TW201512418A - Sputtering target for forming magnetic thin film - Google Patents

Sputtering target for forming magnetic thin film Download PDF

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TW201512418A
TW201512418A TW103116056A TW103116056A TW201512418A TW 201512418 A TW201512418 A TW 201512418A TW 103116056 A TW103116056 A TW 103116056A TW 103116056 A TW103116056 A TW 103116056A TW 201512418 A TW201512418 A TW 201512418A
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powder
average particle
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TWI605132B (en
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Atsushi Sato
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Jx Nippon Mining & Metals Corp
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    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B5/00Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
    • G11B5/62Record carriers characterised by the selection of the material
    • G11B5/64Record carriers characterised by the selection of the material comprising only the magnetic material without bonding agent
    • G11B5/65Record carriers characterised by the selection of the material comprising only the magnetic material without bonding agent characterised by its composition
    • G11B5/658Record carriers characterised by the selection of the material comprising only the magnetic material without bonding agent characterised by its composition containing oxygen, e.g. molecular oxygen or magnetic oxide
    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B5/00Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
    • G11B5/84Processes or apparatus specially adapted for manufacturing record carriers
    • G11B5/851Coating a support with a magnetic layer by sputtering
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C30/00Alloys containing less than 50% by weight of each constituent
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • C23C14/3407Cathode assembly for sputtering apparatus, e.g. Target
    • C23C14/3414Metallurgical or chemical aspects of target preparation, e.g. casting, powder metallurgy
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C2202/00Physical properties

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physical Vapour Deposition (AREA)
  • Manufacturing Of Magnetic Record Carriers (AREA)
  • Powder Metallurgy (AREA)

Abstract

This sintered-body sputtering target has, as main components thereof, an Fe-Pt alloy and a non-magnetic material, and is characterized by: including at least 50 but not more than 5000 ppm by mass of an element which forms an oxide having a lower standard free energy of formation of an oxide per 1 mol of oxygen than CO (carbon monoxide); and including, as the non-magnetic material, at least one from among carbon, a carbide, and a nitride. The present invention addresses the problem of providing a sputtering target which comprises an Fe-Pt alloy and a non-magnetic material, and with which the amount of particles generated during sputtering is significantly reduced.

Description

磁性薄膜形成用濺鍍靶 Sputter target for magnetic film formation

本發明係關於一種用於形成磁記錄媒體中之磁性薄膜的燒結體濺鍍靶。 The present invention relates to a sintered body sputtering target for forming a magnetic thin film in a magnetic recording medium.

於硬碟驅動機所代表之磁記錄領域,磁記錄媒體之磁性薄膜的材料,一直使用以強磁性金屬Co、Fe或Ni作為基底之材料。例如,於採用水平磁記錄方式之硬碟的磁性薄膜,係使用以Co作為主成分之Co-Cr系或Co-Cr-Pt系的強磁性合金。 In the field of magnetic recording represented by a hard disk drive machine, a material of a magnetic film of a magnetic recording medium has been mainly made of a material having a ferromagnetic metal Co, Fe or Ni as a base. For example, a magnetic film of a hard disk using a horizontal magnetic recording method is a Co-Cr-based or Co-Cr-Pt-based ferromagnetic alloy containing Co as a main component.

又,採用近年來已實用化之垂直磁記錄方式之硬碟的磁性薄膜,多使用由主成分為Co之Co-Cr-Pt系強磁性合金與氧化物構成的複合材料。而且,由於生產性高,上述磁性薄膜大多係以磁控濺鍍裝置對以上述材料作為成分之濺鍍靶進行濺鍍來製作。 Further, a magnetic material of a hard disk having a perpendicular magnetic recording method which has been put into practical use in recent years is often a composite material composed of a Co-Cr-Pt-based ferromagnetic alloy having a main component of Co and an oxide. Further, since the magnetic properties are high, the magnetic thin film is often produced by sputtering a sputtering target having the above-mentioned material as a component by a magnetron sputtering apparatus.

另一方面,硬碟之記錄密度逐年迅速地增大,正在超越1Tbit/in2。若記錄密度達到1Tbit/in2,則記錄bit之尺寸會低於10nm,可預料於該情形時由熱波動所引起之超順磁性化將成為問題。且可預料就現在所使用之磁記錄媒體的材料例如於Co基合金添加Pt以提高結晶磁異向性的材料而言並不足夠。其原因在於:尺寸在10nm以下穩定地以強磁性動作之磁性粒子需具有更高之結晶磁異向性。 On the other hand, the recording density of hard disks has rapidly increased year by year, surpassing 1Tbit/in 2 . If the recording density reaches 1 Tbit/in 2 , the size of the recording bit will be less than 10 nm, and it is expected that superparamagnetization caused by thermal fluctuations in this case will become a problem. It is also expected that the material of the magnetic recording medium used today, for example, a material in which Pt is added to a Co-based alloy to increase crystal magnetic anisotropy is not sufficient. The reason for this is that magnetic particles which are stably magnetized with a size of 10 nm or less are required to have higher crystal magnetic anisotropy.

由於上述理由,具有L10結構之Fe-Pt合金作為超高密度記 錄媒體用材料而受到注意。具有L10結構之Fe-Pt合金不僅具有高的結晶磁異向性,且耐蝕性、抗氧化性優異,因此被期待為適合應用作為磁記錄媒體的材料。 For the above reasons, an Fe-Pt alloy having an L1 0 structure has been attracting attention as a material for an ultrahigh-density recording medium. The Fe-Pt alloy having the L1 0 structure not only has high crystal magnetic anisotropy, but also has excellent corrosion resistance and oxidation resistance, and therefore is expected to be suitable as a material for a magnetic recording medium.

又,於將具有L10結構之Fe-Pt合金使用作為超高密度記錄媒體用材料之情形時,要求開發如下之技術:使規則化於L10結構之Fe-Pt磁性粒子於磁孤立之狀態下儘量高密度地方向一致且分散。 Further, when a Fe-Pt alloy having an L1 0 structure is used as a material for an ultrahigh-density recording medium, development of a technique for forming a Fe-Pt magnetic particle having a L1 0 structure in a magnetically isolated state is required. The direction is as high as possible and the direction is uniform and dispersed.

因此,以C(碳)或氧化物等非磁性材料將具有L10結構之Fe-Pt磁性粒子孤立的粒狀(granular)結構磁性薄膜,被提出來作為採用熱輔助磁記錄方式之次世代硬碟的磁記錄媒體用。此粒狀結構磁性薄膜具有下述結構:藉由使非磁性材料包圍磁性粒子,以遮斷磁性粒子間之磁相互作用。 Therefore, a granular magnetic film having an isolated structure of Fe-Pt magnetic particles having an L1 0 structure is proposed as a non-magnetic material such as C (carbon) or oxide, and is proposed as a next generation hard using a thermally assisted magnetic recording method. The magnetic recording medium of the disc is used. The granular magnetic film has a structure in which a magnetic interaction between magnetic particles is blocked by surrounding a magnetic particle with a non-magnetic material.

具有粒狀結構之磁性薄膜的磁記錄媒體及與其相關的公知文獻,可列舉專利文獻1、專利文獻2、專利文獻3、專利文獻4、專利文獻5。 A magnetic recording medium having a magnetic film having a granular structure and a related document related thereto include Patent Document 1, Patent Document 2, Patent Document 3, Patent Document 4, and Patent Document 5.

上述具有具L10結構之Fe-Pt磁性粒子的粒狀結構磁性薄膜,含有C作為非磁性材料之磁性薄膜,由於其磁特性特別高,因此受到矚目。然而,若欲對由Fe-Pt合金與C構成之濺鍍靶進行濺鍍,則會有下述問題:在濺鍍時發生C不慎脫離而產生大量顆粒(particle)(附著於基板上之塵埃)。為了解決此問題,需要提供Fe-Pt合金與C之密合性經提高的濺鍍靶。又,雖使用含有代替C之碳化物或氮化物之靶,亦可得到優異之磁性薄膜,但於該情形時亦會有在濺鍍時產生大量顆粒之問題。 The granular magnetic thin film having the Fe-Pt magnetic particles having the L1 0 structure described above, and the magnetic thin film containing C as a non-magnetic material is attracting attention because of its particularly high magnetic properties. However, if a sputtering target composed of an Fe-Pt alloy and C is to be sputtered, there is a problem in that C is inadvertently detached during sputtering to generate a large amount of particles (attached to the substrate). dust). In order to solve this problem, it is necessary to provide a sputtering target in which the adhesion of the Fe-Pt alloy to C is improved. Further, although a magnetic thin film containing a carbide or a nitride instead of C is used, an excellent magnetic thin film can be obtained, but in this case, there is also a problem that a large amount of particles are generated at the time of sputtering.

專利文獻1:日本特開2000-306228號公報 Patent Document 1: Japanese Laid-Open Patent Publication No. 2000-306228

專利文獻2:日本特開2000-311329號公報 Patent Document 2: Japanese Laid-Open Patent Publication No. 2000-311329

專利文獻3:日本特開2008-59733號公報 Patent Document 3: Japanese Laid-Open Patent Publication No. 2008-59733

專利文獻4:日本特開2008-169464號公報 Patent Document 4: Japanese Laid-Open Patent Publication No. 2008-169464

專利文獻5:日本特開2004-152471號公報 Patent Document 5: Japanese Patent Laid-Open Publication No. 2004-152471

本發明之課題在於提供一種大幅降低濺鍍時產生之顆粒量,由Fe-Pt合金與非磁性材料構成的燒結體濺鍍靶。 An object of the present invention is to provide a sintered body sputtering target comprising a Fe-Pt alloy and a non-magnetic material, which greatly reduces the amount of particles generated during sputtering.

為了解決上述課題,本發明人等經潛心研究的結果,發現藉由添加微量之會形成下述氧化物的元素,即對1莫耳氧之氧化物標準生成自由能低於CO(一氧化碳)的氧化物,而可得到濺鍍時產生之顆粒量大幅降低的濺鍍靶。 In order to solve the above-mentioned problems, the inventors of the present invention have found that an element which forms an oxide of the following oxide is formed by adding a trace amount, that is, a standard free energy of formation of an oxide of 1 mol oxygen is lower than that of CO (carbon monoxide). The oxide is used to obtain a sputtering target in which the amount of particles generated during sputtering is greatly reduced.

根據此種見解,本發明提供: Based on this insight, the present invention provides:

1)一種濺鍍靶,係以Fe-Pt合金與非磁性材料作為主成分之燒結體濺鍍靶,其特徵在於:含有50質量ppm以上5000質量ppm以下之會形成下述氧化物的元素,即對1莫耳氧之氧化物標準生成自由能低於CO(一氧化碳)的氧化物,並含有碳、碳化物、氮化物中任一種以上作為非磁性材料。 1) A sputtering target which is a sintered body sputtering target having a Fe-Pt alloy and a non-magnetic material as a main component, and is characterized in that it contains 50 mass ppm or more and 5000 mass ppm or less of an element which forms the following oxide. That is, an oxide having a free energy lower than CO (carbon monoxide) is formed for an oxide of 1 mol oxygen, and at least one of carbon, carbide, and nitride is contained as a nonmagnetic material.

2)如上述1)記載之濺鍍靶,其中,該會形成對1莫耳氧之氧化物標準生成自由能低於CO(一氧化碳)的氧化物之元素為Al、Mg、Ti、Y、Zr。 2) The sputtering target according to the above 1), wherein the element which forms an oxide having a standard free energy of formation of 1 mol of oxygen lower than CO (carbon monoxide) is Al, Mg, Ti, Y, Zr .

3)如上述1)或2)記載之濺鍍靶,其中,除了Fe、Pt以外,還含有選自Ag、Au、B、Co、Cr、Cu、Ga、Ge、Ir、Mn、Mo、Nb、Ni、Pd、Re、Rh、Ru、Si、Sn、Ta、W、V、Zn中任一種以上之元素作為金屬成分。 (3) The sputtering target according to the above 1) or 2), which further comprises, besides Fe, Pt, a material selected from the group consisting of Ag, Au, B, Co, Cr, Cu, Ga, Ge, Ir, Mn, Mo, Nb Any one or more of Ni, Pd, Re, Rh, Ru, Si, Sn, Ta, W, V, and Zn is used as a metal component.

4)如上述1)~3)中任一項記載之濺鍍靶,其進一步含有氧化物作為非磁性材料。 The sputtering target according to any one of the above 1 to 3, further comprising an oxide as a non-magnetic material.

根據本發明,可提供一種大幅降低濺鍍時產生之顆粒量的濺鍍靶。藉此,具有可顯著提升成膜時之產率的優異效果。 According to the present invention, it is possible to provide a sputtering target which greatly reduces the amount of particles generated at the time of sputtering. Thereby, there is an excellent effect that the yield at the time of film formation can be remarkably improved.

本發明之濺鍍靶,係以Fe-Pt合金與由C(碳)、碳化物、氮化物中的任一種以上構成之非磁性材料作為主成分。此等成分,係作為磁記錄媒體所需之成分,摻合比例若在可維持作為有效磁記錄媒體之特性的範圍內,則並無特別限制。 The sputtering target of the present invention contains a Fe-Pt alloy and a non-magnetic material composed of any one or more of C (carbon), carbide, and nitride as a main component. These components are required for the magnetic recording medium, and the blending ratio is not particularly limited as long as it can maintain the characteristics as an effective magnetic recording medium.

作為Fe-Pt合金之組成,通常可使用以分子量比率計,摻合有Pt在35%以上55%以下,剩餘部分為Fe之比例者。 As the composition of the Fe-Pt alloy, a ratio of Pt of 35% or more and 55% or less and a balance of Fe in terms of a molecular weight ratio can be usually used.

於本發明中,尤其重要的是含有微量之會形成具有下述標準生成自由能之氧化物的元素:該標準生成自由能低於CO(一氧化碳)對1莫耳氧之氧化物標準生成自由能。 In the present invention, it is especially important to contain a trace amount of an element which forms an oxide having the following standard free energy: the standard free energy of formation is lower than the standard free energy of CO (carbon monoxide) to 1 mol oxygen oxide. .

氧親和力大之此等元素,於燒結時會與Fe粉或Fe系之合金粉所含的氧反應,形成穩定之氧化物。其結果,碳、碳化物、氮化物與上述之氧反應所產生之氣體成分(CO、CO2、NO、NO2)會減少,使Fe-Pt合金與非磁性材料的密合性提升。藉由此密合性之提升,而可抑制因非磁性材料脫落導致顆粒的產生。 These elements having a large oxygen affinity react with oxygen contained in the Fe powder or the Fe-based alloy powder during sintering to form a stable oxide. As a result, the gas components (CO, CO 2 , NO, and NO 2 ) generated by the reaction of carbon, carbide, and nitride with the above-described oxygen are reduced, and the adhesion between the Fe-Pt alloy and the non-magnetic material is improved. By the improvement of the adhesion, the generation of particles due to the detachment of the non-magnetic material can be suppressed.

另,上述微量含有之元素的氧化物標準生成自由能,只要在燒結時之溫度區域低於CO(一氧化碳)的標準生成自由能即可。亦即,本發明之濺鍍靶(燒結體)的燒結溫度,由於只高達約1500℃,此等氧化物標準生成 自由能,若在約1500℃以下之溫度區域低於CO(一氧化碳)的標準生成自由能,則已足夠。 Further, the oxide of the above-mentioned trace element contains standard free energy, as long as the temperature region at the time of sintering is lower than the standard generation free energy of CO (carbon monoxide). That is, the sintering temperature of the sputtering target (sintered body) of the present invention, since only up to about 1500 ° C, the formation of such oxide standards The free energy is sufficient if the temperature in the temperature region below about 1500 ° C is lower than the standard free energy of CO (carbon monoxide).

會形成前述氧化物標準生成自由能低於CO(一氧化碳)之氧化物的元素其含量,使之在50質量ppm以上5000質量ppm以下。其原因在於:若含量未達50質量ppm,則在燒結時即使形成此等元素之氧化物,由於相當量之氧會與非磁性材料反應,故亦不能期待Fe-Pt合金與非磁性材料密合性之提升,另一方面,若含量超過5000質量ppm,則有時不僅無法獲得想要之磁特性,且在燒結時此等元素之氧化物會發生粒成長,而形成粗大之氧化物(為顆粒之原因)。 The content of the element having an oxide standard generation free energy lower than that of CO (carbon monoxide) is formed to be 50 mass ppm or more and 5000 mass ppm or less. The reason is that if the content is less than 50 ppm by mass, even if an oxide of such an element is formed during sintering, since a considerable amount of oxygen reacts with the non-magnetic material, the Fe-Pt alloy cannot be expected to be densely bonded to the non-magnetic material. On the other hand, if the content exceeds 5,000 ppm by mass, not only the desired magnetic properties may not be obtained, but also the oxides of these elements may grow during sintering to form coarse oxides ( For the reason of the particles).

除了使用會形成對1莫耳氧之氧化物標準生成自由能低於CO(一氧化碳)的氧化物之元素來作為磁記錄媒體所需之成分外,必須將此等元素之含量抑制在5000質量ppm以下。另,於本發明中,能以金屬粉之形態添加此等元素,只要最後於靶中含有必須量即可,其添加手段並無特別限制。 In addition to the use of an element which forms an oxide having a free energy lower than CO (carbon monoxide) to form an oxide of 1 mol oxygen as a component required for a magnetic recording medium, the content of these elements must be suppressed to 5000 ppm by mass. the following. Further, in the present invention, these elements can be added in the form of metal powder, and the means for adding them is not particularly limited as long as it is contained in the target at the end.

於本發明中,可使用Al、Mg、Ti、Y、Zr、Pr等公知的材料,作為前述會形成氧化物標準生成自由能低於CO(一氧化碳)之氧化物的元素。其中,Al、Mg、Ti、Y、Zr之氧化物,由於非常穩定,故難以成為顆粒之產生來源,而較佳。又,亦可含有二種以上之此等元素,於該情形時,必須使靶中之此等元素的合計含量在50質量ppm以上5000質量ppm以下。 In the present invention, a known material such as Al, Mg, Ti, Y, Zr, or Pr can be used as the element which forms an oxide having an oxide standard free energy lower than that of CO (carbon monoxide). Among them, the oxides of Al, Mg, Ti, Y, and Zr are very stable, so that it is difficult to be a source of particles, and is preferable. Further, two or more of these elements may be contained. In this case, the total content of these elements in the target must be 50 ppm by mass or more and 5,000 ppm by mass or less.

並且,本發明之濺鍍靶,除了Fe、Pt以外,可進一步含有選自Ag、Au、B、Co、Cr、Cu、Ga、Ge、Ir、Mn、Mo、Nb、Ni、Pd、Re、Rh、Ru、Si、Sn、Ta、W、V、Zn中的一種以上元素作為金屬成分。此等元素,主要是添加用以降低為了顯現L10結構之熱處理溫度。其摻合比例若在 可維持作為有效磁記錄媒體之特性的範圍內,則並無特別限制。 Further, the sputtering target of the present invention may further contain, besides Fe and Pt, be selected from the group consisting of Ag, Au, B, Co, Cr, Cu, Ga, Ge, Ir, Mn, Mo, Nb, Ni, Pd, Re, One or more elements of Rh, Ru, Si, Sn, Ta, W, V, and Zn are used as the metal component. These elements are mainly added to reduce the heat treatment temperature in order to visualize the L1 0 structure. The blending ratio is not particularly limited as long as it can maintain the characteristics as an effective magnetic recording medium.

又,本發明之濺鍍靶,除了上述之碳、碳化物、氮化物外,還可含有氧化物作為非磁性材料。自此種濺鍍靶製得之磁性膜,由於氧化物與碳、碳化物、氮化物同樣地具有使磁性粒子彼此之磁相互作用絕緣的結構,故可期待良好之磁特性。 Further, the sputtering target of the present invention may contain an oxide as a non-magnetic material in addition to the above-described carbon, carbide or nitride. Since the magnetic film obtained from such a sputtering target has a structure in which magnetic particles are magnetically insulated from each other in the same manner as carbon, carbide, or nitride, good magnetic properties can be expected.

本發明之濺鍍靶係使用粉末燒結法,例如可藉由下述方法來製作。 The sputtering target of the present invention is produced by a powder sintering method, for example, by the following method.

首先,準備Fe粉、Pt粉、Al粉等作為金屬粉。作為金屬粉,不僅可使用單一元素之金屬粉,亦可使用合金粉。此等金屬粉宜使用粒徑在1~10μm之範圍者。若粒徑在1~10μm,則可更均勻混合,可防止偏析與粗大結晶化。當金屬粉末之粒徑大於10μm之情形時,有時非磁性材料會無法均勻地分散,又,當小於1μm之情形時,有時會發生下述問題:因金屬粉氧化之影響,而導致靶組成不是想要之組成。另,此粒徑範圍僅為較佳範圍,應理解脫離此範圍並非否定本案發明之條件。 First, Fe powder, Pt powder, Al powder, or the like is prepared as a metal powder. As the metal powder, not only a single element metal powder but also an alloy powder can be used. These metal powders should preferably be used in a particle size range of 1 to 10 μm. When the particle diameter is 1 to 10 μm, it can be more uniformly mixed, and segregation and coarse crystallization can be prevented. When the particle diameter of the metal powder is larger than 10 μm, sometimes the non-magnetic material may not be uniformly dispersed, and when it is less than 1 μm, the following problem sometimes occurs: the target is caused by the oxidation of the metal powder. Composition is not the desired composition. In addition, the particle size range is only a preferred range, and it should be understood that the scope of the invention is not negated.

又,準備C粉、碳化物粉、氮化物粉等作為非磁性材料粉末。非磁性材料粉末宜使用粒徑在1~30μm之範圍者。若粒徑為1~30μm,則在與前述之金屬粉混合時,非磁性材料粉彼此不易凝聚,而可使之均勻地分散。關於非磁性材料中之C粉,具有如石墨(graphite)與奈米管般具有結晶結構者與以碳黑所代表之非晶質者,可使用任一種之C粉。 Further, C powder, carbide powder, nitride powder or the like is prepared as a nonmagnetic material powder. The non-magnetic material powder should preferably be used in a particle size range of 1 to 30 μm. When the particle diameter is 1 to 30 μm, the non-magnetic material powders are less likely to aggregate with each other when mixed with the metal powder described above, and can be uniformly dispersed. As the C powder in the non-magnetic material, those having a crystal structure such as graphite and a nanotube and an amorphous one represented by carbon black may be used.

接著,將上述原料粉秤量成想要的組成,使用球磨機等公知方法進行混合兼粉碎。此時,宜在粉碎容器內裝入非活性氣體,儘可能地抑制原料粉氧化。 Next, the raw material powder is weighed into a desired composition, and mixed and pulverized by a known method such as a ball mill. At this time, it is preferred to incorporate an inert gas into the pulverization container to suppress oxidation of the raw material powder as much as possible.

於真空環境或非活性氣體環境,以熱壓法對以上述方式得到之混合粉末進行成型、燒結。又,除了前述熱壓以外,亦可使用電漿放電燒結法等各種加壓燒結方法。尤其是熱靜水壓燒結法對提升燒結體密度是有效的。燒結時的保持溫度,雖然亦取決於靶之構成成分,但大多數的情形是在800℃~1500℃的溫度範圍。 The mixed powder obtained in the above manner is molded and sintered by a hot press method in a vacuum atmosphere or an inert gas atmosphere. Further, in addition to the above-described hot pressing, various pressure sintering methods such as a plasma discharge sintering method can also be used. In particular, the hot hydrostatic sintering method is effective for increasing the density of the sintered body. The holding temperature at the time of sintering depends on the constituent components of the target, but most of the cases are in the temperature range of 800 ° C to 1500 ° C.

然後,以車床將所製得之燒結體加工成想要的形狀,藉此可製作本發明之濺鍍靶。 Then, the sintered body obtained is processed into a desired shape by a lathe, whereby the sputtering target of the present invention can be produced.

藉由上述方式可製造本發明之濺鍍靶。以此方式製得之濺鍍靶,具有下述優異之效果:可降低濺鍍時產生之顆粒量,提升成膜時之產率。 The sputtering target of the present invention can be produced by the above method. The sputtering target produced in this manner has an excellent effect of reducing the amount of particles generated at the time of sputtering and improving the yield at the time of film formation.

實施例 Example

以下,根據實施例及比較例來說明。另,本實施例僅為一例示,並不受到此例示的任何限制。亦即,本發明僅受到申請專利範圍的限制,包含本發明所含之實施例以外的各種變形。 Hereinafter, it demonstrates based on an Example and a comparative example. In addition, this embodiment is merely an example and is not limited by this illustration. That is, the present invention is limited only by the scope of the patent application, and includes various modifications other than the embodiments included in the invention.

(實施例1) (Example 1)

準備平均粒徑3μm之Fe粉、平均粒徑3μm之Pt粉、平均粒徑10μm之C粉(石墨粉)作為原料粉。然後以下述組成比,秤量成合計重量為2600g。 Fe powder having an average particle diameter of 3 μm, Pt powder having an average particle diameter of 3 μm, and C powder (graphite powder) having an average particle diameter of 10 μm were prepared as raw material powders. Then, the following composition ratio was weighed to a total weight of 2,600 g.

秤量組成(分子量比率):30Fe-30Pt-40C Weighing composition (molecular weight ratio): 30Fe-30Pt-40C

並且,於實施例1,秤量平均粒徑10μm之Al粉2.6g(為相當於上述重量之0.1%的量)。 Further, in Example 1, 2.6 g of Al powder having an average particle diameter of 10 μm was weighed (an amount equivalent to 0.1% of the above weight).

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容 量10公升的球磨鍋(ball mill pot),於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使熱壓的條件為真空環境、升溫速度300℃/小時、保持溫度1500℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Then, we put all the powder weighed together with the SUS grinding ball of the pulverizing medium. A 10 liter ball mill pot was mixed and pulverized by rotating for 16 hours in an Ar environment. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. The conditions of the hot pressing were a vacuum atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1500 ° C, and a holding time of 2 hours, and the pressure was applied at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Al的分析。使用ICP-AES裝置進行分析之結果,Al的含量為1030質量ppm。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。 Next, a part of the produced sintered body was cut out, and the cut piece was used to carry out the analysis of Al. As a result of analysis using an ICP-AES apparatus, the content of Al was 1030 ppm by mass. Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target.

將此靶安裝於磁控濺鍍裝置(佳能安內華(CANON ANELVA)製C-3010濺鍍系統)進行濺鍍。使濺鍍條件為輸入電功率1kW、Ar氣壓1.7Pa,實施2kWhr的預濺鍍後,在4吋直徑的矽基板上成膜20秒。然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為321個。 This target was mounted on a magnetron sputtering apparatus (CON-10 AN-C-3010 sputtering system) for sputtering. The sputtering conditions were 1 kW of input electric power and 1.7 Pa of Ar gas pressure, and after pre-sputtering of 2 kWhr, film formation was performed on a 4 吋 diameter ruthenium substrate for 20 seconds. The number of particles attached to the substrate is then measured with a particle counter. The number of particles at this time was 321 .

(比較例1) (Comparative Example 1)

準備平均粒徑3μm之Fe粉、平均粒徑3μm之Pt粉、平均粒徑10μm之C粉(石墨粉)作為原料粉。然後以下述組成比,秤量成合計重量為2600g。 Fe powder having an average particle diameter of 3 μm, Pt powder having an average particle diameter of 3 μm, and C powder (graphite powder) having an average particle diameter of 10 μm were prepared as raw material powders. Then, the following composition ratio was weighed to a total weight of 2,600 g.

秤量組成(分子量比率):30Fe-30Pt-40C Weighing composition (molecular weight ratio): 30Fe-30Pt-40C

又,於比較例1,不添加Al粉。 Further, in Comparative Example 1, no Al powder was added.

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使 熱壓的條件為真空環境、升溫速度300℃/小時、保持溫度1500℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Next, the entire amount of the powder was placed in a ball mill having a capacity of 10 liters together with a SUS grinding ball of a pulverizing medium, and the mixture was rotated and pulverized in an Ar atmosphere for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. Make The conditions of the hot pressing were a vacuum atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1500 ° C, and a holding time of 2 hours, and the pressure was applied at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Al的分析。使用ICP-AES裝置進行分析之結果,Al的含量未達50質量ppm(檢出下限)。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為871個,較實施例1增加。 Next, a part of the produced sintered body was cut out, and the cut piece was used to carry out the analysis of Al. As a result of analysis using an ICP-AES apparatus, the content of Al was less than 50 ppm by mass (lower detection limit). Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, sputtering was carried out under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured with a particle counter. The number of particles at this time was 871, which was larger than that of Example 1.

(比較例2) (Comparative Example 2)

準備平均粒徑3μm之Fe粉、平均粒徑3μm之Pt粉、平均粒徑10μm之C粉(石墨粉)作為原料粉。然後以下述組成比,秤量成合計重量為2600g。 Fe powder having an average particle diameter of 3 μm, Pt powder having an average particle diameter of 3 μm, and C powder (graphite powder) having an average particle diameter of 10 μm were prepared as raw material powders. Then, the following composition ratio was weighed to a total weight of 2,600 g.

秤量組成(分子量比率):30Fe-30Pt-40C Weighing composition (molecular weight ratio): 30Fe-30Pt-40C

並且,於比較例2,秤量平均粒徑10μm之Al粉26.0g(為相當於上述重量之1%的量)。 Further, in Comparative Example 2, 26.0 g of an Al powder having an average particle diameter of 10 μm was weighed (an amount equivalent to 1% of the above weight).

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使熱壓的條件為真空環境、升溫速度300℃/小時、保持溫度1500℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Next, the entire amount of the powder was placed in a ball mill having a capacity of 10 liters together with a SUS grinding ball of a pulverizing medium, and the mixture was rotated and pulverized in an Ar atmosphere for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. The conditions of the hot pressing were a vacuum atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1500 ° C, and a holding time of 2 hours, and the pressure was applied at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Al的分析。使用ICP-AES裝置進行分析之結果,Al的含量為9960質量ppm。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為538個,較實施例1增加。此係由於Al的添加量多,故形成粗大之氧化物,成為顆粒來源的緣故。 Next, a part of the produced sintered body was cut out, and the cut piece was used to carry out the analysis of Al. As a result of analysis using an ICP-AES apparatus, the content of Al was 9,960 mass ppm. Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, sputtering was carried out under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured with a particle counter. The number of particles at this time was 538, which was larger than that of Example 1. Since the amount of Al added is large, coarse oxides are formed and become a source of particles.

(實施例2) (Example 2)

準備平均粒徑3μm之Fe粉、平均粒徑3μm之Pt粉、平均粒徑10μm之C粉(石墨粉)作為原料粉。然後以下述組成比,秤量成合計重量為3000g。 Fe powder having an average particle diameter of 3 μm, Pt powder having an average particle diameter of 3 μm, and C powder (graphite powder) having an average particle diameter of 10 μm were prepared as raw material powders. Then, the following composition ratio was weighed to a total weight of 3000 g.

秤量組成(分子量比率):40Fe-40Pt-20C Weighing composition (molecular weight ratio): 40Fe-40Pt-20C

並且,於實施例2,秤量平均粒徑100μm之Fe3Zr粉1.5g(為相當於上述重量之0.05%的量)。 Further, in Example 2, 1.5 g of Fe 3 Zr powder having an average particle diameter of 100 μm was weighed (an amount equivalent to 0.05% of the above weight).

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使熱壓的條件為真空環境、升溫速度300℃/小時、保持溫度1400℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Next, the entire amount of the powder was placed in a ball mill having a capacity of 10 liters together with a SUS grinding ball of a pulverizing medium, and the mixture was rotated and pulverized in an Ar atmosphere for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. The conditions of the hot pressing were a vacuum atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1400 ° C, and a holding time of 2 hours, and the pressure was applied at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Zr的分析。使用ICP-AES裝置進行分析之結果,Zr的含量為170質量ppm。 進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為166個。 Next, a part of the produced sintered body was cut out, and the cut piece was used to carry out the analysis of Zr. As a result of analysis using an ICP-AES apparatus, the content of Zr was 170 ppm by mass. Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, sputtering was carried out under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured with a particle counter. The number of particles at this time was 166.

(比較例3) (Comparative Example 3)

準備平均粒徑3μm之Fe粉、平均粒徑3μm之Pt粉、平均粒徑10μm之C粉(石墨粉)作為原料粉。然後以下述組成比,秤量成合計重量為3000g。 Fe powder having an average particle diameter of 3 μm, Pt powder having an average particle diameter of 3 μm, and C powder (graphite powder) having an average particle diameter of 10 μm were prepared as raw material powders. Then, the following composition ratio was weighed to a total weight of 3000 g.

秤量組成(分子量比率):40Fe-40Pt-20C Weighing composition (molecular weight ratio): 40Fe-40Pt-20C

又,於比較例3,不添加Fe3Zr粉。 Further, in Comparative Example 3, Fe 3 Zr powder was not added.

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使熱壓的條件為真空環境、升溫速度300℃/小時、保持溫度1400℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Next, the entire amount of the powder was placed in a ball mill having a capacity of 10 liters together with a SUS grinding ball of a pulverizing medium, and the mixture was rotated and pulverized in an Ar atmosphere for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. The conditions of the hot pressing were a vacuum atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1400 ° C, and a holding time of 2 hours, and the pressure was applied at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Zr的分析。使用ICP-AES裝置進行分析之結果,Zr的含量未達50質量ppm(檢出下限)。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為410個,較實施例2增加。 Next, a part of the produced sintered body was cut out, and the cut piece was used to carry out the analysis of Zr. As a result of analysis using an ICP-AES apparatus, the content of Zr was less than 50 ppm by mass (the lower limit of detection). Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, sputtering was carried out under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured with a particle counter. The number of particles at this time was 410, which was increased compared with Example 2.

(比較例4) (Comparative Example 4)

準備平均粒徑3μm之Fe粉、平均粒徑3μm之Pt粉、平均粒徑10μm之C粉(石墨粉)作為原料粉。然後以下述組成比,秤量成合計重量為3000g。 Fe powder having an average particle diameter of 3 μm, Pt powder having an average particle diameter of 3 μm, and C powder (graphite powder) having an average particle diameter of 10 μm were prepared as raw material powders. Then, the following composition ratio was weighed to a total weight of 3000 g.

秤量組成(分子量比率):40Fe-40Pt-20C Weighing composition (molecular weight ratio): 40Fe-40Pt-20C

並且,於比較例4,秤量平均粒徑100μm之Fe3Zr粉60.0g(為相當於上述重量之2%的量)。 Further, in Comparative Example 4, 60.0 g of Fe 3 Zr powder having an average particle diameter of 100 μm was weighed (the amount corresponding to 2% of the above weight).

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使熱壓的條件為真空環境、升溫速度300℃/小時、保持溫度1400℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Next, the entire amount of the powder was placed in a ball mill having a capacity of 10 liters together with a SUS grinding ball of a pulverizing medium, and the mixture was rotated and pulverized in an Ar atmosphere for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. The conditions of the hot pressing were a vacuum atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1400 ° C, and a holding time of 2 hours, and the pressure was applied at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Zr的分析。使用ICP-AES裝置進行分析之結果,Zr的含量為7100質量ppm。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為489個,較實施例2增加。此係由於Zr的添加量多,故形成粗大之氧化物,成為顆粒來源的緣故。 Next, a part of the produced sintered body was cut out, and the cut piece was used to carry out the analysis of Zr. As a result of analysis using an ICP-AES apparatus, the content of Zr was 7,100 ppm by mass. Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, sputtering was carried out under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured with a particle counter. The number of particles at this time was 489, which was larger than that of Example 2. This is because the amount of Zr added is large, so that coarse oxides are formed and become the source of the particles.

(實施例3) (Example 3)

準備平均粒徑3μm之Fe粉、平均粒徑3μm之Pt粉、平均粒徑10μm之C粉(石墨粉)作為原料粉。然後以下述組成比,秤量成合計重量為 3000g。 Fe powder having an average particle diameter of 3 μm, Pt powder having an average particle diameter of 3 μm, and C powder (graphite powder) having an average particle diameter of 10 μm were prepared as raw material powders. Then weigh the total weight by the following composition ratio 3000g.

秤量組成(分子量比率):37.5Fe-37.5Pt-25C Weighing composition (molecular weight ratio): 37.5Fe-37.5Pt-25C

並且,於實施例3,秤量平均粒徑40μm之Ti粉3.0g(為相當於上述重量之0.1%的量)。 Further, in Example 3, 3.0 g of Ti powder having an average particle diameter of 40 μm was weighed (an amount equivalent to 0.1% of the above weight).

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使熱壓的條件為真空環境、升溫速度300℃/小時、保持溫度1400℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Next, the entire amount of the powder was placed in a ball mill having a capacity of 10 liters together with a SUS grinding ball of a pulverizing medium, and the mixture was rotated and pulverized in an Ar atmosphere for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. The conditions of the hot pressing were a vacuum atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1400 ° C, and a holding time of 2 hours, and the pressure was applied at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Ti的分析。使用ICP-AES裝置進行分析之結果,Ti的含量為1010質量ppm。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為281個。 Next, a part of the produced sintered body was cut out, and the cut piece was used to carry out analysis of Ti. As a result of analysis using an ICP-AES apparatus, the content of Ti was 1010 ppm by mass. Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, sputtering was carried out under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured with a particle counter. The number of particles at this time was 281.

(比較例5) (Comparative Example 5)

準備平均粒徑3μm之Fe粉、平均粒徑3μm之Pt粉、平均粒徑10μm之C粉(石墨粉)作為原料粉。然後以下述組成比,秤量成合計重量為3000g。 Fe powder having an average particle diameter of 3 μm, Pt powder having an average particle diameter of 3 μm, and C powder (graphite powder) having an average particle diameter of 10 μm were prepared as raw material powders. Then, the following composition ratio was weighed to a total weight of 3000 g.

秤量組成(分子量比率):37.5Fe-37.5Pt-25C Weighing composition (molecular weight ratio): 37.5Fe-37.5Pt-25C

又,於比較例5,不添加Ti粉。 Further, in Comparative Example 5, Ti powder was not added.

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容 量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使熱壓的條件為真空環境、升溫速度300℃/小時、保持溫度1400℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Then, we put all the powder weighed together with the SUS grinding ball of the pulverizing medium. A 10 liter ball mill was mixed and pulverized in an Ar environment for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. The conditions of the hot pressing were a vacuum atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1400 ° C, and a holding time of 2 hours, and the pressure was applied at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Ti的分析。使用ICP-AES裝置進行分析之結果,Ti的含量未達50質量ppm(檢出下限)。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為491個,較實施例3增加。 Next, a part of the produced sintered body was cut out, and the cut piece was used to carry out analysis of Ti. As a result of analysis using an ICP-AES apparatus, the content of Ti was less than 50 mass ppm (the lower limit of detection). Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, sputtering was carried out under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured with a particle counter. The number of particles at this time was 491, which was increased compared with Example 3.

(比較例6) (Comparative Example 6)

準備平均粒徑3μm之Fe粉、平均粒徑3μm之Pt粉、平均粒徑10μm之C粉(石墨粉)作為原料粉。然後以下述組成比,秤量成合計重量為3000g。 Fe powder having an average particle diameter of 3 μm, Pt powder having an average particle diameter of 3 μm, and C powder (graphite powder) having an average particle diameter of 10 μm were prepared as raw material powders. Then, the following composition ratio was weighed to a total weight of 3000 g.

秤量組成(分子量比率):37.5Fe-37.5Pt-25C Weighing composition (molecular weight ratio): 37.5Fe-37.5Pt-25C

並且,於比較例6,秤量平均粒徑40μm之Ti粉18.0g(為相當於上述重量之0.6%的量)。 Further, in Comparative Example 6, 18.0 g of Ti powder having an average particle diameter of 40 μm (corresponding to an amount equivalent to 0.6% of the above weight) was weighed.

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使熱壓的條件為真空環境、升溫速度300℃/小時、保持溫度1400℃、保持時 間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Next, the entire amount of the powder was placed in a ball mill having a capacity of 10 liters together with a SUS grinding ball of a pulverizing medium, and the mixture was rotated and pulverized in an Ar atmosphere for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. The conditions for hot pressing are vacuum environment, heating rate 300 ° C / hour, holding temperature 1400 ° C, holding time For 2 hours, pressurization was carried out at 30 MPa from the start of the temperature rise to the end of the hold. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Ti的分析。使用ICP-AES裝置進行分析之結果,Ti的含量為5960質量ppm。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為454個,較實施例3增加。此係由於Ti的添加量多,故形成粗大之氧化物,成為顆粒來源的緣故。 Next, a part of the produced sintered body was cut out, and the cut piece was used to carry out analysis of Ti. As a result of analysis using an ICP-AES apparatus, the content of Ti was 5,960 ppm by mass. Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, sputtering was carried out under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured with a particle counter. The number of particles at this time was 454, which was larger than that of Example 3. This is because the amount of Ti added is large, so that a large oxide is formed and the source of the particles is obtained.

(實施例4) (Example 4)

準備平均粒徑3μm之Fe粉、平均粒徑3μm之Pt粉、平均粒徑10μm之C粉(石墨粉)作為原料粉。然後以下述組成比,秤量成合計重量為2800g。 Fe powder having an average particle diameter of 3 μm, Pt powder having an average particle diameter of 3 μm, and C powder (graphite powder) having an average particle diameter of 10 μm were prepared as raw material powders. Then, the following composition ratio was weighed to a total weight of 2,800 g.

秤量組成(分子量比率):35Fe-35Pt-30C Weighing composition (molecular weight ratio): 35Fe-35Pt-30C

並且,於實施例4,秤量平均粒徑50μm之Fe17Pr2粉2.8g(為相當於上述重量之0.1%的量)。 Further, in Example 4, 2.8 g of Fe 17 Pr 2 powder having an average particle diameter of 50 μm was weighed (an amount equivalent to 0.1% of the above weight).

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使熱壓的條件為真空環境、升溫速度300℃/小時、保持溫度1500℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Next, the entire amount of the powder was placed in a ball mill having a capacity of 10 liters together with a SUS grinding ball of a pulverizing medium, and the mixture was rotated and pulverized in an Ar atmosphere for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. The conditions of the hot pressing were a vacuum atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1500 ° C, and a holding time of 2 hours, and the pressure was applied at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Pr的分析。使用ICP-AES裝置進行分析之結果,Pr的含量為230質量ppm。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為378個。 Next, a part of the produced sintered body was cut out, and the cut piece was used to carry out analysis of Pr. As a result of analysis using an ICP-AES apparatus, the content of Pr was 230 ppm by mass. Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, sputtering was carried out under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured with a particle counter. The number of particles at this time was 378.

(比較例7) (Comparative Example 7)

準備平均粒徑3μm之Fe粉、平均粒徑3μm之Pt粉、平均粒徑10μm之C粉(石墨粉)作為原料粉。然後以下述組成比,秤量成合計重量為2800g。 Fe powder having an average particle diameter of 3 μm, Pt powder having an average particle diameter of 3 μm, and C powder (graphite powder) having an average particle diameter of 10 μm were prepared as raw material powders. Then, the following composition ratio was weighed to a total weight of 2,800 g.

秤量組成(分子量比率):35Fe-35Pt-30C Weighing composition (molecular weight ratio): 35Fe-35Pt-30C

又,於比較例7,不添加Fe17Pr2粉。 Further, in Comparative Example 7, Fe 17 Pr 2 powder was not added.

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使熱壓的條件為真空環境、升溫速度300℃/小時、保持溫度1500℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Next, the entire amount of the powder was placed in a ball mill having a capacity of 10 liters together with a SUS grinding ball of a pulverizing medium, and the mixture was rotated and pulverized in an Ar atmosphere for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. The conditions of the hot pressing were a vacuum atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1500 ° C, and a holding time of 2 hours, and the pressure was applied at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Pr的分析。使用ICP-AES裝置進行分析之結果,Pr的含量未達50質量ppm(檢出下限)。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個 數為566個,較實施例4增加。 Next, a part of the produced sintered body was cut out, and the cut piece was used to carry out analysis of Pr. As a result of analysis using an ICP-AES apparatus, the content of Pr was less than 50 ppm by mass (the lower limit of detection). Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, sputtering was carried out under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured with a particle counter. Particles at this time The number is 566, which is larger than that of the fourth embodiment.

(比較例8) (Comparative Example 8)

準備平均粒徑3μm之Fe粉、平均粒徑3μm之Pt粉、平均粒徑10μm之C粉(石墨粉)作為原料粉。然後以下述組成比,秤量成合計重量為2800g。 Fe powder having an average particle diameter of 3 μm, Pt powder having an average particle diameter of 3 μm, and C powder (graphite powder) having an average particle diameter of 10 μm were prepared as raw material powders. Then, the following composition ratio was weighed to a total weight of 2,800 g.

秤量組成(分子量比率):35Fe-35Pt-30C Weighing composition (molecular weight ratio): 35Fe-35Pt-30C

並且,於比較例8,秤量平均粒徑50μm之Fe17Pr2粉112g(為相當於上述重量之4.0%的量)。 Further, in Comparative Example 8, 112 g of Fe 17 Pr 2 powder having an average particle diameter of 50 μm was weighed (the amount corresponding to 4.0% of the above weight).

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使熱壓的條件為真空環境、升溫速度300℃/小時、保持溫度1500℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Next, the entire amount of the powder was placed in a ball mill having a capacity of 10 liters together with a SUS grinding ball of a pulverizing medium, and the mixture was rotated and pulverized in an Ar atmosphere for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. The conditions of the hot pressing were a vacuum atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1500 ° C, and a holding time of 2 hours, and the pressure was applied at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Pr的分析。使用ICP-AES裝置進行分析之結果,Pr的含量為9870質量ppm。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為411個,較實施例4增加。此係由於Pr的添加量多,故形成粗大之氧化物,成為顆粒來源的緣故。 Next, a part of the produced sintered body was cut out, and the cut piece was used to carry out analysis of Pr. As a result of analysis using an ICP-AES apparatus, the content of Pr was 9870 mass ppm. Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, sputtering was carried out under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured with a particle counter. The number of particles at this time was 411, which was increased compared with Example 4. This is because the amount of Pr added is large, so that a large oxide is formed and the source of the particles is obtained.

(實施例5) (Example 5)

準備平均粒徑3μm之Fe粉、平均粒徑3μm之Pt粉、平均粒徑10μm之C粉(石墨粉)作為原料粉。然後以下述組成比,秤量成合計重量為2700g。 Fe powder having an average particle diameter of 3 μm, Pt powder having an average particle diameter of 3 μm, and C powder (graphite powder) having an average particle diameter of 10 μm were prepared as raw material powders. Then, the following composition ratio was weighed to a total weight of 2,700 g.

秤量組成(分子量比率):32.5Fe-32.5Pt-35C Weighing composition (molecular weight ratio): 32.5Fe-32.5Pt-35C

並且,於實施例5,分別秤量平均粒徑100μm之Mg粉2.7g(為相當於上述重量之0.1%的量)、平均粒徑40μm之Fe3Zr粉5.4g(為相當於上述重量之0.2%的量)。 Further, in Example 5, 2.7 g of Mg powder having an average particle diameter of 100 μm (in an amount corresponding to 0.1% by weight) and 5.4 g of Fe 3 Zr powder having an average particle diameter of 40 μm were respectively weighed (corresponding to 0.2 of the above weight). % amount).

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使熱壓的條件為真空環境、升溫速度300℃/小時、保持溫度1500℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Next, the entire amount of the powder was placed in a ball mill having a capacity of 10 liters together with a SUS grinding ball of a pulverizing medium, and the mixture was rotated and pulverized in an Ar atmosphere for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. The conditions of the hot pressing were a vacuum atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1500 ° C, and a holding time of 2 hours, and the pressure was applied at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Mg與Zr的分析。使用輝光放電質量分析裝置進行分析之結果,Mg的含量為1000質量ppm,Zr的含量為700質量ppm。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為275個。 Next, a part of the produced sintered body was cut out, and the cut pieces were used to carry out analysis of Mg and Zr. As a result of analysis using a glow discharge mass spectrometer, the content of Mg was 1000 ppm by mass, and the content of Zr was 700 ppm by mass. Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, sputtering was carried out under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured with a particle counter. The number of particles at this time was 275.

(比較例9) (Comparative Example 9)

準備平均粒徑3μm之Fe粉、平均粒徑3μm之Pt粉、平均粒徑10μm之C粉(石墨粉)作為原料粉。然後以下述組成比,秤量成合計重量為 2700g。 Fe powder having an average particle diameter of 3 μm, Pt powder having an average particle diameter of 3 μm, and C powder (graphite powder) having an average particle diameter of 10 μm were prepared as raw material powders. Then weigh the total weight by the following composition ratio 2700g.

秤量組成(分子量比率):32.5Fe-32.5Pt-35C Weighing composition (molecular weight ratio): 32.5Fe-32.5Pt-35C

又,於比較例9,Mg粉及Fe3Zr粉皆不添加。 Further, in Comparative Example 9, neither Mg powder nor Fe 3 Zr powder was added.

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使熱壓的條件為真空環境、升溫速度300℃/小時、保持溫度1500℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Next, the entire amount of the powder was placed in a ball mill having a capacity of 10 liters together with a SUS grinding ball of a pulverizing medium, and the mixture was rotated and pulverized in an Ar atmosphere for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. The conditions of the hot pressing were a vacuum atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1500 ° C, and a holding time of 2 hours, and the pressure was applied at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Mg與Zr的分析。使用輝光放電質量分析裝置進行分析之結果,Mg為8質量ppm,Zr為17質量ppm。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為720個,較實施例5增加。 Next, a part of the produced sintered body was cut out, and the cut pieces were used to carry out analysis of Mg and Zr. As a result of analysis using a glow discharge mass spectrometer, Mg was 8 mass ppm and Zr was 17 mass ppm. Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, sputtering was carried out under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured with a particle counter. The number of particles at this time was 720, which was increased compared with Example 5.

(比較例10) (Comparative Example 10)

準備平均粒徑3μm之Fe粉、平均粒徑3μm之Pt粉、平均粒徑10μm之C粉(石墨粉)作為原料粉。然後以下述組成比,秤量成合計重量為2700g。 Fe powder having an average particle diameter of 3 μm, Pt powder having an average particle diameter of 3 μm, and C powder (graphite powder) having an average particle diameter of 10 μm were prepared as raw material powders. Then, the following composition ratio was weighed to a total weight of 2,700 g.

秤量組成(分子量比率):32.5Fe-32.5Pt-35C Weighing composition (molecular weight ratio): 32.5Fe-32.5Pt-35C

並且,於比較例10,分別秤量平均粒徑100μm之Mg粉27g(為相當於上述重量之1.0%的量)、平均粒徑40μm之Fe3Zr粉10.8g(為相當於上 述重量之0.4%的量)。 Further, in Comparative Example 10, 27 g of Mg powder having an average particle diameter of 100 μm (in an amount corresponding to 1.0% of the above weight) and 10.3 g of Fe 3 Zr powder having an average particle diameter of 40 μm (corresponding to 0.4% of the above-mentioned weight) were weighed. Quantity).

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使熱壓的條件為真空環境、升溫速度300℃/小時、保持溫度1500℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Next, the entire amount of the powder was placed in a ball mill having a capacity of 10 liters together with a SUS grinding ball of a pulverizing medium, and the mixture was rotated and pulverized in an Ar atmosphere for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. The conditions of the hot pressing were a vacuum atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1500 ° C, and a holding time of 2 hours, and the pressure was applied at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Mg與Zr的分析。使用輝光放電質量分析裝置進行分析之結果,Mg的含量為9900質量ppm,Zr的含量為1400質量ppm。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為988個,較實施例5增加。此係由於Mg與Zr的添加量多,故形成粗大之氧化物,成為顆粒來源的緣故。 Next, a part of the produced sintered body was cut out, and the cut pieces were used to carry out analysis of Mg and Zr. As a result of analysis using a glow discharge mass spectrometer, the content of Mg was 99,000 ppm by mass, and the content of Zr was 1,400 ppm by mass. Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, sputtering was carried out under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured with a particle counter. The number of particles at this time was 988, which was larger than that of Example 5. Since the amount of Mg and Zr added is large, coarse oxides are formed and become a source of particles.

(實施例6) (Example 6)

準備平均粒徑3μm之Fe粉、平均粒徑3μm之Pt粉、平均粒徑10μm之C粉(石墨粉)作為原料粉。然後以下述組成比,秤量成合計重量為2400g。 Fe powder having an average particle diameter of 3 μm, Pt powder having an average particle diameter of 3 μm, and C powder (graphite powder) having an average particle diameter of 10 μm were prepared as raw material powders. Then, the following composition ratio was weighed to a total weight of 2,400 g.

秤量組成(分子量比率):27.5Fe-27.5Pt-45C Weighing composition (molecular weight ratio): 27.5Fe-27.5Pt-45C

並且,於實施例6,分別秤量平均粒徑10μm之Al粉4.8g(為相當於上述重量之0.2%的量)、平均粒徑40μm之Ti粉4.8g(為相當於上述重量之0.2%的量)、平均粒徑100μm之Fe3Zr粉4.8g(為相當於上述重量之0.2 %的量)。 Further, in Example 6, 4.8 g of Al powder having an average particle diameter of 10 μm (corresponding to 0.2% by weight) and 4.8 g of Ti powder having an average particle diameter of 40 μm (corresponding to 0.2% of the above weight) were weighed. The amount of Fe 3 Zr powder having an average particle diameter of 100 μm was 4.8 g (corresponding to 0.2% by weight).

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使熱壓的條件為真空環境、升溫速度300℃/小時、保持溫度1500℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Next, the entire amount of the powder was placed in a ball mill having a capacity of 10 liters together with a SUS grinding ball of a pulverizing medium, and the mixture was rotated and pulverized in an Ar atmosphere for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. The conditions of the hot pressing were a vacuum atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1500 ° C, and a holding time of 2 hours, and the pressure was applied at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Al、Ti及Zr的分析。使用輝光放電質量分析裝置進行分析之結果,Al的含量為2000質量ppm,Ti的含量為1900質量ppm,Zr的含量為700質量ppm。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為385個。 Next, a part of the produced sintered body was cut out, and the cut pieces were used to carry out analysis of Al, Ti, and Zr. As a result of analysis using a glow discharge mass spectrometer, the content of Al was 2000 ppm by mass, the content of Ti was 1900 ppm by mass, and the content of Zr was 700 ppm by mass. Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, sputtering was carried out under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured with a particle counter. The number of particles at this time was 385.

(比較例11) (Comparative Example 11)

準備平均粒徑3μm之Fe粉、平均粒徑3μm之Pt粉、平均粒徑10μm之C粉(石墨粉)作為原料粉。然後以下述組成比,秤量成合計重量為2400g。 Fe powder having an average particle diameter of 3 μm, Pt powder having an average particle diameter of 3 μm, and C powder (graphite powder) having an average particle diameter of 10 μm were prepared as raw material powders. Then, the following composition ratio was weighed to a total weight of 2,400 g.

秤量組成(分子量比率):27.5Fe-27.5Pt-45C Weighing composition (molecular weight ratio): 27.5Fe-27.5Pt-45C

又,於比較例11,Al粉、Ti粉及Fe3Zr粉皆不添加。 Further, in Comparative Example 11, Al powder, Ti powder, and Fe 3 Zr powder were not added.

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使 熱壓的條件為真空環境、升溫速度300℃/小時、保持溫度1500℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Next, the entire amount of the powder was placed in a ball mill having a capacity of 10 liters together with a SUS grinding ball of a pulverizing medium, and the mixture was rotated and pulverized in an Ar atmosphere for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. Make The conditions of the hot pressing were a vacuum atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1500 ° C, and a holding time of 2 hours, and the pressure was applied at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Al、Ti及Zr的分析。使用輝光放電質量分析裝置進行分析之結果,Al為0.5質量ppm,Ti為0.4質量ppm,Zr為13質量ppm。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為804個,較實施例6增加。 Next, a part of the produced sintered body was cut out, and the cut pieces were used to carry out analysis of Al, Ti, and Zr. As a result of analysis using a glow discharge mass spectrometer, Al was 0.5 mass ppm, Ti was 0.4 mass ppm, and Zr was 13 mass ppm. Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, sputtering was carried out under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured with a particle counter. The number of particles at this time was 804, which was larger than that of Example 6.

(比較例12) (Comparative Example 12)

準備平均粒徑3μm之Fe粉、平均粒徑3μm之Pt粉、平均粒徑10μm之C粉(石墨粉)作為原料粉。然後以下述組成比,秤量成合計重量為2400g。 Fe powder having an average particle diameter of 3 μm, Pt powder having an average particle diameter of 3 μm, and C powder (graphite powder) having an average particle diameter of 10 μm were prepared as raw material powders. Then, the following composition ratio was weighed to a total weight of 2,400 g.

秤量組成(分子量比率):27.5Fe-27.5Pt-45C Weighing composition (molecular weight ratio): 27.5Fe-27.5Pt-45C

並且,於比較例12,分別秤量平均粒徑10μm之Al粉7.2g(為相當於上述重量之0.3%的量)、平均粒徑40μm之Ti粉7.2g(為相當於上述重量之0.3%的量)、平均粒徑100μm之Fe3Zr粉9.6g(為相當於上述重量之0.4%的量)。 Further, in Comparative Example 12, 7.2 g of Al powder having an average particle diameter of 10 μm (corresponding to an amount corresponding to 0.3% by weight) and 7.2 g of Ti powder having an average particle diameter of 40 μm (corresponding to 0.3% of the above-mentioned weight) were weighed. The amount of Fe 3 Zr powder having an average particle diameter of 100 μm was 9.6 g (an amount equivalent to 0.4% of the above weight).

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使熱壓的條件為真空環境、升溫速度300℃/小時、保持溫度1500℃、保持時 間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Next, the entire amount of the powder was placed in a ball mill having a capacity of 10 liters together with a SUS grinding ball of a pulverizing medium, and the mixture was rotated and pulverized in an Ar atmosphere for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. The conditions for hot pressing are vacuum environment, heating rate 300 ° C / hour, holding temperature 1500 ° C, holding time For 2 hours, pressurization was carried out at 30 MPa from the start of the temperature rise to the end of the hold. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Al、Ti及Zr的分析。使用輝光放電質量分析裝置進行分析之結果,Al的含量為3100質量ppm,Ti的含量為3000質量ppm,Zr的含量為1400質量ppm。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為485個,較實施例6增加。此係由於Al、Ti及Zr的添加量多,故形成粗大之氧化物,成為顆粒來源的緣故。 Next, a part of the produced sintered body was cut out, and the cut pieces were used to carry out analysis of Al, Ti, and Zr. As a result of analysis using a glow discharge mass spectrometer, the content of Al was 3,100 ppm by mass, the content of Ti was 3,000 ppm by mass, and the content of Zr was 1,400 ppm by mass. Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, sputtering was carried out under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured with a particle counter. The number of particles at this time was 485, which was increased compared with Example 6. Since the addition amount of Al, Ti, and Zr is large, a coarse oxide is formed and the source of the particles is obtained.

(實施例8) (Example 8)

準備平均粒徑3μm之Fe粉、平均粒徑3μm之Pt粉、平均粒徑5μm之TaC粉作為原料粉。然後以下述組成比,秤量成合計重量為3200g。 Fe powder having an average particle diameter of 3 μm, Pt powder having an average particle diameter of 3 μm, and TaC powder having an average particle diameter of 5 μm were prepared as raw material powders. Then, the following composition ratio was weighed to a total weight of 3,200 g.

秤量組成(分子量比率):46.20Fe-30.80Pt-23TaC Weighing composition (molecular weight ratio): 46.20Fe-30.80Pt-23TaC

並且,於實施例8,秤量平均粒徑100μm之Mg粉6.4g(為相當於上述重量之0.2%的量)。 Further, in Example 8, 6.4 g of Mg powder having an average particle diameter of 100 μm (an amount equivalent to 0.2% of the above weight) was weighed.

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使熱壓的條件為真空環境、升溫速度300℃/小時、保持溫度1200℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Next, the entire amount of the powder was placed in a ball mill having a capacity of 10 liters together with a SUS grinding ball of a pulverizing medium, and the mixture was rotated and pulverized in an Ar atmosphere for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. The conditions of the hot pressing were a vacuum atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1200 ° C, and a holding time of 2 hours, and the pressure was applied at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Mg的分析。使用ICP-AES裝置進行分析之結果,Mg的含量為2070質量ppm。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為138個。 Next, a part of the produced sintered body was cut out, and the cut piece was used to carry out the analysis of Mg. As a result of analysis using an ICP-AES apparatus, the content of Mg was 2070 mass ppm. Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, sputtering was carried out under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured with a particle counter. The number of particles at this time was 138.

(比較例15) (Comparative Example 15)

準備平均粒徑3μm之Fe粉、平均粒徑3μm之Pt粉、平均粒徑5μm之TaC粉作為原料粉。然後以下述組成比,秤量成合計重量為3200g。 Fe powder having an average particle diameter of 3 μm, Pt powder having an average particle diameter of 3 μm, and TaC powder having an average particle diameter of 5 μm were prepared as raw material powders. Then, the following composition ratio was weighed to a total weight of 3,200 g.

秤量組成(分子量比率):46.20Fe-30.80Pt-23TaC Weighing composition (molecular weight ratio): 46.20Fe-30.80Pt-23TaC

又,於比較例15,不添加Mg粉。 Further, in Comparative Example 15, no Mg powder was added.

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使熱壓的條件為真空環境、升溫速度300℃/小時、保持溫度1200℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Next, the entire amount of the powder was placed in a ball mill having a capacity of 10 liters together with a SUS grinding ball of a pulverizing medium, and the mixture was rotated and pulverized in an Ar atmosphere for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. The conditions of the hot pressing were a vacuum atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1200 ° C, and a holding time of 2 hours, and the pressure was applied at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Mg的分析。使用ICP-AES裝置進行分析之結果,Mg的含量未達50質量ppm(檢出下限)。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,安裝於磁控濺鍍裝置,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上 的顆粒個數。此時的顆粒個數為408個,較實施例8增加。 Next, a part of the produced sintered body was cut out, and the cut piece was used to carry out the analysis of Mg. As a result of analysis using an ICP-AES apparatus, the content of Mg was less than 50 mass ppm (the lower limit of detection). Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, it was mounted on a magnetron sputtering apparatus, sputtered under the same conditions as in Example 1, and then attached to the substrate by a particle counter measurement. The number of particles. The number of particles at this time was 408, which was larger than that of Example 8.

(比較例16) (Comparative Example 16)

準備平均粒徑3μm之Fe粉、平均粒徑3μm之Pt粉、平均粒徑5μm之TaC粉作為原料粉。然後以下述組成比,秤量成合計重量為3200g。 Fe powder having an average particle diameter of 3 μm, Pt powder having an average particle diameter of 3 μm, and TaC powder having an average particle diameter of 5 μm were prepared as raw material powders. Then, the following composition ratio was weighed to a total weight of 3,200 g.

秤量組成(分子量比率):46.20Fe-30.80Pt-23TaC Weighing composition (molecular weight ratio): 46.20Fe-30.80Pt-23TaC

並且,於比較例16,秤量平均粒徑100μm之Mg粉32.0g(為相當於上述重量之1%的量)。 Further, in Comparative Example 16, 32.0 g of Mg powder having an average particle diameter of 100 μm was weighed (an amount equivalent to 1% of the above weight).

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使熱壓的條件為真空環境、升溫速度300℃/小時、保持溫度1200℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Next, the entire amount of the powder was placed in a ball mill having a capacity of 10 liters together with a SUS grinding ball of a pulverizing medium, and the mixture was rotated and pulverized in an Ar atmosphere for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. The conditions of the hot pressing were a vacuum atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1200 ° C, and a holding time of 2 hours, and the pressure was applied at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Mg的分析。使用ICP-AES裝置進行分析之結果,Mg的含量為10100質量ppm。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為227個,較實施例8增加。此係由於Mg的添加量多,故形成粗大之氧化物,成為顆粒來源的緣故。 Next, a part of the produced sintered body was cut out, and the cut piece was used to carry out the analysis of Mg. As a result of analysis using an ICP-AES apparatus, the content of Mg was 10100 ppm by mass. Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, sputtering was carried out under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured with a particle counter. The number of particles at this time was 227, which was larger than that of Example 8. This is because the amount of Mg added is large, so that a large oxide is formed and becomes a source of particles.

(實施例9) (Example 9)

準備平均粒徑3μm之Fe粉、平均粒徑3μm之Pt粉、平均粒徑10μ m之BN粉作為原料粉。然後以下述組成比,秤量成合計重量為2400g。 Prepare Fe powder with an average particle diameter of 3 μm, Pt powder with an average particle diameter of 3 μm, and an average particle diameter of 10 μ. The BN powder of m is used as a raw material powder. Then, the following composition ratio was weighed to a total weight of 2,400 g.

秤量組成(分子量比率):35Fe-35Pt-30BN Weighing composition (molecular weight ratio): 35Fe-35Pt-30BN

並且,於實施例9,秤量平均粒徑40μm之Ti粉0.48g(為相當於上述重量之0.02%的量)。 Further, in Example 9, 0.48 g of Ti powder having an average particle diameter of 40 μm was weighed (corresponding to 0.02% of the above weight).

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使熱壓的條件為真空環境、升溫速度300℃/小時、保持溫度1200℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Next, the entire amount of the powder was placed in a ball mill having a capacity of 10 liters together with a SUS grinding ball of a pulverizing medium, and the mixture was rotated and pulverized in an Ar atmosphere for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. The conditions of the hot pressing were a vacuum atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1200 ° C, and a holding time of 2 hours, and the pressure was applied at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Ti的分析。使用ICP-AES裝置進行分析之結果,Ti的含量為190質量ppm。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為178個。 Next, a part of the produced sintered body was cut out, and the cut piece was used to carry out analysis of Ti. As a result of analysis using an ICP-AES apparatus, the content of Ti was 190 ppm by mass. Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, sputtering was carried out under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured with a particle counter. The number of particles at this time was 178.

(比較例17) (Comparative Example 17)

準備平均粒徑3μm之Fe粉、平均粒徑3μm之Pt粉、平均粒徑10μm之BN粉作為原料粉。然後以下述組成比,秤量成合計重量為2400g。 Fe powder having an average particle diameter of 3 μm, Pt powder having an average particle diameter of 3 μm, and BN powder having an average particle diameter of 10 μm were prepared as raw material powders. Then, the following composition ratio was weighed to a total weight of 2,400 g.

秤量組成(分子量比率):35Fe-35Pt-30BN Weighing composition (molecular weight ratio): 35Fe-35Pt-30BN

又,於比較例17,不添加Ti粉。 Further, in Comparative Example 17, no Ti powder was added.

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後, 將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使熱壓的條件為真空環境、升溫速度300℃/小時、保持溫度1200℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Next, the entire amount of the powder was placed in a ball mill having a capacity of 10 liters together with a SUS grinding ball of a pulverizing medium, and the mixture was rotated and pulverized in an Ar atmosphere for 16 hours. then, The powder taken out from the pot was filled in a carbon mold, and molded and sintered using a hot press device. The conditions of the hot pressing were a vacuum atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1200 ° C, and a holding time of 2 hours, and the pressure was applied at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Ti量的分析。使用ICP-AES裝置進行分析之結果,Ti的含量未達50質量ppm(檢出下限)。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,安裝於磁控濺鍍裝置,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為370個,較實施例9增加。 Next, a part of the produced sintered body was cut out, and the amount of Ti was analyzed using the cut piece. As a result of analysis using an ICP-AES apparatus, the content of Ti was less than 50 mass ppm (the lower limit of detection). Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, it was mounted on a magnetron sputtering apparatus, sputtered under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured by a particle counter. The number of particles at this time was 370, which was larger than that of Example 9.

(比較例18) (Comparative Example 18)

準備平均粒徑3μm之Fe粉、平均粒徑3μm之Pt粉、平均粒徑10μm之BN粉作為原料粉。然後以下述組成比,秤量成合計重量為2400g。 Fe powder having an average particle diameter of 3 μm, Pt powder having an average particle diameter of 3 μm, and BN powder having an average particle diameter of 10 μm were prepared as raw material powders. Then, the following composition ratio was weighed to a total weight of 2,400 g.

秤量組成(分子量比率):35Fe-35Pt-30BN Weighing composition (molecular weight ratio): 35Fe-35Pt-30BN

並且,於比較例18,秤量平均粒徑40μm之Ti粉24.0g(為相當於上述重量之1%的量)。 Further, in Comparative Example 18, 24.0 g of Ti powder (having an amount equivalent to 1% of the above weight) having an average particle diameter of 40 μm was weighed.

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使熱壓的條件為真空環境、升溫速度300℃/小時、保持溫度1200℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Next, the entire amount of the powder was placed in a ball mill having a capacity of 10 liters together with a SUS grinding ball of a pulverizing medium, and the mixture was rotated and pulverized in an Ar atmosphere for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. The conditions of the hot pressing were a vacuum atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1200 ° C, and a holding time of 2 hours, and the pressure was applied at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Ti的分析。使用ICP-AES裝置進行分析之結果,Ti的含量為10000質量ppm。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為328個,較實施例9增加。 Next, a part of the produced sintered body was cut out, and the cut piece was used to carry out analysis of Ti. As a result of analysis using an ICP-AES apparatus, the content of Ti was 10,000 ppm by mass. Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, sputtering was carried out under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured with a particle counter. The number of particles at this time was 328, which was larger than that of Example 9.

此係由於Ti的添加量多,故形成粗大之氧化物,成為顆粒來源的緣故。 This is because the amount of Ti added is large, so that a large oxide is formed and the source of the particles is obtained.

(實施例10) (Embodiment 10)

準備平均粒徑10μm之Fe-Pt粉(以分子量比率計,為50Fe-50Pt之組成)、平均粒徑10μm之C粉(石墨粉)、平均粒徑1μm之SiO2粉作為原料粉。然後以下述組成比,秤量成合計重量為2500g。 Fe-Pt powder having an average particle diameter of 10 μm (composition of 50Fe to 50 Pt in terms of molecular weight ratio), C powder (graphite powder) having an average particle diameter of 10 μm, and SiO 2 powder having an average particle diameter of 1 μm were prepared as raw material powders. Then, the following composition ratio was weighed to a total weight of 2,500 g.

秤量組成(分子量比率):35Fe-35Pt-25C-5SiO2 Weighing composition (molecular weight ratio): 35Fe-35Pt-25C-5SiO 2

並且,於實施例10,秤量平均粒徑50μm之Fe3Y粉2.5g(為相當於上述重量之0.1%的量)。 Further, in Example 10, 2.5 g of Fe 3 Y powder having an average particle diameter of 50 μm (corresponding to an amount equivalent to 0.1% of the above weight) was weighed.

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使熱壓的條件為真空環境、升溫速度300℃/小時、保持溫度1150℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Next, the entire amount of the powder was placed in a ball mill having a capacity of 10 liters together with a SUS grinding ball of a pulverizing medium, and the mixture was rotated and pulverized in an Ar atmosphere for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. The conditions of the hot pressing were a vacuum atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1150 ° C, and a holding time of 2 hours, and the pressure was applied at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Y的分析。使用ICP-AES裝置進行分析之結果,Y的含量為350質量ppm。 進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為113個。 Next, a part of the produced sintered body was cut out, and the cut piece was used to carry out the analysis of Y. As a result of analysis using an ICP-AES apparatus, the content of Y was 350 mass ppm. Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, sputtering was carried out under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured with a particle counter. The number of particles at this time was 113.

(比較例19) (Comparative Example 19)

準備平均粒徑10μm之Fe-Pt粉(以分子量比率計,為50Fe-50Pt之組成)、平均粒徑10μm之C粉(石墨粉)、平均粒徑1μm之SiO2粉作為原料粉。然後以下述組成比,秤量成合計重量為2500g。 Fe-Pt powder having an average particle diameter of 10 μm (composition of 50Fe to 50 Pt in terms of molecular weight ratio), C powder (graphite powder) having an average particle diameter of 10 μm, and SiO 2 powder having an average particle diameter of 1 μm were prepared as raw material powders. Then, the following composition ratio was weighed to a total weight of 2,500 g.

秤量組成(分子量比率):35Fe-35Pt-25C-5SiO2 Weighing composition (molecular weight ratio): 35Fe-35Pt-25C-5SiO 2

又,於比較例19,不添加Fe3Y粉。 Further, in Comparative Example 19, Fe 3 Y powder was not added.

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使熱壓的條件為真空環境、升溫速度300℃/小時、保持溫度1150℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Next, the entire amount of the powder was placed in a ball mill having a capacity of 10 liters together with a SUS grinding ball of a pulverizing medium, and the mixture was rotated and pulverized in an Ar atmosphere for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. The conditions of the hot pressing were a vacuum atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1150 ° C, and a holding time of 2 hours, and the pressure was applied at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Y量的分析。使用ICP-AES裝置進行分析之結果,Y的含量未達50質量ppm(檢出下限)。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,安裝於磁控濺鍍裝置,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為221個,較實施例10增加。 Next, a part of the produced sintered body was cut out, and the cut amount was used to carry out analysis of the amount of Y. As a result of analysis using an ICP-AES apparatus, the content of Y was less than 50 mass ppm (the lower limit of detection). Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, it was mounted on a magnetron sputtering apparatus, sputtered under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured by a particle counter. The number of particles at this time was 221, which was larger than that of Example 10.

(比較例20) (Comparative Example 20)

準備平均粒徑10μm之Fe-Pt粉(以分子量比率計,為50Fe-50Pt之組成)、平均粒徑10μm之C粉(石墨粉)、平均粒徑1μm之SiO2粉作為原料粉。然後以下述組成比,秤量成合計重量為2500g。 Fe-Pt powder having an average particle diameter of 10 μm (composition of 50Fe to 50 Pt in terms of molecular weight ratio), C powder (graphite powder) having an average particle diameter of 10 μm, and SiO 2 powder having an average particle diameter of 1 μm were prepared as raw material powders. Then, the following composition ratio was weighed to a total weight of 2,500 g.

秤量組成(分子量比率):35Fe-35Pt-25C-5SiO2 Weighing composition (molecular weight ratio): 35Fe-35Pt-25C-5SiO 2

並且,於比較例20,秤量平均粒徑50μm之Fe3Y粉50g(為相當於上述重量之2%的量)。 Further, in Comparative Example 20, 50 g of Fe 3 Y powder having an average particle diameter of 50 μm (corresponding to an amount equivalent to 2% of the above weight) was weighed.

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使熱壓的條件為真空環境、升溫速度300℃/小時、保持溫度1150℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Next, the entire amount of the powder was placed in a ball mill having a capacity of 10 liters together with a SUS grinding ball of a pulverizing medium, and the mixture was rotated and pulverized in an Ar atmosphere for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. The conditions of the hot pressing were a vacuum atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1150 ° C, and a holding time of 2 hours, and the pressure was applied at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Y的分析。使用ICP-AES裝置進行分析之結果,Y的含量為6910質量ppm。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為351個,較實施例10增加。此係由於Y的添加量多,故形成粗大之氧化物,成為顆粒來源的緣故。 Next, a part of the produced sintered body was cut out, and the cut piece was used to carry out the analysis of Y. As a result of analysis using an ICP-AES apparatus, the content of Y was 6910 ppm by mass. Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, sputtering was carried out under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured with a particle counter. The number of particles at this time was 351, which was larger than that of Example 10. This is because the amount of Y added is large, so that coarse oxides are formed and become a source of particles.

(實施例11) (Example 11)

準備平均粒徑3μm之Fe粉、平均粒徑3μm之Pt粉、平均粒徑10μm之C粉、平均粒徑1μm之Si3N4粉作為原料粉。然後以下述組成比,秤 量成合計重量為2600g。 Fe powder having an average particle diameter of 3 μm, Pt powder having an average particle diameter of 3 μm, C powder having an average particle diameter of 10 μm, and Si 3 N 4 powder having an average particle diameter of 1 μm were prepared as raw material powders. Then, the following composition ratio was weighed to a total weight of 2,600 g.

秤量組成(分子量比率):38Fe-38Pt-20C-4Si3N4 Weighing composition (molecular weight ratio): 38Fe-38Pt-20C-4Si 3 N 4

並且,於實施例11,各自秤量平均粒徑10μm之Al粉1.3g(為相當於上述重量之0.05%的量)、平均粒徑40μm之Ti粉1.3g(為相當於上述重量之0.05%的量)。 Further, in Example 11, 1.3 g of Al powder having an average particle diameter of 10 μm (corresponding to 0.05% by weight) and 1.3 g of Ti powder having an average particle diameter of 40 μm (corresponding to 0.05% of the above weight) were respectively weighed. the amount).

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使熱壓的條件為氮環境、升溫速度300℃/小時、保持溫度1100℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Next, the entire amount of the powder was placed in a ball mill having a capacity of 10 liters together with a SUS grinding ball of a pulverizing medium, and the mixture was rotated and pulverized in an Ar atmosphere for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. The conditions of the hot pressing were a nitrogen atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1100 ° C, and a holding time of 2 hours, and the pressure was applied at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Al與Ti的分析。使用輝光放電質量分析裝置進行分析之結果,Al的含量為520質量ppm,Ti的含量為510質量ppm。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為169個。 Next, a part of the produced sintered body was cut out, and the cut pieces were used to carry out analysis of Al and Ti. As a result of analysis using a glow discharge mass spectrometer, the content of Al was 520 ppm by mass, and the content of Ti was 510 ppm by mass. Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, sputtering was carried out under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured with a particle counter. The number of particles at this time was 169.

(比較例21) (Comparative Example 21)

準備平均粒徑3μm之Fe粉、平均粒徑3μm之Pt粉、平均粒徑10μm之C粉、平均粒徑1μm之Si3N4粉作為原料粉。然後以下述組成比,秤量成合計重量為2600g。 Fe powder having an average particle diameter of 3 μm, Pt powder having an average particle diameter of 3 μm, C powder having an average particle diameter of 10 μm, and Si 3 N 4 powder having an average particle diameter of 1 μm were prepared as raw material powders. Then, the following composition ratio was weighed to a total weight of 2,600 g.

秤量組成(分子量比率):38Fe-38Pt-20C-4Si3N4 Weighing composition (molecular weight ratio): 38Fe-38Pt-20C-4Si 3 N 4

又,於比較例21,Al粉及Ti粉皆不添加。 Further, in Comparative Example 21, neither Al powder nor Ti powder was added.

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使熱壓的條件為氮環境、升溫速度300℃/小時、保持溫度1100℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Next, the entire amount of the powder was placed in a ball mill having a capacity of 10 liters together with a SUS grinding ball of a pulverizing medium, and the mixture was rotated and pulverized in an Ar atmosphere for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. The conditions of the hot pressing were a nitrogen atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1100 ° C, and a holding time of 2 hours, and the pressure was applied at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Al與Ti的分析。使用輝光放電質量分析裝置進行分析之結果,Al的含量為0.4質量ppm,Ti的含量為0.3質量ppm。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為401個,較實施例11增加。 Next, a part of the produced sintered body was cut out, and the cut pieces were used to carry out analysis of Al and Ti. As a result of analysis using a glow discharge mass spectrometer, the content of Al was 0.4 mass ppm, and the content of Ti was 0.3 mass ppm. Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, sputtering was carried out under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured with a particle counter. The number of particles at this time was 401, which was larger than that of Example 11.

(比較例22) (Comparative Example 22)

準備平均粒徑3μm之Fe粉、平均粒徑3μm之Pt粉、平均粒徑10μm之C粉、平均粒徑1μm之Si3N4粉作為原料粉。然後以下述組成比,秤量成合計重量為2600g。 Fe powder having an average particle diameter of 3 μm, Pt powder having an average particle diameter of 3 μm, C powder having an average particle diameter of 10 μm, and Si 3 N 4 powder having an average particle diameter of 1 μm were prepared as raw material powders. Then, the following composition ratio was weighed to a total weight of 2,600 g.

秤量組成(分子量比率):38Fe-38Pt-20C-4Si3N4 Weighing composition (molecular weight ratio): 38Fe-38Pt-20C-4Si 3 N 4

並且,於比較例22,各自秤量平均粒徑10μm之Al粉26.0g(為相當於上述重量之1%的量)、平均粒徑40μm之Ti粉26.0g(為相當於上述重量之1%的量)。 Further, in Comparative Example 22, 26.0 g of Al powder having an average particle diameter of 10 μm (in an amount corresponding to 1% by weight) and 26.0 g of Ti powder having an average particle diameter of 40 μm (corresponding to 1% of the above-mentioned weight) were respectively weighed. the amount).

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容 量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使熱壓的條件為氮環境、升溫速度300℃/小時、保持溫度1100℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Then, we put all the powder weighed together with the SUS grinding ball of the pulverizing medium. A 10 liter ball mill was mixed and pulverized in an Ar environment for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. The conditions of the hot pressing were a nitrogen atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1100 ° C, and a holding time of 2 hours, and the pressure was applied at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Al與Ti的分析。使用輝光放電質量分析裝置進行分析之結果,Al的含量為10000質量ppm,Ti的含量為10000質量ppm。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為456個,較實施例11增加。此係由於Al與Ti的添加量多,故形成粗大之氧化物,成為顆粒來源的緣故。 Next, a part of the produced sintered body was cut out, and the cut pieces were used to carry out analysis of Al and Ti. As a result of analysis using a glow discharge mass spectrometer, the content of Al was 10,000 ppm by mass, and the content of Ti was 10,000 ppm by mass. Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, sputtering was carried out under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured with a particle counter. The number of particles at this time was 456, which was larger than that of Example 11. Since the amount of addition of Al and Ti is large, a coarse oxide is formed and the source of the particles is obtained.

(實施例12) (Embodiment 12)

準備平均粒徑3μm之Fe粉、平均粒徑3μm之Pt粉、平均粒徑5μm之Cu粉、平均粒徑10μm之C粉(石墨粉)作為原料粉。然後以下述組成比,秤量成合計重量為2500g。 Fe powder having an average particle diameter of 3 μm, Pt powder having an average particle diameter of 3 μm, Cu powder having an average particle diameter of 5 μm, and C powder (graphite powder) having an average particle diameter of 10 μm were prepared as raw material powders. Then, the following composition ratio was weighed to a total weight of 2,500 g.

秤量組成(分子量比率):27Fe-27Pt-6Cu-40C Weighing composition (molecular weight ratio): 27Fe-27Pt-6Cu-40C

並且,於實施例12,秤量平均粒徑200μm之Fe3Zr粉0.5g(為相當於上述重量之0.02%的量)。 Further, in Example 12, 0.5 g of Fe 3 Zr powder having an average particle diameter of 200 μm (corresponding to an amount equivalent to 0.02% of the above weight) was weighed.

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使 熱壓的條件為真空環境、升溫速度300℃/小時、保持溫度1200℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Next, the entire amount of the powder was placed in a ball mill having a capacity of 10 liters together with a SUS grinding ball of a pulverizing medium, and the mixture was rotated and pulverized in an Ar atmosphere for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. Make The conditions of the hot pressing were a vacuum atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1200 ° C, and a holding time of 2 hours, and pressurization was performed at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Zr的分析。使用ICP-AES裝置進行分析之結果,Zr的含量為70質量ppm。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為255個。 Next, a part of the produced sintered body was cut out, and the cut piece was used to carry out the analysis of Zr. As a result of analysis using an ICP-AES apparatus, the content of Zr was 70 ppm by mass. Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, sputtering was carried out under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured with a particle counter. The number of particles at this time is 255.

(比較例23) (Comparative Example 23)

準備平均粒徑3μm之Fe粉、平均粒徑3μm之Pt粉、平均粒徑5μm之Cu粉、平均粒徑10μm之C粉(石墨粉)作為原料粉。然後以下述組成比,秤量成合計重量為2500g。 Fe powder having an average particle diameter of 3 μm, Pt powder having an average particle diameter of 3 μm, Cu powder having an average particle diameter of 5 μm, and C powder (graphite powder) having an average particle diameter of 10 μm were prepared as raw material powders. Then, the following composition ratio was weighed to a total weight of 2,500 g.

秤量組成(分子量比率):27Fe-27Pt-6Cu-40C Weighing composition (molecular weight ratio): 27Fe-27Pt-6Cu-40C

又,於比較例23,不添加Fe3Zr粉。 Further, in Comparative Example 23, Fe 3 Zr powder was not added.

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使熱壓的條件為真空環境、升溫速度300℃/小時、保持溫度1200℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Next, the entire amount of the powder was placed in a ball mill having a capacity of 10 liters together with a SUS grinding ball of a pulverizing medium, and the mixture was rotated and pulverized in an Ar atmosphere for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. The conditions of the hot pressing were a vacuum atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1200 ° C, and a holding time of 2 hours, and the pressure was applied at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Zr量的分析。使用ICP-AES裝置進行分析之結果,Zr的含量未達50質量 ppm(檢出下限)。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為438個,較實施例12增加。 Next, a part of the produced sintered body was cut out, and the cut piece was used to carry out an analysis of the amount of Zr. As a result of analysis using an ICP-AES device, the Zr content is less than 50 mass. Ppm (lower limit of detection). Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, sputtering was carried out under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured with a particle counter. The number of particles at this time was 438, which was larger than that of Example 12.

(比較例24) (Comparative Example 24)

準備平均粒徑3μm之Fe粉、平均粒徑3μm之Pt粉、平均粒徑5μm之Cu粉、平均粒徑10μm之C粉(石墨粉)作為原料粉。然後以下述組成比,秤量成合計重量為2500g。 Fe powder having an average particle diameter of 3 μm, Pt powder having an average particle diameter of 3 μm, Cu powder having an average particle diameter of 5 μm, and C powder (graphite powder) having an average particle diameter of 10 μm were prepared as raw material powders. Then, the following composition ratio was weighed to a total weight of 2,500 g.

秤量組成(分子量比率):27Fe-27Pt-6Cu-40C Weighing composition (molecular weight ratio): 27Fe-27Pt-6Cu-40C

並且,於比較例24,秤量平均粒徑200μm之Fe3Zr粉50.0g(為相當於上述重量之2%的量)。 Further, in Comparative Example 24, 50.0 g of Fe 3 Zr powder having an average particle diameter of 200 μm (corresponding to an amount equivalent to 2% of the above weight) was weighed.

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使熱壓的條件為真空環境、升溫速度300℃/小時、保持溫度1200℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Next, the entire amount of the powder was placed in a ball mill having a capacity of 10 liters together with a SUS grinding ball of a pulverizing medium, and the mixture was rotated and pulverized in an Ar atmosphere for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. The conditions of the hot pressing were a vacuum atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1200 ° C, and a holding time of 2 hours, and the pressure was applied at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Zr的分析。使用ICP-AES裝置進行分析之結果,Zr的含量為7210質量ppm。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為464 個,較實施例12增加。此係由於Zr的添加量多,故形成粗大之氧化物,成為顆粒來源的緣故。 Next, a part of the produced sintered body was cut out, and the cut piece was used to carry out the analysis of Zr. As a result of analysis using an ICP-AES apparatus, the content of Zr was 7210 ppm by mass. Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, sputtering was carried out under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured with a particle counter. The number of particles at this time is 464 Increased compared to Example 12. This is because the amount of Zr added is large, so that coarse oxides are formed and become the source of the particles.

(實施例13) (Example 13)

準備平均粒徑3μm之Fe粉、平均粒徑3μm之Pt粉、平均粒徑10μm之BN粉、平均粒徑2μm之Cr2O3粉作為原料粉。然後以下述組成比,秤量成合計重量為2500g。 Fe powder having an average particle diameter of 3 μm, Pt powder having an average particle diameter of 3 μm, BN powder having an average particle diameter of 10 μm, and Cr 2 O 3 powder having an average particle diameter of 2 μm were prepared as raw material powders. Then, the following composition ratio was weighed to a total weight of 2,500 g.

秤量組成(分子量比率):38Fe-38Pt-20BN-4Cr2O3 Weighing composition (molecular weight ratio): 38Fe-38Pt-20BN-4Cr 2 O 3

並且,於實施例13,秤量平均粒徑100μm之Mg粉12.5g(為相當於上述重量之0.5%的量)。 Further, in Example 13, 12.5 g of Mg powder having an average particle diameter of 100 μm was weighed (an amount equivalent to 0.5% of the above weight).

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使熱壓的條件為真空環境、升溫速度300℃/小時、保持溫度1150℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Next, the entire amount of the powder was placed in a ball mill having a capacity of 10 liters together with a SUS grinding ball of a pulverizing medium, and the mixture was rotated and pulverized in an Ar atmosphere for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. The conditions of the hot pressing were a vacuum atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1150 ° C, and a holding time of 2 hours, and the pressure was applied at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Mg的分析。使用ICP-AES裝置進行分析之結果,Mg的含量為4890質量ppm。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為129個。 Next, a part of the produced sintered body was cut out, and the cut piece was used to carry out the analysis of Mg. As a result of analysis using an ICP-AES apparatus, the content of Mg was 4,890 ppm by mass. Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, sputtering was carried out under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured with a particle counter. The number of particles at this time was 129.

(比較例25) (Comparative Example 25)

準備平均粒徑3μm之Fe粉、平均粒徑3μm之Pt粉、平均粒徑10μm之BN粉、平均粒徑2μm之Cr2O3粉作為原料粉。然後以下述組成比,秤量成合計重量為2500g。 Fe powder having an average particle diameter of 3 μm, Pt powder having an average particle diameter of 3 μm, BN powder having an average particle diameter of 10 μm, and Cr 2 O 3 powder having an average particle diameter of 2 μm were prepared as raw material powders. Then, the following composition ratio was weighed to a total weight of 2,500 g.

秤量組成(分子量比率):38Fe-38Pt-20BN-4Cr2O3 Weighing composition (molecular weight ratio): 38Fe-38Pt-20BN-4Cr 2 O 3

又,於比較例25,不添加Mg粉。 Further, in Comparative Example 25, no Mg powder was added.

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使熱壓的條件為真空環境、升溫速度300℃/小時、保持溫度1150℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Next, the entire amount of the powder was placed in a ball mill having a capacity of 10 liters together with a SUS grinding ball of a pulverizing medium, and the mixture was rotated and pulverized in an Ar atmosphere for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. The conditions of the hot pressing were a vacuum atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1150 ° C, and a holding time of 2 hours, and the pressure was applied at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Mg量的分析。使用ICP-AES裝置進行分析之結果,Mg的含量未達50質量ppm(檢出下限)。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為546個,較實施例13增加。 Next, a part of the produced sintered body was cut out, and the cut amount was used to carry out analysis of the amount of Mg. As a result of analysis using an ICP-AES apparatus, the content of Mg was less than 50 mass ppm (the lower limit of detection). Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, sputtering was carried out under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured with a particle counter. The number of particles at this time was 546, which was larger than that of Example 13.

(比較例26) (Comparative Example 26)

準備平均粒徑3μm之Fe粉、平均粒徑3μm之Pt粉、平均粒徑10μm之BN粉、平均粒徑2μm之Cr2O3粉作為原料粉。然後以下述組成比,秤量成合計重量為2500g。 Fe powder having an average particle diameter of 3 μm, Pt powder having an average particle diameter of 3 μm, BN powder having an average particle diameter of 10 μm, and Cr 2 O 3 powder having an average particle diameter of 2 μm were prepared as raw material powders. Then, the following composition ratio was weighed to a total weight of 2,500 g.

秤量組成(分子量比率):38Fe-38Pt-20BN-4Cr2O3 Weighing composition (molecular weight ratio): 38Fe-38Pt-20BN-4Cr 2 O 3

並且,於比較例26,秤量平均粒徑100μm之Mg粉15.0g(為相當於上述重量之0.6%的量)。 Further, in Comparative Example 26, 15.0 g of Mg powder having an average particle diameter of 100 μm (corresponding to an amount equivalent to 0.6% of the above weight) was weighed.

接著將秤量之全部粉末與粉碎媒體之SUS磨球一起放入容量10公升的球磨鍋,於Ar環境中,旋轉16小時進行混合、粉碎。然後,將自鍋中取出之粉末填充於碳製模具,使用熱壓裝置進行成型、燒結。使熱壓的條件為真空環境、升溫速度300℃/小時、保持溫度1150℃、保持時間2小時,自升溫開始時至保持結束以30MPa進行加壓。保持結束後直接在腔室內自然冷卻。 Next, the entire amount of the powder was placed in a ball mill having a capacity of 10 liters together with a SUS grinding ball of a pulverizing medium, and the mixture was rotated and pulverized in an Ar atmosphere for 16 hours. Then, the powder taken out from the pot was filled in a carbon mold, and it was molded and sintered using a hot press apparatus. The conditions of the hot pressing were a vacuum atmosphere, a temperature increase rate of 300 ° C / hour, a holding temperature of 1150 ° C, and a holding time of 2 hours, and the pressure was applied at 30 MPa from the start of the temperature rise to the end of the holding. After the end of the stay, it is naturally cooled directly in the chamber.

接著切下所製作之燒結體的一部份,使用切下之小片,實施Mg的分析。使用ICP-AES裝置進行分析之結果,Mg的含量為5990質量ppm。進一步使用車床,將燒結體切削加工成直徑180.0mm、厚度5.0mm之形狀,而得到圓盤狀之靶。使用此靶,以與實施例1相同之條件進行濺鍍,然後以顆粒計數器測量附著於基板上的顆粒個數。此時的顆粒個數為177個,較實施例13增加。此係由於Mg的添加量多,故形成粗大之氧化物,成為顆粒來源的緣故。 Next, a part of the produced sintered body was cut out, and the cut piece was used to carry out the analysis of Mg. As a result of analysis using an ICP-AES apparatus, the content of Mg was 5,990 ppm by mass. Further, using a lathe, the sintered body was cut into a shape having a diameter of 180.0 mm and a thickness of 5.0 mm to obtain a disk-shaped target. Using this target, sputtering was carried out under the same conditions as in Example 1, and then the number of particles attached to the substrate was measured with a particle counter. The number of particles at this time was 177, which was larger than that of Example 13. This is because the amount of Mg added is large, so that a large oxide is formed and becomes a source of particles.

如以上所述,於任一實施例中,藉由添加微量之下述元素,即對1莫耳氧之氧化物標準生成自由能低於CO(一氧化碳)的元素,而可降低濺鍍時產生之顆粒量,提升成膜時之產率。因此,可知含有會形成氧化物標準生成自由能低於CO(一氧化碳)之氧化物的元素,對於抑制產生顆粒具有非常重要的作用。 As described above, in any of the embodiments, by adding a trace amount of the following element, that is, an element having a free energy lower than CO (carbon monoxide) is generated for the oxide standard of 1 mol oxygen, which can reduce the occurrence of sputtering. The amount of particles increases the yield when filming. Therefore, it is understood that the inclusion of an element which forms an oxide having an oxide standard generation free energy lower than that of CO (carbon monoxide) plays a very important role in suppressing generation of particles.

[表1] [Table 1]

產業利用性 Industrial utilization

本發明之濺鍍靶,具有下述優異之效果:可減低濺鍍時產生之顆粒量,提升成膜時之產率。因此,適用作為用以形成粒狀結構型磁性薄膜之濺鍍靶。 The sputtering target of the present invention has an excellent effect of reducing the amount of particles generated at the time of sputtering and improving the yield at the time of film formation. Therefore, it is suitable as a sputtering target for forming a granular structure type magnetic thin film.

Claims (4)

一種濺鍍靶,係以Fe-Pt合金與非磁性材料作為主成分之燒結體濺鍍靶,其特徵在於:含有50質量ppm以上5000質量ppm以下之會形成下述氧化物的元素,即對1莫耳氧之氧化物標準生成自由能低於CO(一氧化碳)的氧化物,並含有碳、碳化物、氮化物中任一種以上作為非磁性材料。 A sputtering target is a sintered body sputtering target having a Fe-Pt alloy and a non-magnetic material as a main component, and is characterized in that it contains 50 mass ppm or more and 5000 mass ppm or less of an element which forms an oxide, that is, 1 Mox Oxide Standard generates an oxide having a lower free energy than CO (carbon monoxide) and contains at least one of carbon, carbide, and nitride as a nonmagnetic material. 如申請專利範圍第1項之濺鍍靶,其中,該會形成對1莫耳氧之氧化物標準生成自由能低於CO(一氧化碳)的氧化物之元素為Al、Mg、Ti、Y、Zr。 A sputtering target according to the first aspect of the patent application, wherein the element which forms an oxide having a standard free energy of formation of 1 mole of oxygen lower than CO (carbon monoxide) is Al, Mg, Ti, Y, Zr . 如申請專利範圍第1或2項之濺鍍靶,其中,除了Fe、Pt以外,還含有選自Ag、Au、B、Co、Cr、Cu、Ga、Ge、Ir、Mn、Mo、Nb、Ni、Pd、Re、Rh、Ru、Si、Sn、Ta、W、V、Zn中任一種以上之元素作為金屬成分。 The sputtering target according to claim 1 or 2, wherein, in addition to Fe and Pt, it further comprises Ag, Au, B, Co, Cr, Cu, Ga, Ge, Ir, Mn, Mo, Nb, Any one or more of Ni, Pd, Re, Rh, Ru, Si, Sn, Ta, W, V, and Zn is used as a metal component. 如申請專利範圍第1至3項中任一項之濺鍍靶,其進一步含有氧化物作為非磁性材料。 A sputtering target according to any one of claims 1 to 3, which further contains an oxide as a non-magnetic material.
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