TW201342641A - Solar cell, output measurement method and manufacturing method for solar cell, and manufacturing method for solar cell module - Google Patents

Solar cell, output measurement method and manufacturing method for solar cell, and manufacturing method for solar cell module Download PDF

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TW201342641A
TW201342641A TW101146828A TW101146828A TW201342641A TW 201342641 A TW201342641 A TW 201342641A TW 101146828 A TW101146828 A TW 101146828A TW 101146828 A TW101146828 A TW 101146828A TW 201342641 A TW201342641 A TW 201342641A
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solar cell
electrode
receiving surface
pad
measuring
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TW101146828A
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Yasuhiro Suga
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Dexerials Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/05Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
    • H01L31/0504Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells specially adapted for series or parallel connection of solar cells in a module
    • H01L31/0512Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells specially adapted for series or parallel connection of solar cells in a module made of a particular material or composition of materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0224Electrodes
    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • H01L31/022433Particular geometry of the grid contacts
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S50/00Monitoring or testing of PV systems, e.g. load balancing or fault identification
    • H02S50/10Testing of PV devices, e.g. of PV modules or single PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Sustainable Energy (AREA)
  • Photovoltaic Devices (AREA)

Abstract

To exactly measure output characteristics of a solar cell without necessity for use of a measurement fixture. The present invention comprises: a plurality of finger electrodes 12 mounted on a light-receiving surface in parallel to each other; an outer peripheral electrode 15 that is disposed along an outside edge of the light-receiving surface and connected with the plurality of finger electrodes 12; and pads 16 that is connected with the outer peripheral electrode 15 and connected with measurement instruments 19, 20 for measuring output characteristics.

Description

太陽電池單元、太陽電池單元之輸出測定方法、太陽電池單元之製造方法及太陽電池模組之製造方法 Solar cell unit, solar cell unit output measuring method, solar cell unit manufacturing method, and solar cell module manufacturing method

本發明關於測定太陽電池單元之輸出特性的測定方法,並且關於具有適於測定太陽電池之輸出特性的太陽電池單元、太陽電池單元之製造方法及太陽電池模組之製造方法。 The present invention relates to a method for measuring the output characteristics of a solar cell, and a method for producing a solar cell, a method for producing a solar cell, and a method for manufacturing a solar cell, which are suitable for measuring an output characteristic of a solar cell.

本申請案係以日本2011年12月12日所申請之日本專利申請案:特願2011-271410為基礎主張優先權,藉由參照該申請案並援用於本申請案。 The present application claims priority on the basis of Japanese Patent Application No. 2011-271410, filed on Dec.

以往,進行太陽電池單元之電性輸出特性測定的測定夾具一般係使用具備複數個探針(probe pin)之測定夾具,該探針係接觸於太陽電池單元之匯流排電極(bus bar electrode)。此種類之測定夾具係具有測定流通於太陽電池之電流的電流測定用探針、及測定太陽電池單元所產生之電壓的電壓測定用探針。 Conventionally, a measurement jig for measuring the electrical output characteristics of a solar cell unit generally uses a measurement jig having a plurality of probes that are in contact with a bus bar electrode of the solar cell. This type of measurement jig includes a current measuring probe for measuring a current flowing through a solar cell, and a voltage measuring probe for measuring a voltage generated by the solar cell.

太陽電池單元之輸出特性的測定係如圖12及圖13所示,由如下所謂的4端子法來進行:將該等電流測定用探針50及電壓測定用探針51接觸於為測定對象之太陽電池單元53之匯流排電極54上,一邊將近似太陽光照射於太陽電池單元53之受光面,一邊測定流通於太陽電池單元53之電流、及太陽電池單元53所產生之電壓。 As shown in FIG. 12 and FIG. 13 , the measurement of the output characteristics of the solar cell is performed by a four-terminal method in which the current measuring probe 50 and the voltage measuring probe 51 are brought into contact with each other. The bus bar electrode 54 of the solar battery unit 53 measures the current flowing through the solar battery unit 53 and the voltage generated by the solar battery unit 53 while irradiating the light receiving surface of the solar battery unit 53 with approximately sunlight.

[專利文獻1]日本特開2006-118983號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2006-118983

然而,近年來為削減太陽電池單元之製造工時,同時削減銀糊等電極材料之使用量並圖求製造成本之低成本化,提出如下方法:不設置匯流排電極,經由導電性接著膜而以與指狀電極(finger electrode)交叉之方式來使作為互連件(interconnector)之引板線(tab line)直接連接。於上述無匯流排構造之太陽電池單元中,集電效率亦與形成有匯流排電極之太陽電池單元為同等或以上。 However, in recent years, in order to reduce the number of manufacturing steps of solar cells, and to reduce the amount of use of electrode materials such as silver paste, and to reduce the cost of manufacturing, a method has been proposed in which a bus bar electrode is not provided and a conductive adhesive film is used. A tab line as an interconnector is directly connected in a manner to intersect with a finger electrode. In the solar cell unit having no busbar structure, the current collecting efficiency is equal to or higher than that of the solar cell in which the bus bar electrode is formed.

對如此之無匯流排構造之太陽電池單元55測定輸出特性時,必須使探針56直接接觸於指狀電極57。然而,如圖14所示,探針56之架設間隔與指狀電極57形成之間隔大多不為一致,於此情形時,無法對所有指狀電極57進行導通,且會產生不在計測對象內之指狀電極57,而無法正確的測定輸出特性。 When the output characteristics of the solar cell unit 55 having such a busbarless structure are measured, the probe 56 must be brought into direct contact with the finger electrode 57. However, as shown in FIG. 14, the interval between the mounting intervals of the probes 56 and the formation of the finger electrodes 57 is often not uniform. In this case, all of the finger electrodes 57 cannot be turned on, and the measurement is not performed. The finger electrode 57 is not properly measured for output characteristics.

為了解決該種問題,亦提出有如下測定方法:不使用探針,而將矩形板狀之棒電極用於測定端子,且以與所有指狀電極交叉之方式配置於太陽電池單元之受光面。 In order to solve such a problem, a measurement method has been proposed in which a rectangular plate-shaped rod electrode is used for measuring a terminal without using a probe, and is disposed on a light receiving surface of a solar cell unit so as to intersect with all of the finger electrodes.

但是,於利用棒電極之測定方法中,必需使棒電極之抵接面均勻地抵接於各指狀電極,但高精度地形成棒電極抵接面之平面度、或調整棒電極相對於太陽電池單元之水平度變得較為困難。進而,於指狀電極之高度於太陽電池單元之面內不均勻之情形時,難以使棒電極以足夠之壓力抵接於所有指狀電極。 However, in the measurement method using the rod electrode, it is necessary to uniformly contact the contact surfaces of the rod electrodes with the respective finger electrodes, but the flatness of the rod electrode abutting surface is formed with high precision, or the rod electrode is adjusted relative to the sun. The level of battery cells becomes more difficult. Further, when the height of the finger electrodes is not uniform in the plane of the solar cell, it is difficult to make the rod electrodes abut against all of the finger electrodes with sufficient pressure.

因此,為了測定無匯流排構造之太陽電池單元之輸出,由測定治具之改良所產生之對策亦有相當多之問題,又,其開發亦需要相當的成本、時間。本發明針對有關之問題,其目的在於提供不僅對具備匯流排電極之太陽電池單元,即便對無匯流排構造之太陽電池單元亦可正確地進行輸出特性之測定之太陽電池單元及太陽電池單元之輸出測定方法。 Therefore, in order to measure the output of the solar cell unit having no busbar structure, there are considerable problems in the countermeasures resulting from the improvement of the measuring jig, and the development thereof requires considerable cost and time. The present invention has been made in view of the problems, and an object of the present invention is to provide a solar battery unit and a solar battery unit that can accurately measure the output characteristics of a solar battery unit having no bus bar structure, not only for a solar battery unit having a bus bar electrode. Output measurement method.

為了解決上述課題,本發明之太陽電池單元具備:複數個指狀電極,係於受光面上互相平行地設置;外周電極,係沿上述受光面之外側緣設置且與上述複數個指狀電極連接;及墊,係與上述外周電極連接且與測定輸出特性之測定機器連接。 In order to solve the above problems, the solar battery unit of the present invention includes a plurality of finger electrodes that are disposed in parallel with each other on the light receiving surface, and an outer peripheral electrode that is disposed along a side edge of the light receiving surface and that is connected to the plurality of finger electrodes. And a pad connected to the peripheral electrode and connected to a measuring device for measuring output characteristics.

又,本發明的太陽電池單元之輸出測定方法,係將連接於測定上述太陽電池單元輸出特性之測定機器之端子連接於具備複數個指狀電極、外周電極與墊而成之太陽電池單元的上述墊,並照射特定之光線至上述受光面而測定上述太陽電池單元之輸出特性;且複數個指狀電極:係於受光面上互相平行地設置;外周電極:係沿上述受光面之外側緣設置且與上述複數個指狀電極連接;及墊:係與上述外周電極連接用以測定輸出特性。 Further, in the method for measuring the output of the solar battery cell of the present invention, the terminal connected to the measuring device for measuring the output characteristics of the solar battery cell is connected to the solar battery cell including the plurality of finger electrodes, the outer peripheral electrode and the pad. And measuring the output characteristics of the solar cell by irradiating a specific light to the light receiving surface; and the plurality of finger electrodes are disposed in parallel with each other on the light receiving surface; and the outer peripheral electrode is disposed along a side edge of the light receiving surface And connected to the plurality of finger electrodes; and a pad: connected to the outer peripheral electrode for measuring output characteristics.

又,本發明之太陽電池之製造方法,係藉由塗佈導電性糊於受光面上,來形成以下構成:複數個指狀電極,係互相平行地設置;外周電極,係沿受光面之外側緣設置且與上述複數個指狀電極連接;及墊,係與上述外周電極連接且與測定太陽電池單元之輸出特性之測定機器連接。 Further, in the method for producing a solar cell of the present invention, by applying a conductive paste on a light receiving surface, a configuration is adopted in which a plurality of finger electrodes are provided in parallel with each other, and an outer peripheral electrode is provided on the outer side of the light receiving surface. The edge is connected to the plurality of finger electrodes; and the pad is connected to the outer peripheral electrode and connected to a measuring device for measuring an output characteristic of the solar cell.

又,本發明之太陽電池模組之製造方法,係藉由塗佈導電性 糊於受光面上,來形成以下構成:複數個指狀電極,係互相平行地設置;外周電極,係沿上述受光面之外側緣設置且與上述複數個指狀電極連接;及墊,係與上述外周電極連接且與測定太陽電池單元輸出特性之測定機器連接;經由接著劑而將引板線連接於上述太陽電池單元,藉此經由上述引板線連接上述太陽電池單元,且經由密封樹脂以表面蓋材及後面片材將由上述引板線所連接之複數個上述太陽電池單元加以層壓。 Moreover, the manufacturing method of the solar cell module of the present invention is by coating conductivity Pasting on the light receiving surface to form a plurality of finger electrodes arranged in parallel with each other; the outer peripheral electrode is disposed along a side edge of the light receiving surface and connected to the plurality of finger electrodes; and a pad The outer peripheral electrode is connected to a measuring device that measures the output characteristics of the solar cell; and the lead wire is connected to the solar cell via an adhesive, whereby the solar cell is connected via the lead wire and is sealed via a sealing resin. The surface cover material and the rear sheet are laminated by a plurality of the above-mentioned solar battery cells connected by the above-mentioned leader sheets.

根據本發明藉由將連接於測定機器連接之端子連接至設置於受光面之墊來進行。因此,即便於無匯流排構造之太陽電池單元中,亦無由測定治具與指狀電極之連接不良所致之測定不良等問題產生,可正確地進行輸出特性之測定。 According to the present invention, the terminal connected to the measuring device is connected to the pad provided on the light receiving surface. Therefore, even in the solar battery cell having no bus bar structure, there is no problem such as measurement failure due to poor connection between the measurement jig and the finger electrode, and the measurement of the output characteristics can be accurately performed.

1‧‧‧太陽電池模組 1‧‧‧Solar battery module

2‧‧‧太陽電池單元 2‧‧‧Solar battery unit

3‧‧‧引板線 3‧‧‧ lead line

4‧‧‧串 4‧‧‧string

5‧‧‧矩陣 5‧‧‧Matrix

6‧‧‧片材 6‧‧‧Sheet

7‧‧‧表面蓋材料 7‧‧‧Surface cover material

8‧‧‧背面片材 8‧‧‧Back sheet

9‧‧‧金屬框 9‧‧‧Metal frame

10‧‧‧光電轉換元件 10‧‧‧ photoelectric conversion components

12‧‧‧指狀電極 12‧‧‧ finger electrodes

13‧‧‧背面電極 13‧‧‧Back electrode

14‧‧‧引板線連接部 14‧‧‧ lead plate connection

15‧‧‧外周電極 15‧‧‧ peripheral electrode

16‧‧‧墊 16‧‧‧ pads

17‧‧‧導電性接著膜 17‧‧‧ Conductive adhesive film

18‧‧‧黏合劑樹脂 18‧‧‧Binder resin

19‧‧‧電流計 19‧‧‧ galvanometer

20‧‧‧電壓計 20‧‧‧ voltmeter

21‧‧‧導線 21‧‧‧Wire

23‧‧‧匯流排電極 23‧‧‧ Bus bar electrode

24‧‧‧導電性粒子 24‧‧‧Electrical particles

25‧‧‧剝離片 25‧‧‧ peeling film

26‧‧‧捲筒 26‧‧‧ reel

50、51‧‧‧探針 50, 51‧‧‧ probe

53‧‧‧太陽電池單元 53‧‧‧Solar battery unit

54‧‧‧匯流排電極 54‧‧‧ bus bar electrode

55‧‧‧太陽電池單元 55‧‧‧Solar battery unit

56‧‧‧探針 56‧‧‧ probe

57‧‧‧指狀電極 57‧‧‧ finger electrode

圖1係表示本發明所適用之太陽電池模組構成之分解立體圖。 Fig. 1 is an exploded perspective view showing the configuration of a solar battery module to which the present invention is applied.

圖2係表示太陽電池單元串之剖面圖。 Figure 2 is a cross-sectional view showing a string of solar cells.

圖3係太陽電池單元之俯視圖。 Figure 3 is a top plan view of a solar cell unit.

圖4係太陽電池單元之仰視圖。 Figure 4 is a bottom view of the solar cell unit.

圖5係表示設置於太陽電池外側緣之墊的要部俯視圖。 Fig. 5 is a plan view showing a main part of a mat provided on the outer edge of the solar cell.

圖6係太陽電池單元之俯視圖。 Figure 6 is a plan view of a solar cell unit.

圖7係太陽電池單元之俯視圖。 Figure 7 is a plan view of a solar cell unit.

圖8係表示導電性接著膜之剖面圖。 Fig. 8 is a cross-sectional view showing a conductive adhesive film.

圖9係表示貼著於剝離基材並被捲繞成筒狀之導電性接著膜之剖面圖。 Fig. 9 is a cross-sectional view showing a conductive adhesive film which is attached to a release substrate and wound into a cylindrical shape.

圖10係表示進行太陽電池單元之電輸出特性之測定的示意俯視圖。 Fig. 10 is a schematic plan view showing measurement of electrical output characteristics of a solar cell.

圖11係表示進行太陽電池單元之電輸出特性之測定的示意剖面圖。 Fig. 11 is a schematic cross-sectional view showing measurement of electrical output characteristics of a solar cell.

圖12係表示利用先前使用之探針之測定裝置進行太陽電池單元電性特性之測定的狀態之立體圖。 Fig. 12 is a perspective view showing a state in which measurement of electrical characteristics of a solar cell is performed by a measuring device of a probe used previously.

圖13係用以說明先前使用之探針之測定裝置所進行的測定。 Fig. 13 is a view showing the measurement performed by the measuring device of the previously used probe.

圖14係用以說明利用先前使用之探針之測定裝置進行無匯流排構造之太陽電池單元的電性特性之測定。 Fig. 14 is a view for explaining measurement of electrical characteristics of a solar battery cell having a busbar-free structure using a measuring device of a previously used probe.

以下,一面參照圖式,一面對應用本發明之太陽電池單元、太陽電池單元之輸出測定方法、太陽電池單元之製造方法及太陽電池模組之製造方法進行詳細說明。再者,當然本發明並不僅限定於以下之實施形態,可於不脫離本發明之要旨之範圍內進行各種變更,又,圖式為示意性者,有時各尺寸之比率等與實際不同。具體尺寸等應參照以下之說明進行判斷。又,當然亦包含於圖式相互間相互之尺寸關係或比率亦不同之部分。 Hereinafter, a solar battery cell to which the present invention is applied, a method for measuring an output of a solar battery cell, a method for manufacturing a solar battery cell, and a method for manufacturing a solar battery module will be described in detail with reference to the drawings. It is a matter of course that the present invention is not limited to the embodiments described below, and various modifications can be made without departing from the spirit and scope of the invention, and the drawings are schematic, and the ratios of the respective dimensions may be different from actual ones. The specific dimensions and the like should be judged by referring to the following description. Moreover, it is of course also included in the portions in which the dimensional relationships or ratios of the drawings differ from each other.

〔太陽電池模組〕 [solar battery module]

如圖1~圖4所示,應用本發明之太陽電池模組1係具有利用作為互連件之引板線3而串聯連接複數個太陽電池單元2而成之串(strings)4,且具備將複數個該串4排列而成之矩陣(matrix)5。此外,以密封接著劑之片材6夾持該矩陣5,且連同設置於受光面側之表面蓋材7及設置於背面側之背面片材8一併進行層壓,最後於周圍安裝鋁等之金屬框9,藉此形成太陽電池模組1。 As shown in FIG. 1 to FIG. 4, the solar battery module 1 to which the present invention is applied has a string 4 in which a plurality of solar battery cells 2 are connected in series by using a lead wire 3 as an interconnect, and is provided with A matrix 5 in which a plurality of the strings 4 are arranged. Further, the matrix 5 is sandwiched by the sheet 6 for sealing the adhesive, and the surface cover material 7 provided on the light-receiving surface side and the back surface sheet 8 provided on the back surface side are laminated together, and finally aluminum is mounted around the surface. The metal frame 9 is thereby formed into the solar cell module 1.

密封接著劑係可使用例如乙烯-乙烯醇聚合樹脂(EVA, ethylene-vinyl alcohol resin)等透光性密封材。又,表面蓋材7可使用例如玻璃或透光性塑膠等透光性材料。另外,背面片材8,可使用以樹脂膜夾持玻璃或鋁箔而成之積層體等。 As the sealing adhesive, for example, an ethylene-vinyl alcohol polymer resin (EVA, Translucent sealing material such as ethylene-vinyl alcohol resin. Further, as the surface cover member 7, a light transmissive material such as glass or translucent plastic can be used. Further, as the back sheet 8, a laminate in which a glass or an aluminum foil is sandwiched by a resin film can be used.

〔太陽電池單元〕 [solar battery unit]

太陽電池模組1之各太陽電池單元2具有光電轉換元件10。以下對作為光電轉換元件10之使用單晶矽型光電轉換元件或多晶矽型光電轉換元件的結晶矽系太陽電池為例進行說明,但本發明可使用薄膜矽太陽電池、有機系、量子點型等各種光電轉換元件。 Each of the solar battery cells 2 of the solar battery module 1 has a photoelectric conversion element 10. Hereinafter, a crystal ray-based solar cell using a single crystal germanium photoelectric conversion element or a polycrystalline germanium photoelectric conversion element as the photoelectric conversion element 10 will be described as an example. However, the present invention can use a thin film germanium solar cell, an organic system, a quantum dot type, or the like. Various photoelectric conversion elements.

如圖3所示,太陽電池單元2於受光面側設置指狀電極12,該指狀電極12為收集內部所產生之電的表面電極。指狀電極12係遍及與作為太陽電池單元2之受光面的表面相對之2邊,藉由網版印刷等塗佈例如Ag糊等導電性糊後,藉由煅燒而形成。又,指狀電極12係遍及受光面之整個面,每隔特定間隔例如2 mm且大致平行地形成有複數條具有例如約50~200 μm左右寬度之線。 As shown in FIG. 3, the solar cell unit 2 is provided with a finger electrode 12 on the light-receiving surface side, and the finger electrode 12 is a surface electrode for collecting electricity generated inside. The finger electrodes 12 are formed on the two sides facing the surface of the light receiving surface of the solar cell 2, and are coated with a conductive paste such as Ag paste by screen printing or the like, followed by firing. Further, the finger electrodes 12 are formed over the entire surface of the light receiving surface, and a plurality of lines having a width of, for example, about 50 to 200 μm are formed at predetermined intervals, for example, 2 mm and substantially parallel.

〔外周電極15/墊16〕 [peripheral electrode 15 / pad 16]

又,太陽電池2於成為受光面之表面且沿著單元外緣設置有外周電極15。外周電極15與複數並列於受光面側之指狀電極12連接,並且同時與下述之墊16連接,藉此使指狀電極12與墊16連結。外周電極15係圍繞太陽電池2之受光面外側緣,且與遍佈相對之2邊之間所形成之複數個指狀電極12的各兩端連結。 Further, the solar cell 2 is provided on the surface of the light receiving surface and is provided with the outer peripheral electrode 15 along the outer edge of the cell. The outer peripheral electrode 15 is connected to the plurality of finger electrodes 12 juxtaposed on the light receiving surface side, and is also connected to the pad 16 described below, whereby the finger electrodes 12 are coupled to the pads 16. The outer peripheral electrode 15 surrounds the outer edge of the light receiving surface of the solar cell 2, and is connected to each end of the plurality of finger electrodes 12 formed between the opposite sides.

該外周電極15係藉由網版印刷等塗佈例如Ag糊後,藉由煅燒而形成,且與指狀電極12同時形成。 The outer peripheral electrode 15 is formed by, for example, applying an Ag paste by screen printing or the like, and is formed by firing, and is formed simultaneously with the finger electrode 12.

外周電極15與作為測定太陽電池單元2輸出特性之測定端子的墊16連接。太陽電池單元2可藉由於墊16與電流計19或電壓計20所連接之導線21的端子連結,而進行輸出特性之測定。 The outer peripheral electrode 15 is connected to a pad 16 as a measurement terminal for measuring the output characteristics of the solar battery cell 2. The solar cell unit 2 can measure the output characteristics by connecting the pads 16 to the terminals of the wires 21 to which the ammeter 19 or the voltmeter 20 is connected.

該墊16鄰接於外周電極15且複數個形成於太陽電池單元2之受光面,例如於太陽電池單元2受光面之外側緣之中,形成於垂直於指狀電極12之長度方向的2側緣附近,且與外周電極15鄰接。各墊16形成為例如矩形,藉由網版印刷等塗佈例如Ag糊後,藉由煅燒而形成,且與指狀電極12或外周電極15同時形成。 The pad 16 is adjacent to the outer peripheral electrode 15 and is formed in a plurality of light receiving surfaces of the solar cell unit 2, for example, in a side edge other than the light receiving surface of the solar cell unit 2, and is formed on two side edges perpendicular to the longitudinal direction of the finger electrode 12. It is adjacent to and adjacent to the outer peripheral electrode 15. Each of the pads 16 is formed, for example, in a rectangular shape, and is formed by, for example, an Ag paste by screen printing or the like, and is formed by firing, and is formed simultaneously with the finger electrodes 12 or the outer peripheral electrodes 15.

墊16複數個形成於太陽電池單元2,藉此使至少一者成為電流測定用端子、另一者成為電壓測定用端子。即,於輸出特性之測定時,太陽電池單元2並非使用具備與指狀電極、匯流排電極抵接之探針的測定治具,而係藉由連接有電流計19、電壓計20之導線21連結於墊16,而可進行輸出特性之測定。 A plurality of pads 16 are formed in the solar cell unit 2, whereby at least one of them is a current measuring terminal, and the other is a voltage measuring terminal. In other words, in the measurement of the output characteristics, the solar cell 2 does not use the measuring jig having the probe that abuts the finger electrode or the bus bar electrode, but the wire 21 connected to the galvanometer 19 and the voltmeter 20 is connected. The pad 16 is attached to measure the output characteristics.

該墊16較佳為形成一邊寬度W大於1mm且以4mm2以上之面積來形成。此時墊16係如圖5所示般,將自太陽電池單元2之外側緣朝向內面側之距離設為墊16之寬度W,與太陽電池單元2之外側緣平行的距離設為長度。該墊16於寬度1mm以下之情形、或面積未滿4mm2時,會有與測定電流或電壓之導線21端子的連接面積不足而連接不良之虞。此處,太陽電池單元2藉由形成大致呈矩形之墊16,並且使一邊之寬度W大於1mm,使面積為4mm2以上,而使太陽電池單元2可具備作為用以正確地測定電流或電壓之連接端子的良好形狀。 The pad 16 is preferably formed to have a side width W of more than 1 mm and an area of 4 mm 2 or more. At this time, as shown in FIG. 5, the distance from the outer side edge of the solar battery cell 2 toward the inner surface side is set to the width W of the pad 16, and the distance parallel to the outer side edge of the solar cell unit 2 is set to length. When the pad 16 has a width of 1 mm or less or an area of less than 4 mm 2 , the connection area between the terminals of the wires 21 for measuring current or voltage is insufficient and the connection is poor. Here, the solar cell unit 2 can be provided with the solar cell unit 2 as a device for accurately measuring current or voltage by forming a substantially rectangular pad 16 and making the width W of one side larger than 1 mm to an area of 4 mm 2 or more. Good shape of the connection terminals.

又,墊16若於太陽電池2之受光面上之面積過大,則會引 起由屏蔽損耗(shadow loss)所致之轉換效率降低,因此較佳為形成例如10 mm2以下。 Further, if the area of the pad 16 on the light-receiving surface of the solar cell 2 is too large, the conversion efficiency due to the shadow loss is lowered. Therefore, it is preferable to form, for example, 10 mm 2 or less.

此外,墊16只要與外周電極15鄰接,亦可設於太陽電池單元2之受光面內的任一處,且可設於圖3所示之與指狀電極12之長邊方向垂直的2側緣,除此之外,亦可設於例如圖6所示般指狀電極12之長邊方向的1側緣或2側緣、或太陽電池單元2的角落部等。 Further, the pad 16 may be provided in any one of the light receiving surfaces of the solar battery cells 2 as long as it is adjacent to the outer peripheral electrode 15, and may be provided on the two sides perpendicular to the longitudinal direction of the finger electrodes 12 as shown in FIG. In addition to this, for example, one side edge or two side edges of the finger electrode 12 in the longitudinal direction, or a corner portion of the solar cell unit 2 may be provided, for example.

〔匯流排/無匯流排〕 [Bus/No Bus]

太陽電池單元2,因為與各指狀電極12略呈垂直而成為未設置對指狀電極12之電進行集電的匯流排電極,即無匯流排結構。因此,太陽電池單元2的下述之引板線3經由導電性接著膜17而直接與指狀電極12連接。 Since the solar battery cells 2 are slightly perpendicular to the respective finger electrodes 12, they are busbar electrodes which are not provided with electricity for collecting the electrodes of the finger electrodes 12, that is, have no bus bar structure. Therefore, the following lead wire 3 of the solar battery cell 2 is directly connected to the finger electrode 12 via the conductive adhesive film 17.

此外,如圖7所示般,太陽電池單元2亦可使用形成有匯流排電極23之太陽電池單元。於此情形時,太陽電池單元2為了使受光面積擴大且轉換效率提高,較佳為使匯流排電極23變細,例如形成為1.0mm以下之寬度。再者,若以寬度1.0mm以下來形成匯流排電極23,則利用以往之測定治具正確地連接探針變得困難,會有測定偏差等之虞,但如上所述太陽電池單元2中具備了作為輸出測定用端子之墊16,故而即便於使用極細匯流排電極23時亦可正確地進行輸出特性之測定。 Further, as shown in FIG. 7, the solar battery unit 2 may also use a solar battery unit in which the bus bar electrodes 23 are formed. In this case, in order to increase the light-receiving area and improve the conversion efficiency, the solar battery cell 2 preferably has the bus bar electrode 23 thinned, for example, to have a width of 1.0 mm or less. In addition, when the bus bar electrode 23 is formed to have a width of 1.0 mm or less, it is difficult to accurately connect the probe with the conventional measurement jig, and there is a measurement variation or the like. However, as described above, the solar cell unit 2 is provided. Since the pad 16 for outputting the measurement terminal is used, the measurement of the output characteristics can be accurately performed even when the ultra-fine bus bar electrode 23 is used.

〔背面電極13〕 [back electrode 13]

又,光電轉換元件10於與受光面相反之背面側設置有由鋁或銀所構成之背面電極13。如圖2及圖4所示,背面電極13係藉由例如網版印刷或濺鍍等於太陽電池單元2之背面形成由鋁或銀所構成之電極。背 面電極13具有引板線連接部14,其經由下述之導電性接著膜17而連接引板線3。 Further, the photoelectric conversion element 10 is provided with a back surface electrode 13 made of aluminum or silver on the back side opposite to the light receiving surface. As shown in FIGS. 2 and 4, the back surface electrode 13 is formed of an electrode made of aluminum or silver by, for example, screen printing or sputtering, which is equal to the back surface of the solar cell unit 2. Back The surface electrode 13 has a tab wire connecting portion 14 that is connected to the tab wire 3 via the conductive adhesive film 17 described below.

而且,如圖2所示,太陽電池單元2藉由引板線3而將形成於表面之各指狀電極12、及鄰接之太陽電池單元2之背面電極13電性連接,藉此構成串聯連接之串4。引板線3與指狀電極12及背面電極13藉由下述之導電性接著膜17而連接。 Further, as shown in FIG. 2, the solar cell unit 2 electrically connects the finger electrodes 12 formed on the surface and the back electrode 13 of the adjacent solar cell unit 2 by the tab line 3, thereby forming a series connection. String 4. The tab wire 3 and the finger electrode 12 and the back surface electrode 13 are connected by the following conductive adhesive film 17.

〔引板線3〕 [leading board 3]

如圖2所示,引板線3由將鄰接之太陽電池單元2a、2b、2c之各單元間電性連接之長條狀的導電性基材所構成,例如,使用厚度為50~300μm且與導電性接著膜17大致相同寬度之帶狀銅箔,視需要實施鍍金、鍍銀、鍍錫、鍍錫鉛等。又,導電性接著膜亦可使用預先積層於引板線之附有導電性接著膜之引板線。 As shown in FIG. 2, the tab line 3 is formed of an elongated conductive substrate that electrically connects the cells of the adjacent solar cell units 2a, 2b, and 2c, for example, a thickness of 50 to 300 μm is used. The strip-shaped copper foil having substantially the same width as the conductive adhesive film 17 is subjected to gold plating, silver plating, tin plating, tin-plated lead or the like as necessary. Further, as the conductive adhesive film, a tab wire which is laminated on the lead wire and which is provided with a conductive adhesive film may be used.

〔導電性接着膜17〕 [Electrically conductive film 17]

如圖8所示,導電性接著膜17係於熱硬化型黏合劑樹脂18高密度地含有導電性粒子24,且成形為膜狀,例如可使用索尼化學&信息部件股份有限公司製:SP100系列。 As shown in FIG. 8 , the conductive adhesive film 17 is made of a thermosetting adhesive resin 18 and contains conductive particles 24 at a high density, and is formed into a film shape. For example, SP100 series can be used by Sony Chemicals & Information Co., Ltd. .

作為導電性接著膜17所使用之導電性粒子24,並無特別限制,例如可列舉對鎳、金、銀、銅等金屬粒子、樹脂粒子實施鍍金等者,於對樹脂粒子實施有鍍金之粒子之最外層實施絕緣被覆者等。 The conductive particles 24 used for the conductive adhesive film 17 are not particularly limited, and examples thereof include gold plating of metal particles such as nickel, gold, silver, and copper, and resin particles. The outermost layer is made of an insulating cover or the like.

導電性接著膜17之黏合劑樹脂18之組成並無特別限制,但更佳為可使用例如熱硬化型之環氧系硬化型樹脂組成物、或丙烯酸系硬化型樹脂組成物。 The composition of the adhesive resin 18 of the conductive adhesive film 17 is not particularly limited, and it is more preferable to use, for example, a thermosetting epoxy-based curable resin composition or an acrylic curable resin composition.

環氧系熱硬化型樹脂組成物,例如由分子內具有2個以上環氧基之化合物、或由樹脂、環氧硬化劑、成膜成分等所構成。 The epoxy-based thermosetting resin composition is composed of, for example, a compound having two or more epoxy groups in the molecule, or a resin, an epoxy curing agent, a film-forming component, or the like.

分子內具有2個以上環氧基之化合物或樹脂,可為液狀,亦可為固體狀,可例示:雙酚A型環氧樹脂、雙酚F型環氧樹脂等二官能環氧樹脂,苯酚酚醛清漆(phenolnovolac)型環氧樹脂或甲酚酚醛清漆(cresol novolac)型環氧樹脂等酚醛清漆(novolac)型環氧樹脂等。又,可使用3,4-環氧基環己烯基甲基-3’,4’-環氧基環己烷羧酸酯(3,4-epoxycyclohexnylmethyl-3’,4’-epoxycyclohexane carboxylate)等脂環式環氧化合物。 a compound or a resin having two or more epoxy groups in the molecule, which may be in the form of a liquid or a solid, and examples thereof include a difunctional epoxy resin such as a bisphenol A epoxy resin or a bisphenol F epoxy resin. A novolac type epoxy resin such as a phenol novolac type epoxy resin or a cresol novolac type epoxy resin. Further, 3,4-epoxycyclohexnylmethyl-3', 4'-epoxycyclohexane carboxylate or the like can be used. An alicyclic epoxy compound.

環氧硬化劑可列舉例如:胺系硬化劑、咪唑系硬化劑、酸酐系硬化劑、鋶陽離子系硬化劑等。硬化劑亦可為潛伏性。 Examples of the epoxy curing agent include an amine curing agent, an imidazole curing agent, an acid anhydride curing agent, and a phosphonium cation curing agent. The hardener can also be latent.

成膜成分可列舉例如:與環氧化合物、環氧樹脂相溶之苯氧樹脂或丙烯酸樹脂。 The film-forming component may, for example, be a phenoxy resin or an acrylic resin which is compatible with an epoxy compound or an epoxy resin.

環氧系熱硬化型樹脂組成物可視需要含有:公知之硬化促進劑、矽烷偶合劑、金屬捕捉劑(metalscavenger)、丁二烯橡膠等應力緩和劑、氧化矽等無機填料、聚異氰酸酯系交聯劑、著色料、防腐劑、溶劑等。 The epoxy-based thermosetting resin composition may optionally contain a known stress-relieving agent such as a curing accelerator, a decane coupling agent, a metal scavenger or a butadiene rubber, an inorganic filler such as cerium oxide, or a polyisocyanate crosslinking. Agents, coloring materials, preservatives, solvents, and the like.

丙烯酸系熱硬化型樹脂組成物例如由(甲基)丙烯酸酯單體、成膜用樹脂、氧化矽等無機填充料、矽烷偶合劑、自由基聚合起始劑等構成。 The acrylic thermosetting resin composition is composed of, for example, a (meth) acrylate monomer, a film-forming resin, an inorganic filler such as cerium oxide, a decane coupling agent, a radical polymerization initiator, or the like.

(甲基)丙烯酸酯單體可使用單官能(甲基)丙烯酸酯單體、多官能(甲基)丙烯酸酯單體、或者於該等中導入有環氧基、胺酯基(urethane group)、胺基、環氧乙烷基、環氧丙烷基等之改質單官能或多官能(甲基)丙 烯酸酯單體。又,只要無損本發明之效果,可併用能夠與(甲基)丙烯酸酯單體自由基共聚合之其他單體,例如(甲基)丙烯酸、乙酸乙烯酯、苯乙烯、氯乙烯等。 As the (meth) acrylate monomer, a monofunctional (meth) acrylate monomer, a polyfunctional (meth) acrylate monomer, or an epoxy group or an urethane group may be introduced therein. Modified monofunctional or polyfunctional (meth) propyl group, amine group, oxirane group, propylene oxide group, etc. Oxate monomer. Further, as long as the effects of the present invention are not impaired, other monomers capable of radically copolymerizing with the (meth) acrylate monomer, such as (meth)acrylic acid, vinyl acetate, styrene, vinyl chloride or the like, may be used in combination.

丙烯酸系熱硬化型樹脂組成物用之成膜用樹脂,可列舉:苯氧樹脂、聚乙烯縮醛樹脂(polyvinyl acetal resin)、聚乙烯丁醛樹脂、烷基化纖維素樹脂、聚酯樹脂、丙烯酸樹脂、苯乙烯樹脂、胺酯樹脂、聚對苯二甲酸乙二酯樹脂等。 Examples of the film-forming resin for the acrylic thermosetting resin composition include a phenoxy resin, a polyvinyl acetal resin, a polyvinyl butyral resin, an alkylated cellulose resin, and a polyester resin. Acrylic resin, styrene resin, amine ester resin, polyethylene terephthalate resin, and the like.

自由基聚合起始劑可列舉:過氧化苯甲醯、過氧化二異丙苯、過氧化二丁基等有機過氧化物、偶氮二異丁腈、偶氮二戊腈等偶氮二系化合物。 The radical polymerization initiator may, for example, be an organic peroxide such as benzamidine peroxide, dicumyl peroxide or dibutyl peroxide, or an azodiamine such as azobisisobutyronitrile or azobisvaleronitrile. Compound.

丙烯酸系熱硬化型樹脂組成物可視需要含有丁二烯橡膠等應力緩和劑、或乙酸乙酯等溶劑、著色料、抗氧化劑、抗老化劑等。 The acrylic thermosetting resin composition may contain a stress relieving agent such as butadiene rubber or a solvent such as ethyl acetate, a coloring matter, an antioxidant, an anti-aging agent, or the like, as needed.

進行自黏合劑樹脂18朝導電性接著膜之成形可使用公知的方法,該黏合劑樹脂18係由含導電性粒子24之環氧系熱硬化型樹脂組成物或丙烯酸系熱硬化型樹脂組成物構成。例如,使導電性粒子24、膜形成樹脂、液狀環氧樹脂、潛伏性硬化劑與矽烷偶合劑溶解於溶劑,將溶解而得之生成樹脂用溶液塗佈於剝離片25上,並使溶劑揮發,藉此獲得成形為膜狀之導電性接著膜17。溶劑可使用甲苯、乙酸乙酯等、或使用該等之混合溶劑。 A well-known method can be used for forming the self-adhesive resin 18 into the conductive adhesive film, and the adhesive resin 18 is an epoxy-based thermosetting resin composition containing the conductive particles 24 or an acrylic thermosetting resin composition. Composition. For example, the conductive particles 24, the film-forming resin, the liquid epoxy resin, the latent curing agent, and the decane coupling agent are dissolved in a solvent, and the resulting solution for forming a resin is applied onto the release sheet 25 to form a solvent. Volatilization is performed to obtain a conductive adhesive film 17 formed into a film shape. As the solvent, toluene, ethyl acetate or the like can be used, or a mixed solvent of these can be used.

剝離片25並無特別限制,可使用PET(poly ethylene terephthalate)、OPP(oriented polypropylene)、PMP(poly-4-methlpentene-1)、PTFE(polytetrafluoroethylene)等。如圖9所示,該膜狀之導電性接著膜17被 捲繞成筒狀。 The release sheet 25 is not particularly limited, and PET (poly ethylene terephthalate), OPP (oriented polypropylene), PMP (poly-4-methlpentene-1), PTFE (polytetrafluoroethylene), or the like can be used. As shown in FIG. 9, the film-shaped conductive adhesive film 17 is It is wound into a cylindrical shape.

〔太陽電池模組之製造方法〕 [Method of Manufacturing Solar Cell Module]

受到剝離片25支撐之導電性接著膜17於實際使用時,從捲筒26拉出,並裁切成與太陽電池單元2之一邊大致相同的特定長度,之後將剝離片25剝離,以與指狀電極12略呈垂直之方式貼著於受光面上,且貼著於背面電極13之引板線連接部14上。此時,以黏合劑樹脂18顯現流動性之未熱硬化程度的溫度、壓力、時間來熱壓導電性接著膜17。此外,於太陽電池單元2之受光面形成有匯流排電極23時,將導電性接著膜17貼附於匯流排電極23上。 The conductive adhesive film 17 supported by the release sheet 25 is pulled out from the reel 26 in actual use, and cut into a specific length substantially the same as one side of the solar cell unit 2, and then the release sheet 25 is peeled off to The electrode 12 is attached to the light receiving surface in a substantially vertical manner, and is attached to the tab line connecting portion 14 of the back surface electrode 13. At this time, the conductive adhesive film 17 is thermally pressed by the temperature, pressure, and time at which the adhesive resin 18 exhibits a degree of fluidity which is not thermally cured. Further, when the bus bar electrode 23 is formed on the light receiving surface of the solar battery cell 2, the conductive adhesive film 17 is attached to the bus bar electrode 23.

之後,導電性接著膜17與引板線3重疊配置,且利用加熱接合器進行熱壓,藉此自引板線3與指狀電極12或引板線連接部14之間流出,並且經由導電性粒子或直接接觸,於此狀態下使黏合劑樹脂18熱硬化。藉此,導電性接著膜17可達成引板線3與指狀電極12、背面電極13之連接。 Thereafter, the conductive adhesive film 17 is disposed to overlap the lead wire 3, and is hot-pressed by a heating adapter, thereby flowing out from the lead wire 3 and the finger electrode 12 or the tab wire connecting portion 14, and via conductive The particles are in direct contact with each other, and the binder resin 18 is thermally cured in this state. Thereby, the conductive adhesive film 17 can achieve connection between the tab line 3 and the finger electrodes 12 and the back surface electrodes 13.

又,藉此形成由複數個太陽電池單元2以引板線3連接而成之太陽電池串4。使串4複數配列而成之矩陣5係於表背面積層有密封太陽電池單元2之EVA等透光性密封接著劑之片材6,且將設置於受光面側之表面蓋材7及設置於背面側之背面片材8一起進行層壓,最後於周圍安裝鋁等之金屬框9,而完成太陽電池模組1。 Further, by this, a solar battery string 4 in which a plurality of solar battery cells 2 are connected by a tab line 3 is formed. The matrix 5 in which the strings 4 are arranged in plural is a sheet 6 having a light-transmitting sealing adhesive such as EVA for sealing the solar battery cells 2 on the front and back surface layers, and the surface cover member 7 provided on the light-receiving surface side and The back sheet 8 on the back side is laminated together, and finally the metal frame 9 of aluminum or the like is attached to the periphery to complete the solar cell module 1.

上述中,說明了具有膜形狀之導電性接著膜,但即便為糊狀亦無問題。又,太陽電池單元2亦可使用未含有導電性粒子24之絕緣性接著膜、或絕緣性接著糊。於該情形時,指狀電極12及背面電極13與引板線 3係以直接連接的狀態下使黏合劑樹脂18進行熱硬化。 In the above, a conductive adhesive film having a film shape has been described, but there is no problem even if it is a paste. Further, as the solar battery cell 2, an insulating adhesive film not containing the conductive particles 24 or an insulating paste may be used. In this case, the finger electrode 12 and the back electrode 13 and the guide line The adhesive resin 18 is thermally cured in a state of being directly connected.

又,該等導電性接著膜17、絕緣性接著膜亦可預先於設有剝離片材25之面的相反側之面形成藉由輥層壓等預連接引板線3而成之積層體。藉由使用如此之積層體,於一次熱壓步驟下,可同時進行將導電性接著膜17、絕緣性接著膜之接著與引板線3之連接。 In addition, the conductive adhesive film 17 and the insulating adhesive film may have a laminate in which the lead wires 3 are pre-bonded by roll lamination or the like in advance on the surface opposite to the surface on which the release sheet 25 is provided. By using such a laminate, the connection between the conductive adhesive film 17 and the insulating adhesive film and the tab line 3 can be simultaneously performed in one hot pressing step.

〔輸出特性之測定方法〕 [Method for measuring output characteristics]

太陽電池單元2之輸出特性的測定,係於進行如下步驟之前進行:於受光面形成指狀電極12、外周電極15與墊16,於背面形成背面電極13且貼著導電性接著膜17等之前。 The measurement of the output characteristics of the solar cell unit 2 is performed before the steps of forming the finger electrode 12, the outer peripheral electrode 15 and the pad 16 on the light receiving surface, and forming the back surface electrode 13 on the back surface and before attaching the conductive adhesive film 17 or the like. .

如上所述,太陽電池單元2之輸出特性的測定無需專用之測定治具,而係藉由如下來進行:於設置於受光面側之墊16與背面電極13之間連接導線21,且該導線21係連接有電流計19、電壓計20。因此,於無匯流排構造之太陽電池單元2中,亦無由測定治具與指狀電極12之連接不良所致的測定不良等問題產生,可正確地進行輸出特性之測定。 As described above, the measurement of the output characteristics of the solar battery unit 2 is performed without using a dedicated measuring jig, and the wire 21 is connected between the pad 16 and the back surface electrode 13 provided on the light receiving surface side, and the wire is connected. The galvanometer 19 and the voltmeter 20 are connected to the 21 series. Therefore, in the solar battery cell 2 having no busbar structure, there is no problem such as measurement failure due to poor connection between the measurement jig and the finger electrode 12, and the measurement of the output characteristics can be accurately performed.

例如,於太陽電池單元2之相對之2邊各形成2個墊16時,如圖10所示,將1對墊設為電流測定用,另1對設為電壓測定用,於分別由導線21連接後,如圖11(a)(b)所示,經由電流計19或電壓計20而連接於背面電極13。 For example, when two pads 16 are formed on each of the opposite sides of the solar cell 2, as shown in FIG. 10, one pair of pads is used for current measurement, and the other pair is used for voltage measurement, respectively, by wires 21 After the connection, as shown in FIGS. 11(a) and (b), the back electrode 13 is connected via an ammeter 19 or a voltmeter 20.

又,此時太陽電池單元2可藉由形成大致呈矩形之墊16,且使寬度W大於1mm、面積設為4mm2以上,而具備作為用以測定電流、電壓之連接端子之必要形狀,可防止與導線21之連接不良。 Further, at this time, the solar battery cell 2 can have a substantially rectangular pad 16 and have a width W of more than 1 mm and an area of 4 mm 2 or more, and can have a necessary shape as a connection terminal for measuring current and voltage. The connection to the wire 21 is prevented from being poor.

又,由於太陽電池單元2使用墊16來進行輸出特性之測定, 故例如於設有寬度1mm以下之極細匯流排電極23時,亦無由匯流排電極23之寬度狹小化所致的測定治具之探針與匯流排電極23之接觸不良而產生之影響等問題,又,由於無需使匯流排電極23變粗,故可減少屏蔽損耗。 Moreover, since the solar battery unit 2 uses the pad 16 to measure the output characteristics, For example, when the ultrafine bus bar electrode 23 having a width of 1 mm or less is provided, there is no problem that the contact between the probe of the measuring jig and the bus bar electrode 23 is poor due to the narrowing of the width of the bus bar electrode 23. Further, since it is not necessary to make the bus bar electrode 23 thick, the shielding loss can be reduced.

【實施例】 [Examples]

其次,對進行太陽電池單元2之輸出特性測定之實施例進行說明。實施例及比較例之太陽電池單元2,其外形為5英吋之結晶矽系太陽電池,利用實施例及比較例之方法求得該太陽電池單元2之轉換效率(%)。測定係使用太陽模擬器(Nisshinbo Mechatronics公司製造,太陽模擬器PVS1116i-M)且以標準測定條件(照度1000W/m2、溫度25℃、光譜AM1.5G)進行。又,測定係利用所謂的4端子法進行,並根據JIS C8913(結晶系太陽電池單元輸出測定方法)進行測定。 Next, an embodiment in which the output characteristics of the solar battery cells 2 are measured will be described. In the solar battery cells 2 of the examples and the comparative examples, a crystal honeycomb cell having a shape of 5 inches was used, and the conversion efficiency (%) of the solar cell 2 was determined by the methods of the examples and the comparative examples. The measurement was carried out using a solar simulator (manufactured by Nisshinbo Mechatronics, solar simulator PVS1116i-M) and under standard measurement conditions (illuminance 1000 W/m 2 , temperature 25 ° C, spectrum AM 1.5 G). In addition, the measurement was performed by the so-called four-terminal method, and it measured based on JIS C8913 (crystal-system solar cell output measurement method).

繼而,算出測定值相對於太陽電池單元理論輸出值之比(測定值/太陽電池單元理論輸出值)。太陽電池單元理論輸出值係指實施例及比較例之太陽電池單元本身具備之理論輸出值,於太陽電池單元之性能100%發揮時,(測定值/太陽電池單元理論輸出值)為1。本實施例中,作為輸出特性測定之良好與不良之判斷基準,(測定值/太陽電池單元理論輸出值)為0.99以上設為可,未達0.99設為否。 Then, the ratio of the measured value to the theoretical output value of the solar cell (measured value / theoretical output value of the solar cell) is calculated. The theoretical output value of the solar cell unit refers to the theoretical output value of the solar cell unit of the examples and the comparative examples. When the performance of the solar cell unit is 100%, the measured value (the theoretical output value of the solar cell) is 1. In the present embodiment, as a criterion for judging the goodness and the poorness of the measurement of the output characteristics, the (measured value/the theoretical output value of the solar cell) is 0.99 or more, and the value is not set to 0.99.

實施例1係使用無匯流排電極構造之太陽電池單元2。實施例1之太陽電池單元2,於受光面之外側緣中與指狀電極12之長邊方向垂直的2側緣附近各形成有2個墊16。各墊16藉由塗佈Ag糊、煅燒而形成2mm×2mm正方形,且墊面積成為4mm2Embodiment 1 uses a solar cell unit 2 constructed without a bus bar electrode. In the solar battery cell 2 of the first embodiment, two pads 16 are formed in the vicinity of the two side edges perpendicular to the longitudinal direction of the finger electrodes 12 on the side edges of the light receiving surface. Each of the pads 16 was formed into a 2 mm × 2 mm square by coating an Ag paste and calcined, and the pad area was 4 mm 2 .

實施例2之太陽電池單元2,係與指狀電極12之長邊方向 垂直的2側緣附近各形成有1個墊16,除此之外,設為與實施例1相同之條件。 The solar cell unit 2 of the second embodiment is connected to the longitudinal direction of the finger electrode 12. The same conditions as in the first embodiment were carried out except that one pad 16 was formed in the vicinity of the two side edges of the vertical direction.

實施例3之太陽電池單元2,係使墊16之大小為2mm×3mm矩形,墊面積成為6 mm2,除此之外,設為與實施例1相同之條件。 The solar battery cell 2 of the third embodiment has the same conditions as those of the first embodiment except that the size of the mat 16 is 2 mm × 3 mm and the pad area is 6 mm 2 .

實施例4之太陽電池單元2,係使墊16之大小為3mm×3mm正方形,墊面積成為9 mm2,除此之外,設為與實施例1相同之條件。 The solar battery cell 2 of the fourth embodiment has the same conditions as those of the first embodiment except that the size of the mat 16 is 3 mm × 3 mm square and the pad area is 9 mm 2 .

實施例5之太陽電池單元2,係使墊16之大小為4mm×2mm矩形,墊面積成為8 mm2,除此之外,設為與實施例1相同之條件。 The solar battery cell 2 of the fifth embodiment has the same conditions as those of the first embodiment except that the size of the mat 16 is 4 mm × 2 mm and the pad area is 8 mm 2 .

實施例6之太陽電池單元2,係使墊16之大小為5mm×2mm矩形,墊面積成為10 mm2,除此之外,設為與實施例1相同之條件。 In the solar battery cell 2 of the sixth embodiment, the size of the mat 16 was a rectangle of 5 mm × 2 mm, and the pad area was 10 mm 2 . Otherwise, the same conditions as in the first embodiment were employed.

實施例7之太陽電池單元2,係使用設有寬度1.0mm之匯流排電極之太陽電池單元2,除此之外,設為與實施例1相同之條件。 In the solar battery cell 2 of the seventh embodiment, the solar cell unit 2 having a bus bar electrode having a width of 1.0 mm was used, and the same conditions as in the first embodiment were employed.

比較例1係使用無匯流排電極構造之太陽電池單元,並且使用未形成墊16之太陽電池單元,藉由將具備以往之探針的測定治具之該探針抵接而進行輸出特性之測定。 In Comparative Example 1, the solar cell unit having no bus bar electrode structure was used, and the solar cell unit in which the pad 16 was not formed was used, and the probe was measured by abutting the probe of the measurement jig having the conventional probe. .

比較例2係使墊16之形狀為寬度1mm×長度1mm之矩形,墊面積成為1mm2,除此之外,設為與實施例1相同之條件。 In Comparative Example 2, the shape of the mat 16 was a rectangle having a width of 1 mm × a length of 1 mm, and the pad area was 1 mm 2 , and the same conditions as in Example 1 were employed.

比較例3係使墊16之形狀為寬度1mm×長度2mm之矩形,墊面積成為2mm2,除此之外,設為與實施例1相同之條件。 In Comparative Example 3, the shape of the mat 16 was a rectangle having a width of 1 mm × a length of 2 mm, and the pad area was 2 mm 2 , and the same conditions as in Example 1 were employed.

比較例4係使墊16之形狀為寬度1mm×長度4mm之矩形,墊面積成為4mm2,除此之外,設為與實施例1相同之條件。 In Comparative Example 4, the shape of the mat 16 was a rectangle having a width of 1 mm × a length of 4 mm, and the pad area was 4 mm 2 , and the same conditions as in Example 1 were employed.

將測定結果示於表1。如表1所示,可知實施例1~7中任一者(測定值/太陽電池單元理論輸出值)均為0.99,其輸出結果與理論輸出值大略相同,可無問題地使用。 The measurement results are shown in Table 1. As shown in Table 1, it is understood that any of Examples 1 to 7 (measured value/the theoretical output value of the solar cell) is 0.99, and the output result is substantially the same as the theoretical output value, and can be used without any problem.

另一方面,比較例1由於指狀電極與探針的接觸不良,故輸出結果嚴重低於理論輸出值。 On the other hand, in Comparative Example 1, since the contact between the finger electrode and the probe was poor, the output was seriously lower than the theoretical output value.

又,由於比較例2及比較例3中墊面積狹小,又由於比較例2~比較例4中墊之寬度W為較狹小之1mm,故其任一者均會由導線與墊的接觸不良而導致輸出結果大幅低於理論輸出值。 Further, in Comparative Example 2 and Comparative Example 3, since the pad area was narrow, and the width W of the pad in Comparative Example 2 to Comparative Example 4 was 1 mm narrow, any one of them would be in poor contact with the wire. This results in a significantly lower output than the theoretical output.

2‧‧‧太陽電池單元 2‧‧‧Solar battery unit

12‧‧‧指狀電極 12‧‧‧ finger electrodes

15‧‧‧外周電極 15‧‧‧ peripheral electrode

16‧‧‧墊 16‧‧‧ pads

Claims (16)

一種太陽電池單元,係具備複數個指狀電極、外周電極及墊:複數個指狀電極,係於受光面上互相平行地設置;外周電極,係沿上述受光面之外側緣設置且與上述複數個指狀電極連接;及墊(pad),係與上述外周電極連接且與測定輸出特性之測定機器連接。 A solar cell unit comprising a plurality of finger electrodes, a peripheral electrode and a pad: a plurality of finger electrodes arranged in parallel with each other on a light receiving surface; and a peripheral electrode disposed along a side edge of the light receiving surface and having the plurality of The finger electrodes are connected; and a pad is connected to the peripheral electrode and connected to a measuring device for measuring output characteristics. 如申請專利範圍第1項之太陽電池單元,其中,於上述受光面形成有匯流排電極,該匯流排電極係與上述複數個指狀電極連接,且連接有連接太陽單元間之引板線。 The solar battery unit according to claim 1, wherein the light-receiving surface is formed with a bus bar electrode, and the bus bar electrode is connected to the plurality of finger electrodes, and a lead wire connecting the solar cells is connected. 如申請專利範圍第2項之太陽電池單元,其中,上述匯流排電極之寬度為1mm以下。 The solar battery unit according to claim 2, wherein the bus bar electrode has a width of 1 mm or less. 如申請專利範圍第1項之太陽電池單元,其於上述受光面未設置匯流排電極。 In the solar cell unit of claim 1, the busbar electrode is not disposed on the light receiving surface. 如申請專利範圍第1至4項中任一項之太陽電池單元,其中,上述墊係分別設置於上述太陽電池單元之相對之2邊的上述外側緣附近。 The solar battery unit according to any one of claims 1 to 4, wherein the mats are respectively disposed in the vicinity of the outer edges of the opposite sides of the solar battery cells. 如申請專利範圍第5項之太陽電池單元,其中,上述墊之寬度為2~5mm。 The solar cell unit of claim 5, wherein the pad has a width of 2 to 5 mm. 如申請專利範圍第6項之太陽電池單元,其中,上述墊之面積為4~10mm2The solar cell unit of claim 6, wherein the pad has an area of 4 to 10 mm 2 . 一種太陽電池單元之輸出測定方法,係將連接於測定上述太陽電池單元輸出特性之測定機器之端子連接於具備複數個指狀電極、外周電極與墊而成之太陽電池單元的上述墊,並照射特定之光線至上述受光面而測定上述太陽電池單元之輸出特性;且上述複數個指狀電極,係於受光面上互相平行地設置;上述外周電極,係沿受光面之外側緣設置且與複數個指狀電極連接; 上述墊,係與上述外周電極連接且用以測定輸出特性。 A method for measuring an output of a solar battery unit, wherein a terminal connected to a measuring device that measures an output characteristic of the solar battery cell is connected to the pad of a solar battery unit including a plurality of finger electrodes, an outer peripheral electrode, and a pad, and is irradiated Measuring the output characteristics of the solar cell by using a specific light to the light receiving surface; and the plurality of finger electrodes are disposed in parallel with each other on the light receiving surface; and the outer peripheral electrode is disposed along a side edge of the light receiving surface and is plural Finger electrode connection; The pad is connected to the outer peripheral electrode and used to measure output characteristics. 如申請專利範圍第8項之太陽電池單元之輸出測定方法,其中,於上述受光面形成有匯流排電極,該匯流排電極係與上述複數個指狀電極連接,且連接有連接太陽單元間之引板線。 The method for measuring the output of a solar cell according to claim 8 , wherein a bus bar electrode is formed on the light receiving surface, and the bus bar electrode is connected to the plurality of finger electrodes and connected to the solar cell. Guide board line. 如申請專利範圍第9項之太陽電池單元之輸出測定方法,其中,上述匯流排電極之寬度為1mm以下。 The method for measuring the output of a solar battery cell according to claim 9, wherein the bus bar electrode has a width of 1 mm or less. 如申請專利範圍第8項之太陽電池單元之輸出測定方法,其於上述受光面未設置匯流排電極。 The method for measuring the output of a solar battery unit according to claim 8 is characterized in that the busbar electrode is not provided on the light receiving surface. 如申請專利範圍第8至11項中任一項之太陽電池單元之輸出測定方法,其中,上述墊係分別設置於上述太陽電池單元之相對2邊的上述外側緣附近。 The method for measuring the output of a solar battery cell according to any one of claims 8 to 11, wherein the mat is provided in the vicinity of the outer edge of the opposite sides of the solar cell. 如申請專利範圍第12項之太陽電池單元之輸出測定方法,其中,上述墊之寬度為2~5mm。 The method for measuring the output of a solar cell according to claim 12, wherein the pad has a width of 2 to 5 mm. 如申請專利範圍第13項之太陽電池單元,其中,上述墊之面積為4~10mm2The solar cell unit of claim 13, wherein the pad has an area of 4 to 10 mm 2 . 一種太陽電池之製造方法,係藉由塗佈導電性糊於受光面上,來形成以下構成:複數個指狀電極,係互相平行地設置;外周電極,係沿上述受光面之外側緣設置且與上述複數個指狀電極連接;墊,係與上述外周電極連接且與測定太陽電池單元輸出特性之測定機器連接。 A method for manufacturing a solar cell is characterized in that a conductive paste is applied onto a light-receiving surface to form a plurality of finger electrodes which are disposed in parallel with each other; and an outer peripheral electrode is provided along a side edge of the light-receiving surface and The pad is connected to the plurality of finger electrodes; the pad is connected to the outer peripheral electrode and connected to a measuring device for measuring the output characteristics of the solar cell. 一種太陽電池模組之製造方法,係藉由塗佈導電性糊於受光面上來形成設有複數個指狀電極、外周電極及墊之太陽電池單元:上述複數個指狀電極,係互相平行地設置;上述外周電極,係沿上述 受光面之外側緣設置且與上述複數個指狀電極連接;墊,係與上述外周電極連接且與測定太陽電池單元輸出特性之測定機器連接;經由接著劑而將引板線連接於上述太陽電池單元,藉此經由上述引板線連接上述太陽電池單元,經由密封樹脂以表面蓋材及後面片材將由上述引板線所連接之複數個上述太陽電池單元加以層壓。 A solar cell module manufacturing method is characterized in that a solar cell unit having a plurality of finger electrodes, a peripheral electrode and a pad is formed by applying a conductive paste on a light receiving surface: the plurality of finger electrodes are parallel to each other Setting; the above peripheral electrode is along the above a light receiving surface is disposed at a side edge of the light receiving surface and connected to the plurality of finger electrodes; and the pad is connected to the outer peripheral electrode and connected to a measuring device for measuring an output characteristic of the solar battery unit; and the lead wire is connected to the solar battery via an adhesive. The unit is connected to the solar cell unit via the lead wire, and the plurality of solar cell units connected by the lead wire are laminated on the surface cover material and the rear surface via a sealing resin.
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