TW201431634A - Tool labeling method - Google Patents

Tool labeling method Download PDF

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TW201431634A
TW201431634A TW102104050A TW102104050A TW201431634A TW 201431634 A TW201431634 A TW 201431634A TW 102104050 A TW102104050 A TW 102104050A TW 102104050 A TW102104050 A TW 102104050A TW 201431634 A TW201431634 A TW 201431634A
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tool
rough embryo
marking
hammer
laser engraving
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TW102104050A
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Chinese (zh)
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TWI490070B (en
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Da-Sen Lin
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Pard Hardware Ind Co Ltd
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Abstract

The present invention provides a tool labeling method, which comprises: providing a blank having a tool contour; providing an electroplating layer enclosing the blank; providing a barcode, which employs laser to form multiple concave portions on the surface of the blank and a convex portion left on the blank between two adjacent concave portions; and providing color material to be filled into the concave portions. For tools finished with the above-mentioned process flow, the barcode on the tool may be scanned with a barcode scanner to be beneficial for tool inventory management and maintenance.

Description

工具的標識方法 Tool identification method

本發明涉及工具的辨識技術,特別是指一種在工具上製作一維或二維條碼的方法。 The invention relates to the identification technology of tools, in particular to a method for making one-dimensional or two-dimensional barcodes on tools.

工具的種類繁多,諸如:刀、鏟、刨、鋸、斧、鑿、夾、鑽、銼、耙、鎚、鉗、扳手、螺絲起子、連接桿、套筒及起子頭等。這些工具依動力來源為準繩,尚可區分電動、氣動及手動工具等,加上公制或英制等國際規格,衍生各式各樣的工具,想要快速搜尋合適的工具來使用,非常不容易。而且,也不利於工具倉儲管理與維修的進行。 There are many types of tools, such as: knives, shovel, planers, saws, axes, chisels, clamps, drills, boring, boring, hammers, pliers, wrenches, screwdrivers, connecting rods, sleeves and screwdrivers. These tools are based on the power source. They can distinguish between electric, pneumatic and hand tools. In addition to international standards such as metric or imperial, they are derived from a wide range of tools. It is not easy to quickly search for the right tools. Moreover, it is not conducive to the management and maintenance of tool storage.

為了解決搜尋工具的困擾,本案申請人提供一工具,工具外表輥壓標記(如尺寸),經過熱處理加工後,在凹陷的標記裡面填滿不導電的印刷層,磨除印刷層溢出標記外圍的部份,再將電鍍層包覆在工具除了印刷層以外的表面上。同時,申請取得美國第8,020,274號及臺灣第I378845號專利權,在案可稽。 In order to solve the trouble of the search tool, the applicant of the present application provides a tool for the external surface of the tool to mark (such as the size). After the heat treatment process, the non-conductive printing layer is filled in the concave mark, and the periphery of the printed layer overflow mark is removed. In part, the plating layer is coated on the surface of the tool other than the printed layer. At the same time, the application for the US Patent No. 8,020,274 and Taiwan No. I378845 is well documented.

前述輥壓技術不利於一維或二維條碼製作。這些條碼通常包括工具的規格、尺寸或製造商,通過印刷手段實施在包裝工具的容器或附著工具表面的粘性標籤上。 The aforementioned roll pressing technique is not conducive to one-dimensional or two-dimensional bar code production. These bar codes typically include the size, size or manufacturer of the tool and are applied by printing means to the container of the packaging tool or to the adhesive label on the surface of the attachment tool.

但是,包裝容器因工具取出使用而丟棄;標籤貼紙撕離工具而毀損,造成工具相關資訊不清楚,相對遲滯維修的時效。 However, the packaging container is discarded due to the removal of the tool; the label sticker is torn off the tool and is damaged, resulting in unclear information about the tool, and relatively time-consuming maintenance.

因此,如何將條碼實施在工具上,就成為本發明亟待解決的課題。 Therefore, how to implement the barcode on the tool has become an urgent problem to be solved by the present invention.

鑑於此,本發明人深入探討先前技術之問題,憑藉多年從事相關產業之研發與製造之經驗,積極尋求解決之道,終於成功地開發出一種工具的標識方法,以改善先前技術之問題。 In view of this, the inventors have intensively explored the problems of the prior art. With years of experience in research and development and manufacturing of related industries, and actively seeking solutions, the inventors finally succeeded in developing a tool identification method to improve the problems of the prior art.

本發明主要創作目的之一在於:工具本身擁有條碼,不因包裝容器丟棄或標籤撕毀而找不到相關資訊,利於工具倉儲管理與維修。 One of the main creative purposes of the present invention is that the tool itself has a bar code, and the related information cannot be found because the packaging container is discarded or the label is torn, which facilitates tool storage management and maintenance.

緣於前述目的之達成,本發明提供一種工具的標識方法,依序進行下列步驟:粗胚成型,使粗胚擁有工具的輪廓;及雷射雕刻,以雷射在粗胚表面形成多個凹部,相鄰二凹部之間是一留在粗胚的凸部,這些凹部與凸部構成一條碼。該條碼選自一維條碼及二維條碼組成的族群。 Due to the foregoing object, the present invention provides a method for marking a tool, which performs the following steps in sequence: rough embryo forming, so that the rough embryo has the contour of the tool; and laser engraving, forming a plurality of concave portions on the surface of the rough embryo by laser Between the adjacent two recesses is a convex portion left in the coarse embryo, and the concave portion and the convex portion constitute a code. The barcode is selected from the group consisting of a one-dimensional barcode and a two-dimensional barcode.

電鍍處理介於粗胚成型和雷射雕刻二步驟之間,用電鍍層包覆粗胚。其中,雷射雕刻步驟以雷射穿過電鍍層在粗胚表面形成凹部。 The electroplating process is between the two steps of rough embryo forming and laser engraving, and the rough embryo is coated with a plating layer. Wherein, the laser engraving step forms a concave portion on the surface of the rough embryo by laser passing through the plating layer.

另外,這些凹部以雷射形成於電鍍層卻不及於粗胚表面,在本發明是被允許的。 In addition, these recesses are formed by laser formation on the plating layer but not on the roughened surface, which is permissible in the present invention.

除此之外,在雷射雕刻步驟後面還有上色,將所需的色料填入凹部。 In addition to this, there is coloring after the laser engraving step, and the desired color material is filled into the recess.

該工具選自刀、鏟、刨、鋸、斧、鑿、夾、鑽、銼、耙、鎚、鉗、扳手、螺絲起子、連接桿、套筒及起子頭組成的族群。 The tool is selected from the group consisting of a knife, a shovel, a planer, a saw, an ax, a chisel, a clamp, a drill, a hammer, a hammer, a hammer, a wrench, a screwdriver, a connecting rod, a sleeve, and a screwdriver.

因此,即使標籤毀損,也找不到當初的包裝容器,仍可利用條碼掃描器掃描工具的條碼,利於工具倉儲管理與維修。 Therefore, even if the label is damaged, the original packaging container can not be found, and the bar code scanner scanning barcode can still be used to facilitate tool storage management and maintenance.

以下,基於圖式詳述相關實施例採用之技術手段、結構特徵及功效,當可由之對本發明獲得具體且深入 的瞭解。 Hereinafter, the technical means, structural features and effects adopted by the related embodiments will be described in detail based on the drawings, and the specific and deeper Understanding.

10‧‧‧粗胚成型 10‧‧‧ rough embryo forming

12‧‧‧電鍍處理 12‧‧‧ plating treatment

14‧‧‧雷射雕刻 14‧‧‧Laser engraving

16‧‧‧上色 16‧‧‧Coloring

20‧‧‧粗胚 20‧‧‧ rough embryo

30‧‧‧電鍍層 30‧‧‧Electroplating

32‧‧‧條碼 32‧‧‧ barcode

34‧‧‧凸部 34‧‧‧ convex

36‧‧‧凹部 36‧‧‧ recess

38‧‧‧色料 38‧‧‧Color

第1圖是本發明生產工具的製作流程圖。 Figure 1 is a flow chart showing the production of the production tool of the present invention.

第2圖是工具表面形成條碼的立體圖。 Figure 2 is a perspective view of the bar surface formed by the tool surface.

第3圖是第2圖工具的局部剖視圖。 Figure 3 is a partial cross-sectional view of the tool of Figure 2.

第4~8圖是依第1圖製作流程完成多種工具的示意圖。 Figures 4-8 are schematic diagrams of various tools completed in accordance with the production process of Figure 1.

請參閱第1圖,闡明工具製作的流程,從一粗胚成型10開始,歷經電鍍處理12與雷射雕刻14等步驟,直到上色16為止,始完成具備條碼的工具。為了幫助閱讀者體會製作流程,下面試舉套筒為例,配合第2、3圖做詳盡地說明。 Referring to Fig. 1, the flow of the tool making process is illustrated. Starting from a rough blank molding 10, the steps of electroplating 12 and laser engraving 14 are performed until the coloring 16 is completed, and the bar coded tool is completed. In order to help the reader understand the production process, the following test sleeve is taken as an example, and the second and third figures are used to explain in detail.

在粗胚成型10步驟中,金屬材料通過高壓模造、切削或鍛造等設備、機器產生粗胚20,粗胚20擁有套筒的輪廓,包括一卡掣部,卡掣部呈四邊形凹陷結構,能夠凹凸配合於扳手的凸出部位;一套合部,套合部以六邊形凹陷結構居多,能夠容納尺寸相符的起子頭、螺栓或螺帽。 In the step 10 of rough embryo forming, the metal material is produced by a high-pressure molding, cutting or forging equipment, a machine to produce a rough embryo 20, and the rough embryo 20 has a contour of a sleeve, including a mortise portion, and the ferrule portion has a quadrangular depression structure. The concave and convex fits on the protruding portion of the wrench; the set of joints and the fitting portion are mostly hexagonal recessed structures, and can accommodate the size of the matching head, bolt or nut.

在電鍍處理12步驟中,通常是利用電解原理在導電的粗胚20表面鋪上一層其它金屬。包在粗胚20外面的電鍍層30,隔絕外界流體(諸如氣體或液體)接觸粗胚20致生鏽斑,深具防鏽作用。 In the 12 steps of the electroplating process, a layer of other metal is usually applied to the surface of the conductive rough embryo 20 by the principle of electrolysis. The plating layer 30 wrapped around the rough blank 20 is insulated from external fluids (such as gas or liquid) to contact the coarse embryo 20 to cause rust spots, and has a rust-proof effect.

接著進行雷射雕刻14步驟,利用雷射光束在粗胚20表面形成一條碼32,該條碼32是由多個凸部34與凹部36所構成。雷射光束是可控制的,端視工具本身資訊而定,故每一凹部36陷入粗胚20的寬窄程度,可以是細長的狹縫,也可以是轉折的區塊;凹部36的深淺程度,可以像第3圖般通過電鍍層30而深入粗胚20表面,或在 不深及粗胚20表面的前題下,僅成形於電鍍層30裏。以致於每一保留在粗胚20的凸部34,剛好介於二相鄰的凹部36之間。 Next, a laser engraving 14 step is performed to form a code 32 on the surface of the rough blank 20 by using a laser beam, which is composed of a plurality of convex portions 34 and concave portions 36. The laser beam is controllable, depending on the information of the tool itself, so that each recess 36 falls into the width of the rough blank 20, which may be an elongated slit or a folded block; the depth of the recess 36, It can be penetrated into the surface of the rough embryo 20 by the plating layer 30 as in Fig. 3, or Under the premise of not deep and rough embryo 20, it is only formed in the plating layer 30. That is, each of the convex portions 34 remaining in the rough blank 20 is just between the two adjacent concave portions 36.

在執行上色16步驟時,將不同於電鍍層30的色料38填入凹部36。該色料38可以是吸收各種波長可見光的黑色顏料,或對各種波長可見光反射率異於電鍍層30的其它顏料。 When the coloring 16 step is performed, the color material 38 different from the plating layer 30 is filled into the recess 36. The colorant 38 may be a black pigment that absorbs visible light of various wavelengths, or other pigments having a visible light reflectance different from that of the plating layer 30 for various wavelengths.

根據上述流程製作的套筒,利用掃描器自身光源照射條碼32,經過光電轉換器接受反射光,再依反射光的明暗轉成數位訊號,輸入解碼裝置按照對應的編碼規則換成相應的數位、字元訊息,交由電腦系統執行資料處理就能識別套筒製造商、尺寸規格等詳細內容。 The sleeve prepared according to the above process uses the scanner's own light source to illuminate the barcode 32, receives the reflected light through the photoelectric converter, and converts the light and dark according to the reflected light into a digital signal, and the input decoding device replaces the corresponding digit according to the corresponding encoding rule. The character message is sent to the computer system for data processing to identify the sleeve manufacturer, size specifications and other details.

第4~8圖顯示,通過前述方法製作的工具,擴及扳手(第4圖)、起子頭(第5圖)、斧頭(第6圖)、連接桿(第7圖)與螺絲起子(第8圖)。這些工具標識的條碼,除了一維條碼以外,也可是二維條碼之快速響應矩陣碼(Quick Response Code,簡稱QR碼)。另外,常見的二維條碼還有PDF417碼、漢信碼、顏色條碼與Quick Mark Code等。 Figures 4 to 8 show the tool made by the above method, the wrench (Fig. 4), the screwdriver head (Fig. 5), the axe (Fig. 6), the connecting rod (Fig. 7) and the screwdriver (the first) 8 picture). The bar code identified by these tools, in addition to the one-dimensional bar code, may also be a Quick Response Code (QR code) of the two-dimensional bar code. In addition, common 2D barcodes include PDF417 code, Hanxin code, color barcode and Quick Mark Code.

綜上所述,本發明具有上述眾多的實用價值,因此本發明確實為一新穎進步的創作,在相同的技術領域中未見相同或近似的產品公開使用,故本發明已符合發明專利的要件,乃依法提出申請,祈請早日賜准本案發明專利。 In summary, the present invention has many of the above-mentioned practical values, and thus the present invention is indeed a novel and progressive creation, and the same or similar products are not disclosed in the same technical field, so the present invention has met the requirements of the invention patent. Is to apply in accordance with the law, pray for the early grant of the invention patent in this case.

10‧‧‧粗胚成型 10‧‧‧ rough embryo forming

12‧‧‧電鍍處理 12‧‧‧ plating treatment

14‧‧‧雷射雕刻 14‧‧‧Laser engraving

16‧‧‧上色 16‧‧‧Coloring

Claims (9)

一種工具的標識方法,依序進行下列步驟:工具粗胚成型,使粗胚擁有工具的輪廓;及雷射雕刻,以雷射在粗胚表面形成多個凹部,相鄰二凹部之間是一留在粗胚的凸部,這些凹部與凸部構成一條碼。 A method for identifying a tool, the following steps are sequentially performed: a rough embryo forming tool, a rough embryo having a contour of the tool; and a laser engraving, forming a plurality of concave portions on the surface of the rough embryo by a laser, and a gap between the adjacent two concave portions Remaining in the convex portion of the rough embryo, these concave portions and the convex portion constitute a code. 如申請專利範圍第1項所述工具的標識方法,在粗胚成型步驟和雷射雕刻步驟之間有電鍍處理,用電鍍層包覆粗胚,其中,雷射雕刻步驟以雷射穿過電鍍層在粗胚表面形成凹部。 For the marking method of the tool according to the first aspect of the patent application, there is a plating process between the rough blank forming step and the laser engraving step, and the rough embryo is coated with a plating layer, wherein the laser engraving step passes the laser through the plating step The layer forms a recess on the surface of the rough embryo. 如申請專利範圍第1或2項所述工具的標識方法,在雷射雕刻步驟後面還有上色,將所需的色料填入凹部中。 The marking method of the tool according to claim 1 or 2 is further colored after the laser engraving step, and the desired color material is filled into the recess. 如申請專利範圍第1項所述工具的標識方法,其中,該條碼選自一維條碼及二維條碼組成的族群。 The method for marking a tool according to claim 1, wherein the barcode is selected from the group consisting of a one-dimensional barcode and a two-dimensional barcode. 如申請專利範圍第1項所述工具的標識方法,其中,該工具選自刀、鏟、刨、鋸、斧、鑿、夾、鑽、銼、耙、鎚、鉗、扳手、螺絲起子、連接桿、套筒及起子頭組成的族群。 The method for marking a tool according to claim 1, wherein the tool is selected from the group consisting of a knife, a shovel, a planer, a saw, an ax, a chisel, a clamp, a drill, a hammer, a hammer, a hammer, a pliers, a wrench, a screwdriver, and a connection. A group of rods, sleeves and screwdriver heads. 一種工具的標識方法,依序進行下列步驟:工具粗胚成型,使粗胚擁有工具的輪廓;電鍍處理,用電鍍層包覆粗胚;及雷射雕刻,以雷射在電鍍層形成多個凹部,相鄰二凹部之間是一留在電鍍層的凸部,這些凹部與凸部構成一條碼。 A method for identifying a tool, the following steps are sequentially performed: a rough embryo forming tool, a rough embryo having a contour of a tool; an electroplating treatment, coating a rough embryo with a plating layer; and a laser engraving to form a plurality of lasers in the plating layer The concave portion is a convex portion left between the adjacent two concave portions, and the concave portion and the convex portion constitute a code. 如申請專利範圍第6項所述工具的標識方法,其中,在雷射雕刻步驟後面還有上色,將所需的色料填入凹部。 The method of marking a tool according to item 6 of the patent application, wherein the laser engraving step is followed by coloring, and the desired color material is filled into the concave portion. 如申請專利範圍第6項所述工具的標識方法,其中,該條碼選自一維條碼及二維條碼組成的族群。 The method for marking a tool according to Item 6 of the patent application, wherein the barcode is selected from the group consisting of a one-dimensional barcode and a two-dimensional barcode. 如申請專利範圍第6或7項所述工具的標識方法,其中,該工具選自刀、鏟、刨、鋸、斧、鑿、夾、鑽、銼、耙、鎚、鉗、扳手、螺絲起子、連接桿、套筒及起子頭組成族群之一。 The method for marking a tool according to claim 6 or 7, wherein the tool is selected from the group consisting of a knife, a shovel, a planer, a saw, an ax, a chisel, a clamp, a drill, a hammer, a hammer, a hammer, a pliers, a wrench, and a screwdriver. One of the groups of connecting rods, sleeves and screwdriver heads.
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