TW201527357A - Poly(cyclohexylenedimethylene terephtalate) copolymer having advenced impact strength, discoloration resistance and reflectance, and resin molded article manufactured therefrom - Google Patents

Poly(cyclohexylenedimethylene terephtalate) copolymer having advenced impact strength, discoloration resistance and reflectance, and resin molded article manufactured therefrom Download PDF

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TW201527357A
TW201527357A TW103145826A TW103145826A TW201527357A TW 201527357 A TW201527357 A TW 201527357A TW 103145826 A TW103145826 A TW 103145826A TW 103145826 A TW103145826 A TW 103145826A TW 201527357 A TW201527357 A TW 201527357A
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molded article
resin molded
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TWI653260B (en
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Su-Min Lee
Jong-Ryang Kim
Tae-Young Kim
Ji-Won Pack
Boo-Youn Lee
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Sk Chemicals Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
    • C08L83/10Block- or graft-copolymers containing polysiloxane sequences
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/68Polyesters containing atoms other than carbon, hydrogen and oxygen
    • C08G63/695Polyesters containing atoms other than carbon, hydrogen and oxygen containing silicon
    • C08G63/6954Polyesters containing atoms other than carbon, hydrogen and oxygen containing silicon derived from polxycarboxylic acids and polyhydroxy compounds
    • C08G63/6956Dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/42Block-or graft-polymers containing polysiloxane sequences
    • C08G77/445Block-or graft-polymers containing polysiloxane sequences containing polyester sequences

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Abstract

The present invention relates to a poly(cyclohexylenedimethylene terephthalate) copolymer, and a resin molded article manufactured therefrom. The poly(cyclohexylenedimethylene terephthalate) copolymer according to the present invention exhibits excellent intrinsic physical properties. Therefore, it is possible to provide a resin molded article having enhanced impact strength, discoloration resistance, and reflectance even without additional additives. Such a resin molded article is able to maintain excellent initial physical properties under continuous exposure to heat and light, and therefore, it can be appropriately applied to housings or reflectors for LEDs, etc.

Description

具有提升之衝擊強度、抗變色能力以及反射率的聚對苯二甲 酸環己烷二甲醇酯共聚物以及以此製成之樹脂模製品 Polyparaphenylene with improved impact strength, resistance to discoloration and reflectivity Acid cyclohexane dimethanol ester copolymer and resin molded article made therefrom

本發明係關於一種具有提升之衝擊強度、抗變色能力以及反射率的聚對苯二甲酸環己烷二甲醇酯[poly(cyclohexylenedimethylene terephthalate)]共聚物以及以此製成之樹脂模製品。 The present invention relates to a poly(cyclohexylene dimethylene terephthalate) copolymer having improved impact strength, resistance to discoloration, and reflectance, and a resin molded article made therefrom.

由於具有極佳的物理特性例如抗磨損、耐用性高以及熱穩定性等,聚對苯二甲酸亞烷基酯[poly(alkylene terephthalate)]類材料已廣泛用於纖維、模片、模製品(molded article)等物品。商業上可見之聚對苯二甲酸亞烷基酯類材料包括聚對苯二甲酸乙二酯[poly(ethylene terephthalate),PET]、聚對苯二甲酸丁二酯[poly(butylene terephthalate),PBT]以及聚對苯二甲酸1,4-環己烷二甲醇酯[poly(1,4-cyclohexylenedimethylene terephthalate),PCT]等。 Poly(alkylene terephthalate) materials have been widely used in fibers, dies, and molded articles due to their excellent physical properties such as abrasion resistance, high durability, and thermal stability. Molded article) and other items. Commercially available polyalkylene terephthalate materials include poly(ethylene terephthalate), PET, poly(butylene terephthalate), PBT And poly(1,4-cyclohexylene dimethylene terephthalate), PCT, and the like.

其中,PCT較受到矚目而被視為可克服一些聚酯(polyester)類材料像是PET與PBT等所具有之問題的新材料。上述材料的問題在於由於其結晶速率較慢而使得可塑性(moldability)降低,且亦由於具有較低的熱撓曲溫度(heat deflection temperature)而導致應用上受到了限制。 Among them, PCT is regarded as a new material that can overcome some problems of polyester materials such as PET and PBT. A problem with the above materials is that the moldability is lowered due to its slower crystallization rate, and application is also limited due to having a lower heat deflection temperature.

PCT係一種具有非常高熔點以及非常快結晶速率之結晶聚酯,可用酯化(esterification)反應製成,或經由對苯二甲酸(terephthalic acid,TPA)或對苯二甲酸二甲酯(dimethyl terephthalate,DMT)與1,4-環己烷二甲醇(1,4-cyclohexanedimethanol,CHDM)進行酯交換與聚縮合(polycondensation)反應而製成。 PCT is a crystalline polyester with very high melting point and very fast crystallization rate, which can be made by esterification reaction, or via terephthalic acid (TPA) or dimethyl terephthalate. , DMT) is prepared by transesterification and polycondensation reaction with 1,4-cyclohexanedimethanol (CHDM).

相較於一般的聚酯材料例如PET與PBT,PCT具有較佳的抗熱性、抗化學能力、抗吸濕性(hygroscopic resistance)以及流動性,且特別的是PCT的熱撓曲溫度係介於245℃至260℃之間,而可持續使用之溫度(continuous-use temperature)係介於130℃至150℃之間。在商業上,除了液晶聚酯(liquid crystalline polyester)外,非全芳香聚酯(non-wholly aromatic polyester)中僅有PCT係可稱為超級工程塑膠(super-engineering plastic)像是聚醯胺(polyamide)、聚苯硫醚(polyphenylene sulfide)以及液晶聚合物(liquid crystalline polymer)等,而可用於取代金屬。 Compared with general polyester materials such as PET and PBT, PCT has better heat resistance, chemical resistance, hygroscopic resistance and fluidity, and in particular, the heat deflection temperature of PCT is between Between 245 ° C and 260 ° C, and the continuous-use temperature is between 130 ° C and 150 ° C. Commercially, in addition to liquid crystalline polyester, only the PCT system in non-wholly aromatic polyester can be called super-engineering plastic like polydecylamine ( Polyamide), polyphenylene sulfide, liquid crystal polymer, etc., can be used to replace metals.

PCT可用於會於高溫下進行表面安裝技術(surface mounting technology)的電子設備中,或用於在使用中會持續暴露於光與熱發光二極體(light emitting diode,LED)之外蓋(housing)或反射物(reflector)。 PCT can be used in electronic equipment that performs surface mounting technology at high temperatures, or for continuous exposure to light and thermal emitting diodes (LEDs) in use (housing) ) or reflector.

當PCT的應用範圍持續擴大,許多以添加物例如穩定劑或玻璃纖維之方式被建議用來改善PCT的顏色與結晶品質。然而,大多的方式均僅與具有PCT的化合物有關,而並不能被視為是改善PCT本身物理性質的方式。 As the range of applications for PCT continues to expand, many are suggested to improve the color and crystalline quality of PCT in the form of additives such as stabilizers or fiberglass. However, most of the methods are only related to compounds with PCT, and cannot be considered as a way to improve the physical properties of the PCT itself.

本發明提供一種聚對苯二甲酸環己烷二甲醇酯[poly(cyclohexylenedimethylene terephthalate)]共聚物,可以提供以此製成之樹 脂模製品(resin molded article)具有提升之衝擊強度、極佳的抗變色能力以及反射率。 The invention provides a poly(cyclohexylene dimethylene terephthalate) copolymer, which can provide a tree made therefrom The resin molded article has improved impact strength, excellent resistance to discoloration, and reflectivity.

此外,本發明提供一種以聚對苯二甲酸環己烷二甲醇酯[poly(cyclohexylenedimethylene terephthalate)]共聚物製成之樹脂模製品。 Further, the present invention provides a resin molded article made of a poly(cyclohexylene dimethylene terephthalate) copolymer.

以下介紹本發明達到上述目的的方法。 The method of the present invention to achieve the above object is described below.

本發明提供一種聚對苯二甲酸環己烷二甲醇酯[poly(cyclohexylenedimethylene terephthalate)]共聚物,包括:以下列化學式1呈現之一重複單元;以及以下列化學式2呈現之聚矽氧烷(polysiloxane)化合物形成之另一重複單元。 The present invention provides a poly(cyclohexylene dimethylene terephthalate) copolymer comprising: one repeating unit represented by the following Chemical Formula 1; and a polyoxyalkylene (polysiloxane) represented by the following Chemical Formula 2 Another repeating unit of compound formation.

於化學式2中,R1至R4分別獨立為經取代或未經取代之具有1至10個碳原子的烷基團(alkyl group)或分別獨立為經取代或未經取代之具有6至18個碳原子的芳香基團(aryl group)。D1與D2分別獨立為具有1至20個碳原子的脂肪族烴基團(aliphatic hydrocarbyl group)或具有4至10個碳原子的脂環烴基團(alicyclic hydrocarbyl group)。L1與L2分別獨立為羥基團(hydroxyl group)或羥苯基團(hydroxy phenyl group),且n與m分別獨立為5至300的整 數。 In Chemical Formula 2, R 1 to R 4 are each independently a substituted or unsubstituted alkyl group having 1 to 10 carbon atoms or 6 to 18 independently substituted or unsubstituted. An aromatic group of carbon atoms. D 1 and D 2 are each independently an aliphatic hydrocarbyl group having 1 to 20 carbon atoms or an alicyclic hydrocarbyl group having 4 to 10 carbon atoms. L 1 and L 2 are each independently a hydroxyl group or a hydroxy phenyl group, and n and m are each independently an integer of 5 to 300.

在本發明中,以聚矽氧烷化合物形成之該重複單元於該聚對苯二甲酸環己烷二甲醇酯共聚物中的重量百分比係介於0.1%至30%。 In the present invention, the weight percentage of the repeating unit formed of the polyoxyalkylene compound in the poly(cyclohexanedimethylene terephthalate) copolymer is from 0.1% to 30%.

該聚對苯二甲酸環己烷二甲醇酯共聚物之重量平均分子量(weight average molecular weight)可介於10,000至100,000之間,且該聚對苯二甲酸環己烷二甲醇酯共聚物之數量平均分子量(number average molecular weight)可介於10,000至50,000之間。 The polybutylene terephthalate copolymer may have a weight average molecular weight of between 10,000 and 100,000, and the amount of the poly(cyclohexanedimethylene terephthalate) copolymer. The number average molecular weight can be between 10,000 and 50,000.

本發明提供一種製備該聚對苯二甲酸環己烷二甲醇酯(poly cyclohexylenedimethylene terephthalate)共聚物(copolymer)的方法,包括下列步驟。首先,混合一二元醇(diol)化合物、一二羧酸(dicarboxylic acid)化合物以及以化學式2呈現之聚矽氧烷(polysiloxane)化合物,並藉由一催化物進行酯化(esterification)反應。然後,對該酯化反應的產物進行一聚縮合(polycondensation)反應。 The present invention provides a process for preparing a polycyclohexylene dimethylene terephthalate copolymer comprising the following steps. First, a diol compound, a dicarboxylic acid compound, and a polysiloxane compound represented by Chemical Formula 2 are mixed, and an esterification reaction is carried out by a catalyst. Then, the product of the esterification reaction is subjected to a polycondensation reaction.

在本發明中,其中該酯化反應可以一合成物進行,基於100個重量份數(parts by weight,pbw)之該二元醇化合物,該合成物包含重量份數介於90至110的該二羧酸化合物以及重量份數介於0.01至10的該聚矽氧烷化合物,其中該二元醇化合物包含1,4-環己烷二甲醇(1,4-cyclohexanedimethanol),且該二羧酸化合物包含對苯二甲酸(terephthalic acid)、對苯二甲酸二甲酯(dimethyl terephthalate)或對苯二甲酸與對苯二甲酸二甲酯的混合物。 In the present invention, wherein the esterification reaction can be carried out as a composition based on 100 parts by weight (pbw) of the diol compound, the composition comprising the part by weight of 90 to 110 a dicarboxylic acid compound and the polyoxyalkylene compound in an amount of from 0.01 to 10, wherein the diol compound comprises 1,4-cyclohexanedimethanol, and the dicarboxylic acid The compound comprises terephthalic acid, dimethyl terephthalate or a mixture of terephthalic acid and dimethyl terephthalate.

基於100個重量份數之該二元醇化合物,如果需要的話,該酯化反應之該合成物可更包括重量份數介於0.001至5的一個或多個磷安定劑 (phosphorus stabilizer),且該磷安定劑可選自於一由磷酸三甲酯(trimethyl phosphate)、磷酸三乙酯(triethyl phosphate)、磷酸三苯酯(triphenyl phosphate)、磷醯基乙酸三乙酯(triethyl phosphonoacetate)、磷酸(phosphoric acid)以及亞磷酸(phosphorous acid)所構成之群組中。 The composition of the esterification reaction may further comprise one or more phosphorus stabilizers in a part by weight of 0.001 to 5, based on 100 parts by weight of the diol compound. (phosphorus stabilizer), and the phosphorus stabilizer may be selected from the group consisting of trimethyl phosphate, triethyl phosphate, triphenyl phosphate, triethyl phosphonium acetate (triethyl phosphonoacetate), phosphoric acid, and phosphorous acid.

在本發明中,該酯化反應可於溫度介於230℃至290℃以及壓力介於0.01kg/cm2至3.0/cm2的狀況下進行120分鐘至600分鐘。 In the present invention, the esterification reaction can be carried out at a temperature of from 230 ° C to 290 ° C and a pressure of from 0.01 kg / cm 2 to 3.0 / cm 2 for from 120 minutes to 600 minutes.

在本發明中,該催化物可為一個或多個鈦基催化物選自於一由氧化鈦(titanium oxide)、鈦螯合物(titanium chelate compound)、鈦酸四丙酯(tetra-n-propyl titanate)、鈦酸四異丙酯(tetra-isopropyl titanate)、鈦酸四丁酯(tetra-n-butyl titanate)、鈦酸四異丁酯(tetra-isobutyl titanate)以及鈦酸丁基四異丙酯(butyl-isopropyl titanate)所構成之群組中。 In the present invention, the catalyst may be one or more titanium-based catalysts selected from the group consisting of titanium oxide, titanium chelate compound, tetrapropyl titanate (tetra-n-). Propyl titanate), tetra-isopropyl titanate, tetra-n-butyl titanate, tetra-isobutyl titanate, and titanyl titanate In the group consisting of butyl-isopropyl titanate.

在本發明中,該聚縮合反應可於溫度介於290℃至320℃以及壓力介於0.1托(torr)至2.0托的狀況下進行60分鐘至360分鐘。 In the present invention, the polycondensation reaction can be carried out for 60 minutes to 360 minutes at a temperature of from 290 ° C to 320 ° C and a pressure of from 0.1 torr to 2.0 Torr.

此外,本發明提供一種樹脂模製品(resin molded article),該樹脂模製品係由上述之該聚對苯二甲酸環己烷二甲醇酯共聚物所製成。 Further, the present invention provides a resin molded article made of the above-mentioned polycyclohexane dimethanol terephthalate copolymer.

在本發明中,該樹脂模製品之衝擊強度(impact strength,以ASTM D256測試)可大於或等於20J/m,當樣本之厚度於25℃下為1/8吋時。 In the present invention, the resin molded article may have an impact strength (tested by ASTM D256) of greater than or equal to 20 J/m, and when the thickness of the sample is 1/8 Torr at 25 °C.

此外,在放置於140℃的環境下48小時之後,該樹脂模製品之色彩空間L*-b*之值(color L*-b* value)可大於或等於該樹脂模製品於室溫下之起始色彩空間L*-b*之值的95%。 Further, after being placed in an environment of 140 ° C for 48 hours, the value of the color space L*-b* of the resin molded article (color L*-b* value) may be greater than or equal to the resin molded article at room temperature. 95% of the value of the starting color space L*-b*.

此外,在放置於140℃的環境下48小時之後,該樹脂模製品對波長為450nm的反射率係大於或等於該樹脂模製品於室溫下對波長為450nm的起始反射率的95%。 Further, after 48 hours in an environment of being placed at 140 ° C, the resin molded article had a reflectance for a wavelength of 450 nm greater than or equal to 95% of the initial reflectance of the resin molded article at a wavelength of 450 nm.

該樹脂模製品可用於發光二極體之外蓋(housing)或反射物。 The resin molded article can be used for a housing or reflector of a light-emitting diode.

在下文中,將對於本發明之聚對苯二甲酸環己烷二甲醇酯(poly cyclohexylenedimethylene terephthalate)共聚物、聚對苯二甲酸環己烷二甲醇酯共聚物的製備方法以及以此聚對苯二甲酸環己烷二甲醇酯共聚物製成之樹脂模製品(resin molded article)的各實施例進行詳細說明。 Hereinafter, a method for preparing a polycyclohexylene dimethylene terephthalate copolymer, a poly(cyclohexanedimethylene terephthalate) copolymer, and a poly(p-phenylene terephthalate) copolymer of the present invention Each embodiment of a resin molded article made of a cyclohexane dimethanolate copolymer is described in detail.

在此之前,須說明在此使用之技術用語係為了說明特定之實施例,除非特別說明,否則不應該因此限定了本發明。只要無特別反義的說明,在此使用之單數型態亦代表包括了複數的型態。此外,在此使用之「包括(包含)」係為一開放式的用語,說明具有所述之特徵、區域、整體、步驟、操作、單元或/及組成等,但不限於排除增加其他特徵、區域、整體、步驟、操作、單元、組成或/及群組。 Heretofore, the technical terms used herein are to be construed as limiting the specific embodiments, and the invention should not be construed as limited. As long as there is no specific anti-sense description, the singular type used herein also includes the plural form. In addition, the term "including" is used in an open-ended language to describe the features, regions, integers, steps, operations, units, and/or components, etc., but is not limited to the exclusion of additional features. Area, whole, step, operation, unit, composition, or/and group.

I. PCT共聚物I. PCT copolymer

本發明之一實施例提供一種聚對苯二甲酸環己烷二甲醇酯[poly(cyclohexylenedimethylene terephthalate)]共聚物(簡稱PCT共聚物),包括以下列化學式1呈現之一重複單元;以及以下列化學式2呈現之聚矽氧烷(polysiloxane)化合物形成之另一重複單元。 An embodiment of the present invention provides a poly(cyclohexylene dimethylene terephthalate) copolymer (abbreviated as PCT copolymer), comprising one repeating unit represented by the following Chemical Formula 1; and the following chemical formula 2 Another repeating unit formed by the polysiloxane compound.

於化學式2中,R1至R4分別獨立為經取代或未經取代之具有1至10個碳原子的烷基團(alkyl group)或分別獨立為經取代或未經取代之具有6至18個碳原子的芳香基團(aryl group)。D1與D2分別獨立為具有1至20個碳原子的脂肪族烴基團(aliphatic hydrocarbyl group)或具有4至10個碳原子的脂環烴基團(alicyclic hydrocarbyl group)。L1與L2分別獨立為羥基團(hydroxyl group)或羥苯基團(hydroxy phenyl group),且n與m分別獨立為5至300的整數。 In Chemical Formula 2, R 1 to R 4 are each independently a substituted or unsubstituted alkyl group having 1 to 10 carbon atoms or 6 to 18 independently substituted or unsubstituted. An aromatic group of carbon atoms. D 1 and D 2 are each independently an aliphatic hydrocarbyl group having 1 to 20 carbon atoms or an alicyclic hydrocarbyl group having 4 to 10 carbon atoms. L 1 and L 2 are each independently a hydroxyl group or a hydroxy phenyl group, and n and m are each independently an integer of 5 to 300.

根據本發明人的持續研究,確認了經由以化學式2呈現之聚矽氧烷化合物以及由二元醇化合物與二羧酸化合物進行酯化反應的產物一併進行聚縮合反應所得之共聚物可用以形成具有極佳抗變色能力以及反射率的樹脂模製品,且此樹脂模製品可具有提升之衝擊強度。 According to a continuous study by the present inventors, it was confirmed that a copolymer obtained by a polycondensation reaction of a polyoxyalkylene compound represented by Chemical Formula 2 and a product obtained by esterification of a diol compound with a dicarboxylic acid compound can be used. A resin molded article having excellent resistance to discoloration and reflectance is formed, and the resin molded article can have an improved impact strength.

本PCT共聚物為一種共聚物同時包括了一PCT基礎重複單元(例如化學式1的結構)以及另一以聚矽氧烷化合物(例如化學式2的結構)所形成之另一重複單元。相較於傳統的PCT,本PCT共聚物具有改善的本質物理特性。因此,相較於已知的PCT合成物(像是包括了PCT以及其他添加物的混合成分用以改善其物理特性),本發明之PCT共聚物可在未使用額外添加物的狀況下使得所形成之樹脂模製品具有改善之物理特性,特別是對於衝擊強度、抗辯色能力以及反射率等性質的提升。 The present PCT copolymer is a copolymer comprising both a PCT basic repeating unit (e.g., the structure of Chemical Formula 1) and another repeating unit formed by a polyoxyalkylene compound (e.g., the structure of Chemical Formula 2). The present PCT copolymer has improved intrinsic physical properties compared to conventional PCT. Thus, the PCT copolymers of the present invention can be made without the use of additional additives as compared to known PCT compositions, such as mixed components including PCT and other additives to improve their physical properties. The formed resin molded article has improved physical properties, particularly an improvement in properties such as impact strength, color resistance, and reflectance.

在一實施例之PCT共聚物中,化學式1之重複單元可藉由二元醇 化合物(例如1,4-環己烷二甲醇)與二羧酸化合物(例如對苯二甲酸、對苯二甲酸二甲酯或對苯二甲酸與對苯二甲酸二甲酯的混合物)進行酯化反應以及聚縮合反應而形成。 In the PCT copolymer of one embodiment, the repeating unit of Chemical Formula 1 may be represented by a diol Esterification of a compound such as 1,4-cyclohexanedimethanol with a dicarboxylic acid compound such as terephthalic acid, dimethyl terephthalate or a mixture of terephthalic acid and dimethyl terephthalate Formed by a reaction and a polycondensation reaction.

在化學式1之重複單元中,n並未被特別限定。然而,依據本發明之一實施例,n係大於或等於5,且較佳可介於5至300之間、5至200之間、5至150之間或5至100之間,以便使PCT共聚物可具有所需之物理特性。 In the repeating unit of Chemical Formula 1, n is not particularly limited. However, in accordance with an embodiment of the invention, n is greater than or equal to 5, and preferably may be between 5 and 300, between 5 and 200, between 5 and 150, or between 5 and 100, in order to enable the PCT The copolymer can have the desired physical properties.

化學式2的聚矽氧烷化合物與上述以二元醇化合物與二羧酸化合物進行酯化反應的產物進行聚縮合反應,而以此產生的重複單元可包括於本PCT共聚物中。 The polyoxyalkylene compound of Chemical Formula 2 is subjected to a polycondensation reaction with the above-mentioned product obtained by esterification of a diol compound with a dicarboxylic acid compound, and the repeating unit thus produced may be included in the present PCT copolymer.

在化學式2的聚矽氧烷化合物中,R1至R4分別獨立為經取代或未經取代之具有1至10個碳原子的烷基團(alkyl group)或分別獨立為經取代或未經取代之具有6至18個碳原子的芳香基團(aryl group)。舉例來說,R1至R4可分別獨立為烷基團(例如甲基、乙基、丙基、丁基等)或芳香基團(例如苯基、萘基等),且烷基團與芳香基團中的氫原子可被具有1至5個碳原子的烷基團、具有3至6個碳原子的環烷基團或具有6至10個碳原子的芳香基團等所取代或未被取代。 In the polyoxyalkylene compound of Chemical Formula 2, R 1 to R 4 are each independently a substituted or unsubstituted alkyl group having 1 to 10 carbon atoms or independently substituted or unsubstituted. Substituting an aryl group having 6 to 18 carbon atoms. For example, R 1 to R 4 may each independently be an alkyl group (eg, methyl, ethyl, propyl, butyl, etc.) or an aromatic group (eg, phenyl, naphthyl, etc.), and the alkyl group and The hydrogen atom in the aromatic group may be substituted by an alkyl group having 1 to 5 carbon atoms, a cycloalkyl group having 3 to 6 carbon atoms or an aromatic group having 6 to 10 carbon atoms, or the like. Was replaced.

在化學式2的聚矽氧烷化合物中,D1與D2分別獨立為具有1至20個碳原子的脂肪族烴基團(aliphatic hydrocarbyl group)或具有4至10個碳原子的脂環烴基團(alicyclic hydrocarbyl group)。舉例來說,D1與D2可分別獨立為具有1至5個碳原子的烷基團、具有3至6個碳原子的環烷基團或具有6至10個碳原子的芳香基團。 In the polyoxyalkylene compound of Chemical Formula 2, D 1 and D 2 are each independently an aliphatic hydrocarbyl group having 1 to 20 carbon atoms or an alicyclic hydrocarbon group having 4 to 10 carbon atoms ( Alicyclic hydrocarbyl group). For example, D 1 and D 2 may each independently be an alkyl group having 1 to 5 carbon atoms, a cycloalkyl group having 3 to 6 carbon atoms, or an aromatic group having 6 to 10 carbon atoms.

在化學式2的聚矽氧烷化合物中,L1與L2為包括羥基團(hydroxyl group)之末端團,且L1與L2可分別獨立為羥基團或羥苯基團(hydroxy phenyl group)。 In the polyoxyalkylene compound of Chemical Formula 2, L 1 and L 2 are terminal groups including a hydroxyl group, and L 1 and L 2 may each independently be a hydroxyl group or a hydroxy phenyl group. .

在化學式2的聚矽氧烷化合物中,m係大於或等於5,且較佳可介於5至300之間、5至200之間、5至150之間或5至100之間,以便達到自聚矽氧烷化合物形成之重複單元的引進效果,並確保PCT共聚物可具有所需之物理特性。 In the polyoxyalkylene compound of Chemical Formula 2, m is greater than or equal to 5, and preferably may be between 5 and 300, between 5 and 200, between 5 and 150, or between 5 and 100, in order to reach The introduction effect of the repeating unit formed from the polyoxyalkylene compound and ensuring that the PCT copolymer can have the desired physical properties.

在一不以此為限的例子中,化學式2的聚矽氧烷化合物之重量平均分子量(weight average molecular weight)可介於500至15,000之間,且較佳可介於1000至15,000之間或1000至12,000之間,以便達到自聚矽氧烷化合物形成之重複單元的引進效果,並確保PCT共聚物可具有所需之物理特性。 In an example not limited thereto, the polyoxyalkylene compound of Chemical Formula 2 may have a weight average molecular weight of between 500 and 15,000, and preferably between 1000 and 15,000 or Between 1000 and 12,000, in order to achieve the introduction effect of the repeating unit formed from the polyoxyalkylene compound, and to ensure that the PCT copolymer can have the desired physical properties.

此外,依據一實施例,於該聚對苯二甲酸環己烷二甲醇酯共聚物中,以聚矽氧烷化合物形成之該重複單元的重量百分比係介於0.1%至30%之間,且較佳可介於0.1%至25%之間、1%至20%之間或1%至15%之間。也就是說,在製備過程中,可由反應槽內向外排出過量的重複單元,重複單元的成分較佳可於上述的範圍內進行調整,藉由導入之以聚矽氧烷化合物形成之重複單元,用以達成所需之改善衝擊強度的效果。 Further, according to an embodiment, in the poly(cyclohexane) dimethanol terephthalate copolymer, the weight percentage of the repeating unit formed by the polyoxyalkylene compound is between 0.1% and 30%, and It may preferably be between 0.1% and 25%, between 1% and 20% or between 1% and 15%. That is to say, during the preparation process, an excess of repeating units may be discharged from the inside of the reaction tank, and the composition of the repeating unit may preferably be adjusted within the above range by introducing a repeating unit formed of a polyoxyalkylene compound. To achieve the desired effect of improving impact strength.

該聚對苯二甲酸環己烷二甲醇酯共聚物之重量平均分子量(weight average molecular weight)可介於10,000至100,000之間或介於30,000至80,000之間,且該聚對苯二甲酸環己烷二甲醇酯共聚物之數量平均分子量(number average molecular weight)可介於10,000至50,000之間或介於15,000至35,000 之間,有利於獲得所需之結構特性。 The polybutylene terephthalate copolymer may have a weight average molecular weight of between 10,000 and 100,000 or between 30,000 and 80,000, and the polyterephthalic acid ring The number average molecular weight of the alkane dimethanol ester copolymer may be between 10,000 and 50,000 or between 15,000 and 35,000. Between, it is beneficial to obtain the required structural characteristics.

該聚對苯二甲酸環己烷二甲醇酯共聚物之本質黏度(intrinsic viscosity)係低於或等於11dl/g,或介於0.5dl/g至1.0dl/g之間,有利於達到所需之可製程性(processability)。 The intrinsic viscosity of the poly(cyclohexanedimethylene terephthalate) copolymer is less than or equal to 11 dl/g, or between 0.5 dl/g and 1.0 dl/g, which is beneficial to achieve the desired Processability.

II. 製備PCT共聚物的方法II. Method for preparing PCT copolymer

同時,本發明另一實施例提供一種製備該聚對苯二甲酸環己烷二甲醇酯(poly cyclohexylenedimethylene terephthalate)共聚物(copolymer)的方法,包括下列步驟。混合一二元醇(diol)化合物、一二羧酸(dicarboxylic acid)化合物以及以化學式2呈現之聚矽氧烷(polysiloxane)化合物,並藉由一催化物進行酯化(esterification)反應;以及對該酯化反應的產物進行一聚縮合(polycondensation)反應。 Meanwhile, another embodiment of the present invention provides a method for preparing the polycyclohexylene dimethylene terephthalate copolymer, which comprises the following steps. Mixing a diol compound, a dicarboxylic acid compound, and a polysiloxane compound represented by Chemical Formula 2, and performing an esterification reaction by a catalyst; The product of the esterification reaction undergoes a polycondensation reaction.

依據一實施例,在酯化反應中,可使用包含1,4-環己烷二甲醇(1,4-cyclohexanedimethanol)之二元醇化合物以及包含對苯二甲酸(terephthalic acid)、對苯二甲酸二甲酯(dimethyl terephthalate)或對苯二甲酸與對苯二甲酸二甲酯的混合物之二羧酸化合物。 According to an embodiment, in the esterification reaction, a diol compound containing 1,4-cyclohexanedimethanol and terephthalic acid, terephthalic acid may be used. Dicarboxylic acid compound of dimethyl terephthalate or a mixture of terephthalic acid and dimethyl terephthalate.

此外,在酯化反應中,亦可使用例如為乙二醇(ethylene glycol)、二乙二醇(diethylene glycol)、1,4-丁二醇(1,4-butanediol)、1,3-丙二醇(1,3-propanediol)以及新戊二醇(neopentyl glycol)之二元醇化合物,以及例如為異苯二甲酸(isophthalic acid)、2,6-萘二羧酸(2,6-naphthalenedicarboxylic acid)、間苯二甲酸二甲酯(dimethyl isophthalate)以及2,6-二甲酸二甲酯(dimethyl 2,6-naphthalenedicarboxylate)之二羧酸化合物。然而,為了確保PCT共聚物的本質物理特性,較佳係使用80mol%或更多之1,4-環己烷二甲醇當作二元醇 化合物,且使用80mol%或更多之對苯二甲酸、對苯二甲酸二甲酯或對苯二甲酸與對苯二甲酸二甲酯的混合物當作二羧酸化合物。 Further, in the esterification reaction, for example, ethylene glycol, diethylene glycol, 1,4-butanediol, 1,3-propanediol can also be used. (1,3-propanediol) and a glycol compound of neopentyl glycol, and, for example, isophthalic acid, 2,6-naphthalenedicarboxylic acid , dimethyl isophthalate and dicarboxylic acid compound of dimethyl 2,6-naphthalenedicarboxylate. However, in order to secure the essential physical properties of the PCT copolymer, it is preferred to use 80 mol% or more of 1,4-cyclohexanedimethanol as the diol. A compound, and a mixture of 80 mol% or more of terephthalic acid, dimethyl terephthalate or terephthalic acid and dimethyl terephthalate is used as the dicarboxylic acid compound.

此外,為了確保進行正確之酯化反應的效率,該酯化反應較佳係以一合成物進行,而基於100個重量份數(parts by weight,pbw)之該二元醇化合物,該合成物包含重量份數介於90至110之該二羧酸化合物,或重量份數介於80至100或75至90之該二羧酸化合物。 Further, in order to ensure the efficiency of the correct esterification reaction, the esterification reaction is preferably carried out as a composition, and the composition is based on 100 parts by weight (pbw) of the diol compound. The dicarboxylic acid compound is contained in an amount of from 90 to 110 parts by weight, or the dicarboxylic acid compound is contained in an amount of from 80 to 100 or from 75 to 90 parts by weight.

同時,基於酯化反應中所使用之100個重量份數之該二元醇化合物,該聚矽氧烷化合物之重量份數可介於0.01至10之間,或介於0.1至10之間或介於1至5之間。也就是說,在製備過程中,可由反應槽內向外排出過量的重複單元,聚矽氧烷化合物的含量較佳可於上述的範圍內進行調整,藉由導入之以聚矽氧烷化合物形成之重複單元,用以達成所需之改善衝擊強度的效果。 Meanwhile, the weight fraction of the polyoxyalkylene compound may be between 0.01 and 10, or between 0.1 and 10, or based on 100 parts by weight of the diol compound used in the esterification reaction. Between 1 and 5. That is to say, in the preparation process, an excess of repeating units may be discharged from the inside of the reaction tank, and the content of the polyoxyalkylene compound may preferably be adjusted within the above range, and formed by introducing a polyoxane compound. The repeating unit is used to achieve the desired effect of improving the impact strength.

此外,該酯化反應可藉由一催化物(較佳為鈦基催化物)進行。在一不以此為限的例子中,該鈦基催化物可包括一個或多個化合物選自於一由氧化鈦(titanium oxide)、鈦螯合物(titanium chelate compound)、鈦酸四丙酯(tetra-n-propyl titanate)、鈦酸四異丙酯(tetra-isopropyl titanate)、鈦酸四丁酯(tetra-n-butyl titanate)、鈦酸四異丁酯(tetra-isobutyl titanate)以及鈦酸丁基四異丙酯(butyl-isopropyl titanate)所構成之群組中。 Further, the esterification reaction can be carried out by a catalyst, preferably a titanium-based catalyst. In an example not limited thereto, the titanium-based catalyst may include one or more compounds selected from the group consisting of titanium oxide, titanium chelate compound, and tetrapropyl titanate. (tetra-n-propyl titanate), tetra-isopropyl titanate, tetra-n-butyl titanate, tetra-isobutyl titanate, and titanium In the group consisting of butyl-isopropyl titanate.

此時,在該鈦基催化物中,基於最終之PCT共聚物的重量,鈦原子的含量較佳可調整而等於或少於20ppm。也就是說,考量例如該樹脂(resin)因為過量之催化物或於製程中分子量的減少所導致之副反應而造成例如黃化(於color-b的增加)的問題,催化物的含量較佳可於上述的範圍內進行調整, 以導致正確的聚縮合反應。 At this time, in the titanium-based catalyst, the content of the titanium atom is preferably adjusted to be equal to or less than 20 ppm based on the weight of the final PCT copolymer. That is, it is considered that, for example, the resin causes a problem such as yellowing (increased in color-b) due to an excessive amount of a catalyst or a side reaction caused by a decrease in molecular weight in the process, and the content of the catalyst is preferably. Can be adjusted within the above range, To cause the correct polycondensation reaction.

在酯化反應中,可更利用磷安定劑(phosphorus stabilizer)來確保熱穩定性。磷安定劑可為一個或多個化合物選自於一由磷酸三甲酯(trimethyl phosphate)、磷酸三乙酯(triethyl phosphate)、磷酸三苯酯(triphenyl phosphate)、磷醯基乙酸三乙酯(triethyl phosphonoacetate)、磷酸(phosphoric acid)以及亞磷酸(phosphorous acid)所構成之群組中。 In the esterification reaction, a phosphorus stabilizer can be further utilized to ensure thermal stability. The phosphorus stabilizer may be one or more compounds selected from the group consisting of trimethyl phosphate, triethyl phosphate, triphenyl phosphate, triethyl phosphonium acetate (triethyl phosphate). Triethyl phosphonoacetate), phosphoric acid, and phosphorous acid.

為了以添加之安定劑獲得所需之效果,基於100個重量份數之該二元醇化合物,磷安定劑之重量份數可介於0.001至5之間、0.01至5之間或0.01至1之間。或者,於磷安定劑中,基於最終之PCT共聚物的重量,磷原子的含量較佳可調整而等於或少於30ppm。如果磷安定劑的含量超過30ppm,共聚物的顏色會劣化,且聚縮合反應的催化活性也會降低,進而影響反應時間與聚合程度。 In order to obtain the desired effect with the added stabilizer, the weight percentage of the phosphorus stabilizer may be between 0.001 and 5, between 0.01 and 5 or 0.01 to 1 based on 100 parts by weight of the glycol compound. between. Alternatively, in the phosphorus stabilizer, the content of the phosphorus atom is preferably adjusted to be equal to or less than 30 ppm based on the weight of the final PCT copolymer. If the content of the phosphorus stabilizer exceeds 30 ppm, the color of the copolymer is deteriorated, and the catalytic activity of the polycondensation reaction is also lowered, thereby affecting the reaction time and the degree of polymerization.

此酯化反應可於典型的狀況下進行,例如較佳可於溫度介於230℃至290℃以及壓力介於0.01kg/cm2至3.0/cm2的狀況下進行120分鐘至600分鐘。 This esterification reaction can be carried out under typical conditions, for example, preferably at a temperature of from 230 ° C to 290 ° C and a pressure of from 0.01 kg / cm 2 to 3.0 / cm 2 for from 120 minutes to 600 minutes.

此外,於酯化反應後,酯化反應之產物可進行聚縮合反應。依據一實施例,聚縮合反應可接續於酯化反應之後進行。該聚縮合反應可於典型的狀況下進行,例如可於溫度介於290℃至320℃以及壓力介於0.1托(torr)至2.0托的狀況下進行60分鐘至360分鐘。 Further, after the esterification reaction, the product of the esterification reaction can undergo a polycondensation reaction. According to an embodiment, the polycondensation reaction can be carried out after the esterification reaction. The polycondensation reaction can be carried out under typical conditions, for example, at a temperature of from 290 ° C to 320 ° C and a pressure of from 0.1 torr to 2.0 Torr for 60 minutes to 360 minutes.

若需要的話,本實施例之製備PCT共聚物的方法可包括一典型的樹脂製成步驟,例如擠壓出聚縮合反應的產物以製備成顆粒狀物(pellet),並 將顆粒狀物結晶化以進行固相聚合反應。 If desired, the method of preparing a PCT copolymer of the present embodiment may comprise a typical resin preparation step, such as extruding a product of a polycondensation reaction to prepare a pellet, and The particulate matter is crystallized for solid phase polymerization.

III. 樹脂模製品(resin molded article)III. resin molded article (resin molded article)

此外,本發明又一實施例提供一種樹脂模製品(resin molded article),該樹脂模製品係由上述之該聚對苯二甲酸環己烷二甲醇酯共聚物所製成。 Further, still another embodiment of the present invention provides a resin molded article made of the above-mentioned poly(cyclohexanedimethylene terephthalate) copolymer.

由於該樹脂模製品係由該聚對苯二甲酸環己烷二甲醇酯共聚物所製成,相較於已知的PCT合成物(像是包括了PCT以及其他添加物的混合成分用以改善其物理特性),本發明之樹脂模製品可在未使用額外添加物的狀況下具有加強的物理特性(特別是對於衝擊強度、抗變色能力以及反射率等性質的提升)。 Since the resin molded article is made of the poly(cyclohexanedimethylene terephthalate) copolymer, it is improved compared to known PCT compositions (such as mixed components including PCT and other additives). The physical properties thereof, the resin molded article of the present invention can have enhanced physical properties (especially improvement in properties such as impact strength, resistance to discoloration, and reflectance) without using additional additives.

更明確地說,該樹脂模製品之衝擊強度(impact strength,以ASTM D256測試)可大於或等於20J/m,且較佳係介於20至100J/m之間或介於20至85J/m之間,當樣本之厚度於25℃下為1/8吋時。 More specifically, the resin molded article may have an impact strength (tested by ASTM D256) of greater than or equal to 20 J/m, and preferably between 20 and 100 J/m or between 20 and 85 J/m. Between when the thickness of the sample is 1/8 于 at 25 °C.

此外,該樹脂模製品可具有極佳的抗熱性與抗變色能力,使得在放置於140℃的環境下48小時之後,該樹脂模製品之色彩空間L*-b*之值(color L*-b* value)可大於或等於該樹脂模製品於室溫下之起始色彩空間L*-b*之值的95%。 Further, the resin molded article can have excellent heat resistance and discoloration resistance, so that the color space L*-b* of the resin molded article after 48 hours in an environment of being placed at 140 ° C (color L*- b* value) may be greater than or equal to 95% of the value of the starting color space L*-b* of the resin molded article at room temperature.

此外,該樹脂模製品可惡劣的環境下仍維持極佳的反射率,以使在放置於140℃的環境下48小時之後,該樹脂模製品對波長為450nm的反射率係大於或等於該樹脂模製品於室溫下對波長為450nm的起始反射率的95%。 Further, the resin molded article can maintain excellent reflectance in a harsh environment, so that the resin molded article has a reflectance for a wavelength of 450 nm or more greater than or equal to the resin after being placed in an environment of 140 ° C for 48 hours. The molded article was 95% of the initial reflectance at a wavelength of 450 nm at room temperature.

因此,該樹脂模製品可用於發光二極體之外蓋(housing)、發光二極體之反射物或其他各種發光裝置的外蓋,而此發光裝置可連續暴露於光與熱的狀況下。該樹脂模製品亦可用於會於高溫下進行表面安裝技術(surface mounting technology)的電子設備中。 Therefore, the resin molded article can be used for a housing of a light-emitting diode, a reflector of a light-emitting diode, or an outer cover of various other light-emitting devices, and the light-emitting device can be continuously exposed to light and heat. The resin molded article can also be used in an electronic device that can perform surface mounting technology at a high temperature.

本發明之有益效果敘述如下。本發明之聚對苯二甲酸環己烷二甲醇酯[poly(cyclohexylenedimethylene terephthalate)]共聚物(copolymer)具有極佳的本質物理特性,且因此在無額外添加物的狀況下可提供以此製成之樹脂模製品(resin molded article)具有提升之衝擊強度、抗變色能力以及反射率。在連續暴露於光與熱的環境下,此樹脂模製品仍可維持原先極佳的物理特性,故其適合應用於發光二極體之外蓋與反射物等物件中。 The beneficial effects of the present invention are described below. The poly(cyclohexylene dimethylene terephthalate) copolymer of the present invention has excellent intrinsic physical properties, and thus can be provided without additional additives. The resin molded article has improved impact strength, resistance to discoloration, and reflectivity. The resin molded article can maintain the original excellent physical properties under continuous exposure to light and heat, so it is suitable for use in an object such as a cover and a reflector of a light-emitting diode.

在下文中,將提供數個較佳實例以更了解本發明。然而,下列實例僅為說明用,而本發明並不以此實例為限。 In the following, several preferred examples will be provided to better understand the invention. However, the following examples are for illustrative purposes only, and the invention is not limited by this example.

實例1Example 1

將約1.7公斤之1,4-環己烷二甲醇(1,4-cyclohexanedimethanol,反式70%)、約1.5公斤之對苯二甲酸(terephthalic acid)、約0.4克之磷酸三乙酯(triethyl phosphate)、約38克之聚二甲基矽氧烷[polydimethylsiloxane,於化學式2中,R1至R4分別為甲基團(methyl group),D1與D2分別為丙烯團(propylene group),L1與L2分別為羥基團(hydroxyl group),且重量平均分子量Mw為2253] 以及約0.15克的氧化鈦基催化物(Sachtleben公司的Hombifast PC,其中鈦於催化物中的有效比例為15%)一起注入一反應器中,且在大氣壓力下以及溫度提升至280℃的狀況下進行酯化反應3小時。 About 1.7 kg of 1,4-cyclohexanedimethanol (trans 70%), about 1.5 kg of terephthalic acid, and about 0.4 g of triethyl phosphate ), about 38 g of polydimethylsiloxane (in the chemical formula 2, R 1 to R 4 are each a methyl group, and D 1 and D 2 are respectively a propylene group, L 1 and L 2 are each a hydroxyl group, and the weight average molecular weight Mw is 2253] and about 0.15 g of a titanium oxide-based catalyst (Sachtleben's Hombifast PC, wherein the effective ratio of titanium to the catalyst is 15%). The mixture was injected into a reactor together, and the esterification reaction was carried out for 3 hours under atmospheric pressure and at a temperature raised to 280 °C.

接著,以酯化反應的產物於溫度300℃、壓力為0.5至1托(torr)的狀況下進行150分鐘的聚縮合反應,以獲得聚對苯二甲酸環己烷二甲醇酯[poly(cyclohexylenedimethylene terephthalate)]共聚物(其重量平均分子量Mw為51,000,數量平均分子量Mn為25,000,且本質黏度為0.73dl/g)。 Next, the product of the esterification reaction is subjected to a polycondensation reaction at a temperature of 300 ° C and a pressure of 0.5 to 1 torr to obtain a poly(cyclohexylenedimethylene). Terephthalate) copolymer having a weight average molecular weight Mw of 51,000, a number average molecular weight Mn of 25,000, and an intrinsic viscosity of 0.73 dl/g.

實例2Example 2

將約46公斤之1,4-環己烷二甲醇(反式70%)、約36公斤之對苯二甲酸、約8.7克之磷酸三乙酯、約911克之聚二甲基矽氧烷(於化學式2中,R1至R4分別為甲基團,D1與D2分別為丙烯團,L1與L2分別為羥基團,且重量平均分子量Mw為2253)以及約4.1克的氧化鈦基催化物(Sachtleben公司的Hombifast PC,其中鈦於催化物中的有效比例為15%)一起注入一反應器中,且在大氣壓力下以及溫度提升至280℃的狀況下進行酯化反應3小時。 About 46 kg of 1,4-cyclohexanedimethanol (trans 70%), about 36 kg of terephthalic acid, about 8.7 g of triethyl phosphate, about 911 g of polydimethyl decane (in In Chemical Formula 2, R 1 to R 4 are each a methyl group, D 1 and D 2 are each a propylene group, L 1 and L 2 are each a hydroxyl group, and a weight average molecular weight Mw is 2253) and about 4.1 g of titanium oxide. The base catalyst (Sachtleben's Hombifast PC, in which the effective ratio of titanium in the catalyst is 15%) was injected into a reactor together, and the esterification reaction was carried out for 3 hours under atmospheric pressure and at a temperature of 280 ° C. .

接著,以酯化反應的產物於溫度300℃、壓力為0.5至1托的狀況下進行150分鐘的聚縮合反應,以獲得聚對苯二甲酸環己烷二甲醇酯共聚物(其重量平均分子量Mw為53,225,數量平均分子量Mn為23,945,且本質黏度為0.68dl/g)。 Next, the product of the esterification reaction was subjected to a polycondensation reaction at a temperature of 300 ° C and a pressure of 0.5 to 1 Torr for 150 minutes to obtain a poly(cyclohexanedimethylene terephthalate) copolymer (the weight average molecular weight thereof). Mw was 53,225, the number average molecular weight Mn was 23,945, and the intrinsic viscosity was 0.68 dl/g).

實例3Example 3

將約732公斤之1,4-環己烷二甲醇(反式70%)、約600公斤之對苯二甲酸、約108克之磷酸三乙酯、約15.2公斤之聚二甲基矽氧烷(於化學式2中,R1至R4分別為甲基團,D1與D2分別為丙烯團,L1與L2分別為羥基團, 且重量平均分子量Mw為2253)以及約35.8克的氧化鈦基催化物(Sachtleben公司的Hombifast PC,其中鈦於催化物中的有效比例為15%)一起注入一反應器中,且在大氣壓力下以及溫度提升至280℃的狀況下進行酯化反應3小時。 About 732 kg of 1,4-cyclohexanedimethanol (trans 70%), about 600 kg of terephthalic acid, about 108 g of triethyl phosphate, and about 15.2 kg of polydimethyl decane ( In Chemical Formula 2, R 1 to R 4 are each a methyl group, D 1 and D 2 are each a propylene group, L 1 and L 2 are each a hydroxyl group, and a weight average molecular weight Mw is 2253) and an oxidation of about 35.8 g. A titanium-based catalyst (Sachtleben's Hombifast PC, in which the effective ratio of titanium in the catalyst is 15%) is injected into a reactor together, and the esterification reaction is carried out under atmospheric pressure and at a temperature of 280 ° C. hour.

接著,以酯化反應的產物於溫度300℃、壓力為0.5至1托的狀況下進行150分鐘的聚縮合反應,以獲得聚對苯二甲酸環己烷二甲醇酯共聚物(其重量平均分子量Mw為47,168,數量平均分子量Mn為21,886,且本質黏度為0.64dl/g)。 Next, the product of the esterification reaction was subjected to a polycondensation reaction at a temperature of 300 ° C and a pressure of 0.5 to 1 Torr for 150 minutes to obtain a poly(cyclohexanedimethylene terephthalate) copolymer (the weight average molecular weight thereof). Mw was 47,168, the number average molecular weight Mn was 21,886, and the intrinsic viscosity was 0.64 dl/g).

實例4Example 4

將約1.7公斤之1,4-環己烷二甲醇(反式70%)、約1.5公斤之對苯二甲酸、約0.4克之磷酸三乙酯、約19克之聚二甲基矽氧烷(於化學式2中,R1至R4分別為甲基團,D1與D2分別為丙烯團,L1與L2分別為羥基團,且重量平均分子量Mw為2253)以及約0.15克的氧化鈦基催化物(Sachtleben公司的Hombifast PC,其中鈦於催化物中的有效比例為15%)一起注入一反應器中,且在大氣壓力下以及溫度提升至280℃的狀況下進行酯化反應3小時。 About 1.7 kg of 1,4-cyclohexanedimethanol (trans 70%), about 1.5 kg of terephthalic acid, about 0.4 g of triethyl phosphate, and about 19 g of polydimethyloxane (in In Chemical Formula 2, R 1 to R 4 are each a methyl group, D 1 and D 2 are each a propylene group, L 1 and L 2 are each a hydroxyl group, and a weight average molecular weight Mw is 2253) and about 0.15 g of titanium oxide. The base catalyst (Sachtleben's Hombifast PC, in which the effective ratio of titanium in the catalyst is 15%) was injected into a reactor together, and the esterification reaction was carried out for 3 hours under atmospheric pressure and at a temperature of 280 ° C. .

接著,以酯化反應的產物於溫度300℃、壓力為0.5至1托的狀況下進行150分鐘的聚縮合反應,以獲得聚對苯二甲酸環己烷二甲醇酯共聚物(其重量平均分子量Mw為51,295,數量平均分子量Mn為24,549,且本質黏度為0.71dl/g)。 Next, the product of the esterification reaction was subjected to a polycondensation reaction at a temperature of 300 ° C and a pressure of 0.5 to 1 Torr for 150 minutes to obtain a poly(cyclohexanedimethylene terephthalate) copolymer (the weight average molecular weight thereof). Mw was 51,295, the number average molecular weight Mn was 24,549, and the intrinsic viscosity was 0.71 dl/g).

實例5Example 5

將約1.7公斤之1,4-環己烷二甲醇(反式70%)、約1.5公斤之對苯二甲酸、約0.4克之磷酸三乙酯、約57克之聚二甲基矽氧烷[polydimethylsiloxane,於化學式2中,R1至R4分別為甲基團,D1與D2分別 為丙烯團,L1與L2分別為羥基團,且重量平均分子量Mw為2253]以及約0.15克的氧化鈦基催化物(Sachtleben公司的Hombifast PC,其中鈦於催化物中的有效比例為15%)一起注入一反應器中,且在大氣壓力下以及溫度提升至280℃的狀況下進行酯化反應3小時。 About 1.7 kg of 1,4-cyclohexanedimethanol (trans 70%), about 1.5 kg of terephthalic acid, about 0.4 g of triethyl phosphate, and about 57 g of polydimethylsiloxane [polydimethylsiloxane] In Chemical Formula 2, R 1 to R 4 are each a methyl group, D 1 and D 2 are each a propylene group, L 1 and L 2 are each a hydroxyl group, and a weight average molecular weight Mw is 2253] and about 0.15 g. A titanium oxide-based catalyst (Sachtleben's Hombifast PC in which the effective ratio of titanium in the catalyst is 15%) is injected into a reactor together, and the esterification reaction is carried out under atmospheric pressure and at a temperature of 280 ° C. 3 hours.

接著,以酯化反應的產物於溫度300℃、壓力為0.5至1托的狀況下進行150分鐘的聚縮合反應,以獲得聚對苯二甲酸環己烷二甲醇酯共聚物(其重量平均分子量Mw為49,985,數量平均分子量Mn為23,750,且本質黏度為0.65dl/g)。 Next, the product of the esterification reaction was subjected to a polycondensation reaction at a temperature of 300 ° C and a pressure of 0.5 to 1 Torr for 150 minutes to obtain a poly(cyclohexanedimethylene terephthalate) copolymer (the weight average molecular weight thereof). Mw was 49,985, the number average molecular weight Mn was 23,750, and the intrinsic viscosity was 0.65 dl/g).

實例6Example 6

將約1.7公斤之1,4-環己烷二甲醇(反式70%)、約1.5公斤之對苯二甲酸、約0.4克之磷酸三乙酯、約57克之聚二甲基矽氧烷(於化學式2中,R1至R4分別為甲基團,D1與D2分別為丙烯團,L1與L2分別為羥基團,且重量平均分子量Mw為1418)以及約0.15克的氧化鈦基催化物(Sachtleben公司的Hombifast PC,其中鈦於催化物中的有效比例為15%)一起注入一反應器中,且在大氣壓力下以及溫度提升至280℃的狀況下進行酯化反應3小時。 About 1.7 kg of 1,4-cyclohexanedimethanol (trans 70%), about 1.5 kg of terephthalic acid, about 0.4 g of triethyl phosphate, about 57 g of polydimethyloxane (in In Chemical Formula 2, R 1 to R 4 are each a methyl group, D 1 and D 2 are each a propylene group, L 1 and L 2 are each a hydroxyl group, and a weight average molecular weight Mw is 1418) and about 0.15 g of titanium oxide. The base catalyst (Sachtleben's Hombifast PC, in which the effective ratio of titanium in the catalyst is 15%) was injected into a reactor together, and the esterification reaction was carried out for 3 hours under atmospheric pressure and at a temperature of 280 ° C. .

接著,以酯化反應的產物於溫度300℃、壓力為0.5至1托的狀況下進行150分鐘的聚縮合反應,以獲得聚對苯二甲酸環己烷二甲醇酯共聚物(其重量平均分子量Mw為51,769,數量平均分子量Mn為23,084,且本質黏度為0.71dl/g)。 Next, the product of the esterification reaction was subjected to a polycondensation reaction at a temperature of 300 ° C and a pressure of 0.5 to 1 Torr for 150 minutes to obtain a poly(cyclohexanedimethylene terephthalate) copolymer (the weight average molecular weight thereof). Mw was 51,769, the number average molecular weight Mn was 23,084, and the intrinsic viscosity was 0.71 dl/g).

實例7Example 7

將約1.7公斤之1,4-環己烷二甲醇(反式70%)、約1.5公斤之對苯二甲酸、約0.4克之磷酸三乙酯、約57克之聚二甲基矽氧烷(於化學式2中, R1至R4分別為甲基團,D1與D2分別為丙烯團,L1與L2分別為羥基團,且重量平均分子量Mw為2253)以及約0.15克的氧化鈦基催化物(Sachtleben公司的Hombifast PC,其中鈦於催化物中的有效比例為15%)一起注入一反應器中,且在大氣壓力下以及溫度提升至280℃的狀況下進行酯化反應3小時。 About 1.7 kg of 1,4-cyclohexanedimethanol (trans 70%), about 1.5 kg of terephthalic acid, about 0.4 g of triethyl phosphate, about 57 g of polydimethyloxane (in In Chemical Formula 2, R 1 to R 4 are each a methyl group, D 1 and D 2 are each a propylene group, L 1 and L 2 are each a hydroxyl group, and a weight average molecular weight Mw is 2253) and about 0.15 g of titanium oxide. The base catalyst (Sachtleben's Hombifast PC, in which the effective ratio of titanium in the catalyst is 15%) was injected into a reactor together, and the esterification reaction was carried out for 3 hours under atmospheric pressure and at a temperature of 280 ° C. .

接著,以酯化反應的產物於溫度300℃、壓力為0.5至1托的狀況下進行150分鐘的聚縮合反應,以獲得聚對苯二甲酸環己烷二甲醇酯共聚物(其重量平均分子量Mw為51,622,數量平均分子量Mn為22,106,且本質黏度為0.69dl/g)。 Next, the product of the esterification reaction was subjected to a polycondensation reaction at a temperature of 300 ° C and a pressure of 0.5 to 1 Torr for 150 minutes to obtain a poly(cyclohexanedimethylene terephthalate) copolymer (the weight average molecular weight thereof). Mw was 51,622, the number average molecular weight Mn was 22,106, and the intrinsic viscosity was 0.69 dl/g).

實例8Example 8

將約1.7公斤之1,4-環己烷二甲醇(反式70%)、約1.5公斤之對苯二甲酸、約0.4克之磷酸三乙酯、約57克之聚二甲基矽氧烷(於化學式2中,R1至R4分別為甲基團,D1與D2分別為丙烯團,L1與L2分別為羥基團,且重量平均分子量Mw為4172)以及約0.15克的氧化鈦基催化物(Sachtleben公司的Hombifast PC,其中鈦於催化物中的有效比例為15%)一起注入一反應器中,且在大氣壓力下以及溫度提升至280℃的狀況下進行酯化反應3小時。 About 1.7 kg of 1,4-cyclohexanedimethanol (trans 70%), about 1.5 kg of terephthalic acid, about 0.4 g of triethyl phosphate, about 57 g of polydimethyloxane (in In Chemical Formula 2, R 1 to R 4 are each a methyl group, D 1 and D 2 are each a propylene group, L 1 and L 2 are each a hydroxyl group, and a weight average molecular weight Mw is 4172) and about 0.15 g of titanium oxide. The base catalyst (Sachtleben's Hombifast PC, in which the effective ratio of titanium in the catalyst is 15%) was injected into a reactor together, and the esterification reaction was carried out for 3 hours under atmospheric pressure and at a temperature of 280 ° C. .

接著,以酯化反應的產物於溫度300℃、壓力為0.5至1托的狀況下進行150分鐘的聚縮合反應,以獲得聚對苯二甲酸環己烷二甲醇酯共聚物(其重量平均分子量Mw為52,551,數量平均分子量Mn為22,726,且本質黏度為0.70dl/g)。 Next, the product of the esterification reaction was subjected to a polycondensation reaction at a temperature of 300 ° C and a pressure of 0.5 to 1 Torr for 150 minutes to obtain a poly(cyclohexanedimethylene terephthalate) copolymer (the weight average molecular weight thereof). Mw was 52,551, the number average molecular weight Mn was 22,726, and the intrinsic viscosity was 0.70 dl/g).

實例9Example 9

將約1.7公斤之1,4-環己烷二甲醇(反式70%)、約1.5公斤之對苯二甲酸、約0.4克之磷酸三乙酯、約57克之聚二甲基矽氧烷(於化學式2中, R1至R4分別為甲基團,D1與D2分別為丙烯團,L1與L2分別為羥基團,且重量平均分子量Mw為9178)以及約0.15克的氧化鈦基催化物(Sachtleben公司的Hombifast PC,其中鈦於催化物中的有效比例為15%)一起注入一反應器中,且在大氣壓力下以及溫度提升至280℃的狀況下進行酯化反應3小時。 About 1.7 kg of 1,4-cyclohexanedimethanol (trans 70%), about 1.5 kg of terephthalic acid, about 0.4 g of triethyl phosphate, about 57 g of polydimethyloxane (in In Chemical Formula 2, R 1 to R 4 are each a methyl group, D 1 and D 2 are each a propylene group, L 1 and L 2 are each a hydroxyl group, and a weight average molecular weight Mw is 9178) and about 0.15 g of titanium oxide. The base catalyst (Sachtleben's Hombifast PC, in which the effective ratio of titanium in the catalyst is 15%) was injected into a reactor together, and the esterification reaction was carried out for 3 hours under atmospheric pressure and at a temperature of 280 ° C. .

接著,以酯化反應的產物於溫度300℃、壓力為0.5至1托的狀況下進行150分鐘的聚縮合反應,以獲得聚對苯二甲酸環己烷二甲醇酯[poly(cyclohexylenedimethylene terephthalate)]共聚物(其重量平均分子量Mw為49,016,數量平均分子量Mn為21,627,且本質黏度為0.67dl/g)。 Next, the product of the esterification reaction is subjected to a polycondensation reaction at a temperature of 300 ° C and a pressure of 0.5 to 1 Torr for 150 minutes to obtain poly(cyclohexylene dimethylene terephthalate). The copolymer (having a weight average molecular weight Mw of 49,016, a number average molecular weight Mn of 21,627, and an intrinsic viscosity of 0.67 dl/g).

比較例1Comparative example 1

將約1.7公斤之1,4-環己烷二甲醇(反式70%)、約1.5公斤之對苯二甲酸、約0.4克之磷酸三乙酯以及約0.15克的氧化鈦基催化物(Sachtleben公司的Hombifast PC,其中鈦於催化物中的有效比例為15%)一起注入一反應器中,且在大氣壓力下以及溫度提升至280℃的狀況下進行酯化反應3小時。 About 1.7 kg of 1,4-cyclohexanedimethanol (trans 70%), about 1.5 kg of terephthalic acid, about 0.4 g of triethyl phosphate, and about 0.15 g of titania-based catalyst (Sachtleben) The Hombifast PC, in which the effective ratio of titanium to the catalyst was 15%, was injected into a reactor together, and the esterification reaction was carried out for 3 hours under atmospheric pressure and at a temperature elevated to 280 °C.

接著,以酯化反應的產物於溫度300℃、壓力為0.5至1托的狀況下進行150分鐘的聚縮合反應,以獲得聚對苯二甲酸環己烷二甲醇酯(其重量平均分子量Mw為50,349,數量平均分子量Mn為23,800,且本質黏度為0.65dl/g)。 Next, the product of the esterification reaction was subjected to a polycondensation reaction at a temperature of 300 ° C and a pressure of 0.5 to 1 Torr for 150 minutes to obtain poly(cyclohexanedimethylene terephthalate) (the weight average molecular weight Mw thereof was 50,349, the number average molecular weight Mn was 23,800, and the intrinsic viscosity was 0.65 dl/g).

比較例2Comparative example 2

將約1.7公斤之1,4-環己烷二甲醇(反式70%)、約1.5公斤之對苯二甲酸、約0.4克之磷酸三乙酯、約38克之聚四亞甲基二醇(polytetramethylene glycol)以及約0.15克的氧化鈦基催化物(Sachtleben公司的Hombifast PC,其中鈦於催化物中的有效比例為15%)一起注入一反應器中,且在大氣壓力下以 及溫度提升至280℃的狀況下進行酯化反應3小時。 About 1.7 kg of 1,4-cyclohexanedimethanol (trans 70%), about 1.5 kg of terephthalic acid, about 0.4 g of triethyl phosphate, and about 38 g of polytetramethylene (polytetramethylene) Glycol) and about 0.15 grams of a titanium oxide based catalyst (Sachtleben's Hombifast PC, in which the effective ratio of titanium in the catalyst is 15%) is injected into a reactor together at atmospheric pressure. The esterification reaction was carried out for 3 hours while the temperature was raised to 280 °C.

接著,以酯化反應的產物於溫度300℃、壓力為0.5至1托的狀況下進行150分鐘的聚縮合反應,以獲得聚對苯二甲酸環己烷二甲醇酯(其重量平均分子量Mw為52,000,數量平均分子量Mn為24,500,且本質黏度為0.69dl/g)。 Next, the product of the esterification reaction was subjected to a polycondensation reaction at a temperature of 300 ° C and a pressure of 0.5 to 1 Torr for 150 minutes to obtain poly(cyclohexanedimethylene terephthalate) (the weight average molecular weight Mw thereof was 52,000, the number average molecular weight Mn was 24,500, and the intrinsic viscosity was 0.69 dl/g).

比較例3Comparative example 3

將約1.7公斤之1,4-環己烷二甲醇(反式70%)、約36公斤之對苯二甲酸、約6.5克之磷酸三乙酯以及約4.15克的氧化鈦基催化物(Sachtleben公司的Hombifast PC,其中鈦於催化物中的有效比例為15%)一起注入一反應器中,且在大氣壓力下以及溫度提升至280℃的狀況下進行酯化反應3小時。 About 1.7 kg of 1,4-cyclohexanedimethanol (trans 70%), about 36 kg of terephthalic acid, about 6.5 g of triethyl phosphate, and about 4.15 g of titanium oxide based catalyst (Sachtleben) The Hombifast PC, in which the effective ratio of titanium to the catalyst was 15%, was injected into a reactor together, and the esterification reaction was carried out for 3 hours under atmospheric pressure and at a temperature elevated to 280 °C.

接著,以酯化反應的產物於溫度300℃、壓力為0.5至1托的狀況下進行150分鐘的聚縮合反應,以獲得聚對苯二甲酸環己烷二甲醇酯(其重量平均分子量Mw為48,637,數量平均分子量Mn為22,406,且本質黏度為0.67dl/g)。 Next, the product of the esterification reaction was subjected to a polycondensation reaction at a temperature of 300 ° C and a pressure of 0.5 to 1 Torr for 150 minutes to obtain poly(cyclohexanedimethylene terephthalate) (the weight average molecular weight Mw thereof was 48,637, the number average molecular weight Mn was 22,406, and the intrinsic viscosity was 0.67 dl/g).

比較例4Comparative example 4

將約732公斤之1,4-環己烷二甲醇(反式70%)、約600公斤之對苯二甲酸、約108克之磷酸三乙酯以及約35.8克的氧化鈦基催化物(Sachtleben公司的Hombifast PC,其中鈦於催化物中的有效比例為15%)一起注入一反應器中,且在大氣壓力下以及溫度提升至280℃的狀況下進行酯化反應3小時。 About 732 kg of 1,4-cyclohexanedimethanol (trans 70%), about 600 kg of terephthalic acid, about 108 g of triethyl phosphate, and about 35.8 g of titanium oxide-based catalyst (Sachtleben) The Hombifast PC, in which the effective ratio of titanium to the catalyst was 15%, was injected into a reactor together, and the esterification reaction was carried out for 3 hours under atmospheric pressure and at a temperature elevated to 280 °C.

接著,以酯化反應的產物於溫度300℃、壓力為0.5至1托的狀況下進行150分鐘的聚縮合反應,以獲得聚對苯二甲酸環己烷二甲醇酯(其重量 平均分子量Mw為46,708,數量平均分子量Mn為22,225,且本質黏度為0.66dl/g)。 Next, the product of the esterification reaction was subjected to a polycondensation reaction at a temperature of 300 ° C and a pressure of 0.5 to 1 Torr for 150 minutes to obtain poly(cyclohexanedimethylene terephthalate). The average molecular weight Mw was 46,708, the number average molecular weight Mn was 22,225, and the intrinsic viscosity was 0.66 dl/g.

比較例5Comparative Example 5

將約1.7公斤之1,4-環己烷二甲醇(反式70%)、約1.5公斤之對苯二甲酸、約38克之八甲基環四矽氧烷(octamethylcyclotetrasiloxane)、約0.4克之磷酸三乙酯以及約0.15克的氧化鈦基催化物(Sachtleben公司的Hombifast PC,其中鈦於催化物中的有效比例為15%)一起注入一反應器中,且在大氣壓力下以及溫度提升至280℃的狀況下進行酯化反應3小時。 About 1.7 kg of 1,4-cyclohexanedimethanol (trans 70%), about 1.5 kg of terephthalic acid, about 38 g of octamethylcyclotetrasiloxane, about 0.4 g of phosphoric acid Ethyl ester and about 0.15 grams of titanium oxide based catalyst (Sachtleben's Hombifast PC, where the effective ratio of titanium in the catalyst is 15%) is injected into a reactor at atmospheric pressure and the temperature is raised to 280 ° C. The esterification reaction was carried out for 3 hours.

接著,以酯化反應的產物於溫度300℃、壓力為0.5至1托的狀況下進行150分鐘的聚縮合反應,以獲得聚對苯二甲酸環己烷二甲醇酯(其重量平均分子量Mw為48,000,數量平均分子量Mn為23,000,且本質黏度為0.68dl/g)。 Next, the product of the esterification reaction was subjected to a polycondensation reaction at a temperature of 300 ° C and a pressure of 0.5 to 1 Torr for 150 minutes to obtain poly(cyclohexanedimethylene terephthalate) (the weight average molecular weight Mw thereof was 48,000, the number average molecular weight Mn was 23,000, and the intrinsic viscosity was 0.68 dl/g).

比較例6Comparative Example 6

將約1.7公斤之1,4-環己烷二甲醇(反式70%)、約1.5公斤之對苯二甲酸、約0.4克之磷酸三乙酯以及約0.15克的氧化鈦基催化物(Sachtleben公司的Hombifast PC,其中鈦於催化物中的有效比例為15%)一起注入一反應器中,且在大氣壓力下以及溫度提升至280℃的狀況下進行酯化反應3小時。接著,以酯化反應的產物於溫度300℃、壓力為0.5至1托的狀況下進行150分鐘的聚縮合反應。 About 1.7 kg of 1,4-cyclohexanedimethanol (trans 70%), about 1.5 kg of terephthalic acid, about 0.4 g of triethyl phosphate, and about 0.15 g of titania-based catalyst (Sachtleben) The Hombifast PC, in which the effective ratio of titanium to the catalyst was 15%, was injected into a reactor together, and the esterification reaction was carried out for 3 hours under atmospheric pressure and at a temperature elevated to 280 °C. Next, the product of the esterification reaction was subjected to a polycondensation reaction for 150 minutes at a temperature of 300 ° C and a pressure of 0.5 to 1 Torr.

然後,加入約57克之聚二甲基矽氧烷(於化學式2中,R1至R4分別為甲基團,D1與D2分別為丙烯團,L1與L2分別為羥基團,且重量平均分子量Mw為2253)並進行攪拌10分鐘,以獲得聚對苯二甲酸環己烷二甲醇 酯樹酯混合物(其重量平均分子量Mw為28,158,數量平均分子量Mn為13,743且本質黏度為0.47dl/g)。 Then, about 57 g of polydimethyloxane is added (in Chemical Formula 2, R 1 to R 4 are each a methyl group, D 1 and D 2 are each a propylene group, and L 1 and L 2 are each a hydroxyl group, respectively. And the weight average molecular weight Mw was 2253) and stirred for 10 minutes to obtain a mixture of poly(cyclohexanedimethylene terephthalate) having a weight average molecular weight Mw of 28,158, a number average molecular weight Mn of 13,743 and an intrinsic viscosity of 0.47. Dl/g).

實驗例1Experimental example 1

將各實例以及比較例所得之PCT樹脂以濃度為1.2g/dl溶解於鄰氯苯酚(o-chlorophenol)中,然後以烏別洛德黏度計(Ubbelohde viscometer)量測本質黏度。 The PCT resin obtained in each of the examples and the comparative examples was dissolved in o-chlorophenol at a concentration of 1.2 g/dl, and then the intrinsic viscosity was measured by a Ubbelohde viscometer.

此時,烏別洛德黏度計的溫度係維持在35℃。當溶劑或溶液流經黏度計內之a-b區段的流動時間(efflux time)分別視為t與t0,則可由下列方程式1定義其比黏度(specific viscosity),且可由下列方程式2計算出本質黏度(intrinsic viscosity)。 At this time, the temperature of the Ubbelode viscometer was maintained at 35 °C. When the solvent or solution flows through the ablux section of the ab section in the viscometer as t and t 0 , respectively, the specific viscosity can be defined by the following equation 1, and the essence can be calculated by the following equation 2 Intrinsic viscosity.

在方程式2中,A代表Huggins常數而為0.247,且c為濃度值而為1.2g/dl。 In Equation 2, A represents a Huggins constant of 0.247, and c is a concentration value of 1.2 g/dl.

實驗例2Experimental example 2

將自各實例以及比較例所得之PCT樹脂之各樣本,於室溫下以CIE LAB規範量測其起始(initial)之色彩空間L*-b*之值(color L*-b* value)。並將量測後的同一樣本置放於140℃的狀況下,並經過不同的時間點時再進行色彩空間L*-b*之值量測,而將其結果列於下列表1與表2中。 Each of the samples of the PCT resin obtained from each of the examples and the comparative examples was measured for the value of the initial color space L * -b * (color L*-b* value) at room temperature by the CIE LAB specification. The measured sample is placed at 140 ° C, and the color space L * -b * is measured at different time points, and the results are listed in Table 1 and Table 2 below. in.

CIE LAB規範係用以進行色度量測。CIE LAB系統為CIE基於人 類感知的相對色彩理論所定義之色度空間,例如黃色-藍色以及綠色-紅色等。L*值代表亮度(其值為0至100,0為黑,100為白),a*值代表綠色到紅色([+]代表紅,[-]代表綠,而中間值為接近0),b*值代表黃色到綠色([+]代表黃,而[-]代表藍,而中間值為接近0)。 The CIE LAB specification is used for color metrics. CIE LAB system for CIE based people The chrominance space defined by the class-aware relative color theory, such as yellow-blue and green-red. The L* value represents brightness (its value is 0 to 100, 0 is black, 100 is white), and the a* value represents green to red ([+] for red, [-] for green, and the median is close to 0), The b* value represents yellow to green ([+] stands for yellow, and [-] stands for blue, while the median is close to 0).

實驗例3Experimental example 3

將自各實例以及比較例所得之PCT樹脂之各樣本量測其對於藍光(波長為450nm)的起始反射率。並將量測後的同一樣本置放於140℃的狀況下,並經過不同的時間點時再進行對於藍光(波長為450nm)的反射率量測,而將其結果列於下列表3與表4中。 Each sample of the PCT resin obtained from each of the examples and the comparative examples was measured for its initial reflectance for blue light (wavelength of 450 nm). The same sample after measurement was placed at 140 ° C, and the reflectance measurement for blue light (wavelength of 450 nm) was performed at different time points, and the results are listed in Table 3 below. 4 in.

表4 Table 4

實驗例4Experimental example 4

將自各實例以及比較例所得之PCT樹脂製成厚度為1/8吋的樣本,並以此進行衝擊強度(impact strength)量測[缺口沖擊試驗(notched Izod),以ASTM D256在溫度為25℃的狀況下測試],而將其結果列於下列表5中。 The PCT resin obtained from each of the examples and the comparative examples was made into a sample having a thickness of 1/8 Torr, and the impact strength measurement was carried out [notched Izod] at a temperature of 25 ° C at ASTM D256. Test under the condition], and the results are listed in Table 5 below.

請參考表1至表5,由各實例之PCT共聚物所製備之樣本表現出高衝擊強度(高於或等於20J/m),而此結果約為比較例之樣本的兩倍。此外,由各實例之PCT共聚物所製備之樣本表現出其在劣化後仍保有起始值之95%或95%以上之色彩空間L*-b*之值與反射率,代表相對於比較例可具有更佳的抗變色能力以及高反射率。 Referring to Tables 1 to 5, the samples prepared from the PCT copolymers of the respective examples exhibited high impact strength (higher than or equal to 20 J/m), and the results were about twice that of the comparative examples. In addition, the samples prepared from the PCT copolymers of the respective examples exhibited values and reflectances of the color space L*-b* which retained 95% or more of the initial value after deterioration, representing the relative to the comparative example. It has better resistance to discoloration and high reflectivity.

特別的是,於比較例5中係使用無末端羥基團(terminal hydroxyl group)的矽氧烷化合物而未與二羧酸產生反應,故矽氧烷的添加效果並不會產生。 In particular, in Comparative Example 5, a siloxane compound having no terminal hydroxyl group was used without reacting with a dicarboxylic acid, so that the effect of adding oxoxane did not occur.

於比較例6中,當於聚縮合反應之後添加聚矽氧烷並以物理方式進行混合時,於混合製程中會發生熱分解而導致分子量降低以及顏色劣化等問題。此外,由於分散的問題,聚矽氧烷的注入並不會明顯地提升物理特性。 In Comparative Example 6, when polyfluorene oxide was added after the polycondensation reaction and physically mixed, thermal decomposition occurred in the mixing process to cause problems such as a decrease in molecular weight and color deterioration. In addition, the injection of polyoxyalkylene does not significantly enhance physical properties due to dispersion problems.

以上所述僅為本發明之較佳實施例,凡依本發明申請專利範圍所做之均等變化與修飾,皆應屬本發明之涵蓋範圍。 The above are only the preferred embodiments of the present invention, and all changes and modifications made to the scope of the present invention should be within the scope of the present invention.

Claims (15)

一種聚對苯二甲酸環己烷二甲醇酯[poly(cyclohexylenedimethylene terephthalate)]共聚物(copolymer),包括:以下列化學式1呈現之一重複單元: ;以及 以下列化學式2呈現之聚矽氧烷(polysiloxane)化合物形成之另一重複單元: 其中於該化學式2中,R1至R4分別獨立為經取代或未經取代之具有1至10個碳原子的烷基團(alkyl group)或分別獨立為經取代或未經取代之具有6至18個碳原子的芳香基團(aryl group);D1與D2分別獨立為具有1至20個碳原子的脂肪族烴基團(aliphatic hydrocarbyl group)或具有4至10個碳原子的脂環烴基團(alicyclic hydrocarbyl group);L1與L2分別獨立為羥基團(hydroxyl group)或羥苯基團(hydroxy phenyl group);且n與m分別獨立為5至300的整數。 A poly(cyclohexylene dimethylene terephthalate) copolymer comprising: a repeating unit represented by the following Chemical Formula 1: And another repeating unit formed by a polysiloxane compound represented by the following Chemical Formula 2: Wherein in the chemical formula 2, R 1 to R 4 are each independently a substituted or unsubstituted alkyl group having 1 to 10 carbon atoms or independently substituted or unsubstituted 6 An aryl group of up to 18 carbon atoms; D 1 and D 2 are each independently an aliphatic hydrocarbyl group having 1 to 20 carbon atoms or an alicyclic ring having 4 to 10 carbon atoms An alicyclic hydrocarbyl group; L 1 and L 2 are each independently a hydroxyl group or a hydroxy phenyl group; and n and m are each independently an integer of 5 to 300. 如請求項1所述之聚對苯二甲酸環己烷二甲酯共聚物,其中以該聚矽氧烷化合物形成之該重複單元於該聚對苯二甲酸環己烷二甲醇酯共聚物中的重量百分比係介於0.1%至30%之間。 The poly(cyclohexanedimethylene terephthalate) copolymer according to claim 1, wherein the repeating unit formed of the polyoxyalkylene compound is in the poly(cyclohexanedimethylene terephthalate) copolymer. The weight percentage is between 0.1% and 30%. 如請求項1所述之聚對苯二甲酸環己烷二甲醇酯共聚物,其中該聚對苯二甲酸環己烷二甲醇酯共聚物之重量平均分子量(weight average molecular weight)係介於10,000至100,000之間,且該聚對苯二甲酸環己烷二甲醇酯共聚物之數量平均分子量(number average molecular weight)係介於10,000至50,000之間。 The poly(cyclohexanedimethylene terephthalate) copolymer according to claim 1, wherein the polybutylene terephthalate copolymer has a weight average molecular weight of 10,000. Between 100 and 10,000, and the number average molecular weight of the poly(cyclohexanedimethylene terephthalate) copolymer is between 10,000 and 50,000. 如請求項1所述之聚對苯二甲酸環己烷二甲醇酯共聚物,其中該聚對苯二甲酸環己烷二甲醇酯共聚物之本質黏度(intrinsic viscosity)係低於或等於11dl/g。 The poly(cyclohexanedimethylene terephthalate) copolymer according to claim 1, wherein the intrinsic viscosity of the poly(cyclohexanedimethylene terephthalate) copolymer is less than or equal to 11 dl/ g. 一種製備如請求項1所述之聚對苯二甲酸環己烷二甲醇酯[poly(cyclohexylenedimethylene terephthalate)]共聚物(copolymer)的方法,包括下列步驟:混合一二元醇(diol)化合物、一二羧酸(dicarboxylic acid)化合物以及以下列化學式2呈現之聚矽氧烷(polysiloxane)化合物,並藉由一催化物進行酯化(esterification)反應;以及對該酯化反應的產物進行一聚縮合(polycondensation)反應: 其中於該化學式2中,R1至R4分別獨立為經取代或未經取代之具有1至10個碳原子的烷基團(alkyl group)或分別獨立為經取代或未經取代之具有6至18個碳原子的芳香基團(aryl group);D1與D2分別獨立為具有1至20個碳原子的脂肪族烴基團(aliphatic hydrocarbyl group)或具有 4至10個碳原子的脂環烴基團(alicyclic hydrocarbyl group);L1與L2分別獨立為羥基團(hydroxyl group)或羥苯基團(hydroxy phenyl group);且m為5至300的整數。 A method for preparing a poly(cyclohexylene dimethylene terephthalate) copolymer according to claim 1, comprising the steps of: mixing a diol compound, a dicarboxylic acid compound and a polysiloxane compound represented by the following Chemical Formula 2, and an esterification reaction by a catalyst; and a polycondensation of the product of the esterification reaction (polycondensation) reaction: Wherein in the chemical formula 2, R 1 to R 4 are each independently a substituted or unsubstituted alkyl group having 1 to 10 carbon atoms or independently substituted or unsubstituted 6 An aryl group of up to 18 carbon atoms; D 1 and D 2 are each independently an aliphatic hydrocarbyl group having 1 to 20 carbon atoms or an alicyclic ring having 4 to 10 carbon atoms An alicyclic hydrocarbyl group; L 1 and L 2 are each independently a hydroxyl group or a hydroxy phenyl group; and m is an integer of 5 to 300. 如請求項5所述之方法,其中該酯化反應係以一合成物進行,基於100個重量份數(parts by weight,pbw)之該二元醇化合物,該合成物包含重量份數介於90至110之間的該二羧酸化合物以及重量份數介於0.01至10之間的該聚矽氧烷化合物,其中該二元醇化合物包含1,4-環己烷二甲醇(1,4-cyclohexanedimethanol),且該二羧酸化合物包含對苯二甲酸(terephthalic acid)、對苯二甲酸二甲酯(dimethyl terephthalate)或對苯二甲酸與對苯二甲酸二甲酯的混合物。 The method of claim 5, wherein the esterification reaction is carried out as a composition based on 100 parts by weight (pbw) of the diol compound, the composition comprising parts by weight The dicarboxylic acid compound between 90 and 110 and the polyoxyalkylene compound in an amount of between 0.01 and 10, wherein the diol compound comprises 1,4-cyclohexanedimethanol (1, 4) -cyclohexanedimethanol), and the dicarboxylic acid compound comprises terephthalic acid, dimethyl terephthalate or a mixture of terephthalic acid and dimethyl terephthalate. 如請求項6所述之方法,其中基於100個重量份數之該二元醇化合物,該酯化反應之該合成物更包括重量份數介於0.001至5之間的一個或多個磷安定劑(phosphorus stabilizer),且該磷安定劑係選自於一由磷酸三甲酯(trimethyl phosphate)、磷酸三乙酯(triethyl phosphate)、磷酸三苯酯(triphenyl phosphate)、磷醯基乙酸三乙酯(triethyl phosphonoacetate)、磷酸(phosphoric acid)以及亞磷酸(phosphorous acid)所構成之群組中。 The method of claim 6, wherein the composition of the esterification reaction further comprises one or more phosphorus stabilizers in a part by weight of from 0.001 to 5 based on 100 parts by weight of the glycol compound. Phosphorus stabilizer, and the phosphorus stabilizer is selected from the group consisting of trimethyl phosphate, triethyl phosphate, triphenyl phosphate, triethyl phosphonium acetate In the group consisting of triethyl phosphonoacetate, phosphoric acid, and phosphorous acid. 如請求項5所述之方法,其中該酯化反應係於溫度介於230℃至290℃以及壓力介於0.01kg/cm2至3.0/cm2的狀況下進行120分鐘至600分鐘。 The method of claim 5, wherein the esterification reaction is carried out for 120 minutes to 600 minutes at a temperature of from 230 ° C to 290 ° C and a pressure of from 0.01 kg / cm 2 to 3.0 / cm 2 . 如請求項5所述之方法,其中該催化物為一個或多個合成物選自於一由氧化鈦(titanium oxide)、鈦螯合物(titanium chelate compound)、鈦酸四丙酯(tetra-n-propyl titanate)、鈦酸四異丙酯(tetra-isopropyl titanate)、鈦酸四丁酯(tetra-n-butyl titanate)、鈦酸四異丁酯(tetra-isobutyl titanate)以及鈦酸丁基四 異丙酯(butyl-isopropyl titanate)所構成之群組中。 The method of claim 5, wherein the catalyst is one or more compositions selected from the group consisting of titanium oxide, titanium chelate compound, tetrapropyl titanate (tetra-). N-propyl titanate), tetra-isopropyl titanate, tetra-n-butyl titanate, tetra-isobutyl titanate, and butyl titanate four In the group consisting of butyl-isopropyl titanate. 如請求項5所述之方法,其中該聚縮合反應係於溫度介於290℃至320℃以及壓力介於0.1托(torr)至2.0托的狀況下進行60分鐘至360分鐘。 The method of claim 5, wherein the polycondensation reaction is carried out for 60 minutes to 360 minutes at a temperature of from 290 ° C to 320 ° C and a pressure of from 0.1 torr to 2.0 Torr. 一種樹脂模製品(resin molded article),其中該樹脂模製品係由如請求項1所述之該聚對苯二甲酸環己烷二甲醇酯共聚物所製成。 A resin molded article, wherein the resin molded article is made of the polycyclohexane dimethanol terephthalate copolymer as described in claim 1. 如請求項11所述之樹脂模製品,其中該樹脂模製品之衝擊強度(impact strength,以ASTM D256測試)係大於或等於20J/m,當樣本之厚度於25℃下為1/8吋時。 The resin molded article according to claim 11, wherein the resin molded article has an impact strength (tested by ASTM D256) of 20 J/m or more, and when the thickness of the sample is 1/8 Torr at 25 ° C, . 如請求項11所述之樹脂模製品,其中在放置於140℃的環境下48小時之後,該樹脂模製品之色彩空間L*-b*之值(color L*-b* value)係大於或等於該樹脂模製品於室溫下之起始色彩空間L*-b*之值的95%。 The resin molded article according to claim 11, wherein the color space L*-b* value (color L*-b* value) of the resin molded article is greater than or after being placed in an environment of 140 ° C for 48 hours. It is equal to 95% of the value of the initial color space L*-b* of the resin molded article at room temperature. 如請求項11所述之樹脂模製品,其中在放置於140℃的環境下48小時之後,該樹脂模製品對波長為450nm的反射率係大於或等於該樹脂模製品於室溫下對波長為450nm的起始反射率的95%。 The resin molded article according to claim 11, wherein the resin molded article has a reflectance for a wavelength of 450 nm greater than or equal to a wavelength of the resin molded article at room temperature for 48 hours after being placed in an environment of 140 ° C. 95% of the initial reflectance at 450 nm. 如請求項11所述之樹脂模製品,其中該樹脂模製品係用於發光二極體之外蓋(housing)或反射物。 The resin molded article according to claim 11, wherein the resin molded article is used for a housing or a reflector of a light-emitting diode.
TW103145826A 2013-12-30 2014-12-26 Polybutylene terephthalate dimethanol ester copolymer having improved impact strength, color resistance and reflectivity, and resin molded article made therefrom TWI653260B (en)

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