TW201442805A - Thimble apparatus having rotation speed display - Google Patents
Thimble apparatus having rotation speed display Download PDFInfo
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- TW201442805A TW201442805A TW102116668A TW102116668A TW201442805A TW 201442805 A TW201442805 A TW 201442805A TW 102116668 A TW102116668 A TW 102116668A TW 102116668 A TW102116668 A TW 102116668A TW 201442805 A TW201442805 A TW 201442805A
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Abstract
Description
本發明涉及一種CNC車床的尾座配件,尤其涉及一種具轉速顯示的頂針裝置。 The invention relates to a tailstock fitting for a CNC lathe, in particular to a thimble device with a rotational speed display.
現有的CNC車床是在主軸的夾頭上夾持工件,又以車床尾座上的頂針頂靠工件末端的頂心孔,當CNC車床於數值控制器設定顯示主軸的轉速,使主軸驅動工件旋轉車削時,頂針能頂住工件的末端並隨工件同步旋轉車削,使工件能穩定的轉動,再以刀具對旋轉的工件進行切削加工。 The existing CNC lathe is to clamp the workpiece on the chuck of the spindle, and the ejector pin on the tailstock of the lathe is placed against the top hole of the end of the workpiece. When the CNC lathe is set by the numerical controller to display the rotation speed of the spindle, the spindle drives the workpiece to rotate and turn. When the thimble can withstand the end of the workpiece and rotate synchronously with the workpiece, the workpiece can be stably rotated, and then the workpiece is rotated by the cutter.
現有的頂針構造如TW專利公告第242799號「頂針之可微調構造」新型專利案第1圖所示,是以心軸前端尖錐形狀的頂針頭頂靠工件末端的頂心孔,但前述現有的頂針構造由於缺乏判斷車床尾座頂靠工件的壓力是否適當的依據,因此頂太鬆時容易使工件打滑造成頂針頭部磨損或者造成工件中心偏移使車削產生不穩定,如此一來便會造成加工成本的提高及加工精準度不佳的困擾。 The thimble structure of the prior art is shown in Figure 1 of the TW Patent Publication No. 242799, "Micro-tunable Structure of the Thimble", which is a top hole of the tip end of the tip end of the mandrel, which is placed against the end of the workpiece, but the aforementioned existing The thimble structure lacks the basis for judging whether the pressure of the lathe tailstock against the workpiece is appropriate. Therefore, when the top is too loose, the workpiece is slipped, causing the thimble head to wear or the center of the workpiece to be offset, which makes the turning unstable, which will result in Increased processing costs and poor processing accuracy.
由於現有CNC車床的頂針裝置沒有調整車床尾座頂靠工件壓力的適當依據,因此頂太鬆時容易使工件打滑造成頂針頭部磨損或者造成工件中心偏移使車削產生 不穩定等缺點。為此,本發明以增設一具轉速顯示的頂針裝置來偵測頂針轉速的手段,配合CNC車床數值控制器顯示主軸的轉速,使操作者有調整車床尾座頂靠工件壓力的依據,使主軸的轉速與心軸的轉速一致,達到頂針裝置可經由調整而以適當壓力頂靠工件的效果。 Since the thimble device of the existing CNC lathe does not have an appropriate basis for adjusting the pressure of the lathe tailstock against the workpiece, when the top is too loose, the workpiece is slipped, causing the thimble head to wear or causing the center offset of the workpiece to cause turning. Disadvantages such as instability. To this end, the present invention adds a stylus device for displaying the rotational speed to detect the rotational speed of the ejector pin, and cooperates with the CNC lathe numerical controller to display the rotational speed of the main shaft, so that the operator has the basis for adjusting the pressure of the tailstock of the lathe against the workpiece, so that the main shaft The rotation speed is consistent with the rotation speed of the mandrel, and the effect that the ejector device can be pressed against the workpiece with an appropriate pressure can be adjusted.
為達到上述目的,本發明提供一種具轉速顯示的頂針裝置,設有:一頂心柄,是沿前、後方向延伸的直管體,在該頂心柄的前端部以及前端部後側的部分各形成一頭部及一柄部,在該頭部內周面的前、後位置分別固設一前軸承及一止推軸承,在該頭部外周面朝內貫穿一裝設孔,又在該柄部的內周面固設一後軸承;一心軸,沿前、後方向穿設在前軸承、止推軸承及後軸承中,該心軸的前端伸出該頂心柄的前端並形成一頂針頭,在該心軸中間正對該裝設孔內端的周圍部分固設一感應塊;以及一偵測顯示裝置,在該頂心柄的裝設孔穿置固定一感應器,該感應器伸入該頂心柄內的內端形成一感應端,以該感應端偵測該感應塊在單位時間內旋轉通過的次數,在該感應器的外端連接一電線,以該電線連接一轉速計,以該轉速計顯示該心軸的轉速。 In order to achieve the above object, the present invention provides a thimble device with a rotational speed display, comprising: a top handle, a straight tube extending in the front and rear directions, at the front end portion of the top handle and the rear side of the front end portion a part of each of the head and a handle are formed, and a front bearing and a thrust bearing are respectively fixed at the front and rear positions of the inner circumferential surface of the head, and a mounting hole is penetrated in the outer peripheral surface of the head, and a rear bearing is fixed on the inner circumferential surface of the shank; a mandrel is disposed in the front bearing, the thrust bearing and the rear bearing in the front and rear directions, and the front end of the mandrel protrudes from the front end of the top handle and Forming a thimble, a sensing block is fixed to a peripheral portion of the inner end of the mounting hole in the middle of the mandrel; and a detecting display device is mounted on the mounting hole of the top shank to fix an inductor, The inner end of the sensor protrudes into the inner end of the top handle to form a sensing end, and the sensing end detects the number of times the sensing block rotates in a unit time, and a wire is connected to the outer end of the inductor to connect the wire A tachometer that displays the speed of the mandrel.
較佳的,所述裝設孔為螺孔,所述感應器螺合固定在該裝設孔內。 Preferably, the mounting hole is a screw hole, and the inductor is screwed and fixed in the mounting hole.
本發明使用時是將頂心柄的柄部安裝在車床的尾座,並將心軸前端的頂針頭頂靠在工件末端的頂心孔, 當車床的主軸帶動工件旋轉車削時,會連動頂針心軸同步旋轉,此時能透過感應器的感應端偵測感應塊與頂針心軸的轉速,使操作者能比較頂針心軸與車床主軸之間的轉速落差,來判斷頂針頭是否是以適當的壓力頂靠工件,若尖錐抵靠工件的壓力適當,則頂針心軸轉動的轉速應當要與車床主軸的轉速一致。 When the invention is used, the handle of the top handle is mounted on the tailstock of the lathe, and the top needle of the front end of the mandrel is placed against the top hole of the end of the workpiece. When the spindle of the lathe drives the workpiece to rotate and rotate, the spindle of the ejector pin rotates synchronously. At this time, the speed of the sensing block and the ejector spindle can be detected through the sensing end of the sensor, so that the operator can compare the thimble spindle with the spindle of the lathe. The difference between the rotational speeds is to determine whether the ejector pin is against the workpiece with an appropriate pressure. If the pressure of the tip against the workpiece is appropriate, the rotational speed of the ejector spindle should be consistent with the rotational speed of the lathe spindle.
當要調整頂針頭頂靠工件的壓力時,是借由調整車床尾座的前、後位置的方式調整,當頂針心軸的轉速變慢時,代表頂太鬆,會使工件打滑造成頂針頭部磨損或者造成工件中心偏移使車削產生不穩定,此時便要調整尾座的壓力,使頂針心軸的轉速與車床主軸的轉速達到一致,即可使頂針心軸以最適當的壓力頂靠工件,達到不會造成頂針頭部磨損或者造成工件中心偏移使車削產生不穩定的情形,即可達到降低加工成本及提高加工精準度的功效。 When the pressure of the top needle against the workpiece is to be adjusted, it is adjusted by adjusting the front and rear positions of the tailstock of the lathe. When the rotation speed of the ejector spindle is slow, the top is too loose, which causes the workpiece to slip and cause the thimble head. Wear or cause the center deviation of the workpiece to make the turning unstable. At this time, adjust the pressure of the tailstock so that the rotation speed of the ejector spindle is consistent with the rotation speed of the spindle of the lathe, so that the ejector spindle can be pressed against the most appropriate pressure. The workpiece can achieve the effect of reducing the processing cost and improving the processing accuracy by not causing the thimble head to wear or causing the center deviation of the workpiece to make the turning unstable.
10‧‧‧頂心柄 10‧‧‧Top handle
11‧‧‧頭部 11‧‧‧ head
111‧‧‧前軸承 111‧‧‧ front bearing
112‧‧‧止推軸承 112‧‧‧ thrust bearing
113‧‧‧裝設孔 113‧‧‧Installation holes
12‧‧‧柄部 12‧‧‧ handle
121‧‧‧後軸承 121‧‧‧ rear bearing
122‧‧‧後螺紋 122‧‧‧ rear thread
20‧‧‧心軸 20‧‧‧ mandrel
21‧‧‧頂針頭 21‧‧‧Top needle
22‧‧‧頂針前蓋 22‧‧‧ thimble front cover
23‧‧‧感應塊 23‧‧‧ Sensing block
24‧‧‧螺帽蓋 24‧‧‧ Nut cap
30‧‧‧偵測顯示裝置 30‧‧‧Detection display device
311‧‧‧感應端 311‧‧‧ Sensing end
32‧‧‧電線 32‧‧‧Wire
33‧‧‧轉速計 33‧‧‧Tachometer
21A‧‧‧尖錐 21A‧‧‧spirit
40‧‧‧尾座 40‧‧‧ tail seat
41‧‧‧工件 41‧‧‧Workpiece
圖1是本發明較佳實施例的立體圖。 BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a perspective view of a preferred embodiment of the present invention.
圖2是本發明較佳實施例的剖面圖。 Figure 2 is a cross-sectional view of a preferred embodiment of the present invention.
圖3是本發明較佳實施例的實施示意圖。 Figure 3 is a schematic illustration of the implementation of a preferred embodiment of the present invention.
本發明是一種具轉速顯示的頂針裝置,如圖1、圖2所示的較佳實施例,該頂針裝置的構造包括: The present invention is a thimble device with a rotational speed display. As shown in the preferred embodiment of FIG. 1 and FIG. 2, the configuration of the ejector device includes:
一頂心柄10,是沿前、後方向延伸的直管體,在該頂心柄10的前端部形成一頭部11,在該頂心柄10 位於頭部11後側的部分形成一柄部12,該柄部12內、外周面的直徑皆小於頭部11內、外周面的直徑,在頭部11內周面的前、後位置分別固設一前軸承111以及一止推軸承112,又在頭部11外周面的後側朝內垂直貫穿一裝設孔113,該裝設孔113為螺孔,在柄部12中間的內周面固設一後軸承121,該後軸承121為滾針軸承,又在柄部12後端的內周面形成一後螺紋122。 A top handle 10 is a straight tube extending in the front and rear directions, and a head portion 11 is formed at a front end portion of the top handle 10, and the top handle 10 is The portion on the rear side of the head portion 11 forms a shank portion 12 having a diameter smaller than the diameter of the inner and outer peripheral surfaces of the head portion 11, and is fixed at the front and rear positions of the inner circumferential surface of the head portion 11, respectively. A front bearing 111 and a thrust bearing 112 are disposed, and a mounting hole 113 is vertically penetrated inwardly on the rear side of the outer peripheral surface of the head portion 11. The mounting hole 113 is a screw hole and an inner peripheral surface in the middle of the shank portion 12. A rear bearing 121 is fixed, and the rear bearing 121 is a needle bearing, and a rear thread 122 is formed on the inner circumferential surface of the rear end of the shank portion 12.
一心軸20,為沿前、後方向延伸的直桿體,該心軸20設置在頂心柄10內並穿置在前軸承111、止推軸承112及後軸承121中,該心軸20的前端由頂心柄10的前端向外伸出,在心軸20朝前伸出頂心柄10的前端形成一頂針頭21,如本較佳實施例該頂針頭21是可拆換式的頂針頭,並且本發明除較佳實施例是將頂針頭21設為拆換式的以外,亦可將頂針頭21設為不可拆換的尖錐形狀,本發明在此不加以限制;在頭部11前端緣的內周面與頂針頭21後端緣的周面之間設有一頂針前蓋22、在心軸20中間正對裝設孔113內端的周圍部份固設一感應塊23,如本較佳實施例該感應塊23是金屬塊,又在柄部12的後螺紋122結合一螺帽蓋24。 a mandrel 20 is a straight rod extending in the front and rear directions, and the mandrel 20 is disposed in the top core 10 and is disposed in the front bearing 111, the thrust bearing 112 and the rear bearing 121, the mandrel 20 The front end protrudes outwardly from the front end of the top core handle 10, and a tip end 21 is formed at the front end of the mandrel 20 extending forwardly from the mandrel 20. The thimble head 21 is a detachable thimble head according to the preferred embodiment. In addition to the preferred embodiment, in addition to the preferred embodiment, the ejector pin 21 is provided as a removable type, and the ejector pin 21 can be formed as a non-removable tapered shape. The present invention is not limited thereto; A thimble front cover 22 is disposed between the inner peripheral surface of the front end edge and the peripheral surface of the rear end edge of the ejector pin 21, and a sensing block 23 is fixed to the peripheral portion of the inner end of the mounting hole 113 in the middle of the mandrel 20, as in this comparison. The preferred embodiment of the sensing block 23 is a metal block which in turn incorporates a nut cover 24 at the rear thread 122 of the handle 12.
一偵測顯示裝置30,在頂心柄10的裝設孔113螺合固定一感應器31,如本較佳實施例,該感應器31是可感應金屬塊的近接開關,該感應器31伸入頂心柄10內的內端形成一感應端311,以感應端311偵測感應塊23單位時間內旋轉通過的次數,即心軸20的轉速,在感應器31的外端連接一電線32,以電線32電性連接一外 部的轉速計33,以轉速計33顯示感應器31偵測到的心軸的轉速。 In the detection display device 30, a sensor 31 is screwed into the mounting hole 113 of the top handle 10. As in the preferred embodiment, the sensor 31 is a proximity switch capable of sensing a metal block. The inner end of the top handle 10 forms an inductive end 311. The sensing end 311 detects the number of times the sensing block 23 passes through the unit time, that is, the rotational speed of the mandrel 20, and a wire 32 is connected to the outer end of the inductor 31. , electrically connected to the wire 32 The tachometer 33 of the portion displays the rotational speed of the mandrel detected by the sensor 31 by the tachometer 33.
本發明除前述較佳實施例,是將裝設孔113設為螺孔以外,亦可將裝設孔113設為長孔,使感應器31嵌合或者以其他方式在裝設孔113固定,如此穿置固定感應器31的手段改變本發明在此不加以限制。 In addition to the foregoing preferred embodiment, the mounting hole 113 is not limited to a screw hole, and the mounting hole 113 may be a long hole, and the inductor 31 may be fitted or otherwise fixed in the mounting hole 113. The means for inserting the fixed inductor 31 in this way is not limited herein.
本發明使用時,如圖1至圖3所示,是將頂心柄10的柄部12安裝在車床的尾座40,並在心軸20前端的頂針頭21結合一尖錐21A,將尖錐21A頂靠在工件41末端頂心孔,當工件41隨車床的主軸旋轉時,會一同帶動心軸20同步旋轉,此時能透過感應器31的感應端311偵測感應塊23的方式來偵測心軸20的轉速並顯示在轉速計33,如此,使操作者能比較心軸20與車床主軸的轉速落差,來判斷尖錐21A頂靠工件41的壓力是否適當,若尖錐21A頂靠工件41的力量適當,則心軸20轉動的轉速應當要與車床主軸的轉速一致。 When the invention is used, as shown in FIG. 1 to FIG. 3, the handle 12 of the top handle 10 is mounted on the tailstock 40 of the lathe, and the ejector head 21 at the front end of the mandrel 20 is combined with a tapered cone 21A to form a tapered cone. 21A abuts against the top hole of the end of the workpiece 41. When the workpiece 41 rotates with the main axis of the lathe, the mandrel 20 is rotated synchronously. At this time, the sensing block 23 of the sensor 31 can detect the sensing block 23 to detect The rotational speed of the mandrel 20 is measured and displayed on the tachometer 33. Thus, the operator can compare the rotational speed difference between the mandrel 20 and the lathe main shaft to determine whether the pressure of the tip 21A against the workpiece 41 is appropriate, if the tip 21A leans against When the force of the workpiece 41 is appropriate, the rotation speed of the spindle 20 should be consistent with the rotation speed of the lathe spindle.
調整時,操作者是借由調整尾座40的前、後位置的方式,改變心軸20的尖錐21A頂靠工件41的壓力,當調整尾座40的位置使心軸20的轉速與車床主軸的轉速達到一致時,即可使心軸20以最適當的壓力頂靠工件,達到降低加工成本及提高加工精準度的功效。 During the adjustment, the operator changes the pressure of the tip cone 21A of the mandrel 20 against the workpiece 41 by adjusting the front and rear positions of the tailstock 40. When the position of the tailstock 40 is adjusted, the rotation speed of the mandrel 20 and the lathe are adjusted. When the rotation speed of the main shaft reaches the same, the mandrel 20 can be pressed against the workpiece with the most appropriate pressure, thereby reducing the processing cost and improving the processing precision.
10‧‧‧頂心柄 10‧‧‧Top handle
11‧‧‧頭部 11‧‧‧ head
12‧‧‧柄部 12‧‧‧ handle
20‧‧‧心軸 20‧‧‧ mandrel
21‧‧‧頂針頭 21‧‧‧Top needle
22‧‧‧頂針前蓋 22‧‧‧ thimble front cover
24‧‧‧螺帽蓋 24‧‧‧ Nut cap
30‧‧‧偵測顯示裝置 30‧‧‧Detection display device
32‧‧‧電線 32‧‧‧Wire
33‧‧‧轉速計 33‧‧‧Tachometer
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TW102116668A TW201442805A (en) | 2013-05-10 | 2013-05-10 | Thimble apparatus having rotation speed display |
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TW102116668A TW201442805A (en) | 2013-05-10 | 2013-05-10 | Thimble apparatus having rotation speed display |
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TWI496635B TWI496635B (en) | 2015-08-21 |
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CN202411443U (en) * | 2011-09-28 | 2012-09-05 | 河南活顶尖机械有限公司 | High-speed running centre bearing structure |
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