TW201426027A - Aspheric lens and measuring method thereof and photographing module - Google Patents
Aspheric lens and measuring method thereof and photographing module Download PDFInfo
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Abstract
Description
本發明是有關於一種可使用於成像系統或照明系統等各種光學系統的非球面透鏡(aspheric lens)及其測定方法、使用有該非球面透鏡的攝影模組。 The present invention relates to an aspheric lens that can be used in various optical systems such as an imaging system or an illumination system, and a method of measuring the same, and a photographic module using the same.
於最近的各種光學系統中,較多地使用有非球面透鏡。例如,在組裝於行動電話的數位相機(digital camera)的攝影光學系統中,不僅要求精簡(compact)化及輕量化,而且要求連同影像感測器(image sensor)的畫素數量的增加亦一併具有高解析度者。根據此種情況而使用非球面透鏡,以便可抑制透鏡的使用片數,並且有效地改善像差。 In a variety of recent optical systems, aspherical lenses are used more frequently. For example, in a photographic optical system of a digital camera incorporated in a mobile phone, not only compaction and weight reduction are required, but also an increase in the number of pixels together with an image sensor is required. And have high resolution. According to this case, an aspherical lens is used so that the number of sheets of the lens used can be suppressed, and the aberration can be effectively improved.
非球面透鏡於玻璃透鏡(glass lens)及塑膠透鏡(plastic lens)中的任一者中均被實用化,通常分別藉由使用有成形模具的射出成形或加壓(press)成形而製造。而且,非球面透鏡的面形狀受成形模具的轉印面的加工精度影響較大,因此於模具的加工過程中,評價所成形的樣品(sample)的非球面形狀,並且一方 面將該評價結果反饋(feedback)至模具加工,一方面進行加工。 The aspherical lens is practically used in any of a glass lens and a plastic lens, and is usually produced by injection molding or press molding using a molding die. Further, since the surface shape of the aspherical lens is greatly affected by the processing accuracy of the transfer surface of the molding die, the aspherical shape of the formed sample is evaluated during the processing of the mold, and one side The evaluation results are fed back to the mold processing, and the processing is performed on the one hand.
已知有如下情形:非球面透鏡的光學性能在較非球面形狀本身的精度而於非球面的光軸存在偏芯的情形時大幅劣化。作為一例,將使用熱塑性塑膠而藉由射出成形製作的塑膠透鏡10示於圖9。該塑膠透鏡10為上側的光學面成為非球面10a、下側的光學面成為平面10b的平凸透鏡,且以外周由邊緣部11包圍的形狀成形為一體。平面10b是作為正常的面而獲得,但非球面10a相對於以二點鏈線表示的適當的非球面偏芯。 It is known that the optical performance of the aspherical lens is largely deteriorated in the case where the accuracy of the aspherical shape itself is greater than that of the aspherical optical axis. As an example, a plastic lens 10 produced by injection molding using a thermoplastic plastic is shown in FIG. The plastic lens 10 is a plano-convex lens in which the upper optical surface is the aspherical surface 10a and the lower optical surface is the flat surface 10b, and the outer periphery is formed integrally with the shape surrounded by the edge portion 11. The plane 10b is obtained as a normal surface, but the aspherical surface 10a is eccentric with respect to a suitable aspherical surface indicated by a two-dot chain line.
如藉由與正常情形時的光軸12s的對比可知,非球面10a的光軸12a向左方平行地偏移(shift)(橫向偏移)而偏芯,且亦產生傾倒而傾斜。塑膠透鏡10通常利用構成邊緣部11的上下的面或外周面而組裝至鏡筒或透鏡框,因此若於光軸存在偏芯或傾倒,則光學性能明顯受損。因此,在模具的加工過程中,嚴密地管理邊緣部的轉印面與光學面的轉印面的相對性位置關係,成形樣品的測定及評價過程變得重要。 As can be seen from the comparison with the optical axis 12s in the normal case, the optical axis 12a of the aspherical surface 10a is shifted (laterally shifted) in parallel to the left to be eccentric, and tilted and tilted. The plastic lens 10 is usually assembled to the lens barrel or the lens frame by the upper and lower surfaces or the outer peripheral surface constituting the edge portion 11. Therefore, if the optical axis is eccentric or tilted, the optical performance is significantly impaired. Therefore, in the processing of the mold, the relative positional relationship between the transfer surface of the edge portion and the transfer surface of the optical surface is strictly managed, and the measurement and evaluation process of the formed sample becomes important.
非球面形狀可利用干涉儀而進行光學性評價,但為定性.相對性的評價,難以反饋至如上所述的模具加工。因此,進行如下步驟,即,將非球面形狀作為定量性的資料(data)進行測定並評價。專利文獻1中已知的方法是基於藉由測定而獲得的非球面形狀的形狀資料,藉由周知的衰減最小平方法探索非球面的光軸與該光軸的傾斜。而且,在進行與所獲得的非球面的軸的傾斜角對應的形狀資料的調整而特定基本參數(parameter)後,基於非球面的式而算出回歸曲線,從而將測定出的形狀資料表示為距歸一化成直線狀的回歸曲線的偏差。又,專利文獻2中表示有 如下情形:球面透鏡的傾斜的評價較為困難,因此將相對於球面的形狀誤差附加至光學面的周圍部分而使球面透鏡的傾斜檢測變得容易。 The aspherical shape can be optically evaluated by an interferometer, but it is difficult to feed back the mold processing as described above for qualitative and relative evaluation. Therefore, a step is performed in which the aspherical shape is measured and evaluated as a quantitative data. The method known in Patent Document 1 is based on the shape data of an aspherical shape obtained by measurement, and the inclination of the optical axis of the aspherical surface and the optical axis is explored by a well-known method of attenuation least squares. Then, after the adjustment of the shape data corresponding to the inclination angle of the obtained aspherical axis is performed and the basic parameter is specified, the regression curve is calculated based on the aspherical equation, and the measured shape data is expressed as the distance. Normalized into a linear regression curve deviation. Further, Patent Document 2 indicates that there is In the case where the evaluation of the inclination of the spherical lens is difficult, the shape error with respect to the spherical surface is added to the peripheral portion of the optical surface to facilitate the tilt detection of the spherical lens.
[專利文獻1]日本專利第2885422號公報 [Patent Document 1] Japanese Patent No. 2885422
[專利文獻2]日本專利特開2011-85765號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2011-85765
專利文獻1的方法中,作為定量性地評價非球面形狀的前提,以探索非球面形狀的軸及該軸的傾斜為前提。然而,若非球面的形狀為與球面差異較大者則暫且不論,於為近似球面的形狀的情形時,如專利文獻2記載般,軸的探索本身非常困難。特別是,於行動電話用超小型攝影光學系統的情形時,對各透鏡要求高精度的測定結果的反饋,故專利文獻1的方法即便能夠檢測出來,亦因誤差較大而無法應用。 In the method of Patent Document 1, as a premise for quantitatively evaluating the aspherical shape, it is assumed that the axis of the aspherical shape and the inclination of the axis are explored. However, when the shape of the aspherical surface is larger than the spherical surface, the shape of the spherical surface is approximately the same, and as described in Patent Document 2, the exploration of the shaft itself is extremely difficult. In particular, in the case of an ultra-small imaging optical system for a mobile phone, since high-precision measurement results are required to be fed back to each lens, the method of Patent Document 1 cannot be applied because of a large error even if it can be detected.
又,專利文獻2是以球面透鏡的偏芯測定為目的,將球面透鏡的外周部分置換成非球面而提高球面透鏡的傾斜的檢測精度。為了提高該檢測精度,需要設為增大距球面的偏差量的非球面形狀,另一方面,為了保持作為球面透鏡的光學性能,將重疊於光學面的誤差量抑制至0.05μm以下,因此不易獲得為了測定偏芯或傾倒而將光學功能面設為非球面的效果。 Further, Patent Document 2 is for the purpose of measuring the eccentricity of the spherical lens, and the outer peripheral portion of the spherical lens is replaced with an aspherical surface to improve the detection accuracy of the inclination of the spherical lens. In order to improve the detection accuracy, it is necessary to increase the aspherical shape of the amount of deviation from the spherical surface. On the other hand, in order to maintain the optical performance of the spherical lens, the amount of error superimposed on the optical surface is suppressed to 0.05 μm or less. The effect of setting the optical functional surface to an aspherical surface in order to measure the eccentricity or tilting was obtained.
本發明是考慮以上內容而完成,其目的在於提供一種可 簡便且高精度地進行偏芯的測定且具備獨特形狀的非球面透鏡,而且,其目的在於提供一種該非球面透鏡的測定方法以及包含非球面透鏡的攝影模組。 The present invention has been completed in consideration of the above, and an object thereof is to provide an The aspherical lens having a unique shape is easily and accurately measured, and an object of the present invention is to provide a method for measuring the aspherical lens and a photographing module including the aspherical lens.
為了達成上述目的,本發明的非球面透鏡是於至少單面形成有發揮聚光或發散入射光的透鏡功能的光學功能面,且光學功能面與包圍其外周的邊緣部一體化而成的非球面透鏡的形狀,並以如下方式構成。即,關於非球面透鏡的光軸剖面的形狀,於光學功能面的外周緣與邊緣部的邊界,形成以與非球面相反的凹凸而彎曲的連接面,且該連接面與光學功能面的外周緣平滑且無段差而連續,而且,以與邊緣部相接的外周側的相對於垂直於與光軸垂直的面的傾斜、和與光學功能面的外周緣相連的內周側的相對於與光軸垂直的面的傾斜成為反向的方式,於連接面具有反曲點。此處,所謂反曲點是表示於光軸剖面使垂直於光軸的面與連接面接觸時連接面上的點。又,所謂光軸剖面是表示包含透鏡的光軸且由平行於該光軸的面切斷的剖面。 In order to achieve the above object, the aspherical lens of the present invention has an optical functional surface in which at least one surface is formed with a lens function of condensing or diverging incident light, and the optical functional surface is integrated with an edge portion surrounding the outer periphery thereof. The shape of the spherical lens is constructed as follows. In other words, the shape of the optical axis cross section of the aspherical lens is formed at a boundary between the outer peripheral edge and the edge portion of the optical functional surface, and a connecting surface that is curved with irregularities opposite to the aspherical surface is formed, and the connecting surface and the outer periphery of the optical functional surface are formed. The edge is smooth and continuous without a step, and the opposite side of the outer peripheral side that is in contact with the edge portion with respect to a plane perpendicular to the optical axis and the inner peripheral side that is continuous with the outer peripheral edge of the optical functional surface The inclination of the plane perpendicular to the optical axis is reversed, and has an inflection point on the joint surface. Here, the inflection point is a point on the connection surface when the plane perpendicular to the optical axis is in contact with the connection surface in the optical axis cross section. Further, the optical axis cross section is a cross section showing a plane including the optical axis of the lens and being cut by a plane parallel to the optical axis.
光學功能面本身可為球面,亦可為非球面,進而連接面亦只要為與光學功能面相連的連續的形狀即可,作為光軸剖面形狀,例如可使用與光學功能面相接的圓弧狀等。又,於表現光學功能面的非球面本身具備於用作有效直徑的區域的外側具有反曲點的形狀的情形時,亦可將與有效直徑外相連的非球面直接用作連接面。進而,於光學功能面由凸面構成時,連接面較理想的是於光學功能面與邊緣部之間相連成環狀而形成的槽。於光學功能面由凹面構成時,連接面較佳為於光學功能面與邊緣部之間形成 相連成環狀的凸條。具備該獨特形狀的非球面透鏡可利用於攝影模組中使用的攝影光學系統的至少一片。 The optical functional surface itself may be a spherical surface or an aspherical surface, and the connecting surface may be a continuous shape connected to the optical functional surface. As the optical axis cross-sectional shape, for example, an arc connected to the optical functional surface may be used. Shape and so on. Further, when the aspherical surface representing the optical functional surface itself has a shape having an inflection point on the outer side of the region serving as the effective diameter, the aspherical surface connected to the outer diameter of the effective diameter may be directly used as the joint surface. Further, when the optical functional surface is formed of a convex surface, the connection surface is preferably a groove formed by connecting an optical functional surface and an edge portion in a ring shape. When the optical functional surface is formed by a concave surface, the connecting surface is preferably formed between the optical functional surface and the edge portion. A rib that is connected in a ring shape. The aspherical lens having this unique shape can be utilized for at least one of the photographic optical systems used in the photographic module.
應用有本發明的非球面透鏡的測定方法具有如下步驟:第1步驟(step),使光學功能面的頂點與正交於光軸的x軸的原點一致,從而沿x軸測定光軸方向上的光學功能面與連接面的位移量;及第2步驟,接著根據於第1步驟中測定出的光學功能面與連接面的位移量,使用包含多項式的整體形狀評價式,來評價光學功能面與連接面的偏芯與傾倒,其中該多項式表示包含光軸的光軸剖面形狀中的使光學功能面與連接面連續的整體的非球面形狀。 The measuring method using the aspherical lens of the present invention has the following steps: a first step of making the apex of the optical functional surface coincide with the origin of the x-axis orthogonal to the optical axis, thereby measuring the optical axis direction along the x-axis The amount of displacement of the upper optical functional surface and the connection surface; and the second step, and then the optical function is evaluated using the overall shape evaluation formula including the polynomial based on the displacement amount of the optical functional surface and the connection surface measured in the first step. The eccentricity and the tilt of the surface and the joint surface, wherein the polynomial represents an aspherical shape in which the optical functional surface and the joint surface are continuous in the cross-sectional shape of the optical axis including the optical axis.
進而,亦可組合如下步驟:偏移量修正步驟,將於第2步驟中所求出的偏芯及傾倒的量作為自整體形狀評價式所導出的設計值的偏移量而求出,從而根據之前求出的偏移量修正於第1步驟中測定出的光學功能面的測定資料;及將於偏移量修正步驟中所修正的光學功能面的測定資料,與包含多項式的光學功能面形狀評價式所導出的設計值進行比較,而評價光學功能面的非球面形狀,其中該多項式僅表示光學功能面的形狀。 Further, the offset correction step may be combined, and the amount of the eccentricity and the amount of the tilt obtained in the second step is obtained as the offset amount of the design value derived from the overall shape evaluation formula, thereby The measurement data of the optical functional surface measured in the first step is corrected based on the previously obtained offset amount; and the measurement data of the optical functional surface corrected in the offset correction step, and the optical functional surface including the polynomial The design values derived from the shape evaluation formula are compared to evaluate the aspherical shape of the optical functional surface, wherein the polynomial only indicates the shape of the optical functional surface.
本發明的非球面透鏡是於藉由基本的光學設計而獲得的光學功能面的外周緣,設置有與光學功能面相接的具有獨特偏差的連接面。藉此,除成為自先前以來一直使用的光學設計的光學功能面的面形狀的評價基準的光學功能面評價式以外,可定義表現自光學功能面至設置於光學功能面的外周的連接面為止的形狀整體的整體形狀評價式,因此即便在由第1形狀評價式表示的 面形狀為近似球面的非球面的情形時,亦能夠以於外周部具有反曲點的方式構成,從而可藉由使用自球面大幅偏離的整體形狀評價式,而分離透鏡的偏芯與傾倒。 The aspherical lens of the present invention is an outer peripheral edge of an optical functional surface obtained by a basic optical design, and is provided with a connecting surface having a unique deviation in contact with the optical functional surface. Therefore, in addition to the optical functional surface evaluation formula which is an evaluation criterion of the surface shape of the optical functional surface of the optical design which has been used in the past, it is possible to define the connection surface from the optical functional surface to the outer periphery of the optical functional surface. The overall shape evaluation formula of the entire shape is therefore expressed by the first shape evaluation formula. In the case where the surface shape is an aspherical surface having a spherical shape, the outer peripheral portion can be configured to have an inflection point, and the eccentricity and the tilt of the lens can be separated by using an overall shape evaluation formula that largely deviates from the spherical surface.
2、20、30‧‧‧透鏡 2, 20, 30‧ ‧ lens
2a、12a、12s、20a‧‧‧光軸 2a, 12a, 12s, 20a‧‧‧ optical axis
3、10a、21、31、32‧‧‧非球面 3, 10a, 21, 31, 32‧‧‧ aspherical
4、10b‧‧‧平面 4, 10b‧‧‧ plane
5、22、33、34、50b、52a、53a、53b‧‧‧連接面 5, 22, 33, 34, 50b, 52a, 53a, 53b‧‧‧ connection surface
6、11‧‧‧邊緣部 6, 11‧‧‧ edge
6a‧‧‧第1邊緣面 6a‧‧‧1st edge face
6b‧‧‧第2邊緣面 6b‧‧‧2nd edge surface
6c‧‧‧邊緣側面 6c‧‧‧ edge side
10‧‧‧測定器 10‧‧‧Measurer
12‧‧‧資料處理裝置 12‧‧‧Data processing device
12a‧‧‧測定資料處理部 12a‧‧‧Measurement Data Processing Department
12b‧‧‧形狀評價部 12b‧‧‧Shape Evaluation Department
12c‧‧‧偏芯評價部 12c‧‧‧ eccentric evaluation department
14‧‧‧輸出部 14‧‧‧Output Department
45‧‧‧攝影模組 45‧‧‧Photography module
46‧‧‧影像感測器 46‧‧‧Image sensor
47‧‧‧基板 47‧‧‧Substrate
48‧‧‧透鏡單元 48‧‧‧ lens unit
49‧‧‧鏡筒 49‧‧‧Mirror tube
50‧‧‧第1透鏡 50‧‧‧1st lens
50a‧‧‧光學功能面 50a‧‧‧Optical functional surface
51‧‧‧第2透鏡 51‧‧‧2nd lens
52‧‧‧第3透鏡 52‧‧‧3rd lens
53‧‧‧第4透鏡 53‧‧‧4th lens
55‧‧‧接著劑 55‧‧‧Binder
C1‧‧‧連接部 C1‧‧‧Connecting Department
C2‧‧‧連接部 C2‧‧‧Connecting Department
C3‧‧‧反曲點 C3‧‧‧recurve point
Q‧‧‧頂點 Vertex of Q‧‧‧
R‧‧‧半徑 R‧‧‧ Radius
S1、S21‧‧‧光學功能面區域 S1, S21‧‧‧ optical functional area
S2、S22‧‧‧偏芯評價區域 S2, S22‧‧‧ eccentric evaluation area
θ1、θ2‧‧‧斜度 Θ1, θ2‧‧‧ slope
X‧‧‧軸 X‧‧‧ axis
Z‧‧‧座標值 Z‧‧‧ coordinate value
圖1是表示本發明的一實施方式的光軸剖面圖。 Fig. 1 is a cross-sectional view showing an optical axis according to an embodiment of the present invention.
圖2是以示意的方式表示形狀評價式與設計形狀的擬合(fitting)的說明圖。 Fig. 2 is an explanatory view showing a fitting of a shape evaluation formula and a design shape in a schematic manner.
圖3是表示透鏡形狀的測定法的一例的說明圖。 3 is an explanatory view showing an example of a measurement method of a lens shape.
圖4是表示將非球面的形狀資料曲線化的一例的說明圖。 4 is an explanatory view showing an example of a curve shape data of an aspherical surface.
圖5是表示連接面內的反曲點及傾斜的說明圖。 Fig. 5 is an explanatory view showing an inflection point and a inclination in a joint surface;
圖6是表示本發明的另一實施方式的光軸剖面圖。 Fig. 6 is a cross-sectional view showing an optical axis according to another embodiment of the present invention.
圖7是表示本發明的又一實施方式的光軸剖面圖。 Fig. 7 is a cross-sectional view showing an optical axis according to still another embodiment of the present invention.
圖8是表示使用有本發明的攝影模組的一例的概略光軸剖面圖。 Fig. 8 is a schematic optical axis cross-sectional view showing an example of a photographing module to which the present invention is applied.
圖9是表示透鏡面的偏芯的說明圖。 Fig. 9 is an explanatory view showing an eccentricity of a lens surface;
於表示本發明的一實施方式的圖1中,透鏡2藉由熱塑性塑膠的射出成形而製作,於第一面側包括相對於光軸為軸對稱的非球面3,於第二面側包括平面4、沿非球面3的外周緣相連的圓環狀的連接面5、連接面5的外周側的邊緣部6。透鏡2的外表面以成形模具的轉印面製作,非球面3、連接面5及平面4為光學 面精加工,從而成為對該透鏡2要求的發揮將入射光聚光的聚光功能的光學功能面。本實施方式的光學功能面具有將入射光聚光的聚光功能,但並不限定於此,亦可根據所需的光學特性,將發散入射光的發散功能賦予至光學功能面。 In Fig. 1 showing an embodiment of the present invention, the lens 2 is produced by injection molding of a thermoplastic plastic, and includes an aspherical surface 3 that is axisymmetric with respect to the optical axis on the first surface side and a flat surface on the second surface side. 4. An annular connecting surface 5 connected along the outer peripheral edge of the aspherical surface 3 and an edge portion 6 on the outer peripheral side of the connecting surface 5. The outer surface of the lens 2 is made by the transfer surface of the forming mold, and the aspherical surface 3, the connecting surface 5, and the plane 4 are optical. The surface finish is an optical functional surface that is required for the lens 2 to exhibit a condensing function for collecting incident light. The optical functional surface of the present embodiment has a condensing function for condensing incident light. However, the present invention is not limited thereto, and the diverging function of divergent incident light may be imparted to the optical functional surface in accordance with desired optical characteristics.
又,形成邊緣部6的第1邊緣面6a、第2邊緣面6b、進而外周的邊緣側面6c利用於將透鏡2組裝至鏡筒或透鏡框時的定位基準。因此,亦嚴密地管理非球面3或平面4相對於邊緣部6的相對位置而製作成形模具。成形模具是藉由數控(Numerical Control,NC)加工而高精度地製作,但視需要而實際地射出成形樣品,進行其形狀的確認。於透鏡2中,特別是非球面3對該透鏡2的聚光功能具有較大的影響,因此要求只要可測定非球面3相對於邊緣部6的偏芯量,便將該偏芯量反饋至加工過程,且於以後的加工中加緊努力以使得成為零偏芯。 Further, the first edge surface 6a, the second edge surface 6b, and the outer peripheral edge side surface 6c forming the edge portion 6 are used for positioning standards when the lens 2 is assembled to the lens barrel or the lens frame. Therefore, the forming position of the aspherical surface 3 or the flat surface 4 with respect to the edge portion 6 is also strictly controlled. The molding die is produced with high precision by numerical control (NC) processing, but the molded sample is actually ejected as needed, and the shape thereof is confirmed. In the lens 2, in particular, the aspherical surface 3 has a large influence on the condensing function of the lens 2. Therefore, it is required to feed back the eccentric amount to the processing as long as the eccentricity of the aspherical surface 3 with respect to the edge portion 6 can be measured. The process, and in the future processing intensified efforts to make the zero-core.
為了將透鏡的測定結果反饋至模具,需要準確地測定評價透鏡形狀。於使用有本發明的示於圖1的透鏡2中,作為透鏡的形狀測定結果的評價標準,使用光學功能面形狀評價式(以下為第1形狀評價式)與整體形狀評價式(以下為第2形狀評價式)。第1形狀評價式為表示根據先前的透鏡的光學設計的設計結果賦予的光學功能面區域S1的設計形狀的多項式,通常使用非球面形狀式,且使用於非球面形狀的再現性的評價。 In order to feed back the measurement result of the lens to the mold, it is necessary to accurately measure the shape of the evaluation lens. In the lens 2 shown in FIG. 1 of the present invention, an optical functional surface shape evaluation formula (hereinafter referred to as a first shape evaluation formula) and an overall shape evaluation formula (hereinafter referred to as the evaluation criteria) of the shape measurement result of the lens are used. 2 shape evaluation formula). The first shape evaluation formula is a polynomial indicating a design shape of the optical function surface region S1 given by the design result of the optical design of the previous lens, and generally uses an aspherical shape formula and is used for evaluation of reproducibility of the aspherical shape.
第2形狀評價式為整體性地表示第1形狀評價式的區域、與包含設置於光學功能面的外周且彎曲的連接面的偏芯評價區域S2的設計形狀的多項式。第2形狀評價式的多項式只要為賦予相對於光軸對稱的形狀者,則可與第1形狀評價式同樣地使用 非球面形狀式,而且,亦可使用獨自的多項式。 The second shape evaluation formula is a polynomial that integrally shows the region of the first shape evaluation formula and the design shape of the eccentricity evaluation region S2 including the curved connection surface provided on the outer periphery of the optical function surface. The polynomial of the second shape evaluation formula can be used in the same manner as the first shape evaluation formula as long as it is a shape that is symmetrical with respect to the optical axis. The aspherical shape is also used, and a unique polynomial can also be used.
第2形狀評價式的多項式參數是以由一個式子表現光學功能面區域S1的設計形狀、與光學功能面區域S1外周的彎曲的連接面的設計形狀的方式,藉由最小平方法等擬合處理求出各係數。此時的擬合誤差無需為0,但較理想的是抑制至0.5μ以下。 The polynomial parameter of the second shape evaluation formula is a method of expressing the design shape of the optical functional surface region S1 and the curved connection surface of the outer periphery of the optical functional surface region S1 by one equation, and fitting by a least square method or the like. The process calculates each coefficient. The fitting error at this time need not be 0, but it is desirable to suppress it to 0.5 μ or less.
於以示意的方式表示用以求出第2形狀評價式的擬合的圖2中,圖中的點排列是以使包含光軸的偏芯評價區域S2所包含的透鏡的光軸剖面形狀與設計形狀對應的座標表示。而且,第2形狀評價式的多項式參數是藉由基於偏芯評價區域S2整體所包含的各點的座標的擬合而求出。再者,圖中的點排列是以示意的方式間隔變疏,但實際上使用較密的點排列,以便獲得特定的精度。 In Fig. 2, which shows the fitting of the second shape evaluation formula, the dot arrangement in the figure is the optical axis cross-sectional shape of the lens included in the eccentricity evaluation region S2 including the optical axis. The coordinate representation corresponding to the design shape. Further, the polynomial parameter of the second shape evaluation formula is obtained by fitting the coordinates of each point included in the entire eccentricity evaluation region S2. Furthermore, the arrangement of dots in the figure is spaced apart in a schematic manner, but in practice a denser dot arrangement is used in order to achieve a particular precision.
於圖2中,以點排列表示的偏芯評價區域S2整體的非球面中的光學功能面區域S1的形狀為由第1形狀評價式表示的非球面,其外側的連接面5的形狀成為半徑為R的圓弧狀。而且,由第1形狀評價式表示的非球面的形狀於延長至自光學功能面區域S1偏離的部分為止的情形時,如圖中以二點鏈線P1表示般不與連接面5的形狀吻合。又,由擬合後的第2形狀評價式表示的形狀如以虛線P2表示般於光學功能面區域S1的大部分大致一致,但於其外緣側,自設計形狀略微偏離。 In FIG. 2, the shape of the optical functional surface region S1 in the aspherical surface of the entire eccentricity evaluation region S2 indicated by the dot arrangement is an aspherical surface represented by the first shape evaluation formula, and the shape of the outer connecting surface 5 is a radius. It is an arc of R. In the case where the shape of the aspherical surface indicated by the first shape evaluation formula is extended to the portion deviated from the optical functional surface region S1, the shape of the connecting surface 5 does not coincide with the shape of the connecting surface 5 as indicated by the two-dot chain line P1 in the figure. . In addition, the shape indicated by the second shape evaluation formula after fitting is substantially the same as the majority of the optical function surface area S1 as indicated by the broken line P2, but slightly offset from the design shape on the outer edge side.
接下來,對藉由成形獲得的透鏡2的具體性測定與形狀評價的方法進行說明。為了進行非球面3的偏芯測定,使用如圖3所示般輕度接觸或極其接近非球面3而測定面形狀的測定器10。於測定時,測定器10與透鏡2相對性地於x軸方向上掃描,從而可取入非球面3的形狀資料。所獲得的測定資料被輸入至由微電 腦構成的資料處理裝置12。資料處理裝置12由測定資料處理部12a、形狀評價部12b、偏芯評價部12c所構成,而且,輸出部14顯示或者印刷(print)藉由資料處理裝置12而獲得的各種資訊。 Next, a method of measuring the specificity and shape evaluation of the lens 2 obtained by the molding will be described. In order to measure the eccentricity of the aspherical surface 3, the measuring device 10 which measures the surface shape with a light contact or the aspherical surface 3 as shown in FIG. At the time of measurement, the measuring device 10 and the lens 2 are scanned in the x-axis direction so that the shape data of the aspherical surface 3 can be taken. The obtained measurement data is input to the micro-electricity A data processing device 12 composed of a brain. The data processing device 12 is composed of a measurement data processing unit 12a, a shape evaluation unit 12b, and an eccentricity evaluation unit 12c, and the output unit 14 displays or prints various kinds of information obtained by the data processing device 12.
測定資料處理部12a使來自根據測定器10獲得的非球面3的測定資料與測定器10的x座標對應而讀入。又,為了改變相對於透鏡2的x軸的方位角,於使透鏡2以虛擬的光軸為中心旋轉時,亦讀入其旋轉角資訊。於自測定器10獲得的測定資料中,針對每個測定點而重疊有因各種因素產生的雜訊(noise),故進行低通濾波器(low pass filter)等的雜訊成分的減少化處理,從而求出非球面的分佈(profile)。基於以此方式獲得的分佈,藉由偏芯評價部12c評價非球面3的偏芯量,將表示該評價結果的資訊發送至輸出部14。 The measurement data processing unit 12a reads the measurement data from the aspheric surface 3 obtained by the measuring device 10 in association with the x coordinate of the measuring device 10. Further, in order to change the azimuth angle with respect to the x-axis of the lens 2, when the lens 2 is rotated about the virtual optical axis, the rotation angle information is also read. In the measurement data obtained from the measuring device 10, noise caused by various factors is superimposed on each measurement point, so that the noise component such as a low pass filter is reduced. In order to find the profile of the aspherical surface. Based on the distribution obtained in this way, the eccentricity evaluation unit 12c evaluates the eccentricity of the aspherical surface 3, and transmits information indicating the evaluation result to the output unit 14.
偏芯評價部12c是參照第2形狀評價式與根據測定結果獲得的分佈,並且一方面使對整體賦予平行偏芯的偏芯參數、與賦予傾斜的傾倒參數變化,一方面進行利用最小平方法的擬合處理,藉此求出測定分佈的偏芯量與傾倒量。 The eccentricity evaluation unit 12c refers to the second shape evaluation formula and the distribution obtained based on the measurement result, and on the other hand, gives the eccentricity parameter of the parallel eccentricity to the whole and the change of the tilting parameter which gives the inclination, and on the other hand, the least square method is used. The fitting process is performed to obtain the eccentric amount and the amount of tilt of the measurement distribution.
繼而,形狀評價部12b是使用藉由偏芯評價部12c而獲得的偏芯量與傾倒量,而獲得經座標轉換的測定分佈與第1形狀評價式的偏移量作為加工誤差。藉此,可準確地評價在已修正透鏡2的傾斜或傾倒的條件下非球面3的設計形狀與測定形狀的差。 Then, the shape evaluation unit 12b obtains the amount of eccentricity and the amount of tilt obtained by the eccentricity evaluation unit 12c, and obtains the amount of shift between the measurement distribution of the coordinate conversion and the first shape evaluation formula as the machining error. Thereby, the difference between the design shape of the aspherical surface 3 and the measured shape under the condition that the corrected lens 2 is tilted or tilted can be accurately evaluated.
該評價系統是可藉由使連接面5包含於求出偏芯與傾倒的第2形狀評價式,無關光學功能部的形狀而使由第2形狀評價式表示的形狀與球面形狀差異較大,因此獲得關於偏芯與傾倒誤差較少的評價結果。藉此,可準確地區分對模具進行加工時的修 正對象為偏芯或傾倒、或光學功能部的非球面形狀。再者,連接面5為藉由預先設置於成形模具的轉印面而成形者,且為與原先對透鏡2要求的光學功能無關者。 In the evaluation system, the connection surface 5 is included in the second shape evaluation formula for determining the eccentricity and the tilting, and the shape of the optical shape of the second functional evaluation formula is largely different depending on the shape of the optical functional portion. Therefore, evaluation results regarding less eccentricity and dumping error are obtained. In this way, the repair of the mold can be accurately distinguished. The positive object is an eccentric or tilted, or aspherical shape of the optical functional portion. Further, the joint surface 5 is formed by being previously provided on the transfer surface of the molding die, and is not related to the optical function originally required for the lens 2.
如圖1及圖3所示,於透鏡2的光學功能面區域S1形成有非球面3,於其外側,連接面5形成為圓環狀。關於非球面3的形狀,若將Z設為正交於光軸2a的x軸上的座標值,將R設為通過非球面的頂點Q的近似曲面的曲率半徑,將k設為圓錐常數(constant of the cone),則應用高次項達20次的非球面形狀式通常可由以下的非球面形狀式表示。 As shown in FIGS. 1 and 3, an aspherical surface 3 is formed in the optical functional surface region S1 of the lens 2, and the connecting surface 5 is formed in an annular shape on the outer side. Regarding the shape of the aspherical surface 3, if Z is a coordinate value orthogonal to the x-axis of the optical axis 2a, R is a radius of curvature of an approximate curved surface passing through the vertex Q of the aspherical surface, and k is set to a conic constant ( For the constant of the cone, the aspherical shape using the high order term up to 20 times can usually be represented by the following aspherical shape.
於表1中,表示非球面3的各種參數的具體性的一例,於表2中,表示由表1的各種參數特定的非球面的形狀資料。再者,非球面3為相對於通過頂點Q的光軸呈軸對稱形狀,因此表2所示的形狀資料為了避免繁雜化而表示x軸的負側至非球面的頂點Q為止者。 Table 1 shows an example of the specificity of various parameters of the aspherical surface 3, and Table 2 shows the shape data of the aspherical surface specified by the various parameters of Table 1. Further, since the aspherical surface 3 has an axisymmetric shape with respect to the optical axis passing through the vertex Q, the shape data shown in Table 2 indicates the negative side of the x-axis to the vertex Q of the aspherical surface in order to avoid complication.
表1、表2中表示的非球面形狀表示在圖1中表示光學 功能面區域S1的形狀且藉由通常的光學設計獲得的非球面形狀,應用有表1所示的各參數的值及非球面係數的情形時的上述非球面形狀式(1)相當於第1形狀評價式。 The aspherical shape shown in Table 1 and Table 2 indicates the opticals shown in Fig. 1. The aspherical shape obtained by the normal optical design of the shape of the functional surface region S1, the aspherical surface shape (1) when the values of the respective parameters and the aspherical coefficients shown in Table 1 are applied are equivalent to the first Shape evaluation formula.
另一方面,以下的表3表示如下參數及非球面係數,它們表示在以上述非球面形狀式(1)擬合於圖1所示的光學功能面區域S1內的非球面3增加連接面5而成的偏芯評價區域S2整體的設計形狀的情形時獲得的非球面形狀。而且,應用有該表3所示的各種參數及非球面係數的情形時的上述非球面形狀式(1)相當於在偏芯及傾倒的評價中變得有效的第2形狀評價式。 On the other hand, Table 3 below shows the following parameters and aspherical coefficients, which indicate that the aspherical surface 3 fitted in the optical functional surface region S1 shown in Fig. 1 by the aspherical surface shape (1) is increased in the connecting surface 5 The formed eccentricity evaluates the aspherical shape obtained in the case of the overall design shape of the region S2. In addition, when the various parameters and aspherical coefficients shown in Table 3 are applied, the aspherical surface shape (1) corresponds to a second shape evaluation formula that is effective in the evaluation of the eccentricity and the tilting.
藉由將表3的參數及非球面係數應用於非球面形狀式(1)的第2形狀評價式求出的非球面的形狀資料如表4。再者,表4的透鏡的形狀資料與表2同樣地,表示x軸的負側至頂點Q為止,為了易於比較,於表4的起始的縱向一行表示有連接面的光軸剖面形狀。該些形狀資料作為一例,可如圖4般曲線化而表示概略的形狀。再者,虛線表示偏芯評價區域S2的外側所顯現的非球面形狀的延長部分。 Table 4 shows the shape data of the aspheric surface obtained by applying the parameters of Table 3 and the aspherical coefficient to the second shape evaluation formula of the aspherical shape formula (1). In addition, the shape data of the lens of Table 4 shows the negative side of the x-axis to the vertex Q as in Table 2. For the sake of comparison, the vertical line in the beginning of Table 4 indicates the cross-sectional shape of the optical axis of the connection surface. As an example, the shape data can be curved as shown in FIG. 4 to show a rough shape. Further, the broken line indicates an extended portion of the aspherical shape appearing on the outer side of the eccentricity evaluation region S2.
如對利用第1形狀評價式獲得的表2的形狀資料、與利 用第2形狀評價式獲得的表4的形狀資料進行比較可知,基於表1、表3的各種參數的值及非球面係數的兩個非球面存在少許差異。該差異是因於原先的非球面3增加連接面5所致。第1形狀評價式為評價非球面3本身的形狀的評價式,利用第1形狀評價式獲得的非球面的形狀與光學功能面區域S1內的非球面的形狀完全一致。 For example, the shape information and the profit of Table 2 obtained by the first shape evaluation formula Comparing the shape data of Table 4 obtained by the second shape evaluation formula, it is understood that there are slight differences between the two aspherical surfaces based on the values of the various parameters of Tables 1 and 3 and the aspherical coefficients. This difference is caused by the fact that the original aspheric surface 3 increases the joint surface 5. The first shape evaluation formula is an evaluation formula for evaluating the shape of the aspherical surface 3 itself, and the shape of the aspherical surface obtained by the first shape evaluation formula completely coincides with the shape of the aspherical surface in the optical functional surface region S1.
另一方面,第2形狀評價式的評價目的並不限定於偏芯與傾倒的評價,故光學功能面區域S1內的容許範圍內的誤差無影響。而且,如圖3所示,對於自測定器10獲得的測定資料,若考慮重疊數μm以上的雜訊,則即便藉由表4的形狀資料評價非球面3,亦並未較大程度地影響偏芯評價的結果,可藉由進行自測定資料去除雜訊成分的處理,且進行考慮非球面的形狀資料的擬合,而獲得如圖3所示的分佈。 On the other hand, the evaluation purpose of the second shape evaluation formula is not limited to the evaluation of the eccentricity and the tilting, and therefore the error within the allowable range in the optical functional surface region S1 has no effect. Further, as shown in FIG. 3, when the measurement data obtained from the measuring device 10 is considered to overlap the noise of several μm or more, even if the aspherical surface 3 is evaluated by the shape data of Table 4, the aspherical surface 3 is not greatly affected. As a result of the eccentricity evaluation, the processing of removing the noise component by the self-measurement data and the fitting of the shape data considering the aspherical surface can be obtained, and the distribution as shown in FIG. 3 can be obtained.
在基於來自測定器10的測定資料,將連接面5作為與非球面3相連的非球面的一部分而藉由資料處理裝置12整體地進行形狀評價,進而進行偏芯評價的情形時,確認出非球面3的偏芯評價的精度顯著提高。以下的表5是將基於由表1的參數特定的標準設計(design)的非球面的形狀資料(表2)的偏芯評價結果、與基於由表3的參數特定的評價設計的非球面的形狀資料(表4)的偏芯評價結果匯總而成。再者,對於非球面的形狀資料,如圖3所示,不僅使用x軸的負側的形狀資料,而且亦使用夾隔非球面的頂點Q的x軸的正側的形狀資料。 When the connection surface 5 is a part of the aspherical surface connected to the aspherical surface 3 and the shape is evaluated by the data processing device 12 based on the measurement data from the measuring device 10, and the eccentricity evaluation is performed, the non-confirmation is confirmed. The accuracy of the eccentric evaluation of the spherical surface 3 is remarkably improved. Table 5 below is an eccentricity evaluation result of the aspherical shape data (Table 2) based on the standard design specified by the parameters of Table 1, and an aspherical surface designed based on the evaluation specific to the parameters of Table 3. The eccentricity evaluation results of the shape data (Table 4) were summarized. Further, as for the aspherical shape data, as shown in FIG. 3, not only the shape data of the negative side of the x-axis but also the shape data of the positive side of the x-axis of the vertex Q of the aspherical surface is used.
表5示出如下結果,也就是以如圖3所示的方式以相同條件各重複5次測定,並藉由資料處理裝置12求出每次相當於光軸2a的x軸方向上的平行偏移的偏芯量(μm)、與傾倒的角度β(分)的結果。先前方式是基於光學功能面區域S1的範圍內的測定資料求出偏芯量與傾倒角β,本發明方式是基於偏芯評價區域S2的範圍的測定資料,以同樣的方式求出偏芯量與傾倒量。而且,表示各個算出結果的平均值、和最小值與最大值的幅度(變動幅度)。顯而易見,藉由包含連接面5的本發明方式進行形狀評價及偏芯評價能夠以較高的精度檢測非球面的光軸的偏芯量與傾倒量。 Table 5 shows the results of repeating the measurement five times in the same manner as shown in Fig. 3, and obtaining the parallel deviation in the x-axis direction corresponding to the optical axis 2a by the data processing device 12 at a time. The result of the amount of eccentricity moved (μm) and the angle of tilting (minutes). In the prior art, the eccentricity and the tilt angle β are obtained based on the measurement data in the range of the optical functional surface region S1, and the eccentricity is obtained in the same manner based on the measurement data of the range of the eccentricity evaluation region S2. With the amount of dumping. Further, the average value of each calculation result, and the magnitude (variation range) of the minimum value and the maximum value are shown. It is apparent that the shape evaluation and the eccentricity evaluation by the aspect of the present invention including the joint surface 5 can detect the eccentric amount and the amount of tilt of the optical axis of the aspherical surface with high precision.
如上所述,未形成有連接面5的先前透鏡是圖1的非球面3的外周緣由邊緣部6包圍,基於自光學功能面區域S1內獲得的非球面的測定資料進行資料處理。然後,僅基於光學功能面區域S1的範圍內的非球面3的形狀資料評價藉由擬合等進行形狀評價而獲得的非球面形狀,因此於非球面3為特別近似球面的形狀的情形時,偏芯評價的可靠性顯著降低。 As described above, the front lens in which the joint surface 5 is not formed is such that the outer circumference of the aspherical surface 3 of FIG. 1 is surrounded by the edge portion 6, and data processing is performed based on the measurement data of the aspheric surface obtained from the optical functional surface region S1. Then, the aspherical shape obtained by shape evaluation by fitting or the like is evaluated based only on the shape data of the aspherical surface 3 in the range of the optical functional surface region S1. Therefore, when the aspherical surface 3 is a shape that particularly approximates a spherical surface, The reliability of the eccentric evaluation is significantly reduced.
與此相對,本發明是以與圖1的非球面3的外周緣相連 的方式,於光軸剖面連接圓弧狀的連接面5,從而製成包含該連接面5的偏芯評價區域S2整體成為新的非球面的透鏡2。另一方面,包含連接面5的偏芯評價區域S2整體的非球面由非球面形狀式(1)再定義,而獲得光學設計上的非球面的形狀資料。而且,當評價透鏡2的實際形狀時,對自測定器10獲得的測定資料進行資料處理並擬合而獲得的偏芯評價區域S2整體的分佈成為與球面差異較大的非球面形狀。因此,即便光學功能面區域S1內的非球面3近似球面,相對於偏芯評價區域S2整體的非球面,偏芯評價的可靠性亦大幅提高,例如若於成形模具的加工過程中反饋如此的評價結果,則可有效地使用於NC加工時的調整資料。 In contrast, the present invention is connected to the outer periphery of the aspherical surface 3 of Fig. 1. In the meantime, the arc-shaped connecting surface 5 is connected to the optical axis section, and the lens 2 including the eccentricity evaluation region S2 including the connecting surface 5 as a new aspherical surface is formed. On the other hand, the aspherical surface of the entire eccentricity evaluation region S2 including the joint surface 5 is redefined by the aspherical shape formula (1), and the aspherical shape data of the optical design is obtained. In addition, when the actual shape of the lens 2 is evaluated, the distribution of the entire eccentricity evaluation region S2 obtained by performing data processing and fitting on the measurement data obtained from the measuring device 10 becomes an aspherical shape having a large difference from the spherical surface. Therefore, even if the aspherical surface 3 in the optical functional surface region S1 is approximately spherical, the reliability of the eccentricity evaluation is greatly improved with respect to the aspherical surface of the entire eccentricity evaluation region S2, for example, feedback is made during the processing of the forming mold. The evaluation results can be effectively used for adjustment data during NC processing.
再者,偏芯評價區域S2的非球面成為於光學功能面區域S1的非球面3增加連接面5而擬合的整體的非球面,因此可能會對藉由光學設計獲得的光學功能面區域S1內的非球面的形狀造成影響。為了防止該情形,除不使連接面5過寬以外,有效的是,以不會於非球面3與連接面5的邊界產生凹凸的方式平滑地連續,將連接面5本身的光軸剖面形狀亦設為圓弧狀或正弦曲線等簡單的彎曲狀。 Further, the aspherical surface of the eccentricity evaluation region S2 is an aspherical surface in which the aspherical surface 3 of the optical functional surface region S1 is increased by the connection surface 5, and thus the optical functional surface region S1 obtained by optical design may be obtained. The shape of the aspheric inside is affected. In order to prevent this, it is effective that the connecting surface 5 itself is smoothly continuous in such a manner that irregularities are not generated at the boundary between the aspherical surface 3 and the connecting surface 5, and the optical axis cross-sectional shape of the connecting surface 5 itself is not excessively widened. It is also set to a simple curved shape such as an arc shape or a sinusoidal curve.
於放大表示連接面5的圖5中,圓弧狀的連接面5於其內周側,藉由連接部C1而以無段差而連續的方式與非球面3的外周緣連接,於外周側,藉由連接部C2而與垂直於光軸2a的第1邊緣面6a連接。於連接面5包含反曲點C3,該反曲點C3處的相對於連接面5的切線與第1邊緣面6a同樣地,相對於光軸2a垂直。於連接面5包含上述反曲點C3,藉此,連接面5的連接部C1的切線的斜度θ1、與連接部C2的切線的斜度θ2成為反傾斜。 In FIG. 5 in which the connecting surface 5 is enlarged, the arc-shaped connecting surface 5 is connected to the outer peripheral side of the aspherical surface 3 so as to be continuous without a step on the inner peripheral side of the connecting portion C1, and on the outer peripheral side. It is connected to the first edge surface 6a perpendicular to the optical axis 2a by the connecting portion C2. The connecting surface 5 includes an inflection point C3, and the tangent to the connecting surface 5 at the inflection point C3 is perpendicular to the optical axis 2a similarly to the first edge surface 6a. The connection surface 5 includes the above-described inflection point C3, whereby the inclination θ1 of the tangent of the connection portion C1 of the connection surface 5 and the inclination θ2 of the tangent to the connection portion C2 are reversed.
如上所述,連接面5為利用於評價偏芯及傾倒者,且為不於光學上使用的區域,因此關於連接面5的整體、或者較上述反曲點C3更外側的部分,不必一定精加工成光學面。因此,若為於圖3所示的形狀測定時不會產生大的誤差的範圍、例如1μ以下、較佳為0.5μ以下的凹凸量,則藉由進行粗面化,亦可減少因有害光的反射引起的閃光(flare)或重像(ghost)。 As described above, since the connecting surface 5 is used for evaluating the eccentricity and the tilting, and is not used optically, the entire connecting surface 5 or the outer portion of the inflection point C3 is not necessarily fine. Processed into an optical surface. Therefore, if the shape of the shape shown in FIG. 3 is not large, and the amount of unevenness is, for example, 1 μ or less, preferably 0.5 μm or less, it is possible to reduce the amount of harmful light by roughening the surface. The flare or ghost caused by the reflection.
圖6表示於第1面形成有凹非球面21的透鏡20,第2面與之前的實施方式同樣地成為平面4。於凹非球面21的外周緣,連續地形成有連接面22,連接面22的外周緣於與凹非球面20的外周緣的邊界,面的傾斜一致。連接面22於光軸剖面呈圓弧狀,整體上以圓環狀包圍凹非球面21。於連接面22的外周,與之前的實施方式同樣地一體形成有邊緣部6,邊緣部6的第1邊緣面6a與第2邊緣面6b為與光軸20a正交的平面,邊緣側面6c為與光軸20a平行的圓周面。對於該透鏡20,亦可與之前的實施方式完全同樣地應用本發明。 FIG. 6 shows the lens 20 in which the concave aspheric surface 21 is formed on the first surface, and the second surface is the flat surface 4 as in the previous embodiment. A connecting surface 22 is continuously formed on the outer peripheral edge of the concave aspheric surface 21, and the outer peripheral edge of the connecting surface 22 coincides with the inclination of the surface at the boundary with the outer peripheral edge of the concave aspherical surface 20. The connecting surface 22 has an arc shape in cross section of the optical axis, and the concave aspheric surface 21 is surrounded by an annular shape as a whole. The edge portion 6 is integrally formed on the outer circumference of the joint surface 22 in the same manner as in the previous embodiment, and the first edge surface 6a and the second edge surface 6b of the edge portion 6 are planes orthogonal to the optical axis 20a, and the edge side surface 6c is A circumferential surface parallel to the optical axis 20a. The present invention can also be applied to the lens 20 in exactly the same manner as in the previous embodiment.
於表示另一實施方式的圖7中,該透鏡30呈第1面由與實施方式1相同的凸非球面31、第2面由與實施方式2相同的凹非球面32構成的兩面非球面的凹凸透鏡(meniscus lens)。於凸狀的非球面31的外周緣,形成有於光軸剖面凹陷成圓弧狀的環狀的連接面33,於凹狀的非球面32的外周緣,形成有於光軸剖面突出成圓弧狀的環狀的連接面34。而且,就非球面31的外周緣與連接面33的內周緣無段差而連續地連接,且非球面32的外周緣與連接面34的內周緣無段差而連續地連接的方面而言,亦與之前的實施方式相同。 In Fig. 7 showing another embodiment, the lens 30 has a convex aspherical surface 31 similar to that of the first embodiment, and a concave aspherical surface 32 of the second surface which is the same as the concave aspherical surface 32 of the second embodiment. Meniscus lens. An annular connecting surface 33 that is recessed in an arc shape in the optical axis cross section is formed on the outer peripheral edge of the convex aspheric surface 31, and a circular cross section is formed on the outer peripheral edge of the concave aspheric surface 32. An arcuate annular connecting surface 34. Further, the outer peripheral edge of the aspherical surface 31 and the inner peripheral edge of the joint surface 33 are continuously connected without any step, and the outer peripheral edge of the aspherical surface 32 and the inner peripheral edge of the joint surface 34 are continuously connected without any difference, and also The previous embodiment is the same.
又,該透鏡30的非球面31、32是按單側依次進行評價,對於凸狀的非球面31是與至此為止的實施方式同樣地,於光學功能面區域S1的範圍內進行基於第1形狀評價式的評價,對於非球面31的偏芯及傾倒是於包含連接面33的偏芯評價區域S2內利用第2形狀評價式進行評價。同樣地,對於凹狀的非球面32是於光學功能面區域S21內利用第1形狀評價式進行非球面32的形狀評價,且於包含連接面34的偏芯評價區域S22內利用第2形狀評價式進行偏芯及傾倒的評價。 Further, the aspherical surfaces 31 and 32 of the lens 30 are sequentially evaluated on one side, and the convex aspheric surface 31 is formed based on the first shape in the range of the optical functional surface region S1 as in the above-described embodiment. In the evaluation of the evaluation formula, the eccentricity and the tilting of the aspherical surface 31 were evaluated by the second shape evaluation formula in the eccentricity evaluation region S2 including the joint surface 33. In the same manner, in the concave aspheric surface 32, the shape of the aspherical surface 32 is evaluated by the first shape evaluation formula in the optical functional surface region S21, and the second shape evaluation is performed in the eccentricity evaluation region S22 including the connection surface 34. The evaluation of eccentricity and pouring was performed.
於圖8中,表示內置於行動電話的攝影模組的一例。該攝影模組45是於安裝有例如互補金氧半導體(Complementary Metal Oxide Semiconductor,CMOS)型影像感測器46的基板47固定透鏡單元48而成者。透鏡單元48是對鏡筒49組裝第1透鏡50、第2透鏡51、第3透鏡52、第4透鏡53而成,透鏡片數可根據光學設計而適當地增減。 FIG. 8 shows an example of a photographing module built in a mobile phone. The photographic module 45 is formed by fixing a lens unit 48 to a substrate 47 on which, for example, a complementary metal oxide semiconductor (CMOS) type image sensor 46 is mounted. In the lens unit 48, the first lens 50, the second lens 51, the third lens 52, and the fourth lens 53 are assembled to the lens barrel 49, and the number of lenses can be appropriately increased or decreased according to the optical design.
固定於鏡筒49的上表面的第1透鏡50是藉由熱塑性塑膠的射出成形而製作。該第1透鏡50為於之前的實施方式中所說明的非球面透鏡,於由凸非球面構成的光學功能面50a的外周,設置有由凹狀的彎曲面所構成的圓環狀的連接面50b。而且,可於包含連接面50b的整體中應用第2形狀評價式而進行偏芯或傾倒的評價。 The first lens 50 fixed to the upper surface of the lens barrel 49 is produced by injection molding of a thermoplastic plastic. The first lens 50 is an aspherical lens described in the previous embodiment, and an annular connecting surface formed by a concave curved surface is provided on the outer periphery of the optical functional surface 50a formed of a convex aspherical surface. 50b. Further, the evaluation of the eccentricity or the tilting can be performed by applying the second shape evaluation formula to the entire connection surface 50b.
第2透鏡51、第3透鏡52、第4透鏡53是自鏡筒49的下側依次組裝,於最後組裝第4透鏡53後,如圖示般藉由光硬化性的接著劑55而固定至鏡筒49。此時,第2透鏡51、第3透鏡52、第4透鏡53嵌合至鏡筒49的內壁而進行直徑方向的定位, 而於各透鏡的邊緣面定位光軸方向。又,於鏡筒49與第2透鏡51之間、第2透鏡51與第3透鏡52之間、進而第3透鏡52與第4透鏡53之間,夾入遮斷有害光而減少重像或閃光的遮光用環(ring)。再者,不僅於第1透鏡50,而且亦可於第3透鏡52、第4透鏡53,如圖示般設置包圍光學功能面的連接面52a、53a、53b。此時,如上所述,關於該些連接面各自所具有的反曲點的外側的面,若設為具有表面粗糙度為1μ以下、較佳為0.5μ以下的凹凸的粗面,則於使入射至光學系統內的有害光衰減而抑制閃光或重像產生的方面變得有利。 The second lens 51, the third lens 52, and the fourth lens 53 are sequentially assembled from the lower side of the lens barrel 49, and after the fourth lens 53 is finally assembled, it is fixed to the photocurable adhesive 55 as shown in the figure. The lens barrel 49. At this time, the second lens 51, the third lens 52, and the fourth lens 53 are fitted to the inner wall of the lens barrel 49 to be positioned in the radial direction. The optical axis direction is positioned on the edge surface of each lens. Further, between the lens barrel 49 and the second lens 51, between the second lens 51 and the third lens 52, and further between the third lens 52 and the fourth lens 53, the harmful light is blocked to reduce the ghost image or A flashing blackout ring. Further, not only the first lens 50 but also the third lens 52 and the fourth lens 53 may be provided with connection faces 52a, 53a, 53b surrounding the optical function surface as illustrated. In this case, as described above, the outer surface of the inflection point of each of the connecting surfaces is a rough surface having irregularities of 1 μ or less, preferably 0.5 μ or less. It is advantageous that the harmful light incident into the optical system is attenuated to suppress the generation of flash or ghost image.
入射至第1透鏡50的光學功能面50a的被攝體光在第1透鏡50以後通過第2透鏡51、第3透鏡52、第4透鏡53而於影像感測器46的攝影面上成像,從而進行攝影。該攝影模組45使用固定焦點式攝影光學系統,但亦能以於光軸方向上移動調節自如的方式組裝一部分的透鏡,使其具有對焦或變倍功能,進而亦可使一部分的透鏡於與光軸垂直的面內移動而使其具有手振修正功能。 The subject light incident on the optical function surface 50a of the first lens 50 is imaged on the imaging surface of the image sensor 46 by the second lens 51, the third lens 52, and the fourth lens 53 after the first lens 50. Thereby taking pictures. The photographic module 45 uses a fixed focus photographic optical system, but it is also possible to assemble a part of the lens in such a manner as to be movable in the direction of the optical axis, so as to have a focus or zoom function, and thus a part of the lens can be The optical axis moves vertically in the plane to have a hand vibration correction function.
以上,根據所圖示的實施方式,對本發明進行了說明,本發明是於非球面透鏡的外周緣連續連接面,而可利用由其整體構成的非球面高精度地測定非球面的偏芯,藉由應用於使用有塑膠或玻璃的成形透鏡,可於進行更高精度的透鏡成形的方面有效地使用。又,若於球面透鏡的外周緣連續同樣地彎曲的連接面而於整體上進行非球面化,則亦可提高對於球面的偏芯測定的精度。 As described above, the present invention has been described with respect to the embodiment shown in the drawings. The present invention is directed to the outer peripheral edge continuous connection surface of the aspherical lens, and the aspherical surface of the aspherical surface can be measured with high precision. By applying to a molded lens using plastic or glass, it can be effectively used for performing lens forming with higher precision. Further, when the outer peripheral edge of the spherical lens is continuously curved in the same manner and aspherical as a whole, the accuracy of the eccentricity measurement on the spherical surface can be improved.
2‧‧‧透鏡 2‧‧‧ lens
2a‧‧‧光軸 2a‧‧‧ optical axis
3‧‧‧非球面 3‧‧‧Aspherical
4‧‧‧平面 4‧‧‧ plane
5‧‧‧連接面 5‧‧‧ Connection surface
6‧‧‧邊緣部 6‧‧‧Edge
6a‧‧‧第1邊緣面 6a‧‧‧1st edge face
6b‧‧‧第2邊緣面 6b‧‧‧2nd edge surface
6c‧‧‧邊緣側面 6c‧‧‧ edge side
S1‧‧‧光學功能面區域 S1‧‧‧Optical functional area
S2‧‧‧偏芯評價區域 S2‧‧‧ eccentric evaluation area
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JP2012287425 | 2012-12-28 |
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CN119024472A (en) * | 2024-10-30 | 2024-11-26 | 新菲光通信技术有限公司 | Multifaceted optical lens, lens array, optical module and optical communication equipment |
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CN119024472A (en) * | 2024-10-30 | 2024-11-26 | 新菲光通信技术有限公司 | Multifaceted optical lens, lens array, optical module and optical communication equipment |
CN119024472B (en) * | 2024-10-30 | 2025-04-15 | 新菲光通信技术有限公司 | Multifaceted optical lens, lens array, optical module and optical communication equipment |
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