TW201342698A - Positive-electrode mixture, positive electrode, and non-aqueous electrolyte secondary battery using same - Google Patents

Positive-electrode mixture, positive electrode, and non-aqueous electrolyte secondary battery using same Download PDF

Info

Publication number
TW201342698A
TW201342698A TW101148776A TW101148776A TW201342698A TW 201342698 A TW201342698 A TW 201342698A TW 101148776 A TW101148776 A TW 101148776A TW 101148776 A TW101148776 A TW 101148776A TW 201342698 A TW201342698 A TW 201342698A
Authority
TW
Taiwan
Prior art keywords
positive electrode
electrode mixture
active material
positive
surfactant
Prior art date
Application number
TW101148776A
Other languages
Chinese (zh)
Inventor
Yoshikazu Daigo
Fumitaka Kato
Original Assignee
Taiyo Holdings Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Taiyo Holdings Co Ltd filed Critical Taiyo Holdings Co Ltd
Publication of TW201342698A publication Critical patent/TW201342698A/en

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • H01M4/139Processes of manufacture
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/62Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/62Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
    • H01M4/621Binders
    • H01M4/622Binders being polymers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/34Gastight accumulators
    • H01M10/345Gastight metal hydride accumulators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Battery Electrode And Active Subsutance (AREA)

Abstract

Provided is an aqueous positive-electrode mixture that has excellent dispersibility of positive-electrode active materials, storage stability, and coatability when coated onto a charge collector, and that, after being coated onto a charge collector, can produce a positive electrode having excellent adhesion between the charge collector and the positive-electrode active materials. Also provided are a positive electrode and a non-aqueous electrolyte secondary battery using same. This positive-electrode mixture contains a positive-electrode active material, a water-dispersible polymeric binder resin, a conductive assistant, and a surfactant.

Description

正極合劑、正極、及使用其之非水電解質蓄電池 Positive electrode mixture, positive electrode, and nonaqueous electrolyte battery using same

本發明關於一種正極合劑、正極、及使用其之非水電解質蓄電池,詳細而言,關於一種水系正極合劑,其係正極活性物質的分散性、保存安定性及塗佈於集電體時的塗佈性優異,且在塗佈於集電體後,可得到與集電體及正極活性物質的密著性優異的正極;一種正極、及使用其之非水電解質蓄電池。 The present invention relates to a positive electrode mixture, a positive electrode, and a nonaqueous electrolyte secondary battery using the same, and more particularly to a water-based positive electrode mixture, which is a dispersibility of a positive electrode active material, a storage stability, and a coating applied to a current collector. It is excellent in the cloth property, and after being applied to a current collector, a positive electrode excellent in adhesion to a current collector and a positive electrode active material, a positive electrode, and a nonaqueous electrolyte secondary battery using the same can be obtained.

近年來隨著電子零件的小型化、多機能化的發展,而出現許多攜帶型電子機器。由於希望這些機器能夠小型化、輕量化,故作為其電源所使用的電池也同樣需要小型化、輕量化。另外,在環保問題或資源問題的背景下,開發出混合動力車或電動車等,並且開始製造、販賣。這種所謂的電動車也必須活用小型、輕量且可充放電,能量密度高的電源裝置。這些電源裝置可利用鋰離子電池或鎳氫電池等的蓄電池或電雙層電容等。尤其是以鋰離子蓄電池為首的非水電解質蓄電池,其能量密度高、或可承受重覆充放電的耐久性高,因此作為電源裝置正受到矚目,且正在積極開發。 In recent years, with the development of miniaturization and multi-function of electronic components, many portable electronic devices have appeared. Since these devices are expected to be smaller and lighter, batteries used as power sources are also required to be smaller and lighter. In addition, in the context of environmental issues or resource issues, hybrid vehicles or electric vehicles have been developed and manufactured and sold. Such a so-called electric vehicle must also utilize a small, lightweight, rechargeable, and energy-intensive power supply unit. These power supply devices can use batteries such as lithium ion batteries or nickel hydrogen batteries, or electric double layer capacitors. In particular, non-aqueous electrolyte batteries, such as lithium ion batteries, are attracting attention as power supply devices because of their high energy density and high durability against repeated charge and discharge, and are being actively developed.

蓄電池的電極係由活性物質、導電助劑、以及使該等與集電體黏結的黏結劑樹脂所構成。蓄電池在充放電時,正極或負極的體積會重覆膨脹或收縮,故會有活性物質或 導電助劑的脫落發生,而使得充放電循環壽命縮短的情形。因此,蓄電池用黏結劑樹脂需要具有可承受電極膨潤、收縮的柔軟性,以往正極和負極大多是採用聚偏二氟乙烯(PVDF)、聚四氟乙烯(PTFE)等的氟樹脂。 The electrode of the battery is composed of an active material, a conductive auxiliary agent, and a binder resin that bonds the current collector to the current collector. When the battery is charged and discharged, the volume of the positive or negative electrode will repeatedly expand or contract, so there will be active substances or The occurrence of peeling of the conductive auxiliary agent occurs, and the life of the charge and discharge cycle is shortened. Therefore, the binder resin for a battery needs to have flexibility to withstand swelling and shrinkage of the electrode. Conventionally, a fluororesin such as polyvinylidene fluoride (PVDF) or polytetrafluoroethylene (PTFE) has been used for the positive electrode and the negative electrode.

然而,一般的氟樹脂對集電體的密著性不足,因此無法達到進一步提升充放電循環壽命的要求。尤其是在使用聚偏二氟乙烯作為黏結劑樹脂的情況,與集電體以及填充劑(正極活性物質及導電助劑)的黏結力弱,因此在電池製造時及電池使用中,會有集電體與電極合劑的剝離發生,電池內部電阻增加的問題。 However, the general fluororesin has insufficient adhesion to the current collector, and thus it is impossible to further increase the charge/discharge cycle life. In particular, when polyvinylidene fluoride is used as the binder resin, the adhesion to the current collector and the filler (positive electrode active material and conductive auxiliary agent) is weak, so that there is a set during battery manufacturing and battery use. The peeling of the electric body and the electrode mixture occurs, and the internal resistance of the battery increases.

對於這些問題,例如在日本專利文獻1中關於黏結劑樹脂的氟樹脂,提出了偏二氟乙烯與不飽和二鹽基酸之單酯等的極性單體的共聚物。藉此可改善氟樹脂與集電體的黏結性。另外,在日本專利文獻2及專利文獻3中,關於負極活性物質的黏結劑樹脂,提出了苯乙烯-丁二烯共聚物(SBR)粒子的水分散乳劑、或由SBR粒子與羧甲基纖維素(CMC)的鈉鹽或銨鹽所構成之組成物。如專利文獻2及3所示般,藉由將SBR粒子使用於黏結劑樹脂,在使用於蓄電池時,可防止負極活性物質的脫落。 For these problems, for example, in the fluororesin of the binder resin in Japanese Patent Document 1, a copolymer of a polar monomer such as a monoester of vinylidene fluoride and an unsaturated dibasic acid has been proposed. Thereby, the adhesion of the fluororesin to the current collector can be improved. Further, in Japanese Patent Publication No. 2 and Patent Document 3, a water-dispersible emulsion of styrene-butadiene copolymer (SBR) particles, or SBR particles and carboxymethyl fibers are proposed as a binder resin for a negative electrode active material. A composition consisting of a sodium salt or an ammonium salt of a compound (CMC). As shown in Patent Documents 2 and 3, by using the SBR particles in the binder resin, it is possible to prevent the negative electrode active material from falling off when used in a battery.

此外,在日本專利文獻4中提出了一種技術,其係藉由在溶於溶劑中且作為黏結劑樹脂的丙烯酸樹脂中添加交聯劑,使丙烯酸樹脂與交聯劑在電極製作時的加熱、壓接步驟中進行反應,而得到三維交聯構造體,可在蓄電池的充放電時防止活性物質或導電劑的脫落。此外,在日本專 利文獻5中提出了一種技術,其係藉由以界面活性劑被覆平均粒徑為0.01~0.5μm的正極活性物質表面,以增加供給至反應的正極活性物質的表面積同時防止正極活性物質的凝集,而使蓄電池具有高輸出功率。 Further, Japanese Patent Document 4 proposes a technique of heating an acrylic resin and a crosslinking agent at the time of electrode production by adding a crosslinking agent to an acrylic resin dissolved in a solvent and serving as a binder resin. The reaction is carried out in the pressure bonding step to obtain a three-dimensional crosslinked structure, which prevents the active material or the conductive agent from falling off during charge and discharge of the battery. In addition, special in Japan In the literature 5, a technique is proposed in which a surface of a positive electrode active material having an average particle diameter of 0.01 to 0.5 μm is coated with a surfactant to increase the surface area of the positive electrode active material supplied to the reaction while preventing agglomeration of the positive electrode active material. And the battery has high output power.

先前技術文獻 Prior technical literature

專利文獻 Patent literature

專利文獻1:日本特許第3121943號公報 Patent Document 1: Japanese Patent No. 3121943

專利文獻2:日本特許第3101775號公報 Patent Document 2: Japanese Patent No. 3101775

專利文獻3:日本特許第3260972號公報 Patent Document 3: Japanese Patent No. 3260972

專利文獻4:日本特許第3066682號公報 Patent Document 4: Japanese Patent No. 3066682

專利文獻5:日本特開2008-21415號公報 Patent Document 5: JP-A-2008-21415

然而,日本專利文獻1所提出的氟系樹脂,若考慮在使用作為非水系蓄電池電極用的黏結劑樹脂的情況這樣的嚴苛條件下使用,則耐溶劑性、耐藥品性仍然不足。另外,在使用日本專利文獻2及3所記載的黏結劑樹脂時,SBR粒子雖然有即使重覆充放電負極活性物質也不易脫落的優點,然而會有無法得到容量大的電池的問題。另外,SBR粒子會有容易吸附於負極活性物質的碳材料而被覆碳材料表面的傾向。因此會有含有鋰離子的電解液難以滲透,無法得到足夠的電氣特性的情形。再者,在使用日本專利文獻4所提出的溶劑溶解型黏結劑樹脂的情況,在將 樹脂溶液塗佈於電極基體之後,若將有機溶劑除去,則電極活性物質表面會無間隙地被樹脂所被覆。因此會有無法得到足夠的電氣特性的問題。此外,日本專利文獻5所提出的蓄電池,其正極活性物質的黏結容易受到阻礙,會有正極活性物質合劑層的耐久性不足的問題。另外,在日本專利文獻1及4中是使用氟樹脂作為黏結劑樹脂,然而氟樹脂只會在N-甲基吡咯烷酮等的特定溶劑中膨潤、溶解,因此有電極製作時產生異臭等,對人體或環境造成不良影響的問題。 However, when the fluorine-based resin proposed in Japanese Patent Publication No. 1 is used under severe conditions such as the use of a binder resin for a non-aqueous battery electrode, solvent resistance and chemical resistance are still insufficient. In addition, when the binder resin described in Japanese Patent Publication No. 2 and 3 is used, the SBR particles have an advantage that they are less likely to fall off even when the negative electrode active material is repeatedly charged and discharged, but there is a problem that a battery having a large capacity cannot be obtained. Further, the SBR particles tend to coat the surface of the carbon material with a carbon material which is easily adsorbed to the negative electrode active material. Therefore, there is a case where an electrolyte containing lithium ions is difficult to permeate and sufficient electrical characteristics cannot be obtained. In addition, in the case of using the solvent-dissolving type binder resin proposed in Japanese Patent Publication No. 4, After the resin solution is applied to the electrode substrate, if the organic solvent is removed, the surface of the electrode active material is covered with the resin without a gap. Therefore, there is a problem that sufficient electrical characteristics cannot be obtained. Further, in the storage battery proposed in Japanese Patent Laid-Open No. 5, the adhesion of the positive electrode active material is easily hindered, and there is a problem that the durability of the positive electrode active material mixture layer is insufficient. Further, in Japanese Patent Publications 1 and 4, a fluororesin is used as the binder resin. However, the fluororesin is swelled and dissolved only in a specific solvent such as N-methylpyrrolidone, and therefore, an odor is generated during electrode production, and the like. Or problems that cause adverse effects in the environment.

於是,本發明之目的在於提供一種水系正極合劑,其係正極活性物質的分散性、保存安定性及塗佈於集電體時的塗佈性優異,且在塗佈於集電體後,可得到與集電體及正極活性物質的密著性優異的正極;一種正極、及使用其之非水電解質蓄電池。 In view of the above, an object of the present invention is to provide a water-based positive electrode mixture which is excellent in dispersibility, storage stability, and coating property when applied to a current collector, and is applied to a current collector. A positive electrode having excellent adhesion to a current collector and a positive electrode active material, a positive electrode, and a nonaqueous electrolyte secondary battery using the same are obtained.

本發明人為了解決上述課題潛心檢討的結果,發現藉由在正極合劑中使用界面活性劑,以及使用特定的高分子材料作為水分散性高分子黏結劑樹脂,正極活性物質會在溶劑中容易且均勻地分散,另外,所得到的正極合劑在塗佈於集電體時的塗佈性優異,使其乾燥所得到的正極,其正極合劑層與集電板的密著性優異,以至於使本發明完成。 In order to solve the above problems, the present inventors have found that a positive electrode active material is easily used in a solvent by using a surfactant in a positive electrode mixture and a specific polymer material as a water-dispersible polymer binder resin. The positive electrode mixture obtained is uniformly dispersed in the current collector, and the positive electrode obtained by drying the positive electrode mixture is excellent in adhesion to the current collector plate, so that the positive electrode mixture layer is excellent in adhesion. The present invention has been completed.

另外,本發明人發現藉由在正極合劑中添加具有特定 物性的界面活性劑,正極活性物質會在溶劑中容易且均勻地分散,此外,所得到的正極合劑在塗佈於集電體時的塗佈性優異,使其乾燥所得到的正極,其正極合劑層與集電板的密著性優異。 In addition, the inventors have found that by adding a specificity to the positive electrode mixture In the positive electrode active material, the positive electrode active material is easily and uniformly dispersed in a solvent, and the obtained positive electrode mixture is excellent in coating properties when applied to a current collector, and the positive electrode obtained by drying the positive electrode has a positive electrode. The mixture layer and the current collector plate are excellent in adhesion.

亦即,本發明之正極合劑,其特徵為:含有正極活性物質、水分散性高分子黏結劑樹脂、導電助劑、與界面活性劑。 That is, the positive electrode mixture of the present invention is characterized by comprising a positive electrode active material, a water-dispersible polymer binder resin, a conductive auxiliary agent, and a surfactant.

在本發明之正極合劑中,前述界面活性劑之HLB值係以13.0~20.0為佳。另外,在本發明之正極合劑中係以含有水作為溶劑為佳。 In the positive electrode mixture of the present invention, the HLB value of the surfactant is preferably from 13.0 to 20.0. Further, in the positive electrode mixture of the present invention, it is preferred to contain water as a solvent.

另外,本發明之正極,其特徵為:於集電體塗佈上述本發明之正極合劑而成。 Further, the positive electrode of the present invention is characterized in that the positive electrode mixture of the present invention is applied to a current collector.

此外,本發明之非水電解質蓄電池,其特徵為:使用上述本發明之正極。 Further, the nonaqueous electrolyte secondary battery of the present invention is characterized by using the above positive electrode of the present invention.

依據本發明,可提供一種水系正極合劑,其係正極活性物質的分散性、保存安定性及塗佈於集電體時的塗佈性優異,且在塗佈於集電體後,可得到與集電體及正極活性物質的密著性優異的正極;一種正極、及使用其之非水電解質蓄電池。 According to the present invention, it is possible to provide a water-based positive electrode mixture which is excellent in dispersibility, storage stability, and coating property when applied to a current collector, and can be obtained after application to a current collector. A positive electrode having excellent adhesion between a current collector and a positive electrode active material; a positive electrode; and a nonaqueous electrolyte secondary battery using the same.

以下針對本發明之實施形態作詳細說明。 Hereinafter, embodiments of the present invention will be described in detail.

<正極合劑> <Positive electrode mixture>

本發明之正極合劑係含有正極活性物質、水分散性高分子黏結劑樹脂、導電助劑、與界面活性劑。藉由在正極合劑中添加界面活性劑,可使正極活性物質及水分散性高分子黏結劑樹脂短時間且均勻地分散在水系溶劑中。另外,正極活性物質及水分散性高分子黏結劑樹脂不易發生凝集、沉降,因此對集電體的塗佈性亦提升。此外,使用本發明之正極合劑的正極,其與集電體及正極活性物質的密著性及可撓性優異。甚至,使用所得到的正極的非水電解質蓄電池,即使在重覆充電及放電或發熱造成的高溫環境下,也能夠抑制充電放電循環時放電容量的降低,可得到長壽命的蓄電池。以下針對本發明之正極合劑的各成分及其製造方法作詳細說明。 The positive electrode mixture of the present invention contains a positive electrode active material, a water-dispersible polymer binder resin, a conductive auxiliary agent, and a surfactant. By adding a surfactant to the positive electrode mixture, the positive electrode active material and the water-dispersible polymer binder resin can be dispersed in the aqueous solvent for a short period of time and uniformly. Further, since the positive electrode active material and the water-dispersible polymer binder resin are less likely to aggregate and settle, the coatability to the current collector is also improved. Further, the positive electrode using the positive electrode mixture of the present invention is excellent in adhesion and flexibility to the current collector and the positive electrode active material. Even in the nonaqueous electrolyte secondary battery using the obtained positive electrode, even in a high temperature environment caused by repeated charging, discharging, or heat generation, it is possible to suppress a decrease in discharge capacity at the time of charge and discharge cycles, and a battery having a long life can be obtained. Hereinafter, each component of the positive electrode mixture of the present invention and a method for producing the same will be described in detail.

<正極活性物質> <Positive active material>

在本發明之正極合劑之中,正極活性物質可採用例如過渡金屬氧化物、過渡金屬硫化物、及含鋰複合金屬氧化物等。過渡金屬可列舉例如Ti、V、Cr、Mn、Fe、Co、Ni、Cu、Mo等,過渡金屬氧化物適合使用例如MnO、MnO2、V2O5、V6O13、TiO2、Cu2V2O3、非晶質V2O-P2O5、MoO3、V2O5、V6O13等。尤其是從循環安定性與容量的觀點看來,適合為MnO、V2O5、V6O13、TiO2。過渡金屬硫化物適合使用TiS2、TiS3、非晶質MoS2、FeS等。 另外,含鋰複合金屬氧化物的構造並無特別限制,而適合使用層狀構造、尖晶石構造,另外還適合使用橄欖石型構造等。 Among the positive electrode mixture of the present invention, for example, a transition metal oxide, a transition metal sulfide, a lithium-containing composite metal oxide, or the like can be used as the positive electrode active material. Examples of the transition metal include Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Mo, etc., and transition metal oxides such as MnO, MnO 2 , V 2 O 5 , V 6 O 13 , TiO 2 , Cu are suitably used. 2 V 2 O 3 , amorphous V 2 OP 2 O 5 , MoO 3 , V 2 O 5 , V 6 O 13 and the like. In particular, from the viewpoint of cycle stability and capacity, it is suitable for MnO, V 2 O 5 , V 6 O 13 , and TiO 2 . As the transition metal sulfide, TiS 2 , TiS 3 , amorphous MoS 2 , FeS, or the like is suitably used. Further, the structure of the lithium-containing composite metal oxide is not particularly limited, and a layered structure or a spinel structure is suitably used, and an olivine structure or the like is also suitably used.

具有層狀構造的含鋰複合金屬氧化物可列舉以含鋰的鈷氧化物(LiCoO2)、含鋰的鎳氧化物(LiNiO2)、Co-Ni-Mn的複合氧化物為主構造的含鋰複合金屬氧化物、以Ni-Mn-Al的複合氧化物為主構造的含鋰複合金屬氧化物、以Ni-Co-Al的複合氧化物為主構造的含鋰複合金屬氧化物。 The lithium-containing composite metal oxide having a layered structure is mainly composed of a composite oxide containing lithium-containing cobalt oxide (LiCoO 2 ), lithium-containing nickel oxide (LiNiO 2 ), and Co-Ni-Mn. A lithium-containing composite metal oxide, a lithium-containing composite metal oxide mainly composed of a composite oxide of Ni-Mn-Al, and a lithium-containing composite metal oxide mainly composed of a composite oxide of Ni-Co-Al.

具有尖晶石構造的含鋰複合金屬氧化物可列舉錳酸鋰(LiMn2O4),或Mn的一部分經其他過渡金屬取代的Li[Mn3/2M1/2]O4(此處M為Cr、Fe、Co、Ni、Cu等)等。 The lithium-containing composite metal oxide having a spinel structure may be exemplified by lithium manganate (LiMn 2 O 4 ), or Li[Mn 3/2 M 1/2 ]O 4 in which a part of Mn is substituted by another transition metal (here) M is Cr, Fe, Co, Ni, Cu, etc.).

具有橄欖石型構造的含鋰複合金屬氧化物可列舉LixMPO4(式中,M係選自Mn、Fe、Co、Ni、Cu、Mg、Zn、V、Ca、Sr、Ba、Ti、Al、Si、B及Mo之至少一種,0≦X≦2)所表示之橄欖石型磷酸鋰化合物。在含鋰複合金屬氧化物中,LiFePO4、LiCoPO4的導電性低,因此微粒化而使用的情形很多,這些物質具有許多細孔,因此表面積大,與作為黏結劑的樹脂的相溶性差。然而本發明之正極合劑由於含有界面活性劑,因此即使是LiFePO4、LiCoPO4亦適合使用。 The lithium-containing composite metal oxide having an olivine structure can be exemplified by LixMPO 4 (wherein M is selected from the group consisting of Mn, Fe, Co, Ni, Cu, Mg, Zn, V, Ca, Sr, Ba, Ti, Al, An olivine-type lithium phosphate compound represented by at least one of Si, B and Mo, 0≦X≦2). Among the lithium-containing composite metal oxides, LiFePO 4 and LiCoPO 4 have low conductivity, and thus are used in a large amount in the form of fine particles. These materials have many pores, and therefore have a large surface area and are inferior in compatibility with a resin as a binder. However, since the positive electrode mixture of the present invention contains a surfactant, even LiFePO 4 or LiCoPO 4 is suitably used.

在本發明之正極合劑中,正極活性物質適合使用平均粒徑為0.01μm以上未滿50μm的物質,較適合為0.1μm~30μm。粒徑只要在上述範圍內,則可降低水分散性高分子黏結劑樹脂的摻合量,可抑制電池的容量降低,同時可防 止正極活性物質的凝集,使正極合劑的分散性良好,可得到均勻的電極。此處,粒徑是指粒子的輪郭線上的任意2點的距離之中的最大距離L,平均粒徑之值是指使用掃描式電子顯微鏡(SEM)或穿透式電子顯微鏡(TEM)等的觀察手段,由數個至數十個視野中所觀察到的粒子的粒徑的平均值所計算出之值。 In the positive electrode mixture of the present invention, the positive electrode active material is preferably one having an average particle diameter of 0.01 μm or more and less than 50 μm, and more preferably 0.1 μm to 30 μm. When the particle diameter is within the above range, the amount of the water-dispersible polymer binder resin blended can be reduced, and the capacity reduction of the battery can be suppressed while preventing The aggregation of the positive electrode active material is stabilized, and the dispersibility of the positive electrode mixture is good, and a uniform electrode can be obtained. Here, the particle diameter refers to the maximum distance L among the distances of any two points on the skeletal line of the particle, and the value of the average particle diameter refers to a scanning electron microscope (SEM) or a transmission electron microscope (TEM). The observation means is a value calculated from the average value of the particle diameters of the particles observed in several to several tens of fields of view.

此外,在正極活性物質採用缺乏導電性的鐵系氧化物的情況,亦可藉由在還原燒成時使碳源物質存在而成為被碳材料覆蓋的正極活性物質來使用。該等碳源物質亦可部分經元素取代。另外,非水電解質蓄電池用正極活性物質,亦可為上述無機化合物與例如聚乙炔、聚對苯等的導電性高分子的有機化合物的混合物。 Further, when the positive electrode active material is an iron-based oxide having a lack of conductivity, it may be used as a positive electrode active material covered with a carbon material by presenting a carbon source material during reduction baking. The carbon source materials may also be partially substituted by elements. In addition, the positive electrode active material for a nonaqueous electrolyte secondary battery may be a mixture of the above inorganic compound and an organic compound of a conductive polymer such as polyacetylene or polyparaphenylene.

<水分散性高分子黏結劑樹脂> <Water Dispersible Polymer Adhesive Resin>

在本發明之正極合劑中,水分散性高分子黏結劑樹脂是指可分散於後述水系溶劑的高分子黏結劑樹脂。水分散性高分子黏結劑樹脂可列舉乙烯基系聚合物、丙烯酸系聚合物、腈系聚合物、聚胺甲酸乙酯系聚合物、二烯系聚合物等的非氟系聚合物、或PVDF或PTFE等的氟系聚合物。尤其是從與集電體或正極合劑的接著性的觀點看來,係以非氟系聚合物為佳,較佳為丙烯酸樹脂,以及至少由多元醇與聚異氰酸酯所構成之重量平均分子量為8,000~1,500,000,宜為重量平均分子量10,000~1,000,000之聚胺甲酸乙酯樹脂。 In the positive electrode mixture of the present invention, the water-dispersible polymer binder resin means a polymer binder resin which can be dispersed in an aqueous solvent to be described later. Examples of the water-dispersible polymer binder resin include a vinyl polymer, an acrylic polymer, a nitrile polymer, a polyurethane polymer, a non-fluorine polymer such as a diene polymer, or PVDF. Or a fluorine-based polymer such as PTFE. In particular, from the viewpoint of adhesion to a current collector or a positive electrode mixture, a non-fluorine-based polymer is preferred, an acrylic resin is preferred, and a weight average molecular weight of at least a polyol and a polyisocyanate is 8,000. ~1,500,000, preferably a polyurethane resin having a weight average molecular weight of 10,000 to 1,000,000.

在水分散性高分子樹脂黏結劑採用丙烯酸樹脂的情況,亦可使用由丙烯酸酯或甲基丙烯酸酯與其他官能性單體的共聚物所構成者。另外,在水分散性高分子樹脂黏結劑採用聚胺甲酸乙酯樹脂的情況,若重量平均分子量未滿8,000,則會有黏結劑的耐久性降低的情形,另一方面,若重量平均分子量超過1,500,000,則雖然黏結劑的耐久性提升,然而會有黏結劑自身發生凝集,分散性、塗佈性顯著降低的情況。另外,粒徑係以0.05~5μm為佳,以0.1~1μm為較佳。若粒徑超過5μm,則會有黏結性降低的顧慮,另一方面,若粒徑未滿0.05μm,則會有正極活性物質的表面被覆蓋而使內部電阻增加的顧慮。上述聚胺甲酸乙酯樹脂的合成所使用的多元醇及聚異氰酸酯並無特別限制,可使用周知的物質。另外,上述丙烯酸樹脂亦並無特別限制,可使用周知的物質。再者,上述丙烯酸樹脂的合成所使用的丙烯酸酯、甲基丙烯酸酯及其他單體亦並無特別限制,可使用周知的物質。此外,在本發明之正極合劑中,聚胺甲酸乙酯樹脂或丙烯酸樹脂亦能夠以水性乳劑或水性分散液的形態來使用。 When the water-dispersible polymer resin binder is an acrylic resin, a copolymer of an acrylate or a methacrylate and another functional monomer may be used. Further, when the water-dispersible polymer resin binder is a polyurethane resin, if the weight average molecular weight is less than 8,000, the durability of the binder may be lowered. On the other hand, if the weight average molecular weight exceeds At 1,500,000, although the durability of the binder is improved, the binder itself may agglomerate, and the dispersibility and coatability may be remarkably lowered. Further, the particle diameter is preferably 0.05 to 5 μm, more preferably 0.1 to 1 μm. When the particle diameter exceeds 5 μm, there is a concern that the adhesiveness is lowered. On the other hand, when the particle diameter is less than 0.05 μm, the surface of the positive electrode active material is covered and the internal resistance is increased. The polyol and the polyisocyanate used for the synthesis of the above polyurethane resin are not particularly limited, and a known one can be used. Further, the acrylic resin is not particularly limited, and a known one can be used. Further, the acrylate, methacrylate, and other monomers used in the synthesis of the acrylic resin are not particularly limited, and a known one can be used. Further, in the positive electrode mixture of the present invention, the polyurethane resin or the acrylic resin can also be used in the form of an aqueous emulsion or an aqueous dispersion.

水性乳劑的調製方法可採用周知的手段,例如藉由使用皂等的界面活性劑的界面活性劑法、使用聚乙烯醇等的水溶性聚合物作為保護膠體的膠體法等的乳化聚合來製造,使用批次聚合法、預乳化滴入法、單體滴入法等即可。另外,藉由控制單體濃度、反應溫度、攪拌速度等,可改變水性乳劑中的各種聚合物的平均粒徑。藉由乳化聚 合,可使聚合物的粒度分布銳化,藉由使用這種水性乳劑,可使電極中的各種成分均質化。 The preparation method of the aqueous emulsion can be produced by, for example, a surfactant method using a surfactant such as soap, or an emulsion polymerization using a water-soluble polymer such as polyvinyl alcohol as a colloidal method of a protective colloid. A batch polymerization method, a pre-emulsification dropping method, a monomer dropping method, or the like may be used. Further, the average particle diameter of each of the polymers in the aqueous emulsion can be changed by controlling the monomer concentration, the reaction temperature, the stirring speed, and the like. Emulsified poly In combination, the particle size distribution of the polymer can be sharpened, and by using such an aqueous emulsion, various components in the electrode can be homogenized.

水性分散液適合採用聚四氟乙烯系水性分散液。此外,水性分散液的調製方法可採用周知的手段,聚四氟乙烯系水性分散液可藉由使聚四氟乙烯分散於水中而得到。 The aqueous dispersion is suitably a polytetrafluoroethylene aqueous dispersion. Further, a method of preparing an aqueous dispersion can be carried out by a known means, and a polytetrafluoroethylene-based aqueous dispersion can be obtained by dispersing polytetrafluoroethylene in water.

本發明之正極合劑所關連之聚胺甲酸乙酯樹脂的合成所使用的多元醇適合採用聚酯多元醇類。聚酯多元醇類可列舉例如聚酯多元醇、聚酯聚碳酸酯多元醇、聚碳酸酯多元醇等。在這些多元醇中,聚酯多元醇由於在將聚胺甲酸乙酯樹脂使用於黏結劑樹脂的情況下可賦予良好的耐久性、強度,故為適合。 The polyol used in the synthesis of the polyurethane resin to which the positive electrode mixture of the present invention is used is preferably a polyester polyol. Examples of the polyester polyols include polyester polyols, polyester polycarbonate polyols, and polycarbonate polyols. Among these polyols, polyester polyols are suitable because they can impart good durability and strength when a polyurethane resin is used for a binder resin.

聚酯多元醇,可列舉可藉由使低分子多元醇與化學計量上少於低分子多元醇的量的多價羧酸,或其酯、無水物、鹵化物等的酯形成性衍生物的直接進行酯化反應及/或進行酯交換反應所得者。 The polyester polyol may, for example, be an ester-forming derivative of a polyvalent carboxylic acid or an ester, an anhydride or a halide thereof, which is a stoichiometric amount less than a low molecular weight polyol. The esterification reaction and/or the transesterification reaction are carried out directly.

低分子多元醇可列舉例如乙二醇、1,2-丙二醇、1,3-丙二醇、2-甲基-1,3-丙二醇、2-丁基-2-乙基-1,3-丙二醇、1,4-丁二醇、新戊二醇、3-甲基-2,4-戊二醇、2,4-戊二醇、1,5-戊二醇、3-甲基-1,5-戊二醇、2-甲基-2,4-戊二醇、2,4-二乙基-1,5-戊二醇、1,6-己二醇、1,7-庚二醇、3,5-庚二醇、1,8-辛二醇、2-甲基-1,8-辛二醇、1,9-壬二醇、1,10-癸二醇、二乙二醇、三乙二醇等的脂肪族二醇類、環己烷二甲醇、環己二醇等脂環式二醇類、三羥甲基乙烷、三羥甲基丙烷、己醣醇類、戊五醇類、甘油、季戊 四醇、四羥甲基丙烷等的三價以上的醇類。該等可單獨使用一種或可將兩種以上混合使用。 Examples of the low molecular polyol include ethylene glycol, 1,2-propylene glycol, 1,3-propanediol, 2-methyl-1,3-propanediol, and 2-butyl-2-ethyl-1,3-propanediol. 1,4-butanediol, neopentyl glycol, 3-methyl-2,4-pentanediol, 2,4-pentanediol, 1,5-pentanediol, 3-methyl-1,5 - pentanediol, 2-methyl-2,4-pentanediol, 2,4-diethyl-1,5-pentanediol, 1,6-hexanediol, 1,7-heptanediol, 3,5-heptanediol, 1,8-octanediol, 2-methyl-1,8-octanediol, 1,9-nonanediol, 1,10-decanediol, diethylene glycol, An aliphatic diol such as triethylene glycol, an alicyclic diol such as cyclohexane dimethanol or cyclohexane diol, trimethylolethane, trimethylolpropane, hexitol or pentaerythritol Alcohol, glycerin, penta A trivalent or higher alcohol such as tetraol or tetramethylolpropane. These may be used alone or in combination of two or more.

多價羧酸或其酯形成性衍生物可列舉例如草酸、丙二酸、琥珀酸、戊二酸、己二酸、庚二酸、辛二酸、壬二酸、癸二酸、十二烷二酸、2-甲基琥珀酸、2-甲基己二酸、3-甲基己二酸、3-甲基戊二酸、2-甲基辛二酸、3,8-二甲基癸二酸、3,7-二甲基癸二酸、氫化二聚酸、二聚酸等的脂肪族二羧酸類、鄰苯二甲酸、對苯二甲酸、間苯二甲酸、萘二甲酸等的芳香族二羧酸類、環己烷二羧酸等的脂環式二羧酸類、偏苯三酸、均苯三甲酸、蓖麻油脂肪酸的三聚物等的三羧酸類等的多價羧酸、該等多價羧酸的酸酐、該等多價羧酸的氯化物、溴化物等的鹵化物、上述多價羧酸的甲酯、乙酯、丙酯、異丙酯、丁酯、異丁酯、戊酯等的低級酯、或γ-己內酯、δ-己內酯、ε-己內酯、二甲基-ε-己內酯、δ-戊內酯、γ-戊內酯、γ-丁內酯等的內酯類。該等可單獨使用一種或可將兩種以上混合使用。 Examples of the polyvalent carboxylic acid or an ester-forming derivative thereof include oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, sebacic acid, sebacic acid, and dodecane. Diacid, 2-methylsuccinic acid, 2-methyladipate, 3-methyladipate, 3-methylglutaric acid, 2-methyloctanedioic acid, 3,8-dimethylhydrazine Aliphatic dicarboxylic acids such as diacid, 3,7-dimethylsebacic acid, hydrogenated dimer acid, dimer acid, phthalic acid, terephthalic acid, isophthalic acid, naphthalene dicarboxylic acid, etc. a polyvalent carboxylic acid such as an alicyclic dicarboxylic acid such as an aromatic dicarboxylic acid or a cyclohexane dicarboxylic acid; a tricarboxylic acid such as a terpolymer of trimellitic acid, trimesic acid or a castor oil fatty acid; An acid anhydride of the polyvalent carboxylic acid, a chloride of the polyvalent carboxylic acid, a halide such as a bromide, or a methyl ester, an ethyl ester, a propyl ester, an isopropyl ester, a butyl ester or the like of the polyvalent carboxylic acid. Lower ester of ester, amyl ester, or the like, or γ-caprolactone, δ-caprolactone, ε-caprolactone, dimethyl-ε-caprolactone, δ-valerolactone, γ-valerolactone, a lactone such as γ-butyrolactone. These may be used alone or in combination of two or more.

另外,本發明之正極合劑所關連之聚胺甲酸乙酯樹脂的合成所使用的聚異氰酸酯亦並無特別限制,可使用周知的聚異氰酸酯。由於所得到的聚胺甲酸乙酯樹脂由於分散性良好且低價,故聚異氰酸酯適合為二異氰酸酯及三異氰酸酯的混合物。 Further, the polyisocyanate used for the synthesis of the polyurethane resin to which the positive electrode mixture of the present invention is used is not particularly limited, and a known polyisocyanate can be used. Since the obtained polyurethane resin is excellent in dispersibility and low in cost, the polyisocyanate is suitably a mixture of a diisocyanate and a triisocyanate.

二異氰酸酯可列舉例如2,4-及/或2,6-甲伸苯二異氰酸酯、二苯基甲烷-4,4’-二異氰酸酯、對苯二異氰酸酯、伸苯二甲基二異氰酸酯、1,5-伸萘二異氰酸酯、3,3’-二甲基 二苯基-4,4’-二異氰酸酯、聯大茴香胺二異氰酸酯、四甲基二甲苯二異氰酸酯等的芳香族二異氰酸酯類、異佛酮二異氰酸酯、二環己基甲烷-4,4’-二異氰酸酯、反-1,4-環己基二異氰酸酯、降莰烯二異氰酸酯等的脂環式二異氰酸酯類、1,6-六亞甲基二異氰酸酯、2,2,4(2,4,4)-三甲基六亞甲基二異氰酸酯、離胺酸二異氰酸酯等的脂肪族二異氰酸酯類。特別是脂環式二異氰酸酯的耐水解性優異,故為適合。該等可單獨使用一種或可將兩種以上混合使用。 The diisocyanate may, for example, be 2,4- and/or 2,6-methylphenylene diisocyanate, diphenylmethane-4,4'-diisocyanate, p-phenylene diisocyanate, benzoyl diisocyanate, 1, 5-naphthalene diisocyanate, 3,3'-dimethyl Aromatic diisocyanates such as diphenyl-4,4'-diisocyanate, diansidine diisocyanate, tetramethylxylene diisocyanate, isophorone diisocyanate, dicyclohexylmethane-4,4'- Alicyclic diisocyanates such as diisocyanate, trans-1,4-cyclohexyl diisocyanate, norbornene diisocyanate, 1,6-hexamethylene diisocyanate, 2, 2, 4 (2, 4, 4) An aliphatic diisocyanate such as trimethylhexamethylene diisocyanate or lysine diisocyanate. In particular, the alicyclic diisocyanate is suitable because it has excellent hydrolysis resistance. These may be used alone or in combination of two or more.

三異氰酸酯可列舉三苯基甲烷三異氰酸酯、1-甲基苯-2,4,6-三異氰酸酯、上述二異氰酸酯之異氰尿酸酯三聚物、縮二脲三聚物、三羥甲基丙烷的加成物等。尤其是異氰尿酸酯三聚物,由於可對於聚胺甲酸乙酯樹脂賦予安定的分散狀態,故為適合。該等可單獨使用一種或可將兩種以上混合使用。 Examples of the triisocyanate include triphenylmethane triisocyanate, 1-methylbenzene-2,4,6-triisocyanate, the isocyanurate trimer of the above diisocyanate, the biuret trimer, and the trimethylol group. An adduct of propane, etc. In particular, the isocyanurate trimer is suitable because it can impart a stable dispersion state to the polyurethane resin. These may be used alone or in combination of two or more.

在本發明之正極合劑中,聚胺甲酸乙酯樹脂亦可採用使用鏈延長劑聚合而成的聚胺甲酸乙酯樹脂。亦即,在聚胺甲酸乙酯樹脂必須為高分子量的情況,可使用聚胺甲酸乙酯樹脂的合成所使用的周知的鏈延長劑。鏈延長劑係以多價胺化合物、多價一級醇化合物等為佳,多價胺化合物為較佳。 In the positive electrode mixture of the present invention, the polyurethane resin may also be a polyurethane resin obtained by polymerizing a chain extender. That is, in the case where the polyurethane resin must have a high molecular weight, a well-known chain extender used for the synthesis of the polyurethane resin can be used. The chain extender is preferably a polyvalent amine compound, a polyvalent primary alcohol compound or the like, and a polyvalent amine compound is preferred.

多價胺化合物可列舉乙二胺、丙二胺等的上述例示的低分子多元醇的醇性羥基經胺基取代的低分子聚胺類、二乙三胺、三乙四胺、四乙五胺、聚氧丙二胺、聚氧丙烯三胺等的聚醚聚胺類、甲烷二胺、異佛酮二胺、降莰二胺、 雙(4-胺基-3-甲基二環己基)甲烷、二胺基二環己基甲烷、雙(胺基甲基)環己烷、N-胺基甲基哌嗪、3,9-雙(3-胺丙基)2,4,8,10四氧螺(5,5)十一烷等的脂環式聚胺類、間二甲苯二胺、α-(間/對-胺基苯基)乙胺、間苯二胺、二胺基二苯基甲烷、二胺基二苯基碸、二胺基二乙基二甲基二苯基甲烷、二胺基二乙基二苯基甲烷、二甲基硫代甲苯二胺、二乙基甲苯二胺、α,α’-雙(4-胺基苯基)-對二異丙基苯、二硫代二苯胺等的芳香族聚胺類、聯胺、乙二胺、丙二胺、二甲苯二胺、己二酸二醯肼、異佛酮二胺、哌嗪及其衍生物、苯二胺、甲苯二胺、二甲苯二胺、間苯二甲酸二醯肼等。在本發明之正極合劑中,該等可單獨使用一種或可將兩種以上混合使用。 Examples of the polyvalent amine compound include low molecular polyamines, diethylenetriamine, triethylenetetramine, tetraethylene-5, which are substituted with an amine group of an alcoholic hydroxyl group of the above-exemplified low molecular polyol such as ethylenediamine or propylenediamine. Polyether polyamines such as amines, polyoxypropylenediamines, polyoxypropylene triamines, methane diamines, isophorone diamines, norborn diamines, Bis(4-amino-3-methyldicyclohexyl)methane, diaminodicyclohexylmethane, bis(aminomethyl)cyclohexane, N-aminomethylpiperazine, 3,9-double Alicyclic polyamines such as (3-aminopropyl) 2,4,8,10 tetraoxaspiro(5,5)undecane, m-xylenediamine, α-(m-/p-aminobenzene) Ethylamine, m-phenylenediamine, diaminodiphenylmethane, diaminodiphenylphosphonium, diaminodiethyldimethylmethane, diaminodiethylmethane , an aromatic polyamine such as dimethylthiotoluenediamine, diethyltoluenediamine, α,α'-bis(4-aminophenyl)-p-diisopropylbenzene or dithiodiphenylamine Class, hydrazine, ethylenediamine, propylenediamine, xylenediamine, diammonium adipate, isophoronediamine, piperazine and its derivatives, phenylenediamine, toluenediamine, xylenediamine , diisophthalic acid, etc. In the positive electrode mixture of the present invention, these may be used alone or in combination of two or more.

本發明之正極合劑所關連之聚胺甲酸乙酯樹脂的製造方法並無特別限制,可使用周知的製造方法。例如使多元醇、二異氰酸酯及三異氰酸酯一起進行反應,預先調製出胺甲酸乙酯預聚物,使其在鏈延長劑的存在下,能夠在水中進行鏈延長的預聚法為佳。 The method for producing the polyurethane resin to which the positive electrode mixture of the present invention is applied is not particularly limited, and a known production method can be used. For example, it is preferred to carry out a prepolymerization method in which a polyol, a diisocyanate, and a triisocyanate are reacted together to prepare a urethane prepolymer in advance to carry out chain extension in water in the presence of a chain extender.

鏈延長劑的使用量並不受特別限制,可選擇任意的量來使用,而例如在合成聚胺甲酸乙酯樹脂時選擇預聚法的情況下,由於可使所得到的水分散型聚胺甲酸乙酯組成物的分散性良好且沒有變色,因此相對於預聚物中的異氰酸酯基的數目1而言鏈延長劑的活性氫數目係以0.1~1.5為佳,以0.5~1.0為較佳。 The amount of the chain extender to be used is not particularly limited and may be selected in any amount. For example, in the case where the prepolymerization method is selected in the synthesis of the polyurethane resin, the obtained water-dispersible polyamine can be obtained. The ethyl formate composition has good dispersibility and no discoloration. Therefore, the number of active hydrogen of the chain extender is preferably 0.1 to 1.5, and preferably 0.5 to 1.0, relative to the number 1 of isocyanate groups in the prepolymer. .

本發明之正極合劑所關連之丙烯酸樹脂之合成所使用 的丙烯酸酯及甲基丙烯酸酯可列舉丙烯酸甲酯、甲基丙烯酸甲酯、丙烯酸乙酯、甲基丙烯酸乙酯、丙烯酸正丙酯、甲基丙烯酸正丙酯、丙烯酸正丁酯、甲基丙烯酸正丁酯、丙烯酸第三丁酯、甲基丙烯酸第三丁酯、丙烯酸正己酯、甲基丙烯酸正己酯、丙烯酸-2-乙基己酯、甲基丙烯酸-2-乙基己酯、丙烯酸環己酯、甲基丙烯酸環己酯、丙烯酸硬脂酯、甲基丙烯酸硬脂酯、丙烯酸十八烷酯、甲基丙烯酸十八烷酯、丙烯酸苯酯、甲基丙烯酸苯酯、丙烯酸苄酯、甲基丙烯酸苄酯、丙烯酸氯甲酯、甲基丙烯酸氯甲酯、丙烯酸-2-氯乙酯、甲基丙烯酸-2-氯乙酯、丙烯酸-2-羥乙酯、甲基丙烯酸-2-羥乙酯、丙烯酸-3-羥丙酯、甲基丙烯酸-3-羥丙酯、丙烯酸-2,3,4,5,6-五羥己酯、甲基丙烯酸-2,3,4,5,6五羥己酯、丙烯酸_2,3,4,5-四羥戊酯、甲基丙烯酸-2,3,4,5-四羥戊酯、丙烯酸胺基乙酯、丙烯酸丙基胺基乙酯、甲基丙烯酸二甲基胺基乙酯、甲基丙烯酸乙胺基丙酯、甲基丙烯酸苯胺基乙酯,及甲基丙烯酸環己基胺基乙酯等。該等可單獨使用或使用兩種以上。 The synthesis of the acrylic resin to which the positive electrode mixture of the present invention is used is used. Examples of the acrylate and methacrylate include methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, n-propyl acrylate, n-propyl methacrylate, n-butyl acrylate, and methacrylic acid. N-butyl ester, tert-butyl acrylate, tert-butyl methacrylate, n-hexyl acrylate, n-hexyl methacrylate, 2-ethylhexyl acrylate, 2-ethylhexyl methacrylate, acrylic ring Hexyl ester, cyclohexyl methacrylate, stearyl acrylate, stearyl methacrylate, octadecyl acrylate, octadecyl methacrylate, phenyl acrylate, phenyl methacrylate, benzyl acrylate, Benzyl methacrylate, chloromethyl acrylate, chloromethyl methacrylate, 2-chloroethyl acrylate, 2-chloroethyl methacrylate, 2-hydroxyethyl acrylate, methacrylic acid-2- Hydroxyethyl ester, 3-hydroxypropyl acrylate, 3-hydroxypropyl methacrylate, 2,3,4,5,6-pentahydroxyhexyl acrylate, methacrylic acid-2,3,4,5 ,6-pentahydroxyhexyl ester, 2,3,4,5-tetrahydroxypentyl acrylate, 2,3,4,5-tetrahydroxypentyl methacrylate, aminoethyl acrylate Amino ethyl acrylate, propyl methacrylate, dimethylamino ethyl methacrylate, propyl amine group, an anilino group, ethyl methacrylate, cyclohexyl methacrylate, and ethyl group and the like. These may be used alone or in combination of two or more.

在本發明之正極合劑所關連之丙烯酸樹脂中,除了上述丙烯酸酯及上述甲基丙烯酸酯以外,還可加入官能性單體。例如單官能性單體可列舉苯乙烯、α-甲基苯乙烯、1-乙烯基萘、3-甲基苯乙烯、4-丙基苯乙烯、4-環己基苯乙烯、4-十二烷基苯乙烯、2-乙基-4-苄基苯乙烯、4-(苯基丁基)苯乙烯、鹵化苯乙烯等的芳香族乙烯基系單體;丙烯腈、甲基丙烯腈等的氰化乙烯基系單體;丁二烯、異戊 二烯、2,3-二甲基丁二烯、2-甲基-3-乙基丁二烯、1,3-戊二烯、3-甲基-1,3-戊二烯、2-乙基-1,3-戊二烯、1,3-己二烯、2-甲基-1,3-己二烯、3,4-二甲基-3,3-己二烯、1,3-庚二烯、3-甲基-1,3-庚二烯、1,3-辛二烯、環戊二烯、氯丁二烯、月桂油烯等的共軛二烯系單體。另外,多官能性單體可列舉例如甲基丙烯酸烯丙酯、丙烯酸烯丙酯、氰尿酸三烯丙酯、異氰尿酸三烯丙酯、酞酸二烯丙酯、蘋果酸二烯丙酯、己二酸二乙烯酯、二乙烯基苯乙二醇二甲基丙烯酸酯、二乙烯基苯乙二醇二丙烯酸酯、二乙二醇二甲基丙烯酸酯、二乙二醇二丙烯酸酯、三乙二醇二甲基丙烯酸酯、三乙二醇二丙烯酸酯、三羥甲基丙烷三甲基丙烯酸酯、三羥甲基丙烷三丙烯酸酯、四羥甲基甲烷四甲基丙烯酸酯、四羥甲基甲烷四丙烯酸酯、二丙二醇二甲基丙烯酸酯及二丙二醇二丙烯酸酯等,該等亦可併用兩種以上。 In the acrylic resin to which the positive electrode mixture of the present invention is related, a functional monomer may be added in addition to the above acrylate and the above methacrylate. Examples of the monofunctional monomer include styrene, α-methylstyrene, 1-vinylnaphthalene, 3-methylstyrene, 4-propylstyrene, 4-cyclohexylstyrene, and 4-dodecane. An aromatic vinyl monomer such as styrene, 2-ethyl-4-benzylstyrene, 4-(phenylbutyl)styrene or halogenated styrene; cyanide such as acrylonitrile or methacrylonitrile Vinyl monomer; butadiene, isoprene Diene, 2,3-dimethylbutadiene, 2-methyl-3-ethylbutadiene, 1,3-pentadiene, 3-methyl-1,3-pentadiene, 2- Ethyl-1,3-pentadiene, 1,3-hexadiene, 2-methyl-1,3-hexadiene, 3,4-dimethyl-3,3-hexadiene, 1, A conjugated diene monomer such as 3-heptadiene, 3-methyl-1,3-heptadiene, 1,3-octadiene, cyclopentadiene, chloroprene or laurelene. Further, examples of the polyfunctional monomer include allyl methacrylate, allyl acrylate, triallyl cyanurate, triallyl isocyanurate, diallyl phthalate, diallyl malate , divinyl adipate, divinyl phenethylene glycol dimethacrylate, divinyl phenethylene glycol diacrylate, diethylene glycol dimethacrylate, diethylene glycol diacrylate, Triethylene glycol dimethacrylate, triethylene glycol diacrylate, trimethylolpropane trimethacrylate, trimethylolpropane triacrylate, tetramethylol methane tetramethacrylate, four Methylol methane tetraacrylate, dipropylene glycol dimethacrylate, and dipropylene glycol diacrylate may be used in combination of two or more.

本發明所關連之丙烯酸樹脂之製造方法並無特別限制,可使用周知的製造方法。 The method for producing the acrylic resin to which the present invention relates is not particularly limited, and a known production method can be used.

此外,在本發明之正極合劑中,水分散性高分子系黏結劑樹脂中亦可因應必要添加其他聚合物粒子。聚合物粒子可列舉例如乙烯基系聚合物、丙烯酸系聚合物、腈系聚合物、聚胺甲酸乙酯系聚合物、二烯系聚合物等的非氟系聚合物;PVDF或PTFE等的氟系聚合物,尤其是從接著性這點看來,以非氟系聚合物為佳。此外,在本發明之正極合劑中,該等聚合物粒子可單獨使用一種或可將兩種以上混合使用。 Further, in the positive electrode mixture of the present invention, other polymer particles may be added as necessary in the water-dispersible polymer-based binder resin. Examples of the polymer particles include a non-fluorine-based polymer such as a vinyl polymer, an acrylic polymer, a nitrile polymer, a polyurethane polymer, or a diene polymer; and a fluorine such as PVDF or PTFE. The polymer is preferably a non-fluorine-based polymer, especially from the viewpoint of adhesion. Further, in the positive electrode mixture of the present invention, the polymer particles may be used singly or in combination of two or more.

在本發明之正極合劑中,水分散性高分子黏結劑樹脂(聚合物粒子)的含有比例相對於正極活性物質100質量份而言固體成分宜為0.1~10質量份,較佳為0.5~5質量份。藉由將聚合物粒子的含有比例設定在上述範圍,可提升將本發明之正極合劑塗佈於集電體並且乾燥所得到的正極合劑層對集電板的密著性及柔軟性。 In the positive electrode mixture of the present invention, the content of the water-dispersible polymer binder resin (polymer particles) is preferably 0.1 to 10 parts by mass, preferably 0.5 to 5 parts by mass per 100 parts by mass of the positive electrode active material. Parts by mass. By setting the content ratio of the polymer particles in the above range, the adhesion and flexibility of the positive electrode mixture layer obtained by applying the positive electrode mixture of the present invention to the current collector and drying to the current collector plate can be improved.

此外,在本發明之正極合劑中,水分散性高分子系黏結劑樹脂的平均粒徑係以0.05~5μm為佳,0.1~1μm為較佳。若粒徑過大,則會有黏結性降低的顧慮,若粒徑過小,則會有正極活性物質的表面被覆蓋而使內部電阻增加的顧慮。 Further, in the positive electrode mixture of the present invention, the average particle diameter of the water-dispersible polymer-based binder resin is preferably 0.05 to 5 μm, more preferably 0.1 to 1 μm. If the particle diameter is too large, there is a concern that the adhesiveness is lowered. When the particle diameter is too small, the surface of the positive electrode active material is covered and the internal resistance is increased.

<導電助劑> <conductive additive>

在本發明之正極合劑中,導電助劑可採用乙炔黑、科琴黑、碳黑、石墨、氣相成長碳纖維及奈米碳管、石墨烯、富樂烯等的導電性碳。藉由使用導電助劑,可提升正極活性物質彼此的電接觸,在使用於非水電解質蓄電池的情況,可改善放電比率特性。導電助劑的摻合量相對於正極活性物質等100質量份宜為0.1~20質量份,較佳為0.1~10質量份。 In the positive electrode mixture of the present invention, the conductive auxiliary agent may be conductive carbon such as acetylene black, ketjen black, carbon black, graphite, vapor-grown carbon fiber, and carbon nanotube, graphene or fullerene. By using a conductive auxiliary agent, electrical contact between the positive electrode active materials can be improved, and in the case of using a nonaqueous electrolyte secondary battery, the discharge ratio characteristics can be improved. The amount of the conductive auxiliary agent to be added is preferably 0.1 to 20 parts by mass, preferably 0.1 to 10 parts by mass, per 100 parts by mass of the positive electrode active material.

<界面活性劑> <Surfactant>

在本發明之正極合劑中,界面活性劑只要在電解質中的分散性高、與鋰離子等的反應性低,且不會妨礙電解質 中的離子傳導,則不受特別限制。例如界面活性劑可列舉陽離子性界面活性劑、陰離子性界面活性劑、兩性界面活性劑、非離子性界面活性劑,而尤其以使用非離子性界面活性劑為佳。這是因為非離子性界面活性劑與周圍的離子(鋰離子等)的反應性低、不會妨礙電解質中及活性物質表面的離子傳導。在本發明之正極合劑中,界面活性劑可單獨使用一種或可將兩種以上混合使用。 In the positive electrode mixture of the present invention, the surfactant has high dispersibility in the electrolyte, low reactivity with lithium ions, and the like, and does not interfere with the electrolyte. The ion conduction in the medium is not particularly limited. For example, a surfactant, an anionic surfactant, an amphoteric surfactant, or a nonionic surfactant may be mentioned as the surfactant, and in particular, a nonionic surfactant is preferably used. This is because the nonionic surfactant has low reactivity with surrounding ions (such as lithium ions) and does not interfere with ion conduction in the electrolyte and on the surface of the active material. In the positive electrode mixture of the present invention, the surfactant may be used singly or in combination of two or more.

陽離子性界面活性劑可列舉例如單/二長鏈烷基型4級銨鹽、烷基胺鹽等。另外,陰離子性界面活牲劑可列舉例如烷基苯磺酸鹽、烷基硫酸鹽、烷醚硫酸鹽、烯基醚硫酸鹽、烯基硫酸鹽、α-烯烴磺酸鹽、α-磺基脂肪酸或其酯鹽、烷磺酸鹽、飽和脂肪酸鹽、不飽和脂肪酸鹽、烷醚羧酸鹽、烯基醚羧酸鹽、胺基酸型界面活性劑、N-醯基胺基酸型界面活性劑、磷酸烷酯或其鹽、磷酸烯基酯或其鹽、烷磺基琥珀酸鹽等。兩性界面活性劑可列舉羧基型兩性界面活性劑、磺基甜菜鹼型兩性界面活性劑等。 The cationic surfactant may, for example, be a mono/di long-chain alkyl type quaternary ammonium salt or an alkylamine salt. Further, the anionic interface active agent may, for example, be an alkylbenzenesulfonate, an alkyl sulfate, an alkyl ether sulfate, an alkenyl ether sulfate, an alkenyl sulfate, an α-olefinsulfonate or an α-sulfo group. Fatty acid or its ester salt, alkane sulfonate, saturated fatty acid salt, unsaturated fatty acid salt, alkyl ether carboxylate, alkenyl ether carboxylate, amino acid type surfactant, N-decylamino acid type interface An active agent, an alkyl phosphate or a salt thereof, an alkenyl phosphate or a salt thereof, an alkylsulfosuccinate or the like. The amphoteric surfactant may, for example, be a carboxyl type amphoteric surfactant or a sulfobetaine type amphoteric surfactant.

非離子性界面活性劑適合使用例如聚氧乙烯月桂醚、聚氧乙烯鯨蠟醚、聚氧乙烯硬脂醚、聚氧乙烯油醚、聚氧乙烯高級烷醚等的聚氧乙烯烷醚;聚氧乙烯壬基苯醚等的聚氧乙烯烷基芳香基醚;聚氧乙烯去水山梨醇單月桂酸酯、聚氧乙烯去水山梨醇單月桂酸酯、聚氧乙烯去水山梨醇單棕櫚酸酯、聚氧乙烯去水山梨醇單硬脂酸酯、聚氧乙烯去水山梨醇三硬脂酸酯、聚氧乙烯去水山梨醇單油酸酯、聚氧乙烯去水山梨醇三油酸酯等的聚氧乙烯去水山梨 醇脂肪酸酯;蔗糖脂肪酸酯;四油酸聚氧乙烯山梨醇等的聚氧乙烯山梨醇脂肪酸酯;聚乙二醇單月桂酸酯、聚乙二醇單硬脂酸酯、聚乙二醇二硬脂酸酯、聚乙二醇單油酸酯等的聚氧乙烯脂肪酸酯;聚氧乙烯烷基胺;聚氧乙烯硬化蓖麻油;環氧乙烷與環氧丙烷的塊狀共聚物;去水山梨醇單月桂酸酯、去水山梨醇單肉豆蔻酸酯、去水山梨醇單棕櫚酸酯、去水山梨醇單硬脂酸酯、去水山梨醇三硬脂酸酯、去水山梨醇單油酸酯、去水山梨醇三油酸酯、去水山梨醇倍半油酸酯、去水山梨醇二硬脂酸酯等的去水山梨醇脂肪酸酯;甘油單硬脂酸酯、甘油單油酸酯、二甘油單油酸酯、自行乳化型甘油單硬脂酸酯等的甘油脂肪酸酯;烷基烷醇醯胺等。 As the nonionic surfactant, a polyoxyethylene alkyl ether such as polyoxyethylene lauryl ether, polyoxyethylene cetyl ether, polyoxyethylene stearyl ether, polyoxyethylene oleyl ether, polyoxyethylene higher alkyl ether or the like is suitable; Polyoxyethylene alkyl aryl ether such as oxyethylene decyl phenyl ether; polyoxyethylene sorbitan monolaurate, polyoxyethylene sorbitan monolaurate, polyoxyethylene sorbitan monopal Acid ester, polyoxyethylene sorbitan monostearate, polyoxyethylene sorbitan tristearate, polyoxyethylene sorbitan monooleate, polyoxyethylene sorbitan oil Polyoxyethylene dehydrated sorbate Alcohol fatty acid ester; sucrose fatty acid ester; polyoxyethylene sorbitan fatty acid ester such as tetraoleic acid polyoxyethylene sorbitol; polyethylene glycol monolaurate, polyethylene glycol monostearate, polyethylene Polyoxyethylene fatty acid esters such as diol distearate, polyethylene glycol monooleate; polyoxyethylene alkylamine; polyoxyethylene hardened castor oil; block of ethylene oxide and propylene oxide Copolymer; sorbitan monolaurate, sorbitan monomyristate, sorbitan monopalmitate, sorbitan monostearate, sorbitan tristearate , sorbitan fatty acid esters such as sorbitan monooleate, sorbitan trioleate, sorbitan sesquioleate, sorbitan distearate; A glycerin fatty acid ester such as stearate, glycerin monooleate, diglycerin monooleate or self-emulsifying glyceryl monostearate; alkylalkanolamine or the like.

在本發明之正極合劑中,在使用非離子界面活性劑作為界面活性劑的情況,非離子界面活性劑係以高分子材料為佳,非離子界面活性劑的重量平均分子量係以500以上為佳。藉由將非離子性界面活性劑的重量平均分子量設定在500以上,可良好地發揮出界面活性劑產生的正極活性物質分散效果。這被認為是因為藉由高分子界面活性劑,溶劑與界面活性劑的親和性變高,容易將溶劑保持在粒子附近,因此粒子間的凝集受到抑制。另一方面,重量平均分子量的上限並無特別限制,而以100,000以下為佳。本發明之正極合劑中的非離子界面活性劑較適合的重量平均分子量的範圍為1,000~50,000。藉由將重量平均分子量設定在此範圍,正極活性物質的分散性變得較良好,並且 離子的移動會順利進行。 In the positive electrode mixture of the present invention, when a nonionic surfactant is used as the surfactant, the nonionic surfactant is preferably a polymer material, and the weight average molecular weight of the nonionic surfactant is preferably 500 or more. . By setting the weight average molecular weight of the nonionic surfactant to 500 or more, the effect of dispersing the positive electrode active material by the surfactant can be favorably exhibited. This is considered to be because the affinity between the solvent and the surfactant is increased by the polymer surfactant, and the solvent is easily held in the vicinity of the particles, so that aggregation between the particles is suppressed. On the other hand, the upper limit of the weight average molecular weight is not particularly limited, and is preferably 100,000 or less. The nonionic surfactant in the positive electrode mixture of the present invention has a suitable weight average molecular weight in the range of 1,000 to 50,000. By setting the weight average molecular weight within this range, the dispersibility of the positive electrode active material becomes better, and The movement of ions will proceed smoothly.

在非離子性界面活性劑中,以離子傳導性高、可使用於鋰離子電池的電解質的聚乙二醇系界面活性劑為佳,以聚乙二醇脂肪酸酯系界面活性劑為較佳,更佳為聚乙二醇的硬脂酸酯類。聚乙二醇的硬脂酸酯類,其增黏效果高、活性物質的沉降凝集防止效果亦優異。另外,藉由將聚乙二醇系界面活性劑使用於活性物質的被覆,可促進界面活性劑中鋰離子的移動。此外,在本發明中,聚乙二醇系界面活性劑,是指在活性劑化合物中含有乙二醇鏈者。 Among the nonionic surfactants, a polyethylene glycol-based surfactant which is high in ion conductivity and can be used as an electrolyte for a lithium ion battery is preferable, and a polyethylene glycol fatty acid ester-based surfactant is preferred. More preferably, it is a stearate of polyethylene glycol. The stearic acid ester of polyethylene glycol has a high viscosity-increasing effect and an excellent effect of preventing sedimentation and aggregation of the active material. Further, by using a polyethylene glycol-based surfactant for coating the active material, the movement of lithium ions in the surfactant can be promoted. Further, in the present invention, the polyethylene glycol-based surfactant refers to a group containing an ethylene glycol chain in the active agent compound.

本發明之正極合劑所使用的界面活性劑藉由格里芬法測得的HLB係以13~20為佳,較佳為15~20。尤其是在溶劑不使用有機溶劑的情況,HLB係以16~20為較佳。若使用HLB在此範圍的界面活性劑,則界面活性劑的親水基與疏水基均衡地排列,因此可促進具有極性的正極活性物質與黏結劑樹脂在作為溶劑的水中均勻分散。此外,格里芬法是以界面活性劑的親水基的式量與分子量為基礎,依照下述式來定義:HLB值=20×親水部的式量的總和/分子量 The surfactant used in the positive electrode mixture of the present invention preferably has an HLB system of 13 to 20, preferably 15 to 20, as measured by the Griffin method. In particular, in the case where the solvent does not use an organic solvent, the HLB system is preferably 16 to 20. When the surfactant having an HLB in this range is used, the hydrophilic group and the hydrophobic group of the surfactant are uniformly arranged, and thus the positive electrode active material having polarity and the binder resin can be uniformly dispersed in water as a solvent. In addition, the Griffin method is based on the formula and molecular weight of the hydrophilic group of the surfactant, and is defined according to the following formula: HLB value = 20 × sum of molecular formula of the hydrophilic portion / molecular weight

在本發明之正極合劑中,界面活性劑的摻合量相對於正極活性物質100質量份宜為0.1~10質量份,較佳為0.5~5質量份。藉由將界面活性劑的摻合量設定在上述範圍,可得到正極合劑中的正極活性物質的分散性及塗佈性 優異的正極合劑。 In the positive electrode mixture of the present invention, the blending amount of the surfactant is preferably 0.1 to 10 parts by mass, preferably 0.5 to 5 parts by mass, per 100 parts by mass of the positive electrode active material. By setting the blending amount of the surfactant in the above range, dispersibility and coating property of the positive electrode active material in the positive electrode mixture can be obtained. Excellent positive electrode mixture.

<溶劑> <solvent>

本發明之正極合劑所使用的溶劑,只要是使水分散性高分子黏結劑樹脂及正極活性物質均勻地分散以及與阻礙沉降凝集的界面活性劑親和的物質,則並無特別限制,可為水或有機溶劑。另外,在本發明之正極合劑中,溶劑特別適合使用水,而在不妨礙上述效果的範圍內亦可含有有機溶劑。該有機溶劑可列舉例如環戊烷、環己烷等的環狀脂肪族烴類;甲苯、二甲苯、乙苯等的芳香族烴類;丙酮、乙基甲基酮、二異丙基酮、環己酮、甲基環己烷、乙基環己烷等的酮類;亞甲基氯、氯仿、四氯化碳等的氯系脂肪族烴;醋酸乙酯、醋酸丁酯、γ-丁內酯、ε-己內酯等的酯類;乙腈、丙腈等的烷腈類;四氫呋喃、乙二醇二乙醚等的醚類;甲醇、乙醇、異丙醇、乙二醇、乙二醇單甲醚等的醇類;N-甲基吡咯烷酮、N,N-二甲基甲醯胺等的醯胺類。 The solvent to be used in the positive electrode mixture of the present invention is not particularly limited as long as it is a substance which uniformly disperses the water-dispersible polymer binder resin and the positive electrode active material and interferes with sedimentation and aggregation. Or an organic solvent. Further, in the positive electrode mixture of the present invention, the solvent is particularly preferably water, and an organic solvent may be contained within a range not inhibiting the above effects. Examples of the organic solvent include cyclic aliphatic hydrocarbons such as cyclopentane and cyclohexane; aromatic hydrocarbons such as toluene, xylene, and ethylbenzene; acetone, ethyl methyl ketone, and diisopropyl ketone. a ketone such as cyclohexanone, methylcyclohexane or ethylcyclohexane; a chlorine-based aliphatic hydrocarbon such as methylene chloride, chloroform or carbon tetrachloride; ethyl acetate, butyl acetate, γ-butyl Esters such as lactones and ε-caprolactone; alkanonitriles such as acetonitrile and propionitrile; ethers such as tetrahydrofuran and ethylene glycol diethyl ether; methanol, ethanol, isopropanol, ethylene glycol, ethylene glycol An alcohol such as monomethyl ether; an amide such as N-methylpyrrolidone or N,N-dimethylformamide.

<其他添加劑> <Other additives>

本發明之正極合劑,重點是含有正極活性物質、水分散性高分子黏結劑樹脂、導電助劑、與界面活性劑,其他並無特別限制,除了上述成分以外,亦可在不對電池反應造成影響的範圍含有添加劑。例如在本發明之正極合劑中除了上述成分之外,還可含有補強材、增黏劑、消泡.整 平劑、電解液分解抑制劑等成分。 The positive electrode mixture of the present invention mainly contains a positive electrode active material, a water-dispersible polymer binder resin, a conductive auxiliary agent, and a surfactant, and the others are not particularly limited, and may not affect the battery reaction in addition to the above components. The range contains additives. For example, in the positive electrode mixture of the present invention, in addition to the above components, it may also contain reinforcing materials, tackifiers, defoaming. whole A component such as a flat agent or an electrolyte decomposition inhibitor.

補強材亦可採用各種無機及有機的球狀、板狀、棒狀或纖維狀的填料。藉由使用補強材,進一步可得到強韌且柔軟的電極,可賦予優異的長期循環特性。該等可單獨使用一種或可將兩種以上混合使用。補強材的摻合量相對於正極活性物質100質量份通常為0.01~20質量份,宜為1~10質量份。藉由將補強材的摻合量設定在上述範圍,可賦予高容量與高負荷特性。 Reinforcing materials can also be used in a variety of inorganic and organic spherical, plate, rod or fibrous fillers. Further, a strong and flexible electrode can be obtained by using a reinforcing material, and excellent long-term cycle characteristics can be imparted. These may be used alone or in combination of two or more. The blending amount of the reinforcing material is usually 0.01 to 20 parts by mass, preferably 1 to 10 parts by mass, per 100 parts by mass of the positive electrode active material. By setting the blending amount of the reinforcing material within the above range, high capacity and high load characteristics can be imparted.

增黏劑只要是對於電極製造時所使用的溶劑或電解液、電池使用時所使用的其他材料而言為安定的材料,則無特別限制。可使用例如羧甲基纖維素、甲基纖維素、羥甲基纖維素、乙基纖維素、聚乙烯醇、氧化澱粉、磷酸化澱粉、酪蛋白等。該等可單獨使用一種或可將兩種以上混合使用。增黏劑的摻合量相對於正極活性物質100質量份通常為0.01~20質量份,宜為1~10質量份。藉由將增黏劑的摻合量設定在上述範圍,可良好地防止比重大的正極活性物質的沉降凝集。 The tackifier is not particularly limited as long as it is a stable solvent for the solvent or electrolyte used in the production of the electrode and other materials used in the battery. For example, carboxymethylcellulose, methylcellulose, hydroxymethylcellulose, ethylcellulose, polyvinyl alcohol, oxidized starch, phosphorylated starch, casein, and the like can be used. These may be used alone or in combination of two or more. The blending amount of the tackifier is usually 0.01 to 20 parts by mass, preferably 1 to 10 parts by mass, per 100 parts by mass of the positive electrode active material. By setting the blending amount of the tackifier in the above range, sedimentation and aggregation of the positive electrode active material having a large specific gravity can be favorably prevented.

消泡.整平劑可使用烷基系界面活性劑、聚矽氧系界面活性劑、氟系界面活性劑、金屬系界面活性劑等的界面活性劑。藉由混合界面活性劑,在可防止塗佈時發生的反撥,另外還可提升電極的平滑性。消泡.整平劑的摻合量相對於正極活性物質100質量份宜為0.01~5質量份。藉由將消泡.整平劑的摻合量設定在上述範圍,可防止電極塗佈時的塗佈不良狀況而提升生產性。 Defoaming. As the leveling agent, a surfactant such as an alkyl-based surfactant, a polyfluorene-based surfactant, a fluorine-based surfactant, or a metal-based surfactant can be used. By mixing the surfactant, the backlash that occurs during coating can be prevented, and the smoothness of the electrode can be improved. Defoaming. The blending amount of the leveling agent is preferably 0.01 to 5 parts by mass based on 100 parts by mass of the positive electrode active material. By defoaming. The blending amount of the leveling agent is set to the above range, and the coating failure at the time of electrode coating can be prevented to improve productivity.

電解液分解抑制劑可使用電解液中所使用的碳酸亞乙烯酯等。電極中的電解液分解抑制劑的摻合量相對於正極活性物質100質量份宜為0.01~5質量份。藉由將電解液分解抑制劑的摻合量設定在上述範圍,可進一步提升循環特性及高溫特性。其他還可列舉發煙二氧化矽或發煙氧化鋁等的奈米微粒子。藉由混合奈米微粒子,可控制電極形成用合劑的搖變性。本發明之正極合劑中的奈米微粒子的摻合量相對於正極活性物質100質量份宜為d.01~5質量份。藉由將奈米微粒子的摻合量設定在上述範圍,可進一步提升合劑安定性、生產性,可賦予較高的電池特性。 As the electrolyte decomposition inhibitor, vinylene carbonate or the like used in the electrolytic solution can be used. The blending amount of the electrolytic solution decomposition inhibitor in the electrode is preferably 0.01 to 5 parts by mass based on 100 parts by mass of the positive electrode active material. By setting the blending amount of the electrolytic solution decomposition inhibitor to the above range, the cycle characteristics and the high-temperature characteristics can be further improved. Other examples include nano fine particles such as fumed cerium oxide or fumed alumina. By mixing the nanoparticles, the shake of the mixture for electrode formation can be controlled. The blending amount of the nanoparticles in the positive electrode mixture of the present invention is preferably d.01 to 5 parts by mass based on 100 parts by mass of the positive electrode active material. By setting the blending amount of the nanoparticles in the above range, the mixture stability and productivity can be further improved, and high battery characteristics can be imparted.

<正極合劑的製造方法> <Method for Producing Positive Electrode Mixture>

本發明之正極合劑可藉由將上述正極活性物質、水分散性高分子黏結劑樹脂、導電助劑、界面活性劑、溶劑、因應必要和其他添加劑加以混合而得到。在製造本發明之正極合劑時,混合方法並無特別限制,可採用例如使用攪拌式、振動式、及旋轉式等的混合裝置的方法。另外還可採用使用均質機、球磨機、砂磨機、輥磨機、及行星式混練機等的分散混練裝置的方法。 The positive electrode mixture of the present invention can be obtained by mixing the above positive electrode active material, water-dispersible polymer binder resin, conductive auxiliary agent, surfactant, solvent, and other additives as necessary. In the production of the positive electrode mixture of the present invention, the mixing method is not particularly limited, and for example, a method using a stirring device such as a stirring type, a vibrating type, or a rotary type can be employed. Further, a method of using a dispersion kneading device such as a homogenizer, a ball mill, a sand mill, a roll mill, and a planetary kneader can be employed.

<正極> <positive>

接下來針對本發明之非水電解質蓄電池用正極作說明。 Next, the positive electrode for a nonaqueous electrolyte secondary battery of the present invention will be described.

本發明之正極係於集電體塗佈上述本發明之正極合劑 而成。本發明之正極可經由將上述本發明之正極合劑塗佈於集電體上之塗佈步驟;使所得到的集電體乾燥,而形成正極合劑層之乾燥步驟來製造。在本發明之正極中,可使正極合劑層形成於集電體的單面,而宜為形成於兩面。以下針對本發明之正極的構成及製造方法作詳細說明。 The positive electrode of the present invention is applied to a current collector to apply the above positive electrode mixture of the present invention. Made. The positive electrode of the present invention can be produced by a coating step of applying the positive electrode mixture of the present invention to a current collector, and drying the obtained current collector to form a positive electrode mixture layer. In the positive electrode of the present invention, the positive electrode mixture layer may be formed on one side of the current collector, and is preferably formed on both sides. Hereinafter, the constitution and manufacturing method of the positive electrode of the present invention will be described in detail.

<集電體> <Collector>

本發明之正極所使用的集電體只要是具有導電性且具有電化學的耐久性的材料,則不受特別限制,而以具有耐熱性的金屬材料為佳。可列舉例如鐵、銅、鋁、鎳、不鏽鋼、鈦、鉭、金、白金等。尤其是從充電時的氧化劣化少的觀點看來,以鋁或鋁合金為佳。集電體的形狀並不受特別限制,而適合使用厚度5~100μm左右的薄片狀者。 The current collector used in the positive electrode of the present invention is not particularly limited as long as it is electrically conductive and has electrochemical durability, and is preferably a metal material having heat resistance. For example, iron, copper, aluminum, nickel, stainless steel, titanium, tantalum, gold, platinum, or the like can be cited. In particular, aluminum or an aluminum alloy is preferred from the viewpoint of less oxidative degradation during charging. The shape of the current collector is not particularly limited, and it is suitable to use a sheet having a thickness of about 5 to 100 μm.

在本發明之正極中,為了提高集電體與正極合劑層的接著強度,以預先實施粗糙化處理而後使用為佳。粗糙化方法可列舉機械研磨法、電解研磨法、化學研磨法等。在機械研磨法中,可使用固定有研磨劑粒子的研磨布紙、研磨石、砂輪、具備鋼絲等的鋼絲刷等。另外,為了提高電極層的接著強度或導電性,亦可在集電體表面形成中間層。 In the positive electrode of the present invention, in order to increase the adhesion strength between the current collector and the positive electrode mixture layer, it is preferred to use a roughening treatment in advance and then use it. Examples of the roughening method include a mechanical polishing method, an electrolytic polishing method, and a chemical polishing method. In the mechanical polishing method, a polishing cloth to which abrasive particles are fixed, a grinding stone, a grinding wheel, a wire brush provided with a steel wire, or the like can be used. Further, in order to increase the adhesion strength or conductivity of the electrode layer, an intermediate layer may be formed on the surface of the current collector.

<塗佈方法> <Coating method>

將上述本發明之正極合劑塗佈於集電體上的方法亦並無特別限定,可使用周知的方法。塗佈方法可列舉例如模 具塗佈法、刮刀塗佈法、浸漬塗佈法、輥塗法、噴塗法、凹版塗佈法、絲網印刷法、以及靜電塗裝法等。 The method of applying the positive electrode mixture of the present invention to a current collector is not particularly limited, and a known method can be used. The coating method may, for example, be a mold There are a coating method, a knife coating method, a dip coating method, a roll coating method, a spray coating method, a gravure coating method, a screen printing method, and an electrostatic coating method.

<乾燥方法> <Drying method>

使藉由上述塗佈方法所得到的集電體乾燥的方法並無特別限制,而可列舉例如利用溫風、熱風、低濕風的乾燥、真空乾燥、利用(遠)紅外線或電子束等的照射的乾燥法。乾燥時間通常為5~30分鐘,乾燥溫度通常為40~180℃。 The method of drying the current collector obtained by the above coating method is not particularly limited, and examples thereof include drying by warm air, hot air, low humidity, vacuum drying, and use of (far) infrared rays or electron beams. Drying method of irradiation. The drying time is usually 5 to 30 minutes, and the drying temperature is usually 40 to 180 °C.

<壓延> <calendering>

在本發明之製造方法中,在經過塗佈步驟、乾燥步驟之後,宜為經過壓延步驟,例如藉由使用金屬模具壓延或輥壓延等的加壓處理,以降低正極合劑層的空隙率。空隙率適合的範圍在5%~15%,較適合的範圍為7%~13%。若空隙率超過15%,則充電效率或放電效率惡化,故為不佳。另一方面,在空隙率未滿5%的情況,會有發生難以得到高體積容量,或正極合劑層容易由集電體剝落,容易發生不良狀況等問題的顧慮。此外,在黏結劑樹脂採用硬化性樹脂的情況,以包含使該硬化性樹脂硬化的步驟為佳。 In the production method of the present invention, after the coating step and the drying step, it is preferable to subject the calendering step, for example, by press treatment using metal mold calendering or roll calendering, to reduce the void ratio of the positive electrode mixture layer. The void ratio is suitably in the range of 5% to 15%, and the more suitable range is 7% to 13%. When the void ratio exceeds 15%, the charging efficiency or the discharge efficiency is deteriorated, which is not preferable. On the other hand, when the void ratio is less than 5%, there is a concern that it is difficult to obtain a high volume capacity, or the positive electrode mixture layer is easily peeled off by the current collector, and problems such as a problem are likely to occur. Further, in the case where the binder resin is a curable resin, it is preferred to include a step of curing the curable resin.

本發明之正極的厚度通常為5~400μm,宜為30~300μm。藉由將正極的厚度設定在上述範圍,可得到良好的極板柔軟牲、密著性。 The thickness of the positive electrode of the present invention is usually 5 to 400 μm, preferably 30 to 300 μm. By setting the thickness of the positive electrode to the above range, a good electrode plate can be obtained with good flexibility and adhesion.

<非水電解質蓄電池> <Non-aqueous electrolyte battery>

接下來針對本發明之非水電解質蓄電池作說明。 Next, the nonaqueous electrolyte secondary battery of the present invention will be described.

本發明之非水電解質蓄電池使用了上述本發明之正極,並且具有正極、負極、間隔件及電解液。以下針對本發明之非水電解質蓄電池之構成及其製造方法作詳細說明。 The nonaqueous electrolyte secondary battery of the present invention uses the positive electrode of the present invention described above, and has a positive electrode, a negative electrode, a separator, and an electrolytic solution. Hereinafter, the constitution of the nonaqueous electrolyte secondary battery of the present invention and a method for producing the same will be described in detail.

<非水電解質蓄電池用負極> <Negative Electrode for Nonaqueous Electrolyte Battery>

本發明所關連之非水電解質蓄電池用負極,可藉由將負極活性物質、導電助劑、水分散性高分子黏結劑樹脂、溶劑及其他因應必要的添加劑等混合,而調製出負極合劑泥漿,塗佈於集電體並且使其乾燥,因應必要進行壓延來製造。 In the negative electrode for a non-aqueous electrolyte battery according to the present invention, a negative electrode mixture slurry can be prepared by mixing a negative electrode active material, a conductive auxiliary agent, a water-dispersible polymer binder resin, a solvent, and other necessary additives. It is applied to a current collector and dried, and it is produced by calendering as necessary.

負極活性物質只要是可吸收、放出鋰離子的活性物質,則可使用以往所使用的周知材質,可使用碳系活性物質與非碳系活性物質之任一者。碳系活性物質可列舉例如石墨、軟質碳、硬質碳等。非碳系活性物質可使用例如鋰金屬、鋰合金、氧化物、硫化物、含鋰的金屬複合氧化物等周知的物質。 As long as the negative electrode active material is an active material capable of absorbing and releasing lithium ions, a conventionally used material can be used, and any of a carbon-based active material and a non-carbon-based active material can be used. Examples of the carbon-based active material include graphite, soft carbon, and hard carbon. As the non-carbon-based active material, for example, a known substance such as a lithium metal, a lithium alloy, an oxide, a sulfide, or a lithium-containing metal composite oxide can be used.

導電助劑及溶劑可使用製作本發明之正極時所使用的上述導電助劑及上述溶劑。另外,黏結劑樹脂可採用SBR粒子或PVDF樹脂等的非水電解質蓄電池一般所使用的物質。 As the conductive auxiliary agent and the solvent, the above-mentioned conductive auxiliary agent and the above solvent used in the production of the positive electrode of the present invention can be used. Further, as the binder resin, those generally used for nonaqueous electrolyte batteries such as SBR particles or PVDF resins may be used.

本發明所關連之非水電解質蓄電池用負極所使用的集電體只要是與本發明之非水電解質蓄電池用正極同樣地具有導電性,且具有電化學耐久性的材料,則無特別限制,可使用與上述本發明之非水電解質蓄電池用正極所使用的集電體同樣的物質。 The current collector used for the negative electrode for a non-aqueous electrolyte battery according to the present invention is not particularly limited as long as it has electrical conductivity similar to the positive electrode for a non-aqueous electrolyte battery of the present invention and has electrochemical durability. The same material as the current collector used for the positive electrode for a nonaqueous electrolyte battery of the present invention described above is used.

<電解液> <electrolyte>

本發明所使用的電解液並無特別限制,而可使用例如使作為支持電解質的鋰鹽溶於非水系的溶劑中而成的電解液。鋰鹽可列舉例如LiPF6、LiAsF6、LiBF4、LiSbF6、LiAlCl4、LiClO4、CF3SO3Li、C4F9SO3Li、CF3COOLi、(CF3CO)2NLi、(CF3SO2)2NLi、(C2F5SO2)NLi等。尤其適合使用容易溶於溶劑,且表現出高解離度的LiPF6、LiClO4、CF3SO3Li。該等可單獨使用一種或可將兩種以上混合使用。支持電解質的添加量通常為相對於電解液的1質量%以上,宜為5質量%以上,另外,通常為30質量%以下,宜為20質量%以下。支持電解質的量過少或過多,離子導電性皆會降低,電池的充電特性、放電特性會降低。 The electrolytic solution used in the present invention is not particularly limited, and for example, an electrolytic solution obtained by dissolving a lithium salt as a supporting electrolyte in a nonaqueous solvent can be used. Examples of the lithium salt include LiPF 6 , LiAsF 6 , LiBF 4 , LiSbF 6 , LiAlCl 4 , LiClO 4 , CF 3 SO 3 Li, C 4 F 9 SO 3 Li, CF 3 COOLi, (CF 3 CO) 2 NLi, ( CF 3 SO 2 ) 2 NLi, (C 2 F 5 SO 2 ) NLi or the like. It is particularly suitable to use LiPF 6 , LiClO 4 , CF 3 SO 3 Li which is easily soluble in a solvent and exhibits high dissociation. These may be used alone or in combination of two or more. The amount of the supporting electrolyte to be added is usually 1% by mass or more, preferably 5% by mass or more, and usually 30% by mass or less, and preferably 20% by mass or less. If the amount of supporting electrolyte is too small or too much, the ionic conductivity will be lowered, and the charging characteristics and discharge characteristics of the battery will be lowered.

電解液所使用的溶劑只要能夠使支持電解質溶解,則無特別限制,而可使用碳酸二甲酯(DMC)、碳酸乙烯酯(EC)、碳酸二乙酯(DEC)、碳酸丙烯酯(PC)、碳酸丁烯酯(BC)、及碳酸甲基乙基酯(MEC)等的碳酸烷酯類;γ-丁內酯、蟻酸甲酯等的酯類、1,2-二甲氧基乙烷、及四氫呋喃 等的醚類;環丁碸、及二甲亞碸等的含硫化合物類。尤其是由於容易得到高離子傳導性、使用溫度範圍廣,故宜為碳酸二甲酯、碳酸乙烯酯、碳酸丙烯酯、碳酸二乙酯、碳酸甲基乙基酯。該等可單獨使用一種或可將兩種以上混合使用。 The solvent used in the electrolytic solution is not particularly limited as long as it can dissolve the supporting electrolyte, and dimethyl carbonate (DMC), ethylene carbonate (EC), diethyl carbonate (DEC), and propylene carbonate (PC) can be used. , alkyl carbonates such as butylene carbonate (BC) and methyl ethyl carbonate (MEC); esters such as γ-butyrolactone and methyl formic acid; 1,2-dimethoxyethane Tetrahydrofuran Ethers such as ethers; sulfur-containing compounds such as cyclobutyl hydrazine and dimethyl hydrazine. In particular, since it is easy to obtain high ion conductivity and has a wide temperature range, it is preferably dimethyl carbonate, ethylene carbonate, propylene carbonate, diethyl carbonate or methyl ethyl carbonate. These may be used alone or in combination of two or more.

此外,在電解液中亦可添加其他添加劑。添加劑可列舉碳酸亞乙烯酯(VC)等的碳酸酯系化合物、或環己基苯或二苯醚等。 Further, other additives may be added to the electrolyte. The additive may, for example, be a carbonate-based compound such as vinylene carbonate (VC) or cyclohexylbenzene or diphenyl ether.

在本發明之非水電解質蓄電池中使用上述以外的電解液的情況,可使用例如將聚環氧乙烷、聚丙烯腈等的聚合物電解質浸漬於電解液而成的膠體狀聚合物電解質、或硫化鋰、LiI、Li3N等的無機固體電解質。 When the electrolyte solution other than the above is used for the nonaqueous electrolyte secondary battery of the present invention, for example, a colloidal polymer electrolyte obtained by immersing a polymer electrolyte such as polyethylene oxide or polyacrylonitrile in an electrolytic solution, or An inorganic solid electrolyte such as lithium sulfide, LiI, or Li 3 N.

<間隔件> <spacer>

間隔件係具有氣孔部的多孔性基材,可採用(a)具有氣孔部的多孔性間隔件、(b)在單面或兩面上形成高分子塗層的多孔性間隔件,以及(c)形成有含有無機陶瓷粉末的多孔質樹脂塗層的多孔性間隔件,可列舉例如塗佈有聚丙烯系、聚乙烯系、聚烯烴系、芳綸系多孔性間隔件、聚偏二氟乙烯、聚環氧乙烷、聚丙烯腈、聚偏二氟乙烯-六氟丙烯共聚物等的固體高分子電解質用、膠體狀高分子電解質用的高分子薄膜、膠體化高分子塗層的間隔件,另外還可列舉塗佈有由無機填料、無機填料分散劑所構成之多孔膜層的間隔件等。 The spacer is a porous substrate having a pore portion, and may be (a) a porous spacer having a pore portion, (b) a porous spacer forming a polymer coating on one or both sides, and (c) The porous separator in which the porous resin coating layer containing the inorganic ceramic powder is formed may, for example, be coated with a polypropylene-based, polyethylene-based, polyolefin-based, aramid-based porous separator, polyvinylidene fluoride, or the like. a polymer electrolyte film for a polyethylene oxide, a polyacrylonitrile, a polyvinylidene fluoride-hexafluoropropylene copolymer, a polymer film for a colloidal polymer electrolyte, and a separator for a colloidal polymer coating, Further, a separator coated with a porous film layer composed of an inorganic filler or an inorganic filler dispersant may be used.

<非水電解質蓄電池之製造方法> <Method of Manufacturing Nonaqueous Electrolyte Battery>

本發明之非水電解質蓄電池之製造方法並無特別限制。例如使負極與正極隔著間隔件而重疊,因應電池形狀將其捲繞、折疊等,並置入電池容器,在電池容器中注入電解液,並且密封。在本發明之非水電解質蓄電池中,可因應必要加入擴張金屬板、或保險絲、PTC元件等的防止過電流的元件、導線板等,以防止電池內部的壓力上昇及過充放電。電池的形狀可為疊層電池型、硬幣型、鈕扣型、薄片型、圓筒型、矩形、扁平型等任一形狀。 The method for producing the nonaqueous electrolyte secondary battery of the present invention is not particularly limited. For example, the negative electrode and the positive electrode are stacked with a separator interposed therebetween, and the battery is wound, folded, or the like in accordance with the shape of the battery, and placed in a battery container, and an electrolyte solution is injected into the battery container and sealed. In the nonaqueous electrolyte secondary battery of the present invention, an expansion metal plate, an element for preventing overcurrent such as a fuse or a PTC element, a lead plate, or the like may be added as necessary to prevent an increase in pressure inside the battery and overcharge and discharge. The shape of the battery may be any shape such as a laminated battery type, a coin type, a button type, a sheet type, a cylinder type, a rectangular shape, or a flat type.

[實施例] [Examples]

以下藉由實施例對本發明作更詳細的說明。 The invention will now be described in more detail by way of examples.

<實施例1> <Example 1>

將作為正極活性物質的三元系活性物質的日本化學工業公司製Cellseed NMC-111(LiNi1/3Co1/3Mn1/3O2)固體成分比率95質量%、作為導電助劑的昭和電工公司製VGCF-H(氣相成長碳纖維)固體成分比率2質量%、作為水分散性高分子黏結劑樹脂的ADEKA公司製Adeka Bontighter-HUX-822(聚胺甲酸乙酯乳劑樹脂:固體成分40質量%)固體成分比率1.5質量%、作為界面活性劑的花王公司製EMANON 3299RV(聚乙二醇二硬脂酸酯)固體成分比率1.5質量%、及作為溶劑的水以合劑固體成分60質量%加以摻 合,以1700rpm使用螺槳攪拌10分鐘,而製作出正極合劑。 Cellseed NMC-111 (LiNi 1/3 Co 1/3 Mn 1/3 O 2 ) manufactured by Nippon Chemical Industry Co., Ltd., which is a ternary active material of a positive electrode active material, has a solid content ratio of 95% by mass, and is a conductive additive. Adeka Bontighter-HUX-822 (polyurethane emulsion resin: solid content 40) manufactured by ADEKA Co., Ltd. as a water-dispersible polymer binder resin, VGCF-H (vapor-grown carbon fiber) having a solid content ratio of 2% by mass Mass %) solid content ratio: 1.5% by mass, EMANON 3299RV (polyethylene glycol distearate) solid content ratio of 1.5% by mass of Kao Corporation as a surfactant, and water as a solvent of 60% by mass of a mixture solid content The mixture was blended and stirred at 1700 rpm for 10 minutes using a propeller to prepare a positive electrode mixture.

將所製作出的正極合劑靜置24小時,然後在厚度20μm的鋁箔的單面使用50μm的塗佈器進行塗佈。然後,以熱風循環式箱型乾燥爐在150℃下乾燥20分鐘,將作為溶劑的水除去。冷卻至室溫之後,以1mm的不鏽鋼板夾住,使用平板壓延機,以1.5ton/cm2的壓力在常溫進行壓延1分鐘,製作出單面具有80μm的活性物質合劑層的正極電極板。在由正極合劑的製作至正極電極板的製作的各步驟之中,針對分散性、沉降凝集安定性、乾燥後的外觀、乾燥後的密著性、電極層的外觀、電極層的密著性及電極層的電阻值進行評估。評估方法的詳細如以下所述。將所得到的結果記載於表1。 The prepared positive electrode mixture was allowed to stand for 24 hours, and then coated on a single side of an aluminum foil having a thickness of 20 μm using a 50 μm coater. Then, it was dried at 150 ° C for 20 minutes in a hot air circulating box type drying oven to remove water as a solvent. After cooling to room temperature, it was sandwiched between 1 mm stainless steel plates, and calendered at a normal temperature for 1 minute using a plate calender at a pressure of 1.5 ton/cm 2 to prepare a positive electrode plate having an active material mixture layer having a surface of 80 μm on one side. Among the steps from the preparation of the positive electrode mixture to the production of the positive electrode plate, the dispersibility, the sedimentation and agglomeration stability, the appearance after drying, the adhesion after drying, the appearance of the electrode layer, and the adhesion of the electrode layer. And the resistance value of the electrode layer was evaluated. The details of the evaluation method are as follows. The results obtained are shown in Table 1.

<實施例2~9、比較例1、2> <Examples 2 to 9, Comparative Examples 1, 2>

除了將水分散性高分子黏結劑樹脂、界面活性劑、增黏劑、導電助劑、正極活性物質如表1~4所示般改變配方組成以外,以與實施例1同樣的方式進行攪拌混合,製作出正極合劑,並且評估分散性、沉降凝集的安定性。使用所製作出的正極合劑,與實施例1同樣地進行塗佈.乾燥.壓延,而製作出正極板。將評估結果合併記載於表1~4。 Stirring and mixing were carried out in the same manner as in Example 1 except that the water-dispersible polymer binder resin, the surfactant, the tackifier, the conductive auxiliary agent, and the positive electrode active material were changed in composition as shown in Tables 1 to 4. A positive electrode mixture was prepared, and the stability of the dispersibility and sedimentation agglutination was evaluated. The positive electrode mixture prepared was applied in the same manner as in Example 1. dry. Calendering was performed to produce a positive electrode plate. The results of the evaluation are combined and described in Tables 1 to 4.

<分散性> <dispersibility>

在將所製作出的正極合劑塗佈於鋁箔的正極集電體時,出現分散不良、並未散開的粗的活性物質粒子的結塊或膠體狀樹脂的結塊,且在塗佈面出現條狀痕跡的情況定為「不良」、出現若干痕跡的情況定為「可」、沒有出現條狀痕跡的情況定為「良」,進行目視評估。 When the prepared positive electrode mixture is applied to the positive electrode current collector of the aluminum foil, agglomeration failure, agglomeration of the coarse active material particles which are not dispersed, or agglomeration of the colloidal resin occurs, and a strip appears on the coated surface. The case of the trace was set to "poor", the case where some traces appeared was "ok", and the case where no traces appeared was designated as "good", and visual evaluation was performed.

<沉降凝集安定性> <sedimentation agglutination stability>

將所製作出的正極合劑靜置,在正極合劑的底面產生沉降凝集物的情況,或水分在液面發生分離的情況定為「不良」、沒有變化的情況定為「良」,進行評估。 The prepared positive electrode mixture was allowed to stand, and a sedimentation aggregate was generated on the bottom surface of the positive electrode mixture, or the case where the water was separated on the liquid surface was determined to be "defective", and the case where there was no change was determined as "good", and the evaluation was performed.

<乾燥後的外觀> <Appearance after drying>

將正極合劑塗佈於正極集電體並且乾燥之後,在塗膜表面發生泡沫、反撥等的塗膜缺陷的情況定為「不良」、沒有異常的情況定為「良」,進行塗膜的目視評估。 After the positive electrode mixture is applied to the positive electrode current collector and dried, the film defect such as foaming or backlash on the surface of the coating film is determined to be "defective", and the case where there is no abnormality is determined as "good", and the coating film is visually observed. Evaluation.

<乾燥後的密著性> <Adhesiveness after drying>

將正極合劑塗佈於正極集電體並且乾燥之後,依據JIS K-5600在塗膜表面進行交叉切割,以2mm的間隔切割出25格的格子圖型,交點顯著掉粉的情況定為「不良」、掉粉少的情況定為「可」、完全沒有掉粉的情況定為「良」,進行評估。 After the positive electrode mixture was applied to the positive electrode current collector and dried, cross-cutting was performed on the surface of the coating film in accordance with JIS K-5600, and a lattice pattern of 25 squares was cut at intervals of 2 mm, and the case where the intersection point was significantly dropped was determined as "poor. The case where the amount of powder is small is "OK", and the case where there is no powder at all is "good" and is evaluated.

<電極層的外觀> <Appearance of Electrode Layer>

將所製作出的電極板表面發生突起或破裂等的情況定為「不良」、沒有異常而為平滑的情況定為「良」,進行電極表面的目視評估。 The surface of the electrode plate to be formed was subjected to protrusion or cracking, and the like was determined to be "defective", and the case where it was smooth without an abnormality was determined to be "good", and the surface of the electrode was visually evaluated.

<電極層的密著性> <Adhesion of Electrode Layer>

使用所製作出的電極板,依據JIS K-5600,藉由交叉切割法以2mm的間隔切割出25格的格子圖型,以測試評估集電體與活性物質間的密著性。以0~5這6個階段來進行評估,數字愈小表示密著性愈良好。 Using the prepared electrode plate, according to JIS K-5600, a lattice pattern of 25 grids was cut at intervals of 2 mm by a cross-cut method to test the adhesion between the current collector and the active material. The evaluation is carried out in six stages of 0 to 5. The smaller the number, the better the adhesion.

<電極層的電阻值> <resistance value of electrode layer>

對於所製作出的電極板表面使用電錶(日置公司製MILLIOHM HITESTER 3540)測定表面的電阻值。 The surface resistance value was measured using the electric meter (MILLIOHM HITESTER 3540 manufactured by Hioki Co., Ltd.) on the surface of the electrode plate produced.

1)Adeka Bontighter HUX-822(聚胺甲酸乙酯樹脂分子量:800,000~900,000)ADEKA股份有限公司製 1) Adeka Bontighter HUX-822 (molecular weight of polyurethane resin: 800,000~900,000) made by ADEKA Co., Ltd.

2)HSV-900(聚偏二氟乙烯樹脂)Arkema股份有限公司製 2) HSV-900 (polyvinylidene fluoride resin) manufactured by Arkema Co., Ltd.

3)Movinyl LDM7523(丙烯酸/聚矽氧樹脂)日本合成化學股份有限公司製 3)Movinyl LDM7523 (acrylic/polyoxyl resin) manufactured by Nippon Synthetic Chemical Co., Ltd.

4)EMANON 3299RV(聚乙二醇二硬脂酸酯系非離子界面活性劑HLB:19.2分子量:約11200)花王股份有限公司製 4) EMANON 3299RV (polyethylene glycol distearate nonionic surfactant HLB: 19.2 molecular weight: about 11200)

5)EMANON 3199V(聚乙二醇單硬脂酸酯系非離子界面活性劑HLB:19.4分子量:約6800)花王股份有限公司製 5) EMANON 3199V (polyethylene glycol monostearate nonionic surfactant HLB: 19.4 molecular weight: about 6800)

6)EMANON 1112(聚乙二醇單月桂酸酯系非離子界面活性劑HLB:13.7分子量:約730)花王股份有限公司製 6) EMANON 1112 (polyethylene glycol monolaurate nonionic surfactant HLB: 13.7 molecular weight: about 730)

7)Adekamine 4MAG-30(陽離子性界面活性劑)ADEKA股份有限公司製 7) Adekamine 4MAG-30 (cationic surfactant) made by ADEKA Co., Ltd.

8)Daicel CMC#2200 Daicel FineChem股份有限公司製 8) Daicel CMC#2200 Daicel FineChem Co., Ltd.

9)VGCF-H(氣相成長碳纖維)昭和電工股份有限公司製 9) VGCF-H (vapor-grown carbon fiber) manufactured by Showa Denko Co., Ltd.

10)SP-270(石墨粉末)日本石墨工業股份有限公司製 10) SP-270 (graphite powder) manufactured by Nippon Graphite Industries Co., Ltd.

11)Cellseed NMC111(LiNi1/3Co1/3Mn1/3O2)日本化學工業股份有限公司製 11) Cellseed NMC111 (LiNi 1/3 Co 1/3 Mn 1/3 O 2 ) manufactured by Nippon Chemical Industry Co., Ltd.

12)LFP(磷酸鐵鋰:LiFePO4) 12) LFP (lithium iron phosphate: LiFePO 4 )

13)NMP(N-甲基吡咯烷酮) 13) NMP (N-methylpyrrolidone)

由表1~4可知,本發明之正極合劑,其正極活性物質的分散性、保存安定性及對集電體的塗佈性優異,使用該合劑所製造出的正極,其正極合劑層與集電體的密著性優異。比較例的情況雖然在泥漿狀態下觀察到分散良好,然而殘留有粗的粒子狀結塊等,分散性差,難以形成塗膜。 In the positive electrode mixture of the present invention, the positive electrode active material of the present invention is excellent in dispersibility, storage stability, and coating property to a current collector, and the positive electrode mixture layer and set of the positive electrode produced using the mixture are used. The electrical body is excellent in adhesion. In the case of the comparative example, it was observed that the dispersion was good in the mud state, but coarse particulate agglomerates remained, and the dispersibility was poor, and it was difficult to form a coating film.

Claims (5)

一種正極合劑,其特徵為含有正極活性物質、水分散性高分子黏合劑樹脂、導電助劑、與界面活性劑。 A positive electrode mixture comprising a positive electrode active material, a water-dispersible polymer binder resin, a conductive auxiliary agent, and a surfactant. 如申請專利範圍第1項之正極合劑,其中前述界面活性劑之HLB值為13.0~20.0。 The positive electrode mixture of claim 1, wherein the surfactant has an HLB value of 13.0 to 20.0. 如申請專利範圍第1或2項之正極合劑,其係含有水作為溶劑。 The positive electrode mixture of claim 1 or 2, which contains water as a solvent. 一種正極,其特徵為於集電體塗佈如申請專利範圍第1~3項中任一項之正極合劑而成。 A positive electrode, which is characterized in that the current collector is coated with a positive electrode mixture according to any one of claims 1 to 3. 一種非水電解質蓄電池,其特徵為使用如申請專利範圍第4項之正極。 A nonaqueous electrolyte secondary battery characterized by using a positive electrode as in the fourth aspect of the patent application.
TW101148776A 2011-12-26 2012-12-20 Positive-electrode mixture, positive electrode, and non-aqueous electrolyte secondary battery using same TW201342698A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2011284203 2011-12-26
JP2011284201 2011-12-26

Publications (1)

Publication Number Publication Date
TW201342698A true TW201342698A (en) 2013-10-16

Family

ID=48697018

Family Applications (1)

Application Number Title Priority Date Filing Date
TW101148776A TW201342698A (en) 2011-12-26 2012-12-20 Positive-electrode mixture, positive electrode, and non-aqueous electrolyte secondary battery using same

Country Status (5)

Country Link
JP (1) JP6055782B2 (en)
KR (1) KR20140116143A (en)
CN (1) CN104025350A (en)
TW (1) TW201342698A (en)
WO (1) WO2013099520A1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI557761B (en) * 2013-11-29 2016-11-11 Chung Shan Inst Of Science Asymmetrical supercapacitor
US11355744B2 (en) * 2010-10-28 2022-06-07 Electrovaya Inc. Lithium ion battery electrode with uniformly dispersed electrode binder and conductive additive

Families Citing this family (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6209614B2 (en) * 2013-09-13 2017-10-04 日立マクセル株式会社 Electrode mixture paint, electrode for nonaqueous electrolyte secondary battery, method for producing electrode for nonaqueous electrolyte secondary battery, and nonaqueous electrolyte secondary battery
PL3134932T3 (en) 2014-04-25 2022-01-17 South Dakota Board Of Regents High capacity electrodes
CN104282956A (en) * 2014-09-28 2015-01-14 广西师范大学 Method for mixing slurry in electrode preparation process of lithium ion battery or super-capacitor
JP2016122550A (en) * 2014-12-24 2016-07-07 トヨタ自動車株式会社 Manufacturing method of positive electrode plate for lithium ion secondary battery, positive electrode plate for lithium ion secondary battery, and lithium ion secondary battery
JP6430472B2 (en) 2016-01-15 2018-11-28 関西ペイント株式会社 Conductive paste for lithium ion battery positive electrode and composite paste for lithium ion battery positive electrode
JP2017183241A (en) * 2016-03-31 2017-10-05 積水化学工業株式会社 Binder for power storage device electrode
CN106099099A (en) * 2016-08-26 2016-11-09 新乡天力锂能股份有限公司 A kind of preparation method of nickle cobalt lithium manganate thin-film material
US10468674B2 (en) 2018-01-09 2019-11-05 South Dakota Board Of Regents Layered high capacity electrodes
JP2022548359A (en) * 2019-12-25 2022-11-18 寧徳新能源科技有限公司 Electrochemical device and electronic device including the same
CN114762145A (en) * 2020-06-17 2022-07-15 广东省皓智科技有限公司 Slurry composition for flexible electrode in secondary battery
JP6856812B1 (en) * 2020-10-21 2021-04-14 第一工業製薬株式会社 Binder composition for electrodes, coating liquid composition for electrodes, electrodes for power storage devices and power storage devices
CN112838210B (en) * 2021-01-26 2022-04-08 江西安驰新能源科技有限公司 Water-soluble lithium battery positive electrode slurry mixing process
CN113690440B (en) * 2021-07-30 2023-01-10 深圳市研一新材料有限责任公司 Electrode slurry composition, pole piece and secondary battery thereof
JP2024082658A (en) * 2022-12-08 2024-06-20 第一工業製薬株式会社 Binder composition for electrodes, its manufacturing method, and coating liquid composition for electrodes

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4406832B2 (en) * 2004-03-24 2010-02-03 株式会社デンソー Lithium secondary battery electrode and lithium secondary battery
JP4779327B2 (en) * 2004-09-14 2011-09-28 株式会社デンソー ELECTRODE FOR LITHIUM SECONDARY BATTERY AND LITHIUM SECONDARY BATTERY USING THE ELECTRODE
JP4876515B2 (en) * 2005-09-30 2012-02-15 株式会社デンソー ELECTRODE FOR LITHIUM SECONDARY BATTERY, ITS MANUFACTURING METHOD, AND LITHIUM SECONDARY BATTERY
JP2008021415A (en) * 2006-07-10 2008-01-31 Nissan Motor Co Ltd Electrode for non-aqueous electrolyte secondary battery
JP2012195129A (en) * 2011-03-16 2012-10-11 Panasonic Corp Coin-shaped battery and method for manufacturing the same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11355744B2 (en) * 2010-10-28 2022-06-07 Electrovaya Inc. Lithium ion battery electrode with uniformly dispersed electrode binder and conductive additive
TWI557761B (en) * 2013-11-29 2016-11-11 Chung Shan Inst Of Science Asymmetrical supercapacitor

Also Published As

Publication number Publication date
JPWO2013099520A1 (en) 2015-04-30
KR20140116143A (en) 2014-10-01
JP6055782B2 (en) 2016-12-27
WO2013099520A1 (en) 2013-07-04
CN104025350A (en) 2014-09-03

Similar Documents

Publication Publication Date Title
TW201342698A (en) Positive-electrode mixture, positive electrode, and non-aqueous electrolyte secondary battery using same
KR101783567B1 (en) Electrode material for non-aqueous electrolyte secondary battery, and non-aqueous electrolyte secondary battery electrode and non-aqueous electrolyte secondary battery using same
KR101991161B1 (en) Non-aqueous electrolyte secondary battery
KR101783568B1 (en) Electrode material for non-aqueous electrolyte secondary battery, and non-aqueous electrolyte secondary battery electrode and non-aqueous electrolyte secondary battery using same
JP6442607B2 (en) Solid electrolyte composition, electrode sheet for all-solid-state secondary battery, all-solid-state secondary battery, electrode sheet for all-solid-state secondary battery, and method for producing all-solid-state secondary battery
WO2018055955A1 (en) Non-aqueous electrolyte secondary battery positive electrode
JP6591655B2 (en) Secondary battery electrode active material, solid electrolyte composition, all-solid secondary battery electrode sheet and all-solid secondary battery, and secondary battery electrode active material, all-solid secondary battery electrode sheet and all-solid-state secondary battery Secondary battery manufacturing method
JP2013134884A (en) Positive electrode mixture, positive electrode, and nonaqueous electrolyte secondary battery including the same
CN111201639B (en) Method for manufacturing electrode for battery
CN111201640A (en) Electrode for nonaqueous electrolyte secondary battery
CN111213263B (en) Method for manufacturing electrode for nonaqueous electrolyte secondary battery
US20150132647A1 (en) Slurry composition, electrode, electrode for non-aqueous electrolyte secondary battery, and method of manufacturing electrode for non-aqueous electrolyte secondary battery
CN113711383A (en) Binder composition for electrode, coating composition for electrode, electrode for electricity storage device, and electricity storage device
JP6450555B2 (en) Slurry composition, electrode, non-aqueous electrolyte secondary battery, and non-aqueous electrolyte secondary electrode manufacturing method
CN111201641B (en) Electrode for nonaqueous electrolyte secondary battery
CN111201642A (en) Electrode for nonaqueous electrolyte secondary battery
JP7285060B2 (en) Method for producing positive electrode active material slurry for non-aqueous electrolyte secondary battery