TW201509551A - Distributor and its material-detected dust and dirt exclusion method - Google Patents
Distributor and its material-detected dust and dirt exclusion method Download PDFInfo
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本發明係有關於一種分配器及其污塵排除方法,尤指一種使用於料件進行分配之分配器,為其所進行料件檢測之檢測區間及檢測模組進行污塵排除之分配器及其物料檢測之污塵排除方法。 The present invention relates to a dispenser and a dust removing method thereof, and more particularly to a dispenser for dispensing a material, a detecting section for detecting the material of the material, and a dust removing distributor for the detecting module and The method for removing dirt from the material inspection.
按,一般LED(發光二極體)屬於半導體之微電子領域,其封裝形式有很多種,包括:LED LAMP(插件類型)、SMD LED(貼片類型)、LED DISPLAY(數位顯示器類型和點矩陣類型)、POWER LED(功率型)。 Press, general LED (Light Emitting Diode) belongs to the field of semiconductor microelectronics, and its package form can be various, including: LED LAMP (plug type), SMD LED (sMD type), LED DISPLAY (digital display type and dot matrix) Type), POWER LED (power type).
以一般例如SMD LED等之電子元件細小料件為例,由於製成品之電性及光譜特性複雜且量大,因此通常需要透過量測及分選的製程,以將不同電性或光譜特性的電子元件經由分選加以分類及依等級分別收集,此類分選技術大多係用圓形測盤,並在圓形測盤上方設有多站之工作站,其中包括如極性反轉、電性量測…等之工作站,以對應由震動送料機經輸送槽道送入圓形測盤周緣缺槽並被間歇性作環形流路傳送的電子元件,進行極性方向不符檢測方向者逐一調整方向或進行量測,而完成量測的電子元件則通常經由自圓形測盤周緣缺槽,以氣壓排出及以輸送管道導至一可作選擇性分送料件之分配器,再由分配器分送並引導至不同排出路徑之管路所對應的收集盒進行收集,該分配器中的 料件經過的路徑流路上會設有檢測裝置用以檢測料件,以偵測料件是否通過分配器並計算料件之通過數目。 Taking a small electronic component such as an SMD LED as an example, since the electrical and spectral characteristics of the finished product are complicated and large, it is usually necessary to pass the measurement and sorting process to different electrical or spectral characteristics. Electronic components are sorted by sorting and collected separately according to grades. Most of these sorting techniques use circular measuring discs, and there are multi-station workstations above the circular measuring disc, including such as polarity reversal and electrical quantity. The workstations for measuring, etc., are arranged in accordance with the electronic components that are sent by the vibrating feeder through the transport channel to the peripheral groove of the circular measuring disc and are intermittently made into the annular flow path, and the direction of the polarity is not consistent with the detection direction, and the direction is adjusted one by one or performed. Measured, and the electronic components that have been measured are usually vacant by the circumference of the circular disk, and are discharged by air pressure and guided by a conveying pipe to a distributor which can selectively distribute the material, and then distributed by the distributor. Collecting the collection boxes corresponding to the pipelines leading to different discharge paths, in the dispenser A detecting device is arranged on the path of the material passing through to detect the material to detect whether the material passes through the distributor and calculate the number of passes of the material.
申請人曾取得第M377579號「微小元件檢測裝置」專利,該專利案可以使用在前述分配器中用以檢測料件是否通過分配器,該案主要係設有兩組相對應且具有一傳輸、一接收狀態的光束檢測模組,於兩檢測模組之區間設有一檢知器,於檢知器中設有小於光束直徑的導槽道來供檢測模組之光束通過,利用導槽道規範縮小受測區域,讓微小元件經過穿射導槽道的光束時受到感測來進行檢測。 The applicant has obtained the patent No. M377579 "Small Component Testing Device", which can be used in the aforementioned dispenser to detect whether the material passes through the dispenser. The case is mainly composed of two groups and has a transmission. A receiving state beam detecting module is provided with an detecting device in the interval between the two detecting modules, and a channel smaller than the beam diameter is arranged in the detecting device for the light beam of the detecting module to pass, and the channel guiding method is adopted. The area to be measured is narrowed, and the small component is sensed for passing through the light beam passing through the channel.
該習知第M377579號專利案雖然提升LED等細小料件之檢測準確率,惟,LED等細小料件在輸送過程中,易因碰撞、摩擦…等因素產生污塵,在LED等細小料件經輸送管道至收集盒時,通常會利用正壓氣流輸送,而污塵容易伴隨氣流進入檢知器中卡沾於導槽道內並沾附導槽道兩側之光束檢測模組,導致檢測之準確率降低,故每隔一段時間需停機並以人力去清潔光束檢測模組上之污塵(一天約需清潔2~3次),此舉不但耗費人員時間成本,且清潔時產生之等待時間(一次約需停機約半小時),亦無法配合長時間機台檢測不中斷之需求。 Although the patent No. M377579 patent improves the detection accuracy of small materials such as LEDs, small components such as LEDs are easy to generate dust due to collision, friction, etc. during transportation, and small components such as LEDs. When the pipeline is transported to the collection box, it is usually transported by a positive pressure airflow, and the dust is easily accompanied by the airflow entering the detector. The card is stuck in the channel and adheres to the beam detecting module on both sides of the channel, resulting in detection. The accuracy rate is reduced, so it is necessary to stop the machine every time and clean the dust on the beam detection module (about 2~3 times a day), which not only costs people time, but also waits when cleaning. Time (about half an hour of downtime) is also not able to match the long-term machine inspection without interruption.
爰是,本發明之目的,在於提供一種具有排除污塵沾附其上檢測區間及檢測模組功能之分配器。 Accordingly, it is an object of the present invention to provide a dispenser having the function of removing the dust from the detection zone and the detection module.
本發明另一目的,在於提供一種在料件通過之流路上進行檢測時,可以減少污塵沾附檢測區間及檢測模組之物料檢測之污塵排除方法。 Another object of the present invention is to provide a dust removing method for reducing the dirt adhesion detection interval and the material detection of the detection module when the material is passed through the flow path.
依據本發明目的之分配器,使料件由一流路經過時,被檢測模組所檢知,該流路係由一移載座一側連結的輸送管道、該移載座另一側與一滑座間所設檢測區間中鏤孔狀通道、滑座上一排出孔三者形成相通所構成,該檢測模組置於該檢測區間端側,對該流路所通過的料件進行檢知;該移載座設有氣體流道與檢測區間相通,藉在氣體流道通入氣體以清除檢測區間中之污塵者。 According to the object of the present invention, when the material is passed by the first-class road, it is detected by the detecting module, and the flow path is a conveying pipe connected to one side of the transfer seat, and the other side of the transfer seat The boring-shaped passage in the detecting section provided by the sliding seat and the one discharging hole in the sliding seat are formed to communicate with each other, and the detecting module is placed at the end side of the detecting section, and the material passing through the flow path is detected; The transfer seat is provided with a gas flow path communicating with the detection section, and the gas is passed through the gas flow path to remove the dust in the detection section.
依據本發明另一目的之物料檢測之污塵排除方法,使料件由一流路經過時,被檢測模組所檢知,在檢測模組進行對料件檢測之檢測區間中,通以氣體將該檢測區間中之污塵予以清除者。 According to another object of the present invention, the dust removing method for material detection is such that when the material is passed by the first-class road, it is detected by the detecting module, and in the detecting section of the detecting module for detecting the material, the gas is The dust in the detection interval is cleared.
本發明實施例之分配器及其物料檢測之污塵排除方法,由於積聚於檢測模組之發射器及接收器間檢測區間中的污塵可以被吹離,不僅可使發射器及接收器之光束檢知效果更為精準,操作者亦可省去頻繁的污塵清除維修;而本發明實施例中,進氣管通入正壓氣體的作業可以採每次料件通過檢測區間後即進行,亦可依污塵積累程度設定一定時間或料件通過次數後進行,因此完全無需人力操作進行污塵排除作業,大幅提昇分配器進行料件分選、檢測之效率,使單位產能更具成本競爭力。 In the dispenser of the embodiment of the invention and the dust removing method for detecting the material, since the dust accumulated in the detecting section between the transmitter and the receiver of the detecting module can be blown off, not only the transmitter and the receiver can be used. The beam detection effect is more accurate, and the operator can also save frequent dust removal and maintenance; in the embodiment of the invention, the operation of the intake pipe to the positive pressure gas can be performed after each material passes the detection interval. It can also be set according to the degree of dust accumulation for a certain period of time or the number of passes of the material. Therefore, there is no need for manual operation to carry out the dust removal operation, which greatly improves the efficiency of the sorting and testing of the distributor, and makes the unit production capacity more costly. Competitiveness.
X‧‧‧分配器 X‧‧‧Distributor
1‧‧‧移載座 1‧‧‧Transfer seat
11‧‧‧固定座 11‧‧‧ Fixed seat
12‧‧‧滑座 12‧‧‧Slide
121‧‧‧排出孔 121‧‧‧Exhaust hole
122‧‧‧槽道 122‧‧‧ channel
123‧‧‧洩氣孔 123‧‧‧ Ventilation holes
13‧‧‧扣座 13‧‧‧deduction seat
131‧‧‧開口 131‧‧‧ openings
132‧‧‧扣緣 132‧‧‧
133‧‧‧固定件 133‧‧‧Fixed parts
134‧‧‧螺固件 134‧‧‧Spiral firmware
14‧‧‧檢測區間 14‧‧‧Detection interval
141‧‧‧通道 141‧‧‧ channel
15‧‧‧氣體流道 15‧‧‧ gas flow path
151‧‧‧分流道 151‧‧ ‧ runner
152‧‧‧主流道 152‧‧‧mainstream
153‧‧‧擋件 153‧‧‧ §
154‧‧‧螺固件 154‧‧‧Spiral firmware
155‧‧‧進氣管 155‧‧‧Intake pipe
156‧‧‧密封件 156‧‧‧Seal
157‧‧‧鏤孔 157‧‧‧镂孔
2‧‧‧輸送管道 2‧‧‧Transportation pipeline
21‧‧‧接頭 21‧‧‧Connectors
211‧‧‧扣槽 211‧‧‧ buckle groove
3‧‧‧檢測模組 3‧‧‧Test module
31‧‧‧發射器 31‧‧‧transmitter
311‧‧‧導線 311‧‧‧Wire
32‧‧‧接收器 32‧‧‧ Receiver
321‧‧‧導線 321‧‧‧ wire
4‧‧‧料件 4‧‧‧Materials
第一圖係本發明實施例之分配器立體示意圖。 The first figure is a perspective view of a dispenser of an embodiment of the present invention.
第二圖係本發明實施例之分配器立體分解圖。 The second drawing is a perspective exploded view of the dispenser of the embodiment of the present invention.
第三圖係第一圖之A-A剖面示意圖。 The third figure is a schematic view of the A-A section of the first figure.
第四圖係本發明實施例通氣除污之氣體流動方向示意圖。 The fourth figure is a schematic diagram of the flow direction of the gas for aeration and decontamination in the embodiment of the present invention.
請閱第一圖所示,本發明實施例可以應用於如圖所示分配器X,該分配器X包括:一移載座1,其一側設有立設之固定座11,用以供驅動移載座1位移進行分配之驅動機構聯結固設,該驅動機構由於非本發明特徵,故不贅述;移載座1位於上方的一側與一輸送管道2一端之接頭21連結,該輸送管道2係將完成量測準備分類之LED等細小料件自上而下地藉氣體之推送由量測裝置輸送經分配器X,以藉分配器X上移載座1下端固設之滑座12的排出孔121排出,而被分配至預先設定的收集盒,有關輸送管道2前段之量測裝置及排出孔121後之收集盒,因非本發明特徵,故不贅述;一檢測模組3,可由發射光束之發射器31及一進行接收之接收器32組成,二者分別置設於所述移載座1下端滑座12之排出孔121兩側,分別各由導線311、321電氣連結。 As shown in the first figure, the embodiment of the present invention can be applied to the dispenser X as shown in the figure. The dispenser X includes: a transfer carrier 1 having a fixed seat 11 on one side for providing The drive mechanism for driving the displacement of the transfer base 1 is coupled and fixed. The drive mechanism is not described in the present invention; the upper side of the transfer base 1 is coupled to the joint 21 at one end of the transfer pipe 2, and the transfer is performed. The pipe 2 is a small-sized material such as an LED that has been subjected to measurement and classification, and is pushed by the gas from the top to the bottom by the measuring device, and is transported by the measuring device X by the measuring device to move the sliding seat 12 fixed at the lower end of the loading base 1 by the distributor X. The discharge hole 121 is discharged, and is distributed to a preset collection box. The measurement box of the front section of the delivery pipe 2 and the collection box after the discharge hole 121 are not described in the present invention; a detection module 3, The transmitter 31 and the receiver 32 for receiving the light beam are respectively disposed on the two sides of the discharge hole 121 of the lower end slide 12 of the transfer base 1, and are electrically connected by wires 311 and 321 respectively.
參閱第二圖所示,該移載座1位於上方的一側固設一呈U字形的扣座13,其開口131內形成一扣緣132用以嵌扣與其連結的輸送管道2一端接頭21的環狀凹設扣槽211,並以固定件133藉螺固件134螺設封固;該移載座1位於下方的一側設有凹設槽間之一檢測區間14,其受該滑座12所覆設,該檢測區間14中設有鏤孔狀通道141,所述輸送管道2與檢測區間14中通道141、滑座12的排出孔121三者形成相通之流路;所述檢測模組3之發射器31及接收器32同時亦分別置於該流路及該檢測區間14兩端側;該移載座1內部設有氣體流道15,該氣體流道15包括各 位於檢測區間14兩端側可與檢測區間14相通之二分流道151,以及連通於二分流道151間而偏置於檢測區間14中通道141一側之主流道152,該主流道152基於加工之需要而顯露於外部,並藉一擋件153以螺固件154螺設封密,主流道152同時受一進氣管155之正壓氣體供應,可將正壓氣體經分流各由分流道151自檢測區間14兩端側向通道141相對吹送;在二分流道151出口處,檢測模組3之發射器31及接收器32各與檢測區間14對接處,分別各設有具撓性之密封件156,各密封件156上分別各設有鏤孔157使分流道151出口與檢測區間14可以相通。 Referring to the second figure, a U-shaped buckle seat 13 is fixed on the upper side of the transfer seat 1 , and a fastening edge 132 is formed in the opening 131 for inserting the end joint 21 of the conveying pipe 2 connected thereto. The annular recessed groove 211 is screwed and fixed by the fixing member 133 by the screw 134; the lower side of the transfer base 1 is provided with a detecting interval 14 between the recessed slots, which is received by the sliding seat 12 is disposed, the detection section 14 is provided with a pupil-shaped passage 141, and the conveying duct 2 forms a flow path connecting the passage 141 of the detecting section 14 and the discharge hole 121 of the sliding seat 12; The transmitter 31 and the receiver 32 of the group 3 are also respectively disposed on the flow path and the both ends of the detection section 14; the transfer base 1 is internally provided with a gas flow path 15, and the gas flow path 15 includes each a two-way flow path 151 that is open to the detection section 14 at both end sides of the detection section 14 and a main flow path 152 that is connected between the two-way flow path 151 and offset from the side of the channel 141 of the detection section 14 based on the processing. It is exposed to the outside, and is sealed by a screw 154 by a stopper 153. The main flow channel 152 is simultaneously supplied by a positive pressure gas of an air inlet pipe 155, and the positive pressure gas can be shunted by each of the runners 151. The two sides of the detection section 14 are relatively blown at the lateral passages 141; at the exit of the two-way flow passage 151, the transmitter 31 and the receiver 32 of the detection module 3 are respectively abutted with the detection section 14, and each has a flexible seal. Each of the sealing members 156 is provided with a bore 157 so that the outlet of the branching passage 151 can communicate with the detecting section 14.
請參閱第二、三、四圖,料件4由輸送管道2與檢測區間14中通道141、滑座12的排出孔121三者形成相通之流路經過時,將在檢測區間14處被檢測模組3的發射器31所發出之光束所檢知,並經產生計算或對應之訊號控制後,續經滑座12的排出孔121排出以被收集;而由於該檢測區間14既細狹又被吹送料件4之正壓氣體所作用,料件4上污塵將被伴隨侵入且沾附於檢測區間14中,因此,可藉由進氣管155通入正壓氣體,以使氣體經主流道152、分流道151、密封件156上鏤孔157,而自檢測區間14兩端側與檢測模組3間被導入該檢測區間14,並吹送污塵循向通道141之該料件4流路相對吹送排出,以吹除發射器31及接收器32前方檢測區間14中之污塵,使污塵自通道141之該料件4流路一併排除;滑座12的排出孔121靠檢測區間14的一側,其周緣設有環狀槽道122,並自環狀槽道122向兩側開有洩氣孔123,使進行清除污塵之過餘氣體可採自環狀槽道122之該料件4之流路外洩氣孔123洩出之手段進行排洩。 Referring to the second, third, and fourth figures, the material member 4 is detected at the detection interval 14 when the flow path 2 passes through the flow path formed by the conveying pipe 2 and the passage hole 141 of the detecting portion 14 and the discharge hole 121 of the sliding seat 12. The light beam emitted by the transmitter 31 of the module 3 is detected and, after being calculated or correspondingly controlled by the signal, is continuously discharged through the discharge hole 121 of the slider 12 to be collected; and since the detection interval 14 is narrow and narrow The positive pressure gas of the blown material member 4 acts, and the dirt on the material member 4 will be intruded and adhered to the detecting portion 14. Therefore, the positive pressure gas can be introduced through the intake pipe 155 to make the gas pass through. The main channel 152, the branching channel 151, and the sealing member 156 have a bore 157, and the two ends of the detecting section 14 are introduced into the detecting section 14 between the detecting module 3, and the material 4 of the dirt tracking passage 141 is blown. The flow path is blown and discharged to blow off the dust in the detection section 14 in front of the emitter 31 and the receiver 32, so that the dirt is completely eliminated from the flow path of the material 4 of the channel 141; the discharge hole 121 of the slide 12 is closed One side of the detecting section 14 is provided with an annular channel 122 at its circumference, and is deflated from the annular channel 122 to both sides. 123, so that purge gas is conducted over the dust and dirt can be collected from the feed channel 122 of the annular member 4 ilk leakage path hole 123 of the means of escape of excretion.
本發明實施例之分配器及其物料檢測之污塵排除方法,除使用於本發明實施例之分配器外,亦可使用於其他類似應用之檢測區間及檢測模組污塵排除場合中;由於積聚於檢測模組3之發射器31及接收器32間檢測區間14中的污塵可以被吹離,不僅可使發射器31及接收器32之光束檢知效果更為精準,操作者亦可省去頻繁的污塵清除維修;而本發明實施例中,進氣管155通入正壓氣體的作業可以採持續通入或每次料件4通過檢測區間14後即進行,亦可依污塵積累程度設定一定時間或料件4通過次數後進行,因此完全無需人力操作進行污塵排除作業,大幅提昇分配器進行料件分選、檢測之效率,使單位產能更具成本競爭力。 The dust dispenser removing method of the dispenser and the material detecting method of the embodiment of the invention can be used in the detection interval of other similar applications and the dust removing occasion of the detecting module, in addition to the dispenser used in the embodiment of the invention; The dust accumulated in the detecting section 14 between the transmitter 31 and the receiver 32 of the detecting module 3 can be blown off, so that the beam detecting effect of the transmitter 31 and the receiver 32 can be more accurately performed, and the operator can also In the embodiment of the present invention, the operation of the positive pressure gas into the intake pipe 155 can be continuously carried out or the material 4 can pass through the detection section 14 and can be carried out. The degree of dust accumulation is set after a certain period of time or the number of passes of the material 4, so there is no need for manual operation to carry out the dust removal operation, and the efficiency of the material sorting and detection of the dispenser is greatly improved, so that the unit production capacity is more cost-competitive.
惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent.
1‧‧‧移載座 1‧‧‧Transfer seat
12‧‧‧滑座 12‧‧‧Slide
121‧‧‧排出孔 121‧‧‧Exhaust hole
123‧‧‧洩氣孔 123‧‧‧ Ventilation holes
13‧‧‧扣座 13‧‧‧deduction seat
131‧‧‧開口 131‧‧‧ openings
132‧‧‧扣緣 132‧‧‧
133‧‧‧固定件 133‧‧‧Fixed parts
134‧‧‧螺固件 134‧‧‧Spiral firmware
14‧‧‧檢測區間 14‧‧‧Detection interval
141‧‧‧通道 141‧‧‧ channel
15‧‧‧氣體流道 15‧‧‧ gas flow path
151‧‧‧分流道 151‧‧ ‧ runner
152‧‧‧主流道 152‧‧‧mainstream
153‧‧‧擋件 153‧‧‧ §
154‧‧‧螺固件 154‧‧‧Spiral firmware
155‧‧‧進氣管 155‧‧‧Intake pipe
156‧‧‧密封件 156‧‧‧Seal
157‧‧‧鏤孔 157‧‧‧镂孔
2‧‧‧輸送管道 2‧‧‧Transportation pipeline
21‧‧‧接頭 21‧‧‧Connectors
211‧‧‧扣槽 211‧‧‧ buckle groove
3‧‧‧檢測模組 3‧‧‧Test module
31‧‧‧發射器 31‧‧‧transmitter
32‧‧‧接收器 32‧‧‧ Receiver
Claims (13)
Priority Applications (2)
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TW102131744A TWI503184B (en) | 2013-09-04 | 2013-09-04 | Dispenser and its material inspection of dust removal method |
CN201410020393.2A CN104415920B (en) | 2013-09-04 | 2014-01-16 | Distributor and dust removing method for material detection of distributor |
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TW102131744A TWI503184B (en) | 2013-09-04 | 2013-09-04 | Dispenser and its material inspection of dust removal method |
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TW201509551A true TW201509551A (en) | 2015-03-16 |
TWI503184B TWI503184B (en) | 2015-10-11 |
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TWI728189B (en) * | 2016-09-30 | 2021-05-21 | 日商Agc股份有限公司 | Manufacturing method of chemically strengthened glass |
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CN1755323A (en) * | 2004-09-30 | 2006-04-05 | 洛阳轴承集团有限公司 | Pneumatic instrument for measuring outside diameter of thin-wall bearing |
JP5376226B2 (en) * | 2009-05-21 | 2013-12-25 | 澁谷工業株式会社 | Electronic component distributor |
EP2311580B1 (en) * | 2009-10-16 | 2012-08-08 | Shinko Co., Ltd. | Dust-removing apparatus |
TWM377579U (en) * | 2009-11-05 | 2010-04-01 | All Ring Tech Co Ltd | Microdevice detecting apparatus |
TW201124327A (en) * | 2010-01-06 | 2011-07-16 | Marketech Int Corp | Thread conveyance status detection system. |
CN201855814U (en) * | 2010-09-06 | 2011-06-08 | 深圳市炫硕光电科技有限公司 | Material distribution mechanism of SMD (surface-mounted device) LED (light-emitting diode) high-speed light splitting machine |
CN202984136U (en) * | 2012-11-15 | 2013-06-12 | 绍兴市菲特机电有限公司 | Light-emitting diode (LED) sorting machine high-speed running device |
CN203108824U (en) * | 2012-12-20 | 2013-08-07 | 广东志成华科光电设备有限公司 | High-speed material splitting device for LED (Light-Emitting Diode) light splitter |
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TWI728189B (en) * | 2016-09-30 | 2021-05-21 | 日商Agc股份有限公司 | Manufacturing method of chemically strengthened glass |
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CN104415920A (en) | 2015-03-18 |
CN104415920B (en) | 2017-12-08 |
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