TW201426232A - Operational management system and operational management method - Google Patents

Operational management system and operational management method Download PDF

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TW201426232A
TW201426232A TW102134289A TW102134289A TW201426232A TW 201426232 A TW201426232 A TW 201426232A TW 102134289 A TW102134289 A TW 102134289A TW 102134289 A TW102134289 A TW 102134289A TW 201426232 A TW201426232 A TW 201426232A
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work
operational
terminal
item
management
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Gang Wang
Hiroshi Yokoyama
Kozo Inoue
Yasutaka Sano
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Hitachi Ltd
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0639Performance analysis of employees; Performance analysis of enterprise or organisation operations
    • G06Q10/06395Quality analysis or management
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B23/00Details of, or accessories for, spanners, wrenches, screwdrivers
    • B25B23/14Arrangement of torque limiters or torque indicators in wrenches or screwdrivers
    • B25B23/142Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for hand operated wrenches or screwdrivers
    • B25B23/1422Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for hand operated wrenches or screwdrivers torque indicators or adjustable torque limiters
    • B25B23/1425Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for hand operated wrenches or screwdrivers torque indicators or adjustable torque limiters by electrical means
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/4183Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41875Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0639Performance analysis of employees; Performance analysis of enterprise or organisation operations
    • G06Q10/06398Performance of employee with respect to a job function
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/10Office automation; Time management
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/45Nc applications
    • G05B2219/45203Screwing
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/04Manufacturing
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/08Construction
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

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  • Engineering & Computer Science (AREA)
  • Business, Economics & Management (AREA)
  • Human Resources & Organizations (AREA)
  • Strategic Management (AREA)
  • Physics & Mathematics (AREA)
  • Economics (AREA)
  • Entrepreneurship & Innovation (AREA)
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  • Quality & Reliability (AREA)
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  • Health & Medical Sciences (AREA)
  • Primary Health Care (AREA)
  • Data Mining & Analysis (AREA)
  • General Factory Administration (AREA)
  • Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)
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Abstract

Provided is an operational management system, capable of reducing the operational errors of forgetting to lock bolts or screws, alleviating the burden of operators while making the operation records, and pursuing the efficiency of management of operation records. The operational management system (10) of the invention includes an operational terminal (20), wherein the operational terminal has a reading section (22), which can read from the exterior management data at least including the operational items of the operational target objects, and detailed operational items of the above-mentioned operational items; a data input section (24), which can input the above-mentioned operational items and the above-mentioned detailed operational items read by the reading section (22); an image processing section (26), which can receive shot images of the operational target components of the above-mentioned operational target items and the above-mentioned detailed operational items and performing processing and treatment; a control section (28), which can receive the measurement values for the operational target components of the above-mentioned detailed operational items and the processed images of the above-mentioned image processing section, give selection marks to perform graphic display of the above-mentioned operational target objects and also operations of the selected above-mentioned operational target objects of the above-mentioned detailed operational items, and record the shot images of the above-mentioned operational target components after the operations are finished, such that the above-mentioned selection marks on the above-mentioned display screen are changed to finished marks as operational data capable of being recorded.

Description

作業管理系統及作業管理方法 Job management system and job management method

本發明是有關於作業管理系統及作業管理方法,特別是把複數個螺栓或螺絲鎖緊到設定轉矩值之作業予以有效率地記錄管理者。 The present invention relates to a work management system and a work management method, and in particular, an operation of locking a plurality of bolts or screws to a set torque value to efficiently record a manager.

在保養檢修時之設備機器的鎖螺栓等的現場作業,作業員鎖緊螺栓後,進行作業班長的確認作業,以防止忘記鎖緊螺栓或不適當鎖緊。 In the field operation of the lock bolts of the equipment and equipment during maintenance and repair, the operator locks the bolts and confirms the work shift to prevent the bolts from being locked or improperly locked.

但是,在複數之鎖緊螺栓作業中,是難以完全地防止容易發生鎖緊不良、忘記鎖緊之這樣的人為疏失。仰賴於現場的人之作業管理,在教育方面是有界限的,防範疏失方面成為困難的狀況。 However, in the operation of a plurality of locking bolts, it is difficult to completely prevent such a problem that the locking failure is likely to occur and the locking is forgotten. The management of people who rely on the scene is bounded by education, and it is difficult to prevent negligence.

以往,為了消解這樣的作業缺失,揭示有專利文獻1、2之系統。 Conventionally, in order to eliminate such a lack of work, the systems of Patent Documents 1 and 2 have been disclosed.

揭示於專利文獻1之管理系統,係預先對作業員進行工作之作業流程,並記憶拍攝了該工作的作業位置之主影像。接著,作業員在作業對象物之作業位置進行作業,在每次完畢該作業就拍攝作業位置之影像。一旦對照作業位 置的拍攝影像與主影像後特定出與拍攝影像大致一致之主影像,對全部的主影像可以特定出作業位置的話,判定成對作業對象物之之作業完畢。 The management system disclosed in Patent Document 1 is a work flow in which a worker is operated in advance, and the main image of the work position at which the work is taken is memorized. Next, the worker performs a work at the work position of the work object, and photographs the work position image every time the work is completed. Once the control position When the captured image and the main image are specified, the main image that substantially matches the captured image is specified, and when all the main images can specify the work position, it is determined that the work of the pair of work objects is completed.

但是,預先拍攝的主影像,是有因為現場的環境、長年劣化、受傷等而變化作業對象物之情況。從而,在比較之後的作業時之拍攝影像與主影像時產生差異恐使特定困難。還有作業對象物為形成在圓形的凸緣上之複數的螺栓等,與其他的螺栓做判別為困難的情況下是極為難以特定。 However, the main image captured in advance is subject to change in the work object due to the environment on the spot, deterioration over time, injury, and the like. Therefore, it is particularly difficult to make a difference between the captured image and the main image at the time of the comparison work. Further, the object to be worked is a plurality of bolts or the like formed on a circular flange, and it is extremely difficult to specify when it is difficult to distinguish other bolts.

揭示於專利文獻2之管理系統,係使用達到鎖螺絲之設定轉矩值的話就作動解除機構之扭力板手,作用到螺絲之鎖緊轉矩的變化的樣態,例如作為把從增加傾向轉而減少傾向的峰值實際作用到螺絲之鎖緊轉矩,管理螺絲的鎖緊狀態之系統。 In the management system disclosed in Patent Document 2, when the set torque value of the lock screw is reached, the torque wrench of the release mechanism is actuated to act on the change of the tightening torque of the screw, for example, as a tendency to increase from the increase The system that reduces the tendency of the peak to actually act on the locking torque of the screw and manages the locking state of the screw.

但是,於對象物有複數個螺絲之情況下,無法判別是否為已經進行過鎖緊作業之螺絲,與準備進行鎖緊作業之螺絲,這樣的判別是沒有被考慮的。還有,賦予到構成零件之識別碼是為了要叫出對象物之設定轉矩。 However, in the case where the object has a plurality of screws, it is impossible to determine whether or not the screw that has been subjected to the locking operation and the screw that is to be subjected to the locking operation are not considered. Further, the identification code given to the component is for setting the torque of the object.

〔先前技術文獻〕 [Previous Technical Literature] 〔專利文獻〕 [Patent Document]

〔專利文獻1〕日本特開2010-224749號專利公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2010-224749

〔專利文獻2〕日本特開2010-194702號專利公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2010-194702

還有,在現狀之作業流程中,有關於作業之作業員,作成記入測定值等之作業狀況之檢修記錄單。檢修記錄單之記入作成方面,是很費時間,是有發生誤記或漏記等之疑慮。還有,為了最終資料化而記憶,是希望能減輕作成記錄資料之作業員的負擔。 In addition, in the current work flow, an operator who has performed an operation, and a maintenance record sheet in which the work status such as the measured value is recorded is created. It is very time-consuming to record the record of the maintenance record, and there are doubts such as misreporting or missing notes. Also, in order to remember the final data, it is desirable to reduce the burden on the operator who creates the recorded data.

在此本發明欲解決之課題,係有鑑於上述的間題點,提供有一種作業管理系統及作業管理方法,可以削減忘記鎖螺栓或螺絲等之作業缺失,減輕作成作業記錄之作業員的負擔,圖求作業記錄的管理的效率化。 In view of the above problems, the present invention provides a work management system and a work management method, which can reduce the loss of work such as forgetting to lock bolts or screws, and reduce the burden on the operator who creates the work record. Figure shows the efficiency of the management of job records.

本發明係作為用以解決上述的課題之第1手段,提供有一種作業管理系統,係具備了作業用終端,其圖示有作業對象物在顯示畫面上,附上選擇標記到進行在詳細作業項目所選擇之前述作業對象物上的作業之作業對象零件,記錄進行過作業之前述作業對象零件之拍攝影像,可以把前述顯示畫面上的前述選擇標記變更表示成完畢標記並予以記錄之作業資料予以作成。 The present invention provides, as a first means for solving the above-described problems, a work management system including a work terminal in which a work object is placed on a display screen, and a selection mark is attached to perform detailed work. The work target part of the work object on the work object selected by the item, and the captured image of the work target part in which the work has been performed is recorded, and the work mark in which the selection mark on the display screen is changed to the completed mark and recorded Be made.

本發明係作為用以解決上述的課題之第2手段,提供有一種作業管理系統,係具備作業用終端,該作業用終端具有:讀取部,其可以從外部讀入至少包含作業對象物的作業項目與前述作業項目的詳細作業項目之管理 資料;資料輸入部,其可以輸入到前述讀取部所讀入的前述作業項目與前述詳細作業項目;畫像處理部,其可以接收前述作業對象物與前述詳細作業項目的作業對象零件的拍攝影像並進行加工處理;控制部,其可以接收用於前述詳細作業項目之前述作業對象零件的作業資料與前述畫像處理部的加工影像,賦予選擇標記到進行在顯示畫面上圖示前述作業對象物並在前述詳細作業項目所選擇的前述作業對象物上的作業之作業對象零件,記錄進行完作業之前述作業對象零件的拍攝影像,可以作成把前述顯示畫面上的前述選擇標記變更顯示成完畢標記並進行記錄之作業資料。 The present invention provides, as a second means for solving the above-described problems, a work management system including a work terminal having a reading unit that can read at least an object to be operated from the outside. Management of detailed work items of the work item and the aforementioned work item a data input unit that can input the work item read by the reading unit and the detailed work item; and an image processing unit that can receive a captured image of the work object and the work target component of the detailed work item. And a processing unit that receives the work data of the work target component for the detailed work item and the processed image of the image processing unit, and provides a selection mark to display the work object on the display screen. The work target component of the work object on the work object selected by the detailed work item is recorded, and the captured image of the work target component after the work is completed is displayed, and the selection mark on the display screen is changed and displayed as a completion mark. Record the job information.

本發明係作為用以解決上述的課題之第3手段,提供有一種作業管理系統,在上述第2解決手段中具備有:攝影終端,其可以對前述畫像處理部發送前述拍攝影像並進行連接,且可以拍攝前述作業對象物與前述作業對象零件;作業工具,其可以對前述控制部發送前述作業資料並進行連接,計測作業前述作業對象零件所產生之前述作業資料;以及管理用終端,其可以發送前述管理資料到前述讀取部並進行連接,且可以作成前述管理資料,可以輸入以前述控制部所作成之作業資料。 The present invention provides a work management system as a third means for solving the above-described problems, and the second resolution means includes: a photographing terminal that can transmit and connect the photographed image to the image processing unit; Further, the work object and the work target component can be imaged, and the work tool can transmit and connect the work data to the control unit, and measure the work data generated by the work target component; and the management terminal. The management data is transmitted to the reading unit and connected, and the management data can be created, and the work data created by the control unit can be input.

本發明係作為用以解決上述的課題之第4手段,提供有一種作業管理系統,在上述第2或第3解決手段中,前述資料輸入部,係可以輸入作業員相關資訊、及前述詳細作業項目之作業設定值。 The present invention provides a work management system as a fourth means for solving the above-described problems. In the second or third means, the data input unit can input operator related information and the detailed work. The job setting value of the project.

本發明係作為用以解決上述的課題之第5手段,提供有一種作業管理系統,在上述第2至第4解決手段中,於前述作業對象物,安裝了在前述拍攝影像上可以識別各個前述作業對象零件的位置資訊之識別手段。 The present invention provides a work management system in which the above-described second to fourth solutions are provided, in which the aforementioned objects can be identified on the captured image. A means of identifying the location information of a work object part.

本發明係作為用以解決上述的課題之第6手段,提供有一種作業管理系統,在上述第2至第5解決手段中,前述控制部,係記錄前述詳細作業項目的作業開始時間與作業結束時間。 The present invention provides a work management system as a sixth means for solving the above-described problems. In the second to fifth solutions, the control unit records a work start time and a work end of the detailed work item. time.

本發明係作為用以解決上述的課題之第7手段,提供有一種作業管理方法,係圖示有作業對象物在作業用終端的顯示畫面上,附上選擇標記到在詳細作業項目所選擇之前述作業對象物上之作業對象零件並進行作業,於作業後記錄前述作業對象零件之拍攝影像,可以把前述顯示畫面上的前述選擇標記變更表示成完畢標記並予以記錄。 The present invention provides, as a seventh means for solving the above-described problems, a work management method, in which a work object is attached to a display screen of a work terminal, and a selection mark is attached to the selected work item. The work target component on the work object is operated, and the captured image of the work target component is recorded after the work, and the selection mark on the display screen is changed as a completion mark and recorded.

根據本發明,如上述般,可以從被圖示在顯示畫面上之作業對象物辨識作業中的作業對象零件。還有,使用作業用終端可以容易地記錄作業時的測定值或作業後的影像。接著作業後,經由於顯示畫面上標記作業完畢的作業對象零件,可以特定作業對象物之複數個作業對象零件。從而,防止忘記鎖螺絲等之作業缺失,可以容易 作成作業記錄。 According to the present invention, as described above, the work target component in the job can be identified from the work object illustrated on the display screen. Further, the work terminal can easily record the measured value at the time of the work or the image after the work. After the work is completed, a plurality of work target parts of the work object can be specified by marking the work target parts of the work on the display screen. Therefore, it is easy to prevent the work of forgetting the lock screw and the like from being lost. Make a job record.

根據本發明,如上述般,可以作成發送來自作業工具的作業資料及來自攝影終端的拍攝影像到作業用終端並記錄之作業資料。還有,已作成之作業資料係經由發送到外部的管理用終端的方式可以統一管理資料。 According to the present invention, as described above, it is possible to create job data from the work tool and the work image from the photographing terminal to the work terminal and record the work data. In addition, the created work data can be managed in a unified manner by being transmitted to an external management terminal.

根據本發明,如上述般,經由構成作業從事者於作業前輸入作業員資訊與作業設定值等,可以確實掌握作業內容,可以防止誤解或逕自認定作業內容。 According to the present invention, as described above, the operator can input the workperson information and the job setting value before the work, and the work content can be surely grasped, and the misunderstanding or the self-identification work content can be prevented.

根據本發明,如上述般,可以容易地從拍攝影像中之複數個作業對象零件判別特定作業對象零件。 According to the present invention, as described above, it is possible to easily discriminate a specific work target component from a plurality of work target parts in the captured image.

根據本發明,如上述般,利用控制部,記錄著詳細作業項目之作業開始時間與作業結束時間的緣故,可以容易記錄管理各詳細作業之作業時間。 According to the present invention, as described above, the control unit records the work start time and the work end time of the detailed work item, and can easily record and manage the work time of each detailed work.

10‧‧‧作業管理系統 10‧‧‧Operation Management System

20‧‧‧作業用終端 20‧‧‧Working terminal

22‧‧‧讀取部 22‧‧‧Reading Department

24‧‧‧資料輸入部 24‧‧‧Data Input Department

26‧‧‧畫像處理部 26‧‧‧Portrait Processing Department

28‧‧‧控制部 28‧‧‧Control Department

29‧‧‧資料保存管理部 29‧‧‧Data Storage Management Department

30‧‧‧攝影終端 30‧‧‧Photographing terminal

40‧‧‧作業工具 40‧‧‧Working tools

50‧‧‧管理用終端 50‧‧‧Management terminal

52‧‧‧讀取部 52‧‧‧Reading Department

54‧‧‧資料保存管理部 54‧‧‧Data Storage Management Department

56‧‧‧資料輸入部 56‧‧‧Data Input Department

58‧‧‧文書作成部 58‧‧‧Documentation Department

60‧‧‧識別手段 60‧‧‧Recognition means

62‧‧‧轉接器 62‧‧‧Adapter

64‧‧‧突起 64‧‧‧Protrusion

70‧‧‧閥 70‧‧‧ valve

〔圖1〕為本發明之作業管理系統之構成概略圖。 Fig. 1 is a schematic view showing the configuration of an operation management system of the present invention.

〔圖2〕為本發明之作業管理系統之方塊圖。 FIG. 2 is a block diagram of the job management system of the present invention.

〔圖3〕為管理用終端之管理選單及作業登錄之說明圖。 [Fig. 3] is an explanatory diagram of a management menu and job registration of the management terminal.

〔圖4〕為本發明之作業用終端之作業流程之流程圖。 Fig. 4 is a flow chart showing the operation flow of the working terminal of the present invention.

〔圖5〕為作業用終端的登入畫面之說明圖。 FIG. 5 is an explanatory diagram of a login screen of the work terminal.

〔圖6〕為作業用終端的簽入-簽出畫面之說明圖。 FIG. 6 is an explanatory diagram of a check-in/check-out screen of the work terminal.

〔圖7〕為作業用終端的登入畫面及作業選擇畫面之說明圖。 FIG. 7 is an explanatory diagram of a login screen and a job selection screen of the work terminal.

〔圖8〕為作業用終端的作業前登錄畫面之說明圖。 FIG. 8 is an explanatory diagram of a pre-work registration screen of the work terminal.

〔圖9〕為作業用終端的扭力板手設定畫面及作業中畫面之說明圖。 FIG. 9 is an explanatory diagram of a torque wrench setting screen and a screen during operation of the work terminal.

〔圖10〕為作業用終端之作業中畫面中的鎖緊完畢及攝影畫面之說明圖。 FIG. 10 is an explanatory diagram of the locking completion and the photographing screen on the screen during the operation of the work terminal.

〔圖11〕為作業用終端之作業中畫面中的影像確定及鎖緊作業的實施之說明圖。 FIG. 11 is an explanatory diagram of an image determination and a locking operation in the screen during the operation of the work terminal.

〔圖12〕為作業用終端之作業中畫面中的作業結束之說明圖。 FIG. 12 is an explanatory diagram of the end of the work on the screen during the work of the work terminal.

〔圖13〕為作業資料的管理列表之說明圖。 [Fig. 13] is an explanatory diagram of a management list of work materials.

〔圖14〕為識別手段之說明圖。 Fig. 14 is an explanatory diagram of the identification means.

〔圖15〕為變形例的識別手段之說明圖。 Fig. 15 is an explanatory diagram of a recognition means of a modification.

以下,參閱添附的圖面詳細說明本發明的作業管理系統及作業管理方法的實施形態。在本實施形態中,把作為作業對象的閥等當作作業對象物,把構成進行鎖緊作業的閥之螺栓等的附屬品作為作業對象零件進行以下說明。 Hereinafter, embodiments of the work management system and the work management method of the present invention will be described in detail with reference to the attached drawings. In the present embodiment, a valve or the like as a work target is used as a work object, and an accessory such as a bolt constituting a valve for performing a lock operation is described as a work target component.

圖1為本發明之作業管理系統之構成概略圖。圖2為本發明之作業管理系統之方塊圖。如圖示般, 本發明之作業管理系統10,係主要基本構成有:作業員在現場可以操作之作業用終端20;可以攝影作業的樣子並將拍攝影像發送到作業用終端之攝影終端30;為使用於作業之工具,可以發送測定值到作業用終端之作業工具40;以及設置於遠離現場之事務所等的管理場所,在與作業用終端之間可以發送資料及接收資料之管理用終端50。 Fig. 1 is a schematic view showing the configuration of an operation management system of the present invention. 2 is a block diagram of a job management system of the present invention. As shown, The work management system 10 of the present invention mainly includes a work terminal 20 that can be operated by a worker on the spot; a photographing operation that can be photographed and transmitted to the photographing terminal 30 of the work terminal; The tool can transmit the measured value to the work tool 40 of the work terminal, and the management terminal 50 that can be used to transmit data and receive data between the work place and the management place.

作業用終端20,係具備有:讀取部22,其可以從外部讀入至少包含作業對象物的作業項目與作業項目的詳細作業項目之管理資料;資料輸入部24,其可以輸入到讀取部22所讀入的作業項目與詳細作業項目;畫像處理部26,其可以接收作業對象物與詳細作業項目的作業對象零件的拍攝影像並進行加工處理;控制部28,其可以接收用於詳細作業項目之作業對象零件的測定值與畫像處理部26的加工影像,賦予選擇標記到進行在顯示畫面上圖示作業對象物並在詳細作業項目所選擇的作業對象物上的作業之作業對象零件,記錄進行完作業之作業對象零件的拍攝影像,可以作成把顯示畫面上的前述選擇標記變更顯示成完畢標記並進行記錄之作業資料;以及資料保存管理部29,其暫時保管作業資料或管理資料。 The work terminal 20 includes a reading unit 22 that can read management materials including at least a work item of a work object and a detailed work item of the work item from the outside, and a data input unit 24 that can be input to read The work item and the detailed work item read by the unit 22; the image processing unit 26 can receive and process the captured image of the work target component of the work object and the detailed work item; and the control unit 28 can receive the detail The measured value of the work target component of the work item and the processed image of the image processing unit 26 are given a selection mark to the work target part of the work object on which the work object is displayed on the display screen and is selected in the detailed work item. Recording a captured image of the work subject part after the work is completed, and the work piece data for displaying the change mark on the display screen as a completion mark and recording is performed; and the data storage management unit 29 temporarily storing the work data or the management data .

讀取部22,為讀取從管理用終端50的資料保存管理部54所發送的管理資料者。管理資料,為管理者預先登錄的作業之管理編號、作業內容、相關機器、作業對象、詳細作業等的資料。 The reading unit 22 is a person who reads the management information transmitted from the material storage management unit 54 of the management terminal 50. The management data is the management number of the job registered by the administrator, the job content, the related equipment, the work target, and the detailed work.

資料輸入部24,為輸入或者是選擇有關於現場作業之作業員、作業班長、現場監工的姓名、通行碼等的作業員資訊,以及作業項目、詳細作業項目、作業工具的設定值等者。 The data input unit 24 inputs or selects operator information such as the name of the operator, the work monitor, the site supervisor, the pass code, and the like, and the work item, the detailed work item, and the set value of the work tool.

畫像處理部26,為接收以攝影終端30所拍攝的拍攝影像,對可以顯示在作業用終端20的顯示畫面上的顯示處之影像進行加工處理者。 The image processing unit 26 processes the image that can be displayed on the display screen of the work terminal 20 in order to receive the captured image captured by the photographing terminal 30.

控制部28,為控制作業用終端20的動作者。於控制部28,輸入有從作業工具40所發送的測定值、及來自畫像處理部26的畫像資料。控制部28,係根據從管理用終端50所讀取之管理資料,記錄現場作業的測定值、及拍攝影像到作業資料。接著控制部28,係記錄資料輸入部24的輸入資料到作業資料上,作成作業記錄。控制部28,係根據輸入資料記錄作業開始時間與作業結束時間。控制部28,係可以取得預先登錄的作業對象的作業對象零件數與實際進行過的作業次數的差量而判定剩下的作業次數。 The control unit 28 is a actor who controls the work terminal 20. The control unit 28 inputs the measurement values transmitted from the work tool 40 and the image data from the image processing unit 26. The control unit 28 records the measured value of the live work and the captured image to the work data based on the management data read from the management terminal 50. Next, the control unit 28 records the input data of the material input unit 24 onto the job data to create a job record. The control unit 28 records the job start time and the job end time based on the input data. The control unit 28 can determine the difference between the number of work target components of the work target registered in advance and the number of work times actually performed, and determine the number of remaining jobs.

資料保存管理部29,為輸入並暫時保管以控制部28所作成之作業資料,或從管理用終端50所讀取之管理資料者。 The data storage management unit 29 inputs and temporarily stores the work data created by the control unit 28 or the management information read from the management terminal 50.

攝影終端30,為可以攝影作業員實際進行在作業對象物及作業對象零件的現場的作業的樣子之攝像機。攝影終端30,係利用有線或無線電性的連接作業用終端20的畫像處理部26,成為可以對畫像處理部26發送拍攝影像 之構成。本實施形態的攝影終端30,係安裝在可以拍攝到作業員實際對作業對象物進行作業前的狀態,與作業員使用作業工具對作業對象零件作業的樣子之位置,成可以拆卸。這樣的攝影終端30,係構成為在於作業對象物上有複數個作業對象零件的情況下,個別地拍攝作業完畢的作業對象零件。攝影終端30,係作為其中一例,可以使用進行自動曝光與自動焦點的調整,把光學資訊變換成電訊號之CCD攝像機。 The photographing terminal 30 is a camera that can photograph the work of the work object and the work target component. The photographing terminal 30 is connected to the image processing unit 26 of the work terminal 20 by wire or radio, and the image processing unit 26 can transmit the captured image. The composition. The photographing terminal 30 of the present embodiment is attached to a state in which the worker can actually photograph the work object, and is detachable from the position where the worker uses the work tool to work on the work target component. In the case of the plurality of work target parts on the work object, the photographing terminal 30 is configured to individually photograph the work target parts that have been completed. As an example, the photographing terminal 30 can be a CCD camera that converts optical information into an electric signal by performing automatic exposure and automatic focus adjustment.

作業工具40,為用以進行螺栓、螺絲等的鎖緊作業之工具。在本實施形態中,作為其中一例,使用扭力板手說明之。扭力板手,係利用無線與作業用終端20的控制部28電性的連接。於扭力板手,安裝有達到設定轉矩後,當施加到設定轉矩以上的負載的話就解除鎖緊之極限開關(轉矩解除機構)。又於扭力板手,安裝有可以測定鎖緊的轉矩值並把測定值發送到控制部28之發送機構。 The work tool 40 is a tool for locking a bolt, a screw, or the like. In the present embodiment, as an example, a torque wrench is used. The torsion wrench is electrically connected to the control unit 28 of the work terminal 20 by wireless. When the torque is applied to the torque wrench, the limit switch (torque release mechanism) that unlocks the lock is applied when the load is applied to the set torque or more. Further, in the torsion wrench, a transmission mechanism that can measure the torque value of the lock and transmit the measured value to the control unit 28 is attached.

管理用終端50,為管理者可以預先登錄作業內容之管理電腦。管理用終端50,係構成在與作業用終端20之間可以發送或者是接收作業資料及管理資料。管理用終端50,係主要的基本構成為:讀取部52、資料保存管理部54、資料輸入部56、及文書作成部58。 The management terminal 50 is a management computer in which the administrator can register the work content in advance. The management terminal 50 is configured to be able to transmit or receive work materials and management materials with the work terminal 20. The management terminal 50 is mainly composed of a reading unit 52, a data storage management unit 54, a data input unit 56, and a document creation unit 58.

讀取部52,為讀取從作業用終端20的資料保存管理部29所發送的作業資料者。作業資料,為以作業用終端20,作成作業者進行現場作業所記錄之作業工具 的測定值、作業對象物或者是作業對象零件的拍攝影像等的資料。 The reading unit 52 is a person who reads the job information transmitted from the material storage management unit 29 of the work terminal 20. The work item is a work tool recorded by the work terminal 20 to perform on-site work by the operator. The measured value, the object to be worked, or the image of the image of the workpiece to be worked on.

資料保存管理部54,為保存管理以作業用終端20所作成的作業資料、及預先設定現場作業的管理資料者。 The data storage management unit 54 stores and manages the work data created by the work terminal 20 and the management information for setting the on-site work in advance.

文書作成部58,為根據從作業用終端所讀取之作業資料,作成作業日報等的文書者。 The document creating unit 58 is a document maker who creates a work day report or the like based on the work materials read from the work terminal.

資料輸入部56,為預先輸入作業的管理編號、作業內容、相關機器、作業對象、詳細作業等的管理資料者。 The data input unit 56 is a management information person that inputs a management number of the job, a job content, a related device, a work target, and a detailed job in advance.

接著,有關使用上述構成之本發明的作業管理系統10之作業管理方法,於以下說明之。 Next, the work management method of the work management system 10 of the present invention configured as described above will be described below.

圖3為管理用終端之管理選單及作業登錄之說明圖。首先,在管理用終端50進行管理者登入到管理系統之作業登錄。登入進來的話就如圖3(A)所示,顯示管理選單畫面200。壓下畫面上的作業登錄按鈕201的話,如圖3(B)所示,切換到作業登錄畫面202,顯示管理編號203、作業內容204、相關機器205、作業對象206、詳細作業207之項目。作為其中一例,作業內容204為急停閥作業的場合,可以選擇相關機器205及作業對象206之項目。接著,作業對象206的項目中選擇作為作業對象物之急停閥的話,於詳細作業207顯示有成為作業對象零件之主體鎖緊螺栓或致動器蓋鎖緊螺栓。尚且,詳細作業207,係亦可壓下變更按鈕208複數選擇其他的 詳細作業。登錄完畢後,壓下同意按鈕209保存作業內容。保存完畢後,回到顯示於圖3(A)之管理選單畫面200。 FIG. 3 is an explanatory diagram of a management menu and a job registration of the management terminal. First, the management terminal 50 performs a job registration in which the administrator logs in to the management system. When the login comes in, as shown in FIG. 3(A), the management menu screen 200 is displayed. When the job registration button 201 on the screen is pressed, as shown in FIG. 3(B), the job registration screen 202 is switched, and the items of the management number 203, the job content 204, the related device 205, the work object 206, and the detailed job 207 are displayed. As an example, when the work content 204 is an emergency stop valve operation, the items of the related device 205 and the work object 206 can be selected. When the emergency stop valve is selected as the work target in the item of the work object 206, the main body lock bolt or the actuator cover lock bolt that serves as the work target component is displayed in the detailed work 207. Still, in the detailed operation 207, the change button 208 can also be pressed to select other ones. Detailed work. After the login is completed, the consent button 209 is pressed to save the job content. After the save is completed, the operation returns to the management menu screen 200 shown in Fig. 3(A).

圖4為本發明之作業用終端之作業流程之流程圖。 Fig. 4 is a flow chart showing the operation flow of the working terminal of the present invention.

在作業用終端20,首先,進行相關作業員的登錄(步驟1)。圖5為作業用終端的登入畫面之說明圖。在本實施形態中,進行監工210、作業班長211、作業員212的登錄。如圖5(A)所示,輸入各個姓名213、通行碼214後,壓下登錄按鈕215。關於作業員212,可以複數登錄。登錄完畢的話,監工210、作業班長211、作業員212的顯示欄變色。接著如圖5(B)所示,有效化作業開始按鈕216,可以進行作業。 In the work terminal 20, first, the registration of the relevant worker is performed (step 1). FIG. 5 is an explanatory diagram of a login screen of the work terminal. In the present embodiment, the registration of the supervisor 210, the work shift 211, and the worker 212 is performed. As shown in FIG. 5(A), after the respective names 213 and the pass code 214 are input, the registration button 215 is pressed. Regarding the worker 212, it is possible to log in plurally. When the registration is completed, the display column of the supervisor 210, the work monitor 211, and the worker 212 is discolored. Next, as shown in FIG. 5(B), the job start button 216 is activated to perform the job.

圖6為作業用終端的簽入-簽出畫面之說明圖。壓下顯示於圖5之簽入-簽出按鈕217的話,如圖6(A)所示切換到簽入-簽出畫面218。於成為管理用終端50之畫面上的事務所個人電腦欄219顯示作業項目。接著,選擇簽出作業項目的話變色顯示,最後壓下簽出按鈕220的話,如圖6(B)所示在畫面上的終端欄221顯示已簽出的作業項目。經由該作業,管理用終端50的作業項目資料發送到作業用終端20側。最後壓下返回按鈕222,關閉簽入-簽出畫面218。 Fig. 6 is an explanatory diagram of a check-in/check-out screen of the work terminal. When the check-in/check-out button 217 shown in FIG. 5 is pressed, the check-in-out screen 218 is switched as shown in FIG. 6(A). The work item is displayed on the office PC column 219 on the screen of the management terminal 50. Next, when the job item is checked out, the color change is displayed. When the check button 220 is pressed, the checked item is displayed on the terminal bar 221 on the screen as shown in FIG. 6(B). Through this operation, the work item data of the management terminal 50 is transmitted to the work terminal 20 side. Finally, the return button 222 is pressed to close the check-in-out screen 218.

圖7為作業用終端的登入畫面及作業選擇畫面之說明圖。如圖7(A)所示壓下已成為有效之作業開 始按鈕216的話,開始作業員的作業(步驟2),記錄作業開始時間,開始作業時間計測(步驟3)。 FIG. 7 is an explanatory diagram of a login screen and a job selection screen of the work terminal. Pressing the work shown in Figure 7(A) has become effective. When the start button 216 is started, the work of the worker is started (step 2), the work start time is recorded, and the work time measurement is started (step 3).

如圖7(B)所示在畫面上顯示作業選擇畫面223。於作業選擇項目,顯示從先前的管理用終端50所讀入之作業項目之一覽。選擇進行作業之作業項目(在本實施形態為急停閥作業)並使顯示欄變色後,壓下同意按鈕(下一步按鈕224)(步驟4)。 The job selection screen 223 is displayed on the screen as shown in FIG. 7(B). In the job selection item, a list of the work items read from the previous management terminal 50 is displayed. When the work item for performing the work (in the present embodiment, the emergency stop valve operation) is selected and the display column is discolored, the consent button (next button 224) is pressed (step 4).

圖8為作業用終端的作業前登錄畫面之說明圖。如圖8(A)所示在作業前登錄畫面225,可以隨時確認已選擇顯示在作業內容226的欄位之急停閥作業及表示在相關機器227的欄位之機器編號之作業內容與相關機器。接著,進行作業對象物的確認(步驟5)。為了進行作業對象登錄,以連接到作業用終端20之攝影終端30對相關機器(作業對象物)進行攝影。確認顯示在預覽畫面228上的相關機器後,壓下攝影按鈕229進行攝影。 8 is an explanatory diagram of a pre-work registration screen of the work terminal. As shown in FIG. 8(A), on the pre-job registration screen 225, it is possible to confirm at any time the emergency stop operation of the field selected to be displayed in the work content 226 and the operation content of the machine number indicating the field in the related device 227. machine. Next, the work object is confirmed (step 5). In order to register the work object, the photographing terminal 30 connected to the work terminal 20 photographs the related device (work object). After confirming the related device displayed on the preview screen 228, the shooting button 229 is pressed to perform shooting.

已攝影之相關機器的畫像反映在畫面230上。接著如圖8(B)所示選擇詳細作業選擇欄的詳細作業(在本實施形態為罩蓋-主體鎖緊螺栓231)(步驟6),壓下同意按鈕(下一步按鈕232),切換到作業項目設定畫面。 The portrait of the related machine that has been photographed is reflected on the screen 230. Next, as shown in FIG. 8(B), the detailed operation of the detailed job selection column (in the present embodiment, the cover-body locking bolt 231) is selected (step 6), and the consent button (next button 232) is pressed to switch to Job item setting screen.

在本實施形態中,於作業工具使用扭力板手說明之。圖9為作業用終端的扭力板手設定畫面及作業中畫面之說明圖。在扭力板手設定畫面233中,首先輸入作業員資訊進行作業員登錄(步驟7)。如圖9(A)所示, 選擇顯示畫面上的作業員234、作業班長235、監工236項目的作業擔當。在本實施形態中,進行作業者的鎖緊作業,依序說明作業班長之鎖緊作業。接著,進行作業工具的設定登錄。登錄顯示畫面上的扭力板手設置登錄的管理編號237。管理編號為預先設定之扭力板手的管理編號,可以從登錄列表選擇。接著一旦設定扭力板手的管理編號的話,就顯示已選擇之扭力板手的轉矩值的目標值238與範圍239在畫面上。於顯示畫面上的設定值240的欄位作業員參閱顯示畫面上的扭力板手的轉矩值的目標值238與範圍239,輸入設定到扭力板手之轉矩值進行登錄(步驟8)。一旦輸入設定值的話,同意按鈕(下一步按鈕241)就有效化。尚且,輸入值不合於目標值與範圍的情況下就不有效化同意按鈕。壓下同意按鈕的話,就切換到作業中畫面。 In the present embodiment, the work tool is described using a torsion wrench. Fig. 9 is an explanatory diagram of a torque wrench setting screen and a screen during operation of the work terminal. In the torque wrench setting screen 233, first, the operator information is input to perform the operator registration (step 7). As shown in Figure 9(A), The job of the worker 234, the work shift 235, and the supervisor 236 item on the display screen is selected. In the present embodiment, the operator's locking operation is performed, and the locking operation of the work shift leader is sequentially described. Next, set the registration of the work tool. The torque wrench on the login display screen sets the registered management number 237. The management number is the management number of the preset torque wrench, which can be selected from the login list. Then, once the management number of the torsion wrench is set, the target value 238 and the range 239 of the torque value of the selected torsion wrench are displayed on the screen. The operator in the field of the set value 240 on the display screen refers to the target value 238 and the range 239 of the torque value of the torque wrench on the display screen, and inputs the torque value set to the torque wrench to register (step 8). Once the set value is entered, the consent button (next button 241) is activated. Also, if the input value does not match the target value and range, the consent button is not validated. When the consent button is pressed, it switches to the screen in the job.

如圖9(B)所示在作業中畫面242中,除了顯示作業內容243、相關機器244、作業員246的項目外,還顯示有:可以參閱預先登錄的作業的指南之指南參閱按鈕247、相當於作業對象零件的零件數之編號欄248、作業對象物與作業對象零件之圖249(在本實施形態中作為其中一例,為安裝了閥之12根鎖緊螺栓之概略俯視圖)、鎖緊處250、作業工具的管理編號251及轉矩值252。經此,作業員可以在作業中隨時確認詳細作業的鎖緊處、扭力板手的管理編號、已設定之轉矩值。 As shown in FIG. 9(B), in the job screen 242, in addition to the items of the job content 243, the related device 244, and the worker 246, a guide for referring to the guide of the job registered in advance is displayed. The number column 248 corresponding to the number of parts of the workpiece to be worked, the figure 249 of the workpiece and the workpiece of the work object (in the present embodiment, as an example, a schematic plan view of the 12 lock bolts to which the valve is attached), and the lock At 250, the management number 251 of the work tool and the torque value 252. Through this, the operator can confirm the lock of the detailed work, the management number of the torsion wrench, and the set torque value at any time during the operation.

在開始螺栓鎖緊作業之際(步驟9),進行鎖 緊螺栓數的判定(步驟100)。具體的鎖緊螺栓數的判定,係可以取得預先登錄的作業對象的作業對象零件數與實際進行過的作業次數的差量而判定剩下的作業次數(步驟109)。 At the beginning of the bolt locking operation (step 9), lock The determination of the number of bolts is tightened (step 100). The determination of the number of the specific locking bolts makes it possible to obtain the difference between the number of the working target parts of the work target registered in advance and the number of times actually performed (step 109).

首先選擇作業對象零件的螺栓編號。圖10為作業用終端之作業中畫面中的鎖緊完畢及攝影畫面之說明圖。作業開始,係例如選擇螺栓編號1的話,如圖10(A)所示,於相當於顯示下部面上的作業對象零件的圖中之螺栓編號1(248)處,賦予選擇標記(圓記號)249,可以辨識作業中的鎖緊螺栓(步驟101)。還有,顯示蹦現畫面250,記錄螺栓的鎖緊作業開始時間(步驟102)。接著,作業員使用扭力板手實施鎖緊螺栓編號1之鎖緊作業(步驟103)。尚且,於現場的作業對象零件的螺栓不賦予編號,作業員可以從複數個螺栓中選擇任意的螺栓。螺栓的鎖緊達到設定值的話作動極限開關(步驟104),解除鎖緊,把轉矩值的測定值發送到作業用終端。壓下畫面上的鎖緊完畢按鈕251的話,如圖10(B)所示顯示拍攝影像用的蹦現畫面252。於蹦現畫面252上,預覽顯示253以扭力板手對攝影終端之螺栓編號1進行鎖緊作業之影像。壓下攝影按鈕254的話利用攝影終端來攝影(步驟105),發送拍攝影像到作業用終端。 First select the bolt number of the workpiece part. Fig. 10 is an explanatory diagram of the locking completion and the photographing screen on the screen during the operation of the work terminal. When the bolt number 1 is selected, for example, as shown in Fig. 10(A), the selection mark (circle mark) is given at the bolt number 1 (248) in the figure corresponding to the workpiece component on the lower surface. 249, the locking bolts in the work can be identified (step 101). Further, the preview screen 250 is displayed, and the lock operation start time of the bolt is recorded (step 102). Next, the operator uses the torque wrench to perform the locking operation of the lock bolt number 1 (step 103). Further, the bolts of the workpiece parts on the site are not numbered, and the operator can select any of the plurality of bolts. When the locking of the bolt reaches the set value, the limit switch is actuated (step 104), the lock is released, and the measured value of the torque value is transmitted to the working terminal. When the lock completion button 251 on the screen is pressed, the preview screen 252 for capturing an image is displayed as shown in Fig. 10(B). On the screen 252, the preview display 253 is an image of the locking operation of the bolt number 1 of the photographing terminal by the torque wrench. When the photographing button 254 is pressed, the photographing terminal photographs it (step 105), and the photographed image is transmitted to the work terminal.

圖11為作業用終端之作業中畫面中的影像確定及鎖緊作業的實施之說明圖。如圖11(A)所示,拍攝 影像255反映到蹦現畫面252上,確認拍攝影像後,壓下確定按鈕256,關閉拍攝影像用的蹦現畫面252。如圖11(B)所示,於先前的鎖緊、攝影之螺栓編號1的顯示欄賦予表示作業已完畢之完結標記257、及作業對象物的圖中的作業對象零件上塗滿了畫面的圓圈之完畢標記258,記錄螺栓的鎖緊作業結束時間(步驟106)。接著在作業用終端20的資料保存管理部29,作成附照片的作業資料並記錄之(步驟107)。之後,利用作業次數計數器計數鎖緊螺栓的鎖緊作業數(步驟108)。 Fig. 11 is an explanatory diagram showing an implementation of an image determination and a locking operation on a screen during the operation of the work terminal. As shown in Figure 11 (A), shooting The image 255 is reflected on the preview screen 252. After confirming the captured image, the OK button 256 is pressed to close the preview screen 252 for capturing the image. As shown in Fig. 11(B), in the display column of the previous lock and photographing bolt number 1, a circle indicating that the completion flag of the work is completed and a work target part in the drawing of the work object is covered with a screen is displayed. The completion flag 258 records the lock operation end time of the bolt (step 106). Next, the job storage management unit 29 of the work terminal 20 creates and records the job data with the photo (step 107). Thereafter, the number of lock jobs of the lock bolt is counted by the job count counter (step 108).

接著,在作業對象零件有複數個的場合,經由前述的步驟109進行判定。如圖11(B)所示,在作業用終端20顯示是否續行螺栓的鎖緊作業之蹦現畫面259。判定的結果,在進行螺栓的鎖緊作業之情況下,壓下YES按鈕260,從螺栓編號2到螺栓編號12,反覆進行從步驟101到步驟108的作業。 Next, when there are a plurality of work target parts, the determination is made via the above-described step 109. As shown in FIG. 11(B), the job terminal 20 displays a screen 259 of whether or not the bolting operation of the bolt is continued. As a result of the determination, when the bolt is locked, the YES button 260 is pressed, and the work from step 101 to step 108 is repeated from the bolt number 2 to the bolt number 12.

圖12為作業用終端之作業中畫面中的作業結束之說明圖。如圖示般在全部完畢了複數個螺栓之鎖緊作業之情況下,在作業中畫面上於全部的螺栓編號的顯示欄賦予完結標記257、於作業對象物的圖中的全部的作業對象零件賦予完畢標記258。接著顯示作業完畢之蹦現畫面260。接著壓下同意按鈕261,關閉蹦現畫面。壓下顯示畫面上的作業結束按鈕262的話,切換到表示於圖9(A)之扭力板手設定畫面233。在作業員的鎖緊作業結束後,進行作業班長的鎖緊作業之情況下,選擇表示於圖 9(A)之作業員登錄之作業班長235之作業擔當。作業班長也進行與作業員同樣的鎖緊作業。 Fig. 12 is an explanatory diagram showing the end of the work on the screen during the work of the work terminal. As shown in the figure, when all the bolts are locked, the completion mark 257 and all the work target parts in the drawing of the work object are displayed on the display screen of all the bolt numbers on the screen during the operation. The completion mark 258 is given. The screen 260 of the completion of the job is then displayed. Then press the consent button 261 to close the preview screen. When the job end button 262 on the display screen is pressed, the switch to the torque wrench setting screen 233 shown in Fig. 9(A) is switched. In the case where the work shift is completed after the operator's locking operation is completed, the selection is shown in the figure. The operation of the squad leader 235 registered by the operator of 9(A) is responsible. The squad leader also performs the same locking work as the operator.

完畢作業班長之鎖緊作業,壓下表示在圖12之顯示畫面上的作業結束按鈕262的話,切換到表示於圖7(B)之作業選擇畫面223。壓下作業選擇畫面上的作業完畢按鈕263的話結束作業時間計測(步驟110),記錄作業員的作業結束時間,結束已選擇之作業項目的作業(步驟111)。 When the job completion button 262 shown on the display screen of Fig. 12 is pressed, the job selection screen 223 shown in Fig. 7(B) is switched. When the job completion button 263 on the job selection screen is pressed, the job time measurement is ended (step 110), the job end time of the worker is recorded, and the job of the selected job item is ended (step 111).

圖13為作業資料的管理列表之說明圖。在本實施形態中,記憶詳細作業的作業開始時刻264及作業結束時刻265,和作業對象零件的鎖緊作業的開始時刻266及鎖緊作業的結束時刻267。使用這些記錄資料,可以如圖示般作成作業擔當者別的詳細作業的經過時間268、每個作業對象零件的經過時間269之列表270。 Fig. 13 is an explanatory diagram of a management list of job materials. In the present embodiment, the work start time 264 and the work end time 265 of the detailed work, and the start time 266 of the lock work of the work target component and the end time 267 of the lock work are memorized. Using these recorded data, a list 270 of the elapsed time 268 of the detailed work of the work subject and the elapsed time 269 of each work target component can be created as shown.

根據這樣的本發明之作業管理系統,可以從被圖示在顯示畫面上之作業對象物容易地辨識作業中的作業對象零件。還有,使用作業用終端可以容易地記錄作業時的測定值或作業後的影像。接著作業後,經由於顯示畫面上標記作業完畢的作業對象零件,可以特定作業對象物之複數個作業對象零件。從而,防止忘記鎖螺絲等之作業缺失,可以容易作成作業記錄。 According to the work management system of the present invention, the work target component in the work can be easily recognized from the work object illustrated on the display screen. Further, the work terminal can easily record the measured value at the time of the work or the image after the work. After the work is completed, a plurality of work target parts of the work object can be specified by marking the work target parts of the work on the display screen. Therefore, it is possible to prevent the work of forgetting the lock screw or the like from being lost, and it is possible to easily create a work record.

圖14為識別手段之說明圖。識別手段60,係形成於安裝在作業對象物之轉接器62。本實施形態之轉接器62,係如圖示般形成可以嵌合到作業對象物70的 閥的環狀,以內周面來與作業對象物接觸並支撐。於轉接器62的內周面,形成突起64,構成可以與作業對象零件72的鎖緊螺栓的側面接觸並固定。接著在轉接器62的上表面,對應到鎖緊螺栓的安裝處附上識別手段60。本實施形態之識別手段60,為組合了複數之色彩的識別標記,於對應到轉接器62上之複數個零件之各個零件處貼附該標記。接著拍攝轉接器,使用可以在拍攝畫面上自動辨識附了識別標記之各零件的數量、位置資訊之手段。 Fig. 14 is an explanatory diagram of the identification means. The identification means 60 is formed in the adapter 62 attached to the work object. The adapter 62 of the present embodiment is formed as shown in the drawings and can be fitted to the work object 70. The annular shape of the valve is in contact with and supported by the working object with the inner peripheral surface. A projection 64 is formed on the inner circumferential surface of the adapter 62 so as to be in contact with and fixed to the side surface of the lock bolt of the work target component 72. Next, on the upper surface of the adapter 62, an identification means 60 is attached corresponding to the mounting of the locking bolt. The identification means 60 of the present embodiment is an identification mark in which a plurality of colors are combined, and the mark is attached to each of a plurality of parts corresponding to the adapter 62. Next, the adapter is photographed, and the means for automatically identifying the number and position information of each part with the identification mark attached to the shooting screen is used.

進行如下般之使用上述構成之識別手段60之鎖緊作業。把附了識別手段60之轉接器62安裝到作業對象物70。識別手段60係附在作業對象物70之複數個作業對象零件72之每一個上。在進行作業對象物70的確認之際,以連接到作業用終端20之攝影終端30對相關機器(作業對象物)進行攝影。確認了顯示在預覽畫面上的作業對象物70與識別手段60後,壓下攝影按鈕以靜態畫像或者是動態畫像的形式進行攝影。可以利用識別手段60識別拍攝影像上的作業對象零件72的位置資訊。接著進行作業對象零件72的鎖緊作業。附在進行著作業的作業對象零件72之識別手段60,係因作業工具40之扭力板手而隱蔽的緣故,在鎖緊作業結束後對作業對象零件72進行攝影之際拍不到畫面上。比較作業前的作業對象物70的拍攝影像與作業後的作業對象物70的拍攝影像,辨識沒有映在畫面上的識別手段60,可以特定進行過作業 之作業對象零件72。或是,以不從系統讀取識別手段60的特定編號的方式,可以特定作業對象零件72。經由使用這樣的識別手段的方式,在拍攝影像上自動辨識作業對象零件,可以記錄到作業資料。 The locking operation using the above-described identification means 60 is performed as follows. The adapter 62 to which the identification means 60 is attached is attached to the work object 70. The identification means 60 is attached to each of the plurality of work object parts 72 of the work object 70. When the work object 70 is checked, the related device (work object) is photographed by the photographing terminal 30 connected to the work terminal 20. After confirming the work object 70 and the recognition means 60 displayed on the preview screen, the photographing button is pressed to perform photographing in the form of a still image or a moving image. The position information of the work subject part 72 on the captured image can be identified by the recognition means 60. Next, the locking operation of the work target part 72 is performed. The identification means 60 attached to the work target component 72 for the work of the work is hidden by the torsion wrench of the work tool 40, and the work subject component 72 is not photographed when the work target component 72 is photographed after the lock operation is completed. The captured image of the work object 70 before the work and the captured image of the work object 70 after the work are compared, and the recognition means 60 that is not reflected on the screen is recognized, and the work can be performed specifically. Work object part 72. Alternatively, the work object part 72 may be specified in such a manner that the specific number of the identification means 60 is not read from the system. By using such a recognition means, the work target parts are automatically recognized on the captured image, and the work data can be recorded.

圖15為變形例的識別手段之說明圖。變形例之識別手段,係附到作業對象物70與作業工具40。於作業對象物72,把複數個作業對象零件72與同數目之識別手段60a予以附在安裝到作業對象物70上的作業對象零件72附近。作業工具40的識別手段60b係安裝到於作業時最靠近到附在作業對象物70之識別手段60a的位置(在本實施形態為扭力板手的頭前端部分),並顯示在拍攝影像上。 Fig. 15 is an explanatory diagram of a recognition means of a modification. The means for identifying the modification is attached to the work object 70 and the work tool 40. In the work object 72, a plurality of work target parts 72 and the same number of identification means 60a are attached to the vicinity of the work target part 72 attached to the work object 70. The identification means 60b of the work tool 40 is attached to the position (the front end portion of the head of the torsion wrench) which is closest to the recognition means 60a attached to the work object 70 during the work, and is displayed on the captured image.

進行如下般之使用上述構成之變形例的識別手段之鎖緊作業。在進行作業對象物70的確認之際,以連接到作業用終端20之攝影終端30對相關機器(作業對象物)進行攝影。確認了顯示在預覽畫面上的作業對象物70與識別手段60a後,壓下攝影按鈕進行攝影。可以利用識別手段60a識別拍攝影像上的作業對象零件72的位置資訊。接著進行作業對象零件72的鎖緊作業。附在進行著作業的作業對象零件72之識別手段60a,係位在最靠近到附在作業工具40之識別手段60b的位置。利用作業後所攝影的作業對象零件72之拍攝影像,辨識接近到作業工具的識別手段60b之作業對象零件72的識別手段60a,可以特定進行過作業之作業對象零件72。經由使用 這樣的識別手段的方式,在拍攝影像上自動辨識作業對象零件,可以記錄到作業資料。 The locking operation using the identification means of the modification of the above configuration is performed as follows. When the work object 70 is checked, the related device (work object) is photographed by the photographing terminal 30 connected to the work terminal 20. After confirming the work object 70 and the recognition means 60a displayed on the preview screen, the photographing button is pressed to perform photographing. The position information of the work target part 72 on the captured image can be identified by the recognition means 60a. Next, the locking operation of the work target part 72 is performed. The identification means 60a attached to the work target component 72 for performing the work is positioned closest to the identification means 60b attached to the work tool 40. The recognition means 60a of the work target component 72 that is close to the recognition means 60b of the work tool is recognized by the captured image of the work target component 72 photographed after the work, and the work target component 72 on which the work has been performed can be specified. Via use In such a manner of identification means, the workpiece object is automatically recognized on the captured image, and the work data can be recorded.

尚且,表示於圖14、15之識別手段,係可以良好地從複數個作業對象零件中識別進行作業之作業對象零件,此外可以適用一維條碼、二維條碼等。 Further, the means for identification shown in Figs. 14 and 15 can recognize the work target component for which the work is performed from a plurality of work target parts, and can apply a one-dimensional bar code, a two-dimensional bar code, or the like.

〔產業上的可利用性〕 [Industrial Availability]

本發明係特別是可以廣泛適用於,對安裝了複數個螺栓之設備機器進行檢修作業並進行記錄之際。 The present invention is particularly applicable to the inspection and operation of an equipment machine in which a plurality of bolts are installed.

10‧‧‧作業管理系統 10‧‧‧Operation Management System

20‧‧‧作業用終端 20‧‧‧Working terminal

30‧‧‧攝影終端 30‧‧‧Photographing terminal

40‧‧‧作業工具 40‧‧‧Working tools

50‧‧‧管理用終端 50‧‧‧Management terminal

Claims (7)

一種作業管理系統,係具備了作業用終端,其圖示有作業對象物在顯示畫面上,附上選擇標記到進行在詳細作業項目所選擇之前述作業對象物上的作業之作業對象零件,記錄進行過作業之前述作業對象零件之拍攝影像,可以把前述顯示畫面上的前述選擇標記變更表示成完畢標記並予以記錄之作業資料予以作成。 A work management system includes a work terminal in which a work object is placed on a display screen, and a work mark component for attaching a work mark to a work object selected by the detailed work item is attached. The photographed image of the work target part that has been subjected to the work can be created by changing the selection mark on the display screen to the work piece in which the mark is completed and recorded. 一種作業管理系統,係具備作業用終端,該作業用終端具有:讀取部,其可以從外部讀入至少包含作業對象物的作業項目與前述作業項目的詳細作業項目之管理資料;資料輸入部,其可以輸入到前述讀取部所讀入的前述作業項目與前述詳細作業項目;畫像處理部,其可以接收前述作業對象物與前述詳細作業項目的作業對象零件的拍攝影像並進行加工處理;控制部,其可以接收用於前述詳細作業項目之前述作業對象零件的測定值與前述畫像處理部的加工影像,賦予選擇標記到進行在顯示畫面上圖示前述作業對象物並在前述詳細作業項目所選擇的前述作業對象物上的作業之作業對象零件,記錄進行完作業之前述作業對象零件的拍攝影像,可以作成把前述顯示畫面上的前述選擇標記變更顯示成完畢標記並進行記錄之作業資料。 A work management system includes a work terminal, and the work terminal includes a reading unit that can read at least an operation item including a work item and a management item of a detailed work item of the work item, and a data input unit; The image processing unit may receive the work item read by the reading unit and the detailed work item; and the image processing unit may receive the image of the work object and the work target component of the detailed work item and perform processing; The control unit is configured to receive the measurement value of the work target component for the detailed work item and the processed image of the image processing unit, and to provide the selection mark to display the work object on the display screen and to display the work item in the detailed work item. The work target component of the work object on the selected work object is recorded, and the captured image of the work target component on which the work is performed is recorded, and the work data in which the selection mark on the display screen is displayed as a completion mark and recorded is created. . 如請求項2之作業管理系統,其中具備有:攝影終端,其可以對前述畫像處理部發送前述拍攝影像並進行連接,且可以拍攝前述作業對象物與前述作業對象零件; 作業工具,其可以對前述控制部發送前述作業資料並進行連接,計測作業前述作業對象零件所產生之前述作業資料;以及管理用終端,其可以發送前述管理資料到前述讀取部並進行連接,且可以作成前述管理資料,可以輸入以前述控制部所作成之作業資料。 The work management system according to claim 2, further comprising: a photographing terminal that can transmit and connect the photographed image to the image processing unit, and can image the work object and the work target component; The work tool may transmit and connect the work data to the control unit, and measure the work data generated by the work target component; and the management terminal may transmit the management data to the read unit and connect the work data. Further, the management data can be created, and the work data created by the control unit can be input. 如請求項2或3之作業管理系統,其中,前述資料輸入部,係可以輸入作業員相關資訊、及前述詳細作業項目之作業設定值。 The job management system of claim 2 or 3, wherein the data input unit is configured to input operator related information and job setting values of the detailed work items. 如請求項2至4中任一項之作業管理系統,其中,於前述作業對象物,安裝了在前述拍攝影像上可以識別各個前述作業對象零件的位置資訊之識別手段。 The work management system according to any one of claims 2 to 4, wherein the work object is provided with an identification means for recognizing position information of each of the work target parts on the captured image. 如請求項2至5中任一項之作業管理系統,其中,前述控制部,係記錄前述詳細作業項目的作業開始時間與作業結束時間。 The work management system according to any one of claims 2 to 5, wherein the control unit records a work start time and a work end time of the detailed work item. 一種作業管理方法,係圖示有作業對象物在作業用終端的顯示畫面上,附上選擇標記到在詳細作業項目所選擇之前述作業對象物上之作業對象零件並進行作業,於作業後記錄前述作業對象零件之拍攝影像,可以把前述顯示畫面上的前述選擇標記變更表示成完畢標記並予以記錄。 In the work management method, the work object is displayed on the display screen of the work terminal, and the work target component on the work object selected by the detailed work item is attached and the work is performed, and the work is recorded after the work. The captured image of the work target component may be displayed as a completion mark on the display screen and recorded.
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