CN203174345U - Water squeezing device of yarn dyeing machine with ultralow bath ratio - Google Patents

Abstract

The utility model discloses a water squeezing device of a yarn dyeing machine with an ultralow bath ratio. The water squeezing device comprises a pneumatic rotation air cylinder, a transmission shaft, a swing arm, a connecting rod, a semilune valve plate, a sleeve valve ring, a compressed air water squeezing valve and an accumulated water discharge valve; when water is squeezed, the sleeve valve ring rotates, the sucked water inlet of a three-level impeller pump is sealed and blocked by the semilune valve plate; the communication between the sucked water inlet and a main cylinder is cut off; main cylinder dye liquor and air cannot enter the three-level impeller pump through the sucked water inlet to form a broken circuit state; compressed air is led to the main cylinder under the control of a computer; then the accumulated water discharge valve is opened; a compressed air passage is communicated with the main cylinder of the yarn dyeing machine only through a yarn disc dye liquor reflux inlet; when the water inlet of the three-level impeller pump is blocked by the sleeve valve ring, the dye liquor reflux inlet is separated from the main cylinder by a spindle; and the compressed air can only pass by the spindle and then is discharged by the accumulated water discharge valve through the yarn disc dye liquor reflux inlet to realize dehydration. According to the water squeezing device, the structure is simple, the amount of water used by the yarn dyeing machine is not increased, the dyeing time can be shortened, and the dyeing efficiency is improved.

Description

Ultralow bath raio yarn dyeing machine presses the water device

Technical field

The utility model relates to a kind of ultralow bath raio yarn dyeing machine and presses the water device, particularly relates to ultralow bath raio yarn dyeing machine and presses the water device.

Background technology

The press for extracting juice water device of tradition yarn package dyeing machine use need increase the bath raio of dyeing, and the water that the water for cleaning that tradition press for extracting juice water device press for extracting juice water is saved is pressed the increase of water device by tradition is offset, and therefore can not get promoting the use of.Common dyeing is because the restriction of technological process and appointed condition can't reach more high-grade dyeing requirement.At first, traditional dyeing technological process long (the tube yarn → dyestuff of intaking → add → add glauber salt → add soda ash → circulation 30min → arteries and veins stream wash water → water level draining → intake → soap → water level draining → dehydration → oven dry → winder → finish), each link easily causes yarn dyeing to increase water discharge time, cause the spindle residual water to leave troubles such as subsequent processing cleaning for, thereby cause unnecessary loss and waste, and bring bobbin winder to fall the difficulty of yarn and oven dry for back operation processing.And adopt to press water (pressure dehydration) arts demand in the improvement of aspects such as yarn dyeing machine structure, control method, increase work efficiency greatly and reduced dyeing water-bath ratio.

Three grades of vane pump yarn dyeing machines of ultralow bath raio (seeing utility model patent ZL201110095749.5), comprise dye vat, creel, vane pump, the creel bottom is creel dish (yarn dish), dye liquor input channel porose and in the dye vat communicates on the creel dish, vane pump be arranged at whole dye vat below, vane pump is three grades of vane pumps, and its pump shaft is connected with the internal electrical arbor is coaxial, and dye vat links to each other with the entrance of three grades of vane pumps; Three grades of vane pumps comprise axial flow level, centrifugal level and fixing impeller inducer level, the axial flow level links to each other with motor by same power transmission shaft successively with centrifugal level, dye liquor flows into the axial flow level through flow channel, the dye liquor that flows out from the axial flow level directly enters the input port of centrifugal level, and the dye liquor that flows out from centrifugal level goes into to flow out passage through fixing impeller inducer level is laggard.Dye liquor in the dye vat is no more than the creel dish all the time in the course of the work, and bath raio was less than 1: 3.This utility model reaches desired lift when can the dye liquor in yarn dyeing machine being lower than spindle, realize the low bath raio of yarn dyeing machine, realizes the purpose of energy-saving and emission-reduction.

Ultralow bath raio yarn dyeing machine water consumption reduces, and 1:3 is little than the hank dyeing bath raio, has reduced dying material input amount, has reduced production cost.In order fully to improve the dyeing efficient of bobbin cylinder yarn dyeing machine, reduce dyeing time, reach effects of energy saving and emission reduction, being badly in need of a kind of ultralow bath raio yarn dyeing machine of design at present presses the water device and presses the water method, this press for extracting juice water device should be able to carry out dehydration to a certain degree to the yarn after the dyeing, can save the energy and the time of yarn oven dry, play the function of energy-conserving and environment-protective.

Ultralow bath raio yarn dyeing machine presses the water device than the board-like press for extracting juice water of traditional roll-over valve device energy conserve space, reach the effect that need not increase bath raio, by ultralow bath raio yarn dyeing machine and the board-like press for extracting juice water of traditional roll-over valve device bath raio 1:3, be reduced to 1:2.8, use ultralow bath raio yarn dyeing machine to press water device bath raio still less.When pressing water, ultralow bath raio yarn dyeing machine is pressed the rotation of water device to pressing water state, three grades of vane pump suction inlets are closed three grades of vane pumps and are formed unidirectional state, use compressed air (as 2.5bar) that the portion of water of yarn is pressed away.

The utility model content

The purpose of this utility model is to overcome now technology above shortcomings, provides ultralow bath raio yarn dyeing machine to press the water device.Staining rack with the ultralow bath raio yarn dyeing machine that presses the water device comprises yarn dish, suspension rod and yarn bar; Yarn dish upper surface is discoid, yarn dish lower end is cavity structure, and bottom, yarn dish lower end is connected with the centre mount of yarn dyeing machine, and yarn dish upper surface is provided with yarn dish apopore, yarn dish backwater hole and presses the water device and is connected, press the water device and be connected with triplex, triplex is connected with motor; Described boom hole seat is arranged in the sand table in the heart, suspension rod is fixedly mounted in the boom hole seat, yarn bar bottom is fixed in the sand table apopore of sand table upper surface, the yarn bar is solid construction or hollow-core construction, the yarn bar is with some spindles outward, leave the gap between spindle and the yarn bar, the spindle residual water flows out current drainage to the outside outlet valve from the yarn dish apopore of yarn bar bottom.The utility model is achieved through the following technical solutions.

Ultralow bath raio yarn dyeing machine presses the water device, and it comprises pneumatic rotary cylinder, power transmission shaft, swing arm, connecting rod, semilune valve plate, telescoping valve circle, be used for the ponding drain valve that the compressed air of input air presses water valve and is used for the discharging residual water in the dye vat; Pneumatic rotary cylinder is connected with power transmission shaft as power source; Power transmission shaft is connected with the telescoping valve circle with connecting rod by swing arm, drives the telescoping valve circle and rotates, and several semilune valve plates are distributed on the telescoping valve circle.

Described ultralow bath raio yarn dyeing machine presses in the water device, when yarn dyeing machine is in colored state, pneumatic rotary cylinder by power transmission shaft drive swing arm and connecting rod transmission of power to the telescoping valve circle, the telescoping valve circle is rotated away shutoff sucks the mouths of a river at three grades of vane pumps semilune valve plate;

Yarn dyeing machine is in when pressing water state, pneumatic rotary cylinder by power transmission shaft drive swing arm and connecting rod transmission of power to the telescoping valve circle, the telescoping valve circle rotates and makes the semilune valve plate block the suction mouth of a river of three grades of vane pumps, block the UNICOM of three grades of vane pumps suction mouths of a river and master cylinder, master cylinder dye liquor, compressed air can not enter three grades of vane pumps by water inlet and form off states.

Further, described ultralow bath raio yarn dyeing machine presses in the water device, and the number at three grades of vane pumps suctions of the number of semilune valve plate and yarn dyeing machine mouth of a river and identical is more than one.

The press for extracting juice water method of utilizing above-mentioned ultralow bath raio yarn dyeing machine to press the water device is: the yarn dyeing machine computer expert crosses instruction makes electromagnetic valve output compressed air to the pneumatic rotary cylinder that presses the water device, pneumatic rotary cylinder by power transmission shaft drive swing arm and connecting rod transmission of power to the telescoping valve circle, the telescoping valve circle rotates the suction mouth of a river that blocks three grades of vane pumps with the semilune valve plate, block the UNICOM of three grades of vane pumps suction mouths of a river and master cylinder, the master cylinder dye liquor, compressed air can not enter three grades of vane pumps formation off states by sucking the mouth of a river, computer control compressed air presses water valve and adds the compression air to setting value to master cylinder, open the ponding drain valve then, be communicated with between yarn dish dye liquor refluxing opening and the dyeing machine master cylinder that compressed air channel can only be by yarn dyeing machine, when three grades of vane pumps suck the mouth of a river to the shutoff of telescoping valve circle, and separated by spindle between dye liquor refluxing opening and the master cylinder, compressed air is drained by three grades of vane pump ponding drain valves through yarn dish dye liquor refluxing opening after can only passing spindle, reaches dehydrating effect.

Above-mentioned press for extracting juice water method specifically comprises the steps:

The first step, yarn dyeing machine computer are carried out when pressing water function, and control is pressed the water device and is in the press for extracting juice water state, set and press the waterside number, and circulation forced air number of times presses water and begins;

Second goes on foot, closes earlier isolating valve, stops dye liquor to reflux, and the delay adjustments time, the feedback information of judgement isolating valve is not worked as isolating valve, then reports to the police, and as working, enters next step action;

The 3rd goes on foot, opens compressed air press for extracting juice water valve pressurizes, and waits to be added to the press for extracting juice water pressure of setting, stops pressurization;

The 4th the step, open the ponding drain valve, carry out draining, after dye vat pressure is reduced to setting value, close the ponding drain valve, the yarn dyeing machine computer judges whether the forced air number of times reaches setting value, if not, then returns for the 3rd step, if then enter next step;

The 5th step, finish set to press the waterside number after, close the ponding drain valve.

In the above-mentioned press for extracting juice water method, press comprehensive damping and the press for extracting juice discharge thereof of water device and calculate definite by following formula:

If R is for pressing water device displacement, pressing discharge Q has following expression formula:

R=Qt

$Q_s={\mathrm{KD}}^2\sqrt{h_w\×{(P_w-P_f)}^2},$ Q _sFor pressing water unit interval displacement

In the formula: R is for pressing water device displacement (m ³/ h),

Q is for pressing water device flow (m ³/ h),

T is the water discharge time of press for extracting juice water device,

K is that discharge coefficient is got K=0.01～0.9,

D is damping hole aperture (m),

h _wBe differential pressure value (mmH ₂O),

P _wBe device external pressure (Kgf/cm ²),

P _fBe device internal pressure (Kgf/cm ²).

In the above-mentioned press for extracting juice water method, the air pressure when described press for extracting juice water device presses water is that 0～10bar, press for extracting juice discharge are 0.1～10m ³/ min, pressing the water time is 0～3min.

In the above-mentioned press for extracting juice water method, pressing under the water air pressure p effect, spindle compression pressure Ps increases, and the porosity of spindle reduces, thereby dye liquor permeates outflow from spindle, after press for extracting juice water pressure Ps has squeezed the spindle residual water, press the water process and finish; The dye liquor flowing velocity of pressing the water process is respectively V _r, V _θDetermine by the theoretical water number model that presses of two dimension,

Described two dimension is theoretical presses water number and learn the foundation of model and comprise: establish that oneself is full of saturated staining solution fully in the bobbin spindle, oneself presses the water conservancy project skill through entering; Spindle is full of dye liquor and contact with pressing water pressure that to form relative pressure poor, and dye liquor flows to sand table by the drum runner, because sand table pressure is little, therefore at spindle outer surface and spindle inside very big pressure is arranged, and formation pressure reduction drains water;

The same cross sectional planes of spindle two dimension is pressed water number and is learned in the model, establish z and be the yarn bar axially, r be spindle radially variable, θ be spindle cross section center of circle angle variable, the speed that flows at dye liquor is respectively V _Z, V _r, V _θ, according to mass conservation law, dye liquor micrometeor changeable volume in the unit interval

The change amount equal to flow in the unit interval poor with the dye liquor amount that flows out this spindle, namely

C wherein---be the component of z, r and θ;

$\frac{\∂V_C}{\∂t}=V_r\mathrm{rd\θdz}+V_{\mathrm{\θ}}\mathrm{drdz}+V_z(r+\frac{\mathrm{dr}}{\mathrm{dt}})\mathrm{d\θdr}-(V_r+\frac{\∂V_r}{\∂r}\mathrm{dr})(r+\mathrm{dr})\mathrm{d\θdz}+(V_z+\frac{\∂V_z}{\∂z}\mathrm{dz})(r+\frac{\mathrm{dr}}{\mathrm{dt}})\mathrm{d\θdr}$

According to the derivation method of the one dimension press for extracting juice water differential equation, the following formula abbreviation is

$\frac{\&PartialD;V_C}{\&PartialD;t}=C_{\mathrm{Vr}}(\frac{{\&PartialD;}^2{P}_L}{{\&PartialD;\mathrm{<figure-callout\; id="2"\; label="r"\; filenames="130409105314.png,130409105316.png"\; state="\{\{state\}\}">r</figure-callout>}}^2}+\frac{1}{r}\frac{\&PartialD;P_L}{\&PartialD;r})+C_{\mathrm{V\&theta;}}\left(\frac{1}{r}\frac{{\&PartialD;}^2{P}_L}{\&PartialD;{\mathrm{\&theta;}}^2}\right)+C_{\mathrm{VZ}}\frac{{\&PartialD;}^2{P}_L}{\&PartialD;Z^2})$

In the formula: $C_{\mathrm{Vr}}=\frac{K_r(1+e)}{\mathrm{\&mu;}{a}_V},$ $C_{\mathrm{V\&theta;}}=\frac{K_{\mathrm{\&theta;}}(1+e)}{\mathrm{\&mu;}{a}_V},$ $C_{\mathrm{VZ}}=\frac{K_Z(1+e)}{\mathrm{\&mu;}{a}_V}$

Wherein: $\frac{{\&PartialD;}^2{P}_L}{{\&PartialD;\mathrm{<figure-callout\; id="2"\; label="Z"\; filenames="130409105314.png,130409105316.png"\; state="\{\{state\}\}">Z</figure-callout>}}^2}=0,\frac{{\&PartialD;}^2{P}_L}{\&PartialD;{\mathrm{\&theta;}}^2}=0$

Suppose that the bobbin spindle presses in the water under the effect of air squeeze force, the liquid in the spindle only flows along radial direction, namely in the hole fluid pressure only along change in radius, the fluid pressure no change on other direction, then the substitution following formula solves,

$\frac{\&PartialD;P_L}{\&PartialD;t}=C_{\mathrm{Vr}}(\frac{{\&PartialD;}^2{P}_L}{\&PartialD;{\mathrm{<figure-callout\; id="2"\; label="r"\; filenames="130409105314.png,130409105316.png"\; state="\{\{state\}\}">r</figure-callout>}}^2}+\frac{1}{r}\frac{\&PartialD;P_L}{\&PartialD;r})$

Following formula is two dimension and presses the water theory equation, physical significance be in the spindle expressing process spindle fluid pressure with the spindle radius of a circle along with the time changes, according to boundary condition:

R=r ₂The time, $\frac{\&PartialD;P_L}{\&PartialD;r}=0$

If ignore resistance of medium, then

R=r ₁The time, P _L=0

Because the spindle fluid pressure is the logarithmic function distribution in the cartridge type spindle wringer, so press the primary condition of water be:

During r=0, $P_L=P_C[1-\frac{\mathrm{In}\left(\frac{r}{r_2}\right)}{\mathrm{In}\left(\frac{r_1}{r_2}\right)}]$

This formula namely presses the function that the spindle fluid pressure changed with spindle radius and time in the water process,

In the formula:

r ₁-internal diameter when being the saturated initial press for extracting juice water of cheese;

r ₂-external diameter when being the saturated initial press for extracting juice water of cheese;

P _L-be the spindle pressure medium; P _cPressure component sum for z, r, θ.

With now the traditional yarn dyeing machine in the technology compare, the utlity model has following characteristic and advantage:

1, press for extracting juice water device can carry out dehydration to a certain degree to the yarn after the dyeing, can save the energy and the time of yarn oven dry, plays the function of energy-conserving and environment-protective.Yarn presses the water device to ultralow bath raio yarn dyeing machine and rotates to the normal dyeing state when dyeing, three grades of vane pumps of three grades of normal unlatchings of vane pump suction inlet form recurrent states, and dye liquor enters three grades of vane pump superchargings by suction inlet and passes spindle dyeing by the yarn bar.When pressing water, ultralow bath raio yarn dyeing machine is pressed the rotation of water device to pressing water state, three grades of vane pump suction inlets are closed three grades of vane pumps and are formed unidirectional state, use compressed air that the portion of water of yarn is pressed away.

2, ultralow bath raio yarn dyeing machine presses the water device than the board-like press for extracting juice water of traditional roll-over valve device energy conserve space, reach the effect that need not increase bath raio, by ultralow bath raio yarn dyeing machine and the board-like press for extracting juice water of traditional roll-over valve device bath raio 1:3, be reduced to 1:2.8, use ultralow bath raio yarn dyeing machine to press water device bath raio still less.

Description of drawings

Fig. 1 is that ultralow bath raio yarn dyeing machine presses the water schematic diagram, among the figure, and the P air pressure; Q presses water out; Water level show rulers T; The NO cycle-index; K ₁Compressed air presses water valve; K ₂The ponding drain valve.

The ultralow bath raio yarn dyeing machine of Fig. 2 presses water apparatus structure schematic diagram, among the figure, and 1 pneumatic rotary cylinder; 2 power transmission shafts; 3 swing arms; 4 connecting rods; 5 semilune valve plates; 6 telescoping valve circles; 7 dye bobbin cylinders; Loudspeaker base on 8; 9 times loudspeaker bases; 10 diaphragms; 11 3 grades of vane pump water under high pressures; 12 press the water backflow mouth of a river; 13 press hydraulic pressure contracting air pressure; 14 press the current outgoing direction; 15 dye liquor backflow directions; 16 dyeing High-Pressure Water directions.

Fig. 3 presses the water structure drawing of device, wherein, and 1 pneumatic rotary cylinder; 2 power transmission shafts; 3 swing arms; 4 connecting rods; 6 half circular sleeve valve circles.

Fig. 4 be press the water device be in closed condition the time structural representation, wherein, 1 pneumatic rotary cylinder; 2 power transmission shafts; 3 swing arms; 4 connecting rods; 6 half circular sleeve valve circles; 17 underframe; 18 3 grades of vane pumps.

Fig. 5 is the structural representation when pressing the water device and being in opening, wherein, and 1 pneumatic rotary cylinder; 2 power transmission shafts; 3 swing arms; 4 connecting rods; 6 half circular sleeve valve circles; 17 underframe; 18 3 grades of vane pumps.

Fig. 6 is that spindle presses water number model schematic diagram.

Fig. 7 is that two dimension is pressed the water state Mathematical Modeling.

Fig. 8 is the structural representation that presses another visual angle of water device, wherein, and 1 pneumatic rotary cylinder; 2 power transmission shafts; 3 swing arms; 4 connecting rods; 6 half circular sleeve valve circles; 17 underframe; 18 3 grades of vane pumps.

Fig. 9 has the ultralow bath raio yarn dyeing machine outline drawing that presses the water device, among the figure, and 1 pneumatic rotary cylinder; 4 connecting rods; 6 half circular sleeve valve circles; 7 dye bobbin cylinders; Loudspeaker base on 8; 17 underframe; 18 3 grades of vane pumps; 19 retainers; Cylinder cap; 21 weights; 22 variable-frequency motors.

Figure 10 is yarn bar, the spindle structure chart of ultralow bath raio yarn dyeing machine.

Figure 11 presses water device dyeing schematic flow sheet, wherein; 1 pneumatic rotary cylinder; 7 dye bobbin cylinders; 11 3 grades of vane pump water under high pressures; 18 3 grades of vane pumps; 22 variable-frequency motors; The A1 isolating valve; The A2 pressurizing valve; The A3 differential pressure indicator; A4 compressed air presses water valve; A5 ponding drain valve; The A6 high pressure valve that dyes; A7 presses the water compression valve; The A8 pressure detector; The A9 heat exchanger temperature detects control; A12 presses the water backflow mouth of a river; A13 presses hydraulic pressure contracting air pressure; A14 presses the current outgoing direction; A15 dye liquor backflow direction; A16 dyeing High-Pressure Water direction; The B1 air intake; The B2 air outlet slit; The B heat exchanger; C pressure differential detection bar; The D compressed air cylinder; K compressed air cylinder pressure equaliser; K1 air pressure control valve; K2 heat exchanger dye liquor output control valve.

Figure 12 is the schematic flow sheet that presses the water conservancy project skill.

The specific embodiment

Below in conjunction with accompanying drawing concrete enforcement of the present utility model is described further, but enforcement of the present utility model and protection domain are not limited thereto.

Press the water principle as shown in Figure 1, Fig. 1 has air pressure input channel P; Arrange the press for extracting juice water out Q of residual ponding; Water level show rulers T; Cycle-index NO; Compressed air presses water valve K ₁Ponding drain valve K ₂The flow process of wherein pressing in water conservancy project skill and the dyeing is as follows: dyeing process begins → intakes → add dyestuff → add glauber salt → add soda ash → circulation 30min → arteries and veins stream wash water → water level draining → intake → soap → water level draining → press for extracting juice water (pressure dehydration) → finish.The utility model adopts the pressure dehydration to realize the spindle dehydration, reduces the spindle residual water simultaneously and is conducive to preceding operation residual water is dried, and reaches washing and shortens wash time.Press the water instruction when computer provides, open compressed air and press water valve K ₁, 2 kg of air per kg of water evaporated pressure are input to dye vat by air pressure input channel P, and spindle flow into the yarn seat of trying to get to the heart of a matter by the yarn space under air pressure, open the ponding drain valve, carries out draining, and wherein computer provides and presses waterside and count NO, and control compressed air presses water valve K ₁, ponding drain valve K ₂Switch valve can be set the action of pressing the waterside number.

Water is pressed in pressure dehydration i.e. dyeing, and dyeing is called press for extracting juice water.The computer input is set and is pressed the water parameter, and parameter has the waterside of press for extracting juice number, presses water time, water discharge time etc.Press water and begin to open earlier compressed air press for extracting juice water valve K ₁, open ponding drain valve K simultaneously ₂, press water out Q and arrange ponding, by the water discharge time time-delay of standard, behind delay time, finish to press water function.

Press water apparatus structure schematic diagram as shown in Figure 2, described press for extracting juice water apparatus structure: chief component has: pneumatic rotary cylinder 1, power transmission shaft 2, swing arm 3; Connecting rod 4, semilune valve plates 5 and tube valve circle 6.Among the figure, also has dye bobbin cylinder 7; Last loudspeaker base 8; Following loudspeaker base 9; Diaphragm 10 in the oviduct; Three grades of vane pump water under high pressures 11; Press the water backflow mouth of a river 12; Press hydraulic pressure contracting air pressure 13; Press current outgoing direction 14; Dye liquor backflow direction 15; Dyeing High-Pressure Water direction 16.

Described press for extracting juice water apparatus structure Fig. 3, shown in Figure 8, pressing water structure drawing of device critical piece has: pneumatic rotary cylinder 1(is as power source); Power transmission shaft 2; Swing arm 3(is used for transferring power); Connecting rod 4; Semilune valve plates 5; Telescoping valve circle 6.This press for extracting juice water device annexation is that telescoping valve circle 6 is used to open or close press for extracting juice water water inlet, can be connected to form by four semilune valve plates and connecting rod 4.Connecting rod 4 plays the transferring power effect, and by swing arm 3 transferring power, power transmission shaft 2 connects pneumatic rotary cylinder 1 and produces press for extracting juice water folding drainage.

As shown in Figure 4, structural representation when being in closed condition for pressing water: when yarn dyeing machine need be converted to the normal dyeing state, the yarn dyeing machine computer instruction gives 4bar compressed air to the pneumatic rotary cylinder that presses the water device by electromagnetic valve, pneumatic rotary cylinder drive swing arm and connecting rod transmission of power to the telescoping valve circle, the telescoping valve circle rotates shutoff and removes at 44 semilune valve plates that suck the mouth of a river of three grades of vane pumps, three grades of vane pumps suck the mouth of a river and master cylinder UNICOM, the master cylinder dye liquor enters three grades of vane pumps formation recurrent states by sucking the mouth of a river, and dye liquor enters three grades of vane pump superchargings by suction inlet and passes spindle dyeing by the yarn bar.

As shown in Figure 5, schematic diagram when being in opening for pressing water: when yarn dyeing machine need be converted to and press water state, the dyeing machine computer instruction gives 4bar compressed air to the pneumatic rotary cylinder that presses the water device by electromagnetic valve, pneumatic rotary cylinder drive swing arm and connecting rod transmission of power to the telescoping valve circle, the telescoping valve circle rotates with 4 semilune valve plates and blocks 4 suctions of three grades of vane pumps mouth of a river, block the UNICOM of three grades of vane pump water inlets and master cylinder, master cylinder dye liquor, compressed air can not enter three grades of vane pumps formation off states by sucking the mouth of a river.Computer is controlled to master cylinder and is added the compression air to 3bar, open three grades of vane pump water discharging valves (ponding drain valve) then, compressed air channel can only be communicated with by between yarn dish dye liquor refluxing opening and the dyeing machine master cylinder, when three grades of vane pumps suck the mouth of a river to the shutoff of telescoping valve circle, and separated by spindle between delivery port and the master cylinder, compressed air is drained by three grades of vane pump water discharging valves (ponding drain valve) through yarn dish dye liquor refluxing opening after can only passing spindle, when compressed air passes spindle, the moisture in the yarn fibers is taken away together, reached dehydrating effect.

The press for extracting juice water device Mathematical Modeling of the ultralow bath raio yarn dyeing machine that by reference to the accompanying drawings the utility model is adopted again elaborates below.

Hydrodynamic equations are flow regime, the characteristics of motion, power conversion and the fluid of research fluid and the equation of the problems such as interaction force between solid wall surface, comprise three big equations such as continuity equation, Bernoulli equation and the equation of momentum, they have explained relation and the rule of quality, energy and the momentum of fluid respectively.Bernoulli equation has wherein solved the flow field problem of liquid with law of conservation of energy, occupies critical role in hydrodynamics, and amplification is to other fluids, and as gas and air etc., Bernoulli equation is suitable for too.So hydrodynamics and human daily life and production cause are closely related.Hydrodynamics had both comprised natural science applied basic theory, had related to the application of engineering science aspect again.

Pascal's law: be added in static liquid or the external pressure on the gas, can size be transmitted to each side by liquid or gas unchangeably.Be S if act on area ₁Pile body or the external force on gas surface be F ₁, then acting on area is S ₂Lip-deep power will be F ₂, and

$\frac{F_1}{{\mathrm{<figure-callout\; id="1"\; label="S"\; filenames="130409105327.png"\; state="\{\{state\}\}">S</figure-callout>}}_1}=\frac{F_2}{{\mathrm{<figure-callout\; id="2"\; label="S"\; filenames="130409105314.png,130409105316.png"\; state="\{\{state\}\}">S</figure-callout>}}_2}=P$

P is the pressure (acting on the power of unit are) of liquid or gas in the formula.

The pressure of stationary fluid: if uniformly liquid or gas are among the gravitational field, and the position that B is ordered in the fluid is lower than the A point, then

P _B=P _A+ρg(h _A-h _B)

P in the formula _AAnd P _BBe the pressure that A point and B are ordered; h _A-h _BIt is this difference in height of 2; ρ is the density of liquid or gas.

Bernoulli equation has disclosed the energy variation rule in the liquid flow process.Flowing liquid not only has pressure energy and potential energy, and because it has certain flow velocity, thereby also have kinetic energy.As shown in Figure 6, suppose that ideal liquid (not having viscosity, incompressible imaginary liquid) makes constant flow (the indeclinable liquid form of pressure, flow velocity and density) in pipeline, get its ideal form and be

$P_A+\mathrm{\&rho;}{\mathrm{<figure-callout\; id="1"\; label="gh"\; filenames="130409105327.png"\; state="\{\{state\}\}">gh</figure-callout>}}_1+\frac{\mathrm{\&rho;}{\mathrm{<figure-callout\; id="1"\; label="v"\; filenames="130409105327.png"\; state="\{\{state\}\}">v</figure-callout>}}_1^2}{2}=P_B+\mathrm{\&rho;}{\mathrm{<figure-callout\; id="2"\; label="gh"\; filenames="130409105314.png,130409105316.png"\; state="\{\{state\}\}">gh</figure-callout>}}_2+\frac{\mathrm{\&rho;}{\mathrm{<figure-callout\; id="2"\; label="v"\; filenames="130409105314.png,130409105316.png"\; state="\{\{state\}\}">v</figure-callout>}}_2^2}{2}$

Wherein: P _A, P _BThe pressure (pressure is the pressure in the physics in the hydraulic drive) at one flow section (when liquid flows in pipeline, perpendicular to the cross section of flow direction) I II place;

ν ₁, ν ₂The flow at one flow section I II place;

h ₁, h ₂One flow section I II place is apart from the height (when studying usually, getting the specific position horizontal plane as datum level) of datum level;

ρ, g one density of liquid and acceleration of gravity.

The meaning of this formula is for making the ideal liquid of constant flow in closed conduit, the energy of its three kinds of forms can transform in flow process mutually, but energy sum perseverance is definite value on each flow section.Actual flow liquid is because toughness so can produce frictional force in the flow process, has energy loss; The size and dimension of pipeline variation simultaneously all can make the liquid miscarriage give birth to disturbance, also causes energy loss.

Ultralow bath raio yarn dyeing machine presses the water device and presses discharge: ultralow bath raio yarn dyeing machine presses the water device in practical dyeing, and control dye liquor flow velocity is to design in conjunction with the specific discharge that presses in the water device according to Bernoulli equation normal flow formula.When pressing the water device experiment.It is quite complicated to adjust the damping hole diameter, must repetition test determine.Actual flow liquid flow velocity (flowing through the liquid volume of a certain flow section in the unit interval) on flow section is inhomogeneous again, if calculate with mean flow rate, will inevitably produce error, need add a correction factor K value.Therefore, the Bernoulli equation of actual liquid is adjusted.In order to control the press for extracting juice discharge of pressing the water device and the damping in device, therefore, press the comprehensive damping of water device and press discharge and can calculate by following formula:

If R is for pressing water device displacement, pressing discharge Q has following expression formula.

R=Qt

$Q_s={\mathrm{KD}}^2\sqrt{h_w\&times;{(P_w-P_f)}^2}$

In the formula: R is for pressing water device displacement (m ³/ h)

Q is for pressing water device flow (m ³/ h)

T is the fluid time before the device

K is that discharge coefficient is got K=0.01～0.9

D is damping hole aperture (m)

h _wBe differential pressure value (mmH ₂O)

P _wBe device external pressure (Kgf/cm ²)

P _fBe device internal pressure (Kgf/cm ²)

The above-mentioned formula calculated value of described application is contained the press for extracting juice discharge parameter of all bobbin cylinder yarn dyeing machines, at the bore dia damping that reality is pressed the water device, verification experimental verification: with 1-3MPa, 0.1～10m ³The parameter of/min is used in the high temperature and high pressure yarn dyeing machine device, and the press for extracting juice water time is pressed the operation of water device normally when being 1min to 3min.

Two dimension is pressed water theory: the spindle spindle presses water number and learns model as shown in Figure 6 in the cheese wringer, is pressing under the water air pressure p effect, and compression pressure Ps increases, and the porosity of spindle reduces, thereby liquid permeates outflow from spindle.After press for extracting juice water pressure Ps has squeezed the spindle residual water, press the water process and finish.

Two dimension is theoretical presses water number and learn model and set up: establish that oneself is full of saturated staining solution fully in the bobbin spindle, oneself presses the water conservancy project skill through entering.Spindle is full of dye liquor and contact with pressing water pressure that to form relative pressure poor, and dye liquor flows to sand table by the drum runner, because sand table pressure is little, therefore at spindle outer surface and spindle inside very big pressure is arranged, and formation pressure reduction drains water.Suppose that according to the shape of Fig. 6 same planar presses the Mathematical Modeling condition of water.Be the spindle cylinder equalization of expression center water inlet, adopt Fig. 7 spindle to press the water state schematic diagram and represent.

Suppose that same planar presses water number and learns model and press the water state Mathematical Modeling with Fig. 7 two dimension and set up, get as shown in Figure 7, be located at z (the yarn bar is axial), r (spindle radially), θ (angular direction, the spindle cross section center of circle) upward the speed that flows to of dye liquor be respectively V _Z, V _r, V _θ, according to mass conservation law, dye liquor micrometeor changeable volume in the unit interval

The change amount equal to flow in the unit interval poor with the dye liquor amount that flows out this spindle, namely

C wherein---be the component of z, r and θ;

$\frac{\&PartialD;V_C}{\&PartialD;t}=V_r\mathrm{rd\&theta;dz}+V_{\mathrm{\&theta;}}\mathrm{drdz}+V_z(r+\frac{\mathrm{dr}}{\mathrm{dt}})\mathrm{d\&theta;dr}-(V_r+\frac{\&PartialD;V_r}{\&PartialD;r}\mathrm{dr})(r+\mathrm{dr})\mathrm{d\&theta;dz}+(V_z+\frac{\&PartialD;V_z}{\&PartialD;z}\mathrm{dz})(r+\frac{\mathrm{dr}}{\mathrm{dt}})\mathrm{d\&theta;dr}$

According to the derivation method of the one dimension press for extracting juice water differential equation, the following formula abbreviation is

$\frac{\&PartialD;V_C}{\&PartialD;t}=C_{\mathrm{Vr}}(\frac{{\&PartialD;}^2{P}_L}{{\&PartialD;\mathrm{<figure-callout\; id="2"\; label="r"\; filenames="130409105314.png,130409105316.png"\; state="\{\{state\}\}">r</figure-callout>}}^2}+\frac{1}{r}\frac{\&PartialD;P_L}{\&PartialD;r})+C_{\mathrm{V\&theta;}}\left(\frac{1}{r}\frac{{\&PartialD;}^2{P}_L}{\&PartialD;{\mathrm{\&theta;}}^2}\right)+C_{\mathrm{VZ}}\frac{{\&PartialD;}^2{P}_L}{\&PartialD;Z^2})$

In the formula: $C_{\mathrm{Vr}}=\frac{K_r(1+e)}{\mathrm{\&mu;}{a}_V},$ $C_{\mathrm{V\&theta;}}=\frac{K_{\mathrm{\&theta;}}(1+e)}{\mathrm{\&mu;}{a}_V},$ $C_{\mathrm{VZ}}=\frac{K_Z(1+e)}{\mathrm{\&mu;}{a}_V}$

Wherein: $\frac{{\&PartialD;}^2{P}_L}{{\&PartialD;\mathrm{<figure-callout\; id="2"\; label="Z"\; filenames="130409105314.png,130409105316.png"\; state="\{\{state\}\}">Z</figure-callout>}}^2}=0,\frac{{\&PartialD;}^2{P}_L}{\&PartialD;{\mathrm{\&theta;}}^2}=0$

According to the definition that two dimension is pressed water, suppose that the bobbin spindle presses in the water under the effect of air squeeze force, the liquid in the spindle only flows along radial direction, namely in the hole fluid pressure along change in radius, the fluid pressure no change on other direction, then the substitution following formula solves,

$\frac{\&PartialD;P_L}{\&PartialD;t}=C_{\mathrm{Vr}}(\frac{{\&PartialD;}^2{P}_L}{\&PartialD;{\mathrm{<figure-callout\; id="2"\; label="r"\; filenames="130409105314.png,130409105316.png"\; state="\{\{state\}\}">r</figure-callout>}}^2}+\frac{1}{r}\frac{\&PartialD;P_L}{\&PartialD;r})$

Following formula is two dimension and presses the water theory equation, physical significance be in the spindle expressing process spindle fluid pressure with the spindle radius of a circle along with the time changes.According to Fig. 6 and Fig. 7 boundary condition as can be known:

R=r ₂The time, $\frac{\&PartialD;P_L}{\&PartialD;r}=0$

If ignore resistance of medium, then

R=r ₁The time, P _L=0

Because the spindle fluid pressure is the logarithmic function distribution in the cartridge type spindle wringer, so press the primary condition of water be:

During r=0, $P_L=P_C[1-\frac{\mathrm{In}\left(\frac{r}{r_2}\right)}{\mathrm{In}\left(\frac{r_1}{r_2}\right)}]$

This formula namely presses the function that the spindle fluid pressure changed with spindle radius and time in the water process.

In the formula:

r ₁-internal diameter when being the saturated initial press for extracting juice water of cheese;

r ₂-external diameter when being the saturated initial press for extracting juice water of cheese;

P _L-be the spindle pressure medium; P _cPressure component sum for z, r, θ.

Has the ultralow bath raio yarn dyeing machine outline drawing of press for extracting juice water device as shown in Figure 9.Cylinder cap 20 and retainer 19 are used for the locking cylinder cap; cylinder cap cooperates with the cylinder body makes the dye vat cylindrical shell form closed container; security interlocking protection is to cooperate formation dye vat cylindrical shell closed container for cylinder cap and cylinder body, and safety interlocking makes the operator at the device of confirming cylinder cap safety and cylinder body safety interlocking.Trimming moment when weight 21 provides cylinder cap to uncap.Dye bobbin cylinder 7 stores by the container effect of dyeing and weaving thing and dye liquor.Three grades of vane pumps 18 provide yarn dyeing machine dye liquor circulation required drive.Underframe 17 effects are bases of supporting three grades of vane pumps and motor, play location master cylinder body effect.Power when charge pump provides solution to be injected into master cylinder, secondary cylinder are the containers that stores high concentration dyestuff, auxiliary agent, when to be needed, solution is transported in the master cylinder by charge pump, agitator fully dissolves dyestuff, makes it even, and the larynx road is to make dye liquor be transported to desired location.

This press for extracting juice water device can be used for utility model patent " a kind of creel device of ultralow bath raio yarn dyeing machine " (Chinese utility model patent, patent No. ZL201110233378.2).Creel comprises creel suspension rod, yarn dish, yarn bar, drum, and yarn rod sleeve periphery has perforate; There is yarn bar drum yarn bar inside; The sand table upper surface is discoid, and the sand table lower end is cavity structure.Improved naked body drum (being the yarn bar), the deficiency of this design are that the perforate of yarn rod sleeve periphery produces the dye liquor flow resistance, directly influence dye liquor and impact spindle to make Color not obtain maximal efficiency energy-conservation.The cheese yarn dyeing machine creel dye liquor flow process of early stage design is: bottom, sand table lower end is connected with the centre mount of yarn dyeing machine, dye liquor flows to yarn dish seat from the bottom, the sand table upper surface is provided with sand table apopore, sand table backwater hole and boom hole seat, the boom hole seat is arranged in the sand table in the heart, the yarn bar is fixed in the dish apopore of sand table upper surface, and the yarn bar is hollow tube structure.

Described yarn bar, spindle structure chart are as shown in figure 10.This press for extracting juice water device on original patented technology basis, the yarn bar as pressing one of them parts of water device.Described yarn bar has been cancelled sleeve, spindle is stacked on and stackedly on the circumference of differing heights horizontal cross-section, upper edge, the outside of yarn bar goes out a yarn bar that does not have sleeve, the video disc locking closure of a gravity tapered end is installed on the yarn bar, make the yarn bar in spindle piles up, lock compacting, form hollow water column on the vertical face of yarn bar and comprise the naked body drum, make dye liquor reach energy-saving effect through spindle to the sarong outside.The naked body drum of improved yarn dyeing machine (the yarn bar no longer is the sleeve of perforate) is hollow or solid construction, and bath raio need be changed into 1:3 greater than 5 kg of water from original 1 kilogram of spindle, and the naked body drum reduces the dyeing resistance, and dyeing quality is stable, controls effective.

As Figure 11, for having the dyeing schematic flow sheet of the ultralow bath raio yarn dyeing machine that presses the water device.Have among the figure: pneumatic rotary cylinder 1; Dye bobbin cylinder 7; Three grades of vane pump water under high pressures 11; Press water backflow mouth of a river A12; Press hydraulic pressure contracting air pressure A13; Press current outgoing direction A14; Dye liquor backflow direction A15; Dyeing High-Pressure Water direction A16; Three grades of vane pumps 18; Variable-frequency motor 22; Isolating valve A1; Pressurizing valve A2; Differential pressure indicator A3; Press water air valve A4; Ponding drain valve A5; Dyeing high pressure valve A6; Press water compression valve A7; Pressure detector A8; Heat exchanger temperature detector A9; Air intake B1; Air outlet slit B2; Heat exchanger B; Pressure detector C; Compressed air cylinder D; K compressed air cylinder pressure equaliser; K1 air pressure control valve 1; K2 heat exchanger dye liquor output control valve.Described press for extracting juice water conservancy project skill course of action is: close isolating valve A1 earlier, time-delay 10s; Judge the feedback information of isolating valve A1, as not working, then report to the police, as connecting, enter next step action, open pressurizing valve A2 and pressurize, wait to be added to the press for extracting juice water pressure (can set at mechanical constant, generally set 2.5bar) of setting, stop pressurization.Open ponding drain valve A5, carry out draining.After draining into 0.2bar, the closes compression air presses water valve A4.By the number of times of setting, circulation pressurization, press for extracting juice water.After waiting to finish the number of times of setting, open ponding drain valve A5 and arrange ponding, arrive between the water discharge time time-delay by standard, then finish to press water function, enter next step dyeing.

Figure 12 is that the water program flow diagram is pressed in computer control.

The first step, yarn dyeing machine computer are carried out when pressing water function, and control is pressed the water device and is in the press for extracting juice water state, set and press the waterside number, and circulation forced air number of times presses water and begins;

Second goes on foot, closes earlier isolating valve A1, stops dye liquor to reflux, and delays time 10 seconds, judges the feedback information of isolating valve A1, does not work as isolating valve, then reports to the police, and as working, enters next step action;

The 3rd goes on foot, opens compressed air presses water valve K ₁Pressurize, wait to be added to the press for extracting juice water pressure (generally setting 2.5bar) of setting, stop pressurization;

The 4th goes on foot, opens ponding drain valve K ₂, carry out draining, after dye vat pressure is reduced to setting value (as 0.2bar), close ponding drain valve K ₂, the yarn dyeing machine computer judges whether the forced air number of times reaches setting value, if not, then returns for the 3rd step, if then enter next step;

The 5th step, finish set to press the waterside number after, close the ponding drain valve.

The utility model is simple in structure, and can reduce the consumption of dyestuff, auxiliary agent, the energy, water resource, improves dyeing efficient.Press for extracting juice water device can carry out dehydration to a certain degree to the yarn after the dyeing, can save the energy and the time of yarn oven dry, plays the function of energy-conserving and environment-protective.

Claims (3)

1. ultralow bath raio yarn dyeing machine presses the water device, it is characterized in that comprising pneumatic rotary cylinder (1), power transmission shaft (2), swing arm (3), connecting rod (4), semilune valve plate (5), telescoping valve circle (6), is used for that the compressed air of input air presses water valve (K in the dye vat ₁) and be used for discharging the ponding drain valve (K of residual water ₂); Pneumatic rotary cylinder (1) is connected with power transmission shaft (2) as power source; Power transmission shaft (2) is connected with telescoping valve circle (6) with connecting rod (4) by swing arm (3), drives the telescoping valve circle and rotates, and several semilune valve plates (5) are distributed on the telescoping valve circle.

2. ultralow bath raio yarn dyeing machine according to claim 1 presses the water device, when it is characterized in that yarn dyeing machine is in colored state, pneumatic rotary cylinder (1) by power transmission shaft (2) drive swing arm (3) and connecting rod (4) transmission of power to telescoping valve circle (6), telescoping valve circle (6) is rotated away shutoff sucks the mouths of a river at three grades of vane pumps semilune valve plate (5);

Yarn dyeing machine is in when pressing water state, pneumatic rotary cylinder (1) by power transmission shaft (2) drive swing arm (3) and connecting rod (4) transmission of power to telescoping valve circle (6), telescoping valve circle (6) rotates and makes semilune valve plate (5) block the suction mouth of a river of three grades of vane pumps, block the UNICOM of three grades of vane pumps suction mouths of a river and master cylinder, master cylinder dye liquor, compressed air can not enter three grades of vane pumps by water inlet and form off states.

3. ultralow bath raio yarn dyeing machine according to claim 1 presses the water device, it is characterized in that the number at three grades of vane pumps suction mouths of a river is identical with semilune valve plate (5) number, is more than one.

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