TW201509610A - Tool positioning pad with woven panel and manufacturing method thereof - Google Patents

Abstract

This invention relates to a tool positioning pad with a woven panel and a manufacturing method thereof. Woven material is selected and coated with filling adhesive to form a woven panel, and the top of the woven panel is coated with protective paint. Then, the woven panel is laminated and fixed to the top of an elastic base layer and subject to tool slot opening step, so as to make the tool positioning pad with a woven panel. The woven panel of this invention can utilize the variation of weaving materials and weaving manners to enable the appearance of the tool positioning pad to be flexibly changed. In addition, the firm structure and proper softness of the woven material can effectively increase the durability of the tool positioning pad and enable users to safely and conveniently take or place the hand tool or tool accessory.

Description

Tool positioning pad with woven panel and its preparation method

The invention relates to a tool positioning pad for accommodating various hand tools or tool accessories, in particular to a tool positioning pad provided with a woven panel composed of a woven material on a surface of a tool positioning pad and a manufacturing method thereof.

In order to improve the positioning and protection of the hand tool or the tool accessory when it is stored in the tool box, the tool box or the tool cabinet car, for example, the tool box disclosed in the TW certificate number No. M306924 patent usually uses a tool positioning pad to provide a hand tool or Tool fittings are fitted and positioned. A general tool positioning pad includes an elastic base layer made of a foam material such as PU, EVA, and a rigid panel bonded to the top side of the elastic base layer, which is provided by a flexible base layer to provide a hand tool or a tool fitting, and a hard panel. Improve the damage resistance of the tool positioning pad, so that when the hand tool or tool accessory is frequently taken out or put back, it will not cause deformation or breakage of the elastic base layer.

For example, the tool positioning pad disclosed in the patent No. M306924 has a rigid panel directly formed by cutting and molding a plastic sheet, so that the surface of the tool positioning pad has only a single color, which results in great product texture and variability of the tool positioning pad. The limitation of the product is difficult to meet the market demand for rich and varied products. Moreover, due to the high hardness and fragility of the plastic rigid panel, not only the durability is poor, but also when the hand tool or tool accessory is taken, the user's finger is easily touched. Feel free to touch the inner edge of the opening of the hard panel Comfortable, even severely cut your fingers, there should be research and improvement necessary.

In order to solve the problem that the plastic rigid panel of the existing tool positioning pad has the aforementioned lack of variability and excessive hardness, which is easy to cause inconvenience, the main object of the present invention is to provide a tool positioning pad with a woven panel and a method for manufacturing the same. The woven material is processed to form a woven panel bonded to the top layer of the elastic base layer, which not only allows the appearance of the tool positioning pad to be flexibly changed, but also utilizes the woven material to have a firm structure and moderate hardness, thereby greatly improving the practical performance of the tool positioning pad.

The present invention solves the prior art problem of the tool positioning pad with a woven panel, comprising: an elastic base layer which is a flexible elastic cushion body; a woven panel which is coupled to the top side of the elastic base layer and has a weaving And a filler material is applied to the woven material; and a plurality of tool slots are disposed on the woven panel and the elastic base layer.

The tool positioning pad, wherein the woven panel is adhered and fixed to the top side of the elastic base layer by an adhesive layer, and a protective layer is disposed on a top side of the woven panel.

The tool positioning pad, wherein a decorative layer is disposed on a top side of the woven material.

The tool positioning pad, wherein the woven material is formed by interlacing a plurality of warp strips and a plurality of weft strips, the filling material coating and permeating the warp strips and the Weft strips.

The tool positioning pad, wherein the warp strip and the weft strip can be a yarn, a paper strip, a plant fiber, a composite wire or a metal wire.

The present invention solves the prior art problem of the woven panel The manufacturing method of the tool positioning pad comprises: selecting a woven material: selecting a woven material consisting of a plurality of warp strips and a plurality of weft strips interlaced, and applying a filling glue to the woven material. Forming a woven panel semi-finished product, the filling material coating and penetrating the warp strips and the weft strips; applying a protective lacquer: coating a transparent protection on the top side of the woven panel semi-finished product The lacquer forms a protective layer to form a woven panel; the affixing: the woven panel is bonded to the top side of an elastic substrate by an adhesive layer to form a tool positioning pad semi-finished product; the tool slot is opened: the tool positioning pad semi-finished product Cutting a plurality of tool slots to form a tool positioning pad finished product.

The method for manufacturing a tool positioning pad, wherein a decorative layer is disposed on a surface of the woven panel semi-finished product before the step of applying the protective lacquer.

The method for manufacturing a tool positioning pad, wherein the warp strip and the weft strip are selected from a yarn, a paper strip, a plant fiber, a composite wire or a metal wire.

Enhancements to the efficiencies available to the techniques of the present invention include:

1. The invention can effectively improve the design flexibility, product texture and product uniqueness of the tool positioning pad by changing the knitting material and the knitting method, matching with the coating setting of the filling material and printing or coloring. Deep industrial use value.

2. The woven panel of the invention has the characteristics of firm woven structure and moderate hardness and hardness, can effectively strengthen the damaging strength of the woven panel, improve the durability of the tool positioning pad, and effectively solve the excessive hardness of the plastic rigid panel of the existing tool positioning pad. And the problem of easy brittle cracking.

3. The invention adopts a flexible woven panel, which enables the user to safely and conveniently take or place the hand tool or the tool accessory, thereby effectively improving the practicability and convenience of the tool positioning pad.

10‧‧‧Weaving panel

11‧‧‧Mechanical strips

12‧‧‧Weft strip

13‧‧‧Filled rubber

14‧‧‧Protective layer

15‧‧‧Adhesive layer

20‧‧‧Elastic base

30‧‧‧Tool slot

50‧‧‧tool box

BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a flow chart showing the fabrication of a preferred embodiment of the present invention.

Figure 2 is an exploded view of the components of the preferred embodiment of the present invention.

Figure 3 is a combined cross-sectional view of a preferred embodiment of the present invention.

Figure 4 is a perspective view showing the appearance of a preferred embodiment of the present invention.

Fig. 5 is a view showing a state of use of a preferred embodiment of the present invention applied to a tool case.

In order to understand the technical features and practical effects of the present invention in detail, and in accordance with the contents of the specification, the present invention will be further described in detail with reference to the preferred embodiments shown in the drawings. A preferred embodiment of the positioning pad is as shown in FIG. 1 to FIG. 3, and the manufacturing process includes: selecting a woven material: selecting a suitable form of woven material according to the product design, the woven material is composed of a plurality of warp strips 11 and a majority The woven strips 12 are interlaced and woven, and the woven strips 13 are coated on the warp strips 11 and the weft strips 12 by coating or printing to form a woven panel. The semi-finished product, the filling material 13 is coated and penetrates the warp strips 11 and the weft strips 12; the warp strips 11 and the weft strips 12 may be yarns, paper strips, plants The material is composed of various materials such as fibers, composite wires or metal wires, and the present invention is not particularly limited.

The decorative layer is provided: a decorative layer which can be various patterns, colors or patterns is arranged on the surface of the semi-finished product of the woven panel in the form of printing color, coating varnish or printing color ink.

Applying a protective lacquer: a transparent protective lacquer is applied to the top side of the woven panel semi-finished product to form a protective layer 14 to form a woven panel 10.

Lamination: The woven panel 10 is adhesively bonded to the top side of an elastic base layer 20 by an adhesive layer 15 to form a tool positioning pad semi-finished product.

Opening the tool slot: As shown in FIG. 1 and FIG. 4, a plurality of tool slots 30 are cut in the semi-finished product of the tool positioning pad by using a cutting machine to form a finished product forming a tool positioning pad.

Referring to FIG. 3 and FIG. 4, the tool positioning pad of the woven panel of the present invention comprises: an elastic base layer 20, a woven panel 10 coupled to the top side of the elastic base layer 20, and a hand tool according to the desired accommodation. A tool fitting such as a sleeve is disposed on the braided panel 10 and the elastic base layer 20 to distribute a plurality of tool slots 30.

The elastic base layer 20 is a flexible elastic body made of a foam material such as PU or EVA. The woven panel 10 is adhered and fixed to the top side of the elastic base layer 20 by an adhesive layer 15 . A woven material comprising a plurality of warp strips 11 and a plurality of weft strips 12 interlaced, and a woven material 13 is applied to the woven material, and the filling material 13 is coated and penetrates the warp. To the strip 11 and the weft strips 12, a protective layer 14 is provided on the top side of the braided panel 10. Preferably, the present invention can provide a decorative layer on the top side of the woven material in the form of printing color, coating varnish or printing color ink.

The warp strips 11 and the weft strips 12 of the woven panel 10 may be made of various materials such as yarns, paper strips, plant fibers, composite wires or metal wires, and the invention is not particularly limited.

Referring to FIG. 4 and FIG. 5, when the tool positioning pad assembly of the present invention is applied to the tool box 50, the decorative layer formed by means of printing or coloring can be formed by using the woven panel 10 made of a woven material. The woven panel 10 which greatly improves the design flexibility, product texture and product uniqueness of the tool positioning pad, and has a woven structure and moderate hardness, can effectively enhance the damage resistance and durability of the tool positioning pad, and can be used. It is practical and convenient to take or place hand tools or tool accessories safely and conveniently.

The above is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Any one of ordinary skill in the art can use the present invention without departing from the scope of the present invention. Equivalent embodiments of the local modifications or modifications made by the disclosed technology are still within the scope of the technical solutions of the present invention.

10‧‧‧Weaving panel

11‧‧‧Mechanical strips

12‧‧‧Weft strip

13‧‧‧Filled rubber

14‧‧‧Protective layer

15‧‧‧Adhesive layer

20‧‧‧Elastic base

Claims (10)

A tool positioning pad with a woven panel, comprising: an elastic base layer which is a flexible elastic pad body; a woven panel coupled to the top side of the elastic base layer and having a woven material coated on the woven material A filling material is provided; and a plurality of tool slots are disposed on the woven panel and the elastic base layer. The tool positioning pad with a woven panel according to claim 1, wherein the woven panel is adhered and fixed to the top side of the elastic substrate by an adhesive layer. A tool positioning pad having a woven panel according to claim 2, wherein a protective layer is disposed on a top side of the woven panel. A tool positioning pad having a woven panel according to claim 3, wherein a decorative layer is disposed on a top side of the woven material. A tool positioning pad having a woven panel according to any one of claims 1 to 4, wherein the woven material is formed by interlacing a plurality of warp strips with a plurality of weft strips, the filling The rubber material coats and penetrates the warp strips and the weft strips. The tool positioning pad with a woven panel according to claim 5, wherein the warp strip and the weft strip are yarns, paper strips, plant fibers, composite wires or metal wires. A method for manufacturing a tool positioning pad with a woven panel, the manufacturing process comprising: selecting a woven material: selecting a woven material consisting of a plurality of warp strips and a plurality of weft strips interlaced and woven on the woven material Cloth setting filler Forming a woven panel semi-finished product, the filling material coating and penetrating the warp strips and the weft strips; applying a protective lacquer: coating a transparent protection on the top side of the woven panel semi-finished product The lacquer forms a protective layer to form a woven panel; the affixing: the woven panel is bonded to the top side of an elastic substrate by an adhesive layer to form a tool positioning pad semi-finished product; the tool slot is opened: the tool positioning pad semi-finished product Cutting a plurality of tool slots to form a tool positioning pad finished product. A method of manufacturing a tool positioning pad having a woven panel according to claim 7, wherein a decorative layer is disposed on a surface of the woven panel semi-finished product prior to the step of applying the protective lacquer. The method for manufacturing a tool positioning pad with a braided panel according to claim 8, wherein a plurality of said tool slots are cut by the cutter to cut the tool positioning pad. The method for manufacturing a tool positioning pad with a woven panel according to claim 7, 8 or 9, wherein the warp strip and the weft strip are selected from yarn, paper strip, plant fiber, composite wire or Metal wire.