TWI610983B - Method of poly(1,4-cyclohexylenedimethylene terephthalate) having enhanced colors, and poly(1,4-cyclohexylenedimethylene terephthalate) manufactured by the same - Google Patents

Method of poly(1,4-cyclohexylenedimethylene terephthalate) having enhanced colors, and poly(1,4-cyclohexylenedimethylene terephthalate) manufactured by the same Download PDF

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TWI610983B
TWI610983B TW102134335A TW102134335A TWI610983B TW I610983 B TWI610983 B TW I610983B TW 102134335 A TW102134335 A TW 102134335A TW 102134335 A TW102134335 A TW 102134335A TW I610983 B TWI610983 B TW I610983B
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terephthalate resin
compound
polycyclohexane terephthalate
titanium
germanium
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TW201425457A (en
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文靖美
金泰榮
金鍾亮
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Sk化學公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/78Preparation processes
    • C08G63/82Preparation processes characterised by the catalyst used
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/78Preparation processes
    • C08G63/82Preparation processes characterised by the catalyst used
    • C08G63/85Germanium, tin, lead, arsenic, antimony, bismuth, titanium, zirconium, hafnium, vanadium, niobium, tantalum, or compounds thereof
    • C08G63/86Germanium, antimony, or compounds thereof
    • C08G63/863Germanium or compounds thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/02Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
    • C08G63/12Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/16Dicarboxylic acids and dihydroxy compounds
    • C08G63/18Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
    • C08G63/181Acids containing aromatic rings
    • C08G63/183Terephthalic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/02Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
    • C08G63/12Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/16Dicarboxylic acids and dihydroxy compounds
    • C08G63/18Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
    • C08G63/199Acids or hydroxy compounds containing cycloaliphatic rings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/78Preparation processes
    • C08G63/82Preparation processes characterised by the catalyst used
    • C08G63/85Germanium, tin, lead, arsenic, antimony, bismuth, titanium, zirconium, hafnium, vanadium, niobium, tantalum, or compounds thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/78Preparation processes
    • C08G63/82Preparation processes characterised by the catalyst used
    • C08G63/85Germanium, tin, lead, arsenic, antimony, bismuth, titanium, zirconium, hafnium, vanadium, niobium, tantalum, or compounds thereof
    • C08G63/86Germanium, antimony, or compounds thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • C08L67/03Polyesters derived from dicarboxylic acids and dihydroxy compounds the dicarboxylic acids and dihydroxy compounds having the carboxyl- and the hydroxy groups directly linked to aromatic rings

Abstract

根據本發明的聚對苯二甲酸環己二甲酯樹脂的製備方法,包括在攪拌下注入一種作為催化劑的鈦化合物和鍺化合物,至二醇化合物和二羧酸的混合物中的步驟,並進行酯化反應和縮聚反應,其中注入的鈦化合物的鈦原子含量為20ppm或更少,以最後聚對苯二甲酸環己二甲酯樹脂的重量計。根據本發明聚對苯二甲酸環己二甲酯樹脂的製備方法,可用於製備具有優良聚合度、顏色和光反射度的聚對苯二甲酸環己二甲酯樹脂,並具有顯著改善的熱穩定性,適合使用為LED外殼材料。 The preparation method of the polycyclohexane terephthalate resin according to the present invention includes the steps of injecting a titanium compound and a germanium compound as a catalyst into a mixture of a diol compound and a dicarboxylic acid under stirring, and performing Esterification reaction and polycondensation reaction, in which the titanium atom content of the injected titanium compound is 20 ppm or less, based on the weight of the final polycyclohexane terephthalate resin. According to the method for preparing polycyclohexane terephthalate resin of the present invention, it can be used to prepare polycyclohexane terephthalate resin with excellent degree of polymerization, color and light reflectivity, and has significantly improved thermal stability It is suitable for LED housing materials.

Description

增進聚(對苯二甲酸1,4-環己二甲酯)顏色的方法與由此得的聚 (對苯二甲酸1,4-環己二甲酯) Method for enhancing the color of poly (1,4-cyclohexane dimethyl terephthalate) and the resulting poly (1,4-cyclohexane dimethyl terephthalate)

本發明關於一種聚對苯二甲酸環己二甲酯樹脂的製備方法,以及以此方法製備的聚對苯二甲酸環己二甲酯樹脂。更具體地說,本發明牽涉一種顏色優異的聚對苯二甲酸環己二甲酯樹脂的製備方法,以及以此方法製備的聚對苯二甲酸環己二甲酯樹脂。 The invention relates to a preparation method of polycyclohexane terephthalate resin, and a polycyclohexane terephthalate resin prepared by this method. More specifically, the present invention relates to a method for preparing a polycyclohexane terephthalate resin excellent in color, and a polycyclohexane terephthalate resin prepared by this method.

聚烷基對苯二酸酯具有例如耐磨損性、耐久性、熱穩定性等優良的物理性質,因而已用作用於製造纖維、薄膜和模塑製品的材料。聚(對苯二甲酸乙二酯)(以下簡稱”PET”),聚(對苯二甲酸丁二酯)(以下簡稱為”PBT”),和對苯二甲酸環己二甲酯(聚(對苯二甲酸-1,4-環己二甲酯),以下稱為為”PCT”)是商業級的聚烷基對苯二酸酯。其中,最廣泛使用的商業材料為PET,而主要用於纖維、瓶、或類似物中。 Polyalkyl terephthalate has excellent physical properties such as wear resistance, durability, thermal stability, etc., and thus has been used as a material for manufacturing fibers, films, and molded products. Poly (ethylene terephthalate) (hereinafter referred to as "PET"), poly (butylene terephthalate) (hereinafter referred to as "PBT"), and cyclohexane dimethyl terephthalate (poly ( Terephthalic acid-1,4-cyclohexane dimethyl ester), hereinafter referred to as "PCT") is a commercial grade polyalkyl terephthalate. Among them, the most widely used commercial material is PET, and it is mainly used in fibers, bottles, or the like.

儘管有優異的物理性質,因為具有相對低的結晶速率,如果需要用作為具有高結晶度的工程塑料使用時,PET需要成核劑和結晶促進劑作為加工輔助,所以生產速率變低,或在射出成型過程中必須控制模具的溫度以維持在高的結晶速率。 Despite its excellent physical properties, because of its relatively low crystallization rate, if it is used as an engineering plastic with high crystallinity, PET requires nucleating agents and crystallization accelerators as processing aids, so the production rate becomes lower, or in During the injection molding process, the temperature of the mold must be controlled to maintain a high crystallization rate.

同時,由於PBT比起PET具有較高的結晶速率,它克服了PET用於工程塑料中上述的物理性質問題,即低結晶度,並且因此已被廣泛用於工程塑料中。但是,PBT的熱撓曲溫度比PET低,因而其在需要高耐熱性的應用受到了限制,儘管比起PET其成型性是較為優良的。 At the same time, since PBT has a higher crystallization rate than PET, it overcomes the aforementioned physical property problems of PET used in engineering plastics, namely low crystallinity, and thus has been widely used in engineering plastics. However, PBT has a lower heat deflection temperature than PET, so its application in applications requiring high heat resistance is limited, although its formability is superior to PET.

同時,PCT作為一種能夠克服聚酯材料上述問題的新材料而備 受關注,那就是,由於緩慢結晶速度的成型性的問題,和由於低的熱撓曲溫度的受限應用。 At the same time, PCT is prepared as a new material that can overcome the above problems of polyester materials Of concern, that is, the problem of moldability due to the slow crystallization rate, and the limited application due to the low heat deflection temperature.

這樣的PCT是一種由對苯二甲酸(以下簡稱為TPA)或對苯二甲 酸二甲酯(以下簡稱為DMT)和1,4-環己烷二甲醇(下文中簡稱為CHDM)的酯化或交酯反應,和縮聚反應所製備的結晶性聚酯,並具有非常高的熔點(Tm)和非常快的結晶速率。自從在1960年率先發展,由於PCT纖維柔軟的觸感,PCT已主要應用於地毯中。然而,PCT使用已逐漸隨著聚醯胺的出現而下降。由於PCT化合物配方在1980年代的工程塑料領域中開發的,僅用於要求耐熱性高的電氣、電子、汽車等領域中連接器和耐熱部件。 Such PCT is a kind of terephthalic acid (hereinafter referred to as TPA) or terephthalic acid Crystalline polyester prepared by esterification or lactide reaction of dimethyl acid (hereinafter referred to as DMT) and 1,4-cyclohexanedimethanol (hereinafter referred to as CHDM), and polycondensation reaction, and has a very high Melting point (Tm) and very fast crystallization rate. Since the first development in 1960, due to the soft touch of PCT fibers, PCT has been mainly used in carpets. However, PCT use has gradually declined with the advent of polyamide. Since the PCT compound formulation was developed in the field of engineering plastics in the 1980s, it is only used for connectors and heat-resistant parts in the fields of electrical, electronic, automotive, etc. that require high heat resistance.

相對於廣泛使用的PET或PBT聚酯,PCT具有優良的耐熱性、 耐化學性、耐濕性和流動性。尤其是,PCT的熱撓曲溫度為具有245至260℃,連續使用溫度為130℃至150℃,因此商業上非全芳族聚酯,不包括液晶聚酯,PCT是唯一作為替代金屬而屬於工程塑料的超級工程塑料,如聚醯胺、聚苯硫醚、和液晶聚合物。尤其是,與其它聚合物樹脂,如聚醯胺或類似物相比,PCT具有非常優異的顏色穩定性和非常低的吸水率,因此,它可以有效地應用到由高溫表面貼裝技術(surface mount technology)所生產,而在產品使用的過程中持續地暴露在熱和光的外殼或LED反射器(發光二極管)的電子材料中。 Compared with the widely used PET or PBT polyester, PCT has excellent heat resistance, Chemical resistance, moisture resistance and fluidity. In particular, PCT has a heat deflection temperature of 245 to 260 ° C and a continuous use temperature of 130 ° C to 150 ° C, so commercial non-fully aromatic polyesters, excluding liquid crystal polyesters, PCT is the only alternative metal Engineering plastics are super engineering plastics, such as polyamide, polyphenylene sulfide, and liquid crystal polymers. Especially, compared with other polymer resins such as polyamide or the like, PCT has very excellent color stability and very low water absorption, therefore, it can be effectively applied to high-temperature surface mount technology (surface Mount technology), and in the process of using the product, it is continuously exposed to heat and light in the housing or the electronic material of the LED reflector (light emitting diode).

美國專利號5106944公開了一種使用DMT和CHDM為主要原料, 與鈦醇鹽和鹼土金屬鹽作為催化劑以製備PCT的方法,而美國專利號5124388公開了一種技術,經由使用受阻酚類穩定劑而用於改善PCT共聚酯和PCT的共聚酯/聚碳酸酯共混物的顏色。但是在這些專利中,不使用鍺化合物作為催化劑。 US Patent No. 5106944 discloses the use of DMT and CHDM as the main raw materials, A method for preparing PCT with titanium alkoxide and alkaline earth metal salt as a catalyst, and US Patent No. 5124388 discloses a technique for improving PCT copolyester and PCT copolyester / polycarbonate by using hindered phenolic stabilizers The color of the ester blend. However, in these patents, germanium compounds are not used as catalysts.

此外,美國專利號5596068公開了一種經由使用銻化合物,鍺化 合物和磷化合物製造具有高透明性和中性色的厚瓶壁的聚酯樹脂。然而,該 專利的特徵在於包括0.5~15重量%的CHDM,且該樹脂與PCT樹脂有很大的差別。特別是,沒有提及使用鍺的催化劑顯著改善其顏色和光的反射率。 In addition, U.S. Patent No. 5596068 discloses a germanium compound through the use of antimony compounds Compound and phosphorus compound to produce polyester resin with thick walls of high transparency and neutral color. However, the The patent is characterized by including 0.5 to 15% by weight of CHDM, and the resin is very different from PCT resin. In particular, there is no mention of a catalyst using germanium that significantly improves its color and light reflectivity.

美國專利號4972015公開了一種薄壁的、熱成型、熱固性製品, 它是經由採用具有0.7~1.1的固有黏度的PCT和PCT共聚酯,又美國專利號5242967公開了一種經由添加脂肪族聚酯改進PCT的結晶特性的方法。此外,美國專利號4859732公開了一種添加有直鏈醇與玻璃強化纖維的PCT化合物配方,以提高PCT結晶特性和強度。 US Patent No. 4972015 discloses a thin-walled, thermoformed, thermoset product, It is through the use of PCT and PCT copolyesters with an inherent viscosity of 0.7 to 1.1, and US Pat. No. 5,242,967 discloses a method for improving the crystalline properties of PCT by adding aliphatic polyesters. In addition, U.S. Patent No. 4,895,732 discloses a PCT compound formulation added with linear alcohol and glass reinforcing fibers to improve the crystallization characteristics and strength of PCT.

然而,傳統的技術僅建議在複合的步驟中用來改善結晶特性和顏 色的組合物,並未報導在PCT的聚合步驟中能夠基本上改善PCT的顏色穩定性和熱穩定性的製備方法。 However, the traditional technique is only recommended to improve the crystallization characteristics and appearance in the compounding step The color composition does not report a preparation method that can substantially improve the color stability and thermal stability of PCT during the PCT polymerization step.

本發明提供一種具有優異的顏色穩定性和增進了熱穩定性的聚對苯二甲酸環己二甲酯樹脂的製備方法。 The invention provides a preparation method of polycyclohexane terephthalate resin having excellent color stability and improved thermal stability.

根據本發明的一個方面,一種製備聚對苯二甲酸環己二甲酯樹脂方法的步驟,包括在攪拌下注入一種作為催化劑的鈦化合物和鍺化合物,至二醇化合物和二羧酸的混合物中,並進行酯化反應和縮聚反應,而以最後聚對苯二甲酸環己二甲酯樹脂的重量計,注入的鈦化合物的鈦原子含量為20ppm或更少。 According to one aspect of the present invention, a method of preparing a polycyclohexane terephthalate resin includes the steps of injecting a titanium compound and a germanium compound as a catalyst into a mixture of a diol compound and a dicarboxylic acid with stirring And the esterification reaction and the polycondensation reaction were carried out, and the titanium atom content of the titanium compound injected was 20 ppm or less based on the weight of the final polycyclohexane terephthalate resin.

另外,以最後聚對苯二甲酸環己二甲酯樹脂的重量計,注入的鍺化合物的鍺原子含量為30~1,000ppm。 In addition, based on the weight of the final polycyclohexane terephthalate resin, the germanium atom content of the injected germanium compound is 30 to 1,000 ppm.

在上文中,二醇化合物可以包括環己二甲醇(CHDM)。 In the above, the diol compound may include cyclohexanedimethanol (CHDM).

此處,二醇化合物可以進一步包括一種或多種選自乙二醇、二乙二醇、1,4-丁二醇、1,3-丙二醇和新戊二醇所組成的群組。 Here, the diol compound may further include one or more selected from the group consisting of ethylene glycol, diethylene glycol, 1,4-butanediol, 1,3-propanediol, and neopentyl glycol.

上述中,二羧酸可以包括對苯二甲酸(TPA)或二甲基對苯二甲酸(DMT)。 In the above, the dicarboxylic acid may include terephthalic acid (TPA) or dimethyl terephthalic acid (DMT).

本文中,二羧酸可以進一步包括一種或多種選自間苯二甲酸(IPA)、 萘2,6-二羧酸(2,6-NDA)、二甲基間苯二甲酸(DMI)和二甲基萘2,6-二羧酸(2,6-NDC)所組成的群組中。 Herein, the dicarboxylic acid may further include one or more selected from isophthalic acid (IPA), The group consisting of naphthalene 2,6-dicarboxylic acid (2,6-NDA), dimethyl isophthalic acid (DMI) and dimethyl naphthalene 2,6-dicarboxylic acid (2,6-NDC) in.

進一步,鈦化合物可以選自二氧化鈦、鈦螯合物、四正丙基鈦酸 酯、四異丙基鈦酸酯、四正丁基鈦酸酯、四異丁基鈦酸酯、和丁基-異丙基鈦酸酯所組成的群組中。 Further, the titanium compound may be selected from titanium dioxide, titanium chelate, tetra-n-propyl titanate Ester, tetraisopropyl titanate, tetra-n-butyl titanate, tetraisobutyl titanate, and butyl-isopropyl titanate.

另外,鍺化合物可以是二氧化鍺。 In addition, the germanium compound may be germanium dioxide.

此外,製備方法還可以包括注入磷系的穩定劑的步驟。 In addition, the preparation method may further include a step of injecting a phosphorus-based stabilizer.

在此,磷系穩定劑可以選自三乙基磷酸酯、三甲基磷酸酯、三苯 基磷酸酯、三乙基磷醯基乙酸酯、磷酸、和亞磷酸所組成的群組中。 Here, the phosphorus-based stabilizer may be selected from triethyl phosphate, trimethyl phosphate, triphenyl Phosphoric acid ester, triethylphosphonoacetate, phosphoric acid, and phosphorous acid.

根據本發明的另一方面,在150℃的熱處理1小時後,聚對苯二 甲酸環己二甲酯樹脂可以具有1.10分升/公克或更小的固有黏度,87或更高的色L值,和4或更低的色b值。 According to another aspect of the present invention, after heat treatment at 150 ° C. for 1 hour, the parylene The cyclohexane dimethyl formate resin may have an intrinsic viscosity of 1.10 deciliters per gram or less, a color L value of 87 or higher, and a color b value of 4 or lower.

根據本發明的另一方面,聚對苯二甲酸環己二甲酯樹脂具有的鈦 原子含量為20ppm或更低,以最終聚對苯二甲酸環己二甲酯樹脂的重量計。 According to another aspect of the invention, the polycyclohexane terephthalate resin has titanium The atomic content is 20 ppm or less, based on the weight of the final polycyclohexane terephthalate resin.

在上述中,以最後聚對苯二甲酸環己二甲酯樹脂的重量計,鍺原 子含量為30~1,000ppm。 In the above, based on the weight of the final polycyclohexane terephthalate resin, the original germanium The sub-content is 30 ~ 1,000ppm.

另外,磷化合物可以進一步包括磷原子的含量為30~1,000ppm, 以最終聚對苯二甲酸環己二甲酯樹脂的重量計。 In addition, the phosphorus compound may further include phosphorus atoms in a content of 30 to 1,000 ppm, Based on the weight of the final polycyclohexane terephthalate resin.

根據本發明的聚對苯二甲酸環己二甲酯樹脂的製備方法,可用於 製備一種具有優良的聚合度,顏色和光反射性,並具有顯著改善熱穩定性的 聚對苯二甲酸環己二甲酯樹脂,而且根據本發明的聚對苯二甲酸環己二甲酯樹脂,是適合用於LED外殼的材料。 The preparation method of the polycyclohexane terephthalate resin according to the present invention can be used for Preparation of one with excellent degree of polymerization, color and light reflectivity, and with significantly improved thermal stability Polycyclohexane terephthalate resin, and the polycyclohexane terephthalate resin according to the present invention, are suitable materials for LED housings.

最佳實施態樣 Best practice

本發明可以進行各種修改,並且可以具有各種實施例。本發明的特定實施方式會在實施方式中進行詳細的說明。然而,本發明並不限於特定的實施例,並且可以理解到,本發明包括包含在本發明的精神和範圍中的任何修改、等同物或替代方案。在本發明的描述中,如果認為相關的公開技術中的詳細描述使得本發明不清楚,即不予呈現。 The present invention can be variously modified and can have various embodiments. Specific embodiments of the present invention will be described in detail in the embodiments. However, the present invention is not limited to specific embodiments, and it can be understood that the present invention includes any modifications, equivalents, or alternatives included in the spirit and scope of the present invention. In the description of the present invention, if the detailed description in the related disclosed technology makes the present invention unclear, it will not be presented.

本發明提供了一種聚對苯二甲酸環己二甲酯樹脂的製備方法,包括在攪拌下注入一種作為催化劑的鈦化合物和鍺化合物,至二醇化合物和二羧酸的混合物中的步驟,並進行酯化反應和縮聚反應,而注入的鈦化合物的鈦原子含量,以最後聚對苯二甲酸環己二甲酯樹脂的重量計,為20ppm或更少。 The present invention provides a method for preparing polycyclohexane dimethyl terephthalate resin, including the steps of injecting a titanium compound and a germanium compound as a catalyst into a mixture of a diol compound and a dicarboxylic acid under stirring, and The esterification reaction and the polycondensation reaction were carried out, and the titanium atom content of the injected titanium compound was 20 ppm or less based on the weight of the final polycyclohexane terephthalate resin.

進一步地,本發明提供了一種在150℃下進行熱處理1小時後具有1.10分升/公克(dl/g)或更小的固有黏度,與色L值為87或更高,和色b值為4或更低的聚對苯二甲酸環己二甲酯樹脂。 Further, the present invention provides an intrinsic viscosity of 1.10 deciliters per gram (dl / g) or less after heat treatment at 150 ° C for 1 hour, a color L value of 87 or higher, and a color b value 4 or lower polycyclohexane terephthalate resin.

同時,本發明提供了一種聚對苯二甲酸環己二甲酯樹脂,其具有的鈦原子含量,以最終聚對苯二甲酸環己二甲酯樹脂的重量計,為20ppm或更低。 At the same time, the present invention provides a polycyclohexane terephthalate resin having a titanium atom content of 20 ppm or less based on the weight of the final polycyclohexane terephthalate resin.

在下文中,將對聚對苯二甲酸環己二甲酯樹脂的製備方法,和根據本發明實施例的聚對苯二甲酸環己二甲酯樹脂,進行更詳細的說明。 Hereinafter, the preparation method of the polycyclohexane terephthalate resin and the polycyclohexane terephthalate resin according to the embodiment of the present invention will be described in more detail.

一般來說,非全芳族聚酯樹脂通常是根據本領域中已知的方法從二羧酸和二醇化合物聚合的。芳族聚酯樹脂的製備方法的步驟可包括(A)混合二羧酸化合物、二醇化合物,和磷系穩定劑化合物,以進行酯化反應,(B)將催化劑化合物添加到由酯化反應所獲得的結果之中以進行縮聚反應,(C)擠出聚縮聚反應的結果,以製備粒料,並且如果需要,(D)將粒料結晶以進 行固相聚合。 In general, non-fully aromatic polyester resins are generally polymerized from dicarboxylic acid and diol compounds according to methods known in the art. The steps of the preparation method of the aromatic polyester resin may include (A) mixing a dicarboxylic acid compound, a diol compound, and a phosphorus-based stabilizer compound to perform an esterification reaction, (B) adding a catalyst compound to the esterification reaction Among the obtained results, a polycondensation reaction is performed, (C) the results of the polycondensation reaction are extruded to prepare pellets, and if necessary, (D) the pellets are crystallized to Line solid phase polymerization.

根據本發明的一個實施例,提供一種聚對苯二甲酸環己二甲酯樹 脂的製備方法,包括在攪拌下注入一種作為催化劑的鈦化合物和鍺化合物,至二醇化合物和二羧酸的混合物中的步驟,並進行酯化反應和縮聚反應,而以最後聚對苯二甲酸環己二甲酯樹脂的重量計,注入的鈦化合物的鈦原子含量為20ppm或更少。 According to an embodiment of the present invention, a polycyclohexane terephthalate tree is provided The preparation method of the fat includes the steps of injecting a titanium compound and a germanium compound as a catalyst into a mixture of a diol compound and a dicarboxylic acid under stirring, and performing an esterification reaction and a polycondensation reaction, and the final polyparaphenylene terephthalate The titanium atom content of the injected titanium compound is 20 ppm or less based on the weight of cyclohexane dimethyl formate resin.

根據本發明的聚對苯二甲酸環己二甲酯樹脂的製備方法,其特徵 在於,所述的鈦化合物和鍺化合物用作為催化劑,以最後聚對苯二甲酸環己二甲酯樹脂的重量計,注入的鈦化合物的鈦原子含量為20ppm或更少,以及以最後聚對苯二甲酸環己二甲酯樹脂的重量計,注入的鍺化合物的鍺原子含量為30~1,000ppm。 Method for preparing polycyclohexane terephthalate resin according to the present invention, its characteristics The titanium compound and the germanium compound are used as catalysts, the titanium atom content of the injected titanium compound is 20 ppm or less based on the weight of the final polycyclohexyl terephthalate resin, and the final poly Based on the weight of cyclohexane dimethyl phthalate resin, the germanium atom content of the injected germanium compound is 30 to 1,000 ppm.

由於加入了鍺原子,顏色改善效果可以更加有效地實現。如果鍺 原子的含量小於30ppm,顏色改善效果是感覺不到的,如果鍺原子的含量超過1000ppm,則可能發生副反應,而可能會殘留在聚合物中,而增加了霧度值(haze value)。 Due to the addition of germanium atoms, the color improvement effect can be achieved more effectively. If germanium If the content of atoms is less than 30 ppm, the color improvement effect is not perceptible. If the content of germanium atoms exceeds 1000 ppm, side reactions may occur, which may remain in the polymer and increase the haze value.

在上文中,二醇化合物可含有環己烷二甲醇(CHDM),並且可以 進一步包含一或多種選自乙二醇、二乙二醇、1,4-丁二醇、1,3-丙二醇和新戊二醇(neopentyl glycol)所組成的群組。即,二醇化合物一般指的是1,4-環己二甲醇,但是可進一步包含少量的一種或多種選自乙二醇、二乙二醇、1,4-丁二醇、1,3-丙二醇,和新戊二醇所組成的群組。 In the above, the diol compound may contain cyclohexanedimethanol (CHDM), and may It further comprises one or more selected from the group consisting of ethylene glycol, diethylene glycol, 1,4-butanediol, 1,3-propanediol and neopentyl glycol. That is, the diol compound generally refers to 1,4-cyclohexanedimethanol, but may further contain a small amount of one or more selected from ethylene glycol, diethylene glycol, 1,4-butanediol, 1,3- Propylene glycol, and neopentyl glycol.

同時,二羧酸可以包括對苯二甲酸(TPA)或二甲基對苯二甲酸(DMT),並且還可以包括一或多種選自間苯二甲酸(IPA)、萘2,6-二羧酸(2,6-NDA)、二甲基間苯二甲酸(DMI)和二甲基萘2,6-二羧酸(2,6-NDC)所組成的群組。即,所使用的二羧酸或其衍生物,一般是指為對苯二甲酸(TPA)或二甲基對苯二甲酸(DMT),但是還可以包括少量的間苯二酸(IPA)、2,6-萘二甲酸(2,6-NDA)、二甲基間苯二甲酸(DMI)、二甲基萘2,6-二羧酸 (2,6-NDC)。 Meanwhile, the dicarboxylic acid may include terephthalic acid (TPA) or dimethyl terephthalic acid (DMT), and may also include one or more selected from isophthalic acid (IPA), naphthalene 2,6-dicarboxyl The group consisting of acid (2,6-NDA), dimethyl isophthalic acid (DMI) and dimethyl naphthalene 2,6-dicarboxylic acid (2,6-NDC). That is, the dicarboxylic acid or its derivative generally refers to terephthalic acid (TPA) or dimethyl terephthalic acid (DMT), but may also include a small amount of isophthalic acid (IPA), 2,6-Naphthalene dicarboxylic acid (2,6-NDA), dimethyl isophthalic acid (DMI), dimethyl naphthalene 2,6-dicarboxylic acid (2,6-NDC).

再者,根據本發明的製備方法,較佳的是對苯二甲酸(TPA)和 二甲基對苯二甲酸(DMT)其中的一者用作為80莫耳%或以上的二羧酸的量,以總共酸的莫耳數計,和較佳的是環己二甲醇(1,4-環己二甲醇)作為二醇化合物中的80莫耳%或以上的量,以總共二醇化合物的莫耳數計。如果其含量小於上述的莫耳%時,聚酯的物理性質就會與PCT的非常不同,因此,就很難將這種聚酯用作發展為適合結晶PCT樹脂中的應用。 Furthermore, according to the preparation method of the present invention, terephthalic acid (TPA) and One of dimethyl terephthalic acid (DMT) is used as the amount of dicarboxylic acid of 80 mole% or more, based on the moles of total acid, and preferably cyclohexanedimethanol (1, 4-cyclohexanedimethanol) as an amount of 80 mole% or more in the diol compound, based on the total number of moles of the diol compound. If the content is less than the above molar%, the physical properties of the polyester will be very different from that of PCT. Therefore, it is difficult to use this polyester as an application suitable for the development of crystalline PCT resin.

在本發明中,鈦化合物用作為催化劑,而鈦化合物可以選自由鈦 氧化物、鈦螯合物、四正丙基鈦酸酯、四異丙基鈦酸酯、四正丁基鈦酸酯、四異丁基鈦酸酯、和丁基異丙基鈦酸酯所組成的群組。 In the present invention, the titanium compound is used as a catalyst, and the titanium compound may be selected from titanium Oxide, titanium chelate, tetra-n-propyl titanate, tetra-isopropyl titanate, tetra-n-butyl titanate, tetra-isobutyl titanate, and butyl isopropyl titanate Formed groups.

另外,以最後聚對苯二甲酸環己二甲酯樹脂的重量計,注入的鈦 化合物的鈦原子含量為20ppm或更少。含量限制在上述的範圍內,是因為鈦的含量過多會導致副反應,顏色會劣化,又在加工時大大降低了分子量。 In addition, based on the weight of the final polycyclohexane terephthalate resin, the injected titanium The titanium atom content of the compound is 20 ppm or less. The content is limited to the above range because too much content of titanium will cause side reactions, the color will deteriorate, and the molecular weight will be greatly reduced during processing.

鍺化合物可以是二氧化鍺,而以最後聚對苯二甲酸環己二甲酯樹 脂的重量計,注入的鍺化合物的鍺原子含量為30~1,000ppm。如果鍺原子的含量小於30ppm,顏色改善效果是感覺不到的,如果鍺原子的含量超過1000ppm,則可能發生副反應,可能會殘留在聚合物中而增加了霧度值。 The germanium compound may be germanium dioxide, and the final polycyclohexane terephthalate tree Based on the weight of the grease, the germanium atom content of the injected germanium compound is 30 to 1,000 ppm. If the content of germanium atoms is less than 30 ppm, the color improvement effect is not perceptible. If the content of germanium atoms exceeds 1000 ppm, side reactions may occur, which may remain in the polymer and increase the haze value.

再者,磷系穩定劑,可以進一步加入到二醇化合物和二羧酸的混 合物中。此磷系穩定劑較佳在酯化反應的初始階段注入,更佳地,在酯化反應之前。較佳地,注入穩定劑內的磷原子的含量為30ppm以內,以最後聚對苯二甲酸環己二甲酯樹脂的重量計。如果磷系穩定劑的含量為大於30ppm,會有的問題是,聚合物顏色變差、催化劑的活性降低,而增加了反應時間和聚合度。 Furthermore, the phosphorus-based stabilizer can be further added to the mixture of the diol compound and the dicarboxylic acid Compound. The phosphorus-based stabilizer is preferably injected at the initial stage of the esterification reaction, more preferably, before the esterification reaction. Preferably, the content of phosphorus atoms injected into the stabilizer is within 30 ppm, based on the weight of the final polycyclohexane terephthalate resin. If the content of the phosphorus-based stabilizer is greater than 30 ppm, there will be problems that the color of the polymer becomes poor, the activity of the catalyst decreases, and the reaction time and degree of polymerization are increased.

在此,磷系穩定劑可以選自三乙基磷酸酯、三甲基磷酸酯、三苯基磷酸酯、三乙基磷醯基乙酸酯、磷酸、和亞磷酸所組成的群組中 Here, the phosphorus-based stabilizer may be selected from the group consisting of triethyl phosphate, trimethyl phosphate, triphenyl phosphate, triethylphosphonoacetate, phosphoric acid, and phosphorous acid

此外,在本發明中,酯化反應可以在本領域已知的設備中與類似 的反應條件下進行,較佳地,在230-290℃的溫度和0.0-3.0公斤/平方公分的壓力下進行4~10小時。另外,較佳的是,系統建構成在酯化反應過程中即刻除去水。 In addition, in the present invention, the esterification reaction may be similar to that known in the art It is carried out under the reaction conditions, preferably, at a temperature of 230-290 ° C and a pressure of 0.0-3.0 kg / cm 2 for 4-10 hours. In addition, preferably, the system is configured to remove water immediately during the esterification reaction.

同時,縮聚反應可以在290-320℃的溫度和0.1-2.0托耳的壓力的 條件下進行100~300分鐘。另外,較佳的是,系統建構成即刻除去縮聚反應過程中生成的環己二甲醇和副產物。 At the same time, the polycondensation reaction can be carried out at a temperature of 290-320 ° C and a pressure of 0.1-2.0 Torr 100 to 300 minutes under conditions. In addition, it is preferable that the system is configured to immediately remove cyclohexanedimethanol and by-products generated during the polycondensation reaction.

固相反應可以在為230-270℃的溫度和0.2~2.0托耳的真空下, 或在氮氣氛圍的條件下進行。 The solid phase reaction can be at a temperature of 230-270 ° C and a vacuum of 0.2 to 2.0 Torr, Or under nitrogen atmosphere.

同時,大多數聚合物聚合後有顏色。尤其是,當聚合過程中的很 長一段時間暴露在過熱下,由於熱解反應和氧化,聚合物材料的顏色變成暗黃色。因為產品的視覺外觀,包括顏色,是很重要的,聚合物材料的顏色是重要的品質因子。 At the same time, most polymers have color after polymerization. Especially, when the polymerization process is very After being exposed to excessive heat for a long time, the color of the polymer material becomes dark yellow due to pyrolysis reaction and oxidation. Because the visual appearance of the product, including color, is important, the color of the polymer material is an important quality factor.

根據本發明聚對苯二甲酸環己二甲酯樹脂的製備方法所製備的 PCT樹脂,在150℃下進行熱處理1小時後,具有1.10分升/公克或更小的固有黏度、色L值為87或更高、和色b值為4或更低。 According to the preparation method of the polycyclohexane terephthalate resin of the present invention The PCT resin, after heat treatment at 150 ° C for 1 hour, has an intrinsic viscosity of 1.10 dL / g or less, a color L value of 87 or higher, and a color b value of 4 or lower.

同時,根據本發明的另一個方面,聚對苯二甲酸環己二甲酯樹脂, 其具有的鈦原子含量,以最終聚對苯二甲酸環己二甲酯樹脂的重量計,為20ppm或更低。如果鈦含量超過20ppm時,會導致副反應,顏色會劣化,在加工時大大降低了分子量。 Meanwhile, according to another aspect of the present invention, polycyclohexane terephthalate resin, It has a titanium atom content of 20 ppm or less based on the weight of the final polycyclohexane terephthalate resin. If the titanium content exceeds 20 ppm, it will cause side reactions, the color will deteriorate, and the molecular weight will be greatly reduced during processing.

此外,聚對苯二甲酸環己二甲酯樹脂還可以具有30~1,000ppm 的鍺原子的含量,以最後聚對苯二甲酸環己二甲酯樹脂的重量計。如果鍺原子的含量小於30ppm,顏色改善效果是感覺不到的,如果鍺原子的含量超過1000ppm,則可能發生副反應而可能會殘留在聚合物中,而增加了霧度值。 In addition, polycyclohexane terephthalate resin can also have 30 ~ 1,000ppm The content of germanium atoms is based on the weight of the final polycyclohexane terephthalate resin. If the content of germanium atoms is less than 30 ppm, the color improvement effect is not perceptible. If the content of germanium atoms exceeds 1000 ppm, side reactions may occur and may remain in the polymer, increasing the haze value.

具體實施方式 detailed description

下面將對本發明的較佳實施例進行詳細說明。然而,這些實施例 僅供說明之用,並不因為這些實施例限制本發明的範圍。 The preferred embodiments of the present invention will be described in detail below. However, these examples For illustrative purposes only, it is not because these examples limit the scope of the present invention.

例1 example 1

55公斤的1,4-環己二甲醇(反式70%)、48公斤對苯二甲酸、7 公克磷酸三乙酯、10公克氧化鈦系催化劑(商品名:由Sachtleben製造之Hombifast PC)(在催化劑中有效Ti比率:15%),和11.5公克二氧化鍺被加入到反應器中,進行酯化反應,同時將溫度升高至280℃,在常壓下進行3小時,而聚酯的縮聚反應在300℃和在0.5至1托耳的真空進行了150分鐘,由此製備PCT的聚合物。 55 kg of 1,4-cyclohexanedimethanol (trans 70%), 48 kg of terephthalic acid, 7 Grams of triethyl phosphate, 10 grams of titanium oxide catalyst (trade name: Hombifast PC manufactured by Sachtleben) (effective Ti ratio in the catalyst: 15%), and 11.5 grams of germanium dioxide are added to the reactor to carry out esterification At the same time, the temperature was raised to 280 ° C, and the reaction was carried out at normal pressure for 3 hours, while the polycondensation reaction of polyester was carried out at 300 ° C and a vacuum of 0.5 to 1 Torr for 150 minutes, thereby preparing PCT polymer .

例2 Example 2

55公斤的1,4-環己二甲醇(反式70%)、48公斤對苯二甲酸、7 公克磷酸三乙酯、10公克氧化鈦系催化劑(商品名:由Sachtleben製造之Hombifast PC)(在催化劑中有效Ti比率:15%)和23公克二氧化鍺加入到反應器中進行酯化反應,同時將溫度升高至280℃,在常壓下進行3小時,而聚酯的縮聚反應在300℃和在0.5至1托耳的真空進行了150分鐘,由此製備PCT的聚合物。 55 kg of 1,4-cyclohexanedimethanol (trans 70%), 48 kg of terephthalic acid, 7 Grams of triethyl phosphate, 10 grams of titanium oxide catalyst (trade name: Hombifast PC manufactured by Sachtleben) (effective Ti ratio in the catalyst: 15%) and 23 grams of germanium dioxide are added to the reactor for esterification reaction, Simultaneously, the temperature was raised to 280 ° C and conducted at normal pressure for 3 hours, and the polycondensation reaction of polyester was performed at 300 ° C and a vacuum of 0.5 to 1 Torr for 150 minutes, thereby preparing a polymer of PCT.

例3 Example 3

55公斤的1,4-環己二甲醇(反式70%)、48公斤對苯二甲酸、7 公克磷酸三乙酯、10公克氧化鈦系催化劑(商品名:由Sachtleben製造之Hombifast PC)(在催化劑中有效Ti比率:15%)和46公克二氧化鍺加入到反應器中進行酯化反應,同時將溫度升高至280℃,在常壓下進行3小時,而聚酯的縮聚反應在300℃和在0.5至1托耳的真空進行了150分鐘,由此製備PCT的聚合物。 55 kg of 1,4-cyclohexanedimethanol (trans 70%), 48 kg of terephthalic acid, 7 Grams of triethyl phosphate, 10 grams of titanium oxide catalyst (trade name: Hombifast PC manufactured by Sachtleben) (effective Ti ratio in the catalyst: 15%) and 46 grams of germanium dioxide are added to the reactor for esterification reaction, At the same time, the temperature was raised to 280 ° C, and the polycondensation reaction of the polyester was carried out at 300 ° C and a vacuum of 0.5 to 1 Torr for 150 minutes at normal pressure for 3 hours, thereby preparing a polymer of PCT.

例4 Example 4

55公斤的1,4-環己二甲醇(反式70%)、48公斤對苯二甲酸、7 公克磷酸三乙酯和15公克氧化鈦系催化劑(商品名:由Sachtleben製造之Hombifast PC)(在催化劑中有效Ti比率:15%)加入到反應器中,進行酯化反應,同時將溫度升高至280℃,在常壓下進行3小時,而聚酯的縮聚反應在300℃和在0.5至1托耳的真空進行了150分鐘,由此製備PCT的聚合物。 55 kg of 1,4-cyclohexanedimethanol (trans 70%), 48 kg of terephthalic acid, 7 Grams of triethyl phosphate and 15 grams of titanium oxide catalyst (trade name: Hombifast PC manufactured by Sachtleben) (effective Ti ratio in the catalyst: 15%) were added to the reactor to perform esterification reaction while increasing the temperature To 280 ° C., it was conducted under normal pressure for 3 hours, and the polycondensation reaction of polyester was carried out at 300 ° C. and a vacuum of 0.5 to 1 Torr for 150 minutes, thereby preparing a polymer of PCT.

例5 Example 5

55公斤的1,4-環己二甲醇(反式70%)、48公斤對苯二甲酸、7 公克磷酸三乙酯、10公克氧化鈦系催化劑(商品名:由Sachtleben製造之Hombifast PC)(在催化劑中有效Ti比率:15%)和23公克二氧化鍺加入到反應器中進行酯化反應,同時將溫度升高至280℃,在常壓下進行3小時,而聚酯的縮聚反應在300℃和在0.5至1托耳的真空進行了150分鐘。然後,在240℃進行固相聚合反應,由此製備PCT的聚合物。 55 kg of 1,4-cyclohexanedimethanol (trans 70%), 48 kg of terephthalic acid, 7 Grams of triethyl phosphate, 10 grams of titanium oxide catalyst (trade name: Hombifast PC manufactured by Sachtleben) (effective Ti ratio in the catalyst: 15%) and 23 grams of germanium dioxide are added to the reactor for esterification reaction, Simultaneously, the temperature was raised to 280 ° C and conducted at normal pressure for 3 hours, and the polycondensation reaction of the polyester was performed at 300 ° C and a vacuum of 0.5 to 1 Torr for 150 minutes. Then, solid phase polymerization was performed at 240 ° C, thereby preparing a polymer of PCT.

比較例1 Comparative example 1

55公斤的1,4-環己二甲醇(反式70%)、48公斤對苯二甲酸、7 公克磷酸三乙酯和20公克氧化鈦系催化劑(商品名:由Sachtleben製造之Hombifast PC)(在催化劑中有效Ti比率:15%)加入到反應器中進行酯化反應,同時將溫度升高至280℃,在常壓下進行3小時,而聚酯的縮聚反應在300℃和在0.5至1托耳的真空進行了150分鐘,由此製備PCT的聚合物。 55 kg of 1,4-cyclohexanedimethanol (trans 70%), 48 kg of terephthalic acid, 7 Grams of triethyl phosphate and 20 grams of titanium oxide-based catalyst (trade name: Hombifast PC manufactured by Sachtleben) (effective Ti ratio in the catalyst: 15%) were added to the reactor for esterification reaction, while raising the temperature to The polymerization was carried out at 280 ° C under normal pressure for 3 hours, and the polycondensation reaction of polyester was carried out at 300 ° C and a vacuum of 0.5 to 1 Torr for 150 minutes, thereby preparing a polymer of PCT.

比較例2 Comparative example 2

55公斤的1,4-環己二甲醇(反式70%)、48公斤對苯二甲酸、7 公克磷酸三乙酯和25公克氧化鈦系催化劑(商品名:由Sachtleben製造之Hombifast PC)(在催化劑中有效Ti比率:15%)加入到反應器中,進行酯化反應,同時將溫度升高至280℃,在常壓下進行3小時,而聚酯的縮聚反應 在300℃和在0.5至1托耳的真空進行了150分鐘,由此製備PCT的聚合物。 55 kg of 1,4-cyclohexanedimethanol (trans 70%), 48 kg of terephthalic acid, 7 Grams of triethyl phosphate and 25 grams of titanium oxide-based catalyst (trade name: Hombifast PC manufactured by Sachtleben) (effective Ti ratio in the catalyst: 15%) were added to the reactor to perform esterification reaction while increasing the temperature To 280 ℃, under normal pressure for 3 hours, and the polycondensation reaction of polyester It was performed at 300 ° C. and a vacuum of 0.5 to 1 Torr for 150 minutes, thereby preparing a polymer of PCT.

比較例3 Comparative Example 3

55公斤的1,4-環己二甲醇(反式70%)、48公斤對苯二甲酸、7 公克磷酸三乙酯和40公克氧化鈦系催化劑(商品名:由Sachtleben製造之Hombifast PC)(在催化劑中有效Ti比率:15%)加入到反應器中進行酯化反應,同時將溫度升高至280℃,在常壓下進行3小時,而聚酯的縮聚反應在300℃和在0.5至1托耳的真空進行了150分鐘,由此製備PCT的聚合物。 55 kg of 1,4-cyclohexanedimethanol (trans 70%), 48 kg of terephthalic acid, 7 Grams of triethyl phosphate and 40 grams of titanium oxide-based catalyst (trade name: Hombifast PC manufactured by Sachtleben) (effective Ti ratio in the catalyst: 15%) were added to the reactor for esterification reaction, while raising the temperature to The polymerization was carried out at 280 ° C under normal pressure for 3 hours, and the polycondensation reaction of polyester was carried out at 300 ° C and a vacuum of 0.5 to 1 Torr for 150 minutes, thereby preparing a polymer of PCT.

比較例4 Comparative Example 4

55公斤的1,4-環己二甲醇(反式70%)、48公斤對苯二甲酸、7 公克磷酸三乙酯和60公克氧化鈦系催化劑(商品名:由Sachtleben製造之Hombifast PC)(在催化劑中有效Ti比率:15%)加入到反應器中進行酯化反應,同時將溫度升高至280℃,在常壓下進行3小時,而聚酯的縮聚反應在300℃和在0.5至1托耳的真空進行了150分鐘,由此製備PCT的聚合物。 55 kg of 1,4-cyclohexanedimethanol (trans 70%), 48 kg of terephthalic acid, 7 Grams of triethyl phosphate and 60 grams of titanium oxide-based catalyst (trade name: Hombifast PC manufactured by Sachtleben) (effective Ti ratio in the catalyst: 15%) were added to the reactor for esterification reaction, while raising the temperature to The polymerization was carried out at 280 ° C under normal pressure for 3 hours, and the polycondensation reaction of polyester was carried out at 300 ° C and a vacuum of 0.5 to 1 Torr for 150 minutes, thereby preparing a polymer of PCT.

比較例5 Comparative Example 5

55公斤的1,4-環己二甲醇(反式70%)、48公斤對苯二甲酸、7 公克磷酸三乙酯,15公克氧化鈦系催化劑(商品名:由Sachtleben製造之Hombifast PC)(在催化劑中有效Ti比率:15%)和168.7公克二氧化鍺加入到反應器中,進行酯化反應,同時將溫度升高至280℃,在常壓下進行3小時,而聚酯的縮聚反應在300℃和在0.5至1托耳的真空進行了150分鐘,由此製備PCT的聚合物。 55 kg of 1,4-cyclohexanedimethanol (trans 70%), 48 kg of terephthalic acid, 7 Grams of triethyl phosphate, 15 grams of titanium oxide-based catalyst (trade name: Hombifast PC manufactured by Sachtleben) (effective Ti ratio in the catalyst: 15%) and 168.7 grams of germanium dioxide are added to the reactor for esterification reaction At the same time, the temperature was raised to 280 ° C, and the polycondensation reaction of the polyester was carried out at 300 ° C and a vacuum of 0.5 to 1 Torr for 150 minutes at normal pressure for 3 hours, thereby preparing PCT polymer.

比較例6 Comparative Example 6

55公斤的1,4-環己二甲醇(反式70%)、48公斤對苯二甲酸、7 公克磷酸三乙酯,25公克氧化鈦系催化劑(商品名:由Sachtleben製造之Hombifast PC)(在催化劑中有效Ti比率:15%)和168.7公克的二氧化鍺被加入到反應器中,進行酯化反應,同時將溫度升高至280℃,在常壓下進行3小時,而聚酯的縮聚反應在300℃和在0.5至1托耳的真空進行了150分鐘,由此製備PCT的聚合物。 55 kg of 1,4-cyclohexanedimethanol (trans 70%), 48 kg of terephthalic acid, 7 Grams of triethyl phosphate, 25 grams of titanium oxide catalyst (trade name: Hombifast PC manufactured by Sachtleben) (effective Ti ratio in the catalyst: 15%) and 168.7 grams of germanium dioxide were added to the reactor to carry out esterification At the same time, the temperature was raised to 280 ° C, and the reaction was carried out at normal pressure for 3 hours, while the polycondensation reaction of polyester was carried out at 300 ° C and a vacuum of 0.5 to 1 Torr for 150 minutes, thereby preparing PCT polymer .

實驗例1 Experimental Example 1

在實施例1至3,和比較例1至7中得到的各別PCT樹脂的固有 黏度,以如下的方法測定。 The intrinsic properties of the respective PCT resins obtained in Examples 1 to 3 and Comparative Examples 1 to 7 The viscosity is measured by the following method.

PCT樹脂溶解在鄰氯苯酚成為1.2公克/分升的濃度,然後用烏氏 黏度計(Ubbelohde viscometer)測定固有黏度(intrinsic viscosity)。黏度計的溫度保持在35℃。當溶劑流過黏度計內部的時間(流出時間)定義為t,而溶液流過此部分的時間定義為t0時,比黏度(specific viscosity)可被定義如下:

Figure TWI610983BD00001
The PCT resin was dissolved in o-chlorophenol to a concentration of 1.2 g / dL, and then the intrinsic viscosity was measured with a Ubbelohde viscometer. The temperature of the viscometer is maintained at 35 ° C. When the time for the solvent to flow through the viscometer (flow time) is defined as t, and the time for the solution to flow through this part is defined as t 0 , the specific viscosity can be defined as follows:
Figure TWI610983BD00001

其中,固有黏度的計算由下面的公式來校正:

Figure TWI610983BD00002
Among them, the calculation of intrinsic viscosity is corrected by the following formula:
Figure TWI610983BD00002

其中A是0.247的哈金斯常數Huggins’s constant,c為1.2公克/ 分升的濃度值。 Where A is 0.247 Huggins ’s constant and c is 1.2 g / The concentration value in deciliters.

實驗例2 Experimental Example 2

在實施例1至3,和比較例1至7中得到的各別PCT樹脂的顏色, 以如下的方法測定。 The colors of the respective PCT resins obtained in Examples 1 to 3 and Comparative Examples 1 to 7, It was measured by the following method.

PCT樹脂在150℃的對流烘箱中1小時進行結晶,然後用比色計 (colorimeter)測定PCT樹脂的顏色。 PCT resin is crystallized in a convection oven at 150 ° C for 1 hour, and then the colorimeter is used (colorimeter) Determine the color of PCT resin.

CIE LAB索引用於顏色測量。CIE LAB系統是一個由CIE定義 的色彩空間坐標系統,建立在由人識別的黃-藍和綠-紅相對管道。L*值表示亮度(0~100;0表示黑色,100表示白色),a*值表示綠-紅(基於0,+:紅,-:綠)和b*值表示黃-藍(基於0,+:黃色,-:藍色)。 The CIE LAB index is used for color measurement. The CIE LAB system is defined by CIE The color space coordinate system is based on the yellow-blue and green-red relative pipes recognized by people. L * value means brightness (0 ~ 100; 0 means black, 100 means white), a * value means green-red (based on 0, +: red,-: green) and b * value means yellow-blue (based on 0, +: Yellow,-: blue).

實施例和上述比較例的條件和物理性質表示於下表1中。 The conditions and physical properties of the examples and the comparative examples described above are shown in Table 1 below.

Figure TWI610983BD00003
Figure TWI610983BD00003
Figure TWI610983BD00004
Figure TWI610983BD00004

如表1所示,可以看出,根據本發明聚對苯二甲酸環己二甲酯樹脂的製備方法用於製備聚對苯二甲酸環己二甲酯樹脂時,具有優良的顏色和光反射率,而適合將根據本發明的聚對苯二甲酸環己二甲酯樹脂用作為一種LED外殼材料。 As shown in Table 1, it can be seen that the method for preparing polycyclohexane terephthalate resin according to the present invention has excellent color and light reflectance when used to prepare polycyclohexane terephthalate resin However, it is suitable to use the polycyclohexyl terephthalate resin according to the present invention as an LED housing material.

雖然詳細的說明了本發明具體實施例進行的方式,本領域技術人員要了解,這樣的描述僅僅是一個較佳實施例,而不是解釋為限制本發明的範圍。因此,本發明的實際範圍由所附權利要求及其等同物來限定。 Although the manner in which specific embodiments of the present invention are carried out is described in detail, those skilled in the art should understand that such description is only a preferred embodiment, and is not to be construed as limiting the scope of the present invention. Therefore, the actual scope of the invention is defined by the appended claims and their equivalents.

以上所述僅為本發明之較佳實施例,凡依本發明申請專利範圍所做之均等變化與修飾,皆應屬本發明之涵蓋範圍。 The above are only the preferred embodiments of the present invention, and all changes and modifications made within the scope of the patent application of the present invention shall fall within the scope of the present invention.

Claims (14)

一種聚對苯二甲酸環己二甲酯樹脂的製備方法,包括的步驟有在攪拌下注入作為催化劑的一種鈦化合物和一種鍺化合物至一種二醇化合物和二羧酸的一種混合物中並進行酯化反應和縮聚反應,其中以最後聚對苯二甲酸環己二甲酯樹脂的重量計,注入的鈦化合物的鈦原子含量為20ppm或更少,其中在150℃的熱處理1小時後,聚對苯二甲酸環己二甲酯樹脂具有87或更高的色L值。 A method for preparing polycyclohexane dimethyl terephthalate resin, which includes the steps of injecting a titanium compound and a germanium compound as a catalyst to a mixture of a diol compound and a dicarboxylic acid as a catalyst under stirring and performing esterification Chemical reaction and polycondensation reaction, in which the titanium atom content of the injected titanium compound is 20 ppm or less based on the weight of the final polycyclohexyl terephthalate resin, wherein after heat treatment at 150 ° C for 1 hour, the poly The cyclohexane dimethyl phthalate resin has a color L value of 87 or higher. 如請求項1的製備方法,其中以最後聚對苯二甲酸環己二甲酯樹脂的重量計,注入的鍺化合物的鍺原子含量為30至1,000ppm。 The production method according to claim 1, wherein the germanium atom content of the injected germanium compound is 30 to 1,000 ppm based on the weight of the final polycyclohexane terephthalate resin. 如請求項1的製備方法,其中之二醇化合物包括環己烷二甲醇(CHDM)。 The production method according to claim 1, wherein the diol compound includes cyclohexane dimethanol (CHDM). 如請求項3的製備方法,其中之二醇化合物進一步包括一種或多種選自乙二醇、二乙二醇、1,4-丁二醇、1,3-丙二醇和新戊二醇所組成的群組。 The preparation method according to claim 3, wherein the diol compound further comprises one or more selected from the group consisting of ethylene glycol, diethylene glycol, 1,4-butanediol, 1,3-propanediol and neopentyl glycol Group. 如請求項1的製備方法,其中二羧酸包括對苯二甲酸(TPA)或二甲基對苯二甲酸(DMT)。 The production method according to claim 1, wherein the dicarboxylic acid includes terephthalic acid (TPA) or dimethyl terephthalic acid (DMT). 如請求項5的製備方法,其中二羧酸還包括一種或多種選自間苯二甲酸(IPA)、萘2,6-二羧酸(2,6-NDA)、二甲基間苯二甲酸(DMI)和二甲基萘2,6-二羧酸(2,6-NDC)所組成的群組。 The preparation method according to claim 5, wherein the dicarboxylic acid further includes one or more selected from isophthalic acid (IPA), naphthalene 2,6-dicarboxylic acid (2,6-NDA), dimethyl isophthalic acid (DMI) and dimethylnaphthalene 2,6-dicarboxylic acid (2,6-NDC). 如請求項1的製備方法,其中鈦化合物選自氧化鈦、鈦螯合物、四正丙基鈦酸酯、四異丙基鈦酸酯、四正丁基鈦酸酯、四異丁基鈦酸酯、和丁基-異丙基鈦酸酯所組成的群組。 The preparation method according to claim 1, wherein the titanium compound is selected from titanium oxide, titanium chelate, tetra-n-propyl titanate, tetra-isopropyl titanate, tetra-n-butyl titanate, tetra-isobutyl titanium Acid ester, and butyl-isopropyl titanate. 如請求項1的製備方法,其中鍺化合物是二氧化鍺。 The production method according to claim 1, wherein the germanium compound is germanium dioxide. 如請求項1的製備方法,更進一步包括注入一種磷系穩定劑的步驟。 As in the preparation method of claim 1, the method further includes the step of injecting a phosphorus-based stabilizer. 如請求項9的製備方法,其中之磷系穩定劑選自三乙基磷酸酯、三甲基磷酸酯、三苯基磷酸酯、三乙基磷醯基乙酸酯、磷酸、和亞磷酸所組成的群組。 The preparation method according to claim 9, wherein the phosphorus stabilizer is selected from triethyl phosphate, trimethyl phosphate, triphenyl phosphate, triethylphosphonoacetate, phosphoric acid, and phosphorous acid Formed groups. 一種聚對苯二甲酸環己二甲酯樹脂,具有的鈦原子含量為20ppm或更低,以最終聚對苯二甲酸環己二甲酯樹脂的重量計,其中在150℃的熱處理1小時後,聚對苯二甲酸環己二甲酯樹脂具有87或更高的色L值。 A polycyclohexane terephthalate resin having a titanium atom content of 20 ppm or less, based on the weight of the final polycyclohexane terephthalate resin, wherein after heat treatment at 150 ° C for 1 hour , Polycyclohexane terephthalate resin has a color L value of 87 or higher. 如請求項11的聚對苯二甲酸環己二甲酯樹脂,更包含鍺原子的含量為30至1,000ppm,以最終聚對苯二甲酸環己二甲酯樹脂的重量計。 The polycyclohexane terephthalate resin of claim 11 further contains germanium atoms in a content of 30 to 1,000 ppm, based on the weight of the final polycyclohexane terephthalate resin. 如請求項11的聚對苯二甲酸環己二甲酯樹脂,更包含磷原子的含量為30至1,000ppm,以最終聚對苯二甲酸環己二甲酯樹脂的重量計。 The polycyclohexane terephthalate resin of claim 11 further contains a phosphorus atom content of 30 to 1,000 ppm, based on the weight of the final polycyclohexane terephthalate resin. 如請求項11的聚對苯二甲酸環己二甲酯樹脂,其中在150℃的熱處理1小時後,聚對苯二甲酸環己二甲酯樹脂具有1.10分升/公克或更小的固有黏度,和4或更低的色b值。 The polycyclohexane terephthalate resin as in claim 11, wherein after heat treatment at 150 ° C for 1 hour, the polycyclohexane terephthalate resin has an intrinsic viscosity of 1.10 deciliters / gram or less , And a color b value of 4 or lower.
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