TW201343806A - Coloring composition for color filter, and color filter - Google Patents

Coloring composition for color filter, and color filter Download PDF

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Publication number
TW201343806A
TW201343806A TW101144522A TW101144522A TW201343806A TW 201343806 A TW201343806 A TW 201343806A TW 101144522 A TW101144522 A TW 101144522A TW 101144522 A TW101144522 A TW 101144522A TW 201343806 A TW201343806 A TW 201343806A
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group
resin
color filter
coloring composition
acrylate
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TW101144522A
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Chinese (zh)
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TWI504691B (en
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Miyuki Tanaka
Joji Mikami
Yuta Suzuki
natsuko Kokubo
Yukino Miyagawa
Yoshimasa Miyazawa
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Toyo Ink Sc Holdings Co Ltd
Toyocolor Co Ltd
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/0005Production of optical devices or components in so far as characterised by the lithographic processes or materials used therefor
    • G03F7/0007Filters, e.g. additive colour filters; Components for display devices
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/09Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
    • G03F7/105Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers having substances, e.g. indicators, for forming visible images
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/20Filters

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Optical Filters (AREA)
  • Materials For Photolithography (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

The present invention solves the technical problem by a coloring composition for a color filter. The coloring composition for the color filter comprises a colorant, a resin binder, and an organic solvent. The composition at least comprises at least one of the following halides: a halide obtained by reacting an acrylic resin with an anionic dye, wherein the acrylic resin has a side chain having a cationic group and a thermally crosslinkable functional group; or a halide obtained by reacting an acrylic resin with an anionic dye, wherein the acrylic resin has a glass transition temperature being 50 DEG C or more and a side chain having a cationic group.

Description

彩色濾光片著色組成物及彩色濾光片Color filter coloring composition and color filter

本發明係關於一種彩色濾光片用著色組成物、及具備用此所形成的濾光片區段之彩色濾光片,而前述彩色濾光片用著色組成物係使用於製造彩色液晶顯示裝置、彩色攝像管元件等所用之彩色濾光片。
The present invention relates to a coloring composition for a color filter and a color filter having the filter segment formed thereby, and the coloring composition for the color filter is used for manufacturing a color liquid crystal display device Color filters used in color camera components, etc.

近年來,液晶顯示裝置係因其薄型所帶來的節省空間或輕量化、以及省電性等而受到評價,最近急速普及到電視用途方面。若欲適合電視用途,會要求更加提高亮度或對比等性能,就構成彩色液晶顯示裝置之構件之彩色濾光片而言,則期待進一步提升穿透度、提高對比等。
彩色濾光片之製作方法據知包括:於藉由抗蝕劑形成圖案後,將圖案予以染色之染色法;或預先形成特定圖案之透明電極,藉由施加電壓,使溶解‧分散於溶劑之含顏料樹脂離子化而形成圖案之電鍍法;使用含熱硬化樹脂或紫外線硬化樹脂之墨水進行偏移印刷等之印刷法;及使用令顏料等著色劑分散於抗蝕劑材料所得之彩色抗蝕劑之顏料分散法等。最近以顏料分散法為主流。然而,將顏料作為著色劑使用之彩色濾光片係由於顏料粒子所造成的光散射等,使得由液晶所控制的偏光程度產生紊亂,其結果導致發生彩色液晶顯示裝置之亮度或對比降低的問題。

作為解決該問題的技術,提案了以一種染料作為著色劑之染料系硬化性組成物之實用化,而前述染料能夠以溶解的狀態存在於硬化性組成物之介質中(參考例如專利文獻1)。然而,對用於彩色抗蝕劑之染料而言,存在著有關耐熱、耐光性、及對於樹脂與使用於樹脂之有機溶劑之溶解性的課題。
因此,為了提升溶解性而提案了一種以陰離子性染料與陽離子系界面活性劑之鹽類作為著色劑使用之彩色濾光片(參考例如專利文獻2及3)。一般而言,據知藉由將陰離子性染料之磺酸鈉基(-SO3Na)改變成有機胺之鹽類,來增進陰離子性染料在有機溶劑中之溶解性。上述著色劑係藉由將陰離子性染料之磺酸鈉基改變成陽離子系界面活性劑之基質鹽類,來增進在有機溶劑中之陰離子性染料之溶解性。然而,該等方法係對於彩色濾光片製作時所使用的溶劑,無法獲得充分的溶解性。又,與樹脂之相溶性亦不佳,因此難以賦予彩色濾光片用著色組成物之長期保存安定性,且難以在塗膜與玻璃等透明基板之間賦予牢固的密貼性,同時無法解決塗膜之耐溶劑性或鹼顯影性等,就彩色濾光片而言甚為重要的課題。
又,作為陰離子性染料之鹵化物,利用了陽離子性樹脂作為反電荷之物係被檢討作為結晶性水性著色材料(參考例如專利文獻4),該等之目的在於將染料在粒子狀態下使用,關於要求在溶解狀態下使用之彩色濾光片用途,並未予以詳細檢討。
另,亦提案了一種著色樹脂組成物,其係於使得具有醯胺構造之單體共聚所得之共聚物溶液中,添加有陰離子性染料者(參考例如專利文獻5)。此係藉由醯胺構造作為與陰離子性染料之上染點而發揮作用,以使得塗膜中之染料安定、提升耐受性。然而,在此所揭示的方法係由於在有機溶劑中混合共聚物與陰離子染料,因此極性高的染料未充分溶解而有產生異物的問題。
另,為了提升耐熱‧耐光性而提案了一種令染料化學性地結合於聚合物之著色組成物(參考例如專利文獻6)。然而,若單純令聚合物與染料集合的話,耐溶劑性或耐受性仍不足,就鹼顯影性而言,亦未能符合近年來的要求水準。
先行技術文獻
專利文獻
[專利文獻1]日本特開1994-75375號公報
[專利文獻2]日本特開1993-333207號公報
[專利文獻3]日本特開2004-307391號公報
[專利文獻4]日本特開2005-350648號公報
[專利文獻5]日本特開2000-352819號公報
[專利文獻6]日本特開2000-162429號公報






In recent years, liquid crystal display devices have been evaluated for their space saving, weight reduction, power saving, and the like, and have recently been rapidly popularized for television use. If it is intended to be suitable for television use, it is required to further improve the brightness or contrast performance. In view of the color filter constituting the components of the color liquid crystal display device, it is expected to further improve the transmittance and improve the contrast.
The method for producing a color filter is known to include: a dyeing method for dyeing a pattern after patterning by a resist; or a transparent electrode having a specific pattern formed in advance, and dissolving and dissolving in a solvent by applying a voltage a plating method in which a pigment-containing resin is ionized to form a pattern; a printing method using offset printing or the like using an ink containing a thermosetting resin or an ultraviolet curing resin; and a color resist obtained by dispersing a coloring agent such as a pigment on a resist material The pigment dispersion method of the agent. Recently, the pigment dispersion method has been the mainstream. However, the color filter used as a coloring agent is caused by light scattering or the like by the pigment particles, so that the degree of polarization controlled by the liquid crystal is disturbed, and as a result, the brightness or contrast of the color liquid crystal display device is lowered. .

As a technique for solving this problem, a dye-based curable composition using a dye as a colorant has been proposed, and the dye can be present in a dissolved state in a medium of a curable composition (refer to, for example, Patent Document 1). . However, dyes used for color resists have problems with heat resistance, light resistance, and solubility in resins and organic solvents used in resins.
Therefore, in order to improve the solubility, a color filter using a salt of an anionic dye and a cationic surfactant as a coloring agent has been proposed (see, for example, Patent Documents 2 and 3). In general, it is known that the solubility of an anionic dye in an organic solvent is improved by changing a sodium sulfonate group (-SO 3 Na) of an anionic dye to a salt of an organic amine. The above coloring agent enhances the solubility of the anionic dye in an organic solvent by changing the sodium sulfonate group of the anionic dye to a matrix salt of a cationic surfactant. However, these methods are incapable of obtaining sufficient solubility for the solvent used in the production of the color filter. Further, since the compatibility with the resin is also poor, it is difficult to impart long-term storage stability to the coloring composition for a color filter, and it is difficult to provide strong adhesion between the coating film and a transparent substrate such as glass, and it is impossible to solve the problem. The solvent resistance or alkali developability of the coating film is an important issue in color filters.
In addition, as a crystalline water-based coloring material, a halide resin is used as a counter-charged material as a halide of an anionic dye (see, for example, Patent Document 4), and the purpose of the dye is to use the dye in a particle state. The use of color filters that are required to be used in a dissolved state has not been reviewed in detail.
Further, a colored resin composition is proposed which is obtained by adding an anionic dye to a copolymer solution obtained by copolymerizing a monomer having a guanamine structure (see, for example, Patent Document 5). This is achieved by the action of the guanamine structure as a dyeing point on the anionic dye to stabilize the dye in the coating film and improve the tolerance. However, in the method disclosed herein, since the copolymer and the anionic dye are mixed in an organic solvent, the dye having high polarity is not sufficiently dissolved and there is a problem that foreign matter is generated.
Further, in order to improve heat resistance and light resistance, a colored composition in which a dye is chemically bonded to a polymer has been proposed (refer to, for example, Patent Document 6). However, if the polymer and the dye are simply collected, the solvent resistance or the resistance is still insufficient, and the alkali developability does not meet the requirements of recent years.
Advanced technical literature patent literature
[Patent Document 1] Japanese Patent Laid-Open Publication No. 1994-75375
[Patent Document 2] Japanese Patent Laid-Open Publication No. 1993-333207
[Patent Document 3] Japanese Patent Laid-Open Publication No. 2004-307391
[Patent Document 4] Japanese Patent Laid-Open Publication No. 2005-350648
[Patent Document 5] Japanese Patent Laid-Open Publication No. 2000-352819
[Patent Document 6] Japanese Patent Laid-Open Publication No. 2000-162429






發明所欲解決之課題

本發明之目的係在於提供一種保存安定性良好的彩色濾光片用著色組成物,以及一種塗膜不會產生異物,與玻璃等透明基板之間具有牢固的密貼性,耐熱性、耐溶劑性甚高,鹼溶解性良好的彩色濾光片。
解決問題之技術手段
本發明者等人係為了解決前述各種問題而專注累積研究,結果發現一種彩色濾光片用著色組成物具有甚高的保存安定性,而且對塗墨亦不會產生異物,密貼性良好,在耐熱測試中顯示出高耐熱性,根據該酌見終至完成本發明,而前述彩色濾光片用著色組成物含有令側鏈具有陽離子性基之樹脂(B)與陰離子性染料(C)反應而獲得之鹵化物(D),前述陽離子性基之樹脂(B)亦即側鏈具有陽離子性基,符合具有架橋性官能基、或玻璃轉移溫度50℃以上之至少一方之丙烯酸樹脂。
亦即,本發明係關於一種彩色濾光片用著色組成物,其特徵在於:至少由著色劑(A)、樹脂黏結劑及有機溶劑所組成;
該著色劑(A)含有令側鏈具有陽離子性基之樹脂(B)與陰離子性染料(C)反應而獲得之鹵化物(D);
前述側鏈具有陽離子性基之樹脂(B)係包含下述一般式(1)所示之構造單位之丙烯酸樹脂;前述丙烯酸樹脂係選自具有熱架橋性官能基之丙烯酸樹脂、玻璃轉移溫度50℃以上之丙烯酸樹脂、及具有熱架橋性官能基且玻璃轉移溫度50℃以上之丙烯酸樹脂。

(於一般式(1)中,R1表示氫原子、或置換或者無置換之烷基。R2、R3及R4分別獨立表示氫原子、亦可被置換之烷基、亦可被置換之烯基、或亦可被置換之芳基,R2、R3及R4中之2個相互結合而形成環亦可。Q表示亞烷基、亞芳基、-CONH-R5-或-COO-R5-,R5表示亞烷基。Y-表示無機或有機之陰離子。)
進而言之,本發明係關於前述彩色濾光片用著色組成物,其特徵在於:前述熱架橋性官能基係選自由羥基、羧基、氧雜環丁烷基、三級丁基、異氰酸酯基及(甲基)丙烯醯基所組成的群組中之至少一種。

進而言之,本發明係關於前述彩色濾光片用著色組成物,其特徵在於:包含前述一般式(1)所示構造單位之丙烯酸樹脂係包含具有熱架橋性官能基之構造單位之共聚物;前述共聚物係於合計100重量%中,包含具有前述熱架橋性官能基之構造單位10~35重量%。
進而言之,本發明係關於前述彩色濾光片用著色組成物,其特徵在於:前述熱架橋性官能基包含羥基。
進而言之,本發明係關於前述彩色濾光片用著色組成物,其特徵在於:前述熱架橋性官能基係羥基與羧基。

進而言之,本發明係關於前述彩色濾光片用著色組成物,其特徵在於:包含前述一般式(1)所示構造單位之丙烯酸樹脂之銨鹽價係10~200mgKOH/g。
進而言之,本發明係關於前述彩色濾光片用著色組成物,其特徵在於:前述鹵化物(D)係於水溶液中,混合側鏈具有陽離子性基之樹脂(B)及陰離子性染料(C),去除由側鏈具有陽離子性基之樹脂(B)之反陰離子及陰離子性染料(C)之反陽離子所組成的鹽而製成之化合物。
進而言之,本發明係關於前述彩色濾光片用著色組成物,其特徵在於:前述有機溶劑之主成分係丙二醇甲醚乙酸酯(Propylene glycol monomethyl ether acetate)。
又,本發明係關於前述彩色濾光片用著色組成物,其特徵在於:前述著色劑進一步含有顏料。
又,本發明係關於前述彩色濾光片用著色組成物,其特徵在於:進一步含有光聚合性單體及/或光聚合起始劑。
又,一種彩色濾光片,其係藉由前述彩色濾光片用著色組成物所形成。
發明之效果
於本發明,藉由使用含有鹵化物(D)之彩色濾光片用著色組成物,可獲得具有甚高的保存安定性,塗膜形成時亦不會產生異物,密貼性良好,進而顯示出高耐熱性及耐溶劑性,並且顯示出良好的鹼顯影性之彩色濾光片,而前述鹵化物(D)係令側鏈具有陽離子性基之樹脂(B),亦即令側鏈具有陽離子性基,符合具有架橋性官能基、或玻璃轉移溫度50℃以上之至少一方之丙烯酸樹脂,與陰離子性染料(C)反應而獲得。
Problem to be solved by the invention

An object of the present invention is to provide a coloring composition for a color filter having good storage stability, and a coating film which does not generate foreign matter, and which has strong adhesion to a transparent substrate such as glass, heat resistance and solvent resistance. A color filter with high solubility and good alkali solubility.
Means for Solving the Problems The present inventors focused on cumulative research in order to solve the various problems described above, and as a result, found that a coloring composition for a color filter has high storage stability and does not generate foreign matter for ink application. Good adhesion, high heat resistance in heat resistance test, and the present invention is completed according to the discretion, and the coloring composition for a color filter contains a resin (B) having an aromatic group in a side chain and an anion. The halide (D) obtained by the reaction of the dye (C), the resin (B) having the cationic group, that is, the side chain having a cationic group, and having at least one of a bridging functional group or a glass transition temperature of 50 ° C or higher. Acrylic resin.
That is, the present invention relates to a coloring composition for a color filter, characterized in that it is composed of at least a coloring agent (A), a resin binder, and an organic solvent;
The coloring agent (A) contains a halide (D) obtained by reacting a resin (B) having a cationic group in a side chain with an anionic dye (C);
The resin (B) having a cationic group in the side chain is an acrylic resin containing a structural unit represented by the following general formula (1); the acrylic resin is selected from an acrylic resin having a thermal bridging functional group, and a glass transition temperature of 50 An acrylic resin having a temperature above °C and an acrylic resin having a heat-bridged functional group and having a glass transition temperature of 50 ° C or higher.

(In the general formula (1), R 1 represents a hydrogen atom, or a substituted or unsubstituted alkyl group. R 2 , R 3 and R 4 each independently represent a hydrogen atom, an alkyl group which may be substituted, or may be substituted. An alkenyl group or an aryl group which may be substituted, and two of R 2 , R 3 and R 4 may be bonded to each other to form a ring. Q represents an alkylene group, an arylene group, -CONH-R 5 - or -COO-R 5 -, R 5 represents an alkylene group. Y - represents an inorganic or organic anion.)
Further, the present invention relates to the coloring composition for a color filter, characterized in that the thermally bridged functional group is selected from the group consisting of a hydroxyl group, a carboxyl group, an oxetanyl group, a tertiary butyl group, an isocyanate group, and At least one of the group consisting of (meth)acrylonitrile groups.

Further, the present invention relates to the coloring composition for a color filter described above, characterized in that the acrylic resin comprising the structural unit represented by the above general formula (1) is a copolymer comprising a structural unit having a thermal bridging functional group. The copolymer is contained in an amount of 100% by weight in total, and includes 10 to 35% by weight of the structural unit having the aforementioned thermally bridged functional group.
Further, the present invention relates to the coloring composition for a color filter described above, characterized in that the thermally bridged functional group contains a hydroxyl group.
Further, the present invention relates to the coloring composition for a color filter described above, characterized in that the thermally bridged functional group is a hydroxyl group and a carboxyl group.

Further, the present invention relates to the coloring composition for a color filter, characterized in that the ammonium salt having an acrylic resin having a structural unit represented by the above formula (1) has an ammonium salt value of 10 to 200 mgKOH/g.
Further, the present invention relates to the coloring composition for a color filter characterized in that the halide (D) is in an aqueous solution, and a resin (B) having a cationic group in a side chain and an anionic dye are mixed ( C) A compound obtained by removing a salt composed of a counter anion of a resin (B) having a cationic group in a side chain and a counter cation of an anionic dye (C).
Further, the present invention relates to the coloring composition for a color filter, characterized in that the main component of the organic solvent is Propylene glycol monomethyl ether acetate.
Moreover, the present invention relates to the coloring composition for a color filter, characterized in that the coloring agent further contains a pigment.
Furthermore, the present invention relates to the coloring composition for a color filter, which further comprises a photopolymerizable monomer and/or a photopolymerization initiator.
Further, a color filter is formed by the coloring composition for the color filter.
Advantageous Effects of Invention According to the present invention, by using a coloring composition for a color filter containing a halide (D), it is possible to obtain a high storage stability, and a foreign matter is not generated when a coating film is formed, and the adhesion is good. Further, a color filter exhibiting high heat resistance and solvent resistance and exhibiting good alkali developability, and the above halide (D) is a resin (B) having a cationic group in a side chain, that is, a side The chain has a cationic group and is obtained by reacting an anionic dye (C) with an acrylic resin having a bridging functional group or at least one glass transition temperature of 50 ° C or higher.

用以實施發明之形態
以下詳細說明本發明。
本發明之彩色濾光片用著色組成物係包含鹵化物(D)之彩色濾光片用著色組成物,前述彩色濾光片用著色組成物係於包含樹脂黏結劑及有機溶劑之著色劑載體中,令側鏈具有陽離子性基之樹脂(B)與陰離子性染料(C)反應而獲得。首先,說明有關側鏈具有陽離子性基之樹脂(B)。
<側鏈具有陽離子性基之樹脂(B)>
本發明之側鏈具有陽離子性基之樹脂(B)係包含下述一般式(1)所示之構造單位之丙烯酸樹脂,選自具有熱架橋性官能基之丙烯酸樹脂、玻璃轉移溫度50℃以上之丙烯酸樹脂、及具有熱架橋性官能基且玻璃轉移溫度50℃以上之丙烯酸樹脂。該丙烯酸樹脂宜為具有熱架橋性官能基且玻璃轉移溫度50℃以上之丙烯酸樹脂。
下述一般式(1)所示之陽離子性基與陰離子性染料(C)之陰離子性基進行成鹽,藉此可獲得本發明之鹵化物(D)。

(於一般式(1)中,R1表示氫原子、或置換或者無置換之烷基。R2、R3及R4分別獨立表示氫原子、亦可被置換之烷基、亦可被置換之烯基、或亦可被置換之芳基,R2、R3及R4中之2個相互結合而形成環亦可。Q表示亞烷基、亞芳基、-CONH-R5-或-COO-R5-,R5表示亞烷基。Y-表示無機或有機之陰離子。)
於一般式(1)中,R1表示氫原子、或置換或者無置換之烷基。R1之烷基例可舉出甲基、乙基、丙基、正丁基、i-丁基、三級丁基、正己基及環己基。該烷基宜為碳數1~12之烷基,更宜為碳數1~8之烷基,碳數1~4之烷基尤其適宜。
R1所示之烷基具有置換基時,該置換基之例子可舉出羥基、烷氧基等。
上述之中,R1最宜為氫原子或甲基。

於一般式(1)中,R2、R3及R4分別獨立表示氫原子、亦可被置換之烷基、亦可被置換之烯基、或亦可被置換之芳基。
在此,R2、R3及R4之烷基例可舉出直鏈烷基(甲基、乙基、正丙基、正丁基、正戊基、正辛基、正十二基、正十四基、正十六基及正十八基等)、分支烷基(異丙基、異丁基、二級丁基、三級丁基、異戊基、新戊基、三級戊基、異己基、2-乙基己基及1,1,3,3-四甲基丁基等)、環烷基(環丙基、環丁基、環戊基及環己基等)、及架橋環式烷基(降冰片基、金剛烷基及蒎基)。該烷基宜為碳數1~18之烷基,進而宜為碳數1~8之烷基。
R2、R3及R4之烯基例可舉出直鏈或分枝之烯基(乙烯基、烯丙基、1-丙烯基、2-丙烯基、1-丁烯基、2-丁烯基、3-丁烯基、1-甲基-1-丙烯基、1-甲基-2-丙烯基、2-甲基-1-丙烯基及2-甲基-2-丙烯基等)、環烯基(2-環己烯基及3-環己烯基等)。該烯基宜為碳數2~18之烷基,進而宜為碳數2~8之烷基。
R2、R3及R4之芳基例可舉出單環式芳基(苯基等)、縮合多環式芳基(萘基、蒽基、菲基、蒽喹啉基、芴基、萘喹啉基等)、及芳香族雜環碳化氫基(噻吩基(從噻吩衍生的基))、呋喃基(從呋喃衍生的基)、哌喃基(從哌喃衍生的基)、吡啶基(從吡啶衍生的基)、9-羰呫噸基(從呫噸衍生的基)及9-羰噻吨基(從噻吨衍生的基等)。
R2、R3及R4所示之烷基、烯基及芳基具有置換基時,該置換基例可舉出從鹵素原子、羥基、烷氧基、芳氧基、烯基、醯基、烷氧羰基、羰基及苯基等所選擇的置換基。該置換基之中尤其以鹵素原子、羥基、烷氧基或苯基為宜。
從安定性的觀點考量,R2、R3及R4宜為被置換亦可之烷基,更宜為無置換之烷基。
又,R2、R3及R4中之2個相互結合而形成環亦可。
於一般式(1)中,連結丙烯基與銨鹽基之Q係表示亞烷基、亞芳基、-CONH-R5-或-COO-R5-,R5表示亞烷基。其中,從聚合性、取得難易的觀點考量,Q宜為-CONH-R5-或-COO-R5-。又,R5更宜為甲烷基、乙烷基、丙烷基或丁烷基,尤其宜為乙烷基。
該樹脂之構成反陰離子之一般式(1)中之Y-成分若為無機或有機之陰離子即可。反陰離子可不受限制而採用任何習知之物,具體而言可舉出:氫氧化物離子、氯化物離子、溴化物離子、碘化物離子等鹵化物離子;甲酸離子、醋酸離子等羰酸離子;碳酸離子、碳酸氫離子、硝酸離子、硫酸離子、亞硫酸離子、鉻酸離子、重鉻酸鉀離子、磷酸離子、過錳酸離子等,進而可舉出諸如己氰鐵(III)酸離子等錯合物離子等。從合成適性或安定性的觀點來看,宜為鹵化物離子及羧酸離子,最宜為鹵化物離子。反陰離子為羧酸離子等有機酸離子時,有機酸離子共有結合於樹脂中而形成分子內鹽亦可。
包含一般式(1)所示之構造單位之丙烯酸系樹脂可藉由使用具有銨鹽基之乙烯性不飽和單體作為單體成分,進行共聚反應而獲得。或者,該丙烯酸系樹脂可藉由使用具有胺基之乙烯性不飽和單體作為單體成分,進行共聚反應,合成具有胺基之丙烯酸系樹脂,接著使其與鎓氯化劑反應而進行銨氯化來獲得。
以下表示具有銨鹽基之乙烯性不飽和單體、具有胺基之乙烯性不飽和單體、及鎓氯化劑之具體例。再者,於本說明書中,表示「丙烯基、甲基丙烯基」之某一者或雙方時,有時記載為「(甲基)丙烯基」。同樣地,表示「丙烯醯、甲基丙烯醯」之某一者或雙方時,有時記載為「(甲基)丙烯醯胺」。
具有銨鹽基之乙烯性不飽和單體例可舉出:(甲基)丙烯醯氧乙基三甲基氯化銨、(甲基)丙烯醯氧乙基三乙基氯化銨、(甲基)丙烯醯氧乙基二甲基氯化銨、(甲基)丙烯醯氧乙基嗎啉氯化銨等烷基(甲基)丙烯酸酯系第4級銨鹽;(甲基)丙烯醯胺丙基三甲基氯化銨、(甲基)丙烯醯胺乙基三乙基氯化銨、(甲基)丙烯醯胺乙基二甲基苄基氯化銨等烷基(甲基)丙烯醯胺系第4級銨鹽;二甲基二烯丙基銨甲基硫酸鹽;及三甲基乙烯基苯基氯化銨等。
具有胺基之乙烯性不飽和單體例可舉出二甲基胺乙基(甲基)丙烯酸酯、二乙基胺乙基(甲基)丙烯酸酯、二丙基胺乙基(甲基)丙烯酸酯、二異丙基胺乙基(甲基)丙烯酸酯、二丁基胺乙基(甲基)丙烯酸酯、二異丁基胺乙基(甲基)丙烯酸酯、二三級-丁基胺乙基(甲基)丙烯酸酯、二甲基胺丙基(甲基)丙烯酸酯、二乙基胺乙基(甲基)丙烯酸酯、二乙基胺丙基(甲基)丙烯醯胺、二丙基胺丙基(甲基)丙烯醯胺、二異丙基胺丙基(甲基)丙烯醯胺、二丁基胺丙基(甲基)丙烯醯胺、二異丁基胺丙基(甲基)丙烯醯胺、二三級-丁基胺丙基(甲基)丙烯醯胺等具有二烷基胺基之(甲基)丙烯酸酯或(甲基)丙烯醯胺;並可舉出:二甲基胺苯乙烯、二甲基胺甲基苯乙烯等具有二烷基胺基之苯乙烯類;二烯甲基胺、二烯胺等二烯胺化合物;N-乙烯基吡咯烷、N-乙烯基吡咯烷酮、N-乙烯基咔唑等含有胺基之芳香族乙烯基系單體。
鎓氯化劑例可舉出:二甲基硫酸、二乙基硫酸或二丙基硫酸等烷基硫酸;對甲苯磺酸甲基或苯磺酸甲基等磺酸酯;溴化甲烷、溴化乙烷、溴化丙烷或溴化辛烷等烷基溴化物;或者苄基氯或苄基溴等。
具有胺基之乙烯性不飽和單體與鎓氯化劑之反應,一般可藉由於具有胺基之乙烯性不飽和單體溶液,滴下相對於胺基為等莫耳以下之鎓氯化劑而進行。銨氯化反應時之溫度為90℃程度以下,尤其在將乙烯基單體予以銨氯化時,宜為30℃程度以下,反應時間為1~4小時程度。
此外,亦可使用烷氧羰基烷基鹵化物來作為鎓氯化劑。烷氧羰基烷基鹵化物可由下述一般式(2)表示。
Z-R6-COOR7           一般式(2)
(於一般式(2)中,Z為氯、溴等鹵素,宜為溴;R6係碳數為1~6、宜為1~5、更宜為1~3之亞烷基;R7係碳數為1~6、宜為1~3之低級烷基。)
具有胺基之乙烯性不飽和單體與烷氧羰基烷基鹵化物之反應,可藉由令相對於胺基為等莫耳以下之烷氧羰基烷基鹵化物,與上述鎓氯化劑同樣反應後,將-COOR7予以水解轉換為羰酸離子(-COO-)而獲得。藉此,可獲得具有一般式(2)所示之羰基甜菜鹼構造且具有銨鹽基之乙烯性不飽和單體。
接下來,說明有關本發明所用之側鏈具有陽離子性基之樹脂(B)中之熱架橋性官能基。
(架橋性官能基)
本發明之具有熱架橋性官能基之丙烯酸樹脂係於製造彩色濾光片之加熱步驟中,形成具有熱架橋性官能基之丙烯酸樹脂彼此或與樹脂黏結劑之架橋。藉此形成牢固的被膜,防止塗膜之色彩變化。亦即可提升耐熱性。又,亦可提升耐溶劑性。
上述熱架橋性官能基之適宜構造並未特別限定,可舉出例如羥基、羧基、羧酸酐、1級或2級胺基、亞胺基、氧雜環丁烷基、三級丁基、環氧基、巰基、異氰酸酯基、烯丙基、(甲基)丙烯基等。
其中從彩色濾光片用著色組成物用途上之保存安定性或與其他材料之反應性的觀點來看,宜為羥基、羧基、氧雜環丁烷基、三級丁基、異氰酸酯基、(甲基)丙烯基,尤其宜具有羥基。
又,從鹼顯影性的觀點來看,宜具有羧基。
於丙烯酸樹脂導入熱架橋性官能基之一種方法,係將具有熱架橋性官能基之乙烯性不飽和單體,與對應於一般式(1)所示之陽離子性基之乙烯性不飽和單體予以共聚之方法。
具有羥基之乙烯性不飽和單體例並未特別限定,可舉出例如2-羥基乙基(甲基)丙烯酸酯、3-羥基丙基(甲基)丙烯酸酯、4-羥基丁基(甲基)丙烯酸酯、丙三醇單(甲基)丙烯酸酯、4-羥基乙烯基苯、2-羥基-3-苯氧基丙基丙烯酸酯或該等單體之己內酯附加物(附加莫耳數宜為1~5)等。
具有羧基之乙烯性不飽和單體例可舉出例如丙烯酸、甲基丙烯酸、衣康酸、順丁烯二酸、反丁烯二酸及巴豆酸等,具有羧酸酐基之乙烯性不飽和單體可舉出順丁烯二酸酐及衣康酸酐等。
具有氧雜環丁烷基之乙烯性不飽和單體可舉出3-(丙烯醯氧甲基)3-甲基氧雜環丁烷、3-(甲基丙烯醯氧甲基)3-甲基氧雜環丁烷、3-(丙烯醯氧甲基)3-乙基氧雜環丁烷、3-(甲基丙烯醯氧甲基)3-乙基氧雜環丁烷、3-(丙烯醯氧甲基)3-丁基氧雜環丁烷、3-(甲基丙烯醯氧甲基)3-丁基氧雜環丁烷、3-(丙烯醯氧甲基)3-己基氧雜環丁烷及3-(甲基丙烯醯氧甲基)3-己基氧雜環丁烷等。
具有三級丁基之乙烯性不飽和單體可舉出三級丁基丙烯酸酯、三級丁基丙烯酸甲酯等。
具有異氰酸酯基之乙烯性不飽和單體可舉出例如2-異氰酸酯乙基丙烯酸甲酯、2-異氰酸酯乙基丙烯酸酯、4-異氰酸酯丁基丙烯酸甲酯、4-異氰酸酯丁基丙烯酸酯等。
本發明之異氰酸酯基亦包含嵌段異氰酸酯,其適宜使用。嵌段異氰酸酯係指在一般條件下,藉由以其他官能基保護異氰酸酯基來抑制該異氰酸酯基之反應性,另一方面可藉由加熱來脫離保護,令活性之異氰酸酯基再生之異氰酸酯嵌段體。
具有該類嵌段異氰酸酯基之乙烯性不飽和單體之市售品可舉出例如2-[(3,5-二甲基吡唑基)羧基胺]乙基丙烯酸甲酯(Karenz MOI-BP,昭和電工製);甲基丙烯酸2-(O-[1’甲基亞丙基]羧基胺)乙基(Karenz MOI-BM,昭和電工製)等。
又,具有嵌段異氰酸酯基之乙烯性不飽和單體除了可使用市售品以外,亦可採習知方法調製而使用。例如可藉由在溶劑中,以0~200℃程度之溫度,攪拌具有乙烯性不飽和結合之異氰酸酯化合物與嵌段劑,利用濃縮、過濾、抽出、晶析、蒸餾等習知的分離精製手段予以分離而獲得。
於丙烯酸樹脂導入熱架橋性官能基之其他方法係於獲得丙烯酸樹脂後,於該丙烯酸樹脂所具有的官能基,使具有對於前述官能基可反應之官能基與熱架橋性官能基之化合物反應之方法。例如於具有羧基之丙烯酸樹脂中之羧基,使具有縮水甘油基之乙烯性不飽和單體反應,藉此可獲得具有(甲基)丙烯醯基之丙烯酸樹脂。
上述熱架橋性官能基須於樹脂中至少含有一種,亦可含有兩種以上。
進而言之,熱架橋性官能基含有兩種以上時,熱架橋性官能基彼此有適宜的組合。此係熱架橋性官能基彼此因加熱時容易反應的組合,此時會提升架橋效果。例如若同時使用氧雜環丁烷基與羧基會甚有效果。同樣地,由於三級丁基在加熱時會成為羧基,因此氧雜環丁烷基與三級丁基之組合亦甚有效果。又,羥基與嵌段異氰酸酯基及異氰酸酯基之組合亦甚有效果。尤其羥基與羧基之組合不僅可藉由熱架橋來獲得牢固的被膜,而且於熱架橋前之鹼顯影步驟中,因羧基的存在而提升鹼顯影性,因此最適宜。
接下來,說明有關側鏈具有陽離子性基之樹脂(B)之玻璃轉移溫度。
(玻璃轉移溫度)
合成本發明所用之側鏈具有陽離子性基之樹脂(B)時,藉由選擇乙烯性不飽和單體,可獲得玻璃轉移溫度(以下簡稱為Tg)50℃以上之丙烯酸樹脂。藉由在不影響其他物性之範圍內,適當選擇所用之乙烯性不飽和單體,可控制丙烯酸樹脂之Tg。丙烯酸樹脂之Tg會直接影響彩色濾光片之耐熱性,因此該Tg小於50℃且不具有熱架橋性官能基時,會發生高溫時之色彩變化,亦即發生耐熱性不良。
若考慮在彩色濾光片等具有200℃以上之加熱步驟之電子領域使用,則丙烯基部位之Tg更宜為70℃以上。Tg並未特別設有上限,但若超過150℃,則實用上會在加工性或造膜性發生問題,因此宜小於150℃。
本發明之丙烯酸樹脂之Tg係表示從共聚之乙烯性不飽和單體各自之單獨聚合物之Tg,以下述所示之Fox數式所算出的值。
Fox數式

W1至Wn係表示所使用的單體之重量分率,Tg1至Tgn係表示單體之單獨聚合物之玻璃轉移溫度(單位為絕對溫度「K」)。
於下述例示使用於算出之主要的單體之單獨聚合物之Tg(玻璃轉移溫度)。
乙基丙烯酸酯:-22℃(251K)
丁基丙烯酸酯:-54℃(219K)
苄基丙烯酸甲酯:55℃(328K)
丙烯酸:106℃(379K)
甲基丙烯酸甲酯:105℃(378K)
正丁基丙烯酸甲酯:20℃(293K)
2-乙基己基丙烯酸甲酯:-10℃(263K)
羥基乙基丙烯酸甲酯:55℃(328K)
甲基丙烯酸:130℃(403K)
3-(甲基丙烯醯氧甲基)3-甲基氧雜環丁烷):105℃(378K)
2-異氰酸酯乙基丙烯酸甲酯:60℃(333K)
正丁基丙烯酸甲酯:107℃(380K)
甲基丙烯酸二甲胺乙基氯化甲烷鹽:58℃(331K)
例如若採上述方法進行計算,使用甲基丙烯酸甲酯90重量部、乙基丙烯酸酯10重量部合成乙烯性不飽和單體,將其予以自由基聚合而成之乙烯基聚合物部位之玻璃轉移溫度為86.8℃。
為了提高Tg,須於共聚組成中含有單獨聚合物之Tg高之乙烯性不飽和單體。前述乙烯性不飽和單體之中,以下之Tg較高,對提高丙烯酸樹脂之Tg甚有效果。
羅列單獨聚合物之Tg較高之單體。
甲基丙烯酸甲酯:105℃(378K)
三級丁基丙烯酸甲酯:107℃(380K)
甲基丙烯酸:130℃(403K)
丙烯酸:106℃(379K)
3-(甲基丙烯醯氧甲基)3-甲基氧雜環丁烷):105℃(378K)
異冰片烯丙烯酸酯:94℃(367K)
異冰片烯丙烯酸甲酯:180℃(453K)
環戊基丙烯酸酯:120℃(393K)
環戊基丙烯酸甲酯:175℃(448K)
金剛烷基丙烯酸酯:153℃(426K)
金剛烷基丙烯酸甲酯:250℃(523K)
其中尤其三級丁基丙烯酸甲酯、甲基丙烯酸可提高Tg,而且可導入熱架橋性官能基,因此特別適宜。又,從通用性的觀點來看,甲基丙烯酸甲酯較適宜。
此外,上述乙烯性不飽和單體以外之可使用的乙烯性不飽和單體宜為例如(甲基)丙烯酸酯類、巴豆酸酯類、乙烯酯類、順丁烯二酸二酯類、反丁烯二酸二酯類、衣康酸二酯類、(甲基)丙烯醯胺類、乙烯醚類、乙烯醇之酯類、苯乙烯類、(甲基)丙烯腈等。
該類乙烯基單體之具體例可舉出例如以下之化合物。
(甲基)丙烯酸酯類之例子可舉出(甲基)丙烯酸甲基、(甲基)丙烯酸乙基、(甲基)丙烯酸正丙基、(甲基)丙烯酸異丙基、(甲基)丙烯酸正丁基、(甲基)丙烯酸異丁基、(甲基)丙烯酸三級丁基、(甲基)丙烯酸正己基、(甲基)丙烯酸環己基、(甲基)丙烯酸三級丁基環己基、(甲基)丙烯酸2–乙基己基、(甲基)丙烯酸三級辛基、(甲基)丙烯酸十二基、(甲基)丙烯酸十八基、(甲基)丙烯酸乙醯氧基乙基、(甲基)丙烯酸苯基、(甲基)丙烯酸2-羥基乙基、(甲基)丙烯酸2-甲氧基乙基、(甲基)丙烯酸2-乙氧基乙基、(甲基)丙烯酸2-(2-甲氧基乙氧基)乙基、(甲基)丙烯酸3-苯氧基-2-羥基丙基、(甲基)丙烯酸苄基、(甲基)丙烯酸二乙二醇單甲基醚、(甲基)丙烯酸二乙二醇單乙基醚、(甲基)丙烯酸三乙二醇單甲基醚、(甲基)丙烯酸三乙二醇單乙基醚、(甲基)丙烯酸聚乙二醇單甲基醚、(甲基)丙烯酸聚乙二醇單乙基醚、(甲基)丙烯酸-苯氧基乙氧基乙基、(甲基)丙烯酸壬基苯氧基聚乙二醇、(甲基)丙烯酸二環戊烯氧乙基、(甲基)丙烯酸三氟乙基、(甲基)丙烯酸辛氟戊基、(甲基)丙烯酸全氟辛基乙基、(甲基)丙烯酸二環戊基、(甲基)丙烯酸三溴苯基、(甲基)丙烯酸三溴苯氧乙基等。
巴豆酸酯類之例子可舉出巴豆酸丁基及巴豆酸酯己基等。
乙烯酯類之例子可舉出乙烯乙酯、乙烯丙酯、乙烯丁酯、乙烯甲氧乙酯及安息香酸乙烯等。順丁烯二酸二酯類之例子可舉出順丁烯二酸二甲基、順丁烯二酸二乙基及順丁烯二酸二丁基等。
反丁烯二酸二酯類之例子可舉出反丁烯二酸二甲基、反丁烯二酸二乙基及反丁烯二酸二丁基等。
衣康酸二酯類之例子可舉出衣康酸二甲基、衣康酸二乙基及衣康酸二丁基等。
(甲基)丙烯醯胺類之例子可舉出(甲基)丙烯醯胺、N-甲基(甲基)丙烯醯胺、N-乙基(甲基)丙烯醯胺、N-丙基(甲基)丙烯醯胺、N-異丙基(甲基)丙烯醯胺、N-正丁基(甲基)丙烯醯胺、N-三級丁基(甲基)丙烯醯胺、N-環己基(甲基)丙烯醯胺、N-(2-甲氧乙基)(甲基)丙烯醯胺、N,N-二甲基(甲基)丙烯醯胺、N,N-二乙基(甲基)丙烯醯胺、N-苯基(甲基)丙烯醯胺、N-苄基(甲基)丙烯醯胺、(甲基)丙烯醯基嗎啉、二丙酮丙烯醯胺等。
乙烯醚類之例子可舉出甲基乙烯醚、丁基乙烯醚、己基乙烯醚及甲氧乙基乙烯醚等。苯乙烯類之例子可舉出苯乙烯、甲基苯乙烯、二甲基苯乙烯、三甲基苯乙烯、乙基苯乙烯、異丙基苯乙烯、丁基苯乙烯、羥基苯乙烯、甲氧苯乙烯、丁氧苯乙烯、乙醯氧基苯乙烯、氟苯乙烯、二氟苯乙烯、溴苯乙烯、氟甲基苯乙烯、由可藉由酸性物質脫離保護之基(例如三級Boc等)所保護的羥基苯乙烯、乙烯安息香酸甲基、及–甲基苯乙烯等。
獲得側鏈具有陽離子性基之樹脂(B)方法可採用陰離子聚合、活性陰離子聚合、陽離子聚合、活性陽離子聚合、自由基聚合及活性自由基聚合等習知的方法。其中以自由基聚合或活性自由基聚合為宜。
活性自由基聚合的情況宜使用聚合起始劑。聚合起始劑可利用例如偶氮系化合物及有機過氧化物。偶氮系化合物之例子可舉出2, 2’–偶氮雙異丁腈、2, 2’–偶氮雙(2–甲基丁腈)、1, 1’–偶氮雙(環己烷1–羧腈)、2, 2’–偶氮雙(2, 4–二甲基戊腈)、2, 2’–偶氮雙(2, 4–二甲基–4–甲氧戊腈)、二甲基2, 2’–偶氮雙(2–甲基丙酸酯)、4, 4’–偶氮雙(4–氰基戊酸)、2, 2’–偶氮雙(2–羥基甲基戊腈)及2, 2’–偶氮雙[2–(2–咪唑啉–2–基)丙烷]等。有機過氧化物之例子可舉出過氧化苯甲醯、三級氫過氧化丁醯、二異丙基過氧化碳酸酯、二正丙基過氧化碳酸酯、二(2–乙氧基乙基)過氧化碳酸酯、三級丁基過氧化新葵酸酯、(3, 5, 5–三甲基己醯)過氧化物、二丙醯基過氧化物及二乙醯基過氧化物等。該等聚合起始劑可單獨或組合兩種以上來使用。反應溫度宜為40~150℃,更宜為50~110℃,反應時間宜為3~30小時,更宜為5~20小時。
活性自由基聚合法會抑制一般自由基聚合所發生的副反應,進而由於會平均引發聚合的成長,因此可容易合成嵌段聚合物或分子量一致的樹脂。
其中尤其以有機鹵化物或鹵化碸基化合物作為起始劑、以過渡金屬錯合物作為觸媒之原子移動自由基聚合法,係就可適應廣泛的單體方面來看、可採用能適應既有設備之聚合溫度方面來看,較為適宜。原子移動自由基聚合法可採下述參考文獻1~8等所記載的方法來進行。
(參考文獻1)Fukuda等人,Prog.Polym.Sci.2004,29,329
(參考文獻2)Matyjaszewski等人,Chem.Rev.2001,101,2921
(參考文獻3)Matyjaszewski等人,J.Am.Chem.Soc.1995,117,5614
(參考文獻4)Macromolecules 1995,28,7901,Science,1996,272,866
(參考文獻5)WO96/030421
(參考文獻6)WO97/018247
(參考文獻7)日本特開平9-208616號公報
(參考文獻8)日本特開平8-41117號公報
於上述聚合宜使用有機溶劑。有機溶劑並未特別限定,但可使用例如醋酸乙基、醋酸正丁基、醋酸異丁基、甲苯、二甲苯、丙酮、己酮、甲基乙酮、環己酮、丙二醇單甲基醚乙酯、二丙二醇單甲基醚乙酯、乙二醇單乙基醚乙酯、乙二醇單丁基醚乙酯、二乙二醇單乙基醚乙酯或乙二醇單丁基醚乙酯等。該等聚合溶媒可混合兩種以上來使用。
於側鏈具有陽離子性基之樹脂(B)中所存在的銨鹽基量並未特別限定,但樹脂之銨鹽價宜為10~200mgKOH/g,更宜為20~130mgKOH/g。銨鹽價若少於10mgKOH/g,則反應之陰離子性染料(C)之比率變少,因此著色力降低,於抗蝕劑材料中需要更多的鹵化物(D)。因此,原本添加於抗蝕劑材料中之樹脂黏結劑或硬化性樹脂等變少,可能引起抗蝕劑膜之玻璃密貼性惡化或抗蝕劑膜之塗膜耐性惡化。另,若多於200mgKOH/g,鹵化物(D)之溶劑溶解性惡化,於抗蝕劑材料中作為異物而析出。
樹脂之銨鹽價為了符合上述範圍,具有4級銨鹽基之構造單位之適宜含有量係於構成樹脂之構造單位之合計100重量%中,宜為4~47重量%,更適宜的範圍為8~48重量%。
本發明所使用之側鏈具有陽離子性基之樹脂(B)之分子量並未特別限定,但由凝膠滲透層析儀(GPC)所測定之換算重量平均分子量宜為1,000~500,000,更宜為1,000~80,000,進而宜為2,000~20,000,最宜為3,000~15,000。
又,所使用之側鏈具有陽離子性基之樹脂(B)宜具有溶解於廣泛使用於彩色濾光片用著色組成物之溶劑之特性。藉此可獲得不產生異物之塗膜。尤其更宜溶解於丙二醇單甲基醚乙酯。
(陰離子性染料(C))
接著,說明有關用以獲得本發明之鹵化物(D)之陰離子性染料(C)。陰離子性染料(C)若是具有與上述陽離子性基離子結合之陰離子性基之著色化合物即可。該類著色化合物若於分子中具有羧酸基、磺酸基、苯酚性羥基、磷酸基或該等之金屬鹽等均可,並未特別限定,可考量對於有機溶劑或顯影劑之溶解性、鹽形成性、吸光度、與本組成物中其他之相互作用、耐光性、耐熱性等所需性能來適當選擇。
作為陰離子性染料(C)可舉出例如蒽醌系陰離子性染料、單偶氮系陰離子性染料、重氮系陰離子性染料、噁嗪系陰離子性染料、胺酮系陰離子性染料、呫噸系陰離子性染料、喹啉系陰離子性染料、三苯甲烷系陰離子性染料等。以下以色彩索引號碼來表示可使用於合成鹵化物(D)之陰離子性染料之具體例。
紅色系染料可舉出C.I.酸性紅1、2、3、4、5、6、7、8、9、10、11、12、13、14、15、16、17、18、19、20、22、23、24、25:1、26、26:1、26:2、27、29、30、31、32、33、34、35、36、37、39、40、41、42、43、44、45、47、50、52、53、54、55、56、57、59、60、62、64、65、66、67、68、70、71、73、74、76、76:1、80、81、82、83、85、86、87、88、89、91、92、93、97、99、102、104、106、107、108、110、111、113、114、115、116、120、123、125、127、128、131、132、133、134、135、137、138、141、142、143、144、148、150、151、152、154、155、157、158、160、161、163、164、167、170、171、172、173、175、176、177、181、229、231、237、239、240、241、242、249、252、253、255、257、260、263、264、266、267、274、276、280、286、289、299、306、309、311、323、333、324、325、334、335、336、337、340、343、344、347、348、350、351、353、354、356、388等。
又,亦可使用C.I.直接紅1、2、2:1、4、5、6、7、8、10、10:1、13、14、15、16、17、18、21、22、23、24、26、26:1、28、29、31、33、33:1、34、35、36、37、39、42、43、43:1、44、46、49、52、53、54、55、56、57、58、59、60、61、62、7、67:1、68、72、72:1、73、74、75、77、78、79、81、81:1、85、86、88、89、90、97、100、101、101:1、107、108、110、114、116、117、120、121、122、122:1、124、125、127、127:1、127:2、128、129、130、132、134、135、136、137、138、140、141、148、149、150、152、153、154、155、156、169、171、172、173、174、175、176、177、179、180、181、182、185、186、204、211、213、214、217、222、224、225、226、227、228、232、236、237、238等。
黃色系染料可舉出C.I.酸性黃2、3、4、5、6、7、8、9、9:1、10、11、11:1、12、13、14、15、16、17、17:1、18、20、21、22、23、25、26、27、29、30、31、33、34、36、38、39、40、40:1、41、42、42:1、43、44、46、48、51、53、55、56、60、63、65、66、67、68、69、72、76、82、83、84、86、87、90、94、105、115、117、122、127、131、132、136、141、142、143、144、145、146、149、153、159、166、168、169、172、174、175、178、180、183、187、189、190、191、192、199等。
又,亦可使用C.I.直接黃1、2、4、5、12、13、15、20、24、25、26、32、33、34、35、41、42、44、44:1、45、46、48、49、50、51、61、66、67、69、70、71、72、73、74、81、84、86、90、91、92、95、107、110、117、118、119、120、121、126、127、129、132、133、134等。
橙色系染料可舉出C.I.酸性橘1、1:1、4、5、6、7、8、9、10、12、14、16、17、18、19、20、20:1、22、23、24、24:1、25、27、28、28:1、30、31、33、36、37、38、41、45、49、50、51、54、55、56、59、79、83、94、95、102、106、116、117、119、128、131、132、134、136、138等。
又,亦可使用C.I.直接橘1、2、3、4、5、6、7、8、10、13、17、19、20、21、24、25、26、29、29:1、30、31、32、33、43、49、51、56、59、69、72、73、74、75、76、79、80、83、84、85、87、88、90、91、92、95、96、97、98、101、102、102:1、104、108、112、114等。
藍色染料可舉出C.I.酸性藍1、2、3、4、5、6、7、8、9、11、13、14、15、17、18、19、21、22、23、24、25、26、27、29、34、35、37、40、41、41:1、43、44、45、46、47、48、49、50、51、52、53、54、55、56、57、58、62、62:1、63、64、65、68、69、70、73、75、78、79、80、81、83、84、85、86、88、89、90、90:1、91、92、93、95、96、99、100、103、104、108、109、110、111、112、113、114、116、117、118、119、120、123、124、127、127:1、128、129、135、137、138、143、145、147、150、155、159、169、174、175、176、183、198、203、204、205、206、208、213、227、230、231、232、233、235、239、245、247、253、257、258、260、261、262、264、266、269、271、272、273、274、277、278、280等。
又,亦可使用C.I.直接藍1、2、3、4、6、7、8、8:1、9、10、12、14、15、16、19、20、21、21:1、22、23、25、27、29、31、35、36、37、40、42、45、48、49、50、53、54、55、58、60、61、64、65、67、79、96、97、98:1、101、106、107、108、109、111、116、122、123、124、128、129、130、130:1、132、136、138、140、145、146、149、152、153、154、156、158、158:1、164、165、166、167、168、169、170、174、177、181、184、185、188、190、192、193、206、207、209、213、215、225、226、229、230、231、242、244、253、254、260、263等。
紫色染料可舉出C.I.酸性紫1、2、3、4、5、5:1、6、7、7:1、9、11、12、13、14、15、16、17、19、20、21、23、24、25、27、29、30、31、33、34、36、38、39、41、42、43、47、49、51、63、67、72、76、96、97、102、103、109等。
又,亦可使用C.I.直接紫1、3、4、5、6、7、8、9、10、11、12、13、14、16、17、18、21、22、25、26、27、28、29、30、31、32、34、35、36、37、38、39、40、41、42、43、45、51、52、54、57、58、61、62、63、64、71、72、77、78、79、80、81、82、83、85、86、87、88、93、97等。
綠色染料可舉出C.I.酸性綠2、3、5、6、7、8、9、10、11、13、14、15、16、17、18、19、20、22、25、25:1、27、34、36、37、38、40、41、42、44、54、55、59、66、69、70、71、81、84、94、95等。
又,亦可使用C.I.直接綠11、13、14、24、30、34、38、42、49、55、56、57、60、78、79、80等。
(形成鹽)
本發明之鹵化物(D)可容易藉由攪拌或振動令側鏈具有陽離子性基之樹脂(B))、與陰離子性染料(C)溶解後之水溶液,或於攪拌或振動下,令側鏈具有陽離子性基之樹脂(B)之水溶液與陰離子性染料(C)之水溶液混合而獲得。於水溶液中,樹脂之陽離子性基與染料之陰離子性基被離子化,該等進行離子結合,該離子結合部分為不溶水性而析出。相反地,由於樹脂之反陰離子與酸性染料之反陽離子所組成的鹽類為水溶性,因此可藉由水洗等而去除。所使用之側鏈具有陽離子性基之樹脂(B)、及陰離子性染料(C)係各個僅使用單一種類,或使用構造不同之複數種類均可。
形成鹽類時所使用的水溶液係令側鏈具有陽離子性基之樹脂(B)、及陰離子性染料溶解,因此亦可使用水與水溶性有機溶劑之混合溶液。水溶性有機溶劑可舉出甲醇、乙醇、正丙醇、異丙醇、1-甲氧-2-丙醇、1-乙氧-2-丙醇、正丁醇、異丁醇、2-(甲氧甲氧基)乙醇、2–丁氧基乙醇、2–(異丙氧基)乙醇、2–(己氧基)乙醇、2–(己氧基)乙醇、二乙二醇、二乙二醇單甲基醚、二乙二醇單乙基醚、二乙二醇單丁基醚、三乙二醇、三乙二醇單甲基醚、聚乙二醇、甘油、四乙二醇、二丙二醇、丙酮、二丙酮醇、苯胺、吡啶、醋酸乙基、醋酸丙基、甲基乙基酮、N,N-二甲基甲醯胺、二甲基亞碸、四氫呋喃(THF)、二噁烷、2-砒喀烷酮、2-甲基砒喀烷酮、N-甲基-2-砒喀烷酮、1,2-己二醇、2,4,6-己三醇、四呋喃甲醇、4-甲氧基-4戊酮等。該等水溶性有機溶劑係以混合液之總重量作為基準(100重量%),宜使用5~50重量%,最宜使用5~20重量%。
側鏈具有陽離子性基之樹脂(B)與陰離子性染料(C)之比率若是樹脂之總陽離子單元與陰離子性染料(C)之總陰離子性基之莫耳比為10:1~1:4之範圍,即可適宜地調整本發明之鹵化物(D),若是2:1~1:2之範圍更佳。
<顏料>
本發明之彩色濾光片用著色組成物可進一步添加顏料來作為彩色濾光片用著色組成物使用。
顏料可單獨或混合兩種以上之有機或無機顏料來使用。顏料宜為顯色性高且耐熱性高的顏料,尤其宜為耐熱分解性高的顏料,一般使用有機顏料。以下採色彩索引號碼來表示可使用於彩色濾光片用有機顏料之具體例。
用以形成紅色濾光片區段之紅色著色組成物,可使用例如C. I.顏料紅7、9、14、41、48:1、48:2、48:3、48:4、81:1、81:2、81:3、97、122、123、146、149、168、177、178、180、184、185、187、192、200、202、208、210、215、216、217、220、223、224、226、227、228、240、242、246、254、255、264、268、270、272、273、274、276、277、278、279、280、281、282、283、284、285或287等紅色顏料。又,於紅色著色組成物中,可同時使用C. I.顏料橘36、38、43、51、55、59、61、71或73等橙色顏料及/或C. I.顏料黃1、2、3、4、5、6、10、12、13、14、15、16、17、18、20、24、31、32、34、35、35:1、36、36:1、37、37:1、40、42、43、53、55、60、61、62、63、65、73、74、77、81、83、86、93、94、95、97、98、100、101、104、106、108、109、110、113、114、115、116、117、118、119、120、123、125、126、127、128、129、137、138、139、147、150、151、152、153、154、155、156、161、162、164、166、167、168、169、170、171、172、173、174、175、176、177、179、180、181、182、185、187、188、193、194、198、199、213、214、218、219、220或221等黃色顏料。
用以形成綠色濾光片區段之綠色著色組成物,可使用例如C. I.顏料綠7、10、36、37、58等綠色顏料。又,於綠色著色組成物中,可同時使用C. I.顏料黃1、2、3、4、5、6、10、12、13、14、15、16、17、18、20、24、31、32、34、35、35:1、36、36:1、37、37:1、40、42、43、53、55、60、61、62、63、65、73、74、77、81、83、86、93、94、95、97、98、100、101、104、106、108、109、110、113、114、115、116、117、118、119、120、123、125、126、127、128、129、137、138、139、147、150、151、152、153、154、155、156、161、162、164、166、167、168、169、170、171、172、173、174、175、176、177、179、180、181、182、185、187、188、193、194、198、199、213、214、218、219、220或221等黃色顏料。
用以形成藍色濾光片區段之藍色著色組成物,可使用例如C. I.顏料藍1、1:2、1:3、2、2:1、2:2、3、8、9、10、10:1、11、12、15、15:1、15:2、15:3、15:4、15:6、16、18、19、22、24、24:1、53、56、56:1、57、58、59、60、61、62、64等藍色顏料。又,於藍色著色組成物中,還可同時使用C. I.顏料紫1、19、23、27、29、30、32、37、40、42、45等紫色顏料。
於用以形成青色濾光片區段之青色著色組成物,可單獨或混合使用例如C. I.顏料藍15:1、15:2、15:4、15:3、15:6、16、81等藍色顏料。
用以形成洋紅色濾光片區段之洋紅色著色組成物,可單獨或混合使用例如C. I.顏料紫1、19、C. I.顏料紅144、146、177、169、81等紫色顏料及紅色顏料。於洋紅色著色組成物中,可同時使用黃色顏料。
又,無機顏料為例如氧化鈦、硫酸鈀、鋅白、硫酸鉛、黃色鉛、鋅黃、紫紅漆(紅色氧化鐵(III))、鎘紅、群青、紺青、氧化鉻綠、鈷綠、棕土及合成鐵黑。無機顏料係為了取得彩度與亮度的均衡,同時確保良好的塗布性、感度、顯影性等而與有機顏料組合使用。
(顏料微細化)
添加於本發明之著色組成物之顏料係為了對應高穿透度及高度對比,宜藉由鹽磨處理予以微細化。從對著色劑載體中之良好分散來考量,顏料之一次粒徑宜為10nm以上。又,從可形成對比率高的濾光片區段來考量,宜為80nm以下。尤其適宜的範圍為20~60nm之範圍。
鹽磨處理係指使用捏合機、2輥研磨機、3輥研磨機、球研磨機、磨碎機及砂磨機等混合攪拌機,一面將顏料、水溶性無機鹽與水溶性有機溶劑之混合物加熱,一面機械性地混合攪拌後,藉由水洗去除水溶性無機鹽及水溶性有機溶劑之處理。水溶性無機鹽係作為粉碎助劑而發揮功能。於鹽磨時,利用無機鹽之高硬度來粉碎顏料。藉由將顏料予以鹽磨處理時之條件最佳化,可獲得一次粒徑非常微細,或其分布範圍窄、具有清晰之粒度分布之顏料。
水溶性無機鹽可使用例如氯化鈉、氯化鋇、氯化鉀或硫酸鈉。從價格面來看,宜使用氯化鈉(食鹽)。從處理效率及生產效率兩方面來看,水溶性無機鹽係以顏料之總重量作為基準(100重量部),宜使用50~2000重量部,最宜使用300~1000重量部。
水溶性有機溶劑係發揮濕潤顏料及水溶性無機鹽的作用,若是溶解(混合)於水、且所用無機鹽實質上不溶解於水之物均可,並未特別限定。但於鹽磨處理時,溫度上升,溶劑成為易蒸發的狀態,因此從安全性的觀點考量,宜為沸點120℃以上之高沸點溶劑。可使用例如2–氧甲氧基乙烷、2–丁氧基乙烷、2–(異丙氧基)乙烷、2–(己氧基)乙烷、2–(己氧基)乙烷、二乙二醇、二乙二醇單甲基醚、二乙二醇單乙基醚、二乙二醇單丁基醚、三乙二醇、三乙二醇單甲基醚、液狀聚乙二醇、1–甲氧基–2–丙烷、1–乙氧基–2–丙烷、二丙二醇、二丙二醇單甲基醚、二丙二醇單乙基醚或液狀聚丙二醇。水溶性有機溶劑係以顏料之總重量作為基準(100重量部),宜用5~1000重量部,最宜使用50~500重量部。
在將顏料予以鹽磨處理時,亦可因應需要添加樹脂。所用樹脂之種類並未特別限定,可使用天然樹脂、改質天然樹脂、合成樹脂或由天然樹脂改質之合成樹脂等。所用樹脂宜在室溫下呈固體且不溶於水,且一部分可溶於上述有機溶劑更適宜。樹脂之使用量係以顏料之總重量作為基準(100重量部),宜在5~200重量部之範圍內。
<樹脂黏結劑>
樹脂黏結劑係將著色劑,尤其將鹵化物(D)及顏料予以分散,或使鹵化物染色、滲透,可舉出熱塑性樹脂、熱硬化性樹脂等。
熱塑性樹脂可舉出例如丙烯酸樹脂、丁縮醛樹脂、苯乙烯–順丁烯二酸共聚物、氯化聚乙烯、氯化聚丙烯、聚氯乙烯、氯乙烯–醋酸乙烯共聚物、聚醋酸乙烯、聚氨酯樹脂、聚酯樹脂、乙烯基系樹脂、醇酸樹脂、聚苯乙烯樹脂、聚醯胺樹脂、橡膠系樹脂、環化橡膠系樹脂、纖維素類、聚乙烯(HDPE、LDPE)、聚丁二烯及聚醯亞胺樹脂等。
熱硬化性樹脂可舉出例如環氧樹脂、苯并胺樹脂、松香改質順丁烯二酸樹脂、松香改質富馬酸樹脂、三聚氰胺樹脂、尿素樹脂及酚樹脂等。
樹脂黏結劑宜為在可見光區域之400~700nm之全波長區域內,分光穿透率為80%以上,更宜為95%以上之樹脂。又,本發明之彩色濾光片用著色組成物係以鹼顯影型著色抗蝕劑材料的形態使用,因此宜使用含酸性基之乙烯性不飽和單體經共聚之鹼可溶性乙烯基系樹脂。
作為含有酸性基之乙烯性不飽和單體經共聚之乙烯基系鹼可溶性樹脂,可舉出例如具有羧基、磺基等酸性基之樹脂。具體而言,鹼可溶性樹脂可舉出具有酸性基之丙烯酸樹脂、-烯烴-(酐)順丁烯二酸共聚物、苯乙烯/苯乙烯磺酸共聚物、苯乙烯/(甲基)丙烯酸共聚物或異丁烯/(酐)順丁烯二酸共聚物等。其中尤其選自具有酸性基之丙烯酸樹脂、及苯乙烯/苯乙烯磺酸共聚物之至少1種樹脂,特別是具有酸性基之丙烯酸樹脂係耐熱性、透明性高,因此適宜使用。
為了提升含有酸性基之乙烯性不飽和單體經共聚之鹼可溶性樹脂之光感度,亦可使用亦具有乙烯性不飽和雙重結合之活性能量線硬化性樹脂。又,若使用側鏈具有乙烯性不飽和雙重結合之活性能量線硬化性樹脂,會具有抗蝕劑材料之耐溶劑性改善效果,因此較適宜。
作為具有乙烯性不飽和雙重結合之活性能量線硬化性樹脂,可舉出例如藉由以下所示方法(a)或(b)而導入有不飽和乙烯性雙重結合之樹脂。
[方法(a)]
作為方法(a),包括例如藉由將具有環氧基之不飽和乙烯性單體與其他1種以上之單體予以共聚,於所獲得之共聚物之側鏈環氧基,令具有不飽和乙烯性雙重結合之不飽和一價酸之羧基進行附加反應,進而於已生成的羥基,令多價酸酐反應,以導入不飽和乙烯性雙重結合及羧基之方法。
作為具有環氧基之不飽和乙烯性單體,可舉出例如環氧丙基(甲基)丙烯酸酯、甲基環氧丙基(甲基)丙烯酸酯、2-環氧丙氧基(甲基)丙烯酸酯、3,4環氧丁基(甲基)丙烯酸酯及3,4環氧環己基(甲基)丙烯酸酯。該等單獨使用或同時使用兩種以上均無妨。從下一步驟中與不飽和一價酸之反應性的觀點考量,宜為環氧丙基(甲基)丙烯酸酯。
作為不飽和一價酸,可舉出例如(甲基)丙烯酸、巴豆酸、o-、m-或p-乙烯基安息香酸及(甲基)丙烯酸之位鹵烷、烷氧、鹵素、硝、氰置換體等單羧酸等。該等單獨使用或同時使用兩種以上均無妨。
作為多價基酸酐可舉出四氫苯二酸酐、苯二酸酐、六氫苯二酸酐、琥珀酸酐、順丁烯二酸酐等。該等單獨使用或同時使用兩種以上均無妨。因應需要而增加羧基數等,使用偏苯三酸酐等三羧酸酐,亦或使用均苯四甲酸二酐等四羧酸二酐,亦可將殘留的酐基予以加水分解等。又,作為多價基酸酐若使用具有不飽和乙烯性雙重結合之四氫苯二酸酐或順丁烯二酸酐,可進一步增加不飽和乙烯性雙重結合。
作為方法(a)之類似方法,包括例如於藉由將具有羧基之不飽和乙烯性單體、與其他1種以上之單體共聚所獲得的共聚物之側鏈羧基之一部分,令具有環氧基之不飽和乙烯性單體進行附加反應,以導入不飽和乙烯性雙重結合及羧基之方法。
[方法(b)]
作為方法(b),包括使用具有羥基之不飽和乙烯性單體,與其他具有羧基之不飽和一價基酸或其他單體予以共聚,於所獲得的共聚物之側鏈羥基,令具有異氰酸酯基之不飽和乙烯性單體之異氰酸酯基進行反應之方法。
作為具有羥基之不飽和乙烯性單體可舉出2-羥基乙基(甲基)丙烯酸酯、2–或3-羥基丙基(甲基)丙烯酸酯、2–或3–或4–羥基丁基(甲基)丙烯酸酯、丙三醇(甲基)丙烯酸酯及環己烷二甲醇單(甲基)丙烯酸酯等羥基烷基(甲基)丙烯酸酯類,該等單獨使用或同時使用兩種以上均無妨。又,亦可使用於上述羥基烷基(甲基)丙烯酸酯,令乙烯過氧化物、丙烯過氧化物及/或丁基過氧化物等進行附加聚合而成之聚醚單(甲基)丙烯酸酯,或附加有(聚)g–戊內酯、(聚)e–己內酯及/或(聚)12–羥基硬酯酸等之(聚)酯單(甲基)丙烯酸酯。從抑制塗膜異物的觀點考量,宜為2-羥基乙基(甲基)丙烯酸酯或丙三醇(甲基)丙烯酸酯。
具有異氰酸酯基之乙烯性不飽和單體可舉出2–(甲基)丙烯醯氧乙基異氰酸酯或1,1–雙[(甲基)丙烯醯氧]乙基異氰酸酯等,但不限定於該等。又,亦可同時使用兩種以上。
樹脂黏結劑之重量平均分子量(Mw)係為了令著色劑適宜地分散,宜為10,000~100,000之範圍,更宜為10,000~80,000之範圍。又,數量平均分子量(Mn)宜為5,000~50,000之範圍,Mw/Mn之值宜為10以下。
樹脂黏結劑若從顏料及鹵化生成物之分散性、滲透性、顯影性及耐熱性的觀點考量,吸附著色劑的基及顯影時作為鹼可溶性基發揮作用之羧基、著色劑載體、及作為對於溶劑之親和性基發揮作用之脂肪族基及芳香族基之均衡,係對於顏料及鹵化生成物之分散性、滲透性、顯影性,進而對於耐久性甚為重要,宜使用酸價為20~300mgKOH/g之樹脂。酸價若小於20mgKOH/g,則對於顯影液之溶解性不佳,難以形成微細圖案。若超過300mgKOH/g,則未能留下微細圖案。
從成膜性及各種耐受性良好的觀點考量,樹脂黏結劑係於以著色劑之總重量作為基準(100重量%)時,宜使用30重量%以上,由於著色劑濃度高,可顯現良好的色彩特性,因此宜以500重量%以下的量來使用。
<有機溶劑>
於本發明之著色組成物可含有有機溶劑,以使得著色劑充分分散、滲透於著色劑載體中,於玻璃基板等基板上,塗布為乾燥膜厚成為0.2~5而容易形成濾光片區段。
作為有機溶劑可舉出例如乳酸乙基、苄基醇、1, 2, 3–三氯丙烷、1, 3–丁二醇、1, 3–丁二醇、1, 3–丁二醇二乙酸鹽、1, 4–二噁烷、2–庚酮、2-甲基-1, 3-丙二醇、3, 3, 5–三甲基–2–環己烯–1–酮、3, 5, 5三甲基環己酮、3–乙氧基丙酸乙基、3–甲氧基–3–甲基乙酸丁酯、3–甲氧基丁醇、3–甲氧基乙酸丁酯、4–庚酮、間二甲苯、間二乙苯、間二氯苯、N, N–二甲基乙醯胺、正丁苯、正乙酸丙酯、N–吡咯酮、鄰二甲苯、鄰氯甲苯、鄰二乙苯、鄰二氯苯、對氯甲苯、對二乙苯、二級丁苯、三級丁苯、異佛酮、乙二醇二乙醚、乙二醇二丁醚、乙二醇單乙醚乙酸鹽、乙二醇單第三丁醚、乙二醇單丁醚乙酸鹽、乙二醇單丙醚、二異丁酮、環己醇乙酸鹽、二丙二醇二甲醚、二丙二醇甲醚乙酸鹽、二丙二醇單丁醚、二丙酮醇、丙二醇二乙酸鹽、丙二醇苯基醚、丙二醇單乙醚、丙二醇單丙醚、丙二醇單甲醚、丙二醇單甲醚乙酸鹽、丙二醇單甲醚丙酸鹽、苯基醇、甲基異丁酮、甲基環己醇、醋酸正胺基、醋酸正丁基、醋酸異胺基、醋酸異丁基、醋酸丙基、二價酸酯等。
其中從本發明之顏料、鹵化生成物(D)之分散、溶解良好的觀點來看,宜使用乳酸乙基、丙二醇單甲基醚乙酸酯、丙二醇單乙基醚乙酸酯、乙二醇單甲基醚乙酸酯及乙二醇單乙基醚乙酸酯等醇乙酸酯類、芐基醇等芳香族醇類、或環己酮等酮類。尤其從安全衛生面及低黏度化的觀點來看,更宜為丙二醇單甲基醚乙酸酯。
該等有機溶劑可單獨使用1種或混合兩種以上使用。又,混合兩種以上使用之混合溶劑宜含有上述較佳的有機溶劑65~95重量%。
又,有機溶劑由於可將著色組成物調節為適當黏度,形成作為目標之膜厚均勻的濾光片區段,因此以著色劑之總重量作為基準(100重量部),宜以800~4000重量部的量來使用。
<分散>
本發明之著色組成物係於由側鏈具有陽離子性基之樹脂(B)及陰離子性染料(C)反應而得之鹵化物(D)、前述樹脂黏結劑及溶劑所組成的著色劑載體中,進一步包含顏料時,宜將顏料與色素衍生物等分散助劑一同利用3輥研磨機、2輥研磨機、砂磨機、捏合機及磨碎機等各種分散機構予以微細地分散,藉此可製造著色組成物。又,本發明之著色組成物亦可將顏料、鹵化物(D)、其他著色劑等個別分散於著色劑載體之物予以混合而製造。
(分散助劑)
將著色劑分散於著色劑載體中時,可適當地使用色素衍生物、樹脂型顏料分散劑及界面活性劑等分散助劑。分散助劑係分散著色劑之能力良好,防止分散後之著色劑再凝結的效果甚大,因此使用利用分散助劑以令著色劑分散於著色劑載體中而成之著色組成物時,可獲得分光穿透率高之彩色濾光片。
於本發明中,亦期待鹵化物(D)發揮作為顏料分散助劑之作用。
色素衍生物可舉出於有機顏料、蒽醌、吖啶酮或三嗪中,導入有鹼性置換基、酸性置換基或亦可具有置換基之鄰苯二甲醯亞胺甲基之化合物。可使用例如日本特開昭63-305173號公報、日本特公昭57-15620號公報、日本特公昭59-40172號公報、日本特公昭63-17102號公報、日本特公平5-9469號公報等所記載之物。該等可單獨使用或混合兩種以上使用。
從添加顏料之分散性提升的觀點考量,色素衍生物之調配量係於以添加顏料總量為基準(100重量部)時,宜為0.5重量部以上,進而宜為1重量部以上,最宜為3重量部以上。又,從耐熱性、耐光性的觀點考量,以添加顏料之總量為基準(100重量部)時,宜為40重量部以下,進而宜為35重量部以下。
樹脂型分散劑係具有具吸附於顏料之性質之顏料親和性部位、及與顏料載體具相溶性之部位,具有吸附於著色劑以使著色劑對於顏料載體之分散安定化之作用。具體之樹脂型分散劑可使用聚氨酯、聚丙烯酸酯等聚羧酸酯、不飽和聚醯胺、聚羧酸、聚羧酸(部分)胺鹽、聚羧酸銨鹽、聚羧酸烷胺鹽、聚矽氧烷、長鏈聚胺基醯胺磷酸鹽、含烴基之聚羧酸酯或此等之改質物、藉由與具有聚合(低級烷亞胺)及游離之羧基之聚酯反應所形成之醯胺或其鹽等之油性分散劑、(甲基)丙烯酸–(甲基)丙烯酸酯共聚物、苯乙烯–順丁烯二酸共聚物、聚乙烯醇、聚乙烯吡咯醇等水溶性樹脂或水溶性高分子化合物、聚酯系分散劑、改質聚丙烯酸酯系分散劑、乙烯氧化物/丙烯氧化物附加化合物、燐酸酯系分散劑等,該等可單獨使用或混合兩種以上來使用,但未必要限定在該等。
市售的樹脂型分散劑可舉出BYK-Chemie Japan公司製之Disperbyk-101、103、107、108、110、111、116、130、140、154、161、162、163、164、165、166、170、171、174、180、181、182、183、184、185、190、2000、2001、2020、2025、2050、2070、2095、2150、2155或Anti-Terra-U、203及204、或BYK–P104、P104S、220S、6919、或Lactimon、Lactimom-WS以及Bykumen等、日本Lubrizol公司製之SOLSPERSE-3000、9000、13240、13650、13940、16000、17000、18000、20000、21000、24000、26000、27000、28000、31845、32000、32500、32550、33500、32600、34750、36600、38500、41000、41090、53095、55000及76500、日本千葉公司製之EFKA-46、47、48、452、4008、4009、4010、4020、4047、4050、4055、4060、4080、4400、4401、4402、4403、4406、4408、4300、4310、4320、4330、4340、450、451、453、4540、4550、4560、4800、5010、5065、5066、5070、7500、7554、1101、120、150、1501、1502及1503等、Ajinomoto Fine-Techno公司製之AJISPER-PA111、PB711、PB821、PB822、PB824等。
作為界面活性劑可舉出聚環氧乙烷醚硫酸鹽、十二烷基苯磺酸鈉、苯乙烯–丙烯酸共聚物之丙烯酸鹽、烷基萘磺酸鈉、烷基二苯醚二磺酸鈉、月桂基硫酸乙醇胺、月桂基硫酸三乙醇胺、月桂基硫酸銨、硬脂酸乙醇胺、硬脂酸銨、月桂基硫酸鈉、苯乙烯–丙烯酸共聚物之乙醇胺、聚環氧乙烷醚磷酸醚等陰離子性界面活性劑;聚環氧乙烯油醚、聚環氧乙烯月桂醚、聚環氧乙烯壬基苯醚、聚環氧乙烷醚磷酸酯、聚環氧乙烯山梨糖醇酐甘油硬脂酸等陽離子性界面活性劑;烷基4級銨鹽或其等之環氧乙烷附加物等生膠乾餾性界面活性劑;烷基二甲胺醋酸季銨羧酸內鹽等烷基季銨羧酸內鹽;或烷基咪唑啉等雙性界面活性劑,該等可單獨或混合兩種以上來使用,但未必要限定在該等。
添加樹脂型分散劑或界面活性劑時,其量係於以添加顏料之總量作為基準(100重量部)時,宜為0.1~55重量部,進而更宜為0.1~45重量部。樹脂型分散劑、界面活性劑之調配量小於0.1重量部時,難以獲得添加效果,調配量多於55重量部時,由於過多的分散劑,可能會對分散造成影響。
<光聚合性單體>
本發明之著色組成物可進一步添加光聚合性單體及/或光聚合起始劑,以作為彩色濾光片用感光性著色組成物來使用。
本發明之光聚合性單體包含藉由紫外線或熱等硬化而生成透明樹脂之單體或寡聚物。該等可單獨或混合兩種以上來使用。單體之調配量係於以著色劑之總重量作為基準(100重量部)時,宜為5~400重量部,從光硬化性及顯影性的觀點考量,更宜為10~300重量部。
藉由紫外線或熱等硬化而生成透明樹脂之單體、寡聚物可舉出例如:甲基(甲基)丙烯酸酯、乙基(甲基)丙烯酸酯、2–羥基乙基(甲基)丙烯酸酯、2–羥基丙基(甲基)丙烯酸酯、環己基(甲基)丙烯酸酯、-羧基(甲基)丙烯酸酯、聚乙二醇單(甲基)丙烯酸酯、1, 6–己二醯二(甲基)丙烯酸酯、三乙二醇二(甲基)丙烯酸酯及、三丙二醇二(甲基)丙烯酸酯、三羥甲基丙烷(甲基)丙烯酸酯、新戊四醇(甲基)丙烯酸酯、新戊四醇四(甲基)丙烯酸酯、二新戊四醇五(甲基)丙烯酸酯、二新戊四醇六(甲基)丙烯酸酯、1, 6-丁二醇二縮水甘油基醚、雙酚A二縮水甘油基醚、新戊二醇甘油基醚、羥甲基化三聚氰胺等各種丙烯酸酯及甲基丙烯酸酸酯、(甲基)丙烯酸、苯乙烯、醋酸乙烯、羥基乙基乙烯醚、乙二醇二乙烯醚、新戊四醇三乙烯醚、(甲基)丙烯醯胺、N-羥基甲基(甲基)丙烯醯胺、N-乙烯甲醯胺、丙烯醯腈等,但未必限定於該等。
<光聚合起始劑>
於本發明之彩色濾光片用著色組成物,藉由紫外線照射使該組成物硬化,藉由光微影法形成濾光片區段時,可加入光聚合起始劑等,以溶劑顯影型或鹼顯影型著色抗蝕劑材料的形態來調整。使用光聚合起始劑時之調配量係於以著色劑之總量作為基準時,宜為5~200重量部,從光硬化性及顯影性的觀點考量,更宜為10~150重量部。
光聚合起始劑可使用4–苯氧基二氯代苯乙酮、4–t–丁基二氯代苯乙酮、二乙氧基苯乙酮、1–(4–異丙基苯基)–2–羥基–2–甲基丙烷–1–酮、1–羥基環己基苯酮、2–苄基二甲基胺–1–(4–嗎啉苯基)–丁烷–1–酮等乙醯苯系化合物;苯并、苯并甲醚、苯并乙醚、苯并異丙醚、苄基二甲基縮酮等苯并系化合物;二苯甲酮、苯醯安息香酸、苯醯安息香酸甲基、4–苯基二苯甲酮、羥基二苯甲酮、丙烯醯化二苯甲酮、4–苯醯–4’–甲基二苯基硫化物、3, 3’, 4, 4’–四(t–丁基過氧羧基)二苯甲酮等二苯甲酮系化合物;噻噸酮、2–氯噻噸酮、2–甲基噻噸酮、異丙基噻噸酮、2, 4–二異丙基噻噸酮、2, 4–二乙基噻噸酮等噻噸酮系化合物;2, 4, 6–三氯–鄰三嗪、2–苯基–4, 6–雙(三氯甲基)–鄰三嗪、2–(對甲氧基苯基)–4, 6–雙(三氯甲基)–鄰三嗪、2–(對甲苯基)–4, 6–雙(三氯甲基)–鄰三嗪、2–胡椒基–4, 6–雙(三氯甲基)–鄰三嗪、2, 4–雙(三氯甲基)–6–苯乙烯基–鄰三嗪、2–(萘并–1–基)–4, 6–雙(三氯甲基)–鄰三嗪、2–(4–甲氧基萘并–1–基)–4, 6–雙(三氯甲基)–鄰三嗪、2, 4–三氯甲基–(胡椒基)–6–三嗪、2, 4–三氯甲基(4’–甲氧基苯乙烯基)–6–三嗪等三嗪系化合物;1, 2–辛二酮、1–[4–(苯硫基)–, 2(O–苯并肟)]、O–(乙醯)–N–(1–苯基–2–羰–2–(4’–甲氧基–萘基)亞乙基)羥胺等肟酯系化合物;雙(2, 4, 6–三甲基苯并)環氧苯膦、2, 4, 6–三甲基苯并環氧苯膦等膦系化合物;9, 10–菲醌、樟腦醌、乙基蒽醌等醌系化合物;硼酸酯系化合物;咔唑系化合物;或者咪唑系化合物等。
該等光聚合起始劑可使用1種,或因應需要而以任意比率混合兩種以上來使用。該等光聚合起始劑係於以彩色濾光片用著色組成物中之著色劑之總重作為基準(100重量部)時,宜為5~200重量部,從光硬化性及顯影性的觀點考量,更宜為10~150重量部。
<增感劑>
進而言之,於本發明之彩色濾光片用著色組成物中,可進一步含有增感劑。
增感劑可舉出由黃酮衍生物或二亞芐基丙酮等所代表之不飽和酮類、由芐或樟腦醌等所代表之1, 2–二酮衍生物、苯并衍生物、芴衍生物、萘醌衍生物、蒽醌衍生物、呫噸衍生物、硫代呫噸衍生物、呫噸酮衍生物、硫代呫噸酮衍生物、香豆素衍生物、香豆素酮衍生物、花菁衍生物、部花菁衍生物、類菁衍生物等聚甲炔色素、吖啶衍生物、氮雜苯衍生物、二烯陸圜衍生物、噁嗪衍生物、吲哚啉衍生物、薁衍生物、薁鎓鹽衍生物、方酸內鎓鹽衍生物、卟啉衍生物、四苯卟啉衍生物、三芳甲烷衍生物、四苯并卟啉衍生物、四吡嗪卟啉衍生物、酞菁衍生物、四偶氮卟啉衍生物、四喹喔啉卟啉衍生物、萘酞菁衍生物、次酞菁衍生物、吡啶鎓鹽衍生物、硫代吡啶鎓鹽衍生物、四卟啉衍生物、輪烯衍生物、螺吡喃衍生物、螺噁嗪衍生物、硫代螺吡喃衍生物、金屬芳烴錯合物、有機釕錯合物、米氏酮衍生物、a–醯氧基醚、醯基磷化氫氧化物、甲苯基乙醛酸、苄基–9,10–菲并杜烯醌、樟腦醌、乙基蒽醌、4,4’–二乙基酞酚酮、3,3’或4,4’–四(三級丁基過氧羧基)二苯甲酮、4,4’–二甲基胺二苯甲酮等。
進而具體而言,可舉出大河原信等人所編「色素手冊」(1986年、講談社)、大河原信等人所編「功能性色素的化學」(1981年、CMC)及池森忠三朗等人所編「特殊功能材料」(1986年、CMC)所記載之增感劑,但不限定於該等。又,此外,亦可含有對於從紫外至近紅外區的光顯示出吸收之增感劑。
因應需要而以任意比率使用兩種以上之增感劑亦無妨。使用增感劑時,其調配量係於以著色組成物中所含之光聚合起始劑之總重量作為基準(100重量部)時,宜為3~60重量部,從光硬化性、顯影性的觀點考量,更宜為5~50重量部。
<胺系化合物>
又,於本發明之彩色濾光片用著色組成物中,可含有具有還原溶存氧的作用之胺系化合物。
該類胺系化合物可舉出三乙醇胺、甲基二乙醇胺、三異丙醇胺、4-二甲基胺安息香酸甲基、4-二甲基胺安息香酸乙基、4-二甲基胺安息香酸2-乙基己基及N,N-二甲基對甲苯胺等。
<均染劑>
於本發明之著色組成物中,為了改善組成物在透明基板上之均染性,宜添加均染劑。均染劑宜於主鏈具有聚醚構造或聚酯構造之二甲基矽氧烷。作為於主鏈具有聚醚構造之二甲基矽氧烷之具體例,可舉出TORAY‧Dow Corning公司製之FZ–2122及BYK公司製之BYK–333。作為於主鏈具有聚酯構造之二甲基矽氧烷之具體例,可舉出例如BYK公司製之BYK–310及BYK–370等。亦可同時使用於主鏈具有聚醚構造之二甲基矽氧烷與於主鏈具有聚酯構造之二甲基矽氧烷。均染劑之含有量一般係於以著色組成物之總重量作為基準(100重量部)時,宜使用0.003~0.5重量部。
均染劑係於分子內具有疏水基及親水基之所謂界面活性劑之一種,具有親水性而同時對於水的溶解性低,添加於著色組成物時,宜為表面張力降低能力低之物。進而即便表面張力降低能力低,但對玻璃板之潤澤性良好之物甚為有用,宜使用在不出現起泡所造成的塗膜缺陷之添加量內,可充分抑制帶電性之物。具有該類適宜特性之均染劑可舉出具有聚環氧烷單位之二甲基矽氧烷。聚環氧烷單位包括聚環氧乙烯單位及聚環氧丙烯單位。二甲基矽氧烷亦可具有聚環氧乙烯單位及聚環氧丙烯單位雙方。
又,聚環氧烷單位與二甲基矽氧烷之結合形態為以下任一型均可:聚環氧烷單位在二甲基矽氧烷之重複單位中結合之垂飾型;聚環氧烷單位結合於二甲基矽氧烷末端之末端改質型;及聚環氧烷單位與二甲基矽氧烷交互重複結合之直鏈狀嵌段共聚物型。具有聚環氧烷單位之二甲基矽氧烷係由TORAY‧Dow Corning公司市售,可舉出例如FZ-2110、FZ-2122、FZ-2130、FZ-2166、FZ-2191、FZ-2203、FZ-2207,但不限定於該等。
於均染劑亦可輔助性地加入陰離子性、陽離子性、非離子性或雙性的界面活性劑。界面活性劑係混合兩種以上使用亦無妨。
輔助性地加入於均染劑之陰離子性界面活性劑可舉出聚環氧乙烷醚硫酸鹽、十二烷基苯磺酸鈉、苯乙烯–丙烯酸共聚物之丙烯酸鹽、烷基萘磺酸鈉、烷基二苯醚二磺酸鈉、月桂基硫酸乙醇胺、月桂基硫酸三乙醇胺、月桂基硫酸銨、硬脂酸乙醇胺、硬脂酸銨、月桂基硫酸鈉、苯乙烯–丙烯酸共聚物之單乙醇胺及聚環氧乙烷醚磷酸酯等。
輔助均染劑之陽離子性界面活性劑可舉出烷基4級銨鹽或其等之環氧乙烷附加物。輔助性地加入於均染劑之非離子性界面活性劑可舉出聚環氧乙烯油醚、聚環氧乙烯月桂醚、聚環氧乙烯壬基苯醚、聚環氧乙烷醚磷酸酯、聚環氧乙烯山梨糖醇酐甘油硬脂酸、聚乙二醇單月桂酯、烷基二甲胺醋酸季銨羧酸內鹽等烷基季銨羧酸內鹽及烷基咪唑啉等雙性界面活性劑、或氟系或矽基系界面活性劑。
<硬化劑、硬化促進劑>
又,為了輔助熱硬化性樹脂之硬化,於本發明之著色組成物中,亦可因應需要來含有硬化劑、硬化促進劑等。有效之硬化劑為苯酚系樹脂、胺系化合物、酸酐、活性酯、羧酸系化合物、磺酸系化合物等,但並未特別限定於該等,若可與熱硬化性樹脂反應之物,使用任何硬化劑均可。又,該等之中,尤宜舉出1分子內具有2個以上之苯酚性羥基之化合物、胺系硬化劑。前述硬化促進劑可舉出例如:胺化合物(例如雙氰胺、苄基二甲基胺、4-(二甲基胺)-N,N-二甲基苄基胺、4-甲氧基- N,N-二甲基苄基胺及4-甲基-N,N-二甲基苄基胺等);4級銨氯化合物(例如三乙基苄基氯化銨等);嵌段異氰酸酯化合物(例如二甲基胺等);咪唑基衍生物二環式脒化合物及其鹽(例如咪唑基、2-甲基咪唑基、2-乙基咪唑基、2-乙基-4-甲基咪唑基、2-苯基咪唑基、4-苯基咪唑基、1-氰基乙基-2-苯基咪唑基及1-(2-氰基乙基)-2-乙基-4-甲基咪唑基等);磷化合物(例如三苯膦等);胍胺化合物(例如三聚氰胺、胍胺、乙醯胍胺及苯并胍胺等);以及S-三嗪衍生物(例如2,4-二胺-6-甲基丙烯醯氧乙基-S-三嗪、2-乙烯基-2,4-二胺-6-三嗪、2-乙烯基-4,6-二胺-S-三嗪‧異氰酸酯酸附加物及2,4-二胺-6-甲基丙烯醯氧乙基-S-三嗪‧異氰酸酯酸附加物等)。該等可單獨使用1種或同時使用兩種以上均可。前述硬化促進劑之含有量係對於熱硬化性樹脂總量,宜為0.01~15重量%。
<其他添加劑成分>
於本發明之著色組成物中,為了令組成物之經時黏度安定化,可含有儲藏安定劑。又,為了提高與透明基板之密貼性,亦可含有矽烷耦合劑等密貼提升劑。
儲藏安定劑可舉出例如:芐基三甲基氯化物及二甲基羥胺等4級銨氯化物;乳酸及草酸等有機酸及其乙基醚;三級丁基焦兒茶酚;四乙基膦及四苯基膦等有機膦類;以及亞磷酸鹽等。儲藏安定劑係於以著色劑之總量作為基準(100重量部)時,宜以0.1~10重量部的量來使用,更宜以0.05~5重量部的量來使用。
密貼提升劑可舉出以下矽烷耦合劑:乙烯三(–甲氧基以氧基)矽烷、乙烯乙氧基矽烷及乙烯三甲氧基矽烷等乙烯矽烷類;–甲基丙烯氧基丙烯三甲氧基矽烷等(甲基)丙烯酸矽烷類;–(3,4–環氧環烷基)乙基三甲氧基矽烷、–(3,4–環氧環烷基)甲基三甲氧基矽烷、–(3,4–環氧環烷基)乙基三乙氧基矽烷、–(3,4–環氧環烷基)甲基三乙氧基矽烷、–環氧丙氧基丙基三甲氧基矽烷、–環氧丙氧基丙基三乙氧基矽烷等環氧矽烷類;N–(胺乙基)–胺丙基三甲氧基矽烷、N–(胺乙基)–胺丙基三乙氧基矽烷、N–(胺乙基)–胺丙基甲基二乙氧基矽烷、–胺丙基三乙氧基矽烷、–胺丙基三甲氧基矽烷、N–苯基––胺丙基三甲氧基矽烷、N–苯基––胺丙基三乙氧基矽烷等胺矽烷類;以及–巰基丙基三甲氧基矽烷、–巰基丙基三甲乙基矽烷等硫代矽烷類等。密貼提升劑係於以著色組成物中之著色劑總量為基準(100重量部)時,能夠以0.01~10重量部,宜以0.05~5重量部的量來使用。
<去除粗粒子>
本發明之著色組成物係利用離心分離、燒結過濾器、薄膜過濾器等機構,進行5以上之粗粒子,更宜為1以上之粗粒子,進而為0.5以上之粗粒子及混入微塵之去除。如此,著色組成物實質上宜不含0.5以上之粒子。更宜為0.3以下。
<彩色濾光片>
接著,說明關於本發明之彩色濾光片。本發明之彩色濾光片具備使用本發明之彩色濾光片用紅色著色組成物所形成的濾光片區段。彩色濾光片可舉出具備紅色濾光片區段、綠色濾光片區段及藍色濾光片區段者,或舉出具備洋紅色濾光片區段、青色濾光片區段及黃色濾光片區段者。

作為透明基板可使用鹼石灰玻璃、低鹼硼矽酸玻璃、無鹼鋁硼矽酸玻璃等之玻璃板,或聚碳酸酯、聚甲基丙烯酸甲基、聚乙二醇等之樹脂板。又,於玻璃板或樹脂板表面,為了製成面板後之液晶驅動,亦可形成氧化銦、氧化錫等所組成的透明電極。
<彩色濾光片之製造方法>
本發明之彩色濾光片可藉由印刷法或光微影來製造。
藉由印刷法形成濾光片區段時,僅重複作為印刷墨水所調製的著色組成物之印刷與乾燥,即可完成圖案化,因此作為彩色濾光片之製造法,係成本低且量產性良好。進而藉由印刷技術的發展,可進行具有高尺寸精度及平滑度之微細圖案之印刷。進行印刷時,宜為墨水在印刷板上或於毛氈布上不會乾燥及固化之組成。又,印刷機上之墨水流動性之控制亦甚重要,可藉由分散劑或體質顏料來進行墨水黏度的調整。
藉由光微影法形成濾光片區段時,於透明基板上,藉由噴霧塗布或旋轉塗布、狹縫塗布、輥塗布等塗布方法,來將作為上述溶劑顯影型或鹼顯影型著色抗蝕劑材料所調製的著色組成物,塗布為乾燥膜厚成為0.2~5。於依需要受到乾燥之膜,經由與該膜呈接觸或非接觸狀態而設置、具特定圖案之光罩,進行紫外線曝光。其後,浸漬於溶劑或鹼顯影劑中,或藉由噴霧器等,將顯影液予以噴霧,去除未硬化部,形成所需圖案後,針對其他色彩重複同樣操作,可製造彩色濾光片。進而為了促進著色抗蝕劑材料之聚合,亦可因應需要施以加熱。若藉由光微影法,可製造精度高於上述印刷法之彩色濾光片。
顯影時,作為鹼顯影液係使用例如碳酸鈉及氫氧化鈉等之水溶液,亦可使用二甲基芐基胺及三乙醇胺等有機鹼。又,於顯影液中亦可添加消泡劑或界面活性劑。再者,為了提高紫外線曝光感度,亦可於塗布乾燥上述著色抗蝕劑後,塗布乾燥水溶性或鹼水溶性樹脂之例如聚乙烯醇或水溶性丙烯酸樹脂等,形成防止氧阻礙聚合之膜後,進行紫外線曝光。
除了上述方法以外,本發明之彩色濾光片亦可藉由電沈積法、轉印法、噴墨法等來製造,本發明之著色組成物可利用於任一方法。再者,電沈積法係利用形成於基板上之透明導電膜,藉由膠體粒子之電泳,於透明導電膜上,將各色濾光片區段予以電沈積而形成,藉此製造彩色濾光片之方法。又,轉印法係於剝離性之轉印基片表面,預先形成濾光片區段,令該濾光片區段轉印到所需基板之方法。
於透明基板或反射基板上形成各色濾光片區段前,可預先形成黑矩陣。黑矩陣係利用鉻或鉻/氧化鉻之多層膜、氮化鈦等無機膜、或分散有遮光劑之樹脂膜,但不限定於該等。又,亦可於前述透明基板或反射基板上,預先形成薄膜電晶體(TFT),其後形成各色濾光片區段。又,於本發明之彩色濾光片上,亦可因應需要形成覆膜及透明導電膜等。
[實施例]
以下根據實施例來說明本發明,但本發明不受限於此。再者,只要未特別註明,「部」係意味「重量部」。
首先,從實施例及比較例所用之樹脂黏結劑、微細化顏料、側鏈具有陽離子性基之樹脂(B)、鹵化物(D)之製造方法來說明。
<樹脂黏結劑溶液之調製方法>
(樹脂黏結劑溶液1之調製)
於分離式的4支燒瓶,安裝溫度計、冷卻管、氮氣導入管及攪拌裝置,於該反應容器放入環己酮70.0部,升溫至80℃,以氮氣置換反應容器內之後,藉由滴下管歷經2小時滴下n-丁基甲基丙烯酸酯13.3部、2–羥乙基甲基丙烯酸酯4.6部、甲基丙烯酸4.3部、對枯基酚環氧乙烷改質丙烯酸酯(東亞合成股份有限公司製「ARONIX M110」)7.4部、2,2’–偶氮雙異丁腈0.4部之混合物。滴下結束後,進一步繼續反應3小時,獲得重量平均分子量26000之丙烯酸樹脂溶液。冷卻至室溫後,將樹脂溶液取樣約2g,將其以180℃加熱歷經20分鐘以使其乾燥,測定未揮發成分,於先前合成之樹脂溶液添加甲氧丙基乙酸酯,使得未揮發成分成為20重量%而調製成樹脂黏結劑溶液1。在此,樹脂黏結劑之重量平均分子量(Mw)係藉由以聚苯乙烯作為標準物質之凝膠滲透層析儀(GPC)來測定。
(樹脂黏結劑溶液2之調製)
於具備溫度計、冷卻管、氮氣導入管、滴下管及攪拌裝置之分離式的4支燒瓶,放入環己酮207部,升溫至80℃,以氮氣置換反應容器內之後,藉由滴下管歷經2小時滴下甲基丙烯酸20部、對枯基酚環氧乙烷改質丙烯酸酯(東亞合成股份有限公司製「ARONIX M110」)20部、甲基丙烯酸甲基45部、2–羥乙基甲基丙烯酸酯8.5部及2,2’–偶氮雙異丁腈1.33部之混合物。滴下結束後,進一步繼續反應3小時,獲得共聚物溶液。
接著,停止供給氮氣,對於上面所獲得的樹脂溶液總量,一面注入乾燥空氣1小時一面攪拌,隨後冷卻至室溫後,以70℃歷經3小時滴下2–甲基丙烯醯氧乙基異氰酸酯(昭和電工公司製Karenz MOI)6.5部、月桂酸二丁基錫0.08部及環己酮26部之混合物。
將所獲得的樹脂溶液取樣約2g,以180℃加熱20分鐘以使其乾燥,測定未揮發成分,於先前合成之樹脂溶液添加環己酮,使得未揮發成分成為20重量%而調製成樹脂黏結劑溶液2。重量平均分子量(Mw)為18000。
(樹脂黏結劑溶液3之調製)
於具備溫度計、冷卻管、氮氣導入管、滴下管及攪拌裝置之分離式的4支燒瓶,放入環己酮207部,升溫至80℃,以氮氣置換反應容器內之後,藉由滴下管歷經2小時滴下甲基丙烯酸20部、對枯基酚環氧乙烷改質丙烯酸酯(東亞合成股份有限公司製「ARONIX M110」)20部、甲基丙烯酸甲基45部、丙三醇單甲基丙烯酸酯8.5部及2,2’–偶氮雙異丁腈1.33部之混合物。滴下結束後,進一步繼續反應3小時,獲得共聚物溶液。
接著,停止供給氮氣,對於上面所獲得的樹脂溶液總量,一面注入乾燥空氣1小時一面攪拌,隨後冷卻至室溫後,以70℃歷經3小時滴下2–甲基丙烯醯氧乙基異氰酸酯6.5部、月桂酸二丁基錫0.08部、環己酮26部之混合物。
將樹脂溶液取樣約2g,以180℃加熱20分鐘以使其乾燥,測定未揮發成分,於先前合成之樹脂溶液添加環己酮,使得未揮發成分成為20重量%而調製成樹脂黏結劑溶液3。重量平均分子量(Mw)為19000。
(樹脂黏結劑溶液4之調製)
於具備溫度計、冷卻管、氮氣導入管、滴下管及攪拌裝置之分離式的4支燒瓶,放入環己酮370部,升溫至80℃,以氮氣置換反應容器內之後,藉由滴下管歷經2小時滴下對枯基酚環氧乙烷改質丙烯酸酯(東亞合成股份有限公司製「ARONIX M110」)18部、苄基甲基丙烯酸酯10部、縮水甘油基甲基丙烯酸酯18.2部、甲基丙烯酸甲基25部及2,2’–偶氮雙異丁腈2.0部之混合物。滴下後,以100℃進一步使其反應3小時後,添加令偶氮雙異丁腈1.0部溶解於環己酮50部而成之物,以100℃進一步使其反應1小時。接著,以空氣置換容器內,對上述容器內放入丙烯酸9.3部(丙三醇基之100%)、三二甲基胺苯酚0.5部及對苯二酚0.1部,以120℃繼續反應6小時,於固體成分之酸值成為0.5時結束反應,獲得共聚物溶液。進而接著加入四氫苯二酸酐19.5部(生成之羥基之100%)、三乙基胺0.5部,以120℃歷經3.5小時使其反應,獲得羧基與共聚物溶液。
冷卻至室溫後,將樹脂溶液取樣約2g,以180℃加熱20分鐘以使其乾燥,測定未揮發成分,於先前合成之樹脂溶液添加環己酮,使得未揮發成分成為20重量%而調製成丙烯酸樹脂溶液4。重量平均分子量(Mw)為19000。
<微細化顏料之製造方法>
(藍色微細化顏料(P-1))
將酞菁系藍色顏料之C.I.顏料藍15:6(東洋墨水製造股份有限公司製「Lionol Blue ES」)100部、粉碎之氯化鈉800部及二乙二醇100部放入不銹鋼製1加侖捏合機(井上製作所製),以70℃混合攪拌12小時。將該混合物放入溫水3000部中,一面加熱至70℃,一面以高速攪拌器攪拌約1.5小時而製成漿狀,重複過濾、水洗以去除氯化鈉及溶劑後,以80℃乾燥24小時,獲得98部的藍色微細化顏料(P-1)。所獲得的顏料之平均一次粒徑為28.3nm。
在此,顏料之平均一次粒徑係使用穿透型電子顯微鏡(日本電子公司製「JEM-1200EX」),測量5萬倍下之觀察試料中之全顏料粒子之一次粒徑,採用其平均值。再者,粒子形狀非球狀時,則測量長徑與短徑,將藉由(長徑+短徑)/2所求出的數值作為粒徑。
(紫色微細化顏料(P-2))
將二噁嗪系紫色色顏料之C.I.顏料紫23(東洋墨水製造公司製「Fast Violet RL」)120部、粉碎之氯化鈉1600部及二乙二醇100部放入不銹鋼製1加侖捏合機(井上製作所製),以90℃混合攪拌18小時。將該混合物放入溫水5000部中,一面加熱至約70℃,一面以高速攪拌器攪拌約1小時而製成漿狀,重複過濾、水洗以去除氯化鈉及溶劑後,以80℃乾燥24小時,獲得118部的紫色微細化顏料(P-2)。所獲得的顏料之平均一次粒徑為26.4nm。
(紅色微細化顏料(P-3))
將二酮吡咯並吡咯系紅色顏料C.I.顏料紅254(日本千葉公司製「IRGAZIN RED 2030」)200部、粉碎之氯化鈉1400部及二乙二醇360部放入不銹鋼製1加侖捏合機(井上製作所製),以80℃混合攪拌6小時。將該混合物放入溫水8000部中,一面加熱至約80℃,一面以高速攪拌器攪拌約2小時而製成漿狀,重複過濾、水洗以去除氯化鈉及溶劑後,以85℃乾燥24小時,獲得190部的紅色微細顏料(P-3)。所獲得的顏料之平均一次粒徑為24.8nm。
(紅色微細化顏料(P-4))
將紅色顏料C.I.顏料紅242(Clariant公司製「NOVOPERM SCARLET 4RF」)200部、粉碎之氯化鈉1400部及二乙二醇360部放入不銹鋼製1加侖捏合機(井上製作所製),以80℃混合攪拌6小時。將該混合物放入溫水8000部中,一面加熱至約80℃,一面以高速攪拌器攪拌約2小時而製成漿狀,重複過濾、水洗以去除氯化鈉及溶劑後,以85℃乾燥24小時,獲得190部的紅色微細顏料(P-4)。所獲得的顏料之平均一次粒徑為28.5nm。
<側鏈具有陽離子性基之樹脂(B)之調製方法>
(製造例1:側鏈具有陽離子性基之樹脂B-1之調製)
於具備溫度計、攪拌機、蒸餾管、冷卻器之4支分離式的燒瓶,放入異丙醇75.1部,於氮氣流下升溫至75℃。另外均勻混合乙基丙烯酸甲酯18.2部、正丙基丙烯酸甲酯27.3部、2-乙基己基丙烯酸甲酯27.3部、羥基乙基丙烯酸甲酯15.0部、甲基丙烯酸二甲基胺乙基甲基氯化銨12.2部、及另外溶解於甲基乙酮23.4部之2,2’–偶氮雙(2,4-二甲基戊腈)7.0部後,放入滴下漏斗,安裝於4支分離式的燒瓶,歷經2小時滴下。滴下結束2小時後,從固體成分確認聚合產率為98%以上,重量平均分子量(Mw)為7330,並冷卻至50℃。其後,加入甲醇14.3部,獲得樹脂成分40重量%之側鏈具有陽離子性基、Tg為32℃之樹脂B-1。所獲得的樹脂之銨鹽價為32mgKOH/g。
在此,側鏈具有陽離子性基之樹脂之重量平均分子量(Mw)係藉由以聚苯乙烯作為標準物質之凝膠滲透層析儀(GPC)來測定。又,側鏈具有陽離子性基之樹脂(B)之銨鹽價係利用0.1N之硝酸銀水溶液進行滴定而求出後,再換算為氫氧化鉀之當量之值,其表示固體成分之銨鹽價。
(製造例2~製造例17、製造例19~製造例24:側鏈具有陽離子性基之樹脂B-2~17、B-19~24之調製)
以下除了將單體、聚合起始劑、反應溫度變更為表1所示之組成以外,其他均與製造例1同樣地獲得側鏈具有陽離子性基之樹脂B-2~17、B-19~24。
(製造例18:側鏈具有陽離子性基之樹脂B-18之調製)
側鏈具有陽離子性基之樹脂B-18係除了使用表1所示之GMA(縮水甘油基丙烯酸甲酯)以外之單體以外,其他均與製造例1同樣地合成含有羧基之丙烯酸樹脂後,使羧基與GMA之縮水甘油基反應,藉此獲得具有熱架橋性基(甲基丙烯醯基)之側鏈具有陽離子性基之樹脂B-18。以下表示程序。
於具備溫度計、攪拌機、蒸餾管、冷卻器之4支分離式的燒瓶,放入異丙醇75.1部,於氮氣流下升溫至75℃。另外均勻混合乙基丙烯酸甲酯18.2部、正丙基丙烯酸甲酯27.3部、2-乙基己基丙烯酸甲酯27.3部、甲基丙烯酸15.0部、甲基丙烯酸二甲基胺乙基甲基氯化銨12.2部、及另外溶解於甲基乙酮23.4部之2,2’–偶氮雙(2,4-二甲基戊腈)7.0部後,放入滴下漏斗,安裝於4支分離式的燒瓶,歷經2小時滴下。滴下結束2小時後,從固體成分確認聚合產率為98%以上,作為中間體而獲得側鏈具有陽離子性基、Tg為40℃之樹脂B-18’。接著,添加丁基賽路蘇107.1部後,加熱至80℃以上,使異丙醇及甲基乙酮與丁基賽路蘇共沸,餾去異丙醇及甲基乙酮。當內溫達到100℃,將其取樣1g,以180℃加熱20分鐘使其乾燥,測定非揮發成分,確認樹脂溶液之非揮發成分為50%。其後,放入縮水甘油基丙烯酸甲酯24.8部、二甲基苄基胺1.0部、對苯二酚0.2部,以100ml/min將氧進行噴泡。其後,生溫至100℃,攪拌6小時。6小時後,取樣1g,以180℃加熱20分鐘使其乾燥,測定非揮發成分,確認反應率90%以上,冷卻至50℃,獲得側鏈具有陽離子性基之樹脂B-18。所獲得的樹脂之銨鹽價為26.4mgKOH/g。

Form for implementing the invention
The invention is described in detail below.
The coloring composition for a color filter of the present invention contains a coloring composition for a color filter of a halide (D), and the coloring composition for the color filter is a coloring agent carrier containing a resin binder and an organic solvent. In the middle, a resin (B) having a cationic group in a side chain is obtained by reacting with an anionic dye (C). First, the resin (B) having a cationic group in the side chain will be described.
<Resin having a cationic group in the side chain (B)>
The resin (B) having a cationic group in the side chain of the present invention is an acrylic resin comprising a structural unit represented by the following general formula (1), which is selected from an acrylic resin having a thermal bridging functional group, and has a glass transition temperature of 50 ° C or higher. An acrylic resin and an acrylic resin having a heat-branched functional group and having a glass transition temperature of 50 ° C or higher. The acrylic resin is preferably an acrylic resin having a heat-bridged functional group and having a glass transition temperature of 50 ° C or higher.
The cationic group represented by the following general formula (1) is salted with the anionic group of the anionic dye (C), whereby the halide (D) of the present invention can be obtained.

(In general formula (1), R 1 An alkyl group representing a hydrogen atom, or a substitution or no substitution. R 2 , R 3 And R 4 Each of which independently represents a hydrogen atom, an alkyl group which may be substituted, an alkenyl group which may be substituted, or an aryl group which may be substituted, R 2 , R 3 And R 4 Two of them are combined to form a ring. Q represents an alkylene group, an arylene group, -CONH-R 5 -or-COO-R 5 -,R 5 Indicates an alkylene group. Y - Represents an inorganic or organic anion. )
In the general formula (1), R 1 An alkyl group representing a hydrogen atom, or a substitution or no substitution. R 1 Examples of the alkyl group include a methyl group, an ethyl group, a propyl group, a n-butyl group, an i-butyl group, a tributyl group, a n-hexyl group, and a cyclohexyl group. The alkyl group is preferably an alkyl group having 1 to 12 carbon atoms, more preferably an alkyl group having 1 to 8 carbon atoms, and an alkyl group having 1 to 4 carbon atoms is particularly suitable.
R 1 When the alkyl group shown has a substituent group, examples of the substituent group include a hydroxyl group, an alkoxy group and the like.
Among the above, R 1 Most preferably a hydrogen atom or a methyl group.

In the general formula (1), R 2 , R 3 And R 4 Each of them independently represents a hydrogen atom, an alkyl group which may be substituted, an alkenyl group which may be substituted, or an aryl group which may be substituted.
Here, R 2 , R 3 And R 4 The alkyl group may, for example, be a linear alkyl group (methyl, ethyl, n-propyl, n-butyl, n-pentyl, n-octyl, n-dodecyl, n-tetradecyl, n-hexadecanyl, and Octadecyl, etc., branched alkyl (isopropyl, isobutyl, secondary butyl, tert-butyl, isopentyl, neopentyl, tertiary pentyl, isohexyl, 2-ethylhexyl and 1,1,3,3-tetramethylbutyl, etc.), cycloalkyl (cyclopropyl, cyclobutyl, cyclopentyl and cyclohexyl, etc.), and bridged cyclic alkyl (norbornyl, adamantane) Base and base). The alkyl group is preferably an alkyl group having 1 to 18 carbon atoms, and more preferably an alkyl group having 1 to 8 carbon atoms.
R 2 , R 3 And R 4 Examples of the alkenyl group include a linear or branched alkenyl group (vinyl group, allyl group, 1-propenyl group, 2-propenyl group, 1-butenyl group, 2-butenyl group, 3-butenyl group). , 1-methyl-1-propenyl, 1-methyl-2-propenyl, 2-methyl-1-propenyl and 2-methyl-2-propenyl, etc., cycloalkenyl (2-ring) Hexyl and 3-cyclohexenyl, etc.). The alkenyl group is preferably an alkyl group having 2 to 18 carbon atoms, and more preferably an alkyl group having 2 to 8 carbon atoms.
R 2 , R 3 And R 4 Examples of the aryl group include a monocyclic aryl group (such as a phenyl group), a condensed polycyclic aryl group (naphthyl group, an anthracenyl group, a phenanthryl group, an anthranquinolyl group, an anthracenyl group, a naphthylquinolyl group, etc.), and Aromatic heterocyclic hydrocarbon group (thienyl group (derived from thiophene)), furyl group (derived from furan), pipenyl (group derived from piper), pyridyl (group derived from pyridine) , 9-carbonyl fluorenyl (based on xanthene) and 9-carbonyl thioxyl (based on thioxan).
R 2 , R 3 And R 4 When the alkyl group, the alkenyl group and the aryl group shown have a substituent group, the substituent group may be exemplified by a halogen atom, a hydroxyl group, an alkoxy group, an aryloxy group, an alkenyl group, a decyl group, an alkoxycarbonyl group, a carbonyl group and a benzene group. The substituent selected by the base or the like. Among these substituents, a halogen atom, a hydroxyl group, an alkoxy group or a phenyl group is particularly preferable.
From the perspective of stability, R 2 , R 3 And R 4 It is preferably an alkyl group which may be substituted, and more preferably an alkyl group which is not substituted.
Also, R 2 , R 3 And R 4 Two of them are combined to form a ring.
In the general formula (1), the Q group linking the propenyl group and the ammonium salt group means an alkylene group, an arylene group, -CONH-R 5 -or-COO-R 5 -,R 5 Indicates an alkylene group. Among them, from the viewpoint of polymerization and difficulty in obtaining, Q should be -CONH-R 5 -or-COO-R 5 -. Also, R 5 More preferably, it is a methyl group, an ethane group, a propane group or a butane group, and particularly preferably an ethane group.
Y in the general formula (1) which constitutes a counter anion of the resin - The component is an inorganic or organic anion. The counter anion can be any conventionally used, and specific examples thereof include halide ions such as hydroxide ions, chloride ions, bromide ions, and iodide ions; and carboxylic acid ions such as formic acid ions and acetate ions; Carbonate ion, hydrogen carbonate ion, nitrate ion, sulfate ion, sulfite ion, chromic acid ion, potassium dichromate ion, phosphate ion, permanganic acid ion, etc., and further, such as iron (III) hexanoate (III) acid ion Complex ions and so on. From the standpoint of synthetic suitability or stability, it is preferably a halide ion and a carboxylate ion, and most preferably a halide ion. When the counter anion is an organic acid ion such as a carboxylic acid ion, the organic acid ion may be bonded to the resin to form an intramolecular salt.
The acrylic resin containing the structural unit represented by the general formula (1) can be obtained by copolymerization using an ethylenically unsaturated monomer having an ammonium salt group as a monomer component. Alternatively, the acrylic resin can be copolymerized by using an ethylenically unsaturated monomer having an amine group as a monomer component to synthesize an acrylic resin having an amine group, and then reacting with a hydrazine chlorinating agent to carry out ammonium. Obtained by chlorination.
Specific examples of the ethylenically unsaturated monomer having an ammonium salt group, the ethylenically unsaturated monomer having an amine group, and the hydrazine chlorinating agent are shown below. In addition, in the present specification, when one or both of "acryloyl group and methacryl group" are shown, it may be described as "(meth)acrylyl group". Similarly, when one or both of "acrylonitrile and methacryl" are indicated, "(meth)acrylamide" may be described.
Examples of the ethylenically unsaturated monomer having an ammonium salt group include (meth)acryloyloxyethyltrimethylammonium chloride, (meth)acryloyloxyethyltriethylammonium chloride, (A) Alkyl (meth) acrylate type 4th ammonium salt such as propylene oxime oxyethyl dimethyl ammonium chloride or (meth) propylene oxiranyl morpholine ammonium chloride; (meth) propylene oxime Alkyl (methyl) such as aminopropyltrimethylammonium chloride, (meth)acrylamide, ethyltriethylammonium chloride, (meth)acrylamide, ethyldimethylbenzylammonium chloride, etc. Acrylamide amine grade 4 ammonium salt; dimethyl diallyl ammonium methyl sulfate; and trimethylvinylphenyl ammonium chloride.
Examples of the ethylenically unsaturated monomer having an amine group include dimethylamine ethyl (meth) acrylate, diethyl amine ethyl (meth) acrylate, and dipropyl amine ethyl (methyl). Acrylate, diisopropylamine ethyl (meth) acrylate, dibutylamine ethyl (meth) acrylate, diisobutylamine ethyl (meth) acrylate, di-tertiary-butyl Amine ethyl (meth) acrylate, dimethylaminopropyl (meth) acrylate, diethyl amine ethyl (meth) acrylate, diethyl propyl propyl (meth) acrylamide, Dipropylaminopropyl (meth) acrylamide, diisopropylamine propyl (meth) acrylamide, dibutylamine propyl (meth) acrylamide, diisobutylamine propyl a (meth) acrylate or (meth) acrylamide having a dialkylamino group such as (meth) acrylamide or di-tert-butylaminopropyl (meth) acrylamide; : styrenes having a dialkylamine group such as dimethylamine styrene and dimethylamine methyl styrene; dienamine compounds such as dienylmethylamine and dienamine; N-vinylpyrrolidine , N-vinylpyrrolidone, N-vinylcarbazole, etc. containing amine The aromatic vinyl monomers.
Examples of the hydrazine chlorinating agent include alkyl sulphates such as dimethylsulfuric acid, diethylsulfonic acid or dipropylsulfuric acid; sulfonic acid esters such as p-toluenesulfonic acid methyl or benzenesulfonic acid methyl; methane bromide and bromine; An alkyl bromide such as ethane, propane bromide or octyl bromide; or benzyl chloride or benzyl bromide.
The reaction of an ethylenically unsaturated monomer having an amine group with a hydrazine chlorinating agent can generally be carried out by dropping a solution of an ethylenically unsaturated monomer having an amine group with a hydrazine chlorinating agent having a molar ratio of less than or equal to the amine group. get on. The temperature at the time of the ammonium chlorination reaction is about 90 ° C or less, and particularly when the vinyl monomer is ammonium chlorinated, it is preferably about 30 ° C or less, and the reaction time is about 1 to 4 hours.
Further, an alkoxycarbonylalkyl halide can also be used as the hydrazine chlorinating agent. The alkoxycarbonylalkyl halide can be represented by the following general formula (2).
ZR 6 -COOR 7 General formula (2)
(In general formula (2), Z is a halogen such as chlorine or bromine, preferably bromine; R 6 An alkylene group having 1 to 6, preferably 1 to 5, more preferably 1 to 3 carbon atoms; 7 It is a lower alkyl group having 1 to 6 carbon atoms, preferably 1 to 3 carbon atoms. )
The reaction of an amine group-containing ethylenically unsaturated monomer with an alkoxycarbonylalkyl halide can be carried out by the same alkoxycarbonylalkyl halide as the above-mentioned oxime chlorinating agent with respect to the amine group. After the reaction, the -COOR 7 Hydrolysis to carboxylate (-COO) - ) and get. Thereby, an ethylenically unsaturated monomer having a carbonyl betaine structure represented by the general formula (2) and having an ammonium salt group can be obtained.
Next, the thermal bridging functional group in the resin (B) having a cationic group in the side chain used in the present invention will be described.
(bridged functional group)
The acrylic resin having a thermally bridged functional group of the present invention is formed in a heating step for producing a color filter to form an bridge of acrylic resin having a heat-bridgeable functional group or a resin binder. Thereby, a strong film is formed to prevent color change of the coating film. It can also improve heat resistance. Moreover, the solvent resistance can also be improved.
The suitable structure of the above-mentioned heat-bridged functional group is not particularly limited, and examples thereof include a hydroxyl group, a carboxyl group, a carboxylic anhydride, a primary or secondary amine group, an imido group, an oxetanyl group, a tertiary butyl group, and a ring. An oxy group, a decyl group, an isocyanate group, an allyl group, a (meth) propylene group or the like.
Among them, from the viewpoints of preservation stability or reactivity with other materials for use of a color filter for a coloring composition, it is preferably a hydroxyl group, a carboxyl group, an oxetanyl group, a tertiary butyl group, an isocyanate group, or Methyl)propenyl, especially preferably having a hydroxyl group.
Further, from the viewpoint of alkali developability, it is preferred to have a carboxyl group.
One method of introducing a thermally bridged functional group to an acrylic resin is to use an ethylenically unsaturated monomer having a heat-bridged functional group and an ethylenically unsaturated monomer corresponding to a cationic group represented by the general formula (1). The method of copolymerization.
Examples of the ethylenically unsaturated monomer having a hydroxyl group are not particularly limited, and examples thereof include 2-hydroxyethyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, and 4-hydroxy butyl (A). Acrylate, glycerol mono(meth)acrylate, 4-hydroxyvinylbenzene, 2-hydroxy-3-phenoxypropyl acrylate or caprolactone addenda of these monomers (additional mo The number of ears should be 1 to 5).
Examples of the ethylenically unsaturated monomer having a carboxyl group include, for example, acrylic acid, methacrylic acid, itaconic acid, maleic acid, fumaric acid, crotonic acid, etc., and an ethylenic unsaturated group having a carboxylic anhydride group. Examples of the compound include maleic anhydride and itaconic anhydride.
The ethylenically unsaturated monomer having an oxetane group may, for example, be 3-(acrylomethoxymethyl)3-methyloxetane or 3-(methacryloxymethyl)3-methyl Oxycyclobutane, 3-(acrylomethoxymethyl) 3-ethyloxetane, 3-(methacrylomethoxymethyl) 3-ethyloxetane, 3-( Propylene oxime methyl) 3-butyl oxetane, 3-(methacrylomethoxymethyl) 3-butyl oxetane, 3-(acryloxymethyl) 3-hexyloxy Heterocyclic butane and 3-(methacryloxymethyl) 3-hexyloxycyclobutane.
Examples of the ethylenically unsaturated monomer having a tertiary butyl group include a tertiary butyl acrylate, a tertiary butyl acrylate, and the like.
Examples of the ethylenically unsaturated monomer having an isocyanate group include 2-isocyanate methyl acrylate, 2-isocyanate ethyl acrylate, 4-isocyanate butyl acrylate, 4-isocyanate butyl acrylate, and the like.
The isocyanate group of the present invention also contains a blocked isocyanate, which is suitably used. Block isocyanate refers to an isocyanate block which, under normal conditions, inhibits the reactivity of the isocyanate group by protecting the isocyanate group with other functional groups, and on the other hand, can be deprotected by heating to regenerate the active isocyanate group. .
A commercially available product of such an ethylenically unsaturated monomer having a blocked isocyanate group may, for example, be 2-[(3,5-dimethylpyrazolyl)carboxyamine]ethyl methacrylate (Karenz MOI-BP). , manufactured by Showa Denko); 2-(O-[1'methylpropylidene]carboxylamine)ethyl methacrylate (Karenz MOI-BM, manufactured by Showa Denko).
Further, the ethylenically unsaturated monomer having a blocked isocyanate group can be used by a conventional method in addition to a commercially available product. For example, an isocyanate compound having an ethylenically unsaturated bond and a block agent can be stirred at a temperature of from 0 to 200 ° C in a solvent, and a conventional separation and purification means such as concentration, filtration, extraction, crystallization, distillation, and the like can be used. It is obtained by separation.
Another method for introducing a thermally bridged functional group to an acrylic resin is to obtain a functional group based on the acrylic resin after reacting the functional group having the functional group reactive with the functional group with a thermally bridged functional group. method. For example, an acrylic resin having a glycidyl group is reacted with a carboxyl group in an acrylic resin having a carboxyl group, whereby an acrylic resin having a (meth)acrylonitrile group can be obtained.
The above-mentioned heat-bridged functional group must be contained in at least one kind of resin, and may contain two or more types.
Further, when the thermal bridging functional group contains two or more kinds, the thermal bridging functional groups are suitably combined with each other. This combination of thermal bridging functional groups that are easily reacted with each other upon heating increases the bridging effect. For example, it may be effective to use both oxetane and carboxyl groups. Similarly, since the tertiary butyl group becomes a carboxyl group upon heating, the combination of an oxetane group and a tertiary butyl group is also effective. Further, a combination of a hydroxyl group and a blocked isocyanate group and an isocyanate group is also effective. In particular, the combination of a hydroxyl group and a carboxyl group can not only obtain a strong film by thermal bridging, but also enhances alkali developability due to the presence of a carboxyl group in the alkali development step before the thermal bridging, and thus is most suitable.
Next, the glass transition temperature of the resin (B) having a cationic group in the side chain will be described.
(glass transition temperature)
When the resin (B) having a cationic group in the side chain used in the present invention is synthesized, an acrylic resin having a glass transition temperature (hereinafter abbreviated as Tg) of 50 ° C or higher can be obtained by selecting an ethylenically unsaturated monomer. The Tg of the acrylic resin can be controlled by appropriately selecting the ethylenically unsaturated monomer to be used without affecting other physical properties. The Tg of the acrylic resin directly affects the heat resistance of the color filter. Therefore, when the Tg is less than 50 ° C and the thermal bridging functional group is not present, color change at a high temperature occurs, that is, heat resistance is poor.
When it is considered to be used in an electronic field having a heating step of 200 ° C or higher, such as a color filter, the Tg of the propylene-based portion is more preferably 70 ° C or higher. Tg is not particularly limited. However, if it exceeds 150 ° C, practical problems occur in processability or film formation, and therefore it is preferably less than 150 ° C.
The Tg of the acrylic resin of the present invention means a value calculated from the Fox number represented by the Tg of the individual polymer of each of the copolymerized ethylenically unsaturated monomers.
Fox number

W1 to Wn represent the weight fraction of the monomer used, and Tg1 to Tgn represent the glass transition temperature (unit: absolute temperature "K") of the individual polymer of the monomer.
The Tg (glass transition temperature) of the individual polymer used for the main monomer to be calculated is exemplified below.
Ethyl acrylate: -22 ° C (251 K)
Butyl acrylate: -54 ° C (219 K)
Methyl benzyl acrylate: 55 ° C (328 K)
Acrylic acid: 106 ° C (379K)
Methyl methacrylate: 105 ° C (378 K)
Methyl n-butyl acrylate: 20 ° C (293 K)
Methyl 2-ethylhexyl acrylate: -10 ° C (263 K)
Methyl hydroxyethyl acrylate: 55 ° C (328 K)
Methacrylic acid: 130 ° C (403K)
3-(Methacryloxymethyl) 3-methyloxetane: 105 ° C (378 K)
2-Iocyanate ethyl methacrylate: 60 ° C (333 K)
Methyl n-butyl acrylate: 107 ° C (380K)
Dimethylamine ethyl methacrylate: 58 ° C (331 K)
For example, if the above method is used for calculation, a 90-fold portion of methyl methacrylate and 10 parts by weight of ethyl acrylate are used to synthesize an ethylenically unsaturated monomer, and a glass polymer of a vinyl polymer portion obtained by radical polymerization is used. The temperature was 86.8 °C.
In order to increase the Tg, a copolymer having a Tg high ethylenically unsaturated monomer of a single polymer is required. Among the above ethylenically unsaturated monomers, the following Tg is high, which is effective for increasing the Tg of the acrylic resin.
List the monomers with higher Tg of the individual polymers.
Methyl methacrylate: 105 ° C (378 K)
Tertiary butyl methacrylate: 107 ° C (380K)
Methacrylic acid: 130 ° C (403K)
Acrylic acid: 106 ° C (379K)
3-(Methacryloxymethyl) 3-methyloxetane: 105 ° C (378 K)
Isobornyl acrylate: 94 ° C (367 K)
Isobornyl acrylate: 180 ° C (453 K)
Cyclopentyl acrylate: 120 ° C (393 K)
Methyl cyclopentyl acrylate: 175 ° C (448 K)
Amanta acrylate: 153 ° C (426 K)
Amanta methyl acrylate: 250 ° C (523 K)
Among them, in particular, tertiary butyl methacrylate and methacrylic acid are particularly suitable because they can increase the Tg and can introduce a heat-bridged functional group. Further, from the viewpoint of versatility, methyl methacrylate is preferred.
Further, the ethylenically unsaturated monomer which can be used other than the above ethylenically unsaturated monomer is preferably, for example, a (meth) acrylate, a crotonate, a vinyl ester, a maleic acid diester or the like. Butylene diacid diesters, itaconic acid diesters, (meth) acrylamides, vinyl ethers, vinyl alcohol esters, styrenes, (meth) acrylonitrile, and the like.
Specific examples of such a vinyl monomer include, for example, the following compounds.
Examples of the (meth) acrylates include methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate, and (methyl). N-butyl acrylate, isobutyl (meth)acrylate, tert-butyl (meth)acrylate, n-hexyl (meth)acrylate, cyclohexyl (meth)acrylate, tert-butyl (meth)acrylate Hexyl, 2-ethylhexyl (meth)acrylate, trioctyl (meth)acrylate, dodecyl (meth)acrylate, octadecyl (meth)acrylate, ethoxylated (meth)acrylate Ethyl, phenyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 2-methoxyethyl (meth) acrylate, 2-ethoxyethyl (meth) acrylate, (A) 2-(2-methoxyethoxy)ethyl, 3-phenoxy-2-hydroxypropyl (meth)acrylate, benzyl (meth)acrylate, diethyl (meth)acrylate Glycol monomethyl ether, diethylene glycol monoethyl ether (meth)acrylate, triethylene glycol monomethyl ether (meth)acrylate, triethylene glycol monoethyl ether (meth)acrylate, Methyl)acrylic acid polyethylene glycol monomethyl ether, (meth)acrylic acid poly Ethylene glycol monoethyl ether, (meth)acrylic acid -phenoxyethoxyethyl, nonylphenoxy polyethylene glycol (meth)acrylate, dicyclopenteneoxyethyl (meth)acrylate, trifluoroethyl (meth)acrylate, (a) Base) octylfluoropentyl acrylate, perfluorooctyl (meth) acrylate, dicyclopentyl (meth) acrylate, tribromophenyl (meth) acrylate, tribromophenoxy (meth) acrylate Base.
Examples of the crotonate include crotonate butyl and crotonate hexyl groups.
Examples of the vinyl esters include vinyl ethyl ester, ethylene propyl ester, vinyl butyl carbonate, vinyl methoxyethyl ester, and benzoic acid ethylene. Examples of the maleic acid diesters include dimethyl maleic acid, diethyl maleate, and dibutyl maleate.
Examples of the fumaric acid diesters include dimethyl fumarate, diethyl fumarate, and dibutyl fumarate.
Examples of the itaconic acid diesters include dimethyl itaconate, diethyl itaconate, and dibutyl itaconate.
Examples of the (meth)acrylamides include (meth)acrylamide, N-methyl(meth)acrylamide, N-ethyl(meth)acrylamide, and N-propyl ( Methyl) acrylamide, N-isopropyl (meth) acrylamide, N-n-butyl (meth) acrylamide, N-tert-butyl (meth) acrylamide, N-ring Hexyl (meth) acrylamide, N-(2-methoxyethyl)(meth) acrylamide, N,N-dimethyl(meth) acrylamide, N,N-diethyl ( Methyl) acrylamide, N-phenyl (meth) acrylamide, N-benzyl (meth) acrylamide, (meth) propylene morpholine, diacetone acrylamide, and the like.
Examples of the vinyl ethers include methyl vinyl ether, butyl vinyl ether, hexyl vinyl ether, and methoxyethyl vinyl ether. Examples of the styrenes include styrene, methyl styrene, dimethyl styrene, trimethylstyrene, ethyl styrene, isopropyl styrene, butyl styrene, hydroxystyrene, and methoxy. Styrene, butoxystyrene, ethoxylated styrene, fluorostyrene, difluorostyrene, bromostyrene, fluoromethylstyrene, bases deprotected by acidic substances (eg tertiary Boc, etc.) Protected hydroxystyrene, ethylene benzoic acid methyl, and – methyl styrene and the like.
The resin (B) having a cationic group in the side chain can be obtained by a known method such as anionic polymerization, living anionic polymerization, cationic polymerization, living cationic polymerization, radical polymerization, and living radical polymerization. Among them, radical polymerization or living radical polymerization is preferred.
In the case of living radical polymerization, a polymerization initiator is preferably used. As the polymerization initiator, for example, an azo compound and an organic peroxide can be used. Examples of the azo compound include 2, 2'-azobisisobutyronitrile, 2, 2'-azobis(2-methylbutyronitrile), 1,1'-azobis(cyclohexane). 1–carboxonitrile), 2, 2'-azobis(2,4-dimethylvaleronitrile), 2, 2'-azobis(2,4-dimethyl-4-methoxyvaleronitrile) , dimethyl 2, 2'-azobis(2-methylpropionate), 4, 4'-azobis(4-cyanovaleric acid), 2, 2'-azo double (2– Hydroxymethylvaleronitrile) and 2, 2'-azobis[2-(2-imidazoline-2-yl)propane]. Examples of the organic peroxides include benzammonium peroxide, tertiary hydrogen peroxide butadiene, diisopropyl peroxycarbonate, di-n-propyl peroxycarbonate, and di(2-ethoxyethyl). Peroxycarbonate, tertiary butyl peroxy neoacetate, (3, 5, 5 - trimethylhexyl) peroxide, dipropyl hydrazine peroxide and diethyl hydrazine peroxide . These polymerization initiators may be used singly or in combination of two or more. The reaction temperature is preferably from 40 to 150 ° C, more preferably from 50 to 110 ° C, and the reaction time is preferably from 3 to 30 hours, more preferably from 5 to 20 hours.
The living radical polymerization method suppresses side reactions which occur in general radical polymerization, and further increases the polymerization growth, so that a block polymer or a resin having a uniform molecular weight can be easily synthesized.
Among them, an atomic mobile radical polymerization method using an organic halide or a halogenated fluorenyl compound as a starting agent and a transition metal complex as a catalyst can be adapted to a wide range of monomers. It is more suitable in terms of the polymerization temperature of the equipment. The atomic mobile radical polymerization method can be carried out by the methods described in the following References 1 to 8.
(Reference 1) Fukuda et al., Prog. Polym. Sci. 2004, 29, 329
(Reference 2) Matyjaszewski et al., Chem. Rev. 2001, 101, 2921
(Reference 3) Matyjaszewski et al., J. Am. Chem. Soc. 1995, 117, 5614
(Reference 4) Macromolecules 1995, 28, 7901, Science, 1996, 272, 866
(Reference 5) WO96/030421
(Reference 6) WO97/018247
(Reference 7) Japanese Patent Laid-Open No. 9-208616
(Reference 8) Japanese Patent Laid-Open No. 8-41117
It is preferred to use an organic solvent for the above polymerization. The organic solvent is not particularly limited, but for example, ethyl acetate, n-butyl acetate, isobutyl acetate, toluene, xylene, acetone, hexanone, methyl ethyl ketone, cyclohexanone, propylene glycol monomethyl ether B can be used. Ester, dipropylene glycol monomethyl ether ethyl ester, ethylene glycol monoethyl ether ethyl ester, ethylene glycol monobutyl ether ethyl ester, diethylene glycol monoethyl ether ethyl ester or ethylene glycol monobutyl ether Ester and the like. These polymerization solvents can be used by mixing two or more types.
The amount of the ammonium salt group present in the resin (B) having a cationic group in the side chain is not particularly limited, but the ammonium salt of the resin is preferably from 10 to 200 mgKOH/g, more preferably from 20 to 130 mgKOH/g. When the ammonium salt value is less than 10 mgKOH/g, the ratio of the reactive anionic dye (C) becomes small, so the coloring power is lowered, and more halide (D) is required in the resist material. Therefore, the resin binder, the curable resin, and the like which are originally added to the resist material are reduced, and the glass adhesion of the resist film may be deteriorated or the coating film resistance of the resist film may be deteriorated. On the other hand, when it is more than 200 mgKOH/g, the solvent solubility of the halide (D) is deteriorated, and it is precipitated as a foreign substance in the resist material.
In order to satisfy the above range, the content of the ammonium salt of the resin is preferably in the range of 100% by weight based on 100% by weight of the structural unit constituting the resin, and more preferably in the range of 4 to 47% by weight. 8 to 48% by weight.
The molecular weight of the resin (B) having a cationic group in the side chain used in the present invention is not particularly limited, but the converted weight average molecular weight measured by a gel permeation chromatography (GPC) is preferably from 1,000 to 500,000, more preferably It is preferably from 1,000 to 80,000, more preferably from 2,000 to 20,000, most preferably from 3,000 to 15,000.
Further, the resin (B) having a cationic group in the side chain to be used preferably has a property of being dissolved in a solvent widely used for a coloring composition for a color filter. Thereby, a coating film which does not generate foreign matter can be obtained. It is especially preferred to dissolve in propylene glycol monomethyl ether ethyl ester.
(anionic dye (C))
Next, the anionic dye (C) for obtaining the halide (D) of the present invention will be explained. The anionic dye (C) may be a coloring compound having an anionic group bonded to the above cationic group ion. The coloring compound is not particularly limited as long as it has a carboxylic acid group, a sulfonic acid group, a phenolic hydroxyl group, a phosphoric acid group or a metal salt thereof in the molecule, and the solubility in an organic solvent or a developer can be considered. The salt forming property, the absorbance, the other interaction with the composition, the light resistance, the heat resistance and the like are appropriately selected.
Examples of the anionic dye (C) include an anthraquinone anionic dye, a monoazo anionic dye, a diazo anionic dye, an oxazine anionic dye, an amine ketone anionic dye, and a xanthene system. An anionic dye, a quinoline anionic dye, a triphenylmethane anionic dye, or the like. Specific examples of the anionic dye which can be used for synthesizing the halide (D) are indicated by color index numbers.
The red dyes include CI acid red 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 22 , 23, 24, 25:1, 26, 26:1, 26:2, 27, 29, 30, 31, 32, 33, 34, 35, 36, 37, 39, 40, 41, 42, 43, 44 , 45, 47, 50, 52, 53, 54, 55, 56, 57, 59, 60, 62, 64, 65, 66, 67, 68, 70, 71, 73, 74, 76, 76: 1, 80 , 81, 82, 83, 85, 86, 87, 88, 89, 91, 92, 93, 97, 99, 102, 104, 106, 107, 108, 110, 111, 113, 114, 115, 116, 120 , 123, 125, 127, 128, 131, 132, 133, 134, 135, 137, 138, 141, 142, 143, 144, 148, 150, 151, 152, 154, 155, 157, 158, 160, 161 ,163,164,167,170,171,172,173,175,176,177,181,229,231,237,239,240,241,242,249, 252,253,255,257 , 264, 266, 267, 274, 276, 280, 286, 289, 299, 306, 309, 311, 323, 333, 324, 325, 334, 335, 336, 337, 340, 343, 344, 347, 348 , 350, 351, 353, 354, 356, 388, etc. .
Also, CI direct red 1, 2, 2: 1, 4, 5, 6, 7, 8, 10, 10: 1, 13, 14, 15, 16, 17, 18, 21, 22, 23 can also be used. 24, 26, 26: 1, 28, 29, 31, 33, 33: 1, 34, 35, 36, 37, 39, 42, 43, 43: 1, 44, 46, 49, 52, 53, 54 55, 56, 57, 58, 59, 60, 61, 62, 7, 67: 1, 68, 72, 72: 1, 73, 74, 75, 77, 78, 79, 81, 81:1, 85, 86, 88, 89, 90, 97, 100, 101, 101: 1, 107, 108, 110, 114, 116, 117, 120, 121, 122, 122: 1, 124, 125, 127, 127:1 127: 2, 128, 129, 130, 132, 134, 135, 136, 137, 138, 140, 141, 148, 149, 150, 152, 153, 154, 155, 156, 169, 171, 172, 173, 174, 175, 176, 177, 179, 180, 181, 182, 185, 186, 204, 211, 213, 214, 217, 222, 224, 225, 226, 227, 228, 232, 236, 237, 238, etc. .
The yellow dyes include CI acid yellow 2, 3, 4, 5, 6, 7, 8, 9, 9:1, 10, 11, 11:1, 12, 13, 14, 15, 16, 17, 17 : 1, 18, 20, 21, 22, 23, 25, 26, 27, 29, 30, 31, 33, 34, 36, 38, 39, 40, 40:1, 41, 42, 42:1, 43 , 44, 46, 48, 51, 53, 55, 56, 60, 63, 65, 66, 67, 68, 69, 72, 76, 82, 83, 84, 86, 87, 90, 94, 105, 115 , 117, 122, 127, 131, 132, 136, 141, 142, 143, 144, 145, 146, 149, 153, 159, 166, 168, 169, 172, 174, 175, 178, 180, 183, 187 , 189, 190, 191, 192, 199, etc.
Also, CI direct yellow 1, 2, 4, 5, 12, 13, 15, 20, 24, 25, 26, 32, 33, 34, 35, 41, 42, 44, 44:1, 45, 46, 48, 49, 50, 51, 61, 66, 67, 69, 70, 71, 72, 73, 74, 81, 84, 86, 90, 91, 92, 95, 107, 110, 117, 118, 119, 120, 121, 126, 127, 129, 132, 133, 134, and the like.
The orange dyes include CI acid orange 1, 1, 4, 5, 6, 7, 8, 9, 10, 12, 14, 16, 17, 18, 19, 20, 20: 1, 22, 23 , 24, 24, 1, 25, 27, 28, 28: 1, 30, 31, 33, 36, 37, 38, 41, 45, 49, 50, 51, 54, 55, 56, 59, 79, 83 , 94, 95, 102, 106, 116, 117, 119, 128, 131, 132, 134, 136, 138, and the like.
Also, CI direct orange 1, 2, 3, 4, 5, 6, 7, 8, 10, 13, 17, 19, 20, 21, 24, 25, 26, 29, 29:1, 30, 31, 32, 33, 43, 49, 51, 56, 59, 69, 72, 73, 74, 75, 76, 79, 80, 83, 84, 85, 87, 88, 90, 91, 92, 95, 96, 97, 98, 101, 102, 102: 1, 104, 108, 112, 114, and the like.
The blue dye may be CI Acid Blue 1, 2, 3, 4, 5, 6, 7, 8, 9, 11, 13, 14, 15, 17, 18, 19, 21, 22, 23, 24, 25 , 26, 27, 29, 34, 35, 37, 40, 41, 41:1, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57 , 58, 62, 62: 1, 63, 64, 65, 68, 69, 70, 73, 75, 78, 79, 80, 81, 83, 84, 85, 86, 88, 89, 90, 90:1 , 91, 92, 93, 95, 96, 99, 100, 103, 104, 108, 109, 110, 111, 112, 113, 114, 116, 117, 118, 119, 120, 123, 124, 127, 127 : 1,128,129,135,137,138,143,145,147,150,155,159,169,174,175,176,183,198,203,204,205,206,208,213,227 230, 231, 232, 233, 235, 239, 245, 247, 253, 257, 258, 260, 261, 262, 264, 266, 269, 271, 272, 273, 274, 277, 278, 280, and the like.
Also, CI Direct Blue 1, 2, 3, 4, 6, 7, 8, 8, 1:1, 9, 10, 12, 14, 15, 16, 19, 20, 21, 21:1, 22, 23, 25, 27, 29, 31, 35, 36, 37, 40, 42, 45, 48, 49, 50, 53, 54, 55, 58, 60, 61, 64, 65, 67, 79, 96, 97, 98: 1, 101, 106, 107, 108, 109, 111, 116, 122, 123, 124, 128, 129, 130, 130: 1, 132, 136, 138, 140, 145, 146, 149, 152, 153, 154, 156, 158, 158: 1, 164, 165, 166, 167, 168, 169, 170, 174, 177, 181, 184, 185, 188, 190, 192, 193, 206, 207, 209, 213, 215, 225, 226, 229, 230, 231, 242, 244, 253, 254, 260, 263, and the like.
The purple dye may be CI acid violet 1, 2, 3, 4, 5, 5: 1, 6, 7, 7: 1, 9, 11, 12, 13, 14, 15, 16, 17, 19, 20, 21, 23, 24, 25, 27, 29, 30, 31, 33, 34, 36, 38, 39, 41, 42, 43, 47, 49, 51, 63, 67, 72, 76, 96, 97, 102, 103, 109, etc.
Also, CI Direct Violet 1, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 16, 17, 18, 21, 22, 25, 26, 27 may also be used. 28, 29, 30, 31, 32, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 45, 51, 52, 54, 57, 58, 61, 62, 63, 64, 71, 72, 77, 78, 79, 80, 81, 82, 83, 85, 86, 87, 88, 93, 97, and the like.
The green dye may be CI Acid Green 2, 3, 5, 6, 7, 8, 9, 10, 11, 13, 14, 15, 16, 17, 18, 19, 20, 22, 25, 25:1. 27, 34, 36, 37, 38, 40, 41, 42, 44, 54, 55, 59, 66, 69, 70, 71, 81, 84, 94, 95, and the like.
Further, CI direct greens 11, 13, 14, 24, 30, 34, 38, 42, 49, 55, 56, 57, 60, 78, 79, 80 and the like can also be used.
(formation of salt)
The halide (D) of the present invention can be easily stirred or vibrated to cause a resin having a cationic group in a side chain (B)), an aqueous solution which is dissolved with an anionic dye (C), or under stirring or vibration. An aqueous solution of a resin having a cationic group (B) is mixed with an aqueous solution of an anionic dye (C) to obtain it. In the aqueous solution, the cationic group of the resin and the anionic group of the dye are ionized, and these are ion-bonded, and the ion-bonding portion is precipitated as water-insoluble. Conversely, since the salt composed of the reverse anion of the resin and the counter cation of the acid dye is water-soluble, it can be removed by washing with water or the like. The resin (B) having a cationic group in the side chain to be used and the anionic dye (C) may be used in a single type or in a plurality of types having different structures.
The aqueous solution used for forming the salt is a resin (B) having a cationic group in the side chain, and an anionic dye is dissolved. Therefore, a mixed solution of water and a water-soluble organic solvent can also be used. The water-soluble organic solvent may, for example, be methanol, ethanol, n-propanol, isopropanol, 1-methoxy-2-propanol, 1-ethoxy-2-propanol, n-butanol, isobutanol or 2-( Methoxymethoxy)ethanol, 2 -butoxyethanol, 2 - (isopropoxy)ethanol, 2 - (hexyloxy) ethanol, 2 - (hexyloxy) ethanol, diethylene glycol, diethyl Glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, triethylene glycol, triethylene glycol monomethyl ether, polyethylene glycol, glycerin, tetraethylene glycol , dipropylene glycol, acetone, diacetone alcohol, aniline, pyridine, ethyl acetate, propyl acetate, methyl ethyl ketone, N, N-dimethylformamide, dimethyl hydrazine, tetrahydrofuran (THF), Dioxane, 2-oxanone, 2-methylxanthone, N-methyl-2-indole ketone, 1,2-hexanediol, 2,4,6-hexanetriol, Tetrafuranmethanol, 4-methoxy-4-pentanone, and the like. These water-soluble organic solvents are preferably used in an amount of 5 to 50% by weight, and most preferably 5 to 20% by weight based on the total weight of the mixed liquid (100% by weight).
The ratio of the resin having a cationic group (B) to the anionic dye (C) in the side chain is 10:1 to 1:4 when the total anionic group of the total cationic unit of the resin and the anionic dye (C) is 10:1 to 1:4. The range of the halide (D) of the present invention can be suitably adjusted, and it is more preferably in the range of 2:1 to 1:2.
<pigment>
Further, a pigment for coloring the color filter of the present invention can be further used as a coloring composition for a color filter.
The pigment may be used singly or in combination of two or more organic or inorganic pigments. The pigment is preferably a pigment having high color rendering property and high heat resistance, and particularly preferably a pigment having high heat decomposition resistance, and an organic pigment is generally used. The following is a specific example of the organic pigment which can be used for a color filter by using a color index number.
For the red coloring composition used to form the red filter segments, for example, CI Pigment Red 7, 9, 14, 41, 48:1, 48:2, 48:3, 48:4, 81:1, 81 can be used. : 2, 81:3, 97, 122, 123, 146, 149, 168, 177, 178, 180, 184, 185, 187, 192, 200, 202, 208, 210, 215, 216, 217, 220, 223 , 224, 226, 227, 228, 240, 242, 246, 254, 255, 264, 268, 270, 272, 273, 274, 276, 277, 278, 279, 280, 281, 282, 283, 284, 285 Or 287 and other red pigments. Further, in the red coloring composition, an orange pigment such as CI pigment orange 36, 38, 43, 51, 55, 59, 61, 71 or 73 and/or CI pigment yellow 1, 2, 3, 4, 5 may be used at the same time. 6,10,12,13,14,15,16,17,18,20,24,31,32,34,35,35:1,36,36:1,37,37:1,40,42 , 43, 53, 55, 60, 61, 62, 63, 65, 73, 74, 77, 81, 83, 86, 93, 94, 95, 97, 98, 100, 101, 104, 106, 108, 109 , 110, 113, 114, 115, 116, 117, 118, 119, 120, 123, 125, 126, 127, 128, 129, 137, 138, 139, 147, 150, 151, 152, 153, 154, 155 , 156, 161, 162, 164, 166, 167, 168, 169, 170, 171, 172, 173, 174, 175, 176, 177, 179, 180, 181, 182, 185, 187, 188, 193, 194 Yellow pigment such as 198, 199, 213, 214, 218, 219, 220 or 221.
For the green coloring composition for forming the green filter segment, a green pigment such as CI Pigment Green 7, 10, 36, 37, 58 can be used. Further, in the green coloring composition, CI Pigment Yellow 1, 2, 3, 4, 5, 6, 10, 12, 13, 14, 15, 16, 17, 18, 20, 24, 31, 32 can be used at the same time. , 34, 35, 35:1, 36, 36:1, 37, 37:1, 40, 42, 43, 53, 55, 60, 61, 62, 63, 65, 73, 74, 77, 81, 83 , 86, 93, 94, 95, 97, 98, 100, 101, 104, 106, 108, 109, 110, 113, 114, 115, 116, 117, 118, 119, 120, 123, 125, 126, 127 , 128, 129, 137, 138, 139, 147, 150, 151, 152, 153, 154, 155, 156, 161, 162, 164, 166, 167, 168, 169, 170, 171, 172, 173, 174 Yellow pigments such as 175, 176, 177, 179, 180, 181, 182, 185, 187, 188, 193, 194, 198, 199, 213, 214, 218, 219, 220 or 221.
For the blue colored composition for forming the blue filter segment, for example, CI Pigment Blue 1, 1:2, 1:3, 2, 2:1, 2:2, 3, 8, 9, 10 can be used. , 10:1, 11, 12, 15, 15:1, 15:2, 15:3, 15:4, 15:6, 16, 18, 19, 22, 24, 24:1, 53, 56, 56 : 1,57, 58, 59, 60, 61, 62, 64 and other blue pigments. Further, in the blue coloring composition, a violet pigment such as CI Pigment Violet 1, 19, 23, 27, 29, 30, 32, 37, 40, 42, 45 may be used at the same time.
For the cyan coloring composition for forming the cyan filter section, for example, CI Pigment Blue 15:1, 15:2, 15:4, 15:3, 15:6, 16, 81, etc. may be used alone or in combination. Color pigments.
For the magenta colored composition for forming the magenta filter segment, a violet pigment such as CI Pigment Violet 1, 19, CI Pigment Red 144, 146, 177, 169, 81, or the like, and a red pigment may be used singly or in combination. In the magenta colored composition, a yellow pigment can be used at the same time.
Further, the inorganic pigment is, for example, titanium oxide, palladium sulfate, zinc white, lead sulfate, yellow lead, zinc yellow, purple red paint (red iron oxide (III)), cadmium red, ultramarine blue, indigo, chrome oxide green, cobalt green, brown Soil and synthetic iron black. The inorganic pigment is used in combination with an organic pigment in order to achieve a balance between chroma and brightness while ensuring good coatability, sensitivity, developability, and the like.
(pigment refinement)
The pigment added to the colored composition of the present invention is preferably made fine by salt milling in order to correspond to high penetration and high contrast. From the viewpoint of good dispersion in the colorant carrier, the primary particle diameter of the pigment is preferably 10 nm or more. Further, it is preferably 80 nm or less from the viewpoint of forming a filter segment having a high contrast ratio. A particularly suitable range is in the range of 20 to 60 nm.
The salt milling treatment refers to heating a mixture of a pigment, a water-soluble inorganic salt and a water-soluble organic solvent using a kneader, a 2-roll mill, a 3-roll mill, a ball mill, an attritor, and a sand mill. After mechanically mixing and stirring, the water-soluble inorganic salt and the water-soluble organic solvent are removed by washing with water. The water-soluble inorganic salt functions as a pulverization aid. In salt milling, the high hardness of the inorganic salt is used to pulverize the pigment. By optimizing the conditions in which the pigment is subjected to a salt milling treatment, it is possible to obtain a pigment having a very fine primary particle diameter, or a narrow distribution range thereof and a clear particle size distribution.
As the water-soluble inorganic salt, for example, sodium chloride, cesium chloride, potassium chloride or sodium sulfate can be used. From the price point of view, sodium chloride (salt) should be used. From the viewpoints of both the treatment efficiency and the production efficiency, the water-soluble inorganic salt is preferably used in an amount of from 50 to 2,000 parts by weight based on the total weight of the pigment (100 parts by weight), and most preferably from 300 to 1,000 parts by weight.
The water-soluble organic solvent functions as a wet pigment and a water-soluble inorganic salt, and is not particularly limited as long as it is dissolved (mixed) in water and the inorganic salt used is substantially insoluble in water. However, in the salt milling treatment, the temperature rises and the solvent is in a state of easy evaporation. Therefore, from the viewpoint of safety, it is preferably a high boiling point solvent having a boiling point of 120 ° C or higher. For example, 2-methoxymethoxyethane, 2-butoxyethane, 2-(isopropoxy)ethane, 2-(hexyloxy)ethane, 2-(hexyloxy)ethane can be used. , diethylene glycol, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, triethylene glycol, triethylene glycol monomethyl ether, liquid poly Ethylene glycol, 1-methoxy-2-propane, 1-ethoxy-2-propane, dipropylene glycol, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether or liquid polypropylene glycol. The water-soluble organic solvent is preferably used in an amount of from 5 to 1,000 parts by weight, based on the total weight of the pigment (100 parts by weight), and most preferably from 50 to 500 parts by weight.
When the pigment is subjected to salt milling, the resin may be added as needed. The kind of the resin to be used is not particularly limited, and a natural resin, a modified natural resin, a synthetic resin, a synthetic resin modified from a natural resin, or the like can be used. The resin to be used is preferably solid at room temperature and insoluble in water, and a part is soluble in the above organic solvent. The amount of the resin used is preferably in the range of 5 to 200 parts by weight based on the total weight of the pigment (100 parts by weight).
<Resin Adhesive>
The resin binder is a coloring agent, in particular, a halide (D) and a pigment, or a halide, and a thermoplastic resin or a thermosetting resin.
The thermoplastic resin may, for example, be an acrylic resin, a butyral resin, a styrene-maleic acid copolymer, a chlorinated polyethylene, a chlorinated polypropylene, a polyvinyl chloride, a vinyl chloride-vinyl acetate copolymer, or a polyvinyl acetate. , polyurethane resin, polyester resin, vinyl resin, alkyd resin, polystyrene resin, polyamide resin, rubber resin, cyclized rubber resin, cellulose, polyethylene (HDPE, LDPE), poly Butadiene and polyimine resin.
Examples of the thermosetting resin include an epoxy resin, a benzoamide resin, a rosin-modified maleic acid resin, a rosin-modified fumaric acid resin, a melamine resin, a urea resin, and a phenol resin.
The resin binder is preferably a resin having a spectral transmittance of 80% or more, more preferably 95% or more in the entire wavelength range of 400 to 700 nm in the visible light region. Further, since the coloring composition for a color filter of the present invention is used in the form of an alkali-developing type colored resist material, it is preferred to use an alkali-soluble vinyl-based resin obtained by copolymerizing an ethylenically unsaturated monomer having an acidic group.
The vinyl base-soluble resin to which the ethylenic unsaturated monomer having an acidic group is copolymerized may, for example, be a resin having an acidic group such as a carboxyl group or a sulfo group. Specifically, the alkali-soluble resin may be an acrylic resin having an acidic group. An olefin-(anhydride) maleic acid copolymer, a styrene/styrenesulfonic acid copolymer, a styrene/(meth)acrylic acid copolymer or an isobutylene/(anhydride) maleic acid copolymer, or the like. Among them, at least one type of resin selected from the group consisting of an acrylic resin having an acidic group and a styrene/styrenesulfonic acid copolymer is used, and in particular, an acrylic resin having an acidic group is preferably used because it has high heat resistance and transparency.
In order to enhance the light sensitivity of the alkali-soluble resin copolymerized with the ethylenically unsaturated monomer having an acidic group, an active energy ray-curable resin which also has an ethylene-unsaturated double bond may be used. Moreover, it is preferable to use an active energy ray-curable resin having a side chain having an ethylenically unsaturated double bond, which has an effect of improving the solvent resistance of the resist material.
The active energy ray-curable resin having a double bond of ethylenic unsaturation may, for example, be a resin in which an unsaturated ethylenic double bond is introduced by the method (a) or (b) shown below.
[method (a)]
As the method (a), for example, by copolymerizing an ethylenically unsaturated ethylenic monomer having another epoxy group with one or more other monomers, the side chain epoxy group of the obtained copolymer is rendered unsaturated. The ethylenic double-bonded unsaturated carboxyl group of the monovalent acid is subjected to an additional reaction, and the polyhydroxy acid anhydride is reacted with the generated hydroxyl group to introduce an unsaturated ethylenic double bond and a carboxyl group.
Examples of the unsaturated ethylenic monomer having an epoxy group include a glycidyl (meth) acrylate, a methyl epoxypropyl (meth) acrylate, and a 2-epoxypropoxy group (A). Acrylate, 3,4 epoxybutyl (meth) acrylate and 3,4 epoxy cyclohexyl (meth) acrylate. These may be used alone or in combination of two or more. From the standpoint of reactivity with an unsaturated monovalent acid in the next step, it is preferably a propylenepropyl (meth) acrylate.
Examples of the unsaturated monovalent acid include (meth)acrylic acid, crotonic acid, o-, m- or p-vinylbenzoic acid, and (meth)acrylic acid. A monocarboxylic acid such as a halogen or alkane, a halogen, a nitrate or a cyanide substitution. These may be used alone or in combination of two or more.
Examples of the polyvalent acid anhydride include tetrahydrophthalic anhydride, phthalic anhydride, hexahydrophthalic anhydride, succinic anhydride, and maleic anhydride. These may be used alone or in combination of two or more. If necessary, the number of carboxyl groups and the like may be increased, and a tricarboxylic acid anhydride such as trimellitic anhydride may be used, or a tetracarboxylic dianhydride such as pyromellitic dianhydride may be used, or the residual anhydride group may be hydrolyzed or the like. Further, as the polyvalent acid anhydride, if tetrahydrophthalic anhydride or maleic anhydride having an unsaturated ethylenic double bond is used, the unsaturated ethylenic double bond can be further increased.
A similar method of the method (a) includes, for example, a part of a side chain carboxyl group of a copolymer obtained by copolymerizing an unsaturated ethylenic monomer having a carboxyl group with one or more other monomers, and having an epoxy group. The ethylenically unsaturated ethylenic monomer is subjected to an additional reaction to introduce an unsaturated ethylenic double bond and a carboxyl group.
[method (b)]
As the method (b), comprising using an unsaturated ethylenic monomer having a hydroxyl group, copolymerizing with another unsaturated monovalent acid having a carboxyl group or another monomer, and having a side chain hydroxyl group of the obtained copolymer, having an isocyanate A method of reacting an isocyanate group of a ethylenically unsaturated ethylenic monomer.
Examples of the unsaturated ethylenic monomer having a hydroxyl group include 2-hydroxyethyl (meth) acrylate, 2- or 3-hydroxypropyl (meth) acrylate, 2 - or 3 - or 4 - hydroxy butyl a hydroxyalkyl (meth) acrylate such as a (meth) acrylate, a glycerol (meth) acrylate or a cyclohexane dimethanol mono (meth) acrylate, which are used alone or in combination All of the above are fine. Further, it can also be used in the above-mentioned hydroxyalkyl (meth) acrylate, and polyether mono(meth)acrylic acid obtained by additionally polymerizing an ethylene peroxide, a propylene peroxide, and/or a butyl peroxide. Ester, or (poly)ester mono(meth)acrylate with (poly)g-valerolactone, (poly)e-caprolactone and/or (poly)12-hydroxystearic acid. From the viewpoint of suppressing the coating film foreign matter, it is preferably 2-hydroxyethyl (meth) acrylate or glycerol (meth) acrylate.
Examples of the ethylenically unsaturated monomer having an isocyanate group include 2-(meth)acryloyloxyethyl isocyanate or 1,1-bis[(meth)acrylofluoreneoxy]ethyl isocyanate, but are not limited thereto. Wait. Further, two or more types may be used at the same time.
The weight average molecular weight (Mw) of the resin binder is preferably in the range of 10,000 to 100,000, more preferably in the range of 10,000 to 80,000, in order to suitably disperse the colorant. Further, the number average molecular weight (Mn) is preferably in the range of 5,000 to 50,000, and the value of Mw/Mn is preferably 10 or less.
The resin binder is based on the viewpoint of dispersibility, permeability, developability, and heat resistance of the pigment and the halogenated product, and adsorbs a carboxyl group, a carboxyl group serving as an alkali-soluble group, a colorant carrier, and The balance between the aliphatic group and the aromatic group in which the affinity group of the solvent functions is a dispersibility, permeability, and developability of the pigment and the halogenated product, and further important for durability, and it is preferable to use an acid value of 20 to 300 mg KOH / g of resin. When the acid value is less than 20 mgKOH/g, the solubility in the developer is not good, and it is difficult to form a fine pattern. If it exceeds 300 mgKOH/g, a fine pattern cannot be left.
The resin binder is preferably used in an amount of 30% by weight or more based on the total weight of the colorant from the viewpoint of good film formability and various resistances, and is excellent in colorant concentration. The color characteristics are therefore preferably used in an amount of 500% by weight or less.
<organic solvent>
The colored composition of the present invention may contain an organic solvent such that the colorant is sufficiently dispersed and infiltrated into the colorant carrier, and is applied to a substrate such as a glass substrate to have a dry film thickness of 0.2 to 5 It is easy to form a filter segment.
The organic solvent may, for example, be ethyl lactate, benzyl alcohol, 1,2,3-trichloropropane, 1,3-butanediol, 1,3-butanediol, 1,3-butanediol diacetic acid. Salt, 1,4-dioxane, 2-heptanone, 2-methyl-1,3-propanediol, 3,3,5-trimethyl-2-cyclohexene-1-one, 3, 5, 5 trimethylcyclohexanone, ethyl 3-ethoxypropionate, butyl 3-methoxy-3-methylacetate, 3-methoxybutanol, butyl 3-methoxyacetate, 4 – heptanone, m-xylene, m-diethylbenzene, m-dichlorobenzene, N, N-dimethylacetamide, n-butylbenzene, propyl orthoacetate, N-pyrrolidone, o-xylene, o-chlorotoluene , o-diethylbenzene, o-dichlorobenzene, p-chlorotoluene, p-diethylbenzene, secondary butylbenzene, tertiary butylbenzene, isophorone, ethylene glycol diethyl ether, ethylene glycol dibutyl ether, ethylene glycol Monoethyl ether acetate, ethylene glycol monobutyl ether, ethylene glycol monobutyl ether acetate, ethylene glycol monopropyl ether, diisobutyl ketone, cyclohexanol acetate, dipropylene glycol dimethyl ether, dipropylene glycol Ether acetate, dipropylene glycol monobutyl ether, diacetone alcohol, propylene glycol diacetate, propylene glycol phenyl ether, C Alcohol monoethyl ether, propylene glycol monopropyl ether, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether propionate, phenyl alcohol, methyl isobutyl ketone, methyl cyclohexanol, n-aminoacetate, N-butyl acetate, isoamyl acetate, isobutyl acetate, propyl acetate, divalent acid ester, and the like.
Among them, from the viewpoint of dispersing and dissolving the pigment and the halogenated product (D) of the present invention, it is preferred to use ethyl lactate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, and ethylene glycol. An alcohol acetate such as monomethyl ether acetate or ethylene glycol monoethyl ether acetate; an aromatic alcohol such as benzyl alcohol; or a ketone such as cyclohexanone. In particular, from the viewpoint of safety and hygiene and low viscosity, it is more preferably propylene glycol monomethyl ether acetate.
These organic solvents may be used alone or in combination of two or more. Further, it is preferred to mix the two or more mixed solvents used in an amount of from 65 to 95% by weight based on the above-mentioned preferred organic solvent.
Further, since the organic solvent can adjust the coloring composition to an appropriate viscosity to form a filter segment having a uniform film thickness, the total weight of the coloring agent (100 parts by weight) is preferably 800 to 4000 weights. The amount of the department is used.
<scatter>
The coloring composition of the present invention is a colorant carrier composed of a resin (B) having a cationic group in a side chain and a halide (D) obtained by reacting an anionic dye (C), the above-mentioned resin binder and a solvent. When the pigment is further contained, it is preferable to disperse the pigment together with a dispersing aid such as a pigment derivative by a dispersing mechanism such as a three-roll mill, a two-roll mill, a sand mill, a kneader or an attritor. A coloring composition can be produced. Further, the colored composition of the present invention may be produced by mixing a pigment, a halide (D), and other coloring agents, which are separately dispersed in a colorant carrier.
(dispersion aid)
When the colorant is dispersed in the colorant carrier, a dispersion aid such as a dye derivative, a resin type pigment dispersant, or a surfactant can be suitably used. The dispersing aid has a good ability to disperse the coloring agent, and the effect of preventing re-coagulation of the dispersing coloring agent is very large. Therefore, when a dispersing aid is used to disperse the coloring agent in the coloring agent carrier, the coloring composition can be obtained. A color filter with high penetration.
In the present invention, it is also expected that the halide (D) functions as a pigment dispersing aid.
The dye derivative may be a compound in which an organic substituent, an anthracene, an acridone or a triazine is introduced, and a basic substituent, an acidic substituent or a phthalimine methyl group which may have a substituent is introduced. For example, JP-A-63-305173, JP-A-57-15620, JP-A-59-40172, JP-A-63-17102, JP-A-5-9469, and the like can be used. Recorded things. These may be used alone or in combination of two or more.
When the amount of the pigment derivative is adjusted based on the total amount of the added pigment (100 parts by weight), it is preferably 0.5 parts by weight or more, and more preferably 1 part by weight or more, and most preferably from the viewpoint of improving the dispersibility of the added pigment. It is 3 parts by weight or more. In addition, from the viewpoint of heat resistance and light resistance, it is preferably 40 parts by weight or less, and more preferably 35 parts by weight or less based on the total amount of the added pigment (100 parts by weight).
The resin type dispersant has a pigment affinity site having a property of adsorbing on a pigment and a site compatible with a pigment carrier, and has a function of adsorbing to a colorant to stabilize the dispersion of the colorant with respect to the pigment carrier. The specific resin type dispersant may be a polycarboxylate such as polyurethane or polyacrylate, an unsaturated polyamine, a polycarboxylic acid, a polycarboxylic acid (partial) amine salt, a polycarboxylic acid ammonium salt, or a polycarboxylic acid alkylamine salt. , polyoxyalkylene oxide, long-chain polyamine decylamine phosphate, hydrocarbon-containing polycarboxylate or the like, by reacting with a polyester having a polymerized (lower alkylenimine) and a free carboxyl group An oily dispersant such as a guanamine or a salt thereof, a (meth)acrylic acid-(meth) acrylate copolymer, a styrene-maleic acid copolymer, a polyvinyl alcohol, a polyvinylpyrrolidone, or the like a resin, a water-soluble polymer compound, a polyester-based dispersant, a modified polyacrylate-based dispersant, an ethylene oxide/propylene oxide-addition compound, a phthalate-based dispersant, etc., which may be used alone or in combination. It is used above, but it is not necessarily limited to these.
Commercially available resin-type dispersing agents include Disperbyk-101, 103, 107, 108, 110, 111, 116, 130, 140, 154, 161, 162, 163, 164, 165, 166 manufactured by BYK-Chemie Japan Co., Ltd. , 170, 171, 174, 180, 181, 182, 183, 184, 185, 190, 2000, 2001, 2020, 2025, 2050, 2070, 2095, 2150, 2155 or Anti-Terra-U, 203 and 204, or BYK-P104, P104S, 220S, 6919, or Lactimon, Lactimom-WS, and Bykumen, etc., SOLSPERSE-3000, 9000, 13240, 13650, 13940, 16000, 17000, 18000, 20000, 21000, 24000, 26000, manufactured by Lubrizol, Japan. , 27000, 28000, 31845, 32000, 32500, 32550, 33500, 32600, 34750, 36600, 38500, 41000, 41090, 53095, 55000, and 76500, EFKA-46, 47, 48, 452, 4008, manufactured by Chiba Corporation, Japan. 4009, 4010, 4020, 4047, 4050, 4055, 4060, 4080, 4400, 4401, 4402, 4403, 4406, 4408, 4300, 4310, 4320, 4330, 4340, 450, 451, 453, 4540, 4550, 4560, 4800, 5010, 5065, 5066, 5070, 7500, 7554, 1101, 120, 150, 1501, 1502, 1503, etc., Ajinomoto Fine-Tech AJISPER-PA111, PB711, PB821, PB822, PB824, etc. manufactured by no company.
Examples of the surfactant include polyethylene oxide ether sulfate, sodium dodecylbenzenesulfonate, styrene-acrylic acid copolymer acrylate, alkylnaphthalenesulfonate sodium, and alkyl diphenyl ether disulfonic acid. Sodium, lauryl ethanolamine, lauryl triethanolamine, ammonium lauryl sulfate, stearic acid ethanolamine, ammonium stearate, sodium lauryl sulfate, styrene-acrylic acid copolymer ethanolamine, polyoxyethylene ether phosphate ether And other anionic surfactants; polyethylene oxide oleyl ether, polyethylene oxide lauryl ether, polyethylene oxide nonylphenyl ether, polyethylene oxide ether phosphate, polyethylene oxide sorbitan glycerol hard fat a cationic surfactant such as an acid; an alkyl quaternary ammonium salt; an alkyl quaternary ammonium carboxylic acid such as a quaternary ammonium salt; An amphoteric surfactant such as a carboxylic acid inner salt or an alkyl imidazoline may be used singly or in combination of two or more kinds, but it is not necessarily limited thereto.
When a resin-type dispersant or a surfactant is added, the amount is preferably 0.1 to 55 parts by weight, and more preferably 0.1 to 45 parts by weight, based on the total amount of the added pigment (100 parts by weight). When the amount of the resin-type dispersant or the surfactant is less than 0.1 part by weight, it is difficult to obtain an effect of addition, and when the amount is more than 55 parts by weight, excessive dispersion may affect the dispersion.
<Photopolymerizable monomer>
Further, a photopolymerizable monomer and/or a photopolymerization initiator may be further added to the colored composition of the present invention to be used as a photosensitive coloring composition for a color filter.
The photopolymerizable monomer of the present invention contains a monomer or oligomer which is cured by ultraviolet rays or heat to form a transparent resin. These may be used alone or in combination of two or more. The amount of the monomer is preferably from 5 to 400 parts by weight based on the total weight of the colorant (100 parts by weight), and is preferably from 10 to 300 parts by weight from the viewpoint of photocurability and developability.
Examples of the monomer or oligomer which forms a transparent resin by curing by ultraviolet rays or heat include methyl (meth) acrylate, ethyl (meth) acrylate, and 2-hydroxyethyl (methyl). Acrylate, 2-hydroxypropyl (meth) acrylate, cyclohexyl (meth) acrylate, -carboxy (meth) acrylate, polyethylene glycol mono (meth) acrylate, hexamethylene di(meth) acrylate, triethylene glycol di (meth) acrylate, and Propylene glycol di(meth)acrylate, trimethylolpropane (meth) acrylate, neopentyl alcohol (meth) acrylate, neopentyltetrakis (meth) acrylate, dipentaerythritol (meth) acrylate, dipentaerythritol hexa (meth) acrylate, 1,6-butanediol diglycidyl ether, bisphenol A diglycidyl ether, neopentyl glycol glyceryl ether, Various methyl acrylates such as melamine and methacrylate, (meth)acrylic acid, styrene, vinyl acetate, hydroxyethyl vinyl ether, ethylene glycol divinyl ether, neopentyl alcohol trivinyl ether, Methyl) acrylamide, N-hydroxymethyl (meth) acrylamide, N-ethylene formamide, acrylonitrile, etc., but is not necessarily limited to these.
<Photopolymerization initiator>
In the colored composition for a color filter of the present invention, the composition is cured by ultraviolet irradiation, and when a filter segment is formed by photolithography, a photopolymerization initiator or the like may be added to form a solvent development type. Or the form of the alkali-developing type coloring resist material is adjusted. The amount of the photopolymerization initiator to be used is preferably from 5 to 200 parts by weight, based on the total amount of the coloring agent, and is preferably from 10 to 150 parts by weight from the viewpoint of photocurability and developability.
As the photopolymerization initiator, 4-phenoxydichloroacetophenone, 4-t-butyldichloroacetophenone, diethoxyacetophenone, 1–(4-isopropylphenyl) can be used. )–2–Hydroxy-2–methylpropane–1-ketone, 1-hydroxycyclohexylbenzophenone, 2-benzyldimethylamine-1–(4-morpholinylphenyl)-butane-1-ketone An acetophenone compound; a benzo compound such as benzo, benzoxyl ether, benzoether, benzoisopropyl ether or benzyldimethylketal; benzophenone, benzoquinone benzoic acid, benzoquinone Benzoic acid methyl, 4-phenylbenzophenone, hydroxybenzophenone, acrylated benzophenone, 4-benzoquinone-4'-methyldiphenyl sulfide, 3, 3', 4 , benzophenone-based compounds such as 4'-tetrakis(t-butylperoxycarboxy)benzophenone; thioxanthone, 2-chlorothioxanthone, 2-methylthioxanthone, isopropylthioxan a thioxanthone compound such as a ketone, 2,4-diisopropylthioxanthone or 2,4-diethylthioxanthone; 2, 4, 6-trichloro-o-triazine, 2-phenyl-4 , 6-bis(trichloromethyl)-orthotriazine, 2-(p-methoxyphenyl)-4,6-bis(trichloromethyl)-o-triazine, 2–(p-toluene )–4, 6–bis(trichloromethyl)-o-triazine, 2-pipeline--4,6-bis(trichloromethyl)-o-triazine, 2,4-bis(trichloromethyl) –6– Styryl-o-triazine, 2–(naphtho-l-yl)-4,6-bis(trichloromethyl)-o-triazine, 2–(4-methoxynaphtho--1 –yl) –4, 6–bis(trichloromethyl)-o-triazine, 2,4-trichloromethyl-(piperidinyl)-6-triazine, 2,4-trichloromethyl (4' -Methoxystyryl)-triazine-based compounds such as 6-triazine; 1,2-octanedione, 1–[4–(phenylthio)–, 2(O–benzopyrene)], O –(Ethylhydra)–N–(1–phenyl–2–carbonyl-2–(4′-methoxy-naphthyl)ethylidene)hydroxylamine and other oxime ester compounds; double (2, 4, 6– a phosphine compound such as trimethylbenzo)epoxyphenylphosphine or 2,4,6-trimethylbenzoepoxyphenylphosphine; an anthraquinone compound such as phenanthrenequinone, camphorquinone or ethylhydrazine; a borate compound; an oxazole compound; or an imidazole compound.
These photopolymerization initiators may be used alone or in combination of two or more kinds in any ratio as needed. When the photopolymerization initiator is based on the total weight of the coloring agent in the coloring composition for a color filter (100 parts by weight), it is preferably 5 to 200 parts by weight, and is photocurable and developable. The viewpoint is more preferably 10 to 150 parts by weight.
<sensitizer>
Further, in the colored composition for a color filter of the present invention, a sensitizer may be further contained.
Examples of the sensitizer include unsaturated ketones represented by flavonoid derivatives or dibenzylideneacetone, 1,2-dione derivatives represented by benzyl or camphorquinone, benzo derivatives, and hydrazine derivatives. , naphthoquinone derivatives, anthracene derivatives, xanthene derivatives, thioxanthene derivatives, xanthone derivatives, thioxanthone derivatives, coumarin derivatives, coumarin derivatives a polymethine pigment such as a cyanine derivative, a merocyanine derivative, or a cyanine derivative, an acridine derivative, an azabenzene derivative, a diene terpene derivative, an oxazine derivative, or a porphyrin derivative. , anthracene derivative, sulfonium salt derivative, squaraine ylide derivative, porphyrin derivative, tetraphenylporphyrin derivative, triarylmethane derivative, tetrabenzoporphyrin derivative, tetrapyrazine porphyrin derivative , phthalocyanine derivative, tetrazoporphyrin derivative, tetraquinoxaline porphyrin derivative, naphthalocyanine derivative, phthalocyanine derivative, pyridinium salt derivative, thiopyridinium salt derivative, Tetraporphyrin derivative, olefin derivative, spiropyran derivative, spirooxazine derivative, thiospiropyran derivative, metal aryl Hydrocarbon complex, organic ruthenium complex, Michler's ketone derivative, a-methoxyl ether, decyl phosphide hydroxide, tolyl glyoxylic acid, benzyl-9,10-phenanthrene , camphor, ethyl hydrazine, 4,4'-diethyl phenol ketone, 3,3' or 4,4'-tetrakis (tertiary butylperoxycarboxy) benzophenone, 4,4' - dimethylamine benzophenone and the like.
Specifically, the "Pigment Handbook" (1986, Kodansha), and the "Chemistry of Functional Pigments" (1981, CMC) and Chisen-Sang Sanlang, etc., edited by Ohara Shinto et al. The sensitizers described in "Special Functional Materials" (1986, CMC) are not limited to these. Further, it may contain a sensitizer which exhibits absorption of light from the ultraviolet to the near-infrared region.
It is also possible to use two or more sensitizers at any ratio as needed. When the sensitizer is used, the amount is preferably from 3 to 60 parts by weight based on the total weight of the photopolymerization initiator contained in the coloring composition, from photohardenability and development. Sexual point of view, more preferably 5 to 50 parts by weight.
<Amine compound>
Further, the coloring composition for a color filter of the present invention may contain an amine compound having a function of reducing dissolved oxygen.
Examples of such amine-based compounds include triethanolamine, methyldiethanolamine, triisopropanolamine, 4-dimethylaminebenzoic acid methyl, 4-dimethylamine benzoic acid ethyl, 4-dimethylamine. Benzoic acid 2-ethylhexyl and N,N-dimethyl-p-toluidine and the like.
<leveling agent>
In the coloring composition of the present invention, in order to improve the leveling property of the composition on the transparent substrate, it is preferred to add a leveling agent. The leveling agent is preferably a dimethyl siloxane having a polyether structure or a polyester structure in the main chain. Specific examples of the dimethyl siloxane having a polyether structure in the main chain include FZ-2122 manufactured by TORAY‧Dow Corning Co., Ltd. and BYK-333 manufactured by BYK Corporation. Specific examples of the dimethyl methoxy olefin having a polyester structure in the main chain include BYK-310 and BYK-370 manufactured by BYK Corporation. It is also possible to use dimethyl methoxyoxane having a polyether structure in the main chain and dimethyl methoxy oxane having a polyester structure in the main chain. The content of the leveling agent is generally 0.003 to 0.5 parts by weight based on the total weight of the coloring composition (100 parts by weight).
The leveling agent is one of a so-called surfactant having a hydrophobic group and a hydrophilic group in the molecule, and has hydrophilicity and low solubility in water. When added to a colored composition, it is preferred that the surface tension is low. Further, even if the surface tension reducing ability is low, it is useful for a material having good wettability of a glass plate, and it is preferable to use a material which can sufficiently suppress the chargeability in the amount of addition of the coating film defect caused by foaming. A leveling agent having such a suitable property may, for example, be a dimethyloxysiloxane having a polyalkylene oxide unit. The polyalkylene oxide units include polyethylene oxide units and polyoxypropylene units. Dimethyloxane may also have both polyethylene oxide units and polypropylene oxide units.
Further, the combination of the polyalkylene oxide unit and the dimethyloxane may be any of the following types: a pendant type in which a polyalkylene oxide unit is combined in a repeating unit of dimethyloxane; a polyepoxy a terminal unit modified with an alkane unit bonded to a terminal end of dimethyloxane; and a linear block copolymer type in which a polyalkylene oxide unit is repeatedly and repeatedly bonded to dimethyloxane. A dimethyl methoxy olefin having a polyalkylene oxide unit is commercially available from TORAY‧Dow Corning Co., Ltd., and examples thereof include FZ-2110, FZ-2122, FZ-2130, FZ-2166, FZ-2191, and FZ-2203. FZ-2207, but is not limited to these.
Anionic, cationic, nonionic or amphoteric surfactants may also be added to the leveling agent. It is also possible to use two or more kinds of surfactants in combination.
Examples of the anionic surfactant which is auxiliaryly added to the leveling agent include polyethylene oxide ether sulfate, sodium dodecylbenzenesulfonate, styrene-acrylic acid copolymer acrylate, and alkylnaphthalenesulfonic acid. Sodium, sodium alkyl diphenyl ether disulfonate, ethanolyl lauryl sulfate, triethanolamine lauryl sulfate, ammonium lauryl sulfate, ethanolamine stearate, ammonium stearate, sodium lauryl sulfate, styrene-acrylic acid copolymer Monoethanolamine and polyethylene oxide ether phosphate.
The cationic surfactant of the auxiliary leveling agent may, for example, be an alkyl 4-based ammonium salt or an ethylene oxide addition thereof. Examples of the nonionic surfactant that is auxiliaryly added to the leveling agent include polyethylene oxide oleyl ether, polyethylene oxide lauryl ether, polyepoxy decyl phenyl ether, and polyethylene oxide ether phosphate. Bismuth of alkyl quaternary ammonium carboxylate and alkyl imidazoline, such as polyethylene oxide sorbitan glyceryl stearate, polyethylene glycol monolauryl ester, alkyl dimethylamine acetate quaternary ammonium carboxylate inner salt A surfactant, or a fluorine- or sulfhydryl surfactant.
<hardener, hardening accelerator>
Moreover, in order to assist the hardening of the thermosetting resin, the coloring composition of the present invention may contain a curing agent, a curing accelerator, and the like as needed. The effective curing agent is a phenol resin, an amine compound, an acid anhydride, an active ester, a carboxylic acid compound, or a sulfonic acid compound. However, the curing agent is not particularly limited thereto, and may be used in a reaction with a thermosetting resin. Any hardener can be used. In addition, among these, a compound having two or more phenolic hydroxyl groups in one molecule and an amine-based curing agent are particularly preferable. The hardening accelerator may, for example, be an amine compound (for example, dicyandiamide, benzyldimethylamine, 4-(dimethylamine)-N,N-dimethylbenzylamine, 4-methoxy- N,N-dimethylbenzylamine and 4-methyl-N,N-dimethylbenzylamine, etc.); 4-stage ammonium chloride compound (for example, triethylbenzylammonium chloride, etc.); blocked isocyanate a compound (for example, dimethylamine or the like); an imidazolyl derivative bicyclic hydrazine compound and a salt thereof (for example, imidazolyl, 2-methylimidazolyl, 2-ethylimidazolyl, 2-ethyl-4-methyl Imidazolyl, 2-phenylimidazolyl, 4-phenylimidazolyl, 1-cyanoethyl-2-phenylimidazolyl and 1-(2-cyanoethyl)-2-ethyl-4-methyl a pyridyl group or the like; a phosphorus compound (for example, triphenylphosphine, etc.); a guanamine compound (for example, melamine, guanamine, acetamide, benzoguanamine, etc.); and an S-triazine derivative (for example, 2, 4) -diamine-6-methacryloyloxyethyl-S-triazine, 2-vinyl-2,4-diamine-6-triazine, 2-vinyl-4,6-diamine-S- Triazine ‧ isocyanate acid addenda and 2,4-diamine-6-methyl propylene oxyethyl-S-triazine ‧ isocyanate acid addenda, etc.). These may be used alone or in combination of two or more. The content of the hardening accelerator is preferably from 0.01 to 15% by weight based on the total amount of the thermosetting resin.
<Other additive ingredients>
In the colored composition of the present invention, a storage stabilizer may be contained in order to stabilize the viscosity of the composition over time. Further, in order to improve the adhesion to the transparent substrate, a adhesion promoter such as a decane coupling agent may be contained.
Examples of the storage stabilizer include 4-grade ammonium chlorides such as benzyltrimethyl chloride and dimethylhydroxylamine; organic acids such as lactic acid and oxalic acid, and ethyl ether; tertiary butyl pyrocatechol; Organic phosphines such as phosphines and tetraphenylphosphines; and phosphites. The storage stabilizer is preferably used in an amount of 0.1 to 10 parts by weight, based on the total amount of the coloring agent (100 parts by weight), more preferably 0.05 to 5 parts by weight.
The adhesion promoter can be exemplified by the following decane coupling agent: ethylene three ( a methoxy oxane such as an oxy) decane, an ethylene ethoxy decane or an ethylene trimethoxy decane; - (meth)acrylic acid decane such as methacryloxypropylene trimethoxy decane; –(3,4-epoxycycloalkyl)ethyltrimethoxydecane, –(3,4-epoxycycloalkyl)methyltrimethoxydecane, –(3,4-epoxycycloalkyl)ethyltriethoxydecane, –(3,4-epoxycycloalkyl)methyltriethoxydecane, – glycidoxypropyltrimethoxydecane, – epoxy decanes such as glycidoxypropyl triethoxy decane; N– (amine ethyl) –Aminopropyltrimethoxydecane, N– (amine ethyl) –Aminopropyltriethoxydecane, N– (amine ethyl) -Aminopropylmethyldiethoxydecane, -Aminopropyltriethoxydecane, –Aminopropyltrimethoxydecane, N–phenyl – –Aminopropyltrimethoxydecane, N–phenyl – - amine oxanes such as amine propyl triethoxy decane; – mercaptopropyltrimethoxydecane, - thiononanes such as mercaptopropyltrimethylethyl decane. The adhesion improving agent can be used in an amount of 0.01 to 10 parts by weight, preferably 0.05 to 5 parts by weight, based on the total amount of the coloring agent in the coloring composition (100 parts by weight).
<Remove coarse particles>
The coloring composition of the present invention is carried out by means of a mechanism such as a centrifugal separation, a sintering filter, or a membrane filter. The above coarse particles are more preferably 1 The above coarse particles, further 0.5 Removal of the above coarse particles and mixed dust. Thus, the coloring composition is preferably free of 0.5 The above particles. More preferably 0.3 the following.
<Color Filter>
Next, a color filter relating to the present invention will be described. The color filter of the present invention comprises a filter segment formed using the red colored composition of the color filter of the present invention. The color filter may include a red filter segment, a green filter segment, and a blue filter segment, or a magenta filter segment and a cyan filter segment. Yellow filter section.

As the transparent substrate, a glass plate such as soda lime glass, low alkali borosilicate glass or alkali-free aluminoborosilicate glass, or a resin plate such as polycarbonate, polymethyl methacrylate or polyethylene glycol can be used. Further, on the surface of the glass plate or the resin plate, a transparent electrode composed of indium oxide, tin oxide or the like may be formed in order to drive the liquid crystal after the panel is formed.
<Method of Manufacturing Color Filter>
The color filter of the present invention can be produced by a printing method or photolithography.
When the filter segment is formed by the printing method, only the printing and drying of the coloring composition prepared by the printing ink are repeated, and the patterning can be completed. Therefore, the color filter is manufactured at a low cost and mass production. Good sex. Further, by the development of printing technology, it is possible to perform printing of a fine pattern having high dimensional accuracy and smoothness. When printing, it is preferable that the ink does not dry and solidify on the printing plate or on the felt cloth. Moreover, the control of the fluidity of the ink on the printing press is also very important, and the viscosity of the ink can be adjusted by a dispersing agent or an extender pigment.
When the filter segment is formed by photolithography, the solvent development type or alkali development type coloring resistance is applied to the transparent substrate by a coating method such as spray coating or spin coating, slit coating or roll coating. The colored composition prepared by the etchant material is coated to a dry film thickness of 0.2 to 5 . The film which is dried as needed is subjected to ultraviolet light exposure through a mask having a specific pattern which is provided in contact with or non-contact with the film. Thereafter, the solution is immersed in a solvent or an alkali developer, or the developer is sprayed by a sprayer or the like to remove the uncured portion, and a desired pattern is formed, and then the same operation is repeated for other colors to produce a color filter. Further, in order to promote polymerization of the colored resist material, heating may be applied as needed. If the photolithography method is used, a color filter having a higher precision than the above printing method can be manufactured.
At the time of development, an aqueous solution such as sodium carbonate or sodium hydroxide is used as the alkali developing solution, and an organic base such as dimethylbenzylamine or triethanolamine can also be used. Further, an antifoaming agent or a surfactant may be added to the developer. Further, in order to increase the ultraviolet exposure sensitivity, after drying and drying the coloring resist, a water-soluble or alkali-soluble resin such as polyvinyl alcohol or a water-soluble acrylic resin may be applied to form a film which prevents oxygen from inhibiting polymerization. , UV exposure.
In addition to the above methods, the color filter of the present invention can also be produced by an electrodeposition method, a transfer method, an inkjet method, or the like, and the colored composition of the present invention can be used in any method. Furthermore, the electrodeposition method is formed by using a transparent conductive film formed on a substrate, and performing electrophoretic deposition of each color filter segment on the transparent conductive film by electrophoresis of colloidal particles, thereby fabricating a color filter. The method. Further, the transfer method is a method in which a filter segment is formed in advance on the surface of the transferable transfer substrate, and the filter segment is transferred to a desired substrate.
A black matrix may be formed in advance before forming the color filter segments on the transparent substrate or the reflective substrate. The black matrix is a multilayer film of chromium or chromium/chromium oxide, an inorganic film such as titanium nitride, or a resin film in which a light-shielding agent is dispersed, but is not limited thereto. Further, a thin film transistor (TFT) may be formed in advance on the transparent substrate or the reflective substrate, and then each color filter segment may be formed. Further, in the color filter of the present invention, a film, a transparent conductive film, or the like may be formed as needed.
[Examples]
Hereinafter, the present invention will be described based on examples, but the present invention is not limited thereto. In addition, unless otherwise specified, "part" means "weight".
First, the resin binder, the fine pigment, and the method for producing the resin (B) having a cationic group in the side chain and the halide (D) used in the examples and the comparative examples will be described.
<Modulation method of resin binder solution>
(Modulation of Resin Adhesive Solution 1)
A thermometer, a cooling tube, a nitrogen gas introduction tube, and a stirring device were placed in a separate four-piece flask, and 70.0 parts of cyclohexanone was placed in the reaction container, and the temperature was raised to 80 ° C. After the reaction vessel was replaced with nitrogen, the tube was dropped. 13.3 parts of n-butyl methacrylate, 4.6 parts of 2-hydroxyethyl methacrylate, 4.3 parts of methacrylic acid, and p-cumyl epoxide modified acrylate (manufactured by Toagosei Co., Ltd.) were added over 2 hours. "ARONIX M110") A mixture of 7.4 parts, 2, 2'-azobisisobutyronitrile 0.4 parts. After the completion of the dropwise addition, the reaction was further continued for 3 hours to obtain an acrylic resin solution having a weight average molecular weight of 26,000. After cooling to room temperature, the resin solution was sampled to about 2 g, which was heated at 180 ° C for 20 minutes to dry it, and the non-volatile component was measured, and methoxypropyl acetate was added to the previously synthesized resin solution to make it non-volatile. The component was made into a resin binder solution 1 at 20% by weight. Here, the weight average molecular weight (Mw) of the resin binder is measured by a gel permeation chromatography (GPC) using polystyrene as a standard material.
(Modulation of Resin Adhesive Solution 2)
In a separate four-stage flask equipped with a thermometer, a cooling tube, a nitrogen inlet tube, a dropping tube, and a stirring device, 207 parts of cyclohexanone were placed, and the temperature was raised to 80 ° C. After the reaction vessel was replaced with nitrogen, the tube was passed through the dropping tube. 20 parts of methacrylic acid, 20 parts of p-cumylphenol ethylene oxide modified acrylate ("ARONIX M110" manufactured by Toagosei Co., Ltd.), 45 methyl methacrylate, and 2 - hydroxyethyl group were dropped in 2 hours. A mixture of 8.5 parts of acrylate and 1.33 part of 2,2'-azobisisobutyronitrile. After the completion of the dropwise addition, the reaction was further continued for 3 hours to obtain a copolymer solution.
Next, the supply of nitrogen gas was stopped, and the total amount of the resin solution obtained above was stirred while injecting dry air for 1 hour, and then cooled to room temperature, and then 2-methylpropenyloxyethyl isocyanate was dropped at 70 ° C for 3 hours ( A mixture of 6.5 parts of Karenz MOI), 0.08 parts of dibutyltin laurate and 26 parts of cyclohexanone.
The obtained resin solution was sampled by about 2 g, heated at 180 ° C for 20 minutes to be dried, and the non-volatile component was measured, and cyclohexanone was added to the previously synthesized resin solution so that the nonvolatile component became 20% by weight to prepare a resin bond. Solution solution 2. The weight average molecular weight (Mw) was 18,000.
(Modulation of Resin Adhesive Solution 3)
In a separate four-stage flask equipped with a thermometer, a cooling tube, a nitrogen inlet tube, a dropping tube, and a stirring device, 207 parts of cyclohexanone were placed, and the temperature was raised to 80 ° C. After the reaction vessel was replaced with nitrogen, the tube was passed through the dropping tube. 20 parts of methacrylic acid, 20 parts of p-cumylphenol ethylene oxide modified acrylate ("ARONIX M110" manufactured by Toagosei Co., Ltd.), 45 methyl methacrylate, and glycerol monomethyl group were dropped in 2 hours. A mixture of 8.5 parts of acrylate and 1.33 parts of 2,2'-azobisisobutyronitrile. After the completion of the dropwise addition, the reaction was further continued for 3 hours to obtain a copolymer solution.
Next, the supply of nitrogen gas was stopped, and the total amount of the resin solution obtained above was stirred while being poured into dry air for 1 hour, and then cooled to room temperature, and then 2-methylpropenyloxyethyl isocyanate was dropped at 70 ° C for 3 hours. A mixture of 0.08 parts of dibutyltin laurate and 26 parts of cyclohexanone.
The resin solution was sampled by about 2 g, heated at 180 ° C for 20 minutes to dry it, and the non-volatile component was measured, and cyclohexanone was added to the previously synthesized resin solution so that the nonvolatile component became 20% by weight to prepare a resin binder solution 3 . The weight average molecular weight (Mw) was 19,000.
(Modulation of Resin Adhesive Solution 4)
In a separate four-piece flask equipped with a thermometer, a cooling tube, a nitrogen inlet tube, a dropping tube, and a stirring device, 370 parts of cyclohexanone were placed, and the temperature was raised to 80 ° C. After replacing the inside of the reaction vessel with nitrogen, the tube was passed through the dropping tube. 18 parts of p-cumyl epoxide modified acrylate ("ARONIX M110" manufactured by Toagosei Co., Ltd.), 10 parts of benzyl methacrylate, and 18.2 parts of glycidyl methacrylate were added dropwise for 2 hours. A mixture of methyl methacrylate 25 and 2,2'-azobisisobutyronitrile 2.0. After the dropwise addition, the mixture was further reacted at 100 ° C for 3 hours, and then 1.0 portion of azobisisobutyronitrile was dissolved in 50 parts of cyclohexanone, and further reacted at 100 ° C for 1 hour. Next, the inside of the container was replaced with air, and 9.3 parts (100% of glycerol group), 0.5 part of trimethylaminophenol, and 0.1 part of hydroquinone were placed in the container, and the reaction was continued at 120 ° C for 6 hours. When the acid value of the solid component became 0.5, the reaction was terminated to obtain a copolymer solution. Further, 19.5 parts of tetrahydrophthalic anhydride (100% of the produced hydroxyl group) and 0.5 part of triethylamine were added, and the mixture was reacted at 120 ° C for 3.5 hours to obtain a carboxyl group and a copolymer solution.
After cooling to room temperature, the resin solution was sampled by about 2 g, heated at 180 ° C for 20 minutes to dry, and the non-volatile components were measured, and cyclohexanone was added to the previously synthesized resin solution to prepare the nonvolatile component to 20% by weight. Formed into acrylic resin solution 4. The weight average molecular weight (Mw) was 19,000.
<Method for Producing Micronized Pigment>
(blue fine pigment (P-1))
100 pieces of CI Pigment Blue 15:6 ("Lionol Blue ES" manufactured by Toyo Ink Co., Ltd.), 800 parts of pulverized sodium chloride, and 100 parts of diethylene glycol were placed in stainless steel 1 A gallon kneader (manufactured by Inoue Seisakusho Co., Ltd.) was mixed and stirred at 70 ° C for 12 hours. The mixture was placed in 3000 parts of warm water, heated to 70 ° C, and stirred in a high-speed stirrer for about 1.5 hours to form a slurry. The mixture was repeatedly filtered, washed with water to remove sodium chloride and a solvent, and then dried at 80 ° C. In an hour, 98 parts of blue fine pigment (P-1) were obtained. The average primary particle diameter of the obtained pigment was 28.3 nm.
Here, the average primary particle diameter of the pigment is measured by a transmission electron microscope ("JEM-1200EX" manufactured by JEOL Ltd.), and the primary particle diameter of the entire pigment particles in the observation sample under 50,000 times is measured, and the average value thereof is used. . Further, when the particle shape is non-spherical, the long diameter and the short diameter are measured, and the numerical value obtained by (long diameter + short diameter)/2 is used as the particle diameter.
(Purple Micronized Pigment (P-2))
120 pieces of CI Pigment Violet 23 ("Fast Violet RL" manufactured by Toyo Ink Co., Ltd.), 1600 parts of pulverized sodium chloride, and 100 parts of diethylene glycol of dioxin-based purple pigment were placed in a 1-gallon kneading machine made of stainless steel. (manufactured by Inoue Seisakusho Co., Ltd.), and stirred and mixed at 90 ° C for 18 hours. The mixture was placed in 5000 parts of warm water, heated to about 70 ° C, and stirred in a high-speed stirrer for about 1 hour to form a slurry. The mixture was repeatedly filtered, washed with water to remove sodium chloride and a solvent, and dried at 80 ° C. In 24 hours, 118 parts of purple fine pigment (P-2) were obtained. The average primary particle diameter of the obtained pigment was 26.4 nm.
(Red micronized pigment (P-3))
200 parts of diketopyrrolopyrrole red pigment CI Pigment Red 254 ("IRGAZIN RED 2030" manufactured by Chiba Corporation, Japan), 1400 parts of pulverized sodium chloride, and 360 parts of diethylene glycol were placed in a 1-gallon kneader made of stainless steel ( It was mixed and stirred at 80 ° C for 6 hours. The mixture was placed in 8000 parts of warm water, heated to about 80 ° C, and stirred in a high-speed stirrer for about 2 hours to form a slurry. The mixture was repeatedly filtered, washed with water to remove sodium chloride and a solvent, and dried at 85 ° C. For 24 hours, 190 red fine pigments (P-3) were obtained. The average primary particle diameter of the obtained pigment was 24.8 nm.
(Red micronized pigment (P-4))
200 pieces of red pigment CI Pigment Red 242 ("NOVOPERM SCARLET 4RF" by Clariant Co., Ltd.), 1400 parts of pulverized sodium chloride, and 360 parts of diethylene glycol were placed in a stainless steel 1-gallon kneader (manufactured by Inoue Seisakusho Co., Ltd.) to 80 Mix and stir for 6 hours at °C. The mixture was placed in 8000 parts of warm water, heated to about 80 ° C, and stirred in a high-speed stirrer for about 2 hours to form a slurry. The mixture was repeatedly filtered, washed with water to remove sodium chloride and a solvent, and dried at 85 ° C. For 24 hours, 190 red fine pigments (P-4) were obtained. The average primary particle diameter of the obtained pigment was 28.5 nm.
<Preparation method of resin (B) having a cationic group in a side chain>
(Production Example 1: Preparation of Resin B-1 having a cationic group in a side chain)
In a separate flask equipped with a thermometer, a stirrer, a distillation tube, and a cooler, 75.1 parts of isopropyl alcohol were placed, and the temperature was raised to 75 ° C under a nitrogen stream. In addition, 18.2 parts of ethyl acrylate, 27.3 parts of methyl propyl acrylate, 27.3 parts of methyl 2-ethylhexyl acrylate, 15.0 parts of methyl hydroxyethyl acrylate, and dimethyl methacrylate methacrylate were uniformly mixed. 12.2 parts of ammonium chloride and 7.0 parts of 2,2'-azobis(2,4-dimethylvaleronitrile) dissolved in 23.4 parts of methyl ethyl ketone, placed in a dropping funnel, and installed in 4 The separated flask was dripped over 2 hours. Two hours after the completion of the dropwise addition, the polymerization yield was confirmed to be 98% or more from the solid content, and the weight average molecular weight (Mw) was 7,330, and was cooled to 50 °C. Thereafter, 14.3 parts of methanol was added to obtain a resin B-1 having a cationic group at 40% by weight of the resin component and a Tg of 32 °C. The obtained ammonium salt value of the resin was 32 mgKOH/g.
Here, the weight average molecular weight (Mw) of the resin having a cationic group in the side chain is determined by a gel permeation chromatography (GPC) using polystyrene as a standard substance. Further, the ammonium salt value of the resin (B) having a cationic group in the side chain is determined by titration with a 0.1 N aqueous solution of silver nitrate, and is converted into the equivalent value of potassium hydroxide, which indicates the ammonium salt value of the solid component. .
(Production Example 2 to Production Example 17, Production Example 19 to Production Example 24: Preparation of Resins B-2 to 17 and B-19 to 24 having a cationic group in a side chain)
In the same manner as in Production Example 1, except that the monomer, the polymerization initiator, and the reaction temperature were changed to the compositions shown in Table 1, the resins B-2 to 17 and B-19 to having a cationic group in the side chain were obtained. twenty four.
(Production Example 18: Preparation of Resin B-18 having a cationic group in a side chain)
The resin B-18 having a cationic group in the side chain was synthesized in the same manner as in Production Example 1 except that a monomer other than GMA (glycidyl methacrylate) shown in Table 1 was used. The carboxyl group is reacted with a glycidyl group of GMA, whereby a resin B-18 having a cationic group in a side chain having a thermally bridged group (methacryl fluorenyl group) is obtained. The program is shown below.
In a separate flask equipped with a thermometer, a stirrer, a distillation tube, and a cooler, 75.1 parts of isopropyl alcohol were placed, and the temperature was raised to 75 ° C under a nitrogen stream. In addition, 18.2 parts of methyl acrylate, 27.3 parts of methyl propyl acrylate, 27.3 parts of methyl 2-ethylhexyl acrylate, 15.0 parts of methacrylic acid, and dimethyl chloride ethyl methyl methacrylate were uniformly mixed. 12.2 parts of ammonium and 7.0 parts of 2,2'-azobis(2,4-dimethylvaleronitrile) dissolved in 23.4 parts of methyl ethyl ketone were placed in a dropping funnel and attached to 4 separate types. The flask was dripped over 2 hours. Two hours after the completion of the dropwise addition, the polymerization yield was confirmed to be 98% or more from the solid content, and a resin B-18' having a cationic group and a Tg of 40 ° C was obtained as an intermediate. Next, after adding 107.1 parts of butyl races, the mixture was heated to 80 ° C or higher, and isopropyl alcohol and methyl ethyl ketone were azeotroped with butyl sedum, and isopropyl alcohol and methyl ethyl ketone were distilled off. When the internal temperature reached 100 ° C, 1 g of the sample was sampled, and the mixture was dried by heating at 180 ° C for 20 minutes to measure a nonvolatile component, and it was confirmed that the nonvolatile content of the resin solution was 50%. Thereafter, 24.8 parts of methyl glycidyl acrylate, 1.0 part of dimethylbenzylamine, and 0.2 part of hydroquinone were placed, and oxygen was sprayed at 100 ml/min. Thereafter, the temperature was raised to 100 ° C and stirred for 6 hours. After 6 hours, 1 g of the sample was sampled, and the mixture was dried by heating at 180 ° C for 20 minutes, and the nonvolatile matter was measured. The reaction rate was confirmed to be 90% or more, and the mixture was cooled to 50 ° C to obtain a resin B-18 having a cationic group in the side chain. The obtained ammonium salt value of the resin was 26.4 mgKOH/g.

表1中之單體係使用以下之物。與玻璃轉移溫度一同表示。
MMA:甲基丙烯酸甲酯(105℃)
n-BMA:正丁基丙烯酸甲酯(20℃)
2-EHMA:2-乙基己基丙烯酸甲酯(-10℃)
2-EHA:2-乙基己基丙烯酸酯(-85℃)
CHMA:環己基丙烯酸甲酯(66℃)
i-BuMA:異丁基丙烯酸甲酯(48℃)
HEMA:羥基乙基丙烯酸甲酯(55℃)
HEA:羥基乙基丙烯酸酯(-15℃)
4HBA:4-羥基丁基丙烯酸酯(-80℃)
MAA:甲基丙烯酸(130℃)
AA:丙烯酸(106℃)
OXMA:3-(甲基丙烯醯氧甲基)3-乙基氧雜環丁烷(ETERNACOLL OXMA(宇都興產製))(105℃)
t-BuMA:三級丁基丙烯酸甲酯(107℃)
DMC78:甲基丙烯酸二甲基胺乙基甲基氯化銨(丙烯酯DMC(Mitsubishi Rayon製))(58℃)
MOI-BM:甲基丙烯酸2-[O-(1’-甲基亞丙基)羧基胺]乙基(Karenz MOI-BM(昭和電工製))(60℃)
GMA:縮水甘油酯丙烯酸甲酯(BLEMMER G(日本油脂製))
表1之Tg值係利用上述算式所計算的值,其中,製造例17之MOI-BM之玻璃轉移溫度值係使用2-異氰酸酯乙基丙烯酸甲酯的數值來取代。又,製造例18係以縮水甘油酯丙烯酸甲酯改質前之樹脂B-18’之值。
<鹵化物(D)之製造方法>
(製造例25:鹵化物D-1之調製)
採下述程序,製作由C.I.酸性紅289及側鏈具有陽離子性基之樹脂B-1所組成的鹵化物(D-1)。
於水2000部添加側鏈具有陽離子性基之樹脂B-1,充分進行混合‧攪拌,加熱至60℃後。另,調製90部水溶解有10部C.I.酸性紅289之水溶液,於先前之樹脂溶液逐次些許滴下。滴下後,以60℃攪拌120分鐘,充分進行反應。反應終點之確認係於濾紙滴下反應液,不會滲開時即為終點,可判斷獲得鹵化物。一面攪拌一面放冷到室溫後,藉由吸引過濾、水洗,去除側鏈具有陽離子性基之樹脂之反陰離子與C.I.酸性紅289之反陽離子所組成的鹽類後,以乾燥機將殘留於濾紙上之鹵化物去除水分予以乾燥,獲得32部C.I.酸性紅289與側鏈具有陽離子性基之樹脂B-1之鹵化物D-1。
(製造例29~41、43~47、49~59:鹵化物D-5~17、19~23、25~35之調製)
以下除了將側鏈具有陽離子性基之樹脂及染料變更為表2所示之物以外,其他均與製造例25同樣地製作鹵化物D-5~17、19~23、25~35。
(製造例26:鹵化物D-2之調製)
以下除了使用24部側鏈具有陽離子性基之樹脂B-2以外,其他均與製造例25同樣地製造鹵化物D-2。
(製造例27:鹵化物D-3之調製)
以下除了使用17部側鏈具有陽離子性基之樹脂B-3以外,其他均與製造例25同樣地製造鹵化物D-3。
(製造例28:鹵化物D-4之調製)
以下除了使用10部側鏈具有陽離子性基之樹脂B-4以外,其他均與製造例25同樣地製造鹵化物D-4。
(製造例42:鹵化物D-18之調製)
以下除了使用64部側鏈具有陽離子性基之樹脂B-18以外,其他均與製造例25同樣地製造鹵化物D-18。
(製造例48:鹵化物D-24之調製)
以下除了使用17部側鏈具有陽離子性基之樹脂B-3、10部C.I.酸性紅52以外,其他均與製造例25同樣地製造鹵化物D-24。
(鹵化物(H-1))
採下述程序,製作由C.I.酸性紅289及二硬脂醯二甲基氯化銨(QUARTAMIN D86P)所組成的鹵化物(H-1)。
於10%之氫氧化鈉水溶液2000部添加11.5部QUARTAMIN D86P,充分進行混合‧攪拌,加熱至60℃後。另,調製90部水溶解有10部C.I.酸性紅289之水溶液,於先前之溶液逐次些許滴下。滴下後,以60℃攪拌120分鐘,充分進行反應。反應終點之確認係於濾紙滴下反應液,不會滲開時即為終點,可判斷獲得鹵化物。一面攪拌一面放冷到室溫後,進行吸引過濾,水洗後,以乾燥機將殘留於濾紙上之鹵化物去除水分予以乾燥,獲得17部C.I.酸性紅289與QUARTAMIN D86P之鹵化物(H-1)。
(鹵化物(H-2))
採下述程序,製作由C.I.酸性紅52及單月桂基三甲基氯化銨(QUARTAMIN 24P)所組成的鹵化物(H-2)。
於7%之氫氧化鈉水溶液2000部添加8.1部QUARTAMIN 24P,充分進行混合‧攪拌,加熱至50℃後。另,調製90部水溶解有10部C.I.酸性紅52之水溶液,於先前之溶液逐次些許滴下。滴下後,以50℃攪拌120分鐘,充分進行反應。反應終點之確認係於濾紙滴下反應液,不會滲開時即為終點,可判斷獲得鹵化物。一面攪拌一面放冷到室溫後,進行吸引過濾,水洗後,以乾燥機將殘留於濾紙上之鹵化物去除水分予以乾燥,獲得16部C.I.酸性紅52與QUARTAMIN 24P之鹵化物(H-2)。

[實施例1~49、比較例1~11]
[實施例1]
(藍色著色組成物(DB-1)之製作)
將下述混合物攪拌混合均勻後,使用直徑0.5mm之氧化鋯珠,以IGER研磨機(IGER Japan公司製「Mini Model M-250 MKII」)予以分散5小時後,以5.0的過濾器過濾而製作顏料分散體(DB-1)。
鹵化物(D-1)                        4.0部
微細化顏料(P-1)                      7.0部
樹脂黏結劑溶液1                      40.0部
環己酮                          10.0部
丙二醇單甲醚乙酸酯(PGMAB)                 38.0部
樹脂型分散劑(千葉日本公司製「EFKA4300」)          1.0部
[實施例2~49、比較例1~9]
(藍色著色組成物(DB-2~31、DB-50~52)、紫色著色組成物(DB-32、33、DB-53、54)、紅色著色組成物(DB-34~49、DB-55~58)之製作)
除了將鹵化物、微細化顏料變更為表3所示之組成以外,其他均與實施例1同樣地製作著色組成物(DB-2~58)。
[比較例10]
(藍色著色組成物(DB-59)之製作)
除了使用3部鹵化物H1、8部微細化顏料P1以外,其他均與實施例1同樣地製作著色組成物(DB-59)。
[比較例11]
(藍色著色組成物(DB-60)之製作)
除了使用5部鹵化物H1、6部微細化顏料P1以外,其他均與實施例1同樣地製作著色組成物(DB-60)。
針對所獲得的著色組成物(DB-1~60),採下述方法進行有關塗膜之耐熱性評估、異物測試、著色組成物之經時保存性之測試。於表3表示測試結果。
(塗膜之耐熱性評估)於100mm×100mm、厚度1.1mm之玻璃基板上,使用旋轉塗布機塗布著色組成物(DB-1~60),接著以70℃乾燥20分鐘,接下來以220℃加熱30分鐘,放冷而製成塗膜基板。調整旋轉塗布機之塗布旋轉數,使得製成之塗膜基板在220℃之熱處理後,其膜厚會成為2.0。利用顯微分光光度計(Olympus光學公司製「OSP–SP100」)測定所獲得的塗膜在C光源下之色度([L*(1)、a*(1)、b*(1)])。其後,作為耐熱性測試,以230℃加熱1小時,測定在C光源下之色度([L*(2)、a*(2)、b*(2)]),藉由下述計算式算出色差ΔEab*。

ΔEab*小於3時,作為彩色濾光片在實用上並無問題,Δ Eab*若為1.5以下,則更適宜,1.0以下最適宜。
(關於經時保存安定性之測試)                      於100mm×100mm、厚度1.1mm之玻璃基板上,使用旋轉塗布機塗布在10℃之保冷條件下保存了半年之著色組成物(DB-1~60),接著以70℃乾燥20分鐘,接下來以220℃加熱30分鐘,放冷而製成塗膜基板,利用光學顯微鏡,以500倍率觀察該塗膜基板。
<評估基準>
◎:完全未確認到異物產生
○:確認異物產生,但在容許範圍
×:產生許多異物,在容許範圍外
(塗膜異物測試方法)
以剛調製之著色組成物(DB-1~60)製作測試基板,計算粒子數而進行評估。首先,於100mm×100mm、厚度1.1mm之透明玻璃基板上,使用旋轉塗布機塗布成乾燥後之膜厚會成為約2.0,以烤箱在230℃加熱20分鐘,獲得測試基板。其後,使用Olympus System公司製之金屬顯微鏡「BX60」進行表面觀察(倍率為500倍),計算因穿透而可於任意5視野觀測之粒子數,採下述基準評估。於評估結果中,◎及○係異物數少,良好;Δ係異物數雖多,但非使用上有問題的層級;×係因異物而發生塗布不均(斑),相當於無法使用的狀態。
◎:~小於5個
○:5個以上、小於20個
Δ:20個以上、小於100個
×:100個以上





AR289:C.I.酸性紅289
AR52:C.I.酸性紅52


如實施例1~49,由於是含有令側鏈具有陽離子性基之樹脂(B)與陰離子性染料(C)反應而獲得之鹵化物(D),前述具有陽離子性基之樹脂含有4級銨鹽,至少符合含有熱架橋性官能基或Tg為50℃以上之至少一方之丙烯酸樹脂,因此耐熱性均良好,ΔEab為3.0以下。又,保存安定性良好,塗膜異物亦在可作為彩色濾光片使用的範圍,結果良好。
關於實施例10~15、26~30、36、40、44及48,由於前述具有陽離子性基之樹脂所含有的熱架橋性官能基為羥基及羧基,因此耐熱性更加良好,ΔEab為1.5以下。其中尤其實施例12、27係玻璃轉移溫度為50℃以上之丙烯酸系樹脂,因此耐熱性非常良好,ΔEab為1.0以下。
實施例5係具有陽離子性基之樹脂所含有的熱架橋性官能基為羥基,而且為玻璃轉移溫度50℃以上之丙烯酸系樹脂,因此耐熱性非常良好,ΔEab為1.0以下。

比較例1~9係前述具有陽離子性基之樹脂不含熱架橋性官能基,或前述具有陽離子性基之樹脂之玻璃轉移溫度低於50度,因此每一例之耐熱性均不佳,ΔEab超過3。
又,比較例10、11不僅耐熱性不佳,經時保存安定性亦不佳,塗膜異物測試之結果亦稍差。
[實施例50]
(藍色感光性著色組成物(R-1)之製作)
將下述混合物攪拌混合均勻後,以1.0的過濾器過濾而獲得鹼顯影型抗蝕劑材料R-1。
藍色著色組成物(DB-1)                   60部
樹脂黏結劑溶液1                     11.0部
三烴甲基丙烷三丙烯酸酯                  4.2部
(新中村化學公司製「NK酯ATMPT」)
光聚合起始劑(日本千葉公司製「IRGACURE 907」)       1.2部
增感劑(保土谷化學公司製「EAB–F」)            0.4部
環己酮                          5.2部
丙二醇單甲基醚乙酯(PGMAC)                 18.0部
[實施例51~101、比較例12~22]
(藍色感光性著色組成物(DB-2~34、R-53~55、R-62、63)、紫色感光性著色組成物(R-35~36、R-56~57)、紅色感光性著色組成物(R-37~52、R-58~61)之製作)
除了將著色組成物、樹脂黏結劑溶液變更為表4所示著色之組成以外,其他均與實施例50同樣地製作鹼顯影型感光性著色組成物(R-2~63)。
(感光性著色組成物之評估)
針對所獲得的感光性著色組成物(R-1~63),進行有關塗膜之耐熱性評估、異物測試、經時保存性、與玻璃等透明基板之間之密貼性之測試、耐溶劑性測試、鹼顯影性測試。異物測試、與玻璃等透明基板之間之密貼性之測試、耐溶劑性測試、鹼顯影性測試係採下述方法進行。關於其以外之評估‧測試方法,則與實施例1~49、比較例1~11所記載內容同樣地進行。
(塗膜異物測試方法)
使用剛調製的感光性著色組成物(R-1~63)製作測試基板,計算粒子數。首先,於100mm×100mm、厚度1.1mm之透明玻璃基板上,以旋轉塗布機,將感光性著色組成物塗布成乾燥膜厚約為2.0,以70℃乾燥20分鐘,中介寬100之條紋狀開口部之光罩,使用超高壓水銀燈進行積算光量150mJ/cm2之紫外線曝光,以含界面活性劑之0.05%氫氧化鈉水溶液,沖洗未曝光部而進行顯影。接著,以230℃放入於熱風烤箱20分鐘,於基板上形成寬100之條紋狀圖案,獲得測試基板。其後,使用Olympus System公司製之金屬顯微鏡「BX60」進行表面觀察(倍率500倍),藉由穿透,在任意5個視野計算可觀測的粒子數,採下述基準針評估。於評估結果中,◎及○係異物數少,良好;Δ係異物數雖多,但非使用上有問題的層級;×係因異物而發生塗布不均(斑),相當於無法使用的狀態。
◎:~小於5個
○:5個以上、小於20個
Δ:20個以上、小於100個
× :100個以上
(玻璃密貼性測試方法)
採用與上述塗膜異物測試相同的程序形成測試基板,藉由確認耐藥品性來評估。於5%氫氧化鈉水溶液,以25℃浸泡所獲得的測試基板30分鐘,藉由目視觀察,以3階段評估浸漬前後對玻璃之密貼性。
○:完全未確認有剝離
Δ:稍微確認有剝離
×:確認有剝離
(耐溶劑性測試)
採用與上述塗膜異物測試相同的程序形成測試基板,於N-砒喀烷酮溶液浸泡30分鐘後,以離子交換水洗淨、風乾,針對100光罩部分之圖案,使用光學顯微鏡觀察,進行評估。評估等級如下。
◎:外觀、色彩無變化,良好
○:一部分產生皺褶等,但色彩無變化,良好
Δ:發生些許掉色
× :發生剝落或掉色
(鹼顯影性測試)
於100mm×100mm、厚度1.1mm之透明玻璃基板上,以旋轉塗布機,將感光性著色組成物(R-1~63)塗布成乾燥膜厚約為2.0,以70℃乾燥20分鐘,中介寬100之條紋狀開口部之光罩,使用超高壓水銀燈進行積算光量150mJ/cm2之紫外線曝光。以含界面活性劑之0.05%氫氧化鈉水溶液,沖洗未曝光部而進行顯影時,以適當顯影時間、+10秒、+20秒進行顯影,使用顯微分光光度計(Olympus光學公司製「OSP–SP200」)測定已顯影之玻璃表面,藉由有無殘渣來判斷鹼顯影性。
◎:適當顯影時間,無殘渣
○:適當顯影時間+10秒,無殘渣
Δ:適當顯影時間+20秒,無殘渣
×:適當顯影時間+20秒,有殘渣



如實施例50~101,由於是含有令側鏈具有陽離子性基之樹脂(B)與陰離子性染料(C)反應而獲得之鹵化物(D),前述具有陽離子性基之樹脂含有4級銨鹽,至少符合含有熱架橋性官能基或Tg為50℃以上之至少一方之丙烯酸樹脂,因此耐熱性均良好,ΔEab為3.0以下。又,保存安定性良好,塗膜異物亦在可作為彩色濾光片使用的範圍,玻璃密貼性、耐溶劑性、鹼顯影性亦為良好結果。
關於實施例62~67、78~82、88、92及96,由於前述具有陽離子性基之樹脂所含有的熱架橋性官能基為羥基及羧基,因此耐熱性更加良好,ΔEab為1.5以下。其中尤其實施例64、79係玻璃轉移溫度為50℃以上之丙烯酸系樹脂,因此耐熱性非常良好,ΔEab為1.0以下。
實施例50係具有陽離子性基之樹脂所含有的熱架橋性官能基為羥基,而且為玻璃轉移溫度50℃以上之丙烯酸系樹脂,因此耐熱性非常良好,ΔEab為1.0以下。
關於實施例62~67、78~82、88、92及96,由於含有羥基及羧基作為熱架橋性官能基,因此藉由熱架橋形成牢固的皮膜,結果耐溶劑性非常良好。又,由於含有羧基,因此亦無殘渣殘留,結果鹼顯影性非常良好。
比較例12~20係前述具有陽離子性基之樹脂不含熱架橋性官能基,或前述具有陽離子性基之樹脂之玻璃轉移溫度低於50度,因此每一例之耐熱性均不佳,ΔEab超過3。又,結果耐溶劑性亦不佳。
比較例21、22不僅耐熱性不佳,經時保存安定性、玻璃密貼性、耐溶劑性亦不佳,塗膜異物測試之結果亦稍差。
<彩色濾光片之製作>
與本發之感光性著色組成物搭配組合,進行用於製作彩色濾光片之紅色感光性著色組成物、藍色感光性著色組成物及綠色感光性著色組成物之製作。
(紅色感光性著色組成物(RR-1)之製作)
將下述組成之混合物攪拌混合均勻後,使用直徑0.5mm之氧化鋯珠,以IGER研磨機(IGER Japan公司製「Mini Model M-250 MKII」)予以分散5小時後,以5.0的過濾器過濾而製作紅色著色組成物(DR-1)。
紅色顏料(C.I.顏料紅254)                  9.6部
紅色顏料(C.I.顏料紅177)                  2.4部
樹脂型分散劑(千葉日本公司製「EFKA4300」)          1.0部
樹脂黏結劑溶液1                      35.0部
丙二醇單甲醚乙酸酯                     52.0部
接下來,將下述組成之混合物攪拌混合均勻後,以1.0的過濾器過濾而製作紅色感光性著色組成物(RR-1)
紅色著色組成物(DR-1)                   42.0部
樹脂黏結劑溶液1                     13.2部
光聚合性單體(東亞合成公司製「ARONIX M400」)       2.8部
光聚合起始劑(日本千葉公司製「IRGACURE 907」)       2.0部
增感劑(保土谷化學工業公司製「EAB–F」)          0.4部
乙二醇單甲基醚乙酯                    36.9部
(藍色感光性著色組成物(RB-1)之製作)
將下述組成之混合物攪拌混合均勻後,使用直徑0.5mm之氧化鋯珠,以IGER研磨機(IGER Japan公司製「Mini Model M-250 MKII」)予以分散5小時後,以5.0的過濾器過濾而製作藍色著色組成物(DB-1)。
藍色顏料(C.I.顏料藍15:6)                 7.2部
紫色顏料(C.I.顏料紫23)                   4.8部
樹脂型分散劑(千葉日本公司製「EFKA4300」)          1.0部
樹脂黏結劑溶液1                      17.5部
丙二醇單甲醚乙酸酯                     69.5部
接下來,將下述組成之混合物攪拌混合均勻後,以1.0的過濾器過濾而製作藍色感光性著色組成物(RB-1)
藍色著色組成物(DB-1)                   34.0部
樹脂黏結劑溶液1                      7.6部
光聚合性單體(東亞合成公司製「ARONIX M400」)        3.3部
光聚合起始劑(日本千葉公司製「IRGACURE 907」)       2.0部
增感劑(保土谷化學工業公司製「EAB–F」)           0.4部
乙二醇單甲基醚乙酯                    52.7部
(綠色感光性著色組成物(RG-1)之製作)
將下述組成之混合物攪拌混合均勻後,使用直徑0.5mm之氧化鋯珠,以IGER研磨機(IGER Japan公司製「Mini Model M-250 MKII」)予以分散5小時後,以5.0的過濾器過濾而製作綠色著色組成物(DG-1)。
綠色顏料(C.I.顏料綠58)                  12.0部
樹脂型分散劑(千葉日本公司製「EFKA4300」)         1.0部
樹脂黏結劑溶液1                     35.0部
丙二醇單甲醚乙酸酯                    52.0部
接下來,將下述組成之混合物攪拌混合均勻後,以1.0的過濾器過濾而製作綠色感光性著色組成物(RG-1)
綠色著色組成物(DG-1)                  34.0部
樹脂黏結劑溶液1                     15.2部
光聚合性單體(東亞合成公司製「ARONIX M400」)       3.3部
光聚合起始劑(日本千葉公司製「IRGACURE 907」)      2.0部
增感劑(保土谷化學工業公司製「EAB–F」)          0.4部
乙二醇單甲基醚乙酯                 45.1部
於玻璃基板上,將黑矩陣予以圖案加工,於該基板上,以旋轉塗布機塗布紅色感光性著色組成物(RR-1),塗布為會成為x=0.640之膜厚,形成著色被膜。於該塗膜,中介光罩而利用超高壓水銀燈照射300mJ/cm2之紫外線。接著,藉由0.2重量%碳酸鈉水溶液所組成的鹼顯影液進行噴霧顯影,去除未曝光部分後,以離子交換水洗淨,以230℃將該基板加熱20分鐘,形成紅色濾光片區段。藉由同樣方法,分別塗布本發明之藍色感光性著色組成物(R-2),使得膜厚會成為2.0而形成藍色濾光片區段,接著使用綠色感光性著色組成物(RG-1),塗布為會成為y= 0.600之膜厚而形成綠色濾光片區段,獲得彩色濾光片。
又,同樣地使用本發明之紅色感光性著色組成物(R-47)、藍色感光性著色組成物(RB-1)、綠色感光性著色組成物(RG-1)而獲得濾光片區段。
藉由使用本發明之感光性著色組成物,彩色濾光片之耐熱性、異物測試、與玻璃等透明基板之間之密貼性、耐溶劑性、鹼顯影性會提升,因此可適宜地使用。
The single system in Table 1 uses the following. It is indicated together with the glass transition temperature.
MMA: methyl methacrylate (105 ° C)
n-BMA: methyl n-butyl acrylate (20 ° C)
2-EHMA: methyl 2-ethylhexyl acrylate (-10 ° C)
2-EHA: 2-ethylhexyl acrylate (-85 ° C)
CHMA: cyclohexyl methacrylate (66 ° C)
i-BuMA: isobutyl methacrylate (48 ° C)
HEMA: methyl hydroxyethyl acrylate (55 ° C)
HEA: Hydroxyethyl acrylate (-15 ° C)
4HBA: 4-hydroxybutyl acrylate (-80 ° C)
MAA: methacrylic acid (130 ° C)
AA: Acrylic (106 ° C)
OXMA: 3-(methacrylofluorenyloxymethyl) 3-ethyloxetane (ETERNACOLL OXMA) (105 ° C)
t-BuMA: tertiary butyl methacrylate (107 ° C)
DMC78: dimethylamine ethyl methyl ammonium methacrylate (propylene acrylate DMC (manufactured by Mitsubishi Rayon)) (58 ° C)
MOI-BM: 2-[O-(1'-methylpropylene)carboxylamine methacrylate] (Karenz MOI-BM (manufactured by Showa Denko)) (60 ° C)
GMA: glycidyl acrylate (BLEMMER G (made by Nippon Oil & Fats))
The Tg value of Table 1 is a value calculated by the above formula, wherein the glass transition temperature value of MOI-BM of Production Example 17 is replaced with the value of 2-isocyanate ethyl methacrylate. Further, Production Example 18 is a value of the resin B-18' before the modification of glycidyl acrylate methyl ester.
<Method of Manufacturing Halide (D)>
(Manufacturing Example 25: Modulation of Halide D-1)
A halide (D-1) composed of CI Acid Red 289 and a resin B-1 having a cationic group in its side chain was produced by the following procedure.
Resin B-1 having a cationic group in its side chain was added to the water 2000, and the mixture was sufficiently stirred and stirred, and heated to 60 ° C. Further, an aqueous solution of 10 CI Acid Red 289 dissolved in 90 parts of water was prepared, and the previous resin solution was successively dropped. After dropping, the mixture was stirred at 60 ° C for 120 minutes to sufficiently carry out the reaction. The confirmation of the end point of the reaction is the dropping of the reaction liquid on the filter paper, and the end point is not bleed, and it is judged that the halide is obtained. After cooling to room temperature with stirring, the salt consisting of a counter anion of a resin having a cationic group in the side chain and a counter cation of CI acid red 289 is removed by suction filtration and washing with water, and then dried in a dryer. The halide on the filter paper was dehydrated and dried to obtain 32 parts of CI red 289 and a halide D-1 of a resin B-1 having a cationic group in the side chain.
(Production Examples 29 to 41, 43 to 47, and 49 to 59: Preparation of Halides D-5 to 17, 19 to 23, and 25 to 35)
In the same manner as in Production Example 25 except that the resin having a cationic group in the side chain and the dye were changed to those shown in Table 2, halides D-5 to 17, 19 to 23, and 25 to 35 were produced.
(Manufacturing Example 26: Modulation of Halide D-2)
The halide D-2 was produced in the same manner as in Production Example 25 except that the resin B-2 having a cationic group was used for 24 side chains.
(Manufacturing Example 27: Modulation of Halide D-3)
The halide D-3 was produced in the same manner as in Production Example 25 except that the resin B-3 having a cationic group in the side chain was used.
(Manufacturing Example 28: Modulation of Halide D-4)
The halide D-4 was produced in the same manner as in Production Example 25 except that the resin B-4 having a cationic group was used in 10 side chains.
(Manufacturing Example 42: Modulation of Halide D-18)
The halide D-18 was produced in the same manner as in Production Example 25 except that the resin B-18 having a cationic group of 64 side chains was used.
(Manufacturing Example 48: Modulation of Halide D-24)
The halide D-24 was produced in the same manner as in Production Example 25 except that the resin B-3 having a cationic group of 17 side chains and the 10 acid red 52 were used.
(halide (H-1))
The halide (H-1) consisting of CI Acid Red 289 and distearyl dimethyl ammonium chloride (QUARTAMIN D86P) was prepared by the following procedure.
11.5 QUARTAMIN D86P was added to 2000 parts of a 10% sodium hydroxide aqueous solution, and the mixture was thoroughly stirred and heated to 60 ° C. In addition, an aqueous solution of 10 CI Acid Red 289 dissolved in 90 parts of water was prepared, and the previous solution was successively dropped. After dropping, the mixture was stirred at 60 ° C for 120 minutes to sufficiently carry out the reaction. The confirmation of the end point of the reaction is the dropping of the reaction liquid on the filter paper, and the end point is not bleed, and it is judged that the halide is obtained. After being allowed to cool to room temperature while stirring, suction filtration was carried out, and after washing with water, the halide remaining on the filter paper was removed by a dryer and dried to obtain 17 CI Acid Red 289 and QUARTAMIN D86P halide (H-1). ).
(halide (H-2))
The halide (H-2) consisting of CI Acid Red 52 and monolauryltrimethylammonium chloride (QUARTAMIN 24P) was prepared by the following procedure.
8.1 QUARTAMIN 24P was added to 2000 parts of a 7% sodium hydroxide aqueous solution, and the mixture was thoroughly stirred and heated to 50 ° C. In addition, 90 aqueous solutions of 10 acid red 52 were dissolved in 90 parts of water, and the previous solution was successively dropped. After the dropwise addition, the mixture was stirred at 50 ° C for 120 minutes to sufficiently carry out the reaction. The confirmation of the end point of the reaction is the dropping of the reaction liquid on the filter paper, and the end point is not bleed, and it is judged that the halide is obtained. After being cooled to room temperature while stirring, the mixture was suction filtered, and after washing with water, the halide remaining on the filter paper was removed by a dryer and dried to obtain 16 CI Acid Red 52 and QUARTAMIN 24P halide (H-2). ).

[Examples 1 to 49, Comparative Examples 1 to 11]
[Example 1]
(production of blue coloring composition (DB-1))
The mixture was stirred and mixed uniformly, and then zirconia beads having a diameter of 0.5 mm were used and dispersed by an IGER mill ("Mini Model M-250 MKII" manufactured by Iger Japan Co., Ltd.) for 5 hours, and then 5.0. The filter was filtered to prepare a pigment dispersion (DB-1).
Halide (D-1) 4.0 minifine pigment (P-1) 7.0 resin binder solution 1 40.0 cyclohexanone 10.0 propylene glycol monomethyl ether acetate (PGMAB) 38.0 resin type dispersant (Chiba Japan Company system "EFKA4300") 1.0
[Examples 2 to 49, Comparative Examples 1 to 9]
(Blue coloring composition (DB-2 to 31, DB-50 to 52), purple coloring composition (DB-32, 33, DB-53, 54), red coloring composition (DB-34 to 49, DB) -55~58))
A colored composition (DB-2 to 58) was produced in the same manner as in Example 1 except that the halide and the fine pigment were changed to the compositions shown in Table 3.
[Comparative Example 10]
(production of blue coloring composition (DB-59))
A colored composition (DB-59) was produced in the same manner as in Example 1 except that the three-part halide H1 and the eight-part fine pigment P1 were used.
[Comparative Example 11]
(production of blue coloring composition (DB-60))
A colored composition (DB-60) was produced in the same manner as in Example 1 except that the five-part halide H1 and the six-part fine pigment P1 were used.
With respect to the obtained coloring compositions (DB-1 to 60), the heat resistance evaluation of the coating film, the foreign matter test, and the test for the storage stability of the colored composition were carried out by the following methods. The test results are shown in Table 3.
(Evaluation of heat resistance of coating film) The coloring composition (DB-1 to 60) was applied onto a glass substrate of 100 mm × 100 mm and a thickness of 1.1 mm by a spin coater, followed by drying at 70 ° C for 20 minutes, followed by 220 ° C. The film was heated for 30 minutes and allowed to cool to form a coated substrate. Adjusting the coating rotation number of the spin coater so that the film thickness of the coated substrate after heat treatment at 220 ° C will become 2.0 . The chromaticity of the obtained coating film under a C light source was measured by a microscopic spectrophotometer ("OSP-SP100" manufactured by Olympus Optics Co., Ltd.) ([L*(1), a*(1), b*(1)] ). Thereafter, as a heat resistance test, the film was heated at 230 ° C for 1 hour, and the chromaticity under the C light source ([L*(2), a*(2), b*(2)))) was measured by the following calculation. The color difference ΔEab* is calculated by the equation.

When ΔEab* is less than 3, there is no practical problem as a color filter, and if Δ Eab* is 1.5 or less, it is more preferable, and 1.0 or less is most preferable.
(Test for stability over time) On a glass substrate of 100 mm × 100 mm and a thickness of 1.1 mm, a coloring composition (DB-1 to 60) stored for half a year under a cold-keeping condition of 10 ° C was applied by a spin coater. Subsequently, the film was dried at 70 ° C for 20 minutes, then heated at 220 ° C for 30 minutes, and allowed to cool to form a coated substrate, and the coated substrate was observed at 500 magnifications by an optical microscope.
<Evaluation Benchmark>
◎: No foreign matter was detected. ○: Foreign matter was confirmed, but the allowable range was ×: Many foreign matter was generated, outside the allowable range.
(Test method for foreign matter in coating film)
A test substrate was prepared from the newly prepared color composition (DB-1 to 60), and the number of particles was counted and evaluated. First, on a transparent glass substrate of 100 mm × 100 mm and a thickness of 1.1 mm, the film thickness after drying using a spin coater becomes about 2.0. The test substrate was obtained by heating in an oven at 230 ° C for 20 minutes. Then, the surface observation (magnification: 500 times) was carried out using a metal microscope "BX60" manufactured by Olympus System Co., Ltd., and the number of particles which can be observed in any five fields due to penetration was calculated, and the following criteria were evaluated. Among the evaluation results, ◎ and ○ are small in number of foreign matter, and there are many Δ-type foreign matter, but they are not used in the problem-level gradation; × is unevenly coated due to foreign matter (plaque), which is equivalent to an unusable state. .
◎: ~ less than 5 ○: 5 or more, less than 20 Δ: 20 or more, less than 100 ×: 100 or more





AR289: CI Acid Red 289
AR52: CI Acid Red 52


In the examples 1 to 49, since the halide (D) obtained by reacting the resin (B) having a cationic group in the side chain with the anionic dye (C), the resin having a cationic group contains 4-grade ammonium. The salt is at least an acrylic resin containing at least one of a thermal bridging functional group or a Tg of 50 ° C or more, and therefore has good heat resistance and a ΔEab of 3.0 or less. Moreover, the storage stability was good, and the foreign matter of the coating film was also used as a color filter, and the result was good.
In Examples 10 to 15, 26 to 30, 36, 40, 44, and 48, since the heat-bridged functional group contained in the cationic group-containing resin is a hydroxyl group or a carboxyl group, heat resistance is further improved, and ΔEab is 1.5 or less. . In particular, in Examples 12 and 27, an acrylic resin having a glass transition temperature of 50 ° C or higher was used, and therefore the heat resistance was very good, and ΔEab was 1.0 or less.
In the example 5, the thermal bridging functional group contained in the resin having a cationic group is a hydroxyl group, and the acrylic resin having a glass transition temperature of 50 ° C or higher is excellent in heat resistance, and ΔEab is 1.0 or less.

In Comparative Examples 1 to 9, the resin having a cationic group does not contain a thermal bridging functional group, or the glass transition temperature of the resin having a cationic group is less than 50 degrees, so that the heat resistance of each case is not good, and ΔEab exceeds 3.
Further, Comparative Examples 10 and 11 were not only poor in heat resistance, but also poor in storage stability over time, and the results of the coating film foreign matter test were also slightly inferior.
[Example 50]
(Production of blue photosensitive coloring composition (R-1))
The following mixture was stirred and mixed uniformly to 1.0 The filter was filtered to obtain an alkali-developable resist material R-1.
Blue coloring composition (DB-1) 60 parts of resin binder solution 1 11.0 trimethylolpropane triacrylate 4.2
("Nippon Nakamura Chemical Co., Ltd.""NK ester ATMPT")
Photopolymerization initiator (IRGACURE 907, manufactured by Chiba Corporation, Japan) 1.2 sensitizer ("EAB-F" manufactured by Hodogaya Chemical Co., Ltd.) 0.4 Cyclohexanone 5.2 propylene glycol monomethyl ether ethyl ester (PGMAC) 18.0 unit
[Examples 51 to 101 and Comparative Examples 12 to 22]
(Blue photosensitive coloring composition (DB-2 to 34, R-53 to 55, R-62, 63), violet photosensitive coloring composition (R-35 to 36, R-56 to 57), red photosensitive Production of sexual coloring composition (R-37-52, R-58-61)
An alkali-developing photosensitive coloring composition (R-2 to 63) was produced in the same manner as in Example 50 except that the coloring composition and the resin binder solution were changed to the coloring compositions shown in Table 4.
(Evaluation of photosensitive coloring composition)
The photosensitive coloring composition (R-1 to 63) obtained is subjected to a heat resistance evaluation of a coating film, a foreign matter test, a storage stability over time, a test for adhesion to a transparent substrate such as glass, and a solvent resistance. Sex test, alkali developability test. The foreign matter test, the adhesion test with a transparent substrate such as glass, the solvent resistance test, and the alkali developability test were carried out by the following methods. Other evaluations and test methods were carried out in the same manner as those described in Examples 1 to 49 and Comparative Examples 1 to 11.
(Test method for foreign matter in coating film)
A test substrate was prepared using the photosensitive coloring composition (R-1 to 63) which was just prepared, and the number of particles was calculated. First, a photosensitive coloring composition was applied to a transparent glass substrate of 100 mm × 100 mm and a thickness of 1.1 mm by a spin coater to have a dry film thickness of about 2.0. , drying at 70 ° C for 20 minutes, mediation width 100 The mask of the stripe-shaped opening portion was exposed to ultraviolet light having a total amount of light of 150 mJ/cm 2 using an ultrahigh pressure mercury lamp, and the unexposed portion was washed with a 0.05% aqueous sodium hydroxide solution containing a surfactant to develop. Next, it was placed in a hot air oven at 230 ° C for 20 minutes to form a width of 100 on the substrate. A striped pattern was obtained to obtain a test substrate. Then, the surface observation (magnification: 500 times) was carried out using a metal microscope "BX60" manufactured by Olympus System Co., Ltd., and the number of observable particles was counted in any five fields by penetration, and the following reference needles were evaluated. Among the evaluation results, ◎ and ○ are small in number of foreign matter, and there are many Δ-type foreign matter, but they are not used in the problem-level gradation; × is unevenly coated due to foreign matter (plaque), which is equivalent to an unusable state. .
◎: ~ less than 5 ○: 5 or more, less than 20 Δ: 20 or more, less than 100 ×: 100 or more
(glass adhesion test method)
The test substrate was formed by the same procedure as the above-mentioned coating film foreign matter test, and was evaluated by confirming the chemical resistance. The obtained test substrate was immersed in a 5% aqueous sodium hydroxide solution at 25 ° C for 30 minutes, and the adhesion to the glass before and after the immersion was evaluated in three stages by visual observation.
○: Peeling Δ was not confirmed at all: peeling was confirmed slightly ×: peeling was confirmed
(solvent resistance test)
The test substrate was formed by the same procedure as the above-mentioned coating film foreign matter test, and after being immersed in the N-quinone ketal solution for 30 minutes, it was washed with ion-exchanged water and air-dried for 100 The pattern of the mask portion was observed using an optical microscope and evaluated. The evaluation level is as follows.
◎: No change in appearance and color, good ○: Part of the wrinkles, etc., but the color did not change, good Δ: some color loss occurred ×: peeling or fading occurred
(alkali developability test)
The photosensitive coloring composition (R-1 to 63) was applied to a transparent glass substrate of 100 mm × 100 mm and a thickness of 1.1 mm by a spin coater to have a dry film thickness of about 2.0. , drying at 70 ° C for 20 minutes, mediation width 100 The mask of the stripe-shaped opening was exposed to ultraviolet light having an integrated light amount of 150 mJ/cm 2 using an ultrahigh pressure mercury lamp. When the unexposed portion was washed with a 0.05% sodium hydroxide aqueous solution containing a surfactant, development was carried out for an appropriate development time, +10 seconds, and +20 seconds, and a microscopic spectrophotometer (OSP manufactured by Olympus Optical Co., Ltd.) was used. -SP200") The surface of the developed glass was measured, and the alkali developability was judged by the presence or absence of residue.
◎: appropriate development time, no residue ○: appropriate development time + 10 seconds, no residue Δ: appropriate development time + 20 seconds, no residue ×: appropriate development time + 20 seconds, with residue



In the examples 50 to 101, since the halide (D) obtained by reacting the resin (B) having a cationic group in the side chain with the anionic dye (C), the resin having a cationic group contains 4-grade ammonium. The salt is at least an acrylic resin containing at least one of a thermal bridging functional group or a Tg of 50 ° C or more, and therefore has good heat resistance and a ΔEab of 3.0 or less. Further, the storage stability was good, and the foreign matter of the coating film was also used as a color filter, and the glass adhesion, solvent resistance, and alkali developability were also good results.
In Examples 62 to 67, 78 to 82, 88, 92, and 96, since the heat-bridged functional group contained in the cationic group-containing resin is a hydroxyl group and a carboxyl group, heat resistance is further improved, and ΔEab is 1.5 or less. Among them, in particular, Examples 64 and 79 are acrylic resins having a glass transition temperature of 50 ° C or higher, and therefore have excellent heat resistance, and ΔEab is 1.0 or less.
In the example 50, the thermal bridging functional group contained in the resin having a cationic group is a hydroxyl group, and the acrylic resin having a glass transition temperature of 50 ° C or higher is excellent in heat resistance, and ΔEab is 1.0 or less.
In Examples 62 to 67, 78 to 82, 88, 92, and 96, since a hydroxyl group and a carboxyl group were contained as a thermal bridging functional group, a strong film was formed by thermal bridging, and as a result, solvent resistance was very good. Further, since the carboxyl group was contained, no residue remained, and as a result, the alkali developability was very good.
In Comparative Examples 12 to 20, the resin having a cationic group does not contain a thermal bridging functional group, or the glass transition temperature of the resin having a cationic group is less than 50 degrees, so that heat resistance of each case is poor, and ΔEab exceeds 3. Further, as a result, solvent resistance was also poor.
In Comparative Examples 21 and 22, not only heat resistance was poor, but also stability over time, glass adhesion, and solvent resistance were poor, and the results of the coating film foreign matter test were also slightly inferior.
<Production of Color Filters>
The red photosensitive coloring composition, the blue photosensitive coloring composition, and the green photosensitive coloring composition for producing a color filter are combined with the photosensitive coloring composition of the present invention.
(Production of red photosensitive coloring composition (RR-1))
After the mixture of the following composition was stirred and mixed uniformly, the zirconia beads having a diameter of 0.5 mm were dispersed in an IGER mill ("Mini Model M-250 MKII" manufactured by Iger Japan Co., Ltd.) for 5 hours, and then 5.0. The filter was filtered to produce a red colored composition (DR-1).
Red pigment (CI Pigment Red 254) 9.6 red pigment (CI Pigment Red 177) 2.4 Resin dispersant ("EFKA4300" manufactured by Chiba Japan Co., Ltd.) 1.0 resin binder solution 1 35.0 propylene glycol monomethyl ether acetate 52.0 Next, the mixture of the following composition is stirred and mixed uniformly to 1.0. The filter is filtered to produce a red photosensitive coloring composition (RR-1)
Red coloring composition (DR-1) 42.0 resin binder solution 1 13.2 photopolymerizable monomer (ARONIX M400 manufactured by Toagosei Co., Ltd.) 2.8 photopolymerization initiator (IRGACURE 907, manufactured by Chiba Corporation, Japan) 2.0 sensitizer ("EAB-F" manufactured by Hodogaya Chemical Industry Co., Ltd.) 0.4 parts of ethylene glycol monomethyl ether ethyl ester 36.9 parts
(Production of blue photosensitive coloring composition (RB-1))
After the mixture of the following composition was stirred and mixed uniformly, the zirconia beads having a diameter of 0.5 mm were dispersed in an IGER mill ("Mini Model M-250 MKII" manufactured by Iger Japan Co., Ltd.) for 5 hours, and then 5.0. The filter was filtered to produce a blue colored composition (DB-1).
Blue pigment (CI Pigment Blue 15:6) 7.2 purple pigment (CI Pigment Violet 23) 4.8 resin type dispersant ("EFKA4300" manufactured by Chiba Japan Co., Ltd.) 1.0 resin binder solution 1 17.5 propylene glycol monomethyl ether B Acid ester 69.5, next, the mixture of the following composition is stirred and mixed uniformly, to 1.0 The filter is filtered to produce a blue photosensitive coloring composition (RB-1)
Blue coloring composition (DB-1) 34.0 resin binder solution 1 7.6 photopolymerizable monomer (ARONIX M400 manufactured by Toagosei Co., Ltd.) 3.3 Photopolymerization initiator (IRGACURE 907, manufactured by Chiba Corporation, Japan) ) 2.0 sensitizer ("EAB-F" manufactured by Hodogaya Chemical Industry Co., Ltd.) 0.4 parts of ethylene glycol monomethyl ether ethyl ester 52.7 parts
(Production of green photosensitive coloring composition (RG-1))
After the mixture of the following composition was stirred and mixed uniformly, the zirconia beads having a diameter of 0.5 mm were dispersed in an IGER mill ("Mini Model M-250 MKII" manufactured by Iger Japan Co., Ltd.) for 5 hours, and then 5.0. The filter was filtered to produce a green coloring composition (DG-1).
Green pigment (CI pigment green 58) 12.0 resin dispersant ("EFKA4300" manufactured by Chiba Japan Co., Ltd.) 1.0 resin binder solution 1 35.0 parts propylene glycol monomethyl ether acetate 52.0 parts Next, a mixture of the following components After mixing and mixing evenly, to 1.0 The filter is filtered to produce a green photosensitive coloring composition (RG-1)
Green coloring composition (DG-1) 34.0 resin binder solution 1 15.2 photopolymerizable monomer (ARONIX M400 manufactured by Toagosei Co., Ltd.) 3.3 Photopolymerization initiator (IRGACURE 907, manufactured by Chiba Corporation, Japan) 2.0 sensitizer ("EAB-F" manufactured by Hodogaya Chemical Industry Co., Ltd.) 0.4 part of ethylene glycol monomethyl ether ethyl ester 45.1 on a glass substrate, and patterned the black matrix on the substrate to rotate The coater was applied with a red photosensitive coloring composition (RR-1) and applied to have a film thickness of x=0.640 to form a colored film. In the coating film, an ultraviolet ray of 300 mJ/cm 2 was irradiated with an ultrahigh pressure mercury lamp by interposing a photomask. Next, spray development was carried out by an alkali developing solution composed of a 0.2% by weight aqueous sodium carbonate solution, and the unexposed portion was removed, and then washed with ion-exchanged water, and the substrate was heated at 230 ° C for 20 minutes to form a red filter segment. . By applying the blue photosensitive coloring composition (R-2) of the present invention in the same manner, the film thickness becomes 2.0. On the other hand, a blue color filter segment was formed, and then a green photosensitive coloring composition (RG-1) was used, and a green filter segment was formed to have a film thickness of y=0.600 to obtain a color filter.
Further, the red photosensitive coloring composition (R-47), the blue photosensitive coloring composition (RB-1), and the green photosensitive coloring composition (RG-1) of the present invention were used in the same manner to obtain a filter region. segment.
By using the photosensitive coloring composition of the present invention, the heat resistance of the color filter, the foreign matter test, the adhesion to a transparent substrate such as glass, the solvent resistance, and the alkali developability are improved, so that it can be suitably used. .

no

Claims (11)

一種彩色濾光片用著色組成物,其特徵在於包含著色劑、樹脂黏結劑及有機溶劑;
該著色劑含有令側鏈具有陽離子性基之樹脂與陰離子性染料反應而獲得之鹵化物;
前述側鏈具有陽離子性基之樹脂係包含下述一般式(1)所示之構造單位之丙烯酸樹脂;前述丙烯酸樹脂係選自具有熱架橋性官能基之丙烯酸樹脂、玻璃轉移溫度50℃以上之丙烯酸樹脂、及具有熱架橋性官能基且玻璃轉移溫度50℃以上之丙烯酸樹脂; (於一般式(1)中,R1表示氫原子、或置換或者無置換之烷基。R2、R3及R4分別獨立表示氫原子、亦可被置換之烷基、亦可被置換之烯基、或亦可被置換之芳基,R2、R3及R4中之2個相互結合而形成環亦可。Q表示亞烷基、亞芳基、-CONH-R5-或-COO-R5-,R5表示亞烷基。Y-表示無機或有機之陰離子。)
A coloring composition for a color filter, characterized by comprising a coloring agent, a resin binder and an organic solvent;
The coloring agent contains a halide obtained by reacting a resin having a cationic group in a side chain with an anionic dye;
The resin having a cationic group in the side chain includes an acrylic resin having a structural unit represented by the following general formula (1); the acrylic resin is selected from an acrylic resin having a thermal bridging functional group, and has a glass transition temperature of 50 ° C or higher. An acrylic resin, and an acrylic resin having a heat-bridged functional group and having a glass transition temperature of 50 ° C or higher; (In the general formula (1), R 1 represents a hydrogen atom, or a substituted or unsubstituted alkyl group. R 2 , R 3 and R 4 each independently represent a hydrogen atom, an alkyl group which may be substituted, or may be substituted. An alkenyl group or an aryl group which may be substituted, and two of R 2 , R 3 and R 4 may be bonded to each other to form a ring. Q represents an alkylene group, an arylene group, -CONH-R 5 - or -COO-R 5 -, R 5 represents an alkylene group. Y - represents an inorganic or organic anion.)
如申請專利範圍第1項之彩色濾光片用著色組成物,其中前述熱架橋性官能基係選自由羥基、羧基、氧雜環丁烷基、三級丁基、異氰酸酯基及(甲基)丙烯醯基所組成的群組中之至少一種。The coloring composition for a color filter according to the first aspect of the invention, wherein the heat-bridged functional group is selected from the group consisting of a hydroxyl group, a carboxyl group, an oxetanyl group, a tertiary butyl group, an isocyanate group, and a (meth) group. At least one of the group consisting of acryl groups. 如申請專利範圍第1項或第2項之彩色濾光片用著色組成物,其中包含前述一般式(1)所示構造單位之丙烯酸樹脂係包含具有熱架橋性官能基之構造單位之共聚物;前述共聚物係於合計100重量%中,包含具有前述熱架橋性官能基之構造單位10~35重量%。A coloring composition for a color filter according to the first or second aspect of the invention, wherein the acrylic resin comprising the structural unit represented by the above general formula (1) is a copolymer comprising a structural unit having a thermal bridging functional group. The copolymer is contained in an amount of 100% by weight in total, and includes 10 to 35% by weight of the structural unit having the aforementioned thermally bridged functional group. 如申請專利範圍第1項至第3項中任一項之彩色濾光片用著色組成物,其中前述熱架橋性官能基包含羥基。The coloring composition for a color filter according to any one of claims 1 to 3, wherein the heat-bridged functional group contains a hydroxyl group. 如申請專利範圍第1項至第4項中任一項之彩色濾光片用著色組成物,其中前述熱架橋性官能基係羥基與羧基。The coloring composition for a color filter according to any one of claims 1 to 4, wherein the heat-bridged functional group is a hydroxyl group and a carboxyl group. 如申請專利範圍第1項至第5項中任一項之彩色濾光片用著色組成物,其中包含前述一般式(1)所示構造單位之丙烯酸樹脂之銨鹽價係10~200mgKOH/g。The colored composition for a color filter according to any one of the items 1 to 5, wherein the ammonium salt of the acrylic resin having the structural unit represented by the above general formula (1) is 10 to 200 mgKOH/g. . 如申請專利範圍第1項至第6項中任一項之彩色濾光片用著色組成物,其中前述鹵化物係於水溶液中,混合側鏈具有陽離子性基之樹脂及陰離子性染料,去除由側鏈具有陽離子性基之樹脂之反陰離子及陰離子性染料之反陽離子所組成的鹽而製成之化合物。The coloring composition for a color filter according to any one of the items 1 to 6, wherein the halide is in an aqueous solution, and a resin having a cationic group and an anionic dye are mixed in the side chain, and the removal is performed by A compound prepared by a side chain having a counter anion of a cationic group resin and a counter cation of an anionic dye. 如申請專利範圍第1項至第7項中任一項之彩色濾光片用著色組成物,其中前述有機溶劑之主成分係丙二醇甲醚乙酸酯(Propylene glycol monomethyl ether acetate)。The colored composition for a color filter according to any one of the items 1 to 7, wherein the main component of the organic solvent is Propylene glycol monomethyl ether acetate. 如申請專利範圍第1項至第8項中任一項之彩色濾光片用著色組成物,其中前述著色劑進一步含有顏料。The coloring composition for a color filter according to any one of the items 1 to 8, wherein the coloring agent further contains a pigment. 如申請專利範圍第1項至第9項中任一項之彩色濾光片用著色組成物,其中進一步含有光聚合性單體及/或光聚合起始劑。The coloring composition for a color filter according to any one of the items 1 to 9, further comprising a photopolymerizable monomer and/or a photopolymerization initiator. 一種彩色濾光片,其係藉由如申請專利範圍第1項至第10項中任一項之彩色濾光片用著色組成物所形成。A color filter formed by a coloring composition for a color filter according to any one of claims 1 to 10.
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