TW201501836A - Process for manufacturing roll staple with wire strip - Google Patents

Abstract

A roll staple manufacturing process enabling production of a high yield of staples at an effectively reduced manufacturing cost including the steps of providing a wire strip consisting of multiple wires arranged side-by-side; holding the wire strip in place with a holding unit; cutting the wire strip with a staple forming module to provide multiple staple banks; using a push module to push the staple banks from the holding unit to a guide rail set; applying an adhesive element to the staple banks while the same are continuously moved forward by the guide rail set; using a counting element to count the wires of the staple banks passing therethrough, and cutting the staple banks with a cutting element when the number of the wires passed through the counting element reaches a preset value, so as to provide a staple strip; and winding the staple strip on a winding element to form a roll staple.

Description

Multi-line roll strip nail process

The invention relates to a multi-line roll-shaped long nail process, in particular to a nail process which greatly increases the nail production and effectively saves the nailing time and reduces the industrial cost, thereby achieving the purpose of automatic mass production.

A staple is a fastening part that is fastened to an item by various tapping tools or a nail gun, and connects the two different items with the friction of the nail as a stability, and the nail is in packaging, civil engineering, and construction. Widely used in the field.

Referring to FIG. 1 , the conventional nailing process mainly uses a single wire 10 , and the single wire 10 is clamped by a clamping die 11 , and the single wire 10 is cut by a nailing die 12 to form a plurality of wires. The strip-shaped staples 101, the plurality of strip-shaped staples 101 are pushed into the interior of a positioning mold 14 by a pushing unit 13 and adhered to the side of the plurality of strip-shaped staples 101 via an adhesive unit 15 The plurality of strip-shaped staples 101 are fixed to each other and are not easily detached, and the number of staples of the long-type staples 101 is calculated by a counting unit 16, and when a predetermined number is reached, a cutting unit is used. 17 Cutting the plurality of strip-shaped staples 101 to form an elongated body 102, and finally winding the elongated body 102 by a winding unit 18 to form a roll-shaped strip nail 103.

However, the conventional nailing process is performed by the above-described single-wire wire 10 via the above-described nailing die 12, positioning die 14, pasting unit 15, counting unit 16, and cutting unit 17 in a one-piece manner. The output of nails is very limited, even if it is operated all day, it can not reach the market. demand.

In addition, due to the small production volume, it is often necessary to increase the number of working hours to make up for the shortcomings of insufficient production, or to purchase more tools and produce at the same time, and these methods of increasing production are not for the producers in the production process. The necessary time and consumables are often the main cause of rising manufacturing costs.

In addition, although the increase of the machine can achieve the effect of increasing production, it is necessary to hire more technicians to operate and maintain the machine to achieve a certain amount of production, the relative labor cost and production cost will increase a lot, for the producer It is a huge burden. Due to insufficient production, considerable investment and maintenance are required in labor costs and production costs, and the cost consumption will be reflected in the selling price of the products, thus causing the products to lose competitiveness in the market.

In view of this, the conventional nails still have shortcomings in the manufacturing method, and it is necessary to improve the manufacturing method of the innovative nails to improve the nail production and effectively reduce the production cost.

The main purpose of the invention is to increase the output of the nail and effectively reduce the labor cost and material cost generated during the production, thereby increasing the competitiveness of the nail in the market.

The secondary object of the present invention is to adjust the sticking manner of the adhesive component, shorten the process of air-drying cooling, and enable the nail to effectively control the manufacturing cost in production.

Another object of the present invention is to produce staples of various specifications through the replacement of the clamping assembly and the nail making module.

To achieve the above object, the multi-line roll-shaped strip process of the present invention, in the first preferred embodiment, comprises the steps of: providing a multi-wire body composed of a plurality of wires; clamping the above by a clamping component a multi-wire body; the multi-wire body is cut by a nail-making module to form a plurality of strip-shaped nail bodies; The pushing module pushes the long nail body of the clamping component toward a guiding slot group; the guiding slot group continuously guides the movement of the elongated nail body to make the surface of the long nail body Cooperating with an adhesive component; calculating the number of wires through which the long-shaped staple body passes by a counting component, and cutting a set of the above-mentioned elongated staple body through a cutting component to form a staple The body; and finally, the above-mentioned staple body is wound by a winding element to form a roll-shaped elongated staple.

The clamping component clamps one end of the multi-wire body. The nail making module will cut the nail tip of at least one end of the multi-wire body, and cut the multi-wire body into a long-shaped nail body forming a set size.

Wherein, the adhesive component is a tape that is adhered to the elongated staple body by heating.

The multi-line roll-shaped strip process of the present invention, in the second preferred embodiment, comprises the steps of: providing a multi-wire body composed of a plurality of wires; and clamping the multi-wire body by a clamping component; The multi-wire body is cut by a nail-making module to form a bent-shaped nail body; a bent-shaped nail body located at the clamping component is pushed toward a guiding groove group by a pushing module; Continuously guiding the movement of the bent pin body to adhere the surface of the bent pin body to an adhesive component; calculating the number of wires passing through the bent pin body by a counting component, and matching one The cutting element divides the above-mentioned bent staple body through a set number to form a staple body; and finally, the winding body is wound by a winding element to form a bent roll needle.

Wherein, the clamping component clamps a partial section of the multi-wire body such that both ends of the wire body protrude outwardly from the clamping component. The nail making module further presses the multi-wire body to cut at least one end of the multi-wire body to form a nail-shaped nail body.

Furthermore, the adhesive element is provided as a tape that is adhered to the bent staple body by heating.

The invention is characterized in that the multi-wire body formed by a plurality of wires is combined, and the multi-wire body is clamped with the clamping component and the nailing module is cut to form a long-shaped nail body, and then the long-shaped nail body is used. The manufacturing process of the push module, the guide groove group, the adhesive component, the counting component, and the cutting component form a staple body, thereby achieving mass production, reducing the manufacturing cost, and thereby improving the competitiveness of the staple needle in the market. The bonding component is adhered to the strip type nail body by heating, thereby shortening the process of air drying and cooling, and effectively controlling the manufacturing cost in the production process.

And clamping the multi-wire body through the clamping component, and punching the multi-wire body by the nail-making module, so that the shape of the long-shaped nail body is bent, and then the clamping component is replaced with the nail-making module through the clamping component. Shapes, the production of a variety of different staples to meet the needs of the market.

(known)

10‧‧‧Single wire

101‧‧‧Large staples

102‧‧‧long body

103‧‧‧Rolled strip staples

11‧‧‧Clamping mold

12‧‧‧nail making mould

13‧‧‧Pushing unit

14‧‧‧ Positioning mold

15‧‧‧Adhesive unit

16‧‧‧counting unit

17‧‧‧Cut unit

18‧‧‧Winding unit

(this invention)

20‧‧‧Multi-line ontology

201‧‧‧Wire

202‧‧‧Long strip nail body

203‧‧‧nail body

204‧‧‧Rolled strip staples

205‧‧‧Bend staple body

205a‧‧‧ Pressure Department

205b‧‧‧Reflexion

206‧‧‧Bend staple body

207‧‧‧Bent rolled needle

21‧‧‧Clamping components

22‧‧‧nail making module

23‧‧‧Promoting modules

24‧‧‧Guide trough group

25‧‧‧Adhesive components

251‧‧‧ Tape

26‧‧‧Counting components

27‧‧‧ Cutting elements

28‧‧‧Winding components

1 is a manufacturing flow chart of a conventional staple process; FIG. 2 is a flow chart of a first preferred embodiment of a roll-shaped staple process of the present invention; and FIG. 3 is a first preferred embodiment of the present invention. FIG. 4 is a schematic view showing a second preferred embodiment of the roll-shaped staple process of the present invention; and FIG. 5 is a schematic view showing the manufacture of the second preferred embodiment of the present invention.

For a more detailed and detailed understanding and understanding of the structure, the use and the features of the present invention, the preferred embodiments are described in detail with reference to the drawings as follows: Refer to Figures 2 to 3 The multi-line roll-shaped staple process of the present invention provides a multi-wire body 20 in cooperation with a clamping component 21, A nail making module 22, a pushing module 23, a guiding groove set 24, an adhesive element 25, a counting element 26, a cutting element 27 and a winding element 28 complete the process of needle making.

As shown, in the first preferred embodiment, the following steps are included:

The multi-wire body 20 is provided. The multi-wire body 20 is arranged in a plurality of parallel rows, wherein the number of the wires 201 can be changed according to market requirements, and the more the number of the wires 201 is, the more the wire 201 is. The output is relatively increased.

b. The multi-wire body 20 is clamped by the above-mentioned clamping component 21. The clamping component 21 holds one end of the multi-wire body 20 .

c. Cutting the multi-wire body 20 by the nail making module 22 to form a plurality of long-sized staple body 202 of a fixed size. The nailing module 22 cuts the multi-wire body 20 to simultaneously cut at least one end of the multi-wire body 20, and cuts the multi-wire body 20 into a length of a set size. A strip type staple body 202. As shown, the clamping assembly 21 holds one end of the multi-wire body 20.

d. After the nail tip of the elongated staple body 202 is cut, the elongated staple body 202 located in the clamping unit 21 is pushed by the pushing module 23 toward the guiding groove group 24. The guiding groove group 24 can position the elongated pin body 202 so that the plurality of elongated pin bodies 202 can be closely arranged with each other.

e. The guiding groove group 24 continuously guides the movement of the long-type nail body 202, so that the surface of the long-type nail body 202 and the adhesive element 25 are adhered to each other, wherein the adhesive element 25 is provided with a The adhesive tape 251 is adhered to the strip type nail body 202 of the above-mentioned strip type, thereby shortening the air drying The process of cooling, which in turn reduces production costs and increases production efficiency.

f. After the pasting component 25 is pasted, and passing through the counting component 26, the counting component 26 calculates the number of wires through which the strip-shaped staple body 202 passes, and cooperates with the cutting component 27 to reach the set number. The elongated staple body 202 is cut apart to form a staple body 203.

g. Finally, the above-mentioned staple body 203 is wound by the above-mentioned winding member 28 to form a roll-shaped long nail 204, and the production of the multi-line type long strip nail is completed, thereby increasing the yield and effectively reducing the production time. The labor cost and material cost are generated to increase the competitiveness of the nail in the market.

Referring to FIG. 3 and FIG. 4, in the second preferred embodiment, the following steps are included:

The multi-wire body 20 is provided. The multi-wire body 20 is formed by a plurality of wires 201 arranged in parallel. The number of the wires 201 can be changed according to market requirements, and the number of the wires 201 is more. , the output is relatively increased.

b. The multi-wire body 20 is clamped by the above-mentioned clamping component 21. The clamping component 21 is clamped to a partial section of the multi-wire body 20 and protrudes outwardly from the clamping component 21 .

c. The multi-wire body 20 is stamped by the nail making module 22 to form a plurality of bent nail bodies 205. The nailing module 22 further presses the multi-wire body 20 to cut at least one end of the multi-wire body 20, and simultaneously forms the bent staple body 205 having the same size and shape. In this way, the effect of mass production can be achieved.

In addition, the clamping component 21 clamps a partial section of the multi-wire body 20, so that both ends of the multi-wire body 20 are convexly protruded from the clamping component. twenty one.

As shown in the figure, the bent staple body 205 has a pressure receiving portion 205a, and a bent portion 205b is formed at each end of the pressure receiving portion 205a. However, the bent staple body 205 has the pressure receiving portion. The 205a and the bent portion 205b are only for convenience of description, and the state of the bent staple body 205 is not limited, that is, the clamping component 21 and the nailing module 22 are replaced, and the nailing module 22 is replaced. By stamping the multi-wire body 20 described above, the above-described bent staple body 205 of various specifications can be manufactured.

d. After the nail tip of the bent staple body 205 is cut, the pusher module 205 located in the clamping unit 21 is pushed toward the guiding groove group 24 by the pushing module 23. The guiding groove group 24 can position the bent nail body 205 so that the plurality of bent nail bodies 205 can be closely arranged with each other.

e. The guiding groove group 24 continuously guides the movement of the bent nail body 205 to adhere the surface of the bent nail body 205 and the adhesive component 25 to each other, wherein the adhesive component 25 is provided with a The tape 251 adhered to the bent-shaped strip-shaped staple body 202 is adhered by heating, thereby shortening the process of air-drying cooling, thereby reducing the manufacturing cost and improving the production efficiency.

f. After the adhesion component 25 is adhered and passed through the counting component 26, the counting component 26 calculates the number of wires of the bent stapler body 205, and cooperates with the cutting component 27 to reach the set number. The bent staple body 205 is cut apart to form a bent staple body 206.

g. Finally, the above-mentioned winding-shaped nail body 206 is wound by the above-mentioned winding element 28 to form a bent roll-shaped nail 207, and the multi-line type long-shaped nail is completed, thereby improving the nail pin process. The production and effective reduction of labor costs and material costs incurred in production, in order to increase the competitiveness of nails in the market.

In the above, the multi-wire body formed by a plurality of wires is combined, and the multi-wire body is clamped with the clamping component and the nailing module is cut to form a long nail body, and then the long nail is inserted. The needle body uses the manufacturing process of the push module, the guide groove group, the adhesive component, the counting component, and the cutting component to form the staple body, thereby achieving mass production, reducing the manufacturing cost, and thereby improving the competitiveness of the staple needle in the market. The adhesive component is adhered to the long-shaped nail body by heating, thereby shortening the air-drying process and effectively controlling the production cost in the production process.

In addition, by replacing the clamping component and the nailing module, the multi-wire body is punched through the nailing module, and various staples of different specifications can be produced to meet the market demand. Moreover, the increase in output can be better adjusted and balanced in terms of labor cost and production cost, which in turn meets the era of high labor costs, and effectively reduces unnecessary energy waste and relatively improves the competitiveness of products in the market.

The above embodiments are intended to be illustrative only, and are not intended to limit the scope of the present invention. It is included in the scope of the following patent application.

Claims (8)

A multi-line roll-shaped long nail process comprises the steps of: providing a multi-wire body composed of a plurality of wires; clamping the multi-wire body by a clamping component; and cutting the plurality of nail modules by the nailing module The wire body forms a plurality of strip-shaped nail bodies; the elongated nail body located on the clamping component is pushed toward a guiding groove group by a pushing module; and the long-shaped nail is continuously guided by the guiding groove group The needle body is moved to adhere the surface of the long strip type nail body to an adhesive element; the number of wires passing through the long strip type nail body is calculated by a counting component, and a cutting component is used to reach a set number. The strip-shaped staple body is cut off to form a staple body; and finally, the needle body is wound by a winding element to form a roll-shaped strip. The multi-line roll-shaped strip process described in claim 1, wherein the clamping component holds one end of the multi-wire body. The multi-line type roll-shaped staple process described in claim 1, wherein the nail-making module cuts at least one end of the multi-wire body, and cuts the multi-line body Cut into a long staple body that forms a set size. The multi-line roll-shaped strip process described in claim 1, wherein the adhesive element is a tape that is adhered to the elongated staple body by heating. A multi-line roll-shaped strip nail process comprising the following steps: Providing a multi-wire body composed of a plurality of wires; clamping the multi-wire body by a clamping component; cutting the multi-wire body by a nailing module to form a bent staple body; The bent pin body located on the clamping component is moved toward a guiding slot group; the guiding slot group continuously guides the movement of the bent pin body to make the surface of the bent pin body adhere to The components are mutually adhered; the number of wires passing through the bent staple body is calculated by a counting component, and a cutting element is used to cut off the bent staple body through the set number to form a staple body; Finally, the above-mentioned staple body is wound by a winding assembly to form a bent roll needle. The method of claim 5, wherein the clamping component clamps a partial section of the multi-wire body such that the two ends of the multi-wire body protrude outwardly from the clamping component. . The method of claim 5, wherein the nailing module further presses the multi-wire body to cut at least one end of the multi-wire body. At the same time, the above-mentioned bent nail body is formed. The multi-line roll-shaped strip process described in claim 5, wherein the adhesive element is a tape that is adhered to the bent staple body by heating.