TW201408911A - Power transmission mechanism of gearbox - Google Patents
Power transmission mechanism of gearbox Download PDFInfo
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本發明係關於一種動力傳輸機構,尤其是關於一種利用複數個行星齒輪系統所組合之變速器之動力傳輸機構。 BACKGROUND OF THE INVENTION 1. Field of the Invention This invention relates to a power transmission mechanism, and more particularly to a power transmission mechanism that utilizes a combination of a plurality of planetary gear systems.
關於動能之傳遞,無論在工業技術領域或是日常生活設施中最常見者就是利用齒輪。齒輪傳動除可依其齒數配置而有輸入與輸出速度比之增減外,其扭矩增加之功能亦常利用於需耗費較多功之輸入端上,用以減輕所應施予之力量。除此之外,利用傘形齒輪等變化傳導齒輪之軸角,亦常使用於需較多自由度作功之動力傳導應用上。 Regarding the transmission of kinetic energy, the most common in industrial technology or everyday facilities is the use of gears. In addition to the increase and decrease of the input and output speed ratios, the gear transmission function is also often used on the input end which requires more work to reduce the force to be applied. In addition, the use of a bevel gear or the like to change the shaft angle of the conductive gear is also often used in power transmission applications requiring more degrees of freedom for work.
目前較為普遍之齒輪應用除機械設備外,最多者即為交通工具之動力傳導機構以及變速裝置上。特別是結構相當複雜之汽車變速箱,其係利用行星齒輪之齒比變化達到多段變速之目的,惟,該等機構須結合多組行星齒輪系統,因而使整個機構龐大且複雜,在製造生產上需耗費較多的成本。此外,為因應現代人休閒之需求,自行車運動已成為最熱門之方式之一,為使騎乘者能夠克服上坡時所產生之阻力,或增加其騎乘之速度感,自行車之變速系統亦設有多種齒輪變速裝置。其中最常見者為不同齒徑大小之飛輪組合,藉由前後齒輪比,達成減速增扭或加速減扭之目的。 At present, the most common gear applications except the mechanical equipment, the most are the power transmission mechanism of the vehicle and the transmission. In particular, the automobile transmission gearbox with a relatively complicated structure utilizes the change of the gear ratio of the planetary gears to achieve the purpose of multi-speed shifting. However, these mechanisms must combine multiple sets of planetary gear systems, thereby making the whole mechanism large and complicated, and in manufacturing production. It costs a lot of money. In addition, in order to meet the needs of modern leisure, cycling has become one of the most popular ways. In order to enable the rider to overcome the resistance generated when going uphill, or to increase the speed of riding, the bicycle shifting system also A variety of gear shifting devices are available. The most common ones are flywheel combinations with different tooth diameters. With the front and rear gear ratios, the purpose of deceleration, twisting or acceleration is reduced.
利用飛輪齒徑變化達到變速之目的時,為能產生多段效果,常需在前後齒盤上增設更多之鏈輪,造成車身重量之增加,反而增加實際騎乘之阻力。為此,目前市面有所謂內變速 器之改良,其係將變速齒輪機構設置於後輪花轂內,藉以避免飛輪沾染灰塵或受撞擊碰觸,影響鏈條之定位以及脫鏈等缺失。雖其亦在減少齒輪機構之體積,然而其所利用之行星齒輪系統同樣是傳統平面式的配置方式。請參閱第一圖,一般之行星齒輪系統10,包括一環齒輪11、一太陽齒輪12與複數個行星齒輪13。環齒輪11與太陽齒輪12係同軸心設置,而該些行星齒輪13則嚙合設置於環齒輪11與太陽齒輪12間之環狀空間內,且該些行星齒輪13係可轉動的設置於一行星支架14上,當行星齒輪13轉動時,將同時帶動行星支架14而使其轉動。環齒輪、太陽齒輪與行星齒輪可隨意固定其一,則由某一元件輸入動力,將由另一元件輸出。一般情形下,以行星支架為輸出端時,無論係以太陽齒輪或環齒輪為輸入端,都可產生大於1的傳動比,而達到減速增扭傳動之目的。若是以行星支架為輸入端,無論以太陽齒輪或環齒輪為輸出端,都可使傳動比小於1,而達到加速減扭傳動之目的。 When the flywheel tooth diameter is changed to achieve the purpose of shifting, in order to produce a multi-stage effect, it is often necessary to add more sprocket wheels on the front and rear sprocket wheels, thereby increasing the weight of the vehicle body and increasing the resistance of the actual ride. For this reason, there is currently a so-called internal shifting The improvement of the device is that the gear shifting mechanism is disposed in the rear wheel hub to avoid the flywheel being contaminated with dust or impact, which affects the positioning of the chain and the loss of the chain. Although it is also reducing the volume of the gear mechanism, the planetary gear system utilized is also a conventional planar configuration. Referring to the first figure, a general planetary gear system 10 includes a ring gear 11, a sun gear 12 and a plurality of planet gears 13. The ring gear 11 is disposed coaxially with the sun gear 12, and the planetary gears 13 are meshed in an annular space between the ring gear 11 and the sun gear 12, and the planetary gears 13 are rotatably disposed on a planet. On the bracket 14, when the planetary gear 13 rotates, the planetary carrier 14 is simultaneously driven to rotate. The ring gear, the sun gear and the planetary gear can be fixed at one of them, and then one component inputs power and the other component outputs. Under normal circumstances, when the planetary bracket is used as the output end, regardless of whether the sun gear or the ring gear is used as the input end, a transmission ratio greater than 1 can be generated, and the purpose of the deceleration and twisting transmission is achieved. If the planetary bracket is used as the input end, whether the sun gear or the ring gear is used as the output end, the transmission ratio can be less than 1, and the purpose of accelerating the torque reduction transmission is achieved.
因此,利用該等變速器,若欲達到多段變速之目的,必需組合多組行星齒輪系統,使該等變速器不但在重量上無法減輕多少,同時因徑向上空間之需求,也使該內變速器之體積無法進一步縮小,使該等變速器存在著無法克服體積與重量減縮的缺點。 Therefore, with these transmissions, in order to achieve the purpose of multi-speed shifting, it is necessary to combine multiple sets of planetary gear systems, so that the transmissions can not only reduce the weight not much, but also the volume of the internal transmission due to the radial space requirement. There is no further reduction, so that these transmissions have the disadvantage of not being able to overcome the volume and weight reduction.
此外,變速時之頓挫感亦常存在於齒輪間或齒盤間之變換,不但使變速不夠平順,同時也減損了騎乘者騎乘時之舒適度。 In addition, the sense of frustration during shifting often occurs between gears or between the sprocket wheels, which not only makes the shifting smooth, but also reduces the comfort of the rider when riding.
另一方面,習知利用數組行星齒輪之變速系統,其對於太陽齒輪之限制轉動,通常係藉由一控制軸上之卡掣銷,箝制太陽輪之轉動,由於該卡掣銷係徑向單邊之制動,常於經久使用後使太陽齒輪產生偏軸之現象,進而影響相對齒輪間之嚙合密 合狀態,使齒輪之使用耐久性不佳。 On the other hand, the shifting system using an array of planetary gears, which is limited to the rotation of the sun gear, usually clamps the rotation of the sun gear by a pin on the control shaft, since the card pin is a radial single Braking on the side, often causes the sun gear to be off-axis after long-term use, which in turn affects the meshing between the relative gears. The state of the gears makes the gears use poorly.
本發明之目的在於提供一種特殊之行星齒輪系統組合方式,藉由複數個太陽齒輪選擇性之轉動,達到不同齒比設定之效果。 It is an object of the present invention to provide a special planetary gear system combination that achieves different tooth ratio setting effects by selective rotation of a plurality of sun gears.
本發明之次一目的在於提供一種特殊之行星齒輪系統組合方式,藉由複數個太陽齒輪選擇性之轉動以及不同皮帶輪輪徑之變化組合,達到更為多段變速之效果。 A second object of the present invention is to provide a special planetary gear system combination method, which achieves a more multi-speed shifting effect by a combination of selective rotation of a plurality of sun gears and variations of wheel diameters of different pulleys.
本發明之再一目的在於提供一種特殊之行星齒輪系統組合方式,利用有別於傳統之行星齒輪系統機構,將行星齒輪轉軸與太陽齒輪以軸相交之方式設置,使減少行星齒輪系統於徑向上所需之空間,進而達到減少整體變速器之動力傳輸機構體積之目的。 A further object of the present invention is to provide a special planetary gear system combination method, which is different from the conventional planetary gear system mechanism, and the planetary gear shaft and the sun gear are arranged in a shaft to reduce the planetary gear system in the radial direction. The space required, in order to reduce the volume of the power transmission mechanism of the overall transmission.
本發明之另一目的在於提供一種特殊之行星齒輪系統組合方式,藉由整體變速器之動力傳輸機構體積縮減之效果,可應用於較為小型之變速裝置,或是利用於交通工具之變速系統上,一方面減少其裝設空間,另一方面亦可因體積減小而達到重量減輕之目的。 Another object of the present invention is to provide a special planetary gear system combination method, which can be applied to a relatively small shifting device or used in a shifting system of a vehicle by the effect of reducing the volume of the power transmission mechanism of the overall transmission. On the one hand, it reduces the installation space, on the other hand, it can also achieve the purpose of weight reduction due to the volume reduction.
本發明之復一目的在於提供一種特殊之行星齒輪系統組合方式,於數個行星齒輪系統間利用皮帶輪與皮帶傳動,藉由皮帶之撓性特性,緩衝變速時齒輪嚙合變化所產生之頓挫現象,使變速更為平順。 A further object of the present invention is to provide a special planetary gear system combination method, which utilizes a pulley and a belt transmission between a plurality of planetary gear systems, and the frustration caused by the gear meshing change during the buffer shifting by the flexible characteristics of the belt. Make the shift smoother.
本發明之又一目的在於提供一種特殊之行星齒輪系統組合方式,藉由皮帶之撓性特性,緩衝變速時齒輪嚙合變化所產生之頓挫現象,使利用於人力車之變速系統時,讓騎乘者於變 速時無感於變速之進行,增加騎乘之舒適度。 Another object of the present invention is to provide a special planetary gear system combination method, which allows the rider to use the shifting system of the rickshaw by utilizing the flexible characteristics of the belt and the frustration caused by the gear meshing change during the buffer shifting. Change Speed is not felt in the shift, increasing ride comfort.
本發明之重一目的在於提供一種特殊之行星齒輪系統組合方式,配合與太陽齒輪相對應之環形制動件,使太陽齒輪之制動施力更為平均,進而能較長久維持齒輪間之嚙合狀態,延長齒輪組之使用壽命。 A first object of the present invention is to provide a special planetary gear system combination method, which is matched with an annular braking member corresponding to a sun gear, so that the braking force of the sun gear is more evenly distributed, thereby maintaining the meshing state between the gears for a long time. Extend the life of the gear set.
為縮小變速器之動力傳輸機構之體積、延長齒輪組之使用壽命,並能提供不同齒比之變速效果,同時避免變速時所產生之頓挫現象,本發明將提供一種變速器之動力傳輸機構,包括:一第一環齒輪,該第一環齒輪可繞一中心軸線轉動,其循該中心軸線軸向凸設有一第一環齒;一第一級行星齒輪系統,其包括:一第一太陽齒輪、一第一制動件、至少一第一行星齒輪以及至少一第一傳動齒輪,其中,該第一太陽齒輪循該中心軸線軸向凸設有一第一外齒牙,該第一制動件可選擇性地卡掣該第一太陽齒輪而控制其轉動,各該第一行星齒輪與各該第一傳動齒輪係相連動且對應設置,各該第一行星齒輪可繞一第一行星軸線轉動,而該第一行星軸線係與該中心軸線相垂直,使該第一行星齒輪與該第一傳動齒輪可分別與該第一外齒牙以及該第一環齒相嚙合;以及複數個次級行星齒輪系統,該些次級行星齒輪系統間以及與該第一級行星齒輪系統間係沿該中心軸線並列設置,各該次級行星齒輪系統包括:一次級太陽齒輪、一第二制動件與至少一次級行星齒輪,其中,該次級太陽齒輪循該中心軸線軸向凸設有一第二外齒牙,該第二制動件可選擇性地卡掣該次級太陽齒輪而控制其轉動,各該次級行星齒輪可繞一第二行星軸線轉動,而該第二行星軸線係與該中心軸線相垂直,使該次級行星齒輪可與該第二外齒牙相嚙合;以及一第二環齒輪,該第二環齒輪可繞該中心軸線轉動,其循該中心軸線軸向凸設有一第二環 齒;以及複數個耦接總成,各該耦接總成係分別設置於該第一級行星齒輪系統與該些次級行星齒輪系統相鄰之間,該些耦接總成可將該第一行星齒輪之轉動傳遞至相鄰次級行星齒輪系統之該次級行星齒輪;其中,該第一環齒與該第一太陽齒輪所設之第一外齒牙、該些次級太陽齒輪所設之第二外齒牙可同軸向或相反方向設置。 In order to reduce the volume of the power transmission mechanism of the transmission, prolong the service life of the gear set, and provide a shifting effect of different gear ratios while avoiding the frustration caused by shifting, the present invention provides a power transmission mechanism for the transmission, including: a first ring gear, the first ring gear is rotatable about a central axis, and a first ring gear is axially protruded from the central axis; a first stage planetary gear system includes: a first sun gear, a first brake member, at least one first planetary gear, and at least one first transmission gear, wherein the first sun gear axially protrudes from the central axis to form a first external tooth, the first brake member is selectively The first sun gear is controlled to rotate, and each of the first planetary gears is coupled to each of the first transmission gears, and each of the first planetary gears is rotatable about a first planetary axis. The first planetary axis is perpendicular to the central axis such that the first planetary gear and the first transmission gear are respectively engageable with the first external tooth and the first ring tooth; a secondary planetary gear system, the secondary planetary gear systems and the first stage planetary gear system are juxtaposed along the central axis, each of the secondary planetary gear systems comprising: a primary gear, a second a brake member and at least one stage planetary gear, wherein the secondary sun gear axially protrudes from the central axis with a second external tooth, the second brake member selectively locking the secondary sun gear to control Rotating, each of the secondary planetary gears is rotatable about a second planetary axis, and the second planetary axis is perpendicular to the central axis such that the secondary planetary gears are engageable with the second external teeth; a second ring gear, the second ring gear is rotatable about the central axis, and a second ring is axially convex along the central axis And a plurality of coupling assemblies, each of the coupling assemblies being disposed between the first stage planetary gear system and the adjacent planetary gear systems, wherein the coupling assemblies can The rotation of a planetary gear is transmitted to the secondary planetary gear of the adjacent secondary planetary gear system; wherein the first annular tooth and the first external tooth provided by the first sun gear, the secondary sun gear The second external tooth can be arranged in the same direction as the axial direction or the opposite direction.
依據本發明的一實施例,所述之變速器之動力傳輸機構,其中該第一制動件與該些第二制動件係分別套設於一控制調整桿上,其中,該第一制動件循該中心軸線軸向凸設有一第一制動齒,該第一制動齒可因該第一制動件選擇性地位移而與該第一太陽齒輪進一步所設之一第一內齒牙相嚙合,而控制該第一太陽齒輪之轉動;各該些第二制動件則循該中心軸線分別軸向凸設有一第二制動齒,各該第二制動齒可因各該第二制動件選擇性地位移而與各該次級太陽齒輪進一步所設之一第二內齒牙相嚙合,而控制各該次級太陽齒輪之轉動。 According to an embodiment of the present invention, the power transmission mechanism of the transmission, wherein the first brake member and the second brake members are respectively sleeved on a control adjustment rod, wherein the first brake member follows A first brake tooth is axially protruded from the central axis, and the first brake tooth can be selectively meshed with the first internal gear to be meshed with the first internal tooth of the first sun gear Rotation of the first sun gear; each of the second brake members has a second brake tooth axially protruding from the central axis, and each of the second brake teeth is selectively displaceable by each of the second brake members The second internal teeth are further engaged with each of the secondary sun gears to control the rotation of each of the secondary sun gears.
此外,所述之變速器之動力傳輸機構,各該耦接總成可包括:二皮帶輪與一皮帶,其中,二皮帶輪與一皮帶,其中,該二皮帶輪係分別同軸與該第一行星齒輪以及相鄰該次級行星齒輪,或二相鄰次級行星齒輪相接設,並可與之同步轉動,而該皮帶則繞設於相鄰二該皮帶輪之間。 In addition, the power transmission mechanism of the transmission, each of the coupling assemblies may include: two pulleys and a belt, wherein the two pulleys and a belt, wherein the two pulley systems are coaxial with the first planetary gear and the phase Adjacent to the secondary planetary gear, or two adjacent secondary planetary gears are connected and can rotate synchronously, and the belt is wound between two adjacent pulleys.
在另一實施例中,所述之變速器之動力傳輸機構,其第一級行星齒輪系統可進一步容設於一第一支架中,該些次級行星齒輪系統進一步分別容設於一第二支架中,而該些次級行星齒輪系統中最末者則進一步容設於一第三支架中,其中各該太陽齒輪係可旋轉地容置於各該所對應支架所設之一容置空間中,而各該些行星齒輪則分別藉由一軸承可轉動地固設於各該支架上,該些支架係相連結,並可因該些行星齒輪轉動之帶動 而一同繞該中心軸線轉動。 In another embodiment, the first stage planetary gear system of the power transmission mechanism of the transmission may be further accommodated in a first bracket, and the second planetary gear systems are further respectively received in a second bracket. The last of the secondary planetary gear systems is further accommodated in a third bracket, wherein each of the sun gears is rotatably received in one of the receiving spaces of the corresponding brackets. And each of the planetary gears is rotatably fixed to each of the brackets by a bearing, and the brackets are coupled and can be driven by the rotation of the planetary gears. And rotate together around the central axis.
藉由本發明實施例中太陽齒輪與行星齒輪之軸相交方式設置,以及串列之行星齒輪系統配置模式,可克服習知為增加變速段位所產生體積龐大之缺點。同時,藉由本發明實施例中太陽齒輪選擇性的轉動組合,亦可產生更多之齒比變化,使大幅增加變速之段位,而得廣泛利用於不同之變速需求。此外,透過皮帶之撓性緩衝,本發明亦得避免習知變速時所產生之頓挫感,讓變速更為平順,使利用於人力車時提供騎乘者更為舒適的感受。 According to the arrangement of the sun gear and the planetary gear shaft in the embodiment of the invention, and the tandem planetary gear system configuration mode, the disadvantage of increasing the volume generated by the shifting position can be overcome. At the same time, by the selective rotation combination of the sun gear in the embodiment of the present invention, more gear ratio changes can be generated, so that the shift position is greatly increased, and it is widely utilized for different shifting requirements. In addition, through the flexible cushioning of the belt, the present invention also avoids the frustration caused by the conventional shifting, makes the shifting smoother, and provides a more comfortable feeling for the rider when used in the rickshaw.
以下將配合圖式進一步說明本發明的實施方式,下述所列舉的實施例係用以闡明本發明,並非用以限定本發明之範圍,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可做些許更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 The embodiments of the present invention are further described in the following description, and the embodiments of the present invention are set forth to illustrate the present invention, and are not intended to limit the scope of the present invention. In the scope of the invention, the scope of protection of the invention is defined by the scope of the appended claims.
請同時參閱第二圖至第六圖,該些圖分別係本發明實施例之組合示意圖、分解圖與齒輪傳動機構之示意圖。本發明實施例之變速器之動力傳輸機構,包括:一第一環齒輪20、一第一級行星齒輪系統30與複數個次級行星齒輪系統40。第一級行星齒輪系統30與複數個次級行星齒輪系統40係以中心軸線201為軸並列設置。 Please refer to FIG. 2 to FIG. 6 at the same time, which are respectively a schematic diagram of a combination diagram, an exploded view and a gear transmission mechanism of the embodiment of the present invention. The power transmission mechanism of the transmission of the embodiment of the present invention includes a first ring gear 20, a first stage planetary gear system 30 and a plurality of secondary planetary gear systems 40. The first stage planetary gear system 30 and the plurality of secondary planetary gear systems 40 are juxtaposed with the central axis 201 as an axis.
第一環齒輪20,其可繞中心軸線201轉動,其循該中心軸線201軸向凸設有一第一環齒21。第一環齒21設置方向可為軸向之兩端,而其齒牙形式可為傘行齒輪或正齒輪。第一環齒輪20並可於其環周外表面設有一外螺紋22,藉以與其他構 件相連接,作為動力之輸入端或輸出端。 The first ring gear 20 is rotatable about a central axis 201, and a first ring tooth 21 is axially protruded from the central axis 201. The first ring teeth 21 may be disposed in the axial direction at both ends, and the teeth may be in the form of an umbrella gear or a spur gear. The first ring gear 20 can be provided with an external thread 22 on the outer circumferential surface thereof, thereby The pieces are connected as the input or output of the power.
第一級行星齒輪系統30則包括:一第一太陽齒輪31、一第一制動件37、至少一第一行星齒輪32以及至少一第一傳動齒輪34。其中,第一太陽齒輪31亦係以中心軸線軸201為軸轉動,其循該中心軸線201軸向凸設有一第一外齒牙311與一第一內齒牙312,該些齒牙形式可為傘行齒輪或正齒輪,但並不以此為限。第一制動件37可套設於一控制調整桿60上,其循該中心軸線201軸向凸設有一第一制動齒371,該第一制動齒371可因該第一制動件37選擇性地位移而與該第一太陽齒輪31所設之第一內齒牙312相嚙合,進而控制該第一太陽齒輪31之轉動。 The first stage planetary gear system 30 includes a first sun gear 31, a first brake member 37, at least one first planet gear 32, and at least one first transmission gear 34. The first sun gear 31 is also pivoted about the central axis axis 201. A first outer tooth 311 and a first inner tooth 312 are axially protruded from the central axis 201. The tooth forms are It is an umbrella gear or a spur gear, but it is not limited to this. The first brake member 37 can be sleeved on a control adjustment rod 60. A first brake tooth 371 is axially protruded from the central axis 201. The first brake tooth 371 can be selectively selected by the first brake member 37. The first inner tooth 312 provided by the first sun gear 31 is meshed to move, thereby controlling the rotation of the first sun gear 31.
第一行星齒輪32設置至少一個,較佳為二個以上,當設為複數個時,並以等角分布設置為佳,藉以使其動力傳遞更為平穩,減少齒輪間齒牙之摩擦,延長齒輪使用壽命。每一第一行星齒輪32以轉軸33連接有一第一傳動齒輪34,此二者係連動轉動。第一行星齒輪32與第一傳動齒輪34係以第一行星軸線301為軸轉動,而該第一行星軸線301係與中心軸線201相垂直,使該第一行星齒輪32係與第一太陽齒輪31之第一外齒牙311相嚙合,而第一傳動齒輪34則與第一環齒輪20之第一環齒21相嚙合。惟,前述第一行星軸線301與中心軸線201之軸角並不以此為限,60度或120度亦是應用上常使用之角度,故在60度至120度內,皆屬較佳之軸角範圍。配合軸角之變化,相嚙合之第一外齒牙311與第一行星齒輪32以及第一環齒21與第一傳動齒輪34得選用可相嚙合之任何形式齒輪。該些齒輪可為軸相交齒輪,軸角亦可為60度至120度之間,但不以此為限,其中90度為最佳。此時,該齒輪形式可選用直齒傘行齒輪,利用其剛性大、體積小之特性,進一步減 縮本發明實施例之體積。此外,為進一步符合低噪音、高負荷、高轉速之目的,亦可選用彎齒傘形齒輪,但不以此為限。 The first planetary gears 32 are provided with at least one, preferably two or more. When a plurality of the first planetary gears 32 are provided, it is preferably arranged in an equiangular distribution, so that the power transmission is more stable, and the friction between the gear teeth is reduced and extended. Gear life. Each of the first planetary gears 32 is coupled to the first transmission gear 34 by a rotating shaft 33, and the two are rotated in conjunction. The first planetary gear 32 and the first transmission gear 34 rotate about the first planetary axis 301, and the first planetary axis 301 is perpendicular to the central axis 201, so that the first planetary gear 32 is coupled to the first sun gear. The first outer teeth 311 of the 31 are engaged, and the first transmission gear 34 meshes with the first ring teeth 21 of the first ring gear 20. However, the axial angle of the first planetary axis 301 and the central axis 201 is not limited thereto, and 60 degrees or 120 degrees is also an angle commonly used in applications, so that it is a preferred axis within 60 degrees to 120 degrees. Angle range. In conjunction with the change in the shaft angle, the first outer teeth 311 and the first planetary gears 32, and the first ring gear 21 and the first transmission gear 34 are meshed with any form of gear that can be engaged. The gears may be shaft intersecting gears, and the shaft angle may be between 60 degrees and 120 degrees, but not limited thereto, wherein 90 degrees is optimal. At this time, the gear form can be selected with a straight-toothed umbrella gear, which is further reduced by the characteristics of large rigidity and small volume. The volume of the embodiment of the invention is reduced. In addition, in order to further meet the requirements of low noise, high load and high speed, curved bevel gears can also be used, but not limited thereto.
次級行星齒輪系統40可僅設置一個或複數個,當有複數個時其齒比變化將更為豐富。複數個次級行星齒輪系統40間或是次級行星齒輪系統40與第一級行星齒輪系統30間,係沿該中心軸線201並列設置。 The secondary planetary gear system 40 can be provided with only one or a plurality of, and when there are a plurality of gears, the tooth ratio change will be more abundant. A plurality of secondary planetary gear systems 40 or between the secondary planetary gear system 40 and the first stage planetary gear system 30 are juxtaposed along the central axis 201.
各次級行星齒輪系統40,包括:一次級太陽齒輪41、一第二制動件47與至少一次級行星齒輪42。其中,次級太陽齒輪41亦係以中心軸線201為軸轉動,其循該中心軸線201軸向凸設有一第二外齒牙411與一第二內齒牙412,該些齒牙形式可為傘形齒輪或正齒輪,但並不以此為限。第二制動件47可套設於一控制調整桿60上,其循該中心軸線201軸向凸設有一第二制動齒471,該第二制動齒471可因該第二制動件47選擇性地位移而與次級太陽齒輪41所設之第二內齒牙412相嚙合,進而控制該次級太陽齒輪41之轉動。 Each of the secondary planetary gear systems 40 includes a primary sun gear 41, a second brake 47, and at least a primary planetary gear 42. The secondary sun gear 41 is also pivoted about the central axis 201. A second outer tooth 411 and a second inner tooth 412 are axially protruded from the central axis 201. The tooth forms may be Bevel gear or spur gear, but not limited to this. The second brake member 47 can be sleeved on a control adjustment rod 60. A second brake tooth 471 is axially protruded from the central axis 201. The second brake tooth 471 can be selectively selected by the second brake member 47. The second internal tooth 412 provided in the secondary sun gear 41 is moved to mesh, thereby controlling the rotation of the secondary sun gear 41.
次級行星齒輪42設置至少一個,較佳為二個以上,當設為複數個時,並以等角分布設置為佳,藉以使其動力傳遞更為平穩,減少齒輪間齒牙之摩擦,延長齒輪使用壽命。次級行星齒輪42以次級行星軸線401為軸轉動,而該次級行星軸線401係與中心軸線201相垂直,使該次級行星齒輪42係與次級太陽齒輪41之第二外齒牙411相嚙合。惟,前述次級行星齒輪42與中心軸線201之軸角並不以此為限,60度或120度亦是應用上常使用之角度,故在60度至120度內,皆屬較佳之軸角範圍。配合軸角之變化,相嚙合之第二外齒牙311與次級行星齒輪42得選用可相嚙合之任何形式齒輪。該些齒輪可為軸相交齒輪,軸角亦可為60度至120度之間,但不以此為限,其中90度為最佳。此時,該齒輪形式可選用直齒傘形齒輪, 利用其剛性大、體積小之特性,進一步減縮本發明實施例之體積。此外,為進一步符合低噪音、高負荷、高轉速之目的,亦可選用彎齒傘形齒輪,但並不以此為限。 The secondary planetary gears 42 are provided with at least one, preferably two or more. When a plurality of the plurality of planetary gears 42 are provided, it is preferably arranged at an equiangular distribution, so that the power transmission is more stable, and the friction between the gear teeth is reduced and extended. Gear life. The secondary planetary gear 42 rotates about the secondary planetary axis 401, and the secondary planetary axis 401 is perpendicular to the central axis 201, such that the secondary planetary gear 42 is coupled to the second external tooth of the secondary sun gear 41. 411 is engaged. However, the axial angle of the secondary planetary gear 42 and the central axis 201 is not limited thereto, and 60 degrees or 120 degrees is also an angle commonly used in applications, so that it is a preferred axis within 60 degrees to 120 degrees. Angle range. In conjunction with the change in the shaft angle, the engaged second outer teeth 311 and the secondary planetary gears 42 are selected to be engageable in any form of gear. The gears may be shaft intersecting gears, and the shaft angle may be between 60 degrees and 120 degrees, but not limited thereto, wherein 90 degrees is optimal. At this time, the gear form can be selected from a straight bevel gear. The volume of the embodiment of the present invention is further reduced by the characteristics of its large rigidity and small volume. In addition, in order to further meet the requirements of low noise, high load and high speed, curved bevel gears can also be used, but not limited thereto.
第一級行星齒輪系統30與相鄰之該次級行星齒輪系統40之間,以及該些相鄰次級行星齒輪系統40之間,係藉由複數個耦接總成50相連接傳動,而將第一行星齒輪32之轉動傳遞至相鄰次級行星齒輪系統40之次級行星齒輪42。 Between the first stage planetary gear system 30 and the adjacent secondary planetary gear system 40, and between the adjacent secondary planetary gear systems 40, the plurality of coupling assemblies 50 are connected and driven. The rotation of the first planet gears 32 is transmitted to the secondary planet gears 42 of the adjacent secondary planetary gear system 40.
各耦接總成50包括:二皮帶輪51與一皮帶52,其中,二皮帶輪51係利用轉軸33、43分別與第一行星齒輪32與次級行星齒輪42同軸相接設,並可與之同步轉動,或以二轉軸43分別與二相鄰之次級行星齒輪42同軸相接設,並可與之同步轉動;相鄰二皮帶輪51之間則分別繞設有一皮帶52。 Each of the coupling assemblies 50 includes: a second pulley 51 and a belt 52. The two pulleys 51 are coaxially connected to the first planetary gear 32 and the secondary planetary gear 42 by the rotating shafts 33 and 43 respectively, and can be synchronized with the same. Rotating, or two coaxial shafts 43 are respectively coaxially connected with the two adjacent secondary planetary gears 42 and can be rotated synchronously; a belt 52 is respectively disposed between the adjacent two pulleys 51.
本發明實施例中,可進一步將第一級行星齒輪系統30容設於一第一支架35中,將該些次級行星齒輪系統40分別容設於一第二支架44中,而將該些次級行星齒輪系統40中最末者容設於一第三支架48中。其中前述第一太陽齒輪31與次級太陽齒輪41係可旋轉地分別容置於各該所對應支架所設之一容置空間351、441與481中,而第一行星齒輪32與次級行星齒輪42則分別藉由軸承36與46,於裝設孔352、442與483中,可轉動地固設於各該支架上。 In the embodiment of the present invention, the first stage planetary gear system 30 can be further disposed in a first bracket 35, and the second planetary gear systems 40 are respectively received in a second bracket 44. The last of the secondary planetary gear systems 40 is housed in a third bracket 48. The first sun gear 31 and the secondary sun gear 41 are rotatably respectively received in one of the accommodating spaces 351, 441 and 481 provided in the corresponding brackets, and the first planetary gear 32 and the secondary planet The gears 42 are rotatably fixed to the brackets in the mounting holes 352, 442 and 483 by bearings 36 and 46, respectively.
第一支架35與該第三支架48分別設有複數個固定孔353與482,而該些第二支架44則分別設有複數個槽溝443。該些支架係藉由複數個與該些槽溝443以及固定孔353與482相對應之固定桿45固定而相連接。該些支架並可因該些行星齒輪轉動之帶動而一同繞該中心軸線201轉動。 The first bracket 35 and the third bracket 48 are respectively provided with a plurality of fixing holes 353 and 482, and the second brackets 44 are respectively provided with a plurality of slots 443. The brackets are connected by a plurality of fixing rods 45 corresponding to the grooves 443 and the fixing holes 353 and 482. The brackets are rotatable together about the central axis 201 by the rotation of the planetary gears.
請繼續參閱第五、六與第七圖,該些圖係本發明實施例中 齒輪傳動機構之相關示意圖。本發明實施例之變速器之動力傳輸機構,可由第一環齒輪20作為動力之輸入端,當第一環齒輪20轉動時,與第一齒環21相嚙合之第一傳動齒輪34將同步轉動。第一傳動齒輪34轉動同時帶動相連接之第一行星齒輪32與皮帶輪51之轉動。第一行星齒輪32轉動時則進一步帶動相嚙合之第一太陽齒輪31。此時,除了摩擦或軸向力之損失外,輸入之動力隨第一太陽齒輪之空轉並未有差異變化。皮帶輪51轉動後接連帶動相鄰皮帶輪51之轉動,而進一步次遞使相鄰之次級行星齒輪系統40中之該些次級太陽齒輪41轉動。當各該行星齒輪系統中之太陽齒輪,選擇性地被制動件限制轉動時,該行星齒輪系統中之行星齒輪將反向以軸移方式進行轉動,因而帶動支架之轉動,而對輸入之動力產生傳動比之差異。因此,得藉由本發明實施例,組合多種太陽齒輪限制轉動之方式與齒比設定,即可產生多種齒比組合之效果,而得應用於各種變速系統中。 Please refer to the fifth, sixth and seventh figures, which are in the embodiment of the present invention. A schematic diagram of the gear transmission mechanism. The power transmission mechanism of the transmission of the embodiment of the present invention can be used as the input end of the power by the first ring gear 20. When the first ring gear 20 rotates, the first transmission gear 34 meshing with the first ring gear 21 will rotate synchronously. The rotation of the first transmission gear 34 simultaneously drives the rotation of the coupled first planetary gear 32 and the pulley 51. When the first planetary gear 32 rotates, the first sun gear 31 that is meshed is further driven. At this time, in addition to the loss of friction or axial force, the input power does not vary with the idling of the first sun gear. After the pulley 51 rotates, the rotation of the adjacent pulleys 51 is successively driven, and the secondary sun gears 41 of the adjacent secondary planetary gear systems 40 are further rotated. When the sun gear in each of the planetary gear systems is selectively restricted by the braking member, the planetary gears in the planetary gear system will rotate in the opposite direction in the axial direction, thereby driving the rotation of the bracket and the power of the input. The difference in transmission ratio is produced. Therefore, by combining the various sun gears to limit the rotation and the gear ratio setting by the embodiment of the present invention, a plurality of gear ratio combinations can be produced, and the utility model can be applied to various shifting systems.
此外,由於本發明實施例中,第一環齒21與第一外齒牙311、第二外齒牙411二者係相反軸向設置,則齒輪傳動時第一環齒21之轉動方向將剛好與第一太陽齒輪31、次級太陽齒輪41之轉動方向相反。因此,藉由輸出端、輸入端之變化,將使本發明亦得利用於倒檔之變速系統中。相反的,若第一環齒21與第一外齒牙311、第二外齒牙411二者係相同軸向設置,則齒輪傳動時第一環齒21之轉動方向將與第一太陽齒輪31、次級太陽齒輪41之轉動方向相同。 In addition, in the embodiment of the present invention, the first ring teeth 21 and the first outer teeth 311 and the second outer teeth 411 are disposed in opposite axial directions, and the rotation direction of the first ring teeth 21 during the gear transmission will be just right. The rotation direction of the first sun gear 31 and the secondary sun gear 41 is opposite. Therefore, the present invention can also be utilized in the shifting system of the reverse gear by the change of the output end and the input end. On the contrary, if the first ring gear 21 and the first outer tooth 311 and the second outer tooth 411 are disposed in the same axial direction, the rotation direction of the first ring gear 21 and the first sun gear 31 when the gear is driven. The rotation direction of the secondary sun gear 41 is the same.
另一方面,本發明實施例亦得改變由第一環齒輪20為輸入端之設計方式,或由支架為輸入端或為輸出端,變化其傳動方式,以應用於不同之需求。 On the other hand, the embodiment of the present invention also needs to change the design mode of the input end of the first ring gear 20, or change the transmission mode by the bracket as the input end or the output end to apply to different needs.
請參閱第八圖,該圖係本發明另一實施例之示意圖。本發 明實施例中,亦得將該變速器之動力傳輸機構應用至自行車後輪花轂內,透過與鏈輪70以及離合器71之結合,使自行車產生多段之變速效果。離合器71上可進一步設置一螺紋(圖中未示),藉以作為動力輸出端或輸入端之固定位置。 Please refer to the eighth figure, which is a schematic view of another embodiment of the present invention. This hair In the embodiment, the power transmission mechanism of the transmission is also applied to the bicycle rear wheel hub, and through the combination with the sprocket 70 and the clutch 71, the bicycle has a multi-stage shifting effect. A thread (not shown) may be further disposed on the clutch 71 as a fixed position of the power output or the input end.
10‧‧‧行星齒輪系統 10‧‧‧ planetary gear system
11‧‧‧環齒輪 11‧‧‧ring gear
12‧‧‧太陽齒輪 12‧‧‧Sun Gear
13‧‧‧行星齒輪 13‧‧‧ planetary gear
14‧‧‧行星支架 14‧‧‧ Planetary bracket
20‧‧‧第一環齒輪 20‧‧‧First ring gear
201‧‧‧中心軸線 201‧‧‧ center axis
21‧‧‧第一環齒 21‧‧‧First ring tooth
22‧‧‧外螺紋 22‧‧‧ external thread
30‧‧‧第一級行星齒輪系統 30‧‧‧First stage planetary gear system
301‧‧‧第一行星軸線 301‧‧‧First planetary axis
31‧‧‧第一太陽齒輪 31‧‧‧First sun gear
311‧‧‧第一外齒牙 311‧‧‧First external tooth
312‧‧‧第一內齒牙 312‧‧‧First internal tooth
32‧‧‧第一行星齒輪 32‧‧‧First planetary gear
33‧‧‧轉軸 33‧‧‧ shaft
34‧‧‧第一傳動齒輪 34‧‧‧First transmission gear
35‧‧‧第一支架 35‧‧‧First bracket
351‧‧‧容置空間 351‧‧‧ accommodating space
352‧‧‧裝設孔 352‧‧‧Installation holes
353‧‧‧固定孔 353‧‧‧Fixed holes
36‧‧‧軸承 36‧‧‧ Bearing
37‧‧‧第一制動件 37‧‧‧First brake
371‧‧‧第一制動齒 371‧‧‧First brake tooth
40‧‧‧次級行星齒輪系統 40‧‧‧Secondary planetary gear system
401‧‧‧第二行星軸線 401‧‧‧second planetary axis
41‧‧‧次級太陽齒輪 41‧‧‧Second sun gear
411‧‧‧第二外齒牙 411‧‧‧Second external teeth
412‧‧‧第二內齒牙 412‧‧‧Second internal tooth
42‧‧‧次級行星齒輪 42‧‧‧Secondary planetary gears
43‧‧‧轉軸 43‧‧‧ shaft
44‧‧‧第二支架 44‧‧‧second bracket
441‧‧‧容置空間 441‧‧‧ accommodating space
442‧‧‧裝設孔 442‧‧‧Installation holes
443‧‧‧槽溝 443‧‧‧ Groove
45‧‧‧固定桿 45‧‧‧Fixed rod
46‧‧‧軸承 46‧‧‧ bearing
47‧‧‧第二制動件 47‧‧‧Second brake
471‧‧‧第二制動齒 471‧‧‧Second brake teeth
48‧‧‧第三支架 48‧‧‧ Third bracket
481‧‧‧容置空間 481‧‧‧ accommodating space
482‧‧‧固定孔 482‧‧‧Fixed holes
483‧‧‧裝設孔 483‧‧‧Installation holes
50‧‧‧耦接總成 50‧‧‧ coupling assembly
51‧‧‧皮帶輪 51‧‧‧ Pulley
52‧‧‧皮帶 52‧‧‧Land
60‧‧‧控制調整桿 60‧‧‧Control adjustment lever
70‧‧‧鏈輪 70‧‧‧Sprocket
71‧‧‧離合器 71‧‧‧Clutch
第一圖係習知行星齒輪系統之示意圖。 The first figure is a schematic diagram of a conventional planetary gear system.
第二圖係本發明實施例之示意圖。 The second drawing is a schematic view of an embodiment of the invention.
第三圖係本發明實施例分解立體圖。 The third figure is an exploded perspective view of an embodiment of the present invention.
第四圖係本發明實施例另一分解立體圖。 The fourth figure is another exploded perspective view of an embodiment of the present invention.
第五圖係本發明實施例中行星齒輪機構之示意圖。 The fifth figure is a schematic view of a planetary gear mechanism in an embodiment of the present invention.
第六圖係本發明實施例中行星齒輪機構之側視示意圖。 Figure 6 is a side elevational view of the planetary gear mechanism of the embodiment of the present invention.
第七圖係本發明實施例中行星齒輪機構之上視示意圖。 The seventh figure is a top view of the planetary gear mechanism in the embodiment of the present invention.
第八圖係本發明另一實施例之示意圖。 The eighth figure is a schematic view of another embodiment of the present invention.
20‧‧‧第一環齒輪 20‧‧‧First ring gear
21‧‧‧第一環齒 21‧‧‧First ring tooth
31‧‧‧第一太陽齒輪 31‧‧‧First sun gear
311‧‧‧第一外齒牙 311‧‧‧First external tooth
32‧‧‧第一行星齒輪 32‧‧‧First planetary gear
34‧‧‧第一傳動齒輪 34‧‧‧First transmission gear
41‧‧‧次級太陽齒輪 41‧‧‧Second sun gear
411‧‧‧第二外齒牙 411‧‧‧Second external teeth
412‧‧‧第二內齒牙 412‧‧‧Second internal tooth
42‧‧‧次級行星齒輪 42‧‧‧Secondary planetary gears
47‧‧‧第二制動件 47‧‧‧Second brake
471‧‧‧第二制動齒 471‧‧‧Second brake teeth
50‧‧‧耦接總成 50‧‧‧ coupling assembly
51‧‧‧皮帶輪 51‧‧‧ Pulley
52‧‧‧皮帶 52‧‧‧Land
60‧‧‧控制調整桿 60‧‧‧Control adjustment lever
Claims (18)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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TW101130286A TW201408911A (en) | 2012-08-21 | 2012-08-21 | Power transmission mechanism of gearbox |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW101130286A TW201408911A (en) | 2012-08-21 | 2012-08-21 | Power transmission mechanism of gearbox |
Publications (2)
Publication Number | Publication Date |
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TW201408911A true TW201408911A (en) | 2014-03-01 |
TWI477704B TWI477704B (en) | 2015-03-21 |
Family
ID=50820293
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW101130286A TW201408911A (en) | 2012-08-21 | 2012-08-21 | Power transmission mechanism of gearbox |
Country Status (1)
Country | Link |
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TW (1) | TW201408911A (en) |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1060980B1 (en) * | 1999-06-17 | 2004-03-17 | SRAM Deutschland GmbH | Multi-speed hub transmission for a bicycle |
CN2885708Y (en) * | 2006-04-06 | 2007-04-04 | 陈戈平 | Speed-changeable folding bicycle |
CN201179951Y (en) * | 2007-12-25 | 2009-01-14 | 福斯特资产有限公司 | Worm-gear worm gearing with planet speed change mechanism |
TW201100294A (en) * | 2009-06-26 | 2011-01-01 | sheng-chang Xie | Automatic speed-change device for bicycle |
DE102010062534A1 (en) * | 2010-12-07 | 2012-06-14 | Robert Bosch Gmbh | Electromotive drive device, in particular for a two-wheeler |
TWM426686U (en) * | 2011-09-20 | 2012-04-11 | Hwa Kai Entpr Co Ltd De | Planetary gearbox structure |
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2012
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TWI477704B (en) | 2015-03-21 |
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