TW201347880A - Drill structure - Google Patents

Drill structure Download PDF

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Publication number
TW201347880A
TW201347880A TW101119540A TW101119540A TW201347880A TW 201347880 A TW201347880 A TW 201347880A TW 101119540 A TW101119540 A TW 101119540A TW 101119540 A TW101119540 A TW 101119540A TW 201347880 A TW201347880 A TW 201347880A
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TW
Taiwan
Prior art keywords
depth
chip discharge
discharge groove
drill
chip
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TW101119540A
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Chinese (zh)
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TWI523714B (en
Inventor
Shih-Feng Chiu
Nick Sung-Hao Chien
Cheng-Chia Lee
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Tct Global Ltd
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Application filed by Tct Global Ltd filed Critical Tct Global Ltd
Priority to TW101119540A priority Critical patent/TWI523714B/en
Priority to CN201210472096.2A priority patent/CN103447589B/en
Priority to CN2012206167550U priority patent/CN203030977U/en
Priority to JP2013001278A priority patent/JP2013248725A/en
Priority to JP2013000051U priority patent/JP3182362U/en
Priority to KR20130058129A priority patent/KR101493596B1/en
Publication of TW201347880A publication Critical patent/TW201347880A/en
Application granted granted Critical
Publication of TWI523714B publication Critical patent/TWI523714B/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B27/00Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
    • B23B27/22Cutting tools with chip-breaking equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B51/00Tools for drilling machines
    • B23B51/02Twist drills

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Drilling Tools (AREA)

Abstract

A drill structure includes two helical flutes formed spirally on the flute part. The two helical flutes are separated at the drill tip, and then approach each other toward the shank part direction. Or the two helical flutes are overlapped on the flute part. The two helical flutes have the first depth and the second depth, respectively, wherein the variations of the first depth and the second depth are different from the drill tip toward the shank part direction. This drill structure has the advantage of high drilling performance.

Description

鑽頭結構 Drill structure

本發明係有關一種鑽頭結構,特別是一種使二重疊或分離後結合之切屑排出溝由鑽尖端朝向鑽柄部具有相異深度變化率之鑽頭結構。 SUMMARY OF THE INVENTION The present invention relates to a drill bit structure, and more particularly to a drill bit structure having a different depth change rate from a drill tip toward a shank portion for a two-overlap or separate combined chip discharge chute.

印刷電路板之電子線路高密度與高精度的線細化發展,其鑽孔加工已大量使用超小直徑的鑽頭,且市場對印刷電路板的高品質、高需求量和快速供應的競爭下,要求鑽頭達到高精度、高進給速率、良好的孔壁品質及作業中不折斷的加工條件,已是普遍的期望和需求;其中為了提升作業效率和降低製造成本,對於在印刷電路板上的貫穿孔鑽鑿加工,乃是採複數片重疊印刷電路板進行貫穿孔鑽鑿加工,因此需使用越長之鑽頭,且鑽頭需具有足夠的強度和快速的排屑功能。 The high-density and high-precision line refinement of electronic circuits on printed circuit boards has led to the extensive use of ultra-small-diameter drill bits in the drilling process, and the market is competing for high quality, high demand and rapid supply of printed circuit boards. It is a common expectation and demand to require the drill to achieve high precision, high feed rate, good hole wall quality and unbroken machining conditions in the operation; in order to improve work efficiency and reduce manufacturing costs, on the printed circuit board Through-hole drilling is the process of drilling a number of overlapping printed circuit boards for through-hole drilling, so the longer the drill bit is used, the drill bit needs to have sufficient strength and fast chip removal.

傳統鑽頭的二刀刃大多是沿著鑽頭軸向環設有呈螺旋狀之切屑排出溝,以將刀刃切削的廢屑沿著切屑排出溝向外排出,如圖1所示為傳統一種鑽頭之局部剖面示意圖,如圖所示,形成於鑽頭結構10之鑽刃部12表面的二切屑排出溝14、14’係為分離對稱設置,在此種鑽頭結構10中,由於二切屑排出溝14、14’呈交錯式螺旋環繞,致使切屑排出溝14、14’的寬度受到限制,影響排屑的順暢度,進而於鑽鑿加工過程中導致切屑阻塞於鑽刃部12與孔壁之間相互刮擦,影響孔壁品質。 The two cutting edges of the conventional drill bit are mostly provided with a spiral chip discharge groove along the axial direction of the drill bit to discharge the waste cutting edge of the blade along the chip discharge groove, as shown in Fig. 1 as a part of a conventional drill bit. In the cross-sectional view, as shown, the two chip discharge grooves 14, 14' formed on the surface of the drill portion 12 of the drill structure 10 are symmetrically disposed. In the drill structure 10, the two chips are discharged from the grooves 14, 14 'The interlaced spiral is wound, so that the width of the chip discharge grooves 14, 14' is limited, which affects the smoothness of the chip removal, and thus causes the chips to clog between the drill blade portion 12 and the hole wall during the drilling process. , affecting the quality of the hole wall.

另一方面,鑽刃部12上所環設之二螺旋狀切屑排出溝14、14’亦造成鑽刃部12內部之鑽蕊厚度大幅縮減,而導致鑽頭結構10的整體剛性受到影響,並在高速旋轉時加速鑽刃部12之磨耗及損傷,產生斷針問題。 On the other hand, the two helical chip discharge grooves 14, 14' looped on the cutting edge portion 12 also cause the thickness of the core of the drill portion 12 to be greatly reduced, which causes the overall rigidity of the drill bit structure 10 to be affected, and At the time of high-speed rotation, the wear and damage of the drill blade portion 12 are accelerated, and the needle breakage problem occurs.

為了解決上述問題,本發明目的之一係提供一種鑽頭結構,藉由二切屑排出溝之各自深度由鑽尖端朝向鑽柄部的深度變化率不同,增加鑽頭結構之切屑排出溝的變化性,提高鑽頭整體剛性強度,且增加容屑空間及排屑力,進而提升鑽孔之精準度以具有較佳之鑽孔表現。 In order to solve the above problems, one of the objects of the present invention is to provide a drill bit structure in which the depth of change of the depth of the dimple discharge grooves from the drill tip toward the shank portion is increased, and the variability of the chip discharge groove of the drill bit structure is increased. The overall rigidity of the drill bit increases the chip space and the chip removal force, thereby improving the accuracy of the drilling to have better drilling performance.

為了達到上述目的,本發明一實施例之鑽頭結構包含:一鑽柄部;以及一鑽刃部連接鑽柄部,鑽刃部螺旋設置一第一切屑排出溝及一第二切屑排出溝,第一切屑排出溝及第二切屑排出溝由一鑽尖端朝向鑽柄部延伸,且使鑽刃部中央形成一鑽蕊,其中第一切屑排出溝及第二切屑排出溝分別形成有一第一深度及一第二深度,且由鑽尖端朝向鑽柄部方向之第一深度的深度變化率係相異於第二深度的深度變化率。 In order to achieve the above object, a drill bit structure according to an embodiment of the present invention includes: a drill shank portion; and a drill blade portion connecting the shank portion, the drill blade portion is provided with a first chip discharge groove and a second chip discharge groove; The first chip discharge groove and the second chip discharge groove extend from a drill tip toward the shank portion, and a core is formed in the center of the drill blade portion, wherein the first chip discharge groove and the second chip discharge groove respectively form a first A depth and a second depth, and a depth change rate of the first depth from the drill tip toward the shank portion is different from a depth change rate of the second depth.

圖2所示為本發明一實施例鑽頭結構之部分結構示意圖,圖3所示為本發明一實施例鑽針結構之局部剖面示意圖,如圖所示,鑽頭結構20包含一鑽柄部22及一鑽刃部24連接鑽柄部22,鑽刃部24由鑽尖端26向後斜向研磨有二對稱之切削刃28,且各切削刃28順著鑽刃部24朝向鑽柄部22延伸旋繞以形成橫刃30及二螺旋之切屑排出溝,且使鑽刃部24中央形成一鑽蕊36,二切屑排出溝分別為第一切屑排出溝32及第二切屑排出溝34,如圖3所示,第一切屑排出溝32及第二切屑排出溝34於鑽尖端26及鑽刃部24前段部分係呈一分離對稱狀態,且隨著朝向鑽柄部22延伸,第一切屑排出溝32及第二切屑排出溝34逐漸結合;其中,二逐漸結合之第一切屑排出溝32及第二切屑排出溝34分別具有第一深度H及第二深度h,且由鑽尖端26朝向鑽柄部22方向之部分第一切屑排出溝32之第一深 度H的深度變化率及部分第二切屑排出溝34之第二深度h的深度變化率相異。 2 is a partial structural view of a drill bit structure according to an embodiment of the present invention, and FIG. 3 is a partial cross-sectional view showing a structure of a drill pin according to an embodiment of the present invention. As shown, the drill bit structure 20 includes a drill handle portion 22 and A drill blade portion 24 is coupled to the shank portion 22, and the drill blade portion 24 is obliquely rearwardly milled by the drill tip 26 with two symmetrical cutting edges 28, and each cutting edge 28 extends along the drill edge portion 24 toward the shank portion 22 to The chip discharge groove is formed by the chisel edge 30 and the two spirals, and a drill core 36 is formed in the center of the drill blade portion 24, and the second chip discharge groove is a first chip discharge groove 32 and a second chip discharge groove 34, respectively, as shown in FIG. It is shown that the first chip discharge groove 32 and the second chip discharge groove 34 are in a state of separation symmetry in the front end portion of the drill tip 26 and the cutting edge portion 24, and the first chip discharge groove extends along the shank portion 22 32 and the second chip discharge groove 34 are gradually combined; wherein the first chip discharge groove 32 and the second chip discharge groove 34 which are gradually combined have a first depth H and a second depth h, respectively, and are drilled toward the drill by the drill tip 26 The first depth of the portion of the first chip discharge groove 32 in the direction of the shank 22 The depth change rate of the degree H and the depth change rate of the second depth h of the partial second chip discharge groove 34 are different.

接續上述說明,設於鑽刃部24中央之鑽蕊36係呈圓錐狀,其係由鑽尖端26朝向鑽柄部22漸擴形成一斜錐面,藉以增加鑽刃部24之剛性強度。在本發明中,藉由改變第一切屑排出溝32之第一螺旋角度及第二切屑排出溝34之第二螺旋角度,使第一切屑排出溝32及第二切屑排出溝34於鑽刃部24前段維持對稱雙溝狀態,而於鑽刃部24後段逐漸相交連通為一溝;於一實施例中,係使第二切屑排出溝34之第二螺旋角度具有兩段式或多段式螺旋角度,且二段式或多段式螺旋傾角的變換位置不受限於鑽尖端26至鑽刃部24尾端的任一位置,藉以任意調整第二切屑排出溝34之形狀進而與第一切屑排出溝32相交連通為一溝。於另一實施例中,亦可同時在鑽刃部24之任意位置調整第一切屑排出溝32及第二切屑排出溝34之螺旋角度與形狀,使鑽刃部24由對稱雙溝合併為單一切屑排出溝。 Following the above description, the drill core 36 disposed at the center of the drill blade portion 24 has a conical shape which is gradually expanded by the drill tip 26 toward the shank portion 22 to form a tapered surface to increase the rigidity of the drill portion 24. In the present invention, the first chip discharge groove 32 and the second chip discharge groove 34 are drilled by changing the first spiral angle of the first chip discharge groove 32 and the second spiral angle of the second chip discharge groove 34. The front portion of the blade portion 24 maintains the symmetrical double groove state, and the rear portion of the cutting edge portion 24 gradually intersects into a groove; in one embodiment, the second spiral angle of the second chip discharge groove 34 has two or more segments. The spiral angle, and the change position of the two-stage or multi-segment spiral inclination angle is not limited to any position of the drill tip 26 to the trailing end of the drill blade portion 24, thereby arbitrarily adjusting the shape of the second chip discharge groove 34 and thus the first chip The discharge grooves 32 are in communication with each other to form a groove. In another embodiment, the spiral angle and shape of the first chip discharge groove 32 and the second chip discharge groove 34 may be adjusted at any position of the cutting edge portion 24 at the same time, so that the drilling edge portion 24 is merged from the symmetric double groove into All the debris is discharged from the ditch.

其中,相交連通為一溝之第一切屑排出溝32及第二切屑排出溝34並不限定為彼此重疊,其係可為相鄰並列狀態,請繼續參閱圖3所示,相鄰並列之第一切屑排出溝32及第二切屑排出溝34所各自具有之第一深度H及第二深度h不同,於此實施例中,第一深度H大於第二深度h,惟不限於此。於一實施例中,係使第一切屑排出溝32之第一深度H及第二切屑排出溝34之第二深度h朝鑽柄部22方向逐漸減少,其中第一深度H之深度變化係沿著鑽蕊36之斜錐面變化,而第二深度h之深度變化率大於第一深度H之深度變化率。 The first chip discharge groove 32 and the second chip discharge groove 34 intersecting each other in a groove are not limited to overlap each other, and may be adjacent to each other. Please continue to refer to FIG. The first depth H and the second depth h of the first chip discharge groove 32 and the second chip discharge groove 34 are different. In this embodiment, the first depth H is greater than the second depth h, but is not limited thereto. In one embodiment, the first depth H of the first chip discharge groove 32 and the second depth h of the second chip discharge groove 34 are gradually decreased toward the shank portion 22, wherein the depth variation of the first depth H is The rate of change in depth along the tapered depth of the core 36 is greater than the rate of change in depth of the second depth h.

在本發明中,並不限定為第一深度與第二深度的深度變化率相異的區域位於逐漸結合之第一切屑排出溝及第二切屑排出溝;於另一實施例中,係使由鑽尖端至鑽刃部末端的第一切屑排出溝及第二切屑排出溝重疊在一起,且藉由改變第一切屑排出溝之第一螺旋角度及第二切屑排出溝之第二螺旋角度,使第一切屑排出溝及第二切屑排出溝重疊重疊部分可相同、相異或重疊範圍逐漸變化,其中第 一深度的深度變化率與第二深度的深度變化率相異的區域可位於重疊範圍逐漸變化之第一切屑排出溝及第二切屑排出溝。 In the present invention, it is not limited to a region in which the depth of change of the first depth and the depth of the second depth is different from the first chip discharge groove and the second chip discharge groove which are gradually combined; in another embodiment, The first chip discharge groove and the second chip discharge groove are overlapped by the drill tip to the end of the cutting edge portion, and the first spiral angle of the first chip discharge groove and the second spiral of the second chip discharge groove are changed The angle between the first chip discharge groove and the second chip discharge groove overlapping portion may be the same, the difference or the overlapping range gradually changes, wherein the first A region in which the depth change rate of the depth is different from the depth change rate of the second depth may be located in the first chip discharge groove and the second chip discharge groove in which the overlapping range gradually changes.

在本發明中,藉由二切屑排出溝各自深度由鑽尖端朝向鑽柄部的深度變化率不同,增加鑽頭結構之切屑排出溝的變化性,提高鑽頭整體剛性強度,且增加容屑空間及排屑力,進而提升鑽孔之精準度以具有較佳之鑽孔表現。 In the present invention, the depth of each of the two chip discharge grooves is different from the depth of the drill tip toward the shank portion, the variability of the chip discharge groove of the drill structure is increased, the overall rigidity of the drill bit is increased, and the chip space and the row are increased. The chip force, which in turn improves the accuracy of the drilling to provide better drilling performance.

以上所述之實施例僅係為說明本發明之技術思想及特點,其目的在使熟習此項技藝之人士能夠瞭解本發明之內容並據以實施,當不能以之限定本發明之專利範圍,即大凡依本發明所揭示之精神所作之均等變化或修飾,仍應涵蓋在本發明之專利範圍內。 The embodiments described above are merely illustrative of the technical spirit and the features of the present invention, and the objects of the present invention can be understood by those skilled in the art, and the scope of the present invention cannot be limited thereto. That is, the equivalent variations or modifications made by the spirit of the present invention should still be included in the scope of the present invention.

10‧‧‧鑽頭結構 10‧‧‧Drill structure

12‧‧‧鑽刃部 12‧‧‧Drilling

14、14’‧‧‧切屑排出溝 14, 14'‧‧‧ chip discharge ditch

20‧‧‧鑽頭結構 20‧‧‧Drill structure

22‧‧‧鑽柄部 22‧‧‧Drilling handle

24‧‧‧鑽刃部 24‧‧‧Drilling

26‧‧‧鑽尖端 26‧‧‧Drill tip

28‧‧‧切削刃 28‧‧‧ cutting edge

30‧‧‧橫刃 30‧‧‧Corner

32‧‧‧第一切屑排出溝 32‧‧‧First chip discharge ditch

34‧‧‧第二切屑排出溝 34‧‧‧Second chip discharge ditch

36‧‧‧鑽蕊 36‧‧‧ drill core

H‧‧‧第一深度 H‧‧‧First Depth

h‧‧‧第二深度 H‧‧‧second depth

圖1所示為傳統一種鑽頭結構之局部剖面示意圖。 Figure 1 is a partial cross-sectional view showing a conventional drill bit structure.

圖2所示為本發明一實施例鑽頭結構之部分結構示意圖。 2 is a partial structural view showing the structure of a drill bit according to an embodiment of the present invention.

圖3所示為本發明一實施例鑽針結構之局部剖面示意圖。 3 is a partial cross-sectional view showing the structure of a drill needle according to an embodiment of the present invention.

20‧‧‧鑽頭結構 20‧‧‧Drill structure

24‧‧‧鑽刃部 24‧‧‧Drilling

26‧‧‧鑽尖端 26‧‧‧Drill tip

32‧‧‧第一切屑排出溝 32‧‧‧First chip discharge ditch

34‧‧‧第二切屑排出溝 34‧‧‧Second chip discharge ditch

36‧‧‧鑽蕊 36‧‧‧ drill core

H‧‧‧第一深度 H‧‧‧First Depth

h‧‧‧第二深度 H‧‧‧second depth

Claims (10)

一種鑽頭結構,包含:一鑽柄部;以及一鑽刃部,連接該鑽柄部,該鑽刃部螺旋設置一第一切屑排出溝及一第二切屑排出溝,該第一切屑排出溝及該第二切屑排出溝由一鑽尖端朝向該鑽柄部延伸,且使該鑽刃部中央形成一鑽蕊,其中該第一切屑排出溝及該第二切屑排出溝分別形成有一第一深度及一第二深度,且由該鑽尖端朝向該鑽柄部方向之該第一深度的深度變化率係相異於該第二深度的深度變化率。 A drill bit structure comprising: a drill shank portion; and a drill blade portion connecting the shank portion, the drill blade portion spirally providing a first chip discharge groove and a second chip discharge groove, the first chip discharge The groove and the second chip discharge groove extend from a drill tip toward the shank portion, and a core is formed in the center of the drill blade portion, wherein the first chip discharge groove and the second chip discharge groove respectively form a first a depth and a second depth, and a depth change rate of the first depth from the drill tip toward the shank portion is different from a depth change rate of the second depth. 如請求項1所述之鑽頭結構,其中該第一切屑排出溝及該第二切屑排出溝於該鑽尖端係呈一分離狀態,且隨著朝向該鑽柄部延伸,該第一切屑排出溝及該第二切屑排出溝逐漸結合。 The drill bit structure of claim 1, wherein the first chip discharge groove and the second chip discharge groove are in a separated state at the drill tip, and the first chip is extended toward the shank portion. The discharge groove and the second chip discharge groove are gradually combined. 如請求項2所述之鑽頭結構,其中該第一深度的深度變化率與該第二深度的深度變化率相異的區域位於逐漸結合之該第一切屑排出溝及該第二切屑排出溝。 The drill bit structure of claim 2, wherein the region of the depth change of the first depth and the depth change rate of the second depth are located in the first chip discharge groove and the second chip discharge groove which are gradually combined. . 如請求項2所述之鑽頭結構,其中該第一切屑排出溝及該第二切屑排出溝分別具有一第一螺旋傾角及一第二螺旋傾角,藉由該第一螺旋傾角及該第二螺旋傾角至少其中之一的改變,使該第一切屑排出溝及該第二切屑排出溝可逐漸結合。 The drill bit structure of claim 2, wherein the first chip discharge groove and the second chip discharge groove respectively have a first spiral inclination angle and a second spiral inclination angle, wherein the first spiral inclination angle and the second The change of at least one of the inclination angles of the spiral causes the first chip discharge groove and the second chip discharge groove to be gradually combined. 如請求項1所述之鑽頭結構,其中該第一切屑排出溝及該第二切屑排出溝係重疊形成於該鑽刃部。 The drill bit structure of claim 1, wherein the first chip discharge groove and the second chip discharge groove are overlapped and formed on the drill edge portion. 如請求項5所述之鑽頭結構,其中該第一切屑排出溝及該第二切屑排出溝之該重疊的範圍逐漸變化。 The bit structure of claim 5, wherein the overlapping range of the first chip discharge groove and the second chip discharge groove gradually changes. 如請求項6所述之鑽頭結構,其中該第一深度的深度變化率與該第二深度的深度變化率相異的區域位於該重疊之範圍逐漸變化之該第一切屑排出溝及該第二切屑排出溝。 The drill bit structure of claim 6, wherein the region of the first depth having a depth change rate different from the depth change rate of the second depth is located in the first chip discharge groove and the first portion of the overlapping range The second chip discharges the groove. 如請求項6所述之鑽頭結構,其中該第一切屑排出溝及該第二切屑排出溝分別具有一第一螺旋傾角及一第二螺旋傾角,藉由該第一螺旋傾角及該第二螺旋傾角至少其中之一的改變,使該第一切屑排出溝及該第二切屑排出溝之該重疊的範圍逐漸變化。 The drill bit structure of claim 6, wherein the first chip discharge groove and the second chip discharge groove respectively have a first spiral inclination angle and a second spiral inclination angle, wherein the first spiral inclination angle and the second The change in at least one of the inclination angles of the spiral causes the overlapping range of the first chip discharge groove and the second chip discharge groove to gradually change. 如請求項1所述之鑽頭結構,其中該鑽蕊由該鑽尖端朝該鑽柄部漸擴形成一斜錐面,且該第一深度或該第二深度係朝該鑽柄部方向逐漸變小。 The drill bit structure of claim 1, wherein the drill core is tapered from the drill tip toward the shank portion to form a tapered surface, and the first depth or the second depth gradually changes toward the shank portion. small. 如請求項9所述之鑽頭結構,其中該第一深度之深度變化係沿著該鑽蕊之該斜錐面變化,而由該鑽尖端朝向該鑽柄部方向之該第二深度的深度變化率大於該第一深度的深度變化率。 The bit structure of claim 9, wherein the depth variation of the first depth varies along the tapered surface of the drill core, and the depth variation of the second depth from the drill tip toward the shank portion The rate is greater than the depth change rate of the first depth.
TW101119540A 2012-05-31 2012-05-31 Drill structure TWI523714B (en)

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CN2012206167550U CN203030977U (en) 2012-05-31 2012-11-20 Drill bit structure
JP2013001278A JP2013248725A (en) 2012-05-31 2013-01-08 Drill structure
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