TW201507918A - Brake device for handlebar vehicle - Google Patents

Brake device for handlebar vehicle Download PDF

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Publication number
TW201507918A
TW201507918A TW103111200A TW103111200A TW201507918A TW 201507918 A TW201507918 A TW 201507918A TW 103111200 A TW103111200 A TW 103111200A TW 103111200 A TW103111200 A TW 103111200A TW 201507918 A TW201507918 A TW 201507918A
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TW
Taiwan
Prior art keywords
brake
lever
hydraulic
master cylinder
rotating
Prior art date
Application number
TW103111200A
Other languages
Chinese (zh)
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TWI629205B (en
Inventor
Kazumasa Uehara
Original Assignee
Nissin Kogyo Kk
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Publication of TW201507918A publication Critical patent/TW201507918A/en
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Publication of TWI629205B publication Critical patent/TWI629205B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T11/00Transmitting braking action from initiating means to ultimate brake actuator without power assistance or drive or where such assistance or drive is irrelevant
    • B60T11/04Transmitting braking action from initiating means to ultimate brake actuator without power assistance or drive or where such assistance or drive is irrelevant transmitting mechanically
    • B60T11/08Transmitting braking action from initiating means to ultimate brake actuator without power assistance or drive or where such assistance or drive is irrelevant transmitting mechanically providing variable leverage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T11/00Transmitting braking action from initiating means to ultimate brake actuator without power assistance or drive or where such assistance or drive is irrelevant
    • B60T11/04Transmitting braking action from initiating means to ultimate brake actuator without power assistance or drive or where such assistance or drive is irrelevant transmitting mechanically
    • B60T11/046Using cables
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T7/00Brake-action initiating means
    • B60T7/02Brake-action initiating means for personal initiation
    • B60T7/08Brake-action initiating means for personal initiation hand actuated
    • B60T7/10Disposition of hand control
    • B60T7/102Disposition of hand control by means of a tilting lever
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62LBRAKES SPECIALLY ADAPTED FOR CYCLES
    • B62L3/00Brake-actuating mechanisms; Arrangements thereof
    • B62L3/02Brake-actuating mechanisms; Arrangements thereof for control by a hand lever
    • B62L3/023Brake-actuating mechanisms; Arrangements thereof for control by a hand lever acting on fluid pressure systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2125/00Components of actuators
    • F16D2125/18Mechanical mechanisms
    • F16D2125/58Mechanical mechanisms transmitting linear movement
    • F16D2125/60Cables or chains, e.g. Bowden cables

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transportation (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Transmission Of Braking Force In Braking Systems (AREA)
  • Braking Arrangements (AREA)
  • Braking Elements And Transmission Devices (AREA)
  • Motorcycle And Bicycle Frame (AREA)

Abstract

Provided is a brake device that is for a handlebar vehicle and that can favorably adjust an ineffective stroke that is from the start of an operation of a first brake controller until a piston is pressed via a knocker, wherein a knocker pressing surface (42i) that presses the knocker (43) is formed at a second rotating lever (42), a receiving surface (43f) that is pressed by the knocker pressing surface (42i) is formed at the knocker (43), an adjustment bolt (32) that protrudes towards an adjustment bolt contact surface (43e) of the knocker (43) is mounted to an adjustment bolt attachment section (41c) of a first rotation lever (41), and the amount of protrusion of the adjustment bolt (32) is adjusted, thereby adjusting the ineffective stroke from the start of an operation of a front wheel brake controller (4) until the piston (22) is pressed by the knocker (43).

Description

桿型把手車輛用剎車裝置 Rod type handle vehicle brake device

本發明係關於一種桿型把手車輛用剎車裝置。詳細而言,關於一種桿型把手車輛用剎車裝置,其將前輪剎車及後輪剎車之至少一方設為液壓式剎車,藉由第1剎車操作裝置之操作,經由主缸單元而使液壓式剎車動作,其中該主缸單元係將液壓主缸與槓桿機構組合而形成。 The present invention relates to a brake device for a lever type vehicle. More specifically, the lever type vehicle brake device is configured such that at least one of a front wheel brake and a rear wheel brake is a hydraulic brake, and hydraulic brake is applied via a master cylinder unit by operation of a first brake operating device. The action wherein the master cylinder unit is formed by combining a hydraulic master cylinder with a lever mechanism.

習知有將前輪剎車及後輪剎車之至少一方設為液壓式剎車,且藉由第1剎車操作裝置之操作,經由將液壓主缸與槓桿機構組合而形成之主缸單元使液壓式剎車動作之構成者。作為此主缸單元,係具備將主缸與槓桿機構組合而成者,槓桿機構係具備第1轉動槓桿、第2轉動槓桿、敲擊器及均衡器槓桿之4個槓桿,且利用藉由第1剎車操作裝置之動作而轉動之第1轉動槓桿及敲擊器,使一個液壓式剎車動作,利用藉由第2剎車操作裝置之動作而轉動之均衡器槓桿、第2轉動槓桿及敲擊器,使雙方之剎車連動動作(例如,參照專利文獻1)。 It is conventionally known that at least one of the front wheel brake and the rear wheel brake is a hydraulic brake, and the hydraulic brake is actuated by the master cylinder unit formed by combining the hydraulic master cylinder and the lever mechanism by the operation of the first brake operating device. The constituents. The master cylinder unit is provided with a combination of a master cylinder and a lever mechanism, and the lever mechanism includes four levers of a first rotating lever, a second rotating lever, a taper, and an equalizer lever, and a first rotating lever and a tapper that are rotated by the operation of the brake operating device to operate a hydraulic brake, using an equalizer lever, a second rotating lever and a tapper that are rotated by the action of the second brake operating device The brakes of both the sides are interlocked (for example, refer to Patent Document 1).

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

專利文獻1:日本專利第4532753號公報 Patent Document 1: Japanese Patent No. 4532753

於具備如上述專利文獻1之主缸單元之桿型把手車輛用剎車裝置中,為了不要有因把手之左右轉向所產生之剎車線的張力而誤使液壓主缸動作的情況發生,需要將主缸之無效行程調整為適當之長度。無效行程之調整,通常藉由設於剎車線之外殼之調節螺栓所調整,惟於調整時,受剎車線之彎曲的影響,不容易感覺敲擊器接觸於活塞時之力矩變化,而有調整作用困難之情況。 In the lever type vehicle brake device including the master cylinder unit of Patent Document 1, in order to prevent the hydraulic master cylinder from being operated due to the tension of the brake wire generated by the left and right steering of the handle, it is necessary to The invalid stroke of the cylinder is adjusted to an appropriate length. The adjustment of the invalid stroke is usually adjusted by the adjusting bolt provided on the outer casing of the brake wire. However, when adjusting, the bending of the brake wire is not easy to feel the torque change when the striker contacts the piston, and there is adjustment. The situation is difficult.

因此,本發明之目的在於,提供一種桿型把手車輛用剎車裝置,其可良好地對自剎車操作裝置之操作開始至經由敲擊器按壓且移動活塞為止之無效行程進行調整。 Accordingly, an object of the present invention is to provide a lever type vehicle vehicle brake device which can well adjust an ineffective stroke from the start of the operation of the brake operating device to the pressing of the striker and the movement of the piston.

為了達成上述目的,本發明之桿型把手車輛用剎車裝置,係將前輪剎車與後輪剎車之至少一方,設為液壓式剎車,且藉由第1剎車操作裝置之操作,而經由組合液壓主缸與槓桿機構而所形成之主缸單元,使上述液壓式剎車產生動作,上述槓桿機構係至少具備有第1轉動槓桿及敲擊器,且將連接至上述第1剎車操作裝置之第1剎車連繫手段,連結至上述第1轉動槓桿,藉由上述第1剎車操作裝置之操作,而經由被上述第1轉動槓桿所按壓且移動之上述敲擊器,使上述液壓主缸之活塞產生動作,進而使上述液壓式剎車產生動作,其特徵在於:於上述第1轉動槓桿,形成有按壓且移動上述敲擊器之敲擊器壓動面,並且於上述敲擊器,形成有被上述敲擊器壓動面所按壓且移動之承受面,於該承受面與上述敲擊器壓動面之 任一方,裝配有朝向另一方突出之調節螺栓,藉由調整該調節螺栓之突出量,對自上述第1剎車操作裝置之操作開始至經由敲擊器而按壓且移動活塞為止之無效行程,加以進行調整。 In order to achieve the above object, a lever type vehicle brake device according to the present invention is configured such that at least one of a front wheel brake and a rear wheel brake is a hydraulic brake, and is operated by a first brake operating device via a combined hydraulic master. The master cylinder unit formed by the cylinder and the lever mechanism operates the hydraulic brake, and the lever mechanism includes at least a first rotating lever and a striker, and is connected to the first brake of the first brake operating device. The connection means is coupled to the first rotating lever, and the piston of the hydraulic master cylinder is actuated by the tapper pressed and moved by the first rotating lever by the operation of the first brake operating device Further, the hydraulic brake is actuated, wherein the first rotating lever is formed with a taper pressing surface that presses and moves the tapper, and the knocker is formed with the knocking a bearing surface pressed and moved by the pressing surface of the striker, and the pressing surface of the tapper Either one of the adjusting bolts protruding toward the other side is attached, and by adjusting the amount of protrusion of the adjusting bolt, the ineffective stroke from the start of the operation of the first brake operating device to the pressing of the tapper and the movement of the piston is performed. Make adjustments.

此外,以將上述前輪剎車與上述後輪剎車之任一方,設為上述液壓式剎車,將另一方設為機械式剎車,上述槓桿機構係具備有上述第1轉動槓桿、第2轉動槓桿、上述敲擊器及均衡器槓桿,且將連接至上述第2剎車操作裝置之第2剎車連繫手段、連接至上述機械式剎車之機械式剎車用連繫手段及上述第2轉動槓桿,連結至上述均衡器槓桿,藉由上述第1剎車操作裝置之操作,使上述液壓式剎車單獨地產生動作,藉由上述第2剎車操作裝置之操作,經由上述均衡器槓桿來牽引上述機械式剎車用連繫手段而使上述機械式剎車產生動作,並且上述均衡器槓桿使上述第2轉動槓桿產生轉動,而經由被該第2轉動槓桿所按壓且移動之上述敲擊器使上述液壓主缸之活塞產生動作,進而使上述液壓式剎車產生連動並且進行動作為較佳。又,以上述主缸單元係配置在桿型把手車輛之車殼內為較適當。又,以分別將上述液壓式剎車設置在前輪,將上述機械式剎車設置在後輪為較佳。 Further, one of the front wheel brake and the rear wheel brake is the hydraulic brake, and the other is a mechanical brake, and the lever mechanism includes the first rotating lever and the second rotating lever. a striker and an equalizer lever, and the second brake coupling means connected to the second brake operating device, the mechanical brake connecting means connected to the mechanical brake, and the second rotating lever are coupled to the above The equalizer lever causes the hydraulic brake to be individually operated by the operation of the first brake operating device, and the mechanical brake connection is pulled through the equalizer lever by the operation of the second brake operating device And causing the mechanical brake to operate, and the equalizer lever rotates the second rotating lever, and the piston of the hydraulic master cylinder is actuated via the tapper pressed and moved by the second rotating lever. Further, it is preferable that the hydraulic brake is interlocked and operated. Further, it is preferable that the master cylinder unit is disposed in the casing of the lever type vehicle. Further, it is preferable to provide the above-described hydraulic brake to the front wheel and the mechanical brake to the rear wheel.

根據本發明之桿型把手車輛用剎車裝置,其不受剎車連繫手段(剎車線)之影響,可簡單且確實地對自第1剎車操作裝置之操作開始至經由敲擊器按壓且移動活塞為止之無效行程進行調整。 According to the lever type handlebar brake device of the present invention, it is not affected by the brake coupling means (brake line), and can be easily and surely pressed from the start of the operation of the first brake operating device to the pressing via the tapper and moving the piston The invalid itinerary is adjusted.

此外,將前輪剎車及後輪剎車之任一方設為上述液壓式剎車,將另一方設為機械式剎車,藉由第1剎車操作裝置之操作, 經由主缸單元使液壓式剎車單獨動作,藉由第2剎車操作裝置之操作,經由主缸單元使液壓式剎車與機械式剎車連動動作,槓桿機構係具備第1轉動槓桿、第2轉動槓桿、敲擊器及均衡器槓桿,且藉由第1剎車操作裝置之操作使液壓式剎車單獨動作,將連接於第2剎車操作裝置之第2剎車連繫手段、連接於機械式剎車之機械式剎車用連繫手段及第2轉動槓桿連結於均衡器槓桿上,藉由第2剎車操作裝置之操作,經由均衡器槓桿來牽引上述機械式剎車用連繫手段而使機械式剎車動作,並利用均衡器槓桿使第2轉動槓桿轉動,經由第2轉動槓桿所按壓且移動之敲擊器使液壓主缸之活塞動作,進而使液壓式剎車連動動作,藉此,即使於連動式之剎車裝置中,也不受剎車線之影響,可簡單且確實地對自第1剎車操作裝置之操作開始至經由敲擊器按壓且移動活塞為止之無效行程進行調整。又,藉由將主缸單元配置於車輛之車殼內,不會有因使用者不小心而變更連動狀態之設定之虞。又,藉由分別將液壓式剎車設於前輪,將機械式剎車設於後輪,可使剎車線及液壓配管之迂迴變得良好。 Further, one of the front brakes and the rear brakes is set as the hydraulic brake, and the other is a mechanical brake, and the operation of the first brake operating device is performed. The hydraulic brake is separately operated by the master cylinder unit, and the hydraulic brake is interlocked with the mechanical brake via the master cylinder unit by the operation of the second brake operating device, and the lever mechanism includes a first rotating lever and a second rotating lever. a tapper and an equalizer lever, and the hydraulic brake is operated by the operation of the first brake operating device, and the second brake connection means connected to the second brake operating device and the mechanical brake connected to the mechanical brake The connecting means and the second rotating lever are coupled to the equalizer lever, and by the operation of the second brake operating device, the mechanical brake connecting means is pulled via the equalizer lever to actuate the mechanical brake and utilize the equalization The lever rotates the second rotating lever, and the tapper that is pressed and moved by the second rotating lever moves the piston of the hydraulic master cylinder, thereby causing the hydraulic brake to interlock, thereby even in the interlocking brake device, It is also unaffected by the brake line, and can be easily and surely invalidated from the start of the operation of the first brake operating device to the pressing of the tapper and the movement of the piston. Cheng adjust. Further, by arranging the master cylinder unit in the casing of the vehicle, there is no possibility that the setting of the interlocking state is changed by the user. Further, by providing the hydraulic brake to the front wheel and the mechanical brake to the rear wheel, the brake line and the hydraulic piping can be made good.

1‧‧‧桿型把手車輛用剎車裝置 1‧‧‧Rolling handlebar brakes for vehicles

2‧‧‧前輪剎車 2‧‧‧ Front wheel brakes

2a‧‧‧盤形轉子 2a‧‧‧Disc rotor

2b‧‧‧卡鉗本體 2b‧‧‧ caliper body

3‧‧‧後輪剎車 3‧‧‧ Rear wheel brakes

3a‧‧‧背板 3a‧‧‧ Backplane

3b‧‧‧制動片 3b‧‧‧ brake pads

3c‧‧‧錨銷 3c‧‧‧ anchor

4‧‧‧前輪剎車用操作裝置 4‧‧‧ Front wheel brake operating device

4a‧‧‧操作槓桿 4a‧‧‧Operation lever

5‧‧‧後輪剎車用操作裝置 5‧‧‧ Rear wheel brake operating device

5a‧‧‧操作槓桿 5a‧‧‧Operation lever

6‧‧‧把手桿 6‧‧‧Handlebar

7‧‧‧第1剎車線 7‧‧‧1st brake line

8‧‧‧液壓配管 8‧‧‧Hydraulic piping

9‧‧‧第2剎車線 9‧‧‧2nd brake line

10‧‧‧後輪用剎車線 10‧‧‧ Rear wheel brake line

20‧‧‧主缸單元 20‧‧‧Master cylinder unit

21‧‧‧液壓主缸 21‧‧‧Hydraulic master cylinder

21a‧‧‧缸體 21a‧‧‧Cylinder

21b‧‧‧缸孔 21b‧‧‧ cylinder bore

21c‧‧‧大徑部 21c‧‧‧The Great Trails Department

21d‧‧‧輸出口 21d‧‧‧Outlet

21e‧‧‧突起部 21e‧‧‧Protruding

21f‧‧‧凸座孔 21f‧‧‧Seal hole

21g‧‧‧第1線導引部 21g‧‧‧1st line guide

21h‧‧‧第2線導引部 21h‧‧‧2nd line guide

21i‧‧‧螺栓孔 21i‧‧‧Bolt hole

21j‧‧‧卡合片 21j‧‧‧Clocks

21k、21m‧‧‧槓桿保持器 21k, 21m‧‧‧ lever retainer

21n‧‧‧通孔 21n‧‧‧through hole

21p‧‧‧陰螺紋孔 21p‧‧‧ female threaded hole

21q‧‧‧凸座部 21q‧‧‧seat

21r‧‧‧第2轉動槓桿抵接面 21r‧‧‧2nd rotating lever abutment surface

21s‧‧‧後輪用剎車線導引部 21s‧‧‧ Rear wheel brake line guide

22‧‧‧活塞 22‧‧‧Piston

22a‧‧‧凸緣部 22a‧‧‧Flange

23‧‧‧液壓室 23‧‧‧ hydraulic room

24‧‧‧復位彈簧 24‧‧‧Return spring

25‧‧‧扣環 25‧‧‧ buckle

26‧‧‧通液管 26‧‧‧Liquid tube

27‧‧‧儲氣缸 27‧‧‧ storage cylinder

28‧‧‧滯延彈簧 28‧‧‧Delayed spring

28a‧‧‧安裝部 28a‧‧‧Installation Department

28b‧‧‧捲線部 28b‧‧‧Reel Department

28c‧‧‧直線部 28c‧‧‧ Straight line

29‧‧‧固定銷 29‧‧‧fixed pin

29a‧‧‧螺母構件 29a‧‧‧ nut components

30‧‧‧止動螺栓 30‧‧‧stop bolts

30a‧‧‧陽螺紋部 30a‧‧‧ male thread

30b‧‧‧軸部 30b‧‧‧Axis

30c‧‧‧座面 30c‧‧‧Seat

30d‧‧‧頭部 30d‧‧‧ head

30e‧‧‧螺母構件 30e‧‧‧ nut components

31‧‧‧連結銷 31‧‧‧Links

31a‧‧‧止動環 31a‧‧‧stop ring

32‧‧‧調節螺栓 32‧‧‧Adjustment bolts

32a‧‧‧螺母構件 32a‧‧‧ nut components

40‧‧‧槓桿機構 40‧‧‧Leverage mechanism

41‧‧‧第1轉動槓桿 41‧‧‧1st rotating lever

41a‧‧‧第1轉動基部 41a‧‧‧1st rotating base

41b‧‧‧插通孔 41b‧‧‧ inserted through hole

41c‧‧‧調節螺栓安裝部 41c‧‧‧Adjustment bolt mounting

41d‧‧‧陰螺紋部 41d‧‧‧ female thread

41e‧‧‧第1剎車線連結部 41e‧‧‧1st brake line connection

41f‧‧‧抵接片 41f‧‧‧ Abutment

42‧‧‧第2轉動槓桿 42‧‧‧2nd rotating lever

42a‧‧‧第2轉動基部 42a‧‧‧2nd rotating base

42b‧‧‧連結臂 42b‧‧‧ link arm

42c‧‧‧插通孔 42c‧‧‧ inserted through hole

42d‧‧‧臂部 42d‧‧‧arm

42e‧‧‧插通孔 42e‧‧‧ inserted through hole

42f‧‧‧挾持片 42f‧‧‧挟片

42g‧‧‧接頭部 42g‧‧‧Connector

42h‧‧‧缸體抵接面 42h‧‧‧Cylinder abutment

42i‧‧‧敲擊器壓動面 42i‧‧‧Pusher pressing surface

42j‧‧‧挾持片 42j‧‧‧挟片

42k‧‧‧卡合突起 42k‧‧‧ snap protrusion

43‧‧‧敲擊器 43‧‧‧Patter

43a‧‧‧第3轉動基部 43a‧‧‧3rd rotating base

43b‧‧‧插通孔 43b‧‧‧ inserted through hole

43c‧‧‧活塞壓動部 43c‧‧‧Piston Pressure Department

43d‧‧‧活塞抵接部 43d‧‧‧Piston Abutment

43e‧‧‧調節螺栓抵接面 43e‧‧‧Adjustment bolt abutment

43f‧‧‧承受面 43f‧‧‧

43g‧‧‧調節螺栓裝設部 43g‧‧‧Adjustment Bolt Installation Department

43h‧‧‧陰螺紋部 43h‧‧‧ female thread

44‧‧‧均衡器槓桿 44‧‧‧Equalizer lever

44a‧‧‧第2轉動槓桿連結部 44a‧‧‧2nd rotating lever joint

44b‧‧‧後輪用剎車線連結部 44b‧‧‧ Rear wheel brake line connection

44c‧‧‧第2剎車線連結部 44c‧‧‧2nd brake line connection

44d‧‧‧插通孔 44d‧‧‧ inserted through hole

50‧‧‧桿型把手車輛 50‧‧‧ rod handle vehicle

51‧‧‧車殼 51‧‧‧ car shell

CL1‧‧‧汽缸軸 CL1‧‧‧Cylinder shaft

圖1為顯示本發明之第1形態例之桿型把手車輛用剎車裝置之概略圖。 Fig. 1 is a schematic view showing a brake device for a lever type vehicle according to a first aspect of the present invention.

圖2同樣為自駕駛者側觀察主缸單元之局部剖面前視圖。 Fig. 2 is also a partial cross-sectional front view of the master cylinder unit viewed from the driver's side.

圖3同樣為主缸單元之左側視圖。 Figure 3 is also a left side view of the main cylinder unit.

圖4同樣為主缸單元之右側視圖。 Figure 4 is also a right side view of the main cylinder unit.

圖5同樣為主缸單元之後視圖。 Figure 5 is also a rear view of the main cylinder unit.

圖6為沿圖4中之Ⅵ-Ⅵ線所作之剖視圖。 Figure 6 is a cross-sectional view taken along line VI-VI of Figure 4.

圖7為沿圖2中之Ⅶ-Ⅶ線所作之剖視圖。 Figure 7 is a cross-sectional view taken along line VII-VII of Figure 2 .

圖8為顯示本發明之第1形態例之主缸單元之立體圖。 Fig. 8 is a perspective view showing a master cylinder unit according to a first embodiment of the present invention.

圖9同樣為主缸單元之立體圖。 Figure 9 is also a perspective view of the main cylinder unit.

圖10同樣為主缸單元之分解立體圖。 Fig. 10 is also an exploded perspective view of the main cylinder unit.

圖11同樣為搭載主缸單元之車輛之局部剖面前視圖。 Fig. 11 is also a partial cross-sectional front view of the vehicle in which the master cylinder unit is mounted.

圖12同樣為僅對第1操作槓桿進行操作而僅使液壓式剎車動作之狀態之主缸單元之說明圖。 FIG. 12 is an explanatory view of the master cylinder unit in a state in which only the hydraulic brake is operated only by operating the first operation lever.

圖13同樣為僅對第2操作槓桿進行操作而成為連動狀態時之主缸單元之說明圖。 FIG. 13 is an explanatory view of the master cylinder unit in the case where only the second operation lever is operated to be in the interlocking state.

圖14同樣為進而僅對第2操作槓桿進行操作而限制液壓式剎車之動作的狀態之主缸單元之說明圖。 FIG. 14 is an explanatory view of the master cylinder unit in a state in which the operation of the hydraulic brake is restricted only by operating the second operation lever.

圖15同樣為進而僅對第2操作槓桿進行操作而僅使機械式剎車動作之狀態的主缸單元之正面方向之說明圖。 FIG. 15 is an explanatory view of the front direction of the master cylinder unit in a state in which only the second operation lever is operated and only the mechanical brake is operated.

圖16同樣為進而僅對第2操作槓桿進行操作而僅使機械式剎車動作之狀態的主缸單元之背面方向之說明圖。 FIG. 16 is an explanatory view of the back surface direction of the master cylinder unit in which only the mechanical brake is operated only by operating the second operation lever.

圖17同樣為對雙方之操作槓桿進行操作時之主缸單元之說明圖。 Fig. 17 is also an explanatory view of the master cylinder unit when the operating levers of both sides are operated.

圖18為顯示本發明之第2形態例之主缸單元之局部剖面前視圖。 Fig. 18 is a partial cross-sectional front view showing a master cylinder unit according to a second embodiment of the present invention.

圖1至圖17係顯示本發明之第1形態例者,如圖1及圖2所示,本形態例之桿型把手車輛用剎車裝置1係具備:前輪剎車2及後輪剎車3;前輪剎車用操作裝置4(本發明之第1剎車操 作裝置);及後輪剎車用操作裝置5(本發明之第2剎車操作裝置),且於前輪剎車2、前輪剎車用操作裝置4、後輪剎車3及後輪剎車用操作裝置5之間介設有主缸單元20。 1 to 17 show a first embodiment of the present invention. As shown in Figs. 1 and 2, the lever type vehicle brake device 1 of the present embodiment includes a front wheel brake 2 and a rear wheel brake 3; Brake operating device 4 (the first brake operation of the present invention And the rear wheel brake operating device 5 (the second brake operating device of the present invention), and between the front wheel brake 2, the front wheel brake operating device 4, the rear wheel brake 3, and the rear wheel brake operating device 5 A master cylinder unit 20 is interposed.

再者,以下之主缸單元之說明中,左側及右側係指自如圖1所示之駕駛者側觀察,相對於前視時之左側及右側,且設後輪剎車用操作裝置5側為左側,設前輪剎車用操作裝置4側為右側進行說明。此外,對順時針旋轉及逆時針旋轉之記載,也同樣以相對於前視時之方向進行說明。 In the following description of the master cylinder unit, the left and right sides are viewed from the driver's side as shown in FIG. 1, with respect to the left and right sides of the front view, and the side of the rear wheel brake operating device 5 is left. The front side brake operating device 4 side is described as the right side. In addition, the description of the clockwise rotation and the counterclockwise rotation is also described with respect to the direction of the front view.

前輪剎車2係使用液壓式的碟式剎車,該碟式剎車係將具備活塞之卡鉗本體2b組裝在與前輪一體旋轉之盤形轉子2a上而形成。後輪剎車3係使用機械式的鼓式剎車,該鼓式剎車係於背板3a上可擴張地對向配置一對制動片3b、3b,且以錨銷(anchor pin)3c為支點使兩個制動片3b、3b張開。 The front wheel brake 2 uses a hydraulic disc brake which is formed by assembling a caliper body 2b including a piston to a disk rotor 2a that rotates integrally with the front wheel. The rear wheel brake 3 uses a mechanical drum brake which is disposed on the back plate 3a so as to be expandably oppositely disposed with a pair of brake pads 3b, 3b, and with an anchor pin 3c as a fulcrum to make two The brake pads 3b, 3b are opened.

前輪剎車用操作裝置4係藉由對安裝於把手桿6之操作槓桿4a進行操作,牽引第1剎車線7,以使主缸單元20之液壓主缸21動作,且經由液壓配管8將液壓供給於前輪剎車2,而使該前輪剎車2單獨動作。 The front wheel brake operating device 4 operates the operation lever 4a attached to the handlebar 6, and pulls the first brake wire 7 to operate the hydraulic master cylinder 21 of the master cylinder unit 20, and supplies the hydraulic pressure via the hydraulic pipe 8. The front wheel brake 2 is used to make the front wheel brake 2 act alone.

後輪剎車用操作裝置5藉由對安裝於把手桿6之操作槓桿5a進行操作,牽引第2剎車線9(本發明之第2剎車連繫手段),且經由主缸單元20對使後輪剎車3動作之後輪用剎車線10(本發明之機械式剎車用連繫手段)進行牽引而使後輪剎車3動作,並使主缸單元20之液壓主缸21動作,經由液壓配管8將液壓供給於前輪剎車2,而使前輪剎車2連動動作。 The rear wheel brake operating device 5 pulls the second brake wire 9 (the second brake coupling means of the present invention) by operating the operation lever 5a attached to the handlebar 6, and pairs the rear wheel via the master cylinder unit 20 After the brake 3 is actuated, the wheel brake wire 10 (the mechanical brake connecting means of the present invention) is pulled to operate the rear wheel brake 3, and the hydraulic master cylinder 21 of the master cylinder unit 20 is operated, and the hydraulic pressure is applied via the hydraulic pipe 8. It is supplied to the front brake 2, and the front brake 2 is interlocked.

主缸單元20係使將液壓供給於前輪剎車2之上述液 壓主缸21與槓桿機構40組合而成者,槓桿機構40係具備第1轉動槓桿41、第2轉動槓桿42、敲擊器43及均衡器槓桿44。此外,如圖11所示,此主缸單元20係配置於桿型把手車輛50之車殼51內。 The master cylinder unit 20 is configured to supply hydraulic pressure to the front wheel brake 2 The master cylinder 21 and the lever mechanism 40 are combined, and the lever mechanism 40 includes a first rotating lever 41, a second rotating lever 42, a striker 43, and an equalizer lever 44. Further, as shown in FIG. 11, the master cylinder unit 20 is disposed in the casing 51 of the lever type vehicle 50.

液壓主缸21係於缸體21a設置有下端開口之有底缸孔21b,缸孔21b內可移動地內插有活塞22,於缸體21a之上壁部與活塞22之間界定有液壓室23。液壓室23內縮設有復位彈簧24,藉由該復位彈簧24之彈性力始終將活塞22朝缸孔21b之開口側賦予勢能。此外,缸孔21b係於下端側形成有大徑部21c,且藉由嵌設於該大徑部21c之扣環25與形成於活塞22之軸向中間部之凸緣部22a之抵接,而限制活塞22之後退極限,以使活塞22之較凸緣部22a更下端側朝向較缸體21a之下端開口更下方突出。 The hydraulic master cylinder 21 is provided with a bottom cylinder bore 21b having a lower end opening in the cylinder block 21a. A piston 22 is movably inserted into the cylinder bore 21b, and a hydraulic chamber is defined between the upper wall portion of the cylinder block 21a and the piston 22. twenty three. The hydraulic chamber 23 is internally provided with a return spring 24, and the elastic force of the return spring 24 always imparts potential energy to the opening side of the cylinder bore 21b by the piston 22. Further, the cylinder bore 21b has a large-diameter portion 21c formed on the lower end side thereof, and is abutted against the flange portion 22a formed in the axially intermediate portion of the piston 22 by the buckle 25 fitted to the large-diameter portion 21c. The rear limit of the piston 22 is restricted so that the lower end side of the piston 22 is protruded downward from the lower end opening of the cylinder 21a.

於缸體21a之上部壁設置有與液壓室23連通之輸出口21d,且將液壓配管8連結於該輸出口21d而使液壓室23與前輪剎車2連通。於缸體21a之周壁上表面沿汽缸軸方向設置有突起部21e,且於該突起部21e之大致中央部設置有連通於缸孔21b之凸座孔21f,且將通液管26連結於該凸座孔21f,以使缸孔21b與儲氣缸27連通。又,於突起部21e之缸孔開口側,朝右側(前輪剎車用操作裝置4側)突出地設置有對第1剎車線7進行導引之第1線導引部21g,且於突起部21e之中央,朝背面側(車體前側)突出地設置有對第2剎車線9進行導引之第2線導引部21h。此外,於隔著上述凸座孔21f之上部壁側及缸孔開口側,且在與汽缸軸正交之方向形成有裝設車體安裝螺栓之螺栓孔21i、21i。 An output port 21d that communicates with the hydraulic chamber 23 is provided in the upper wall of the cylinder 21a, and the hydraulic pipe 8 is coupled to the output port 21d to connect the hydraulic chamber 23 with the front wheel brake 2. a protrusion 21e is provided on the upper surface of the peripheral wall of the cylinder 21a in the cylinder axis direction, and a boss hole 21f communicating with the cylinder bore 21b is provided at a substantially central portion of the protrusion 21e, and the liquid pipe 26 is coupled thereto. The boss hole 21f is such that the cylinder bore 21b communicates with the cylinder 27. Further, on the cylinder bore opening side of the projection portion 21e, a first wire guide portion 21g for guiding the first brake wire 7 is provided to the right side (the front wheel brake operating device 4 side), and the projection portion 21e is provided on the projection portion 21e. In the center, a second wire guiding portion 21h that guides the second brake wire 9 is provided to protrude toward the back side (the front side of the vehicle body). Further, bolt holes 21i and 21i for mounting the vehicle body mounting bolts are formed in the direction orthogonal to the cylinder axis through the upper wall side and the cylinder hole opening side of the boss hole 21f.

又,於缸體21a之上部壁側正面突設有滯延彈簧28 之卡合片21j。此外,於缸體21a之缸孔開口部附近之背面側及正面側突設有一對槓桿保持器21k、21m,於該槓桿保持器21k、21m,且於同軸上形成有裝設固定銷29之通孔21n及陰螺紋孔21p。 Further, a retardation spring 28 is protruded from the front side of the upper wall side of the cylinder 21a. The card is 21j. Further, a pair of lever holders 21k and 21m are protruded from the back side and the front side in the vicinity of the cylinder hole opening portion of the cylinder 21a, and the lever holders 21k and 21m are formed coaxially with the fixing pin 29. The through hole 21n and the female screw hole 21p.

又,於缸體21a之缸孔開口側,且於較槓桿保持器21k、21m更左側(後輪剎車用操作裝置5側)朝向相對於汽缸軸CL1為銳角之方向(圖2所示L2方向)突出形成有止動螺栓裝設凸座部21q,且於該止動螺栓裝設凸座部21q安裝有止動螺栓30。此外,止動螺栓裝設凸座部21q之下部,前視時形成為向下之截面三角形形狀,且於右側斜面設置有與第2轉動槓桿42抵接而用以設定第2轉動槓桿42之初期位置之第2轉動槓桿抵接面21r。又,於缸體21a之缸孔開口側之背面下部突設有後輪用剎車線導引部21s。 Further, on the cylinder bore opening side of the cylinder block 21a, the left side (the rear wheel brake operating device 5 side) is oriented to the left side (the rear wheel brake operating device 5 side) in an acute angle with respect to the cylinder axis CL1 (the L2 direction shown in FIG. 2). The retaining bolt mounting boss portion 21q is formed in a protruding manner, and the retaining bolt 30 is attached to the retaining bolt mounting boss portion 21q. Further, the stopper bolt is provided with a lower portion of the boss portion 21q, and is formed in a downward triangular shape in a front view, and is provided on the right inclined surface to abut against the second rotating lever 42 for setting the second rotating lever 42. The second rotating lever abutting surface 21r at the initial position. Moreover, the rear wheel brake wire guide portion 21s is protruded from the lower surface of the cylinder hole opening side of the cylinder 21a.

止動螺栓30係包括具備陽螺紋部30a之軸部30b、及具備大徑之座面30c之頭部30d,且於分別使陽螺紋部30a朝向上方,使頭部30d朝向下方之狀態下,被螺合於止動螺栓裝設凸座部21q,並使用螺母構件30e進行固定。 The stopper bolt 30 includes a shaft portion 30b including the male screw portion 30a and a head portion 30d having a seat surface 30c having a large diameter, and the male screw portion 30a is directed upward and the head portion 30d is directed downward. The boss portion 21q is screwed to the stopper bolt and fixed by the nut member 30e.

槓桿機構40係藉由分別於槓桿保持器21k、21m間之正面側配置第1轉動槓桿41之第1轉動基部41a,於背面側配置第2轉動槓桿42之第2轉動基部42a,且於第1轉動基部41a與第2轉動基部42a之間配置敲擊器43之第3轉動基部43a,將上述固定銷29插通於槓桿保持器21k、21m、第1轉動基部41a、第2轉動基部42a、第3轉動基部43a,並使用螺母構件29a進行固定,可轉動地將第1轉動槓桿41、第2轉動槓桿42及敲擊器43連結於槓桿保持器21k、21m,且於設在第2轉動槓桿42之右側端部之連結臂42b,經由連結銷31可轉動地軸支設於均衡器槓桿44之右端 部的第2轉動槓桿連結部44a。 In the lever mechanism 40, the first rotating base portion 41a of the first rotating lever 41 is disposed on the front side between the lever holders 21k and 21m, and the second rotating base portion 42a of the second rotating lever 42 is disposed on the back side. The third rotating base portion 43a of the tapper 43 is disposed between the rotating base portion 41a and the second rotating base portion 42a, and the fixing pin 29 is inserted into the lever holders 21k and 21m, the first rotating base portion 41a, and the second rotating base portion 42a. The third rotating base portion 43a is fixed by the nut member 29a, and the first rotating lever 41, the second rotating lever 42, and the striker 43 are rotatably coupled to the lever holders 21k and 21m, and are provided in the second The connecting arm 42b of the right end portion of the rotating lever 42 is rotatably pivotally supported at the right end of the equalizer lever 44 via the connecting pin 31. The second rotating lever connecting portion 44a of the portion.

第1轉動槓桿41係自具備固定銷29之插通孔41b之上述第1轉動基部41a延設有調節螺栓安裝部41c,於該調節螺栓安裝部41c之陰螺紋部41d,使用螺母構件32a可調整突出量地安裝有抵接於敲擊器43之調節螺栓32。又,於調節螺栓安裝部41c之正面側設置有連結第1剎車線7之端部的第1剎車線連結部41e。 The first rotating lever 41 is provided with an adjusting bolt attaching portion 41c from the first rotating base portion 41a of the insertion hole 41b of the fixing pin 29, and the female screw member 41d of the adjusting bolt mounting portion 41c can be used with the nut member 32a. An adjustment bolt 32 that abuts against the striker 43 is attached to adjust the amount of protrusion. Further, a first brake wire connecting portion 41e that connects the end portion of the first brake wire 7 is provided on the front side of the adjusting bolt mounting portion 41c.

第2轉動槓桿42係於中央部形成有具備固定銷29之插通孔42c之上述第2轉動基部42a,第2轉動基部42a係形成為朝上方突出之前視時為大致三角形形狀,且於第2轉動基部42a之背面側設置有朝第2轉動基部42a之左右方向延長之臂部42d。於臂部42d之右端側設置有上述連結臂42b,且於連結臂42b上形成有連結銷31之插通孔42e,又,於左端側形成有挾持上述止動螺栓30之一個挾持片42f。 The second rotating lever 42 is formed in the center portion with the second rotating base portion 42a having the insertion hole 42c of the fixing pin 29. The second rotating base portion 42a is formed to protrude upward and has a substantially triangular shape in front view. The arm portion 42d extending in the left-right direction of the second rotating base portion 42a is provided on the back side of the rotating base portion 42a. The connecting arm 42b is provided on the right end side of the arm portion 42d, and the insertion hole 42e for connecting the pin 31 is formed in the connecting arm 42b, and one holding piece 42f for holding the above-mentioned stopper bolt 30 is formed on the left end side.

於第2轉動基部42a之左側端部正面,沿第2轉動基部42a之傾斜突設有大致立方體狀之接頭部42g,且於該接頭部42g之左上側面形成有與上述缸體21a之第2轉動槓桿抵接面21r抵接之缸體抵接面42h,並於右下側面形成有抵接於敲擊器43且用以按壓且移動敲擊器43之敲擊器壓動面42i。此外,於接頭部42g之左側,與上述一個挾持片42f平行地一體突設有另一個挾持片42j,於另一個挾持片42j之正面前端側突設有滯延彈簧28之卡合突起42k。 On the front surface of the left end portion of the second rotating base portion 42a, a substantially cubic joint portion 42g is protruded from the second rotating base portion 42a, and the second upper side surface of the joint portion 42g is formed with the second cylinder portion 21a. The cylinder abutting surface 42h against which the lever abutting surface 21r abuts is turned, and a taper pressing surface 42i that abuts against the tap 43 and presses and moves the taper 43 is formed on the lower right side surface. Further, on the left side of the joint portion 42g, another holding piece 42j is integrally protruded in parallel with the one holding piece 42f, and an engaging projection 42k of the retardation spring 28 is protruded from the front end side of the other holding piece 42j.

滯延彈簧28係由具備設於兩端部之安裝部28a、28a、設於中間部上方之捲線部28b、及設於中間部下方之直線部28c之拉伸型的線圈彈簧所形成。 The retardation spring 28 is formed of a stretch coil spring including the attachment portions 28a and 28a provided at both end portions, the winding portion 28b provided above the intermediate portion, and the linear portion 28c provided below the intermediate portion.

敲擊器43係於具備固定銷29之插通孔43b之上述第3轉動基部43a之右側形成有活塞壓動部43c。活塞壓動部43c係於上部設置有始終抵接於活塞22之下端部之活塞抵接部43d,且於活塞壓動部43c之下表面形成有與上述調節螺栓32抵接之調節螺栓抵接面43e。此外,於第3轉動基部43a之下方形成有被上述敲擊器壓動面42i按壓且移動之承受面43f。 The striker 43 is formed with a piston pressing portion 43c on the right side of the third rotating base portion 43a of the insertion hole 43b of the fixing pin 29. The piston pressing portion 43c is provided at the upper portion with a piston abutting portion 43d that always abuts against the lower end portion of the piston 22, and a lower surface of the piston pressing portion 43c is formed with an adjusting bolt that abuts against the adjusting bolt 32. Face 43e. Further, a receiving surface 43f that is pressed and moved by the hammer pressing surface 42i is formed below the third rotating base portion 43a.

均衡器槓桿44係配置於缸體21a之背面側,分別於一端部形成有連結後輪用剎車線10之後輪用剎車線連結部44b,於中央部形成有連結第2剎車線9之第2剎車線連結部44c,於另一端部形成有與第2轉動槓桿42之連結臂42b連結之上述第2轉動槓桿連結部44a。第2轉動槓桿連結部44a係形成為具有連結銷31之插通孔44d之二股狀,且藉由將連結臂42b插入該第2轉動槓桿連結部44a之間,將連結銷31插通於插通孔44d、42f,並以止動環31a進行固定,可轉動地將第2轉動槓桿連結部44a連結於連結臂42b。 The equalizer lever 44 is disposed on the back side of the cylinder 21a, and is formed with a brake wire connecting portion 44b for connecting the rear wheel brake wire 10 at one end, and a second connecting second brake wire 9 at the center portion. The brake wire connecting portion 44c is formed at the other end portion with the second rotating lever connecting portion 44a that is coupled to the connecting arm 42b of the second rotating lever 42. The second rotating lever connecting portion 44a is formed in a two-strand shape having the insertion hole 44d of the coupling pin 31, and the coupling pin 31 is inserted between the second rotating lever coupling portion 44a, and the coupling pin 31 is inserted into the insertion. The through holes 44d and 42f are fixed by the stopper ring 31a, and the second rotating lever connecting portion 44a is rotatably coupled to the connecting arm 42b.

上述第1轉動槓桿41、第2轉動槓桿42及敲擊器43,係分別可轉動地連結於槓桿保持器21k、21m間,並經由連結銷31將均衡器槓桿44之第2轉動槓桿連結部44a連結於第2轉動槓桿42之連結臂42b,且分別於均衡器槓桿44之後後輪用剎車線連結部44b連結有經由後輪用剎車線導引部21s而引入之後輪用剎車線10,於第2剎車線連結部44c連結有經由第2線導引部21h而引入之第2剎車線9。此外,於第1轉動槓桿41之第1剎車線連結部41e連結有經由第1線導引部21g而引入之第1剎車線7。又,於缸體21a之卡合片21j及第2轉動槓桿42之卡合突起42k,分別安 裝有滯延彈簧28之安裝部28a、28a。 The first rotating lever 41, the second rotating lever 42, and the striker 43 are rotatably coupled between the lever holders 21k and 21m, respectively, and the second rotating lever connecting portion of the equalizer lever 44 is connected via the connecting pin 31. 44a is connected to the connecting arm 42b of the second rotating lever 42, and is connected to the rear wheel brake wire connecting portion 44s via the rear wheel brake wire guiding portion 21s after the equalizer lever 44 and the rear wheel brake wire connecting portion 44b, and is introduced to the rear wheel brake wire 10, The second brake wire 9 introduced through the second wire guiding portion 21h is coupled to the second brake wire connecting portion 44c. In addition, the first brake wire 7 introduced through the first wire guiding portion 21g is coupled to the first brake wire connecting portion 41e of the first rotating lever 41. Further, the engaging piece 21j of the cylinder 21a and the engaging projection 42k of the second rotating lever 42 are respectively Mounting portions 28a, 28a of the retardation spring 28 are provided.

此外,止動螺栓30係配置於槓桿保持器21k、21m附近,並於第2轉動槓桿42之挾持片42f、42j之間配置有軸部30b。又,止動螺栓30及滯延彈簧28,係配置於平行且正視為重疊相鄰之位置(圖2),止動螺栓30之螺母構件30e,係配置於與滯延彈簧28之直線部28c對應之位置。 Further, the stopper bolt 30 is disposed in the vicinity of the lever holders 21k and 21m, and the shaft portion 30b is disposed between the holding pieces 42f and 42j of the second rotating lever 42. Further, the stopper bolt 30 and the retardation spring 28 are disposed in parallel and are considered to be adjacent to each other (FIG. 2), and the nut member 30e of the stopper bolt 30 is disposed in the straight portion 28c of the retardation spring 28. Corresponding location.

如上述形成之主缸單元20,於非動作狀態下,如圖1至圖9所示,液壓主缸21之活塞22係藉由復位彈簧24之彈性力而成為朝向缸孔開口部方向被賦予勢能之狀態,且藉由活塞22之凸緣部22a與扣環25之抵接,將活塞22配置於後退極限之位置。 In the non-operating state of the master cylinder unit 20 formed as described above, as shown in FIGS. 1 to 9, the piston 22 of the hydraulic master cylinder 21 is given a direction toward the opening of the cylinder bore by the elastic force of the return spring 24. In the state of the potential energy, the piston 22 is placed at the position of the retreat limit by the abutment of the flange portion 22a of the piston 22 and the buckle 25.

此外,第1轉動槓桿41係藉由連結於第1剎車線連結部41e之第1剎車線7的張力而保持初期位置,第2轉動槓桿42係藉由滯延彈簧28之彈性力,使第2轉動槓桿抵接面21r抵接於接頭部42g之缸體抵接面42h。又,敲擊器43係將調節螺栓抵接面43e與調節螺栓32之前端部抵接,使承受面43f保持略微之間隙與敲擊器壓動面42i接觸,並使活塞抵接部43d與活塞22抵接。此外,均衡器槓桿44係於第2轉動槓桿連結部44a與連結臂42b連結之狀態下,成為使第2剎車線9之張力與後輪用剎車線10之張力達成平衡之狀態,進而被保持為水平狀態。 Further, the first rotating lever 41 is held at the initial position by the tension of the first brake wire 7 connected to the first brake wire connecting portion 41e, and the second rotating lever 42 is biased by the elastic force of the retarding spring 28. 2 The rotation lever abutting surface 21r abuts against the cylinder abutting surface 42h of the joint portion 42g. Further, the striker 43 abuts the adjustment bolt abutting surface 43e and the front end portion of the adjusting bolt 32, and maintains a slight gap between the receiving surface 43f and the taper pressing surface 42i, and causes the piston abutting portion 43d and The piston 22 abuts. In addition, the equalizer lever 44 is in a state in which the tension of the second brake wire 9 and the tension of the rear wheel brake wire 10 are balanced in a state in which the second rotating lever coupling portion 44a is coupled to the connecting arm 42b, and is further maintained. It is level.

若自非動作狀態對前輪剎車用操作裝置4進行操作,如圖12所示,牽引第1剎車線7,將第1轉動槓桿41之第1剎車線連結部41e朝上方牽引,於是第1轉動槓桿41以第1轉動基部41a為中心逆時針進行轉動。伴隨此,調節螺栓32按壓且移動敲擊器43之調節螺栓抵接面43e,使敲擊器43以第3轉動基部 43a為中心逆時針進行轉動,由活塞抵接部43d按壓且移動活塞22。藉此,昇壓後之液壓液經由液壓配管8將液壓供給於前輪剎車2,而使前輪剎車2單獨動作。 When the front wheel brake operating device 4 is operated from the non-operating state, as shown in FIG. 12, the first brake wire 7 is pulled, and the first brake wire connecting portion 41e of the first rotating lever 41 is pulled upward, so that the first rotation is performed. The lever 41 rotates counterclockwise around the first rotating base 41a. Along with this, the adjusting bolt 32 presses and moves the adjusting bolt abutting surface 43e of the taper 43, so that the striking device 43 is at the third rotating base. The center 43a rotates counterclockwise, and the piston abutting portion 43d presses and moves the piston 22. Thereby, the hydraulic fluid after the boosting is supplied to the front wheel brake 2 via the hydraulic pipe 8, and the front wheel brake 2 is operated separately.

此外,若對後輪剎車用操作裝置5進行操作,首先,如圖13所示,牽引第2剎車線9,經由均衡器槓桿44之第2剎車線連結部44c將均衡器槓桿整體朝上方牽引。伴隨此,連結於後輪用剎車線連結部44b之後輪用剎車線10被牽引,而使後輪剎車3開始動作,並將連結於均衡器槓桿44之第2轉動槓桿連結部44a之第2轉動槓桿42的連結臂42b朝上方牽引,於是第2轉動槓桿42對抗滯延彈簧28之彈性力,以第2轉動基部42a為中心逆時針進行轉動,且藉由敲擊器壓動面42i抵接於敲擊器43之承受面43f並按壓且移動,對活塞22進行按壓且移動,昇壓後之液壓液經由液壓配管8將液壓供給於前輪剎車2,而使前輪剎車2連動動作。 Further, when the rear wheel brake operating device 5 is operated, first, as shown in FIG. 13, the second brake wire 9 is pulled, and the equalizer lever is pulled upward through the second brake wire connecting portion 44c of the equalizer lever 44. . As a result, after the rear wheel brake wire connecting portion 44b is connected, the wheel brake wire 10 is pulled, and the rear wheel brake 3 starts to operate, and the second rotating lever connecting portion 44a connected to the equalizer lever 44 is second. The connecting arm 42b of the rotating lever 42 is pulled upward, and the second rotating lever 42 is rotated counterclockwise about the second rotating base 42a against the elastic force of the retarding spring 28, and is pressed by the tapping surface 42i. The piston 22 is pressed and moved by the receiving surface 43f of the striker 43, and the piston 22 is pressed and moved, and the pressurized hydraulic fluid is supplied to the front wheel brake 2 via the hydraulic pipe 8, and the front wheel brake 2 is interlocked.

若進一步對後輪剎車用操作裝置5進行操作,如圖14所示,均衡器槓桿44被進一步朝上方牽引,並使第2轉動槓桿42以第2轉動基部42a為中心逆時針進行轉動,於是一對挾持片42f、42j抵接於止動螺栓30之座面30c而被限制轉動,並停止敲擊器43之轉動,進而限制液壓朝前輪剎車2之供給。 When the rear wheel brake operating device 5 is further operated, as shown in FIG. 14, the equalizer lever 44 is further pulled upward, and the second rotary lever 42 is rotated counterclockwise about the second rotary base 42a. The pair of holding pieces 42f, 42j are abutted against the seating surface 30c of the stopper bolt 30 to be restricted from rotating, and the rotation of the striker 43 is stopped, thereby restricting the supply of the hydraulic pressure to the front wheel brake 2.

若更大力地對後輪剎車用操作裝置5進行操作,如圖15及圖16所示,一對挾持片42f、42j抵接於止動螺栓30之座面30c,成為限制第2轉動槓桿42之轉動之狀態,從而將連結銷31之位置固定,於是均衡器槓桿44以連結銷31為中心順時針進行轉動,僅對後輪用剎車線10進行牽引,更強力地使後輪剎車3動作。 When the rear wheel brake operating device 5 is operated more strongly, as shown in FIGS. 15 and 16 , the pair of holding pieces 42 f and 42 j abut against the seating surface 30 c of the stopper bolt 30 to restrict the second rotating lever 42 . In the state of rotation, the position of the coupling pin 31 is fixed, so that the equalizer lever 44 rotates clockwise around the coupling pin 31, and only the rear wheel brake wire 10 is pulled, and the rear wheel brake 3 is more strongly actuated. .

此外,如圖17所示,若同時大力輸入前輪剎車用操 作裝置4及後輪剎車用操作裝置5,第1轉動槓桿41藉由被第1剎車線7牽引而單獨轉動,按壓且移動活塞22,使前輪剎車2更強力地動作,並藉由被第2剎車線9牽引之均衡器槓桿44之移動,如上述,於第2轉動槓桿42成為將挾持片42f、42j抵接於止動螺栓30之座面30c而限制了轉動之狀態後,均衡器槓桿44以連結銷31為中心進行轉動,僅對後輪用剎車線10進行牽引,使後輪剎車3強力動作。 In addition, as shown in Figure 17, if you input the front wheel brakes at the same time As the device 4 and the rear wheel brake operating device 5, the first rotating lever 41 is individually rotated by being pulled by the first brake wire 7, and the piston 22 is pressed and moved to make the front wheel brake 2 act more strongly, and by the first The movement of the equalizer lever 44 of the brake line 9 is as described above. After the second rotating lever 42 is in a state in which the holding pieces 42f and 42j abut against the seating surface 30c of the stopper bolt 30 to restrict the rotation, the equalizer The lever 44 rotates around the coupling pin 31, and only the rear wheel brake wire 10 is pulled, and the rear wheel brake 3 is strongly operated.

本形態例中,藉由調整調節螺栓32之突出量,可簡單且確實地對自前輪用剎車操作裝置4之操作開始至經由敲擊器43按壓且移動活塞22為止之無效行程進行調整,可獲得始終良好之操作感。此外,調節螺栓32之調整,可於工廠中簡單且確實地進行,並將主缸單元20配置於桿型把手車輛50之車殼51內,因而使用者無法進行調節螺栓32之調整,不會有因使用者不小心而改變連動狀態之虞。 In the present embodiment, by adjusting the amount of protrusion of the adjusting bolt 32, it is possible to easily and surely adjust the ineffective stroke from the start of the operation of the front wheel brake operating device 4 to the pressing of the striker 43 and the movement of the piston 22. Get a consistently good sense of operation. Further, the adjustment of the adjusting bolt 32 can be easily and surely performed in the factory, and the master cylinder unit 20 is disposed in the casing 51 of the lever type vehicle 50, so that the adjustment of the adjusting bolt 32 cannot be performed by the user. There is a tendency to change the linked state due to the user's carelessness.

圖18為顯示本發明之第2形態例,對顯示與第1形態例類似之構成要素者,分別賦予相同之符號,並省略其詳細說明。 FIG. 18 is a view showing a second embodiment of the present invention, and the same components as those in the first embodiment are denoted by the same reference numerals, and detailed description thereof will be omitted.

於本形態例之第1轉動槓桿41設置有與敲擊器43之活塞壓動部43c對應而延伸之抵接片41f,並於敲擊器43之活塞壓動部43c,對應於抵接片41f形成有調節螺栓裝設部43g,且於該調節螺栓裝設部43g之陰螺紋部43h,使用螺母構件32a可向抵接片41f調整突出量地安裝有調節螺栓32。 The first rotating lever 41 of the present embodiment is provided with an abutting piece 41f extending corresponding to the piston pressing portion 43c of the striker 43, and corresponding to the abutting piece of the piston pressing portion 43c of the tap 43 The adjusting bolt mounting portion 43g is formed in the 41f, and the adjusting screw 32 is attached to the female screw portion 43h of the adjusting bolt mounting portion 43g by adjusting the protruding amount to the contact piece 41f using the nut member 32a.

又,本發明不限於上述各形態例,主缸單元之安裝位置可任意,且主缸單元之安裝方向也可任意。此外,本發明之第2剎車連繫手段及機械式剎車用連繫手段,不限於如上述之形態例之 剎車線者。又,還可將後輪剎車設為液壓式剎車,將前輪剎車設為機械式剎車。此外,即使不是連動剎車用之剎車裝置,也可應用本發明。 Further, the present invention is not limited to the above-described respective examples, and the mounting position of the master cylinder unit may be arbitrary, and the mounting direction of the master cylinder unit may be arbitrary. Further, the second brake coupling means and the mechanical brake attachment means of the present invention are not limited to the above-described embodiment. Brake line. In addition, the rear wheel brake can be set as a hydraulic brake, and the front wheel brake can be set as a mechanical brake. Further, the present invention can be applied even if it is not a brake device for interlocking brakes.

9‧‧‧第2剎車線 9‧‧‧2nd brake line

10‧‧‧後輪用剎車線 10‧‧‧ Rear wheel brake line

20‧‧‧主缸單元 20‧‧‧Master cylinder unit

21‧‧‧液壓主缸 21‧‧‧Hydraulic master cylinder

21a‧‧‧缸體 21a‧‧‧Cylinder

21b‧‧‧缸孔 21b‧‧‧ cylinder bore

21c‧‧‧大徑部 21c‧‧‧The Great Trails Department

21d‧‧‧輸出口 21d‧‧‧Outlet

21e‧‧‧突起部 21e‧‧‧Protruding

21f‧‧‧凸座孔 21f‧‧‧Seal hole

21q‧‧‧止動螺栓裝設凸座部 21q‧‧‧Stop bolts with bosses

21r‧‧‧第2轉動槓桿抵接面 21r‧‧‧2nd rotating lever abutment surface

21s‧‧‧後輪用剎車線導引部 21s‧‧‧ Rear wheel brake line guide

22‧‧‧活塞 22‧‧‧Piston

22a‧‧‧凸緣部 22a‧‧‧Flange

23‧‧‧液壓室 23‧‧‧ hydraulic room

24‧‧‧復位彈簧 24‧‧‧Return spring

25‧‧‧扣環 25‧‧‧ buckle

26‧‧‧通液管 26‧‧‧Liquid tube

29‧‧‧固定銷 29‧‧‧fixed pin

30‧‧‧止動螺栓 30‧‧‧stop bolts

30a‧‧‧陽螺紋部 30a‧‧‧ male thread

30b‧‧‧軸部 30b‧‧‧Axis

30c‧‧‧座面 30c‧‧‧Seat

30d‧‧‧頭部 30d‧‧‧ head

30e‧‧‧螺母構件 30e‧‧‧ nut components

31‧‧‧連結銷 31‧‧‧Links

31a‧‧‧止動環 31a‧‧‧stop ring

32‧‧‧調節螺栓 32‧‧‧Adjustment bolts

32a‧‧‧螺母構件 32a‧‧‧ nut components

41‧‧‧第1轉動槓桿 41‧‧‧1st rotating lever

41a‧‧‧第1轉動基部 41a‧‧‧1st rotating base

41b‧‧‧插通孔 41b‧‧‧ inserted through hole

41c‧‧‧調節螺栓安裝部 41c‧‧‧Adjustment bolt mounting

41d‧‧‧陰螺紋部 41d‧‧‧ female thread

42‧‧‧第2轉動槓桿 42‧‧‧2nd rotating lever

42b‧‧‧連結臂 42b‧‧‧ link arm

42f‧‧‧挾持片 42f‧‧‧挟片

42g‧‧‧接頭部 42g‧‧‧Connector

42i‧‧‧敲擊器壓動面 42i‧‧‧Pusher pressing surface

43‧‧‧敲擊器 43‧‧‧Patter

43c‧‧‧活塞壓動部 43c‧‧‧Piston Pressure Department

43d‧‧‧活塞抵接部 43d‧‧‧Piston Abutment

43e‧‧‧調節螺栓抵接面 43e‧‧‧Adjustment bolt abutment

43f‧‧‧承受面 43f‧‧‧

44‧‧‧均衡器槓桿 44‧‧‧Equalizer lever

44a‧‧‧第2轉動槓桿連結部 44a‧‧‧2nd rotating lever joint

44b‧‧‧後輪用剎車線連結部 44b‧‧‧ Rear wheel brake line connection

Claims (5)

一種桿型把手車輛用剎車裝置,其將前輪剎車與後輪剎車之至少一方,設為液壓式剎車,且藉由第1剎車操作裝置之操作,而經由組合液壓主缸與槓桿機構而所形成之主缸單元,使上述液壓式剎車產生動作,上述槓桿機構係至少具備有第1轉動槓桿及敲擊器,且將連接至上述第1剎車操作裝置之第1剎車線,連結至上述第1轉動槓桿,藉由上述第1剎車操作裝置之操作,而經由被上述第1轉動槓桿所按壓且移動之上述敲擊器,使上述液壓主缸之活塞產生動作,進而使上述液壓式剎車產生動作,其特徵在於:於上述第1轉動槓桿,形成有按壓且移動上述敲擊器之敲擊器壓動面,並且於上述敲擊器,形成有被上述敲擊器壓動面所按壓且移動之承受面,於該承受面與上述敲擊器壓動面之任一方,裝配有朝向另一方突出之調節螺栓,藉由調整該調節螺栓之突出量,對自上述第1剎車操作裝置之操作開始至經由敲擊器而按壓且移動活塞為止之無效行程,加以進行調整。 A lever type vehicle brake device that uses at least one of a front wheel brake and a rear wheel brake as a hydraulic brake, and is formed by a combination of a hydraulic master cylinder and a lever mechanism by operation of a first brake operating device The master cylinder unit operates the hydraulic brake, and the lever mechanism includes at least a first rotating lever and a striker, and connects the first brake line connected to the first brake operating device to the first Rotating the lever, and operating the first brake operating device, the plunger of the hydraulic master cylinder is actuated via the tapper pressed and moved by the first rotating lever, and the hydraulic brake is actuated The first rotating lever is formed with a taper pressing surface that presses and moves the tapper, and the tapper is formed to be pressed and moved by the tapping surface of the tapper. The receiving surface is equipped with an adjusting bolt protruding toward the other side of the receiving surface and the pressing surface of the tapper, by adjusting the protruding amount of the adjusting bolt, Operation of said first brake operating device via the striker starts to be pressed and move the piston up of backlash, to be adjusted. 如申請專利範圍第1項之桿型把手車輛用剎車裝置,其中,將上述前輪剎車與上述後輪剎車之任一方,設為上述液壓式剎車,將另一方設為機械式剎車,上述槓桿機構係具備有上述第1轉動槓桿、第2轉動槓桿、上述敲擊器及均衡器槓桿,且將連接至上述第2剎車操作裝置之第2剎車連繫手段、連接至上述機械式剎車之機械式剎車用連繫手段及上述第2轉動槓桿,連結至上述均衡器槓桿,藉由上述第1剎車操作裝置之操作,使上述液壓式剎車單獨地產生動作,藉由上述第2剎車操作裝置之操作,經由上述均衡器槓桿來牽引上述機械式剎車用連繫手段而使上述機械式剎車產生動作,並且 上述均衡器槓桿使上述第2轉動槓桿產生轉動,而經由被該第2轉動槓桿所按壓且移動之上述敲擊器,使上述液壓主缸之活塞產生動作,進而使上述液壓式剎車產生連動並且進行動作。 The lever type vehicle brake device according to the first aspect of the invention, wherein the front wheel brake and the rear wheel brake are both the hydraulic brake and the other is a mechanical brake, and the lever mechanism Provided with the first rotating lever, the second rotating lever, the tapper and the equalizer lever, and the second brake coupling means connected to the second brake operating device and the mechanical type connected to the mechanical brake The brake connecting means and the second rotating lever are coupled to the equalizer lever, and the hydraulic brake is separately operated by the operation of the first brake operating device, and the second brake operating device operates Pulling the mechanical brake connecting means via the equalizer lever to cause the mechanical brake to act, and The equalizer lever rotates the second rotating lever, and the piston of the hydraulic master cylinder is actuated via the tapper pressed and moved by the second rotating lever, thereby causing the hydraulic brake to be interlocked and Take action. 如申請專利範圍第1項之桿型把手車輛用剎車裝置,其中,上述主缸單元係配置在桿型把手車輛之車殼內。 The brake device for a lever type vehicle according to the first aspect of the invention, wherein the master cylinder unit is disposed in a casing of a lever type vehicle. 如申請專利範圍第2項之桿型把手車輛用剎車裝置,其中,上述主缸單元係配置在桿型把手車輛之車殼內。 The brake device for a lever type vehicle according to the second aspect of the invention, wherein the master cylinder unit is disposed in a casing of a lever type vehicle. 如申請專利範圍第1至4項中任一項之桿型把手車輛用剎車裝置,其中,分別將上述液壓式剎車設置在前輪,將上述機械式剎車設置在後輪。 The lever type vehicle brake device according to any one of claims 1 to 4, wherein the hydraulic brake is disposed on a front wheel and the mechanical brake is disposed on a rear wheel.
TW103111200A 2013-03-27 2014-03-26 Rod type handle vehicle brake device TWI629205B (en)

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JP2521631Y2 (en) * 1992-02-13 1996-12-25 日信工業株式会社 Disc brakes for vehicles
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US6739133B2 (en) * 2001-12-03 2004-05-25 Robert L. Barnett Motorcycle control lever
US7231093B2 (en) * 2003-08-01 2007-06-12 Texas Instuments Incorporated Image code estimation
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