TW201525195A - Anodic treatment cloud monitoring system - Google Patents

Abstract

This invention provides an anodic treatment cloud monitoring system includes an anodic treatment device and a monitoring device. The anodic treatment device includes an anode, a cathode, an electrolyzer, and a power source. The anode and the cathode are spaced with each other and partly received in the electrolyzer. The power source is connected between the anode and the cathode. The anode includes a frame and a number of hangers detachable connected to the frame. The monitoring device includes a number of front modules and a rear module wirelessly connected to the front modules. Each hanger is connected one front module. Each front module includes a measuring element real-timely measuring a current flowing through the hanger. The front module transmits a measured current value to the rear module. The rear module draws a current-time chat according to the current values monitored at different time. The rear module compares the current-time chat with a current-changing chat to determine whether or not workpieces hanged on the hanger is qualified.

Description

Anode treatment cloud monitoring system

The invention relates to a cloud monitoring system, in particular to an anode processing cloud monitoring system.

A conventional anode treatment apparatus includes an anode, a cathode, an electrolytic cell, and a power source, the anode and the cathode are spaced apart and partially housed in the electrolytic cell, and the power source is connected to the anode and the cathode. Between the two ends exposed from the electrolytic cell. The anode includes a bracket and a plurality of hangers detachably fixed to the bracket, each of the hangers carrying a plurality of workpieces to be processed, and the workpiece to be processed is completely immersed in the electrolyte of the electrolytic tank.

As the film thickness of the workpiece to be processed is thicker, the electric resistance is larger, and the current flowing through the anode and the cathode becomes smaller. The conventional monitoring method is to connect the bracket to an ammeter. When the actual value measured by the ammeter exceeds a preset range, it indicates that a certain hanger or some hangers on the bracket are to be processed. The workpiece is unqualified, which results in the qualified workpiece to be processed on some of the hangers being treated as unqualified parts. In addition, since the electrolyte in the electrolytic cell generally has a pungent odor, if the operator directly monitors the current or voltage on each of the hangers at close range, it may have a certain influence on the operator's body.

In view of the above, it is necessary to provide an anodized cloud monitoring system capable of remotely monitoring the quality of the workpiece to be processed on each of the hangers.

An anode treatment cloud monitoring system includes an anode processing device and a monitoring device. The anode processing apparatus includes an anode, a cathode, an electrolytic cell, and a power source. The anode and the cathode are spaced apart and partially housed in the electrolytic cell, and the power source is connected between the anode and the cathode. The anode includes a bracket and a plurality of hangers detachably fixed to the bracket. The monitoring device includes a plurality of front modules and a rear module wirelessly connected to the front module. Each of the hangers is connected with a front module, the front module includes a measuring component, and the measuring component monitors the current flowing through the hanger in real time, and the front module monitors The current value obtained is transmitted to the rear module. The post module draws a current-time map according to current values acquired at different times, and compares the current-time map with a pre-stored current change graph to determine whether the corresponding workpiece on the hanger is to be processed. qualified.

An anode treatment cloud monitoring system includes an anode processing device and a monitoring device. The anode processing apparatus includes an anode, a cathode, an electrolytic cell, and a power source. The anode and the cathode are spaced apart and partially housed in the electrolytic cell, and the power source is connected between the anode and the cathode. The anode includes a bracket and a plurality of hangers detachably fixed to the bracket. The monitoring device includes a front module and a rear module wirelessly connected to the front module. The pre-module includes a plurality of measuring components, wherein the measuring components are electrically connected to a hanger and the current flowing through the hanger is monitored instantaneously, and the front module monitors The current value is transmitted to the rear module. The post module draws a current-time map according to current values acquired at different times, and compares the current-time map with a pre-stored current change graph to determine whether the corresponding workpiece on the hanger is to be processed. qualified.

Compared with the prior art, the anode processing cloud monitoring system provided by the present invention monitors the current flowing through each of the racks through the front module, and wirelessly transmits the monitored current value to the rear module. The module determines whether the corresponding rack is qualified according to the received current value, so that the quality of the workpiece to be processed on each rack can be remotely monitored.

FIG. 1 is a schematic diagram of an anode treatment cloud monitoring system according to a first embodiment of the present invention.

2 is a functional block diagram of a monitoring device in the anode processing cloud monitoring system of FIG. 1.

3 is a schematic diagram of an anode treatment cloud monitoring system according to a second embodiment of the present invention.

4 is a functional block diagram of a monitoring device in the anode processing cloud monitoring system of FIG.

As shown in FIG. 1-2, an anode processing cloud monitoring system 100 according to a first embodiment of the present invention is used for performing anodizing of a workpiece to be processed (not shown) and performing immediate processing on the quality of the workpiece during processing. monitor. The anode treatment cloud monitoring system 100 includes an anode processing device 10 and a monitoring device 20. In this embodiment, the component to be processed is an aluminum product.

The anode processing apparatus 10 includes an anode 11, a cathode 12, an electrolytic cell 13, and a power source 14. The electrolytic cell 13 contains an electrolyte 131. The anode 11 and the cathode 12 are spaced apart and partially housed in the electrolytic cell 13. The power source 14 is connected between the anode 11 and the ends of the cathode 12 projecting from the electrolytic cell 13. The anode 11, the electrolyte 131, the cathode 12, and the power source 14 form a circuit. The anode 11 includes a bracket 111 and a plurality of hangers 112 detachably fixed to the bracket 111. Each of the hangers 112 can carry a plurality of components to be processed. In this embodiment, the bracket 111 and the hanger 112 are both made of a conductive material. The number of components to be processed carried on each of the hangers 112 is equal. Different hangers 112 have different numbers.

The monitoring device 20 includes a plurality of front modules 21 and a rear module 22 that is wirelessly connected to the front module 21 . The plurality of front modules 21 and the rear module 22 are connected by means of WiFi, Bluetooth, ZigBee, and NFC.

Each of the pre-modules 21 includes a measuring component 211, a pre-controller 212, a pre-emissive component 213, a pre-receiving component 214, and an alarm component 215. The measuring component 211, the pre-emitting component 213, the pre-receiving component 214, and the alarm component 215 are electrically connected to the pre-controller 212, respectively. The measuring component 211 is electrically connected to a hanger 112 for measuring the current flowing through the hanger 112. In this embodiment, the measuring component 211 is an ammeter. The alarm element 215 is an LED light mounted on the corresponding hanger 112. The pre-controller 212, the pre-emissive element 213, and the pre-receiving element 214 are fixed at an end of the corresponding hanger 112 exposing the electrolyte 131.

The rear module 22 includes a rear controller 221, a memory 222, a rear transmitting component 223, and a rear receiving component 224. The memory 222, the post-emissive component 223, and the post-receiving component 224 are electrically connected to the rear controller 221, respectively. A current change map is stored in the memory 222. The current change diagram is a different current value corresponding to the workpiece to be processed at different times during the standard anode treatment process. In this embodiment, the rear module 22 is a portable electronic device, such as a notebook computer or a mobile phone.

The measuring component 211 transmits the measured current value to the pre-controller 212 during the anode processing of the workpiece to be processed. The pre-controller 212 packs the current value, the time at which the current value is measured, and the number of the measured hanger 112, and transmits the result through the pre-transmitting component 213. The post receiving component 224 receives the signal transmitted by the preamble transmitting component 213. Since the thicker the film layer of the workpiece to be processed is thicker during the anodizing process, the electric resistance becomes larger, and the current flowing through the hanger 112 becomes smaller. The post controller 221 draws a current-time map based on the measured current value and the time at which the current value is measured, and then compares the plotted current-time map with the previously stored current change map. When the current-time map is different from the current change map, the post controller 221 packs an alarm signal and the number of the corresponding hanger 112 and transmits the signal through the post-transmitting component 223. After the pre-receiving element 214 receives the signal having the number corresponding thereto, the pre-controller 212 controls the alarm element 215 to alarm according to the received alarm signal. When the current-time map is the same as the current change map, the post controller 221 does not output a signal.

As shown in FIG. 3-4, an anode processing cloud monitoring system 100a according to a second embodiment of the present invention is different from the anode processing cloud monitoring system 100 provided by the first embodiment of the present invention in that the anode processing cloud monitoring system The system 100a includes a front module 21a. The front module 21a includes a plurality of measuring components 211a, a front controller 212, a front transmitting component 213, a front receiving component 214, and an alarm component 215. . The plurality of measuring elements 211a, the pre-emitting elements 213, the pre-receiving elements 214, and the alarming elements 215 are electrically connected to the pre-controller 212, respectively. The plurality of measuring components 211a are electrically connected to a hanger 112 and monitor the current flowing through the hanger 112 for immediate monitoring.

The anode treatment cloud monitoring system provided by the invention monitors the current flowing through each of the racks through the front module, and wirelessly transmits the monitored current value to the rear module, and the rear module is received according to the received The current value determines whether the corresponding rack is qualified, so that the quality of each rack can be remotely monitored separately.

In summary, the present invention has indeed met the requirements of the invention patent, and has filed a patent application according to law. However, the above description is only a preferred embodiment of the present invention, and it is not possible to limit the scope of the patent application of the present invention. Equivalent modifications or variations made by persons skilled in the art in light of the spirit of the invention are intended to be included within the scope of the following claims.

100,100a‧‧‧Anode Treatment Cloud Monitoring System

10‧‧‧Anode treatment unit

11‧‧‧Anode

111‧‧‧ bracket

112‧‧‧ hanging utensils

12‧‧‧ cathode

13‧‧‧electrolyzer

131‧‧‧ electrolyte

14‧‧‧Power supply

20‧‧‧Monitor

21, 21a‧‧‧ front module

211,211a‧‧‧Measurement components

212‧‧‧Front controller

213‧‧‧Pre-emissive components

214‧‧‧Pre-receiving components

215‧‧‧ alarm components

22‧‧‧ Rear module

221‧‧‧ rear controller

222‧‧‧ memory

223‧‧‧ Post-emissive components

224‧‧‧ Rear receiving components

no

100‧‧‧Anode Treatment Cloud Monitoring System

10‧‧‧Anode treatment unit

11‧‧‧Anode

111‧‧‧ bracket

112‧‧‧ hanging utensils

12‧‧‧ cathode

13‧‧‧electrolyzer

131‧‧‧ electrolyte

14‧‧‧Power supply

21‧‧‧Front modules

211‧‧‧Measurement components

22‧‧‧ Rear module

Claims (10)

An anode treatment cloud monitoring system comprising an anode processing device and a monitoring device; the anode processing device comprises an anode, a cathode, an electrolytic cell and a power source; the anode and the cathode are spaced apart and partially housed in In the electrolytic cell, the power source is connected between the anode and the cathode; the anode includes a bracket and a plurality of hangers detachably fixed to the bracket; the monitoring device includes a plurality of front a module and a rear module wirelessly connected to the front module; each of the hangers is connected with a front module, the front module includes a measuring component, and the measuring The component monitors the current flowing through the rack in real time, and the front module transmits the monitored current value to the rear module; the rear module draws current-time according to the current value acquired at different times. And comparing the current-time map with a pre-stored current change map to determine whether the corresponding workpiece on the hanger is qualified. The anode processing cloud monitoring system of claim 1, wherein: each of the front modules further includes a front controller, a front transmitting component, a front receiving component, and an alarm component; The measuring component, the pre-emitting component, the pre-receiving component and the alarm component are respectively electrically connected to the pre-controller; the pre-emissive component transmits the measured current value. The anode processing cloud monitoring system of claim 2, wherein: the rear module comprises a rear controller, a memory, a rear emitting component and a rear receiving component; the memory, the The post-emissive component and the post-receiving component are respectively electrically connected to the post-controller; the current change diagram is stored in the memory, and the post-receiving component receives the pre-emissive component The current value sent, the post controller draws the current-time map according to the current value acquired at different times, and compares the current-time map with the current change map. The anode processing cloud monitoring system of claim 3, wherein: the back controller controls the post transmitting component to send an alarm signal when the current-time map is different from the current variation map . The anode processing cloud monitoring system of claim 4, wherein: after the front receiving component receives the alarm signal, the pre-controller controls the alarm component to alarm. An anode treatment cloud monitoring system comprising an anode processing device and a monitoring device; the anode processing device comprises an anode, a cathode, an electrolytic cell and a power source; the anode and the cathode are spaced apart and partially housed in In the electrolytic cell, the power source is connected between the anode and the cathode; the anode includes a bracket and a plurality of hangers detachably fixed to the bracket; the monitoring device includes a front a module and a rear module wirelessly connected to the front module; the front module includes a plurality of measuring components, and the measuring components are electrically connected to a hanger and flow through The current of the rack is monitored instantaneously, and the front module transmits the monitored current value to the rear module; the rear module draws a current-time map according to current values obtained at different times, and The current-time map is compared with a pre-stored current change map to determine whether the corresponding workpiece to be processed on the hanger is qualified. The anode processing cloud monitoring system of claim 6, wherein: the front module further comprises a front controller, a front transmitting component, a front receiving component and an alarm component; The measuring component, the pre-emitting component, the pre-receiving component and the alarm component are respectively electrically connected to the pre-controller; the pre-emissive component transmits the measured current value. The anode processing cloud monitoring system of claim 7, wherein: the rear module comprises a rear controller, a memory, a rear emitting component, and a rear receiving component; the memory, the The post-emissive component and the post-receiving component are respectively electrically connected to the post-controller; the current change diagram is stored in the memory, and the post-receiving component receives the pre-emissive component The current value sent, the post controller draws the current-time map according to the current value acquired at different times, and compares the current-time map with the current change map. The anode processing cloud monitoring system of claim 8, wherein: the back controller controls the post transmitting component to send an alarm signal when the current-time map is different from the current variation map . The anode processing cloud monitoring system of claim 9, wherein: after the front receiving component receives the alarm signal, the pre-controller controls the alarm component to alarm.