TW201420834A - Novel unidirectional yarn package dyeing machine - Google Patents

Novel unidirectional yarn package dyeing machine Download PDF

Info

Publication number
TW201420834A
TW201420834A TW101143185A TW101143185A TW201420834A TW 201420834 A TW201420834 A TW 201420834A TW 101143185 A TW101143185 A TW 101143185A TW 101143185 A TW101143185 A TW 101143185A TW 201420834 A TW201420834 A TW 201420834A
Authority
TW
Taiwan
Prior art keywords
centrifugal pump
dyeing machine
impeller
cylinder
creel
Prior art date
Application number
TW101143185A
Other languages
Chinese (zh)
Other versions
TWI555895B (en
Inventor
William Tak Ming Tsui
Original Assignee
Fong S Nat Engineering Shenzhen Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fong S Nat Engineering Shenzhen Co Ltd filed Critical Fong S Nat Engineering Shenzhen Co Ltd
Priority to TW101143185A priority Critical patent/TWI555895B/en
Publication of TW201420834A publication Critical patent/TW201420834A/en
Application granted granted Critical
Publication of TWI555895B publication Critical patent/TWI555895B/en

Links

Landscapes

  • Treatment Of Fiber Materials (AREA)

Abstract

A novel unidirectional yarn package dyeing machine comprises a cylinder body (5), a yarn rack (15), a bamboo yarn (16), and a driving motor (26). The yarn rack (15) and the bamboo yarn (16) are mounted in the cylinder body. The cylinder body (5) also comprises a centrifugal pump (27) and a heat-exchanging coiled tube (18). The heat-exchanging coiled tube (18) is installed on the bottom of the cylinder body (5). The housing of the centrifugal pump is divided into two parts, wherein a half of the housing is integrated with the cylinder bottom (3) while the other half of housing (11) can be separated from and joined with the cylinder bottom (3). The centrifugal pump has dual sucking inlets (25a, b) and is further mounted with an electric speed regulation control system for controlling the rotation speed of the centrifugal pump. The heat-exchanging coiled tube (18) is fixed below the yarn rack and connected to the water and vapor source. The fluid-flow control system controls the dyeing fluid for unidirectional flow. It also has a pressurization, de-pressurization, material injection, and heating/cooling systems, capable of being widely applied in the dyeing and finishing industry.

Description

嶄新的單向筒子紗染色機 New one-way cheese dyeing machine

本發明涉及一種染整機械,特別是涉及一種筒子紗染色機。 The present invention relates to a dyeing and finishing machine, and more particularly to a cheese dyeing machine.

在染整機械行業中,有一種已有技術的筒子紗的染色機。圖1顯示了這種筒子紗染色機的設計,包括有缸身及其缸身底部,其中缸身底部連接至離心泵。染色機缸身底部主要由筋板等基本支撐框架構成。離心泵的作用是在染色的過程中促使染液的迴圈。已有技術普遍採用缸、泵分離的設計,離心泵部件不作為主缸結構的一部分。 In the dyeing and finishing machinery industry, there is a prior art dyeing machine for cheese yarn. Figure 1 shows the design of such a cheese dyeing machine comprising a cylinder body and a bottom of the cylinder body, wherein the bottom of the cylinder body is connected to a centrifugal pump. The bottom of the cylinder of the dyeing machine is mainly composed of a basic supporting frame such as a rib. The function of the centrifugal pump is to promote the circulation of the dye liquor during the dyeing process. The prior art generally adopts the design of cylinder and pump separation, and the centrifugal pump components are not part of the master cylinder structure.

在專利號CN1427111A的雙向筒子紗染色機中,離心泵元件,包括傳動裝置(即馬達及軸承座等)、傳動軸、葉輪等。如圖1中所示,在維護與檢查時,離心泵的傳動裝置及葉輪藉由拆除泵蓋與泵殼的對接而與缸身分離,但同時也將整個液流作業系統抽離了原來的工作位置,使維修人員無法在該系統放於操作位置的情況下進行檢測,而且拆除後的馬達裝回原來位置上的時候,會產生位置的偏差,降低效率造成損失,這一問題長期困擾生產和使用者。 In the bidirectional cheese dyeing machine of the patent number CN1427111A, the centrifugal pump component includes a transmission device (ie, a motor and a bearing housing, etc.), a transmission shaft, an impeller, and the like. As shown in Figure 1, during maintenance and inspection, the transmission and impeller of the centrifugal pump are separated from the cylinder by removing the docking of the pump cover and the pump casing, but at the same time, the entire fluid operation system is also removed from the original The working position makes it impossible for maintenance personnel to detect when the system is placed in the operating position, and when the removed motor is returned to the original position, positional deviation will occur, which will reduce the efficiency and cause loss. This problem has long plagued production. And users.

同時,染色機主缸與離心泵(1)之間隔著熱交換器(2)。若要檢查離心泵殼體內的結構,則需移除該熱交換器以從騰空的位置檢視殼體內的情況,然而該熱交換器 附有密封防漏設計於熱交換器兩側,強行將熱交換器從中移走會破壞該防漏結構。故此,若須檢查離心泵的同時不使機器受損,也不得不將離心泵與其連接的馬達向外移走,使其搬離原位置。 At the same time, the dyeing machine master cylinder is separated from the centrifugal pump (1) by a heat exchanger (2). To check the structure inside the centrifugal pump housing, the heat exchanger needs to be removed to view the condition inside the housing from the vacant position, however the heat exchanger With a sealed leak-proof design on both sides of the heat exchanger, forcibly removing the heat exchanger from it will damage the leak-proof structure. Therefore, if the centrifugal pump is to be inspected without damage to the machine, the centrifugal pump and its connected motor must be removed outward to move away from the original position.

同時,目前在筒子紗染色機的技術中,普遍採用雙向染色。但具有雙向染色功能的筒子紗染色機,廣泛使用一種染液換向裝置(參見上述專利),用以調整染液於主缸內的流向。為達此效果,缸內的染液需完全浸透所有筒子紗,耗水量十分高。與此同時,為解決泵內的流體壓力不停變換時所產生的負荷,替主缸內增壓以防止泵體因氣蝕損壞。然而使缸身的承壓要求大大增加,缸體的設計均需要使用更厚重堅硬的材料。加上用水量高,這種具有液體換向設計的筒子紗染色機不得不大大提高生產成本。如何在不移動離心泵位置的情況下剖開機身殼體以進行維護與檢查流體研究、以及調低缸身工作壓力及耗水量乃業界長久以來的棘手難題,極需技術發明為解決這些問題實現重大突破。 At the same time, two-way dyeing is commonly used in the technology of cheese dyeing machines. However, a cheese dyeing machine having a two-way dyeing function widely uses a dye liquid reversing device (see the above patent) for adjusting the flow direction of the dye liquor in the master cylinder. In order to achieve this effect, the dye liquor in the cylinder needs to completely saturate all the cheese yarns, and the water consumption is very high. At the same time, in order to solve the load generated when the fluid pressure in the pump is continuously changed, the main cylinder is pressurized to prevent the pump body from being damaged by cavitation. However, the pressure requirements of the cylinder body are greatly increased, and the design of the cylinder body requires the use of a thicker and harder material. In addition to the high water consumption, such a cheese dyeing machine with a liquid reversing design has to greatly increase the production cost. How to open the fuselage shell without moving the position of the centrifugal pump for maintenance and inspection fluid research, as well as to reduce the working pressure and water consumption of the cylinder body is a long-standing problem in the industry. It is extremely necessary to solve the problems by technical invention. A major breakthrough.

本發明的目的是,提供一種嶄新的單向筒子紗染色機,前所未有的實現將缸身、離心泵與熱交換器一體化的設計,實現低用料、低水比以至低成本的染整機械設計,實現了在不移動離心泵傳動裝置的情況下拆除一部分的離心泵殼體的便拆式離心泵殼體以進行實位監測。 The object of the present invention is to provide a brand-new unidirectional cheese dyeing machine, which realizes the integration of the cylinder body, the centrifugal pump and the heat exchanger, and achieves a low-material, low-water ratio and low-cost dyeing and finishing machine. The design realizes the removal of a part of the centrifugal pump casing of the centrifugal pump casing without moving the centrifugal pump transmission for solid position monitoring.

本發明提供了一種嶄新筒子紗染色機包括有缸身(5)、紗架(15)、紗竹(16)及驅動馬達(26),紗架(15)和紗竹(16)安裝在缸身內,其特徵是缸身(5)內還包括有離心泵(27)與熱交換盤管(18),熱交換盤管(18)安裝在缸身(5)的底部,離心泵(27)安裝在熱交換盤管(18)下方,離心泵(27)入口(6)連通紗架(15)外的空間,離心泵出口(4)連通紗架(15)內的空間。 The invention provides a brand new cheese dyeing machine comprising a cylinder body (5), a creel (15), a yam (16) and a driving motor (26), the creel (15) and the yam (16) are mounted on the cylinder In the body, the cylinder body (5) further comprises a centrifugal pump (27) and a heat exchange coil (18), and the heat exchange coil (18) is installed at the bottom of the cylinder (5), the centrifugal pump (27) Installed below the heat exchange coil (18), the inlet (6) of the centrifugal pump (27) communicates with the space outside the creel (15), and the centrifugal pump outlet (4) communicates with the space within the creel (15).

本發明提供的一種嶄新筒子紗染色機,所述紗架(15)呈中空狀,底部有一缺口,紗架(15)內的空間與離心泵出口(4)相通,該空間延至紗竹(16),紗竹呈中空狀,連接至紗架內的空間,紗竹表面有穿孔,可讓染液從中溢出。 The invention provides a brand new cheese dyeing machine, wherein the creel (15) has a hollow shape, a bottom has a notch, and a space in the creel (15) communicates with the centrifugal pump outlet (4), and the space extends to the yam (16). ), the yam bamboo is hollow, connected to the space inside the creel, and the surface of the yam has perforation, which allows the dye liquor to overflow from it.

紗竹上有細孔讓流體從所述空間溢出。溢出後的流體落入所述缸身(5)內的底部,期間流經熱交換器的表面。流體流經熱交換盤管(18)後落入離心泵入口(6)。 There are fine holes in the veils to allow fluid to escape from the space. The spilled fluid falls into the bottom of the cylinder (5) and flows through the surface of the heat exchanger. The fluid flows through the heat exchange coil (18) and falls into the centrifugal pump inlet (6).

本發明採用了一種嶄新的離心泵設計。 The present invention employs a new centrifugal pump design.

本發明提供的一種嶄新筒子紗染色機,所述的離心泵的殼體是以通過離心泵的葉輪(9)的軸心線的徑向面垂直地分為兩部分,互相以凸緣連接,一半殼體與缸身底部(3)為一體,另一半殼體(11)可以拆卸。一半殼體被移除後,整套傳動組件便清晰可見。 The invention provides a brand new cheese dyeing machine, wherein the casing of the centrifugal pump is vertically divided into two parts by a radial surface of an axial line of the impeller (9) of the centrifugal pump, and is connected to each other by a flange. One half of the housing is integral with the bottom of the cylinder (3) and the other half of the housing (11) is detachable. When half of the housing is removed, the entire drive assembly is clearly visible.

本發明提供的一種嶄新筒子紗染色機,所述的離心泵裝置有一對承托凸緣(12),承托凸緣呈半圓形,剖面傾 斜狀安裝,葉輪軸(28)及葉輪(9)置於承托凸緣上。 The invention provides a brand new cheese dyeing machine, wherein the centrifugal pump device has a pair of support flanges (12), the support flange is semi-circular, and the profile is inclined Installed diagonally, the impeller shaft (28) and the impeller (9) are placed on the support flange.

本發明提供的一種嶄新筒子紗染色機,所述的離心泵的殼體(11)的底部固定在平臺(10)上,平臺(10)裝配有輪軸,放置在導軌上,通過轉動平臺(10)上的手柄,可將殼體(11)與缸身底部(3)分離和接合,並可籍調整其間的距離,以使重新安裝時可與主缸上的連接凸緣準確對位。 The invention provides a brand new cheese dyeing machine, wherein the bottom of the casing (11) of the centrifugal pump is fixed on the platform (10), and the platform (10) is equipped with an axle, placed on the guide rail, and passed through the rotating platform (10) The upper handle separates and engages the housing (11) from the bottom of the cylinder (3) and adjusts the distance therebetween so that it can be accurately aligned with the connecting flange on the master cylinder during reinstallation.

本發明提供的一種嶄新筒子紗染色機,所述的離心泵具有雙吸口(25a、b),兩個吸口分別位於葉輪(9)轉動軸線的兩端,染液經雙吸口(25a、b)進入離心泵。 The invention provides a brand new cheese dyeing machine, wherein the centrifugal pump has double suction ports (25a, b), two suction ports are respectively located at two ends of the rotation axis of the impeller (9), and the dye liquor passes through the double suction ports (25a, b). Enter the centrifugal pump.

本發明提供的一種嶄新筒子紗染色機,所述的離心泵設置有出口(4)和入口(6),離心泵入口(6)是染液進入離心泵的通道,離心泵出口(4)是染液離開離心泵的通道,離心泵入口(6)和離心泵出口(4)的方向朝上,離心泵入口(6)連通離心泵兩側的回流腔(7),再連通至葉輪口(8)。從缸身(5)回流收集的染液通過回流腔(7)回到離心泵,並透過葉輪(9)轉動將染液以迴圈的方式帶回缸身(5)。 The invention provides a brand new cheese dyeing machine. The centrifugal pump is provided with an outlet (4) and an inlet (6). The centrifugal pump inlet (6) is a passage for the dye liquor to enter the centrifugal pump, and the centrifugal pump outlet (4) is The dye solution leaves the passage of the centrifugal pump, the centrifugal pump inlet (6) and the centrifugal pump outlet (4) are directed upward, and the centrifugal pump inlet (6) communicates with the return chamber (7) on both sides of the centrifugal pump, and then communicates to the impeller port ( 8). The dye liquor collected from the cylinder body (5) is returned to the centrifugal pump through the return chamber (7), and is rotated back through the impeller (9) to bring the dye liquor back to the cylinder body (5).

已有設計的離心泵其吸入口及排放口分別是軸向及徑向的。本發明的離心泵泵體則是吸口及排放口於設計上置於同一方向,離心泵入口(6)的染液進口和離心泵出口(4)的染液出口朝上。結構上從離心泵出口(4)排出的染液直接進入紗架內的空間,從缸身回流的染液經過熱交換盤管後直接進入離心泵入口,此設計可令回收的染液更 快被迴圈,除卻不必要的引流管道,節省空間,而且泵體本身正位於主缸底部,可直接提供重心支撐。雙吸口配置與及出入口均在同一平面上的泵體是行業中全新的設計。 The centrifugal pump has been designed to have axial and radial inlets and discharge ports, respectively. In the centrifugal pump body of the present invention, the suction port and the discharge port are designed in the same direction, and the dye liquid inlet of the centrifugal pump inlet (6) and the dye liquid outlet of the centrifugal pump outlet (4) face upward. The dye liquor discharged from the centrifugal pump outlet (4) directly enters the space inside the creel. The dye liquor flowing back from the cylinder body passes through the heat exchange coil and directly enters the centrifugal pump inlet. This design can make the recovered dye liquor more It is quickly looped, except for the unnecessary drainage pipe, which saves space, and the pump body itself is located at the bottom of the master cylinder, which can directly provide the center of gravity support. The pump body with double suction port configuration and the same entrance and exit is a brand new design in the industry.

本發明提供的一種嶄新筒子紗染色機,所述的離心泵內的葉輪(9)置於葉輪腔(14)內,位於離心泵的中心,葉輪腔與回流腔被離心泵出口(4)的壁分隔開,葉輪腔與回流腔之間的開孔形成葉輪口(8),與葉輪(9)的吸入口對接。 The invention provides a brand new cheese dyeing machine, wherein the impeller (9) in the centrifugal pump is placed in the impeller chamber (14), located at the center of the centrifugal pump, and the impeller chamber and the return chamber are received by the centrifugal pump outlet (4). The walls are separated, and the opening between the impeller chamber and the return chamber forms a wheel impeller (8) that abuts the suction port of the impeller (9).

本發明中的葉輪設計也比同一直徑的單向離心泵更高效,加速了染液的迴圈,用水量少更使紗錠與染液交換的頻率提高,獲得更佳的染色效果。於某些工藝上,若既定了染液交換的次數,頻率上的提高意味著相同的工藝能於更短的時間內完成。工藝時間上縮短使整機耗能亦相對減少,達到節能的目的。 The impeller design of the invention is also more efficient than the one-way centrifugal pump of the same diameter, accelerates the circulation of the dye liquor, and the water consumption is less, the frequency of exchange of the yarn spindle and the dye liquor is increased, and a better dyeing effect is obtained. In some processes, if the number of dye exchanges is established, an increase in frequency means that the same process can be completed in a shorter period of time. The shortening of the process time makes the energy consumption of the whole machine relatively reduced, achieving the purpose of energy saving.

本發明的目的還在於降低筒子紗染色機總體的生產成本。本發明摒棄原有雙向染色的技術,使用單向染色。筒子紗的絡筒上有無數細小的孔,目的是讓染液從離心泵送至絡筒中心時,穿過這些細孔而滲入紗線內。從絡筒中心往外滲出染液的方式稱為外流。染整機械上的設計可使染液沿相反的方向流動,亦即是染液從筒子紗周圍滲入至絡筒中心,再被抽回離心泵。此方式稱為內流。無論以外流或內流的方式處染,本發明設計的染液流動的方向都是單一的,稱為單向染色。 It is also an object of the invention to reduce the overall production cost of a cheese dyeing machine. The present invention abandons the original two-way dyeing technique and uses one-way dyeing. There are numerous tiny holes in the winding of the cheese yarn, so that the dye liquid penetrates into the yarn through the pores when it is pumped from the centrifugal pump to the center of the winding. The way in which the dye liquor is oozing out from the center of the winding is called the outflow. The design of the dyeing and finishing machine allows the dye liquor to flow in the opposite direction, that is, the dye liquor penetrates from the package yarn to the center of the winding drum and is then pumped back to the centrifugal pump. This method is called inflow. Regardless of whether it is dyed by means of outflow or inflow, the direction of the dye solution designed by the present invention is single, called unidirectional dyeing.

本發明採用單向染色的優點是設計簡單,染液從離心 泵被泵進缸身(5)的紗架內再分流至各紗竹上的絡筒,以外流的方式滲入紗線中。 The advantage of the unidirectional dyeing of the invention is that the design is simple, the dyeing liquid is centrifuged. The pump is pumped into the creel of the cylinder (5) and then split into the windings on each of the yarns and infiltrated into the yarn in an external flow.

透過使用「單向外流」的染色工藝,主缸內的水位不用升至淹沒筒子紗的高度,用水量只需足夠讓離心泵不至於出現氣蝕即可,比雙向筒子紗染色機節省大部分。 Through the use of the "one-way outflow" dyeing process, the water level in the master cylinder does not need to rise to the height of the submerged cheese yarn. The water consumption is only enough to prevent the centrifugal pump from cavitation, which saves most of the volume than the two-way cheese dyeing machine. .

本發明提供的一種嶄新筒子紗染色機,所述的離心泵裝有電子調速控制系統,以特定變換的頻率控制離心泵的轉速,透過恆常變化的染液流速做成脈流(impulsive flow),提升染液的滲透力。 The invention provides a brand new cheese dyeing machine, wherein the centrifugal pump is equipped with an electronic speed control system, which controls the rotation speed of the centrifugal pump with a specific frequency of change, and makes an impulsive flow through a constantly changing dye flow rate. ), to enhance the penetration of the dye solution.

本發明提供的一種嶄新筒子紗染色機,所述的缸身(5)的底部置有熱交換盤管(18),由金屬中空環形管道構成,固定於紗架下方,管道間彼此相通,向外連接至水源及蒸汽源。 The invention provides a brand new cheese dyeing machine, wherein the bottom of the cylinder body (5) is provided with a heat exchange coil (18), which is composed of a metal hollow annular pipe, is fixed under the creel, and the pipes are connected to each other. Externally connected to water and steam sources.

主缸的底部置有熱交換盤管(18),連接至染色機以外的水源及蒸汽源。熱交換盤管(18)位置於染液經常浸泡的地方,通常於缸身內最低的操作水位以下。當缸內的設定溫度被提升時,控制入蒸汽的閥門會酌量開啟,使蒸汽走進熱交換盤管(18)內。盤管內的蒸汽使管道變熱,與流經管道外壁的染液做成溫差。此時熱量被傳導至染液中,達到提高染液溫度的效果。相反地當染液需要冷卻時,盤管內被注入室溫的自來水,使染液中的熱量從中被帶走。盤管中水和蒸汽的流量均由電腦控制以做出相對所設定的升溫率和降溫率。 The bottom of the master cylinder is provided with a heat exchange coil (18) connected to a water source and a steam source other than the dyeing machine. The heat exchange coil (18) is located where the dye liquor is often immersed, usually below the lowest operating water level in the cylinder. When the set temperature in the cylinder is raised, the valve that controls the steam inlet is opened as appropriate to allow steam to enter the heat exchange coil (18). The steam in the coil heats the pipe and makes a temperature difference with the dye liquor flowing through the outer wall of the pipe. At this time, the heat is conducted to the dyeing liquid to achieve the effect of increasing the temperature of the dyeing liquid. Conversely, when the dye solution needs to be cooled, the coil is filled with tap water at room temperature, so that the heat in the dye solution is taken away from it. The flow of water and steam in the coil is controlled by the computer to make a relative rate of increase and decrease in temperature.

在機器的設計上,換熱裝置放於主缸內,取代舊式外 置的熱交換器,以填掉用水的空間,直接降低用水量,並達致更高的換熱效率。在用水減少而換熱介質流量不變的情況下,於控制的角度上可以做到更高的升溫或降溫幅度,甚至可節省一部分使用換熱介質的成本。若工藝上只要求做出相同的升溫率,蒸汽用量亦能相對扣減,用水量能大量減低。 In the design of the machine, the heat exchanger is placed in the master cylinder instead of the old one. The heat exchanger is installed to fill the space of water, directly reduce the water consumption, and achieve higher heat exchange efficiency. In the case that the water consumption is reduced and the flow rate of the heat exchange medium is constant, a higher temperature rise or a temperature drop can be achieved from the viewpoint of control, and even a part of the cost of using the heat exchange medium can be saved. If the process only requires the same rate of temperature increase, the amount of steam can be relatively deducted, and the amount of water can be greatly reduced.

本發明提供的一種嶄新筒子紗染色機,所述的缸身(5)的工作門(21)設有密封漏壓裝置。 The invention provides a brand new cheese dyeing machine, wherein the working door (21) of the cylinder body (5) is provided with a sealed leakage device.

在染色的過程中,有熱水清洗筒子紗的步驟。然而將清水注入主缸內再進行加熱是十分浪費時間的。部分筒子紗染色機會額外安裝一個預備缸於主缸旁,容量相當於主缸注滿染液後的水量。安裝預備缸的好處是,將清水預先注入預備缸加熱,於筒子紗需要清洗時便直接注入主缸內,節省時間。 In the process of dyeing, there is a step of washing the cheese yarn with hot water. However, it is a waste of time to inject fresh water into the master cylinder and then heat it. Part of the cheese dyeing opportunity is additionally equipped with a spare cylinder next to the master cylinder, the capacity is equivalent to the amount of water after the master cylinder is filled with dye liquor. The advantage of installing the preparation cylinder is that the clean water is pre-injected into the preparation cylinder for heating, and the package yarn is directly injected into the master cylinder when it needs to be cleaned, saving time.

本發明提供的一種嶄新筒子紗染色機,所述的機身設有增壓孔(24)以連接壓縮空氣源。 The invention provides a brand new cheese dyeing machine, wherein the body is provided with a pressurized hole (24) for connecting a source of compressed air.

在染色過程中,為使機內的染液達至其沸點以上的溫度,壓縮空氣被注入機身內以增加缸內壓力。在密封操作的環境下,額外增加的壓力使液體的溫度隨之上升。待設定溫度下降時,機身上的排壓閥會打開,將缸內的壓力釋出,使染色機內的環境回復至正常的大氣壓力,提供足夠的條件讓染液進一步降溫。 In the dyeing process, in order to bring the dye liquor in the machine to a temperature above its boiling point, compressed air is injected into the fuselage to increase the pressure in the cylinder. In the case of a sealed operation, an additional pressure causes the temperature of the liquid to rise. When the set temperature drops, the pressure relief valve on the fuselage will open, releasing the pressure inside the cylinder, so that the environment inside the dyeing machine returns to normal atmospheric pressure, providing sufficient conditions for the dye solution to further cool down.

本發明提供的一種嶄新筒子紗染色機,所述的缸身(5)連接有注料系統,注料系統包括一條主泵迴圈以外的 喉道,可以將染液從主缸抽到注料桶或將染色顏料從注料桶抽進主缸的染液迴圈內。注料桶亦會往外連接水源及蒸汽源以用作稀釋桶內化學物及將染料於抽進主缸前提升至適當溫度。水源亦可用作清洗注料桶,並透過排水系統將污水排走。注料桶亦包括攪拌器將顏料拌勻。 The invention provides a brand new cheese dyeing machine, wherein the cylinder body (5) is connected with a filling system, and the injection system comprises a main pump loop In the throat, the dye liquor can be pumped from the master cylinder to the injection drum or the dyed pigment can be drawn from the injection tank into the dye liquor loop of the master cylinder. The injection tank will also be connected to the water source and steam source to dilute the chemical in the barrel and lift the dye to the appropriate temperature before being pumped into the master cylinder. The water source can also be used as a cleaning tank to drain the sewage through the drainage system. The injection tank also includes a blender to mix the pigments.

本發明提供的一種嶄新筒子紗染色機,所述的染色機設置有液流控制系統,控制染液單向流動,省卻換向裝置,同時所述的染色機還設置有增壓、排壓系統、注料系統及升降溫系統。 The invention provides a brand new cheese dyeing machine, wherein the dyeing machine is provided with a liquid flow control system for controlling the one-way flow of the dye liquor, and the commutation device is omitted, and the dyeing machine is also provided with a pressurization and pressure discharge system. , injection system and temperature rise and fall system.

本發明採用單向染色,取代已有的雙向染色,可省卻換向裝置,而且換熱系統亦以熱交換盤管(18)取代外置的熱交換器,此嶄新染色機的結構比同類舊式設計節省更多空間。因為不用換向,故此對離心泵的壓差涵蓋範圍較小。在最高工作壓力減低的情況下,有利減少缸身殼體用料。 The invention adopts one-way dyeing, replaces the existing two-way dyeing, can eliminate the reversing device, and the heat exchange system also replaces the external heat exchanger with the heat exchange coil (18), and the structure of the new dyeing machine is older than the old one. Design saves more space. Because there is no commutation, the pressure differential for the centrifugal pump covers a small range. In the case where the maximum working pressure is reduced, it is advantageous to reduce the material for the cylinder casing.

筒子紗染色時,因外流與內流染液的行程有所分別,最低的耗水量亦會有明顯的不同。如圖11所示,已有的筒子紗染色機染色行內流時,因染液是由筒子紗外層流經整個筒子紗、紗管和紗竹,繼而經換向器回流至熱交換器和主泵,主缸內的水位必須蓋過頂鎖,否則筒子紗內之負壓就會將水面以上的筒子紗從表面抽入空氣,造成壓差和流量不穩,影響染色品質。 When the cheese yarn is dyed, the stroke of the outer stream and the inner stream dye liquor are different, and the minimum water consumption will be significantly different. As shown in Fig. 11, when the existing cheese dyeing machine dyes the inner flow, the dye liquid flows from the outer portion of the cheese yarn through the entire cheese yarn, the yarn tube and the yarn bamboo, and then flows back to the heat exchanger through the commutator. The main pump, the water level in the master cylinder must be over-the-top lock, otherwise the negative pressure in the cheese yarn will pump the cheese yarn above the water surface into the air from the surface, resulting in pressure difference and flow instability, affecting the dyeing quality.

如圖10所示,行外流時,染液流經行程剛好相反,染液由主泵經熱交換器和換向器迸入紗架及紗竹,再經紗 管和筒子紗內層,最後流經整個筒子紗回到主缸,只要缸底維持一定水量,就可以保持主泵壓力穩定,以而保證壓差和流量穩定,沒必要所有筒子紗都被染液覆蓋。 As shown in Figure 10, when the flow is out, the dyeing liquid flows through the opposite direction. The dyeing liquid is pumped into the creel and the yam by the main pump through the heat exchanger and the commutator, and then the warp yarn. The inner layer of the tube and the cheese yarn is finally returned to the master cylinder through the entire package yarn. As long as the bottom of the cylinder maintains a certain amount of water, the pressure of the main pump can be kept stable, so as to ensure the pressure difference and the flow rate are stable, and it is not necessary for all the packages to be dyed. Liquid coverage.

已有染色機需要行走內流(即染液從筒子紗外滲入),必先確保整個過程中筒子紗浸泡於染液中,否則部分空氣會被抽入紗竹以至主泵內,產生氣蝕的現象,損害主泵結構。在已有染色機上浸泡所有筒子紗所需的最低浴比大約是1:4至1:6(在染整行業中用浴比作為指標,衡量處染工藝中機器內筒子紗與用水的重量比例)。 Existing dyeing machines need to travel inflow (that is, the dyeing liquid infiltrates from the package yarn), and must first ensure that the package yarn is immersed in the dye liquor during the whole process, otherwise some of the air will be drawn into the yarn and even into the main pump, causing cavitation. The phenomenon of damage to the main pump structure. The minimum bath ratio required to soak all the cheese on an existing dyeing machine is approximately 1:4 to 1:6 (in the dyeing and finishing industry, the bath ratio is used as an indicator to measure the weight of the cheese and water in the machine during the dyeing process) proportion).

本發明使用單向外流的方式處染筒子紗。染液由主泵經紗架及紗竹進入筒子紗內層,再往外滲出,最後被收集回主泵,形成一單向迴圈。只要缸底維持一定水量,就可以保持主泵壓力以至流量穩定,沒必要將缸內所有筒子紗以染液沒頂。 The present invention dyes a cheese yarn by means of a one-way outflow. The dyeing liquid enters the inner layer of the cheese yarn through the main pump through the creel and the yarn, and then oozes out, and finally collects back to the main pump to form a one-way loop. As long as the bottom of the cylinder maintains a certain amount of water, the main pump pressure can be maintained and the flow rate is stabilized. It is not necessary to have all the packages in the cylinder not be dyed.

將兩種機型比較下,本發明的嶄新筒子紗染色機,染色浴比可降低至1:3。換句話說,每一單位的筒子紗可節省同一重量的用水。一個載量達一噸的嶄新單向筒子紗染色機比舊式載量相同的機型至少可節省一噸以上用水。因此,本發明相比傳統的筒子紗染色機,處染每一噸筒子紗至少節省一噸以上用水。單以中國紗線目前每年產量達2500萬噸計,若全使用本發明的染色機染色,每年便可節省2500萬噸的用水,相當於兩個半西湖的儲水量,其節約用水的效益是十分驚人的,還大大減少了污染排放。 Comparing the two models, the dyeing bath ratio of the novelized cheese dyeing machine of the present invention can be reduced to 1:3. In other words, each unit of cheese can save the same amount of water. A new one-way package yarn dyeing machine with a capacity of one ton can save at least one ton of water compared to the old one. Therefore, the present invention saves at least one ton of water per ton of cheese dyeing compared to the conventional cheese dyeing machine. The annual output of Chinese yarn is up to 25 million tons. If the dyeing machine of the invention is used for dyeing, it can save 25 million tons of water per year, which is equivalent to the storage capacity of two and a half West Lakes. It is amazing, and it has greatly reduced pollution emissions.

使用本發明產品,可達到六省優勢:省電,應用了高 低頻交替。省水,只需合適的水量確保主泵不會抽空即可。省蒸汽,浴比降低相應蒸汽用量亦減少。省助劑,浴比降低相應助劑用量亦減少。省工藝時間,升降溫時間加快,縮短工藝時間。省壓縮空氣,在某些工藝情況下無需加壓行機。 Using the product of the invention, the advantages of the six provinces can be achieved: power saving, high application The low frequencies alternate. To save water, just use the right amount of water to make sure the main pump does not take time. The steam is saved, and the bath ratio is reduced. Province auxiliaries, the bath ratio is reduced, the corresponding additives are also reduced. The province's process time, the temperature rise and fall time is accelerated, and the process time is shortened. Compressed air, no need to pressurize the machine in some process situations.

下面通過實施例,對本發明作進一步的闡述:如圖2所示,本實施例提供一種嶄新的筒子紗染色機,包括主缸、紗架、離心泵、熱交換盤管(18),所述紗架固定在染缸內,所述紗架上的紗竹中空,與主泵出口相互連通。熱交換盤管(18)位於主缸底部,往外連接水源及蒸氣源,離心泵裝置在該染色機的缸身底部支撐架內。 The present invention is further illustrated by the following embodiments: as shown in FIG. 2, the present embodiment provides a brand new cheese dyeing machine, including a master cylinder, a creel, a centrifugal pump, and a heat exchange coil (18). The creel is fixed in the dyeing cylinder, and the yam on the creel is hollow and communicates with the main pump outlet. The heat exchange coil (18) is located at the bottom of the master cylinder, and is connected to a water source and a steam source. The centrifugal pump device is located in the bottom support frame of the dyeing machine.

圖2顯示了本實施缸身底部的側面圖,離心泵出口(4)連接至缸身底部內離心泵的出口,使染液可從離心泵出口經離心泵出口輸送至缸身(5)。 Figure 2 shows a side view of the bottom of the cylinder of the present embodiment. The centrifugal pump outlet (4) is connected to the outlet of the centrifugal pump in the bottom of the cylinder body so that the dye liquor can be delivered from the centrifugal pump outlet to the cylinder body (5) via the centrifugal pump outlet.

離心泵入口(6)與離心泵出口之間界定的間隙被定義為回流管道,此室連接至缸身底部內離心泵兩側的回流腔(7)以至葉輪口(8)。從缸身(5)回流收集的染液通過此室回到離心泵,並透過葉輪(9)轉動將染液以迴圈的方式帶回缸身(5)。 The gap defined between the centrifugal pump inlet (6) and the centrifugal pump outlet is defined as a return conduit that is connected to the return chamber (7) on both sides of the centrifugal pump in the bottom of the cylinder to the impeller port (8). The dye liquor collected from the cylinder body (5) is returned to the centrifugal pump through the chamber, and is rotated back through the impeller (9) to bring the dye liquor back to the cylinder body (5).

主泵殼體的離合設計上亦可配合已有輪軸及導軌等技術使安裝或拆裝時更方便。在此實施例中,殼體上附有輪軸安裝平臺(10)以裝配所述機械。通過轉動平臺上的手 柄,操作員可將殼體(11)與缸身底部(3)分離,輪軸及導軌設計可確保該殼體返裝時無縫接合,如圖3所示。 The clutch design of the main pump housing can also be combined with existing axles and guide rails to make installation or disassembly easier. In this embodiment, an axle mounting platform (10) is attached to the housing to assemble the machine. By turning the hand on the platform The handle allows the operator to separate the housing (11) from the bottom (3) of the cylinder. The axle and rail design ensures seamless engagement of the housing when it is returned, as shown in Figure 3.

離心泵殼體的另一半亦包含所述部分的回流腔、葉輪口、葉輪腔及軸承支撐。於設計上這些泵殼必具的特徵被分割成兩份。由於泵殼的剖面與軸心重迭,為避免傳動裝置於移除殼體時脫離,主機缸身底部包含一對承托凸緣(12)於離心泵軸心兩側。其凸緣本體亦被分成兩半,另一半於殼體另一側上。不同於殼體對接凸緣(13)的是,承托凸緣的剖面是傾斜的,使位於缸身底部一側的半邊凸緣能完全承托整支傳動軸。 The other half of the centrifugal pump housing also includes the portion of the return chamber, the impeller port, the impeller chamber, and the bearing support. The features necessary for these pump casings are designed to be split into two. Since the cross section of the pump casing overlaps with the shaft center, in order to prevent the transmission device from being detached when the casing is removed, the bottom of the main engine body body includes a pair of support flanges (12) on both sides of the centrifugal pump shaft center. The flange body is also divided into two halves and the other half is on the other side of the housing. Unlike the housing abutment flange (13), the cross-section of the support flange is inclined such that the half flange on one side of the bottom of the cylinder can fully support the entire drive shaft.

圖4進一步說明缸身(5)內的染色操作情況。包含出入口的一部分離心泵殼體與其周邊的筋板物料構成缸身(5)支撐的一部分,殼體的另一半同樣以螺絲及密封圈等與主缸體對接,與傳統設計不同的是,該殼體(11)被取出的時候,整個染液傳輸系統不會同時被移除,相反地可停留在原來的位置上,殼體相對軸心是橫向取出的,故此並沒影響轉軸及葉輪等在機器上的位置。馬達於此設計下能免被拆除,省卻因重新安裝而需要與軸心校準的時間。 Figure 4 further illustrates the dyeing operation within the cylinder (5). A part of the centrifugal pump casing including the inlet and outlet and the surrounding rib material constitute a part of the support of the cylinder body (5), and the other half of the casing is also connected with the main cylinder body by screws and sealing rings, which is different from the conventional design. When the casing (11) is taken out, the entire dye liquid conveying system is not removed at the same time. On the contrary, it can stay in the original position, and the housing is taken out transversely with respect to the axis, so that the shaft and the impeller are not affected. The location on the machine. The motor can be removed from this design, eliminating the need to calibrate with the shaft for reinstallation.

於實際操作時,操作員將筒子紗(17)套上紗竹(16),並使用紗架(15)上的吊環(20)將整個紗架吊起並吊進主缸內。所述紗架是中空的,底部有一缺口。紗架被放進主缸後其中空的空間與離心泵出口相連。紗架上有至少一紗竹,紗竹是中空的而且連接至紗架內的空間。紗竹 表面有穿孔讓染液從中溢出。紗架於主缸內固定後,在確保主泵不會發生氣蝕現象的情況下,染液會被注入至不高於缸內筒子紗的水位,然而水位的設定於染色過程以至機械設計中不限於此。主缸的工作門(21)具有密封防漏壓設計以避免染色機於染色過程中有染液滲漏出現。 In actual operation, the operator puts the cheese yarn (17) on the yarn bamboo (16) and uses the lifting ring (20) on the creel (15) to lift the entire creel and hoist it into the master cylinder. The creel is hollow with a notch at the bottom. After the creel is placed in the master cylinder, the empty space is connected to the centrifugal pump outlet. There is at least one yam on the creel, which is hollow and connected to the space inside the creel. Sabina There are perforations on the surface to allow the dye solution to escape from it. After the creel is fixed in the master cylinder, the dye liquor will be injected into the water level not higher than the cylinder yarn in the cylinder while ensuring that the main pump will not cavitation. However, the water level is set in the dyeing process and mechanical design. Not limited to this. The working door (21) of the master cylinder has a sealed leak-proof design to prevent the dyeing machine from leaking in the dyeing process.

從離心泵出口進入缸身(5)的染液通過紗架(15)被分流至紗竹(16),經過紗竹上的穿孔滲透入筒子紗(17)中,流向如箭嘴A所示。染液從筒子紗滲出後流回主缸底部,主缸底部設有熱交換盤管(18),所述熱交換盤管(18)由一組或多組圓環形的金屬中空管道組成,管道間彼此相連,並往外連接水源及蒸氣源。所述管道被安裝於主缸內紗架的下方,並處於染液流經的主要通道上。所述熱交換盤管(18)透過注入蒸氣或冷水充斥該熱交換盤管(18)以將缸身(5)內流經的染液加熱或冷卻。亦可以在水源或蒸汽源進入所述管道前加上任何裝置以控制水或蒸汽注入管道的流量,以達致理想的升溫或降溫速度。於所述管道另一端往外連接排放通道以將冷凝水排走。紗架設有染液過流孔(19)讓染液穿過紗架。染液最後被導回主泵,流向如箭嘴B所示。染液流經熱交換盤管(18)後落入離心泵入口(6),離心泵入口與所述離心泵內的回流腔(7)相接,使染液經離心泵入口流入回流腔,最後到葉輪口(8),受壓後到離心泵出口(4),重複整個染液迴圈。 The dye liquor entering the cylinder body (5) from the outlet of the centrifugal pump is diverted to the yam (16) through the creel (15), and permeates into the cheese yarn (17) through the perforations on the yam bamboo, and the flow direction is as shown by the arrow A. . The dyeing liquid flows out from the cheese yarn and flows back to the bottom of the master cylinder. The bottom of the master cylinder is provided with a heat exchange coil (18), and the heat exchange coil tube (18) is composed of one or more sets of circular metal hollow pipes. The pipes are connected to each other and connected to the water source and the steam source. The pipe is mounted below the creel in the master cylinder and on the main passage through which the dye liquor flows. The heat exchange coil (18) floods the heat exchange coil (18) by injecting steam or cold water to heat or cool the dye liquor flowing through the cylinder (5). It is also possible to add any means to control the flow of water or steam into the pipeline before the water or steam source enters the pipeline to achieve the desired rate of temperature rise or decrease. A discharge passage is connected to the other end of the pipe to drain the condensed water. The creel is provided with a dyeing liquid overflow hole (19) for allowing the dye liquor to pass through the creel. The dye solution is finally led back to the main pump and flows as indicated by arrow B. The dye solution flows through the heat exchange coil (18) and falls into the centrifugal pump inlet (6). The inlet of the centrifugal pump is connected to the return chamber (7) in the centrifugal pump, so that the dye solution flows into the return chamber through the inlet of the centrifugal pump. Finally, to the impeller port (8), after pressing, to the centrifugal pump outlet (4), repeat the entire dyeing liquid loop.

在注入染料的時候,操作員將染料倒入料桶(22)內 ,並開動注料馬達(23)將染料經注料喉道注入染液迴圈內。 When injecting the dye, the operator pours the dye into the drum (22) And start the injection motor (23) to inject the dye into the dye liquor through the injection throat.

按此實施例,雙吸式離心泵的兩邊泵殼皆可以鍛鑄件的方式做成,使包含離心泵出入口一端的殼體具有與缸身(5)底部管中管結構相接的凸緣,包含離心泵出口(4)和離心泵入口(6),如圖5所示。結構上亦可以鋼材物料焊接以做出兩邊殼體。從圖5所見,離心泵出口壁往對接凸緣延伸,將離心泵入口包含的空間分隔成左中右三個室,其中左右兩室於殼體內是連通的,被定義為回流腔(7)。中間的室被定義為葉輪腔(14),分隔三室的兩壁靠近對接凸緣的位置有兩個半圓形的缺口,如圖5所示。另一邊的離心泵殼體亦具備所述兩側半圓缺口,以致當兩邊殼體合上時,離心泵內分隔回流腔與葉輪腔的兩壁組合成兩個與傳動軸同心的圓孔,此兩個圓孔被定義為雙吸式離心泵的入口(8)。 According to this embodiment, the pump casings of the double suction centrifugal pump can be made by means of forging, so that the casing including the end of the inlet and outlet of the centrifugal pump has a flange which is connected with the pipe structure of the bottom pipe of the cylinder body (5). Contains the centrifugal pump outlet (4) and the centrifugal pump inlet (6) as shown in Figure 5. Structurally, the steel material can also be welded to make a two-sided housing. As seen in Figure 5, the outlet wall of the centrifugal pump extends toward the butt flange, dividing the space contained in the inlet of the centrifugal pump into three chambers, left, center, and right, wherein the left and right chambers are in communication within the housing and are defined as the return chamber (7). The middle chamber is defined as the impeller chamber (14), and the two walls separating the three chambers have two semi-circular notches near the butt flange, as shown in FIG. The centrifugal pump casing on the other side also has the semicircular notches on the two sides, so that when the two sides of the casing are closed, the two walls separating the return chamber and the impeller chamber in the centrifugal pump are combined into two circular holes concentric with the transmission shaft. Two circular holes are defined as the inlet (8) of the double suction centrifugal pump.

圖6是兩端離心泵組件於其中一側的回流腔(7)的剖面圖。從缸身(5)回流到離心泵入口的染液被引導至雙吸式離心泵的入口,如圖中箭頭所示。 Figure 6 is a cross-sectional view of the return chamber (7) on one side of the centrifugal pump assembly at both ends. The dye liquor that is returned from the cylinder (5) to the inlet of the centrifugal pump is directed to the inlet of the double suction centrifugal pump, as indicated by the arrows in the figure.

圖7顯示了兩端離心泵元件連接後的結構,其中殼體(11)是局部剖開的以更佳地展示其內部結構。葉輪及其傳動軸安裝在由兩端殼體合併成的完整葉輪腔(14)中,其中葉輪兩側都有吸口(25),安裝時與所述的圓孔同心地相接,使葉輪轉動時,其吸口能透過所述的圓孔將染液從回流腔吸進葉輪內,利用葉輪轉動的離心力將染液增壓 並沿葉輪腔送至離心泵出口。 Figure 7 shows the structure after the centrifugal pump elements are connected at both ends, wherein the housing (11) is partially cut away to better show its internal structure. The impeller and its transmission shaft are installed in a complete impeller cavity (14) which is formed by combining the two end casings, wherein the impeller has a suction port (25) on both sides thereof, and is connected concentrically with the circular hole during installation to rotate the impeller The suction port can suck the dye liquor from the return chamber into the impeller through the circular hole, and pressurize the dye liquor by the centrifugal force of the impeller rotation. And sent to the centrifugal pump outlet along the impeller chamber.

圖8是本發明中使用的的雙吸式葉輪。葉輪的設計基本採用一般離心泵使用的壓水式設計,在此實施例總共使用五塊導葉,然而數量上不在此限。與傳統葉輪不同的是此葉輪的吸口位於軸線的兩端,換言之葉輪兩側是對稱的。染液可從葉輪兩端進入,並受同一塊導葉推動而產生流體壓力。 Figure 8 is a double suction impeller used in the present invention. The design of the impeller basically adopts the pressurized water type design used by a general centrifugal pump. In this embodiment, a total of five vanes are used, but the number is not limited thereto. Different from the conventional impeller, the suction port of the impeller is located at both ends of the axis, in other words, the sides of the impeller are symmetrical. The dye liquor can enter from both ends of the impeller and is forced by the same vane to create fluid pressure.

圖9是雙吸式葉輪的徑向剖面圖。當葉輪按圖所示以順時針轉動時,於葉輪內的染液便受導葉及離心力的推動被引出葉輪,其流向如箭頭所示。 Figure 9 is a radial cross-sectional view of a double suction impeller. When the impeller rotates clockwise as shown in the figure, the dye liquor in the impeller is pushed out of the impeller by the guide vanes and centrifugal force, and the flow direction is as indicated by the arrow.

1‧‧‧離心泵 1‧‧‧ centrifugal pump

2‧‧‧熱交換器 2‧‧‧ heat exchanger

3‧‧‧缸身底部 3‧‧‧Bottom of the cylinder

4‧‧‧離心泵出口 4‧‧‧ centrifugal pump outlet

5‧‧‧缸身 5‧‧‧ cylinder

6‧‧‧離心泵入口 6‧‧‧ centrifugal pump inlet

7‧‧‧回流腔 7‧‧‧Return chamber

8‧‧‧葉輪口 8‧‧‧The impeller mouth

9‧‧‧葉輪 9‧‧‧ Impeller

10‧‧‧輪軸安裝平臺 10‧‧‧Axle mounting platform

11‧‧‧殼體 11‧‧‧Shell

12‧‧‧承托凸緣 12‧‧‧Support flange

13‧‧‧對接凸緣 13‧‧‧Docking flange

14‧‧‧葉輪腔 14‧‧‧The impeller chamber

15‧‧‧紗架 15‧‧‧ creel

16‧‧‧紗竹 16‧‧‧ 纱竹

17‧‧‧筒子紗 17‧‧‧ cheese yarn

18‧‧‧熱交換盤管 18‧‧‧Hot exchange coil

19‧‧‧染液過流孔 19‧‧‧Dyeing liquid overflow hole

20‧‧‧吊環 20‧‧‧ rings

21‧‧‧工作門 21‧‧‧Workgate

22‧‧‧料桶 22‧‧‧ bucket

23‧‧‧注料馬達 23‧‧‧Injection motor

24‧‧‧增壓孔 24‧‧‧ booster hole

25‧‧‧吸口 25‧‧‧ mouthpiece

26‧‧‧驅動馬達 26‧‧‧Drive motor

27‧‧‧離心泵 27‧‧‧ centrifugal pump

28‧‧‧葉輪軸 28‧‧‧ Impeller shaft

圖1是舊式筒子紗染色機的基本結構示意圖。 Fig. 1 is a schematic view showing the basic structure of an old cheese dyeing machine.

圖2是本發明的結構剖面圖。 Figure 2 is a cross-sectional view showing the structure of the present invention.

圖3是本發明中缸身底部跟可分離式殼體閉合時的側視圖。 Figure 3 is a side elevational view of the bottom of the cylinder body in the present invention when the detachable housing is closed.

圖4是本發明中缸身底部跟上述殼體分離的示意圖。 Figure 4 is a schematic view showing the bottom of the cylinder body separated from the above casing in the present invention.

圖5是本發明中包含出入口的一端離心泵鑄件示意圖。 Figure 5 is a schematic view of a centrifugal pump casting having an inlet and outlet in the present invention.

圖6是兩端離心泵組件的剖面圖。 Figure 6 is a cross-sectional view of the centrifugal pump assembly at both ends.

圖7是兩端離心泵元件連接後的立體示意圖。 Fig. 7 is a perspective view showing the connection of the centrifugal pump elements at both ends.

圖8是雙吸口式葉輪的立體結構示意圖。 Fig. 8 is a perspective view showing the structure of a double suction type impeller.

圖9是雙吸口式葉輪的剖面示意圖。 Figure 9 is a schematic cross-sectional view of a double suction impeller.

圖10是外流時的染液行程。 Figure 10 is the dye stroke of the outflow.

圖11是內流時的染液行程。 Figure 11 is a dye stroke during inflow.

3‧‧‧缸身底部 3‧‧‧Bottom of the cylinder

5‧‧‧缸身 5‧‧‧ cylinder

8‧‧‧葉輪口 8‧‧‧The impeller mouth

9‧‧‧葉輪 9‧‧‧ Impeller

12‧‧‧承托凸緣 12‧‧‧Support flange

13‧‧‧對接凸緣 13‧‧‧Docking flange

14‧‧‧葉輪腔 14‧‧‧The impeller chamber

15‧‧‧紗架 15‧‧‧ creel

16‧‧‧紗竹 16‧‧‧ 纱竹

17‧‧‧筒子紗 17‧‧‧ cheese yarn

18‧‧‧熱交換盤管 18‧‧‧Hot exchange coil

19‧‧‧染液過流孔 19‧‧‧Dyeing liquid overflow hole

20‧‧‧吊環 20‧‧‧ rings

21‧‧‧工作門 21‧‧‧Workgate

22‧‧‧料桶 22‧‧‧ bucket

23‧‧‧注料馬達 23‧‧‧Injection motor

24‧‧‧增壓孔 24‧‧‧ booster hole

26‧‧‧驅動馬達 26‧‧‧Drive motor

27‧‧‧離心泵 27‧‧‧ centrifugal pump

28‧‧‧葉輪軸 28‧‧‧ Impeller shaft

Claims (15)

一種嶄新筒子紗染色機,包括有缸身(5)、紗架(15)、紗竹(16)及驅動馬達(26),紗架(15)和紗竹(16)安裝在缸身內,其特徵是缸身(5)內還包括有離心泵(27)與熱交換盤管(18),熱交換盤管(18)安裝在缸身(5)的底部,離心泵(27)安裝在熱交換盤管(18)下方,離心泵(27)入口(6)連通紗架(15)外的空間,離心泵出口(4)連通紗架(15)內的空間。 A brand new cheese dyeing machine comprises a cylinder body (5), a creel (15), a yam (16) and a drive motor (26), and the creel (15) and the yam (16) are installed in the cylinder body. The utility model is characterized in that the cylinder body (5) further comprises a centrifugal pump (27) and a heat exchange coil (18), the heat exchange coil (18) is installed at the bottom of the cylinder body (5), and the centrifugal pump (27) is installed at Below the heat exchange coil (18), the inlet (6) of the centrifugal pump (27) communicates with the space outside the creel (15), and the centrifugal pump outlet (4) communicates with the space within the creel (15). 根據申請專利範圍第1項所述的嶄新筒子紗染色機,其中該紗架(15)呈中空狀,底部有一缺口,紗架(15)內的空間與離心泵出口(4)相通,該空間延至紗竹(16),紗竹呈中空狀,連接至紗架內的空間,紗竹表面有穿孔。 The novel cheese dyeing machine according to the first aspect of the patent application, wherein the creel (15) has a hollow shape, a notch at the bottom, and a space in the creel (15) communicates with the centrifugal pump outlet (4), the space Extending to the yam (16), the yam is hollow, connected to the space inside the creel, and the surface of the yam has perforations. 根據申請專利範圍第1項所述的嶄新筒子紗染色機,其中該離心泵的殼體是以通過離心泵的葉輪(9)的軸心線的徑向面垂直地分為兩部分,互相以凸緣連接,一半殼體與缸身底部(3)為一體,另一半殼體(11)可以拆卸。 The novel cheese dyeing machine according to the first aspect of the invention, wherein the casing of the centrifugal pump is vertically divided into two parts by a radial plane of an axial line of the impeller (9) of the centrifugal pump, and mutually The flange is connected, the half of the housing is integral with the bottom of the cylinder (3), and the other half of the housing (11) is detachable. 根據申請專利範圍第1項所述的嶄新筒子紗染色機,其中該離心泵裝置有一對承托凸緣(12),承托凸緣呈半圓形,剖面傾斜狀安裝,葉輪軸(28)及葉輪(9)置於承托凸緣上。 The new package yarn dyeing machine according to the first aspect of the patent application, wherein the centrifugal pump device has a pair of support flanges (12), the support flange is semicircular, the section is inclined, and the impeller shaft (28) And the impeller (9) is placed on the support flange. 根據申請專利範圍第1項所述的嶄新筒子紗染色機,其中該離心泵的一半殼體(11)的底部固定在平臺( 10)上,平臺(10)裝配有輪軸,放置在導軌上,通過轉動平臺(10)上的手柄,可將殼體(11)與缸身底部(3)分離和接合。 A new cheese dyeing machine according to the first aspect of the patent application, wherein the bottom of the half of the casing (11) of the centrifugal pump is fixed to the platform ( 10) Upper, the platform (10) is equipped with an axle, placed on the rail, and the housing (11) can be separated and engaged with the bottom (3) of the cylinder by rotating the handle on the platform (10). 根據申請專利範圍第1項所述的嶄新筒子紗染色機,其中該離心泵具有雙吸口(25a、b),兩個吸口分別位於葉輪(9)轉動軸線的兩端,染液經雙吸口(25a、b)進入離心泵。 The novel cheese dyeing machine according to claim 1, wherein the centrifugal pump has double suction ports (25a, b), the two suction ports are respectively located at two ends of the rotation axis of the impeller (9), and the dye liquor passes through the double suction port ( 25a, b) enter the centrifugal pump. 根據申請專利範圍第1項所述的嶄新筒子紗染色機,其中該離心泵設置有出口(4)和入口(6),離心泵入口(6)是染液進入離心泵的通道,離心泵出口(4)是染液離開離心泵的通道,離心泵入口(6)和離心泵出口(4)的方向朝上,離心泵入口(6)連通離心泵兩側的回流腔(7),再連通至葉輪口(8)。 The new package yarn dyeing machine according to claim 1, wherein the centrifugal pump is provided with an outlet (4) and an inlet (6), and the centrifugal pump inlet (6) is a passage for the dye liquor to enter the centrifugal pump, and the centrifugal pump outlet (4) is the passage of the dye solution leaving the centrifugal pump, the centrifugal pump inlet (6) and the centrifugal pump outlet (4) are oriented upward, and the centrifugal pump inlet (6) is connected to the return chamber (7) on both sides of the centrifugal pump, and then connected To the impeller port (8). 根據申請專利範圍第1項所述的嶄新筒子紗染色機,其中該離心泵內的葉輪(9)置於葉輪腔(14)內,位於離心泵的中心,葉輪腔與回流腔被內管(4)的壁分隔開,葉輪腔與回流腔之間的開孔形成葉輪口(8),與葉輪(9)的吸入口對接。 The novel cheese dyeing machine according to the first aspect of the patent application, wherein the impeller (9) in the centrifugal pump is placed in the impeller chamber (14) at the center of the centrifugal pump, and the impeller chamber and the return chamber are surrounded by the inner tube ( 4) The walls are separated, and the opening between the impeller chamber and the return chamber forms a wheel impeller (8) that abuts the suction port of the impeller (9). 根據申請專利範圍第1項所述的嶄新筒子紗染色機,其中該離心泵裝有電子調速控制系統,以特定變換的頻率控制離心泵的轉速。 The brand new cheese dyeing machine according to the first aspect of the patent application, wherein the centrifugal pump is equipped with an electronic speed control system for controlling the rotation speed of the centrifugal pump at a specific frequency. 根據申請專利範圍第1項所述的嶄新筒子紗染色機,其中該熱交換盤管(18),由金屬中空環形管道構成,固定於紗架下方,管道間彼此相通,向外連接至水源及 蒸汽源。 The new package yarn dyeing machine according to claim 1, wherein the heat exchange coil (18) is composed of a metal hollow annular pipe, is fixed under the creel, and the pipes are connected to each other and connected to the water source and Steam source. 根據申請專利範圍第1項所述的嶄新筒子紗染色機,其中該缸身(5)的工作門(21)設有有密封漏壓裝置。 The brand new cheese dyeing machine according to claim 1, wherein the working door (21) of the cylinder (5) is provided with a sealed leak pressure device. 根據申請專利範圍第1項所述的嶄新筒子紗染色機,其中該缸身設有增壓孔(24)以連接壓縮空氣源。 A brand new cheese dyeing machine according to the first aspect of the invention, wherein the cylinder body is provided with a booster hole (24) for connecting a source of compressed air. 根據申請專利範圍第1項所述的嶄新筒子紗染色機,其中該缸身(5)連接有注料系統,注料系統包括一條主泵迴圈以外的喉道。 According to the new package yarn dyeing machine of the first aspect of the patent application, wherein the cylinder body (5) is connected with a filling system, and the injection system includes a throat other than the main pump return. 根據申請專利範圍第1項所述的嶄新筒子紗染色機,其中設置有液流控制系統,控制染液單向流動。 According to the new package yarn dyeing machine described in the first paragraph of the patent application, a liquid flow control system is provided to control the one-way flow of the dye liquor. 根據申請專利範圍第1項所述的嶄新筒子紗染色機,其中設置有增壓、排壓系統、注料系統及升降溫系統。 The new package yarn dyeing machine according to the first aspect of the patent application is provided with a pressurization, a pressure discharge system, a injection system and a temperature rise and fall system.
TW101143185A 2012-11-16 2012-11-16 Unidirectional cheese yarn dyeing machine TWI555895B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW101143185A TWI555895B (en) 2012-11-16 2012-11-16 Unidirectional cheese yarn dyeing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW101143185A TWI555895B (en) 2012-11-16 2012-11-16 Unidirectional cheese yarn dyeing machine

Publications (2)

Publication Number Publication Date
TW201420834A true TW201420834A (en) 2014-06-01
TWI555895B TWI555895B (en) 2016-11-01

Family

ID=51393264

Family Applications (1)

Application Number Title Priority Date Filing Date
TW101143185A TWI555895B (en) 2012-11-16 2012-11-16 Unidirectional cheese yarn dyeing machine

Country Status (1)

Country Link
TW (1) TWI555895B (en)

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2314590A (en) * 1996-06-27 1998-01-07 Falmer Investment Ltd Pump
CN202055029U (en) * 2011-04-15 2011-11-30 广州番禺高勋染整设备制造有限公司 Ultra-low bath ratio tertiary impeller pump yarn dyeing machine

Also Published As

Publication number Publication date
TWI555895B (en) 2016-11-01

Similar Documents

Publication Publication Date Title
CN202936629U (en) Novel one-way cheese dyeing machine
CN103088574B (en) Ultralow liquor ratio zipper dyeing machine and dyeing process thereof
CN103806233B (en) Yarn package dyeing machine
CN102296436B (en) Creel device of yarn dyeing machine with ultra-low bath ratio
CN105952612B (en) A kind of pump self-priming apparatus and method
TWI555895B (en) Unidirectional cheese yarn dyeing machine
WO2014075249A1 (en) Novel one-way cheese dyeing machine
CN109356849B (en) Liquid piston air compressor
CN208040729U (en) A kind of immersible pump automatically controlled
CN111486091B (en) Single-cylinder rotor type liquid high-frequency reversing device and compressor thereof
CN203360834U (en) Novel circulating pump device for low bath ratio dyeing machine
ITMI20111553A1 (en) MACHINE FOR THE TREATMENT OF FABRICS, NETWORKS, GARZAS, FELT, FABRICS-NON-FABRICS OR OTHER MATERIALS IN PIECE OR SHEET
CN106640670B (en) Vertical suction multi-stage pipeline pump and its application method
CN106545496B (en) Sleeping suction multi-stage pipeline pump
WO2012139518A1 (en) Three-stage vane pump yarn-dyeing machine with ultra-low liquor ratio and method for controlling high temperature stream yarn-dyeing
CN108869315B (en) A kind of No leakage anti-clogging oil SAPMAC method formula high efficiency synchronous intelligence self priming pump
CN212479551U (en) Pump station gate control device
CN103215778A (en) Ultra-low bath ratio yarn dyeing machine water-squeezing device and squeezing method thereof
CN215719548U (en) Corrosion-resistant and wear-resistant alloy pump with water diversion mechanism
CN203174345U (en) Water squeezing device of yarn dyeing machine with ultralow bath ratio
CN205918776U (en) Bearing frame convenient to clearance operation
CN105926212B (en) A kind of minimum discharge supercritical fluid dye gigging technique
CN201701817U (en) Bypass activated carbon filter
CN202247356U (en) Creel stand device of triplex pump yarn dyeing machine with ultralow bath ratio
CN201162681Y (en) Immersion type vertical pump with air bubble extinguishing apparatus