TW201442798A - Integrally-forming manufacturing method of medicine pot - Google Patents

Abstract

This invention relates to an integrally-forming manufacturing method of medicine pot, particularly a manufacturing method in hydraulic manner to directly form the pot body, enabling the pot body to be integrally formed, so as to enhance the strength of the pot body, and omit the complicated manufacturing procedures without producing a defective product, which saves time and labor. The manufacturing method mainly comprises the steps of placing a workpiece into an U-shaped mold to be pressed into U-shape by an oil hydraulic press and a hydraulic machine matched up with the mold; followed by utilizing an edge-cutting mold to cut the flange extended from the end edge; then, placing the workpiece into a pot body mold, pouring liquid into the workpiece, and sealing; performing hydraulic deformation to the workpiece to make the workpiece deformed and filled along with the mold shape by the pressing force matched up with the strong pushing and expanding force of the liquid for integrally forming the pot body; and finally, utilizing a punch mold to punch the spout for producing a water outlet, so as to make the metal material deformed to be directly produced into a pot body by high pressure pressing force. This invention can truly achieve an integrally-formed product without any seam, and omit the conventional complicated and tedious working procedures without producing any defective product for saving a lot of mold and personnel costs, which is pretty progressive and practical.

Description

Medicine pot integrated molding construction method

The invention relates to a medicine pot integral molding construction method, which mainly uses a hydraulic press or a hydraulic machine to inject liquid into a work object and closes, and then deforms the work object by hydraulic pressure, so that the work object is integrally formed according to the shape of the mold. It is a medicine pot and there are no seams at all.

According to the production process of the traditional medicine pot, it is quite complicated and complicated. Please refer to the drawing diagram of Figure 1 for the processing of the body forming. The metal plate is pulled three times (three different molds) into an inverted U shape to make it The upper body 10 of the body 1 is then cut and flattened by the outer end of the convex ring 101 to make the upper body 10 relatively flat, and then the top surface of the upper body 10 is cut into holes, so that the upper body 10 generates the opening 102 (as shown in Fig. 2). And the top ring edge 103 of the upper body 10 is bent inwardly (using a three-attached mold) to avoid sharp cuts after punching, and when the upper body 10 is cut, the upper body 10 is expanded downward, so The upper body 10 must be pressed inwardly by another die to return it to its original width to engage the lower body 11.

As for the lower body 11 of the kettle body 1, the metal plate is drawn four times (four different molds are attached) to make the thickness uniform, and a W shape is formed, and the convex ring 111 of the top outer expansion is cut, and then the cut surface is cut. The flattening is performed to connect with the upper body 10, and when the lower body 11 is formed, an external opening angle is also generated. At this time, the outer expanded body 11 is pressed inwardly to return the lower body 11 to the original width so as to The upper body 10 is connected.

When assembling, please continue to refer to FIG. 2, and the trimmed upper body 10 and the lower body 11 are correspondingly welded 16 to form a pot body 1, and the welded joint 16 is polished to make it smooth and seamless (as shown in Fig. 3). As shown in the figure), the pot body 1 is then punched in one side, and the filter hole 13 can be produced, and the end of the filter hole 13 is smoothed and trimmed, and then the formed spout 12 (formed by the three attached molds) and the pot The body 1 is welded, and the spout 12 is corresponding to the filter hole 13 so that the liquid medicine in the body 1 is poured out from the spout 12.

Therefore, a pot body 1 is formed by drawing and smoothing the upper body 10 and the lower body 11 several times, and then the pre-punched spout 12 is welded to the pot body 1 with the filter hole 13 of the die, and then the pot is welded. A heating device (not shown) is disposed under the body 1, and a handle 14 is disposed on the side, and a cover 15 is disposed on the upper side, that is, the body 1 (as shown in FIG. 3), and the above complicated procedures are integrated. The kettle body 1 requires more than twenty processes to complete the production. Among them, when the metal plate is pulled, it is easy to cause damage and deformation, and the defect rate is about (15% to 20%), which leads to an increase in cost, which is a pity, especially when the upper body 10 and the lower body 11 of the body 1 are pulled. Different molds are required, so in order to speed up the molding operation, multiple sets of molds and equipments are required to connect the production of each process. Therefore, not only the equipment requires more space and more labor costs, but also is time consuming to manufacture. Laboriously, the production cannot be rapidly improved, and the economic benefit is poor, and the body 1 is welded by the upper body 10 and the lower body 11, so the strength is poor.

The inventor is specialized in the manufacture, sale and research and development of various pots and pots. He knows that the pot body is quite cumbersome to manufacture, cannot mass-produce, and has a high defect rate (15~20%), plus raw materials and personnel. The cost is quite high and the economic benefits are not good. Therefore, it is a hard work to solve the problem. With its own professional and years of work experience, it has finally invented a hydraulic forming method after several revisions, tests and improvements. Complete the body that is truly integrated.

The invention relates to a method for integrally forming a medicine pot, in particular to a method for directly forming a pot body by using a hydraulic method, so that the pot body can be integrally formed, which not only increases the strength of the pot body, but can omit complicated manufacturing processes, and does not It will produce defective products, which saves time and effort. The utility model firstly hydraulically presses the work object into a U shape by a U-shaped mold, or shapes the shape by using oil pressure, and the work object is a metal plate, and the required material is cut out with the kettle body to avoid waste of too much sheet material. When the metal plate is directly pressed into a U shape by a hydraulic machine, and the surface is still smooth and flat, and then the flange of the workpiece is cut with the trimming die, which removes the excess sheet material of the workpiece ring to make the work The material can conform to the forming plate of the kettle body, and then the U-shaped plate material is placed into the kettle body mold, and the liquid is injected into the work object and tightly closed. At this time, the work object is filled with liquid, and the hydraulic machine is pressed and formed, and then cooperated. The pressurization of the hydraulic press causes the work object to be deformed according to the shape of the pot body mold, so that the work object is pushed by the high pressure in the liquid, and the flow expands and fills the mold, so that the work object is integrally formed into the kettle body. Finally, the punching die is used to punch the spout to produce a water hole, so that the liquid in the kettle body can be discharged from the water hole. It flows out, so the pot body is made quickly and completely without defective products, which is ideal and progressive.

[study]

1‧‧‧ body

10‧‧‧Upper body

101‧‧‧ convex ring

102‧‧‧Opening

103‧‧‧ Ring

11‧‧‧ Lower body

111‧‧‧ convex ring

12‧‧‧ spout

13‧‧‧ filter holes

14‧‧‧Hands

15‧‧‧ cover

16‧‧‧welding

[this creation]

2‧‧‧Hydraulic work into U shape

20‧‧‧Working objects (metal plates)

21‧‧‧U-shaped mold

3‧‧‧Cut the flange of the work

30‧‧‧cutting die

4‧‧‧Liquid is injected into the work and tightly closed

40‧‧‧body mould

41‧‧‧body mould

5‧‧‧Use the pressurization of the hydraulic press to deform the work object according to the shape of the mold

6‧‧‧Integrating the work object into a body

7‧‧‧The spout is punched to produce a water hole

70‧‧‧punching mould

8‧‧‧ body

80‧‧‧ body

801‧‧‧Flange

81‧‧‧上上

82‧‧‧ Lower body

83‧‧‧ spout

830‧‧‧ water outlet

831‧‧‧ water outlet

84‧‧‧Hands

Figure 1 is a schematic view of the processing of the body forming.

Figure 2 is a schematic diagram of a conventional kettle body welding.

Figure 3 is a perspective view of a conventional kettle body.

Figure 4 is a flow chart of the fabrication of the present invention.

Figure 5 is a schematic illustration of a practical embodiment of the invention.

Figure 6 is a schematic view showing the deformation of the body of the present invention.

Figure 7 is a schematic view of the forming of the kettle body of the present invention.

Figure 8 is a perspective view of the kettle body of the present invention.

Figure 9 is a diagram showing another embodiment of the present creation.

Figure 10 is a flow chart of another embodiment of the present creation.

Figure 11 is a perspective view showing another embodiment of the present creation.

First, please refer to FIG. 4, which is a flow chart of the present invention. The work object (metal plate) 20 is first placed into a U-shaped mold 21, which is a metal plate, and the body is cut out in advance. Forming the required sheet material to avoid waste of too much sheet material, and then using the U-shaped mold 21 to hydraulically work the workpiece into a U shape 2 (or by oil pressure drawing), and the surface of the work object can still be kept smooth, Then, the work object is placed in the trimming die 30 to cut the flange 3 of the work object, which cuts off the excess sheet material of the working object ring, so that the work object can conform to the forming plate of the kettle body, and then the work object is placed. The kettle body mold 40, and injecting liquid into the work object and close to the joint 4, at this time, the work object is filled with liquid, and is pressed and formed by the hydraulic machine, and then the work object is deformed according to the shape of the mold by the pressurization of the hydraulic press. The work object is pushed by the high pressure of the internal liquid, and is expanded and filled with the mold, so that the work object is integrally formed into the kettle body 6. Finally, the punching die 70 is used to punch the spout to produce the water hole 7 to make the medicine in the kettle body. The liquid can flow out of the water outlet, so the body can be completely seamless and truly Forming, and requires only four mold that can be quickly mass production, not only saving time and effort, and help reduce equipment, tooling and personnel costs, rather raiser.

Next, please continue to refer to FIG. 5, which is a practical embodiment of the present invention. Schematically, the body 80 is a metal plate, which is cut according to the shape of the body 8 (not shown), which can reduce the waste of the plate, and then uses the U-shaped mold 21 to press the hydraulic body of the body 80 into a U shape (please Referring back to Figure 4, the surface is therefore relatively smooth and flat, without the need for additional polishing, and then the flange 801 of the outer ring is cut away by the trimming die 30 to shape the body 80.

Next, please refer to FIG. 6 again, which is a schematic diagram of the deformation of the body of the present invention, and the liquid is injected into the body 80 to fill the body 80 with liquid, and then completely close the body 80 to prevent liquid from oozing out, and then utilize The hydraulic press pressurizes and pushes, so that the kettle body 80 is deformed in conjunction with the kettle body mold 40 (reviewed in Fig. 4). At this time, the liquid in the kettle body 80 is pushed by the high pressure and flows outward to fill the mold, so that the kettle body 80 expands according to the shape of the mold, and gradually shapes into the kettle body 8 (as shown in Fig. 7), which can naturally form the upper body 81, the lower body 82 and the spout 83, which is truly integrated, and the upper body 81 and the spout The 83 series is connected, and the arc is also quite smooth and fluent. In particular, the surface of the kettle body 8 is quite smooth and seamless, and there is no need to separately trim, polish or punch the lathes, etc., which is time-saving and labor-saving, and can facilitate rapid quantity. Production, economic benefits are excellent.

After the kettle body 8 is formed, please continue to refer to FIG. 8 , which is a perspective view of the kettle body of the present invention. The hollow interior of the kettle body 8 is in direct communication with the spout 83 as long as the spout 83 will be used by the punching die 70 . End punching (reviewed in Figure 4), thereby creating a water outlet 830, which can pour liquid out of the water outlet 830, a handle 84 is arranged on the side of the kettle body 8, and a heating device is arranged at the bottom. (not shown in the figure), and a cover 85 is covered on the upper side to complete the assembly of the medicine pot.

When the body 80 is hydraulically or hydraulically drawn into a U shape, please continue to refer to FIG. 9, which is another embodiment of the present invention, and the flange 801 is still left without cutting, and the cutting flange 801 can be saved. In the process, the body 80 is then placed in the body mold 41. Referring to FIG. 10, the flange 801 of the body 80 is flush with the body mold 41, and the liquid is injected into the work body to be in close contact with each other. At this time, the work object is filled with liquid, and the hydraulic machine is pressed and formed, and then the hydraulic press is used to push and deform the work object according to the shape of the mold, so that the work object is pushed by the high pressure of the internal liquid, and the thickness of the body 80 is promoted. The tape is gradually thinned, and the deformation is expanded to fill the mold, so that the workpiece is integrally formed into the kettle body 8 (please refer to FIG. 7). Finally, the punching die 70 is used to punch the spout to produce the water hole 7 so that the kettle The liquid medicine in the body can flow out from the water outlet hole, so the body can be completely seamless and truly integrated, and only four pairs of molds are needed, which can quickly mass-produce, which not only saves time and labor, It can reduce equipment, mold and personnel costs, and is quite advanced.

Regarding the structure of the spout 83, please refer to FIG. 11 again. When the kettle body 8 is hydraulically deformed, the kettle body 8 is deformed according to the shape of the mold, and the spout 83 can be directly formed, and the hollow interior of the kettle body 8 is formed. The spout 83 is in communication with the spout 83, and the spout 83 is formed with a water outlet 831, so that the liquid in the kettle body 8 can be poured out by the water outlet 831. Therefore, the kettle body 8 does not need to be additionally punched. The process of reducing the punching is to improve the efficiency of the body 8 production, which is simple and quick.

Therefore, the present invention integrally forms the kettle body 8 by hydraulic means, which obviously has the following advantages:

1. The kettle body 8 is formed by using a hydraulic machine to expand and fill the mold by liquid flow, so the surface is quite smooth and flat, and no additional processing procedures are required, which saves a lot of working time and the cost of personnel, molds and equipment, not only Improve efficiency, more rapid mass production, and effectively improve economic efficiency.

2. The kettle body 8 is directly formed by hydraulic pressure, and does not need to be pulled many times, so the forming of the kettle body is quite uniform, and there is no defective product at all, and the waste of the plate and the generation of waste are avoided, and the cost can be saved.

3. The kettle body 8 is integrally formed, and the kettle body 8 is smooth and seamless, and has no welding at all, so that the strength of the kettle body is excellent, not easy to be damaged, and the service life is long.

4. The kettle body 8 is pre-cut (plate) according to the shape of the shape, and does not need to remove, smooth or punch in the forming process, so that the plate can be completely used, and the waste is not removed, and the cost of the plate is saved. .

5. The forming of the kettle body 8 requires only four molds, which is not only simple and quick, but also saves equipment, mold and personnel costs, which saves time and effort.

In summary, the present invention utilizes a hydraulic machine and cooperates with the flow of liquid to deform the work object according to the shape of the mold, and can be completely seamlessly formed into a kettle body by using the mold, which not only saves complicated procedures, but also reduces equipment, Mold and personnel costs, and can be produced quickly, with excellent economic benefits, especially to achieve no defects and excellent strength. It is an ideal progresser. It has already met the patent requirements of the invention and has filed a patent application according to law.

2‧‧‧Hydraulic work into U shape

20‧‧‧Working objects (metal plates)

21‧‧‧U-shaped mold

3‧‧‧Cut the flange of the work

30‧‧‧cutting die

4‧‧‧Liquid is injected into the work and tightly closed

40‧‧‧body mould

5‧‧‧Use the pressurization of the hydraulic press to deform the work object according to the shape of the mold

6‧‧‧Integrating the work object into a body

7‧‧‧The punching spout produces a water hole

70‧‧‧punching mould

Claims (4)

The utility model relates to a medicinal pot integrated molding construction method, which is mainly formed by the following steps of matching a mold: 1. placing a work object into a U-shaped mold, the work material is a metal plate, and then using a U-shaped mold to hydraulically or hydraulically compress the work object into a work piece. U shape; Second, the work object is placed in the trimming die to cut off the flange of the work; Third, the work object is placed into the kettle body mold, and the liquid is injected into the work object and close; Fourth, the hydraulic machine is reused Pressurizing the pusher to deform the work object according to the shape of the pot body mold; 5. Making the work object integrally formed into the kettle body; 6. Using the punching die to punch the spout to produce the water hole. The utility model relates to a medicinal pot integrated molding construction method, which is mainly formed by the following steps of matching a mold: 1. placing a work object into a U-shaped mold, the work material is a metal plate, and then using a U-shaped mold to hydraulically or hydraulically compress the work object into a work piece. U shape; Second, the work object is placed into the kettle body mold, and the liquid is injected into the work object and tightly closed; Third, the hydraulic press is used to push the work object according to the shape of the kettle body mold; Fourth, the work object is integrated Formed into a kettle body; five, using a punching die to punch the spout to produce a water hole. The medicinal pot integrated molding construction method according to claim 1, wherein the hollow interior of the kettle body is in direct communication with the spout. The medicine pot integral molding construction method according to claim 1, wherein the top surface of the spout is directly formed with a water outlet.