TW201446814A - Acrylic copolymer, adhesive composition containing same, and polarizing plate - Google Patents

Acrylic copolymer, adhesive composition containing same, and polarizing plate Download PDF

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TW201446814A
TW201446814A TW103119200A TW103119200A TW201446814A TW 201446814 A TW201446814 A TW 201446814A TW 103119200 A TW103119200 A TW 103119200A TW 103119200 A TW103119200 A TW 103119200A TW 201446814 A TW201446814 A TW 201446814A
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polarizing plate
acrylic copolymer
adhesive
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Hye-Rim Kwon
Min-Keun Yoo
Han-Young Choi
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Dongwoo Fine Chem Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • C09J133/04Homopolymers or copolymers of esters
    • C09J133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C09J133/062Copolymers with monomers not covered by C09J133/06
    • C09J133/066Copolymers with monomers not covered by C09J133/06 containing -OH groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/12Esters of monohydric alcohols or phenols
    • C08F220/16Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
    • C08F220/18Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
    • C08F220/1804C4-(meth)acrylate, e.g. butyl (meth)acrylate, isobutyl (meth)acrylate or tert-butyl (meth)acrylate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/04Homopolymers or copolymers of esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • C09J133/04Homopolymers or copolymers of esters
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/04Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
    • G02B1/105
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/14Protective coatings, e.g. hard coatings
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • G02B5/3033Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Polarising Elements (AREA)

Abstract

Disclosed are an acrylic copolymer, an adhesive compositoin containing the same, and a polarizing plate. The acylic copolymer includes 35 to 84.9 parts by weight of a (meth)acrylate monomer having an alkyl group with 4-12 carbon atoms, 5 to 20 parts by weight of benzyl methacrylate, 0.1 to 5 parts by weight of 4-hydroxybutyl acrylate, 5 to 10 parts by weight of acrylic acid, and 5 to 30 parts by weight of methacrylate, wherein the acrylic copolymer has a weight average molecular weight (in terms of polystyrene, Mw) of 1,000,000 or more. The acrylic copolymer is used to increase the cross-linking density and enhance the cohesive strength, thereby providing an adhesive composition having improved adhesive durability under severe conditions (high temperature or high temperature and humidity) when being bonded to a non-polar film having a low water contact angle, a shortened curing time, and a light leakage prevention property, and a polarizing plate including the adhesive composition.

Description

丙烯酸共聚物、含有丙烯酸共聚物的黏著劑組合物、 及偏光板 An acrylic copolymer, an adhesive composition containing an acrylic copolymer, And polarizing plate

本發明關於一種黏著劑組合物及具有良好耐久性的一偏光板。 The present invention relates to an adhesive composition and a polarizing plate having good durability.

黏著劑是一種僅藉由施壓充分附著於一黏附體的材料。黏著劑比起膠水具有更低的凝聚力及較快的應力鬆弛,並具有可容易被外力轉換的黏彈行為。 The adhesive is a material that is sufficiently adhered to an adhesive body only by application of pressure. Adhesives have lower cohesion and faster stress relaxation than glue, and have a viscoelastic behavior that can be easily converted by external forces.

用於黏著劑的原料為諸如天然橡膠、合成橡膠、丙烯酸樹脂和矽的熱塑性樹脂,大部分具有彈性特性,並因此與低分子量材料混合以提供黏性特性,從而保有其黏彈特性。 The raw materials for the adhesive are thermoplastic resins such as natural rubber, synthetic rubber, acrylic resin and enamel, most of which have elastic properties, and thus are mixed with low molecular weight materials to provide viscous properties, thereby retaining their viscoelastic properties.

在這些黏著劑原料中,丙烯酸酯黏著劑近年來已取代橡膠基黏著劑且其使用性也快速增加。丙烯酸酯黏著劑的種類很廣包含溶劑型、水性型、乳液型、熱熔型、100%固體反應型、及之類。 Among these adhesive materials, acrylate adhesives have replaced rubber-based adhesives in recent years and their usability has also increased rapidly. A wide variety of acrylate adhesives include solvent, aqueous, emulsion, hot melt, 100% solids, and the like.

丙烯酸酯黏著劑在耐候性、耐熱性、耐寒性、耐油性及之類比橡膠基黏著劑來得更好,而且可以依照需求與用途輕易的製備。因此,黏著劑產品之所以目前可以廣泛的被使用於多 種用途可能是因為丙烯酸酯黏著劑的問世。 Acrylate adhesives are better at weather resistance, heat resistance, cold resistance, oil resistance and the like than rubber-based adhesives, and can be easily prepared according to needs and uses. Therefore, adhesive products are currently widely used in many applications. The use may be due to the advent of acrylate adhesives.

一般來說,黏著劑的黏著效能可藉由初始黏著力(黏性)、黏著力(黏合力)、及凝聚力(剪切強度)來評斷。 In general, the adhesion of an adhesive can be judged by initial adhesion (viscosity), adhesion (adhesion), and cohesion (shear strength).

初始黏著力與構成黏著劑的聚合物之玻璃轉換溫度(Tg)有關,而黏著力則與聚合物的玻璃轉換溫度及凝聚力有關。凝聚力是指當黏著劑附著於黏附體上時,黏著劑中分子間的作用力。其中高分子間凝聚力會導致黏著劑的界面斷裂,而低分子間凝聚力則會導致凝聚失敗,而造成黏附體上有殘留物。因此,亟需設計一種可在黏著劑脫離黏附體時產生界面斷裂的黏著劑。 The initial adhesion is related to the glass transition temperature (Tg) of the polymer that makes up the adhesive, and the adhesion is related to the glass transition temperature and cohesion of the polymer. Cohesion refers to the interaction between molecules in the adhesive when the adhesive is attached to the adherend. Among them, the cohesive force between the polymers causes the interface of the adhesive to break, and the low intermolecular cohesive force causes the aggregation to fail, resulting in residues on the adherend. Therefore, it is urgent to design an adhesive which can cause interface cracking when the adhesive is detached from the adherend.

近來,用於偏光板的材料價格隨著LCD材料的價格變低而越來越低。更明確的說,偏光片保護膜價格的降低,占偏光板材料價格的50%或更高,一直是關注的主題。因此,嘗試使用相較於既有纖維素類樹脂或環烯烴聚合物類樹脂具有較高透明度及低成本的聚甲基丙烯酸甲酯樹脂作為偏光片保護膜。 Recently, the price of materials for polarizing plates has become lower and lower as the price of LCD materials has become lower. More specifically, the price reduction of polarizer protective film, which accounts for 50% or more of the price of polarizing material, has always been the subject of concern. Therefore, attempts have been made to use a polymethyl methacrylate resin having a high transparency and a low cost as compared with an existing cellulose-based resin or a cycloolefin polymer-based resin as a polarizer protective film.

然而,包含聚甲基丙烯酸甲酯樹脂的薄膜在耐熱性條件下具有高收縮率,因而在偏光板的製作過程中會因其收縮應力而可能出現諸如脫層及之類的缺陷。 However, the film containing the polymethyl methacrylate resin has a high shrinkage rate under heat resistance conditions, and thus defects such as delamination and the like may occur due to shrinkage stress during the production of the polarizing plate.

為了改善高收縮偏光板的黏著耐久性,韓國專利號第930,808號提出一種藉由包含酯類增黏劑樹脂來改善初始黏著力、黏著力、及凝聚力的環氧樹脂丙烯酸酯黏著劑。然而,包括該增黏劑樹脂的黏著劑組合物卻無法將凝聚力提高到可以克服聚甲基丙烯酸甲酯基偏光片保護膜收縮特性的程度。此外,既然增 黏劑樹脂是一種低分子量的低聚物,其具有因溢出而讓耐久性變差的風險。因此,亟需開發可解決這些問題的其它技術。 In order to improve the adhesion durability of the high-shrinkage polarizing plate, Korean Patent No. 930,808 proposes an epoxy resin acrylate adhesive which improves initial adhesion, adhesion, and cohesion by using an ester tackifier resin. However, the adhesive composition including the tackifier resin cannot improve the cohesive force to such an extent that it can overcome the shrinkage characteristics of the polymethyl methacrylate-based polarizer protective film. In addition, since the increase The binder resin is a low molecular weight oligomer which has a risk of deterioration in durability due to overflow. Therefore, there is an urgent need to develop other technologies that can solve these problems.

因此,本發明是為了解決當製造包含聚甲基丙烯酸甲酯樹脂薄膜及既有的纖維素樹脂及環烯烴樹脂薄膜的偏光板時,所產生無法承受偏光片的收縮應力的收縮,而導致在耐久性條件(高溫或高溫及高濕度)下脫層失敗之問題,且本發明的一目的是為了提供一種可以改善偏光板黏著耐久性的黏著劑組合物。 Therefore, the present invention has been made to solve the problem that when a polarizing plate comprising a polymethyl methacrylate resin film and an existing cellulose resin and a cycloolefin resin film is produced, shrinkage stress which cannot withstand the polarizing plate is caused, and The problem of delamination failure under durability conditions (high temperature or high temperature and high humidity), and an object of the present invention is to provide an adhesive composition which can improve the adhesion durability of a polarizing plate.

為了達成此目標,提供一種丙烯酸共聚物,包含35至84.9重量份具有4-12個碳原子烷基的(甲基)丙烯酸單體、5至20重量份的芐基酯、0.1至5重量份的4-丙烯酸羥丁酯、5至10重量份的丙烯酸、及5至30重量份的甲基丙烯酸酯,其中該丙烯酸共聚物的重量平均分子量(以聚苯乙烯來計,Mw)為1,000,000或以上。 In order to achieve the object, an acrylic copolymer comprising 35 to 84.9 parts by weight of a (meth)acrylic monomer having an alkyl group of 4 to 12 carbon atoms, 5 to 20 parts by weight of a benzyl ester, and 0.1 to 5 parts by weight is provided. 4-hydroxybutyl acrylate, 5 to 10 parts by weight of acrylic acid, and 5 to 30 parts by weight of methacrylate, wherein the weight average molecular weight (in terms of polystyrene, Mw) of the acrylic copolymer is 1,000,000 or the above.

該重量平均分子量可為1,000,000至2,000,000。 The weight average molecular weight can range from 1,000,000 to 2,000,000.

該丙烯酸共聚物可包含47至76.5重量份具有4-12個碳原子烷基的(甲基)丙烯酸單體、8至12重量份的芐基酯、0.5至3重量份的4-丙烯酸羥丁酯、5至8重量份的丙烯酸、及10至30重量份的甲基丙烯酸酯。 The acrylic copolymer may comprise 47 to 76.5 parts by weight of a (meth)acrylic monomer having an alkyl group of 4 to 12 carbon atoms, 8 to 12 parts by weight of a benzyl ester, and 0.5 to 3 parts by weight of a 4-hydroxybutyl acrylate. Ester, 5 to 8 parts by weight of acrylic acid, and 10 to 30 parts by weight of methacrylate.

依據本發明另一目的,提供一種包含該丙烯酸共聚物的黏著劑組合物。 According to another object of the present invention, an adhesive composition comprising the acrylic copolymer is provided.

該黏著劑組合物可進一步包含一交聯劑。 The adhesive composition may further comprise a crosslinking agent.

依據本發明另一目的,提供一種偏光板,其中一偏 光片保護膜黏合於一偏光片的至少一表面上且包括含有該黏著劑組合物的一黏著層形成於該偏光片保護膜上。 According to another object of the present invention, a polarizing plate is provided, wherein a bias is provided The light sheet protective film is adhered to at least one surface of a polarizer and an adhesive layer containing the adhesive composition is formed on the polarizer protective film.

該偏光片保護膜的水接觸角可為30°至80°。 The polarizer protective film may have a water contact angle of 30 to 80.

該偏光片保護膜可為一聚甲基丙烯酸甲酯薄膜。 The polarizer protective film may be a polymethyl methacrylate film.

在此,當把偏光板切割成90mm×170mm尺寸的切片附著於玻璃基板的兩個表面上以讓其光吸收軸交錯所得的樣品放置於80℃的溫度下1000個小時,樣品中會產生少於五個氣泡或脫層。 Here, when the polarizing plate is cut into a size of 90 mm × 170 mm and attached to both surfaces of the glass substrate so that the sample obtained by interlacing the light absorption axis is placed at a temperature of 80 ° C for 1000 hours, less sample is generated. For five bubbles or delamination.

在此,當把偏光板切割成90mm×170mm尺寸的切片附著於玻璃基板的兩個表面上以讓其光吸收軸交錯所得的樣品放置於60℃及90%RH的條件下1000個小時,樣品中會產生少於五個氣泡或脫層。 Here, when the polarizing plate is cut into pieces of a size of 90 mm × 170 mm and attached to both surfaces of the glass substrate so that the light absorption axis is staggered, the sample is placed at 60 ° C and 90% RH for 1000 hours, and the sample is sampled. There will be less than five bubbles or delamination in the middle.

本發明揭示一種具有良好耐久性的黏著劑組合物及一偏光板。 The present invention discloses an adhesive composition having good durability and a polarizing plate.

接下來,本發明詳細內容將描述於下。 Next, the details of the present invention will be described below.

本發明的黏著劑組合物包含35至84.9重量份具有4-12個碳原子烷基的(甲基)丙烯酸單體、5至20重量份的芐基酯、0.1至5重量份的4-丙烯酸羥丁酯、5至10重量份的丙烯酸、及5至30重量份的甲基丙烯酸酯。在此,所謂的(甲基)丙烯酸是指丙烯酸酯 及甲基丙烯酸酯,而個別組成的含量是基於其固體的含量。 The adhesive composition of the present invention comprises 35 to 84.9 parts by weight of a (meth)acrylic monomer having an alkyl group of 4 to 12 carbon atoms, 5 to 20 parts by weight of a benzyl ester, and 0.1 to 5 parts by weight of a 4-acrylic acid. Hydroxybutyl ester, 5 to 10 parts by weight of acrylic acid, and 5 to 30 parts by weight of methacrylate. Here, the so-called (meth)acrylic acid means acrylate And methacrylate, and the content of individual components is based on the content of its solids.

此外,該丙烯酸共聚物的重量平均分子量(以聚苯乙烯來計,Mw),以膠體滲透層析法(GPC)來測量,為1,000,000或以上但不超過2,000,000,且較佳為1,000,000至1,500,000。若其重量平均分子量少於1,000,000,凝聚力可能會不足,導致在耐熱性條件下出現脫層或氣泡。若其重量平均分子量超過2,000,000,可能會因丙烯酸共聚物之間有過多的纏結而讓黏性增加,導致在塗佈黏著液時出現諸如塗佈條紋的塗佈缺陷。 Further, the weight average molecular weight (in terms of polystyrene, Mw) of the acrylic copolymer is 1,000,000 or more but not more than 2,000,000, and preferably 1,000,000 to 1,500,000, as measured by colloidal permeation chromatography (GPC). If the weight average molecular weight is less than 1,000,000, the cohesive force may be insufficient, resulting in delamination or bubbles under heat resistance conditions. If the weight average molecular weight exceeds 2,000,000, the viscosity may increase due to excessive entanglement between the acrylic copolymers, resulting in coating defects such as coating streaks when the adhesive is applied.

雖然丙烯酸共聚物中的各個單體為本領域所習知。然而,本發明的特徵在於如何從中做選擇使用與組合並控制其含量範圍以增加交聯密度,進而提高凝聚力。 Although individual monomers in the acrylic copolymer are known in the art. However, the present invention is characterized by how to selectively use and combine and control the content range thereof to increase the crosslinking density, thereby increasing the cohesive force.

具有4-12個碳原子的烷基(甲基)丙烯酸酯單體為衍生自具有4-12個碳原子的脂肪醇的(甲基)丙烯酸酯,實例可包含n-(甲基)丙烯酸丁酯、2-(甲基)丙烯酸丁酯、t-(甲基)丙烯酸丁酯、(甲基)丙烯酸戊酯、(甲基)丙烯酸辛酯、2-乙基己基(甲基)丙烯酸酯、(甲基)丙烯酸壬酯、(甲基)丙烯酸癸酯、十二烷基(甲基)丙烯酸酯、及之類。其可單獨使用或兩個以上混合使用。在這當中,較佳為n-(甲基)丙烯酸丁酯、2-乙基己基(甲基)丙烯酸酯、或其混合。 The alkyl (meth) acrylate monomer having 4 to 12 carbon atoms is a (meth) acrylate derived from a fatty alcohol having 4 to 12 carbon atoms, and examples may include n-(meth) acrylate Ester, butyl 2-(meth)acrylate, butyl t-(meth)acrylate, amyl (meth)acrylate, octyl (meth)acrylate, 2-ethylhexyl (meth) acrylate, Ethyl (meth) acrylate, decyl (meth) acrylate, dodecyl (meth) acrylate, and the like. They may be used singly or in combination of two or more. Among them, preferred is n-(meth)acrylate butyl ester, 2-ethylhexyl (meth) acrylate, or a mixture thereof.

具有4-12個碳原子的烷基(甲基)丙烯酸單體的含量為35至84.9重量份且較佳為47至76.5重量份。若少於35重量份,烷基(甲基)丙烯酸單體將缺乏黏性,因而會在黏合的過程中有混入氣 泡的風險。若超過84.9重量份,烷基(甲基)丙烯酸單體會造成玻璃轉換溫度降低且缺乏氫鍵,導致凝聚力不足,使得耐熱性及耐久性可能會變差。 The content of the alkyl (meth)acrylic monomer having 4 to 12 carbon atoms is 35 to 84.9 parts by weight and preferably 47 to 76.5 parts by weight. If less than 35 parts by weight, the alkyl (meth)acrylic monomer will lack viscosity and will be mixed during the bonding process. The risk of bubble. When it exceeds 84.9 parts by weight, the alkyl (meth)acrylic monomer causes a decrease in the glass transition temperature and lacks hydrogen bonding, resulting in insufficient cohesive force, which may deteriorate heat resistance and durability.

芐基酯會調整雙折射以減少漏光,並提高玻璃轉換溫度以改善耐熱性。 The benzyl ester adjusts the birefringence to reduce light leakage and increase the glass transition temperature to improve heat resistance.

芐基酯的含量為5至20重量份且較佳為8至12重量份。若芐基酯的含量少於5重量份或超過20重量份,雙折射將超出所欲的範圍,使得漏光特性惡化。 The content of the benzyl ester is 5 to 20 parts by weight and preferably 8 to 12 parts by weight. If the content of the benzyl ester is less than 5 parts by weight or more than 20 parts by weight, the birefringence will exceed the intended range, so that the light leakage characteristics are deteriorated.

4-丙烯酸羥丁酯如同一可交聯單體與交聯劑反應以提高丙烯酸共聚物的凝聚力。 4-Hydroxybutyl acrylate, such as the same crosslinkable monomer, reacts with a crosslinking agent to increase the cohesive force of the acrylic copolymer.

4-丙烯酸羥丁酯的含量為0.1至5重量份且較佳為0.5至3重量份。若交聯劑的含量少於0.1重量份,將不足以提高凝聚力,而若交聯劑的含量超過5重量份,將造成過多的交聯,導致黏著力的變差,使得在耐熱性條件下出現脫層失敗。 The content of 4-hydroxybutyl acrylate is 0.1 to 5 parts by weight and preferably 0.5 to 3 parts by weight. If the content of the crosslinking agent is less than 0.1 parts by weight, it will not be sufficient to increase the cohesive force, and if the content of the crosslinking agent exceeds 5 parts by weight, excessive crosslinking will be caused, resulting in deterioration of adhesion, so that under heat resistance conditions A delamination failure occurred.

丙烯酸會在共聚物中形成氫鍵,會與交聯劑反應以形成交聯,從而增強黏著劑的凝聚力,或扮演4-丙烯酸羥丁酯與交聯劑之間的酸性催化劑以增加反應速率,進而降低固化效應。此外,丙烯酸可利用極性官能基透過黏著劑與玻璃之間的極性作用力來提高黏著力。 Acrylic acid forms a hydrogen bond in the copolymer, reacts with the crosslinker to form a crosslink, thereby enhancing the cohesive force of the adhesive, or acts as an acidic catalyst between the 4-hydroxybutyl acrylate and the crosslinker to increase the reaction rate. Thereby reducing the curing effect. In addition, acrylic acid can use polar functional groups to increase adhesion through the polar interaction between the adhesive and the glass.

丙烯酸的含量為5至10重量份且較佳為5至8重量份。若丙烯酸的含量少於5重量份,增強凝聚力及黏著力的效果將不足且降低固化效應也會不足。若丙烯酸的含量超過10重量份, 將讓凝聚力過於提高卻讓黏著力降低,導致在耐熱性條件下脫層失敗,且液體穩定性可能會因交聯反應中過多的催化效應而變差。 The content of acrylic acid is 5 to 10 parts by weight and preferably 5 to 8 parts by weight. If the content of the acrylic acid is less than 5 parts by weight, the effect of enhancing the cohesive force and the adhesive force will be insufficient and the curing effect will be insufficient. If the content of acrylic acid exceeds 10 parts by weight, The cohesive force will be increased too much, but the adhesion will be lowered, resulting in failure of delamination under heat resistance conditions, and liquid stability may be deteriorated due to excessive catalytic effect in the crosslinking reaction.

甲基丙烯酸酯具有高的玻璃轉換溫度以提高黏著劑的凝聚力。此外,甲基丙烯酸酯相較於丙烯酸丁酯具有極性,因此可藉由與玻璃的極性作用力來提高黏著力。 Methacrylate has a high glass transition temperature to increase the cohesive force of the adhesive. Further, the methacrylate has a polarity compared to butyl acrylate, so that the adhesion can be improved by the polar force with the glass.

甲基丙烯酸酯的含量為5至30重量份且較佳為10至30重量份。若甲基丙烯酸酯的含量少於5重量份,增強凝聚力的效果將不足。若甲基丙烯酸酯的含量超過30重量份,聚合物本身的流動性將變差,導致在塗佈黏著液時因黏性的增加而產生塗佈條紋或之類。 The content of the methacrylate is 5 to 30 parts by weight and preferably 10 to 30 parts by weight. If the content of the methacrylate is less than 5 parts by weight, the effect of enhancing the cohesive force will be insufficient. If the content of the methacrylate exceeds 30 parts by weight, the fluidity of the polymer itself will be deteriorated, resulting in coating streaks or the like due to an increase in viscosity when the adhesive solution is applied.

此外,本發明的丙烯酸共聚物除了包含上述單體更可進一步包含具有羥基或羧基的可交聯單體。在此,可交聯單體可藉由化學鍵來提高該黏著劑組合物的凝聚力或黏著力,從而增進耐久性及可切割性。 Further, the acrylic copolymer of the present invention may further contain a crosslinkable monomer having a hydroxyl group or a carboxyl group in addition to the above monomer. Here, the crosslinkable monomer can enhance the cohesive force or adhesion of the adhesive composition by chemical bonds, thereby improving durability and cuttability.

具有羥基的單體的實例可包含2-(甲基)丙烯酸羥乙酯、2-(甲基)丙烯酸羥丙酯、2-(甲基)丙烯酸羥丁酯、6-(甲基)丙烯酸羥己酯、羥基亞乙基乙二醇(甲基)丙烯酸酯、2-羥基亞丙基二醇(甲基)丙烯酸酯、具有2至4個碳原子亞烷基的羥基亞烷基二醇(甲基)丙烯酸、4-羥丁基乙烯基醚、5-羥戊基乙烯基醚、6-羥己基乙烯基醚、7-羥庚基乙烯基醚、8-羥辛基乙烯基醚、9-羥壬基乙烯基醚、10-羥癸基乙烯基醚、及之類。 Examples of the monomer having a hydroxyl group may include hydroxyethyl 2-(meth)acrylate, hydroxypropyl 2-(meth)acrylate, hydroxybutyl 2-(meth)acrylate, and hydroxy 6-(meth)acrylate Hexyl ester, hydroxyethylene glycol (meth) acrylate, 2-hydroxy propylene glycol (meth) acrylate, hydroxyalkylene glycol having an alkylene group of 2 to 4 carbon atoms ( Methyl)acrylic acid, 4-hydroxybutyl vinyl ether, 5-hydroxypentyl vinyl ether, 6-hydroxyhexyl vinyl ether, 7-hydroxyheptyl vinyl ether, 8-hydroxyoctyl vinyl ether, 9 - hydroxydecyl vinyl ether, 10-hydroxydecyl vinyl ether, and the like.

具有羧基的單體的實例可包含單價酸如(甲基)丙烯 酸、巴豆酸、及之類;二價酸如馬來酸、衣康酸、富馬酸、及之類、及其單烷基酯;3-(甲基)丙烯酰基丙酸;具有2-3個碳原子的烷基之2-羥基烷基(甲基)丙烯酸酯的琥珀酸酐開環加成物、具有2-4個碳原子的亞烷基之羥基亞烷基二醇(甲基)丙烯酸的琥珀酸酐開環加成物、及透過琥珀酸酐開環加成物與具有2-3個碳原子的烷基之2-羥基烷基(甲基)丙烯酸酯的己內酯加成物所得到的化合物;及之類。在這當中,較佳為(甲基)丙烯酸。 Examples of the monomer having a carboxyl group may include a monovalent acid such as (meth) propylene Acid, crotonic acid, and the like; divalent acids such as maleic acid, itaconic acid, fumaric acid, and the like, and monoalkyl esters thereof; 3-(meth)acryloylpropionic acid; A succinic anhydride ring-opening adduct of a 2-hydroxyalkyl (meth) acrylate having 3 carbon atoms, a hydroxyalkylene glycol (meth) having an alkylene group having 2 to 4 carbon atoms a succinic anhydride ring-opening adduct of acrylic acid, and a caprolactone adduct of a 2-hydroxyalkyl (meth) acrylate which has passed through a succinic anhydride ring-opening adduct and an alkyl group having 2 to 3 carbon atoms. The resulting compound; and the like. Among them, (meth)acrylic acid is preferred.

在以具有4-12個碳原子的烷基之(甲基)丙烯酸酯單體為100重量份的基礎下,可交聯單體的含量較佳為0.05至10重量份,且最佳為0.1至8重量份。若少於0.05重量份,其黏著劑凝聚力將減少,造成耐久性的惡化。若超過10重量份,其黏著劑的黏著力將因高凝膠率而減少並造成耐久性的問題。 The content of the crosslinkable monomer is preferably from 0.05 to 10 parts by weight, and most preferably 0.1, based on 100 parts by weight of the (meth) acrylate monomer having an alkyl group having 4 to 12 carbon atoms. Up to 8 parts by weight. If it is less than 0.05 part by weight, the adhesive cohesive force will be reduced, resulting in deterioration of durability. If it exceeds 10 parts by weight, the adhesive force of the adhesive will decrease due to a high gel fraction and cause a problem of durability.

上述單體之外的其他可聚合單體可在不減少黏著劑黏著力的範圍內進一步予以包含,舉例來說,在以所有用來製備丙烯酸共聚物的單體為100重量份的基礎下,其含量可為10重量份或更少。 The other polymerizable monomer other than the above monomers may be further included in the range which does not reduce the adhesive force of the adhesive, for example, based on 100 parts by weight of all the monomers used to prepare the acrylic copolymer, The content thereof may be 10 parts by weight or less.

共聚物的製備方法並沒有特別的限制。共聚物可由習知諸如本體聚合、溶液聚合、乳液聚合、及懸浮聚合的方法來製備。在這當中,較佳為溶液聚合。此外,亦可使用習知聚合所常用的溶劑、聚合引發劑、用以控制分子量的鏈轉移劑及之類。 The preparation method of the copolymer is not particularly limited. The copolymer can be prepared by conventional methods such as bulk polymerization, solution polymerization, emulsion polymerization, and suspension polymerization. Among them, solution polymerization is preferred. Further, a solvent commonly used in conventional polymerization, a polymerization initiator, a chain transfer agent for controlling molecular weight, and the like can also be used.

此外,本發明的特徵在於黏著劑組合物包括丙烯酸共聚物。該黏著劑組合物可進一步包含一交聯劑。 Further, the present invention is characterized in that the adhesive composition comprises an acrylic copolymer. The adhesive composition may further comprise a crosslinking agent.

交聯劑為一種用以適當的交聯共聚物以提高黏著劑的凝聚力的組成物。交聯劑的實例可包含異氰酸酯類化合物、環氧樹脂類化合物、及之類,且這些可單獨使用或兩個以上混合使用。 The crosslinking agent is a composition for appropriately crosslinking the copolymer to increase the cohesive force of the adhesive. Examples of the crosslinking agent may include an isocyanate compound, an epoxy resin compound, and the like, and these may be used singly or in combination of two or more.

異氰酸酯的例子可包含二異氰酸酯化合物,諸如甲苯二異氰酸酯、二甲苯二異氰酸酯、2,4-二苯基甲烷二異氰酸酯、4,4-二苯基甲烷二異氰酸酯、六亞甲基二異氰酸酯、異佛爾酮二異氰酸酯、四甲基二甲苯二異氰酸酯、及萘二異氰酸酯;藉由3莫耳的二異氰酸酯化合物與1莫耳諸如三羥甲基丙烷的多元醇類化合物進行反應而得的一加成物,藉由3莫耳的二異氰酸酯化合物進行自縮合而得的一異氰脲酸酯體,藉由將3莫耳中的2莫耳二異氰酸酯化合物所得的二異氰酸酯尿素與剩餘的1莫耳二異氰酸酯化合物進行縮合而得的一縮二脲體,及具有三個官能基的多官能基異氰酸酯化合物,諸如三苯甲烷三異氰酸酯及亞甲基二異氰酸酯;及之類。 Examples of the isocyanate may include a diisocyanate compound such as toluene diisocyanate, xylene diisocyanate, 2,4-diphenylmethane diisocyanate, 4,4-diphenylmethane diisocyanate, hexamethylene diisocyanate, and isophora. Ketone diisocyanate, tetramethyl xylene diisocyanate, and naphthalene diisocyanate; an addition obtained by reacting a 3 mol diisocyanate compound with 1 mol of a polyol compound such as trimethylolpropane An isocyanurate body obtained by self-condensation of a 3 molar diisocyanate compound, by using a diisocyanate urea obtained from a 2 molar 2 isocyanate compound in 3 moles with the remaining 1 mole a diuret body obtained by condensation of a diisocyanate compound, and a polyfunctional isocyanate compound having three functional groups such as triphenylmethane triisocyanate and methylene diisocyanate; and the like.

環氧樹脂類化合物的實例可包含乙二醇二縮水甘油醚、二乙二醇二縮水甘油醚、聚乙二醇二縮水甘油醚、丙二醇二縮水甘油醚、三丙二醇二縮水甘油醚、聚丙二醇二縮水甘油醚、新戊二醇二縮水甘油基醚、1,6-己二醇二縮水甘油醚、聚丁二醇二縮水甘油基醚、甘油二縮水甘油醚、甘油三縮水甘油基醚、甘油聚二醚、聚甘油聚縮水甘油醚、間苯二酚二縮水甘油醚、2,2-二溴新戊二醇二縮水甘油基醚、三羥甲基丙烷三縮水甘油醚、季 戊四醇聚縮水甘油醚、山梨醇聚縮水甘油醚、己二酸二縮水甘油酯、鄰苯二甲酸二縮水甘油基酯、三(縮水甘油基)異氰脲酸酯、三(環氧丙氧基乙基)異氰脲酸酯、1,3-雙(N,N-二縮水甘油基氨基甲基)環己烷、N,N,N’,N’-四縮水甘油基-間-苯二甲胺、及之類。 Examples of the epoxy resin compound may include ethylene glycol diglycidyl ether, diethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, tripropylene glycol diglycidyl ether, polypropylene glycol Diglycidyl ether, neopentyl glycol diglycidyl ether, 1,6-hexanediol diglycidyl ether, polybutylene glycol diglycidyl ether, glycerol diglycidyl ether, glycerol triglycidyl ether, Glycerol polydiether, polyglycerol polyglycidyl ether, resorcinol diglycidyl ether, 2,2-dibromoneopentyl glycol diglycidyl ether, trimethylolpropane triglycidyl ether, quarter Pentaerythritol polyglycidyl ether, sorbitol polyglycidyl ether, diglycidyl adipate, diglycidyl phthalate, tris (glycidyl) isocyanurate, tris (glycidyl) Oxyethyl)isocyanurate, 1,3-bis(N,N-diglycidylaminomethyl)cyclohexane, N,N,N',N'-tetraglycidyl-inter- Xylylenediamine, and the like.

此外,關於交聯劑,三聚氰胺類化合物可單獨使用或與異氰酸酯類化合物及環氧樹脂類化合物兩個及以上混合使用。 Further, the melamine-based compound may be used singly or in combination of two or more of an isocyanate compound and an epoxy resin compound.

三聚氰胺類化合物的實例可包含六羥甲基三聚氰胺、六甲氧基甲基三聚氰胺、六丁氧基甲基三聚氰胺、及之類。 Examples of the melamine-based compound may include hexamethylol melamine, hexamethoxymethyl melamine, hexabutoxymethyl melamine, and the like.

以共聚物為100重量份的基礎下,就固體含量而言,交聯劑的含量較佳為0.1至15重量份且最佳為0.1至5重量份。若交聯劑的含量少於0.1重量份,凝聚力會因交聯度不足而降低,導致諸如脫層及可切割性變差的耐久性惡化。若交聯劑的含量超過15重量份,會因過多的交聯反應而出現殘餘應力減緩的問題。 The content of the crosslinking agent is preferably from 0.1 to 15 parts by weight and most preferably from 0.1 to 5 parts by weight, based on 100 parts by weight of the copolymer. If the content of the crosslinking agent is less than 0.1 part by weight, the cohesive force may be lowered due to insufficient crosslinking degree, resulting in deterioration of durability such as delamination and poor cuttability. If the content of the crosslinking agent exceeds 15 parts by weight, there is a problem that the residual stress is lowered due to excessive crosslinking reaction.

此外,本發明的黏著劑組合物可進一步包含一矽烷偶聯劑。 Further, the adhesive composition of the present invention may further comprise a decane coupling agent.

矽烷偶聯劑的種類並沒有特別的限制。矽烷偶聯劑的實例可包含乙烯基氯矽烷、乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、2-(3,4-環氧樹脂環己基)乙基三甲氧基矽烷、3-環氧丙氧基丙基三甲氧基矽烷、3-環氧丙氧基丙基甲基二乙氧基矽烷、3-環氧丙氧基丙基甲基二乙氧基矽烷、3-環氧丙氧基丙基三乙氧基矽烷、對苯乙烯基三甲氧基矽烷、3-甲基丙烯酰氧基丙基三乙氧 基矽烷、3-甲基丙烯酰氧基丙基三甲氧基矽烷、3-甲基丙烯酰氧基甲基二甲氧基矽烷、3-甲基丙烯酰氧基丙基甲基二乙氧基矽烷、3-丙烯酰氧基丙基三甲氧基矽烷、N-2-(氨基乙基)-3-氨丙基甲基二甲氧基矽烷、N-2-(氨基乙基)-3-氨基丙基三甲氧基矽烷、N-2-(氨基乙基)-3-氨丙基三乙氧基矽烷、3-氨基丙基三甲氧基矽烷、3-氨基丙基三乙氧基矽烷、3-三乙氧基甲矽烷基-N-(1,3-二甲基-亞丁基)丙胺、N-苯基-3-氨基丙基三甲氧基矽烷、3-氯丙基三甲氧基矽烷、3-巰基丙基甲基二甲氧基矽烷、3-巰基丙基三甲氧基矽烷、雙(三乙氧基甲矽烷丙基)四硫化物、3-異氰酸酯丙基三乙氧基矽烷、及之類。其可單獨使用或兩個以上混合使用。 The kind of the decane coupling agent is not particularly limited. Examples of the decane coupling agent may include vinyl chlorodecane, vinyl trimethoxy decane, vinyl triethoxy decane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxy decane, 3- Glycidoxypropyltrimethoxydecane, 3-glycidoxypropylmethyldiethoxydecane, 3-glycidoxypropylmethyldiethoxydecane, 3-epoxy Propoxypropyltriethoxydecane, p-styryltrimethoxydecane, 3-methacryloxypropyltriethoxy Baseline, 3-methacryloxypropyltrimethoxydecane, 3-methacryloyloxymethyldimethoxydecane, 3-methacryloxypropylmethyldiethoxy Decane, 3-acryloyloxypropyltrimethoxydecane, N-2-(aminoethyl)-3-aminopropylmethyldimethoxydecane, N-2-(aminoethyl)-3- Aminopropyltrimethoxydecane, N-2-(aminoethyl)-3-aminopropyltriethoxydecane, 3-aminopropyltrimethoxydecane, 3-aminopropyltriethoxydecane, 3-triethoxycarbamido-N-(1,3-dimethyl-butylene)propylamine, N-phenyl-3-aminopropyltrimethoxydecane, 3-chloropropyltrimethoxydecane , 3-mercaptopropylmethyldimethoxydecane, 3-mercaptopropyltrimethoxydecane, bis(triethoxymethanepropylpropyl)tetrasulfide, 3-isocyanatepropyltriethoxydecane, And the like. They may be used singly or in combination of two or more.

以共聚物為100重量份的基礎下,就固體含量而言,矽烷偶聯劑的含量較佳為0至10重量份且較佳為0.005至5重量份。若其含量超過10重量份將造成耐久性惡化。 The content of the decane coupling agent is preferably from 0 to 10 parts by weight, and preferably from 0.005 to 5 parts by weight, based on 100 parts by weight of the copolymer. If the content exceeds 10 parts by weight, the durability is deteriorated.

此外,該黏著劑組合物可進一步包含一抗靜電劑,其中較佳為離子型抗靜電劑。離子型抗靜電劑為一種由負離子和正離子所組成的離子鹽,離子型抗靜電劑的種類並沒有特別的限制,只要其可給予黏著劑離子導電性。 Further, the adhesive composition may further comprise an antistatic agent, of which an ionic antistatic agent is preferred. The ionic antistatic agent is an ionic salt composed of a negative ion and a positive ion, and the kind of the ionic antistatic agent is not particularly limited as long as it imparts ionic conductivity to the adhesive.

更明確的說,離子型抗靜電劑可為以下所組成的離子鹽:選自由鹼金屬鹽、銨鹽、鋶鹽和鏻鹽所組成的群組的正離子;及選自由含氟無機鹽、含氟有機鹽、及碘離子所組成的群組的負離子。 More specifically, the ionic antistatic agent may be an ionic salt composed of: a positive ion selected from the group consisting of alkali metal salts, ammonium salts, phosphonium salts, and phosphonium salts; and selected from fluorine-containing inorganic salts, An anion of a group consisting of a fluorine-containing organic salt and an iodide ion.

以丙烯酸共聚物為100重量份的基礎下,離子型抗靜 電劑的含量為0.1至5重量份且較佳為0.5至3重量份。若離子型抗靜電劑的含量少於0.1重量份,將造成抗靜電性不足,而若離子型抗靜電劑的含量超過5重量份,將無法保有其耐久性。 Based on 100 parts by weight of acrylic copolymer, ionic antistatic The content of the electric agent is from 0.1 to 5 parts by weight and preferably from 0.5 to 3 parts by weight. If the content of the ionic antistatic agent is less than 0.1 part by weight, the antistatic property will be insufficient, and if the content of the ionic antistatic agent exceeds 5 parts by weight, the durability will not be maintained.

該黏著劑組合物除了上述組成可進一步包含,諸如增黏劑樹脂、抗氧化劑、腐蝕抑制劑、流平劑、表面潤滑劑、染料、顏料、消泡劑、填料、及光穩定劑之添加劑,以調整黏著劑組合物所需具備的黏著力、凝聚力、黏性、彈性模量、玻璃轉換溫度、及之類。 The adhesive composition may further comprise, in addition to the above composition, an additive such as a tackifier resin, an antioxidant, a corrosion inhibitor, a leveling agent, a surface lubricant, a dye, a pigment, an antifoaming agent, a filler, and a light stabilizer. To adjust the adhesion, cohesion, viscosity, modulus of elasticity, glass transition temperature, and the like required for the adhesive composition.

此外,本發明的特徵在於偏光板具有一偏光片保護膜黏合於一偏光片的至少一表面上且包括含有該黏著劑組合物的一黏著層形成於該偏光片保護膜上。 Further, the present invention is characterized in that the polarizing plate has a polarizer protective film adhered to at least one surface of a polarizer and an adhesive layer containing the adhesive composition is formed on the polarizer protective film.

該偏光片保護膜可為一種由以下所形成的薄膜:本領域所習知的纖維素類、聚酯類、聚碳酸酯類、丙烯酸類、苯乙烯類、聚烯烴類、氯乙烯類、酰胺類、酰亞胺類、聚醚砜類之樹脂;砜類樹脂、聚醚砜樹脂;聚醚類樹脂、聚苯硫醚類樹脂、乙烯醇類樹脂、偏氯乙烯類樹脂、乙酸乙烯醇縮丁醛類樹脂;烯丙酯類樹脂;聚甲醛類樹脂;諸如環氧樹脂類樹脂之熱塑樹脂;諸如(甲基)丙烯酸類、聚氨酯類、丙烯酸氨酯類、環氧樹脂類及有機矽類之熱固化性樹脂、或紫外線固化型樹脂。 The polarizer protective film may be a film formed from cellulose, polyester, polycarbonate, acrylic, styrene, polyolefin, vinyl chloride, amide as known in the art. Resins of class, imide, polyether sulfone; sulfone resin, polyether sulfone resin; polyether resin, polyphenylene sulfide resin, vinyl alcohol resin, vinylidene chloride resin, vinyl acetate Butyraldehyde resin; allyl ester resin; polyoxymethylene resin; thermoplastic resin such as epoxy resin; such as (meth)acrylic, polyurethane, urethane acrylate, epoxy resin and organic hydrazine A thermosetting resin or an ultraviolet curable resin.

更明確的說,本發明的黏著層可藉由一般丙烯酸酯黏著劑讓很難鍵結的非極性薄膜可以有黏合力,並具有良好的黏著耐久性。 More specifically, the adhesive layer of the present invention can impart a bonding force to a non-polar film which is difficult to bond by a general acrylate adhesive, and has good adhesive durability.

非極性薄膜的水接觸角較佳為30°至50°,且非極性薄膜可為一聚甲基丙烯酸甲酯薄膜。 The water contact angle of the non-polar film is preferably from 30 to 50, and the non-polar film may be a polymethyl methacrylate film.

在此所提供的較佳實施例是為了幫助了解本發明,以下所述之實例也僅為了呈現本發明,而非用以限定本發明。任何所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 The preferred embodiments are provided to aid in the understanding of the present invention, and the following examples are merely illustrative of the invention and are not intended to limit the invention. The scope of the present invention is defined by the scope of the appended claims, unless otherwise claimed.

製備實例:丙烯酸共聚物的製備 Preparation Example: Preparation of Acrylic Copolymer

製備實例1 Preparation example 1

將56重量份的n-丙烯酸丁酯(BA)、30重量份的甲基丙烯酸酯(MA)、8重量份的芐基酯(BzMA)、5重量份的丙烯酸(AA)、及1重量份的4-丙烯酸羥丁酯(4-HBA)之單體混和放入一個具有冷卻裝置的1公升反應器中以促進氮氣的回流及溫度的控制,然後將80重量份的乙酸乙酯(EAc)作為溶劑加入其中。在那之後,以氮氣吹淨1小時以去除氧氣,並將溫度維持在70℃。再將混和物攪拌均勻。然後,再將0.07重量份的偶氮二異丁腈(AIBN)作為反應引發劑予以加入,接著進行8小時的反應,從而製備一丙烯酸共聚物(重量平均分子量:約1,400,000)。 56 parts by weight of n-butyl acrylate (BA), 30 parts by weight of methacrylate (MA), 8 parts by weight of benzyl ester (BzMA), 5 parts by weight of acrylic acid (AA), and 1 part by weight The monomer of 4-hydroxybutyl acrylate (4-HBA) was mixed into a 1 liter reactor with a cooling device to promote nitrogen reflux and temperature control, and then 80 parts by weight of ethyl acetate (EAc). It is added as a solvent. After that, it was purged with nitrogen for 1 hour to remove oxygen, and the temperature was maintained at 70 °C. Stir the mixture evenly. Then, 0.07 part by weight of azobisisobutyronitrile (AIBN) was further added as a reaction initiator, followed by a reaction for 8 hours to prepare an acrylic copolymer (weight average molecular weight: about 1,400,000).

製備實例2 Preparation example 2

丙烯酸共聚物藉由與製備實例1相同的方法來製備,並以如下表1所示的組合進行混合及反應。 The acrylic copolymer was prepared by the same method as in Preparation Example 1, and mixed and reacted in the combination shown in Table 1 below.

[表1] [Table 1]

實例1至10及比較實例1至11 Examples 1 to 10 and Comparative Examples 1 to 11

1)黏著劑組合物 1) Adhesive composition

製備實例1之丙烯酸共聚物、交聯劑、矽烷偶聯劑、及抗靜電劑依如下表2所示之組合進行混和,然後將混和物稀釋到28wt%,從而製備黏著劑組合物。 The acrylic copolymer, the crosslinking agent, the decane coupling agent, and the antistatic agent of Preparation Example 1 were mixed according to the combination shown in Table 2 below, and then the mixture was diluted to 28% by weight to prepare an adhesive composition.

2)附黏著劑偏光板 2) Adhesive polarizer

將上述項目1)所製備的各個黏著劑組合物塗佈於一塗佈有矽脫模劑的離型膜上以具有25μm的厚度,接著於100℃下分別以1分鐘、5分鐘、及10分鐘進行乾燥,從而形成一黏著層。 Each of the adhesive compositions prepared in the above item 1) was applied onto a release film coated with a ruthenium release agent to have a thickness of 25 μm, followed by 1 minute, 5 minutes, and 10 at 100 ° C, respectively. Drying is done in minutes to form an adhesive layer.

將藉由將三醋酸纖維素型保護膜黏接在偏光片的兩面上所得的偏光板層壓在黏著層上,以製造一附黏著劑偏光板。在此,利用層壓來讓黏著層與保護膜表面可以獲得接觸。將所製造出來的偏光板存放於23℃及60%RH的條件下一固化期間內。 A polarizing plate obtained by bonding a triacetylcellulose type protective film to both faces of the polarizing plate was laminated on the adhesive layer to fabricate an adhesive polarizing plate. Here, lamination is used to allow the adhesive layer to come into contact with the surface of the protective film. The produced polarizing plate was stored under the conditions of 23 ° C and 60% RH for the next curing period.

此外,將黏接著聚甲基丙烯酸甲酯型保護膜(水接觸角:47°)而非三醋酸纖維素型保護膜(水接觸角:12°)之偏光板層壓在黏著層上,以製造一附黏著劑偏光板。 In addition, a polarizing plate adhered to a polymethyl methacrylate type protective film (water contact angle: 47°) instead of a cellulose triacetate type protective film (water contact angle: 12°) was laminated on the adhesive layer to Create an adhesive polarizer.

測試實例 Test case

從上述實例及比較實例所製造的附黏著劑偏光板的特性,依據下述方法來測量,並將其結果記錄於表3中。 The characteristics of the adhesive-attached polarizing plate manufactured from the above examples and comparative examples were measured in accordance with the following methods, and the results thereof are reported in Table 3.

1.固化期間 During curing

在所製造的黏著片於23℃及65% RH下進行固化的1至10天當中,凝膠率依如下所述每日進行測量。延長固化的天數直到凝膠率不再增加,意即,固化期間是依照所需的天數來進行判定。 The gel fraction was measured daily as described below during the 1 to 10 days of curing of the manufactured adhesive sheet at 23 ° C and 65% RH. The number of days of curing is extended until the gel fraction is no longer increased, meaning that the curing period is determined in accordance with the number of days required.

大約2.5g的黏著片的黏著層被固定在精確秤重250目的金屬絲網(100mm X 100mm),再將金屬絲網包起來使得凝膠不會從中逸出。利用精密天平來精確測量其重量,再將金屬絲網浸泡在乙酸乙酯溶液中3天。將浸泡的金屬絲網取出,接著以少量的乙酸乙酯溶液沖洗,再以120℃乾燥24小時,接著秤重。所測量的重量是用來藉由方程式1計算凝膠率。基於所計算出來的凝膠率落入到70%至80%的範圍內且未觀察到其隨時間變化的時間點來判定固化時間。 Approximately 2.5 g of the adhesive layer of the adhesive sheet was fixed to a 250-mesh wire mesh (100 mm X 100 mm), and the wire mesh was wrapped to prevent the gel from escaping therefrom. A precision balance was used to accurately measure the weight, and the wire mesh was immersed in an ethyl acetate solution for 3 days. The soaked wire mesh was taken out, then rinsed with a small amount of ethyl acetate solution, dried at 120 ° C for 24 hours, and then weighed. The measured weight is used to calculate the gel fraction by Equation 1. The curing time was determined based on the calculated time when the gel fraction fell within the range of 70% to 80% and no change with time was observed.

[方程式1]凝膠率(%)=(C-A)/(B-A)X 100 [Equation 1] Gel fraction (%) = (C-A) / (B-A) X 100

[在方程式1中,A為金屬絲網的重量(g);B為黏著層固定於金 屬絲網的重量(B-A:黏著層的重量,g);及C為金屬絲網經浸泡與乾燥後的重量(C-A:凝膠樹脂的重量,g)] [In Equation 1, A is the weight of the wire mesh (g); B is the adhesive layer fixed to the gold The weight of the wire mesh (B-A: the weight of the adhesive layer, g); and C is the weight of the wire mesh after soaking and drying (C-A: weight of gel resin, g)]

2.耐久性(耐熱性,耐濕熱性) 2. Durability (heat resistance, heat and humidity resistance)

將所製造的附黏著劑的偏光板切割成90mm×170mm的尺寸來製成樣品,再將脫模層進行脫層,並將偏光板附著於玻璃基板的兩面(110mm×190mm×0.7mm)使得偏光板的光吸收軸彼此正交。在此,施加5kg/cm2的壓力,並在無塵室內進行以避免氣泡或異料產生。為了測量耐熱性,將樣品置放於80℃的溫度下1000小時,然後,觀察是否有起泡或脫層出現。為了測量耐濕熱性,將樣品置放於60℃及90% RH的條件下1000小時,再觀察是否有起泡或脫層出現。在此,在進行評估前,先將樣品置放於正常溫度下24小時。 The prepared polarizing plate with an adhesive was cut into a size of 90 mm × 170 mm to prepare a sample, and the release layer was delaminated, and the polarizing plate was attached to both sides of the glass substrate (110 mm × 190 mm × 0.7 mm). The light absorption axes of the polarizing plates are orthogonal to each other. Here, a pressure of 5 kg/cm 2 was applied and carried out in a clean room to avoid generation of bubbles or foreign materials. In order to measure heat resistance, the sample was placed at a temperature of 80 ° C for 1000 hours, and then, whether or not foaming or delamination occurred was observed. In order to measure the heat and humidity resistance, the sample was placed at 60 ° C and 90% RH for 1000 hours, and it was observed whether foaming or delamination occurred. Here, the sample was placed at normal temperature for 24 hours before evaluation.

<評估標準> <Evaluation criteria>

◎:沒有氣泡或脫層: ◎: No bubbles or delamination:

○:氣泡或脫層的數量<5 ○: The number of bubbles or delamination <5

△:5氣泡或脫層的數量<10 △: 5 Number of bubbles or delamination <10

×:10氣泡或脫層的數量 ×:10 Number of bubbles or delamination

××:整個表面上都有氣泡或脫層 ××: bubbles or delamination on the entire surface

3.防止漏光 3. Prevent light leakage

為了確認相同樣品的均勻透光性,在一暗房中利用一背光來觀察樣品的漏光。為了均勻透光性的測試,將塗布的偏光板(200mm×200mm)以彼此交錯90°的角度附著於玻璃基板的 兩面(210mm×210mm×0.7mm),並接著進行觀察。均勻透光性基於下述標準來進行評估。 In order to confirm the uniform light transmittance of the same sample, a backlight was used in a dark room to observe the light leakage of the sample. For the test of uniform light transmittance, the coated polarizing plates (200 mm × 200 mm) were attached to the glass substrate at an angle of 90° to each other. Both sides (210 mm x 210 mm x 0.7 mm) were observed. Uniform light transmission was evaluated based on the following criteria.

<評估標準> <Evaluation criteria>

◎:非均勻性的透光率很難以裸眼觀察到。 ◎: Non-uniform light transmittance is difficult to observe with the naked eye.

○:觀察到少量的非均勻性的透光率。 ○: A small amount of non-uniform light transmittance was observed.

△:觀察到一些非均勻性的透光率。 △: Some non-uniform light transmittance was observed.

×:觀察到很多非均勻性的透光率。 ×: A lot of non-uniform light transmittance was observed.

如表3所示,包含本發明預設範圍內的特定組成的黏著劑組合物之實例1至10的偏光板,就固化時間而言,經證實,與比較實例1至11的偏光板相等或來得更好,且有顯著優越的耐久性及漏光預防。 As shown in Table 3, the polarizing plates of Examples 1 to 10 containing the adhesive composition of a specific composition within the preset range of the present invention were confirmed to be equal to the polarizing plates of Comparative Examples 1 to 11 in terms of curing time. Come better, and have significantly superior durability and light leakage prevention.

更明確的說,即使以聚甲基丙烯酸甲酯薄膜作為偏光片保護膜,仍可保有其優越的耐久性及漏光預防。 More specifically, even if a polymethyl methacrylate film is used as a polarizer protective film, its superior durability and light leakage prevention can be maintained.

依據本發明,包括丙烯酸共聚物的黏著劑組合物可藉由使用具有高玻璃轉換溫度的單體、增加共聚物中氫鍵的數量以提昇玻璃轉換溫度、控制丙烯酸的含量以改善交聯密度、及增加分子量以增加丙烯酸共聚物之間的纏結來改善在嚴峻(高溫或高溫及高濕度)的條件下的黏著耐久性,從而增強組合物的凝聚力。 According to the present invention, an adhesive composition comprising an acrylic copolymer can improve the glass transition temperature, control the content of acrylic acid to improve the crosslinking density by using a monomer having a high glass transition temperature, increasing the amount of hydrogen bonds in the copolymer, And increasing the molecular weight to increase the entanglement between the acrylic copolymers to improve the adhesion durability under severe conditions (high temperature or high temperature and high humidity), thereby enhancing the cohesive force of the composition.

更明確的說,該黏著劑組合物在應用到由聚甲基丙烯酸甲酯樹脂薄膜所製造的偏光板時,可呈現良好的黏著力及黏著耐久性。 More specifically, the adhesive composition exhibits good adhesion and adhesion durability when applied to a polarizing plate made of a polymethyl methacrylate resin film.

再者,依據本發明包括丙烯酸共聚物的黏著劑組合物可縮短其固化時間,並保有等於或優越於傳統黏著劑組合物的 防漏光特性。 Furthermore, the adhesive composition comprising an acrylic copolymer according to the present invention can shorten the curing time and maintain equal or superior to the conventional adhesive composition. Anti-light leakage characteristics.

Claims (10)

一種丙烯酸共聚物,包括35至84.9重量份具有4-12個碳原子烷基的(甲基)丙烯酸單體、5至20重量份的芐基酯、0.1至5重量份的4-丙烯酸羥丁酯、5至10重量份的丙烯酸、及5至30重量份的甲基丙烯酸酯,其中該丙烯酸共聚物的重量平均分子量(以聚苯乙烯來計,Mw)為1,000,000或以上。 An acrylic copolymer comprising 35 to 84.9 parts by weight of a (meth)acrylic monomer having an alkyl group of 4 to 12 carbon atoms, 5 to 20 parts by weight of a benzyl ester, and 0.1 to 5 parts by weight of a 4-hydroxybutyl acrylate The ester, 5 to 10 parts by weight of acrylic acid, and 5 to 30 parts by weight of methacrylate, wherein the acrylic copolymer has a weight average molecular weight (in terms of polystyrene, Mw) of 1,000,000 or more. 如申請專利範圍第1項所述之丙烯酸共聚物,其中該重量平均分子量為1,000,000至2,000,000。 The acrylic copolymer of claim 1, wherein the weight average molecular weight is from 1,000,000 to 2,000,000. 如申請專利範圍第1項所述之丙烯酸共聚物,其中該丙烯酸共聚物包含47至76.5重量份具有4-12個碳原子烷基的(甲基)丙烯酸單體、8至12重量份的芐基酯、0.5至3重量份的4-丙烯酸羥丁酯、5至8重量份的丙烯酸、及10至30重量份的甲基丙烯酸酯。 The acrylic copolymer according to claim 1, wherein the acrylic copolymer comprises 47 to 76.5 parts by weight of a (meth)acrylic monomer having an alkyl group of 4 to 12 carbon atoms, and 8 to 12 parts by weight of a benzyl group. The base ester, 0.5 to 3 parts by weight of hydroxybutyl 4-acrylate, 5 to 8 parts by weight of acrylic acid, and 10 to 30 parts by weight of methacrylate. 一種黏著劑組合物包括如申請專利範圍第1項至第3項中任一項所述之丙烯酸共聚物。 An adhesive composition comprising the acrylic copolymer according to any one of claims 1 to 3. 如申請專利範圍第4項所述之黏著劑組合物,進一步包括一交聯劑。 The adhesive composition of claim 4, further comprising a crosslinking agent. 一種偏光板,其中包含一偏光片保護膜黏合於一偏光片的至少一表面上且包括如申請專利範圍第4項所述之黏著劑組合物的一黏著層形成於該偏光片保護膜上。 A polarizing plate comprising a polarizer protective film adhered to at least one surface of a polarizer and an adhesive layer comprising the adhesive composition according to claim 4 of the invention is formed on the polarizer protective film. 如申請專利範圍第6項所述之偏光板,其中該偏光片保護膜的水接觸角為30°至80°。 The polarizing plate of claim 6, wherein the polarizer protective film has a water contact angle of 30° to 80°. 如申請專利範圍第7項所述之偏光板,其中該偏光片保護膜為一聚甲基丙烯酸甲酯薄膜。 The polarizing plate of claim 7, wherein the polarizer protective film is a polymethyl methacrylate film. 如申請專利範圍第6項所述之偏光板,其中當把偏光板切割成90mm×170mm尺寸的切片附著於玻璃基板的兩個表面上以讓其光吸收軸交錯所得的樣品放置於80℃的溫度下1000個小時,樣品中將產生少於五個氣泡或脫層。 The polarizing plate of claim 6, wherein the polarizing plate is cut into a size of 90 mm × 170 mm and attached to both surfaces of the glass substrate so that the light absorption axis is staggered and the sample is placed at 80 ° C. At 1000 hours of temperature, less than five bubbles or delamination will be produced in the sample. 如申請專利範圍第6項所述之偏光板,其中當把偏光板切割成90mm×170mm尺寸的切片附著於玻璃基板的兩個表面上以讓其光吸收軸交錯所得的樣品放置於60℃及90%RH的條件下1000個小時,樣品中將產生少於五個氣泡或脫層。 The polarizing plate of claim 6, wherein the polarizing plate is cut into a size of 90 mm × 170 mm and attached to both surfaces of the glass substrate so that the sample obtained by interlacing the light absorption axis is placed at 60 ° C and Under 1000 hours of 90% RH, less than five bubbles or delamination will be produced in the sample.
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