TW201434217A - Audio jack and method of manufacturing the same - Google Patents

Audio jack and method of manufacturing the same Download PDF

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Publication number
TW201434217A
TW201434217A TW102106101A TW102106101A TW201434217A TW 201434217 A TW201434217 A TW 201434217A TW 102106101 A TW102106101 A TW 102106101A TW 102106101 A TW102106101 A TW 102106101A TW 201434217 A TW201434217 A TW 201434217A
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Taiwan
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conductive terminal
holding portion
conductive
contact
insulating body
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TW102106101A
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Chinese (zh)
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TWI532278B (en
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wei-ping Liu
Qiang Ning
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Hon Hai Prec Ind Co Ltd
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Publication of TWI532278B publication Critical patent/TWI532278B/en

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  • Manufacturing Of Electrical Connectors (AREA)

Abstract

An audio jack includes an insulative housing defining an insertion/ejection direction and a plurality of contacts retained in the insulative housing. The contacts include a second contact and a third contact. The second contact includes a second contacting portion. The third contact includes an opening. The second contact and the third contact are retained in the same side of the insulative housing. The third contact is inserted into the insulative housing along the rear-to-front direction. The second contacting portion is inserted into the opening along the rear-to-front direction. The contacting portion extends to a receiving room defined by insulative housing through the opening. Therefore, the audio jack is convenient for assembling.

Description

音頻連接器及其製造方法Audio connector and method of manufacturing same

本發明係關於一種音頻連接器及其製造方法,尤其涉及一種組裝於電子設備內部之音頻連接器。The present invention relates to an audio connector and a method of fabricating the same, and more particularly to an audio connector assembled inside an electronic device.

隨著無線通信技術的發展及高科技的日新月異,移動電話、PDA或其他通信電子設備越來越趨向於小型化發展,功能也趨於豐富、多樣化,以滿足人們的需求。具有能產生聲音效果的語音插座被廣泛應用,其主要功能在於提供電子設備的語音信號傳輸。With the development of wireless communication technology and the rapid development of high technology, mobile phones, PDAs or other communication electronic devices are becoming more and more compact, and the functions are also becoming more and more diverse to meet people's needs. A voice jack having a sound effect is widely used, and its main function is to provide voice signal transmission of an electronic device.

相關先前技術請參考公告於2012年06月21日的中華民國新型專利公告第M432169號,該專利揭示出一種音頻連接器,其包括絕緣本體及固持於絕緣本體內之複數導電端子。該複數導電端子包括第一信號端子及第二信號端子。所述第一信號端子及第二信號端子呈門形結構,均設有主體部,沿主體部兩側設有固定部及一焊接部,並沿該主體部上延伸設有彈臂,該彈臂端部形成接觸部,該接觸部沿絕緣本體對應所設之通孔深入插接孔內。該第一信號端子主體部設有與該第二信號端子彈臂形狀對應之缺口,為該第二信號端子彈臂預留位置,便於該第一、第二信號端子緊湊的排列固定於絕緣本體表面以節省空間。該複數信號端子還包括第三信號端子、第四信號端子及第五信號端子。所述第三信號端子及第四信號端子自後向前組裝入絕緣本體後端。所述第五信號端子自絕緣本體底面組裝入絕緣本體內。惟,該複數導電端子組裝較為麻煩,不利於生產製造。For a related prior art, please refer to the Republic of China New Patent Publication No. M432169, which is hereby incorporated by reference in its entirety. The plurality of conductive terminals includes a first signal terminal and a second signal terminal. The first signal terminal and the second signal terminal are in a gate structure, and each is provided with a main body portion, and a fixing portion and a welding portion are disposed along both sides of the main body portion, and an elastic arm is extended along the main body portion, and the elastic arm is The end portion of the arm forms a contact portion, and the contact portion penetrates into the insertion hole along the corresponding through hole of the insulating body. The first signal terminal body portion is provided with a notch corresponding to the shape of the second signal terminal elastic arm, and a position is reserved for the second signal terminal elastic arm, so that the first and second signal terminals are compactly arranged and fixed on the insulating body. Surface to save space. The complex signal terminal further includes a third signal terminal, a fourth signal terminal, and a fifth signal terminal. The third signal terminal and the fourth signal terminal are assembled from the back to the front into the rear end of the insulating body. The fifth signal terminal is assembled from the bottom surface of the insulating body into the insulating body. However, the assembly of the plurality of conductive terminals is troublesome and is not advantageous for manufacturing.

是以,鑒於以上問題,實有必要提供一種改進的音頻連接器及其製造方法,以解決上述問題。Therefore, in view of the above problems, it is necessary to provide an improved audio connector and a method of manufacturing the same to solve the above problems.

本發明所要實現之目的係提供一種利於生產的音頻連接器及其製造方法。The object of the present invention is to provide an audio connector that is advantageous for production and a method of manufacturing the same.

為解決上述技術問題,本發明音頻連接器係包括絕緣本體及固持於絕緣本體內之複數導電端子。所述絕緣本體包括主體部及自主體部向前延伸之對接部。所述絕緣本體自對接部前端面朝向主體部尾端凹陷形成有一收容空間。所述對接部設有一插接面,所述插接面與收容空間連接而界定有一插拔方向。所述導電端子包括第一導電端子、第二導電端子及第三導電端子。所述第一導電端子設有第一固持部及自第一固持部一端彎折延伸之第一接觸部。所述第二導電端子設有第二固持部及彎折延伸之第二接觸部。所述第三導電端子設有第三固持部及連接於第三固持部之第三接觸部。所述第三固持部設有鏤空部。所述第二導電端子和第三導電端子固持於絕緣本體之同一側。所述第三導電端子沿插拔方向自後向前組裝入絕緣本體內,所述第二導電端子之第二接觸部沿插拔方向自後向前組裝入鏤空部而部分突伸入收容空間。In order to solve the above technical problem, the audio connector of the present invention comprises an insulating body and a plurality of conductive terminals held in the insulating body. The insulative housing includes a main body portion and an abutting portion extending forward from the main body portion. The insulating body is recessed from the front end surface of the mating portion toward the rear end of the main body portion to form a receiving space. The docking portion is provided with a plugging surface, and the plugging surface is connected to the receiving space to define a plugging direction. The conductive terminal includes a first conductive terminal, a second conductive terminal, and a third conductive terminal. The first conductive terminal is provided with a first holding portion and a first contact portion that is bent and extended from one end of the first holding portion. The second conductive terminal is provided with a second holding portion and a second contact portion that is bent and extended. The third conductive terminal is provided with a third holding portion and a third contact portion connected to the third holding portion. The third holding portion is provided with a hollow portion. The second conductive terminal and the third conductive terminal are held on the same side of the insulating body. The third conductive terminals are assembled into the insulating body from the rear to the front in the insertion and removal direction, and the second contact portions of the second conductive terminals are assembled into the hollow portion from the rear to the front in the insertion and removal direction and partially protrude into the receiving space. .

與相對先前技術,本發明音頻連接器至少具有以下有益效果:由於第三導電端子之第三固持部設有鏤空部,第二導電端子之第二接觸部穿過鏤空部而突伸入收容空間,以與音頻插頭電性連接。如此設計,本發明音頻連接器之第二導電端子和第三導電端子皆自後向前組裝入絕緣本體內,利於生產製造。Compared with the prior art, the audio connector of the present invention has at least the following advantages: since the third holding portion of the third conductive terminal is provided with the hollow portion, the second contact portion of the second conductive terminal protrudes into the receiving space through the hollow portion To electrically connect to the audio plug. So designed, the second conductive terminal and the third conductive terminal of the audio connector of the present invention are assembled into the insulating body from the back to the front, which is advantageous for manufacturing.

100...音頻連接器100. . . Audio connector

1...絕緣本體1. . . Insulating body

10...收容空間10. . . Containing space

11...主體部11. . . Main body

111...卡固槽111. . . Card slot

112...限位塊112. . . Limit block

113...定位塊113. . . Positioning block

12...對接部12. . . Docking

120...插接面120. . . Plug surface

121...斜倒角121. . . Oblique angle

13...固定部13. . . Fixed part

131...定位孔131. . . Positioning hole

2...導電端子2. . . Conductive terminal

21...第一導電端子twenty one. . . First conductive terminal

211...第一固持部211. . . First holding part

212...第一接觸部212. . . First contact

213...第一焊接部213. . . First weld

22...第二導電端子twenty two. . . Second conductive terminal

221...第二固持部221. . . Second holding unit

222...第二接觸部222. . . Second contact

2221...平板部2221. . . Flat section

2222...接觸端部2222. . . Contact end

223...第二焊接部223. . . Second weld

224...彎折部224. . . Bending section

23...第三導電端子twenty three. . . Third conductive terminal

231...第三固持部231. . . Third holding unit

2310...鏤空部2310. . . Hollowing

2311...開口2311. . . Opening

2312...連接部2312. . . Connection

232...第三接觸部232. . . Third contact

233...第三焊接部233. . . Third weld

24...第四導電端子twenty four. . . Fourth conductive terminal

241...第四固持部241. . . Fourth holding unit

242...第四接觸部242. . . Fourth contact

243...第四焊接部243. . . Fourth weld

244...限位部244. . . Limiting department

25...第五導電端子25. . . Fifth conductive terminal

251...第五固持部251. . . Fifth holding unit

252...第五接觸部252. . . Fifth contact

253...第五焊接部253. . . Fifth welding department

3...防水圈3. . . waterproof ring

4...塞片4. . . Plug

41...固定孔41. . . Fixed hole

5...防水膠5. . . waterproof glue

6...音頻插頭6. . . Audio plug

第一圖係本發明音頻連接器之立體組合圖。The first figure is a perspective assembled view of the audio connector of the present invention.

第二圖係本發明音頻連接器與音頻插頭配合之立體組合圖。The second figure is a three-dimensional combination diagram of the audio connector of the present invention and the audio plug.

第三圖係第二圖所示音頻連接器與音頻插頭配合之另一視角立體組合圖。The third figure is another perspective view of the audio connector and the audio plug shown in the second figure.

第四圖係本發明音頻連接器之部分分解示意圖。The fourth figure is a partially exploded schematic view of the audio connector of the present invention.

第五圖係第四圖所示音頻連接器之進一步分解示意圖。The fifth figure is a further exploded view of the audio connector shown in the fourth figure.

第六圖係第四圖所示音頻連接器之完全分解示意圖。The sixth figure is a complete exploded view of the audio connector shown in the fourth figure.

第七圖係第六圖所示音頻連接器之另一視角完全分解示意圖。The seventh figure is a completely exploded view of another perspective view of the audio connector shown in the sixth figure.

第八圖係本發明音頻連接器及音頻插頭沿第二圖中VIII-VIII線之剖視圖。Figure 8 is a cross-sectional view of the audio connector and audio plug of the present invention taken along line VIII-VIII of the second figure.

以下,將結合圖示詳細介紹本發明音頻連接器100的具體實施方式。在以下描述中,所涉及方位的描述皆以第六圖為參考。Hereinafter, a specific embodiment of the audio connector 100 of the present invention will be described in detail with reference to the drawings. In the following description, the description of the orientations referred to is referred to in the sixth diagram.

請參閱第一圖至第八圖所示,本發明音頻連接器100組裝於電子設備(未圖示)內且用於收容音頻插頭6,其包括絕緣本體1、固持於絕緣本體1內之複數導電端子2、卡持於絕緣本體1前端部之防水圈3、封堵於絕緣本體1後端之塞片4及塗設於塞片4後端之防水膠5。Referring to the first to eighth embodiments, the audio connector 100 of the present invention is assembled in an electronic device (not shown) and is configured to receive an audio plug 6 including an insulative housing 1 and a plurality of the insulative housing 1 The conductive terminal 2 is a waterproof ring 3 that is held at the front end of the insulating body 1 , a plug 4 that is sealed at the rear end of the insulating body 1 , and a waterproof rubber 5 that is applied to the rear end of the plug 4 .

所述絕緣本體1包括一大致呈長方體之主體部11、自主體部11向前延伸之對接部12及位於主體部11一側之固定部13。所述絕緣本體1自對接部12前端面朝向主體部11尾端凹陷形成有一收容空間10,所述收容空間10用以收容音頻插頭6。所述主體部11於臨近對接部12處設有卡固槽111,所述卡固槽111卡固防水圈3以形成穩定配合。所述主體部11遠離對接部12一端之兩側設有限位塊112及位於底面且臨近對接部12之一端設有定位塊113。所述電子設備設有對應於限位塊112之限位部(未圖示)及對應於定位塊113之定位部(未圖示)。當該音頻連接器100組裝於電子設備後,所述限位塊112及定位塊113分別與電子設備上之限位部及定位部相互配合限位,實現初步定位配合。在後續生產操作時,該音頻連接器100與電子設備配合定位穩定,以避免音頻連接器100與電子設備發生偏移而造成組裝誤差(組裝誤差會影響設備外觀、使用體驗、防水效果等)。所述主體部11內部設有複數導電端子收容槽(未圖示),所述導電端子收容槽用以收容導電端子2。所述對接部12設有一插接面120,所述插接面120與收容空間10連接而界定有一插拔方向。所述對接部12上下側設有斜倒角121,以滿足組裝於電子設備弧形側緣的需求。所述固定部13連接於主體部11中前部且設有一定位孔131。所述定位孔131可以通過螺釘(未圖示)與螺母(未圖示)配合而與電子設備穩定定位。其他實施方式中,所述固定部13可以設有多個,且每個固定部13可以設有多個定位孔131,以提高定位的穩定性及可靠性。The insulative housing 1 includes a main body portion 11 having a substantially rectangular parallelepiped shape, an abutting portion 12 extending forward from the main body portion 11, and a fixing portion 13 on a side of the main body portion 11. The accommodating space 10 is configured to receive the audio plug 6 from the front end surface of the mating portion 12 toward the rear end of the main body portion 11 . The main body portion 11 is provided with a fixing groove 111 adjacent to the abutting portion 12, and the fixing groove 111 fixes the waterproof ring 3 to form a stable fit. The main body portion 11 is provided with a limiting block 112 on both sides of one end of the abutting portion 12 and a positioning block 113 at one end of the abutting portion 12 . The electronic device is provided with a limiting portion (not shown) corresponding to the limiting block 112 and a positioning portion (not shown) corresponding to the positioning block 113. After the audio connector 100 is assembled to the electronic device, the limiting block 112 and the positioning block 113 respectively cooperate with the limiting portion and the positioning portion of the electronic device to achieve a preliminary positioning cooperation. During the subsequent production operation, the audio connector 100 is stably positioned in cooperation with the electronic device to avoid an assembly error caused by the offset of the audio connector 100 and the electronic device (assembly errors may affect the appearance of the device, the use experience, the waterproof effect, etc.). A plurality of conductive terminal receiving grooves (not shown) are disposed in the main body portion 11 , and the conductive terminal receiving grooves are for receiving the conductive terminals 2 . The mating portion 12 is provided with a mating surface 120. The mating surface 120 is connected to the receiving space 10 to define a plugging direction. The upper and lower sides of the abutting portion 12 are provided with a chamfered corner 121 to meet the requirements of being assembled on the curved side edges of the electronic device. The fixing portion 13 is connected to the front portion of the main body portion 11 and is provided with a positioning hole 131. The positioning hole 131 can be stably positioned with the electronic device by a screw (not shown) and a nut (not shown). In other embodiments, the fixing portion 13 may be provided in plurality, and each fixing portion 13 may be provided with a plurality of positioning holes 131 to improve the stability and reliability of positioning.

請詳參閱第六圖和第七圖所示,所述導電端子2由金屬板衝壓形成且設有五個,其分別為第一導電端子21、第二導電端子22、第三導電端子23、第四導電端子24及第五導電端子25。所述第一導電端子21、第二導電端子22及第三導電端子23固持於絕緣本體1一側;第四導電端子24及第五導電端子25固持於絕緣本體1另一側。Referring to FIG. 6 and FIG. 7 , the conductive terminal 2 is formed by stamping a metal plate and is provided with five, which are respectively a first conductive terminal 21 , a second conductive terminal 22 , and a third conductive terminal 23 . The fourth conductive terminal 24 and the fifth conductive terminal 25. The first conductive terminal 21, the second conductive terminal 22 and the third conductive terminal 23 are fixed on one side of the insulative housing 1; the fourth conductive terminal 24 and the fifth conductive terminal 25 are fixed on the other side of the insulative housing 1.

所述第一導電端子21設有一平板狀第一固持部211、連接於第一固持部211一端之第一接觸部212及自第一固持部211另一端彎折延伸之第一焊接部213。所述第一固持部211上下側緣設有複數倒刺(未標號)。當第一導電端子21組裝入絕緣本體1之導電端子收容槽後,倒刺與絕緣本體1干涉配合,從而保證第一導電端子21穩定固持於導電端子收容槽內。所述第一接觸部212呈彈臂狀且朝向收容空間10傾斜延伸,是以,第一接觸部212可以彈性接觸對接之音頻插頭6。所述第一焊接部213連接於第一固持部211之尾端的上側。所述第一接觸部212與第一焊接部213朝向相反方向延伸。The first conductive terminal 21 is provided with a flat first holding portion 211 , a first contact portion 212 connected to one end of the first holding portion 211 , and a first soldering portion 213 bent from the other end of the first holding portion 211 . The upper and lower side edges of the first holding portion 211 are provided with a plurality of barbs (not labeled). After the first conductive terminals 21 are assembled in the conductive terminal receiving grooves of the insulative housing 1, the barbs interfere with the insulating body 1 to ensure that the first conductive terminals 21 are stably held in the conductive terminal receiving grooves. The first contact portion 212 is in the shape of a spring arm and extends obliquely toward the receiving space 10 , so that the first contact portion 212 can elastically contact the docked audio plug 6 . The first welded portion 213 is connected to the upper side of the trailing end of the first holding portion 211 . The first contact portion 212 and the first solder portion 213 extend in opposite directions.

所述第二導電端子22設有一平板狀第二固持部221、彎折延伸之第二接觸部222、自第二固持部221一端延伸之第二焊接部223及連接第二固持部221和第二接觸部222之彎折部224。所述第二固持部221亦設有複數倒刺。所述第二接觸部222呈彈臂狀且部分突伸入收容空間10,而與對接之音頻插頭6彈性接觸。所述第二接觸部222包括連接於彎折部224之平板部2221及與平板部2221相連且經複數彎折形成之接觸端部2222。所述平板部2221與第二固持部221平行。所述接觸端部2222與第二固持部221在與插拔方向垂直之左右方向上的最大間距大於平板部2221與第二固持部221在與插拔方向垂直之左右方向上的間距。所述接觸端部2222與第二固持部221在與插拔方向垂直之左右方向上的最小間距小於平板部2221與第二固持部221在與插拔方向垂直之左右方向上的間距。所述接觸端部2222之末端呈一圓弧彎鉤狀,以避免末端抵壓第二固持部221時刮傷第二固持部221。所述第二焊接部223連接於第二固持部221之尾端下側。所述彎折部224呈U型而使第二固持部221與平板部2221平行。The second conductive terminal 22 is provided with a flat second holding portion 221, a second extended contact portion 222 extending from the second holding portion 223 extending from one end of the second holding portion 221, and a second holding portion 221 and a second connecting portion The bent portion 224 of the two contact portion 222. The second holding portion 221 is also provided with a plurality of barbs. The second contact portion 222 is in the shape of a spring arm and partially protrudes into the receiving space 10 to be in elastic contact with the docked audio plug 6. The second contact portion 222 includes a flat plate portion 2221 connected to the bent portion 224 and a contact end portion 2222 which is connected to the flat plate portion 2221 and formed by a plurality of bending. The flat plate portion 2221 is parallel to the second holding portion 221 . The maximum distance between the contact end portion 2222 and the second holding portion 221 in the left-right direction perpendicular to the insertion and removal direction is larger than the distance between the flat plate portion 2221 and the second holding portion 221 in the left-right direction perpendicular to the insertion and removal direction. The minimum distance between the contact end portion 2222 and the second holding portion 221 in the left-right direction perpendicular to the insertion and removal direction is smaller than the distance between the flat plate portion 2221 and the second holding portion 221 in the left-right direction perpendicular to the insertion and removal direction. The end of the contact end portion 2222 has a circular arc hook shape to prevent the second holding portion 221 from being scratched when the end portion presses the second holding portion 221 . The second soldering portion 223 is connected to the lower side of the tail end of the second holding portion 221 . The bent portion 224 has a U shape and the second holding portion 221 is parallel to the flat plate portion 2221.

所述第三導電端子23設有一呈U型之第三固持部231、連接於第三固持部231前端之第三接觸部232及自第三固持部231尾端彎折且向後延伸之第三焊接部233。所述第三固持部231設有開口2311、鏤空部2310及連接部2312,所述連接部2312朝前且開口2311朝後設置,即第三固持部231於插拔方向延伸。其他實施方式中,所述第三固持部231亦可設置為V型,甚至設置為口字形。所述第三固持部231亦設有複數倒刺。所述第三接觸部232呈彈臂狀且朝向收容空間10傾斜延伸,而與對接之音頻插頭6彈性接觸。所述第三焊接部233連接於第三固持部231之尾端上側。所述第三接觸部232與第三焊接部233朝向相反方向延伸。The third conductive terminal 23 is provided with a U-shaped third holding portion 231 , a third contact portion 232 connected to the front end of the third holding portion 231 , and a third end extending from the third holding portion 231 and extending rearward. Welding portion 233. The third holding portion 231 is provided with an opening 2311, a hollow portion 2310, and a connecting portion 2312. The connecting portion 2312 faces forward and the opening 2311 is disposed rearward, that is, the third holding portion 231 extends in the insertion and removal direction. In other embodiments, the third holding portion 231 may also be set to a V shape, or even to a mouth shape. The third holding portion 231 is also provided with a plurality of barbs. The third contact portion 232 is in the shape of a spring arm and extends obliquely toward the receiving space 10 to be in elastic contact with the docked audio plug 6. The third welded portion 233 is connected to the upper side of the trailing end of the third holding portion 231 . The third contact portion 232 and the third welded portion 233 extend in opposite directions.

所述第四導電端子24與第二導電端子22大致呈鏡像對稱,亦包括第四固持部241、第四接觸部242及第四焊接部243。其不同之處在於:所述第四固持部241之一側面設有限位部244。當音頻插頭6從收容空間10拔出時,第四接觸部242之末端抵接限位部244,從而提高拔出力,可以防止音頻插頭6被意外拔出。其他實施例中,所述第二導電端子22亦可設置限位部,以進一步提高插出力。The fourth conductive terminal 24 and the second conductive terminal 22 are substantially mirror-symmetrical, and further include a fourth holding portion 241 , a fourth contact portion 242 , and a fourth solder portion 243 . The difference is that the one side of the fourth holding portion 241 is provided with a limiting portion 244. When the audio plug 6 is pulled out from the accommodating space 10, the end of the fourth contact portion 242 abuts against the stopper portion 244, thereby increasing the pulling force, and the audio plug 6 can be prevented from being accidentally pulled out. In other embodiments, the second conductive terminal 22 may also be provided with a limiting portion to further improve the insertion force.

所述第五導電端子25與第一導電端子21相似,亦包括第五固持部251、第五接觸部252及第五焊接部253。所述第五接觸部252與第五焊接部253朝向相反方向延伸。The fifth conductive terminal 25 is similar to the first conductive terminal 21 and also includes a fifth holding portion 251, a fifth contact portion 252, and a fifth solder portion 253. The fifth contact portion 252 and the fifth welded portion 253 extend in opposite directions.

所述第四導電端子24的長度與第二導電端子22的長度相同且小於第三導電端子23的長度;第三導電端子23的長度小於第五導電端子25的長度;第五導電端子25的長度小於第一導電端子21的長度。是以,不同長度的導電端子2可以彈性接觸音頻插頭6的不同信號端子,而實現不同的信號傳輸,例如音頻信號、控制信號等。所述第一導電端子21、第二導電端子22、第三導電端子23、第四導電端子24及第五導電端子25從左到右依次排列於絕緣本體1內。所述第一焊接部213、第二焊接部223、第三焊接部233、第四焊接部243及第五焊接部253呈間隔上下設置,即第一焊接部213、第三焊接部233及第五焊接部253位於上下側之一側,第二焊接部223、第四焊接部243位於上下側之另一側。是以,每個焊接部具有較大的焊接空間,便於焊接。The length of the fourth conductive terminal 24 is the same as the length of the second conductive terminal 22 and smaller than the length of the third conductive terminal 23; the length of the third conductive terminal 23 is smaller than the length of the fifth conductive terminal 25; the fifth conductive terminal 25 The length is smaller than the length of the first conductive terminal 21. Therefore, the conductive terminals 2 of different lengths can elastically contact different signal terminals of the audio plug 6, and realize different signal transmissions, such as audio signals, control signals, and the like. The first conductive terminal 21, the second conductive terminal 22, the third conductive terminal 23, the fourth conductive terminal 24, and the fifth conductive terminal 25 are arranged in the insulating body 1 in order from left to right. The first welded portion 213, the second welded portion 223, the third welded portion 233, the fourth welded portion 243, and the fifth welded portion 253 are disposed at intervals, that is, the first welded portion 213, the third welded portion 233, and the first portion The fifth welded portion 253 is located on one side of the upper and lower sides, and the second welded portion 223 and the fourth welded portion 243 are located on the other side of the upper and lower sides. Therefore, each welded portion has a large welding space for welding.

所述防水圈3由橡膠材料製成且呈環狀。所述防水圈3卡扣於絕緣本體1之卡固槽111內。所述防水圈3的周長小於卡固槽111的外周周長。是以,防水圈3緊密卡扣住卡固槽111。當音頻連接器100組裝入電子設備後,防水圈3與電子設備的外殼緊密抵壓。是以,水及其他液體無法通過防水圈3周邊進入電子設備內部,即實現防水功能,保證電子設備的安全性。The waterproof ring 3 is made of a rubber material and has a ring shape. The waterproof ring 3 is snapped into the fastening groove 111 of the insulative housing 1 . The circumference of the waterproof ring 3 is smaller than the outer circumference of the retaining groove 111. Therefore, the waterproof ring 3 closely engages the retaining groove 111. When the audio connector 100 is assembled into the electronic device, the waterproof ring 3 is pressed against the outer casing of the electronic device. Therefore, water and other liquids cannot enter the inside of the electronic device through the periphery of the waterproof ring 3, that is, the waterproof function is realized, and the safety of the electronic device is ensured.

所述塞片4封堵住絕緣本體1之後端,其對應於導電端子2設有固定孔41。所述固定孔41部分固持導電端子2,以保證導電端子2定位的穩定性。所述防水膠5塗設於塞片4後端,以封堵住絕緣本體1、導電端子2及塞片4之間之縫隙,而達成良好的防水功效,避免水及其他液體通過音頻連接器100之收容空間10進入電子設備內部,保證電子設備的安全性。The plug 4 blocks the rear end of the insulative housing 1 , and is provided with a fixing hole 41 corresponding to the conductive terminal 2 . The fixing hole 41 partially holds the conductive terminal 2 to ensure the stability of the positioning of the conductive terminal 2. The waterproof rubber 5 is applied to the rear end of the plug 4 to block the gap between the insulating body 1, the conductive terminal 2 and the plug 4, and achieve good waterproof effect, avoiding water and other liquids passing through the audio connector. The accommodating space 10 of the 100 enters the inside of the electronic device to ensure the safety of the electronic device.

一種音頻連接器的製造方法,包括如下步驟:A method of manufacturing an audio connector, comprising the steps of:

(a).提供具有導電端子收容槽之絕緣本體1,絕緣本體1具有卡固槽111及一收容空間10;(a) providing an insulating body 1 having a conductive terminal receiving groove, the insulating body 1 has a retaining groove 111 and a receiving space 10;

(b).提供複數導電端子2,導電端子2包括第一導電端子21、第二導電端子22、第三導電端子23、第四導電端子24及第五導電端子25,第二導電端子22設有第二固持部221、彎折延伸之第二接觸部222及連接第二固持部221和第二接觸部222之彎折部224,第二接觸部222包括平板部2221及自平板部2221彎折延伸之接觸端部2222,第三導電端子23設有第三固持部231及連接於第三固持部231之第三接觸部232,第三固持部231設有開口2311、鏤空部2310及連接部2312,連接部2312朝前而開口2311朝後設置,第一導電端子21設有第一焊接部213,第二導電端子22設有第二焊接部223,第三導電端子23設有第三焊接部233,第四導電端子24設有第四焊接部243,第五導電端子25設有第五焊接部253;(b) providing a plurality of conductive terminals 2, the conductive terminals 2 comprising a first conductive terminal 21, a second conductive terminal 22, a third conductive terminal 23, a fourth conductive terminal 24 and a fifth conductive terminal 25, the second conductive terminal 22 is provided There is a second holding portion 221 , a second contact portion 222 extending and extending, and a bending portion 224 connecting the second holding portion 221 and the second contact portion 222 . The second contact portion 222 includes a flat plate portion 2221 and a curved portion from the flat plate portion 2221 The third conductive terminal 23 is provided with a third holding portion 231 and a third contact portion 232 connected to the third holding portion 231. The third holding portion 231 is provided with an opening 2311, a hollow portion 2310, and a connection. The portion 2312 has a connecting portion 2312 facing forward and an opening 2311 facing rearward. The first conductive terminal 21 is provided with a first soldering portion 213, the second conductive terminal 22 is provided with a second soldering portion 223, and the third conductive terminal 23 is provided with a third portion. The fourth conductive portion 243 is provided with a fourth soldering portion 243, and the fifth conductive terminal 25 is provided with a fifth soldering portion 253;

(c).先將第三導電端子23沿插拔方向自後向前組裝入絕緣本體1內,再將第二導電端子22沿插拔方向自後向前組裝入絕緣本體1內(其他實施方式中,亦可將第二導電端子2與第三導電端子23組裝,再將兩者一起組裝入絕緣本體1內),第二導電端子22可以部分穿過開口2311而組裝入導電端子收容槽中,即彎折部224穿過開口2311而位於鏤空部2310內,彎折部224在與插拔方向垂直之左右方向部分位於第三固持部231一側,部分位於第三固持部231之另一側,第二導電端子22之第二接觸部222穿過開口2311組裝入第三固持部231之鏤空部2310而突伸入收容空間10,以與音頻插頭6電性連接,第二固持部221與第三固持部231平行且在與插拔方向垂直之左右方向上相距一定距離,第二固持部221與第三固持部231在與插拔方向垂直之左右方向上的間距小於第二固持部221與平板部2221在與插拔方向垂直之左右方向上的間距,第二接觸部222穿過鏤空部2310而突伸入收容空間10,第二導電端子22與第三固持部231之連接部2312於前後方向上相距一定的距離(避免第二導電端子22與第三導電端子23誤接,而造成信號誤傳的發生,如此設計亦可以吸收組裝公差,利於生產製造),第一導電端子21、第四導電端子24及第五導電端子25亦沿插拔方向自後向前組裝入絕緣本體1內,其他實施方式中,第一導電端子21、第四導電端子24及第五導電端子25亦可先於第二導電端子22和第三導電端子23沿插拔方向自後向前組裝入絕緣本體1內,第一導電端子21、第二導電端子22和第三導電端子23固持於絕緣本體1之同一側,第四導電端子24及第五導電端子25固持於絕緣本體1之另一側,第一導電端子21、第二導電端子22、第三導電端子23、第四導電端子24和第五導電端子25從左到右依次排列於絕緣本體1內,第一焊接部213、第二焊接部223、第三焊接部233、第四焊接部243及第五焊接部253呈間隔上下設置;(c) First, the third conductive terminals 23 are assembled into the insulative housing 1 from the rear to the front in the insertion and removal direction, and the second conductive terminals 22 are assembled into the insulative housing 1 from the rear to the front in the insertion and removal direction (other implementations) In the method, the second conductive terminal 2 and the third conductive terminal 23 may be assembled and assembled into the insulative housing 1 , and the second conductive terminal 22 may partially pass through the opening 2311 and be assembled into the conductive terminal receiving slot. The bent portion 224 is located in the hollow portion 2310 through the opening 2311. The bent portion 224 is located on the side of the third holding portion 231 in the left-right direction perpendicular to the insertion and removal direction, and is partially located in the third holding portion 231. The second contact portion 222 of the second conductive terminal 22 is inserted into the hollow portion 2310 of the third holding portion 231 through the opening 2311 and protrudes into the receiving space 10 to be electrically connected to the audio plug 6 , and the second holding portion 221 is parallel to the third holding portion 231 and is at a certain distance in the left-right direction perpendicular to the insertion and removal direction, and the distance between the second holding portion 221 and the third holding portion 231 in the left-right direction perpendicular to the insertion and removal direction is smaller than the second holding The part 221 and the flat part 2221 are in the plugging and unplugging side In the vertical direction, the second contact portion 222 protrudes into the receiving space 10 through the hollow portion 2310, and the connecting portion 2312 of the second conductive terminal 22 and the third holding portion 231 is at a certain distance in the front-rear direction ( The second conductive terminal 22 and the third conductive terminal 23 are prevented from being misconnected, thereby causing signal mis-transmission, and the design can also absorb assembly tolerances, which facilitates manufacturing, the first conductive terminal 21, the fourth conductive terminal 24, and the fifth. The first conductive terminal 21, the fourth conductive terminal 24, and the fifth conductive terminal 25 may also be preceded by the second conductive terminal 22 in the other embodiments. And the third conductive terminal 23 is assembled into the insulative housing 1 from the rear to the front in the insertion and removal direction, and the first conductive terminal 21, the second conductive terminal 22 and the third conductive terminal 23 are held on the same side of the insulative housing 1, and the fourth conductive The terminal 24 and the fifth conductive terminal 25 are fixed on the other side of the insulative housing 1, and the first conductive terminal 21, the second conductive terminal 22, the third conductive terminal 23, the fourth conductive terminal 24, and the fifth conductive terminal 25 are from left to Right row Listed in the insulative housing 1, the first soldering portion 213, the second soldering portion 223, the third soldering portion 233, the fourth soldering portion 243, and the fifth soldering portion 253 are disposed at an upper and lower intervals;

(d).提供塞片4;(d) providing a plug 4;

(f).將塞片4組裝於絕緣本體1後端,塞片4封堵住絕緣本體1之後端;(f) assembling the plug 4 to the rear end of the insulative housing 1, the plug 4 sealing the rear end of the insulative housing 1;

(g).於塞片4後端面塗設防水膠5,防水膠5封堵住絕緣本體1、導電端子2及塞片4之間之縫隙;(g). Applying a waterproof rubber 5 to the rear end surface of the plug 4, the waterproof rubber 5 blocks the gap between the insulating body 1, the conductive terminal 2 and the plug 4;

(h).提供防水圈3;(h) providing a waterproof ring 3;

(i).將防水圈3卡扣於絕緣本體1之卡固槽111內。(i). The waterproof ring 3 is snapped into the fastening groove 111 of the insulative housing 1.

其他實施方式中,在步驟(b)中,第三固持部231設置為口字形。在步驟(c)中,首先將第三導電端子23沿插拔方向自後向前組裝入絕緣本體1之導電端子收容槽中,再將第二導電端子22沿插拔方向自後向前組裝入導電端子收容槽中。在第二導電端子22組裝的過程中,第二導電端子22之第二接觸部222及彎折部224與第三固持部231之後側邊(後側邊設計成具有較佳彈性)抵壓而互相發生形變,而達成第二導電端子22進一步完全組裝於導電端子收容槽內。第二導電端子22之第二接觸部222穿過第三固持部231之鏤空部2310而突伸入收容空間10,以與音頻插頭6電性連接。In other embodiments, in step (b), the third holding portion 231 is provided in a square shape. In the step (c), the third conductive terminal 23 is first assembled into the conductive terminal receiving groove of the insulative housing 1 from the rear to the front in the insertion and removal direction, and then the second conductive terminal 22 is assembled from the rear to the front in the insertion and removal direction. Into the conductive terminal receiving slot. During the assembly of the second conductive terminal 22, the second contact portion 222 and the bent portion 224 of the second conductive terminal 22 and the rear side of the third holding portion 231 (the rear side is designed to have better elasticity) are pressed. The mutual deformation occurs, and the second conductive terminal 22 is further assembled in the conductive terminal receiving groove. The second contact portion 222 of the second conductive terminal 22 protrudes into the receiving space 10 through the hollow portion 2310 of the third holding portion 231 to be electrically connected to the audio plug 6 .

如此設計,全部導電端子2皆沿插拔方向自後向前組裝於絕緣本體1,此組裝方式較為方便,利於批量生產。In this way, all the conductive terminals 2 are assembled to the insulative housing 1 from the back to the front in the insertion and removal direction. This assembly method is convenient and convenient for mass production.

綜上所述,本發明確已符合發明專利之要件,爰依法提出專利申請。惟,以上所述僅為本發明之較佳實施方式,自不能以此限定本發明之權利範圍。舉凡所屬技術領域中具有通常知識者爰依本發明之精神所作之等效修飾或變化,皆仍涵蓋於後附之申請專利範圍內。In summary, the present invention has indeed met the requirements of the invention patent, and has filed a patent application according to law. However, the above description is only a preferred embodiment of the present invention, and the scope of the present invention is not limited thereto. Equivalent modifications or variations made by those skilled in the art in the spirit of the present invention are still included in the scope of the appended claims.

11...主體部11. . . Main body

112...限位塊112. . . Limit block

12...對接部12. . . Docking

13...固定部13. . . Fixed part

131...定位孔131. . . Positioning hole

212...第一接觸部212. . . First contact

221...第二固持部221. . . Second holding unit

2221...平板部2221. . . Flat section

2222...接觸端部2222. . . Contact end

231...第三固持部231. . . Third holding unit

2312...連接部2312. . . Connection

232...第三接觸部232. . . Third contact

242...第四接觸部242. . . Fourth contact

252...第五接觸部252. . . Fifth contact

3...防水圈3. . . waterproof ring

4...塞片4. . . Plug

5...防水膠5. . . waterproof glue

6...音頻插頭6. . . Audio plug

Claims (10)

一種音頻連接器,其包括:
絕緣本體,包括主體部及自主體部向前延伸之對接部,所述絕緣本體自對接部前端面朝向主體部尾端凹陷形成有一收容空間,所述對接部設有一插接面,所述插接面與收容空間連接而界定有一插拔方向;
導電端子,固持於絕緣本體內,包括第一導電端子、第二導電端子及第三導電端子,所述第一導電端子設有第一固持部及自第一固持部一端彎折延伸之第一接觸部,所述第二導電端子設有第二固持部及彎折延伸之第二接觸部,所述第三導電端子設有第三固持部及連接於第三固持部之第三接觸部;
其中,所述第二導電端子和第三導電端子固持於絕緣本體之同一側,所述第三固持部設有鏤空部;所述第三導電端子沿插拔方向自後向前組裝入絕緣本體內,所述第二導電端子之第二接觸部沿插拔方向自後向前組裝入鏤空部而部分突伸入收容空間。
An audio connector comprising:
The insulative housing includes a main body portion and an abutting portion extending forwardly from the main body portion. The insulative housing is recessed from the front end surface of the mating portion toward the rear end of the main body portion, and the receiving portion is provided with a plugging surface. The connection surface is connected to the receiving space to define a plugging direction;
The conductive terminal is fixed in the insulating body, and includes a first conductive terminal, a second conductive terminal and a third conductive terminal, wherein the first conductive terminal is provided with a first holding portion and a first bent portion extending from one end of the first holding portion The second conductive terminal is provided with a second holding portion and a second contact portion that is bent and extended, and the third conductive terminal is provided with a third holding portion and a third contact portion connected to the third holding portion;
The second conductive terminal and the third conductive terminal are fixed on the same side of the insulating body, and the third holding portion is provided with a hollow portion; the third conductive terminal is assembled into the insulating book from the back to the front in the insertion and removal direction. In the body, the second contact portion of the second conductive terminal is assembled into the hollow portion from the rear to the front in the insertion and removal direction to partially protrude into the receiving space.
如申請專利範圍第1項所述之音頻連接器,其中,所述第三固持部還設有開口及連接部,所述連接部朝前而開口朝後設置;所述第二導電端子還設有連接第二固持部和第二接觸部之彎折部;所述彎折部穿過開口而位於鏤空部內;所述彎折部在與插拔方向垂直之左右方向上部分位於第三固持部一側,部分位於第三固持部之另一側。The audio connector of claim 1, wherein the third holding portion is further provided with an opening and a connecting portion, the connecting portion is facing forward and the opening is disposed backward; the second conductive terminal is further provided a bent portion connecting the second holding portion and the second contact portion; the bent portion is located in the hollow portion through the opening; the bent portion is partially located at the third holding portion in a left-right direction perpendicular to the insertion and removal direction One side is partially located on the other side of the third holding portion. 一種音頻連接器的製造方法,包括如下步驟:
(a).提供具有導電端子收容槽之絕緣本體,絕緣本體具有一收容空間;
(b).提供複數導電端子,導電端子包括第二導電端子及第三導電端子,第二導電端子設有第二固持部及彎折延伸之第二接觸部,第三導電端子設有第三固持部及連接於第三固持部之第三接觸部,第三固持部設有鏤空部;
(c).將第三導電端子沿插拔方向自後向前組裝入絕緣本體內,將第二導電端子沿插拔方向自後向前組裝入絕緣本體內,第二導電端子和第三導電端子固持於絕緣本體同一側,第二導電端子之第二接觸部沿插拔方向自後向前組裝入鏤空部而部分突伸入收容空間。
A method of manufacturing an audio connector, comprising the steps of:
(a) providing an insulative housing having a conductive terminal receiving groove, the insulative housing having a receiving space;
(b) providing a plurality of conductive terminals, the conductive terminals comprising a second conductive terminal and a third conductive terminal, the second conductive terminal is provided with a second holding portion and a second contact portion extending and extending, and the third conductive terminal is provided with a third a holding portion and a third contact portion connected to the third holding portion, wherein the third holding portion is provided with a hollow portion;
(c) loading the third conductive terminals into the insulating body from the rear to the front in the insertion and removal direction, and assembling the second conductive terminals into the insulating body from the rear to the front in the insertion and removal direction, the second conductive terminals and the third conductive The terminal is fixed on the same side of the insulating body, and the second contact portion of the second conductive terminal is assembled into the hollow portion from the rear to the front in the insertion and removal direction to partially protrude into the receiving space.
如申請專利範圍第3項所述的音頻連接器的製造方法,其中,在步驟(b)中,第三固持部設有開口及連接部,連接部朝前而開口朝後設置;在步驟(c)中,先將第三導電端子沿插拔方向自後向前組裝入絕緣本體內,再將第二導電端子沿插拔方向自後向前組裝入絕緣本體內,第二導電端子部分穿過開口而位於鏤空部內。The method of manufacturing the audio connector according to the third aspect of the invention, wherein, in the step (b), the third holding portion is provided with an opening and a connecting portion, the connecting portion is facing forward and the opening is disposed rearward; In the c), the third conductive terminals are first assembled into the insulating body from the rear to the front in the plugging and unloading direction, and then the second conductive terminals are assembled into the insulating body from the rear to the front in the insertion and removal direction, and the second conductive terminal is partially worn. It is located in the hollow portion through the opening. 如申請專利範圍第4項所述的音頻連接器的製造方法,其中,在步驟(b)中,第二導電端子還設有連接第二固持部和第二接觸部之彎折部;在步驟(c)中,彎折部穿過開口而位於鏤空部內;在步驟(c)完成之後,彎折部於左右方向部分位於第三固持部一側,部分位於第三固持部之另一側。The method of manufacturing the audio connector of claim 4, wherein in the step (b), the second conductive terminal is further provided with a bent portion connecting the second holding portion and the second contact portion; In (c), the bent portion passes through the opening and is located in the hollow portion; after the completion of the step (c), the bent portion is located on the side of the third holding portion in the left-right direction portion and partially on the other side of the third holding portion. 如申請專利範圍第5項所述的音頻連接器的製造方法,其中,在步驟(b)中,第二接觸部包括平板部及自平板部彎折延伸之接觸端部;在步驟(c)完成之後,第二固持部與第三固持部平行且第二固持部與第三固持部於左右方向上的間距小於第二固持部與平板部於左右方向上的間距。The method of manufacturing the audio connector according to claim 5, wherein, in the step (b), the second contact portion includes a flat plate portion and a contact end portion bent from the flat plate portion; in the step (c) After the completion, the second holding portion is parallel to the third holding portion, and the distance between the second holding portion and the third holding portion in the left-right direction is smaller than the distance between the second holding portion and the flat portion in the left-right direction. 如申請專利範圍第5項所述的音頻連接器的製造方法,其中,在步驟(c)完成之後,第二導電端子與第三固持部之連接部於前後方向上相距一定的距離。The method of manufacturing the audio connector according to claim 5, wherein, after the completion of the step (c), the connecting portion of the second conductive terminal and the third holding portion is apart from each other by a certain distance in the front-rear direction. 如申請專利範圍第3項所述的音頻連接器的製造方法,其中,在步驟(b)中,導電端子還包括第一導電端子、第四導電端子及第五導電端子,第一導電端子設有第一焊接部,第二導電端子設有第二焊接部,第三導電端子設有第三焊接部,第四導電端子設有第四焊接部,第五導電端子設有第五焊接部;在步驟(c)中,第一導電端子、第四導電端子及第五導電端子亦沿插拔方向自後向前組裝入絕緣本體內,在步驟(c)完成之後,第一導電端子、第二導電端子、第三導電端子、第四導電端子及第五導電端子從左到右依次排列於絕緣本體內,第一焊接部、第二焊接部、第三焊接部、第四焊接部及第五焊接部呈間隔上下設置。The method of manufacturing the audio connector of claim 3, wherein in the step (b), the conductive terminal further comprises a first conductive terminal, a fourth conductive terminal and a fifth conductive terminal, and the first conductive terminal is provided. The first conductive portion has a second soldering portion, the third conductive terminal is provided with a third soldering portion, the fourth conductive terminal is provided with a fourth soldering portion, and the fifth conductive terminal is provided with a fifth soldering portion; In the step (c), the first conductive terminal, the fourth conductive terminal and the fifth conductive terminal are also assembled into the insulating body from the rear to the front in the insertion and removal direction. After the step (c) is completed, the first conductive terminal, the first conductive terminal The second conductive terminal, the third conductive terminal, the fourth conductive terminal and the fifth conductive terminal are arranged in order from left to right in the insulating body, the first welded portion, the second welded portion, the third welded portion, the fourth welded portion and the first The five welded parts are arranged at intervals. 如申請專利範圍第3至8項中任意一項所述的音頻連接器的製造方法,其中,在步驟(c)完成之後,還包括如下步驟:
(d).提供塞片;
(f).將塞片組裝於絕緣本體後端;
(g).於塞片後端面塗設防水膠。
The method of manufacturing the audio connector according to any one of claims 3 to 8, wherein after the completion of the step (c), the method further comprises the steps of:
(d) providing a plug;
(f) assembling the plug to the rear end of the insulating body;
(g). Apply waterproof glue to the rear end surface of the plug.
如申請專利範圍第3項所述的音頻連接器的製造方法,其中,在步驟(b)中,第三固持部設置為口字形,第三固持部之後側邊設計成具有較佳的彈性;在步驟(c)中,先將第三導電端子沿插拔方向自後向前組裝入絕緣本體內,再將第二導電端子沿插拔方向自後向前組裝入絕緣本體內,第二導電端子之第二接觸部與第三固持部之後側邊抵壓而互相發生形變,而第二導電端子進一步的組裝入導電端子收容槽內。The method of manufacturing the audio connector of claim 3, wherein in the step (b), the third holding portion is provided in a square shape, and the rear side of the third holding portion is designed to have better elasticity; In the step (c), the third conductive terminals are first assembled into the insulating body from the rear to the front in the insertion and removal direction, and then the second conductive terminals are assembled into the insulating body from the rear to the front in the insertion and removal direction, and the second conductive The second contact portion of the terminal and the rear side of the third holding portion are pressed against each other to deform, and the second conductive terminal is further assembled into the conductive terminal receiving groove.
TW102106101A 2013-02-22 2013-02-22 Audio jack and method of manufacturing the same TWI532278B (en)

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