TW201410877A - Method for producing bainitic rail steel - Google Patents

Method for producing bainitic rail steel Download PDF

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TW201410877A
TW201410877A TW102122931A TW102122931A TW201410877A TW 201410877 A TW201410877 A TW 201410877A TW 102122931 A TW102122931 A TW 102122931A TW 102122931 A TW102122931 A TW 102122931A TW 201410877 A TW201410877 A TW 201410877A
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temperature
track
rail member
coolant
cooling
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TWI496897B (en
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Peter Pointner
Norbert Frank
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Voestalpine Schienen Gmbh
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B5/00Rails; Guard rails; Distance-keeping means for them
    • E01B5/02Rails
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B1/00Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/08Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling structural sections, i.e. work of special cross-section, e.g. angle steel
    • B21B1/085Rail sections
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/18Hardening; Quenching with or without subsequent tempering
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/18Hardening; Quenching with or without subsequent tempering
    • C21D1/19Hardening; Quenching with or without subsequent tempering by interrupted quenching
    • C21D1/20Isothermal quenching, e.g. bainitic hardening
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/56General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering characterised by the quenching agents
    • C21D1/613Gases; Liquefied or solidified normally gaseous material
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/002Heat treatment of ferrous alloys containing Cr
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/004Heat treatment of ferrous alloys containing Cr and Ni
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/005Heat treatment of ferrous alloys containing Mn
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/008Heat treatment of ferrous alloys containing Si
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/005Modifying the physical properties by deformation combined with, or followed by, heat treatment of ferrous alloys
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/0006Details, accessories not peculiar to any of the following furnaces
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/0062Heat-treating apparatus with a cooling or quenching zone
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/04Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for rails
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/12Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/22Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/24Ferrous alloys, e.g. steel alloys containing chromium with vanadium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/44Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/46Ferrous alloys, e.g. steel alloys containing chromium with nickel with vanadium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B45/00Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B45/02Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
    • B21B45/0203Cooling
    • B21B45/0209Cooling devices, e.g. using gaseous coolants
    • B21B45/0215Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes
    • B21B2045/0221Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes for structural sections, e.g. H-beams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B43/00Cooling beds, whether stationary or moving; Means specially associated with cooling beds, e.g. for braking work or for transferring it to or from the bed
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/62Quenching devices
    • C21D1/63Quenching devices for bath quenching
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/002Bainite
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/005Ferrite

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  • Chemical & Material Sciences (AREA)
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  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Thermal Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Heat Treatment Of Articles (AREA)
  • Heat Treatment Of Steel (AREA)
  • Metal Rolling (AREA)

Abstract

In a track part, in particular a rail for rail vehicles, made from low-alloy steel, the steel in the rail head of the track part comprises a ferrite portion of 5-15% by volume and a multiphase bainite structure consisting of upper and lower bainite portions.

Description

生產變韌軌道鋼的方法 Method for producing toughened rail steel

本發明係關於由低合金鋼製成之軌道部件,尤其係指用於軌道車輛之軌道。 The present invention relates to rail components made of low alloy steel, and in particular to rails for rail vehicles.

再者,本發明係關於由熱軋區段來生產軌道部件之方法,以及實現該方法之裝置。 Furthermore, the present invention relates to a method of producing a rail component from a hot rolled section, and an apparatus for carrying out the method.

近來,為了加強軌道運輸的效率,鐵路交通運輸之負荷重量以及行進速度已持續增加。鐵路軌道因而會受到加重磨損的操作狀態,且因此必須具有較高品質以承受更高的負荷。具體問題牽涉及劇烈增加的磨損,尤其係安裝在彎道中的軌道,且由於材料疲勞而發生損壞,其主要發生於構成在彎道中軌道與車輪間的主要接觸點之行駛邊緣將會導致滾軋接觸疲勞(RCF)損壞。RCF表面損壞之實例包括頭部乾裂(滾軋疲勞)、剝離(剝落)、蜷伏(塑性表面變形)、滑移波及皺折。這些類型的表面損壞將會縮短軌道使用壽命、提高噪音排放及操作阻礙。此外,此種故障增加的發生機會將會隨著持續成長的交通負荷而增加。此一發展的直接結果便係增加軌道維修需求。然而,增長的維修需求卻與持續減少的維修時窗相互矛盾。越高的列 車密度會大大地減少可在軌道上工作的時間。 Recently, in order to enhance the efficiency of rail transportation, the load weight and the traveling speed of railway transportation have continued to increase. The railway track is thus subject to an increased wear and tear operation and therefore must be of a higher quality to withstand higher loads. Specific problems involve severely increased wear, especially in rails that are installed in corners, and damage due to material fatigue, which occurs mainly at the driving edge that constitutes the main point of contact between the track and the wheel in the curve, which will result in rolling Contact fatigue (RCF) damage. Examples of RCF surface damage include dry head cracking (rolling fatigue), peeling (flaking), crouching (plastic surface deformation), slip waves, and wrinkles. These types of surface damage will shorten track life, increase noise emissions and operational obstructions. In addition, the chance of such an increase in failure will increase with the growing traffic load. The direct result of this development is to increase the demand for track maintenance. However, the increased maintenance requirements are inconsistent with the ever-decreasing repair window. The higher the column Car density can greatly reduce the amount of time it can work on the track.

雖然上述類型的損壞可在初期階段藉由研磨來消除之,然而當已發生嚴重損壞時,軌道必須更換。因此,在過去已有許多嘗試來增進磨損抗性及RCF損壞抗性,以增加軌道之壽命週期。除此之外,這亦可以藉由導入及使用變韌軌道鋼來達成。 Although the above types of damage can be eliminated by grinding at an early stage, the track must be replaced when severe damage has occurred. Therefore, many attempts have been made in the past to improve wear resistance and RCF damage resistance to increase the life cycle of the track. In addition, this can also be achieved by introducing and using toughened rail steel.

變韌體(Bainite)係一種可在含碳鋼之熱處理期間藉由恆溫轉變或連續冷卻而形成的結構。變韌體係在用於分別形成波來體(perlite)與麻田散體(martensite)所需之溫度與冷卻率之間的範圍內的溫度與冷卻率而形成。不像麻田散體構造的情況,在晶格中之倒置程序與擴散程序在此情況中係接合在一起,因此實現不同的轉變機制。由於其取決於冷卻率、碳含量、合金化元素及因而產生的形成溫度,變韌體並未具有特性結構。與波來體一樣,變韌體係由肥粒體與雪明碳體(cementite)(Fe3C)相態所組成,但在形狀、尺寸及分佈上又與波來體不同。基本上,變韌體係可區別為兩個主要的結構性形式,亦即,上變韌體與下變韌體。 Bainite is a structure which can be formed by constant temperature transformation or continuous cooling during heat treatment of carbon-containing steel. The toughening system is formed at a temperature and a cooling rate in a range between a temperature and a cooling rate required for separately forming a perlite and a martensite. Unlike the case of the Matian bulk structure, the inversion procedure in the crystal lattice and the diffusion procedure are joined together in this case, thus implementing different transformation mechanisms. The tough body does not have a characteristic structure because it depends on the cooling rate, the carbon content, the alloying element, and the resulting formation temperature. Like the corrugated body, the toughening system consists of the phase of the fat granules and the cementite (Fe3C), but is different in shape, size and distribution from the cortex. Basically, the toughening system can be distinguished into two main structural forms, namely, an upper tough body and a lower tough body.

由AT-407057 B已知一種軌道材料,其中,沃斯田體之結構性轉變係明顯地僅形成在下變韌體之範圍中,因此賦予輪廓化滾軋材料具有至少350HB之硬度,尤其係450至600HB。 A track material is known from AT-407057 B, in which the structural transformation of the Worth field is clearly formed only in the range of the lower tough body, thus giving the contoured rolled material a hardness of at least 350 HB, in particular 450 To 600HB.

變韌體基材結構亦可藉由較高的合金化成份之部分來獲得,諸如2.2至3.0%重量的較高鉻含量,如 在文獻DE 1020060308915 A1與DE 102006030816 A1中所描述的。然而,合金化成份之高部分會牽涉到不希望得到的高成本以及複雜的焊接工程任務。DE 202005009259 U1亦描述一種高合金鋼之變韌的高強度軌道部件,其尤其包含錳、矽及鉻之高合金部分。就此高合金鋼而言,可藉由在靜止空氣中冷卻之簡單方式觸發該變韌體形成。相反地,低合金鋼僅能以受控制冷卻實現變韌體形成。 The toughened substrate structure can also be obtained by a higher portion of the alloying component, such as a higher chromium content of 2.2 to 3.0% by weight, such as It is described in the document DE 1020060308915 A1 and DE 102006030816 A1. However, the high portion of alloying components can involve undesirably high cost and complex welding engineering tasks. DE 20 2005 009 259 U1 also describes a tough, high-strength orbital component of high-alloy steel, which in particular comprises a high-alloy portion of manganese, niobium and chromium. In the case of this high alloy steel, the formation of the toughener can be triggered by a simple means of cooling in still air. Conversely, low alloy steel can only achieve tough body formation with controlled cooling.

因此,舉例來說,DE-1533982描述一種用於熱處理軌道之方法,其中,仍具有滾軋溫度之軌道係在離開輥台後藉由上升裝置移出且以軌道頭向下之方式浸沒在流體化床中而保持恆定溫度,在該流體化床中其被冷卻,其中變韌體晶體結構係在該流體化床之溫度被選擇在380至450℃之間且該軌道係依據其溫度留在流體化床中達300至900秒之間而獲得。 Thus, for example, DE-1533982 describes a method for heat treating a track, wherein the track system, which still has a rolling temperature, is removed by the riser after leaving the roll table and submerged in fluidization with the track head down. Maintaining a constant temperature in the bed where it is cooled, wherein the temperature of the deformed crystal structure is selected between 380 and 450 ° C at the temperature of the fluidized bed and the orbital remains in the fluid depending on its temperature Obtained in the chemical bed between 300 and 900 seconds.

從EP-612852 B1可知另一種由具有變韌體結構之低合金鋼生產高強度軌道以達成增進由於滾軋接觸造成之疲勞損壞的抗性的方法。軌道之頭部係從以1至10℃/s之速率的沃斯田體範圍而經受加速冷卻,直到達到500至300℃之冷卻中斷溫度為止。在此迅速冷卻後,軌道頭藉由施以自然冷卻將熱回收或以1至40℃/min之速率的強迫冷卻而被進一步冷卻至幾乎為室溫。 Another method for producing high-strength orbits from low-alloy steels having a toughened structure to achieve resistance to fatigue damage due to rolling contact is known from EP-612852 B1. The head of the track is subjected to accelerated cooling from a range of Worth field at a rate of 1 to 10 ° C/s until a cooling interruption temperature of 500 to 300 ° C is reached. After rapid cooling, the track head is further cooled to almost room temperature by applying heat to recover heat or forced cooling at a rate of 1 to 40 ° C/min.

雖然藉由上述措施可以減緩軌道頭之裂痕的形成與傳播,然而卻仍無法防止裂痕的產生。 Although the formation and propagation of cracks in the track head can be alleviated by the above measures, the occurrence of cracks cannot be prevented.

因此,本發明旨在增進軌道部件,尤其是軌道,其係基於成本理由而由低合金鋼製成,且基於焊接工程的理由,即使在增加車輪負荷的作用下,亦不會產生滾軋接觸疲勞損壞,且尤其在行駛邊緣或行駛表面上皆不會發生裂痕。再者,亦可以增加磨損抗性以確保30年以上的使用壽命。最後,該軌道部件可被完美地焊接且亦具有類似於至目前為止已發現可用在軌道構造中之鋼的其它材料性質,例如,類似的導電性與類似的熱膨脹係數。 Accordingly, the present invention is directed to the enhancement of rail components, particularly rails, which are made of low alloy steel for cost reasons, and for rolling engineering reasons, no rolling contact is produced even under the effect of increasing wheel load. Fatigue damage, and especially cracks on the running edge or running surface. Furthermore, wear resistance can be increased to ensure a service life of more than 30 years. Finally, the track component can be perfectly welded and also has other material properties similar to those found to date in the track construction, such as similar electrical conductivity and similar coefficients of thermal expansion.

本發明進一步旨在提供一種簡單的生產方法,其特徵為縮短加工時間(免除退火階段)、高再現性及高效率。該方法係適於生產例如具有高於100公尺的長度的長軌道,其中,在整個軌道長度上可確保恆定的材料性質。 The present invention further aims to provide a simple production method characterized by shortening the processing time (eliminating the annealing stage), high reproducibility, and high efficiency. The method is suitable for producing long tracks, for example having a length of more than 100 meters, wherein constant material properties are ensured over the entire length of the track.

為了達成此目的,依照第一態樣之本發明係提供前序提到之類型的軌道部件,其經進一步發展而使得在軌道部件之軌道頭中的鋼包含5至15體積百分比的肥粒體部分以及由上與下變韌體部分組成之多相態變韌體結構。由於肥粒體結構與變韌體結構之組合,可以達成極佳的堅韌特性及很高的硬度。該肥粒體結構成份係用以作為塑性載體且防止可能形成的裂痕延伸至材料中而成為頭部乾裂。肥粒體部分賦予具有間夾的變韌體之連續網路至整體結構。在本文內容中,最好能夠達到滲濾臨限(percolation threshold)以達成相鄰區域之此一構造(叢集)。該肥粒體較佳地為針狀肥粒體。不同於非針狀結構,且不同於波來體 結構,該針狀結構的特徵在於較高的抗拉強度與磨損抗性。該針狀肥粒體具有微結構,其特徵在於針狀晶體或顆粒,該晶體並非被均勻定向而是以完全無定向形式來呈現,這對於鋼的堅韌將有正面的影響。顆粒之無定向配置造成個別的顆粒相互連鎖,其與多相態變韌體的組合可有效地防止裂痕的形成及傳播。尤其,可藉此確保可能形成在表面上的裂痕(頭部乾裂)不會成長至材料深度中,如同例如波來體結構的例子。軌道部件將因此僅會受到磨損,使得其使用期間可以被精準地確定且可以免除對於裂痕形成之任何進一步的觀察。 In order to achieve this object, the invention according to the first aspect provides a rail member of the type mentioned in the preamble which is further developed such that the steel in the rail head of the rail member contains 5 to 15 volume percent of the fat body. Part and multi-phase metamorphic structure composed of upper and lower metamorphic parts. Due to the combination of the fat body structure and the tough structure, excellent toughness and high hardness can be achieved. The fertilizer granule structural component is used as a plastic carrier and prevents cracks that may form from extending into the material to become a dry head. The granule portion imparts a continuous network to the overall structure with the intertwined metamorphic body. In this context, it is desirable to be able to achieve a percolation threshold to achieve this configuration (cluster) of adjacent regions. The fertilizer granules are preferably needle-shaped granules. Different from non-needle structure, and different from wave body The structure of the needle-like structure is characterized by high tensile strength and wear resistance. The acicular granules have a microstructure characterized by needle crystals or granules which are not uniformly oriented but are presented in a completely unoriented form which will have a positive effect on the toughness of the steel. The non-directional configuration of the particles causes the individual particles to interlock with each other, and the combination with the multi-phase metamorphic body can effectively prevent the formation and propagation of cracks. In particular, it is thereby ensured that cracks (head cracks) which may be formed on the surface do not grow into the depth of the material, as in the case of, for example, a corrugated structure. The track components will therefore only be subject to wear so that they can be accurately determined during use and any further observation of crack formation can be dispensed with.

進一步的決定性影響係包含上與下變韌體部分之多相態變韌體的存在。該上變韌體係形成在變韌體構造的上方溫度範圍中,且具有類似於麻田散體之針狀結構。在變韌體構造之上方溫度範圍中,存在有利的擴散條件以使碳可擴散至肥粒體針體的顆粒邊界。因此可以形成不規則且中斷的雪明碳體晶體。由於不規則分佈,該結構經常具有顆粒狀外觀,使得上變韌體有時亦被稱之為顆粒狀變韌體。該下變韌體係在恆溫下且在變韌體形成之下方溫度範圍中連續冷卻而形成。藉由形成肥粒體,該沃斯田體富含碳,且藉由進一步冷卻,沃斯田體範圍被轉換成肥粒體、雪明碳體、針狀變韌體及麻田散體。變韌將可減少內部應力且增加堅韌度。 A further decisive influence is the presence of multi-phase metamorphic bodies comprising upper and lower metamorphic portions. The upper toughening system is formed in an upper temperature range of the toughening structure and has a needle-like structure similar to the Matian bulk. In the temperature range above the metamorphic structure, there are favorable diffusion conditions to allow carbon to diffuse to the grain boundaries of the granule body. Therefore, irregular and interrupted sulphur carbon crystals can be formed. Due to the irregular distribution, the structure often has a granular appearance, so that the upper tough body is sometimes referred to as a granular tough body. The lower toughening system is formed by continuous cooling at a constant temperature and in a temperature range below the formation of the toughening body. By forming a fat granule, the Worth field is rich in carbon, and by further cooling, the Worth field is converted into a fat body, a swarf carbon body, a needle-like metamorphic body, and a masculine body. Toughening will reduce internal stress and increase toughness.

下方與上變韌體之間的混合比例基本上係可隨各別功能需求而在廣泛的限度中而變化。混合比例之 選擇尤其將會決定鋼的硬度。在本發明的內容中,該上變韌體之部分較佳係5至75體積百分比,尤其係20至60體積百分比,且該下變韌體之部分係15至90體積百分比,尤其係40至85體積百分比。 The mixing ratio between the lower and upper metamorphic bodies can vary substantially within a wide range of limitations depending on the individual functional requirements. Mixed ratio The choice will especially determine the hardness of the steel. In the context of the present invention, the portion of the upper tough body is preferably from 5 to 75 volume percent, especially from 20 to 60 volume percent, and the portion of the lower toughener is from 15 to 90 volume percent, especially from 40 to 85 volume percent.

該肥粒體部分較佳係8至13體積百分比。 The fertilizer granule portion is preferably from 8 to 13 volume percent.

來自於沃斯田體之碳化物的構造針對完整的變韌體轉變係先決條件。由於碳化物帶走大量的碳,因此構成將碳從沃斯田體提取的碳吸存(carbon sinks)。若碳化物被例如作為合金化元素之矽所防止或阻止形成,則大量的沃斯田體將無法被轉變。接下來該等沃斯田體在驟冷至室溫後將部分地或完全地存在而變成殘留沃斯田體。殘留的沃斯田體之量係取決於該麻田散體開始溫度在餘留的沃斯田體中已下降多少。在本發明的內容中,若儘可能餘留較少的沃斯田體及/或麻田散體之部分將會是有利的。有關於此,本發明較佳地提供在軌道部件之軌道頭中的鋼包含<2體積百分比之殘留麻田散體/沃斯田體部分。 The structure of carbides from the Worth Field is a prerequisite for a complete metamorphic transformation. Since the carbide carries a large amount of carbon, it constitutes carbon sinks that extract carbon from the Worth field. If the carbide is prevented or prevented from being formed, for example, as an alloying element, a large number of Worthfield bodies cannot be transformed. These Worthfields then become partially or completely present after being quenched to room temperature and become a residual Worth. The amount of residual Worth is determined by how much the starting temperature of the field is degraded in the remaining Worth field. In the context of the present invention, it would be advantageous to leave as few parts of the Worth and/or the granules as possible. In connection with this, the present invention preferably provides that the steel in the track head of the track component contains <2 volume percent of the residual 麻田散体/Worthian body portion.

如剛才所指出的,依照本發明係使用低合金鋼以最小化成本且增進可焊接性。一般而言,在本發明的內容中,低合金鋼較佳地包含矽、錳及鉻,以及視情況包括釩、鉬、磷、硫及/或鎳作為合金化成份。 As just indicated, low alloy steels are used in accordance with the present invention to minimize cost and improve weldability. In general, in the context of the present invention, the low alloy steel preferably comprises cerium, manganese and chromium, and optionally vanadium, molybdenum, phosphorus, sulfur and/or nickel as alloying constituents.

在本發明內容中的鋼若沒有任何合金化成份存在高於1.5重量百分比的部分,則可被稱之為低合金鋼。 The steel in the context of the present invention may be referred to as low alloy steel if it does not have any alloying component present in portions greater than 1.5 weight percent.

由具有以下參考分析之低合金鋼可以達成 特定的良好結果: Can be achieved by low alloy steel with the following reference analysis Specific good results:

0.4至0.55重量百分比的碳 0.4 to 0.55 weight percent carbon

0.3至0.6重量百分比的矽 0.3 to 0.6 weight percent bismuth

0.9至1.4重量百分比的錳 0.9 to 1.4 weight percent manganese

0.3至0.6重量百分比的鉻 0.3 to 0.6 weight percent chromium

0.1至0.3重量百分比的釩 0.1 to 0.3 weight percent vanadium

0.05至0.20重量百分比的鉬 0.05 to 0.20 weight percent of molybdenum

0至0.02重量百分比的磷 0 to 0.02 weight percent phosphorus

0至0.02重量百分比的硫 0 to 0.02 weight percent sulfur

0至0.15重量百分比的鎳 0 to 0.15 weight percent nickel

若軌道部件在頭部區域中具有高於1150N/mm2之抗拉強度,則將可較佳地提供用於高負荷軌道區段之特別良好的適性。再者,該軌道部件在頭部區域中具有高於340HB之硬度。 If the track member has a tensile strength above 1150 N/mm 2 in the head region, a particularly good suitability for the high load track segment will preferably be provided. Furthermore, the track member has a hardness of more than 340 HB in the head region.

依照第二態樣,本發明提供一種生產上述軌道部件之方法,藉由該方法,軌道部件可由熱軋區段所生產,其中該滾軋區段之軌道頭在離開輥台後以滾軋熱立即受到受控制冷卻,該受控制冷卻包含在第一步驟中加速冷卻直到達到允許形成肥粒體的第一溫度,且在第二步驟中維持該第一溫度以造成肥粒體之形成,且在第三步驟中於允許形成多相態變韌體之溫度範圍內被進一步冷卻直到達到第二溫度,且在第四步驟中維持該第二溫度。此受控制冷卻較佳地藉由將至少軌道頭浸沒於液體冷卻劑中來執行,此為業界所習知的。 According to a second aspect, the present invention provides a method of producing the above-described rail member, by which the rail member can be produced from a hot rolling section, wherein the rail head of the rolling section is rolled hot after leaving the roller table Immediately subjected to controlled cooling, which comprises accelerated cooling in a first step until a first temperature at which a fertilizer body is allowed to form is reached, and the first temperature is maintained in a second step to cause formation of a fat body, and In the third step, the temperature is further cooled in a temperature range allowing the formation of the multi-phase metamorphic body until the second temperature is reached, and the second temperature is maintained in the fourth step. This controlled cooling is preferably performed by immersing at least the track head in the liquid coolant, as is well known in the art.

該第一步驟較佳地起始於740至850℃的溫度,尤其係大約790℃,且較佳地結束於450至525℃的溫度。在第一步驟期間進行的冷卻必須以達到肥粒體之範圍的方式來予以控制,且隨後變韌體在時間至溫度轉變示意圖中形成,其中尤其在波來體階段中沒有任何轉變發生。為此,在第一步驟中的加速冷卻係較佳地在2至5℃/s之冷卻率來執行。為了達到該冷卻率,其較佳地係以軌道部件於第一步驟期間完全浸沒在冷卻劑中之方式來進行。 This first step preferably starts at a temperature of 740 to 850 ° C, especially about 790 ° C, and preferably ends at a temperature of 450 to 525 ° C. The cooling carried out during the first step must be controlled in such a way as to reach the extent of the granules, and subsequently the plastomers are formed in a time-to-temperature transition diagram, wherein in particular no transitions occur in the wavy phase. To this end, the accelerated cooling in the first step is preferably performed at a cooling rate of 2 to 5 ° C/s. In order to achieve this cooling rate, it is preferably carried out in such a manner that the rail member is completely submerged in the coolant during the first step.

在第二步驟中,較佳地維持450至525℃的溫度,同時肥粒體之部分(尤其係針狀肥粒體之部分,其對於使用特性很重要)係以5至15%,尤其係以8至13%,更特定而言係大約10%之體積部分而形成。溫度之維持係較佳地在第二步驟期間達成,其中軌道部件被固持在從冷卻劑移出的位置。 In the second step, it is preferred to maintain a temperature of 450 to 525 ° C, while a portion of the granules (especially a portion of the acicular granules, which is important for the use characteristics) is 5 to 15%, especially It is formed in a volume fraction of 8 to 13%, more specifically about 10%. The maintenance of the temperature is preferably achieved during the second step, wherein the track member is held in a position removed from the coolant.

在第三步驟中,針對肥粒體部分之所需限制來執行進一步的受控制冷卻,因此造成上及下變韌體結構(多相態變韌體)的混合物之形成。變韌體形成之溫度範圍較佳地發生在450至525℃與280至350℃之間的範圍,亦即,在變韌體形成階段中,軌道部件之軌道頭係從450至525℃冷卻至280至350℃。該第三步驟較佳地延長50至100秒的時間,尤其係大約70秒。在變韌體形成的階段中,較佳地僅藉由軌道頭將軌道部件浸沒至冷卻劑中。 In a third step, further controlled cooling is performed for the desired limitations of the fat body portion, thus resulting in the formation of a mixture of upper and lower metamorphic structures (heterogeneous tough bodies). The temperature range in which the tough body is formed preferably occurs in a range between 450 to 525 ° C and 280 to 350 ° C, that is, in the stage of formation of the tough body, the track head of the rail member is cooled from 450 to 525 ° C to 280 to 350 ° C. This third step is preferably extended by a period of 50 to 100 seconds, especially about 70 seconds. In the stage of formation of the tough body, the track member is preferably immersed into the coolant only by the track head.

當在第四步驟中隨後將軌道部件之溫度保持在280至350℃範圍時,軌道部件之硬度最後會隨溫度 位置之作用而被固定,其中,避免落在麻田散體開始溫度(通常大約為280℃)以下,因為該在溫度範圍中會有過多的麻田散體,可能會形成易脆的結構性成份。在第四步驟期間溫度之維持較佳地由周期性地頭部浸沒來確保,亦即,軌道部件係周期性地浸沒至冷卻劑中且從冷卻劑移出。 When the temperature of the rail member is subsequently maintained in the range of 280 to 350 ° C in the fourth step, the hardness of the rail member will eventually follow the temperature. It is fixed by the action of the position, wherein it is avoided to fall below the starting temperature of the granules (usually about 280 ° C), because there will be too many granules in the temperature range, which may form fragile structural components. The maintenance of the temperature during the fourth step is preferably ensured by periodic head immersion, i.e., the track members are periodically immersed in the coolant and removed from the coolant.

由於變韌體相態形成溫度範圍及麻田散體開始溫度係取決於各別鋼之合金化元素及其各別百分比,因此第一溫度之值與第二溫度之值必須針對各別的鋼來予以事先精準地決定。軌道之溫度係在受控制冷卻期間被連續地測量,其中,冷卻及維持步驟係分別當達到各別溫度臨限值時而開始及結束。由於軌道之表面溫度會隨著軌道部件之總長度而改變,但又要針對整個軌道部件來均勻地執行冷卻,因此最好能以分佈在軌道部件之長度上的複數個測量點來偵測溫度且形成溫度平均值用以控制該受控制冷卻的方式來進行。 Since the temperature range of the toughness phase formation and the starting temperature of the matrix are determined by the alloying elements of the respective steels and their respective percentages, the values of the first temperature and the second temperature must be given for the respective steels. Determine accurately beforehand. The temperature of the track is continuously measured during controlled cooling, wherein the cooling and maintaining steps begin and end, respectively, when the respective temperature thresholds are reached. Since the surface temperature of the track changes with the total length of the track member, but the cooling is performed uniformly for the entire track member, it is preferable to detect the temperature with a plurality of measurement points distributed over the length of the track member. And the method of forming a temperature average to control the controlled cooling is performed.

在變韌體形成階段中,將沃斯田體儘可能完全地轉變成變韌體。這發生在低於波來體形成的溫度以下,只要麻田散體開始溫度係同時恆溫地且期間連續冷卻即可。藉由沃斯田體緩慢地翻動,便會形成強烈過飽和具有碳且具有立方空間置中(cubic space-centered)晶格的肥粒體晶體,除了顆粒邊界或晶體缺陷以外。由於在立方空間置中晶格中較高的擴散率,碳便會以肥粒體顆粒中之球狀或橢球狀雪明碳體晶體的形式被析出。碳亦可擴散至沃斯田體範圍且形成碳化物。 In the stage of formation of the tough body, the Worth field body is transformed into a tough body as completely as possible. This occurs below the temperature at which the wave body is formed, as long as the temperature at which the granules are started is simultaneously constant temperature and continuously cooled. By slowly turning over the Worth field, a strongly supersaturated carbon crystal with a cubic space-centered crystal lattice is formed, except for grain boundaries or crystal defects. Due to the higher diffusivity in the cubic space centered carbon, the carbon is precipitated as spherical or ellipsoidal spheroidal carbon crystals in the granules. Carbon can also diffuse into the Worth field and form carbides.

在本發明的內容中,在第三及第四步驟期間冷卻及溫度保持係以形成多相態變韌體之方式來進行。在第一子步驟中,連續冷卻係以低於第二子步驟中之冷卻率來進行,其中溫度會突然降低直到達到第二溫度為止。在第一子步驟期間,形成初步的上變韌體。在突然冷卻之後,在第四步驟中係維持第二溫度且同時形成下變韌體。在第四步驟期間該第二溫度的維持時間會決定下變韌體之形成的程度。 In the context of the present invention, the cooling and temperature maintenance during the third and fourth steps are carried out in a manner to form a multi-phase metamorphic body. In the first sub-step, the continuous cooling is performed at a lower rate than the cooling rate in the second sub-step, wherein the temperature is suddenly lowered until the second temperature is reached. During the first substep, a preliminary upper tough body is formed. After the sudden cooling, the second temperature is maintained in the fourth step while forming the lower toughening body. The duration of the second temperature during the fourth step will determine the extent to which the lower tough body is formed.

上變韌體係由呈塊狀配置(packet)之針狀肥粒體所組成。在個別的肥粒體針之間,存在或多或少的碳化物連續薄膜延伸平行於針體軸線。相較之下,下變韌體係由肥粒體片所組成,其中形成有相對於該針體軸線呈60°之角度的碳化物。 The upper toughening system consists of needle-shaped granules in the form of a block. Between the individual granule needles, there is a more or less continuous film of carbide extending parallel to the axis of the needle. In contrast, the lower toughening system consists of a fat granule sheet in which carbides are formed at an angle of 60° with respect to the axis of the needle.

在藉由液體冷卻劑的手段之受控制冷卻期間,冷卻劑歷經三個階段的驟冷程序。在第一階段中(亦即,蒸汽薄膜階段),在軌道頭表面上的溫度係高到使該冷卻劑將被迅速地蒸發,同時形成薄絕緣蒸汽薄膜(Leidenfrost效應)。除此之外,此蒸汽薄膜階段係強烈地取決於冷卻劑之蒸汽形成熱、軌道部件之表面特性(例如尺寸)、或者冷卻槽之化學組成物及配置。在第二階段中(亦即,沸騰階段),冷卻劑會與軌道頭之熱表面直接地接觸且立刻開始沸騰,這造成高的冷卻率。第三階段,亦即,對流階段,係在軌道部件之表面溫度已掉到冷卻劑之沸點時便開始。在此範圍中,冷卻率實質上係受到冷卻劑之流動 速率的影響。 The coolant undergoes a three-stage quenching process during controlled cooling by means of a liquid coolant. In the first stage (i.e., the vapor film stage), the temperature on the surface of the track head is so high that the coolant will be rapidly evaporated while forming a thin insulating vapor film (Leidenfrost effect). In addition to this, the vapor film stage is strongly dependent on the vapor forming heat of the coolant, the surface characteristics (e.g., size) of the track member, or the chemical composition and configuration of the cooling bath. In the second stage (i.e., the boiling stage), the coolant will come into direct contact with the hot surface of the track head and begin to boil immediately, which results in a high cooling rate. The third stage, that is, the convection stage, begins when the surface temperature of the track components has dropped to the boiling point of the coolant. In this range, the cooling rate is substantially affected by the flow of the coolant. The effect of the rate.

在由本發明提供的受控制冷卻期間,冷卻劑在第一步驟期間係較佳地處於蒸汽薄膜階段。在第三步驟期間的冷卻係被控制以造成冷卻劑在軌道頭之表面上初步地形成蒸汽薄膜且然後在該表面上沸騰的方式來進一步較佳地進行處理。因而會發生從蒸汽薄膜階段過渡至沸騰階段。該蒸汽薄膜階段係延伸於上述第一子步驟的長度,其中形成初步的上變韌體。在已達到沸騰階段後,溫度會突降至第二溫度,亦即較佳地降至280至350℃。 During controlled cooling provided by the present invention, the coolant is preferably in the vapor film stage during the first step. The cooling system during the third step is controlled to cause the coolant to initially form a vapor film on the surface of the track head and then boil on the surface for further better processing. Thus, a transition from the vapor film stage to the boiling stage occurs. The vapor film stage extends over the length of the first sub-step described above, wherein a preliminary upper toughening body is formed. After the boiling phase has been reached, the temperature will suddenly drop to a second temperature, i.e. preferably to 280 to 350 °C.

從蒸汽薄膜階段過渡至沸騰階段通常係以較不受控制且自發反應的方式來發生。由於軌道溫度在軌道部件之整個長度上係會經歷特定生產相關的溫度差異,便會產生在軌道部件之不同長度區域中從蒸汽薄膜階段過渡至沸騰階段係在不同時間發生的問題。這將會導致不均勻的晶體結構,且因此在軌道部件之整個長度上會有不均勻的材料性質。為了調和在軌道之整個長度上從蒸汽薄膜階段過渡至沸騰階段的時間,提供的較佳操作模式為在第三步驟期間,將破膜、氣態壓力介質,諸如氮氣,沿著軌道部件之整個長度供應至軌道頭,以沿著軌道部件之整個長度來打破蒸汽薄膜且觸發沸騰階段。 The transition from the vapor film stage to the boiling stage typically occurs in a relatively uncontrolled and spontaneous reaction. Since the track temperature experiences a specific production-related temperature difference over the entire length of the track member, problems arise in the transition from the vapor film stage to the boiling stage in different length regions of the track member at different times. This will result in a non-uniform crystal structure and therefore uneven material properties throughout the length of the track member. In order to reconcile the time from the vapor film stage to the boiling stage over the entire length of the track, a preferred mode of operation is provided during which the rupture film, gaseous pressure medium, such as nitrogen, is applied along the entire length of the track member during the third step. Supply to the track head to break the vapor film along the entire length of the track member and trigger the boiling phase.

這尤其係以可使得在第三步驟期間冷卻劑之狀態沿著軌道部件之整個長度來予以監視且只要在軌道部件長度之一部分中沸騰階段的初始外觀出現時便將該破膜、氣態壓力介質供應至該軌道頭的方式來進行處理。 This is especially so that the state of the coolant during the third step is monitored along the entire length of the rail member and the rupture film, gaseous pressure medium is present as long as the initial appearance of the boiling phase occurs in one of the lengths of the rail member The way to supply the track head for processing.

該破膜、氣態壓力介質係較佳地在第三步驟開始之後供應至軌道頭大約達20至100秒,尤其係大約50秒。 The rupture film, gaseous pressure medium is preferably supplied to the track head for about 20 to 100 seconds after the start of the third step, especially for about 50 seconds.

依照本發明之另一態樣,提出一種用於實現上述方法之裝置,其包含對應於軌道部件之長度且以冷卻劑填充的冷卻槽、用於軌道部件之上升及下降裝置,用以將軌道部件浸沒於該冷卻槽中且將其從該冷卻槽中升起、用於測量軌道部件之溫度的溫度測量裝置、用以注入壓力介質至冷卻劑中之壓力介質產生手段、用於控制冷卻劑之溫度的手段,以及控制裝置,其中,該溫度測量裝置之測量值係饋給至該控制裝置,且該控制裝置係與控制上升及下降操作之該上升及下降裝置,且根據該溫度測量值來控制冷卻劑之溫度的手段,以及進一步與該壓力介質產生手段相互作用。 According to another aspect of the present invention, there is provided an apparatus for implementing the above method, comprising a cooling tank corresponding to the length of the rail member and filled with a coolant, and a lifting and lowering device for the rail member for guiding the rail a temperature measuring device for immersing the component in the cooling bath and lifting it from the cooling tank, for measuring the temperature of the rail member, a pressure medium generating means for injecting the pressure medium into the coolant, for controlling the coolant And a control device, wherein the measured value of the temperature measuring device is fed to the control device, and the control device is connected to the rising and falling device for controlling the rising and falling operations, and the measured value is based on the temperature Means for controlling the temperature of the coolant, and further interacting with the pressure medium generating means.

在一較佳方式中,提供用於偵測在軌道頭之表面上的冷卻劑沸騰的感測器,其感測器測量值係饋給該控制裝置以根據該感測器測量值來啟動該壓力介質產生手段。尤其是,可提供複數個感測器以偵測在軌道頭之表面上的冷卻劑沸騰,該等感測器係分佈於該冷卻槽之長度上。 In a preferred form, a sensor for detecting coolant boiling on the surface of the track head is provided, the sensor measurement being fed to the control device to activate the sensor based on the sensor measurement Pressure medium generation means. In particular, a plurality of sensors can be provided to detect coolant boiling on the surface of the track head, the sensors being distributed over the length of the cooling bath.

在一較佳方式中,複數個感測器之感測器測量值係饋給該控制裝置,該控制裝置在至少感測器已偵測到在軌道頭之表面上的冷卻劑沸騰時便啟動該壓力介質產生手段。 In a preferred embodiment, the sensor measurements of the plurality of sensors are fed to the control device, and the control device is activated when at least the sensor has detected coolant boiling on the surface of the track head. The pressure medium generating means.

該控制裝置係有利地經配置以執行受控制冷卻,其包含在第一步驟中加速冷卻直到達到允許肥粒體形成之第一溫度,在第二步驟中維持該第一溫度以造成肥粒體之形成,在第三步驟中於允許多相態變韌體形成之溫度範圍中進一步冷卻直到第二溫度,且在第四步驟中維持該第二溫度。 The control device is advantageously configured to perform controlled cooling comprising accelerating cooling in a first step until a first temperature allowing the formation of a fat body is reached, and maintaining the first temperature in a second step to cause a fat body The formation is further cooled in the third step in a temperature range that allows formation of the multi-phase metamorphic toughness until the second temperature, and the second temperature is maintained in the fourth step.

該控制裝置尤其可經配置以在第一步驟中將軌道頭之溫度以2至5℃/s之冷卻率降低至450至525℃的第一溫度,以在第二步驟中將軌道頭之溫度保持於該第一溫度,且於第三步驟期間將該軌道頭之溫度降低至280至350℃的第二溫度,較佳地達50至100秒的時間,尤其大約70秒的時間。 The control device may in particular be configured to reduce the temperature of the track head to a first temperature of 450 to 525 ° C at a cooling rate of 2 to 5 ° C/s in a first step to bring the temperature of the track head in a second step The first temperature is maintained and the temperature of the track head is lowered to a second temperature of 280 to 350 ° C during the third step, preferably for a period of 50 to 100 seconds, especially for a time of about 70 seconds.

該控制裝置係較佳地經配置以在第三步驟期間啟動壓力介質產生手段。 The control device is preferably configured to activate the pressure medium generating means during the third step.

1、2、3、4、5‧‧‧點 1, 2, 3, 4, 5‧‧ points

第1圖係低合金鋼之時間-溫度轉變示意圖。 Figure 1 is a schematic diagram of the time-temperature transition of low alloy steel.

第2圖係繪示本案實施例1之細微結構。 Fig. 2 is a view showing the fine structure of the first embodiment of the present invention.

第3圖係繪示本案實施例2之細微結構。 Fig. 3 is a view showing the fine structure of the second embodiment of the present invention.

在下文中,本發明將藉由例示性實施例來更詳細地說明。 In the following, the invention will be explained in more detail by way of illustrative embodiments.

具有以下參考分析之低合金鋼係藉由將行駛軌道熱軋成具有標準軌道輪廓而形成: Low alloy steels with the following reference analysis are formed by hot rolling the track into a standard track profile:

O.49重量百分比的碳 O.49 weight percent carbon

0.36重量百分比的矽 0.36 weight percent 矽

1.11重量百分比的錳 1.11% by weight of manganese

0.53重量百分比的鉻 0.53 weight percent chromium

0.136重量百分比的釩 0.136 weight percent vanadium

0.0085重量百分比的鉬 0.0085 weight percent molybdenum

0.02重量百分比的磷 0.02 weight percent phosphorus

0.02重量百分比的硫 0.02% by weight of sulfur

0.1重量百分比鎳 0.1 weight percent nickel

在離開輥台時,該軌道旋即以滾軋熱經歷受控制冷卻。該受控制冷卻將參考第1圖所示之時間-溫度轉變示意圖予以說明,由1所標示之直線係指示冷卻進程。該冷卻程序起始於790℃的溫度。在第一步驟中,該軌道係以其全部長度及其整個截面浸沒至冷卻水浴中,且調整成4℃/s的冷卻率。在大約75秒後,測得該軌道頭之表面溫度為490℃,已達到點2處且該軌道已從冷卻浴中移出以維持該溫度大約30秒的時間以達成針狀肥粒體之形成。當到達點3時,該軌道再次被浸沒至冷卻浴中且經冷卻直到點4。在點4處,在軌道頭之表面上偵測到該冷卻水之初始沸騰,且壓縮空氣被供應至軌道頭以打破包圍軌道頭的蒸汽薄膜且起始在軌道整個長度上之沸騰階段。該沸騰階段之起始造成軌道頭之溫度的突然降低,當達到315°之溫度(點5)時,此冷卻便中止。藉由周期性地浸沒該頭部,該頭部之溫度可被維持一定的時間。維持時間之長度係藉由多相態 變韌體結構之組合所決定,此將由以下的實施例獲得瞭解。 Upon exiting the roll table, the track immediately undergoes controlled cooling with rolling heat. This controlled cooling will be illustrated with reference to the time-temperature transition diagram shown in Figure 1, with the straight line indicated by 1 indicating the cooling process. This cooling procedure starts at a temperature of 790 °C. In the first step, the track was immersed in the cooling water bath with its entire length and its entire section, and was adjusted to a cooling rate of 4 ° C/s. After about 75 seconds, the surface temperature of the track head was measured to be 490 ° C, which has reached point 2 and the track has been removed from the cooling bath to maintain the temperature for about 30 seconds to achieve needle-shaped fat body formation. . When point 3 is reached, the track is again submerged into the cooling bath and cooled until point 4. At point 4, the initial boiling of the cooling water is detected on the surface of the track head, and compressed air is supplied to the track head to break the vapor film surrounding the track head and initiate a boiling phase over the entire length of the track. The onset of this boiling phase caused a sudden drop in the temperature of the orbital head, which was aborted when the temperature reached 315 (point 5). By periodically immersing the head, the temperature of the head can be maintained for a certain period of time. Multiphase state This is determined by the combination of the tough structure, which will be understood from the following examples.

實施例1 Example 1

在第一例示性實施例中,具有以下參考分析之低合金鋼係藉由將行駛軌道熱軋成具有標準軌道輪廓而形成: In the first exemplary embodiment, the low alloy steel having the following reference analysis is formed by hot rolling the traveling track into a standard track profile:

0.49重量百分比的碳 0.49 weight percent carbon

0.36重量百分比的矽 0.36 weight percent 矽

1.11重量百分比的錳 1.11% by weight of manganese

0.53重量百分比的鉻 0.53 weight percent chromium

0.136重量百分比的釩 0.136 weight percent vanadium

0.0085重量百分比的鉬 0.0085 weight percent molybdenum

0.02重量百分比的磷 0.02 weight percent phosphorus

0.02重量百分比的硫 0.02% by weight of sulfur

0.1重量百分比鎳 0.1 weight percent nickel

藉由上述受控制冷卻而在軌道頭中達成以下的細微結構:大約10體積百分比的針狀肥粒體,大約74體積百分比的上變韌體,大約16體積百分比的下變韌體,<1體積百分比的麻田散體-殘留沃斯田體。 The following fine structure is achieved in the orbital head by the above controlled cooling: about 10 volume percent of needle-shaped fertilizer bodies, about 74 volume percent of upper toughness, about 16 volume percent of lower toughness, <1 Volume percent of the Ma Tian bulk - residual Worth field.

此細微結構係繪示在第2圖中。 This fine structure is shown in Figure 2.

由於較高部分之上變韌體,可達成軌道頭比後續第二例示性實施例中還低的硬度。以下的材料性質係經測量。 Due to the upper portion of the toughening body, a lower hardness of the orbital head than in the subsequent second exemplary embodiment can be achieved. The following material properties were measured.

硬度:347HB Hardness: 347HB

抗拉強度:1162MPa Tensile strength: 1162MPa

0.2%降伏強度:977MPa 0.2% drop strength: 977MPa

破裂伸展度:14.4% Burst stretch: 14.4%

缺口衝擊測試: Notched impact test:

在+20℃處測試:110J/cm2 Test at +20 ° C: 110 J/cm 2

在-20℃處測試:95J/cm2 Test at -20 ° C: 95 J/cm 2

裂痕生長da/dN。 The crack grows da/dN.

在△K=10[MPa√m]處測試:8.9[m/Gc] Test at ΔK=10 [MPa√m]: 8.9 [m/Gc]

在△K=13.5[MPa√m]處測試:15.8[m/Gc] Test at ΔK=13.5 [MPa√m]: 15.8 [m/Gc]

其中,m/Gc=公尺/千兆周期 Where m/Gc=meter/gigacycle

磨損抗性: Wear resistance:

(AMSLER測試:10%滑移,1200N正向力) (AMSLER test: 10% slip, 1200N positive force)

材料磨損:1.72mg/m2 Material wear: 1.72mg/m 2

比較R260材料磨損:1.79mg/m2 Compare R260 material wear: 1.79mg/m 2

破裂堅韌度:39MPa√m Fracture toughness: 39MPa√m

實施例2 Example 2

在第二例示性實施例中,採用與實施例1相同的低合金鋼且藉由將行駛軌道熱軋成具有標準軌道輪廓而形成。執行類似於實施例1的受控制冷卻,但在第四步驟中的溫度係比實施例1維持還要長的時間。在軌道頭中獲得以下細微的結構:大約10體積百分比的針狀肥粒體,大約15體積百分比的上變韌體,大約75體積百分比的下變韌體, <1體積百分比麻田散體至殘留沃斯田體。 In the second exemplary embodiment, the same low alloy steel as in Embodiment 1 is employed and formed by hot rolling a traveling track into a standard track profile. Controlled cooling similar to that of Example 1 was performed, but the temperature in the fourth step was longer than that of Example 1. Obtaining the following subtle structure in the orbital head: about 10 volume percent of needle-like fat bodies, about 15 volume percent of upper toughness, about 75 volume percent of lower toughness, <1 volume percent of 麻田散体 to residual Worth field.

此細微結構係繪示在第3圖中。 This fine structure is shown in Figure 3.

以下的材料性質係經測量。 The following material properties were measured.

硬度:405HB Hardness: 405HB

抗拉強度:1387MPa Tensile strength: 1387MPa

0.2%降伏強度:1144MPa 0.2% drop strength: 1144MPa

破裂伸展度:12.6% Rupture stretch: 12.6%

缺口衝擊測試: Notched impact test:

在+20℃處測試:100J/cm2 Test at +20 ° C: 100 J/cm 2

在-20℃處測試:75J/cm2 Test at -20 ° C: 75 J/cm 2

裂痕生長da/dN。 The crack grows da/dN.

在△K=10[MPa√m]處測試:9.5[m/Gc] Test at ΔK=10 [MPa√m]: 9.5 [m/Gc]

在△K=13.5[MPa√m]處測試:16.5[m/Gc], Tested at ΔK=13.5 [MPa√m]: 16.5 [m/Gc],

其中m/Gc=公尺/千兆周期 Where m/Gc=meter/gigacycle

磨損抗性: Wear resistance:

(AMSLER測試:10%滑移,1200N正向力) (AMSLER test: 10% slip, 1200N positive force)

材料磨損:1.55mg/m2 Material wear: 1.55mg/m 2

比較R260材料磨損:1.79mg/m2 Compare R260 material wear: 1.79mg/m 2

破裂堅韌度:36MPa√m Fracture toughness: 36MPa√m

1、2、3、4、5‧‧‧點 1, 2, 3, 4, 5‧‧ points

Claims (34)

一種由低合金鋼製成之軌道部件,尤其用於軌道車輛之軌道,其特徵在於,在該軌道部件之軌道頭中的鋼係包含5至15體積百分比的肥粒體部分及由上與下變韌體部分組成之多相態變韌體結構。 A track component made of low-alloy steel, in particular for rail vehicles, characterized in that the steel system in the track head of the track component comprises 5 to 15 volume percent of the fat body portion and from top to bottom A multi-phase tough structure composed of a toughened body portion. 如申請專利範圍第1項所述之軌道部件,其中,該上變韌體之部分係5至75體積百分比,尤其係20至60體積百分比,且該下變韌體之部分係15至90體積百分比,尤其係40至85體積百分比。 The rail member according to claim 1, wherein the upper toughener portion is 5 to 75 volume percent, especially 20 to 60 volume percent, and the lower toughener portion is 15 to 90 volume. Percentage, especially 40 to 85 volume percent. 如申請專利範圍第1或2項所述之軌道部件,其中,該肥粒體部分係8至13體積百分比。 The rail member according to claim 1 or 2, wherein the fertilizer granule portion is 8 to 13 volume percent. 如申請專利範圍第1、2或3項所述之軌道部件,其中,該肥粒體係針狀肥粒體。 The rail member according to claim 1, 2 or 3, wherein the fertilizer system has needle-shaped fertilizer bodies. 如申請專利範圍第4項所述之軌道部件,其中,該多相態變韌體係間夾在該針狀肥粒體結構中。 The rail member of claim 4, wherein the multi-phase toughening system is sandwiched between the needle-shaped fertilizer structure. 如申請專利範圍第1至5項中任一項所述之軌道部件,其中,在該軌道部件之該軌道頭中的鋼包含<2體積百分比之殘留麻田散體/沃斯田體部分。 A rail member according to any one of claims 1 to 5, wherein the steel in the rail head of the rail member contains <2 volume percent of the residual Ma Tian bulk/Worth field portion. 如申請專利範圍第1至6項中任一項所述之軌道部件,其中,該低合金鋼包含矽、錳及鉻,以及可視情況選用釩、鉬、磷、硫及/或鎳來作為合金化成份。 The rail member according to any one of claims 1 to 6, wherein the low alloy steel comprises bismuth, manganese and chromium, and optionally vanadium, molybdenum, phosphorus, sulfur and/or nickel are used as the alloy. Ingredients. 如申請專利範圍第7項所述之軌道部件,其中,該等合金化成份中沒有任何一者之所佔部分高於1.5重量百分比。 The rail member of claim 7, wherein none of the alloying components is greater than 1.5 weight percent. 如申請專利範圍第1至8項中任一項所述的軌道部件,其中採用具有以下參考分析之低合金鋼:0.4至0.55重量百分比的碳0.3至0.6重量百分比的矽0.9至1.4重量百分比的錳0.3至0.6重量百分比的鉻0.1至0.3重量百分比的釩0.05至0.20重量百分比的鉬0至0.02重量百分比的磷0至0.02重量百分比的硫0至0.15重量百分比的鎳。 The rail member according to any one of claims 1 to 8, wherein a low alloy steel having the following reference analysis is used: 0.4 to 0.55 weight percent of carbon 0.3 to 0.6 weight percent of lanthanum 0.9 to 1.4 weight percent Manganese 0.3 to 0.6 weight percent chromium 0.1 to 0.3 weight percent vanadium 0.05 to 0.20 weight percent molybdenum 0 to 0.02 weight percent phosphorus 0 to 0.02 weight percent sulfur 0 to 0.15 weight percent nickel. 如申請專利範圍第1至9項中任一項所述的軌道部件,其中,該軌道部件在頭部區域中具有大於1150N/mm2之抗拉強度RmThe scope of the patent application rail member according to any one of items 1 to 9, wherein the rail member has a tensile strength R m of greater than 1150N / mm 2 in the head region. 如申請專利範圍第1至10項中任一項所述的軌道部件,其中,該軌道部件在該頭部區域中具有高於340HB之硬度。 The rail member according to any one of claims 1 to 10, wherein the rail member has a hardness higher than 340 HB in the head region. 一種用於由熱軋區段來生產如申請專利範圍第1至11項中任一項所述的軌道部件之方法,其特徵在於,該滾軋區段之該軌道頭在離開輥台後以滾軋熱立即受到受控制冷卻,該受控制冷卻包含在第一步驟中加速冷卻直到達到允許形成肥粒體的第一溫度,且在第二步驟中維持該第一溫度以造成肥粒體之形成,且在第三步驟中於允許形成多相態變韌體之溫度範圍內被進一 步冷卻直到達到第二溫度,且在第四步驟中維持該第二溫度。 A method for producing a rail member according to any one of claims 1 to 11, wherein the rail head of the rolling section is after leaving the roller table The rolling heat is immediately subjected to controlled cooling, which comprises accelerated cooling in a first step until a first temperature allowing the formation of a fat body is reached, and the first temperature is maintained in a second step to cause a fat body Formed, and in the third step is allowed to enter a temperature range that allows the formation of multi-phase metamorphic bodies The step is cooled until the second temperature is reached, and the second temperature is maintained in the fourth step. 如申請專利範圍第12項所述之方法,其中,該第一步驟起始於740至850℃之溫度,尤其大約為790℃。 The method of claim 12, wherein the first step begins at a temperature of from 740 to 850 °C, especially about 790 °C. 如申請專利範圍第12或13項所述之方法,其中,該第一溫度係450至525℃。 The method of claim 12, wherein the first temperature is 450 to 525 °C. 如申請專利範圍第12、13或14項所述之方法,其中,該第二溫度係280至350℃。 The method of claim 12, 13 or 14, wherein the second temperature is 280 to 350 °C. 如申請專利範圍第12至15項中任一項所述的方法,其中,在該第一步驟之該加速冷卻係以2至5℃/s的冷卻率來執行。 The method of any one of claims 12 to 15, wherein the accelerated cooling in the first step is performed at a cooling rate of 2 to 5 ° C/s. 如申請專利範圍第12至16項中任一項所述的方法,其中,該第三步驟延長達50至100秒的時間,尤其係大約70秒。 The method of any one of claims 12 to 16, wherein the third step is extended for a period of 50 to 100 seconds, especially about 70 seconds. 如申請專利範圍第12至17項中任一項所述的方法,其中,在分佈於該軌道部件之長度上的複數個測量點上偵測溫度且形成溫度平均值,該溫度平均值係用於控制該受控制冷卻。 The method of any one of claims 12 to 17, wherein the temperature is detected at a plurality of measurement points distributed over the length of the track member and a temperature average is formed, the temperature average being used This controlled cooling is controlled. 如申請專利範圍第12至18項中任一項所述的方法,其中,該受控制冷卻係藉由至少將該軌道頭浸沒於一液體冷卻劑中而執行。 The method of any one of claims 12 to 18, wherein the controlled cooling is performed by immersing at least the track head in a liquid coolant. 如申請專利範圍第12至19項中任一項所述的方法,其中在第三步驟期間的冷卻係以造成冷卻劑在該軌道頭之表面上初步地形成蒸汽薄膜且然後在該表面上沸騰 的方式被控制。 The method of any one of claims 12 to 19, wherein the cooling during the third step causes the coolant to initially form a vapor film on the surface of the track head and then boil on the surface The way is controlled. 如申請專利範圍第20項所述之方法,其中,在第三步驟期間,將破膜、氣態壓力介質,例如氮氣,沿著該軌道部件之整個長度供應至該軌道頭,以沿著該軌道部件之整個長度來打破該蒸汽薄膜且觸發沸騰階段。 The method of claim 20, wherein during the third step, a rupture film, a gaseous pressure medium, such as nitrogen, is supplied to the track head along the entire length of the track member to follow the track. The entire length of the part breaks the vapor film and triggers the boiling phase. 如申請專利範圍第21項所述之方法,其中,在第三步驟期間,沿著該軌道部件之整個長度來監視該冷卻劑之狀態,且只要該軌道部件長度之一部分中沸騰階段的初始外觀出現時,便將該破膜、氣態壓力介質供應至該軌道頭。 The method of claim 21, wherein during the third step, the state of the coolant is monitored along the entire length of the rail member, and as long as the initial appearance of the boiling phase in one of the lengths of the rail member When present, the rupture film, gaseous pressure medium is supplied to the track head. 如申請專利範圍第21或22項所述之方法,其中,在該第三步驟開始之後,該破膜、氣態壓力介質係被供應至軌道頭大約達20至100秒,尤其係大約50秒。 The method of claim 21 or 22, wherein after the start of the third step, the rupture film, gaseous pressure medium is supplied to the track head for about 20 to 100 seconds, especially about 50 seconds. 如申請專利範圍第12至23項中任一項所述的方法,其中,該軌道部件於該第一步驟期間係被完全浸沒在該冷卻劑中。 The method of any one of claims 12 to 23, wherein the track member is completely submerged in the coolant during the first step. 如申請專利範圍第12至24項中任一項所述的方法,其中該軌道部件於該第二步驟期間係被保持在從該冷卻劑移出的位置中。 The method of any one of claims 12 to 24, wherein the track member is held in a position removed from the coolant during the second step. 如申請專利範圍第12至25項中任一項所述的方法,其中該軌道部件於該第三步驟期間係僅藉由該軌道頭被浸沒在該冷卻劑中。 The method of any one of claims 12 to 25, wherein the track member is immersed in the coolant only by the track head during the third step. 如申請專利範圍第12至26項中任一項所述的方法,其中,該軌道部件於該第四步驟期間係周期性地浸沒於 該冷卻劑中且從該冷卻劑移出。 The method of any one of claims 12 to 26, wherein the track member is periodically immersed in the fourth step The coolant is removed from the coolant. 一種用於實現如申請專利範圍第12至27項中任一項所述之方法的裝置,其包含對應於軌道部件之長度且以冷卻劑填充的冷卻槽、用於軌道部件之上升及下降裝置,用以將軌道部件浸沒於該冷卻槽中且將其從該冷卻槽中升起、用於測量軌道部件之溫度的溫度測量裝置、用以注入壓力介質至冷卻劑中之壓力介質產生手段、用於控制冷卻劑之溫度的手段,以及控制裝置,其中,該溫度測量裝置之測量值係饋給該控制裝置,且該控制裝置係與用以控制上升及下降操作之該上升及下降裝置、該用以隨該溫度測量值之功能控制冷卻劑之溫度的手段以及進一步與該壓力介質產生手段相互作用。 A device for carrying out the method according to any one of claims 12 to 27, comprising a cooling groove corresponding to the length of the rail member and filled with a coolant, and a lifting and lowering device for the rail member a temperature measuring device for immersing the rail member in the cooling tank and lifting it from the cooling tank, for measuring the temperature of the rail member, a pressure medium generating means for injecting the pressure medium into the coolant, Means for controlling the temperature of the coolant, and a control device, wherein the measured value of the temperature measuring device is fed to the control device, and the control device is associated with the rising and falling device for controlling the ascending and descending operations, The means for controlling the temperature of the coolant with the function of the temperature measurement and further interacting with the pressure medium generating means. 如申請專利範圍第28項所述之裝置,其中,提供用於偵測在該軌道頭之表面上的冷卻劑沸騰的感測器,其感測器測量值係饋給至該控制裝置以根據該感測器測量值之功能啟動該壓力介質產生手段。 The apparatus of claim 28, wherein a sensor for detecting coolant boiling on a surface of the track head is provided, the sensor measurement value being fed to the control device to The function of the sensor measurement initiates the pressure medium generation means. 如申請專利範圍第29項所述之裝置,其中,提供複數個感測器以偵測在該軌道頭之表面上的冷卻劑沸騰,該等感測器係分佈於該冷卻槽之長度上。 The device of claim 29, wherein a plurality of sensors are provided to detect coolant boiling on the surface of the track head, the sensors being distributed over the length of the cooling bath. 如申請專利範圍第28、29或30項所述之裝置,其中,該複數個感測器之感測器測量值係饋給該控制裝置,該控制裝置在至少一感測器已偵測到在該軌道頭之表面上的冷卻劑沸騰時便啟動該壓力介質產生手段。 The device of claim 28, 29 or 30, wherein the sensor measurements of the plurality of sensors are fed to the control device, the control device being detected by the at least one sensor The pressure medium generating means is activated when the coolant on the surface of the track head boils. 如申請專利範圍第28至31項中任一項所述之裝置,其中,該控制裝置係經配置以執行受控制冷卻,該受控制冷卻包含在第一步驟中加速冷卻直到達到允許肥粒體形成之第一溫度,在第二步驟中維持該第一溫度以造成肥粒體之形成,在第三步驟中於允許多相態變韌體形成之溫度範圍中進一步冷卻直到第二溫度,且在第四步驟中維持該第二溫度。 The apparatus of any one of claims 28 to 31, wherein the control device is configured to perform controlled cooling, the controlled cooling comprising accelerating cooling in the first step until reaching the allowable fat body Forming the first temperature, maintaining the first temperature in the second step to cause formation of the fertilizer body, and further cooling in the temperature range allowing the formation of the multi-phase metamorphic body to the second temperature in the third step, and The second temperature is maintained in the fourth step. 如申請專利範圍第32項所述之裝置,其中,該控制裝置係經配置以在該第一步驟中將該軌道頭之溫度以2至5℃/s之冷卻率降低至450至525℃的第一溫度,且在該第二步驟中將該軌道頭之溫度保持於該第一溫度,且於該第三步驟期間將該軌道頭之溫度降低至280至350℃的第二溫度,且較佳地達50至100秒的時間,尤其大約70秒的時間。 The device of claim 32, wherein the control device is configured to reduce the temperature of the track head to a temperature of 450 to 525 ° C at a cooling rate of 2 to 5 ° C/s in the first step. a first temperature, and maintaining the temperature of the track head at the first temperature in the second step, and reducing the temperature of the track head to a second temperature of 280 to 350 ° C during the third step, and Jiadi is 50 to 100 seconds, especially about 70 seconds. 如申請專利範圍第32或33項所述之裝置,其中,該控制裝置係經配置以在該第三步驟期間啟動該壓力介質產生手段。 The device of claim 32, wherein the control device is configured to activate the pressure medium generating means during the third step.
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