TW201408433A - Glass substrate finish-polishing method, and alkali-free glass substrate finish-polished according to said method - Google Patents

Glass substrate finish-polishing method, and alkali-free glass substrate finish-polished according to said method Download PDF

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TW201408433A
TW201408433A TW102119990A TW102119990A TW201408433A TW 201408433 A TW201408433 A TW 201408433A TW 102119990 A TW102119990 A TW 102119990A TW 102119990 A TW102119990 A TW 102119990A TW 201408433 A TW201408433 A TW 201408433A
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glass substrate
glass
mgo
polishing
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TW102119990A
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Chinese (zh)
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Hirofumi Tokunaga
Tomoyuki Tsujimura
Manabu Nishizawa
Akio Koike
Atsushi Kiyama
Tetsushi Yokoyama
Satoshi Kaneko
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Asahi Glass Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/089Glass compositions containing silica with 40% to 90% silica, by weight containing boron
    • C03C3/091Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/083Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
    • C03C3/085Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
    • C03C3/087Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal containing calcium oxide, e.g. common sheet or container glass

Abstract

The present invention pertains to a glass substrate finish-polishing method, whereby a polishing slurry containing cerium oxide as abrasive grains is used to polish the main surface of a glass substrate, the composition of the glass substrate being the alkali-free glass described below. The glass substrate finish-polishing method includes a step in which polishing is conducted under conditions in which, when the amount of polishing of the glass substrate is denoted as X (μm) when the height of undulations converted to undulations having a 20 mm pitch on the main surface of the glass substrate changes from 0.14 μm to 0.10 μm, 0.04/X becomes 0.12 or higher. The alkali-free glass has: a strain point of 710 DEG C or higher; an average coefficient of thermal expansion at 50 to 350 DEG C of 30x10<SP>-7</SP> to 43x10<SP>-7</SP>/ DEG C; a temperature (T2) of 1710 DEG C or less at which the glass viscosity is 10<SP>2</SP> dPa.s; and a temperature (T4) of 1320 DEG C or less at which the glass viscosity is 10<SP>4</SP> dPa.s, Furthermore, the alkali-free glass contains, in terms of mol% on an oxide basis, 66 to 70% SiO2, 12 to 15% Al2O3, 0 to 1.5% B2O3, over 9.5 to 13% MgO, 4 to 9% CaO, 0.5 to 4.5% SrO, 0 to 1% BaO, and 0 to 2% of ZrO2; and MgO + CaO + SrO + BaO is 17 to 21, MgO / (MgO + CaO + SrO + BaO) is at least 0.40, MgO / (MgO + CaO) is at least 0.40, and MgO / (MgO + SrO) is at least 0.60.

Description

玻璃基板之最終研磨方法及以該方法經最終研磨之無鹼玻璃基板 Final polishing method of glass substrate and alkali-free glass substrate finally polished by the method

本發明係關於一種為了用作各種顯示器用玻璃基板或光罩用玻璃基板而對實質上不含鹼金屬氧化物之無鹼玻璃基板進行最終研磨之方法及藉由該方法經最終研磨之無鹼玻璃基板。 The present invention relates to a method for finally grinding an alkali-free glass substrate substantially free of an alkali metal oxide for use as a glass substrate for various displays or a glass substrate for a photomask, and a non-alkali which is finally ground by the method glass substrate.

先前,各種顯示器用玻璃基板、尤其是於表面形成金屬或氧化物薄膜等者中,要求以下所示之特性。 Conventionally, various glass substrates for displays, particularly those in which a metal or an oxide film is formed on the surface, are required to have the following characteristics.

(1)若含有鹼金屬氧化物,則鹼金屬離子會擴散至薄膜中而使膜特性劣化,因此實質上不含鹼金屬離子。 (1) When an alkali metal oxide is contained, an alkali metal ion diffuses into a film and deteriorates film characteristics, and therefore substantially does not contain an alkali metal ion.

(2)應變點較高,以便於薄膜形成步驟中曝於高溫下時可將玻璃之變形及伴隨玻璃之構造穩定化之收縮(熱收縮)抑制為最低限度。 (2) The strain point is high so that the deformation of the glass and the shrinkage (heat shrinkage) accompanying the stabilization of the glass structure can be suppressed to a minimum when exposed to a high temperature in the film forming step.

(3)對用於半導體形成之各種化學品具有充分之化學耐久性。尤其是對用於SiOx或SiNx之蝕刻之氫氟酸緩衝液(BHF(Buffered Hydrofluoric Acid):氫氟酸與氟化銨之混合液)、及用於ITO(Indium Tin Oxides,氧化銦錫)之蝕刻之含有鹽酸之藥液、用於金屬電極之蝕刻之各種酸(硝酸、硫酸等)、抗蝕劑剝離液之鹼具有耐久性。 (3) It has sufficient chemical durability for various chemicals used for semiconductor formation. In particular, a hydrofluoric acid buffer (BHF (Buffered Hydrofluoric Acid): a mixture of hydrofluoric acid and ammonium fluoride) for SiO x or SiN x etching, and ITO (Indium Tin Oxides, indium tin oxide) The etched hydrochloric acid-containing chemical solution, the various acids (nitric acid, sulfuric acid, etc.) for etching the metal electrode, and the base of the resist stripper have durability.

(4)於內部及表面不存在缺陷(氣泡、脈紋、內含物、凹陷、傷痕等)。 (4) There are no defects (bubbles, veins, inclusions, depressions, scars, etc.) inside and on the surface.

除上述要求外,近年來,處於如下狀況。 In addition to the above requirements, in recent years, the following conditions have been made.

(5)要求顯示器之輕量化,玻璃本身亦期待密度較小之玻璃。 (5) The display is required to be lightweight, and the glass itself is expected to have a lower density glass.

(6)要求顯示器之輕量化,期待玻璃基板之薄板化。 (6) The weight of the display is required to be reduced, and the thinning of the glass substrate is expected.

(7)除先前之非晶矽(a-Si)型液晶顯示器外,亦開始製作熱處理溫度略高之多晶矽(p-Si)型液晶顯示器(a-Si:約350℃→p-Si:350~550℃)。 (7) In addition to the previous amorphous germanium (a-Si) type liquid crystal display, a polycrystalline germanium (p-Si) type liquid crystal display having a slightly higher heat treatment temperature (a-Si: about 350 ° C → p-Si: 350) was also started. ~550°C).

(8)為了加快液晶顯示器製作熱處理之升降溫速度,提高生產性或提高耐熱衝擊性,要求玻璃之平均熱膨脹係數較小之玻璃。 (8) In order to speed up the temperature rise and fall of the heat treatment of the liquid crystal display, improve productivity, or improve thermal shock resistance, glass having a small average thermal expansion coefficient of glass is required.

另一方面,蝕刻之乾燥化進展,對於耐BHF性之要求減弱。先前之玻璃為了使耐BHF性良好而大多使用含有6~10莫耳%之B2O3之玻璃。然而,B2O3有降低應變點之傾向。作為不含B2O3或含量較少之無鹼玻璃之例,有如下者。 On the other hand, the progress of the drying of the etching progresses, and the requirement for the BHF resistance is weakened. In order to improve the BHF resistance, the conventional glass is often made of glass containing 6 to 10 mol% of B 2 O 3 . However, B 2 O 3 has a tendency to lower the strain point. As an example of the alkali-free glass containing no B 2 O 3 or a small amount, there are the following.

專利文獻1中揭示有不含B2O3之SiO2-Al2O3-SrO玻璃,但熔解所需之溫度較高而使製造產生困難。 Patent Document 1 discloses a SiO 2 -Al 2 O 3 -SrO glass containing no B 2 O 3 , but the temperature required for melting is high, which makes manufacturing difficult.

專利文獻2中揭示有不含B2O3之SiO2-Al2O3-SrO結晶化玻璃,但熔解所需之溫度較高而使製造產生困難。 Patent Document 2 discloses a SiO 2 -Al 2 O 3 -SrO crystallized glass containing no B 2 O 3 , but the temperature required for melting is high, which makes manufacturing difficult.

專利文獻3中揭示有含有0~3重量%之B2O3之玻璃,但實施例之應變點為690℃以下。 Patent Document 3 discloses a glass containing 0 to 3% by weight of B 2 O 3 , but the strain point of the example is 690 ° C or lower.

專利文獻4中揭示有含有0~5莫耳%之B2O3之玻璃,但50~350℃時之平均熱膨脹係數超過50×10-7/℃。 Patent Document 4 discloses a glass containing 0 to 5 mol% of B 2 O 3 , but the average thermal expansion coefficient at 50 to 350 ° C exceeds 50 × 10 -7 / ° C.

專利文獻5中揭示有含有0~5莫耳%之B2O3之玻璃,但熱膨脹較大,密度亦較大。 Patent Document 5 discloses a glass containing 0 to 5 mol% of B 2 O 3 , but has a large thermal expansion and a large density.

為了解決專利文獻1~5中所記載之玻璃中之問題點,提出有專利文獻6中所記載之無鹼玻璃。專利文獻6中所記載之無鹼玻璃應變點較高,可藉由浮式法成形,於顯示器用基板、光罩用基板等用途中較佳。 In order to solve the problem in the glass described in Patent Documents 1 to 5, the alkali-free glass described in Patent Document 6 is proposed. The alkali-free glass described in Patent Document 6 has a high strain point and can be formed by a floating method, and is preferably used for applications such as a substrate for a display and a substrate for a photomask.

以此種目的實施之最終研磨中,能夠以更少之研磨量去除存在於基板表面之微小之凹凸或起伏,此點就如下等理由而言較佳:最終 研磨所需要之成本減少;利用研磨而去除之玻璃粉或玻璃屑向研磨漿料之混入變少,而可減少研磨漿料之更換頻度。 In the final polishing performed for such a purpose, minute irregularities or undulations existing on the surface of the substrate can be removed with a smaller amount of polishing, which is preferable for the following reasons: The cost required for the grinding is reduced; the mixing of the glass powder or the glass cullet removed by the grinding into the polishing slurry is reduced, and the frequency of replacement of the polishing slurry can be reduced.

先前技術文獻Prior technical literature 專利文獻Patent literature

專利文獻1:日本專利特開昭62-113735號公報 Patent Document 1: Japanese Patent Laid-Open No. 62-113735

專利文獻2:日本專利特開昭62-100450號公報 Patent Document 2: Japanese Patent Laid-Open No. 62-100450

專利文獻3:日本專利特開平4-325435號公報 Patent Document 3: Japanese Patent Laid-Open No. 4-325435

專利文獻4:日本專利特開平5-232458號公報 Patent Document 4: Japanese Patent Laid-Open No. Hei 5-232458

專利文獻5:美國專利第5326730號說明書 Patent Document 5: US Patent No. 5,326,730

專利文獻6:日本專利特開平10-45422號公報 Patent Document 6: Japanese Patent Laid-Open No. Hei 10-45422

另一方面,利用浮式法而成形之玻璃基板於其表面存在微小之凹凸或起伏(3~30mm之間距、且最大高度為0.3μm左右之起伏)。此種微小之凹凸或起伏於將利用浮式法而成形之玻璃基板用作汽車用、建築等之板玻璃之情形時毫無問題,但於用作各種顯示器用玻璃基板之情形時會成為對所要製造之顯示器之圖像造成變形或色彩不均之原因。因此,必需藉由最終研磨而去除微小之凹凸或起伏。 On the other hand, the glass substrate formed by the floating method has minute irregularities or undulations on the surface (a distance of 3 to 30 mm and a maximum height of about 0.3 μm). Such a slight unevenness or undulation is not problematic when the glass substrate formed by the floating method is used as a plate glass for automobiles, buildings, etc., but it is used when it is used as a glass substrate for various displays. The image of the display to be manufactured causes deformation or uneven color. Therefore, it is necessary to remove minute irregularities or undulations by final grinding.

對於以此種目的實施之最終研磨,可較佳地利用使用包含氧化鈰作為研磨粒之研磨漿料之研磨。 For the final grinding performed for such a purpose, it is preferred to use a grinding using a polishing slurry containing cerium oxide as the abrasive particles.

然而,雖作為高品質之p-Si TFT之製造方法有固相結晶化法,但為了實施該固相結晶化法,要求進一步提高應變點。 However, although the solid phase crystallization method is used as a method for producing a high-quality p-Si TFT, in order to carry out the solid phase crystallization method, it is required to further increase the strain point.

又,就玻璃製造製程、尤其是熔解、成形中之要求而言,要求降低玻璃之黏性,尤其是降低玻璃黏度成為104dPa.s之溫度T4Moreover, in terms of glass manufacturing processes, especially in melting and forming, it is required to reduce the viscosity of the glass, especially to lower the glass viscosity to 10 4 dPa. s temperature T 4 .

本發明之目的在於提供一種於對解決上述缺陷、應變點較高、低黏性、尤其是玻璃黏度成為104dPa.s之溫度T4較低之無鹼玻璃基 板進行最終研磨時能夠以較少之研磨量去除存在於基板表面之微小之凹凸或起伏之玻璃基板之最終研磨方法、及藉由該方法經最終研磨之無鹼玻璃基板。 The object of the present invention is to provide a solution to the above defects, high strain point, low viscosity, especially glass viscosity of 10 4 dPa. a final polishing method capable of removing minute irregularities or undulating glass substrates present on the surface of the substrate with a small amount of polishing, and final polishing by the method, when the alkali-free glass substrate having a lower temperature T 4 is subjected to final polishing An alkali-free glass substrate.

本發明提供一種玻璃基板之最終研磨方法(1),其係使用包含氧化鈰作為研磨粒之研磨漿料研磨玻璃基板之主面之玻璃基板之最終研磨方法;且上述玻璃基板之組成為下述無鹼玻璃;該玻璃基板之最終研磨方法包括如下階段,即,於將上述玻璃基板之主面之換算為20mm間距之起伏的起伏之高度自0.14μm變化至0.10μm時之上述玻璃基板之研磨量設為X(μm)時,以0.04/X成為0.12以上之條件進行研磨;上述無鹼玻璃係應變點為710℃以上,50~350℃時之平均熱膨脹係數為30×10-7~43×10-7/℃,玻璃黏度成為102dPa.s之溫度T2為1710℃以下,玻璃黏度成為104dPa.s之溫度T4為1320℃以下,以氧化物基準之莫耳%表示含有:SiO2 66~70、Al2O3 12~15、B2O3 0~1.5、MgO 超過9.5且為13以下、CaO 4~9、SrO 0.5~4.5、BaO 0~1、ZrO2 0~2,MgO+CaO+SrO+BaO為17~21,MgO/(MgO+CaO+SrO+BaO)為0.40以上,MgO/(MgO+CaO)為 0.40以上,MgO/(MgO+SrO)為0.60以上。 The present invention provides a final polishing method (1) for a glass substrate, which is a final polishing method for polishing a glass substrate on which a main surface of a glass substrate is polished using cerium oxide as a polishing slurry; and the composition of the glass substrate is as follows The alkali-free glass; the final polishing method of the glass substrate includes the step of grinding the glass substrate when the height of the undulation of the main surface of the glass substrate is changed from 0.14 μm to 0.10 μm When the amount is X (μm), the polishing is carried out under conditions of 0.04/X of 0.12 or more; the alkali-free glass strain point is 710 ° C or higher, and the average thermal expansion coefficient at 50 to 350 ° C is 30 × 10 -7 to 43 ×10 -7 /°C, the glass viscosity becomes 10 2 dPa. The temperature T 2 of s is below 1710 ° C, and the glass viscosity is 10 4 dPa. s the temperature T 4 at 1320 ℃, in mole% based on oxides of showing containing: SiO 2 66 ~ 70, Al 2 O 3 12 ~ 15, B 2 O 3 0 ~ 1.5, MgO more than 9.5 and 13 or less , CaO 4~9, SrO 0.5~4.5, BaO 0~1, ZrO 2 0~2, MgO+CaO+SrO+BaO is 17~21, MgO/(MgO+CaO+SrO+BaO) is 0.40 or more, MgO / (MgO + CaO) is 0.40 or more, and MgO / (MgO + SrO) is 0.60 or more.

本發明提供一種玻璃基板之最終研磨方法(2),其係使用包含氧化鈰作為研磨粒之研磨漿料研磨玻璃基板之主面之玻璃基板之最終研磨方法;且上述玻璃基板之組成為下述無鹼玻璃;該玻璃基板之最終研磨方法包括如下階段,即,於將上述玻璃基板之主面之換算為20mm間距之起伏的起伏之高度自0.14μm變化至0.10μm時之上述玻璃基板之研磨量設為X(μm)時,以0.04/X成為0.12以上之條件進行研磨;上述無鹼玻璃係應變點為710℃以上,50~350℃時之平均熱膨脹係數為30×10-7~43×10-7/℃,玻璃黏度成為102dPa.s之溫度T2為1710℃以下,玻璃黏度成為104dPa.s之溫度T4為1320℃以下,以氧化物基準之莫耳%表示含有:SiO2 66~70、Al2O3 12~15、B2O3 0~1.5、MgO 5~9.5、CaO 4~11、SrO 0.5~4.5、BaO 0~1、ZrO2 0~2,MgO+CaO+SrO+BaO超過18.2且為21以下,MgO/(MgO+CaO+SrO+BaO)為0.25以上,MgO/(MgO+CaO)為0.3以上,MgO/(MgO+SrO)為0.60以上,Al2O3×(MgO/(MgO+CaO+SrO+BaO))為5.5以上。 The present invention provides a final polishing method (2) for a glass substrate, which is a final polishing method for polishing a glass substrate on which a main surface of a glass substrate is polished using cerium oxide as a polishing slurry; and the composition of the glass substrate is as follows The alkali-free glass; the final polishing method of the glass substrate includes the step of grinding the glass substrate when the height of the undulation of the main surface of the glass substrate is changed from 0.14 μm to 0.10 μm When the amount is X (μm), the polishing is carried out under conditions of 0.04/X of 0.12 or more; the alkali-free glass strain point is 710 ° C or higher, and the average thermal expansion coefficient at 50 to 350 ° C is 30 × 10 -7 to 43 ×10 -7 /°C, the glass viscosity becomes 10 2 dPa. The temperature T 2 of s is below 1710 ° C, and the glass viscosity is 10 4 dPa. The temperature T 4 of s is 1320 ° C or less, and the molar % of the oxide is represented by: SiO 2 66 to 70, Al 2 O 3 12 to 15, B 2 O 3 0 to 1.5, MgO 5 to 9.5, and CaO 4 . ~11, SrO 0.5~4.5, BaO 0~1, ZrO 2 0~2, MgO+CaO+SrO+BaO exceeds 18.2 and is 21 or less, and MgO/(MgO+CaO+SrO+BaO) is 0.25 or more, MgO/ (MgO + CaO) is 0.3 or more, MgO / (MgO + SrO) is 0.60 or more, and Al 2 O 3 × (MgO / (MgO + CaO + SrO + BaO)) is 5.5 or more.

於本發明之玻璃基板之最終研磨方法(1)、(2)中,較佳為最終研 磨前之玻璃基板之主面之換算為20mm間距之起伏的起伏之高度為0.2μm以下。 In the final polishing method (1), (2) of the glass substrate of the present invention, it is preferred to finally study The height of the undulation of the main surface of the glass substrate before the grinding to a pitch of 20 mm is 0.2 μm or less.

本發明之玻璃基板之最終研磨方法(1)、(2)較佳為對利用浮式法而成形之玻璃基板之主面進行最終研磨。 The final polishing methods (1) and (2) of the glass substrate of the present invention preferably perform final polishing on the main surface of the glass substrate formed by the floating method.

又,本發明提供一種無鹼玻璃基板,其係使用玻璃基板之最終研磨方法(1)、或(2)而經最終研磨者。 Further, the present invention provides an alkali-free glass substrate which is subjected to final polishing using the final polishing method (1) or (2) of a glass substrate.

於本發明之玻璃基板中,較佳為最終研磨後之玻璃基板之換算為20mm間距之起伏的起伏之高度為0.07μm以下。 In the glass substrate of the present invention, it is preferable that the height of the undulation of the glass substrate after the final polishing is 20 mm pitch is 0.07 μm or less.

於本發明之玻璃基板中,較佳為最終研磨後之玻璃基板之主面之5μm見方之表面粗糙度為0.30nm以下。 In the glass substrate of the present invention, it is preferable that the surface roughness of the main surface of the glass substrate after the final polishing is 5 μm square is 0.30 nm or less.

本發明之玻璃基板較佳為至少1邊之長度為900mm以上。 The glass substrate of the present invention preferably has a length of at least one side of 900 mm or more.

根據本發明之方法,於對使用浮式法而成形之無鹼玻璃基板進行最終研磨時,能夠以較少之研磨量去除存在於基板表面之微小之凹凸或起伏,可達成適合於作為顯示器用基板之使用之較高之平坦度。 According to the method of the present invention, when the alkali-free glass substrate formed by the floating method is subjected to final polishing, minute irregularities or undulations existing on the surface of the substrate can be removed with a small amount of polishing, and it is suitable for use as a display. The higher flatness of the substrate used.

藉由本發明之方法經最終研磨之無鹼玻璃基板尤其適合於高應變點用途之顯示器用基板、光罩用基板、及磁碟用玻璃基板等。 The alkali-free glass substrate finally polished by the method of the present invention is particularly suitable for a display substrate for a high strain point application, a substrate for a photomask, a glass substrate for a magnetic disk, and the like.

以下,說明本發明之玻璃基板之最終研磨方法。 Hereinafter, the final polishing method of the glass substrate of the present invention will be described.

本發明之玻璃基板之最終研磨方法(1)中,使用利用以成為下述玻璃組成1之方式調合而成之玻璃原料的無鹼玻璃基板。 In the final polishing method (1) of the glass substrate of the present invention, an alkali-free glass substrate using a glass raw material obtained by blending the glass composition 1 described below is used.

該無鹼玻璃以氧化物基準之莫耳%表示含有:SiO2 66~70、Al2O3 12~15、B2O3 0~1.5、MgO 超過9.5且為13以下、CaO 4~9、SrO 0.5~4.5、BaO 0~1、ZrO2 0~2,MgO+CaO+SrO+BaO為17~21,MgO/(MgO+CaO+SrO+BaO)為0.40以上,MgO/(MgO+CaO)為0.40以上,MgO/(MgO+SrO)為0.60以上。 The alkali-free glass is represented by SiO 2 66 to 70, Al 2 O 3 12 to 15, B 2 O 3 0 to 1.5, MgO exceeding 9.5 and 13 or less, and CaO 4 to 9, SrO 0.5~4.5, BaO 0~1, ZrO 2 0~2, MgO+CaO+SrO+BaO is 17~21, MgO/(MgO+CaO+SrO+BaO) is above 0.40, MgO/(MgO+CaO) It is 0.40 or more, and MgO / (MgO + SrO) is 0.60 or more.

又,本發明之玻璃基板之最終研磨方法(2)中,使用利用以成為下述玻璃組成2之方式調合而成之玻璃原料的無鹼玻璃基板。 Moreover, in the final polishing method (2) of the glass substrate of the present invention, an alkali-free glass substrate using a glass raw material obtained by blending the glass composition 2 described below is used.

該無鹼玻璃以氧化物基準之莫耳%表示含有:SiO2 66~70、Al2O3 12~15、B2O3 0~1.5、MgO 5~9.5、CaO 4~11、SrO 0.5~4.5、 BaO 0~1、ZrO2 0~2,MgO+CaO+SrO+BaO超過18.2且為21以下,MgO/(MgO+CaO+SrO+BaO)為0.25以上,MgO/(MgO+CaO)為0.3以上,MgO/(MgO+SrO)為0.60以上,Al2O3×(MgO/(MgO+CaO+SrO+BaO))為5.5以上。 The alkali-free glass is represented by an oxide-based molar %: SiO 2 66-70, Al 2 O 3 12-15, B 2 O 3 0-1.5, MgO 5-9.5, CaO 4-11, SrO 0.5~ 4.5, BaO 0~1, ZrO 2 0~2, MgO+CaO+SrO+BaO exceeds 18.2 and is 21 or less, MgO/(MgO+CaO+SrO+BaO) is 0.25 or more, and MgO/(MgO+CaO) is 0.3 or more, MgO/(MgO+SrO) is 0.60 or more, and Al 2 O 3 × (MgO/(MgO+CaO+SrO+BaO)) is 5.5 or more.

接下來,對各成分之組成範圍進行說明。若SiO2未達66%(莫耳%,以下,只要無特別記述則相同),則應變點不會充分提高,且熱膨脹係數增大,密度上升。又,玻璃之化學耐久性、尤其是耐酸性降低,難以獲得研磨時之凸部選擇性,而難以獲得平滑性。較佳為66.5%以上,更佳為67%以上。若超過70%,則玻璃之熔解性降低,失透溫度上升。較佳為69%以下。 Next, the composition range of each component will be described. When SiO 2 is less than 66% (% by mole, the following is the same unless otherwise specified), the strain point is not sufficiently increased, the coefficient of thermal expansion is increased, and the density is increased. Further, the chemical durability of the glass, particularly the acid resistance, is lowered, and it is difficult to obtain the convex portion selectivity at the time of polishing, and it is difficult to obtain smoothness. It is preferably 66.5% or more, more preferably 67% or more. When it exceeds 70%, the meltability of glass will fall and the devitrification temperature will rise. It is preferably 69% or less.

Al2O3提高楊氏模數而抑制玻璃之研磨時之變形,且抑制玻璃之分相性,降低熱膨脹係數,提高應變點,使硬度提高而提昇研磨時之凸部選擇性,但若未達12%,則不顯現該效果,而且會使其他增大膨脹之成分增加,因此就結果而言,熱膨脹變大。較佳為12.2%以上。若超過15%,則有玻璃之熔解性變差或使失透溫度上升之虞。較佳為14.5%以下,更佳為14%以下,進而較佳為13.8%以下。 Al 2 O 3 increases Young's modulus and suppresses deformation during polishing of glass, and suppresses phase separation of glass, lowers thermal expansion coefficient, increases strain point, increases hardness, and improves convexity selectivity during polishing, but if not At 12%, this effect is not exhibited, and other components which increase the expansion are increased, so as a result, the thermal expansion becomes large. It is preferably 12.2% or more. If it exceeds 15%, the meltability of the glass may deteriorate or the devitrification temperature may rise. It is preferably 14.5% or less, more preferably 14% or less, still more preferably 13.8% or less.

B2O3為了使玻璃之熔解反應性良好且使失透溫度降低而可添加至多1.5%。但若過多,則光彈性常數會變大,於已施加應力之情形時容易產生色彩不均等問題。又,若B2O3過多,則楊氏模數降低而因研磨時之變形而難以獲得平滑性,而且研磨後之表面粗糙度變大。進而,應變點亦降低。因此,較佳為1.3%以下,更佳為1%以下,較佳為實質上不含。所謂實質上不含係指除無法避免之雜質外不含(於本說明書內相同)。 B 2 O 3 can be added up to 1.5% in order to improve the melt reactivity of the glass and lower the devitrification temperature. However, if it is too large, the photoelastic constant will become large, and when the stress is applied, color unevenness is likely to occur. Further, when the amount of B 2 O 3 is too large, the Young's modulus is lowered, and it is difficult to obtain smoothness due to deformation during polishing, and the surface roughness after polishing is increased. Furthermore, the strain point is also reduced. Therefore, it is preferably 1.3% or less, more preferably 1% or less, and is preferably substantially not contained. The term "substantially free" means that it is not included except for unavoidable impurities (the same in this specification).

MgO由於不增大比重而提高楊氏模數,因此提高比彈性模數, 藉此可減輕玻璃之撓曲。又,於鹼土類中具有不使膨脹增高且不使應變點過大地降低之特徵,亦使熔解性提高。 MgO increases the Young's modulus by not increasing the specific gravity, thus increasing the specific modulus of elasticity, This can reduce the deflection of the glass. Further, in the alkaline earth, there is a feature that the expansion is not increased and the strain point is not excessively lowered, and the meltability is also improved.

此處,玻璃組成1中,MgO含量超過9.5%且為13%以下。若為9.5%以下,則上述藉由MgO添加所得之效果不會充分地顯現。但是,若超過13%,則有失透溫度上升之虞。較佳為12.5%以下,更佳為12%以下,進而較佳為11.5%以下。 Here, in the glass composition 1, the MgO content exceeds 9.5% and is 13% or less. If it is 9.5% or less, the effect obtained by the above addition of MgO will not be sufficiently exhibited. However, if it exceeds 13%, the devitrification temperature rises. It is preferably 12.5% or less, more preferably 12% or less, still more preferably 11.5% or less.

另一方面,玻璃組成2中,MgO含量為5~9.5%。若未達5%,則上述藉由MgO添加所得之效果不會充分地顯現。較佳為6%以上,更佳為7%以上。但是,若超過9.5%,則有失透溫度上升之虞。較佳為9.3%以下,更佳為9%以下。 On the other hand, in the glass composition 2, the MgO content is 5 to 9.5%. If it is less than 5%, the effect obtained by the addition of MgO described above does not sufficiently appear. It is preferably 6% or more, more preferably 7% or more. However, if it exceeds 9.5%, the devitrification temperature rises. It is preferably 9.3% or less, more preferably 9% or less.

CaO僅次於MgO於鹼土類中具有使楊氏模數與比彈性模數提高而不使膨脹增高且不使應變點過大地降低之特徵,亦使熔解性提高。 CaO is second only to MgO in the alkaline earth type, and has a feature of increasing the Young's modulus and the specific elastic modulus without increasing the expansion and reducing the strain point excessively, and also improving the meltability.

此處,玻璃組成1中,CaO含量為4~9%。若未達4%,則上述藉由CaO添加所得之效果不會充分地顯現。但是,若超過9%,則有失透溫度上升或作為CaO原料之石灰石(CaCO3)中之雜質即磷大量混入之虞。較佳為7%以下,更佳為6%以下,進而較佳為5%以下。 Here, in the glass composition 1, the CaO content is 4 to 9%. If it is less than 4%, the effect obtained by the above addition of CaO will not be sufficiently exhibited. However, if it exceeds 9%, the devitrification temperature rises or a large amount of phosphorus, which is an impurity in limestone (CaCO 3 ) as a CaO raw material, is mixed. It is preferably 7% or less, more preferably 6% or less, further preferably 5% or less.

另一方面,玻璃組成2中,CaO含量為4~11%。若未達4%,則上述藉由CaO添加所得之效果不會充分地顯現。較佳為5%以上。但是,若超過11%,則有失透溫度上升或作為CaO原料之石灰石(CaCO3)中之雜質即磷大量混入之虞。較佳為10%以下,更佳為9%以下,進而較佳為7%以下,特佳為6%以下。 On the other hand, in the glass composition 2, the CaO content is 4 to 11%. If it is less than 4%, the effect obtained by the above addition of CaO will not be sufficiently exhibited. It is preferably 5% or more. However, if it exceeds 11%, the devitrification temperature rises or the phosphorus which is an impurity in the limestone (CaCO 3 ) which is a CaO raw material is mixed in a large amount. It is preferably 10% or less, more preferably 9% or less, further preferably 7% or less, and particularly preferably 6% or less.

SrO不使玻璃之失透溫度上升而提高熔解性,但若未達0.5%,則該效果不會充分地顯現。較佳為1.0%以上,進而較佳為2.0%以上。但是,若超過4.5%,則有膨脹係數增大之虞。更佳為4.0%以下,進而較佳為3.5%以下。 SrO does not increase the devitrification temperature of the glass to improve the meltability, but if it is less than 0.5%, the effect does not sufficiently appear. It is preferably 1.0% or more, and more preferably 2.0% or more. However, if it exceeds 4.5%, the expansion coefficient increases. It is more preferably 4.0% or less, further preferably 3.5% or less.

BaO雖非必需,但為了提高熔解性而可含有。但若過多,則玻璃 變脆而變得容易受損傷,並且會使玻璃之膨脹與密度過大地增加,故而設為1%以下。較佳為未達1%,更佳為0.5%以下,進而較佳為實質上不含。 Although BaO is not essential, it may be contained in order to improve meltability. But if too much, the glass It becomes brittle and becomes easily damaged, and the expansion and density of the glass are excessively increased, so that it is 1% or less. It is preferably less than 1%, more preferably 0.5% or less, and further preferably substantially not contained.

ZrO2亦可為了提高楊氏模數,為了降低玻璃熔融溫度,或為了促進煅燒時之結晶析出而含有至2%。若超過2%,則玻璃變得不穩定,或玻璃之相對介電常數ε變大。較佳為1.5%以下,更佳為1.0%以下,進而較佳為0.5%以下,特佳為實質上不含。 ZrO 2 may be contained to 2% in order to increase the Young's modulus, to lower the glass melting temperature, or to promote crystallization during calcination. If it exceeds 2%, the glass becomes unstable, or the relative dielectric constant ε of the glass becomes large. It is preferably 1.5% or less, more preferably 1.0% or less, still more preferably 0.5% or less, and particularly preferably substantially not contained.

於玻璃組成1中,若MgO、CaO、SrO、BaO以合量計少於17%,則楊氏模數較低而難以抑制研磨時之變形,且由於硬度較低而難以獲得研磨時之凸部選擇性。又,光彈性常數變大,進而熔解性降低。較佳為18%以上,進而較佳為18.5%以上。若多於21%,則有產生無法減小熱膨脹係數之難點之虞。較佳為20%以下。 In the glass composition 1, when MgO, CaO, SrO, and BaO are less than 17% in total, the Young's modulus is low, and it is difficult to suppress deformation at the time of polishing, and it is difficult to obtain a convexity during polishing because of low hardness. Partial selectivity. Further, the photoelastic constant is increased, and the meltability is lowered. It is preferably 18% or more, and more preferably 18.5% or more. If it is more than 21%, there is a difficulty in that the coefficient of thermal expansion cannot be reduced. It is preferably 20% or less.

於玻璃組成2中,若MgO、CaO、SrO、BaO以合量計為18.2%以下,則楊氏模數較低而難以抑制研磨時之變形,且由於硬度較低而無法獲得研磨時之凸部選擇性。又,光彈性常數變大,進而熔解性降低。若多於21%,則有產生無法減小熱膨脹係數之難點之虞。較佳為20%以下。 In the glass composition 2, when MgO, CaO, SrO, and BaO are 18.2% or less in total, the Young's modulus is low, and it is difficult to suppress deformation at the time of polishing, and since the hardness is low, the convexity at the time of polishing cannot be obtained. Partial selectivity. Further, the photoelastic constant is increased, and the meltability is lowered. If it is more than 21%, there is a difficulty in that the coefficient of thermal expansion cannot be reduced. It is preferably 20% or less.

於玻璃組成1中,藉由MgO、CaO、SrO及BaO之合量滿足上述且滿足下述3個條件,楊氏模數較高而可容易地抑制研磨時之變形,比彈性模數較高,可不使失透溫度上升而使應變點上升,進而可降低玻璃之黏性、尤其是玻璃黏度成為104dPa.s之溫度T4In the glass composition 1, the combination of MgO, CaO, SrO, and BaO satisfies the above three conditions, and the Young's modulus is high, and the deformation at the time of polishing can be easily suppressed, and the specific modulus is higher than that of the elastic modulus. The strain point can be raised without increasing the devitrification temperature, thereby reducing the viscosity of the glass, especially the glass viscosity to 10 4 dPa. s temperature T 4 .

MgO/(MgO+CaO+SrO+BaO)為0.4以上,較佳為0.45以上。 MgO/(MgO+CaO+SrO+BaO) is 0.4 or more, preferably 0.45 or more.

MgO/(MgO+CaO)為0.4以上,較佳為0.52以上,進而較佳為0.55以上。 MgO/(MgO+CaO) is 0.4 or more, preferably 0.52 or more, and further preferably 0.55 or more.

MgO/(MgO+SrO)為0.6以上,較佳為0.7以上。 MgO/(MgO+SrO) is 0.6 or more, preferably 0.7 or more.

於玻璃組成2中,藉由MgO、CaO、SrO及BaO之合量滿足上述且 滿足下述3個條件,楊氏模數較高而可容易地抑制研磨時之變形,比彈性模數較高,可不使失透溫度上升而使應變點上升,進而可降低玻璃之黏性、尤其是玻璃黏度成為104dPa.s之溫度T4In the glass composition 2, the combination of MgO, CaO, SrO, and BaO satisfies the above three conditions, and the Young's modulus is high, and the deformation at the time of polishing can be easily suppressed, and the specific modulus is higher than that of the elastic modulus. The strain point can be raised without increasing the devitrification temperature, thereby reducing the viscosity of the glass, especially the glass viscosity to 10 4 dPa. s temperature T 4 .

MgO/(MgO+CaO+SrO+BaO)為0.25以上,較佳為0.3以上,更佳為0.4以上,進而較佳為0.45以上。 MgO/(MgO+CaO+SrO+BaO) is 0.25 or more, preferably 0.3 or more, more preferably 0.4 or more, still more preferably 0.45 or more.

MgO/(MgO+CaO)為0.3以上,較佳為0.4以上,更佳為0.52以上,進而較佳為0.55以上。 MgO/(MgO+CaO) is 0.3 or more, preferably 0.4 or more, more preferably 0.52 or more, still more preferably 0.55 or more.

MgO/(MgO+SrO)為0.6以上,較佳為0.7以上。 MgO/(MgO+SrO) is 0.6 or more, preferably 0.7 or more.

於玻璃組成2中,Al2O3×(MgO/(MgO+CaO+SrO+BaO))為5.5以上之情形可提高楊氏模數而容易地抑制研磨時之變形,故而較佳。較佳為5.75以上,更佳為6.0以上,進而較佳為6.25以上,特佳為6.5以上。 In the case of the glass composition 2, when Al 2 O 3 × (MgO / (MgO + CaO + SrO + BaO)) is 5.5 or more, the Young's modulus can be increased and the deformation at the time of polishing can be easily suppressed, which is preferable. It is preferably 5.75 or more, more preferably 6.0 or more, further preferably 6.25 or more, and particularly preferably 6.5 or more.

再者,為了於使用本發明之無鹼玻璃基板之顯示器製造時不產生設置於玻璃表面之金屬或氧化物薄膜之特性劣化,玻璃原料較佳為實質上不含P2O5。進而,為了使玻璃之再利用變得容易,玻璃原料較佳為實質上不含PbO、As2O3、Sb2O3Further, in order to prevent deterioration of characteristics of a metal or an oxide film provided on the surface of the glass during the manufacture of the display using the alkali-free glass substrate of the present invention, the glass raw material preferably contains substantially no P 2 O 5 . Further, in order to facilitate the reuse of the glass, the glass raw material preferably contains substantially no PbO, As 2 O 3 or Sb 2 O 3 .

為了改善玻璃之熔解性、澄清性、成形性,可於玻璃原料中添加以總量計為5%以下之ZnO、Fe2O3、SO3、F、Cl、SnO2In order to improve the meltability, clarity, and formability of the glass, ZnO, Fe 2 O 3 , SO 3 , F, Cl, and SnO 2 may be added to the glass raw material in a total amount of 5% or less.

本發明之無鹼玻璃基板之製造例如以如下程序實施。 The production of the alkali-free glass substrate of the present invention is carried out, for example, by the following procedure.

以成為目標成分(上述玻璃組成1、2)之方式調合各成分之原料,將其連續地投入至熔解爐中,加熱至1500~1800℃而進行熔融。藉由成形裝置將該熔融玻璃成形為特定之板厚之板狀之玻璃帶,將該玻璃帶進行緩冷卻後切割,藉此可獲得無鹼玻璃基板。 The raw materials of the respective components are blended so as to be the target components (the glass compositions 1 and 2 described above), and they are continuously introduced into a melting furnace, and heated to 1500 to 1800 ° C to be melted. The molten glass is formed into a plate-shaped glass ribbon having a specific thickness by a molding device, and the glass ribbon is slowly cooled and then cut, whereby an alkali-free glass substrate can be obtained.

本發明中,較佳為藉由浮式法成形為板狀之玻璃帶。 In the present invention, a glass ribbon formed into a plate shape by a float method is preferred.

以下,依照隨附圖式,詳細說明本發明之玻璃基板之最終研磨方法之較佳之實施形態。 Hereinafter, preferred embodiments of the final polishing method for a glass substrate of the present invention will be described in detail with reference to the accompanying drawings.

圖2係表示應用實施形態之玻璃基板之最終研磨方法之研磨裝置10之整體構成之立體圖。圖3係圖2所示之研磨裝置10之側視圖。 Fig. 2 is a perspective view showing the overall configuration of a polishing apparatus 10 to which a final polishing method for a glass substrate according to an embodiment is applied. Figure 3 is a side elevational view of the polishing apparatus 10 of Figure 2.

該等圖中所示之研磨裝置10係如下研磨裝置:使用研磨具將藉由浮式法而製造之玻璃板G、即例如厚度為0.7mm以下且1邊之長度為900mm以上且楊氏模數為65GPa以上之玻璃板G的主面(研磨面)研磨至FPD(Flat Panel Display,平板顯示器)用玻璃基板所必需之平坦度。即,該研磨裝置10係如下裝置:對存在有換算為20mm間距之起伏的起伏之高度為0.2μm以下之起伏的玻璃板G之研磨面進行研磨,將換算為20mm間距之起伏的起伏之高度降低至0.07μm以下,藉此而製造不對圖像造成變形或色彩不均之最適合作為FPD用玻璃基板之玻璃板。 The polishing apparatus 10 shown in the drawings is a polishing apparatus which uses a polishing tool to produce a glass sheet G by a floating method, that is, for example, a thickness of 0.7 mm or less and a length of one side of 900 mm or more and a Young's modulus. The main surface (polishing surface) of the glass plate G of 65 GPa or more is polished to the flatness necessary for the glass substrate for FPD (Flat Panel Display). In other words, the polishing apparatus 10 is a device that polishes the polished surface of the glass sheet G having an undulation height of 0.2 μm or less which is undulated by a pitch of 20 mm, and converts the undulating height of the undulation of 20 mm pitch. It is reduced to 0.07 μm or less, thereby producing a glass plate which is most suitable as a glass substrate for FPD without causing distortion or color unevenness of an image.

又,本發明中,藉由將玻璃板G之楊氏模數設為82GPa以上,即便為例如厚度為0.5mm以下之薄板或1邊之長度為1000mm以上之大板,亦可使用研磨具將玻璃板G之主面(研磨面)研磨至FPD用玻璃基板所必需之平坦度。 Further, in the present invention, by setting the Young's modulus of the glass sheet G to 82 GPa or more, for example, a thin plate having a thickness of 0.5 mm or less or a large plate having a length of 1000 mm or more on one side can be used. The flat surface of the glass plate G (grinding surface) is polished to the flatness necessary for the glass substrate for FPD.

再者,上述起伏之測定方法係JIS B0031:'82與JIS B0601:'82中所記載之方法。間距與起伏可如圖1所示般定義。若間距較大,則起伏變大,但可藉由將間距與起伏之關係進行線性回歸而求出換算為20mm間距之起伏的起伏之高度。 Further, the measurement method of the above-mentioned undulation is a method described in JIS B0031: '82 and JIS B0601: '82. The pitch and undulation can be defined as shown in FIG. If the pitch is large, the undulation becomes large, but the height of the undulation of the undulation of 20 mm pitch can be obtained by linearly regressing the relationship between the pitch and the undulation.

最終研磨前之玻璃基板之主面之換算為20mm間距之起伏的起伏之高度更佳為0.17μm以下。又,最終研磨後之玻璃基板之主面之換算為20mm間距之起伏的起伏之高度更佳為0.05μm以下。 The height of the undulation of the main surface of the glass substrate before the final polishing to a pitch of 20 mm is more preferably 0.17 μm or less. Further, the height of the undulation of the main surface of the glass substrate after the final polishing to a pitch of 20 mm is more preferably 0.05 μm or less.

研磨裝置10包括研磨頭12及壓盤14。研磨頭12包括:玻璃保持構件16,其保持玻璃板G之非研磨面;玻璃保持壓盤20,其經由密封材料18安裝有玻璃保持構件16;及帆布(canvas)22,其安裝有玻璃保持壓盤20。於帆布22固定有旋轉軸24,藉由使旋轉軸24以其軸心P1為 中心旋轉而使研磨頭12旋轉,並且藉由使旋轉軸24以公轉軸P2為中心公轉而使研磨頭12公轉。 The polishing apparatus 10 includes a polishing head 12 and a platen 14. The polishing head 12 includes a glass holding member 16 that holds a non-abrasive surface of the glass sheet G, a glass holding platen 20 that is mounted with a glass holding member 16 via a sealing material 18, and a canvas 22 that is mounted with a glass holder. Pressure plate 20. A rotating shaft 24 is fixed to the canvas 22 by making the rotating shaft 24 with its axis P1 The center rotates to rotate the polishing head 12, and the polishing head 12 revolves by rotating the rotating shaft 24 around the revolution axis P2.

又,經由中空之旋轉軸24對帆布22之空氣室23供給壓縮空氣,該壓縮空氣之壓力經由玻璃保持壓盤20、密封材料18、及玻璃保持構件16傳遞至玻璃板G。 Further, compressed air is supplied to the air chamber 23 of the canvas 22 via the hollow rotating shaft 24, and the pressure of the compressed air is transmitted to the glass sheet G via the glass holding platen 20, the sealing material 18, and the glass holding member 16.

上述壓盤14包括研磨具26、經由密封材料28安裝有研磨具26之研磨具保持壓盤30。密封材料28係軟質且提高吸附保持性之樹脂製(例如聚胺基甲酸酯製)之密封材料。 The platen 14 includes a polishing tool 26 and a polishing tool holding platen 30 to which the polishing tool 26 is attached via a sealing material 28. The sealing material 28 is a sealing material made of a resin (for example, made of a polyurethane) which is soft and has improved adsorption retention.

因此,實施形態之研磨裝置10係藉由上述壓縮空氣之壓力將玻璃板G之研磨面壓抵於研磨具26,並且使研磨頭12進行自轉、公轉,藉此而研磨玻璃板G之研磨面。 Therefore, in the polishing apparatus 10 of the embodiment, the polishing surface of the glass sheet G is pressed against the polishing tool 26 by the pressure of the compressed air, and the polishing head 12 is rotated and revolved, thereby polishing the polishing surface of the glass sheet G. .

研磨具26較佳為A硬度(依據ISO 7619)為20以上,D硬度(依據ISO 7619)為99以下,厚度為1.0~2.5mm,厚度分佈為±0.3mm以內,進而較佳為厚度分佈為±0.05mm以內。 The polishing tool 26 preferably has an A hardness (according to ISO 7619) of 20 or more, a D hardness (according to ISO 7619) of 99 or less, a thickness of 1.0 to 2.5 mm, a thickness distribution of ±0.3 mm or less, and further preferably a thickness distribution of Within ±0.05mm.

若研磨具26之A硬度未達20,則無法降低玻璃板G之起伏,若D硬度超過99,則玻璃板G容易碎裂。又,若研磨具26之厚度未達1mm,則無法對研磨具26進行溝槽加工。尤其是於大面積之研磨具26中若無法進行溝槽加工,則研磨粒分佈變得不均勻而使玻璃板G之加工產生問題。相對於此,若研磨具26之厚度超過2.5mm,則研磨具26之變形裕度變大而玻璃板G之加工品質降低。再者,研磨具26之厚度分佈係除溝槽加工部分外之區域中之最大厚度-最小厚度。若該厚度分佈超過±0.3mm,則壓力分佈變大而玻璃板之加工品質降低。厚度分佈較佳為±0.2mm以內,更佳為±0.1mm以內,進而較佳為±0.05mm以內。 If the A hardness of the polishing tool 26 is less than 20, the undulation of the glass sheet G cannot be lowered, and if the D hardness exceeds 99, the glass sheet G is easily broken. Further, if the thickness of the polishing tool 26 is less than 1 mm, the polishing tool 26 cannot be grooved. In particular, if the groove processing is not performed in the large-area polishing tool 26, the distribution of the abrasive grains becomes uneven, which causes a problem in the processing of the glass sheet G. On the other hand, when the thickness of the polishing tool 26 exceeds 2.5 mm, the deformation margin of the polishing tool 26 becomes large, and the processing quality of the glass plate G is lowered. Furthermore, the thickness distribution of the abrasive article 26 is the maximum thickness - the minimum thickness in the region other than the grooved portion. When the thickness distribution exceeds ±0.3 mm, the pressure distribution becomes large and the processing quality of the glass sheet is lowered. The thickness distribution is preferably within ±0.2 mm, more preferably within ±0.1 mm, and even more preferably within ±0.05 mm.

如此,藉由如上述般規定研磨具26之硬度、厚度、厚度分佈,可將藉由浮式法而製造之玻璃板G研磨成進而最適合作為FPD用玻璃 基板之玻璃板。 Thus, by specifying the hardness, thickness, and thickness distribution of the polishing tool 26 as described above, the glass sheet G produced by the floating method can be polished to be the most suitable glass for FPD. The glass plate of the substrate.

另一方面,本申請案發明者進行銳意研究之結果為,為了使換算為20mm間距之起伏的起伏之高度為0.07μm以下,僅管理研磨具26之A硬度並不足夠,較佳為管理玻璃保持構件16之壓縮係數(compressibility)、壓縮彈性係數(compressive elasticity modulus)、A硬度、厚度、及分佈。 On the other hand, as a result of intensive research by the inventors of the present application, it is preferable to manage only the A hardness of the polishing tool 26 in order to make the height of the undulation of the 20 mm pitch to be 0.07 μm or less. The compressibility, compressive elasticity modulus, A hardness, thickness, and distribution of the retaining member 16 are maintained.

例如,若玻璃保持構件16之A硬度過低,則玻璃保持構件16之耐久性降低,而無法反覆使用玻璃保持構件16。又,於玻璃保持構件16之A硬度適度較低之情形時,由於玻璃保持構件16會吸收存在於玻璃板G之非研磨面之起伏,因此可藉由研磨具26良好地研磨存在於玻璃板G之研磨面之起伏。相對於此,若玻璃保持構件16之A硬度過高,則在無法藉由玻璃保持構件16吸收存在於玻璃板G之非研磨面之起伏之狀態下藉由研磨具26研磨玻璃板G之研磨面,因此於將玻璃板G自玻璃保持構件16卸下時,玻璃板G會引起回彈,其結果有於玻璃板G之研磨面殘留以換算為20mm間距之起伏的起伏之高度計超過0.07μm之起伏之虞。 For example, if the A hardness of the glass holding member 16 is too low, the durability of the glass holding member 16 is lowered, and the glass holding member 16 cannot be used repeatedly. Further, when the A hardness of the glass holding member 16 is moderately low, since the glass holding member 16 absorbs the undulations existing on the non-polishing surface of the glass sheet G, it can be satisfactorily ground by the polishing tool 26 on the glass plate. The undulation of the polished surface of G. On the other hand, when the A hardness of the glass holding member 16 is too high, the grinding of the glass sheet G by the polishing tool 26 cannot be performed in a state where the glass holding member 16 cannot absorb the undulation of the non-polishing surface of the glass sheet G. Therefore, when the glass sheet G is detached from the glass holding member 16, the glass sheet G is caused to rebound, and as a result, the polished surface of the glass sheet G remains at a height of 0.07 μm in terms of the undulation of the undulation of 20 mm pitch. The ups and downs.

又,若厚度分佈大於±0.05mm,則有產生因玻璃保持構件16之緩衝性於玻璃板G之面內產生不均,起伏不會變得均勻之問題之虞。 In addition, when the thickness distribution is larger than ±0.05 mm, there is a problem that unevenness occurs in the surface of the glass sheet G due to the cushioning property of the glass holding member 16, and the undulation does not become uniform.

壓縮係數表示追隨初始之玻璃板G之緩衝性,壓縮彈性係數係表示反覆使用之情形時之恢復之程度所必需之參數。玻璃保持構件16為發泡聚胺基甲酸酯製。 The compression coefficient indicates the cushioning property following the initial glass sheet G, and the compressive elasticity coefficient indicates a parameter necessary for the degree of recovery in the case of repeated use. The glass holding member 16 is made of a foamed urethane.

為了解決上述問題,玻璃保持構件16較佳為壓縮係數(依據JIS L1021-6:'07附文1)為10~70%,壓縮彈性係數(依據JIS L1021-6:'07附文1,但初始荷重設為100gf/cm2,最終荷重為1120gf/cm2)為70~98,A硬度為2~20,厚度為0.3~2.0mm,厚度分佈為±0.05mm以內。 In order to solve the above problem, the glass holding member 16 preferably has a compression coefficient (according to JIS L1021-6: '07 Attachment 1) of 10 to 70%, and a compression modulus (according to JIS L1021-6: '07 Attachment 1, but The initial load is set to 100 gf/cm 2 , the final load is 1120 gf/cm 2 ) is 70 to 98, the A hardness is 2 to 20, the thickness is 0.3 to 2.0 mm, and the thickness distribution is within ±0.05 mm.

又,玻璃保持構件16之管理係若玻璃板G變薄,則必需尤其縮小管理範圍。例如,板厚0.5mm以下之玻璃板G之情形時之玻璃保持構件16較佳為壓縮係數為10~70%,壓縮彈性係數為70~98,A硬度為2~20,厚度為0.5~1.5mm,厚度分佈為±0.05mm以內。又,板厚0.3mm以下之玻璃板G之情形時之玻璃保持構件16較佳為壓縮係數為10~70%,壓縮彈性係數為70~98,A硬度為2~20,厚度為0.7~1.2mm,厚度分佈為±0.05mm以內。 Further, if the glass plate G is thinned in the management of the glass holding member 16, it is necessary to particularly narrow the management range. For example, in the case of the glass sheet G having a thickness of 0.5 mm or less, the glass holding member 16 preferably has a compression coefficient of 10 to 70%, a compressive elastic modulus of 70 to 98, an A hardness of 2 to 20, and a thickness of 0.5 to 1.5. Mm, the thickness distribution is within ±0.05 mm. Further, in the case of the glass sheet G having a thickness of 0.3 mm or less, the glass holding member 16 preferably has a compression coefficient of 10 to 70%, a compressive elastic modulus of 70 to 98, an A hardness of 2 to 20, and a thickness of 0.7 to 1.2. Mm, the thickness distribution is within ±0.05 mm.

藉由如上述般規定玻璃保持構件16之壓縮係數、壓縮彈性係數、A硬度、厚度、厚度分佈,可將藉由浮式法而製造之玻璃板G研磨成進而最適合作為FPD用玻璃基板之玻璃板。 By setting the compression coefficient, compression modulus, A hardness, thickness, and thickness distribution of the glass holding member 16 as described above, the glass sheet G produced by the floating method can be polished to be most suitable as a glass substrate for FPD. glass plate.

又,關於經由密封材料18安裝有玻璃保持構件16之玻璃保持壓盤20之面,較佳為將評價長度設為30mm時之起伏曲線之最大剖面高度為20μm以下。 Moreover, it is preferable that the surface of the glass holding platen 20 to which the glass holding member 16 is attached via the sealing material 18 has a maximum cross-sectional height of the undulation curve of 20 μm or less when the evaluation length is 30 mm.

即便管理玻璃保持構件16,於玻璃保持壓盤20之起伏曲線之最大剖面高度過高之情形時,亦無法藉由玻璃保持構件16良好地吸收存在於玻璃板G之非研磨面之起伏,難以將玻璃板G之研磨面之起伏研磨至以換算為20mm間距之起伏的起伏之高度計為0.07μm以下。 Even when the glass holding member 16 is managed, when the maximum cross-sectional height of the undulating curve of the glass holding platen 20 is too high, it is difficult to satisfactorily absorb the undulations existing on the non-polishing surface of the glass sheet G by the glass holding member 16. The undulation of the polished surface of the glass plate G was ground to a height of 0.07 μm or less in terms of the undulation of the undulations at a pitch of 20 mm.

藉由如上述般規定玻璃保持壓盤20之起伏曲線之最大剖面高度,可藉由玻璃保持構件16良好地吸收存在於玻璃板G之非研磨面之起伏,因此可將藉由浮式法而製造之玻璃板研磨成進而最適合作為FPD用玻璃基板之玻璃板。 By specifying the maximum cross-sectional height of the undulation curve of the glass holding platen 20 as described above, the glass holding member 16 can well absorb the undulations existing on the non-polishing surface of the glass sheet G, and thus can be floated by the floating method. The manufactured glass plate is ground into a glass plate which is most suitable as a glass substrate for FPD.

關於經由密封材料28安裝有研磨具26之研磨具保持壓盤30之面,較佳為將評價長度設為30mm時之剖面曲線之最大剖面高度為100μm以下。 The surface of the polishing tool holding platen 30 to which the polishing tool 26 is attached via the sealing material 28 preferably has a maximum cross-sectional height of a cross-sectional curve of 100 μm or less when the evaluation length is 30 mm.

即便管理研磨具26,於研磨具保持壓盤30之剖面曲線之最大剖面高度過高之情形時,亦會於研磨具26之表面產生較大之起伏,難以 將玻璃板G之研磨面之起伏研磨至以換算為20mm間距之起伏的起伏之高度計為0.07μm以下。 Even if the polishing tool 26 is managed, when the maximum profile height of the profile curve of the pressure plate 30 is kept too high, a large undulation is generated on the surface of the polishing tool 26, which is difficult. The undulation of the polished surface of the glass plate G was ground to a height of 0.07 μm or less in terms of the undulation of the undulations at a pitch of 20 mm.

因此,藉由如上述般規定研磨具保持壓盤30之剖面曲線之最大剖面高度,可抑制研磨具26之表面之起伏,因此可將藉由浮式法而製造之玻璃板研磨成進而最適合作為FPD用玻璃基板之玻璃板。 Therefore, by arranging the maximum cross-sectional height of the cross-sectional curve of the platen 30 by the polishing tool as described above, the undulation of the surface of the polishing tool 26 can be suppressed, so that the glass plate manufactured by the floating method can be ground into the most suitable one. A glass plate for a glass substrate for FPD.

再者,起伏曲線之最大剖面高度記載於JIS B0601:'01中。 Furthermore, the maximum profile height of the undulation curve is described in JIS B0601: '01.

起伏曲線之最大剖面高度係於測定長度30mm、λC=0.8mm之測定條件下藉由東京精密股份有限公司製造之Surfcom「1400-D64」進行測定。 The maximum profile height of the undulation curve was measured by Surfcom "1400-D64" manufactured by Tokyo Precision Co., Ltd. under the measurement conditions of a measurement length of 30 mm and λC = 0.8 mm.

進而,又,將玻璃板G之研磨面對研磨具26按壓之荷重之不均較佳為平均荷重之10%以下。 Further, the unevenness of the load of the polishing of the glass sheet G against the polishing tool 26 is preferably 10% or less of the average load.

藉由如上述般規定對於玻璃板G之研磨具26之荷重,可將藉由浮式法而製造之玻璃板G研磨成進而最適合作為FPD用玻璃基板之玻璃板。再者,作為荷重分佈之測定機構,可使用NITTA Corporation製造之大面積壓力分佈測定系統之「BIG-MAT」或「HUGE-MAT」。 By setting the load on the polishing tool 26 of the glass sheet G as described above, the glass sheet G produced by the floating method can be polished into a glass sheet which is most suitable as a glass substrate for FPD. Further, as the measuring means of the load distribution, "BIG-MAT" or "HUGE-MAT" of a large-area pressure distribution measuring system manufactured by NITTA Corporation can be used.

如上所述,根據實施形態之研磨裝置10,將藉由浮式法而製造之玻璃板G、即厚度為0.7mm以下且1邊之長度為900mm以上且楊氏模數為65GPa以上之玻璃板G作為研磨對象,藉由玻璃保持構件16保持玻璃板G之非研磨面,藉由研磨具26對存在於玻璃板G之研磨面之以換算為20mm間距之起伏的起伏之高度計為0.2μm以下的起伏進行研磨,藉此使其降低至以換算為20mm間距之起伏的起伏之高度計0.07μm以下,從而製造平板顯示器用玻璃基板。藉此,可製造不對圖像造成變形或色彩不均之最適合作為FPD用玻璃基板之玻璃板G。 As described above, according to the polishing apparatus 10 of the embodiment, the glass sheet G produced by the floating method, that is, a glass sheet having a thickness of 0.7 mm or less and a length of one side of 900 mm or more and a Young's modulus of 65 GPa or more is used. G is the object to be polished, and the non-abrasive surface of the glass sheet G is held by the glass holding member 16, and the height of the undulation of the embossed surface of the glass sheet G which is converted to the pitch of 20 mm by the polishing tool 26 is 0.2 μm or less. The undulations were ground to reduce the thickness to 0.07 μm or less in terms of the undulations of the undulations at a pitch of 20 mm, thereby producing a glass substrate for a flat panel display. Thereby, it is possible to manufacture a glass sheet G which is most suitable as a glass substrate for FPD without causing distortion or color unevenness of an image.

本發明之玻璃基板之最終研磨方法中,於將換算為20mm間距之起伏的起伏之高度自0.14μm變化至0.10μm時之玻璃基板之研磨量設為X(μm)時,以0.04/X成為0.12以上之條件實施研磨。藉此,最終研 磨所需要之成本減少,利用研磨而去除之玻璃粉或玻璃屑向研磨漿料之混入變少而可減少研磨漿料之更換頻度。更佳為以0.04/X成為0.13以上之條件實施研磨,進而較佳為0.14以上,特佳為以成為0.15以上之條件實施研磨。 In the final polishing method of the glass substrate of the present invention, when the polishing amount of the glass substrate converted from the fluctuation of the pitch of 20 mm is changed from 0.14 μm to 0.10 μm, the amount of polishing of the glass substrate is X (μm), which is 0.04/X. Grinding is carried out under conditions of 0.12 or more. In this way, the final research The cost required for the grinding is reduced, and the mixing of the glass powder or the glass cullet removed by the polishing into the polishing slurry is reduced, and the frequency of replacement of the polishing slurry can be reduced. More preferably, the polishing is carried out under the conditions of 0.04/X to 0.13 or more, and further preferably 0.14 or more, and particularly preferably the polishing is carried out under conditions of 0.15 or more.

於本發明之最終研磨方法中,關於自換算為20mm間距之起伏的起伏之高度高於0.14μm之狀態至該起伏之高度變為0.14μm之研磨,其研磨條件不限定於上述0.04/X成為0.12以上之條件。但較佳為以上述0.04/X成為0.12以上之條件實施。 In the final polishing method of the present invention, the polishing is performed in a state in which the height of the undulation of the 20 mm pitch is higher than 0.14 μm, and the polishing height is 0.14 μm. The polishing conditions are not limited to the above 0.04/X. Conditions above 0.12. However, it is preferably carried out under the conditions that the above 0.04/X is 0.12 or more.

又,於本發明之最終研磨方法中,關於使換算為20mm間距之起伏的起伏之高度小於0.10μm時之研磨,其研磨條件亦不限定於上述0.04/X成為0.12以上之條件,亦能夠以上述0.04/X變得小於0.12之條件實施。 Further, in the final polishing method of the present invention, the polishing conditions in the case where the height of the undulations of the undulations at a pitch of 20 mm is less than 0.10 μm are not limited to the condition that the above 0.04/X is 0.12 or more, and The above condition that 0.04/X becomes less than 0.12 is implemented.

本發明之玻璃基板之最終研磨方法較佳為最終研磨前之玻璃基板之主面之換算為20mm間距之起伏的起伏之高度為0.2μm以下。藉此,可減少最後加工所需要之研磨時間,且變得容易獲得優異之平坦度。換算為20mm間距之起伏的起伏之高度更佳為0.17μm以下,進而較佳為0.15μm以下。 In the final polishing method of the glass substrate of the present invention, it is preferable that the height of the undulation of the main surface of the glass substrate before the final polishing is 20 μm or less. Thereby, the grinding time required for the final processing can be reduced, and it becomes easy to obtain excellent flatness. The height of the undulation of the undulation of 20 mm pitch is more preferably 0.17 μm or less, further preferably 0.15 μm or less.

本發明之玻璃基板之最終研磨方法較佳為最終研磨後之玻璃基板之主面之換算為20mm間距之起伏的起伏之高度為0.07μm以下。藉此,於使用該基板之顯示器中圖像不易產生變形或色彩不均。換算為20mm間距之起伏的起伏之高度更佳為0.05μm以下,進而較佳為0.03μm以下。 In the final polishing method of the glass substrate of the present invention, it is preferable that the height of the undulation of the main surface of the glass substrate after the final polishing is 20 mm pitch is 0.07 μm or less. Thereby, the image is less likely to be deformed or uneven in color in the display using the substrate. The height of the undulation of the undulation of 20 mm pitch is more preferably 0.05 μm or less, further preferably 0.03 μm or less.

本發明之玻璃基板之最終研磨方法較佳為最終研磨後之玻璃基板之主面之藉由AFM(Atomic Force Microscopy,原子力顯微鏡)所測定之5μm見方之表面粗糙度Ra為0.30nm以下。藉此,於使用該基板之顯示器中容易獲得穩定之驅動特性。 The final polishing method of the glass substrate of the present invention is preferably a surface roughness Ra of 5 μm square measured by AFM (Atomic Force Microscopy) on the main surface of the finally polished glass substrate of 0.30 nm or less. Thereby, stable driving characteristics are easily obtained in the display using the substrate.

將研磨規格之一例於下文表示。 An example of the grinding specifications is shown below.

研磨壓力:2kPa~25kPa Grinding pressure: 2kPa~25kPa

研磨漿料:自研磨具保持壓盤之漿料供給孔供給氧化鈰水溶液 Grinding slurry: supplying the cerium oxide aqueous solution from the slurry supply hole of the grinding tool holding the pressing plate

研磨具:為軟質胺基甲酸酯製絨面狀,且於表面有使漿料流動之溝槽(溝槽間距4.5mm、溝槽寬度1.5mm、溝槽深度1~1.5mm) Grinding tool: a soft urethane-like suede-like surface, and a groove for flowing a slurry on the surface (groove pitch: 4.5 mm, groove width: 1.5 mm, groove depth: 1 to 1.5 mm)

玻璃板之厚度:0.2mm~0.7mm Glass plate thickness: 0.2mm~0.7mm

玻璃板之形狀:1邊為900mm以上之矩形狀玻璃板 Shape of glass plate: rectangular glass plate with 1 side of 900mm or more

玻璃板之非研磨面:由玻璃保持構件密接保持 Non-abrasive surface of glass plate: kept by glass holding member

以上為研磨規格之一例。 The above is an example of the polishing specifications.

且說,實施形態之研磨裝置10中,為了維持玻璃板G之研磨速率,藉由含有金剛石研磨粒之整形(truing)磨石定期研削研磨具26之面,而實施磨快。 Further, in the polishing apparatus 10 of the embodiment, in order to maintain the polishing rate of the glass sheet G, the surface of the polishing tool 26 is periodically ground by a grinding stone containing diamond abrasive grains to perform grinding.

實施形態之研磨裝置10中,如圖4所示,將不含有金剛石研磨粒而無研削能力之矩形狀之框架42以如圖5之平面圖所示般包圍整形磨石40之方式安裝於玻璃保持構件16。繼而,藉由供給至帆布22之空氣室23之壓縮空氣之氣壓將整形磨石40、及框架42壓抵於研磨具26,藉由整形磨石40研削研磨具26之面。 In the polishing apparatus 10 of the embodiment, as shown in FIG. 4, a rectangular frame 42 which does not contain diamond abrasive grains and has no grinding ability is attached to the glass holder so as to surround the shaping grindstone 40 as shown in the plan view of FIG. Member 16. Then, the orthodontic stone 40 and the frame 42 are pressed against the polishing tool 26 by the air pressure of the compressed air supplied to the air chamber 23 of the canvas 22, and the surface of the polishing tool 26 is ground by the shaping grindstone 40.

此時,上述氣壓集中於位於整形磨石40之外周之框架42,但由於框架42不具有研削能力,故而與框架42接觸之研磨具26之一部分之面未被研削。即,僅藉由被均勻地供給氣壓之整形磨石40研削研磨具26之面。藉此,將研磨具26之面整體平坦地研削,因此可改善藉由整形磨石40進行之磨快。 At this time, the above air pressure is concentrated on the frame 42 located on the outer circumference of the shaping stone 40. However, since the frame 42 does not have the grinding ability, the surface of one portion of the polishing tool 26 that is in contact with the frame 42 is not ground. That is, the surface of the polishing tool 26 is ground only by the orthodontic stone 40 to which the air pressure is uniformly supplied. Thereby, the entire surface of the polishing tool 26 is flatly ground, so that the grinding by the orthodontic stone 40 can be improved.

再者,並非僅於研磨具26之整形時使用框架42,較佳為於玻璃板G之研磨時亦使用框架42。藉此,可防止玻璃板G之研磨時氣壓集中於玻璃板G之邊緣,因此可防止玻璃板G之邊緣之研削過多。作為框架42之材質,可例示不鏽鋼、鐵、鋁、聚乙烯、聚胺基甲酸酯等不 具有研磨能力之材質。 Further, the frame 42 is not used only for the shaping of the polishing tool 26, and it is preferable to use the frame 42 also for the polishing of the glass plate G. Thereby, it is possible to prevent the air pressure from being concentrated on the edge of the glass sheet G during the polishing of the glass sheet G, so that the edge of the glass sheet G can be prevented from being excessively ground. As the material of the frame 42, stainless steel, iron, aluminum, polyethylene, polyurethane, etc. may be exemplified. Material with grinding ability.

又,實施形態之研磨裝置10中,為了維持玻璃板G之研磨速率,藉由定期對研磨具26之面進行水洗淨,實施去除附著於研磨具26之面之研磨液中之氧化鈰等殘渣之修整。 Further, in the polishing apparatus 10 of the embodiment, in order to maintain the polishing rate of the glass sheet G, the surface of the polishing tool 26 is periodically washed with water, and cerium oxide or the like which removes the polishing liquid adhering to the surface of the polishing tool 26 is removed. Finishing of the residue.

實施形態之研磨裝置10中,如圖6之側視圖所示般使修整(dressing)用水噴嘴44傾斜,將自噴射孔46所噴射之洗淨水48之噴射角度θ設定為銳角。繼而,藉由使水噴嘴44與研磨具26於水平方向上相對地往返移動而去除附著於研磨具26之面之殘渣。 In the polishing apparatus 10 of the embodiment, as shown in the side view of Fig. 6, the dressing water nozzle 44 is inclined, and the injection angle θ of the washing water 48 sprayed from the injection hole 46 is set to an acute angle. Then, the residue adhering to the surface of the polishing tool 26 is removed by reciprocating the water nozzle 44 and the polishing tool 26 in the horizontal direction.

藉此,附著於研磨具26之面之殘渣藉由傾斜而噴射之洗淨水48之壓力而被掘出,因此被效率良好地去除。又,所去除之殘渣藉由傾斜而噴射之洗淨水48被效率良好地沖洗至研磨具26之系統外。藉此,可改善藉由水噴嘴44進行之修整。 Thereby, the residue adhering to the surface of the polishing tool 26 is excavated by the pressure of the washing water 48 which is ejected by the inclination, and is efficiently removed. Further, the removed residue is washed by the inclined washing water 48 efficiently to the outside of the system of the polishing tool 26. Thereby, the trimming by the water nozzle 44 can be improved.

再者,洗淨水48之噴射角度θ就殘渣之掘出效率、及殘渣之沖洗效率之觀點而言較佳為10~45度,更佳為30度。又,洗淨水48碰撞至研磨具26時之衝擊力若較弱,則殘渣之去除效率降低,若較高,則有研磨具26破損之虞,因此較佳為5~50kPa。進而,研磨具26與水噴嘴44之相對速度若較慢,則研磨具26之修整效率降低,若較快,則殘渣之去除效率降低,因此較佳為3~20m/min。 Further, the injection angle θ of the washing water 48 is preferably 10 to 45 degrees, more preferably 30 degrees, from the viewpoint of the efficiency of the residue excavation and the washing efficiency of the residue. Further, if the impact force when the washing water 48 collides with the polishing tool 26 is weak, the removal efficiency of the residue is lowered. If the polishing device 26 is high, the polishing tool 26 is damaged. Therefore, it is preferably 5 to 50 kPa. Further, if the relative speed of the polishing tool 26 and the water nozzle 44 is slow, the dressing efficiency of the polishing tool 26 is lowered, and if it is faster, the removal efficiency of the residue is lowered, so that it is preferably 3 to 20 m/min.

於本發明中,上述玻璃組成1、2之無鹼玻璃基板係應變點為710℃以上,可抑制使用該無鹼玻璃基板之顯示器製造時之熱收縮。又,作為LCD(Liquid Crystal Display,液晶顯示裝置)等顯示器製造步驟中所實施之p-Si TFT之製造方法,可應用固相結晶化法。更佳為715℃以上,進而較佳為720℃以上。特佳為735℃以上。若應變點為735℃以上,則適合於「高應變點用途」(例如,板厚0.7mm以下、較佳為0.5mm以下、更佳為0.3mm以下之有機EL(Electroluminescence,電致發光)用之顯示器用基板或照明用基 板、或者板厚0.3mm以下、較佳為0.1mm以下之薄板之顯示器用基板或照明用基板)。 In the present invention, the alkali-free glass substrate of the glass compositions 1 and 2 has a strain point of 710 ° C or higher, and heat shrinkage at the time of manufacture of the display using the alkali-free glass substrate can be suppressed. Further, as a method of producing a p-Si TFT which is carried out in a display manufacturing step such as an LCD (Liquid Crystal Display), a solid phase crystallization method can be applied. More preferably, it is 715 ° C or more, and further preferably 720 ° C or more. Particularly good is 735 ° C or more. When the strain point is 735 ° C or higher, it is suitable for "high strain point use" (for example, for organic EL (Electroluminescence) having a thickness of 0.7 mm or less, preferably 0.5 mm or less, and more preferably 0.3 mm or less. Display substrate or illumination base A plate or a substrate for display or a substrate for illumination having a thickness of 0.3 mm or less, preferably 0.1 mm or less.

但是,若玻璃之應變點過高,則必需根據其而提高成形裝置之溫度,而使成形裝置之壽命降低。因此,上述玻璃組成1、2之無鹼玻璃基板較佳為應變點為750℃以下。 However, if the strain point of the glass is too high, it is necessary to increase the temperature of the molding apparatus according to this, and the life of the molding apparatus is lowered. Therefore, it is preferable that the alkali-free glass substrate of the glass compositions 1 and 2 has a strain point of 750 ° C or less.

又,基於與應變點相同之理由,上述玻璃組成1、2之無鹼玻璃基板之玻璃轉移點較佳為760℃以上,更佳為770℃以上,進而較佳為780℃以上。 Further, the glass transition point of the alkali-free glass substrate of the glass compositions 1 and 2 is preferably 760 ° C or higher, more preferably 770 ° C or higher, and still more preferably 780 ° C or higher, for the same reason as the strain point.

又,上述玻璃組成1、2之無鹼玻璃基板係50~350℃時之平均熱膨脹係數為30×10-7~43×10-7/℃,耐熱衝擊性較大,可提高使用該無鹼玻璃基板之顯示器製造時之生產性。於本發明之玻璃中,較佳為50~350℃時之平均熱膨脹係數為35×10-7~40×10-7/℃。 Moreover, the average thermal expansion coefficient of the alkali-free glass substrate of the glass compositions 1 and 2 at 50 to 350 ° C is 30 × 10 -7 to 43 × 10 -7 / ° C, and the thermal shock resistance is large, and the use of the alkali-free can be improved. Productivity in the manufacture of a glass substrate display. In the glass of the present invention, the average coefficient of thermal expansion at 50 to 350 ° C is preferably 35 × 10 -7 to 40 × 10 -7 / ° C.

進而,上述玻璃組成1、2之無鹼玻璃基板之比重較佳為2.65以下,更佳為2.64以下,進而較佳為2.62以下。 Further, the specific gravity of the alkali-free glass substrate of the glass compositions 1 and 2 is preferably 2.65 or less, more preferably 2.64 or less, still more preferably 2.62 or less.

又,上述玻璃組成1、2之無鹼玻璃基板之比彈性模數較佳為32MNm/kg以上。若未達32MNm/kg,則因自重撓曲而難以獲得研磨時之凸部選擇性。更佳為33MNm/kg以上。 Further, the specific modulus of elasticity of the alkali-free glass substrate of the glass compositions 1 and 2 is preferably 32 MNm/kg or more. If it is less than 32 MNm/kg, it is difficult to obtain the convexity selectivity at the time of polishing due to self-weight deflection. More preferably, it is 33 MNm/kg or more.

又,上述玻璃組成1、2之無鹼玻璃基板之楊氏模數較佳為82GPa以上。若未達82GPa,則玻璃基板於研磨時產生變形而難以獲得平滑性,而且因變形而難以獲得研磨時之凸部選擇性。更佳為84GPa以上,進而較佳為86GPa以上,特佳為87GPa以上。 Further, the Young's modulus of the alkali-free glass substrate of the glass compositions 1 and 2 is preferably 82 GPa or more. If it is less than 82 GPa, the glass substrate is deformed at the time of polishing, and it is difficult to obtain smoothness, and it is difficult to obtain the convexity selectivity at the time of polishing due to deformation. More preferably, it is 84 GPa or more, further preferably 86 GPa or more, and particularly preferably 87 GPa or more.

又,上述玻璃組成1、2之無鹼玻璃基板之光彈性常數較佳為31nm/MPa/cm以下。 Further, the photoelastic constant of the alkali-free glass substrate of the glass compositions 1 and 2 is preferably 31 nm/MPa/cm or less.

有時可看到如下現象,即,藉由LCD製造步驟或LCD裝置使用時所產生之應力,顯示器中所使用之玻璃基板具有雙折射性,藉此黑色之顯示成為灰色,液晶顯示器之對比度降低。藉由將光彈性常數設為 31nm/MPa/cm以下,可將該現象抑制得較小。更佳為30nm/MPa/cm以下,進而較佳為29nm/MPa/cm以下,特佳為28nm/MPa/cm以下,最佳為27.5nm/MPa/cm以下。 Sometimes, the phenomenon that the glass substrate used in the display has birefringence by the LCD manufacturing step or the stress generated when the LCD device is used, whereby the black display becomes gray, and the contrast of the liquid crystal display is lowered. . By setting the photoelastic constant 31 nm/MPa/cm or less can suppress this phenomenon to a small extent. More preferably, it is 30 nm/MPa/cm or less, further preferably 29 nm/MPa/cm or less, particularly preferably 28 nm/MPa/cm or less, and most preferably 27.5 nm/MPa/cm or less.

若考慮其他物性確保之容易性,較佳為光彈性常數為23nm/MPa/cm以上,進而較佳為25nm/MPa/cm以上。 When the ease of securing other physical properties is considered, the photoelastic constant is preferably 23 nm/MPa/cm or more, and more preferably 25 nm/MPa/cm or more.

再者,光彈性常數可藉由圓盤壓縮法以測定波長546nm進行測定。 Further, the photoelastic constant can be measured by a disk compression method at a measurement wavelength of 546 nm.

又,上述玻璃組成1、2之無鹼玻璃基板較佳為相對介電常數為5.6以上。 Further, the alkali-free glass substrate of the glass compositions 1 and 2 preferably has a relative dielectric constant of 5.6 or more.

於如日本專利特開2011-70092號公報中所記載之內嵌(In-cell)型觸控面板(於液晶顯示器面板內內置有觸控感測器者)之情形時,就觸控感測器之感測靈敏度之提高、驅動電壓之降低、省電力化之觀點而言,以玻璃基板之相對介電常數較高為佳。藉由將相對介電常數設為5.6以上,觸控感測器之感測靈敏度提高。較佳為5.8以上,更佳為6.0以上,進而較佳為6.1以上。 Touch sensing is performed in the case of an in-cell type touch panel (incorporating a touch sensor in a liquid crystal display panel) as described in Japanese Laid-Open Patent Publication No. 2011-70092 From the viewpoint of improvement in sensing sensitivity, reduction in driving voltage, and power saving, it is preferable that the relative dielectric constant of the glass substrate is high. By setting the relative dielectric constant to 5.6 or more, the sensing sensitivity of the touch sensor is improved. It is preferably 5.8 or more, more preferably 6.0 or more, still more preferably 6.1 or more.

再者,相對介電常數可藉由JIS C-2141中所記載之方法進行測定。 Further, the relative dielectric constant can be measured by the method described in JIS C-2141.

又,上述玻璃組成1、2之無鹼玻璃基板由於黏度η成為102泊(dPa.s)之溫度T2為1710℃以下,較佳為未達1710℃,更佳為1700℃以下,進而較佳為1690℃以下,特佳為1260℃以下,故而熔解相對容易。 Further, the alkali-free glass substrate of the glass compositions 1 and 2 has a temperature T 2 of 10 2 poise (dPa.s) of 1710 ° C or less, preferably less than 1710 ° C, more preferably 1700 ° C or less. It is preferably 1690 ° C or less, and particularly preferably 1260 ° C or less, so that it is relatively easy to melt.

進而,上述玻璃組成1、2之無鹼玻璃基板由於黏度η成為104泊之溫度T4為1320℃以下,較佳為1315℃以下,更佳為1310℃以下,進而較佳為1305℃以下,特佳為1295℃以下,故而適合於浮式法成形。 Further, in the alkali-free glass substrate of the glass compositions 1 and 2, the temperature T 4 at which the viscosity η is 10 4 poise is 1320 ° C or lower, preferably 1315 ° C or lower, more preferably 1310 ° C or lower, further preferably 1305 ° C or lower. It is particularly preferably 1295 ° C or less, so it is suitable for floating forming.

又,上述玻璃組成1、2之無鹼玻璃基板之失透溫度為1350℃以下之情形就基於浮式法之成形變得容易而言較佳。較佳為1330℃以 下,更佳為1310℃以下,進而較佳為1300℃以下。 Further, in the case where the devitrification temperature of the alkali-free glass substrate of the glass compositions 1 and 2 is 1350 ° C or less, it is preferable to form by the floating method. Preferably it is 1330 ° C More preferably, it is 1310 ° C or less, and further preferably 1300 ° C or less.

本說明書中之失透溫度係如下值,即,其係於鉑製之盤中加入經粉碎之玻璃顆粒,於控制為固定溫度之電爐中進行17小時熱處理,根據熱處理後之光學顯微鏡觀察,於玻璃之表面及內部析出結晶之最高溫度與不析出結晶之最低溫度之平均值。 The devitrification temperature in the present specification is a value obtained by adding pulverized glass particles to a disk made of platinum and heat-treating in an electric furnace controlled to a fixed temperature for 17 hours, according to optical microscopy after heat treatment. The average temperature of the highest temperature of precipitation of crystals on the surface and inside of the glass and the lowest temperature at which no crystals are precipitated.

10‧‧‧研磨裝置 10‧‧‧ grinding device

12‧‧‧研磨頭 12‧‧‧ polishing head

14‧‧‧壓盤 14‧‧‧ Platen

16‧‧‧玻璃保持構件 16‧‧‧Glass holding member

18‧‧‧密封材料 18‧‧‧ Sealing material

20‧‧‧玻璃保持壓盤 20‧‧‧ glass holding platen

22‧‧‧帆布 22‧‧‧ Canvas

23‧‧‧空氣室 23‧‧ Air Chamber

24‧‧‧旋轉軸 24‧‧‧Rotary axis

26‧‧‧研磨具 26‧‧‧Brazil

28‧‧‧密封材料 28‧‧‧ Sealing material

30‧‧‧研磨具保持壓盤 30‧‧‧Abrasive holding platen

40‧‧‧整形磨石 40‧‧‧Shaping stone

42‧‧‧框架 42‧‧‧Frame

44‧‧‧水噴嘴 44‧‧‧ water nozzle

46‧‧‧噴射孔 46‧‧‧ spray holes

48‧‧‧洗淨水 48‧‧‧ Washing water

G‧‧‧玻璃板 G‧‧‧glass plate

P1‧‧‧軸心 P 1 ‧‧‧Axis

P2‧‧‧公轉軸 P 2 ‧‧‧ public axis

θ‧‧‧噴射角度 Θ‧‧‧spray angle

圖1係表示間距與起伏之關係之模式圖。 Figure 1 is a schematic diagram showing the relationship between pitch and undulation.

圖2係表示應用實施形態之玻璃基板之最終研磨方法之研磨裝置之整體構造之立體圖。 Fig. 2 is a perspective view showing the entire structure of a polishing apparatus to which the final polishing method of the glass substrate of the embodiment is applied.

圖3係圖2所示之研磨裝置10之側視圖。 Figure 3 is a side elevational view of the polishing apparatus 10 of Figure 2.

圖4係表示藉由實施形態之整形磨石進行之研磨具之磨快方法之模式圖。 Fig. 4 is a schematic view showing a method of sharpening a polishing tool by an orthodontic grinding wheel according to an embodiment.

圖5係藉由圖4所示之磨快方法經磨快之研磨具之平面圖。 Figure 5 is a plan view of a sharpened abrasive article by the grinding method shown in Figure 4.

圖6係表示藉由修整用水噴嘴進行之研磨具之修整方法之側視 圖。 Figure 6 is a side view showing the dressing method of the grinding tool by trimming the water nozzle Figure.

實施例Example (實施例1~2、比較例1) (Examples 1 to 2, Comparative Example 1)

以成為表1所示之目標組成之方式調合各成分之原料,於連續熔融窯中進行熔解,藉由浮式法進行板成形,而獲得無鹼玻璃基板。 The raw materials of the respective components were blended in such a manner as to have the target composition shown in Table 1, melted in a continuous melting kiln, and subjected to sheet forming by a float method to obtain an alkali-free glass substrate.

一面將氧化鈰水溶液自研磨具保持壓盤之漿料供給孔供給至具有溝槽間距4.5mm、溝槽寬度1.5mm、溝槽深度1~1.5mm之溝槽之研磨墊,一面對所獲得之玻璃基板(920mm×730mm、厚度0.5mm)進行研磨。途中,反覆實施抽出玻璃且測定研磨量與玻璃基板之主面之起伏之高度並進行再次研磨之行為,求出研磨量與換算為20mm間距之起伏的起伏之高度之關係。 The yttrium oxide aqueous solution is supplied from the slurry supply hole of the grinding tool holding platen to the polishing pad having the groove pitch of 4.5 mm, the groove width of 1.5 mm, and the groove depth of 1 to 1.5 mm. The glass substrate (920 mm × 730 mm, thickness 0.5 mm) was polished. In the middle, the relationship between the amount of polishing and the height of the undulation of the main surface of the glass substrate was measured and the pulverization was performed, and the relationship between the amount of polishing and the height of the undulation of the undulation of the pitch of 20 mm was determined.

根據其結果,求出玻璃基板之主面之換算為20mm間距之起伏的起伏之高度自0.14μm變化至0.10μm時之上述玻璃基板之研磨量X(μm),求出0.04/X之值。又,亦進行最終研磨前後之玻璃基板之主面之20mm間距之起伏高度、最終研磨後之玻璃基板之主面之5μm見方之表面粗糙度Ra之測定。表面粗糙度Ra係藉由Digital Instruments公司製造之NanoScope IIIa,將掃描速率設為1Hz,以256點/1掃描求出5μm見方之表面粗糙度。 From the results, the polishing amount X (μm) of the glass substrate when the height of the undulation of the main surface of the glass substrate was changed from 0.14 μm to 0.10 μm, and the value of 0.04 /X was determined. Further, the measurement of the undulation height of the main surface of the glass substrate before and after the final polishing at a pitch of 20 mm and the surface roughness Ra of 5 μm square of the main surface of the glass substrate after the final polishing were also performed. The surface roughness Ra was set to 1 Hz by a NanoScope IIIa manufactured by Digital Instruments, and a surface roughness of 5 μm square was obtained by scanning at 256 points/1.

將結果示於下述表2中。 The results are shown in Table 2 below.

再者,對依據上述程序所獲得之無鹼玻璃基板,亦測定應變點、楊氏模數、比彈性模數、光彈性常數。將結果示於表2。括號表示計算值。 Further, the strain point, the Young's modulus, the specific elastic modulus, and the photoelastic constant were also measured for the alkali-free glass substrate obtained by the above procedure. The results are shown in Table 2. The brackets indicate the calculated value.

已詳細地且參照特定之實施態樣對本發明進行了說明,但業者應當明白可不脫離本發明之精神及範圍而添加各種變更或修正。 The present invention has been described in detail with reference to the specific embodiments thereof, and it is understood that various changes or modifications may be added without departing from the spirit and scope of the invention.

本申請案係基於2012年6月5日申請之日本專利申請案2012-128249者,其內容以參照之形式併入本文中。 The present application is based on Japanese Patent Application No. 2012-128249, filed on Jun.

10‧‧‧研磨裝置 10‧‧‧ grinding device

12‧‧‧研磨頭 12‧‧‧ polishing head

14‧‧‧壓盤 14‧‧‧ Platen

16‧‧‧玻璃保持構件 16‧‧‧Glass holding member

18‧‧‧密封材料 18‧‧‧ Sealing material

20‧‧‧玻璃保持壓盤 20‧‧‧ glass holding platen

22‧‧‧帆布 22‧‧‧ Canvas

23‧‧‧空氣室 23‧‧ Air Chamber

26‧‧‧研磨具 26‧‧‧Brazil

28‧‧‧密封材料 28‧‧‧ Sealing material

30‧‧‧研磨具保持壓盤 30‧‧‧Abrasive holding platen

G‧‧‧玻璃板 G‧‧‧glass plate

P1‧‧‧軸心 P 1 ‧‧‧Axis

P2‧‧‧公轉軸 P 2 ‧‧‧ public axis

Claims (8)

一種玻璃基板之最終研磨方法,其係使用包含氧化鈰作為研磨粒之研磨漿料研磨玻璃基板之主面者;且上述玻璃基板之組成為下述無鹼玻璃;該玻璃基板之最終研磨方法包括如下階段,即,於將上述玻璃基板之主面之換算為20mm間距之起伏的起伏之高度自0.14μm變化至0.10μm時之上述玻璃基板之研磨量設為X(μm)時,以0.04/X成為0.12以上之條件進行研磨;上述無鹼玻璃係應變點為710℃以上,50~350℃時之平均熱膨脹係數為30×10-7~43×10-7/℃,玻璃黏度成為102dPa.s之溫度T2為1710℃以下,玻璃黏度成為104dPa.s之溫度T4為1320℃以下,且以氧化物基準之莫耳%表示含有:SiO2 66~70、Al2O3 12~15、B2O3 0~1.5、MgO 超過9.5且為13以下、CaO 4~9、SrO 0.5~4.5、BaO 0~1、ZrO2 0~2,MgO+CaO+SrO+BaO為17~21,MgO/(MgO+CaO+SrO+BaO)為0.40以上,MgO/(MgO+CaO)為0.40以上,MgO/(MgO+SrO)為0.60以上。 A final polishing method for a glass substrate, wherein a glass substrate comprising a cerium oxide as a polishing granule is used as a main surface of the glass substrate; and the composition of the glass substrate is an alkali-free glass; the final polishing method of the glass substrate comprises In the following stage, when the height of the undulation of the main surface of the glass substrate converted to a pitch of 20 mm is changed from 0.14 μm to 0.10 μm, the polishing amount of the glass substrate is X (μm), and 0.04 / X is polished to a condition of 0.12 or more; the alkali-free glass strain point is 710 ° C or higher, and the average thermal expansion coefficient at 50 to 350 ° C is 30 × 10 -7 to 43 × 10 -7 / ° C, and the glass viscosity becomes 10 2 dPa. The temperature T 2 of s is below 1710 ° C, and the glass viscosity is 10 4 dPa. The temperature T 4 of s is 1320 ° C or less, and the molar % of the oxide is represented by: SiO 2 66 to 70, Al 2 O 3 12 to 15, B 2 O 3 0 to 1.5, and MgO exceeding 9.5 and 13 Hereinafter, CaO 4~9, SrO 0.5~4.5, BaO 0~1, ZrO 2 0~2, MgO+CaO+SrO+BaO is 17-21, and MgO/(MgO+CaO+SrO+BaO) is 0.40 or more. MgO/(MgO+CaO) is 0.40 or more, and MgO/(MgO+SrO) is 0.60 or more. 一種玻璃基板之最終研磨方法,其係使用包含氧化鈰作為研磨 粒之研磨漿料研磨玻璃基板之主面者;且上述玻璃基板之組成為下述無鹼玻璃;該玻璃基板之最終研磨方法包括如下階段,即,於將上述玻璃基板之主面之換算為20mm間距之起伏的起伏之高度自0.14μm變化至0.10μm時之上述玻璃基板之研磨量設為X(μm)時,以0.04/X成為0.12以上之條件進行研磨;上述無鹼玻璃係應變點為710℃以上,50~350℃時之平均熱膨脹係數為30×10-7~43×10-7/℃,玻璃黏度成為102dPa.s之溫度T2為1710℃以下,玻璃黏度成為104dPa.s之溫度T4為1320℃以下,以氧化物基準之莫耳%表示含有:SiO2 66~70、Al2O3 12~15、B2O3 0~1.5、MgO 5~9.5、CaO 4~11、SrO 0.5~4.5、BaO 0~1、ZrO2 0~2,MgO+CaO+SrO+BaO超過18.2且為21以下,MgO/(MgO+CaO+SrO+BaO)為0.25以上,MgO/(MgO+CaO)為0.3以上,MgO/(MgO+SrO)為0.60以上,Al2O3×(MgO/(MgO+CaO+SrO+BaO))為5.5以上。 A final polishing method for a glass substrate, wherein a glass substrate comprising a cerium oxide as a polishing granule is used as a main surface of the glass substrate; and the composition of the glass substrate is an alkali-free glass; the final polishing method of the glass substrate comprises In the following stage, when the height of the undulation of the main surface of the glass substrate converted to a pitch of 20 mm is changed from 0.14 μm to 0.10 μm, the polishing amount of the glass substrate is X (μm), and 0.04 / X is polished to a condition of 0.12 or more; the alkali-free glass strain point is 710 ° C or higher, and the average thermal expansion coefficient at 50 to 350 ° C is 30 × 10 -7 to 43 × 10 -7 / ° C, and the glass viscosity becomes 10 2 dPa. The temperature T 2 of s is below 1710 ° C, and the glass viscosity is 10 4 dPa. The temperature T 4 of s is 1320 ° C or less, and the molar % of the oxide is represented by: SiO 2 66 to 70, Al 2 O 3 12 to 15, B 2 O 3 0 to 1.5, MgO 5 to 9.5, and CaO 4 . ~11, SrO 0.5~4.5, BaO 0~1, ZrO 2 0~2, MgO+CaO+SrO+BaO exceeds 18.2 and is 21 or less, and MgO/(MgO+CaO+SrO+BaO) is 0.25 or more, MgO/ (MgO + CaO) is 0.3 or more, MgO / (MgO + SrO) is 0.60 or more, and Al 2 O 3 × (MgO / (MgO + CaO + SrO + BaO)) is 5.5 or more. 如請求項1或2之玻璃基板之最終研磨方法,其中最終研磨前之玻璃基板之主面之換算為20mm間距之起伏的起伏之高度為0.2μm以下。 The final polishing method of the glass substrate according to claim 1 or 2, wherein the height of the undulation of the main surface of the glass substrate before the final polishing is 20 μm or less is 0.2 μm or less. 如請求項1至3中任一項之玻璃基板之最終研磨方法,其係對藉 由浮式法而成形之玻璃基板之主面進行最終研磨。 The final grinding method of the glass substrate according to any one of claims 1 to 3, which is The main surface of the glass substrate formed by the floating method is subjected to final polishing. 一種無鹼玻璃基板,其係使用如請求項1至4中任一項之玻璃基板之最終研磨方法而經最終研磨者。 An alkali-free glass substrate which is subjected to final polishing using the final grinding method of the glass substrate according to any one of claims 1 to 4. 如請求項5之無鹼玻璃基板,其中最終研磨後之玻璃基板之主面之換算為20mm間距之起伏的起伏之高度為0.07μm以下。 The alkali-free glass substrate according to claim 5, wherein the height of the undulation of the main surface of the glass substrate after the final polishing is 20 mm pitch is 0.07 μm or less. 如請求項5或6之無鹼玻璃基板,其中最終研磨後之玻璃基板之主面之5μm見方之表面粗糙度為0.30nm以下。 The alkali-free glass substrate according to claim 5 or 6, wherein a surface roughness of 5 μm square of the main surface of the glass substrate after the final polishing is 0.30 nm or less. 如請求項5至7中任一項之無鹼玻璃基板,其至少1邊之長度為900mm以上。 The alkali-free glass substrate according to any one of claims 5 to 7, wherein at least one side has a length of 900 mm or more.
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