive film disclosed in Patent Document 1, it has been found that the gallium-doped zinc oxide film has insufficient heat and humidity resistance characteristics regardless of whether or not it is necessary to use an Al 2 O 3 film as an undercoat layer.

又,專利文獻2所揭示之低電阻率透明導電體,發現雖企圖進行電阻率的改善,但對於濕熱特性,並未有任何考量的問題。 Further, in the low-resistivity transparent conductor disclosed in Patent Document 2, it has been found that although the resistivity is improved, there is no problem in consideration of the moist heat characteristics.

又,專利文獻3所揭示之透明導電性氧化鋅膜,發現雖得到某種程度的濕熱特性,但成膜條件過於嚴苛,又膜厚必須為140nm以下,有用途被限定為比較狹窄的問題。 Further, the transparent conductive zinc oxide film disclosed in Patent Document 3 has been found to have a certain degree of moist heat characteristics, but the film formation conditions are too strict, and the film thickness must be 140 nm or less, and the use is limited to a relatively narrow problem. .

因此,本發明者們,努力研討如此問題的結果,發現藉由構成透明導電薄膜,其係於樹脂基材上之至少一面形成透明導電層而成之透明導電薄膜,氧化鋅膜係與包含氧化鋅一起,摻雜鎵及銦而成之氧化鋅膜,該氧化鋅膜係包含藉由XPS分析所測定之特定量的鎵及銦的同時,具有特定範圍之比電阻及膜厚,係濕熱特性優異而完成本發明。 Therefore, the inventors of the present invention have diligently studied the results of such a problem and found that a transparent conductive film is formed by forming a transparent conductive film on at least one surface of a resin substrate, and the zinc oxide film contains oxidation. Zinc oxide film, which is doped with gallium and indium, and contains a specific amount of gallium and indium measured by XPS analysis, and has a specific range of specific resistance and film thickness, and is characterized by moist heat characteristics. The present invention is excellent in that it is completed.

亦即,本發明係以提供一種濕熱特性優異,例如於60℃、相對濕度95%的條件下,將保管500小時後之比電阻的增加率亦低之透明導電薄膜、透明導電薄膜之製造方法、及使用如此之透明導電薄膜而成之電子裝置為目的。 In other words, the present invention provides a transparent conductive film or a transparent conductive film which is excellent in moist heat characteristics, for example, at 60 ° C and a relative humidity of 95%, and has a low rate of increase in specific resistance after storage for 500 hours. And an electronic device using such a transparent conductive film.

根據本發明,係提供一種透明導電薄膜,其係於樹脂基材之至少一面形成氣體阻隔層及透明導電層而成之透明導電薄膜,其特徵為透明導電層係與包含氧化鋅一起,摻雜鎵及銦而成之氧化鋅膜,透明導電層相對於藉由XPS之元素分析測定的鋅量、鎵量、氧量、及銦量的合計量(100atom%),將銦量定為0.01~25atom%範圍內之值的同時,並將鎵量定為0.1~10atom%範圍內之值,將初期的比電阻定為ρ 0,於60℃、相對濕度95%的條件下,將保管500小時後的比電阻定為ρ 1時,ρ 1/ρ 0所表示之比率成為1.5以下之值,且氧化鋅膜的膜厚成為10~300nm範圍內之值,可解決上述之問題。 According to the present invention, there is provided a transparent conductive film which is a transparent conductive film formed by forming a gas barrier layer and a transparent conductive layer on at least one side of a resin substrate, characterized in that the transparent conductive layer is doped together with zinc oxide. A zinc oxide film made of gallium and indium, the transparent conductive layer is set to 0.01% of the total amount of zinc, the amount of gallium, the amount of oxygen, and the amount of indium measured by elemental analysis of XPS (100 atom%). At the same time as the value in the range of 25 atom%, the amount of gallium is set to a value in the range of 0.1 to 10 atom%, and the initial specific resistance is set to ρ 0 , and the condition is kept at 500 ° C and a relative humidity of 95% for 500 hours. When the specific resistance is ρ 1 , the ratio represented by ρ 1 / ρ 0 is 1.5 or less, and the film thickness of the zinc oxide film is in the range of 10 to 300 nm, which solves the above problems.

亦即,本發明之透明導電層,由於包含特定量之鎵及銦,可使透明導電層的濕熱特性提昇。 That is, the transparent conductive layer of the present invention can improve the moist heat characteristics of the transparent conductive layer by containing a specific amount of gallium and indium.

又,透明導電層由於具有特定的膜厚及濕熱特性,可發揮適當光透過性及導電性。 Further, the transparent conductive layer exhibits appropriate light transmittance and conductivity because of its specific film thickness and moist heat characteristics.

又,由於透明導電薄膜具備氣體阻隔層,可進一步得到氣體阻隔層性優異之透明導電薄膜。 Further, since the transparent conductive film is provided with a gas barrier layer, a transparent conductive film excellent in gas barrier layer properties can be obtained.

又,在構成本發明中,將在透明導電膜層之初期的比電阻定為ρ 0,於60℃、相對濕度95%的條件下,較佳為將保管1000小時後之比電阻定為ρ 2時,ρ 2/ρ 0所表示之比率定為2.0以下之值。 Further, in the constitution of the present invention, the specific resistance at the initial stage of the transparent conductive film layer is set to ρ 0 , and the specific resistance after storage for 1000 hours is preferably set to ρ under conditions of 60 ° C and a relative humidity of 95%. At 2 o'clock, the ratio expressed by ρ 2 / ρ 0 is set to a value of 2.0 or less.

藉由如此構成,可得到濕熱特性更為優異之透明導電 薄膜。 With such a configuration, transparent conductive having superior wet heat characteristics can be obtained. film.

又,在構成本發明中,較佳為樹脂基材選自 由聚對苯二甲酸乙二酯、聚萘二甲酸乙二酯、聚碳酸酯、環烯烴系共聚物、環烯烴系聚合物、聚醚碸、聚醯亞胺所構成之群中之至少1種。 Further, in the constitution of the invention, it is preferred that the resin substrate is selected from the group consisting of At least 1 of a group consisting of polyethylene terephthalate, polyethylene naphthalate, polycarbonate, cycloolefin copolymer, cycloolefin polymer, polyether oxime, and polyamidiamine Kind.

藉由如此構成,可賦予透明導電薄膜柔軟性及透明性。 According to this configuration, the transparent conductive film can be imparted with flexibility and transparency.

又,在構成本發明中,氣體阻隔層較佳係選 自由金屬、無機氧化物、無機氮化物、無機氧氮化物、無機碳化物、無機硫化物、無機氧氮化碳化物、高分子化合物及此等之複合體中之至少1種所構成。 Further, in the constitution of the present invention, the gas barrier layer is preferably selected At least one of a free metal, an inorganic oxide, an inorganic nitride, an inorganic oxynitride, an inorganic carbide, an inorganic sulfide, an inorganic oxynitride carbide, a polymer compound, and a composite of these.

藉由如此構成,氣體阻隔層可發揮充分之氣體阻隔層性。 With such a configuration, the gas barrier layer can exhibit sufficient gas barrier layer properties.

又,在構成本發明中,較佳為將氣體阻隔層 之水蒸氣透過率定為0.1g.m-2.day-1以下之值。 Further, in the constitution of the present invention, it is preferred to set the water vapor transmission rate of the gas barrier layer to 0.1 g. m -2 . The value below day -1 .

藉由如此限制水蒸氣透過率,透過樹脂基材,即使浸入水蒸氣等,防止該水蒸氣等進一步浸透,作為結果,可防止透明導電層劣化。 By restricting the water vapor transmission rate as described above, it is prevented from further permeating the water vapor or the like even if it is immersed in water vapor or the like through the resin substrate, and as a result, deterioration of the transparent conductive layer can be prevented.

又,本發明之其他態樣係一種電子裝置,其 特徵為將上述之任一種透明導電薄膜用在透明電極而成。 Moreover, another aspect of the present invention is an electronic device, It is characterized in that any of the above transparent conductive films is used for a transparent electrode.

如此,藉由將濕熱特性及氣體阻隔性優異之透明導電薄膜用在透明電極,能適當實現電子裝置的長期穩定性。 As described above, by using a transparent conductive film having excellent wet heat characteristics and gas barrier properties on the transparent electrode, long-term stability of the electronic device can be suitably achieved.

又,本發明進一步之其他態樣,係透明導電 薄膜之製造方法,其係於樹脂基材上之至少一面形成氣體 阻隔層及透明導電層而成之透明導電薄膜之製造方法,其特徵為包含下述步驟(1)~(3);(1)準備樹脂基材、及燒結體之步驟、(2)於樹脂基材上之至少一面形成氣體阻隔層之步驟、(3)形成氧化鋅膜之步驟,前述氧化鋅膜係於前述氣體阻隔層上,其係使用濺鍍法或蒸鍍法,從前述燒結體,與包含氧化鋅一起,摻雜鎵及銦而成之氧化鋅膜作為透明導電層,透明導電層相對於藉由XPS之元素分析測定的鋅量、鎵量、氧量、及銦量的合計量(100atom%),將銦量定為0.01~25atom%範圍內之值的同時,並將鎵量定為0.1~10atom%範圍內之值,該氧化鋅膜初期的比電阻定為ρ 0,於60℃、相對濕度95%的條件下,將保管500小時後的比電阻定為ρ 1時,ρ 1/ρ 0所表示之比率為1.5以下之值,且膜厚為10~300nm範圍內之值。 Furthermore, still another aspect of the present invention provides a method for producing a transparent conductive film, which is characterized in that a transparent conductive film is formed by forming a gas barrier layer and a transparent conductive layer on at least one surface of a resin substrate, and is characterized in that it comprises The following steps (1) to (3); (1) a step of preparing a resin substrate and a sintered body, (2) a step of forming a gas barrier layer on at least one side of the resin substrate, and (3) forming a zinc oxide film In the step, the zinc oxide film is applied to the gas barrier layer by a sputtering method or a vapor deposition method, and the zinc oxide film formed by doping gallium and indium together with zinc oxide is used as a transparent material from the sintered body. The conductive layer and the transparent conductive layer are set to have a value in the range of 0.01 to 25 atom% with respect to the total amount of zinc, the amount of gallium, the amount of oxygen, and the amount of indium measured by elemental analysis of XPS (100 atom%). At the same time, the amount of gallium is set to be in the range of 0.1 to 10 atom%, and the specific resistance at the initial stage of the zinc oxide film is ρ 0 , and the specific resistance after storage for 500 hours under conditions of 60 ° C and 95% relative humidity when defined as ρ 1, represented by the ratio ρ 1 / ρ 0 is a value of 1.5 or less, and Thickness value within the range of 10 ~ 300nm.

亦即,藉由進行如此製造,可穩定地製造濕熱特性及氣體阻隔層性優異之透明導電薄膜。 In other words, by performing such a production, a transparent conductive film excellent in wet heat characteristics and gas barrier properties can be stably produced.

又,在實施本發明中,較佳為於樹脂基材上將形成透明導電層時之樹脂基材的溫度定為10~150℃範圍內之值。 Further, in the practice of the invention, it is preferred that the temperature of the resin substrate when the transparent conductive layer is formed on the resin substrate is set to a value in the range of 10 to 150 °C.

藉由進行如此製造,由於增加可使用之樹脂基材的種類,不僅可製造可使用在多用途之透明導電薄膜,於經濟面上亦為有利。 By carrying out such a production, it is advantageous not only to manufacture a transparent conductive film which can be used for many purposes, but also to economically improve the type of the resin substrate which can be used.

10、10'‧‧‧透明導電層 10, 10 ' ‧ ‧ transparent conductive layer

12‧‧‧樹脂基材 12‧‧‧Resin substrate

14‧‧‧氣體阻隔層 14‧‧‧ gas barrier

16‧‧‧底塗層 16‧‧‧Undercoat

18‧‧‧其他層 18‧‧‧Other layers

20‧‧‧GZO膜 20‧‧‧GZO film

50、50'、50"、50'''‧‧‧透明導電薄膜 50, 50 ' , 50 " , 50 ''' ‧‧‧ Transparent conductive film

[圖1]圖1(a)~(d)係供作用以說明包含本發明之透明導電層之透明導電薄膜的態樣之圖。 Fig. 1 (a) to (d) are diagrams for explaining a state of a transparent conductive film comprising a transparent conductive layer of the present invention.

[圖2]圖2藉由包含本發明之鋅、鎵及氧的同時並摻雜銦而成之氧化鋅膜的In Plane法之X光繞射圖。 Fig. 2 is an X-ray diffraction diagram of the In Plane method of a zinc oxide film comprising zinc, gallium and oxygen of the present invention simultaneously doped with indium.

[圖3]圖3係藉由本發明之氧化鋅膜的Out of Plane法之在002面之X光繞射圖。 Fig. 3 is a X-ray diffraction diagram of the 002 plane by the Out of Plane method of the zinc oxide film of the present invention.

[圖4]圖4係供作用以說明GZO膜之結晶構造的照片。 Fig. 4 is a photograph for explaining the crystal structure of the GZO film.

[圖5]圖5係供作用以說明在本發明之銦量與透明導電層之比電阻的關係之圖。 Fig. 5 is a view for explaining the relationship between the amount of indium of the present invention and the specific resistance of the transparent conductive layer.

[圖6]圖6係供作用以說明本發明之透明導電薄膜的濕熱特性之圖。 Fig. 6 is a view for explaining the moist heat characteristics of the transparent conductive film of the present invention.

〔第1實施形態〕 [First Embodiment]

第1實施形態,係透明導電薄膜,其係於樹脂基材之至少一面形成氣體阻隔層及透明導電層而成之透明導電薄膜,其特徵為透明導電層係與包含氧化鋅一起,摻雜鎵及銦而成之氧化鋅膜,透明導電層相對於藉由XPS之元素分析測定的鋅量、鎵量、氧量、及銦量的合計量 (100atom%),將銦量定為0.01~25atom%範圍內之值的同時,並將鎵量定為0.1~10atom%範圍內之值,將初期的比電阻定為ρ 0,於60℃、相對濕度95%的條件下,將保管500小時後的比電阻定為ρ 1時,ρ 1/ρ 0所表示之比率成為1.5以下之值,且氧化鋅膜的膜厚成為10~300nm範圍內之值。 The first embodiment is a transparent conductive film which is a transparent conductive film in which a gas barrier layer and a transparent conductive layer are formed on at least one surface of a resin substrate, and is characterized in that the transparent conductive layer is doped with gallium oxide and doped with gallium. And a zinc oxide film made of indium, the transparent conductive layer is set to 0.01 to 25 atom in terms of the total amount of zinc, the amount of gallium, the amount of oxygen, and the amount of indium measured by elemental analysis of XPS (100 atom%). At the same time as the value in the range of %, the amount of gallium is set to a value in the range of 0.1 to 10 atom%, and the initial specific resistance is set to ρ 0 , and after 500 hours at 60 ° C and a relative humidity of 95%, it is stored for 500 hours. When the specific resistance is ρ 1 , the ratio represented by ρ 1 / ρ 0 is 1.5 or less, and the film thickness of the zinc oxide film is in the range of 10 to 300 nm.

以下,對於第1實施形態之透明導電薄膜,參照適當圖面來具體說明。 Hereinafter, the transparent conductive film of the first embodiment will be specifically described with reference to the appropriate drawings.

1.透明導電層 Transparent conductive layer

透明導電層其特徵為與包含氧化鋅一起,摻雜鎵及銦而成之氧化鋅膜,相對於藉由XPS之元素分析測定的鋅量、鎵量、氧量、及銦量的合計量(100atom%),將銦量定為0.01~25atom%範圍內之值,且將鎵量定為0.1~10atom%範圍內之值。 The transparent conductive layer is characterized by a zinc oxide film doped with gallium and indium together with zinc oxide, and a total amount of zinc, gallium, oxygen, and indium measured by elemental analysis by XPS ( 100 atom%), the amount of indium is set to a value in the range of 0.01 to 25 atom%, and the amount of gallium is set to a value in the range of 0.1 to 10 atom%.

亦即,藉由透明導電層係將特定元素以特定量比率包含氧化鋅膜,可成為濕熱特性或透明性優異之透明導電層。 In other words, the transparent conductive layer is a transparent conductive layer which is excellent in wet heat characteristics or transparency by including a specific element in a specific amount ratio by a transparent conductive layer.

(1)結晶構造 (1) Crystal structure

已知氧化鋅膜已具有六方晶系纖鋅礦型之結晶構造,摻雜鎵之氧化鋅膜(以下稱為GZO膜)亦又如圖4所示,已具有六方晶系纖鋅礦型之結晶構造,係c軸配向性強之薄膜。 It is known that a zinc oxide film already has a hexagonal crystal wurtzite type crystal structure, and a gallium-doped zinc oxide film (hereinafter referred to as a GZO film) is also shown in Fig. 4, and has a hexagonal wurtzite type. The crystal structure is a film with strong c-axis alignment.

又,在本發明之透明導電層雖為與包含氧化鋅一起,摻雜鎵及銦而成之氧化鋅膜(以下,有時稱為In-GZO膜),即使摻雜銦,由於銦量為比較少量,故如圖2、圖3所示,能理解成為c軸配向性高之柱狀構造。 Further, the transparent conductive layer of the present invention is a zinc oxide film (hereinafter sometimes referred to as an In-GZO film) doped with gallium and indium together with zinc oxide, and the amount of indium is As shown in Fig. 2 and Fig. 3, it can be understood that the columnar structure has a high c-axis alignment property.

更具體而言,圖2係顯示藉由在使銦的量變化時之In plane法的X光繞射圖。在此,特性曲線A係由重量比為ZnO:Ga2O3:In2O3=94.0:5.7:0.3之燒結體所得之In-GZO膜的X光繞射圖,特性曲線B係由重量比為ZnO:Ga2O3:In2O3=93.5:5.7:1.0之燒結體所得之In-GZO膜的X光繞射圖,特性曲線C係由重量比為ZnO:Ga2O3:In2O3=89.3:5.7:5.0之燒結體所得之In-GZO膜的X光繞射圖,特性曲線D係由重量比為ZnO:Ga2O3:In2O3=84.3:5.7:10.0之燒結體所得之In-GZO膜的X光繞射圖,特性曲線E未包含銦,亦即為GZO膜的X光繞射圖。 More specifically, FIG. 2 shows an X-ray diffraction pattern by the In plane method when the amount of indium is changed. Here, the characteristic curve A is an X-ray diffraction pattern of an In-GZO film obtained from a sintered body having a weight ratio of ZnO:Ga 2 O 3 :In 2 O 3 =94.0:5.7:0.3, and the characteristic curve B is by weight. The X-ray diffraction pattern of the In-GZO film obtained by the sintered body of ZnO:Ga 2 O 3 :In 2 O 3 =93.5:5.7:1.0, and the characteristic curve C is a weight ratio of ZnO:Ga 2 O 3 : X-ray diffraction pattern of the In-GZO film obtained from the sintered body of In 2 O 3 = 89.3: 5.7: 5.0, and the characteristic curve D is a weight ratio of ZnO:Ga 2 O 3 :In 2 O 3 =84.3:5.7: The X-ray diffraction pattern of the In-GZO film obtained from the sintered body of 10.0, the characteristic curve E does not contain indium, that is, the X-ray diffraction pattern of the GZO film.

又,圖3係顯示藉由在002面之Out of Plane 法之X光繞射圖。在此,與圖2相同,特性曲線A係由重量比為ZnO:Ga2O3:In2O3=94.0:5.7:0.3之燒結體所得之In-GZO膜的X光繞射圖,特性曲線B係由重量比為ZnO:Ga2O3:In2O3=93.5:5.7:1.0之燒結體所得之In-GZO膜的X光繞射圖,特性曲線C係由重量比為ZnO:Ga2O3:In2O3=89.3:5.7:5.0之燒結體所得之In-GZO膜的X光繞射圖,特性曲線D係由重量比為ZnO:Ga2O3:In2O3=84.3:5.7:10.0之燒結體所得之 In-GZO膜的X光繞射圖,特性曲線E未包含銦,亦即係GZO膜的X光繞射圖。 Further, Fig. 3 shows an X-ray diffraction pattern by the Out of Plane method at 002 plane. Here, as in FIG. 2, the characteristic curve A is an X-ray diffraction pattern of an In-GZO film obtained from a sintered body having a weight ratio of ZnO:Ga 2 O 3 :In 2 O 3 =94.0:5.7:0.3, characteristics Curve B is an X-ray diffraction pattern of an In-GZO film obtained from a sintered body having a weight ratio of ZnO:Ga 2 O 3 :In 2 O 3 =93.5:5.7:1.0, and the characteristic curve C is a weight ratio of ZnO: X-ray diffraction pattern of the In-GZO film obtained by the sintered body of Ga 2 O 3 :In 2 O 3 =89.3:5.7:5.0, the characteristic curve D is a weight ratio of ZnO:Ga 2 O 3 :In 2 O 3 =84.3: X-ray diffraction pattern of the In-GZO film obtained from the sintered body of 5.7:10.0, the characteristic curve E does not contain indium, that is, the X-ray diffraction pattern of the GZO film.

亦即,藉由圖2~圖3,理解到由於In-GZO膜顯示有與GZO膜同樣的繞射峰,結晶構造亦類似。 That is, it is understood from FIGS. 2 to 3 that the crystal structure is similar because the In-GZO film exhibits the same diffraction peak as the GZO film.

(2)構成 (2) Composition

又,本發明中,透明導電層其特徵為相對於藉由XPS之元素分析測定的鋅量、鎵量、氧量、及銦量的合計量(100atom%),將銦量定為0.01~25atom%範圍內之值,且將鎵量定為0.1~10atom%範圍內之值。 Further, in the present invention, the transparent conductive layer is characterized by a total amount of zinc (100 atom%) measured by elemental analysis by XPS, and the amount of indium is set to 0.01 to 25 atom. The value in the range of %, and the amount of gallium is set to a value in the range of 0.1 to 10 atom%.

此理由,係因為若在透明導電層之銦量為上述範圍內之值,可發揮良好之濕熱特性與導電性。 The reason for this is that if the amount of indium in the transparent conductive layer is a value within the above range, good moist heat characteristics and conductivity can be exhibited.

另外,係因為在透明導電層之銦量超過25atom%之值時,比電阻變成顯著增大之值,有降低透明導電薄膜之電氣特性的情況。 Further, when the amount of indium in the transparent conductive layer exceeds 25 atom%, the specific resistance becomes a value which is remarkably increased, and the electrical characteristics of the transparent conductive film are lowered.

據此,從成為濕熱特性良好者這點來看,在透明導電層,相對於藉由XPS之元素分析測定的鋅量、鎵量、氧量、及銦量的合計量(100atom%),較佳為將銦濃度定為0.02~7atom%範圍內之值,且將鎵濃度定為0.5~10atom%範圍內之值。 According to this, from the viewpoint of having good wet heat characteristics, the total amount of zinc, the amount of gallium, the amount of oxygen, and the amount of indium measured by elemental analysis by XPS in the transparent conductive layer are 100% by weight. Preferably, the indium concentration is set to a value in the range of 0.02 to 7 atom%, and the gallium concentration is set to a value in the range of 0.5 to 10 atom%.

尚,藉由XPS之元素分析測定的各元素量,係意味著在透明導電層整體,藉由深度方向之XPS分析所測定之在各深度之元素量的平均值。 Further, the amount of each element measured by elemental analysis of XPS means the average value of the element amounts at respective depths measured by XPS analysis in the depth direction of the entire transparent conductive layer.

(3)膜厚 (3) Film thickness

又,本發明中,其特徵為透明導電層的膜厚為10~300nm範圍內之值。 Further, in the present invention, the film thickness of the transparent conductive layer is a value in the range of 10 to 300 nm.

此理由係因為透明導電層的膜厚成為未達10nm之值時,只有產生透明導電層之穩定的形成變為困難的情況,或是濕熱特性等有顯著降低的情況。 This reason is because when the film thickness of the transparent conductive layer is less than 10 nm, it is difficult to form a stable formation of the transparent conductive layer, or the wet heat characteristics and the like may be remarkably lowered.

另外,因為透明導電層的膜厚成為超過300nm之值時,於透明導電層的形成需要過度時間,有生產性降低的情況。 In addition, when the film thickness of the transparent conductive layer is a value exceeding 300 nm, it takes a long time to form the transparent conductive layer, and productivity may be lowered.

據此,較佳為透明導電層的膜厚為20~250nm範圍內之值,更佳為30~200nm範圍內之值。 Accordingly, the film thickness of the transparent conductive layer is preferably in the range of 20 to 250 nm, more preferably in the range of 30 to 200 nm.

尚,透明導電層的膜厚(d),如在實施例1具體說明,可使用分光橢偏儀來測定。 Further, the film thickness (d) of the transparent conductive layer can be measured using a spectroscopic ellipsometer as specifically described in Example 1.

(4)比電阻 (4) specific resistance

又,較佳為將圖1(a)~(d)所例示之透明導電層10、10'初期的比電阻(ρ 0)成為超過5×10-4Ω.cm、1×10-1Ω.cm以下之值。 Further, it is preferable that the initial specific resistance ( ρ 0 ) of the transparent conductive layers 10 and 10 ' illustrated in Figs. 1(a) to (d) is more than 5 × 10 -4 Ω. Cm, 1 × 10 -1 Ω. The value below cm.

此理由係因為透明導電層初期的比電阻成為5×10-4Ω.cm以下之值時,有成膜條件變為複雜的情況。 This reason is because the initial specific resistance of the transparent conductive layer is 5 × 10 -4 Ω. When the value is less than cm, the film formation conditions may become complicated.

另外,係因為透明導電層初期的比電阻超過1×10-1Ω.cm之值時,有得不到適當導電性的情況。 In addition, because the initial specific resistance of the transparent conductive layer exceeds 1 × 10 -1 Ω. When the value of cm is obtained, there is a case where appropriate conductivity is not obtained.

據此,更佳為透明導電膜層初期的比電阻成為5.5×10-4Ω.cm~1×10-2Ω.cm範圍內之值,再更佳為 6×10-4Ω.cm~5×10-3Ω.cm範圍內之值。 Accordingly, it is more preferable that the initial specific resistance of the transparent conductive film layer is 5.5 × 10 -4 Ω. Cm~1×10 -2 Ω. The value in the range of cm is more preferably 6 × 10 -4 Ω. Cm~5×10 -3 Ω. The value in the range of cm.

尚,透明導電層之比電阻(ρ)如具體說明在實施例1,可由透明導電薄膜的膜厚(d)及測定之表面電阻率(R)來算出。 Further, the specific resistance (ρ) of the transparent conductive layer was calculated in the first embodiment by the film thickness (d) of the transparent conductive film and the measured surface resistivity (R).

在此,參照圖5,說明在構成本發明之透明導電層之氧化鋅膜的銦量與透明導電層之比電阻的關係。 Here, the relationship between the amount of indium of the zinc oxide film constituting the transparent conductive layer of the present invention and the specific resistance of the transparent conductive layer will be described with reference to FIG.

亦即,於圖5之橫軸顯示採用氧化鋅膜中之銦量,於縱軸顯示採用氧化鋅膜之比電阻。 That is, the horizontal axis of Fig. 5 shows the amount of indium in the zinc oxide film, and the vertical axis shows the specific resistance of the zinc oxide film.

理解到由該特性曲線伴隨氧化鋅膜中之銦量增加,比電阻顯著增加,降低電氣特性。 It is understood that the specific resistance is accompanied by an increase in the amount of indium in the zinc oxide film, the specific resistance is remarkably increased, and the electrical characteristics are lowered.

據此,理解到氧化鋅膜中之銦量相對於藉由XPS之元素分析測定的鋅量、鎵量、氧量、及銦量的合計量(100atom%),若銦量為0.01~25atom%範圍內之值,氧化鋅膜維持特定之比電阻範圍內之值,得到適當電氣特性。 Accordingly, it is understood that the amount of indium in the zinc oxide film is a total amount (100 atom%) of the amount of zinc, the amount of gallium, the amount of oxygen, and the amount of indium measured by elemental analysis by XPS, and the amount of indium is 0.01 to 25 atom%. In the range of values, the zinc oxide film maintains a value within a specific specific resistance range to obtain appropriate electrical characteristics.

(5)濕熱特性 (5) Humid heat characteristics

又,其特徵為圖1(a)~(d)所例示之透明導電層10、10'之初期的比電阻定為ρ 0,於60℃、相對濕度95%的條件下,將保管500小時後的比電阻定為ρ 1時,較佳為將ρ 1/ρ 0所表示之比率定為1.5以下之值。 Further, the specific resistance of the transparent conductive layers 10 and 10 ' illustrated in Figs. 1(a) to 1(d) is ρ 0 at the initial stage, and is stored for 500 hours under conditions of 60 ° C and a relative humidity of 95%. When the subsequent specific resistance is ρ 1 , it is preferable to set the ratio represented by ρ 1 / ρ 0 to a value of 1.5 or less.

又,較佳為於60℃、相對濕度95%的條件下,保管1000小時後之比電阻定為ρ 2時,ρ 2/ρ 0所表示之比率為2.0以下之值。 Further, when the specific resistance after storage for 1000 hours at 60 ° C and a relative humidity of 95% is preferably ρ 2 , the ratio represented by ρ 2 / ρ 0 is 2.0 or less.

尚,透明導電層之比電阻(ρ 0ρ 1ρ 2)如具體說明在實施例1,可使用表面電阻測定裝置來測定。 Further, the specific resistance ( ρ 0 , ρ 1 , ρ 2 ) of the transparent conductive layer can be measured by using a surface resistance measuring device as described in detail in the first embodiment.

在此,參照圖6,說明在透明導電薄膜之透明導電層的構成、與在環境試驗前後之比電阻變化的關係。 Here, the relationship between the configuration of the transparent conductive layer of the transparent conductive film and the change in specific resistance before and after the environmental test will be described with reference to FIG. 6 .

亦即,於圖6之橫軸,顯示採用於60℃、相對濕度95%的條件下的保管經過時間,於縱軸,顯示採用ρ 1/ρ 0ρ 2/ρ 0所表示之比率。 That is, on the horizontal axis of Fig. 6, the storage elapsed time under the condition of 60 ° C and a relative humidity of 95% is shown, and on the vertical axis, the ratio expressed by ρ 1 / ρ 0 and ρ 2 / ρ 0 is shown.

而且,特性曲線A係顯示由重量比為ZnO:Ga2O3:In2O3=94.0:5.7:0.3之燒結體所得之In-GZO膜的濕熱特性之曲線,特性曲線B係顯示由重量比為ZnO:Ga2O3:In2O3=93.5:5.7:1.0之燒結體所得之In-GZO膜的濕熱特性之曲線,特性曲線C係顯示由重量比為ZnO:Ga2O3:In2O3=89.3:5.7:5.0之燒結體所得之In-GZO膜的濕熱特性之曲線,特性曲線D係顯示由重量比為ZnO:Ga2O3:In2O3=84.3:5.7:10.0之燒結體所得之In-GZO膜的濕熱特性之曲線,特性曲線E係顯示未包含銦,亦即GZO膜的濕熱特性之曲線。 Further, the characteristic curve A shows a wet heat characteristic curve of the In-GZO film obtained from a sintered body having a weight ratio of ZnO:Ga 2 O 3 :In 2 O 3 =94.0:5.7:0.3, and the characteristic curve B shows the weight by weight. The ratio of the wet heat characteristics of the In-GZO film obtained by the sintered body of ZnO:Ga 2 O 3 :In 2 O 3 =93.5:5.7:1.0, the characteristic curve C shows the weight ratio of ZnO:Ga 2 O 3 : The wet heat characteristic curve of the In-GZO film obtained from the sintered body of In 2 O 3 = 89.3: 5.7: 5.0, and the characteristic curve D is shown by the weight ratio of ZnO:Ga 2 O 3 :In 2 O 3 =84.3:5.7: The curve of the moist heat characteristics of the In-GZO film obtained from the sintered body of 10.0, the characteristic curve E shows a curve which does not contain indium, that is, the wet heat characteristics of the GZO film.

由此等之特性曲線A~E,可理解於GZO膜之透明導電層,藉由添加少量銦,戲劇性提昇濕熱特性。 Thus, the characteristic curves A to E can be understood as the transparent conductive layer of the GZO film, and the moist heat characteristics are dramatically improved by adding a small amount of indium.

又,發現藉由銦之摻合量的增加,有更加提昇濕熱特性的傾向。 Further, it has been found that the increase in the amount of indium blending tends to further improve the moist heat characteristics.

進而,理解到進一步摻雜本發明之銦之In-GZO膜,即使1000小時後,ρ 2/ρ 0之值的增加率低落,維持2.0以下之值。 Further, it is understood that the in-GZO film further doped with the indium of the present invention has a low increase rate of the value of ρ 2 / ρ 0 after 1000 hours, and maintains a value of 2.0 or less.

亦即,理解到與GZO膜相比較,由於In-GZO膜於濕熱環境下之比電阻的變化比率長期以來低迷,在經過時間之濕熱特性優異。 That is, it is understood that the ratio of the change in specific resistance of the In-GZO film in a hot and humid environment has been low for a long time as compared with the GZO film, and the wet heat characteristics are excellent in elapsed time.

據此,如上述,ρ 1/ρ 0所表示之比率較佳為1.4以下之值,更佳為1.3以下之值,再更佳為1.2以下之值。 Accordingly, as described above, the ratio represented by ρ 1 / ρ 0 is preferably a value of 1.4 or less, more preferably 1.3 or less, still more preferably 1.2 or less.

又,ρ 2/ρ 0所表示之比率較佳為1.8以下之值,更佳為1.6以下之值,再更佳為1.4以下之值。 Further, the ratio represented by ρ 2 / ρ 0 is preferably a value of 1.8 or less, more preferably a value of 1.6 or less, and still more preferably a value of 1.4 or less.

2.氣體阻隔層 2. Gas barrier layer (1)態樣 (1) Aspect

又,本發明中,其特徵為於如圖1(a)~(d)所示之樹脂基材12至少一面,形成有氣體阻隔層14、14'Further, in the present invention, the gas barrier layers 14 and 14 ' are formed on at least one surface of the resin substrate 12 as shown in Figs. 1(a) to 1(d).

更具體而言,如圖1所例示,氣體阻隔層14係形成於樹脂基材12、與透明導電層10之間,透過樹脂基材12,即使浸入水蒸氣等,防止該水蒸氣等進一步浸透,作為結果,係用以防止透明導電層10劣化之層。 More specifically, as illustrated in FIG. 1 , the gas barrier layer 14 is formed between the resin substrate 12 and the transparent conductive layer 10 and penetrates the resin substrate 12 to prevent further penetration of the water vapor or the like even if it is immersed in water vapor or the like. As a result, it is a layer for preventing deterioration of the transparent conductive layer 10.

據此,若能發揮特定之氣體阻隔層性,對於該氣體阻隔層的構成,雖並未特別限制,但例如可列舉鋁、鎂、鋯、鈦、鋅、錫等之金屬;氧化矽、氧化鋁、氧化鎂、氧化鋯、氧化鈦、氧化鋅、氧化銦、氧化錫等之無機氧化物;氮化矽等之無機氮化物;無機碳化物;無機硫化物;此等之複合體之氧氮化矽等之無機氧化碳化物;無機氮化碳化物;無機氧化氮化碳化物;高分子化合物等之一種單獨或二種以上的組合。 Accordingly, the specific gas barrier layer properties are not particularly limited, and examples thereof include metals such as aluminum, magnesium, zirconium, titanium, zinc, and tin; cerium oxide and oxidation. Inorganic oxides of aluminum, magnesium oxide, zirconium oxide, titanium oxide, zinc oxide, indium oxide, tin oxide, etc.; inorganic nitrides such as tantalum nitride; inorganic carbides; inorganic sulfides; oxygen nitrogen of such composites An inorganic oxidized carbide such as bismuth oxide; an inorganic carbide carbide; an inorganic oxynitride carbide; a polymer compound or the like, alone or in combination of two or more.

又,該氣體阻隔層可包含各種高分子樹脂、硬化劑、抗老化劑、光穩定劑、難燃劑等之其他之摻合成分。 Further, the gas barrier layer may contain other synthetic components such as various polymer resins, hardeners, anti-aging agents, light stabilizers, flame retardants, and the like.

尚,氣體阻隔層係如圖1(c)所示可於樹脂基材上形成複數層,形成未圖示之上述透明導電層後,可形成氣體阻隔層。 Further, as shown in Fig. 1(c), the gas barrier layer can form a plurality of layers on the resin substrate to form a gas barrier layer after forming the transparent conductive layer (not shown).

(2)膜厚 (2) Film thickness

又,圖1所例示之氣體阻隔層14的膜厚較佳為成20nm~50μm範圍內之值。 Further, the film thickness of the gas barrier layer 14 illustrated in Fig. 1 is preferably in the range of 20 nm to 50 μm.

此理由係因為藉由成為如此特定膜厚之氣體阻隔層,可進一步得到優異之氣體阻隔性或密著性的同時,可使柔軟性與被膜強度兩立。 The reason for this is that by providing the gas barrier layer having such a specific film thickness, it is possible to further obtain excellent gas barrier properties or adhesion, and to impart flexibility and film strength.

據此,氣體阻隔層的膜厚更佳為30nm~1,000nm範圍內之值,再更佳為40nm~500nm範圍內之值。 Accordingly, the film thickness of the gas barrier layer is more preferably in the range of 30 nm to 1,000 nm, and more preferably in the range of 40 nm to 500 nm.

(3)水蒸氣透過率(WVTR) (3) Water vapor transmission rate (WVTR)

又,較佳為於氣體阻隔層之40℃、相對濕度90%之氛圍下所測定之水蒸氣透過率定為0.1g.m-2.day-1以下之值,更佳為0.05g.m-2.day-1以下之值,再更佳為0.01g.m-2.day-1以下之值。 Further, it is preferred that the water vapor transmission rate measured in an atmosphere of a gas barrier layer of 40 ° C and a relative humidity of 90% is set to 0.1 g. m -2 . The value below day -1 , more preferably 0.05g. m -2 . The value below day -1 , and more preferably 0.01g. m -2 . The value below day -1 .

此理由,係因為藉由成為如此之水蒸氣透過率之值,可防止透明導電層劣化,而得到耐濕熱性優異之氣體阻隔性。 For this reason, by setting the value of the water vapor transmission rate as described above, deterioration of the transparent conductive layer can be prevented, and gas barrier properties excellent in moist heat resistance can be obtained.

尚,作為氣體阻隔層之水蒸氣透過率,可用公知方法 測定,例如如實施例1所示,可使用市售之水蒸氣透過率測定裝置來測定。 Further, as the water vapor transmission rate of the gas barrier layer, a known method can be used. The measurement can be measured, for example, as shown in Example 1, using a commercially available water vapor transmission rate measuring device.

3.樹脂基材 3. Resin substrate (1)種類 (1) Category

作為圖1所例示之樹脂基材12所使用之樹脂,若為柔軟性及透明性優異者,則並未特別限定,可列舉聚醯亞胺、聚醯胺、聚醯胺醯亞胺、聚苯醚(Polyphenylene ether)、聚醚酮、聚醚醚酮、聚烯烴、聚酯、聚碳酸酯、聚碸、聚醚碸、聚硫化苯(Polyphenylene sulfide)、聚芳酯、丙烯酸系樹脂、環烯烴系共聚物、環烯烴系聚合物、芳香族系聚合物、聚胺基甲酸乙酯系聚合物等。 The resin used for the resin base material 12 illustrated in FIG. 1 is not particularly limited as long as it is excellent in flexibility and transparency, and examples thereof include polyimine, polyamine, polyamidimide, and poly Polyphenylene ether, polyether ketone, polyetheretherketone, polyolefin, polyester, polycarbonate, polyfluorene, polyether oxime, polyphenylene sulfide, polyarylate, acrylic resin, ring An olefin-based copolymer, a cycloolefin-based polymer, an aromatic polymer, a polyurethane-based polymer, or the like.

此等當中,由於透明性優異,有柔軟性及通用性,較佳為選自由聚酯、聚碳酸酯、聚醯亞胺、聚醯胺或環烯烴系聚合物、聚醚碸所構成之群中之至少1種,更佳為聚酯或環烯烴系聚合物。 Among these, since it is excellent in transparency, flexibility, and versatility, it is preferably selected from the group consisting of polyester, polycarbonate, polyimine, polydecylamine or cycloolefin polymer, and polyether oxime. At least one of them is more preferably a polyester or a cycloolefin polymer.

更具體而言,作為聚酯,可列舉聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯、聚萘二甲酸乙二酯、聚芳酯等。 More specifically, examples of the polyester include polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, and polyarylate.

又,作為聚醯胺,可列舉全芳香族聚醯胺、尼龍6、尼龍66、尼龍共聚合物等。 Further, examples of the polyamines include wholly aromatic polyamines, nylon 6, nylon 66, and nylon copolymers.

又,作為環烯烴系聚合物,可列舉降莰烯系聚合物、單環之環狀烯烴系聚合物、環狀共軛二烯系聚合物、乙烯基脂環烴聚合物、及此等之氫化物。例如可列舉Appel (三井化學公司製之乙烯-環烯烴共聚合物)、Arton(JSR公司製之降莰烯系聚合物)、ZEONOR(日本Zeon公司製之降莰烯系聚合物)等。 In addition, examples of the cycloolefin polymer include a norbornene-based polymer, a monocyclic cyclic olefin polymer, a cyclic conjugated diene polymer, a vinyl alicyclic hydrocarbon polymer, and the like. Hydride. For example, Appel (Ethylene-cycloolefin copolymer manufactured by Mitsui Chemicals Co., Ltd.), Arton (northene-based polymer manufactured by JSR Corporation), ZEONOR (northene-based polymer manufactured by Zeon Corporation of Japan), and the like.

(2)膜厚 (2) Film thickness

又,圖1所例示之樹脂基材12的膜厚雖因應使用目的等予以決定即可,但從柔軟性及操作容易的點來看,較佳為成1~1000μm範圍內之值,更佳為成5~250μm範圍內之值,再更佳為成10~200μm範圍內之值。 In addition, the film thickness of the resin base material 12 illustrated in FIG. 1 may be determined depending on the purpose of use, etc., but it is preferably in the range of 1 to 1000 μm from the viewpoint of flexibility and ease of handling, and more preferably It is a value in the range of 5 to 250 μm, and more preferably in the range of 10 to 200 μm.

(3)添加劑 (3) Additives

又,樹脂基材中,除了上述之樹脂成分之外,在不損及透明性等之範圍,可包含抗氧化劑、難燃劑、潤滑劑等之各種添加劑。 In addition, the resin base material may contain various additives such as an antioxidant, a flame retardant, and a lubricant, in addition to the above-described resin component, without impairing transparency and the like.

4.其他層 4. Other layers

進而,本發明之透明導電薄膜中,如有必要,可設置各種其他層。 Further, in the transparent conductive film of the present invention, various other layers may be provided if necessary.

作為如此之其他層,例如可列舉底塗層(底漆層)、平坦化層、硬塗層、保護層、抗靜電層、防污層、防眩層、彩色濾光片、接著劑層、裝飾層、印刷層等。 Examples of such other layers include an undercoat layer (primer layer), a planarization layer, a hard coat layer, a protective layer, an antistatic layer, an antifouling layer, an antiglare layer, a color filter, an adhesive layer, Decorative layer, printed layer, etc.

在此,如圖1(d)所示,底塗層16係用以提昇設置在樹脂基材與透明導電層之密著性之層,作為材料,例如可使用胺基甲酸乙脂系樹脂、丙烯酸系樹脂、矽烷偶合 劑、環氧系樹脂、聚酯系樹脂、紫外線硬化型樹脂等之公知者。 Here, as shown in FIG. 1(d), the undercoat layer 16 is used to lift the adhesion layer provided between the resin substrate and the transparent conductive layer, and as the material, for example, an amino formate resin may be used. Acrylic resin, decane coupling A known person such as a solvent, an epoxy resin, a polyester resin, or an ultraviolet curable resin.

又,如圖1(d)所示,較佳為於和樹脂基材12之透明導電層10相反側的面,因應各用途亦設置其他層18(防眩層、抗靜電層、防反射層、防污層等)。 Further, as shown in Fig. 1(d), it is preferable to provide a layer 18 (anti-glare layer, antistatic layer, anti-reflection layer) for each application in a surface opposite to the transparent conductive layer 10 of the resin substrate 12. , antifouling layer, etc.).

5.透明導電薄膜 5. Transparent conductive film (1)態樣 (1) Aspect

圖1(a)~(d)所例示之透明導電薄膜50、50'、50"、50'''係於樹脂基材12上之單面或雙面形成氣體阻隔層14、14'及透明導電層10、10'而成之透明導電薄膜,透明導電層係與包含氧化鋅一起,摻雜鎵及銦而成之氧化鋅膜,該透明導電層相對於藉由XPS之元素分析測定的鋅量、鎵量、氧量、及銦量的合計量(100atom%),將銦量定為0.01~25atom%範圍內之值,且將鎵量定為0.1~10atom%範圍內之值,具有特定的濕熱特性及膜厚。 The transparent conductive films 50, 50 ' , 50 " , 50 ''' illustrated in Figs. 1(a) to (d) are formed on the resin substrate 12 on one or both sides to form gas barrier layers 14, 14 ' and transparent. a transparent conductive film formed by the conductive layers 10, 10 ' , and a transparent conductive layer is a zinc oxide film formed by doping gallium and indium together with zinc oxide, the transparent conductive layer being compared with zinc determined by elemental analysis by XPS The total amount of the amount, the amount of gallium, the amount of oxygen, and the amount of indium (100 atom%), the amount of indium is set to a value in the range of 0.01 to 25 atom%, and the amount of gallium is set to a value in the range of 0.1 to 10 atom%, which is specific Humid heat characteristics and film thickness.

尚,本發明中,關於透明導電層之透明性,特定厚度,例如在20~600nm之任一種,較佳為波長550nm之光線透過率為70%以上之值,更佳為80%以上之值,再更佳為90%以上之值。 Further, in the present invention, the transparent conductive layer has a specific thickness of, for example, any of 20 to 600 nm, preferably a light transmittance of 70% or more, more preferably 80% or more. More preferably, it is more than 90%.

又,關於透明導電薄膜之透明性,特定厚度,例如在10μm~1mm之任一種,較佳為波長550nm之光線透過率為50%以上之值,更佳為60%以上之值,再更佳為70%以 上之值。 Further, the transparency of the transparent conductive film is, for example, any one of 10 μm to 1 mm, and preferably has a light transmittance of 50% or more, more preferably 60% or more, more preferably 60% or more. For 70% The value above.

(2)比電阻 (2) specific resistance

圖1(a)~(d)所例示之透明導電薄膜50、50'、50"、50'''之比電阻(ρ)事實上,由於與透明導電層10、10'之比電阻相同,故省略再次說明。 The specific resistance (ρ) of the transparent conductive films 50, 50 ' , 50 " , 50 ''' illustrated in Figs. 1(a) to (d) is, in fact, the same as the specific resistance of the transparent conductive layers 10, 10 ' , Therefore, the explanation is omitted.

〔第2實施形態〕 [Second Embodiment]

第2實施形態係一種透明導電薄膜之製造方法,其係於樹脂基材上之至少一面形成氣體阻隔層及透明導電層而成之透明導電薄膜之製造方法,其特徵為包含下述步驟(1)~(3); The second embodiment is a method for producing a transparent conductive film, which is a method for producing a transparent conductive film in which a gas barrier layer and a transparent conductive layer are formed on at least one surface of a resin substrate, and the method comprises the following steps (1) )~(3);

(1)準備樹脂基材、及燒結體之步驟 (1) Step of preparing a resin substrate and a sintered body

(2)於樹脂基材上之至少一面形成氣體阻隔層之步驟 (2) a step of forming a gas barrier layer on at least one side of the resin substrate

(3)形成氧化鋅膜之步驟,前述氧化鋅膜係於前述氣體阻隔層上,其係使用濺鍍法或蒸鍍法,從前述燒結體,與包含氧化鋅一起,摻雜鎵及銦而成之氧化鋅膜作為透明導電層,透明導電層相對於藉由XPS之元素分析測定的鋅量、鎵量、氧量、及銦量的合計量(100atom%),將銦量定為0.01~25atom%範圍內之值的同時,並將鎵量定為0.1~10atom%範圍內之值,該氧化鋅膜初期的比電阻定為ρ 0,於60℃、相對濕度95%的條件下,將保管500小時後的比電阻定為ρ 1時,ρ 1/ρ 0所 表示之比率為1.5以下之值,且膜厚為10~300nm範圍內之值。 (3) a step of forming a zinc oxide film, wherein the zinc oxide film is on the gas barrier layer, and the sintered body is doped with gallium and indium together with zinc oxide by using a sputtering method or a vapor deposition method. The zinc oxide film is used as a transparent conductive layer, and the transparent conductive layer is set to 0.01% of the total amount of zinc, the amount of gallium, the amount of oxygen, and the amount of indium measured by elemental analysis by XPS (100 atom%). At the same time as the value in the range of 25 atom%, and the value of gallium is set to be in the range of 0.1 to 10 atom%, the initial specific resistance of the zinc oxide film is set to ρ 0 at 60 ° C and a relative humidity of 95%. When the specific resistance after storage for 500 hours is ρ 1 , the ratio represented by ρ 1 / ρ 0 is 1.5 or less, and the film thickness is a value in the range of 10 to 300 nm.

以下,對於第2實施形態之透明導電薄膜之製造方法,進行具體說明。 Hereinafter, a method of producing the transparent conductive film of the second embodiment will be specifically described.

1.步驟(1):準備樹脂基材及燒結體之步驟 1. Step (1): Step of preparing a resin substrate and a sintered body

步驟(1)係準備樹脂基材及燒結體之步驟。 The step (1) is a step of preparing a resin substrate and a sintered body.

亦即,圖1(a)~(d)所例示之透明導電層較佳為將氧化鋅作為主成分的同時,由進一步包含氧化鎵及氧化銦之燒結體成膜。 That is, the transparent conductive layer exemplified in FIGS. 1(a) to 1(d) preferably has a zinc oxide as a main component and a film formed of a sintered body further containing gallium oxide and indium oxide.

又,在形成透明導電層之燒結體,相對於該燒結體的整體量,較佳為將氧化鋅之摻合量定為15~99.98重量%範圍內之值,將氧化鎵之摻合量定為0.01~15重量%範圍內之值,且將氧化銦之摻合量定為0.01~70重量%範圍內之值。 Further, in the sintered body in which the transparent conductive layer is formed, it is preferable to set the blending amount of zinc oxide to a value in the range of 15 to 99.98% by weight with respect to the total amount of the sintered body, and to determine the blending amount of gallium oxide. It is a value in the range of 0.01 to 15% by weight, and the blending amount of indium oxide is set to a value in the range of 0.01 to 70% by weight.

此理由,係因為藉由使用調控摻合量之氧化鋅-氧化鎵-氧化銦的三元系燒結體,可將濕熱特性優異之透明導電層有效率地成膜,最終可使生產效率提昇。 For this reason, it is possible to efficiently form a transparent conductive layer having excellent wet heat characteristics by using a ternary sintered body of zinc oxide-gallium oxide-indium oxide which adjusts the blending amount, and finally, the production efficiency can be improved.

更具體而言,係因為相對於燒結體的整體量,氧化銦之摻合量未達0.01重量%時,成膜後之透明導電層所包含之銦的量顯著減少,有得不到充分濕熱特性的情況。 More specifically, when the blending amount of indium oxide is less than 0.01% by weight with respect to the entire amount of the sintered body, the amount of indium contained in the transparent conductive layer after film formation is remarkably reduced, and sufficient moist heat is not obtained. The case of characteristics.

據此,相對於燒結體的整體量,更佳為將氧化鋅之摻合量定27~99.4重量%範圍內之值,將氧化鎵之摻合量定為0.5~8重量%範圍內之值,且將氧化銦之摻合量定為 0.1~65重量%範圍內之值。 Accordingly, it is more preferable to set the amount of zinc oxide to be in the range of 27 to 99.4% by weight based on the total amount of the sintered body, and to set the blending amount of gallium oxide to be in the range of 0.5 to 8% by weight. And the amount of indium oxide is determined as A value in the range of 0.1 to 65 wt%.

又,相對於燒結體的整體量,更佳為將氧化鋅之摻合量定為33~98.7重量%範圍內之值,將氧化鎵之摻合量定為1~7重量%範圍內之值,且將氧化銦之摻合量定為0.3~60重量%範圍內之值。 Further, it is more preferable to set the blending amount of zinc oxide to a value in the range of 33 to 98.7 wt% with respect to the total amount of the sintered body, and to set the blending amount of gallium oxide to a value in the range of 1 to 7 wt%. And the blending amount of indium oxide is set to a value within a range of 0.3 to 60% by weight.

尚,對於樹脂基材之細節,由於已如記載所述,故省略。 Further, the details of the resin substrate are omitted as described above.

2.步驟(2):氣體阻隔層之形成步驟 2. Step (2): Step of forming a gas barrier layer

步驟(2)係透明導電薄膜之氣體阻隔層14、14'的形成步驟,準備所期望氣體阻隔層性之樹脂基材12,於樹脂基材上形成氣體阻隔層14、14'之步驟。 The step (2) is a step of forming the gas barrier layers 14 and 14 ' of the transparent conductive film, preparing the resin substrate 12 having a desired gas barrier layer, and forming the gas barrier layers 14, 14 ' on the resin substrate.

又,作為形成氣體阻隔層之方法,並未特別限定,例如可列舉將上述材料藉由蒸鍍法、濺鍍法、離子鍍法、熱CVD法、電漿CVD法等於基材上形成之方法、或將上述材料溶解或分散於有機溶劑之溶液藉由公知之塗佈方法塗佈於樹脂基材上,適度乾燥所得之塗膜而形成之方法、或對於所得之塗膜進行大氣壓電漿處理、離子注入處理、燈退火處理等之改質處理而形成之方法等。 Further, the method for forming the gas barrier layer is not particularly limited, and examples thereof include a method in which the material is formed on the substrate by a vapor deposition method, a sputtering method, an ion plating method, a thermal CVD method, or a plasma CVD method. Or a method in which a solution in which the above materials are dissolved or dispersed in an organic solvent is applied onto a resin substrate by a known coating method, the resulting coating film is appropriately dried, or the obtained coating film is subjected to atmospheric piezoelectric slurry treatment. A method of forming a reforming process such as an ion implantation process or a lamp annealing process.

例如上述之氣體阻隔層14係於含有聚矽氮烷化合物之層,可藉由實施電漿離子注入處理而形成。 For example, the gas barrier layer 14 described above is a layer containing a polyazide compound and can be formed by performing a plasma ion implantation treatment.

作為如此之電漿離子注入處理,可列舉將存在於使用外部電場所產生之電漿中之離子,對含有聚矽氮烷化合物之層注入之方法、或不使用外部電場,將存在於電漿中之 離子,注入含有聚矽氮烷化合物之層的方法,該電漿係僅於藉由施加由氣體阻隔層形成用材料所構成之層的負高電壓脈衝之電場所產生。 As such a plasma ion implantation treatment, an ion present in a plasma generated using an external electric field, a method of injecting a layer containing a polyazide compound, or an external electric field, may be present in the plasma. In the middle Ion, a method of injecting a layer containing a polyazide compound, which is generated only by an electric field of a negative high voltage pulse of a layer formed of a material for forming a gas barrier layer.

尚,作為所注入之離子,可列舉氫、氮、氧、氬、氦、氖、氙、及氪等。 Further, examples of the ions to be implanted include hydrogen, nitrogen, oxygen, argon, helium, neon, krypton, and xenon.

3.步驟(3):透明導電層之形成步驟 3. Step (3): Step of forming a transparent conductive layer

步驟(3)係於樹脂基材上之至少一面形成透明導電層之方法。 The step (3) is a method of forming a transparent conductive layer on at least one side of the resin substrate.

作為形成透明導電層之方法,例如可列舉濺鍍法或蒸鍍法所代表之物理性製作法、與化學氣相成長法所代表之化學性製作法。 Examples of the method of forming the transparent conductive layer include a physical production method represented by a sputtering method or a vapor deposition method, and a chemical production method represented by a chemical vapor deposition method.

此等當中,由於可簡便形成透明導電體層,故較佳為濺鍍法或蒸鍍法。亦即,藉由藉濺鍍法或蒸鍍法予以形成,由於可輕易調控所形成之透明導電層的組成,故可有效率地形成透明導電層。 Among these, since a transparent conductor layer can be formed easily, a sputtering method or a vapor deposition method is preferable. That is, by forming by sputtering or vapor deposition, since the composition of the formed transparent conductive layer can be easily regulated, the transparent conductive layer can be efficiently formed.

作為更具體的濺鍍法,可列舉DC濺鍍法、DC磁控管濺鍍法、RF濺鍍法、RF磁控管濺鍍法、DC+RF重疊濺鍍法、DC+RF重疊磁控管濺鍍法、對向靶濺鍍法、ECR濺鍍法、雙磁控管濺鍍法等。 As more specific sputtering methods, DC sputtering, DC magnetron sputtering, RF sputtering, RF magnetron sputtering, DC+RF overlap sputtering, DC+RF overlap magnetron Tube sputtering, counter target sputtering, ECR sputtering, dual magnetron sputtering, etc.

又,作為更具體的蒸鍍法,可列舉電阻加熱法、電子線加熱法、雷射加熱法、電弧蒸鍍法、及誘導加熱法等。 Moreover, as a more specific vapor deposition method, a resistance heating method, an electron beam heating method, a laser heating method, an arc vapor deposition method, an induction heating method, etc. are mentioned.

又,作為濺鍍或蒸鍍的條件,雖並未特別限定,但作為背壓,較佳為1×10-2Pa以下之值,更佳為 1×10-3Pa以下之值。 Further, the conditions for sputtering or vapor deposition are not particularly limited, but the back pressure is preferably 1 × 10 -2 Pa or less, more preferably 1 × 10 -3 Pa or less.

又,選擇將氬氣體導入系統內而形成方法時,較佳為系統內壓力成為0.1~5Pa,更佳為0.2~1Pa範圍內之值。 Further, when the method of forming the argon gas into the system is selected, the pressure in the system is preferably 0.1 to 5 Pa, more preferably 0.2 to 1 Pa.

進而,以濺鍍法或蒸鍍法,導入系統內之氣體種,使用氬(Ar)或氬(Ar)與氧(O2)之混合氣體雖生產成本上較佳,但亦可使用Ar以外之稀氣體、氮(N2)等。使用混合氣體時,較佳為將該混合比(O2/(Ar+O2))定為0.01~20範圍內之值,更佳為0.1~10範圍內之值。 Further, by introducing a gas species in the system by a sputtering method or a vapor deposition method, it is preferable to use a mixed gas of argon (Ar) or argon (Ar) and oxygen (O 2 ), but it is also possible to use a gas other than Ar. Diluted gas, nitrogen (N 2 ), and the like. When a mixed gas is used, the mixing ratio (O 2 /(Ar + O 2 )) is preferably set to a value in the range of 0.01 to 20, more preferably in the range of 0.1 to 10.

此理由,係因為若氬與氧的混合比為上述範圍,可將比電阻低、且反射率低之導電層進行成膜。 The reason for this is that if the mixing ratio of argon and oxygen is in the above range, a conductive layer having a lower specific resistance and a lower reflectance can be formed into a film.

又,較佳為於樹脂基材上將形成透明導電層時樹脂基材的溫度定為10~150℃範圍內之值。 Further, it is preferable that the temperature of the resin substrate when the transparent conductive layer is formed on the resin substrate is set to a value in the range of 10 to 150 °C.

此理由,係因為若樹脂基材的溫度為10~150℃範圍內之值,即使為軟化點比較低之樹脂基材,可形成適當之透明導電層。 For this reason, if the temperature of the resin substrate is in the range of 10 to 150 ° C, a suitable transparent conductive layer can be formed even if the resin substrate has a relatively low softening point.

〔第3實施形態〕 [Third embodiment]

第3實施形態係一種電子裝置,其特徵為將上述之任一種透明導電薄膜用在透明電極而成。 The third embodiment is an electronic device characterized in that any one of the above transparent conductive films is used for a transparent electrode.

更具體而言,可列舉搭載具備特定之透明導電薄膜之透明電極而成之液晶顯示器、有機EL顯示器、無機EL顯示器、電子紙、太陽能電池、有機晶體管、有機EL照明、無機EL照明、熱電變換裝置、氣體傳感器等。 More specifically, a liquid crystal display, an organic EL display, an inorganic EL display, an electronic paper, a solar cell, an organic transistor, an organic EL illumination, an inorganic EL illumination, and a thermoelectric conversion including a transparent electrode having a specific transparent conductive film can be used. Devices, gas sensors, etc.

亦即,本發明之電子裝置由於具備有第1實施形態所記載之透明導電薄膜,故可發揮比電阻非常小,且可通過長期抑制比電阻的上昇之導電性。 In other words, the electronic device of the present invention has the transparent conductive film described in the first embodiment, and therefore has a very small specific resistance and can suppress the increase in specific resistance over a long period of time.

〔實施例〕 [Examples]

以下,將本發明藉由實施例進一步詳細說明。惟,以下之說明係將本發明例示性表示者,本發明並非被限制於此等之記載。 Hereinafter, the present invention will be described in further detail by way of examples. However, the following description is illustrative of the invention, and the invention is not limited thereto.

〔實施例1〕 [Example 1] 1.透明導電薄膜的製造 1. Manufacture of transparent conductive film (1)步驟(1):準備樹脂基材及燒結體之步驟 (1) Step (1): Step of preparing a resin substrate and a sintered body

作為樹脂基材基材,準備聚對苯二甲酸乙二酯薄膜(東洋紡績公司製A4100、厚度:100μm)。 A polyethylene terephthalate film (A4100, manufactured by Toyobo Co., Ltd., thickness: 100 μm) was prepared as a resin substrate.

又,準備氧化鋅-氧化鎵-氧化銦之三元系燒結體(ZnO:Ga2O3:In2O3=94.0重量%:5.7重量%:0.3重量%)。 Further, a ternary sintered body of zinc oxide-gallium oxide-indium oxide (ZnO:Ga 2 O 3 :In 2 O 3 =94.0% by weight: 5.7% by weight: 0.3% by weight) was prepared.

(2)步驟(2):氣體阻隔層之形成步驟 (2) Step (2): Step of forming a gas barrier layer

其次,於樹脂基材上,塗佈由光硬化性樹脂所構成之底塗層形成溶液後,於120℃、1分鐘的條件進行加熱處理,並使其乾燥。 Next, a solution of a primer layer made of a photocurable resin was applied onto a resin substrate, and then heat-treated at 120 ° C for 1 minute, and dried.

其次,使用UV光照射線,並使用高壓水銀燈,線速度:20m/min、累積光量:100mJ、峰強度:1.466W、通 過次數:以2次的條件進行UV照射,而形成底塗層。 Secondly, use UV light ray and use high pressure mercury lamp, line speed: 20m/min, cumulative light quantity: 100mJ, peak intensity: 1.466W, pass Number of times: UV irradiation was performed under conditions of 2 times to form an undercoat layer.

其次,於形成之底塗層上,塗佈作為聚矽氮烷化合物之AQUAMICANL110-20(Clariant Japan公司製)後,於120℃、1分鐘的條件進行加熱處理,並使其乾燥,得到含有聚矽氮烷化合物之層(膜厚:150nm)。之後,於23℃、50%RH環境下進行風乾。 Next, AQUAMICANL 110-20 (manufactured by Clariant Japan Co., Ltd.) as a polyazide compound was applied onto the formed undercoat layer, and then heat-treated at 120 ° C for 1 minute, and dried to obtain a poly-containing polymer. A layer of a decazane compound (film thickness: 150 nm). Thereafter, it was air-dried at 23 ° C in a 50% RH atmosphere.

其次,使用下述電漿注入裝置,以下述電漿離子注入條件,對含有聚矽氮烷化合物之層,注入氬之電漿離子,成為作為電漿離子注入膜之氣體阻隔層(以下稱為PHPS層)。 Next, the following plasma ion implantation apparatus is used to inject a plasma ion of argon into a layer containing a polyazide compound to form a gas barrier layer as a plasma ion implantation membrane (hereinafter referred to as a gas barrier layer). PHPS layer).

(電漿離子裝置) (plasma ion device)

RF電源:日本電子(股)製、型號「RF」56000 RF power supply: Japan Electronics Co., Ltd., model "RF" 56000

高電壓脈衝電源:栗田製作所(股)製、型號「PV-3-HSHV-0835」 High-voltage pulse power supply: Kurita Manufacturing Co., Ltd., model "PV-3-HSHV-0835"

(電漿離子注入條件) (plasma ion implantation conditions)

電漿生成氣體:氬(Ar) Plasma generated gas: argon (Ar)

氣體流量:100sccm Gas flow: 100sccm

Duty比:0.5% Duty ratio: 0.5%

重複頻率:1000Hz Repeat frequency: 1000Hz

施加電壓:-6kV Applied voltage: -6kV

RF電源:頻率13.56MHz、施加電力1000W RF power supply: frequency 13.56MHz, applied power 1000W

腔內壓:0.2Pa Intracavity pressure: 0.2Pa

脈衝寬度:5μsec Pulse width: 5μsec

處理時間(離子注入時間):5分鐘 Processing time (ion injection time): 5 minutes

輸送速度:0.2m/min Conveying speed: 0.2m/min

又,對於層合所得之氣體阻隔層之樹脂基材,使用水蒸氣透過率測定裝置(MOCON(股)製、AQUATRAN),測定在40℃、相對濕度90%的條件下之水蒸氣透過率時,為0.02g.m-2.day-1In the resin substrate of the gas barrier layer obtained by lamination, a water vapor transmission rate measuring apparatus (manufactured by MOCON Co., Ltd., AQUATRAN) was used to measure the water vapor transmission rate at 40 ° C and a relative humidity of 90%. , for 0.02g. m -2 . Day -1 .

(3)步驟(3):透明導電層之形成步驟 (3) Step (3): Step of forming a transparent conductive layer

其次,對於層合所得之氣體阻隔層之樹脂基材,藉由DC磁控管濺鍍法,使用上述之三元系燒結體,在下述濺鍍條件,形成透明導電層(膜厚:100nm),而成為透明導電薄膜。 Next, for the resin substrate of the gas barrier layer obtained by lamination, a transparent conductive layer (film thickness: 100 nm) was formed by the DC magnetron sputtering method using the above-described ternary sintered body under the following sputtering conditions. And become a transparent conductive film.

樹脂基材溫度:20℃ Resin substrate temperature: 20 ° C

DC輸出:500W DC output: 500W

載體氣體:氬(Ar) Carrier gas: argon (Ar)

成膜壓力:0.6Pa Film formation pressure: 0.6Pa

成膜時間:35sec. Film formation time: 35sec.

2.透明導電薄膜的評價 2. Evaluation of transparent conductive film

對於所得之透明導電薄膜進行以下之測定並評價。 The obtained transparent conductive film was subjected to the following measurement and evaluation.

(1)在XPS分析之元素分析測定 (1) Elemental analysis in XPS analysis

使用XPS測定分析裝置(ULVAC-PHI公司製、 Quantum2000),進行在所得之透明導電薄膜之透明導電層之鋅、鎵、銦及氧之元素分析。將藉由所得之XPS測定之各元素量示於表1。 XPS measurement and analysis device (manufactured by ULVAC-PHI, Quantum 2000), elemental analysis of zinc, gallium, indium and oxygen in the transparent conductive layer of the obtained transparent conductive film. The amount of each element measured by the obtained XPS is shown in Table 1.

(2)透明導電層的膜厚(d) (2) Film thickness of transparent conductive layer (d)

將在所得之透明導電薄膜之透明導電層的膜厚(d),使用分光橢偏儀M-2000U(J.A.Woollam.Japan公司製)測定。 The film thickness (d) of the transparent conductive layer of the obtained transparent conductive film was measured using a spectroscopic ellipsometer M-2000U (manufactured by J.A. Woollam. Japan Co., Ltd.).

(3)ρ 2/ρ 0ρ 1/ρ 0之算出 (3) Calculation of ρ 2 / ρ 0 and ρ 1 / ρ 0

將所得之透明導電薄膜之透明導電層之初期的表面電阻率(R0),使用作為表面電阻測定裝置、作為LORESTA-GP MCP-T600(三菱化學(股)製)及探針、使用PROBE TYPE ASP(三菱化學Analytic(股)製),於溫度23℃、50%RH之環境條件下測定。 The initial surface resistivity (R 0 ) of the transparent conductive layer of the obtained transparent conductive film was used as a surface resistance measuring device, as LORESTA-GP MCP-T600 (manufactured by Mitsubishi Chemical Corporation) and a probe, and PROBE TYPE was used. ASP (manufactured by Mitsubishi Chemical Analytic Co., Ltd.) was measured under ambient conditions of a temperature of 23 ° C and 50% RH.

其次,將所得之透明導電性薄膜於60℃、95%RH環境下,放置500小時,取出後,於23℃ 50%RH環境下進行1日調溫.調濕,測定濕熱試驗後之表面電阻率(R1)。 Next, the obtained transparent conductive film was allowed to stand in an environment of 60 ° C and 95% RH for 500 hours, and after taking out, the temperature was adjusted for 1 day in a 23 ° C 50% RH environment. The humidity was measured, and the surface resistivity (R 1 ) after the damp heat test was measured.

進而,將所得之透明導電性薄膜於60℃、95%RH環境下,放置1000小時,取出後,於23℃ 50%RH環境下進行1日調溫.調濕,測定濕熱試驗後之表面電阻率(R2)。 Further, the obtained transparent conductive film was allowed to stand in an environment of 60 ° C and 95% RH for 1000 hours, and after taking out, the temperature was adjusted for 1 day in a 23 ° C 50% RH environment. The humidity was measured, and the surface resistivity (R 2 ) after the damp heat test was measured.

亦即,測定在透明導電層之初期表面電阻率(R0)及 濕熱試驗後之表面電阻率(R1及R2),進而透明導電薄膜的膜厚(d),由該等藉由下式(1)~(3),算出比電阻(ρ 0)及濕熱試驗後之比電阻(ρ 1ρ 2),得到ρ 2/ρ 0ρ 1/ρ 0之比率。將所得之結果示於表1。 That is, the initial surface resistivity (R 0 ) of the transparent conductive layer and the surface resistivity (R 1 and R 2 ) after the damp heat test are measured, and the film thickness (d) of the transparent conductive film is further determined by Equations (1) to (3) calculate the specific resistance ( ρ 0 ) and the specific resistance ( ρ 1 , ρ 2 ) after the damp heat test, and obtain the ratio of ρ 2 / ρ 0 and ρ 1 / ρ 0 . The results obtained are shown in Table 1.

尚,於圖5,表示在實施例1等之銦之摻合量、與比電阻的關係,於圖6,表示在實施例1等之濕熱試驗經過時間、與在濕熱試驗前後之比電阻的比率(ρ 1/ρ 0ρ 1/ρ 0)的關係。 Further, Fig. 5 shows the relationship between the blending amount of indium in Example 1 and the specific resistance, and Fig. 6 shows the elapsed time of the damp heat test in Example 1 and the specific resistance before and after the damp heat test. The relationship of the ratios ( ρ 1 / ρ 0 and ρ 1 / ρ 0 ).

R0=ρ 0/d (1) R 0 = ρ 0 /d (1)

R1=ρ 1/d (2) R 1 = ρ 1 /d (2)

R2=ρ 2/d (3) R 2 = ρ 2 /d (3)

〔實施例2〕 [Example 2]

實施例2中,除了形成2層PHPS層,亦即形成PHPS層,進而於其上形成PHPS層,接著形成透明導電層之外,其他與實施例1同樣製造、評價透明導電薄膜。將所得之結果示於表1。 In the second embodiment, a transparent conductive film was produced and evaluated in the same manner as in Example 1 except that a PHP layer was formed, that is, a PHPS layer was formed, and a PHPS layer was formed thereon, followed by formation of a transparent conductive layer. The results obtained are shown in Table 1.

尚,具備2層之氣體阻隔層之樹脂基材的水蒸氣透過率為0.005g.m-2.day-1Further, the resin substrate having a two-layer gas barrier layer has a water vapor transmission rate of 0.005 g. m -2 . Day -1 .

〔實施例3〕 [Example 3]

實施例3中,除了形成3層PHPS層,亦即形成PHPS層,進而於其上形成2層PHPS層,合計3層,接著形成透明導電層之外,其他與實施例1同樣製造、評價 透明導電薄膜。將所得之結果示於表1。 In Example 3, except that a three-layer PHPS layer was formed, that is, a PHPS layer was formed, and two layers of PHPS layers were formed thereon, a total of three layers were formed, and then a transparent conductive layer was formed, and other fabrications and evaluations were carried out in the same manner as in Example 1. Transparent conductive film. The results obtained are shown in Table 1.

尚,具備3層之氣體阻隔層之樹脂基材的水蒸氣透過率為0.0005g.m-2.day-1Further, the water vapor transmission rate of the resin substrate having the gas barrier layer of 3 layers is 0.0005 g. m -2 . Day -1 .

〔實施例4~6〕 [Examples 4 to 6]

實施例4~6中,除了將用在濺鍍之三元系燒結體的重量比變更為ZnO:Ga2O3:In2O3=93.3:5.7:1.0之外,其他與實施例1~3同樣製造、評價透明導電薄膜。將所得之結果示於表1。 In Examples 4 to 6, except that the weight ratio of the ternary sintered body used for sputtering was changed to ZnO:Ga 2 O 3 :In 2 O 3 =93.3:5.7:1.0, and Example 1~ 3 A transparent conductive film was produced and evaluated in the same manner. The results obtained are shown in Table 1.

〔實施例7~9〕 [Examples 7 to 9]

實施例7~9中,除了將用在濺鍍之三元系燒結體的重量比變更為ZnO:Ga2O3:In2O3=89.3:5.7:5.0之外,其他與實施例1~3同樣製造、評價透明導電薄膜。將所得之結果示於表1。 In Examples 7 to 9, except that the weight ratio of the ternary sintered body used for sputtering was changed to ZnO:Ga 2 O 3 :In 2 O 3 =89.3:5.7:5.0, the same as Example 1~ 3 A transparent conductive film was produced and evaluated in the same manner. The results obtained are shown in Table 1.

〔比較例1〕 [Comparative Example 1]

比較例1中,除了於樹脂基材形成底塗層之後,並未形成氣體阻隔層之外,其他與實施例1同樣製造、評價透明導電薄膜。將所得之結果示於表1。 In Comparative Example 1, a transparent conductive film was produced and evaluated in the same manner as in Example 1 except that the gas barrier layer was not formed after the undercoat layer was formed on the resin substrate. The results obtained are shown in Table 1.

尚,僅具備底塗層之樹脂基材的水蒸氣透過率為6.8g.m-2.day-1However, the water vapor transmission rate of the resin substrate having only the undercoat layer is 6.8 g. m -2 . Day -1 .

〔比較例2〕 [Comparative Example 2]

比較例2中,於樹脂基材形成底塗層之後,在藉由濺鍍法之下述條件,以膜厚成為100nm的方式形成氧化矽(SiOx)層。 In Comparative Example 2, after the undercoat layer was formed on the resin substrate, a yttrium oxide (SiOx) layer was formed to have a film thickness of 100 nm by the following conditions of the sputtering method.

接著於所形成之SiOx層,與實施例1同樣製造、評價透明導電薄膜。將所得之結果示於表1。 Next, a transparent conductive film was produced and evaluated in the same manner as in Example 1 on the formed SiOx layer. The results obtained are shown in Table 1.

尚,具備SiOx層及底塗層之樹脂基材的水蒸氣透過率為0.5g.m-2.day-1Further, the water vapor transmission rate of the resin substrate having the SiOx layer and the undercoat layer is 0.5 g. m -2 . Day -1 .

〔比較例3、比較例4〕 [Comparative Example 3, Comparative Example 4]

比較例3及比較例4中,除了將用在濺鍍之三元系燒結體的重量比變更為ZnO:Ga2O3:In2O3=93.3:5.7:1.0之外,其他與比較例1~2同樣製造、評價透明導電薄膜。將所得之結果示於表1。 In Comparative Example 3 and Comparative Example 4, the weight ratio of the ternary sintered body used for sputtering was changed to ZnO:Ga 2 O 3 :In 2 O 3 =93.3:5.7:1.0, and other comparative examples. The transparent conductive film was also manufactured and evaluated in the same manner as in 1 to 2. The results obtained are shown in Table 1.

〔比較例5、比較例6〕 [Comparative Example 5, Comparative Example 6]

比較例5及比較例6中,除了將用在濺鍍之三元系燒結體的重量比變更為ZnO:Ga2O3:In2O3=89.3:5.7:5.0之外,其他與比較例1~2同樣製造、評價透明導電薄膜。將所得之結果示於表1。 In Comparative Example 5 and Comparative Example 6, except that the weight ratio of the ternary sintered body used for sputtering was changed to ZnO:Ga 2 O 3 :In 2 O 3 =89.3:5.7:5.0, other and comparative examples were used. The transparent conductive film was also manufactured and evaluated in the same manner as in 1 to 2. The results obtained are shown in Table 1.

實施例1~9中,得到即使放置500小時後, 比電阻的變化率成為1.5以下之值,進而即使1000小時者經過長期比電阻的變化率為2.0以下之小的透明導電薄膜。 In Examples 1 to 9, after obtaining 500 hours, The rate of change of the specific resistance is 1.5 or less, and the transparent conductive film having a long-term specific resistance change rate of 2.0 or less even after 1000 hours is obtained.

另外,在不具有氣體阻隔層之比較例1、3及5,環境試驗後之比電阻顯著增大,在500小時後,比電阻的變化率成為100倍以上之值。 Further, in Comparative Examples 1, 3, and 5 which did not have a gas barrier layer, the specific resistance after the environmental test was remarkably increased, and after 500 hours, the rate of change of the specific resistance was 100 times or more.

又,具備水蒸氣透過率低之氣體阻隔層之比較例2、4及6,環境試驗後之比電阻變大,在500小時後,比電阻的變化率成為5倍以上之值。 Further, in Comparative Examples 2, 4, and 6 having a gas barrier layer having a low water vapor transmission rate, the specific resistance after the environmental test was increased, and the rate of change in the specific resistance was 5 times or more after 500 hours.

〔產業上之可利用性〕 [Industrial Applicability]

以上,如詳述,根據本發明之透明導電薄 膜,其係於樹脂基材上之至少一面形成氣體阻隔層及透明導電層而成之透明導電薄膜,透明導電層關於藉由XPS之元素分析所測定之鋅量、鎵量、氧量、及銦量,包含具有特定銦量及鎵量之氧化鋅膜,且該氧化鋅膜藉由具有特定的濕熱特性及膜厚,可有效率地得到濕熱特性及氣體阻隔層性經過長期依然極為優異之透明導電薄膜。 Above, as detailed, transparent conductive thin film according to the present invention a film, which is a transparent conductive film formed by forming a gas barrier layer and a transparent conductive layer on at least one side of a resin substrate, and the amount of zinc, the amount of gallium, the amount of oxygen, and the amount of the transparent conductive layer measured by elemental analysis of XPS The amount of indium includes a zinc oxide film having a specific amount of indium and a gallium amount, and the zinc oxide film can efficiently obtain wet heat characteristics and gas barrier properties by using specific wet heat characteristics and film thickness. Transparent conductive film.

藉此,本發明之透明導電薄膜係在期望特定的濕熱特性之電氣製品、電子零件、畫像顯示裝置(有機電致發光元件、無機電致發光元件、液晶顯示裝置、電子紙等)太陽能電池等之各種用途中,被期待有效地使用作為透明電極等。 Therefore, the transparent conductive film of the present invention is an electric product, an electronic component, an image display device (organic electroluminescence device, an inorganic electroluminescence device, a liquid crystal display device, an electronic paper, etc.), which is desired to have specific moist heat characteristics, and the like. Among various uses, it is expected to be effectively used as a transparent electrode or the like.

Claims (8)

一種透明導電薄膜,其係於樹脂基材之至少一面形成氣體阻隔層及透明導電層而成之透明導電薄膜,其特徵為前述透明導電層係與包含氧化鋅一起,摻雜鎵及銦而成之氧化鋅膜,前述透明導電層相對於藉由XPS之元素分析測定的鋅量、鎵量、氧量、及銦量的合計量(100atom%),將銦量定為0.01~25atom%範圍內之值的同時,並將鎵量定為0.1~10atom%範圍內之值,將初期的比電阻定為ρ 0,於60℃、相對濕度95%的條件下,將保管500小時後的比電阻定為ρ 1時,ρ 1/ρ 0所表示之比率成為1.5以下之值,且前述透明導電層的膜厚成為10~300nm範圍內之值。 A transparent conductive film which is formed by forming a gas barrier layer and a transparent conductive layer on at least one side of a resin substrate, wherein the transparent conductive layer is formed by doping gallium and indium together with zinc oxide. In the zinc oxide film, the amount of indium is set to be in the range of 0.01 to 25 atom% with respect to the total amount of zinc, the amount of gallium, the amount of oxygen, and the amount of indium measured by elemental analysis by XPS (100 atom%). At the same time, the amount of gallium is set to a value in the range of 0.1 to 10 atom%, and the initial specific resistance is set to ρ 0 , and the specific resistance after storage for 500 hours under conditions of 60 ° C and 95% relative humidity When ρ 1 is determined, the ratio represented by ρ 1 / ρ 0 is 1.5 or less, and the film thickness of the transparent conductive layer is a value in the range of 10 to 300 nm. 如請求項1之透明導電薄膜,其中,將在前述透明導電膜層之初期的比電阻定為ρ 0,於60℃、相對濕度95%的條件下,將保管1000小時後的比電阻定為ρ 2時,ρ 2/ρ 0所表示之比率成為2.0以下之值。 The transparent conductive film of claim 1, wherein the specific resistance at the initial stage of the transparent conductive film layer is ρ 0 , and the specific resistance after storage for 1000 hours is set at 60 ° C and a relative humidity of 95%. When ρ 2 , the ratio represented by ρ 2 / ρ 0 becomes a value of 2.0 or less. 如請求項1之透明導電薄膜,其中,前述樹脂基材係選自由聚對苯二甲酸乙二酯、聚萘二甲酸乙二酯、聚碳酸酯、環烯烴系共聚物、環烯烴系聚合物、聚醚碸、聚醯亞胺所構成之群中之至少1種。 The transparent conductive film of claim 1, wherein the resin substrate is selected from the group consisting of polyethylene terephthalate, polyethylene naphthalate, polycarbonate, cycloolefin copolymer, and cycloolefin polymer. At least one of the group consisting of polyether oxime and polyamidimide. 如請求項1之透明導電薄膜,其中,前述氣體阻 隔層係選自由金屬、無機氧化物、無機氮化物、無機氧氮化物、無機碳化物、無機硫化物、無機氧氮化碳化物、高分子化合物及此等之複合體中之至少1種所構成。 The transparent conductive film of claim 1, wherein the gas barrier is The barrier layer is selected from the group consisting of a metal, an inorganic oxide, an inorganic nitride, an inorganic oxynitride, an inorganic carbide, an inorganic sulfide, an inorganic oxycarbide carbide, a polymer compound, and at least one of these composites. Composition. 如請求項1之透明導電薄膜,其中,將前述氣體阻隔層之水蒸氣透過率定為0.1g.m-2.day-1以下之值。 The transparent conductive film of claim 1, wherein the gas barrier layer of the gas barrier layer is set to 0.1 g. m -2 . The value below day -1 . 一種電子裝置,其係將如請求項1之透明導電薄膜用在透明電極而成。 An electronic device obtained by using the transparent conductive film of claim 1 on a transparent electrode. 一種透明導電薄膜之製造方法,其係於樹脂基材之至少一面形成氣體阻隔層及透明導電層而成之透明導電薄膜之製造方法,其特徵為包含下述步驟(1)~(3);(1)準備前述樹脂基材、及燒結體之步驟、(2)於前述樹脂基材之至少一面形成氣體阻隔層之步驟、(3)形成氧化鋅膜之步驟,前述氧化鋅膜係於前述氣體阻隔層上,使用濺鍍法或蒸鍍法,從前述燒結體,與包含氧化鋅一起,摻雜鎵及銦而成之氧化鋅膜作為前述透明導電層,前述透明導電層相對於藉由XPS之元素分析測定的鋅量、鎵量、氧量、及銦量的合計量(100atom%),將銦量定為0.01~25atom%範圍內之值的同時,並將鎵量定為0.1~10atom%範圍內之值,該氧化鋅膜初期的比電阻定為ρ 0,於60℃、相對濕度95%的條件下,將保管500小時後的比電阻定為ρ 1時,ρ 1/ρ 0所表示之比率為1.5以下之值,且膜厚為10~300nm範圍內之值。 A method for producing a transparent conductive film, which is a method for producing a transparent conductive film formed by forming a gas barrier layer and a transparent conductive layer on at least one side of a resin substrate, comprising the following steps (1) to (3); (1) a step of preparing the resin substrate and the sintered body, (2) a step of forming a gas barrier layer on at least one surface of the resin substrate, and (3) a step of forming a zinc oxide film, wherein the zinc oxide film is as described above On the gas barrier layer, a zinc oxide film doped with gallium and indium, together with zinc oxide, is used as the transparent conductive layer from the sintered body by a sputtering method or a vapor deposition method, and the transparent conductive layer is opposed to The total amount of zinc, gallium, oxygen, and indium measured by elemental analysis of XPS (100 atom%), the amount of indium is set to a value in the range of 0.01 to 25 atom%, and the amount of gallium is set to 0.1~ In the range of 10 atom%, the specific resistance at the initial stage of the zinc oxide film is ρ 0 , and the specific resistance after storage for 500 hours is ρ 1 at 60 ° C and a relative humidity of 95%, ρ 1 / ρ 0 ratio of 1.5 or less represented by the values, and having a thickness in the range of 10 ~ 300nm Value. 如請求項7之透明導電薄膜之製造方法,其中,於前述樹脂基材上將形成前述透明導電層時之前述樹脂基材的溫度定為10~150℃範圍內之值。 The method for producing a transparent conductive film according to claim 7, wherein the temperature of the resin substrate when the transparent conductive layer is formed on the resin substrate is set to a value within a range of 10 to 150 °C.
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