TW201513244A - A packaging structure and a method of making the same - Google Patents
A packaging structure and a method of making the same Download PDFInfo
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- TW201513244A TW201513244A TW103128253A TW103128253A TW201513244A TW 201513244 A TW201513244 A TW 201513244A TW 103128253 A TW103128253 A TW 103128253A TW 103128253 A TW103128253 A TW 103128253A TW 201513244 A TW201513244 A TW 201513244A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/4805—Shape
- H01L2224/4809—Loop shape
- H01L2224/48091—Arched
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/80—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
- H01L2224/85—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a wire connector
- H01L2224/85909—Post-treatment of the connector or wire bonding area
- H01L2224/8592—Applying permanent coating, e.g. protective coating
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/10—Details of semiconductor or other solid state devices to be connected
- H01L2924/1015—Shape
- H01L2924/10155—Shape being other than a cuboid
- H01L2924/10156—Shape being other than a cuboid at the periphery
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/181—Encapsulation
- H01L2924/1815—Shape
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Abstract
Description
本發明涉及半導體封裝技術,特別涉及一種晶片封裝結構及形成方法。The present invention relates to semiconductor packaging technology, and in particular to a chip package structure and a method of forming the same.
隨著科技水準的不斷發展,越來越多的消費電子產品對尺寸的要求越來越趨於小型化,例如目前的智慧手機日益輕薄小型化,以滿足廣大消費者對智慧手機便於攜帶且功能強大、高智慧的期望。由於消費電子產品越來越趨於小型化,目前對消費電子產品內的電子晶片的封裝技術提出了越來越高的要求。With the continuous development of technology standards, more and more consumer electronic products are becoming more and more compact in size. For example, the current smart phones are increasingly thin and light, to meet the needs of consumers for smart phones. Strong, high-intelligence expectations. As consumer electronics products become more and more miniaturized, there is an increasing demand for electronic chip packaging technology in consumer electronics.
公開號為CN102844769A的中國專利文獻公開了一種感測器封裝結構,請參考圖1,為所述感測器封裝結構的剖面結構示意圖,包括:基底10、位於基底10表面的感應晶片12和第一連接焊墊11,位於所述感應晶片12表面的第二連接焊墊14,所述第一連接焊墊11和第二連接焊墊14之間透過導線15相連接;位於所述感應晶片12周圍且覆蓋所述導線15的封裝層16,所述封裝層16完全覆蓋導線15、第二連接焊墊14表面和第一連接焊墊11表面,且利用所述封裝層16將感應晶片12與基底10固定。The Chinese Patent Publication No. CN102844769A discloses a sensor package structure. Referring to FIG. 1, a schematic cross-sectional view of the sensor package structure includes: a substrate 10, a sensing wafer 12 on the surface of the substrate 10, and a first a connection pad 11 , a second connection pad 14 on the surface of the sensing chip 12 , the first connection pad 11 and the second connection pad 14 are connected by a wire 15; Encapsulating layer 16 surrounding the wire 15 , the encapsulation layer 16 completely covering the surface of the wire 15 , the surface of the second connection pad 14 and the surface of the first connection pad 11 , and using the package layer 16 to sense the wafer 12 The substrate 10 is fixed.
由於部分封裝層16位於感應晶片12表面,使得所述感測器封裝結構的總厚度為基底10的厚度、感應晶片12的厚度與位於感應晶片12表面的封裝層16的厚度之和,所述感測器封裝結構的厚度較大,不利於產品小型化。Since a portion of the encapsulation layer 16 is located on the surface of the sensing wafer 12 such that the total thickness of the sensor package structure is the sum of the thickness of the substrate 10, the thickness of the sensing wafer 12, and the thickness of the encapsulation layer 16 on the surface of the sensing wafer 12, The thickness of the sensor package structure is large, which is not conducive to miniaturization of the product.
本發明解決的問題是提供一種晶片封裝結構及形成方法,能有效的降低晶片封裝結構的總厚度。The problem solved by the present invention is to provide a chip package structure and a forming method capable of effectively reducing the total thickness of the chip package structure.
為解決上述問題,本發明提供一種晶片封裝結構的形成方法,包括: 提供待封裝晶圓,所述待封裝晶圓包括複數個晶片,每一個晶片包括晶片功能區和位於所述晶片功能區外側的複數第一焊墊; 沿著待封裝晶圓的切割道方向對待封裝晶圓進行蝕刻以形成溝槽,所述溝槽的寬度大於切割道的寬度; 在所述切割道兩側的溝槽底部表面形成第二焊墊,在所述待封裝晶圓表面、溝槽的側壁和底部表面形成連接第一焊墊和第二焊墊的金屬互連層; 在所述第一焊墊和金屬互連層表面形成鈍化層,且所述鈍化層暴露出第二焊墊表面; 在所述第二焊墊表面形成連接結構; 沿著切割道對待封裝晶圓進行切割形成分立的晶片; 利用所述連接結構將所述分立的晶片與封裝電路板固定連接。In order to solve the above problems, the present invention provides a method for forming a chip package structure, including: providing a wafer to be packaged, the wafer to be packaged includes a plurality of wafers, each of the wafers including a wafer functional region and located outside the functional area of the wafer a plurality of first pads; etching the package wafers along a scribe line direction of the wafer to be packaged to form trenches having a width greater than a width of the scribe lines; trenches on both sides of the scribe lines Forming a second pad on the bottom surface, forming a metal interconnection layer connecting the first pad and the second pad on the surface of the wafer to be packaged, the sidewall and the bottom surface of the trench; in the first pad and the metal Forming a passivation layer on the surface of the interconnect layer, and the passivation layer exposes a surface of the second pad; forming a connection structure on the surface of the second pad; cutting the wafer to be packaged along the scribe line to form a discrete wafer; The connection structure securely connects the discrete wafer to the package circuit board.
可選的,所述連接結構為錫球、銅柱或頂部表面具有金層的銅柱。Optionally, the connecting structure is a solder ball, a copper pillar or a copper pillar having a gold layer on the top surface.
可選的,當連接結構為銅柱時,形成所述銅柱的具體技術為:在所述待封裝晶圓表面形成具有通孔的光罩層,所述通孔暴露出第二焊墊;利用電鍍技術在所述通孔內形成銅柱;去除所述光罩層。Optionally, when the connection structure is a copper pillar, the specific technology for forming the copper pillar is: forming a photomask layer having a through hole on the surface of the wafer to be packaged, the through hole exposing the second solder pad; A copper pillar is formed in the via hole by a plating technique; the photomask layer is removed.
可選的,當連接結構為頂部表面具有金層的銅柱時,形成所述頂部表面具有金層的銅柱的具體技術為:在所述待封裝晶圓表面形成具有通孔的光罩層,所述通孔暴露出第二焊墊;利用電鍍技術在所述通孔內形成銅柱;利用電鍍技術或化學氣相沈積技術在所述銅柱的頂部表面形成金層;去除所述光罩層。Optionally, when the connection structure is a copper pillar having a gold layer on the top surface, a specific technique of forming the copper pillar having the gold layer on the top surface is: forming a mask layer having a through hole on the surface of the wafer to be packaged The through hole exposes a second pad; forming a copper pillar in the through hole by using a plating technique; forming a gold layer on a top surface of the copper pillar by using an electroplating technique or a chemical vapor deposition technique; removing the light Cover layer.
可選的,利用所述連接結構將分立的晶片與封裝電路板固定連接的技術為金屬鍵合技術。Optionally, the technology for fixedly connecting the discrete wafers to the package circuit board by using the connection structure is a metal bonding technology.
可選的,當所述第一焊墊位於晶片功能區的兩側時,在每一個晶片具有第一焊墊的兩側的切割道對應位置形成溝槽;當所述第一焊墊位於晶片功能區的四周時,在每一個晶片具有第一焊墊的四周的切割道對應位置形成溝槽。Optionally, when the first pads are located on both sides of the functional area of the wafer, a groove is formed at a corresponding position of each of the wafers having the first pads on the first pads; when the first pads are located on the wafer Around the functional area, a groove is formed at a corresponding position of the dicing street around each of the wafers having the first pad.
可選的,所述連接結構的高度小於所述溝槽的深度。Optionally, the height of the connecting structure is smaller than the depth of the trench.
可選的,所述溝槽的深度等於所述連接結構的高度和封裝電路板的厚度之和。Optionally, the depth of the trench is equal to the sum of the height of the connection structure and the thickness of the package circuit board.
可選的,所述溝槽的深度範圍為50微米~200微米。Optionally, the trench has a depth ranging from 50 micrometers to 200 micrometers.
可選的,所述封裝電路板為印刷電路板或軟性電路板。Optionally, the package circuit board is a printed circuit board or a flexible circuit board.
本發明還提供了一種晶片封裝結構,包括:晶片和封裝電路板;所述晶片包括晶片功能區、位於所述晶片功能區外側的複數第一焊墊和位於晶片邊緣的溝槽,位於所述溝槽底部表面的第二焊墊,所述第二焊墊與第一焊墊之間透過金屬互連層電連接,覆蓋所述金屬互連層、第一焊墊且暴露出第二焊墊的鈍化層,位於所述第二焊墊表面的連接結構;透過所述連接結構將晶片和封裝電路板固定連接。The present invention also provides a wafer package structure comprising: a wafer and a package circuit board; the wafer including a wafer functional region, a plurality of first pads located outside the wafer functional region, and a trench at an edge of the wafer, a second pad of the bottom surface of the trench, the second pad is electrically connected to the first pad through the metal interconnect layer, covering the metal interconnect layer, the first pad and exposing the second pad a passivation layer, a connection structure on the surface of the second pad; through the connection structure, the wafer and the package circuit board are fixedly connected.
可選的,所述連接結構為錫球、銅柱或頂部表面具有金層的銅柱。Optionally, the connecting structure is a solder ball, a copper pillar or a copper pillar having a gold layer on the top surface.
可選的,當所述第一焊墊位於晶片功能區的兩側時,所述溝槽位於每一個晶片的具有第一焊墊的兩側邊緣;當所述第一焊墊位於晶片功能區的四周時,所述溝槽位於每一個晶片的具有第一焊墊的四周邊緣。Optionally, when the first pads are located on both sides of the functional area of the wafer, the trenches are located on both sides of each of the wafers having the first pads; when the first pads are located in the wafer function area The trenches are located on the periphery of each of the wafers having the first pads.
可選的,所述封裝電路板為印刷電路板或軟性電路板。Optionally, the package circuit board is a printed circuit board or a flexible circuit board.
可選的,所述連接結構的高度小於所述溝槽的深度。Optionally, the height of the connecting structure is smaller than the depth of the trench.
可選的,所述溝槽的深度等於所述連接結構的高度和封裝電路板的厚度之和。Optionally, the depth of the trench is equal to the sum of the height of the connection structure and the thickness of the package circuit board.
可選的,所述溝槽的深度範圍為50微米~200微米。Optionally, the trench has a depth ranging from 50 micrometers to 200 micrometers.
與現有技術相比,本發明的技術方案具有以下優點: 本發明沿著待封裝晶圓的切割道方向對待封裝晶圓進行蝕刻以形成溝槽,所述溝槽的寬度大於切割道的寬度;在所述切割道兩側的溝槽底部表面形成第二焊墊和連接結構;利用所述連接結構將晶片和封裝電路板固定連接。由於所述連接結構位於晶片邊緣的溝槽內,因此本發明的晶片封裝結構的總厚度小於晶片的厚度、連接結構的高度和封裝電路板的厚度之和,從而有利於產品小型化。且由於至少部分切割道對應的位置形成溝槽,切割道對應位置的待封裝晶圓的位置變薄,利用較少的切割時間即能順利地將待封裝晶圓進行切割,且不容易對待封裝晶圓造成損傷。 進一步,當所述溝槽的深度等於所述連接結構的高度和封裝電路板的厚度之和,使得所述晶片封裝結構的總厚度僅等於晶片的厚度,從而可以大幅降低晶片的封裝尺寸,更有利於電子產品的小型化。Compared with the prior art, the technical solution of the present invention has the following advantages: The present invention etches the package wafer along the scribe line direction of the wafer to be packaged to form a trench having a width greater than a width of the scribe line; Forming a second pad and a connection structure on a bottom surface of the groove on both sides of the scribe line; and the connection structure is used to securely connect the wafer and the package circuit board. Since the connection structure is located in the trench at the edge of the wafer, the total thickness of the wafer package structure of the present invention is smaller than the sum of the thickness of the wafer, the height of the connection structure, and the thickness of the package circuit board, thereby facilitating product miniaturization. And because at least part of the scribe line is formed with a groove, the position of the wafer to be packaged at the corresponding position of the dicing street is thinned, and the wafer to be packaged can be smoothly cut with less cutting time, and the package is not easy to be processed. The wafer is damaged. Further, when the depth of the trench is equal to the sum of the height of the connection structure and the thickness of the package circuit board, the total thickness of the chip package structure is only equal to the thickness of the wafer, so that the package size of the wafer can be greatly reduced, and Conducive to the miniaturization of electronic products.
由於現有技術的感測器封裝結構的總厚度為基底的厚度、感應晶片的厚度和位於感應晶片表面的封裝層的厚度之和,所述感測器封裝結構的總厚度較大,不利於產品小型化,因此,本發明提供了一種晶片封裝結構及形成方法,先在晶片的邊緣形成溝槽,並在溝槽的底部形成連接結構,利用所述連接結構將晶片和封裝電路板固定連接,由於用於固定連接的連接結構位於所述溝槽內,因此本發明實施例的晶片封裝結構的總厚度小於晶片的厚度、連接結構的高度和封裝電路板的厚度之和,從而有利於產品小型化。Since the total thickness of the prior art sensor package structure is the sum of the thickness of the substrate, the thickness of the sensing wafer, and the thickness of the encapsulation layer on the surface of the sensing wafer, the total thickness of the sensor package structure is large, which is disadvantageous for the product. Miniaturization, therefore, the present invention provides a chip package structure and a method for forming the same, first forming a trench at the edge of the wafer, and forming a connection structure at the bottom of the trench, by which the wafer and the package circuit board are fixedly connected. Since the connection structure for the fixed connection is located in the trench, the total thickness of the chip package structure of the embodiment of the present invention is smaller than the sum of the thickness of the wafer, the height of the connection structure, and the thickness of the package circuit board, thereby facilitating the product to be small. Chemical.
為使本發明的上述目的、特徵和優點能夠更為明顯易懂,下面結合附圖對本發明的具體實施例做詳細的說明。The above described objects, features, and advantages of the present invention will be more apparent from the aspects of the invention.
本發明實施例提供了一種晶片封裝結構的形成方法,請參考圖2~圖13,為所述晶片封裝結構的形成方法的結構示意圖。The embodiment of the invention provides a method for forming a chip package structure. Please refer to FIG. 2 to FIG. 13 , which are schematic structural diagrams of a method for forming the chip package structure.
請一併參考圖2、圖3和圖4,圖2為整個待封裝晶圓的俯視結構示意圖,圖3為部分待封裝晶圓的俯視結構示意圖,圖4是沿著圖3的AA’線方向的部分待封裝晶圓的剖面結構示意圖,提供待封裝晶圓100,所述待封裝晶圓100包括複數個晶片110和位於晶片110之間的切割道120,每一個晶片110包括晶片功能區111和位於所述晶片功能區111外側的複數第一焊墊112。Please refer to FIG. 2, FIG. 3 and FIG. 4 together. FIG. 2 is a schematic top view of the entire wafer to be packaged, FIG. 3 is a schematic top view of a portion of the wafer to be packaged, and FIG. 4 is along the line AA' of FIG. A schematic cross-sectional view of a portion of the wafer to be packaged, providing a wafer 100 to be packaged, the wafer 100 to be packaged including a plurality of wafers 110 and a dicing street 120 between the wafers 110, each wafer 110 including a wafer functional region 111 and a plurality of first pads 112 located outside the wafer functional area 111.
所述待封裝晶圓100包括複數呈矩陣排列的晶片110和位於晶片110之間的切割道120,後續對待封裝晶圓100進行切片時沿著所述切割道120將待封裝晶圓100切割成複數個分立的晶片。The wafer to be packaged 100 includes a plurality of wafers 110 arranged in a matrix and a dicing street 120 between the wafers 110. The wafers to be packaged 100 are cut along the dicing streets 120 when the wafers 100 to be packaged are subsequently sliced. A plurality of discrete wafers.
所述待封裝晶圓100的每一個晶片110包括晶片功能區111和位於所述晶片功能區111外側的複數第一焊墊112。所述晶片功能區111為晶片的核心電路或感測器單元,例如圖像感測器的感光單元、指紋感應單元等。所述第一焊墊112與晶片功能區111電連接,用於將晶片功能區111與後續封裝的封裝電路板電連接。在本實施例中,所述晶片110為指紋感測器晶片,所述晶片功能區111內具有指紋感應單元。Each of the wafers 110 of the wafer 100 to be packaged includes a wafer functional region 111 and a plurality of first pads 112 located outside the wafer functional region 111. The wafer functional area 111 is a core circuit or a sensor unit of the wafer, such as a photosensitive unit of an image sensor, a fingerprint sensing unit, and the like. The first pad 112 is electrically connected to the wafer functional region 111 for electrically connecting the wafer functional region 111 to a subsequently packaged package circuit board. In this embodiment, the wafer 110 is a fingerprint sensor wafer, and the wafer function area 111 has a fingerprint sensing unit therein.
在本實施例中,所述第一焊墊112位於晶片功能區111的兩側,後續在每一個晶片110具有第一焊墊112的兩側的切割道120對應位置形成溝槽。在其他實施例中,當所述第一焊墊位於晶片功能區的四周時,後續在每一個晶片具有第一焊墊的四周的切割道對應位置形成溝槽。In this embodiment, the first pads 112 are located on both sides of the wafer function area 111, and then grooves are formed at corresponding positions of the dicing streets 120 of each of the wafers 110 having the first pads 112 on both sides. In other embodiments, when the first pad is located around the functional area of the wafer, a trench is subsequently formed at a corresponding location of the dicing street around each of the wafers having the first pad.
請參考圖5和圖6,圖5為所述部分待封裝晶圓的俯視結構示意圖,圖6是沿著圖5的AA’線方向的部分待封裝晶圓的剖面結構示意圖,沿著待封裝晶圓100的切割道120方向對待封裝晶圓110進行蝕刻,形成溝槽130,所述溝槽130的寬度大於切割道120的寬度。Please refer to FIG. 5 and FIG. 6. FIG. 5 is a schematic top view of a portion of the wafer to be packaged, and FIG. 6 is a cross-sectional structural view of a portion of the wafer to be packaged along the line AA' of FIG. The dicing street 120 of the wafer 100 etches the package wafer 110 in a direction to form a trench 130 having a width greater than the width of the scribe line 120.
在本實施例中,形成所述溝槽130的技術包括:在所述待封裝晶圓100表面形成第一光阻層(未圖示),對所述第一光阻層進行曝光顯影,形成圖形化的第一光阻層,所述圖形化的第一光阻層對應于後續形成的溝槽的位置;以所述圖形化的第一光阻層為光罩,對所述待封裝晶圓100表面進行蝕刻以形成溝槽130。In this embodiment, the forming of the trench 130 includes forming a first photoresist layer (not shown) on the surface of the wafer 100 to be packaged, and exposing and developing the first photoresist layer to form a patterned first photoresist layer, wherein the patterned first photoresist layer corresponds to a position of a subsequently formed trench; and the patterned first photoresist layer is a photomask for the crystal to be packaged The surface of the circle 100 is etched to form trenches 130.
所述溝槽130的位置對應於切割道120的位置,所述溝槽130的長度方向與對應的切割道120方向平行,所述溝槽130的寬度方向與對應的切割道120方向平行。在本實施例中,所述第一焊墊112位於晶片功能區111的兩側,因此在每一個晶片110具有第一焊墊112的兩側的切割道120對應位置形成溝槽130。在其他實施例中,當所述第一焊墊位於晶片功能區的四周時,在每一個晶片具有第一焊墊的四周的切割道對應位置形成溝槽。The position of the groove 130 corresponds to the position of the dicing street 120, the length direction of the groove 130 is parallel to the direction of the corresponding dicing street 120, and the width direction of the groove 130 is parallel to the direction of the corresponding dicing street 120. In the present embodiment, the first pads 112 are located on both sides of the wafer function region 111, so that the trenches 130 are formed at corresponding positions of the dicing streets 120 of each of the wafers 110 having the first pads 112 on both sides. In other embodiments, when the first pad is located around the functional area of the wafer, a trench is formed at a corresponding location of the dicing street around each of the wafers having the first pad.
在本實施例中,每一個晶片110對應的溝槽130的長度等於晶片110的邊長,即對所述待封裝晶圓100表面進行蝕刻時,所有橫向或所有縱向的切割道120對應的位置都被切割形成的溝槽130。在其他實施例中,請參考圖7,每一個晶片110對應的溝槽130的長度也可以小於晶片110的邊長。In this embodiment, the length of the groove 130 corresponding to each wafer 110 is equal to the length of the side of the wafer 110, that is, the position corresponding to all lateral or all longitudinal dicing streets 120 when etching the surface of the wafer 100 to be packaged. The grooves 130 are all formed by cutting. In other embodiments, referring to FIG. 7 , the length of the corresponding trench 130 of each of the wafers 110 may also be smaller than the length of the sides of the wafer 110 .
在本實施例中,所述溝槽130的中心線位置與切割道120中心線位置相重疊,且由於所述溝槽130的寬度大於切割道120的寬度,位於切割道120兩側的溝槽130底部後續用於形成第二焊墊和連接結構。在其他實施例中,所述溝槽的中心線位置與切割道中心線位置有少許偏差,但所述切割道完全位於溝槽的區域內,且位於切割道兩側的溝槽底部後續用於形成第二焊墊和連接結構。In this embodiment, the centerline position of the trench 130 overlaps with the centerline position of the dicing street 120, and since the width of the trench 130 is greater than the width of the dicing street 120, the trenches on both sides of the dicing street 120 The bottom of the 130 is subsequently used to form a second pad and a connection structure. In other embodiments, the centerline position of the groove is slightly offset from the centerline position of the cutting lane, but the cutting lane is completely located in the area of the groove, and the bottom of the groove on both sides of the cutting lane is subsequently used. Forming a second pad and a connection structure.
在本實施例中,所述溝槽130的深度範圍為50微米~200微米。在其他實施例中,所述溝槽的深度和寬度也可以為其他合適的值。In this embodiment, the depth of the trench 130 ranges from 50 micrometers to 200 micrometers. In other embodiments, the depth and width of the grooves may also be other suitable values.
請參考圖8和圖9,圖8為所述部分待封裝晶圓的俯視結構示意圖,圖9是沿著圖8的AA’線方向的部分待封裝晶圓的剖面結構示意圖,在所述切割道120兩側的溝槽130底部表面形成第二焊墊113,在所述待封裝晶圓100表面、溝槽130的側壁和底部表面形成連接第一焊墊112和第二焊墊113的金屬互連層114。Please refer to FIG. 8 and FIG. 9. FIG. 8 is a schematic top view of a portion of the wafer to be packaged, and FIG. 9 is a cross-sectional structural view of a portion of the wafer to be packaged along the line AA' of FIG. A second pad 113 is formed on the bottom surface of the trench 130 on both sides of the track 120, and a metal connecting the first pad 112 and the second pad 113 is formed on the surface of the wafer 100 to be packaged, the sidewall and the bottom surface of the trench 130. Interconnect layer 114.
在本實施例中,形成所述第二焊墊113和金屬互連層114的具體技術包括:利用物理氣相沈積技術在所述待封裝晶圓100表面、溝槽130的側壁和底部表面形成金屬互連薄膜(未圖示),對所述金屬互連薄膜進行蝕刻,形成位於切割道120兩側的溝槽130底部表面的第二焊墊113和連接所述第一焊墊112和第二焊墊113的金屬互連層114。所述第二焊墊113與第一焊墊112一一對應。所述第二焊墊113和金屬互連層114的材料為鋁、鋁銅合金等。In this embodiment, a specific technique for forming the second pad 113 and the metal interconnection layer 114 includes: forming a surface of the wafer 100 to be packaged, a sidewall and a bottom surface of the trench 130 by using a physical vapor deposition technique. a metal interconnect film (not shown) for etching the metal interconnect film to form a second pad 113 on a bottom surface of the trench 130 on both sides of the scribe line 120 and connecting the first pad 112 and The metal interconnect layer 114 of the second pad 113. The second pads 113 are in one-to-one correspondence with the first pads 112. The material of the second pad 113 and the metal interconnection layer 114 is aluminum, aluminum copper alloy or the like.
在其他實施例中,也可以採用電鍍技術形成所述第二焊墊和金屬互連層。在其他實施例中,所述第二焊墊和金屬互連層也可以採用不同技術分開形成。In other embodiments, the second pad and metal interconnect layer can also be formed using electroplating techniques. In other embodiments, the second pad and metal interconnect layer can also be formed separately using different techniques.
請參考圖10,在所述第一焊墊112和金屬互連層114表面形成鈍化層115,且所述鈍化層115暴露出第二焊墊113表面。Referring to FIG. 10, a passivation layer 115 is formed on the surface of the first pad 112 and the metal interconnection layer 114, and the passivation layer 115 exposes the surface of the second pad 113.
所述鈍化層115用於將第一焊墊112和金屬互連層114與外界隔離,避免外界的水氣、雜物會影響第一焊墊112和金屬互連層114的電學性能。所述鈍化層115的材料為氧化矽、氮化矽、氮氧化矽、氮碳化矽或樹脂等。在本實施例中,所述鈍化層115的材料為氧化矽,形成所述鈍化層115的具體技術為:在所述待封裝晶圓100表面、第一焊墊112、第二焊墊113和金屬互連層114表面形成鈍化薄膜,對所述第二焊墊113和晶片功能區111對應位置的鈍化薄膜進行蝕刻,直到暴露出所述第二焊墊113和晶片功能區111,形成覆蓋所述第一焊墊112和金屬互連層114表面且暴露出所述第二焊墊113表面的鈍化層115。所述暴露出的第二焊墊113表面後續用於形成連接結構。The passivation layer 115 is used to isolate the first pad 112 and the metal interconnect layer 114 from the outside, so as to prevent external moisture and impurities from affecting the electrical properties of the first pad 112 and the metal interconnect layer 114. The material of the passivation layer 115 is ruthenium oxide, ruthenium nitride, ruthenium oxynitride, ruthenium oxynitride or a resin. In this embodiment, the material of the passivation layer 115 is yttrium oxide, and the specific technology for forming the passivation layer 115 is: on the surface of the wafer 100 to be packaged, the first pad 112, the second pad 113, and A surface of the metal interconnection layer 114 is formed with a passivation film, and the passivation film at the corresponding position of the second pad 113 and the wafer functional region 111 is etched until the second pad 113 and the wafer functional region 111 are exposed to form a cover. The first pad 112 and the surface of the metal interconnect layer 114 are exposed and the passivation layer 115 on the surface of the second pad 113 is exposed. The exposed surface of the second pad 113 is subsequently used to form a connection structure.
在本實施例中,由於所述晶片110為指紋感測器晶片,因此蝕刻去除了所述晶片功能區111表面的鈍化薄膜。在其他實施例中,也可以不去除所述晶片功能區表面的鈍化薄膜,只去除第二焊墊表面的鈍化層。In the present embodiment, since the wafer 110 is a fingerprint sensor wafer, the passivation film on the surface of the wafer functional region 111 is etched away. In other embodiments, the passivation film on the surface of the wafer functional region may not be removed, and only the passivation layer on the surface of the second pad may be removed.
請參考圖11,在所述第二焊墊113表面形成連接結構135。Referring to FIG. 11, a connection structure 135 is formed on the surface of the second pad 113.
所述連接結構135用於後續將晶片與封裝電路板固定連接。所述連接結構135為錫球、銅柱或頂部表面具有金層的銅柱。The connection structure 135 is used to subsequently securely connect the wafer to the package circuit board. The connecting structure 135 is a solder ball, a copper pillar or a copper pillar having a gold layer on the top surface.
在本實施例中,所述連接結構135為銅柱,形成所述銅柱的技術包括:在所述待封裝晶圓100表面形成具有通孔的光罩層(未圖示),所述通孔底部暴露出所述第二焊墊113表面;利用電鍍技術在所述通孔內形成銅柱,所述銅柱的高度小於所述通孔的高度且小於所述溝槽的深度;去除所述光罩層。在本實施例中,所述光罩層為光阻層,在其他實施例中,所述光罩層還可以為其他硬光罩層,例如氧化矽層、氮化矽層、樹脂層等。由於用於固定連接的連接結構135位於所述溝槽130內,因此本發明實施例的晶片封裝結構的總厚度小於晶片的厚度、連接結構的高度和封裝電路板的厚度之和,從而有利於產品小型化。且由於所述銅柱的高度小於所述溝槽的深度,因此利用所述連接結構135將晶片與封裝電路板固定連接時,最終形成的晶片封裝結構的總厚度小於晶片的厚度和封裝電路板的厚度之和,進一步有利於最終形成的電子設備小型化。In this embodiment, the connection structure 135 is a copper pillar, and the technology for forming the copper pillar includes: forming a photomask layer (not shown) having a through hole on the surface of the wafer 100 to be packaged, the through Forming a surface of the second pad 113 at the bottom of the hole; forming a copper pillar in the through hole by using a plating technique, the height of the copper pillar being smaller than a height of the through hole and smaller than a depth of the trench; The mask layer is described. In this embodiment, the photomask layer is a photoresist layer. In other embodiments, the photomask layer may also be other hard mask layers, such as a hafnium oxide layer, a tantalum nitride layer, a resin layer, or the like. Since the connection structure 135 for the fixed connection is located in the trench 130, the total thickness of the wafer package structure of the embodiment of the present invention is smaller than the sum of the thickness of the wafer, the height of the connection structure, and the thickness of the package circuit board, thereby facilitating Product miniaturization. And since the height of the copper pillar is smaller than the depth of the trench, when the connection structure 135 is used to fix the wafer to the package circuit board, the total thickness of the finally formed wafer package structure is less than the thickness of the wafer and the package circuit board. The sum of the thicknesses further facilitates miniaturization of the resulting electronic device.
在其他實施例中,所述連接結構還可以為頂部表面具有金層的銅柱,形成技術包括:在所述待封裝晶圓表面形成具有通孔的光罩層,所述通孔底部暴露出所述第二焊墊表面;利用電鍍技術在所述通孔內形成銅柱,所述銅柱的高度小於所述通孔的高度且小於所述溝槽的深度;利用電鍍技術或化學氣相沈積技術在銅柱的頂部表面形成金層;去除所述光罩層。由於金層的導通電阻更小,有利於提高導通電流,且延展性更好,更容易利用金屬鍵合的方式與封裝電路板對應的焊墊相鍵合從而固定連接。In other embodiments, the connection structure may further be a copper pillar having a gold layer on the top surface, and the forming technique includes: forming a photomask layer having a through hole on the surface of the wafer to be packaged, the bottom of the via hole being exposed a surface of the second pad; forming a copper pillar in the through hole by using a plating technique, the height of the copper pillar being smaller than the height of the through hole and smaller than the depth of the trench; using electroplating technology or chemical gas phase The deposition technique forms a gold layer on the top surface of the copper pillar; the photomask layer is removed. Since the on-resistance of the gold layer is smaller, it is advantageous to improve the on-current, and the ductility is better, and it is easier to use a metal bonding method to bond with the corresponding pads of the package circuit board to fix the connection.
當所述連接結構135為銅柱或頂部表面具有金層的銅柱時,先形成所述銅柱或頂部表面具有金層的銅柱,再對所述待封裝晶圓進行切割形成分立的晶片。When the connection structure 135 is a copper pillar or a copper pillar having a gold layer on the top surface, the copper pillar or the copper pillar having a gold layer on the top surface is formed first, and then the wafer to be packaged is cut to form a discrete wafer. .
在其他實施例中,當所述連接結構為錫球時,先對所述待封裝晶圓進行切割形成分立的晶片,再在暴露出的第二焊墊表面形成錫球,利用所述錫球將所述分立的晶片與封裝電路板固定連接。In other embodiments, when the connection structure is a solder ball, the wafer to be packaged is first cut to form a discrete wafer, and then a solder ball is formed on the exposed surface of the second pad, and the solder ball is used. The discrete wafers are fixedly coupled to the package circuit board.
請參考圖12,沿著切割道120(請參考圖11)對待封裝晶圓100進行切割形成分立的晶片110。Referring to FIG. 12, the packaged wafer 100 is cut along the dicing street 120 (please refer to FIG. 11) to form a discrete wafer 110.
對待封裝晶圓100進行切片的技術為切片刀切割或雷射切割,其中由於雷射切割具有更小的切口寬度,因此本實施例採用雷射對待封裝晶圓100進行切割。所述切割技術沿著切割道120對待封裝晶圓100進行切割,且由於至少部分切割道對應的位置形成溝槽,對應位置的待封裝晶圓100的位置變薄,利用較少的切割時間即能順利地將待封裝晶圓100進行切割,且不容易對待封裝晶圓100造成損傷。The technique for slicing the packaged wafer 100 is slicing or laser cutting, in which the laser is used to cut the packaged wafer 100 because the laser cutting has a smaller slit width. The cutting technique cuts the packaged wafer 100 along the scribe line 120, and since at least a portion of the scribe line is formed with a groove at a corresponding position, the position of the wafer 100 to be packaged at a corresponding position is thinned, using less cutting time. The wafer 100 to be packaged can be smoothly cut, and damage to the package wafer 100 is not easily caused.
請參考圖13,利用所述連接結構135將所述分立的晶片110與封裝電路板140固定連接。Referring to FIG. 13, the discrete wafer 110 is fixedly coupled to the package circuit board 140 by the connection structure 135.
所述封裝電路板140為印刷電路板(PCB)或軟性電路板(FPC),所述封裝電路板140具有焊墊(未圖示)和金屬線(未圖示),所述連接結構135與封裝電路板140的焊墊相連接,使得分立的晶片110與封裝電路板140固定連接。所述封裝電路板140的厚度可以小於、等於或大於所述溝槽的深度。在本實施例中,所述封裝電路板140的厚度和連接結構135的高度之和等於溝槽的深度,使得所述晶片封裝結構的總厚度僅等於晶片的厚度,從而可以大幅降低晶片的封裝尺寸,有利於電子產品的小型化。The package circuit board 140 is a printed circuit board (PCB) or a flexible circuit board (FPC), and the package circuit board 140 has a pad (not shown) and a metal wire (not shown), and the connection structure 135 and The pads of the package circuit board 140 are connected such that the discrete wafers 110 are fixedly coupled to the package circuit board 140. The thickness of the package circuit board 140 may be less than, equal to, or greater than the depth of the trench. In this embodiment, the sum of the thickness of the package circuit board 140 and the height of the connection structure 135 is equal to the depth of the trench, so that the total thickness of the chip package structure is only equal to the thickness of the wafer, so that the package of the wafer can be greatly reduced. The size is conducive to the miniaturization of electronic products.
在本實施例中,所述連接結構135為銅柱,所述銅柱透過金屬鍵合技術與封裝電路板140的焊墊相連接鍵合,使得所述分立的晶片110與封裝電路板140固定連接。所述金屬鍵合技術為共晶鍵合、金屬擴散鍵合、陽極鍵合、粘結鍵合等其中的一種。In this embodiment, the connection structure 135 is a copper pillar, and the copper pillars are connected and bonded to the pads of the package circuit board 140 through a metal bonding technique, so that the discrete wafers 110 are fixed to the package circuit board 140. connection. The metal bonding technique is one of eutectic bonding, metal diffusion bonding, anodic bonding, and bonding bonding.
在其他實施例中,所述連接結構為頂部表面具有金層的銅柱,所述頂部表面具有金層的銅柱透過金屬鍵合技術與封裝電路板的焊墊相連接鍵合,使得所述分立的晶片與封裝電路板固定連接。所述金屬鍵合技術為共晶鍵合、金屬擴散鍵合、陽極鍵合、粘結鍵合等其中的一種。In other embodiments, the connection structure is a copper pillar having a gold layer on the top surface, and the copper pillar having the gold layer on the top surface is bonded to the pad of the package circuit board through a metal bonding technique, so that The discrete wafers are fixedly connected to the package circuit board. The metal bonding technique is one of eutectic bonding, metal diffusion bonding, anodic bonding, and bonding bonding.
在其他實施例中,當所述連接結構為錫球時,對待封裝晶圓進行切割形成分立的晶片後,在晶片暴露出的第二焊墊表面形成用於焊接錫球,並透過焊接技術使得所述錫球與封裝電路板的焊墊相焊接,從而使得所述分立的晶片與封裝電路板固定連接。In other embodiments, when the connection structure is a solder ball, after the wafer to be packaged is cut to form a discrete wafer, a solder ball is formed on the surface of the second pad exposed by the wafer, and is soldered. The solder balls are soldered to the pads of the package circuit board such that the discrete wafers are fixedly coupled to the package circuit board.
利用上述形成方法,本發明實施例還提供了一種晶片封裝結構,請參考圖13,為所述晶片封裝結構的剖面結構示意圖,包括:晶片110和封裝電路板140;所述晶片110包括晶片功能區111、位於所述晶片功能區111外側的複數第一焊墊112和位於晶片110邊緣的溝槽,位於所述溝槽底部表面的第二焊墊113,所述第二焊墊113與第一焊墊112之間透過金屬互連層114電連接,覆蓋所述金屬互連層114、第一焊墊112且暴露出第二焊墊113的鈍化層115,位於所述第二焊墊114表面的連接結構135;透過所述連接結構135將晶片110和封裝電路板140固定連接。The embodiment of the present invention further provides a chip package structure. Referring to FIG. 13 , a schematic cross-sectional view of the chip package structure includes: a wafer 110 and a package circuit board 140 . The wafer 110 includes a wafer function. a region 111, a plurality of first pads 112 located outside the wafer functional region 111, and a trench at the edge of the wafer 110, a second pad 113 on the bottom surface of the trench, the second pad 113 and the first A solder pad 112 is electrically connected through the metal interconnect layer 114, covering the metal interconnect layer 114, the first pad 112, and exposing the passivation layer 115 of the second pad 113. The second pad 114 is located on the second pad 114. The surface connection structure 135; the wafer 110 and the package circuit board 140 are fixedly connected through the connection structure 135.
所述連接結構135為錫球、銅柱或頂部表面具有金層的銅柱。所述連接結構135的高度大於、小於或等於所述溝槽的深度。在本實施例中,所述連接結構135小於所述溝槽的深度,且所述溝槽的深度等於所述連接結構的高度和封裝電路板的厚度之和,從而能有效的降低晶片封裝結構的厚度,有利於電子產品的小型化。The connecting structure 135 is a solder ball, a copper pillar or a copper pillar having a gold layer on the top surface. The height of the connection structure 135 is greater than, less than, or equal to the depth of the trench. In this embodiment, the connection structure 135 is smaller than the depth of the trench, and the depth of the trench is equal to the sum of the height of the connection structure and the thickness of the package circuit board, thereby effectively reducing the chip package structure. The thickness is conducive to the miniaturization of electronic products.
在本實施例中,當所述第一焊墊112位於晶片功能區111的兩側時,所述溝槽位於每一個晶片110的具有第一焊墊112的兩側邊緣。在其他實施例中,當所述第一焊墊位於晶片功能區的四周時,所述溝槽位於每一個晶片的具有第一焊墊的四周邊緣。In the present embodiment, when the first pads 112 are located on both sides of the wafer functional region 111, the trenches are located on both sides of each of the wafers 110 having the first pads 112. In other embodiments, the trench is located on a peripheral edge of each wafer having a first pad when the first pad is positioned around the functional area of the wafer.
在本實施例中,所述溝槽的深度範圍為50微米~200微米。在其他實施例中,所述溝槽的深度也可以為其他合適的值。In this embodiment, the depth of the trench ranges from 50 micrometers to 200 micrometers. In other embodiments, the depth of the trenches may also be other suitable values.
雖然本發明披露如上,但本發明並非限定於此。任何本領域技術人員,在不脫離本發明的精神和範圍內,均可作各種更動與修改,因此本發明的保護範圍應當以申請專利範圍所限定的範圍為準。Although the present invention has been disclosed above, the present invention is not limited thereto. Any changes and modifications may be made by those skilled in the art without departing from the spirit and scope of the invention, and the scope of the invention should be determined by the scope of the claims.
10‧‧‧基底
11‧‧‧第一連接焊墊
12‧‧‧感應晶片
14‧‧‧第二連接焊墊
15‧‧‧導線
16‧‧‧封裝層
100‧‧‧晶圓
110‧‧‧晶片
111‧‧‧晶片功能區
112‧‧‧第一焊墊
113‧‧‧第二焊墊
114‧‧‧金屬互連層
115‧‧‧鈍化層
120‧‧‧切割道
130‧‧‧溝槽
135‧‧‧連接結構
140‧‧‧封裝電路板10‧‧‧Base
11‧‧‧First connection pad
12‧‧‧Induction chip
14‧‧‧Second connection pad
15‧‧‧Wire
16‧‧‧Encapsulation layer
100‧‧‧ wafer
110‧‧‧ wafer
111‧‧‧ Chip Functional Area
112‧‧‧First pad
113‧‧‧Second pad
114‧‧‧Metal interconnect layer
115‧‧‧ Passivation layer
120‧‧‧ cutting road
130‧‧‧ trench
135‧‧‧ Connection structure
140‧‧‧Package board
圖1是現有技術的一種感測器封裝結構的剖面結構示意圖; 圖2至圖13是本發明實施例的晶片封裝結構的形成過程的結構示意圖。1 is a schematic cross-sectional structural view of a sensor package structure of the prior art; and FIGS. 2 to 13 are structural schematic views of a process of forming a chip package structure according to an embodiment of the present invention.
110‧‧‧晶片 110‧‧‧ wafer
111‧‧‧晶片功能區 111‧‧‧ Chip Functional Area
112‧‧‧第一焊墊 112‧‧‧First pad
113‧‧‧第二焊墊 113‧‧‧Second pad
114‧‧‧金屬互連層 114‧‧‧Metal interconnect layer
115‧‧‧鈍化層 115‧‧‧ Passivation layer
135‧‧‧連接結構 135‧‧‧ Connection structure
140‧‧‧封裝電路板 140‧‧‧Package board
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CN104851853A (en) * | 2015-05-19 | 2015-08-19 | 苏州晶方半导体科技股份有限公司 | Fingerprint identification chip packaging structure and packaging method |
CN106257669B (en) * | 2016-07-14 | 2018-12-28 | 王培林 | Power device and preparation method thereof |
CN108447842A (en) * | 2018-04-28 | 2018-08-24 | 苏州晶方半导体科技股份有限公司 | A kind of encapsulating structure and packaging method of fingerprint chip |
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CN114980481A (en) * | 2021-05-06 | 2022-08-30 | 英诺赛科(苏州)科技有限公司 | Printed circuit board suitable for implementing nitride-based semiconductor device, semiconductor module and manufacturing method thereof |
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