TW201413250A - Semiconductor device having micro-probe and fabrication method thereof - Google Patents

Semiconductor device having micro-probe and fabrication method thereof Download PDF

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TW201413250A
TW201413250A TW101134234A TW101134234A TW201413250A TW 201413250 A TW201413250 A TW 201413250A TW 101134234 A TW101134234 A TW 101134234A TW 101134234 A TW101134234 A TW 101134234A TW 201413250 A TW201413250 A TW 201413250A
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layer
opening
semiconductor device
microprobe
circuit layer
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TW101134234A
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TWI447399B (en
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程呂義
邱啟新
邱世冠
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矽品精密工業股份有限公司
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Priority to CN201210394101.2A priority patent/CN103675376B/en
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Abstract

The invention provides a semiconductor device having a micro-probe and a fabrication method thereof, the semiconductor device comprising a substrate having opposing first and second surfaces; a first circuit layer formed on the first surface of the substrate; a first dielectric layer formed on the first surface of the substrate and the first circuit layer and having a first opening for exposing the first circuit layer therefrom; a second circuit layer formed on the first dielectric layer and in the first opening; an insulating buffering layer formed on the first dielectric layer and the second circuit layer and having at least an insulating buffering opening for exposing the second circuit layer therefrom; a third circuit layer formed on the insulating buffering layer and in the insulating buffering layer opening; a second dielectric layer formed on the insulating buffering layer and the third circuit layer and having at least a second opening for exposing the third circuit layer therefrom; and a micro-probe disposed in the second opening of the second dielectric layer, thereby providing the micro-probe with buffer against external forces and thus preventing elasticity fatigue.

Description

具有微探針之半導體裝置及其製法 Semiconductor device with micro-probe and its preparation method

本發明係關於一種半導體裝置及其製法,更詳言之,本發明係為一種具有耐彈性疲勞微探針之半導體裝置及其製法。 The present invention relates to a semiconductor device and a method of fabricating the same, and more particularly to a semiconductor device having an elastic fatigue resistant microprobe and a method of fabricating the same.

現今,隨著科技發展的進步,電子產品的業者紛紛開發出各種不同型態之用以測試電子產品的測試探針卡。傳統探針卡之製法因探針尺寸備受限制且製作成本較高,所以在製作探針之過程中需克服許多瓶頸。而目前半導體晶片之尺寸趨勢趨於微小化且該半導體晶片輸出接點愈來愈多,又測試探針結構皆由一根根細小探針佈線而成,因此,須不斷的改良與克服探針結構的製程技術,以與微小化之半導體晶片配合,並克服傳統探針結構於操作時易產生疲勞與探針尺寸受限之問題,以符合現代科技產品的趨勢。 Nowadays, with the advancement of technology, electronic products manufacturers have developed various types of test probe cards for testing electronic products. Conventional probe cards are manufactured with limited probe sizes and high manufacturing costs, so many bottlenecks have to be overcome in the process of making probes. At present, the size trend of semiconductor wafers tends to be miniaturized and the output contacts of the semiconductor wafers are more and more, and the test probe structures are all wired by a small probe. Therefore, it is necessary to continuously improve and overcome the probes. The process technology of the structure cooperates with the miniaturized semiconductor wafer and overcomes the problem that the conventional probe structure is prone to fatigue during operation and the size of the probe is limited to conform to the trend of modern technology products.

第8001685B2號美國專利係揭露一種探針卡之製法,請參閱第1A至1K圖,係為習知探針卡之製法的剖面示意圖。 U.S. Patent No. 8001685B2 discloses a method of making a probe card. Please refer to Figures 1A to 1K for a schematic cross-sectional view of a conventional probe card.

如第1A至1C圖所示,提供一多層陶瓷板10,並於該多層陶瓷板10之頂面形成第一導電層12,而於該第一導電層12上形成第一阻層14,且先於該第一導電層12上移除部份該第一阻層14,並外露部分該第一導電層12,再將外露之部份該第一導電層12移除,接著再移除該第一阻層14,上述製程定義為步驟1。 As shown in FIGS. 1A to 1C, a multilayer ceramic plate 10 is provided, and a first conductive layer 12 is formed on a top surface of the multilayer ceramic plate 10, and a first resist layer 14 is formed on the first conductive layer 12. And removing a portion of the first resist layer 14 from the first conductive layer 12, and exposing a portion of the first conductive layer 12, and then removing the exposed portion of the first conductive layer 12, and then removing For the first resist layer 14, the above process is defined as step 1.

如第1A’至1C’圖所示,提供一半導體晶片10’,且於該半導體晶片10’之頂面形成光阻層12’,再圖案化該光阻層12’以於該半導體晶片10’之頂面形成複數開口121’,接著,利用高分子彈性體14’將各該開口121’填滿,上述製程定義為步驟2。 As shown in FIGS. 1A' to 1C', a semiconductor wafer 10' is provided, and a photoresist layer 12' is formed on the top surface of the semiconductor wafer 10', and the photoresist layer 12' is patterned to form the semiconductor wafer 10. The top surface of the 'top surface is formed with a plurality of openings 121'. Next, each of the openings 121' is filled with a polymer elastic body 14', and the above process is defined as step 2.

如第1D圖所示,將步驟2之第1C’圖的結構之該高分子彈性體14’轉貼於步驟1之第1C圖的結構上,使得該高分子彈性體14’設於該多層陶瓷板10之頂面,且該高分子彈性體14’具有外露該多層陶瓷板10之頂面之第一導電層12的第一開孔122。 As shown in FIG. 1D, the polymeric elastomer 14' having the structure of the first embodiment of the step 2C is attached to the structure of the first embodiment of the first embodiment, so that the polymeric elastomer 14' is disposed on the multilayer ceramic. The top surface of the board 10, and the polymeric elastomer 14' has a first opening 122 for exposing the first conductive layer 12 of the top surface of the multilayer ceramic board 10.

如第1E圖所示,於該第一導電層12上形成第一金屬層15,且該第一金屬層15之底層為鎳層151,而頂層為金層152。 As shown in FIG. 1E, a first metal layer 15 is formed on the first conductive layer 12, and a bottom layer of the first metal layer 15 is a nickel layer 151, and a top layer is a gold layer 152.

如第1F圖所示,於該高分子彈性體14’與該金層152上形成第二導電層16,且於該第二導電層16上設有第二阻層141。 As shown in Fig. 1F, a second conductive layer 16 is formed on the polymer elastic body 14' and the gold layer 152, and a second resist layer 141 is provided on the second conductive layer 16.

如第1G圖所示,圖案化該第二阻層141以形成外露部分該第二導電層16之開孔,再於該第二導電層16上形成第二金屬層18。 As shown in FIG. 1G, the second resist layer 141 is patterned to form an exposed portion of the second conductive layer 16 and a second metal layer 18 is formed on the second conductive layer 16.

如第1H圖所示,於該第二阻層141與該第二金屬層18上設有第三阻層142,並圖案化該第三阻層142以形成外露該第二金屬層18的開口,接著,於該第二金屬層18上形成第三金屬層181。 As shown in FIG. 1H, a third resist layer 142 is disposed on the second resist layer 141 and the second metal layer 18, and the third resist layer 142 is patterned to form an opening exposing the second metal layer 18. Next, a third metal layer 181 is formed on the second metal layer 18.

如第1I圖所示,於該第三阻層142與該第三金屬層 181上設有第四阻層143,並圖案化該第四阻層143以形成外露該第三金屬層181的開口,接著,於該第三金屬層181上形成第四金屬層182。 As shown in FIG. 1I, the third resist layer 142 and the third metal layer A fourth resist layer 143 is disposed on the 181, and the fourth resist layer 143 is patterned to form an opening exposing the third metal layer 181. Then, a fourth metal layer 182 is formed on the third metal layer 181.

如第1J圖所示,於該第四阻層143與該第四金屬層182上設有第五阻層144,並圖案化該第四阻層143以形成外露該第四金屬層182的開口,接著,於該第四金屬層182上形成探針凸塊183。 As shown in FIG. 1J, a fifth resist layer 144 is disposed on the fourth resist layer 143 and the fourth metal layer 182, and the fourth resist layer 143 is patterned to form an opening exposing the fourth metal layer 182. Next, a probe bump 183 is formed on the fourth metal layer 182.

如第1K圖所示,將該第二阻層141、第三阻層142、第四阻層143及第五阻層144移除,而完成探針卡。 As shown in FIG. 1K, the second resist layer 141, the third resist layer 142, the fourth resist layer 143, and the fifth resist layer 144 are removed to complete the probe card.

不過,前述習知之探針卡之製法需要步驟1之結構轉貼至步驟2之結構,同時使用半導體晶片製程及多層陶瓷板製程,造成整體製程較複雜、良率較差及製作時間拉長,導致成本提高等問題,況且,習知之探針卡因結構細小且探針基底部分懸浮而沒有緩衝層保護,故於操作移動時易產生彈性疲勞或損傷等缺失。 However, the conventional probe card manufacturing method requires the structure of the step 1 to be transferred to the structure of the step 2, and the semiconductor wafer process and the multilayer ceramic plate process are used, resulting in a complicated overall process, a poor yield, and an elongated production time, resulting in cost. Moreover, the conventional probe card has a small structure and a partial suspension of the probe base without buffer layer protection, so that elastic fatigue or damage is easily generated when the operation is moved.

因此,如何克服習知技術之種種問題,實為一重要課題。 Therefore, how to overcome various problems of the prior art is an important issue.

為解決上述習知技術之種種問題,本發明遂揭露一種具有微探針之半導體裝置,係包括:基板,係具有相對之第一表面與第二表面;第一線路層,係形成於該基板之第一表面上;第一介電層,係形成於該基板之第一表面與該第一線路層上,並具有外露該第一線路層之第一開孔;第二線路層,係形成於該第一介電層上與該第一開孔中;絕 緣緩衝層,係形成於該第一介電層與該第二線路層上,且具有至少一外露該第二線路層之絕緣緩衝層開孔;第三線路層,係形成於該絕緣緩衝層上與該絕緣緩衝層開孔中;第二介電層,係形成於該絕緣緩衝層與該第三線路層上,且具有至少一外露該第三線路層之第二開孔;以及微探針,係設於該第二介電層之第二開孔中,且突出於該第二介電層。 In order to solve the problems of the above-mentioned prior art, the present invention discloses a semiconductor device having a micro-probe, comprising: a substrate having opposite first and second surfaces; and a first circuit layer formed on the substrate a first dielectric layer formed on the first surface of the substrate and the first circuit layer, and having a first opening exposing the first circuit layer; the second circuit layer is formed On the first dielectric layer and the first opening; The edge buffer layer is formed on the first dielectric layer and the second circuit layer, and has at least one insulating buffer layer opening exposing the second circuit layer; and a third circuit layer is formed on the insulating buffer layer And the second dielectric layer is formed on the insulating buffer layer and the third circuit layer, and has at least one second opening exposing the third circuit layer; and the micro-exploration The pin is disposed in the second opening of the second dielectric layer and protrudes from the second dielectric layer.

本發明又提供一種具有微探針之半導體裝置之製法,係包括:於一具有相對之第一表面和第二表面的基板之第一表面上形成第一線路層;於該基板之第一表面與該第一線路層上形成第一介電層,該第一介電層並具有外露該第一線路層之第一開孔;形成第二線路層於該第一介電層上與該第一開孔中;於該第一介電層與該第二線路層上形成一絕緣緩衝層,該絕緣緩衝層並具有至少一外露該第二線路層之絕緣緩衝層開孔;形成第三線路層於該絕緣緩衝層上與該絕緣緩衝層開孔中;於該絕緣緩衝層與該第三線路層上形成第二介電層,該第二介電層並具有至少一外露該第三線路層之第二開孔;以及於該第二介電層之第二開孔中形成微探針,且該微探針突出於該第二介電層。 The invention further provides a method for fabricating a semiconductor device having a microprobe, comprising: forming a first wiring layer on a first surface of a substrate having a first surface and a second surface; and a first surface of the substrate Forming a first dielectric layer on the first circuit layer, the first dielectric layer having a first opening exposing the first circuit layer; forming a second circuit layer on the first dielectric layer and the first Forming an insulating buffer layer on the first dielectric layer and the second circuit layer, the insulating buffer layer having at least one insulating buffer layer opening exposing the second circuit layer; forming a third line a layer is formed in the insulating buffer layer and the insulating buffer layer; a second dielectric layer is formed on the insulating buffer layer and the third circuit layer, and the second dielectric layer has at least one exposed third line a second opening of the layer; and forming a micro-probe in the second opening of the second dielectric layer, and the micro-probe protrudes from the second dielectric layer.

前述之具有微探針之半導體裝置之製法中,該第一線路層、該第二線路層與該第三線路層及該微探針係藉由電鍍方式形成。 In the above method of fabricating a micro-probe semiconductor device, the first wiring layer, the second wiring layer, the third wiring layer, and the micro-probe are formed by electroplating.

前述之具有微探針之半導體裝置之製法中,該絕緣緩衝層開孔之位置係未對應該第一開孔之位置,而該第二開 孔之位置係未對應該絕緣緩衝層開孔,又該第一開孔之位置係對應該第二開孔之位置。 In the above method for fabricating a semiconductor device having a micro-probe, the position of the opening of the insulating buffer layer is not corresponding to the position of the first opening, and the second opening The position of the hole is not corresponding to the opening of the insulating buffer layer, and the position of the first opening corresponds to the position of the second opening.

前述之具有微探針之半導體裝置之製法中,該絕緣緩衝層具有二個該絕緣緩衝層開孔,且二該絕緣緩衝層開孔係藉由該第三線路層連接,該微探針係電性連接該第三線路層。 In the above method for fabricating a micro-probe semiconductor device, the insulating buffer layer has two openings of the insulating buffer layer, and the insulating buffer layer opening is connected by the third circuit layer, the micro-probe system The third circuit layer is electrically connected.

前述之具有微探針之半導體裝置之製法中,復包括於該第二開孔中形成有第四線路層,且該微探針係電性連接該第四線路層。 In the above method for fabricating a semiconductor device having a micro-probe, a fourth wiring layer is formed in the second opening, and the micro-probe is electrically connected to the fourth wiring layer.

前述之具有微探針之半導體裝置之製法中,該絕緣緩衝層之材質係為BCB(Benzocyclo-buthene)、聚亞醯胺(PI)或聚苯噁唑(polybenzoxazole,PBO)。 In the above method for fabricating a semiconductor device having a microprobe, the material of the insulating buffer layer is BCB (Benzocyclo-buthene), polybenzamine (PI) or polybenzoxazole (PBO).

前述之具有微探針之半導體裝置之製法中,該微探針之材質係為鎢(W)、錸(Re)、鈹(Be)、鈀(Pd)、鈦鎢合金(TiW)、錸鎢合金(ReW)或鈹銅合金(BeCu)。 In the above method for fabricating a semiconductor device having a microprobe, the material of the microprobe is tungsten (W), bismuth (Re), beryllium (Be), palladium (Pd), titanium tungsten alloy (TiW), tantalum tungsten. Alloy (ReW) or beryllium copper alloy (BeCu).

依上所述,本發明利用具有微探針之半導體裝置係具有三段式之弓型基底結構及絕緣緩衝層以降低微探針結構於操作移動時易受彈性疲勞或損傷之問題,本發明更可製作出高密度(例如各微探針之間距小於40微米)與微小化之微探針結構,以擴大測試面積,增加測試接點針數(大於10000微探針數)。 According to the above description, the semiconductor device with the micro-probe has a three-stage arch type base structure and an insulating buffer layer to reduce the problem that the micro-probe structure is susceptible to elastic fatigue or damage during operation, and the present invention further High-density (eg, less than 40 micrometers between microprobes) and miniaturized microprobe structures can be fabricated to increase the test area and increase the number of test contacts (greater than 10,000 microprobes).

以下藉由特定的具體實施例說明本發明之實施方式,熟悉此技藝之人士可由本說明書所揭示之內容輕易地 瞭解本發明之其他優點及功效。 The embodiments of the present invention are described below by way of specific embodiments, and those skilled in the art can easily Other advantages and effects of the present invention are understood.

須知,本說明書所附圖式所繪示之結構、比例、大小等,均僅用以配合說明書所揭示之內容,以供熟悉此技藝之人士之瞭解與閱讀,並非用以限定本發明可實施之限定條件,故不具技術上之實質意義,任何結構之修飾、比例關係之改變或大小之調整,在不影響本發明所能產生之功效及所能達成之目的下,均應仍落在本發明所揭示之技術內容得能涵蓋之範圍內。同時,本說明書中所引用之如「上」、「頂」、「底」、「一」及「二」等之用語,亦僅為便於敘述之明瞭,而非用以限定本發明可實施之範圍,其相對關係之改變或調整,在無實質變更技術內容下,當亦視為本發明可實施之範疇。 It is to be understood that the structure, the proportions, the size, and the like of the present invention are intended to be used in conjunction with the disclosure of the specification, and are not intended to limit the invention. The conditions are limited, so it is not technically meaningful. Any modification of the structure, change of the proportional relationship or adjustment of the size should remain in this book without affecting the effects and the objectives that can be achieved by the present invention. The technical content disclosed in the invention can be covered. In the meantime, the terms "upper", "top", "bottom", "one" and "two" are used in this description for convenience of description and are not intended to limit the invention. The scope, the change or adjustment of the relative relationship, is also considered to be within the scope of the invention.

第一實施例 First embodiment

以下將配合第2A至2U圖以詳細說明本發明之具有微探針之半導體裝置及其製法之第一實施例的剖面示意圖。 Hereinafter, a cross-sectional view of a first embodiment of a semiconductor device having a microprobe according to the present invention and a method of manufacturing the same will be described in detail with reference to FIGS. 2A to 2U.

如第2A圖所示,提供一具有相對之第一表面20a與第二表面20b的基板20,於該第一表面20a上形成第一金屬層201。 As shown in FIG. 2A, a substrate 20 having a first surface 20a and a second surface 20b opposite thereto is provided, and a first metal layer 201 is formed on the first surface 20a.

復請參閱第2B圖,係延續自第2A圖,於該第一金屬層201上形成第一阻層202,該第一阻層202具有外露部分該第一金屬層201的第一阻層開孔2020。 Referring to FIG. 2B , a first resist layer 202 is formed on the first metal layer 201 , and the first resist layer 202 has an exposed portion of the first resist layer of the first metal layer 201 . Hole 2020.

如第2C圖所示,係接續自第2B圖之製程,移除該第一阻層開孔2020中的第一金屬層201,以構成第一線路層201’,並移除該第一阻層202。 As shown in FIG. 2C, the first metal layer 201 in the first barrier opening 2020 is removed from the process of FIG. 2B to form the first wiring layer 201', and the first resistor is removed. Layer 202.

如第2D圖所示,係接續自第2C圖之製程,於該基板20之第一表面20a與該第一線路層201’上形成第一介電層21,而該第一介電層21並具有外露該第一線路層201’之第一開孔212。 As shown in FIG. 2D, the first dielectric layer 21 is formed on the first surface 20a of the substrate 20 and the first circuit layer 201', and the first dielectric layer 21 is connected to the process of the second embodiment. And having a first opening 212 exposing the first circuit layer 201'.

如第2E圖所示,係接續自第2D圖之製程,於該第一介電層21上與該第一線路層201’上以例如濺鍍銅/鎳/金之方式形成第一導電層214。 As shown in FIG. 2E, the first conductive layer is formed on the first dielectric layer 21 and the first wiring layer 201' by, for example, sputtering copper/nickel/gold. 214.

如第2F圖所示,係接續自第2E圖之製程,於該第一導電層214上以例如銅電鍍或鋁電鍍之方式形成第二金屬層22。 As shown in FIG. 2F, the second metal layer 22 is formed on the first conductive layer 214 by, for example, copper plating or aluminum plating, as shown in FIG.

如第2G圖所示,係接續自第2F圖之製程,於該第二金屬層22上形成外露部分該第二金屬層22的第二阻層23。 As shown in FIG. 2G, the second resist layer 23 of the second metal layer 22 is exposed on the second metal layer 22 in the process of the second F-layer.

如第2H圖所示,係接續自第2G圖之製程,移除未被該第二阻層23所覆蓋之該第二金屬層22與第一導電層214,以構成電性連接該第一線路層201’的第二線路層22’,再移除該第二阻層23。 As shown in FIG. 2H, the second metal layer 22 and the first conductive layer 214 not covered by the second resist layer 23 are removed from the process of FIG. 2G to form an electrical connection. The second circuit layer 22' of the circuit layer 201' is removed, and the second resist layer 23 is removed.

如第2I圖所示,係接續自第2H圖之製程,於該第一介電層21與該第二線路層22’上形成一絕緣緩衝層24,該絕緣緩衝層24並具有至少一外露該第二線路層22’上之絕緣緩衝層開孔242,其中,該絕緣緩衝層開孔242之位置係未對應該第一開孔212之位置,且該絕緣緩衝層24之材質係為BCB(Benzocyclo-buthene)、聚亞醯胺(PI)或聚苯噁唑(polybenzoxazole,PBO)。 As shown in FIG. 2I, an insulating buffer layer 24 is formed on the first dielectric layer 21 and the second wiring layer 22', and the insulating buffer layer 24 has at least one exposed portion. The insulating buffer layer opening 242 is disposed on the second circuit layer 22 ′, wherein the insulating buffer layer opening 242 is located at a position that does not correspond to the first opening 212, and the insulating buffer layer 24 is made of BCB. (Benzocyclo-buthene), polybenzamine (PI) or polybenzoxazole (PBO).

如第2J圖所示,係接續自第2I圖之製程,於該絕緣緩衝層24與該第二線路層22’上以例如濺鍍銅/鎳/金之方式形成第二導電層244。 As shown in Fig. 2J, the second conductive layer 244 is formed on the insulating buffer layer 24 and the second wiring layer 22' by, for example, sputtering copper/nickel/gold, as shown in Fig. 2J.

如第2K圖所示,係接續自第2J圖之製程,於該第二導電層244上以電鍍方式形成第三金屬層25。 As shown in FIG. 2K, the third metal layer 25 is formed on the second conductive layer 244 by electroplating from the process of FIG. 2J.

如第2L圖所示,係接續自第2K圖之製程,於該第三金屬層25上形成外露部分該第三金屬層25的第三阻層26。 As shown in FIG. 2L, the third resist layer 26 of the third metal layer 25 is exposed on the third metal layer 25 in the process of the second FIG.

如第2M圖所示,係接續自第2L圖之製程,移除未被該第三阻層26所覆蓋之部份該第三金屬層25與第二導電層244,以構成電性連接該第二線路層22’的第三線路層25’,並外露部分該絕緣緩衝層24,再移除該第三阻層26。 As shown in FIG. 2M, the third metal layer 25 and the second conductive layer 244 not covered by the third resist layer 26 are removed from the process of the second embodiment to form an electrical connection. The third circuit layer 25' of the second circuit layer 22' exposes a portion of the insulating buffer layer 24, and the third resist layer 26 is removed.

如第2N圖所示,係接續自第2M圖之製程,於該絕緣緩衝層24與該第三線路層25’上形成第二介電層27,該第二介電層27並具有至少一外露該第三線路層25’之第二開孔272,其中,該第二開孔272之位置係對應該第一開孔212之位置,而該第二開孔272之位置係未對應該絕緣緩衝層開孔242。 As shown in FIG. 2N, the second dielectric layer 27 is formed on the insulating buffer layer 24 and the third wiring layer 25', and the second dielectric layer 27 has at least one. The second opening 272 of the third circuit layer 25' is exposed, wherein the position of the second opening 272 is corresponding to the position of the first opening 212, and the position of the second opening 272 is not correspondingly insulated. Buffer layer opening 242.

如第20圖所示,係接續自第2N圖之製程,於該第二介電層27上與該第三線路層25’上以例如濺鍍銅/鎳/金之方式形成第三導電層274。 As shown in FIG. 20, the process is continued from the process of FIG. 2N, and a third conductive layer is formed on the second dielectric layer 27 and the third circuit layer 25' by, for example, sputtering copper/nickel/gold. 274.

如第2P圖所示,係接續自第20圖之製程,於該第三導電層274上以電鍍方式形成第四金屬層28。 As shown in FIG. 2P, the process of FIG. 20 is continued, and a fourth metal layer 28 is formed on the third conductive layer 274 by electroplating.

如第2Q圖所示,係接續自第2P圖之製程,於該第四 金屬層28上形成第四阻層29,並外露該第二開孔272中的第四金屬層28。 As shown in Figure 2Q, the process continues from the 2P diagram, in the fourth A fourth resist layer 29 is formed on the metal layer 28, and the fourth metal layer 28 in the second opening 272 is exposed.

如第2R圖所示,係接續自第2Q圖之製程,於該第四金屬層28上以電鍍方式形成微探針30,而該微探針30之材質係為鎢(W)、錸(Re)、鈹(Be)、鈀(Pd)、鈦鎢合金(TiW)、錸鎢合金(ReW)或鈹銅合金(BeCu)。 As shown in FIG. 2R, the micro-probe 30 is formed by electroplating on the fourth metal layer 28, and the material of the micro-probe 30 is tungsten (W), 铼 ( Re), beryllium (Be), palladium (Pd), titanium tungsten alloy (TiW), tantalum tungsten alloy (ReW) or beryllium copper alloy (BeCu).

如第2S圖所示,係接續自第2R圖之製程,移除該第四阻層29。 As shown in FIG. 2S, the fourth resist layer 29 is removed from the process of the 2R pattern.

如第2T圖所示,係接續自第2S圖之製程,於該微探針30上形成該第五阻層31。 As shown in FIG. 2T, the fifth resist layer 31 is formed on the microprobe 30 by the process of the second S-picture.

如第2U圖所示,係接續自第2T圖之製程,移除未被該第五阻層31所覆蓋之第四金屬層28與第三導電層274,以構成第四線路層28’,並移除該第五阻層31,使得該微探針30外露;又,該第四線路層28’係形成於該第二開孔272中,且該微探針30係電性連接該第四線路層28’。 As shown in FIG. 2U, the fourth metal layer 28 and the third conductive layer 274 not covered by the fifth resist layer 31 are removed from the process of FIG. 2T to form a fourth circuit layer 28'. And removing the fifth resist layer 31 to expose the micro probe 30; further, the fourth circuit layer 28' is formed in the second opening 272, and the micro probe 30 is electrically connected to the first Four circuit layers 28'.

第二實施例 Second embodiment

請參閱第3圖,係本發明之具有微探針之半導體裝置之第二實施例的剖面示意圖。本實施例與上述實施例之差異在於:部分該第一線路層201’係沿該微探針之半導體裝置側部(未圖示)向外延伸,可於外露於大氣的該第一線路層201’上電性連接銲線32,以供對外之電性連接。至於其它相關製程均類似,故不再贅述。 Please refer to FIG. 3, which is a cross-sectional view showing a second embodiment of a semiconductor device having a microprobe according to the present invention. The difference between this embodiment and the above embodiment is that a portion of the first circuit layer 201' extends outwardly along a side portion (not shown) of the semiconductor device of the micro-probe, and is exposed to the first circuit layer exposed to the atmosphere. 201' is electrically connected to the bonding wire 32 for external electrical connection. As for other related processes, they are similar, so they will not be described again.

第三實施例 Third embodiment

請參閱第4圖,係本發明之具有微探針之半導體裝置 之第三實施例的剖面示意圖。本實施例與第一實施例之差異在於:該基板20復具有貫穿該第一表面20a與第二表面20b且電性連接該第一線路層201’的導電通孔203,並於該基板20之第二表面20b上以聚亞醯胺(PI)材質形成高分子材料層204,且該高分子材料層204具有對應外露該導電通孔203之第三開孔205,而於該導電通孔203上設置銲接凸塊206以與外界電性連接。至於其它相關製程均類似,故不再贅述。 Please refer to FIG. 4, which is a semiconductor device with a microprobe according to the present invention. A schematic cross-sectional view of a third embodiment. The difference between the present embodiment and the first embodiment is that the substrate 20 has a conductive via 203 extending through the first surface 20a and the second surface 20b and electrically connected to the first circuit layer 201 ′, and the substrate 20 is On the second surface 20b, a polymer material layer 204 is formed by using a polyamidamine (PI) material, and the polymer material layer 204 has a third opening 205 corresponding to the conductive via 203, and the conductive via hole is formed in the conductive via hole. A solder bump 206 is disposed on the 203 to be electrically connected to the outside. As for other related processes, they are similar, so they will not be described again.

第四實施例 Fourth embodiment

請參閱第5圖,係本發明之具有微探針之半導體裝置之第四實施例的剖面示意圖。本實施例與第一實施例之差異在於:該絕緣緩衝層24中具有二個該絕緣緩衝層開孔242,該第三線路層25’連接二該絕緣緩衝層開孔242,而該微探針30係電性連接該第三線路層25’,又至少一該第二開孔262係位於二該絕緣緩衝層開孔242之間,再者,二該絕緣緩衝層開孔242係相對於該第二開孔272地非對稱設置,或者,二該絕緣緩衝層開孔242係相對於該第二開孔262地對稱設置(對稱於微探針30,未圖示此情況)。至於其它相關製程均類似,故不再贅述。 Please refer to FIG. 5, which is a cross-sectional view showing a fourth embodiment of a semiconductor device having a microprobe according to the present invention. The difference between this embodiment and the first embodiment is that the insulating buffer layer 24 has two insulating buffer layer openings 242, and the third circuit layer 25' connects the insulating buffer layer openings 242, and the micro-exploration The pin 30 is electrically connected to the third circuit layer 25', and at least one of the second openings 262 is located between the insulating buffer layer openings 242. Further, the insulating buffer layer opening 242 is opposite to the insulating buffer layer opening 242. The second opening 272 is asymmetrically disposed, or the insulating buffer opening 242 is symmetrically disposed with respect to the second opening 262 (symmetric to the microprobe 30, which is not shown). As for other related processes, they are similar, so they will not be described again.

本發明復提供一種具有微探針之半導體裝置,係包括:基板20、第一線路層201’、第一介電層21、第二線路層22’、絕緣緩衝層24、第三線路層25’、第二介電層27以及微探針30。 The present invention further provides a semiconductor device having a micro-probe comprising: a substrate 20, a first wiring layer 201', a first dielectric layer 21, a second wiring layer 22', an insulating buffer layer 24, and a third wiring layer 25. ', second dielectric layer 27 and microprobe 30.

該基板20係具有相對第一表面20a與第二表面20b, 於該基板20之第一表面20a上形成有該第一線路層201’,而該基板20之第一表面20a與該第一線路層201’上形成有第一介電層21,該第一介電層21並具有外露該第一線路層201’之第一開孔212。 The substrate 20 has opposite first and second surfaces 20a, 20b, The first circuit layer 201 ′ is formed on the first surface 20 a of the substrate 20 , and the first surface 20 a of the substrate 20 and the first circuit layer 201 ′ are formed with a first dielectric layer 21 , the first The dielectric layer 21 has a first opening 212 exposing the first circuit layer 201'.

該第二線路層22’係形成於該第一介電層21上與該第一開孔212中,又於該第一介電層21與該第二線路層22’上以BCB(Benzocyclo-buthene)、聚亞醯胺(PI)或聚苯噁唑(polybenzoxazole,PBO)材質形成有該絕緣緩衝層24,且該絕緣緩衝層24具有至少一外露該第二線路層22’之絕緣緩衝層開孔242。 The second circuit layer 22' is formed on the first dielectric layer 21 and the first opening 212, and the BCB (Benzocyclo-) on the first dielectric layer 21 and the second circuit layer 22'. The insulating buffer layer 24 is formed of buthene), polybenzamine (PI) or polybenzoxazole (PBO), and the insulating buffer layer 24 has at least one insulating buffer layer exposing the second wiring layer 22'. Opening 242.

該第三線路層25’係形成於該絕緣緩衝層24上與該絕緣緩衝層開孔242中,並於該絕緣緩衝層24與該第三線路層25’上形成有該第二介電層27,且該第二介電層27具有至少一外露該第三線路層25’之第二開孔272,而該第二開孔272之位置係未對應該絕緣緩衝層開孔242,以及於該第二介電層27之第二開孔272中形成材質例如為鎢(W)、錸(Re)、鈹(Be)、鈀(Pd)、鈦鎢合金(TiW)、錸鎢合金(ReW)或鈹銅合金(BeCu)之該微探針30,且該微探針30突出於該第二介電層27。 The third circuit layer 25 ′ is formed on the insulating buffer layer 24 and the insulating buffer layer opening 242 , and the second dielectric layer is formed on the insulating buffer layer 24 and the third circuit layer 25 ′. 27, and the second dielectric layer 27 has at least one second opening 272 exposing the third circuit layer 25', and the position of the second opening 272 is not corresponding to the insulating buffer opening 242, and The second opening 272 of the second dielectric layer 27 is made of a material such as tungsten (W), ruthenium (Re), beryllium (Be), palladium (Pd), titanium tungsten alloy (TiW), or tantalum tungsten alloy (ReW). Or the micro-probe 30 of beryllium copper alloy (BeCu), and the micro-probe 30 protrudes from the second dielectric layer 27.

根據前述之具有微探針之半導體裝置,該絕緣緩衝層開孔242之位置係未對應該第一開孔212之位置,又該第二開孔272之位置係未對應該絕緣緩衝層開孔242,但該第一開孔212之位置係對應該第二開孔272之位置。 According to the foregoing semiconductor device having a micro-probe, the position of the insulating buffer layer opening 242 is not corresponding to the position of the first opening 212, and the position of the second opening 272 is not corresponding to the opening of the insulating buffer layer. 242, but the position of the first opening 212 corresponds to the position of the second opening 272.

於本發明之具有微探針之半導體裝置中,部分該第一 線路層201’係外露於大氣,以供對外之電性連接,該基板20復具有貫穿該第一表面20a與第二表面20b且電性連接該第一線路層201’的導電通孔203。 In the semiconductor device with micro-probe of the present invention, part of the first The circuit layer 201 is exposed to the atmosphere for external electrical connection. The substrate 20 has a conductive via 203 extending through the first surface 20a and the second surface 20b and electrically connected to the first wiring layer 201'.

依前所述之半導體裝置,該絕緣緩衝層開孔242具有二個該絕緣緩衝層開孔242,且二該絕緣緩衝層開孔242係藉由該第三線路層25’連接,而該微探針30係電性連接該第三線路層25’,而至少一該第二開孔272係位於二該絕緣緩衝層開孔242之間,二該絕緣緩衝層開孔242係相對於一該第二開孔272地非對稱或對稱設置。上述實施例,該第一金屬層201、第二金屬層22、第三金屬層25及第四金屬層28之材料係為銅或鋁,該第一介電層21及該第二介電層27之材料係為BCB(BenzocycloBu-thene)、聚亞醯胺(PI)或聚苯噁(Polybenzoxazole,PBO),該基材20之材料係為矽(silicon)、絕緣層矽(silicon on insulator,SOI)、砷化鎵(GaAs)、玻璃(glass)、鍺(Ge)、矽鍺(SiGe)或碳化矽(SiC)。 According to the semiconductor device described above, the insulating buffer layer opening 242 has two insulating buffer layer openings 242, and the insulating buffer layer opening 242 is connected by the third circuit layer 25'. The probe 30 is electrically connected to the third circuit layer 25 ′, and at least one of the second openings 272 is located between the insulating buffer layer openings 242 , and the insulating buffer layer opening 242 is opposite to the one. The second opening 272 is asymmetrically or symmetrically disposed. In the above embodiment, the materials of the first metal layer 201, the second metal layer 22, the third metal layer 25, and the fourth metal layer 28 are copper or aluminum, and the first dielectric layer 21 and the second dielectric layer The material of 27 is BCB (BenzocycloBu-thene), polyamidamine (PI) or polybenzoxazole (PBO), and the material of the substrate 20 is silicon, silicon on insulator, SOI), gallium arsenide (GaAs), glass, germanium (Ge), germanium (SiGe) or tantalum carbide (SiC).

綜上所述,本發明之具有微探針之半導體裝置係具有三段式之弓型基底結構,並以材質例如為BCB(Benzocyclo-buthene)、聚亞醯胺(PI)或聚苯噁唑(polybenzoxazole,PBO)之絕緣緩衝層做為緩衝及包覆弓型基底以提供較佳彈力,故可減少微探針操作移動時易受損傷、及彈性疲勞之問題,且本發明之微探針又具有細微間距(小於40微米)與龐大數量(大於10000微探針數);此外,如第5圖之三段式双弓型緩衝結構更進一步提供較 佳的彈力;又該微探針表面之材質可為耐磨之鈦鎢合金(TiW)、錸鎢合金(ReW)或鈹銅合金(BeCu),以增加微探針的使用壽命;再者,本發明之具有微探針之半導體裝置的構造簡單,而易於製作,沒有習知探針製作之缺點:卽同時需使用半導體晶片製程及多層陶瓷板製程,造成整體製程較複雜、良率較差及製作時間拉長,導致成本提高等問題。 In summary, the semiconductor device with microprobe of the present invention has a three-stage arch type base structure and is made of, for example, BCB (Benzocyclo-buthene), poly-liminamide (PI) or polybenzoxazole. The insulating buffer layer of polybenzoxazole (PBO) serves as a cushioning and covering arched substrate to provide better elastic force, thereby reducing the problem of damage and elastic fatigue when the microprobe is moved, and the microprobe of the present invention It has a fine pitch (less than 40 microns) and a large number (more than 10,000 micro-probes); in addition, the three-segment double-bow buffer structure as shown in Figure 5 provides further Good elasticity; the surface of the microprobe can be made of wear-resistant titanium tungsten alloy (TiW), tantalum tungsten alloy (ReW) or beryllium copper alloy (BeCu) to increase the service life of the microprobe; The semiconductor device with micro-probe of the invention has simple structure and is easy to manufacture, and has the disadvantages of the conventional probe fabrication: the semiconductor wafer process and the multi-layer ceramic plate process are required at the same time, resulting in a complicated overall process and poor yield. The production time is lengthened, resulting in problems such as increased costs.

上述該些實施樣態僅例示性說明本發明之功效,而非用於限制本發明,任何熟習此項技藝之人士均可在不違背本發明之精神及範疇下,對上述該些實施態樣進行修飾與改變。此外,在上述該些實施態樣中之元件的數量僅為例示性說明,亦非用於限制本發明。因此本發明之權利保護範圍,應如後述之申請專利範圍所列。 The above embodiments are merely illustrative of the effects of the present invention and are not intended to limit the present invention, and those skilled in the art can practice the above embodiments without departing from the spirit and scope of the present invention. Make modifications and changes. In addition, the number of elements in the above-described embodiments is merely illustrative and is not intended to limit the present invention. Therefore, the scope of protection of the present invention should be as set forth in the appended claims.

10‧‧‧多層陶瓷板 10‧‧‧Multilayer ceramic plates

10’‧‧‧半導體晶片 10'‧‧‧Semiconductor wafer

12、214‧‧‧第一導電層 12, 214‧‧‧ first conductive layer

122、212‧‧‧第一開孔 122, 212‧‧‧ first opening

12’‧‧‧光阻層 12'‧‧‧Light barrier

121’‧‧‧開口 121’‧‧‧ openings

14、202‧‧‧第一阻層 14, 202‧‧‧ first resistance layer

141、23‧‧‧第二阻層 141, 23‧‧‧ second resistive layer

142、26‧‧‧第三阻層 142, 26‧‧‧ third resistive layer

143、29‧‧‧第四阻層 143, 29‧‧‧ fourth resistive layer

144、31‧‧‧第五阻層 144, 31‧‧‧ fifth resistive layer

14’‧‧‧高分子彈性體 14'‧‧‧Polymer elastomer

15‧‧‧第一金屬層 15‧‧‧First metal layer

151‧‧‧鎳層 151‧‧‧ Nickel layer

152‧‧‧金層 152‧‧‧ gold layer

16、244‧‧‧第二導電層 16, 244‧‧‧ second conductive layer

18‧‧‧第二金屬層 18‧‧‧Second metal layer

181‧‧‧第三金屬層 181‧‧‧ Third metal layer

182‧‧‧第四金屬層 182‧‧‧ fourth metal layer

183‧‧‧探針凸塊 183‧‧‧Probe bumps

20‧‧‧基材 20‧‧‧Substrate

20a‧‧‧第一表面 20a‧‧‧ first surface

20b‧‧‧第二表面 20b‧‧‧second surface

201‧‧‧第一金屬層 201‧‧‧First metal layer

201’‧‧‧第一線路層 201’‧‧‧First circuit layer

2020‧‧‧第一阻層開孔 2020‧‧‧First barrier opening

203‧‧‧導電通孔 203‧‧‧ conductive through hole

204‧‧‧高分子材料層 204‧‧‧ polymer material layer

205‧‧‧第三開孔 205‧‧‧ third opening

206‧‧‧銲接凸塊 206‧‧‧welding bumps

21‧‧‧第一介電層 21‧‧‧First dielectric layer

22‧‧‧第二金屬層 22‧‧‧Second metal layer

22’‧‧‧第二線路層 22’‧‧‧Second circuit layer

24‧‧‧絕緣緩衝層 24‧‧‧Insulation buffer

242‧‧‧絕緣緩衝層開孔 242‧‧‧Insulation buffer opening

25‧‧‧第三金屬層 25‧‧‧ Third metal layer

25’‧‧‧第三線路層 25’‧‧‧ third circuit layer

27‧‧‧第二介電層 27‧‧‧Second dielectric layer

272‧‧‧第二開孔 272‧‧‧Second opening

274‧‧‧第三導電層 274‧‧‧ Third conductive layer

28‧‧‧第四金屬層 28‧‧‧Fourth metal layer

28’‧‧‧第四線路層 28’‧‧‧fourth circuit layer

30‧‧‧微探針 30‧‧‧Microprobe

32‧‧‧銲線 32‧‧‧welding line

第1A至1K圖係顯示習知微探針卡之製法之剖面示意圖,而第1A至1C圖係顯示習知微探針卡之步驟1製法之剖面示意圖,第1A’至1C’圖係顯示習知微探針卡之步驟2製法之剖面示意圖;第2A至2U圖係為本發明之具有微探針之半導體裝置及其製法之第一實施例的剖面示意圖;第3圖係為本發明之具有微探針之半導體裝置及其製法之第二實施例的剖面示意圖;第4圖係為本發明之具有微探針之半導體裝置及其製法之第三實施例的剖面示意圖;以及 第5圖係為本發明之具有微探針之半導體裝置及其製法之第四實施例的剖面示意圖。 1A to 1K are schematic cross-sectional views showing a method of manufacturing a conventional microprobe card, and FIGS. 1A to 1C are schematic cross-sectional views showing a conventional microprobe card in the first step, and FIGS. 1A' to 1C' are shown. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 2 is a schematic cross-sectional view showing a second embodiment of a semiconductor device having a microprobe according to the present invention; and FIG. 3 is a schematic view of the first embodiment of the present invention; A cross-sectional view of a second embodiment of a semiconductor device having a microprobe and a method for fabricating the same; and FIG. 4 is a cross-sectional view showing a third embodiment of the semiconductor device having the microprobe of the present invention and a method of fabricating the same; Fig. 5 is a schematic cross-sectional view showing a fourth embodiment of a semiconductor device having a microprobe according to the present invention and a method of manufacturing the same.

20‧‧‧基板 20‧‧‧Substrate

21‧‧‧第一介電層 21‧‧‧First dielectric layer

212‧‧‧第一開孔 212‧‧‧First opening

214‧‧‧第一導電層 214‧‧‧First conductive layer

22’‧‧‧第二線路層 22’‧‧‧Second circuit layer

24‧‧‧絕緣緩衝層 24‧‧‧Insulation buffer

242‧‧‧絕緣緩衝層開孔 242‧‧‧Insulation buffer opening

244‧‧‧第二導電層 244‧‧‧Second conductive layer

25’‧‧‧第三線路層 25’‧‧‧ third circuit layer

27‧‧‧第二介電層 27‧‧‧Second dielectric layer

272‧‧‧第二開孔 272‧‧‧Second opening

28’‧‧‧第四線路層 28’‧‧‧fourth circuit layer

30‧‧‧微探針 30‧‧‧Microprobe

Claims (24)

一種具有微探針之半導體裝置之製法,係包括:於一具有相對之第一表面和第二表面的基板之第一表面上形成第一線路層;於該基板之第一表面與該第一線路層上形成第一介電層,該第一介電層並具有外露該第一線路層之第一開孔;形成第二線路層於該第一介電層上與該第一開孔中;於該第一介電層與該第二線路層上形成一絕緣緩衝層,該絕緣緩衝層並具有至少一外露該第二線路層之絕緣緩衝層開孔;形成第三線路層於該絕緣緩衝層上與該絕緣緩衝層開孔中;於該絕緣緩衝層與該第三線路層上形成第二介電層,該第二介電層並具有外露該第三線路層之至少一第二開孔;以及於該第二介電層之第二開孔中形成微探針,且該微探針突出於該第二介電層。 A method of fabricating a semiconductor device having a microprobe, comprising: forming a first wiring layer on a first surface of a substrate having a first surface and a second surface; and forming a first surface on the first surface of the substrate Forming a first dielectric layer on the circuit layer, the first dielectric layer having a first opening exposing the first circuit layer; forming a second circuit layer on the first dielectric layer and the first opening Forming an insulating buffer layer on the first dielectric layer and the second circuit layer, the insulating buffer layer having at least one insulating buffer layer opening exposing the second circuit layer; forming a third circuit layer on the insulating layer Forming a second dielectric layer on the insulating buffer layer and the third circuit layer, the second dielectric layer having at least one second exposed the third circuit layer Opening a hole; and forming a micro-probe in the second opening of the second dielectric layer, and the micro-probe protrudes from the second dielectric layer. 如申請專利範圍第1項所述之具有微探針之半導體裝置之製法,其中,該第一線路層、該第二線路層或該第三線路層係藉由電鍍方式形成。 The method of fabricating a semiconductor device having a microprobe according to claim 1, wherein the first circuit layer, the second circuit layer or the third circuit layer is formed by electroplating. 如申請專利範圍第1項所述之具有微探針之半導體裝置之製法,其中,該微探針係藉由電鍍方式形成。 The method of fabricating a semiconductor device having a microprobe according to claim 1, wherein the microprobe is formed by electroplating. 如申請專利範圍第1項所述之具有微探針之半導體裝置之製法,其中,該絕緣緩衝層開孔之位置係未對應該第一開孔之位置。 The method of fabricating a semiconductor device having a microprobe according to claim 1, wherein the position of the opening of the insulating buffer layer is not corresponding to the position of the first opening. 如申請專利範圍第1項所述之具有微探針之半導體裝置之製法,其中,該第二開孔之位置係未對應該絕緣緩衝層開孔。 The method of fabricating a semiconductor device having a microprobe according to claim 1, wherein the position of the second opening is not corresponding to the opening of the insulating buffer layer. 如申請專利範圍第1項所述之具有微探針之半導體裝置之製法,其中,該第一開孔之位置係對應該第二開孔之位置。 The method of fabricating a semiconductor device having a microprobe according to claim 1, wherein the position of the first opening corresponds to a position of the second opening. 如申請專利範圍第1項所述之具有微探針之半導體裝置之製法,其中,部分該第一線路層係沿該微探針之半導體裝置側部向外延伸,以供對外之電性連接。 The method of manufacturing a semiconductor device with a microprobe according to claim 1, wherein a portion of the first circuit layer extends outward along a side of the semiconductor device of the micro-probe for external electrical connection. . 如申請專利範圍第1項所述之具有微探針之半導體裝置之製法,其中,該基板復具有貫穿該第一表面與第二表面且電性連接該第一線路層的導電通孔。 The method of fabricating a semiconductor device having a micro-probe according to claim 1, wherein the substrate has a conductive via extending through the first surface and the second surface and electrically connecting the first wiring layer. 如申請專利範圍第1項所述之具有微探針之半導體裝置之製法,其中,該絕緣緩衝層之材質係為BCB(Benzocyclo-buthene)、聚亞醯胺(PI)或聚苯噁唑(polybenzoxazole,PBO)。 The method of fabricating a semiconductor device having a microprobe according to claim 1, wherein the insulating buffer layer is made of BCB (Benzocyclo-buthene), polybenzamine (PI) or polybenzoxazole ( Polybenzoxazole, PBO). 如申請專利範圍第1項所述之具有微探針之半導體裝置之製法,其中,該微探針之材質係為鈦鎢合金(TiW)、錸鎢合金(ReW)或鈹銅合金(BeCu)。 The method of manufacturing a semiconductor device with a microprobe according to claim 1, wherein the material of the microprobe is titanium tungsten alloy (TiW), tantalum tungsten alloy (ReW) or beryllium copper alloy (BeCu). . 如申請專利範圍第1項所述之具有微探針之半導體裝置之製法,其中,該微探針之材質係為鎢(W)、錸 (Re)、鈹(Be)或鈀(Pd)。 The method of manufacturing a semiconductor device having a microprobe according to the first aspect of the invention, wherein the material of the microprobe is tungsten (W) or germanium. (Re), bismuth (Be) or palladium (Pd). 如申請專利範圍第1項所述之具有微探針之半導體裝置之製法,復包括於該第二開孔中形成有第四線路層,且該微探針係電性連接該第四線路層。 The method for fabricating a semiconductor device having a microprobe according to claim 1, wherein the fourth opening is formed in the second opening, and the micro probe is electrically connected to the fourth circuit layer. . 如申請專利範圍第1項所述之具有微探針之半導體裝置之製法,其中,該絕緣緩衝層具有二個該絕緣緩衝層開孔,且二該絕緣緩衝層開孔係藉由該第三線路層連接,而該微探針係電性連接該第三線路層。 The method of fabricating a semiconductor device having a microprobe according to claim 1, wherein the insulating buffer layer has two openings of the insulating buffer layer, and wherein the insulating buffer layer is opened by the third The circuit layers are connected, and the micro probes are electrically connected to the third circuit layer. 一種具有微探針之半導體裝置,係包括:基板,係具有相對之第一表面與第二表面;第一線路層,係形成於該基板之第一表面上;第一介電層,係形成於該基板之第一表面與該第一線路層上,並具有外露該第一線路層之第一開孔;第二線路層,係形成於該第一介電層上與該第一開孔中;絕緣緩衝層,係形成於該第一介電層與該第二線路層上,且具有至少一外露該第二線路層之絕緣緩衝層開孔;第三線路層,係形成於該絕緣緩衝層上與該絕緣緩衝層開孔中;第二介電層,係形成於該絕緣緩衝層與該第三線路層上,且具有至少一外露該第三線路層之第二開孔;以及微探針,係設於該第二介電層之第二開孔中,且 突出於該第二介電層。 A semiconductor device having a micro-probe includes: a substrate having opposite first and second surfaces; a first circuit layer formed on the first surface of the substrate; and a first dielectric layer formed On the first surface of the substrate and the first circuit layer, and having a first opening for exposing the first circuit layer; the second circuit layer is formed on the first dielectric layer and the first opening An insulating buffer layer is formed on the first dielectric layer and the second circuit layer, and has at least one insulating buffer layer opening exposing the second circuit layer; and a third circuit layer is formed on the insulating layer a buffer layer is formed in the opening of the insulating buffer layer; a second dielectric layer is formed on the insulating buffer layer and the third circuit layer, and has at least one second opening exposing the third circuit layer; a microprobe disposed in the second opening of the second dielectric layer, and Highlighting the second dielectric layer. 如申請專利範圍第14項所述之具有微探針之半導體裝置,其中,該絕緣緩衝層開孔之位置係未對應該第一開孔之位置。 The semiconductor device with a microprobe according to claim 14, wherein the position of the opening of the insulating buffer layer is not corresponding to the position of the first opening. 如申請專利範圍第14項所述之具有微探針之半導體裝置,其中,該第二開孔之位置係未對應該絕緣緩衝層開孔。 The semiconductor device with a microprobe according to claim 14, wherein the position of the second opening is not corresponding to the opening of the insulating buffer layer. 如申請專利範圍第14項所述之具有微探針之半導體裝置,其中,該第一開孔之位置係對應該第二開孔之位置。 The semiconductor device with a microprobe according to claim 14, wherein the position of the first opening corresponds to the position of the second opening. 如申請專利範圍第14項所述之具有微探針之半導體裝置,其中,部分該第一線路層係外露於大氣,以供對外之電性連接。 The semiconductor device with a microprobe according to claim 14, wherein a part of the first circuit layer is exposed to the atmosphere for external electrical connection. 如申請專利範圍第14項所述之具有微探針之半導體裝置,其中,該基板復具有貫穿該第一表面與第二表面且電性連接該第一線路層的導電通孔。 The semiconductor device with a microprobe according to claim 14, wherein the substrate has a conductive via extending through the first surface and the second surface and electrically connecting the first wiring layer. 如申請專利範圍第14項所述之具有微探針之半導體裝置,其中,該絕緣緩衝層之材質係為BCB(Benzocyclo-buthene)、聚亞醯胺(PI)或聚苯噁唑(polybenzoxazole,PBO)。 The semiconductor device with a microprobe according to claim 14, wherein the insulating buffer layer is made of BCB (Benzocyclo-buthene), polyimide (PI) or polybenzoxazole. PBO). 如申請專利範圍第14項所述之具有微探針之半導體裝置,其中,該微探針之材質係為鈦鎢合金(TiW)、錸鎢合金(ReW)或鈹銅合金(BeCu)。 The semiconductor device with a microprobe according to claim 14, wherein the material of the microprobe is titanium tungsten alloy (TiW), tantalum tungsten alloy (ReW) or beryllium copper alloy (BeCu). 如申請專利範圍第14項所述之具有微探針之半導體裝 置,其中,該微探針之材質係為鎢(W)、錸(Re)、鈹(Be)或鈀(Pd)。 A semiconductor package with a microprobe as described in claim 14 The material of the microprobe is tungsten (W), ruthenium (Re), beryllium (Be) or palladium (Pd). 如申請專利範圍第14項所述之具有微探針之半導體裝置,其中,該絕緣緩衝層具有二個該絕緣緩衝層開孔,且二該絕緣緩衝層開孔係藉由該第三線路層連接,而該微探針係電性連接該第三線路層。 The semiconductor device with a microprobe according to claim 14, wherein the insulating buffer layer has two openings of the insulating buffer layer, and the insulating buffer layer is opened by the third circuit layer Connected, and the micro probe is electrically connected to the third circuit layer. 如申請專利範圍第14項所述之具有微探針之半導體裝置,復包括於該第二開孔中形成有第四線路層,且該微探針係電性連接該第四線路層。 The semiconductor device with a microprobe according to claim 14, wherein a fourth circuit layer is formed in the second opening, and the micro probe is electrically connected to the fourth circuit layer.
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