TW201436899A - Manufacturing method of display frame border - Google Patents
Manufacturing method of display frame border Download PDFInfo
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- TW201436899A TW201436899A TW102110263A TW102110263A TW201436899A TW 201436899 A TW201436899 A TW 201436899A TW 102110263 A TW102110263 A TW 102110263A TW 102110263 A TW102110263 A TW 102110263A TW 201436899 A TW201436899 A TW 201436899A
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Abstract
Description
本發明是有關於一種邊框的製造方法,特別是指一種顯示器邊框的製造方法。 The invention relates to a method for manufacturing a frame, in particular to a method for manufacturing a frame of a display.
隨著科技的進步,為了滿足人們視覺上的享受,顯示器的尺寸也越來越龐大。以往用來承載液晶面板的邊框都是由塑膠材料製成,然而隨著顯示器的尺寸的擴大,塑膠材質的邊框已經無法承受液晶面板或顯示器的其他內部構件的重量,因而無法提供足夠的支撐強度並容易壞損而不堪使用。 With the advancement of technology, in order to satisfy people's visual enjoyment, the size of the display has become larger and larger. In the past, the frame used to carry the liquid crystal panel was made of plastic material. However, as the size of the display was enlarged, the plastic material frame could not bear the weight of the liquid crystal panel or other internal components of the display, and thus could not provide sufficient support strength. And it is easy to damage and can't be used.
因此,有些業者提供了由金屬材料製成的邊框,藉此提供足夠的強度以支撐液晶面板或顯示器的其他內部構件,藉以克服前述塑膠邊框的強度不足而無法擴大顯示器尺寸的問題。 Therefore, some manufacturers provide a bezel made of a metal material, thereby providing sufficient strength to support the liquid crystal panel or other internal components of the display, thereby overcoming the problem that the strength of the plastic bezel is insufficient to expand the size of the display.
參閱圖1,前述由金屬材料製成的邊框93的製造方法,是透過沖壓的方式,將一個由金屬材料製成且呈扁平板狀的板材91沖壓成一個預訂形狀的加工板體92之後,再對該加工板體92的中央部位進行裁切,使該加工板體92形成一個具有一個截面呈矩形的容裝空間94的邊框 93,以及一個對應該容裝空間94的廢料板體95,其中,該容裝空間94可供前述液晶面板安裝。 Referring to FIG. 1, the frame 93 made of a metal material is manufactured by stamping a sheet 91 made of a metal material and having a flat plate shape into a predetermined shape of the processed plate body 92. Then, the central portion of the processed plate body 92 is cut so that the processed plate body 92 forms a frame having a receiving space 94 having a rectangular cross section. 93, and a waste plate body 95 corresponding to the receiving space 94, wherein the containing space 94 is mountable for the aforementioned liquid crystal panel.
然而實施前述製造方法時,隨著顯示器尺寸增大,液晶面板尺寸也增大,所述加工板體92為了形成尺寸夠大的容裝空間94以提供液晶面板安裝,自然也會產生大尺寸的廢料板體95。如此一來,不僅材料的使用率低而增加生產成本,亦額外增加為了處理前述廢料板體95所衍生的後續儲藏、運送等等的成本。 However, when the foregoing manufacturing method is implemented, as the size of the display increases, the size of the liquid crystal panel also increases. In order to form a large-sized housing space 94 to provide a liquid crystal panel mounting, the processing board body naturally also produces a large size. Waste board 95. As a result, not only the use rate of the material is low, but also the production cost is increased, and the cost for subsequent storage, transportation, and the like derived from the aforementioned waste board 95 is additionally increased.
因此,本發明之目的,即在提供一種材料使用率高而可降低生產成本的顯示器邊框的製造方法。 Accordingly, it is an object of the present invention to provide a method of manufacturing a display bezel which has a high material usage rate and can reduce production costs.
於是,本發明顯示器邊框的製造方法,包含:(A)將一個線材彎折成一個矩形框體,該矩形框體具有兩個鄰近的端部,並且該矩形框體圍繞界定出一個容裝空間;(B)對該矩形框體的端部進行銲接,使該矩形框體形成封閉環狀;及(C)對該矩形框體加工,使該矩形框體形成一個截面為L形的邊框。 Therefore, the manufacturing method of the display frame of the present invention comprises: (A) bending a wire into a rectangular frame, the rectangular frame having two adjacent ends, and the rectangular frame defining a receiving space around the rectangular frame (B) welding the end portion of the rectangular frame to form a closed ring shape; and (C) processing the rectangular frame body to form a frame having an L-shaped cross section.
本發明之功效在於:相較於習知將一個板材沖壓裁切後所形成的廢料板體,本發明將該線材彎折並焊接而形成該矩形框體後,就可以直接形成該容裝空間,最後再加工形成該邊框,因而不會產生前述廢料板體,故本發明製造方法不僅創新,也確實能增加材料的使用率,減少材料不必要的虛耗而降低生產成本。 The effect of the invention is that the waste plate body formed by punching and cutting a sheet material is conventionally formed. After the wire material is bent and welded to form the rectangular frame body, the space can be directly formed. Finally, the frame is formed and the scrap plate body is not produced. Therefore, the manufacturing method of the present invention not only innovates, but also can increase the utilization rate of the material, reduce the unnecessary waste of the material, and reduce the production cost.
1‧‧‧線材 1‧‧‧Wire
2‧‧‧矩形框體 2‧‧‧Rectangular frame
21‧‧‧端部 21‧‧‧ End
22‧‧‧容裝空間 22‧‧‧Containing space
3‧‧‧加工框體 3‧‧‧Processing frame
3’‧‧‧加工框體 3'‧‧‧Processing frame
31‧‧‧外側面 31‧‧‧Outside
32‧‧‧內側面 32‧‧‧ inside side
33‧‧‧連接側面 33‧‧‧Connected side
4‧‧‧邊框 4‧‧‧Border
41‧‧‧環基壁 41‧‧‧ ring base
42‧‧‧內環壁 42‧‧‧ Inner Ring Wall
43‧‧‧側面 43‧‧‧ side
81~85‧‧‧步驟 81~85‧‧‧Steps
本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中:圖1是習知顯示器邊框之一製造流程示意圖;圖2是本發明顯示器邊框的製造方法之一第一較佳實施例之一流程方塊圖;圖3是該第一較佳實施例之一製造流程示意圖;圖4是本發明顯示器邊框的製造方法之一第二較佳實施例之一流程方塊圖;及圖5是該第二較佳實施例之一製造流程示意圖。 Other features and effects of the present invention will be apparent from the following description of the drawings. FIG. 1 is a schematic diagram showing a manufacturing process of a conventional display frame; FIG. 2 is a manufacturing method of the display frame of the present invention. FIG. 3 is a flow chart of a first preferred embodiment of the present invention; FIG. 4 is a flow chart of a second preferred embodiment of the manufacturing method of the display bezel of the present invention; And FIG. 5 is a schematic diagram of a manufacturing process of the second preferred embodiment.
在本發明被詳細描述之前,應當注意在以下的說明內容中,類似的元件是以相同的編號來表示。 Before the present invention is described in detail, it should be noted that in the following description, similar elements are denoted by the same reference numerals.
參閱圖2、3,本發明顯示器邊框的製造方法之一第一較佳實施例,適合用來製造一個顯示器的一個邊框4,並供該顯示器的內部構件安裝,例如液晶面板等。而該製造方法包含: Referring to Figures 2 and 3, a first preferred embodiment of the method of fabricating a bezel of the present invention is suitable for use in making a bezel 4 for a display and for mounting internal components of the display, such as a liquid crystal panel or the like. And the manufacturing method includes:
(1)進行步驟81:準備一個金屬材質且呈棒狀的線材1,並將所述線材1彎折成一個矩形框體2。該矩形框體2具有兩個鄰近的端部21,並且該矩形框體2圍繞界定出一個供該顯示器的內部構件安裝的容裝空間22。 (1) Step 81: A wire 1 having a metal material and having a rod shape is prepared, and the wire 1 is bent into a rectangular frame 2. The rectangular frame 2 has two adjacent ends 21, and the rectangular frame 2 surrounds a receiving space 22 defining an internal component for the display.
在本實施例中,該線材1的截面為圓形,然而在實施上,該線材1的截面也可以為矩形、橢圓形或其他形狀,不再舉例。同樣地,在實施上,也可將該線材1彎 成不同形狀的框體,並不以矩形為必要。 In the present embodiment, the cross section of the wire 1 is circular, but in practice, the cross section of the wire 1 may also be rectangular, elliptical or other shapes, which is not exemplified. Similarly, in practice, the wire 1 can also be bent Frames of different shapes are not necessarily rectangular.
(2)進行步驟82:對該矩形框體2的端部21進行銲接,使該矩形框體2形成封閉環狀。 (2) Step 82 is performed: the end portion 21 of the rectangular frame 2 is welded, and the rectangular frame 2 is formed into a closed loop shape.
(3)進行步驟83:透過銑切的方式,對該矩形框體2進行加工,使該矩形框體2形成截面為L形的該邊框4。 (3) Step 83: The rectangular frame 2 is processed by milling so that the rectangular frame 2 forms the frame 4 having an L-shaped cross section.
具體來說,先對該矩形框體2的外側向內進行銑切,進而形成一個加工框體3。其中,該加工框體3的一個相反於該容裝空間22的外側面31是向內凹陷。接著對該加工框體3的一個內側面32及一個連接該外側面31與該內側面32的連接側面33進行銑切,進而形成截面為L形的該邊框4,使該邊框4具有一個扁平狀的環基壁41,以及一個由該環基壁41之內側向外延伸且圍繞界定該容裝空間22的內環壁42,而該邊框4的一個相反於該容裝空間22的側面43是向內凹陷。 Specifically, the outer side of the rectangular frame 2 is first milled inward to form a machined frame body 3. The outer side surface 31 of the processing frame 3 opposite to the housing space 22 is recessed inward. Then, an inner side surface 32 of the processing frame body 3 and a connecting side surface 33 connecting the outer side surface 31 and the inner side surface 32 are milled to form the frame 4 having an L-shaped cross section, so that the frame 4 has a flat shape. a ring-shaped base wall 41, and an inner ring wall 42 extending outward from the inner side of the ring base wall 41 and surrounding the receiving space 22, and a side of the frame 4 opposite to the side 43 of the receiving space 22 It is recessed inward.
當然在實施上,也可以先對該矩形框體2的內側進行銑切後,再對該矩形框體2的外側向內銑切來形成截面為L形的該邊框4。因此,在實施上,對該矩形框體2銑切的過程可依需求做調整,不以本實施例所揭露的形式為限制。 Of course, in practice, the inner side of the rectangular frame 2 may be first milled, and then the outer side of the rectangular frame 2 may be milled inward to form the frame 4 having an L-shaped cross section. Therefore, in practice, the process of milling the rectangular frame 2 can be adjusted according to requirements, and is not limited by the form disclosed in the embodiment.
進一步說明的是,本實施例在進行步驟83時,當然也可透過沖壓的方式,對該矩形框體2進行加工。具體來說,先對該矩形框體2的外側向內進行沖壓而形成該加工框體3,使該加工框體3的外側面31是向內凹陷。接 著沖壓該加工框體3的內側面32及連接側面33,同樣也能形成截面為L形的該邊框4。此外,實施上也可先沖壓該內側面32及該連接側面33,而不限於本實施例之舉例。 Further, in the present embodiment, when step 83 is performed, of course, the rectangular frame 2 can be processed by press. Specifically, the outer side of the rectangular frame 2 is pressed inward to form the machined frame 3, and the outer side surface 31 of the machined frame 3 is recessed inward. Connect By pressing the inner side surface 32 and the connecting side surface 33 of the machined frame 3, the frame 4 having an L-shaped cross section can also be formed. In addition, the inner side surface 32 and the connecting side surface 33 may be stamped first in practice, and are not limited to the examples of the embodiment.
由以上說明可知,相較於習知將一個板材沖壓裁切後所形成的廢料板體,本實施例將該線材1彎折並焊接而形成該矩形框體2後,就可以直接形成供該顯示器的內部構件安裝的該容裝空間22,並不會產生前述的廢料板體。最後再透過銑切來形成該邊框4所需的造型結構,故本實施例的製造方法不僅創新,將該矩形框體2進行銑切以形成該邊框4的過程所產生的廢料較少,因此確實能增加材料的使用率,減少材料不必要的虛耗而降低生產成本,同時也可以節省為了處理廢料板體的儲藏、運送等等的成本。 As can be seen from the above description, the scrap plate body formed by punching and cutting one sheet material is similar to the conventional one. After the wire material 1 is bent and welded to form the rectangular frame body 2, the rectangular frame body 2 can be directly formed. The housing space 22 in which the internal components of the display are mounted does not produce the aforementioned scrap board. Finally, the molding structure required for the bezel 4 is formed by milling, so the manufacturing method of the embodiment is not only innovative, but the process of forming the rectangular frame 2 to form the bezel 4 generates less waste, so It can really increase the utilization rate of materials, reduce the unnecessary waste of materials and reduce the production cost, and also save the cost for handling the storage, transportation and the like of the waste board.
參閱圖4、5,本發明顯示器邊框的製造方法之一第二較佳實施例大致上與該第一較佳實施例相同,兩者同樣包含步驟81與步驟82。然而兩者之間差別在於:本實施例在完成步驟82之後,是透過沖壓的方式使該矩形框體2形成該邊框4,具體說明如下。 Referring to Figures 4 and 5, a second preferred embodiment of the method of fabricating the bezel of the present invention is substantially the same as the first preferred embodiment, and both of them also include steps 81 and 82. However, the difference between the two is that after the step 82 is completed, the rectangular frame 2 is formed into the frame 4 by punching, which is specifically described below.
(3)進行步驟84:對截面為圓形的該矩形框體2進行第一次沖壓作業,而形成一個截面為方形的加工框體3’。 (3) Step 84: The rectangular frame 2 having a circular cross section is subjected to a first press operation to form a machined frame 3' having a square cross section.
(4)進行步驟85:再次進行沖壓作業,使該加工框體3’形成截面為L形的該邊框4,使該邊框4的一個相反於該容裝空間22的側面43向內凹陷。 (4) Step 85 is performed: the punching operation is performed again, and the frame 4 is formed into an L-shaped frame 4, and one of the frames 4 is recessed inwardly opposite to the side surface 43 of the containing space 22.
需要說明的是,本實施例進行沖壓的次數是依據材料性質與加工精密度而定,若該矩形框體2的材料較軟,則可於步驟84中直接將該矩形框體2沖壓成該邊框4,而不需進行步驟85。 It should be noted that the number of times of punching in this embodiment is determined according to the material properties and the processing precision. If the material of the rectangular frame 2 is soft, the rectangular frame 2 can be directly punched into the step 84. Border 4 without step 85.
另一方面,若該矩形框體2的材料較硬,或者為了使該邊框4具有較佳的造型精密度時,也可增加沖壓作業的次數,以逐步地調整該加工框體3’的造形、尺寸,進而形成該邊框4。此外,多次的沖壓作業還可減緩材料變形的速度,同時也能提昇該邊框4的機械性質,並降低模具的損耗而延長模具的使用壽命。因此在實施上,進行沖壓作業的次數依需求而定,在此不需特別限制。 On the other hand, if the material of the rectangular frame 2 is hard, or in order to make the frame 4 have better molding precision, the number of press operations can be increased to gradually adjust the shape of the machine frame 3'. , the size, and thus the frame 4 is formed. In addition, multiple stamping operations can slow down the speed of material deformation, while also improving the mechanical properties of the frame 4, and reducing the loss of the mold to extend the life of the mold. Therefore, in practice, the number of press operations is determined according to requirements, and there is no particular limitation here.
進一步說明的是,本實施例在進行步驟84與步驟85時,當然也可透過銑切的方式,對該矩形框體2進行加工。具體來說,在步驟84中,先進行第一次銑切作業,並將該矩形框體2銑切形成該加工框體3’。接著在步驟85中,再次進行銑切作業,使該加工框體3’形成該邊框4,使該邊框4的側面43向內凹陷。此外,在實施上,銑切的次數乃依實際需求而定,並不限於本實施例之舉例。 It should be noted that, in the present embodiment, when step 84 and step 85 are performed, the rectangular frame 2 can of course be processed by milling. Specifically, in step 84, the first milling operation is performed first, and the rectangular frame 2 is milled to form the machining frame 3'. Next, in step 85, the milling operation is performed again, so that the frame 4 is formed in the frame 3', and the side surface 43 of the frame 4 is recessed inward. In addition, in practice, the number of milling operations is determined according to actual needs, and is not limited to the examples of the embodiment.
綜上所述,相較於前述第一較佳實施例,本實施例使用沖壓的方式來形成該邊框4,因而完全不會產生廢料,所以具有更優異的材料使用效率,同時也確實能降低生產成本。 In summary, compared with the foregoing first preferred embodiment, the present embodiment uses the stamping method to form the frame 4, so that no waste is generated at all, so that the material has more excellent material use efficiency and can also be reduced. Cost of production.
惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申 請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 However, the above is only the preferred embodiment of the present invention, and the scope of the present invention cannot be limited thereto. The simple equivalent changes and modifications made by the patent scope and the contents of the patent specification are still within the scope of the invention.
1‧‧‧線材 1‧‧‧Wire
2‧‧‧矩形框體 2‧‧‧Rectangular frame
21‧‧‧端部 21‧‧‧ End
22‧‧‧容裝空間 22‧‧‧Containing space
3‧‧‧加工框體 3‧‧‧Processing frame
31‧‧‧外側面 31‧‧‧Outside
32‧‧‧內側面 32‧‧‧ inside side
33‧‧‧連接側面 33‧‧‧Connected side
4‧‧‧邊框 4‧‧‧Border
41‧‧‧環基壁 41‧‧‧ ring base
42‧‧‧內環壁 42‧‧‧ Inner Ring Wall
43‧‧‧側面 43‧‧‧ side
Claims (6)
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TW102110263A TW201436899A (en) | 2013-03-22 | 2013-03-22 | Manufacturing method of display frame border |
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TW102110263A TW201436899A (en) | 2013-03-22 | 2013-03-22 | Manufacturing method of display frame border |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104972016A (en) * | 2015-06-05 | 2015-10-14 | 孙红琴 | Tft lcd frame |
TWI552122B (en) * | 2015-08-04 | 2016-10-01 | The method of manufacturing the front frame of the display | |
CN114042823A (en) * | 2022-01-12 | 2022-02-15 | 邳州市安达电子有限公司 | Stamping equipment suitable for display frame |
-
2013
- 2013-03-22 TW TW102110263A patent/TW201436899A/en unknown
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104972016A (en) * | 2015-06-05 | 2015-10-14 | 孙红琴 | Tft lcd frame |
TWI552122B (en) * | 2015-08-04 | 2016-10-01 | The method of manufacturing the front frame of the display | |
CN114042823A (en) * | 2022-01-12 | 2022-02-15 | 邳州市安达电子有限公司 | Stamping equipment suitable for display frame |
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