TW201408793A - Brass alloy with low contraction and corrosion resistance - Google Patents

Brass alloy with low contraction and corrosion resistance Download PDF

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TW201408793A
TW201408793A TW102100664A TW102100664A TW201408793A TW 201408793 A TW201408793 A TW 201408793A TW 102100664 A TW102100664 A TW 102100664A TW 102100664 A TW102100664 A TW 102100664A TW 201408793 A TW201408793 A TW 201408793A
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brass
brass alloy
lead
low shrinkage
corrosion
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TW102100664A
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TWI485271B (en
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Wei-Te Wu
Wen-Lin Lo
Hung-Ching Lu
ying-jun Lin
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Modern Islands Co Ltd
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Abstract

This invention provides a brass alloy formulation with low contraction and corrosion resistance. Based on the weight percentage of each ingredient in the formulation, the composition comprises 58-64% of the copper (Cu), 0.1-0.3 of the tin (Sn), not greater than 0.25% of the lead (Pb), 0.01-0.15% of the phosphorus (P), and a total of 0.01-0.4% of at least two of the nickel, niobium, zirconium or aluminum, the remainder being zinc (Zn) and unavoidable impurities. In addition, in the brass alloy formulation with low contraction and corrosion resistance, the amount of copper plus zinc is not less than 98 wt%. The above-mentioned brass alloy formulation with low contraction and corrosion resistance has the excellent material performance, the toughness and the workability, and the dezincification capability of the brass is increased.

Description

低收縮耐腐蝕黃銅合金 Low shrinkage corrosion resistant brass alloy

本發明是有關於一種黃銅合金,且特別是有關於其性能具備有低收縮耐腐蝕的黃銅合金。 This invention relates to a brass alloy, and in particular to a brass alloy having low shrinkage and corrosion resistance properties.

現有非環保含鉛黃銅的主要成份為銅與鋅,兩者的比例通常為約7:3或6:4,此外通常包含較多量雜質。為了讓黃銅能具有良好的機械加工性質,公知的黃銅組成含按重量百分比計為1-3%的鉛。含鉛黃銅為工業上重要材料,廣泛應用於管線、水龍頭、供水/排水系統的金屬裝置或金屬閥等製品。 The main components of the existing non-environmental lead-containing brass are copper and zinc, and the ratio of the two is usually about 7:3 or 6:4, and usually contains a large amount of impurities. In order for brass to have good machinability, the known brass composition contains 1-3% lead by weight. Lead-containing brass is an industrially important material and is widely used in metal equipment such as pipelines, faucets, water supply/drainage systems, or metal valves.

然而,隨著環保意識抬頭,重金屬對於人體健康的影響與對環境污染的問題逐漸受到重視。因此,限制含鉛合金的使用為目前的趨勢。日本、美國等國陸續修訂相關法規,極力推動降低環境中的含鉛率,涵蓋用於家電、汽車、水周邊產品的含鉛合金材料,特別要求不可從產品浸出鉛至飲用水,且在加工過程中必須避免鉛污染。從而,業界亟欲開發無鉛的黃銅材料,尋找可替代含鉛黃銅,並兼顧鑄造性能、切削性、耐腐蝕性、與機械性質的黃銅合金。 However, with the rise of environmental awareness, the impact of heavy metals on human health and environmental pollution has received increasing attention. Therefore, limiting the use of lead-containing alloys is a current trend. Japan, the United States and other countries have successively revised relevant regulations to promote the reduction of lead content in the environment, including lead-containing alloy materials for household appliances, automobiles, and water peripheral products. In particular, it is not required to leach lead to drinking water from products, and processing Lead contamination must be avoided during the process. As a result, the industry is eager to develop lead-free brass materials, looking for brass alloys that can replace lead-containing brass, taking into account casting properties, machinability, corrosion resistance, and mechanical properties.

早期的黃銅研究大多利用鉍取代對人類有害的鉛作為切削元素,含鉍無鉛黃銅的鑄造性能優良、機械加工及後續拋光、電鍍處理良率高,所以鉍無疑是取代鉛的第一考慮。鉍的化學性質與砷、銻類似,且砷、銻已被發現可抑制黃銅脫鋅現象,但鉍元素在黃銅合金中,容易偏析於晶界上,在二 次加工(鍛造、焊接)容易造成材料破裂。且鉍元素具有微弱放射性,事實上對人體有害,故鉍元素雖然在短期間可以取代鉛元素,但在中長期來看,尋求其他合金元素來取代鉛、鉍之研究勢在必行。 Most of the early brass research used strontium to replace lead that is harmful to humans as a cutting element. The lead-free brass has excellent casting properties, high mechanical processing and subsequent polishing, and high plating yield. Therefore, it is undoubtedly the first consideration to replace lead. . The chemical properties of bismuth are similar to those of arsenic and antimony, and arsenic and antimony have been found to inhibit the dezincification of brass. However, in the brass alloy, niobium is easily segregated on the grain boundary. Secondary processing (forging, welding) is prone to material cracking. And the elemental element has weak radioactivity, which is actually harmful to the human body. Therefore, although the elemental element can replace the lead element in a short period of time, in the medium and long term, it is imperative to seek other alloying elements to replace lead and antimony.

由此可見,現有的黃銅合金產品及其製造方法顯然仍存在有不便與缺陷,而亟待加以進一步改進。為了解決上述存在的問題,相關廠商莫不費盡心思來謀求解決道,因此新的黃銅合金配比和其製成產品,為業界極需改進的目標,亦屬當前重要研發課題一。 It can be seen that the existing brass alloy products and their manufacturing methods obviously still have inconveniences and defects, and need to be further improved. In order to solve the above problems, the relevant manufacturers do not bother to seek solutions. Therefore, the new brass alloy ratio and its products are the targets that the industry needs to improve, and it is also an important research topic.

本發明主要目的在於提供一種添加生醫元素鈮的低收縮耐腐蝕黃銅合金配方配方,克服現有的黃銅合金材料因不可避免的脫鋅行為導致其鑄件嚴重腐蝕穿孔,而影響合金使用安全的缺陷。添加生醫元素鈮的低收縮耐腐蝕黃銅配方具有優良的材料性能,良好韌性及加工性,能提高合金的強度和耐腐蝕性,能用於船艦等高腐蝕行為環境,非常適於實用。 The main object of the present invention is to provide a formula of a low shrinkage and corrosion resistant brass alloy with the addition of a biomedical element bismuth, which overcomes the inevitable dezincification behavior of the existing brass alloy material and causes severe corrosion and perforation of the casting, thereby affecting the safety of the alloy. defect. The low-shrinkage and corrosion-resistant brass formula with the addition of biomedical elements has excellent material properties, good toughness and processability, can improve the strength and corrosion resistance of the alloy, and can be used in high corrosive behavior environments such as ships, which is very suitable for practical use.

本發明的目的及解決其技術問題是採用以下技術方案來實現的。依據本發明提出的低收縮耐腐蝕黃銅合金配方各組份的組成按重量百分比計分別為:銅:58-64%,錫:0.1-0.3%,鉛:不大於0.25%,磷:0.01-0.15%,以及鎳、鈮、鋯或鋁元素至少其中二種總和為0.01-0.4%,其餘為鋅(Zn)和不可避免的雜質,而且,所述的低收縮耐腐蝕黃銅合金配方組成中銅加鋅不小於98 wt%。 The object of the present invention and solving the technical problems thereof are achieved by the following technical solutions. The composition of each component of the low shrinkage corrosion resistant brass alloy formulation proposed according to the present invention is: by weight percentage: copper: 58-64%, tin: 0.1-0.3%, lead: not more than 0.25%, phosphorus: 0.01- 0.15%, and at least two of the nickel, lanthanum, zirconium or aluminum elements are 0.01-0.4%, the balance being zinc (Zn) and unavoidable impurities, and the low shrinkage corrosion-resistant brass alloy formulation is Copper plus zinc is not less than 98 wt%.

本發明的目的及解決其技術問題還可採用以下技術方案 來實現。 The following technical solutions can also be adopted for the purpose of the present invention and solving the technical problems thereof. to realise.

前述的低收縮耐腐蝕黃銅合金配方,其中所述的鈮按重量百分比計為0.07-0.15%。 The aforementioned low shrinkage corrosion resistant brass alloy formulation wherein the bismuth is from 0.07 to 0.15% by weight.

前述的低收縮耐腐蝕黃銅合金配方,其中所述的錫按重量百分比計為0.15-0.25%。 The aforementioned low shrinkage corrosion resistant brass alloy formulation wherein the tin is from 0.15 to 0.25% by weight.

前述的低收縮耐腐蝕黃銅合金配方,其中所述的鉛按重量百分比計為0.08-0.2%。 The aforementioned low shrinkage corrosion resistant brass alloy formulation wherein the lead is from 0.08 to 0.2% by weight.

前述的低收縮耐腐蝕黃銅合金配方,其中所述的磷按重量百分比計為0.08-0.15%。 The aforementioned low shrinkage corrosion resistant brass alloy formulation wherein the phosphorus is from 0.08 to 0.15% by weight.

本發明的目的及解決其技術問題還可採用以下技術方案來實現。低收縮耐腐蝕黃銅合金配方各組份的組成按重量百分比計分別為:銅:58-64%,錫:0.15-0.25%,鉛:0.08-0.2%,磷:0.08-0.15%,及其它元素如鎳、鈮、鋯、鋁中,至少選擇兩項添加0.07-0.25%,其餘為鋅和不可避免的雜質,而且,所述的低收縮耐腐蝕黃銅合金配方組成中銅加鋅不小於98 wt%。 The object of the present invention and solving the technical problems thereof can also be achieved by the following technical solutions. The composition of each component of the low shrinkage corrosion resistant brass alloy formulation is: by weight percentage: copper: 58-64%, tin: 0.15-0.25%, lead: 0.08-0.2%, phosphorus: 0.08-0.15%, and others Among the elements such as nickel, lanthanum, zirconium and aluminum, at least two of them are added in an amount of 0.07-0.25%, the balance being zinc and unavoidable impurities, and the composition of the low shrinkage corrosion-resistant brass alloy is not less than copper and zinc. 98 wt%.

本發明低收縮耐腐蝕黃銅合金配方具有優良的材料性能,良好韌性及加工性,能提高合金的強度和耐腐蝕性,與現有技術相比具有明顯的優點和有益效果。由以上技術方案可知,本發明的主要技術內容如下: 為達到上述目的,本發明提供的低收縮耐腐蝕黃銅合金配方中鈮的含量可與鎳、鋯、鋁至少其中之一按重量百分比添加達總和計為0.01-0.4%。于本發明實施例中,鈮的含量為0.07-0.15%,鑄造後可以使收縮量大幅降低、流動性提高, 並且黃銅中的α相變多,提高其抗脫鋅能力。 The low shrinkage and corrosion resistant brass alloy formulation of the invention has excellent material properties, good toughness and processability, can improve the strength and corrosion resistance of the alloy, and has obvious advantages and beneficial effects compared with the prior art. As can be seen from the above technical solutions, the main technical contents of the present invention are as follows: To achieve the above object, the present invention provides a low shrinkage corrosion-resistant brass alloy formulation having a cerium content of from 0.01 to 0.4% by weight of at least one of nickel, zirconium and aluminum. In the embodiment of the present invention, the content of bismuth is 0.07-0.15%, and the amount of shrinkage can be greatly reduced and the fluidity can be improved after casting. And the alpha phase change in brass increases its resistance to dezincification.

為達到上述目的,本發明提供的低收縮耐腐蝕黃銅合金中鋁的含量按重量百分比計為0.01-0.4%。于本發明實施例中,鋁的含量為0.07-0.15%,適當的添加鋁可以除氧,淨化銅液,一旦過多變會造成氧化鋁殘留,容易行程夾渣。 To achieve the above object, the present invention provides a low shrinkage corrosion resistant brass alloy having an aluminum content of from 0.01 to 0.4% by weight. In the embodiment of the present invention, the content of aluminum is 0.07-0.15%, and the appropriate addition of aluminum can remove oxygen, purify the copper liquid, and if it is excessively changed, the aluminum oxide remains, and the slag is easily trapped.

為達到上述目的,本發明提供的低收縮耐腐蝕黃銅合金中鎳的含量按重量百分比計為0.01-0.4%。于本發明實施例中,鎳的含量為0.07-0.15%,鎳之鋅當量點為負值,添加後有助於黃銅金相內之α相形成,使黃銅具有耐腐蝕性及韌性,材料不易脆裂。 To achieve the above object, the present invention provides a low shrinkage corrosion resistant brass alloy having a nickel content of from 0.01 to 0.4% by weight. In the embodiment of the present invention, the content of nickel is 0.07-0.15%, and the zinc equivalent point of nickel is a negative value, which is added to contribute to the formation of the α phase in the brass metallography, so that the brass has corrosion resistance and toughness. The material is not brittle.

為達到上述目的,本發明提供的低收縮耐腐蝕黃銅合金中鋯的含量按重量百分比必為0.01-0.4%。于本發明實施例中,鋯的含量為0.07-0.15%,適當的添加鋯可以在黃銅金相中形成異質成核點,使晶粒細化。 In order to achieve the above object, the content of zirconium in the low shrinkage corrosion resistant brass alloy provided by the present invention must be 0.01 to 0.4% by weight. In the embodiment of the present invention, the content of zirconium is 0.07-0.15%, and the appropriate addition of zirconium can form a heterogeneous nucleation point in the brass metallurgical phase to refine the crystal grains.

為達到上述目的,本發明提供的低收縮耐腐蝕黃銅合金配方中錫的含量按重量百分比計為0.1-0.3%。于本發明實施例中,錫的含量為0.15-0.25%。適量的錫可以使耐腐蝕性大幅提高,且錫在黃銅中起固溶強化作用,可提高強度和硬度。 To achieve the above object, the present invention provides a low shrinkage corrosion resistant brass alloy formulation having a tin content of from 0.1% to 0.3% by weight. In the embodiment of the invention, the tin content is from 0.15 to 0.25%. A proper amount of tin can greatly improve the corrosion resistance, and tin can be solid solution strengthened in brass to improve strength and hardness.

為達到上述目的,本發明提供的低收縮耐腐蝕黃銅合金配方,鉛的含量按重量百分比計不大於0.25%。于本發明實施例中,鉛的含量為0.08-0.15%。 To achieve the above object, the present invention provides a low shrinkage corrosion resistant brass alloy formulation having a lead content of no greater than 0.25% by weight. In the embodiment of the invention, the content of lead is from 0.08 to 0.15%.

為達到上述目的,本發明提供的低收縮耐腐蝕黃銅合金配方,磷的含量按重量百分比計為0.01-0.15%。于本發明實施例中,磷添加至0.08-0.15%。磷為良好的去氧劑,添加後 鑄造時的流動性大幅提高,且磷會穩定黃銅中耐腐蝕的α相,並擴大α相。 To achieve the above object, the present invention provides a low shrinkage corrosion resistant brass alloy formulation having a phosphorus content of from 0.01 to 0.15% by weight. In an embodiment of the invention, phosphorus is added to 0.08-0.15%. Phosphorus is a good deoxidizer, after addition The fluidity during casting is greatly improved, and phosphorus stabilizes the corrosion-resistant α phase in the brass and enlarges the α phase.

藉由上述技術方案,本發明的低收縮耐腐蝕黃銅合金配方至少具有下列優點及有益效果: With the above technical solution, the low shrinkage corrosion resistant brass alloy formulation of the present invention has at least the following advantages and benefits:

第一,由於使用對人體無害的生醫材料鈮作為替代元素,能在鑄造時提高黃銅的流動性並大幅降低其收縮性,並且達到抗脫鋅的效果,提高黃銅的耐腐蝕性。 First, the use of a biomedical material that is harmless to the human body as a substitute element can improve the fluidity of the brass during casting and greatly reduce its shrinkage, and achieve the anti-zinc removal effect and improve the corrosion resistance of the brass.

第二,由於添加極少量鉛,能在銅中形成不溶的固溶體且均勻分散在黃銅的兩相間,它們能夠明顯地提高銅的切削能。 Second, since a very small amount of lead is added, an insoluble solid solution can be formed in the copper and uniformly dispersed between the two phases of the brass, which can significantly improve the cutting energy of copper.

第三,本發明的低收縮耐腐蝕黃銅合金配方,能夠明顯地提高黃銅的機械性能、耐蝕性能,還有合金的強度和硬度。能提高合金材料的切削性,從而改善了黃銅的切削加工性能。 Third, the low shrinkage corrosion resistant brass alloy formulation of the present invention can significantly improve the mechanical properties, corrosion resistance of the brass, as well as the strength and hardness of the alloy. It can improve the machinability of the alloy material, thereby improving the cutting performance of the brass.

為更進一步闡述本發明為達成預定發明目的所採取的技術手段及功效,以下結合附圖及特定的具體實施例說明本發明的實施方式,熟習此技藝的的人士可由本說明書所揭示的的內容瞭解本發明的其他優點與功效。 The embodiments of the present invention will be described in conjunction with the accompanying drawings and specific embodiments thereof, and those skilled in the art can Other advantages and effects of the present invention are understood.

於本說明書中,除非另有說明,否則黃銅合金配方所包含的組成分皆以合金總重量為基準,並以重量百分比(wt%)表示。 In this specification, unless otherwise stated, the composition of the brass alloy formulation is based on the total weight of the alloy and is expressed in weight percent (wt%).

本案發明人發現,當以公知高含量的錫(Sn)(2 wt%以上)添加入黃銅合金時,在微觀上,會產生大量的Y相,造成嚴重 腐蝕且硬度大幅提高而難以加工。 The inventors of the present invention found that when a high content of tin (Sn) (2 wt% or more) is added to a brass alloy, a large amount of Y phase is generated microscopically, causing serious Corrosion and hardness are greatly improved and difficult to process.

本發明提供添加元素鈮的低收縮耐腐蝕黃銅合金配方,在高溫熔煉時將鈮包覆于銅管內迫使鈮和黃銅形成中間產物,溶入黃銅中。 The present invention provides a low shrinkage corrosion resistant brass alloy formulation with the addition of elemental bismuth. In high temperature smelting, the ruthenium is coated in a copper tube to force the bismuth and brass to form an intermediate product and dissolve into the brass.

圖1是無添加任何元素的64黃銅,添加元素鈮的低收縮耐腐蝕黃銅合金配方與磷含量為0.01-0.15 wt%的低收縮耐腐蝕黃銅合金配方的金相組織分佈比較。其中(a)部分為無添加任何元素的64黃銅,(b)部分為添加元素鈮的低收縮耐腐蝕黃銅合金配方,(c)部分為磷含量為0.01-0.15 wt%的低收縮耐腐蝕黃銅合金配方。本實施例中,鈮的含量為0.07-0.15 wt%,磷的含量為0.08-0.15 wt%,錫的含量為0.1-0.3 wt%。 Figure 1 is a comparison of the metallographic structure of a low-shrinkage corrosion-resistant brass alloy formulation with a phosphorus content of 0.01-0.15 wt% and a low-shrinkage corrosion-resistant brass alloy formulation with no element added. Part (a) is 64 brass without any added elements, (b) is a low shrinkage corrosion resistant brass alloy with added element bismuth, and (c) is low shrinkage resistant with a phosphorus content of 0.01-0.15 wt%. Corrosion brass alloy formulation. In the present embodiment, the content of cerium is from 0.07 to 0.15 wt%, the content of phosphorus is from 0.08 to 0.15 wt%, and the content of tin is from 0.1 to 0.3 wt%.

從圖1(b)部分的結果得知,添加元素鈮鑄造能大幅降低黃銅合金的收縮量、提高流動性,並且穩定黃銅中較耐腐蝕的α相,使黃銅中的α相變多,其從而提高了抗脫鋅能力。 From the results of part (b) of Figure 1, it is known that the addition of elemental bismuth can greatly reduce the shrinkage of the brass alloy, improve the fluidity, and stabilize the corrosion-resistant α phase in the brass, and the α phase change in the brass. More, which in turn increases the resistance to dezincification.

從圖1(c)部分的結果得知,磷為良好的去氧劑,添加0.08-0.15 wt%磷能大幅提高鑄造時的流動性,且磷會穩定黃銅中耐腐蝕的α相,並擴大α相。而添加過多的錫會導致黃銅中脆相Y相形成,嚴重影響耐腐蝕性與機械性能,因此錫的含量範圍為0.1-0.3 wt%,較佳為0.15-0.25 wt%。 From the results in part (c) of Figure 1, it is known that phosphorus is a good deoxidizer. Adding 0.08-0.15 wt% phosphorus can greatly improve the fluidity during casting, and phosphorus will stabilize the corrosion-resistant α phase in brass. Expand the alpha phase. Adding too much tin causes the formation of a brittle phase Y phase in brass, which seriously affects corrosion resistance and mechanical properties, so the tin content ranges from 0.1 to 0.3 wt%, preferably from 0.15 to 0.25 wt%.

此外,本發明添加元素鈮的低收縮耐腐蝕黃銅合金配方,鉛的含量按重量百分比計為不大於0.25%。由於鉛幾乎不溶於黃銅中,以游離態分散於固溶體中能夠明顯地提高銅的切削性能。 Further, the low shrinkage corrosion-resistant brass alloy formulation of the present invention is added with an elemental bismuth, and the content of lead is not more than 0.25% by weight. Since lead is hardly soluble in brass, dispersing in a free state in a solid solution can significantly improve the cutting performance of copper.

基於過多的鉛會污染環境與傷害人體等顧慮,故本發明 實施例以不影響生物體的安全性並能達到易切削黃銅效果的配比進行。其中鉛含量為0.08-0.15%的黃銅合金配方,整體效果最佳。 The present invention is based on the concern that excessive lead can pollute the environment and harm the human body. The examples were carried out in a ratio which did not affect the safety of the living body and which achieved the effect of the free-cutting brass. The brass alloy formulation with a lead content of 0.08-0.15% has the best overall effect.

一般來說,黃銅切屑依形狀大致分類為卷型屑、C型短屑及片狀屑三種,其中卷型屑可預期會黏刀並且影響機加性能,C型短屑可預期為具有較佳的機加性能,片狀屑則可預期機加性能最好。 In general, brass chips are roughly classified into three types: roll-type chips, C-type short chips, and chip-like chips. Among them, roll-type chips can be expected to stick to the knife and affect the machine-added performance. Type C short chips can be expected to have Good machine-added performance, flaky chips can be expected to have the best machine performance.

圖2為添加元素鈮的低收縮耐腐蝕黃銅合金試片,進行切削試驗後的不同切屑形狀的立體顯微鏡照片比較。其中(a)部分為添加元素鈮且鉛含量為0.08-0.15%的低收縮耐腐蝕黃銅合金卷型屑,(b)部分為添加元素鈮且鉛含量為0.08-0.15%的低收縮耐腐蝕黃銅合金切削C型短屑,(c)部分為添加元素鈮且鉛含量達2%以上低收縮耐腐蝕黃銅合金切削的片狀屑,(d)部分為添加元素鈮且鉛含量為不大於0.25的低收縮耐腐蝕黃銅合金試片,進行切削試驗後產生類似片狀屑形狀的立體顯微鏡照片。 Fig. 2 is a comparison of stereomicrographs of different chip shapes after a cutting test of a low shrinkage corrosion-resistant brass alloy test piece to which element bismuth is added. Part (a) is a low-shrinkage and corrosion-resistant brass alloy coil with added lead and a lead content of 0.08-0.15%, and (b) a low-shrinkage corrosion-resistant part with an additive element and a lead content of 0.08-0.15%. Brass alloy cutting C-type short chips, (c) part of the added element 铌 and lead content of more than 2% low shrinkage corrosion-resistant brass alloy chip flakes, (d) part of the added element 铌 and lead content is not A low shrinkage corrosion-resistant brass alloy test piece of more than 0.25 produces a stereomicrograph similar to the shape of flakes after the cutting test.

依據前述,於低收縮耐腐蝕黃銅合金添加元素鈮不但可解決材料開裂的缺陷,且仍可達到鉛黃銅(如公知的H59鉛黃銅)所具備的材料特性(如切削性等),且不易產生裂紋或夾雜等產品缺陷。因此,本發明的的低收縮耐腐蝕黃銅合金配方不僅可大幅降低鉛的使用,提高合金的機械性能,更能有效降低黃銅合金的的生產成本,對於商業量產及應用上極具優勢。 According to the foregoing, the addition of an element to a low-shrinkage corrosion-resistant brass alloy not only solves the defects of material cracking, but also achieves the material properties (such as machinability) of lead brass (such as the well-known H59 lead brass). And it is not easy to produce product defects such as cracks or inclusions. Therefore, the low shrinkage corrosion-resistant brass alloy formulation of the invention can not only greatly reduce the use of lead, improve the mechanical properties of the alloy, but also effectively reduce the production cost of the brass alloy, and has great advantages for commercial mass production and application. .

另外,依據本發明的低收縮耐腐蝕黃銅合金配方配方, 可以使合金中的鉛含量降低至0.2 wt%以下,符合對於與水接觸的的管線材料的鉛含量的國際規定。因此,本發明的無鉛磷銅合金有利於製造水龍頭及衛浴零元件、自來水管線、供水系統等的應用。 In addition, the low shrinkage corrosion resistant brass alloy formulation according to the present invention, The lead content in the alloy can be reduced to less than 0.2 wt%, in accordance with international regulations for lead content of pipeline materials in contact with water. Therefore, the lead-free phosphor bronze alloy of the present invention is advantageous for the manufacture of faucets and bathroom components, tap water pipelines, water supply systems and the like.

以下,將以例示性實施例詳細闡述本發明。 Hereinafter, the present invention will be described in detail by way of illustrative embodiments.

試驗例1:Test Example 1:

于相同制程及相同操作條件下,分別以本發明的低收縮耐腐蝕黃銅合金配方(實施例1至3)、鉍無鉛黃銅(比較例1至2)、H59鉛黃銅(比較例3至4)為材料,進行相同的產品鑄造,並比較各合金的加工特性及各階段的制程良率。其中,制程良率定義如下所示: Under the same process and the same operating conditions, the low shrinkage corrosion resistant brass alloy formulations of the present invention (Examples 1 to 3), the lead-free brass (Comparative Examples 1 to 2), and the H59 lead brass, respectively (Comparative Example 3) To 4) for the material, the same product is cast, and the processing characteristics of each alloy and the process yield at each stage are compared. Among them, the process yield is defined as follows:

制程的生產良率為反映生產制程品質穩定性,品質穩定性越高,才能保證正常生產。表1為不同配比的產品試作統計表。 The production yield of the process reflects the quality stability of the production process, and the higher the quality stability, the normal production can be guaranteed. Table 1 shows the trial statistics of different proportions of products.

從表1可知,以傳統無鉛鉍黃銅為材料進行產品鑄造時,所得產品的鑄造缺陷較多,故產品的生產總良率低於60%,且鉍含量越高則良率越低。觀察以完全無鉛的鉍黃銅為材料的鑄件的主要缺陷為:氣孔、夾渣、熱龜裂紋、澆不飽、縮孔,具有這些缺陷的不良品占全部不良品的71%。細言之,無鉛鉍黃銅的熔解銅液的流動性差,且對模具的填充性差, 鑄件容易產生澆不飽的狀況。此外鑄件容易產生裂紋,一些微小裂紋到最後拋光階段才能被發現,鑄件易發生夾渣和氣孔的現象。而且,完全無鉛的鉍黃銅切削性較差,容易產生振刀、粘刀等問題,造成後續機械加工的良率偏低。相反地,以本發明實施例的低收縮耐腐蝕黃銅合金配方為原料的試作組,總良率較好(可達90%以上),其材料流動性接近公知的H59鉛黃銅,通過對鑄造工藝進行優化後,在鑄件凝固時形成具有低脆裂敏感度的放射樹枝狀晶相組織。顯示本發明實施例的低收縮耐腐蝕黃銅合金配方在保障切削性的同時,又不易產生裂紋等缺陷,完全可以滿足生產的需求。 It can be seen from Table 1 that when the product is cast by using the traditional lead-free bismuth brass as the material, the obtained product has more casting defects, so the total production yield of the product is less than 60%, and the higher the cerium content, the lower the yield. The main defects of castings with completely lead-free bismuth brass were observed: pores, slag inclusions, hot turtle cracks, insufficient filling, shrinkage cavities, and defective products with these defects accounted for 71% of all defective products. In conclusion, the molten copper solution of lead-free bismuth brass has poor fluidity and poor filling property to the mold. Castings are prone to underfill conditions. In addition, castings are prone to cracks, and some tiny cracks can be found in the final polishing stage, and the castings are prone to slag inclusions and pores. Moreover, the completely lead-free bismuth brass has poor machinability, and is prone to problems such as vibrating knives and sticking knives, resulting in low yield of subsequent machining. On the contrary, the test group with the low shrinkage and corrosion resistant brass alloy formulation of the embodiment of the present invention has a good total yield (up to 90% or more), and the material fluidity is close to the well-known H59 lead brass. After the casting process is optimized, a radial dendritic phase structure with low embrittlement sensitivity is formed when the casting solidifies. The low shrinkage and corrosion resistant brass alloy formulation of the embodiment of the present invention can prevent the defects such as cracks while ensuring the machinability, and can fully satisfy the production requirements.

試驗例2:Test Example 2:

圖3A、圖3B、圖3C分別顯示實施例3、比較例1、比較例4的黃銅材料試片在光學金相顯微鏡下放大100倍的組織分佈情形。 3A, 3B, and 3C show the distribution of the structure of the brass material test piece of Example 3, Comparative Example 1, and Comparative Example 4, which were magnified 100 times under the optical metallographic microscope, respectively.

實施例3的低收縮耐腐蝕黃銅合金配方的成分實測值為Cu:62.13 wt%;Bi:0.0061wt%;Al:0.03 wt%;Pb:0.11 wt%;Mg:0.002 wt%;Zr:0.003 wt%;Ni:0.048 wt%;Sn:0.220 wt%;Sb:0.06 wt%;Nb:0.2 wt%;P:0.12 wt%。 The composition of the low shrinkage corrosion resistant brass alloy formulation of Example 3 was found to be Cu: 62.13 wt%; Bi: 0.0061 wt%; Al: 0.03 wt%; Pb: 0.11 wt%; Mg: 0.002 wt%; Zr: 0.003 Wt%; Ni: 0.048 wt%; Sn: 0.220 wt%; Sb: 0.06 wt%; Nb: 0.2 wt%; P: 0.12 wt%.

圖3A顯示實施例3的低收縮耐腐蝕黃銅合金配方的織分佈,呈現圓潤狀晶相組織,且部份晶粒細圓,能使材料較易斷屑而可提供良好切削性;又α相比例高,所以延性會提升,材料具有低脆裂敏感度而不易斷裂,故不易產生裂紋等缺陷。 3A shows the weave distribution of the low shrinkage corrosion-resistant brass alloy formulation of Example 3, which exhibits a rounded crystalline phase structure, and a part of the crystal grains are finely rounded, which makes the material easier to break and provides good machinability; Compared with the high example, the ductility will be improved, and the material has low brittle fracture sensitivity and is not easy to be broken, so that defects such as cracks are less likely to occur.

比較例1的鉍系無鉛黃銅的主要成分實測值為:Cu:62.48 wt%;Bi:0.762 wt%;Al:0.513 wt%;Pb:0.0075 wt%;Mn:0.0047 wt%;Ni:0.210 wt%;Sn:0.364 wt%;Sb:0.0028 wt%。 The main components of the lead-free brass of the lanthanide series of Comparative Example 1 were: Cu: 62.48 Wt%; Bi: 0.762 wt%; Al: 0.513 wt%; Pb: 0.0075 wt%; Mn: 0.0047 wt%; Ni: 0.210 wt%; Sn: 0.364 wt%; Sb: 0.0028 wt%.

圖3B顯示比較例1的鉍系無鉛黃銅的組織分佈,鉍含量高時,會造成異質成核點多且成核速率快,而α相組成過冷越大,形成的晶粒多呈現枝蔓臂形狀且極少呈塊狀。因此,鉍會於晶界偏析而產生連續片狀的鉍,使得材料的機械強度潰散、熱脆性及冷脆性提高,而易造成材料開裂。 3B shows the microstructure distribution of the lead-free brass of the lanthanide series of Comparative Example 1. When the yttrium content is high, the heterogeneous nucleation sites are increased and the nucleation rate is fast, and the α phase composition is too cold, and the formed crystal grains are mostly branched. The arm shape is rarely blocky. Therefore, the niobium segregates at the grain boundary to produce a continuous sheet-like flaw, which causes the mechanical strength of the material to be broken, the hot brittleness and the cold brittleness to be improved, and the material is easily cracked.

比較例4的H59鉛黃銅的主要成分實測為:Cu:61.1 wt%;Bi:0.0089 wt%;Al:0.589 wt%;Pb:1.54 wt%;Mn:0.0009 wt%;Ni:0.147 wt%;Sn:0.342 wt%;Sb:0.0010 wt%。 The main components of H59 lead brass of Comparative Example 4 were found to be: Cu: 61.1 wt%; Bi: 0.0089% wt%; Al: 0.589 wt%; Pb: 1.54 wt%; Mn: 0.0009 wt%; Ni: 0.147 wt%; Sn: 0.342 wt%; Sb: 0.0010 wt%.

圖3C顯示H59鉛黃銅的組織分佈,合金α相圓粒狀形態,有良好的韌性,不易產生裂紋等缺陷。 Fig. 3C shows the microstructure distribution of H59 lead brass, the alloy α phase is round and granular, has good toughness, and is not susceptible to cracks and the like.

試驗例3:Test Example 3:

依照NSF 61-2007a SPAC單產品金屬允許析出量標準進行測試,檢驗在與水接觸的環境中黃銅合金的金屬析出量。測試結果顯示於表2。 According to NSF 61-2007a SPAC single product metal allowable precipitation standards to test the metal precipitation of brass alloy in the environment in contact with water. The test results are shown in Table 2.

表2顯示本發明低收縮耐腐蝕黃銅合金配方的各金屬析出量皆低於上限標準值,符合NSF 61-2007a SPAC的要求。 Table 2 shows that the metal precipitation of the low shrinkage corrosion resistant brass alloy formulation of the present invention is below the upper limit standard value and meets the requirements of NSF 61-2007a SPAC.

而且,本發明的低收縮耐腐蝕黃銅合金配方在重金屬鉛的析出量更明顯低於H59鉛黃銅的析出量,亦低於經過洗鉛處理的H59鉛黃銅,符合NSF-61-2007a SPAC及未來歐洲市場去鉍化的環保要求,更有利於人體健康安全。 Moreover, the low shrinkage corrosion-resistant brass alloy formulation of the present invention precipitates more heavy metal lead than the H59 lead brass, and is also lower than the lead-treated H59 lead brass, in accordance with NSF-61-2007a. The environmental protection requirements of SPAC and the future European market are more conducive to human health and safety.

試驗例4:Test Example 4:

以實施例3和比較例2的黃銅合金進行脫鋅測試,檢測黃銅的耐蝕性。脫鋅測試是按照澳洲AS2345-2006《銅合金抗脫鋅》標準進行。腐蝕實驗前用酚醛樹臘鑲樣。使其暴露面積為100 mm2,所有試片均經過600#金相砂紙研磨平整,並用蒸餾水洗淨、烘乾。試驗溶液為新鮮的1%的CuCl2溶液,試驗溫度為75±2℃。將試片與CuCl2溶液置於恒溫水浴槽中作用24±0.5小時,取出後沿縱向切開,將試片的剖面拋光後,測量其腐蝕深度並以數位金相電子顯微鏡觀察。 The dezincification test was carried out with the brass alloys of Example 3 and Comparative Example 2 to measure the corrosion resistance of the brass. The dezincification test is carried out in accordance with the Australian AS2345-2006 "copper alloy anti-dezincification" standard. The phenolic wax was mounted before the corrosion test. The exposed area was 100 mm 2 , and all the test pieces were ground and smoothed by 600# metallographic sandpaper, washed and dried with distilled water. The test solution was a fresh 1% CuCl 2 solution at a test temperature of 75 ± 2 °C. The test piece and the CuCl 2 solution were placed in a constant temperature water bath for 24 ± 0.5 hours, and then taken out and cut longitudinally. After the cross section of the test piece was polished, the corrosion depth was measured and observed by a digital metallographic electron microscope.

圖4A為鉍無鉛黃銅的的抗脫鋅腐蝕測試的金相組織分佈。如圖4A所示,比較例2的鉍無鉛黃銅(Bi:0.556%)平均脫鋅深度為298.45 μm。 Figure 4A shows the metallographic structure of the anti-dezincification corrosion test of bismuth-free brass. As shown in FIG. 4A, the lead-free brass of Comparative Example 2 (Bi: 0.556%) had an average dezincification depth of 298.45 μm.

圖4B為H59鉛黃銅的抗脫鋅腐蝕測試的金相組織分佈。如圖4B所示,比較例3的H59鉛黃銅的平均脫鋅深度為204.64 μm。 Figure 4B shows the metallographic structure of the anti-dezincification corrosion test of H59 lead brass. As shown in FIG. 4B, the average dezincification depth of the H59 lead brass of Comparative Example 3 was 204.64. Mm.

圖4C為本發明的低收縮耐腐蝕黃銅合金配方試片的金相組織分佈。如圖4C所示,本發明實施例2的低收縮耐腐蝕黃銅合金配方平均脫鋅深度為68.62 μm。上述結果證實本發明的低收縮耐腐蝕黃銅合金配方抗脫鋅腐蝕性較佳。 4C is a metallographic structure distribution of a low shrinkage corrosion resistant brass alloy formulation test piece of the present invention. As shown in Fig. 4C, the low shrinkage corrosion-resistant brass alloy formulation of Example 2 of the present invention has an average dezincification depth of 68.62 μm. The above results confirmed that the low shrinkage corrosion resistant brass alloy formulation of the present invention is more resistant to dezincification corrosion.

試驗例5:Test Example 5:

依照ASTM E8-08《金屬材料拉伸試驗的標準試驗方法》製作標準樣品,進行機械性能的測試,結果如下表3所示。 A standard sample was prepared in accordance with ASTM E8-08 "Standard Test Method for Tensile Test of Metallic Materials", and mechanical properties were tested. The results are shown in Table 3 below.

從表3可知,本發明之低收縮耐腐蝕黃銅合金的抗拉強度遠高於比較例4的H59鉛黃銅及比較例1的鉍無鉛黃銅,伸長率與比較例4的H59鉛黃銅相當,表示本發明的低收縮耐腐蝕黃銅合金具更優於H59鉛黃銅及鉍無鉛黃銅的機械性能。 As can be seen from Table 3, the tensile strength of the low shrinkage corrosion-resistant brass alloy of the present invention is much higher than that of the H59 lead brass of Comparative Example 4 and the lead-free brass of Comparative Example 1, and the elongation and the H59 lead yellow of Comparative Example 4. Copper is equivalent, indicating that the low shrinkage corrosion resistant brass alloy of the present invention is superior to the mechanical properties of H59 lead brass and tantalum lead free brass.

試驗例6:Test Example 6:

以實施例和比較例的黃銅合金進行收縮性測量,檢測黃銅的凝固收縮值。測量收縮量方法如下: The shrinkage measurement was carried out with the brass alloys of the examples and the comparative examples, and the solidification shrinkage value of the brass was measured. The method of measuring the shrinkage is as follows:

將約43公克之高溫黃銅銅液倒入實驗設計的流動模中,並觀察鑄造性質;冷卻過程因為原子收縮填補故冒口為大量收縮處並設計其完整體積為5×1×1 cm3,利用簡易的原理估算收縮量。圖5為本試驗的流動模設計示意圖。 Pour about 43 grams of high temperature brass copper liquid into the experimental design of the flow mold, and observe the casting properties; the cooling process is filled with atomic shrinkage, the riser is a large number of shrinkage and designed to have a full volume of 5 × 1 × 1 cm 3 Estimate the amount of shrinkage using a simple principle. Figure 5 is a schematic diagram of the flow mode design of the test.

取一膠頭滴管裝純水,以每水滴體積為0.05毫升(ml)之固定量滴入收縮孔,計算滴入收縮冒口處恰為填滿時應為多少ml之純水,再依公式換算求出其收縮百分比。估算收縮量公式如下式,下表4為各組黃銅收縮量測量的結果: Take a plastic dropper with pure water, drop into the shrinkage hole with a fixed amount of 0.05 ml (ml) per drop volume, and calculate how many ml of pure water should be filled when the shrinking riser is filled. Formula conversion to determine the percentage of shrinkage. The formula for estimating the shrinkage amount is as follows. Table 4 below shows the results of the measurement of the amount of brass shrinkage in each group:

從表4結果來看,本發明低收縮耐腐蝕黃銅合金,在合金凝固收縮時,有較低的收縮量,在鑄造時可降低因劇烈的收縮所產生的凝固裂紋,具有提升鑄造性質的優點。 From the results of Table 4, the low-shrinkage and corrosion-resistant brass alloy of the present invention has a low shrinkage amount when the alloy solidifies and shrinks, and can reduce solidification cracks caused by severe shrinkage during casting, and has improved casting properties. advantage.

以上所述,僅是本發明的較佳實施例而已,並非對本發明作任何形式上的限制,雖然本發明已以較佳實施例揭露如上,然而並非用以限定本發明,任何熟悉本專業的技術人員,在不脫離本發明技術方案範圍內,當可利用上述揭示的技術內容作些許更動或修飾為等同變化的等效實施例,但凡是未脫離本發明技術方案的內容,依據本發明的技術實質對以上實施例所作的任何簡單修改、等同變化與修飾,均仍屬於本發明技術方案的範圍內。 The above is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Although the present invention has been disclosed in the above preferred embodiments, it is not intended to limit the present invention. A person skilled in the art can make some modifications or modifications to equivalent embodiments by using the above-disclosed technical contents without departing from the technical scope of the present invention. It is still within the scope of the technical solution of the present invention to make any simple modifications, equivalent changes and modifications to the above embodiments.

圖1係無添加任何元素的64黃銅,添加元素鈮的低收縮耐腐蝕黃銅合金配方與磷含量為0.01-0.15 wt%的低收縮耐腐蝕黃銅合金配方的金相組織分佈比較。 Figure 1 is a comparison of the metallographic structure of a low-shrinkage corrosion-resistant brass alloy formulation with a phosphorus content of 0.01-0.15 wt% and a low-shrinkage corrosion-resistant brass alloy formulation with no element added.

圖2係添加元素鈮且不同鉛含量的低收縮耐腐蝕黃銅合金試片,進行切削試驗後的切屑形狀的立體顯微鏡照片比較。 Fig. 2 is a comparison of stereoscopic micrographs of the chip shape after the cutting test, with a low shrinkage and corrosion-resistant brass alloy test piece with an elemental bismuth and different lead contents.

圖3A係本發明一種低收縮耐腐蝕黃銅合金配方試片的金相組織分佈。 Figure 3A is a metallographic structure distribution of a low shrinkage corrosion resistant brass alloy formulation test piece of the present invention.

圖3B係鉍無鉛黃銅試片的金相組織分佈。 Figure 3B is a metallographic structure of a lead-free brass test piece.

圖3C係H59鉛黃銅試片的金相組織分佈。 Figure 3C shows the metallographic structure of the H59 lead brass test piece.

圖4A係鉍無鉛黃銅的抗脫鋅腐蝕測試的金相組織分佈。 Figure 4A shows the metallographic structure of the anti-zinc corrosion test of lead-free brass.

圖4B係H59鉛黃銅的抗脫鋅腐蝕測試的金相組織分佈。 Figure 4B is a metallographic structure of the anti-dezincification corrosion test of H59 lead brass.

圖4C係本發明的低收縮耐腐蝕黃銅合金配方試片的金相組 織分佈。 Figure 4C is a metallographic group of the low shrinkage corrosion resistant brass alloy formulation test piece of the present invention. Weaving distribution.

圖5係本試驗的流動模設計示意圖。 Figure 5 is a schematic diagram of the flow mode design of this test.

Claims (15)

一種低收縮耐腐蝕黃銅合金,所述黃銅合金的組成按重量百分比計分別包含:58-64%的銅;0.1-0.3%的錫;不大於0.25%的鉛;0.01-0.15%的磷;鎳、鈮、鋯或鋁元素至少其中二種總和為0.01-0.4%;以及鋅和不可避免的雜質,其中所述的低收縮耐腐蝕黃銅合金配方組成中銅加鋅不小於98 wt%。 A low shrinkage corrosion resistant brass alloy comprising, by weight percent, 58-64% copper; 0.1-0.3% tin; no more than 0.25% lead; 0.01-0.15% phosphorus At least two of the nickel, lanthanum, zirconium or aluminum elements are from 0.01 to 0.4%; and zinc and unavoidable impurities, wherein the low shrinkage corrosion resistant brass alloy formulation has a copper and zinc content of not less than 98 wt% . 根據申請專利範圍第1項之低收縮耐腐蝕黃銅合金,其中所述鈮按重量百分比計為0.07-0.15%。 A low shrinkage corrosion resistant brass alloy according to claim 1 wherein said bismuth is from 0.07 to 0.15% by weight. 根據申請專利範圍第2項之低收縮耐腐蝕黃銅合金,其中所述鎳按重量百分比計為0.07-0.15%。 A low shrinkage corrosion resistant brass alloy according to claim 2, wherein the nickel is from 0.07 to 0.15% by weight. 根據申請專利範圍第3項之低收縮耐腐蝕黃銅合金,其中所述鉛按重量百分比計為0.08-0.2%。 A low shrinkage corrosion resistant brass alloy according to item 3 of the patent application, wherein the lead is 0.08-0.2% by weight. 根據申請專利範圍第4項之低收縮耐腐蝕黃銅合金,其中所述錫按重量百分比計為0.15-0.25%。 A low shrinkage corrosion resistant brass alloy according to item 4 of the patent application, wherein the tin is from 0.15 to 0.25% by weight. 根據申請專利範圍第5項之低收縮耐腐蝕黃銅合金,其中所述磷按重量百分比計為0.08-0.15%。 A low shrinkage corrosion resistant brass alloy according to item 5 of the patent application, wherein the phosphorus is from 0.08 to 0.15% by weight. 根據申請專利範圍第6項之低收縮耐腐蝕黃銅合金,其中所述鋯按重量百分比計為0.07-0.15%。 A low shrinkage corrosion resistant brass alloy according to claim 6 wherein said zirconium is from 0.07 to 0.15% by weight. 根據申請專利範圍第7項之低收縮耐腐蝕黃銅合金,其中所述鋁按重量百分比計為0.07-0.25%。 A low shrinkage corrosion resistant brass alloy according to item 7 of the patent application, wherein the aluminum is from 0.07 to 0.25% by weight. 根據申請專利範圍第1項之低收縮耐腐蝕黃銅合金,其中所述鎳按重量百分比計為0.07-0.15%。 A low shrinkage corrosion resistant brass alloy according to claim 1 wherein said nickel is from 0.07 to 0.15% by weight. 根據申請專利範圍第1項之低收縮耐腐蝕黃銅合金,其中所述鉛按重量百分比計為0.08-0.2%。 A low shrinkage corrosion resistant brass alloy according to claim 1 wherein said lead is from 0.08 to 0.2% by weight. 根據申請專利範圍第1項之低收縮耐腐蝕黃銅合金,其中所述錫按重量百分比計為0.15-0.25%。 A low shrinkage corrosion resistant brass alloy according to claim 1 wherein said tin is from 0.15 to 0.25% by weight. 根據申請專利範圍第1項之低收縮耐腐蝕黃銅合金,其中所述磷按重量百分比計為0.08-0.15%。 A low shrinkage corrosion resistant brass alloy according to claim 1 wherein said phosphorus is from 0.08 to 0.15% by weight. 根據申請專利範圍第1項之低收縮耐腐蝕黃銅合金,其中所述鋯按重量百分比計為0.07-0.15%。 A low shrinkage corrosion resistant brass alloy according to claim 1 wherein said zirconium is from 0.07 to 0.15% by weight. 根據申請專利範圍第1項之低收縮耐腐蝕黃銅合金,其中所述鋁按重量百分比計為0.07-0.25%。 A low shrinkage corrosion resistant brass alloy according to claim 1 wherein said aluminum is from 0.07 to 0.25% by weight. 根據申請專利範圍第1項之低收縮耐腐蝕黃銅合金,其中所述鎳、鈮、鋯或鋁元素至少其中二種總和為0.07-0.25% A low-shrinkage corrosion-resistant brass alloy according to claim 1, wherein at least two of the nickel, lanthanum, zirconium or aluminum elements are 0.07-0.25%
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