TW201446499A - Multilayer body, laminate, printed wiring board, method for producing multilayer body, and method for manufacturing laminate - Google Patents

Multilayer body, laminate, printed wiring board, method for producing multilayer body, and method for manufacturing laminate Download PDF

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TW201446499A
TW201446499A TW102146968A TW102146968A TW201446499A TW 201446499 A TW201446499 A TW 201446499A TW 102146968 A TW102146968 A TW 102146968A TW 102146968 A TW102146968 A TW 102146968A TW 201446499 A TW201446499 A TW 201446499A
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resin
resin composition
layer
laminate
laminate according
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TW102146968A
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TWI618630B (en
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Yuka Yamazaki
Masahiro Aoshima
Yasuo Kamigata
Daisuke Fujimoto
Kunpei Yamada
Hikari Murai
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Hitachi Chemical Co Ltd
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/34Layered products comprising a layer of synthetic resin comprising polyamides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/12Mountings, e.g. non-detachable insulating substrates
    • H01L23/14Mountings, e.g. non-detachable insulating substrates characterised by the material or its electrical properties
    • H01L23/145Organic substrates, e.g. plastic
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/0001Technical content checked by a classifier
    • H01L2924/0002Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • H05K1/0306Inorganic insulating substrates, e.g. ceramic, glass
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/01Dielectrics
    • H05K2201/0183Dielectric layers
    • H05K2201/0195Dielectric or adhesive layers comprising a plurality of layers, e.g. in a multilayer structure
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/06Thermal details
    • H05K2201/068Thermal details wherein the coefficient of thermal expansion is important

Abstract

A multilayer body having one or more resin composition layers and one or more glass substrate layers, wherein the resin composition layers contain a phenolic hydroxyl group-containing polybutadiene-modified polyamide resin (C).

Description

積層體、積層板、印刷線路板、積層體的製造方法、及積層板的製造方法 Laminated body, laminated board, printed wiring board, method for manufacturing laminated body, and method for manufacturing laminated board

本發明關於一種積層體、積層板及該等的製造方法、以及印刷線路板,該積層體適合用於半導體封裝體或印刷線路板。 The present invention relates to a laminate, a laminate, and a method of manufacturing the same, and a printed wiring board suitable for use in a semiconductor package or a printed wiring board.

近年來,電子機械的小型化、輕量化及多功能化進一步發展,伴隨於此,LSI(large-scale integration,大型積體電路)或晶片零件等的高積體化得以逐漸發展。而且,其形態亦快速朝向多接腳化、小型化變化。因此,於積層板中,為了提升電子零件的構裝密度,推進微細線路化的開發。作為符合該等要求之多層線路板的製造手法,有一種增層(build up)方式的多層線路板,其使用不包含玻璃布之絕緣樹脂來代替預浸體作為絕緣層,一面以通孔(via hole)來僅連接所需部分一面形成線路層,並且該多層線路板作為適合輕量化、小型化、或微細化之手法正在成為主流。 In recent years, the miniaturization, weight reduction, and multi-functionality of electronic equipment have been further developed. With this, the integration of LSI (large-scale integration) or wafer components has been progressing. Moreover, the form is also rapidly changing toward multiple pins and miniaturization. Therefore, in the laminated board, in order to increase the mounting density of electronic components, development of fine wiring has been advanced. As a manufacturing method of a multilayer wiring board which meets such requirements, there is a build-up type multilayer wiring board which uses an insulating resin not containing glass cloth instead of a prepreg as an insulating layer, and a through hole on one side ( The via hole is formed by connecting only the desired portion to form a wiring layer, and the multilayer wiring board is becoming mainstream as a method suitable for weight reduction, miniaturization, or miniaturization.

此種增層方式的多層線路板是利用以下方法製造:首先將絕緣樹脂薄膜層疊於內層電路板,藉由加熱使其硬化,以形成增層的層。之後,利用雷射加工而形成通孔,藉 由鹼性過錳酸處理等來進行粗糙化處理與塗抹處理以進行無電解鍍銅,使其形成能夠與第二電路進行層間連接之通孔(參照專利文獻1~3)。此處的情況為,樹脂與無電解鍍銅的黏著力是藉由樹脂表面的粗糙度(錨定效應)得以確保,其表面粗糙度Ra會大到0.6μm以上。若為此種方法,則10μm以下的微細的電路可能會產生短路不良或開路不良。因此,無法良率良好地製造多層線路板。另一方面,若縮小粗糙化形狀,則會產生與無電解鍍銅的黏著力降低、線剝離等不良。因此,需要一種線路板材料,其在平滑表面上與無電解鍍銅表現出較高的黏著力。 The multilayer wiring board of such a build-up type is produced by laminating an insulating resin film on an inner layer circuit board and hardening it by heating to form a build-up layer. After that, through the laser processing to form a through hole, borrow The roughening treatment and the smear treatment are performed by alkaline permanganic acid treatment or the like to perform electroless copper plating to form a via hole which can be interlayer-connected to the second circuit (see Patent Documents 1 to 3). Here, the adhesion between the resin and the electroless copper plating is ensured by the roughness (an anchoring effect) of the surface of the resin, and the surface roughness Ra is as large as 0.6 μm or more. According to this method, a fine circuit of 10 μm or less may cause a short circuit failure or an open circuit failure. Therefore, a multilayer wiring board cannot be manufactured with good yield. On the other hand, if the roughened shape is reduced, the adhesion to electroless copper plating is lowered, and defects such as wire peeling occur. Therefore, there is a need for a circuit board material that exhibits a higher adhesion to electroless copper plating on a smooth surface.

另一方面,對電子機械的薄型化、輕量化之要求越來越高,半導體封裝體或印刷線路板的薄型化、高密度化不斷發展。為了對應於該等薄型化、高密度化並穩定地構裝電子零件,抑制構裝時所產生的翹曲是非常重要的。 On the other hand, there is an increasing demand for thinning and weight reduction of electronic machinery, and the thickness and density of semiconductor packages and printed wiring boards are increasing. In order to cope with such thinning, high density, and stable mounting of electronic components, it is very important to suppress warpage generated during the assembly.

於構裝時,半導體封裝體上所產生的翹曲的主要原因之一,是半導體封裝體中所使用的積層板與該積層板的表面上所構裝的矽晶片之熱膨脹率差。因此,於半導體封裝體用積層板方面,正在努力使熱膨脹率接近矽晶片的熱膨脹率,亦即降低熱膨脹率。又,由於積層板的彈性模數亦會導致翹曲,因此,提高積層板的彈性對降低翹曲亦有效。如此一來,為了降低積層板的翹曲,降低積層板的膨脹率和提高積層板的彈性較為有效。 One of the main causes of warpage occurring on the semiconductor package during mounting is that the laminated board used in the semiconductor package has a thermal expansion coefficient which is different from that of the germanium wafer mounted on the surface of the laminated board. Therefore, in the case of a laminate for a semiconductor package, efforts have been made to bring the coefficient of thermal expansion close to the coefficient of thermal expansion of the tantalum wafer, that is, to lower the coefficient of thermal expansion. Moreover, since the elastic modulus of the laminated board also causes warpage, it is also effective to increase the elasticity of the laminated board to reduce warpage. In this way, in order to reduce the warpage of the laminated board, it is effective to reduce the expansion ratio of the laminated board and to improve the elasticity of the laminated board.

降低積層板的熱膨脹率、提高積層板的彈性之手法,可以考慮各式各樣的手法,其中,已知降低用於積層板 的樹脂的熱膨脹率、或在樹脂中高度填充無機填充材料。尤其是高度填充無機填充材料,是一種能夠期待降低熱膨脹率並提升耐熱性或難燃性之手法(專利文獻4)。但是,由於這樣增加無機填充材料的填充量,會導致絕緣可靠性降低或樹脂與形成於樹脂表面上的線路層的密接不充分、製造積層板時的壓製成形不良,因此於高度填充時有極限。 A method of reducing the thermal expansion rate of the laminated board and improving the elasticity of the laminated board can be considered in various ways, wherein the reduction is known for the laminated board. The resin has a coefficient of thermal expansion or is highly filled with an inorganic filler material in the resin. In particular, a highly filled inorganic filler is a technique that can be expected to lower the coefficient of thermal expansion and improve heat resistance or flame retardancy (Patent Document 4). However, since the filling amount of the inorganic filler is increased in this way, the insulation reliability is lowered or the adhesion between the resin and the wiring layer formed on the surface of the resin is insufficient, and the press forming at the time of manufacturing the laminated sheet is poor, so there is a limit in height filling. .

又,正在嘗試藉由選擇或改良樹脂,來達成低熱膨脹率。一般為例如:提高線路板用的樹脂的交聯密度以提高Tg而降低熱膨脹率之方法(專利文獻5和6)。然而,提高交聯密度即為縮短官能基間的分子鏈,但將分子鏈縮短一定程度以上,會有以下問題:就反應方面而言有極限,而會導致樹脂強度降低。 Moreover, attempts have been made to achieve a low coefficient of thermal expansion by selecting or modifying the resin. In general, for example, a method of increasing the crosslinking density of a resin for a wiring board to increase the Tg and lowering the coefficient of thermal expansion (Patent Documents 5 and 6). However, increasing the crosslinking density is to shorten the molecular chain between the functional groups. However, if the molecular chain is shortened to a certain extent or more, there is a problem that there is a limit in terms of the reaction, and the resin strength is lowered.

作為與上述不同的手法,正在嘗試使用玻璃薄膜,來作為具有與電子零件(矽晶片)的熱膨脹率大致一致的熱膨脹率之層,並將樹脂與玻璃薄膜壓製來積層,藉此減輕熱衝擊應力(專利文獻7),但由於所使用的樹脂的彈性模數較低且熱膨脹率較高,因此不足以實現降低基板的翹曲。 As a method different from the above, an attempt has been made to use a glass film as a layer having a coefficient of thermal expansion substantially equal to a coefficient of thermal expansion of an electronic component (a silicon wafer), and to laminate a resin and a glass film to thereby reduce thermal shock stress. (Patent Document 7) However, since the resin used has a low modulus of elasticity and a high coefficient of thermal expansion, it is not sufficient to reduce the warpage of the substrate.

作為具有能夠形成微細線路的平滑的表面之積層板的構成要素,一般認為前述玻璃薄膜亦較為有效,但一般認為由於玻璃與銅的化學黏著性非常不足,因此難以形成微細線路。 As a constituent element of a laminated board having a smooth surface capable of forming a fine line, the glass film is generally considered to be effective, but it is generally considered that since the chemical adhesion between glass and copper is extremely insufficient, it is difficult to form a fine line.

[先前技術文獻] [Previous Technical Literature] (專利文獻) (Patent Literature)

專利文獻1:日本專利第3290296號公報 Patent Document 1: Japanese Patent No. 3290296

專利文獻2:日本專利第3654851號公報 Patent Document 2: Japanese Patent No. 3654581

專利文獻3:日本專利第3785749號公報 Patent Document 3: Japanese Patent No. 3785749

專利文獻4:日本特開2004-182851號公報 Patent Document 4: Japanese Laid-Open Patent Publication No. 2004-182851

專利文獻5:日本特開2000-243864號公報 Patent Document 5: Japanese Laid-Open Patent Publication No. 2000-243864

專利文獻6:日本特開2000-114727號公報 Patent Document 6: Japanese Laid-Open Patent Publication No. 2000-114727

專利文獻7:日本專利第4657554號公報 Patent Document 7: Japanese Patent No. 4657554

如上所述,一般認為由於玻璃的表面非常平滑,因此對形成微細線路較為有效,但與無電解鍍銅的化學黏著力非常弱。因此,若形成10μm以下的微細的電路,則會產生短路不良或開路不良,從而無法良率良好地製造。進一步,利用專利文獻4~6的製造方法所獲得的基板,由於彈性模數較低,因此不足以實現降低基板的翹曲。 As described above, it is considered that since the surface of the glass is very smooth, it is effective for forming a fine line, but the chemical adhesion to electroless copper plating is very weak. Therefore, when a fine circuit of 10 μm or less is formed, a short-circuit defect or an open circuit failure occurs, and manufacturing cannot be performed with good yield. Further, the substrate obtained by the manufacturing methods of Patent Documents 4 to 6 has a low modulus of elasticity, so that it is not sufficient to reduce the warpage of the substrate.

又,於專利文獻7中,完全未揭示關於將玻璃薄膜與樹脂積層而成的基板中的樹脂的性狀。於專利文獻7中,一般認為必須僅考慮對基板的熱膨脹作用造成之影響。亦即,完全未考慮藉由提升與無電解鍍銅的黏著力,來形成一面以通孔來僅連接所需部分一面形成線路層之增層方式的多層線路板。 Further, in Patent Document 7, the properties of the resin in the substrate in which the glass film and the resin are laminated are not disclosed at all. In Patent Document 7, it is generally considered that only the influence on the thermal expansion action of the substrate must be considered. That is, it is not considered at all that the adhesion of the electroless copper plating is promoted to form a multilayer wiring board in which a wiring layer is formed by a through hole to connect only a desired portion.

由上可知,本發明的目的在於提供一種積層體、積層板、及該等的製造方法,所述積層體和積層板即便表面粗糙度Ra較小,對無電解鍍銅亦表現出較高的黏著性,而能夠提高線路密度。又,目的在於提供一種印刷線路板,其使用 該積層體或積層板。 As apparent from the above, it is an object of the present invention to provide a laminated body, a laminated board, and the like, which have a high surface roughness Ra and exhibit high electroless copper plating. Adhesive, which increases line density. Further, it is an object to provide a printed wiring board using the same The laminate or laminate.

本發明人等為了解決上述問題而努力研究,結果發現藉由下述本發明能夠解決該問題。亦即,本發明是如下所述。 The inventors of the present invention have diligently studied to solve the above problems, and as a result, have found that the problem can be solved by the present invention described below. That is, the present invention is as follows.

[1]一種積層體,其具有1層以上的樹脂組成物層和1層以上的玻璃基板層,且前述樹脂組成物層包含:含有酚性羥基之聚丁二烯改質聚醯胺樹脂(C)。 [1] A laminate comprising one or more resin composition layers and one or more glass substrate layers, and the resin composition layer contains a polybutadiene-modified polyamine resin containing a phenolic hydroxyl group ( C).

[2]如[1]所述之積層體,其中,樹脂組成物層包含:多官能環氧樹脂(A)、環氧樹脂硬化劑(B)。 [2] The laminate according to [1], wherein the resin composition layer comprises a polyfunctional epoxy resin (A) and an epoxy resin hardener (B).

[3]如[2]所述之積層體,其中,相對於多官能型環氧樹脂(A)和環氧樹脂硬化劑(B)的合計100質量份,前述含有酚性羥基之聚丁二烯改質聚醯胺樹脂(C)的調配比例為4~40質量份。 [3] The laminate according to the above [2], wherein the phenolic hydroxyl group-containing polybutylene is 100 parts by mass based on the total of the polyfunctional epoxy resin (A) and the epoxy resin hardener (B). The blending ratio of the olefin modified polyamine resin (C) is 4 to 40 parts by mass.

[4]如[1]~[3]中任一項所述之積層體,其中,前述樹脂組成物層和前述玻璃基板層的合計厚度為50~300μm。 [4] The laminated body according to any one of [1] to [3] wherein the total thickness of the resin composition layer and the glass substrate layer is 50 to 300 μm.

[5]如[1]~[4]中任一項所述之積層體,其中,前述玻璃基板層的厚度為30~200μm。 [5] The laminate according to any one of [1], wherein the thickness of the glass substrate layer is 30 to 200 μm.

[6]如[2]~[5]中任一項所述之積層體,其中,前述樹脂組成物層所包含之多官能型環氧樹脂(A)具有聯苯結構。 The laminate according to any one of the above aspects, wherein the polyfunctional epoxy resin (A) contained in the resin composition layer has a biphenyl structure.

[7]如[6]所述之積層體,其中,前述樹脂組成物層所包含之多官能型環氧樹脂(A),為具有聯苯結構之芳烷基型環氧樹脂。 [7] The layered body according to the above [6], wherein the polyfunctional epoxy resin (A) contained in the resin composition layer is an aralkyl type epoxy resin having a biphenyl structure.

[8]如[1]~[7]中任一項所述之積層體,其中,作為無機 填充材料,含有平均初級粒徑100nm以下的無機填充材料(D)。 [8] The laminate according to any one of [1] to [7] wherein The filler contains an inorganic filler (D) having an average primary particle diameter of 100 nm or less.

[9]如[8]所述之積層體,其中,前述無機填充材料(D)為氣相二氧化矽(Fumed Silica)。 [9] The laminate according to [8], wherein the inorganic filler (D) is fumed silica.

[10]如[8]或[9]所述之積層體,其中,經對前述無機填充材料(D)施以表面處理。 [10] The laminate according to [8] or [9], wherein the inorganic filler (D) is subjected to a surface treatment.

[11]如[1]~[10]中任一項所述之積層體,其中,含有酚性羥基之聚丁二烯改質聚醯胺樹脂(C),具有由下述式(i)、(ii)和(iii)所表示的結構單元: 〔式中,a、b、c、x、y和z分別為平均聚合度,且表示a=2~10、b=1~8、c=3~20、相對於x=1時y+z=2~300的整數,並且,相對於y=1時z≧20,且x=1~100、y=1~200;R、R’和R”分別獨立為來自芳香族二胺或脂肪族二胺之2價基,複數個R'''分別獨立為來自芳香族二羧酸、脂肪族二羧酸、或兩末端具有羧基之寡聚物之2價基〕。 [11] The laminate according to any one of [1] to [10] wherein the polybutadiene-modified polyamine resin (C) having a phenolic hydroxyl group has the following formula (i) Structural elements represented by (ii) and (iii): [wherein, a, b, c, x, y, and z are the average degrees of polymerization, respectively, and represent a = 2 to 10, b = 1 to 8, c = 3 to 20, and y + z with respect to x = 1 An integer from 2 to 300, and z ≧ 20 with respect to y = 1, and x = 1 to 100, y = 1 to 200; R, R' and R" are independently derived from aromatic diamine or aliphatic The divalent group of the diamine, and the plurality of R''' are each independently a divalent group derived from an aromatic dicarboxylic acid, an aliphatic dicarboxylic acid, or an oligomer having a carboxyl group at both terminals.

[12]一種積層板,其包含1層以上的樹脂硬化物層和1層以上的玻璃基板層,且是對[1]~[11]中任一項所述之積層體進行硬化處理而得。 [12] A laminated board comprising one or more layers of a resin cured material layer and one or more layers of a glass substrate layer, wherein the layered body according to any one of [1] to [11] is subjected to a hardening treatment. .

[13]如[12]所述之積層板,其中,在40℃的儲存彈性模數為1GPa~70GPa。 [13] The laminate according to [12], wherein the storage elastic modulus at 40 ° C is 1 GPa to 70 GPa.

[14]如[12]或[13]所述之積層板,其中,粗糙化處理後的樹脂硬化物層的表面粗糙度(Ra)為0.4μm以下。 [14] The laminated board according to the above [12], wherein the surface roughness (Ra) of the cured resin layer after the roughening treatment is 0.4 μm or less.

[15]一種印刷線路板,其是於[12]~[14]中任一項所述之積層板的至少一面上設置線路而形成。 [15] A printed wiring board formed by providing a wiring on at least one surface of the laminated board according to any one of [12] to [14].

[16]如[15]所述之印刷線路板,其中,包含複數個積層板,且至少1個前述積層板為如[12]~[14]中任一項所述之積層板。 [16] The printed wiring board according to [15], wherein a plurality of laminated boards are provided, and at least one of the above-mentioned laminated boards is a laminated board according to any one of [12] to [14].

[17]一種積層體的製造方法,其將樹脂組成物塗佈於玻璃基板的表面上以形成樹脂組成物層,該樹脂組成物包含:含有酚性羥基之聚丁二烯改質聚醯胺樹脂(C)。 [17] A method for producing a laminate, which comprises applying a resin composition on a surface of a glass substrate to form a resin composition layer comprising: a polybutadiene modified polyamine containing a phenolic hydroxyl group; Resin (C).

[18]如[17]所述之積層體的製造方法,其中,於樹脂組成物中,包含:多官能環氧樹脂(A)、環氧樹脂硬化劑(B)。 [18] The method for producing a laminate according to [17], wherein the resin composition comprises a polyfunctional epoxy resin (A) and an epoxy resin curing agent (B).

[19]如[17]或[18]所述之積層體的製造方法,其中,含有酚性羥基之聚丁二烯改質聚醯胺樹脂(C),具有由下述式(i)、(ii)和(iii)所表示的結構單元: 〔式中,a、b、c、x、y和z分別為平均聚合度,且表示a=2~10、b=1~8、c=3~20、相對於x=1時y+z=2~300的整數,並且,相對於y=1時z≧20,且x=1~100、y=1~200;R、R’和R”分別獨立為來自芳香族二胺或脂肪族二胺之2價基,複數個R'''分別獨立為來自芳香族二羧酸、脂肪族二羧酸、或兩末端具有羧基之寡聚物之2價基〕。 [19] The method for producing a laminate according to the above [17], wherein the polybutadiene-modified polyamine resin (C) containing a phenolic hydroxyl group has the following formula (i), Structural units represented by (ii) and (iii): [wherein, a, b, c, x, y, and z are the average degrees of polymerization, respectively, and represent a = 2 to 10, b = 1 to 8, c = 3 to 20, and y + z with respect to x = 1 An integer from 2 to 300, and z ≧ 20 with respect to y = 1, and x = 1 to 100, y = 1 to 200; R, R' and R" are independently derived from aromatic diamine or aliphatic The divalent group of the diamine, and the plurality of R''' are each independently a divalent group derived from an aromatic dicarboxylic acid, an aliphatic dicarboxylic acid, or an oligomer having a carboxyl group at both terminals.

[20]如[17]~[19]中任一項所述之積層體的製造方法,其中,於形成前述樹脂組成物層後,施以乾燥處理。 [20] The method for producing a layered product according to any one of [17], wherein the resin composition layer is formed and then subjected to a drying treatment.

[21]一種積層板的製造方法,其製作由樹脂組成物所構成的薄膜,並使用真空層疊機或輥層疊機於玻璃基板上積層前述薄膜後,對前述薄膜施以硬化處理,該樹脂組成物包含:含有酚性羥基之聚丁二烯改質聚醯胺樹脂(C)。 [21] A method for producing a laminated sheet, comprising: forming a film composed of a resin composition, and laminating the film on a glass substrate using a vacuum laminator or a roll laminator, and then applying a curing treatment to the film, the resin composition The composition comprises: a polybutadiene modified polyamine resin (C) containing a phenolic hydroxyl group.

[22]如[21]所述之積層板的製造方法,其中,於樹脂組成物中,包含多官能環氧樹脂(A)、環氧樹脂硬化劑(B)。 [22] The method for producing a laminate according to [21], wherein the resin composition comprises a polyfunctional epoxy resin (A) and an epoxy resin curing agent (B).

[23]如[21]或[22]所述之積層板的製造方法,其 中,含有酚性羥基之聚丁二烯改質聚醯胺樹脂(C),具有由下述式(i)、(ii)和(iii)所表示的結構單元: 〔式中,a、b、c、x、y和z分別為平均聚合度,且表示a=2~10、b=1~8、c=3~20、相對於x=1時y+z=2~300的整數,並且,相對於y=1時z≧20,且x=1~100、y=1~200;R、R’和R”分別獨立為來自芳香族二胺或脂肪族二胺之2價基,複數個R'''分別獨立為來自芳香族二羧酸、脂肪族二羧酸、或兩末端具有羧基之寡聚物之2價基〕。 [23] The method for producing a laminate according to [21], wherein the polybutadiene-modified polyamine resin (C) containing a phenolic hydroxyl group has the following formula (i), Structural units represented by (ii) and (iii): [wherein, a, b, c, x, y, and z are the average degrees of polymerization, respectively, and represent a = 2 to 10, b = 1 to 8, c = 3 to 20, and y + z with respect to x = 1 An integer from 2 to 300, and z ≧ 20 with respect to y = 1, and x = 1 to 100, y = 1 to 200; R, R' and R" are independently derived from aromatic diamine or aliphatic The divalent group of the diamine, and the plurality of R''' are each independently a divalent group derived from an aromatic dicarboxylic acid, an aliphatic dicarboxylic acid, or an oligomer having a carboxyl group at both terminals.

[24]如[21]~[23]中任一項所述之積層板的製造方法,其中,於積層前述薄膜後且施以前述硬化處理前,施以壓製處理。 [24] The method for producing a laminated board according to any one of [21], wherein the film is laminated and subjected to a pressing treatment before the hardening treatment.

根據本發明,能夠提供一種積層體和積層板、以及該等的製造方法,所述積層體和積層板即便表面粗糙度Ra較小,對無電解鍍銅亦表現出較高的黏著性,且能夠提高線路 密度。又,能夠提供一種印刷線路板,其使用該積層體或積層板。 According to the present invention, it is possible to provide a laminated body and a laminated board which exhibits high adhesion to electroless copper plating even if the surface roughness Ra is small, and the manufacturing method. Able to improve the line density. Further, it is possible to provide a printed wiring board using the laminated body or the laminated board.

以下,詳細說明本發明的積層體、積層板、及該等的製造方法、以及印刷線路板。 Hereinafter, the laminated body, the laminated board, the manufacturing method of these, and the printed wiring board of this invention are demonstrated in detail.

再者,於本說明書中,所謂「積層體」是指其構成成分亦即熱硬化性樹脂(多官能環氧樹脂)未硬化或半硬化之積層體,所謂「積層板」是指其構成成分亦即熱硬化性樹脂硬化、或熱硬化性樹脂的90%以上硬化之積層板。又,熱硬化性樹脂的硬化度,能夠利用由差示掃描量熱儀測定的反應率來測得。 In the present specification, the term "layered body" refers to a layered body in which a thermosetting resin (polyfunctional epoxy resin) which is a constituent component is not cured or semi-cured, and the term "laminate" means a constituent component thereof. That is, a laminate in which the thermosetting resin is cured or 90% or more of the thermosetting resin is cured. Further, the degree of hardening of the thermosetting resin can be measured by a reaction rate measured by a differential scanning calorimeter.

[積層體和積層板] [Laminated and laminated boards]

本發明的積層體具有1層以上的樹脂組成物層和1層以上的玻璃基板層,且樹脂組成物層包含:含有酚性羥基之聚丁二烯改質聚醯胺樹脂(C),較佳為包含:多官能型環氧樹脂(A);環氧樹脂硬化劑(B);及,含有酚性羥基之聚丁二烯改質聚醯胺樹脂(C),其具有由後述式(i)、(ii)和(iii)所表示之結構單元。 The laminate of the present invention has one or more resin composition layers and one or more glass substrate layers, and the resin composition layer contains a polybutadiene-modified polyamine resin (C) containing a phenolic hydroxyl group. The present invention comprises: a polyfunctional epoxy resin (A); an epoxy resin hardener (B); and a polybutadiene modified polyamine resin (C) containing a phenolic hydroxyl group, which has a formula (hereinafter) The structural units represented by i), (ii) and (iii).

此處,本發明的樹脂組成物層,在形成為線路板用積層板或多層線路板的層的一部分之前,是以未硬化或半硬化狀態(所謂B階段狀態),存在於支持體上或玻璃基板上等。 Here, the resin composition layer of the present invention is present on the support in an unhardened or semi-hardened state (so-called B-stage state) before being formed as a part of the layer of the wiring board for the wiring board or the multilayer wiring board. On the glass substrate, etc.

又,本發明的積層板是藉由以下方法而得:加熱本發明 的積層體,藉此,使樹脂組成物層硬化而形成為樹脂硬化物層。 Moreover, the laminated board of the present invention is obtained by heating the present invention Thereby, the resin composition layer is cured to form a resin cured layer.

此處,使用與矽晶片相同程度的低熱膨脹率且高彈性模數之層,來作為玻璃基板層,藉此翹曲得以被抑制,且難以產生龜裂。尤其是,此種積層板具有耐熱性較高的玻璃基板層,藉此,於自100℃至未達樹脂硬化物的Tg之溫度區域中,顯著具有低熱膨脹性。又,使樹脂硬化物層中含有無機填充材料,藉此,樹脂硬化物層成為低熱膨脹性且高彈性之層,且包含該樹脂硬化物層之積層板成為更低熱膨脹性且更高彈性模數之積層板。 Here, a layer having a low thermal expansion coefficient and a high modulus of elasticity similar to that of the tantalum wafer is used as the glass substrate layer, whereby warpage is suppressed and cracking is less likely to occur. In particular, such a laminate has a glass substrate layer having high heat resistance, whereby the thermal expansion property is remarkably low in a temperature region from 100 ° C to a Tg which does not reach the cured resin. Further, the resin cured layer contains an inorganic filler, whereby the resin cured layer becomes a layer having low thermal expansion and high elasticity, and the laminated sheet including the cured resin layer has lower thermal expansion and higher elastic modulus. The number of laminates.

(樹脂組成物) (resin composition)

如上所述,本發明的樹脂組成物是由一種樹脂組成物所形成,其包含:含有酚性羥基之聚丁二烯改質聚醯胺樹脂(C),較佳為包含:多官能型環氧樹脂(A)(以下,有時會稱作「(A)成分」);環氧樹脂硬化劑(B)(以下,有時會稱作「(B)成分」);及,含有酚性羥基之聚丁二烯改質聚醯胺樹脂(C)(以下,有時會稱作「(C)成分」),其具有由後述的式(i)、(ii)和(iii)所表示之結構單元。 As described above, the resin composition of the present invention is formed of a resin composition comprising: a polybutadiene-modified polyamine resin (C) containing a phenolic hydroxyl group, preferably comprising: a polyfunctional ring Oxygen resin (A) (hereinafter, referred to as "(A) component)"; epoxy resin curing agent (B) (hereinafter, may be referred to as "(B) component)"; The polybutadiene modified polyamine resin (C) of a hydroxyl group (hereinafter may be referred to as "(C) component)"), which is represented by the formulas (i), (ii) and (iii) which will be described later. The structural unit.

以下,說明成分(A)~(C)。 Hereinafter, the components (A) to (C) will be described.

(C)成分: (C) ingredients:

式中,a、b、c、x、y和z分別為平均聚合度,且表示a=2~10、b=1~8、c=3~20、相對於x=1時y+z=2~300的整數,並且,相對於y=1時z≧20;R、R’和R”分別獨立為來自芳香族二胺或脂肪族二胺之2價基,複數個R'''分別獨立為來自芳香族二羧酸、脂肪族二羧酸、或兩末端具有羧基之寡聚物之2價基。 Where a, b, c, x, y, and z are the average degrees of polymerization, respectively, and represent a = 2 to 10, b = 1 to 8, c = 3 to 20, and y + z = relative to x = 1 An integer from 2 to 300, and z ≧ 20 with respect to y = 1; R, R' and R" are each independently a divalent group derived from an aromatic diamine or an aliphatic diamine, and a plurality of R''' It is independently a divalent group derived from an aromatic dicarboxylic acid, an aliphatic dicarboxylic acid, or an oligomer having a carboxyl group at both terminals.

於樹脂組成物中,例如相對於樹脂組成物的樹脂成分((C)成分除外)的合計100質量份,(C)成分的調配比例較佳為4質量份以上。又,當包含(A)成分和(B)成分時,相對於該等的合計100質量份,較佳為4~40質量份。藉由以此比例調配,能夠於維持良好的耐熱性之狀態下,獲得良好的與鍍銅的黏著強度。 In the resin composition, for example, the compounding ratio of the component (C) is preferably 4 parts by mass or more based on 100 parts by mass of the total of the resin component (excluding the component (C)) of the resin composition. In addition, when the component (A) and the component (B) are contained, it is preferably 4 to 40 parts by mass based on 100 parts by mass of the total. By blending in this ratio, it is possible to obtain a good adhesion strength to copper plating while maintaining good heat resistance.

關於獲得此種效果之理由,未必明確,但一般認為為如下所述之理由。 The reason for obtaining such an effect is not necessarily clear, but is generally considered to be the reason as described below.

亦即,由於(C)成分即含有酚性羥基之聚丁二烯改質聚醯 胺樹脂能夠與環氧樹脂反應,因此,於維持環氧樹脂良好的耐熱性之狀態下,能夠使樹脂強韌化。進一步,由於具有較多醯胺基,該醯胺基與銅的黏著性較高,因此獲得較高的與鍍銅的黏著力。 That is, since the (C) component is a polybutadiene modified polyfluorene containing a phenolic hydroxyl group Since the amine resin can react with the epoxy resin, the resin can be made toughened while maintaining good heat resistance of the epoxy resin. Further, since it has a large amount of amidino group, the adhesion of the guanamine group to copper is high, so that a high adhesion to copper plating is obtained.

又,含有酚性羥基之聚丁二烯改質聚醯胺樹脂,由於含有與環氧樹脂相溶性良好的酚性羥基、和與環氧樹脂不相溶的聚丁二烯,因此,當例如相對於(A)成分和(B)成分的合計100質量份,其調配比例為4~40質量份時,能夠更良好地形成微細的海島結構。藉由形成此海島結構,能夠利用粗糙化處理時海層與島層的粗糙化量不同,於粗糙化處理時,形成緊密的形狀。由於此形狀微細且偏差較小,因此,因錨定效應而表現出較高的物理黏著力,而與鍍銅的黏著性顯著提升。 Further, the polybutadiene-modified polyamine resin containing a phenolic hydroxyl group contains, for example, a phenolic hydroxyl group having good compatibility with an epoxy resin and a polybutadiene which is incompatible with an epoxy resin. When the blending ratio is 4 to 40 parts by mass based on 100 parts by mass of the total of the components (A) and (B), a fine sea-island structure can be formed more satisfactorily. By forming this sea-island structure, the amount of roughening of the sea layer and the island layer can be different by the roughening treatment, and a close shape can be formed during the roughening treatment. Since this shape is fine and has small deviation, it exhibits a high physical adhesion due to the anchoring effect, and the adhesion to copper plating is remarkably improved.

再者,當(C)成分的調配比例為4質量份以上時,有海島結構的相區尺寸(域大小,domain size)不會變得過大,且粗糙化處理後的Ra變小的傾向。又,有樹脂的強韌性較高,且能夠獲得更緊密的粗糙化形狀,並能夠獲得良好的與鍍銅的黏著力之傾向。 In addition, when the blending ratio of the component (C) is 4 parts by mass or more, the phase size (domain size) of the sea-island structure does not become excessive, and the Ra after the roughening treatment tends to be small. Further, the resin has high toughness and a more compact roughened shape, and a good tendency to adhere to copper plating can be obtained.

另一方面,當(C)成分的調配比例為40質量份以下時,有海島結構的相區尺寸不會變得過大,且能夠獲得良好的與無電解鍍銅的黏著力之傾向。又,有能夠獲得良好的耐熱性,且粗糙化步驟時對藥液的耐性亦優異之傾向。 On the other hand, when the compounding ratio of the component (C) is 40 parts by mass or less, the phase region size of the sea-island structure does not become excessively large, and a good adhesion to electroless copper plating tends to be obtained. Further, it is possible to obtain good heat resistance, and it is also excellent in resistance to a chemical liquid in the roughening step.

考慮獲得更良好的與鍍銅的黏著性,當包含(A)成分和(B)成分時,相對於該等的合計100質量份,(C)成分的調配比例更佳為5~25質量份,進一步更佳為5~20質量份,尤 其較佳為5~19質量份。 In consideration of obtaining a better adhesion to copper plating, when the component (A) and the component (B) are contained, the compounding ratio of the component (C) is preferably 5 to 25 parts by mass based on 100 parts by mass of the total of the components. , further preferably 5 to 20 parts by mass, especially It is preferably 5 to 19 parts by mass.

再者,由於相較於含有酚性羥基之聚丁二烯改質聚醯胺樹脂,含有酚性羥基之聚醯胺樹脂和含有酚性羥基之丙烯腈-丁二烯改質聚醯胺樹脂,與環氧樹脂的相溶性更為良好,因此海島結構過於緊密,於粗糙化處理後難以形成微細的形狀,且無法發揮含有酚性羥基之聚丁二烯改質聚醯胺樹脂的程度的與鍍銅的黏著力。又,若導入腈基,則吸濕率變高,且吸濕時的絕緣性亦降低。 Further, since the polyamine resin having a phenolic hydroxyl group and the acrylonitrile-butadiene modified polyamine resin containing a phenolic hydroxyl group are compared with a polybutadiene modified polyamine resin containing a phenolic hydroxyl group, Since the compatibility with the epoxy resin is more excellent, the sea-island structure is too tight, and it is difficult to form a fine shape after the roughening treatment, and the polybutadiene-modified polyamine resin having a phenolic hydroxyl group cannot be exhibited. Adhesion with copper plating. Further, when a nitrile group is introduced, the moisture absorption rate is increased, and the insulation property at the time of moisture absorption is also lowered.

(C)成分即含有酚性羥基之聚丁二烯改質聚醯胺樹脂是藉由以下方法來合成:例如將二胺與含有酚性羥基之二羧酸、不含有酚性羥基之二羧酸及兩末端具有羧基之聚丁二烯,在N-甲基-2-吡咯烷酮(N-methyl-2-pyrrolidone,NMP)等有機溶劑中,於作為催化劑之亞磷酸酯與吡啶衍生物的存在下,使羧基與胺基進行縮聚。 The (C) component, that is, the polybutadiene-modified polyamine resin containing a phenolic hydroxyl group, is synthesized by, for example, a diamine and a dicarboxylic acid having a phenolic hydroxyl group and a dicarboxylic acid having no phenolic hydroxyl group. Acid and polybutadiene having a carboxyl group at both ends, in the presence of an organic solvent such as N-methyl-2-pyrrolidone (NMP), as a catalyst for the presence of a phosphite and a pyridine derivative Next, the carboxyl group and the amine group are subjected to polycondensation.

(C)成分的重均分子量較佳為60,000~250,000,更佳為80,000~200,000。 The weight average molecular weight of the component (C) is preferably from 60,000 to 250,000, more preferably from 80,000 to 200,000.

於本發明中,作為製造含有酚性羥基之聚丁二烯改質聚醯胺時所使用的二胺(二胺原料),可為芳香族二胺,亦可為脂肪族二胺。 In the present invention, the diamine (diamine raw material) used in the production of the polybutadiene modified polyamine containing a phenolic hydroxyl group may be an aromatic diamine or an aliphatic diamine.

作為芳香族二胺的具體例,可列舉:二胺基苯、二胺基甲苯、二胺基苯酚、二胺基二甲基苯、二胺基均三甲苯、二胺基硝基苯、二胺基重氮苯、二胺基萘、二胺基聯苯、二胺基二甲氧基聯苯、二胺基二苯醚、二胺基二甲基二苯醚、亞甲基二胺、亞甲基雙(二甲基苯胺)、亞甲基雙(甲氧基苯胺)、 亞甲基雙(二甲氧基苯胺)、亞甲基雙(乙基苯胺)、亞甲基雙(二乙基苯胺)、亞甲基雙(乙氧基苯胺)、亞甲基雙(二乙氧基苯胺)、亞異丙基二苯胺、二胺基二苯甲酮、二胺基二甲基二苯甲酮、二胺基蒽醌、二胺基二苯硫醚、二胺基二甲基二苯硫醚、二胺基二苯碸(diaminodiphenylsulfone)、二胺基二苯基亞碸(diaminodiphenylsulfoxide)及二胺基茀等。 Specific examples of the aromatic diamine include diaminobenzene, diaminotoluene, diaminophenol, diaminodimethylbenzene, diamine mesitylene, diaminonitrobenzene, and Aminodiazobenzene, diaminonaphthalene, diaminobiphenyl, diaminodimethoxybiphenyl, diaminodiphenyl ether, diaminodimethyl diphenyl ether, methylene diamine, Methylene bis(dimethylaniline), methylene bis(methoxyaniline), Methylene bis(dimethoxyaniline), methylene bis(ethylaniline), methylene bis(diethylaniline), methylene bis(ethoxyaniline), methylene bis (two Ethoxyaniline), isopropylidenediphenylamine, diaminobenzophenone, diaminodimethylbenzophenone, diaminoguanidine, diaminodiphenyl sulfide, diamine II Methyl diphenyl sulfide, diaminodiphenylsulfone, diaminodiphenylsulfoxide, and diamine hydrazine.

作為脂肪族二胺的具體例,可列舉:乙二胺、丙二胺、羥基丙二胺、丁二胺、庚二胺、己二胺、二胺基二乙胺、二胺基丙胺、環戊二胺、環己二胺、氮雜戊烷二胺(azapentanediamine)、三氮雜十一烷二胺(triazaundecadiamine)等。該等芳香族和脂肪族二胺可僅使用1種,亦可混合2種以上。 Specific examples of the aliphatic diamine include ethylenediamine, propylenediamine, hydroxypropylenediamine, butanediamine, heptanediamine, hexamethylenediamine, diaminodiethylamine, diaminopropylamine, and a ring. Pentamethylenediamine, cyclohexanediamine, azapentanediamine, triazaundecadiamine, and the like. These aromatic and aliphatic diamines may be used alone or in combination of two or more.

於本發明中,製造含有酚性羥基之聚丁二烯改質聚醯胺時,所使用之含有酚性羥基之二羧酸,可列舉:羥基間苯二甲酸、羥基鄰苯二甲酸、羥基對苯二甲酸、二羥基間苯二甲酸、二羥基對苯二甲酸等,但並不限定於此。 In the present invention, when a polybutadiene-modified polyamine containing a phenolic hydroxyl group is produced, examples of the dicarboxylic acid containing a phenolic hydroxyl group include hydroxyisophthalic acid, hydroxyphthalic acid, and hydroxyl group. Terephthalic acid, dihydroxyisophthalic acid, dihydroxyterephthalic acid, etc., but are not limited thereto.

於本發明中,製造含有酚性羥基之聚丁二烯改質聚醯胺時,所使用之不含有酚性羥基之二羧酸(二羧酸原料),可為芳香族二羧酸、脂肪族二羧酸,亦可為兩末端具有羧基之寡聚物。作為芳香族二羧酸的具體例,可列舉:鄰苯二甲酸、間苯二甲酸、對苯二甲酸、聯苯二甲酸、亞甲基二苯甲酸、硫基二苯甲酸、羰基二苯甲酸、磺醯基苯甲酸及萘二甲酸等。 In the present invention, when a polybutadiene-modified polyamine containing a phenolic hydroxyl group is produced, a dicarboxylic acid (dicarboxylic acid raw material) which does not contain a phenolic hydroxyl group may be an aromatic dicarboxylic acid or a fat. The dicarboxylic acid may also be an oligomer having a carboxyl group at both ends. Specific examples of the aromatic dicarboxylic acid include phthalic acid, isophthalic acid, terephthalic acid, diphenylic acid, methylene dibenzoic acid, thiodibenzoic acid, and carbonyl dibenzoic acid. , sulfobenzoic acid and naphthalene dicarboxylic acid.

作為脂肪族二羧酸,可列舉:草酸、丙二酸、甲基 丙二酸、琥珀酸、戊二酸、己二酸、馬來酸、富馬酸、蘋果酸、酒石酸、(甲基)丙烯醯氧基琥珀酸、二(甲基)丙烯醯氧基琥珀酸、(甲基)丙烯醯氧基蘋果酸、(甲基)丙烯醯胺基琥珀酸或(甲基)丙烯醯胺基蘋果酸等。 As the aliphatic dicarboxylic acid, oxalic acid, malonic acid, and methyl group are mentioned. Malonic acid, succinic acid, glutaric acid, adipic acid, maleic acid, fumaric acid, malic acid, tartaric acid, (meth) acryloxy succinic acid, di(methyl) propylene oxy succinic acid And (meth) propylene methoxy methoxy malic acid, (meth) acryl decyl succinic acid, or (meth) acryl amide amino acid.

兩末端具有羧基之聚丁二烯,數均分子量較佳為200~10000,更佳為500~5000的寡聚物。 The polybutadiene having a carboxyl group at both ends, preferably having an average molecular weight of from 200 to 10,000, more preferably from 500 to 5,000.

作為含有酚性羥基之聚丁二烯改質聚醯胺樹脂(C)的市售品,可列舉日本化藥股份有限公司(Nippon Kayaku Co.Ltd.)製造之BPAM-155。 As a commercial item of the polybutadiene-modified polyamine resin (C) containing a phenolic hydroxyl group, BPAM-155 by Nippon Kayaku Co., Ltd. is mentioned.

(A)成分: (A) Ingredients:

(A)成分即多官能型環氧樹脂是指分子中具有2個以上的環氧基之環氧樹脂,可列舉:苯酚酚醛清漆型環氧樹脂、或甲酚酚醛清漆型環氧樹脂及芳烷基型環氧樹脂等。其中,較佳為,作為多官能型環氧樹脂,包含芳烷基酚醛清漆型環氧樹脂。 The polyfunctional epoxy resin (A) is an epoxy resin having two or more epoxy groups in the molecule, and examples thereof include a phenol novolac type epoxy resin, a cresol novolak type epoxy resin, and a phenol. An alkyl type epoxy resin or the like. Among these, it is preferable to contain an aralkyl novolak type epoxy resin as a polyfunctional epoxy resin.

芳烷基酚醛清漆型環氧樹脂,較佳為具有聯苯結構之芳烷基酚醛清漆型環氧樹脂。所謂具有聯苯結構之酚醛清漆型環氧樹脂,是指分子中含有聯苯衍生物的芳香族環之芳烷基酚醛清漆型環氧樹脂,可列舉例如下述式(1)(式中,p表示1~5)所表示之環氧樹脂。 The aralkyl novolac type epoxy resin is preferably an aralkyl novolac type epoxy resin having a biphenyl structure. The novolac type epoxy resin having a biphenyl structure is an aromatic ring aralkyl novolak type epoxy resin containing a biphenyl derivative in the molecule, and examples thereof include the following formula (1) (wherein p represents an epoxy resin represented by 1 to 5).

再者,亦可組合使用複數種上述式所表示之環氧樹 脂。又,作為該樹脂的市售品,可列舉日本化藥股份有限公司製造之NC-3000(p為1.7之環氧樹脂)、NC-3000-H(p為2.8之環氧樹脂)等。 Furthermore, a plurality of epoxy trees represented by the above formula may be used in combination. fat. In addition, as a commercial item of this resin, NC-3000 (p 1.7 epoxy resin), NC-3000-H (p is 2.8 epoxy resin) manufactured by Nippon Kayaku Co., Ltd., etc. are mentioned.

於樹脂組成物中的比例中,(A)多官能環氧樹脂的調配量,較佳為20~80質量%,更佳為40~70質量%。(A)成分的調配量為20~80質量%,藉此能夠使與電路導體的黏著強度和焊料耐熱性成為良好的狀態。 The proportion of the (A) polyfunctional epoxy resin in the proportion of the resin composition is preferably from 20 to 80% by mass, more preferably from 40 to 70% by mass. The blending amount of the component (A) is 20 to 80% by mass, whereby the adhesion strength to the circuit conductor and the solder heat resistance can be made good.

(B)成分: (B) Ingredients:

作為(B)成分即環氧樹脂硬化劑,能夠使用各種酚樹脂類、酸酐類、胺類及醯肼類等。作為酚樹脂類,能夠使用酚醛清漆型酚樹脂、甲階型酚樹脂等。作為酸酐類,能夠使用鄰苯二甲酸酐、二苯甲酮四甲酸二酐及甲基雙環庚烯二甲酸(methylhimic acid)等。作為胺類,能夠使用雙氰胺(dicyandiamide)、二胺基二苯基甲烷及甲脒脲(guanylurea)等。為了提升可靠性,較佳為酚醛清漆型酚樹脂。 As the epoxy resin curing agent as the component (B), various phenol resins, acid anhydrides, amines, anthracene, and the like can be used. As the phenol resin, a novolak type phenol resin, a resol type phenol resin, or the like can be used. As the acid anhydride, phthalic anhydride, benzophenonetetracarboxylic dianhydride, methylhimic acid or the like can be used. As the amine, dicyandiamide, diaminodiphenylmethane, guanylurea or the like can be used. In order to improve reliability, a novolac type phenol resin is preferred.

相對於環氧基,環氧樹脂硬化劑的調配量較佳為0.5~1.5當量。相對於環氧基為0.5~1.5當量,藉此能夠防止與外層銅的黏著性降低,且亦防止玻璃轉移溫度(glass transition temperature,Tg)或絕緣性降低。 The blending amount of the epoxy resin hardener is preferably from 0.5 to 1.5 equivalents based on the epoxy group. It is 0.5 to 1.5 equivalents with respect to the epoxy group, whereby the adhesion to the outer layer copper can be prevented from being lowered, and the glass transition temperature (Tg) or the insulation property can be prevented from being lowered.

又,除硬化劑以外,能夠視需要使用反應促進劑。能夠使用潛在性的熱硬化劑亦即各種咪唑類或BF3胺錯合物,來作為反應促進劑。自樹脂組成物的保存穩定性或B階段狀(半硬化狀)的樹脂組成物的處理性和焊料耐熱性方面而言,較佳為2-苯基咪唑或2-乙基-4-甲基咪唑,且相對於環 氧樹脂的調配量,其調配量較佳為0.1~5.0質量%。 Further, in addition to the curing agent, a reaction accelerator can be used as needed. A potential thermal hardener, that is, various imidazoles or BF 3 amine complexes can be used as a reaction accelerator. From the viewpoint of storage stability of the resin composition or handleability of the B-stage (semi-hardened) resin composition and solder heat resistance, 2-phenylimidazole or 2-ethyl-4-methyl group is preferred. Imidazole is preferably used in an amount of 0.1 to 5.0% by mass based on the amount of the epoxy resin.

於樹脂組成物中,較佳為包含平均初級粒徑為100nm以下的無機填充材料(D)(以下,有時會稱作「(D)成分」)。藉由含有(D)成分,除提高彈性模數以外,能夠提升耐熱性、雷射加工性。 The resin composition preferably contains an inorganic filler (D) having an average primary particle diameter of 100 nm or less (hereinafter, referred to as "(D) component"). By containing the component (D), in addition to increasing the modulus of elasticity, heat resistance and laser processability can be improved.

以下,說明(D)成分。 Hereinafter, the component (D) will be described.

(D)成分: (D) Ingredients:

作為(D)成分即無機填充材料,可列舉:二氧化矽、氧化鋁、硫酸鋇、滑石、黏土、雲母粉、氫氧化鋁、氫氧化鎂、碳酸鈣、碳酸鎂、氧化鎂、氮化硼、硼酸鋁、鈦酸鋇、鈦酸鍶、鈦酸鈣、鈦酸鉍、氧化鈦、鋯酸鋇及鋯酸鈣等。其中,較佳為氣相二氧化矽。 Examples of the inorganic filler (D) component include cerium oxide, aluminum oxide, barium sulfate, talc, clay, mica powder, aluminum hydroxide, magnesium hydroxide, calcium carbonate, magnesium carbonate, magnesium oxide, and boron nitride. , aluminum borate, barium titanate, barium titanate, calcium titanate, barium titanate, titanium oxide, barium zirconate and calcium zirconate. Among them, gas phase cerium oxide is preferred.

自於樹脂組成物層上形成微細線路之觀點而言,無機填充材料的比表面積,較佳為20m2/g以上。又,自縮小鍍覆製程中粗糙化處理後的表面形狀之觀點而言,平均初級粒徑較佳為100nm以下。 The specific surface area of the inorganic filler is preferably 20 m 2 /g or more from the viewpoint of forming a fine line on the resin composition layer. Moreover, the average primary particle diameter is preferably 100 nm or less from the viewpoint of reducing the surface shape after the roughening treatment in the plating process.

再者,本說明書中,所謂「平均初級粒徑」,是指未凝集之單體的平均粒徑,而非凝集之粒子的平均直徑亦即二級粒徑。該初級平均粒徑,能夠利用例如雷射繞射式粒度分佈儀來測定求出。 In the present specification, the "average primary particle diameter" means the average particle diameter of the non-aggregated monomer, and the average diameter of the non-aggregated particles, that is, the secondary particle diameter. The primary average particle diameter can be determined by, for example, a laser diffraction type particle size distribution analyzer.

進一步,無機填充材料,較佳為經以矽烷耦合劑等表面處理劑施以表面處理以提升耐濕性,且較佳為經施以疏水化處理以提升分散性。 Further, the inorganic filler is preferably subjected to a surface treatment by a surface treatment agent such as a decane coupling agent to improve moisture resistance, and is preferably subjected to a hydrophobization treatment to enhance dispersibility.

(D)成分的含量,較佳為樹脂組成物中的5~75體積 %,更佳為15~70體積%,進一步更佳為30~70體積%。若無機填充材料的含量為樹脂組成物中的5體積%以上,則彈性模數的提升效果較為充分;若為75體積%以下,則能夠維持粗糙化處理後的良好的表面形狀,且能夠防止電鍍特性和層間的絕緣可靠性降低。 The content of the component (D) is preferably from 5 to 75 volumes in the resin composition. % is more preferably 15 to 70% by volume, still more preferably 30 to 70% by volume. When the content of the inorganic filler is 5% by volume or more in the resin composition, the effect of improving the modulus of elasticity is sufficient, and when it is 75% by volume or less, the surface shape after the roughening treatment can be maintained, and the surface shape can be prevented. The plating characteristics and the insulation reliability between the layers are lowered.

作為平均初級粒徑為100nm以下的無機填充材料的市售品,有AEROSIL股份有限公司(Nippon Aerosil Co.,Ltd.)製造之AEROSIL R972(商品名)和AEROSIL R202、扶桑化學公司(Fuso Chemical Co.,Ltd.)製造之PL-1(商品名、比表面積181m2/g)和PL-7(商品名、比表面積36m2/g)等。 As a commercial product of an inorganic filler having an average primary particle diameter of 100 nm or less, AEROSIL R972 (trade name) manufactured by AEROSIL Co., Ltd. (Nippon Aerosil Co., Ltd.) and AEROSIL R202, Fuso Chemical Co. ., Ltd is an.) for manufacturing the PL-1 (trade name, specific surface area of 181m 2 / g), and PL-7 (trade name, specific surface area of 36m 2 / g) and the like.

如上所述之無機填充材料可僅為1種,亦可併用2種以上。 The inorganic filler as described above may be used alone or in combination of two or more.

又,為了提高分散性,該等無機填充材料亦可利用捏合機、球磨機、珠磨機、三輥研磨機及奈米粉碎機(nanomizer)等已知的混煉方法、分散方法以供使用。 Further, in order to improve the dispersibility, the inorganic filler may be used by a known kneading method or dispersion method such as a kneader, a ball mill, a bead mill, a three-roll mill, or a nanomizer.

本發明的樹脂組成物是以上述之(C)成分為必需成分來調配獲得,除此以外,能夠適當調配(A)成分、(B)成分、(D)成分、一般樹脂組成物中所使用的觸變性賦予劑、界面活性劑及耦合劑等各種添加劑。能夠將其充分攪拌後,靜置至無泡為止,從而獲得樹脂組成物。 The resin composition of the present invention is obtained by blending the above-mentioned component (C) as an essential component, and can be suitably used in the component (A), the component (B), the component (D), and the general resin composition. Various additives such as a thixotropic agent, a surfactant, and a coupling agent. After sufficiently stirring the mixture, it was allowed to stand until no bubbles were formed, thereby obtaining a resin composition.

自操作性的方面而言,本發明的樹脂組成物,較佳是於溶劑中加以混合使其稀釋或分散而成為清漆的形態。於此溶劑中,能夠使用甲基乙基酮、二甲苯、甲苯、丙酮、乙二醇單乙醚、環己酮、乙氧基丙酸乙酯、N,N-二甲基甲醯胺、 N,N-二甲基乙醯胺及N-甲基-2-吡咯烷酮等。該等溶劑可為單一溶劑或混合系溶劑。 From the viewpoint of workability, the resin composition of the present invention is preferably mixed in a solvent to be diluted or dispersed to form a varnish. In the solvent, methyl ethyl ketone, xylene, toluene, acetone, ethylene glycol monoethyl ether, cyclohexanone, ethyl ethoxypropionate, N,N-dimethylformamide, N,N-dimethylacetamide and N-methyl-2-pyrrolidone. These solvents may be a single solvent or a mixed solvent.

溶劑相對於樹脂組成物的比例,配合形成樹脂組成物的塗膜之設備來適當調整即可,較佳為以使除溶劑以外的樹脂組成物的固體成分於清漆中成為8~40質量%的方式調節溶劑的使用量。 The ratio of the solvent to the resin composition may be appropriately adjusted in accordance with the apparatus for forming the coating film of the resin composition, and it is preferable that the solid content of the resin composition other than the solvent is 8 to 40% by mass in the varnish. The mode adjusts the amount of solvent used.

本發明的樹脂組成物層,是藉由將上述之樹脂組成物(或含有其之清漆)塗佈於支持體薄膜或預浸體上,在100~230℃乾燥1~10分鐘左右來獲得。樹脂組成物層的厚度,較佳為0.5~100μm,更佳為1~50μm。 The resin composition layer of the present invention is obtained by applying the above-mentioned resin composition (or a varnish containing the same) to a support film or a prepreg, and drying at 100 to 230 ° C for about 1 to 10 minutes. The thickness of the resin composition layer is preferably from 0.5 to 100 μm, more preferably from 1 to 50 μm.

作為使用之支持體薄膜,較佳為聚對苯二甲酸乙二酯薄膜、聚萘二甲酸乙二酯薄膜、聚苯硫醚薄膜、鐵氟龍(註冊商標)薄膜、聚醯亞胺薄膜、未粗糙化之無粗糙化銅箔或表面粗糙度(Ra)為0.4μm以下的低粗糙化銅箔、及鋁箔等。又,該等支持體薄膜亦可使用表面經脫模處理之薄膜,以使其易於與樹脂剝離。 As the support film to be used, a polyethylene terephthalate film, a polyethylene naphthalate film, a polyphenylene sulfide film, a Teflon (registered trademark) film, a polyimide film, or a polyimide film is preferably used. A non-roughened copper foil which is not roughened, a low-roughened copper foil having a surface roughness (Ra) of 0.4 μm or less, and an aluminum foil. Further, as the support film, a film whose surface has been subjected to release treatment may be used to make it easy to peel off from the resin.

(玻璃基板層) (glass substrate layer)

自為了積層體的薄型化或加工性的觀點而言,較佳為玻璃基板層的厚度為30~200μm的薄型玻璃薄膜,考慮處理的容易性等實用性,厚度更佳為50~150μm。進一步,自積層體的薄型化的觀點而言,較佳為30~90μm。又,作為玻璃基材的素材,能夠使用矽酸鹼系玻璃、無鹼玻璃及石英玻璃等玻璃,但自低熱膨脹性的觀點而言,較佳為矽成分比率較高的玻璃。 From the viewpoint of the thickness reduction of the laminate or the workability, the thin glass film having a thickness of the glass substrate layer of 30 to 200 μm is preferably 50 to 150 μm in consideration of practicality such as ease of handling. Further, from the viewpoint of the reduction in thickness of the laminate, it is preferably 30 to 90 μm. Further, as the material of the glass substrate, glass such as decanoic acid-based glass, alkali-free glass, or quartz glass can be used. However, from the viewpoint of low thermal expansion property, a glass having a high bismuth component ratio is preferable.

樹脂組成物層和玻璃基板層之合計厚度,較佳為50~300μm,更佳為100~250μm。藉由厚度為50~300μm,能夠實現印刷線路板等產品的薄型化。 The total thickness of the resin composition layer and the glass substrate layer is preferably 50 to 300 μm, more preferably 100 to 250 μm. By having a thickness of 50 to 300 μm, it is possible to reduce the thickness of products such as printed wiring boards.

此玻璃基板層的熱膨脹率,越接近矽晶片的熱膨脹率(3ppm/℃左右),積層體或由此積層體獲得之積層板的翹曲越得以被抑制,從而較佳,較佳為8ppm/℃以下,更佳為6ppm/℃以下,進一步更佳為4ppm/℃以下。 The thermal expansion coefficient of the glass substrate layer is closer to the thermal expansion coefficient (about 3 ppm/° C.) of the tantalum wafer, and the warpage of the laminated body or the laminated sheet obtained by the laminated body is suppressed, so that it is preferably 8 ppm/ Below °C, more preferably 6 ppm/° C. or less, still more preferably 4 ppm/° C. or less.

此玻璃基板層在40℃的動態儲存彈性模數越大越好,較佳為20GPa以上,更佳為25GPa以上,進一步更佳為30GPa以上。 The glass substrate layer preferably has a dynamic storage elastic modulus at 40 ° C as much as possible, and is preferably 20 GPa or more, more preferably 25 GPa or more, still more preferably 30 GPa or more.

(支持體薄膜和保護薄膜) (Support film and protective film)

本發明的積層體亦可於其表面具有支持體薄膜或保護薄膜。關於該等支持體薄膜和保護薄膜,於後述的積層體的製造方法的說明中加以詳細說明。 The laminate of the present invention may have a support film or a protective film on its surface. The support film and the protective film will be described in detail in the description of the method for producing a layered product to be described later.

[積層體的製造方法] [Manufacturing method of laminated body]

作為本發明的積層體的製造方法,能夠藉由將樹脂組成物塗佈於玻璃基板上、或將由樹脂組成物所構成的薄膜層疊於玻璃基板上等來製造。自生產較為容易之方面而言,其中,較佳為藉由層疊所實施之方法。 The method for producing a layered product of the present invention can be produced by applying a resin composition onto a glass substrate or laminating a film composed of a resin composition on a glass substrate. From the standpoint of ease of production, among them, the method carried out by lamination is preferred.

以下詳細說明各製造方法。 Each manufacturing method will be described in detail below.

[藉由塗佈所實施之積層體的製造方法] [Manufacturing method of laminated body by coating]

藉由塗佈所實施之製造方法,是將上述之樹脂組成物塗佈於玻璃基板的表面上以形成樹脂組成物層,而製造積層體之方法。例如:使上述之樹脂組成物溶於有機溶劑中,製備 作為任意成分之無機填充材料分散而成之清漆。將此清漆塗佈於玻璃基板上,藉由加熱或吹熱風等,使有機溶劑乾燥,藉此形成樹脂組成物層。此樹脂組成物層亦可進一步半硬化。如此一來,能夠製造形成有樹脂組成物層之積層體。 The production method by coating is a method of producing a laminate by applying the above-described resin composition onto the surface of a glass substrate to form a resin composition layer. For example, preparing the above resin composition in an organic solvent, preparing A varnish dispersed as an inorganic filler of any component. This varnish is applied onto a glass substrate, and the organic solvent is dried by heating or blowing hot air or the like to form a resin composition layer. This resin composition layer may be further semi-hardened. In this way, a laminate in which the resin composition layer is formed can be produced.

[藉由層疊所實施之積層體的製造方法] [Manufacturing method of laminated body by lamination]

上述之積層體,能夠藉由利用如真空層疊或輥層疊之加壓層疊,將使用本發明的樹脂組成物而得之黏著薄膜與玻璃基板層疊來製造。關於此黏著薄膜,於後說明。又,真空層疊或輥層疊,能夠使用市售的真空層疊機、輥層疊機進行。 The above-mentioned laminated body can be produced by laminating an adhesive film obtained by using the resin composition of the present invention and a glass substrate by pressure lamination such as vacuum lamination or roll lamination. This adhesive film will be described later. Further, vacuum lamination or roll lamination can be carried out using a commercially available vacuum laminator or roll laminator.

再者,作為上述之樹脂組成物中的多官能型環氧樹脂(A),較佳為使用一種會於低於層疊時的溫度熔融之樹脂。例如:當使用真空層疊機或輥層疊機進行層疊時,由於通常在低於140℃進行,因此,上述之樹脂組成物中的多官能型環氧樹脂(A),較佳為會在低於140℃熔融。 Further, as the polyfunctional epoxy resin (A) in the above resin composition, it is preferred to use a resin which melts at a temperature lower than that at the time of lamination. For example, when laminating using a vacuum laminator or a roll laminator, since it is usually carried out at less than 140 ° C, the polyfunctional epoxy resin (A) in the above resin composition is preferably lower than Melt at 140 ° C.

首先,說明上述黏著薄膜,繼而,說明使用此黏著薄膜來實施之層疊方法。 First, the above-mentioned adhesive film will be described, and then a lamination method using the adhesive film will be described.

(黏著薄膜) (adhesive film)

較佳為,當使用真空層疊機或加壓層疊機來製造積層體時,上述之樹脂組成物為形成為黏著薄膜。 Preferably, when a laminate is produced using a vacuum laminator or a pressure laminator, the above resin composition is formed into an adhesive film.

作為本發明中所使用的黏著薄膜,較佳為使用具有如下積層結構之薄膜。 As the adhesive film used in the present invention, a film having the following laminated structure is preferably used.

(1)支持體薄膜/樹脂組成物層 (1) Support film/resin composition layer

又,亦較佳為使用具有於上述(1)的積層結構中進一步積層保護薄膜而成之如下積層結構者。 Moreover, it is also preferable to use a laminate structure having the following laminated structure in which the protective film is further laminated in the laminated structure of the above (1).

(2)支持體薄膜/樹脂組成物層/保護薄膜 (2) Support film/resin composition layer/protective film

保護薄膜,是形成於相對於本發明的樹脂組成物層為與支持體薄膜相反之一側,用於防止異物附著或損傷。 The protective film is formed on one side opposite to the support film with respect to the resin composition layer of the present invention, and is used to prevent foreign matter from adhering or being damaged.

再者,有時會將自該等黏著薄膜去除支持體薄膜和保護薄膜而得之物稱為黏著薄膜本體。 Further, a material obtained by removing the support film and the protective film from the adhesive films may be referred to as an adhesive film body.

具有上述(1)和(2)的積層結構之黏著薄膜,可根據本發明的技術領域中具有通常知識者公知的方法來製造。 The adhesive film having the laminated structure of the above (1) and (2) can be produced according to a method known to those skilled in the art of the present invention.

作為製造上述(1)的黏著薄膜之一例,使上述之樹脂組成物溶於有機溶劑中,製備無機填充材料分散而成之清漆。繼而,將支持體薄膜作為支持體,塗佈此清漆,藉由加熱或吹熱風等,使有機溶劑乾燥,藉此形成樹脂組成物層即可。 As an example of the production of the adhesive film of the above (1), the above resin composition is dissolved in an organic solvent to prepare a varnish in which an inorganic filler is dispersed. Then, the support film is used as a support, and the varnish is applied, and the organic solvent is dried by heating or blowing hot air to form a resin composition layer.

作為製造上述(2)的黏著薄膜之一例,使上述之樹脂組成物溶於有機溶劑中,製備任意無機填充材料分散而成之清漆。繼而,對支持體薄膜和保護薄膜中的任一者塗佈此清漆,並於此清漆上配置支持體薄膜和保護薄膜中的另一者,藉由加熱或吹熱風等,使此清漆的有機溶劑乾燥,藉此形成樹脂組成物層即可。 As an example of the adhesive film of the above (2), the above resin composition is dissolved in an organic solvent to prepare a varnish in which any inorganic filler is dispersed. Then, the varnish is applied to any one of the support film and the protective film, and the other of the support film and the protective film is disposed on the varnish, and the varnish is organic by heating or blowing hot air or the like. The solvent is dried, whereby a resin composition layer can be formed.

作為該等樹脂組成物層的塗刷裝置,能夠使用逗號(comma)塗佈機、棒式塗佈機、吻合式塗佈機、輥塗機、凹版塗佈機及模具塗佈機等本發明的技術領域中具有通常知識者所公知的塗刷裝置,且較佳為依據製作之膜厚加以適當選擇。 As a coating device of the resin composition layer, the present invention can be used, such as a comma coater, a bar coater, an applicator coater, a roll coater, a gravure coater, and a die coater. A brushing device known to those skilled in the art is well-known in the technical field, and is preferably selected in accordance with the film thickness to be produced.

再者,於上述之黏著薄膜中,亦可預先使樹脂組成物層半硬化。 Further, in the above adhesive film, the resin composition layer may be semi-cured in advance.

上述之支持體薄膜,是成為製造黏著薄膜時的支持體, 且於製造多層印刷線路板時,一般是最後被剝離或去除。 The support film described above is a support for the production of an adhesive film. Moreover, when manufacturing a multilayer printed wiring board, it is generally finally peeled off or removed.

接著,說明使用有上述之黏著薄膜之層疊方法的一例。 Next, an example of a lamination method using the above-described adhesive film will be described.

當黏著薄膜具有保護薄膜時,於去除保護薄膜後,將黏著薄膜加壓和加熱,並壓接於玻璃基板上。作為層疊的條件,較佳為依據需要將黏著薄膜和玻璃基板預熱,較佳為使壓接溫度(層疊溫度)為60℃~140℃,且較佳為使壓接壓力為1~11kgf/cm2來進行層疊。又,當使用真空層疊機時,較佳為於氣壓20mmHg(26.7hPa)以下的減壓下進行層疊。又,層疊的方法,可為批次式,亦可為藉由輥來實施之連續式。 When the adhesive film has a protective film, after the protective film is removed, the adhesive film is pressurized and heated, and is crimped onto the glass substrate. As a condition for lamination, it is preferred to preheat the adhesive film and the glass substrate as needed, preferably at a crimping temperature (stacking temperature) of 60 ° C to 140 ° C, and preferably a crimping pressure of 1 to 11 kgf / Cm 2 to laminate. Further, when a vacuum laminator is used, it is preferable to laminate under a reduced pressure of 20 mmHg (26.7 hPa) or less. Further, the lamination method may be a batch type or a continuous type performed by a roll.

如上所述,於將黏著薄膜層疊於玻璃基板上後,冷卻至室溫附近。視需要將支持體薄膜剝離。 As described above, after the adhesive film is laminated on the glass substrate, it is cooled to near room temperature. The support film is peeled off as needed.

[積層板的製造方法] [Manufacturing method of laminated board]

接著,說明積層板的製造方法的具體例。 Next, a specific example of the method of manufacturing the laminated board will be described.

(藉由積層體的加熱硬化所實施之製造例) (Production example by heat hardening of laminate)

能夠於藉由上述之層疊所獲得的積層體中,於視需要剝離支持體薄膜後,對樹脂組成物層進行硬化處理,製成樹脂硬化物層,藉此製造積層板。 In the laminate obtained by the above-described lamination, the resin film layer may be subjected to a hardening treatment after peeling off the support film as necessary to obtain a resin cured layer, thereby producing a laminate.

加熱硬化的條件是在150℃~220℃、20分鐘~80分鐘的範圍內選擇,更佳為160℃~200℃、30分鐘~120分鐘。當使用已施加脫模處理之支持體薄膜時,亦可於使其加熱硬化後,剝離支持體薄膜。 The heat curing condition is selected from the range of 150 ° C to 220 ° C for 20 minutes to 80 minutes, more preferably 160 ° C to 200 ° C, and 30 minutes to 120 minutes. When the support film to which the mold release treatment has been applied is used, the support film may be peeled off after heat curing.

根據此方法,由於製造積層板時無需加壓,因此抑制製造時產生龜裂。 According to this method, since the pressurization is not required when the laminated board is manufactured, cracking at the time of manufacture is suppressed.

樹脂硬化物層的厚度較佳為5~200μm。若為5μm以上,則積層板的龜裂得以被抑制。若為200μm以下,則玻璃基板的厚度相對變大,從而能夠降低積層板的熱膨脹率和提高積層板的彈性模數。自此觀點而言,樹脂硬化物層的厚度更佳為10~150μm,進一步更佳為10~100μm。 The thickness of the cured resin layer is preferably 5 to 200 μm. When it is 5 μm or more, cracking of the laminated board can be suppressed. When the thickness is 200 μm or less, the thickness of the glass substrate is relatively increased, so that the thermal expansion coefficient of the laminated plate can be lowered and the elastic modulus of the laminated plate can be improved. From this point of view, the thickness of the resin cured layer is more preferably from 10 to 150 μm, still more preferably from 10 to 100 μm.

但是,由於根據玻璃基板層的厚度或層數及樹脂硬化物層的層數,樹脂硬化物層的厚度的適當範圍不同,因此並不限定於上述之範圍。 However, since the appropriate range of the thickness of the cured resin layer differs depending on the thickness of the glass substrate layer, the number of layers, and the number of layers of the cured resin layer, it is not limited to the above range.

此積層板在40℃的儲存彈性模數,較佳為1~80GPa。若為1GPa以上,則玻璃基板得以被保護,而積層板的龜裂得以被抑制。若為80GPa以下,則由玻璃基板與樹脂硬化物層的熱膨脹率的差產生之應力得以被抑制,且積層板的翹曲和龜裂得以被抑制。自此觀點而言,樹脂硬化物層的儲存彈性模數,更佳為3~70GPa,進一步更佳為5~60GPa。 The laminated plate has a storage elastic modulus at 40 ° C, preferably 1 to 80 GPa. If it is 1 GPa or more, the glass substrate can be protected, and the crack of the laminated board can be suppressed. When the thickness is 80 GPa or less, the stress caused by the difference in thermal expansion coefficient between the glass substrate and the cured resin layer is suppressed, and warpage and cracking of the laminated sheet are suppressed. From this point of view, the storage elastic modulus of the resin cured layer is more preferably from 3 to 70 GPa, still more preferably from 5 to 60 GPa.

亦可於積層板的一面或兩面上,具有銅或鋁等金屬箔。若金屬箔是用作電絕緣材料用途,則並無特別限制。 It may also have a metal foil such as copper or aluminum on one or both sides of the laminate. If the metal foil is used as an electrical insulating material, it is not particularly limited.

(藉由壓製法所實施之製造例) (manufacturing example implemented by the pressing method)

又,本發明之積層板,能夠利用壓製法來製造。 Moreover, the laminated board of this invention can be manufactured by the press method.

例如:能夠於將藉由上述之層疊所獲得的積層體,在施以硬化處理前,利用壓製法加熱、加壓而使其硬化,藉此製造積層板。 For example, the laminated body obtained by laminating the above-described laminate can be cured by heating and pressing by a pressing method before the hardening treatment, thereby producing a laminated sheet.

又,亦能夠將自上述之黏著薄膜和/或該黏著薄膜去除支持體薄膜或保護薄膜而形成之黏著薄膜本體,與玻璃基板疊合,利用壓製法加熱、加壓而使其硬化,藉此製造積層板。 Further, the adhesive film main body formed by removing the support film or the protective film from the above-mentioned adhesive film and/or the adhesive film can be laminated on the glass substrate, and heated and pressed by a pressing method to be hardened. Manufacturing laminates.

進一步,亦能夠將於玻璃基板上塗刷樹脂組成物並乾燥而成為B階段狀態之物疊合,利用壓製法加熱、加壓而使其硬化,藉此製造積層板。 Further, the resin composition can be applied to the glass substrate and dried to form a B-stage state, and the laminate can be produced by heating and pressing by a pressing method.

[多層積層板及其製造方法] [Multilayer laminate and its manufacturing method]

本發明的多層積層板包含複數個積層板,且至少1個積層板為如上所述之本發明的積層板。 The multilayer laminate of the present invention comprises a plurality of laminates, and at least one laminate is the laminate of the present invention as described above.

此多層積層板的製造方法並無特別限制。 The method for producing the multilayered laminate is not particularly limited.

例如:經由自上述之黏著薄膜去除支持體薄膜或保護薄膜而形成之黏著薄膜本體,將複數個上述之積層板積層以進行多層化即可。 For example, the adhesive film body formed by removing the support film or the protective film from the above-mentioned adhesive film may be formed by laminating a plurality of the above-mentioned laminated plates.

又,亦能夠藉由將複數片(例如2~20片)積層體重疊,並積層成形,來製造多層積層板。具體而言,能夠使用多段壓製、多段真空壓製、連續成形機及高壓釜成形機等,於溫度100~250℃左右、壓力2~100MPa左右及加熱時間0.1~5小時左右的範圍內成形。 Further, it is also possible to manufacture a multilayer laminated board by laminating a plurality of laminated sheets (for example, 2 to 20 sheets) and laminating them. Specifically, it can be formed in a range of about 100 to 250 ° C, a pressure of about 2 to 100 MPa, and a heating time of about 0.1 to 5 hours, using a multi-stage pressing, a multi-stage vacuum pressing, a continuous molding machine, an autoclave molding machine, or the like.

[印刷線路板及其製造方法] [Printed circuit board and its manufacturing method]

本發明的印刷線路板,是於本發明的積層板的至少一面上設置線路而形成。又,亦有包含複數個積層板之構成(多層印刷線路板)之情況,此時,至少1個積層板即為本發明的積層板。 The printed wiring board of the present invention is formed by providing a wiring on at least one surface of the laminated board of the present invention. Further, there is a case where a plurality of laminated boards (multilayer printed wiring boards) are included. In this case, at least one laminated board is the laminated board of the present invention.

接著,說明此印刷線路板的製造方法。 Next, a method of manufacturing the printed wiring board will be described.

(形成通孔等) (forming through holes, etc.)

視需要利用鑽孔機、雷射、電漿或該等的組合等方法,對上述之積層板進行開孔,形成通孔或貫穿孔。作為雷射, 通常使用二氧化碳雷射或YAG(yttrium aluminum garnet,釔鋁石榴石)雷射、UV雷射及準分子雷射等。亦可於形成通孔等後,使用氧化劑進行去膠渣(desmear)處理。作為氧化劑,較佳為過錳酸鹽(過錳酸鉀、過錳酸鈉等)、重鉻酸鹽、臭氧、過氧化氫/硫酸、及硝酸,更佳為過錳酸鉀、過錳酸鈉等之氫氧化鈉水溶液(鹼性過錳酸水溶液)。 The above-mentioned laminated plate may be opened to form a through hole or a through hole by a method such as a drill, a laser, a plasma, or the like. As a laser, Carbon dioxide lasers or YAG (yttrium aluminum garnet) lasers, UV lasers, and excimer lasers are commonly used. It is also possible to perform desmear treatment using an oxidizing agent after forming a through hole or the like. As the oxidizing agent, permanganate (potassium permanganate, sodium permanganate, etc.), dichromate, ozone, hydrogen peroxide/sulfuric acid, and nitric acid are preferred, and potassium permanganate or permanganic acid is more preferred. Aqueous sodium hydroxide solution (alkaline permanganic acid aqueous solution) such as sodium.

(形成線路圖案) (forms a line pattern)

作為後續之形成圖案之方法,可使用例如公知減色法、半加成法等。 As a method of forming a pattern later, for example, a known subtractive method, a semi-additive method, or the like can be used.

當於本發明的積層板或多層線路板的樹脂硬化物層上以鍍覆法進行電路加工時,首先進行粗糙化處理。作為此時的粗糙化液,可使用鉻/硫酸粗糙化液、鹼性過錳酸粗糙化液、氟化鈉/鉻/硫酸粗糙化液、氟硼酸粗糙化液等氧化性粗糙化液。作為粗糙化處理,例如:首先,將作為膨潤液之二乙二醇單丁醚與NaOH的水溶液加溫至70℃,將積層板或多層線路板浸漬處理5分鐘。接著,將作為粗糙化液之KMnO4與NaOH的水溶液加溫至80℃,浸漬處理10分鐘。接下來,於作為中和液之例如氯化錫(SnCl2)的鹽酸水溶液中,於室溫下浸漬處理5分鐘以進行中和。 When the circuit processing is performed by the plating method on the resin cured layer of the laminated board or the multilayer wiring board of the present invention, the roughening treatment is first performed. As the roughening liquid at this time, an oxidizing roughening liquid such as a chromium/sulfuric acid roughening liquid, an alkaline permanganic acid roughening liquid, a sodium fluoride/chromium/sulfuric acid roughening liquid, or a fluoroboric acid roughening liquid can be used. As the roughening treatment, for example, first, an aqueous solution of diethylene glycol monobutyl ether and NaOH as a swelling liquid is heated to 70 ° C, and the laminate or the multilayer wiring board is immersed for 5 minutes. Next, an aqueous solution of KMnO 4 and NaOH as a roughening liquid was heated to 80 ° C, and immersed for 10 minutes. Next, it is immersed in an aqueous hydrochloric acid solution such as tin chloride (SnCl 2 ) as a neutralizing solution at room temperature for 5 minutes to carry out neutralization.

此處,粗糙化處理後的樹脂硬化物層的表面粗糙度(Ra),例如較佳為0.45μm以下,較佳為0.40μm以下,且較佳為0.38μm以下。藉由為0.4μm以下,能夠形成微細線路。 Here, the surface roughness (Ra) of the cured resin layer after the roughening treatment is, for example, preferably 0.45 μm or less, preferably 0.40 μm or less, and preferably 0.38 μm or less. A fine line can be formed by being 0.4 μm or less.

粗糙化處理後,進行使鈀附著之鍍覆催化劑賦予處理。鍍覆催化劑處理,是浸漬於氯化鈀系的鍍覆催化劑溶液 中進行。接著,進行以下無電解鍍覆處理:浸漬於無電解鍍覆液中,使其於鍍覆製程用底層的表面整面,使厚度為0.3~1.5μm的無電解鍍覆層(導體層)析出。 After the roughening treatment, a plating catalyst application treatment for adhering palladium is performed. Plating catalyst treatment, impregnated with palladium chloride-based plating catalyst solution In progress. Next, the following electroless plating treatment is performed: immersing in an electroless plating solution to deposit an electroless plating layer (conductor layer) having a thickness of 0.3 to 1.5 μm on the entire surface of the underlayer for the plating process. .

接著,於形成抗鍍覆劑後,進行電鍍處理,於所需位置形成所需厚度的電路。無電解鍍覆處理中使用之無電解鍍覆液,能夠使用公知無電解鍍覆液,並無特別限制。抗鍍覆劑亦能夠使用公知抗鍍覆劑,並無特別限制。又,關於電鍍處理,亦能夠藉由公知方法實施,並無特別限制。該等鍍覆較佳為鍍銅。進一步,能夠蝕刻去除不需要的位置的無電解鍍覆層,而形成外層電路。 Next, after the plating resist is formed, a plating treatment is performed to form a circuit of a desired thickness at a desired position. The electroless plating solution used in the electroless plating treatment can be a known electroless plating solution, and is not particularly limited. A known anti-plating agent can also be used as the plating resist, and is not particularly limited. Further, the plating treatment can also be carried out by a known method, and is not particularly limited. These platings are preferably copper plated. Further, an electroless plating layer at an unnecessary position can be etched away to form an outer layer circuit.

[多層印刷線路板及其製造方法] [Multilayer printed wiring board and method of manufacturing the same]

作為上述之印刷線路板的一形態,亦可如上所述,積層複數個形成有線路圖案之積層板,來作為多層印刷線路板。 As one aspect of the above-described printed wiring board, as described above, a plurality of laminated boards in which a line pattern is formed may be laminated as a multilayer printed wiring board.

於製造此多層印刷線路板時,經由上述之黏著薄膜本體將複數個形成有上述之線路圖案之積層板積層,藉此進行多層化。之後,進行藉由鑽孔加工或雷射加工所實施之貫穿孔或盲通孔之形成、與藉由鍍覆或導電膏所實施之層間線路之形成。如此一來,能夠製造多層印刷線路板。 In the production of the multilayer printed wiring board, a plurality of laminated layers in which the above-described wiring patterns are formed are laminated via the above-mentioned adhesive film main body, thereby multilayering. Thereafter, formation of through holes or blind via holes by drilling or laser processing, and formation of interlayer lines by plating or conductive paste are performed. In this way, a multilayer printed wiring board can be manufactured.

[附有金屬箔的積層板和多層積層板、以及該等的製造方法] [Laminated sheet and multi-layer laminate with metal foil, and manufacturing method of the same]

本發明的積層板和使用積層板而得之多層積層板,亦可為於一面或兩面具有銅或鋁等金屬箔之附有金屬箔的積層板和多層積層板。 The laminated board of the present invention and the multi-layer laminated board obtained by using the laminated board may be a metal foil-clad laminated board and a multi-layer laminated board which have a metal foil such as copper or aluminum on one or both sides.

對於此附有金屬箔的積層板的製造方法並無特別限制。 例如:如上所述,能夠使用金屬箔來作為支持體薄膜,藉此製造附有金屬箔的積層板。又,亦能夠將1片或複數片(例如2~20片)利用上述之層疊或塗刷所獲得的積層體重疊,以於其一面或兩面上配置有金屬箔之構成來積層成形,藉此製造附有金屬箔的積層板。 There is no particular limitation on the method of manufacturing the metal foil-clad laminate. For example, as described above, a metal foil can be used as the support film, whereby a metal foil-clad laminate can be produced. Further, it is also possible to laminate one or a plurality of sheets (for example, 2 to 20 sheets) by laminating or brushing the above-mentioned laminated body, and to form a metal foil on one or both sides thereof, thereby forming a laminate. A laminate with metal foil is produced.

成形條件,能夠應用電絕緣材料用積層板或多層板的手法,例如:能夠使用多段壓製、多段真空壓製、連續成形機及高壓釜成形機等,於溫度100~250℃左右、壓力2~100MPa左右及加熱時間0.1~5時間左右的範圍內成形。 The forming conditions can be applied to a laminate or a multilayer board for an electrical insulating material. For example, multi-stage pressing, multi-stage vacuum pressing, continuous forming machine, and autoclave forming machine can be used at a temperature of about 100 to 250 ° C and a pressure of 2 to 100 MPa. It is formed in the range of about 0.1 to 5 hours from the left and right and the heating time.

(實施例) (Example)

接著,利用實施例具體說明本發明,但本發明的範圍並不限定於該等實施例。 Next, the present invention will be specifically described by way of examples, but the scope of the invention is not limited to the examples.

(實施例1)(製備樹脂清漆A) (Example 1) (Preparation of resin varnish A)

於10.2g的(C)成分即含有酚性羥基之聚丁二烯改質聚醯胺(日本化藥公司製造、商品名:BPAM-155)中,調配91.4g的N,N-二甲基乙醯胺(DMAc)後,添加40.0g的(A)成分即聯苯芳烷基型環氧樹脂(日本化藥公司製造、商品名:NC-3000H)、12.6g的(B)成分即線型雙酚A酚醛清漆樹脂(三菱化學公司(Mitsubishi Chemical Corporation)製造、商品名:YLH129)、0.4g的作為硬化促進劑之2-苯基咪唑(四國化成工業公司(Shikoku Chemicals Corporation)製造、商品名:2PZ)及3.6g的(D)成分即氣相二氧化矽(日本AEROSIL公司(Nippon Aerosil Co.,Ltd.)製造、商品名:R972),然後以由DMAc和甲基乙基酮所構成之混合溶劑加以稀釋(固體成 分濃度約25質量%)。之後,使用分散機(Nanomizer、商品名、吉田機械興業股份有限公司(Yoshida Kikai Kogyo Co.,Ltd.)製造),獲得樹脂清漆A。 Formulated with 91.4 g of N,N-dimethyl group in 10.2 g of the component (C), which is a polybutadiene-modified polydecylamine (manufactured by Nippon Kayaku Co., Ltd., trade name: BPAM-155) containing a phenolic hydroxyl group. After acetaminophen (DMAc), 40.0 g of the component (A), which is a biphenyl aralkyl type epoxy resin (manufactured by Nippon Kayaku Co., Ltd., trade name: NC-3000H), and 12.6 g of the component (B) are added. Bisphenol A novolak resin (manufactured by Mitsubishi Chemical Corporation, trade name: YLH129), 0.4 g of 2-phenylimidazole (a product manufactured by Shikoku Chemicals Corporation) as a hardening accelerator Name: 2PZ) and 3.6g of (D) component, gas phase cerium oxide (manufactured by Nippon Aerosil Co., Ltd., trade name: R972), and then by DMAc and methyl ethyl ketone The mixed solvent is diluted to form a solid The concentration is about 25% by mass). After that, a resin varnish A was obtained using a disperser (Nanomizer, trade name, manufactured by Yoshida Kikai Kogyo Co., Ltd.).

(製造黏著薄膜) (manufacturing adhesive film)

於厚度38μm的脫模處理聚對苯二甲酸乙二酯(PET)薄膜(PET-38X、琳得科公司(Lintec Corporation)製造、商品名)的脫模處理面上使用棒式塗佈機,以乾燥後成為12μm的方式塗佈樹脂清漆A,在140℃使其乾燥10分鐘,從而形成樹脂組成物層。 A bar coater was used on a release-treated surface of a release-treated polyethylene terephthalate (PET) film (PET-38X, manufactured by Lintec Corporation, trade name) having a thickness of 38 μm. The resin varnish A was applied so as to be 12 μm after drying, and dried at 140 ° C for 10 minutes to form a resin composition layer.

(製造積層板(樹脂硬化物層/玻璃基板層/樹脂硬化物層)) (Production of laminate (resin cured layer / glass substrate layer / resin cured layer))

使用日本電氣硝子公司(Nippon Electric Glass Co.,Ltd.)製造之極薄玻璃薄膜「OA-10G」(商品名、厚度100μm),來作為玻璃基板。於此玻璃基板的兩面上,以其樹脂組成物層抵接玻璃基板之方式配置所製作之黏著薄膜,並使用批次式的真空加壓層疊機「MVLP-500」(名機股份有限公司(Meiki Co.,Ltd.)製造、商品名),藉由層疊將其積層。此時的真空度設定為30mmHg(40.0hPa)以下,溫度為90℃,壓力為0.5MPa。 A very thin glass film "OA-10G" (trade name, thickness: 100 μm) manufactured by Nippon Electric Glass Co., Ltd. was used as a glass substrate. On both sides of the glass substrate, the adhesive film formed by arranging the resin composition layer against the glass substrate, and using a batch type vacuum pressure laminating machine "MVLP-500" (Ming Machine Co., Ltd. Meiki Co., Ltd.), manufactured by trade name, laminated by lamination. The degree of vacuum at this time was set to 30 mmHg (40.0 hPa) or less, the temperature was 90 ° C, and the pressure was 0.5 MPa.

冷卻至室溫後,剝下支持體薄膜,於設定為180℃之乾燥空氣中硬化60分鐘,從而獲得3層結構的積層板(樹脂硬化物層/玻璃基板層/樹脂硬化物層)。 After cooling to room temperature, the support film was peeled off and cured in dry air set at 180 ° C for 60 minutes to obtain a laminate having a three-layer structure (resin cured layer/glass substrate layer/resin cured layer).

(實施例2)(製備樹脂清漆B) (Example 2) (Preparation of resin varnish B)

採用下述表1的調配,除此以外,與樹脂清漆A同樣地 操作,獲得樹脂清漆B。 In the same manner as the resin varnish A, except for the preparation of the following Table 1. Operation, obtaining resin varnish B.

(製造黏著薄膜) (manufacturing adhesive film)

使用樹脂清漆B,除此以外,與實施例1同樣地製造。 The resin varnish B was produced in the same manner as in Example 1 except that the resin varnish B was used.

(製造積層板(樹脂硬化物層/玻璃基板層/樹脂硬化物層)) (Production of laminate (resin cured layer / glass substrate layer / resin cured layer))

使用上述黏著薄膜代替實施例1的黏著薄膜,除此以外,進行與實施例1同樣的操作,獲得3層結構的積層板(樹脂硬化物層/玻璃基板層/樹脂硬化物層)。 A laminate of a three-layer structure (resin cured layer/glass substrate layer/resin cured layer) was obtained in the same manner as in Example 1 except that the above-mentioned adhesive film was used instead of the adhesive film of Example 1.

(實施例3)(製備樹脂清漆C) (Example 3) (Preparation of resin varnish C)

採用下述表1的調配,除此以外,與樹脂清漆A同樣地操作,獲得樹脂清漆C。 A resin varnish C was obtained in the same manner as in the resin varnish A except for the preparation of the following Table 1.

(製造黏著薄膜) (manufacturing adhesive film)

使用樹脂清漆C,除此以外,與實施例1同樣地製造。 The resin varnish C was used in the same manner as in Example 1 except that the resin varnish C was used.

(製造積層板(樹脂硬化物層/玻璃基板層/樹脂硬化物層)) (Production of laminate (resin cured layer / glass substrate layer / resin cured layer))

使用上述黏著薄膜代替實施例1的黏著薄膜,除此以外,進行與實施例1同樣的操作,獲得3層結構的積層板(樹脂硬化物層/玻璃基板層/樹脂硬化物層)。 A laminate of a three-layer structure (resin cured layer/glass substrate layer/resin cured layer) was obtained in the same manner as in Example 1 except that the above-mentioned adhesive film was used instead of the adhesive film of Example 1.

(實施例4)(製備樹脂清漆D) (Example 4) (Preparation of resin varnish D)

採用下述表1的調配,除此以外,與樹脂清漆A同樣地操作,獲得樹脂清漆D。 A resin varnish D was obtained in the same manner as in the resin varnish A except for the preparation of the following Table 1.

(製造黏著薄膜) (manufacturing adhesive film)

使用樹脂清漆D,除此以外,與實施例1同樣地製造。 The resin varnish D was used in the same manner as in Example 1 except that the resin varnish D was used.

(製造積層板(樹脂硬化物層/玻璃基板層/樹脂硬化 物層)) (Manufacturing laminate (resin hardened layer / glass substrate layer / resin hardened) Physical layer))

使用上述黏著薄膜代替實施例1的黏著薄膜,除此以外,進行與實施例1同樣的操作,獲得3層結構的積層板(樹脂硬化物層/玻璃基板層/樹脂硬化物層)。 A laminate of a three-layer structure (resin cured layer/glass substrate layer/resin cured layer) was obtained in the same manner as in Example 1 except that the above-mentioned adhesive film was used instead of the adhesive film of Example 1.

(實施例5)(製備樹脂清漆E) (Example 5) (Preparation of resin varnish E)

採用下述表1的調配,除此以外,與樹脂清漆A同樣地操作,獲得樹脂清漆E。 A resin varnish E was obtained in the same manner as in the resin varnish A except for the preparation of the following Table 1.

(製造黏著薄膜) (manufacturing adhesive film)

使用樹脂清漆E,除此以外,與實施例1同樣地製造。 The resin varnish E was used in the same manner as in Example 1 except that the resin varnish E was used.

(製造積層板(樹脂硬化物層/玻璃基板層/樹脂硬化物層)) (Production of laminate (resin cured layer / glass substrate layer / resin cured layer))

使用上述黏著薄膜代替實施例1的黏著薄膜,除此以外,進行與實施例1同樣的操作,獲得3層結構的積層板(樹脂硬化物層/玻璃基板層/樹脂硬化物層)。 A laminate of a three-layer structure (resin cured layer/glass substrate layer/resin cured layer) was obtained in the same manner as in Example 1 except that the above-mentioned adhesive film was used instead of the adhesive film of Example 1.

單位只要無特別講明,即為質量份 Units are mass parts as long as they are not specifically stated

為了對具有樹脂硬化物層與玻璃基板層之積層板進行化學粗糙化,製作200ml/L的二乙二醇單丁醚、5g/L的NaOH的水溶液來作為膨潤液,加溫至70℃並浸漬處理5分鐘。接著,製作60g/L的KMnO4、40g/L的NaOH的水溶液來作為粗糙化液,加溫至80℃並浸漬處理10分鐘。接下來,於中和液(SnCl2:30g/L、HCl:300ml/L)的水溶液中,於室溫下浸漬處理5分鐘以進行中和。 In order to chemically roughen the laminate having the resin cured layer and the glass substrate layer, an aqueous solution of 200 ml/L of diethylene glycol monobutyl ether and 5 g/L of NaOH was prepared as a swelling liquid, and the temperature was raised to 70 ° C. Dip treatment for 5 minutes. Next, an aqueous solution of 60 g/L of KMnO 4 and 40 g/L of NaOH was prepared as a roughening liquid, and the mixture was heated to 80 ° C and immersed for 10 minutes. Next, it was immersed in an aqueous solution of a neutralizing solution (SnCl 2 : 30 g/L, HCl: 300 ml/L) at room temperature for 5 minutes to carry out neutralization.

[製造線路板] [manufacturing circuit board]

為了於具有樹脂硬化物層與玻璃基板層之線路板上形成電路層,首先,對作為包含PdCl2之無電解鍍覆用催化劑之HS-202B(日立化成工業股份有限公司製造),於室溫下浸漬處理10分鐘並水洗,再於無電解鍍銅用之電鍍液CUST-201(日立化成工業股份有限公司製造)中,於室溫下浸漬15分鐘,進一步進行硫酸銅電鍍。之後,在180℃進行退火60分鐘,形成厚度35μm的導體層。 In order to form a circuit layer on a wiring board having a resin cured layer and a glass substrate layer, first, HS-202B (manufactured by Hitachi Chemical Co., Ltd.) as a catalyst for electroless plating containing PdCl 2 is used at room temperature. The immersion treatment was carried out for 10 minutes and washed with water, and further immersed in a plating solution CUST-201 (manufactured by Hitachi Chemical Co., Ltd.) for electroless copper plating at room temperature for 15 minutes to further perform copper sulfate plating. Thereafter, annealing was performed at 180 ° C for 60 minutes to form a conductor layer having a thickness of 35 μm.

接著,為了蝕刻去除不需要鍍覆導體之位置,首先以#600的拋光輥研磨去除銅表面的氧化皮膜後,形成抗蝕劑,繼而蝕刻,之後去除抗蝕劑,進行電路形成,製作具有樹脂硬化物層與玻璃基板層之線路板。 Next, in order to remove the position where the plating conductor is not required to be removed by etching, the oxide film on the copper surface is first removed by a #600 polishing roll, and then a resist is formed, followed by etching, and then the resist is removed to form a circuit. A circuit board of a hardened layer and a glass substrate layer.

[與外層電路的黏著強度] [Adhesion strength to outer circuit]

藉由銅的蝕刻處理,於各例中所獲得的線路板的電路層的一部分,形成寬度10mm、長度100mm的部分,並於電路層/樹脂界面將其一端剝下,以夾具夾住,測定朝向垂直方向以拉伸速度約50mm/分鐘在室溫剝離時的載重。 A part of the circuit layer of the wiring board obtained in each example was formed by etching of copper, and a portion having a width of 10 mm and a length of 100 mm was formed, and one end of the circuit layer/resin interface was peeled off, and clamped by a jig. The load at the time of peeling at room temperature at a tensile speed of about 50 mm/min toward the vertical direction.

[樹脂硬化物層的表面粗糙度] [Surface roughness of resin cured layer]

對於藉由蝕刻處理來去除各例中所獲得的線路板的電路層的一部分的銅而露出之樹脂硬化物層表面,使用菱化系統公司(Ryoka Systems Inc.)製造之Micromap MN5000型,測定表面粗糙度Ra。 The surface of the cured resin layer exposed by removing copper of a part of the circuit layer of the wiring board obtained in each example by an etching treatment was measured using a Micromap MN5000 model manufactured by Ryoka Systems Inc. Roughness Ra.

[288℃焊料耐熱性] [288°C solder heat resistance]

將各例中所製作之多層線路板切割成25mm見方,並使其浮在調整為288±2℃之焊料浴中,調查直至發生膨脹為止的時間。 The multilayer wiring board produced in each example was cut into 25 mm squares and floated in a solder bath adjusted to 288 ± 2 ° C, and the time until expansion occurred was investigated.

[儲存彈性模數] [Storage Elastic Modulus]

自積層板切割出5mm×30mm的試驗片。 A test piece of 5 mm × 30 mm was cut out from the laminate.

使用廣域黏彈性測定裝置(Rheology公司製造、DVE-V4型),以跨距(span)為20mm、頻率為10Hz、振動位移為1~3μm(停止振動)之條件,測定在40℃的拉伸儲存彈性模數。其結果示於表2。 Using a wide-area viscoelasticity measuring device (manufactured by Rheology Co., Ltd., DVE-V4 type), the measurement was carried out at 40 ° C with a span of 20 mm, a frequency of 10 Hz, and a vibration displacement of 1 to 3 μm (stopping vibration). Stretch storage elastic modulus. The results are shown in Table 2.

由表2可知,本發明的實施例1~5,於平滑的樹脂表面上與無電解鍍銅表現出較高的黏著力。進一步,於實施 例1~3中,由於288℃焊料耐熱性亦優異,因此可知能夠製造一種考慮到環境之線路板。進一步,由實施例1、2、4和5,藉由加入無機填充劑,能夠獲得專利文獻7中無法完成之高彈性的積層板。 As is apparent from Table 2, Examples 1 to 5 of the present invention exhibited high adhesion to electroless copper plating on the surface of a smooth resin. Further, in implementation In Examples 1 to 3, since the solder heat resistance at 288 ° C was also excellent, it was found that a circuit board in consideration of the environment can be manufactured. Further, from Examples 1, 2, 4 and 5, by adding an inorganic filler, a highly elastic laminated sheet which cannot be obtained in Patent Document 7 can be obtained.

由以上的結果可知,根據本發明,能夠提供一種對於無電解鍍銅具有較高的黏著性之高彈性的積層板。 As is apparent from the above results, according to the present invention, it is possible to provide a laminated board having high elasticity which is highly adhesive to electroless copper plating.

Claims (24)

一種積層體,其具有1層以上的樹脂組成物層和1層以上的玻璃基板層,且前述樹脂組成物層包含:含有酚性羥基之聚丁二烯改質聚醯胺樹脂(C)。 A laminated body comprising one or more resin composition layers and one or more glass substrate layers, and the resin composition layer contains a polybutadiene-modified polyamine resin (C) containing a phenolic hydroxyl group. 如請求項1所述之積層體,其中,樹脂組成物層包含:多官能環氧樹脂(A)、環氧樹脂硬化劑(B)。 The laminate according to claim 1, wherein the resin composition layer comprises a polyfunctional epoxy resin (A) and an epoxy resin hardener (B). 如請求項2所述之積層體,其中,相對於多官能型環氧樹脂(A)和環氧樹脂硬化劑(B)的合計100質量份,前述含有酚性羥基之聚丁二烯改質聚醯胺樹脂(C)的調配比例為4~40質量份。 The laminate according to claim 2, wherein the phenolic hydroxyl group-containing polybutadiene is modified with respect to 100 parts by mass of the total of the polyfunctional epoxy resin (A) and the epoxy resin hardener (B). The blending ratio of the polyamide resin (C) is 4 to 40 parts by mass. 如請求項1~3中任一項所述之積層體,其中,前述樹脂組成物層和前述玻璃基板層的合計厚度為50~300μm。 The laminate according to any one of claims 1 to 3, wherein the resin composition layer and the glass substrate layer have a total thickness of 50 to 300 μm. 如請求項1~4中任一項所述之積層體,其中,前述玻璃基板層的厚度為30~200μm。 The laminate according to any one of claims 1 to 4, wherein the glass substrate layer has a thickness of 30 to 200 μm. 如請求項2~5中任一項所述之積層體,其中,前述樹脂組成物層所包含之多官能型環氧樹脂(A)具有聯苯結構。 The laminate according to any one of claims 2 to 5, wherein the polyfunctional epoxy resin (A) contained in the resin composition layer has a biphenyl structure. 如請求項6所述之積層體,其中,前述樹脂組成物層所包含之多官能型環氧樹脂(A),為具有聯苯結構之芳烷基型環 氧樹脂。 The laminate according to claim 6, wherein the polyfunctional epoxy resin (A) contained in the resin composition layer is an aralkyl ring having a biphenyl structure. Oxygen resin. 如請求項1~7中任一項所述之積層體,其中,作為無機填充材料,含有平均初級粒徑100nm以下的無機填充材料(D)。 The laminate according to any one of claims 1 to 7, wherein the inorganic filler contains an inorganic filler (D) having an average primary particle diameter of 100 nm or less. 如請求項8所述之積層體,其中,前述無機填充材料(D)為氣相二氧化矽。 The laminate according to claim 8, wherein the inorganic filler (D) is gas phase cerium oxide. 如請求項8或9所述之積層體,其中,經對前述無機填充材料(D)施以表面處理。 The laminate according to claim 8 or 9, wherein the inorganic filler (D) is subjected to a surface treatment. 如請求項1~10中任一項所述之積層體,其中,含有酚性羥基之聚丁二烯改質聚醯胺樹脂(C),具有由下述式(i)、(ii)和(iii)所表示的結構單元: 〔式中,a、b、c、x、y和z分別為平均聚合度,且表示a=2~10、b=1~8、c=3~20、相對於x=1時y+z=2~300的整數,並且,相對於y=1時z≧20,且x=1~100、y=1~200;R、R’和R”分別獨立為來自芳香族二胺或脂肪族二胺之2價基,複數個R'''分別獨立為來自芳香族二羧酸、脂肪族二羧酸、或兩末端具有羧基之寡聚物之2價基〕。 The laminate according to any one of claims 1 to 10, wherein the polybutadiene-modified polyamine resin (C) containing a phenolic hydroxyl group has the following formula (i), (ii) and (iii) the structural unit represented: [wherein, a, b, c, x, y, and z are the average degrees of polymerization, respectively, and represent a = 2 to 10, b = 1 to 8, c = 3 to 20, and y + z with respect to x = 1 An integer from 2 to 300, and z ≧ 20 with respect to y = 1, and x = 1 to 100, y = 1 to 200; R, R' and R" are independently derived from aromatic diamine or aliphatic The divalent group of the diamine, and the plurality of R''' are each independently a divalent group derived from an aromatic dicarboxylic acid, an aliphatic dicarboxylic acid, or an oligomer having a carboxyl group at both terminals. 一種積層板,其包含1層以上的樹脂硬化物層和1層以上的玻璃基板層,且是對如請求項1~11中任一項所述之積層體進行硬化處理而得。 A laminated board comprising one or more layers of a resin cured layer and one or more layers of a glass substrate, and is obtained by subjecting the layered body according to any one of claims 1 to 11 to a hardening treatment. 如請求項12所述之積層板,其中,在40℃的儲存彈性模數為1GPa~70GPa。 The laminate according to claim 12, wherein the storage elastic modulus at 40 ° C is 1 GPa to 70 GPa. 如請求項12或13所述之積層板,其中,粗糙化處理後的樹脂硬化物層的表面粗糙度(Ra)為0.4μm以下。 The laminate according to claim 12, wherein the surface roughness (Ra) of the cured resin layer after the roughening treatment is 0.4 μm or less. 一種印刷線路板,其是於如請求項12~14中任一項所述之積層板的至少一面上設置線路而形成。 A printed wiring board formed by providing a wiring on at least one surface of a laminated board according to any one of claims 12 to 14. 如請求項15所述之印刷線路板,其中,包含複數個積層板,且至少1個前述積層板為如請求項12~14中任一項所述之積層板。 The printed wiring board according to claim 15, wherein the plurality of laminated boards are included, and at least one of the foregoing laminated boards is the laminated board according to any one of claims 12 to 14. 一種積層體的製造方法,其將樹脂組成物塗佈於玻璃基板的表面上以形成樹脂組成物層,該樹脂組成物包含:含有酚性羥基之聚丁二烯改質聚醯胺樹脂(C)。 A method for producing a laminate, which comprises applying a resin composition on a surface of a glass substrate to form a resin composition layer comprising: a polybutadiene-modified polyamine resin containing a phenolic hydroxyl group (C) ). 如請求項17所述之積層體的製造方法,其中,於樹脂組成物中,包含:多官能環氧樹脂(A)、環氧樹脂硬化劑(B)。 The method for producing a laminate according to claim 17, wherein the resin composition comprises a polyfunctional epoxy resin (A) and an epoxy resin curing agent (B). 如請求項17或18所述之積層體的製造方法,其中,含有酚性羥基之聚丁二烯改質聚醯胺樹脂(C),具有由下述式(i)、(ii)和(iii)所表示的結構單元: 〔式中,a、b、c、x、y和z分別為平均聚合度,且表示a=2~10、b=1~8、c=3~20、相對於x=1時y+z=2~300的整數,並且,相對於y=1時z≧20,且x=1~100、y=1~200;R、R’和R”分別獨立為來自芳香族二胺或脂肪族二胺之2價基,複數個R'''分別獨立為來自芳香族二羧酸、脂肪 族二羧酸、或兩末端具有羧基之寡聚物之2價基〕。 The method for producing a laminate according to claim 17 or 18, wherein the polybutadiene-modified polyamine resin (C) containing a phenolic hydroxyl group has the following formulas (i), (ii) and Iii) the structural unit represented: [wherein, a, b, c, x, y, and z are the average degrees of polymerization, respectively, and represent a = 2 to 10, b = 1 to 8, c = 3 to 20, and y + z with respect to x = 1 An integer from 2 to 300, and z ≧ 20 with respect to y = 1, and x = 1 to 100, y = 1 to 200; R, R' and R" are independently derived from aromatic diamine or aliphatic The divalent group of the diamine, and the plurality of R''' are each independently a divalent group derived from an aromatic dicarboxylic acid, an aliphatic dicarboxylic acid, or an oligomer having a carboxyl group at both terminals. 如請求項17~19中任一項所述之積層體的製造方法,其中,於形成前述樹脂組成物層後,施以乾燥處理。 The method for producing a layered product according to any one of claims 17 to 19, wherein after the resin composition layer is formed, a drying treatment is applied. 一種積層板的製造方法,其製作由樹脂組成物所構成的薄膜,並使用真空層疊機或輥層疊機於玻璃基板上積層前述薄膜後,對前述薄膜施以硬化處理,該樹脂組成物包含:含有酚性羥基之聚丁二烯改質聚醯胺樹脂(C)。 A method for producing a laminated board, comprising: forming a film composed of a resin composition, and laminating the film on a glass substrate using a vacuum laminator or a roll laminator, and then applying a curing treatment to the film, the resin composition comprising: A polybutadiene modified polyamine resin (C) containing a phenolic hydroxyl group. 如請求項21所述之積層板的製造方法,其中,於樹脂組成物中,包含多官能環氧樹脂(A)、環氧樹脂硬化劑(B)。 The method for producing a laminate according to claim 21, wherein the resin composition comprises a polyfunctional epoxy resin (A) and an epoxy resin curing agent (B). 如請求項21或22所述之積層板的製造方法,其中,含有酚性羥基之聚丁二烯改質聚醯胺樹脂(C),具有由下述式(i)、(ii)和(iii)所表示的結構單元: 〔式中,a、b、c、x、y和z分別為平均聚合度,且表示a=2~10、b=1~8、c=3~20、相對於x=1時y+z=2~300的整數,並且,相對於y=1時z≧20,且x=1~100、y=1~200;R、R’和R”分別獨立為來自芳香族二胺或脂肪族二胺之2價基,複數個R'''分別獨立為來自芳香族二羧酸、脂肪族二羧酸、或兩末端具有羧基之寡聚物之2價基〕。 The method for producing a laminate according to claim 21 or 22, wherein the polybutadiene-modified polyamine resin (C) containing a phenolic hydroxyl group has the following formulas (i), (ii) and Iii) the structural unit represented: [wherein, a, b, c, x, y, and z are the average degrees of polymerization, respectively, and represent a = 2 to 10, b = 1 to 8, c = 3 to 20, and y + z with respect to x = 1 An integer from 2 to 300, and z ≧ 20 with respect to y = 1, and x = 1 to 100, y = 1 to 200; R, R' and R" are independently derived from aromatic diamine or aliphatic The divalent group of the diamine, and the plurality of R''' are each independently a divalent group derived from an aromatic dicarboxylic acid, an aliphatic dicarboxylic acid, or an oligomer having a carboxyl group at both terminals. 如請求項21~23中任一項所述之積層板的製造方法,其中,於積層前述薄膜後且施以前述硬化處理前,施以壓製處理。 The method for producing a laminated board according to any one of claims 21 to 23, wherein after the film is laminated and before the hardening treatment, a pressing treatment is applied.
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