TW201342514A - Separation apparatus, separation system, separation method and computer storage medium - Google Patents

Separation apparatus, separation system, separation method and computer storage medium Download PDF

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Publication number
TW201342514A
TW201342514A TW101139973A TW101139973A TW201342514A TW 201342514 A TW201342514 A TW 201342514A TW 101139973 A TW101139973 A TW 101139973A TW 101139973 A TW101139973 A TW 101139973A TW 201342514 A TW201342514 A TW 201342514A
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Taiwan
Prior art keywords
wafer
processed
load
substrate
peeling
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TW101139973A
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Chinese (zh)
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TWI520254B (en
Inventor
Osamu Hirakawa
Masaru Honda
Akira Fukutomi
Takeshi Tamura
Jiro Harada
Kazutaka Noda
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Tokyo Electron Ltd
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Publication of TWI520254B publication Critical patent/TWI520254B/en

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Abstract

This invention aims at appropriately and efficiently conducting a separation process of a processed substrate and a supporting substrate. A separation apparatus 30 comprises a first holding section 110 for holding a processed substrate W, a second holding section 111 for holding a supporting substrate S, a movement mechanism 150 for moving at least the first holding section 110 or the second holding section 111 relatively in the horizontal direction, a load cell 180 for measuring the load acted on the processed substrate W and the supporting substrate S upon separating the processed substrate W and the supporting substrate S, and a control section 350 for controlling a driving section 173 in a horizontal moving section 152 of the movement mechanism 150.

Description

剝離裝置、剝離系統、剝離方法及電腦記憶媒體 Stripping device, stripping system, stripping method and computer memory medium

本發明係關於一種,將重合基板剝離為被處理基板與支持基板之剝離裝置、具備該剝離裝置之剝離系統、使用該剝離裝置之剝離方法及電腦記憶媒體。 The present invention relates to a peeling device for peeling a superposed substrate into a substrate to be processed and a supporting substrate, a peeling system including the peeling device, a peeling method using the peeling device, and a computer memory medium.

近年,例如半導體元件之製造過程中,半導體晶圓(以下以「晶圓」稱之)之大口徑化持續進展。此外,在安裝等之特定步驟中,要求晶圓的薄型化。此處,例如若將大口徑之薄晶圓直接搬運、研磨處理,則有晶圓產生翹曲或破裂的疑慮。因此,為了補強晶圓,施行例如將晶圓貼附於係支持基板之晶圓或玻璃基板的處理。之後,在如此地使晶圓與支持基板接合的狀態下施行晶圓之研磨處理等的既定處理後,剝離晶圓與支持基板。 In recent years, for example, in the manufacturing process of semiconductor devices, the large diameter of semiconductor wafers (hereinafter referred to as "wafers") has continued to progress. Further, in a specific step of mounting or the like, the wafer is required to be thinned. Here, for example, when a large-diameter thin wafer is directly conveyed and polished, there is a fear that warpage or cracking of the wafer occurs. Therefore, in order to reinforce the wafer, for example, a process of attaching the wafer to the wafer or the glass substrate of the support substrate is performed. After that, a predetermined process such as a polishing process of the wafer is performed in a state where the wafer and the support substrate are bonded to each other, and then the wafer and the support substrate are peeled off.

此一晶圓與支持基板之剝離,使用例如剝離裝置而施行。剝離裝置例如具有:第1保持器,保持晶圓;第2保持器,保持支持基板;以及噴嘴,對晶圓與支持基板間噴射液體。而此一剝離裝置,自噴嘴對被接合之晶圓與支持基板間,以較該晶圓與支持基板間的接合強度更大之噴射壓,宜為較接合強度2倍以上之噴射壓噴射液體,藉以施行晶圓與支持基板之剝離(專利文獻1)。 Peeling of the wafer from the support substrate is performed using, for example, a peeling device. The peeling device includes, for example, a first holder that holds the wafer, a second holder that holds the support substrate, and a nozzle that ejects liquid between the wafer and the support substrate. In the stripping device, the jetting pressure between the wafer to be bonded and the supporting substrate from the nozzle pair is greater than the bonding strength between the wafer and the supporting substrate, and the jetting pressure is more than twice the bonding strength. In order to perform the peeling of the wafer and the support substrate (Patent Document 1).

[習知技術文獻] [Practical Technical Literature] [專利文獻] [Patent Literature]

專利文獻1 日本特開平9-167724號公報 Patent Document 1 Japanese Patent Laid-Open No. Hei 9-167724

然而,使用專利文獻1記載的剝離裝置之情況,由於以強大的噴射壓噴射液體,故晶圓或支持基板有蒙受損傷的疑慮。特別是,因晶圓薄型化而容易蒙受損傷。 However, in the case of using the peeling device described in Patent Document 1, since the liquid is ejected with a strong ejection pressure, the wafer or the support substrate is damaged. In particular, it is easy to be damaged due to the thinning of the wafer.

因而,為避免晶圓或支持基板之損傷,考慮以小的噴射壓噴射液體以剝離晶圓與支持基板。然而,此一情況,在剝離晶圓與支持基板上需要許多時間。 Therefore, in order to avoid damage of the wafer or the support substrate, it is considered to eject the liquid at a small ejection pressure to peel off the wafer and the support substrate. However, in this case, it takes a lot of time to peel off the wafer and the support substrate.

鑒於此點,本發明之目的在於,將被處理基板與支持基板之剝離處理適當並有效率地施行。 In view of this point, an object of the present invention is to appropriately and efficiently perform a peeling treatment of a substrate to be processed and a support substrate.

為達成此一目的,本發明提供一種剝離裝置,將藉黏接劑接合被處理基板與支持基板之重合基板,剝離為被處理基板與支持基板,其特徵為具備:第1保持部,保持被處理基板;第2保持部,保持支持基板;移動機構,使該第1保持部或該第2保持部相對地往水平方向移動;負載測定部,測定將被處理基板與支持基板剝離時,作用在被處理基板與支持基板的負載;以及控制部,依據該負載測定部所測定之負載控制該移動機構。 In order to achieve the above object, the present invention provides a peeling device which bonds a bonded substrate of a substrate to be processed and a support substrate by an adhesive, and is peeled off into a substrate to be processed and a support substrate, and is characterized in that: the first holding portion is provided and held The substrate is processed; the second holding portion holds the support substrate; and the moving mechanism moves the first holding portion or the second holding portion in a horizontal direction; and the load measuring unit measures the peeling of the substrate to be processed from the support substrate. The load on the substrate to be processed and the support substrate; and the control unit controls the moving mechanism based on the load measured by the load measuring unit.

依本發明,藉由移動機構至少使第1保持部或第2保持部相對地往水平方向移動,剝離被處理基板與支持基板。之後,藉由負載測定部測定將被處理基板與支持基板剝離時,作用在被處理基板與支持基板的負載,並依據負載測定部所測定之負載,控制移動機構。如此地可將移動機構進行 回饋控制,故可使適當的負載作用在被處理基板與支持基板。此一結果,可抑制被處理基板與支持基板蒙受損傷。此外,可使剝離被處理基板與支持基板的時間最佳化,可提高剝離處理的處理量。如同上述,依本發明,可將被處理基板與支持基板之剝離處理適當並有效率地施行。 According to the invention, at least the first holding portion or the second holding portion is relatively moved in the horizontal direction by the moving mechanism, and the substrate to be processed and the supporting substrate are peeled off. After that, when the substrate to be processed is separated from the support substrate by the load measuring unit, the load acting on the substrate to be processed and the support substrate is controlled, and the moving mechanism is controlled in accordance with the load measured by the load measuring unit. So that the mobile mechanism can be carried out Feedback control allows an appropriate load to be applied to the substrate to be processed and the support substrate. As a result, damage to the substrate to be processed and the support substrate can be suppressed. Further, the time for peeling off the substrate to be processed and the support substrate can be optimized, and the amount of processing for the peeling treatment can be improved. As described above, according to the present invention, the peeling treatment of the substrate to be processed and the support substrate can be appropriately and efficiently performed.

該控制部,控制該移動機構以使該負載測定部所測定之負載成為一定亦可。 The control unit controls the moving mechanism so that the load measured by the load measuring unit is constant.

該控制部,在該負載測定部所測定之負載超過容許負載的情況,控制該移動機構以使該第1保持部或該第2保持部之相對移動的速度降低亦可。 When the load measured by the load measuring unit exceeds the allowable load, the control unit may control the moving mechanism to lower the speed of the relative movement of the first holding unit or the second holding unit.

該負載測定部為負載檢測元件亦可。 The load measuring unit may be a load detecting element.

該剝離裝置,具有負載校正部,其負載之測定精度較該負載測定部更佳,供施行該負載測定部之校正所用亦可。 The peeling device includes a load correcting unit, and the measurement accuracy of the load is better than the load measuring unit, and may be used for performing calibration of the load measuring unit.

該負載校正部為負載檢測元件亦可。 The load correcting unit may be a load detecting element.

依另一觀點之本發明,提供一種具備該剝離裝置之剝離系統,其特徵為具有:處理站,具備該剝離裝置、洗淨該剝離裝置所剝離之被處理基板的第1洗淨裝置、以及洗淨該剝離裝置所剝離之支持基板的第2洗淨裝置;搬出入站,對該處理站,將被處理基板、支持基板或重合基板搬出入;以及搬運裝置,於該處理站與該搬出入站之間,搬運被處理基板、支持基板或重合基板。 According to another aspect of the invention, there is provided a peeling system including the peeling device, comprising: a processing station; the peeling device; and a first cleaning device that washes the substrate to be processed from which the peeling device is peeled off, and a second cleaning device that washes the support substrate that is peeled off by the peeling device; carries out the inbound station, carries the processed substrate, the support substrate, or the superposed substrate into and out of the processing station; and transports the device to and from the processing station Transfer the substrate to be processed, the support substrate, or the overlap substrate between the inbounds.

此外依更另一觀點之本發明,提供一種剝離方法,將藉黏接劑接合被處理基板與支持基板之重合基板,剝離為被處理基板與支持基板,其特徵為包含如下步驟:藉由移動機構使保持被處理基板之第1保持部或保持支持基板之第2保持部相對地往水平方向移動,剝離被處理基板與支持基板;藉由負載測定部測定將被處理基板與支持基板剝離時,作用在被處理基板 與支持基板的負載;依據該負載測定部所測定之負載控制該移動機構。 According to still another aspect of the invention, a peeling method is provided in which a bonded substrate is bonded to a substrate to be processed and a supporting substrate by a bonding agent, and is peeled off into a substrate to be processed and a supporting substrate, and the method includes the following steps: The mechanism moves the first holding portion holding the substrate to be processed or the second holding portion holding the support substrate in a horizontal direction to peel the substrate to be processed and the support substrate, and when the substrate to be processed is separated from the support substrate by the load measuring unit Acting on the substrate to be processed The load on the support substrate is controlled by the load measured by the load measuring unit.

控制該移動機構以使該負載測定部所測定之負載成為一定亦可。 The moving mechanism is controlled such that the load measured by the load measuring unit is constant.

在該負載測定部所測定之負載超過容許負載的情況,控制該移動機構以使該第1保持部或該第2保持部之相對移動的速度降低亦可。 When the load measured by the load measuring unit exceeds the allowable load, the moving mechanism may be controlled to lower the speed of the relative movement of the first holding portion or the second holding portion.

該負載測定部為負載檢測元件亦可。 The load measuring unit may be a load detecting element.

使用負載之測定精度較該負載測定部更佳的負載校正部,施行該負載測定部之校正亦可。 The load measuring unit that performs the measurement accuracy of the load is better than the load measuring unit, and the load measuring unit may perform the correction.

該負載校正部為負載檢測元件亦可。 The load correcting unit may be a load detecting element.

此外依再另一觀點之本發明,提供一種電腦可讀取之記憶媒體,記錄在控制該剝離裝置之控制部的電腦上運作之程式,用以藉該剝離裝置實行該剝離方法。 According to still another aspect of the invention, a computer readable memory medium is provided which is recorded on a computer for controlling a control unit of the stripping device for performing the stripping method by the stripping device.

依本發明,可將被處理基板與支持基板之剝離處理適當並有效率地施行。 According to the present invention, the peeling treatment of the substrate to be processed and the support substrate can be appropriately and efficiently performed.

1‧‧‧剝離系統 1‧‧‧ peeling system

2‧‧‧搬出入站 2‧‧‧ moving out of the station

3‧‧‧處理站 3‧‧‧ Processing station

4‧‧‧後處理站 4‧‧‧post processing station

5‧‧‧介面站 5‧‧‧Interface station

6‧‧‧晶圓搬運區域 6‧‧‧ Wafer handling area

7‧‧‧檢查裝置 7‧‧‧Checking device

8‧‧‧檢查後洗淨站 8‧‧‧After inspection, washing station

10‧‧‧晶圓匣盒載置台 10‧‧‧ Wafer cassette mounting table

11‧‧‧晶圓匣盒載置板 11‧‧‧ Wafer cassette mounting board

20‧‧‧第1搬運裝置 20‧‧‧1st handling device

30‧‧‧剝離裝置 30‧‧‧ peeling device

31‧‧‧第1洗淨裝置 31‧‧‧1st cleaning device

32‧‧‧第2搬運裝置 32‧‧‧2nd handling device

33‧‧‧第2洗淨裝置 33‧‧‧2nd cleaning device

40‧‧‧接合面洗淨裝置 40‧‧‧ joint cleaning device

41‧‧‧非接合面洗淨裝置 41‧‧‧ Non-joining surface cleaning device

42‧‧‧反轉裝置 42‧‧‧Reversal device

50‧‧‧搬運路 50‧‧‧Transportation

51‧‧‧第3搬運裝置 51‧‧‧3rd handling device

100、190、250、290‧‧‧處理容器 100, 190, 250, 290 ‧ ‧ processing containers

101、260‧‧‧排氣口 101, 260‧‧ vents

102、261‧‧‧排氣裝置 102, 261‧‧‧ exhaust

103、206、262‧‧‧排氣管 103, 206, 262‧‧‧ exhaust pipe

110、270‧‧‧第1保持部 110, 270‧‧‧1st holding department

111、271‧‧‧第2保持部 111, 271‧‧‧2nd Maintenance Department

120、201、301‧‧‧本體部 120, 201, 301‧‧ ‧ Body Department

121、202、302‧‧‧多孔性材料 121, 202, 302‧‧‧ porous materials

122‧‧‧抽吸空間 122‧‧‧Sucking space

123、140‧‧‧抽吸管 123, 140‧‧ ‧ suction tube

124、141‧‧‧加熱機構 124, 141‧‧‧ heating mechanism

130、160、272、281‧‧‧支持板 130, 160, 272, 281‧‧‧ support boards

150、280‧‧‧移動機構 150, 280‧‧‧ mobile agencies

151‧‧‧鉛直移動部 151‧‧‧Lead moving department

152‧‧‧水平移動部 152‧‧‧Horizontal Moving Department

161、173、282‧‧‧驅動部 161, 173, 282‧‧‧ drive department

162、284‧‧‧支持構件 162, 284‧‧‧ Supporting components

170、210、304‧‧‧軌道 170, 210, 304‧‧‧ tracks

171、283‧‧‧支持體 171, 283‧‧‧ Support

172‧‧‧滾珠螺桿 172‧‧‧Ball screw

180‧‧‧負載檢測元件 180‧‧‧Load detection component

200、300‧‧‧多孔式吸盤 200, 300‧‧‧ porous suction cup

203、303‧‧‧吸盤驅動部 203, 303‧‧‧ suction cup drive

204‧‧‧杯體 204‧‧‧ cup body

205‧‧‧排出管 205‧‧‧Draining tube

211‧‧‧機械臂 211‧‧‧ mechanical arm

212‧‧‧洗淨液噴嘴 212‧‧‧cleaning liquid nozzle

213‧‧‧噴嘴驅動部 213‧‧‧Nozzle Drive Department

214‧‧‧待機部 214‧‧‧Standing Department

220、223‧‧‧供給管 220, 223‧‧‧ supply tube

221‧‧‧洗淨液供給源 221‧‧‧cleaning fluid supply

222、225‧‧‧供給機器群 222, 225‧‧‧Supply of machine groups

224‧‧‧氣體供給源 224‧‧‧ gas supply

230‧‧‧旋轉夾盤 230‧‧‧Rotating chuck

240‧‧‧白努利吸盤 240‧‧‧Whitenuuli sucker

241‧‧‧支持臂 241‧‧‧Support arm

242‧‧‧第1驅動部 242‧‧‧1st drive department

243‧‧‧第2驅動部 243‧‧‧2nd drive department

305‧‧‧感測器 305‧‧‧ sensor

310‧‧‧拍攝裝置 310‧‧‧Photographing device

311‧‧‧半反射鏡 311‧‧‧half mirror

312‧‧‧照明裝置 312‧‧‧Lighting device

350‧‧‧控制部 350‧‧‧Control Department

400‧‧‧主負載檢測元件 400‧‧‧Main load detection component

CS、CT、CW‧‧‧晶圓匣盒 C S , C T , C W ‧‧‧ wafer cassette

G‧‧‧黏接劑 G‧‧‧Adhesive

S‧‧‧支持晶圓 S‧‧‧Support wafer

SJ、WJ‧‧‧接合面 S J , W J ‧‧‧ joint surface

SN、WN‧‧‧非接合面 S N , W N ‧‧‧ non-joined surface

T‧‧‧重合晶圓 T‧‧‧ coincident wafer

W‧‧‧被處理晶圓 W‧‧‧Processed Wafer

P1‧‧‧傳遞位置 P1‧‧‧ delivery position

P2‧‧‧對準位置 P2‧‧‧ alignment position

圖1 概略顯示本實施形態的剝離系統之構成的平面圖。 Fig. 1 is a plan view schematically showing the configuration of a peeling system of the embodiment.

圖2 被處理晶圓與支持晶圓的側視圖。 Figure 2 Side view of the processed wafer and the supporting wafer.

圖3 概略顯示剝離裝置之構成的縱剖面圖。 Fig. 3 is a longitudinal sectional view schematically showing the configuration of a peeling device.

圖4 概略顯示剝離裝置之構成的橫剖面圖。 Fig. 4 is a schematic cross-sectional view showing the structure of the peeling device.

圖5 概略顯示第1洗淨裝置之構成的縱剖面圖。 Fig. 5 is a longitudinal sectional view schematically showing the configuration of the first cleaning device.

圖6 概略顯示第1洗淨裝置之構成的橫剖面圖。 Fig. 6 is a schematic cross-sectional view showing the configuration of the first cleaning device.

圖7 概略顯示第2洗淨裝置之構成的縱剖面圖。 Fig. 7 is a longitudinal sectional view schematically showing the configuration of a second cleaning device.

圖8 概略顯示第2搬運裝置之構成的側視圖。 Fig. 8 is a side view schematically showing the configuration of the second conveying device.

圖9 概略顯示反轉裝置之構成的縱剖面圖。 Fig. 9 is a longitudinal sectional view schematically showing the configuration of the inverting device.

圖10 概略顯示檢查裝置之構成的縱剖面圖。 Fig. 10 is a longitudinal sectional view schematically showing the configuration of an inspection apparatus.

圖11 概略顯示檢查裝置之構成的橫剖面圖。 Fig. 11 is a schematic cross-sectional view showing the configuration of an inspection apparatus.

圖12 顯示剝離處理之主要步驟的流程圖。 Figure 12 shows a flow chart of the main steps of the stripping process.

圖13 顯示將重合晶圓預備加熱之樣子的說明圖。 Figure 13 shows an explanatory view of how the superposed wafers are preheated.

圖14 顯示將重合晶圓載置於第2保持部之樣子的說明圖。 Fig. 14 is an explanatory view showing a state in which the superposed wafer is placed on the second holding portion.

圖15 顯示於第1保持部與第2保持部保持重合晶圓之樣子的說明圖。 FIG. 15 is an explanatory view showing a state in which the wafer is superposed on the first holding portion and the second holding portion.

圖16 顯示使第2保持部往鉛直方向及水平方向移動之樣子的說明圖。 Fig. 16 is an explanatory view showing a state in which the second holding portion is moved in the vertical direction and the horizontal direction.

圖17 顯示剝離被處理晶圓與支持晶圓之樣子的說明圖。 Figure 17 shows an illustration of how the wafer to be processed and the supporting wafer are peeled off.

圖18 顯示將被處理晶圓自剝離裝置之第1保持部起傳遞至第2搬運裝置之白努利吸盤之樣子的說明圖。 Fig. 18 is an explanatory view showing a state in which the wafer to be processed is transferred from the first holding portion of the peeling device to the white Nuo suction cup of the second conveying device.

圖19 顯示將被處理晶圓自第2搬運裝置之白努利吸盤起傳遞至第1洗淨裝置之多孔式吸盤之樣子的說明圖。 Fig. 19 is an explanatory view showing a state in which the processed wafer is transferred from the white Nuoly suction cup of the second conveying device to the porous suction cup of the first cleaning device.

圖20 顯示將被處理晶圓自第3搬運裝置之白努利吸盤起傳遞至反轉裝置之第2保持部之樣子的說明圖。 FIG. 20 is an explanatory view showing a state in which the processed wafer is transferred from the white Nuo suction cup of the third conveying device to the second holding portion of the reversing device.

圖21 顯示將被處理晶圓自反轉裝置之第2保持部起傳遞至第1保持部之樣子的說明圖。 FIG. 21 is an explanatory view showing a state in which the processed wafer is transferred from the second holding portion of the inverting device to the first holding portion.

圖22 顯示將被處理晶圓自反轉裝置之第2保持部起傳遞至第1保持部之狀態的說明圖。 FIG. 22 is an explanatory view showing a state in which the processed wafer is transferred from the second holding portion of the inverting device to the first holding portion.

圖23 顯示將被處理晶圓自反轉裝置之第1保持部起傳遞至第3搬運裝置之白努利吸盤之狀態的說明圖。 FIG. 23 is an explanatory view showing a state in which the processed wafer is transferred from the first holding portion of the inverting device to the white Nuo suction cup of the third conveying device.

圖24 概略顯示其他實施形態的剝離裝置之構成的縱剖面圖。 Fig. 24 is a longitudinal cross-sectional view schematically showing the configuration of a peeling device of another embodiment.

圖25 概略顯示其他實施形態的剝離裝置之構成的縱剖面圖。 Fig. 25 is a longitudinal cross-sectional view schematically showing the configuration of a peeling device of another embodiment.

[實施本發明之最佳形態] [Best Mode for Carrying Out the Invention]

以下,對本發明之實施形態加以說明。圖1為,概略顯示本實施形態 的剝離系統1之構成的平面圖。 Hereinafter, embodiments of the present invention will be described. 1 is a schematic view showing the embodiment A plan view of the composition of the stripping system 1.

剝離系統1,如圖2所示,將藉黏接劑G接合作為被處理基板之被處理晶圓W與作為支持基板之支持晶圓S而作為重合基板之重合晶圓T,剝離為被處理晶圓W與支持晶圓S。以下,被處理晶圓W中,將介由黏接劑G與支持晶圓S接合的面稱作「接合面WJ」;並將該接合面WJ相反側的面稱作「非接合面WN」。同樣地,支持晶圓S中,將介由黏接劑G與被處理晶圓W接合的面稱作「接合面SJ」;並將該接合面SJ相反側的面稱作「非接合面SN」。另,被處理晶圓W為成為產品的晶圓,例如於接合面WJ上形成複數具備複數電子電路等之元件。此外被處理晶圓W,例如將非接合面WN研磨處理,使其薄型化(例如厚度為50μm~100μm)。支持晶圓S係為,具有與被處理晶圓W之直徑相同直徑的圓板形狀,支持該被處理晶圓W之晶圓。另,本實施形態中,雖就使用晶圓作為支持基板之場合加以說明,但亦可使用例如玻璃基板等之其他基板。 As shown in FIG. 2, the peeling system 1 is bonded to the processed wafer W as a substrate to be processed and the wafer W as a supporting substrate of the supporting substrate as a superposed wafer T, and is peeled off to be processed. Wafer W and support wafer S. Hereinafter, in the wafer W to be processed, a surface to which the bonding agent G and the supporting wafer S are bonded is referred to as a “joining surface W J ”, and a surface on the opposite side of the bonding surface W J is referred to as a “non-joining surface”. W N "". Similarly, in the support wafer S, a surface to which the bonding agent G and the wafer W to be processed are bonded is referred to as a "joining surface S J "; and a surface on the opposite side of the bonding surface S J is referred to as a "non-joining" Face S N "". Further, the wafer W to be processed is a wafer to be a product, and for example, a plurality of elements including a plurality of electronic circuits are formed on the bonding surface W J . Further, the processed wafer W is subjected to, for example, a non-joining surface W N to be thinned (for example, having a thickness of 50 μm to 100 μm). The support wafer S is a disk shape having the same diameter as the diameter of the wafer W to be processed, and supports the wafer of the wafer W to be processed. In the present embodiment, a case where a wafer is used as a supporting substrate will be described, but other substrates such as a glass substrate may be used.

剝離系統1如圖1所示,例如具有將搬出入站2、處理站3、以及介面站5一體連接之構造:搬出入站2,與外部間將晶圓匣盒CW、CS、CT搬出入,晶圓匣盒CW、CS、CT可分別收納複數被處理晶圓W、複數支持晶圓S、複數重合晶圓T;處理站3,具有對被處理晶圓W、支持晶圓S、重合晶圓T施行既定處理之各種處理裝置;介面站5,在鄰接於處理站3之後處理站4間進行被處理晶圓W的傳遞。 As shown in FIG. 1, the peeling system 1 has a structure in which the loading/unloading station 2, the processing station 3, and the interface station 5 are integrally connected, for example, the inbound and outbound stations 2, and the wafer cassettes C W , C S , and C are externally connected. When moving in and out, the wafer cassettes C W , C S , and C T can respectively accommodate a plurality of processed wafers W, a plurality of supporting wafers S, and a plurality of coincident wafers T; and the processing station 3 has a wafer W to be processed, The processing unit supports the wafer S and the superposed wafer T to perform predetermined processing; the interface station 5 transfers the processed wafer W between the processing stations 4 after being adjacent to the processing station 3.

搬出入站2與處理站3,於X方向(圖1中之上下方向)並排配置。在此等搬出入站2與處理站3之間,形成晶圓搬運區域6。介面站5,配置於處理站3之Y方向負方向側(圖1中之左側)。於介面站5之X方向正方向側(圖1中之上側)配置檢查裝置7,檢查傳遞至後處理站4之前的被處理晶圓W。此外,於包夾介面站5之檢查裝置7的相反側,即介面站5之X方向負方向側(圖1中之下側)配置檢查後洗淨站8,施行檢查後之被處理晶圓W其接合面WJ及非接合面WN的洗淨、及被處理晶圓W其正背面的反轉。 The inbound and outbound stations 2 and the processing station 3 are arranged side by side in the X direction (upward and downward directions in FIG. 1). The wafer transfer area 6 is formed between the inbound and outbound stations 2 and the processing station 3. The interface station 5 is disposed on the negative side of the Y direction of the processing station 3 (the left side in FIG. 1). The inspection device 7 is disposed on the positive side (the upper side in FIG. 1) of the X direction of the interface station 5, and the wafer W to be processed before being transferred to the post processing station 4 is inspected. Further, on the opposite side of the inspection device 7 of the package interface station 5, that is, the negative direction side of the X direction of the interface station 5 (the lower side in FIG. 1), the post-inspection cleaning station 8 is disposed, and the processed wafer after inspection is performed. W washes the joint surface W J and the non-joining surface W N and reverses the front and back surfaces of the wafer W to be processed.

於搬出入站2,設置晶圓匣盒載置台10。晶圓匣盒載置台10,設有複數張,例如3張晶圓匣盒載置板11。晶圓匣盒載置板11,於Y方向(圖1中之左右方向)一列地並排配置。此等晶圓匣盒載置板11,可在對剝離系統1之外部將晶圓匣盒CW、CS、CT搬出入時,載置晶圓匣盒CW、CS、CT。如此,搬出入站2構成為可保有複數被處理晶圓W、複數支持晶圓S、複數重合晶圓T。另,晶圓匣盒載置板11之個數,並不限定於本實施形態,可任意決定。此外,對被搬入至搬出入站2之複數重合晶圓T預先進行檢查,判別為含有正常被處理晶圓W之重合晶圓T、與含有具有缺陷的被處理晶圓W之重合晶圓T。 The wafer cassette mounting table 10 is provided for moving out of the inbound station 2. The wafer cassette mounting table 10 is provided with a plurality of sheets, for example, three wafer cassette mounting plates 11. The wafer cassette mounting plates 11 are arranged side by side in the Y direction (the horizontal direction in FIG. 1). These wafer cassette mounting plate 11, the release system may be of an external wafer cassette C W, C S, C T-fitting-out, placing the wafer cassette C W, C S, C T . In this manner, the carry-in/out station 2 is configured to hold a plurality of processed wafers W, a plurality of supporting wafers S, and a plurality of coincident wafers T. Further, the number of the wafer cassette mounting plates 11 is not limited to this embodiment, and can be arbitrarily determined. Further, the plurality of superposed wafers T that have been carried into the inbound and outbound stations 2 are inspected in advance, and are determined to include the coincident wafer T containing the normal processed wafer W and the coincident wafer T containing the processed wafer W having defects. .

於晶圓搬運區域6,配置第1搬運裝置20。第1搬運裝置20,具有例如可於鉛直方向、水平方向(Y方向、X方向)及圍繞鉛直軸地任意移動之搬運臂。第1搬運裝置20,於晶圓搬運區域6內移動,可在搬出入站2與處理站3之間搬運被處理晶圓W、支持晶圓S、重合晶圓T。 The first conveyance device 20 is disposed in the wafer conveyance region 6. The first conveying device 20 has, for example, a transfer arm that can be arbitrarily moved in the vertical direction, the horizontal direction (Y direction, the X direction), and the vertical axis. The first conveyance device 20 moves in the wafer conveyance region 6, and conveys the processed wafer W, the support wafer S, and the superposed wafer T between the carry-in/out station 2 and the processing station 3.

處理站3,具有將重合晶圓T剝離為被處理晶圓W與支持晶圓S之剝離裝置30。於剝離裝置30之Y方向負方向側(圖1中之左側),配置將剝離之被處理晶圓W洗淨的第1洗淨裝置31。在剝離裝置30與第1洗淨裝置31之間,設置第2搬運裝置32。此外,於剝離裝置30之Y方向正方向側(圖1中之右側),配置將剝離之支持晶圓S洗淨的第2洗淨裝置33。如此地,於處理站3,自介面站5側起依第1洗淨裝置31、第2搬運裝置32、剝離裝置30、第2洗淨裝置33之此一順序並排配置。 The processing station 3 has a peeling device 30 that peels the superposed wafer T into a processed wafer W and a supporting wafer S. In the negative direction side (the left side in FIG. 1) of the peeling device 30 in the Y direction, the first cleaning device 31 that cleans the peeled processed wafer W is disposed. The second conveyance device 32 is provided between the peeling device 30 and the first cleaning device 31. Moreover, the second cleaning device 33 that cleans the peeled support wafer S is disposed on the positive side (the right side in FIG. 1) of the peeling device 30 in the Y direction. In this way, the processing station 3 is arranged side by side in the order of the first cleaning device 31, the second conveying device 32, the peeling device 30, and the second cleaning device 33 from the side of the interface station 5.

檢查裝置7,檢查以剝離裝置30剝離之被處理晶圓W上的黏接劑G殘渣之有無等。此外,檢查後洗淨站8,將被檢查裝置7確認出黏接劑G殘渣之被處理晶圓W進行洗淨。此一檢查後洗淨站8具有:接合面洗淨裝置40,洗淨被處理晶圓W之接合面WJ;非接合面洗淨裝置41,洗淨被處理晶圓W之非接合面WN;以及反轉裝置42,將被處理晶圓W之正背面上下反轉。此等接合面洗淨裝置40、反轉裝置42、非接合面洗淨裝置41,自 後處理站4側起於Y方向並排配置。 The inspection device 7 checks for the presence or absence of the residue of the adhesive G on the wafer W to be processed which is peeled off by the peeling device 30. Further, after the inspection, the cleaning station 8 cleans the wafer W to be processed from the inspection device 7 to confirm the residue of the adhesive G. The post-inspection cleaning station 8 has a bonding surface cleaning device 40 that cleans the bonding surface W J of the processed wafer W, and a non-joining surface cleaning device 41 that cleans the non-joining surface W of the processed wafer W. N ; and the inverting device 42 reverses the front side of the wafer W to be processed upside down. The joint surface cleaning device 40, the reversing device 42, and the non-joining surface cleaning device 41 are arranged side by side in the Y direction from the side of the post-processing station 4.

於介面站5,設置可在往Y方向延伸之搬運路50上任意移動的第3搬運裝置51。第3搬運裝置51,可於鉛直方向及圍繞鉛直軸(θ方向)地任意移動,可在處理站3、後處理站4、檢查裝置7及檢查後洗淨站8之間搬運被處理晶圓W。 The third station 51 that can move freely on the transport path 50 extending in the Y direction is provided in the interface station 5. The third transport device 51 can be arbitrarily moved in the vertical direction and around the vertical axis (θ direction), and the processed wafer can be transported between the processing station 3, the post-processing station 4, the inspection device 7, and the post-inspection cleaning station 8. W.

另,後處理站4,對在處理站3剝離之被處理晶圓W施行既定的後處理。作為既定的後處理,施行例如將被處理晶圓W安裝之處理、進行被處理晶圓W上之元件的電氣特性檢查之處理、或將被處理晶圓W切割為一片片晶片之處理等。 Further, the post-processing station 4 performs a predetermined post-processing on the wafer W to be processed which is peeled off at the processing station 3. As a predetermined post-processing, for example, a process of mounting the wafer W to be processed, a process of performing electrical property inspection of a component on the wafer W to be processed, or a process of cutting the wafer to be processed into a wafer is performed.

其次,對上述剝離裝置30之構成加以說明。剝離裝置30,如圖3所示,具有可將內部密閉之處理容器100。於處理容器100側面,形成被處理晶圓W、支持晶圓S、重合晶圓T的搬出入口(未圖示),並在該搬出入口設置開閉閘門(未圖示)。 Next, the configuration of the above-described peeling device 30 will be described. As shown in FIG. 3, the peeling device 30 has a processing container 100 in which the inside can be sealed. On the side surface of the processing container 100, a processing wafer W, a supporting wafer S, and a loading/unloading inlet (not shown) of the superposed wafer T are formed, and an opening and closing gate (not shown) is provided at the loading/unloading port.

於處理容器100底面,形成將該處理容器100之內部氣體環境排氣的排氣口101。排氣口101,與例如連通真空泵等之排氣裝置102的排氣管103相連接。 An exhaust port 101 for exhausting the internal gas atmosphere of the processing container 100 is formed on the bottom surface of the processing container 100. The exhaust port 101 is connected to an exhaust pipe 103 of, for example, an exhaust device 102 that communicates with a vacuum pump or the like.

於處理容器100內部設置:第1保持部110,將被處理晶圓W吸附保持在其底面;以及第2保持部111,將支持晶圓S載置於其頂面而加以保持。第1保持部110,設於第2保持部111上方,與第2保持部111相對向地配置。亦即,處理容器100之內部,在將被處理晶圓W配置於上側,並將支持晶圓S配置於下側的狀態,對重合晶圓T施行剝離處理。 Inside the processing container 100, the first holding portion 110 holds and holds the wafer W to be processed on the bottom surface thereof, and the second holding portion 111 holds the supporting wafer S on the top surface thereof and holds it. The first holding portion 110 is provided above the second holding portion 111 and disposed to face the second holding portion 111 . In other words, in the inside of the processing container 100, the wafer W to be processed is placed on the upper side, and the supporting wafer S is placed on the lower side, and the superposed wafer T is subjected to a peeling process.

第1保持部110,使用例如多孔式吸盤。第1保持部110,具有平板狀的本體部120。於本體部120之底面側,設置係多孔介質之多孔性材料121。多孔性材料121,具有例如與被處理晶圓W幾近相同的直徑,與該被處理 晶圓W之非接合面WN抵接。另,作為多孔性材料121可使用例如碳化矽。 For the first holding portion 110, for example, a multi-hole chuck is used. The first holding portion 110 has a flat body portion 120. On the bottom surface side of the main body portion 120, a porous material 121 which is a porous medium is provided. The porous material 121 has, for example, a diameter nearly the same as that of the wafer W to be processed, and is in contact with the non-joining surface W N of the wafer W to be processed. Further, as the porous material 121, for example, tantalum carbide can be used.

此外,於本體部120內部,多孔性材料121之上方,形成抽吸空間122。抽吸空間122,例如以覆蓋多孔性材料121的方式形成。抽吸空間122,與抽吸管123相連接。抽吸管123,例如與真空泵等之負壓產生裝置(未圖示)相連接。而自抽吸管123介由抽吸空間122與多孔性材料121抽吸被處理晶圓之非接合面WN,將該被處理晶圓W吸附保持於第1保持部110。 Further, inside the body portion 120, a suction space 122 is formed above the porous material 121. The suction space 122 is formed, for example, to cover the porous material 121. The suction space 122 is connected to the suction pipe 123. The suction pipe 123 is connected to, for example, a vacuum generating device (not shown) such as a vacuum pump. The suction pipe 123 sucks the non-joining surface W N of the processed wafer through the suction space 122 and the porous material 121 , and adsorbs and holds the processed wafer W on the first holding portion 110 .

此外,於本體部120內部,抽吸空間122之上方,設置將被處理晶圓W加熱的加熱機構124。加熱機構124,使用例如加熱器。 Further, inside the main body portion 120, above the suction space 122, a heating mechanism 124 for heating the wafer W to be processed is provided. The heating mechanism 124 uses, for example, a heater.

於第1保持部110頂面,設置支持該第1保持部110的支持板130。支持板130,支持處理容器100之頂棚面。另,亦可省略本實施形態之支持板130,使第1保持部110抵接於處理容器100之頂棚面以支持之。 A support plate 130 that supports the first holding portion 110 is provided on the top surface of the first holding portion 110. The support plate 130 supports the ceiling surface of the processing container 100. Further, the support plate 130 of the present embodiment may be omitted, and the first holding portion 110 may be brought into contact with the ceiling surface of the processing container 100 to be supported.

於第2保持部111內部,設置用於將支持晶圓S吸附保持之抽吸管140。抽吸管140,與例如與真空泵等之負壓產生裝置(未圖示)相連接。 Inside the second holding portion 111, a suction pipe 140 for holding and holding the supporting wafer S is provided. The suction pipe 140 is connected to, for example, a vacuum generating device (not shown) such as a vacuum pump.

此外,於第2保持部111內部,設置將支持晶圓S加熱之加熱機構141。加熱機構141,使用例如加熱器。 Further, inside the second holding portion 111, a heating mechanism 141 that supports the heating of the wafer S is provided. The heating mechanism 141 uses, for example, a heater.

於第2保持部111下方,設置使第2保持部111及支持晶圓S往鉛直方向及水平方向移動之移動機構150。移動機構150具有使第2保持部111往鉛直方向移動之鉛直移動部151、以及使第2保持部111往水平方向移動之水平移動部152。 Below the second holding portion 111, a moving mechanism 150 that moves the second holding portion 111 and the supporting wafer S in the vertical direction and the horizontal direction is provided. The moving mechanism 150 has a vertical moving portion 151 that moves the second holding portion 111 in the vertical direction and a horizontal moving portion 152 that moves the second holding portion 111 in the horizontal direction.

鉛直移動部151具有:支持板160,支持第2保持部111之底面;驅動部161,升降支持板160以使第1保持部110與第2保持部111在鉛直方向接近、遠離;以及支持構件162,支持支持板160。驅動部161,具有例如滾珠螺桿(未圖示)與使該滾珠螺桿轉動之馬達(未圖示)。此外,支持構 件162,構成為可於鉛直方向任意伸縮,在支持板160與後述支持體171之間設置例如4處。 The vertical moving portion 151 has a support plate 160 that supports the bottom surface of the second holding portion 111, and a driving portion 161 that lifts the support plate 160 such that the first holding portion 110 and the second holding portion 111 are close to each other in the vertical direction and away from each other; 162, support support board 160. The drive unit 161 has, for example, a ball screw (not shown) and a motor (not shown) that rotates the ball screw. In addition, support structure The member 162 is configured to be arbitrarily expandable and contractible in the vertical direction, and is provided, for example, at four places between the support plate 160 and a support 171 to be described later.

水平移動部152,如圖4所示具有:一對軌道170、170,沿著X方向(圖4中之左右方向)延伸;支持體171,安裝於軌道170;滾珠螺桿172,與支持體171連結並沿著軌道170延伸;以及驅動部173,轉動滾珠螺桿172。驅動部173,例如內建馬達(未圖示),藉由轉動滾珠螺桿172,可使支持體171沿著軌道170移動。 As shown in FIG. 4, the horizontal moving portion 152 has a pair of rails 170 and 170 extending in the X direction (left-right direction in FIG. 4), a support body 171 attached to the rail 170, a ball screw 172, and a support body 171. Connecting and extending along the rail 170; and the driving portion 173, rotating the ball screw 172. The drive unit 173, for example, a built-in motor (not shown), can move the support body 171 along the rail 170 by rotating the ball screw 172.

於支持體171上,如圖3及圖4所示,設置負載檢測元件180,作為測定在將被處理晶圓W與支持晶圓S剝離時,作用在被處理晶圓W與支持晶圓S的負載之負載測定部。之後,將負載檢測元件180測定出的負載,輸出至後述控制部350。控制部350,依據負載檢測元件180所測定出之負載控制驅動部173之旋轉速度(或扭矩),使該作用在被處理晶圓W與支持晶圓S的負載成為一定之期望負載。另,負載檢測元件180可測定之負載範圍,至少為包含作用在被處理晶圓W與支持晶圓S的負載之範圍,例如0N~2000N。 As shown in FIG. 3 and FIG. 4, the support 171 is provided with a load detecting element 180 for measuring the wafer W to be processed and the supporting wafer S when the wafer W to be processed is peeled off from the supporting wafer S. The load measurement unit of the load. After that, the load measured by the load detecting element 180 is output to the control unit 350 which will be described later. The control unit 350 controls the rotational speed (or torque) of the drive unit 173 in accordance with the load measured by the load detecting element 180, so that the load acting on the wafer W to be processed and the supporting wafer S becomes a constant desired load. In addition, the load range that the load detecting component 180 can measure is at least a range including a load acting on the processed wafer W and the supporting wafer S, for example, 0N to 2000N.

另,於第2保持部111下方設置升降銷((未圖示),用於自下方支持重合晶圓T或支持晶圓S而使其升降。升降銷貫穿形成在第2保持部111之貫通孔(未圖示),可自第2保持部111之頂面突出。 Further, a lift pin (not shown) is provided below the second holding portion 111 for supporting the wafer T or the support wafer S to be lifted and lowered from below. The lift pin is formed to penetrate through the second holding portion 111. A hole (not shown) can protrude from the top surface of the second holding portion 111.

接著,對上述第1洗淨裝置31之構成加以說明。第1洗淨裝置31,如圖5所示,具有可將內部密閉之處理容器190。於處理容器190側面,形成被處理晶圓W的搬出入口(未圖示),並在該搬出入口設置開閉閘門(未圖示)。 Next, the configuration of the first cleaning device 31 will be described. As shown in FIG. 5, the first cleaning device 31 has a processing container 190 that can seal the inside. On the side surface of the processing container 190, a loading/unloading port (not shown) of the wafer W to be processed is formed, and an opening and closing gate (not shown) is provided at the loading and unloading port.

於處理容器190內之中央部,設置保持被處理晶圓W並使其旋轉的多孔式吸盤200。多孔式吸盤200具有平板狀的本體部201、以及設置在本體部201頂面側的係多孔介質之多孔性材料202。多孔性材料202,具有例如 與被處理晶圓W幾近相同的直徑,與該被處理晶圓W之非接合面WN抵接。另,作為多孔性材料202可使用例如碳化矽。多孔性材料202與抽吸管(未圖示)相連接,藉由自該抽吸管介由多孔性材料202抽吸被處理晶圓W之非接合面WN,可將該被處理晶圓W吸附保持於多孔式吸盤200上。 A porous chuck 200 that holds and rotates the wafer W to be processed is provided at a central portion of the processing container 190. The porous chuck 200 has a flat body portion 201 and a porous material 202 which is provided on the top surface side of the body portion 201 and which is a porous medium. The porous material 202 has, for example, a diameter nearly the same as that of the wafer W to be processed, and is in contact with the non-joining surface W N of the wafer W to be processed. Further, as the porous material 202, for example, tantalum carbide can be used. The porous material 202 is connected to a suction tube (not shown), and the processed wafer can be processed by sucking the non-joining surface W N of the processed wafer W from the suction tube through the porous material 202. The W adsorption is maintained on the porous chuck 200.

於多孔式吸盤200下方,設置例如具備馬達等之吸盤驅動部203。多孔式吸盤200,可藉吸盤驅動部203旋轉至既定速度。此外,吸盤驅動部203,設有例如壓力缸筒等之升降驅動源,可將多孔式吸盤200任意升降。 Below the multi-hole chuck 200, a chuck driving unit 203 having a motor or the like is provided, for example. The multi-hole chuck 200 can be rotated by the chuck driving unit 203 to a predetermined speed. Further, the suction cup drive unit 203 is provided with a lifting drive source such as a pressure cylinder tube, and the multi-hole suction cup 200 can be arbitrarily moved up and down.

於多孔式吸盤200之周圍設置杯體204,將自被處理晶圓W飛散或落下的液體承擋、回收。於杯體204之底面,連接將回收的液體排出之排出管205、及將杯體204內之氣體環境抽真空而排氣之排氣管206。 A cup body 204 is provided around the porous chuck 200 to receive and collect the liquid scattered or dropped from the wafer W to be processed. A discharge pipe 205 for discharging the recovered liquid and an exhaust pipe 206 for evacuating the gas atmosphere in the cup 204 are connected to the bottom surface of the cup 204.

如圖6所示,於杯體204之X方向負方向(圖6中之下方)側,形成沿著Y方向(圖6中之左右方向)延伸之軌道210。軌道210,形成為例如自杯體204之Y方向負方向(圖6中之左方)側的外方起直至Y方向正方向(圖6中之右方)側的外方為止。軌道210,安裝有機械臂211。 As shown in Fig. 6, on the side of the cup body 204 in the negative X direction (the lower side in Fig. 6), a rail 210 extending in the Y direction (the horizontal direction in Fig. 6) is formed. The rail 210 is formed, for example, from the outside in the negative direction of the Y direction of the cup 204 (the left side in FIG. 6) to the outside in the positive direction of the Y direction (the right side in FIG. 6). The rail 210 is mounted with a robot arm 211.

機械臂211如圖5及圖6所示,支持洗淨液噴嘴212,洗淨液噴嘴212對被處理晶圓W供給洗淨液,例如係黏接劑G的溶劑之有機溶劑。機械臂211,藉由圖6所示之噴嘴驅動部213,可於軌道210上任意移動。藉此,洗淨液噴嘴212,可自設置在杯體204其Y方向正方向側的外方之待機部214起,移動至杯體204內之被處理晶圓W的中心部上方為止,進一步可在該被處理晶圓W上於被處理晶圓W之徑方向移動。此外,機械臂211,可藉噴嘴驅動部213任意升降,可調節洗淨液噴嘴212的高度。 As shown in FIGS. 5 and 6, the robot arm 211 supports the cleaning liquid nozzle 212, and the cleaning liquid nozzle 212 supplies a cleaning liquid, for example, an organic solvent of a solvent of the adhesive G, to the wafer W to be processed. The robot arm 211 is arbitrarily movable on the rail 210 by the nozzle driving unit 213 shown in FIG. In this way, the cleaning liquid nozzle 212 can be moved from the standby portion 214 on the outer side in the positive direction of the cup body 204 to the upper portion of the center of the wafer W to be processed in the cup 204, and further The wafer W to be processed can be moved in the radial direction of the wafer W to be processed. Further, the robot arm 211 can be arbitrarily moved up and down by the nozzle driving unit 213, and the height of the cleaning liquid nozzle 212 can be adjusted.

洗淨液噴嘴212,例如使用二流體噴嘴。洗淨液噴嘴212如圖5所示,與對該洗淨液噴嘴212供給洗淨液之供給管220相連接。供給管220,與內部儲存洗淨液之洗淨液供給源221連通。於供給管220設置供給機器群222,其包含控制洗淨液的流動之閥與流量調節部等。此外,洗淨液噴嘴 212,與對該洗淨液噴嘴212供給惰性氣體,例如氮氣之供給管223相連接。供給管223,與內部儲存惰性氣體之氣體供給源224連通。於供給管223設置供給機器群225,其包含控制惰性氣體的流動之閥與流量調節部等。之後,在洗淨液噴嘴212內混合洗淨液與惰性氣體,自該洗淨液噴嘴212對被處理晶圓W供給。另,以下內容中,有將洗淨液與惰性氣體所混合者單稱作「洗淨液」的情況。 The cleaning liquid nozzle 212 uses, for example, a two-fluid nozzle. As shown in FIG. 5, the cleaning liquid nozzle 212 is connected to a supply pipe 220 that supplies the cleaning liquid to the cleaning liquid nozzle 212. The supply pipe 220 is in communication with the cleaning liquid supply source 221 that stores the cleaning liquid therein. A supply machine group 222 is provided in the supply pipe 220, and includes a valve for controlling the flow of the cleaning liquid, a flow rate adjusting unit, and the like. In addition, the cleaning liquid nozzle 212 is connected to a supply pipe 223 for supplying an inert gas such as nitrogen to the cleaning liquid nozzle 212. The supply pipe 223 is in communication with a gas supply source 224 that internally stores an inert gas. A supply machine group 225 is provided in the supply pipe 223, and includes a valve for controlling the flow of the inert gas, a flow rate adjusting portion, and the like. Thereafter, the cleaning liquid and the inert gas are mixed in the cleaning liquid nozzle 212, and the processed wafer W is supplied from the cleaning liquid nozzle 212. In addition, in the following, the case where the washing liquid and the inert gas are mixed is simply referred to as "cleaning liquid".

另,亦可於多孔式吸盤200下方設置升降銷(未圖示),用於自下方支持被處理晶圓W而使其升降。此一情況,升降銷貫穿形成在多孔式吸盤200之貫通孔(未圖示),可自多孔式吸盤200之頂面突出。之後,以使升降銷升降取代使多孔式吸盤200升降,與多孔式吸盤200間進行被處理晶圓W的傳遞。 Further, a lift pin (not shown) may be provided below the porous chuck 200 to support the wafer W to be lifted and lowered from below. In this case, the lift pin penetrates through a through hole (not shown) formed in the porous chuck 200 and protrudes from the top surface of the porous chuck 200. Thereafter, the multi-hole chuck 200 is moved up and down instead of lifting the lift pins, and the processed wafer W is transferred between the porous chucks 200.

另,檢查後洗淨站8之接合面洗淨裝置40與非接合面洗淨裝置41的構成,因與上述第1洗淨裝置31之構成相同,故省略其說明。 The configuration of the joint surface cleaning device 40 and the non-joining surface cleaning device 41 of the post-inspection cleaning station 8 is the same as that of the first cleaning device 31, and therefore the description thereof will be omitted.

此外,第2洗淨裝置33之構成,與上述第1洗淨裝置31之構成幾近相同。第2洗淨裝置33如圖7所示,設置旋轉夾盤230以取代第1洗淨裝置31之多孔式吸盤200。旋轉夾盤230具有水平的頂面,並於該頂面設置例如抽吸支持晶圓S之吸引口(未圖示)。藉由自此一抽吸口的抽吸,可將支持晶圓S吸附保持於旋轉夾盤230上。第2洗淨裝置33之其他構成,因與上述第1洗淨裝置31之構成相同,故省略其說明。 Further, the configuration of the second cleaning device 33 is almost the same as the configuration of the first cleaning device 31 described above. As shown in FIG. 7, the second cleaning device 33 is provided with a rotary chuck 230 instead of the porous chuck 200 of the first cleaning device 31. The rotating chuck 230 has a horizontal top surface, and a suction port (not shown) for sucking the support wafer S is provided on the top surface, for example. The support wafer S can be adsorbed and held on the spin chuck 230 by suction from the suction port. The other configuration of the second cleaning device 33 is the same as that of the first cleaning device 31, and thus the description thereof will be omitted.

另,第2洗淨裝置33中,亦可於旋轉夾盤230下方設置背面清洗噴嘴(未圖示),朝向被處理晶圓W之背面,即非接合面WN噴射洗淨液。藉由自此一背面清洗噴嘴噴射之洗淨液,洗淨被處理晶圓W之非接合面WN與被處理晶圓W之外周部。 Also, the second cleaning device 33, also in the rotating clamp plate 230 is provided below the back cleaning nozzle (not shown), toward the back of the wafer W is processed, i.e., the non-bonding surface cleaning liquid ejection W N. The non-joining surface W N of the wafer W to be processed and the outer peripheral portion of the wafer W to be processed are cleaned by the cleaning liquid sprayed from the back surface cleaning nozzle.

接著,對上述第2搬運裝置32之構成加以說明。第2搬運裝置32如圖8所示,具有保持被處理晶圓W之白努利吸盤240。白努利吸盤240, 被支持臂241所支持。支持臂241,被第1驅動部242支持。藉由此一第1驅動部242,支持臂241可圍繞水平軸地任意轉動,並可於水平方向伸縮。於第1驅動部242下方,設置第2驅動部243。藉由此一第2驅動部243,第1驅動部242可圍繞鉛直軸地任意旋轉,並可於鉛直方向升降。 Next, the configuration of the second conveying device 32 will be described. As shown in FIG. 8, the second conveying device 32 has a white Nuo suction cup 240 that holds the wafer W to be processed. White Nuori suction cup 240, Supported by the support arm 241. The support arm 241 is supported by the first drive unit 242. By the first driving unit 242, the support arm 241 can be arbitrarily rotated about the horizontal axis and can be expanded and contracted in the horizontal direction. Below the first drive unit 242, a second drive unit 243 is provided. By the second driving unit 243, the first driving unit 242 can be arbitrarily rotated around the vertical axis, and can be moved up and down in the vertical direction.

另,第3搬運裝置51,因與上述第2搬運裝置32具有相同構成,故省略其說明省略。然而,第3搬運裝置51之第2驅動部243,安裝於圖1所示之搬運路50,第3搬運裝置51可在搬運路50上移動。 In addition, since the third conveying device 51 has the same configuration as the second conveying device 32, the description thereof is omitted. However, the second driving unit 243 of the third conveying device 51 is attached to the conveying path 50 shown in FIG. 1 , and the third conveying device 51 is movable on the conveying path 50 .

接著,對上述反轉裝置42之構成加以說明。反轉裝置42,如圖9所示,具有將複數機器收納於其內部之處理容器250。於處理容器250側面,形成用於藉第3搬運裝置51施行被處理晶圓W之搬出入的搬出入口(未圖示),並在該搬出入口(未圖示)設置開閉閘門(未圖示)。 Next, the configuration of the above-described inverting device 42 will be described. As shown in FIG. 9, the inverting device 42 has a processing container 250 in which a plurality of devices are housed. On the side surface of the processing container 250, an unloading port (not shown) for carrying in and out of the wafer W to be processed by the third transport device 51 is formed, and an opening and closing gate (not shown) is provided at the loading port (not shown) (not shown). ).

於處理容器250底面,形成將該處理容器250之內部氣體環境排氣的排氣口260。排氣口260,與例如連通真空泵等之排氣裝置261的排氣管262相連接。 An exhaust port 260 for exhausting the internal gas atmosphere of the processing container 250 is formed on the bottom surface of the processing container 250. The exhaust port 260 is connected to an exhaust pipe 262 such as an exhaust device 261 that communicates with a vacuum pump or the like.

於處理容器250內部設置:第1保持部270,將被處理晶圓W保持於底面;以及第2保持部271,將被處理晶圓W保持於頂面。第1保持部270,設於第2保持部271上方,與第2保持部271相對向地配置。第1保持部270及第2保持部271,具有例如與被處理晶圓W幾近相同的直徑。此外,於第1保持部270及第2保持部271使用白努利吸盤。藉此,第1保持部270及第2保持部271,可將被處理晶圓W其單面之全表面各自不接觸地保持。 Inside the processing container 250, the first holding portion 270 holds the wafer W to be processed on the bottom surface, and the second holding portion 271 holds the wafer W to be processed on the top surface. The first holding portion 270 is provided above the second holding portion 271 and disposed to face the second holding portion 271. The first holding portion 270 and the second holding portion 271 have, for example, the same diameter as the wafer W to be processed. Further, a white Nuo suction cup is used in the first holding portion 270 and the second holding portion 271. Thereby, the first holding portion 270 and the second holding portion 271 can hold the entire surface of one surface of the wafer W to be processed without contact.

於第1保持部270之頂面,設置支持第1保持部270的支持板272。另,亦可省略本實施形態之支持板272,使第1保持部270抵接於處理容器250之頂棚面以支持之。 A support plate 272 that supports the first holding portion 270 is provided on the top surface of the first holding portion 270. Further, the support plate 272 of the present embodiment may be omitted, and the first holding portion 270 may be brought into contact with the ceiling surface of the processing container 250 to be supported.

於第2保持部271之下方,設置使該第2保持部271往鉛直方向移動之移動機構280。移動機構280具有:支持板281,支持第2保持部271之底面;以及驅動部282,升降支持板281以使第1保持部270與第2保持部271在鉛直方向接近、遠離。驅動部282,係藉由設置在處理容器250底面之支持體283所支持。此外,於支持體283之頂面設置支撐支持板281的支持構件284。支持構件284,構成為於鉛直方向任意伸縮,可在藉驅動部282使支持板281升降時,自由地伸縮。 A moving mechanism 280 that moves the second holding portion 271 in the vertical direction is provided below the second holding portion 271. The moving mechanism 280 has a support plate 281 that supports the bottom surface of the second holding portion 271, and a driving portion 282 that lifts and lowers the support plate 281 so that the first holding portion 270 and the second holding portion 271 approach and move away from each other in the vertical direction. The driving portion 282 is supported by a support 283 provided on the bottom surface of the processing container 250. Further, a support member 284 that supports the support plate 281 is provided on the top surface of the support body 283. The support member 284 is configured to be arbitrarily stretchable in the vertical direction, and can be freely expanded and contracted when the support plate 281 is moved up and down by the drive unit 282.

其次,對上述檢查裝置7之構成加以說明。檢查裝置7,如圖10及圖11所示具有處理容器290。於處理容器290側面,形成被處理晶圓W的搬出入口(未圖示),並在該搬出入口設置開閉閘門(未圖示)。 Next, the configuration of the above-described inspection device 7 will be described. The inspection device 7 has a processing container 290 as shown in FIGS. 10 and 11 . On the side surface of the processing container 290, a carry-out port (not shown) of the wafer W to be processed is formed, and an opening and closing gate (not shown) is provided at the carry-out port.

於處理容器290內,設置保持被處理晶圓W之多孔式吸盤300。多孔式吸盤300具有平板狀的本體部301、以及設置在本體部301頂面側的係多孔介質之多孔性材料302。多孔性材料302,具有例如與被處理晶圓W幾近相同的直徑,與該被處理晶圓W之非接合面WN抵接。另,作為多孔性材料302可使用例如碳化矽。多孔性材料302與抽吸管(未圖示)相連接,藉由自該抽吸管介由多孔性材料302抽吸被處理晶圓W之非接合面WN,可將該被處理晶圓W吸附保持於多孔式吸盤300上。 In the processing container 290, a porous chuck 300 that holds the wafer W to be processed is provided. The porous chuck 300 has a flat body portion 301 and a porous material 302 which is provided on the top surface side of the body portion 301 and which is a porous medium. The porous material 302 has, for example, a diameter nearly the same as that of the wafer W to be processed, and is in contact with the non-joining surface W N of the wafer W to be processed. Further, as the porous material 302, for example, tantalum carbide can be used. The porous material 302 is connected to a suction tube (not shown), and the processed wafer can be processed by sucking the non-joining surface W N of the processed wafer W from the suction tube through the porous material 302. The W adsorption is maintained on the porous chuck 300.

於多孔式吸盤300下方,設置吸盤驅動部303。藉由此一吸盤驅動部303,多孔式吸盤300可任意旋轉。此外,吸盤驅動部303,被安裝於設置在處理容器290內底面的,沿著Y方向延伸之軌道304上。藉由此一吸盤驅動部303,多孔式吸盤300可沿著軌道304移動。亦即,多孔式吸盤300,可在與處理容器290之外部間將被處理晶圓W搬出入所用的傳遞位置P1、及調整被處理晶圓W之凹口部位置的對準位置P2之間移動。 Below the multi-hole chuck 300, a chuck driving portion 303 is provided. The porous suction cup 300 can be arbitrarily rotated by the suction cup driving portion 303. Further, the chuck driving unit 303 is attached to a rail 304 which is provided on the bottom surface of the processing container 290 and extends in the Y direction. By this suction cup driving portion 303, the multi-hole chuck 300 can be moved along the rail 304. That is, the porous chuck 300 can carry the processed wafer W into and out between the processing position of the processing wafer 290 and the alignment position P2 of the position of the notch of the processed wafer W. mobile.

於對準位置P2設置感測器305,檢測多孔式吸盤300所保持之被處理晶圓W其凹口部的位置。可藉由感測器305檢測凹口部的位置,並藉吸盤驅動部303旋轉多孔式吸盤300,調節被處理晶圓W之凹口部的位置。 The sensor 305 is disposed at the alignment position P2 to detect the position of the notch portion of the wafer W to be processed held by the porous chuck 300. The position of the notch portion can be detected by the sensor 305, and the position of the notch portion of the wafer W to be processed can be adjusted by rotating the multi-hole chuck 300 by the chuck driving portion 303.

於處理容器290之對準位置P2側的側面,設置拍攝裝置310。拍攝裝置310,使用例如廣角型之CCD相機。在處理容器290之上部中央附近,設置半反射鏡311。半反射鏡311,被設置於與拍攝裝置310相對向的位置,自鉛直方向傾斜45度地設置。於半反射鏡311上方,設置可變更照度之照明裝置312,半反射鏡311與照明裝置312,被固定在處理容器290之頂面。此外,拍攝裝置310、半反射鏡311及照明裝置312,各自設置於被多孔式吸盤300保持之被處理晶圓W的上方。而來自照明裝置312之照明,通過半反射鏡311往下方照射。因此,位於此照射區域之物體的反射光,被半反射鏡311反射,而導入拍攝裝置310。亦即,拍攝裝置310,可拍攝位於照射區域之物體。之後,將拍攝之被處理晶圓W的影像,輸出至後述之控制部350,於控制部350中檢查被處理晶圓W上的黏接劑G殘渣之有無。 The imaging device 310 is disposed on the side of the processing container 290 on the side of the alignment position P2. The photographing device 310 uses, for example, a wide-angle type CCD camera. A half mirror 311 is provided near the center of the upper portion of the processing container 290. The half mirror 311 is provided at a position facing the imaging device 310, and is disposed at an angle of 45 degrees from the vertical direction. Above the half mirror 311, an illumination device 312 capable of changing the illumination is provided, and the half mirror 311 and the illumination device 312 are fixed to the top surface of the processing container 290. Further, the imaging device 310, the half mirror 311, and the illumination device 312 are respectively disposed above the wafer W to be processed held by the porous chuck 300. The illumination from the illumination device 312 is illuminated downward through the half mirror 311. Therefore, the reflected light of the object located in the irradiation area is reflected by the half mirror 311 and is guided to the imaging device 310. That is, the photographing device 310 can photograph an object located in the illuminated area. Thereafter, the image of the processed wafer W to be imaged is output to a control unit 350, which will be described later, and the control unit 350 checks the presence or absence of the residue of the adhesive G on the wafer W to be processed.

以上之剝離系統1,如圖1所示,設有控制部350。控制部350,例如為電腦,具有程式收納部(未圖示)。程式收納部,收納有控制剝離系統1中的被處理晶圓W、支持晶圓S、重合晶圓T之處理的程式。此外,於程式收納部,亦收納用於控制上述各種處理裝置與搬運裝置等之驅動系統的動作,實現剝離系統1中的後述剝離處理之程式。另,該程式係儲存於例如電腦可讀取的硬碟(HD)、軟性磁碟(FD)、光碟(CD)、磁光碟(MO)、記憶卡等之電腦可讀取的記憶媒體H,亦可自此記憶媒體H安裝至控制部350。 The peeling system 1 described above is provided with a control unit 350 as shown in Fig. 1 . The control unit 350 is, for example, a computer and has a program storage unit (not shown). The program storage unit stores a program for controlling the processed wafer W, the supporting wafer S, and the superposed wafer T in the peeling system 1. Further, the program storage unit also stores an operation for controlling the drive systems of the various processing devices and the transfer device described above, and realizes a program of the peeling process described later in the peeling system 1. In addition, the program is stored in a computer readable memory medium H such as a computer readable hard disk (HD), a flexible disk (FD), a compact disk (CD), a magneto-optical disk (MO), a memory card, and the like. The memory medium H can also be mounted to the control unit 350 from here.

其次,對使用如同以上構成之剝離系統1而施行的被處理晶圓W與支持晶圓S之剝離處理方法加以說明。圖12為,顯示此一剝離處理之主要步驟的例子之流程圖。 Next, a method of peeling off the processed wafer W and the supporting wafer S which are performed using the peeling system 1 configured as above will be described. Figure 12 is a flow chart showing an example of the main steps of this stripping process.

首先,將收納有複數枚重合晶圓T之晶圓匣盒CT、空的晶圓匣盒CW、及空的晶圓匣盒CS,載置於搬出入站2之既定的晶圓匣盒載置板11。藉第1搬運裝置20將晶圓匣盒CT內之重合晶圓T取出,搬運至處理站3之剝離裝置30。此時,重合晶圓T,係以將被處理晶圓W配置於上側,且將支持 晶圓S配置於下側的狀態被搬運。 First, a wafer cassette C T containing a plurality of stacked wafers T, an empty wafer cassette C W , and an empty wafer cassette C S are placed on a predetermined wafer of the inbound and outbound stations 2 The cassette is placed on the board 11. The superposed wafer T in the wafer cassette C T is taken out by the first transfer device 20 and transported to the peeling device 30 of the processing station 3. At this time, the wafer T is superposed so that the wafer W to be processed is placed on the upper side, and the support wafer S is placed on the lower side.

將搬入剝離裝置30之重合晶圓T,傳遞至預先上升之升降銷(未圖示)。之後如圖13所示,重合晶圓T,在第1保持部110與第2保持部111之間,被配置於未與該第1保持部110與第2保持部111之任一保持部接觸的位置。在此狀態經過既定時間後,以加熱機構124、141將重合晶圓T預備加熱。藉由此一預備加熱,即便如同後述以第1保持部110將被處理晶圓W吸附保持並加熱,仍可抑制該被處理晶圓W之熱膨脹。因此,與以第1保持部將常溫之被處理晶圓加熱的習知情況相比,本實施形態,可抑制被處理晶圓W的翹曲,並可抑制被處理晶圓W與第1保持部110互相摩擦而產生之微粒。 The superposed wafer T carried into the peeling device 30 is transferred to a lift pin (not shown) that has risen in advance. Thereafter, as shown in FIG. 13 , the wafer T is superposed on the first holding portion 110 and the second holding portion 111 and is not in contact with any of the first holding portion 110 and the second holding portion 111 . s position. After the predetermined time has elapsed in this state, the superposed wafer T is preheated by the heating means 124, 141. By this preliminary heating, even if the wafer W to be processed is adsorbed and held by the first holding portion 110 as will be described later, the thermal expansion of the wafer W to be processed can be suppressed. Therefore, compared with the conventional case where the first holding unit heats the wafer to be processed at a normal temperature, the present embodiment can suppress the warpage of the wafer W to be processed, and can suppress the wafer W to be processed and the first holding. The particles 110 are rubbed against each other to produce particles.

之後,如圖14所示,將重合晶圓T吸附保持於第2保持部111。而在經過既定時間後,以加熱機構124、141將重合晶圓W加熱至既定溫度,例如200℃~250℃。如此一來,則軟化重合晶圓T中之黏接劑G。其後,藉移動機構150使第2保持部111上升,如圖15所示,以第1保持部110與第2保持部111夾入重合晶圓T而保持之。此時,於第1保持部110吸附保持被處理晶圓W之非接合面WN,並於第2保持部111吸附保持支持晶圓S之非接合面SNThereafter, as shown in FIG. 14, the superposed wafer T is adsorbed and held by the second holding portion 111. After a predetermined period of time, the superposed wafer W is heated by the heating means 124, 141 to a predetermined temperature, for example, 200 ° C to 250 ° C. As a result, the adhesive G in the wafer T is softened. Thereafter, the second holding portion 111 is raised by the moving mechanism 150, and as shown in FIG. 15, the first holding portion 110 and the second holding portion 111 are held by sandwiching the overlap wafer T. At this time, the non-joining surface W N of the wafer W to be processed is adsorbed and held by the first holding portion 110 , and the non-joining surface S N of the supporting wafer S is adsorbed and held by the second holding portion 111 .

接著,以加熱機構124、141加熱重合晶圓T以維持黏接劑G之軟化狀態,並如圖16所示,以移動機構150使第2保持部111與支持晶圓S往鉛直方向及水平方向,即斜下方移動。而後,如圖17所示,剝離第1保持部110所保持之被處理晶圓W、以及第2保持部111所保持之支持晶圓S(圖12之步驟A1)。 Next, the superposed wafer T is heated by the heating means 124, 141 to maintain the softened state of the adhesive G, and as shown in FIG. 16, the second holding portion 111 and the supporting wafer S are vertically and horizontally moved by the moving mechanism 150. The direction, ie obliquely below, moves. Then, as shown in FIG. 17, the wafer W to be processed held by the first holding portion 110 and the supporting wafer S held by the second holding portion 111 are peeled off (step A1 of FIG. 12).

此一步驟A1中,負載檢測元件180,測定作用在被處理晶圓W與支持晶圓S的負載。之後,將負載檢測元件180所測定出之負載,輸出至控制部350。控制部350,依據負載檢測元件180所測定出之負載控制驅動部173之旋轉速度(或扭矩),使該作用在被處理晶圓W與支持晶圓S的負載 成為一定之期望負載,例如500N~1000N。如此一來,則剝離處理之最初階段支持體171之移動速度小、被處理晶圓W與支持晶圓S之剝離速度小(例如1mm/秒),但隨著剝離處理的進展而支持體171之移動速度變大、剝離速度變大(例如15~16mm/秒)。另,期望負載,因應被處理晶圓W上之元件種類、施行於被處理晶圓W之處理、黏接劑G之種類,而設定適當的負載。 In the first step A1, the load detecting element 180 measures the load acting on the wafer W to be processed and the supporting wafer S. Thereafter, the load measured by the load detecting element 180 is output to the control unit 350. The control unit 350 controls the rotation speed (or torque) of the driving unit 173 in accordance with the load measured by the load detecting element 180 to cause the load acting on the wafer W to be processed and the supporting wafer S. Become a certain expected load, for example 500N~1000N. As a result, the moving speed of the support 171 at the initial stage of the peeling process is small, and the peeling speed of the processed wafer W and the supporting wafer S is small (for example, 1 mm/sec), but the support 171 progresses as the peeling process progresses. The moving speed is increased, and the peeling speed is increased (for example, 15 to 16 mm/sec). Further, the desired load is set in accordance with the type of component on the wafer W to be processed, the processing performed on the wafer W to be processed, and the type of the adhesive G.

此處,若作用在被處理晶圓W與支持晶圓S的負載過大,則被處理晶圓W上之元件有蒙受損傷的疑慮。此外,若負載過大,則亦有控制部350偵測出異常,剝離裝置30的動作停止之情況。另一方面,若作用在被處理晶圓W與支持晶圓S的負載過小,則在剝離被處理晶圓W與支持晶圓S上需要許多時間。本實施形態,由於能夠以使此一負載成為期望負載的方式將驅動部173回饋控制,故可抑制被處理晶圓W與支持晶圓S蒙受損傷。此外,隨著剝離處理的進展可使剝離速度增大,可將剝離處理所需要的時間最佳化而縮短之。 Here, if the load acting on the wafer W to be processed and the support wafer S is excessively large, the components on the wafer W to be processed may be damaged. Further, if the load is too large, the control unit 350 may detect an abnormality and the operation of the peeling device 30 may be stopped. On the other hand, if the load acting on the wafer W to be processed and the supporting wafer S is too small, it takes a lot of time to peel off the wafer W to be processed and the supporting wafer S. In the present embodiment, since the drive unit 173 can be feedback-controlled so that the load becomes a desired load, the wafer W to be processed and the support wafer S can be prevented from being damaged. Further, as the peeling process progresses, the peeling speed can be increased, and the time required for the peeling treatment can be optimized and shortened.

此外步驟A1中,第2保持部111,於鉛直方向移動100μm,並於水平方向移動300mm。此處,本實施形態中,重合晶圓T中之黏接劑G的厚度為例如30μm~40μm,形成在被處理晶圓W其接合面WJ之元件(突起部)的高度為例如20μm。因此,被處理晶圓W上之元件與支持晶圓S間的距離變得微小。而在例如使第2保持部111僅於水平方向移動的情況,元件與支持晶圓S接觸,有元件蒙受損傷之疑慮。此一問題,藉由如同本實施形態使第2保持部111往水平方向移動並使其亦往鉛直方向移動,可避免元件與支持晶圓S接觸,抑制元件之損傷。另,此一第2保持部111之鉛直方向的移動距離與水平方向的移動距離之比例,係依據被處理晶圓W上之元件(突起部)的高度而設定。 Further, in the step A1, the second holding portion 111 is moved by 100 μm in the vertical direction and by 300 mm in the horizontal direction. Here, in the present embodiment, the thickness of the adhesive G in the superposed wafer T is, for example, 30 μm to 40 μm, and the height of the element (protrusion portion) formed on the bonding surface W J of the wafer W to be processed is, for example, 20 μm. Therefore, the distance between the component on the wafer W to be processed and the support wafer S becomes minute. On the other hand, for example, when the second holding portion 111 is moved only in the horizontal direction, the element is in contact with the support wafer S, and there is a fear that the element is damaged. In this case, by moving the second holding portion 111 in the horizontal direction and moving it in the vertical direction as in the present embodiment, it is possible to prevent the element from coming into contact with the support wafer S and suppress damage of the element. Further, the ratio of the moving distance in the vertical direction of the second holding portion 111 to the moving distance in the horizontal direction is set in accordance with the height of the element (protrusion portion) on the wafer W to be processed.

之後,將以剝離裝置30剝離的被處理晶圓W,藉第2搬運裝置32搬運至第1洗淨裝置31。此處,對第2搬運裝置32的被處理晶圓W之搬運方法加以說明。 Thereafter, the processed wafer W peeled off by the peeling device 30 is transported to the first cleaning device 31 by the second transfer device 32. Here, a method of transporting the processed wafer W of the second transport device 32 will be described.

如圖18所示,使第2搬運裝置32之支持臂241伸長,將白努利吸盤240配置於第1保持部110所保持之被處理晶圓W的下方。其後,使白努利吸盤240上升,停止第1保持部110中的來自抽吸管123之被處理晶圓W的抽吸。之後,將被處理晶圓W自第1保持部110傳遞至白努利吸盤240。而後,使白努利吸盤240下降至既定位置為止。另,以白努利吸盤240將被處理晶圓W以不接觸的狀態保持。因此,以不使被處理晶圓W之接合面WJ上的元件蒙受損傷的方式保持被處理晶圓W。另,此時,第2保持部111移動至與第1保持部110相對向的位置為止。 As shown in FIG. 18, the support arm 241 of the second conveyance device 32 is extended, and the white Nuo suction cup 240 is disposed below the wafer W to be processed held by the first holding portion 110. Thereafter, the white Null suction cup 240 is raised, and the suction of the processed wafer W from the suction pipe 123 in the first holding portion 110 is stopped. Thereafter, the wafer W to be processed is transferred from the first holding portion 110 to the white Nucleus suction cup 240. Then, the white Nuoly suction cup 240 is lowered to a predetermined position. Further, the wafer W to be processed is held in a non-contact state by the white Nucleus chuck 240. Therefore, the wafer W to be processed is held so as not to damage the elements on the bonding surface W J of the wafer W to be processed. At this time, the second holding portion 111 moves to a position facing the first holding portion 110.

接著如圖19所示,轉動第2搬運裝置32之持臂241以使白努利吸盤240移動至第1洗淨裝置31之多孔式吸盤200的上方,並反轉白努利吸盤240使被處理晶圓W朝向下方。此時,將多孔式吸盤200上升至較杯體204更上方為止並使其先待機。之後,將被處理晶圓W自白努利吸盤240傳遞至多孔式吸盤200而吸附保持之。 Next, as shown in FIG. 19, the holding arm 241 of the second conveying device 32 is rotated to move the cannino suction cup 240 to the upper side of the porous suction cup 200 of the first cleaning device 31, and the white Nuo suction cup 240 is reversed to be The processing wafer W faces downward. At this time, the perforated chuck 200 is raised above the cup 204 and allowed to stand by. Thereafter, the processed wafer W is transferred from the Bainuuli chuck 240 to the porous chuck 200 to be adsorbed and held.

如此地將被處理晶圓W吸附保持於多孔式吸盤200,使多孔式吸盤200下降至既定位置為止。接著,藉機械臂211使待機部214之洗淨液噴嘴212移動至被處理晶圓W其中心部的上方為止。之後,以多孔式吸盤200旋轉被處理晶圓W,並自洗淨液噴嘴212對被處理晶圓W之接合面WJ供給洗淨液。藉離心力使供給的洗淨液往被處理晶圓W之接合面WJ的全表面擴散,洗淨該被處理晶圓W之接合面WJ(圖12之步驟A2)。 In this manner, the wafer W to be processed is adsorbed and held by the porous chuck 200, and the porous chuck 200 is lowered to a predetermined position. Next, the cleaning nozzle 212 of the standby unit 214 is moved by the robot arm 211 to the upper side of the center portion of the wafer W to be processed. Thereafter, the wafer W to be processed is rotated by the porous chuck 200, and the cleaning liquid is supplied from the cleaning liquid nozzle 212 to the bonding surface W J of the wafer W to be processed. By the centrifugal force the cleaning liquid supplied to the joint surface of the wafer W to be processed W J whole surface diffusion, cleaning the joint surface of the treated wafer W W J (step 12 of FIG. A2).

此處,對如同上述地被搬入至搬出入站2之複數重合晶圓T進行預先檢查,判別為含有正常被處理晶圓W之重合晶圓T、與含有具有缺陷的被處理晶圓W之重合晶圓T。 Here, the plurality of coincident wafers T loaded into the carry-in/out station 2 as described above are inspected in advance, and it is determined that the superposed wafer T containing the normal processed wafer W and the processed wafer W having defects are contained. Coincident wafer T.

自正常重合晶圓T剝離之正常被處理晶圓W,於步驟A2洗淨接合面WJ後,以非接合面WN朝向下方的狀態藉第3搬運裝置51搬運至檢查裝置7。另,此一第3搬運裝置51產生之被處理晶圓W的搬運,因與上述第2 搬運裝置32產生之被處理晶圓W的搬運幾近相同,故省略其說明。 The normal processed wafer W that has been peeled off from the normal overlap wafer T is transported to the inspection device 7 by the third transport device 51 with the non-joining surface W N facing downward, after the joint surface W J is cleaned in step A2. The conveyance of the wafer W to be processed by the third conveyance device 51 is almost the same as the conveyance of the wafer W to be processed by the second conveyance device 32, and therefore the description thereof will be omitted.

搬運至檢查裝置7之被處理晶圓W,在傳遞位置P1中被保持於多孔式吸盤300上。接著,藉吸盤驅動部303使多孔式吸盤300移動至對準位置P2為止。其次,以感測器305檢測被處理晶圓W之凹口部的位置,並藉吸盤驅動部303旋轉多孔式吸盤300。而後,調整被處理晶圓W之凹口部的位置,將該被處理晶圓W配置於既定的方向。 The wafer W to be processed conveyed to the inspection device 7 is held on the porous chuck 300 at the transfer position P1. Next, the suction chuck drive unit 303 moves the porous chuck 300 to the alignment position P2. Next, the position of the notch portion of the wafer W to be processed is detected by the sensor 305, and the porous chuck 300 is rotated by the chuck driving portion 303. Then, the position of the notch portion of the wafer W to be processed is adjusted, and the wafer W to be processed is placed in a predetermined direction.

之後,藉吸盤驅動部303使多孔式吸盤300自對準位置P2起移動至傳遞位置P1。而在被處理晶圓W通過半反射鏡311下方時,自照明裝置312對被處理晶圓W照明。此一照明產生之被處理晶圓W上的反射光被導入拍攝裝置310,於拍攝裝置310中拍攝被處理晶圓W之接合面WJ的影像。所拍攝的被處理晶圓W之接合面WJ的影像被輸出至控制部350,於控制部350中,檢查被處理晶圓W之接合面WJ的黏接劑G殘渣之有無(圖12之步驟A3)。 Thereafter, the multi-hole chuck 300 is moved by the chuck driving unit 303 from the alignment position P2 to the transfer position P1. When the wafer W to be processed passes under the half mirror 311, the wafer W to be processed is illuminated from the illumination device 312. The reflected light on the processed wafer W generated by the illumination is introduced into the imaging device 310, and the imaging device 310 captures the image of the bonding surface W J of the processed wafer W. The image of the joint surface W J of the processed wafer W to be imaged is output to the control unit 350, and the control unit 350 checks the presence or absence of the residue of the adhesive G on the joint surface W J of the wafer W to be processed (Fig. 12). Step A3).

在檢查裝置7中確認到黏接劑G的殘渣時,以第3搬運裝置51將被處理晶圓W搬運至檢查後洗淨站8之接合面洗淨裝置40,於接合面洗淨裝置40中去除接合面WJ上之黏接劑G(圖12之步驟A4)。另,此一步驟A4,因與上述步驟A2相同故省略其說明。此外,例如在檢查裝置7中未確認出黏接劑G的殘渣時,亦可省略步驟A4。 When the residue of the adhesive G is confirmed in the inspection device 7, the wafer W to be processed is transported by the third transport device 51 to the joint surface cleaning device 40 of the post-inspection cleaning station 8, and the joint surface cleaning device 40 is used. The adhesive G on the joint surface W J is removed (step A4 of Fig. 12). In addition, this step A4 is the same as the above-described step A2, and therefore its description is omitted. Further, for example, when the residue of the adhesive G is not confirmed in the inspection device 7, the step A4 may be omitted.

洗淨接合面WJ,以第3搬運裝置51將被處理晶圓W搬運至反轉裝置42,藉反轉裝置42將正背面反轉,即反轉上下方向(圖12之步驟A5)。此處,對反轉裝置42產生的被處理晶圓W之反轉方法加以說明。 When the bonding surface W J is cleaned, the wafer W to be processed is transported to the inverting device 42 by the third transport device 51, and the front and back surfaces are reversed by the inverting device 42, that is, the vertical direction is reversed (step A5 in Fig. 12). Here, a method of inverting the processed wafer W generated by the inverting device 42 will be described.

在接合面洗淨裝置40被洗淨接合面WJ之被處理晶圓W,如圖20所示,以藉第3搬運裝置51之白努利吸盤240保持接合面WJ的狀態被搬運至反轉裝置42。之後,將被處理晶圓W,以接合面WJ朝向上方的狀態傳遞至反轉裝置42之第2保持部271,以第2保持部271保持被處理晶圓W 之非接合面WN的全表面。 40 is conveyed to the bonding state of the washing apparatus to be washed joint surface of the processing target wafer W J W, shown in Figure 20, the third order by Bernoulli chuck 240 of the conveying device 51 holding the joint surface W J Inverting device 42. After that, the wafer W to be processed is transferred to the second holding portion 271 of the inverting device 42 with the bonding surface WJ facing upward, and the second holding portion 271 holds the entire non-joining surface W N of the wafer W to be processed. surface.

其次,使第3搬運裝置51之白努利吸盤240自第2保持部271上方退避,之後,以驅動部283使第2保持部271上升,換而言之,如圖21所示,使其接近第1保持部270。而後,藉第1保持部270保持被處理晶圓W之接合面WJ,並停止第2保持部271產生的被處理晶圓W之保持,將被處理晶圓W傳遞至第1保持部270。藉此如圖22所示,以第1保持部270,在非接合面WN朝向下方的狀態保持被處理晶圓W。 Then, the white Nuo suction cup 240 of the third conveying device 51 is retracted from above the second holding portion 271, and then the second holding portion 271 is raised by the driving portion 283, in other words, as shown in Fig. 21 The first holding unit 270 is approached. Then, the first holding portion 270 holds the bonding surface W J of the wafer W to be processed, stops the holding of the wafer W to be processed by the second holding portion 271, and transfers the wafer W to be processed to the first holding portion 270. . As a result, as shown in FIG. 22, the first holding portion 270 holds the wafer W to be processed in a state where the non-joining surface W N faces downward.

其後,降下第2保持部271以使第1保持部270與第2保持部271遠離,接著將退避的第3搬運裝置51之白努利吸盤240圍繞水平軸地轉動。而後,在白努利吸盤240朝向上方的狀態,將該白努利吸盤240配置於第1保持部270之下方。接著使白努利吸盤240上升,同時停止第1保持部270產生的被處理晶圓W之保持。藉此,在被搬入接合面洗淨裝置40時藉由白努利吸盤240保持接合面WJ的被處理晶圓W,如圖23所示,呈以白努利吸盤240保持非接合面WN的狀態。亦即,呈白努利吸盤240所保持之被處理晶圓的面正背面反轉之狀態。之後,在保持被處理晶圓W之非接合面WN的狀態下,使白努利吸盤240自反轉裝置42退避。 Thereafter, the second holding portion 271 is lowered to move the first holding portion 270 away from the second holding portion 271, and then the white Nuo suction cup 240 of the retracted third conveying device 51 is rotated about the horizontal axis. Then, the white Nuo suction cup 240 is placed below the first holding portion 270 in a state where the white Nuo suction cup 240 faces upward. Next, the white Null suction cup 240 is raised, and the holding of the wafer W to be processed by the first holding portion 270 is stopped. Thereby, the processed wafer W of the bonding surface W J is held by the white Nuo suction cup 240 when being carried into the joint surface cleaning device 40, and as shown in FIG. 23, the non-joining surface W is held by the white Nuo suction cup 240. The state of N. That is, the front and back sides of the wafer to be processed held by the white Nucleus chuck 240 are reversed. Thereafter, while maintaining the wafer W to be processed W N of the non-bonding surface of the Bernoulli chuck 240 from the inverting means 42 is retracted.

另,在檢查裝置7中未確認出黏接劑G的殘渣時,使被處理晶圓W不被搬運至接合面洗淨裝置40地於反轉裝置42進行被處理晶圓W的反轉,關於反轉之方法,與上述方法相同。 When the residue of the adhesive G is not confirmed in the inspection device 7, the wafer W to be processed is not conveyed to the bonding surface cleaning device 40, and the wafer W is reversed by the inverting device 42. The method of inversion is the same as the above method.

其後,在保持被處理晶圓W的狀態下使第3搬運裝置51之白努利吸盤240圍繞水平軸地轉動,將被處理晶圓W於上下方向反轉。之後,將被處理晶圓W,以非接合面WN朝向上方的狀態藉白努利吸盤240再度搬運至檢查裝置7,進行非接合面WN的檢查(圖12之步驟A6)。而後,在非接合面WN確認到微粒之髒污時,以第3搬運裝置51將被處理晶圓W搬運至非接合面洗淨裝置41,在非接合面洗淨裝置41中洗淨非接合面WN(圖12之步驟A7)。另,此一步驟A7,因與上述步驟A2相同,故省略其說明。 此外,例如在檢查裝置7中確認無黏接劑G的殘渣時,亦可省略步驟A7。 Thereafter, the white Nuo suction cup 240 of the third conveyance device 51 is rotated about the horizontal axis while the wafer W to be processed is held, and the wafer W to be processed is reversed in the vertical direction. After that, the wafer W to be processed is transported to the inspection apparatus 7 by the white Nuo suction cup 240 with the non-joining surface W N facing upward, and the inspection of the non-joining surface W N is performed (step A6 of FIG. 12). Then, when the non-joining surface W N confirms the contamination of the fine particles, the third transfer device 51 transports the processed wafer W to the non-joining surface cleaning device 41, and washes the non-joining surface cleaning device 41. Joint surface W N (step A7 of Fig. 12). In addition, since this step A7 is the same as the above-described step A2, the description thereof will be omitted. Further, for example, when it is confirmed in the inspection device 7 that the residue of the adhesive G is not present, the step A7 may be omitted.

其次,以第3搬運裝置51,將已洗淨的被處理晶圓W搬運至後處理站4。另,在檢查裝置7未確認出黏接劑G的殘渣時,不將被處理晶圓W搬運至非接合面洗淨裝置41地直接搬運至後處理站4。 Next, the cleaned wafer W to be processed is transported to the post-processing station 4 by the third transport device 51. When the inspection device 7 does not confirm the residue of the adhesive G, the processed wafer W is transported to the post-processing station 4 without being transported to the non-joining surface cleaning device 41.

而後,於後處理站4中對被處理晶圓W施行既定的後處理(圖12之步驟A8)。如此地,將被處理晶圓W產品化。 Then, the processed wafer W is subjected to a predetermined post-processing in the post-processing station 4 (step A8 of Fig. 12). In this way, the processed wafer W is commercialized.

另一方面,自具有缺陷的重合晶圓T剝離之具有缺陷的被處理晶圓W,在步驟A2及A3洗淨接合面WJ後,藉第1搬運裝置20搬運至搬出入站2。之後,將具有缺陷的被處理晶圓W,自搬出入站2搬出至外部而回收(圖12之步驟A9)。 On the other hand, the defective wafer W to be processed which has been peeled off from the defective wafer T is transported to the carry-in/out station 2 by the first transport device 20 after the joint surface W J is cleaned in steps A2 and A3. After that, the defective wafer W to be processed is carried out from the loading/unloading station 2 to the outside and recovered (step A9 in Fig. 12).

對被處理晶圓W施行上述步驟A2~A9時,藉第1搬運裝置20,將以剝離裝置30剝離之支持晶圓S,搬運至第2洗淨裝置33。而後,於第2洗淨裝置33中,去除支持晶圓S之接合面SJ上的黏接劑,洗淨接合面SJ(圖12之步驟A10)。另,步驟A10中的支持晶圓S之洗淨,因與上述步驟A2中的被處理晶圓W上之黏接劑G的去除相同,故省略其說明。 When the above-described steps A2 to A9 are performed on the wafer W to be processed, the support wafer S peeled off by the peeling device 30 is transported to the second cleaning device 33 by the first transport device 20. Then, in the second cleaning apparatus 33, the removal of the joint surface supports the bonding agent on the wafer S J S, J S joint surface cleaning (step 12 of FIG. A10). Further, the cleaning of the support wafer S in the step A10 is the same as the removal of the adhesive G on the wafer W to be processed in the above step A2, and therefore the description thereof will be omitted.

之後,以第1搬運裝置20將已洗淨接合面SJ的支持晶圓S,搬運至搬出入站2。其後,將支持晶圓S,自搬出入站2搬出至外部而回收(圖12之步驟A11)。如此地,結束一連串的被處理晶圓W與支持晶圓S之剝離處理。 Thereafter, the support wafer S of the cleaned joint surface S J is transported to the carry-in/out station 2 by the first transport device 20 . Thereafter, the support wafer S is carried out, and is carried out from the carry-in/out station 2 to the outside and recovered (step A11 in Fig. 12). In this way, the series of stripping processes of the processed wafer W and the supporting wafer S are completed.

依以上實施形態,藉由負載檢測元件180測定將被處理晶圓W與支持晶圓S剝離時,作用在被處理晶圓W與支持晶圓S的負載。之後,將負載檢測元件180所測定出之負載輸出至控制部350,控制部350依據負載檢測元件180所測定出之負載控制驅動部173之旋轉速度(或扭矩),使作用在被處理晶圓W與支持晶圓S的負載成為一定之期望負載。如此地可將驅動 部173回饋控制,故可使適當的負載作用於被處理晶圓W與支持晶圓S。此一結果,可抑制被處理晶圓W與支持晶圓S蒙受損傷。此外,隨著剝離處理的進展可使剝離速度增大,可使剝離被處理晶圓W與支持晶圓S的時間最佳化而縮短在剝離處理所需之時間,可提高剝離處理的處理量。如同以上依本實施形態,可適當並有效率地施行被處理晶圓W與支持晶圓S的剝離處理。 According to the above embodiment, the load detecting element 180 measures the load acting on the wafer W to be processed and the supporting wafer S when the wafer W to be processed is separated from the supporting wafer S. Thereafter, the load measured by the load detecting element 180 is output to the control unit 350, and the control unit 350 controls the rotational speed (or torque) of the driving unit 173 according to the load measured by the load detecting element 180 to act on the processed wafer. The load of W and the supporting wafer S becomes a certain desired load. So can drive Since the portion 173 is fed back, an appropriate load can be applied to the wafer W to be processed and the support wafer S. As a result, damage to the wafer W to be processed and the support wafer S can be suppressed. Further, as the peeling process progresses, the peeling speed can be increased, and the time for peeling off the processed wafer W and the supporting wafer S can be optimized to shorten the time required for the peeling process, and the amount of peeling treatment can be increased. . As described above, according to the present embodiment, the peeling process of the processed wafer W and the support wafer S can be performed appropriately and efficiently.

依以上實施形態之剝離系統1,在剝離裝置30中將重合晶圓T剝離為被處理晶圓W與支持晶圓S後,可於第1洗淨裝置31中,洗淨所剝離之被處理晶圓W,並於第2洗淨裝置33中,洗淨所剝離之支持晶圓S。如此地依本實施形態,可於一個剝離系統1內,有效率地施行自被處理晶圓W與支持晶圓S的剝離起至被處理晶圓W的洗淨與支持晶圓S的洗淨為止之一連串的剝離處理。此外,可於第1洗淨裝置31與第2洗淨裝置33中,將被處理晶圓W的洗淨與支持晶圓S的洗淨各自並行地施行。進一步,可於剝離裝置30中在剝離被處理晶圓W與支持晶圓S時,於第1洗淨裝置31與第2洗淨裝置33中處理其他被處理晶圓W與支持晶圓S。連帶地,可有效率地施行被處理晶圓W與支持晶圓S的剝離,可提高剝離處理的處理量。 According to the peeling system 1 of the above embodiment, after the superposed wafer T is peeled off into the processed wafer W and the supporting wafer S in the peeling device 30, the first cleaning device 31 can be washed and peeled off. The wafer W is washed in the second cleaning device 33 to clean the peeled support wafer S. According to this embodiment, the cleaning of the wafer W to be processed and the cleaning of the supporting wafer S can be efficiently performed in the peeling system 1 from the peeling of the wafer W to be processed and the supporting wafer S. A series of stripping treatments up to now. Further, in the first cleaning device 31 and the second cleaning device 33, the cleaning of the processed wafer W and the cleaning of the supporting wafer S can be performed in parallel. Further, when the processed wafer W and the supporting wafer S are peeled off in the peeling device 30, the other processed wafer W and the supporting wafer S are processed in the first cleaning device 31 and the second cleaning device 33. In addition, the peeling of the processed wafer W and the support wafer S can be performed efficiently, and the processing amount of the peeling process can be improved.

此外,如此地一連串的處理中,由於可施行自被處理晶圓W與支持晶圓S的剝離至被處理晶圓W的後處理為止,因而可更提高晶圓處理的處理量。 Further, in such a series of processes, since the peeling of the processed wafer W and the supporting wafer S to the post-processing of the processed wafer W can be performed, the processing amount of the wafer processing can be further improved.

以上實施形態之剝離裝置30中,在負載檢測元件180所測定之負載超過容許負載時,可停止驅動部173的驅動。例如在被處理晶圓W與支持晶圓S的剝離處理中發生異常,負載檢測元件180所測定之負載急遽增加時,控制部350控制該驅動部173以使驅動部173之驅動停止。此一情況,可更確實地防止被處理晶圓W與支持晶圓S蒙受損傷。 In the peeling device 30 of the above embodiment, when the load measured by the load detecting element 180 exceeds the allowable load, the driving of the driving unit 173 can be stopped. For example, when an abnormality occurs in the peeling process of the wafer W to be processed and the support wafer S, and the load measured by the load detecting element 180 suddenly increases, the control unit 350 controls the driving unit 173 to stop the driving of the driving unit 173. In this case, it is possible to more reliably prevent the wafer W to be processed and the supporting wafer S from being damaged.

以上實施形態,雖可在剝離裝置30中使第2保持部111往鉛直方向及 水平方向移動,但亦可使第1保持部110往鉛直方向及水平方向移動。抑或,亦可使第1保持部110與第2保持部111雙方往鉛直方向及水平方向移動。 In the above embodiment, the second holding portion 111 can be vertically oriented in the peeling device 30. Although moving in the horizontal direction, the first holding portion 110 can be moved in the vertical direction and the horizontal direction. Alternatively, both the first holding portion 110 and the second holding portion 111 may be moved in the vertical direction and the horizontal direction.

此外,以上實施形態,雖於剝離裝置30中使第2保持部111往鉛直方向及水平方向移動,但在例如被處理晶圓W上的元件與支持晶圓S之間的距離非常大的情況,亦可使第2保持部111僅往水平方向移動。此一情況,可避免元件與支持晶圓S接觸,並使第2保持部111的移動控制變得簡單。進一步,亦可使第2保持部111僅往鉛直方向移動而剝離被處理晶圓W與支持晶圓S。 Further, in the above embodiment, the second holding portion 111 is moved in the vertical direction and the horizontal direction in the peeling device 30, but the distance between the element on the wafer W to be processed and the supporting wafer S is extremely large, for example. Alternatively, the second holding portion 111 can be moved only in the horizontal direction. In this case, the contact of the element with the support wafer S can be avoided, and the movement control of the second holding portion 111 can be simplified. Further, the second holding portion 111 may be moved only in the vertical direction to peel off the processed wafer W and the supporting wafer S.

以上實施形態之剝離裝置30中,亦可設置包覆第1保持部110與第2保持部111之間的處理空間的蓋體(未圖示)。此一情況,藉由使處理空間為惰性氣體之氣體環境,即便將被處理晶圓W進行加熱處理,仍可抑制在該被處理晶圓W之接合面WJ上的元件形成氧化膜。 In the peeling device 30 of the above embodiment, a lid (not shown) that covers the processing space between the first holding portion 110 and the second holding portion 111 may be provided. In this case, by heat-treating the wafer W to be processed by the gas atmosphere in which the processing space is an inert gas, formation of an oxide film on the bonding surface W J of the wafer W to be processed can be suppressed.

此外,以上實施形態之剝離裝置30中,亦可設置多孔板(未圖示),追蹤第2保持部111而可於水平方向移動,並自複數孔洞供給惰性氣體。此一情況,在為了剝離重合晶圓T而使第2保持部111移動時,追蹤第2保持部111而使多孔板移動,並對因剝離而露出的被處理晶圓W之接合面WJ供給惰性氣體。如此一來,則即便將被處理晶圓W進行加熱處理,仍可抑制在該被處理晶圓W之接合面WJ上的元件形成氧化膜。 Further, in the peeling device 30 of the above embodiment, a perforated plate (not shown) may be provided, and the second holding portion 111 may be followed to be movable in the horizontal direction, and an inert gas may be supplied from the plurality of holes. In this case, when the second holding portion 111 is moved to peel off the superposed wafer T, the second holding portion 111 is traced to move the perforated plate, and the bonding surface W of the processed wafer W exposed by peeling is removed . Supply inert gas. In this manner, even if the wafer W to be processed is subjected to heat treatment, formation of an oxide film on the bonding surface W J of the wafer W to be processed can be suppressed.

另,以上實施形態之剝離裝置30,雖在將被處理晶圓W配置於上側,並將支持晶圓S配置於下側的狀態下,剝離此等被處理晶圓W與支持晶圓S,但亦可使被處理晶圓W與支持晶圓S之上下配置相反。 In the peeling device 30 of the above embodiment, the processed wafer W and the supporting wafer S are peeled off while the wafer W to be processed is placed on the upper side and the supporting wafer S is placed on the lower side. However, it is also possible to make the processed wafer W opposite to the support wafer S above and below.

以上實施形態之剝離裝置30,雖設置負載檢測元件180作為測定被處理晶圓W與支持晶圓S之負載的負載測定部,但負載測定部並不限於負載檢測元件,可使用各種手段。例如可使用壓力感測器、度盤規、彈簧秤等 作為負載測定部。 In the peeling device 30 of the above embodiment, the load detecting element 180 is provided as the load measuring unit for measuring the load of the processed wafer W and the supporting wafer S. However, the load measuring unit is not limited to the load detecting element, and various means can be used. For example, pressure sensors, dial gauges, spring scales, etc. can be used. As a load measuring unit.

以上實施形態之剝離裝置30,如圖24所示,亦可具有主負載檢測元件400作為用於施行負載檢測元件180之校正的負載校正部。主負載檢測元件400,較負載檢測元件180其負載之測定精度更佳。亦即,主負載檢測元件400被校正,該主負載檢測元件400所測定之負載與實際上作用之負載相同。此外,主負載檢測元件400,設置於例如第1保持部110。 As shown in FIG. 24, the peeling device 30 of the above embodiment may further include a main load detecting element 400 as a load correcting unit for performing correction of the load detecting element 180. The main load detecting element 400 has better measurement accuracy of the load than the load detecting element 180. That is, the main load detecting element 400 is corrected, and the load measured by the main load detecting element 400 is the same as the load actually acting. Further, the main load detecting element 400 is provided, for example, in the first holding unit 110.

此一情況,在剝離產品用之被處理晶圓W與支持晶圓S前,剝離負載校正用之被處理晶圓W與支持晶圓S。之後,比較負載檢測元件180所測定之負載與主負載檢測元件400所測定之負載,依據主負載檢測元件400校正負載檢測元件180所測定之負載。 In this case, the wafer W to be processed for load correction and the support wafer S are peeled off before the wafer W to be processed for the product and the wafer S are supported. Thereafter, the load measured by the load detecting element 180 and the load measured by the main load detecting element 400 are compared, and the load measured by the load detecting element 180 is corrected in accordance with the main load detecting element 400.

依本實施形態,使用主負載檢測元件400進行負載檢測元件180之校正,故可更精度良好地測定使用該負載檢測元件180實際上剝離產品用之被處理晶圓W與支持晶圓S時的負載。此一結果,可更適當地施行驅動部173之回饋控制,可更適當並有效率地施行被處理晶圓W與支持晶圓S之剝離處理。特別是在剝離裝置30進行的被處理晶圓W與支持晶圓S之剝離處理,係對作為產品之被處理晶圓W施行的最終階段之處理,假設若被處理晶圓W蒙受損傷,則至其之前的全部處理皆被浪費。因此,以負載檢測元件180測定適當的負載,適當地施行被處理晶圓W與支持晶圓S之剝離處理一事係為重要。 According to the present embodiment, since the main load detecting element 400 is used to correct the load detecting element 180, it is possible to more accurately measure the actual use of the load detecting element 180 to peel off the processed wafer W for the product and the supporting wafer S. load. As a result, the feedback control of the driving unit 173 can be performed more appropriately, and the peeling process of the processed wafer W and the supporting wafer S can be performed more appropriately and efficiently. In particular, the peeling process of the processed wafer W and the supporting wafer S by the peeling device 30 is performed in the final stage of the processed wafer W as a product, and it is assumed that if the processed wafer W is damaged, All the processing until it was wasted. Therefore, it is important to measure the appropriate load by the load detecting element 180 and appropriately perform the peeling process of the wafer W to be processed and the supporting wafer S.

另,本實施形態之剝離裝置30,雖設置主負載檢測元件400作為負載校正部,但負載校正部並不限於主負載檢測元件,可使用各種手段。例如可使用壓力感測器、度盤規、彈簧秤等作為負載測定部。 Further, in the peeling device 30 of the present embodiment, the main load detecting element 400 is provided as the load correcting unit, but the load correcting unit is not limited to the main load detecting element, and various means can be used. For example, a pressure sensor, a dial gauge, a spring balance, or the like can be used as the load measuring unit.

以上實施形態,雖於第1洗淨裝置31、第2洗淨裝置33、接合面洗淨裝置40、非接合面洗淨裝置41之洗淨液噴嘴212使用二流體噴嘴,但洗淨液噴嘴212的形態不限於本實施形態而可使用各種噴嘴。例如作為洗淨液 噴嘴212,亦可使用將供給有機溶劑之噴嘴與供給惰性氣體之噴嘴一體化的噴嘴體、或噴霧噴嘴、噴射噴嘴、超音波噴嘴等。此外,為提高洗淨處理的處理量,亦可供給例如被加熱至80℃之洗淨液。 In the above embodiment, the second fluid nozzle is used in the first cleaning device 31, the second cleaning device 33, the joint cleaning device 40, and the cleaning liquid nozzle 212 of the non-joining surface cleaning device 41, but the cleaning liquid nozzle The form of 212 is not limited to this embodiment, and various nozzles can be used. For example as a cleaning solution As the nozzle 212, a nozzle body that integrates a nozzle that supplies an organic solvent with a nozzle that supplies an inert gas, a spray nozzle, an injection nozzle, an ultrasonic nozzle, or the like can be used. Further, in order to increase the treatment amount of the washing treatment, for example, a washing liquid heated to 80 ° C may be supplied.

此外,亦可於第1洗淨裝置31、第2洗淨裝置32、接合面洗淨裝置40、非接合面洗淨裝置41中,除了洗淨液噴嘴21以外,設置供給IPA(異丙醇)之噴嘴。此一情況,藉由來自洗淨液噴嘴212之洗淨液洗淨被處理晶圓W或支持晶圓S後,將被處理晶圓W或支持晶圓S上之洗淨液置換為IPA。如此一來,則更確實地洗淨被處理晶圓W或支持晶圓S之接合面WJ、SJIn addition, in the first cleaning device 31, the second cleaning device 32, the joint surface cleaning device 40, and the non-joining surface cleaning device 41, IPA (isopropyl alcohol) may be supplied in addition to the cleaning liquid nozzle 21. ) The nozzle. In this case, after the processed wafer W or the supporting wafer S is washed by the cleaning liquid from the cleaning liquid nozzle 212, the cleaning liquid on the processed wafer W or the supporting wafer S is replaced with IPA. In this way, the bonding surfaces W J and S J of the wafer W to be processed or the supporting wafer S are more reliably washed.

此外,檢查裝置7之構成不限定於上述實施形態之構成。檢查裝置7,若可拍攝被處理晶圓W之影像,檢查該被處理晶圓W上的黏接劑G殘渣之有無與氧化膜殘渣之有無,可為各種構成。 Further, the configuration of the inspection device 7 is not limited to the configuration of the above embodiment. The inspection device 7 can detect the presence or absence of the residue of the adhesive G on the wafer W to be processed and the presence or absence of the oxide film residue if the image of the wafer W to be processed can be imaged.

以上實施形態之剝離系統1中,亦可設置將以剝離裝置30加熱之被處理晶圓W冷卻至既定溫度的溫度調節裝置(未圖示)。此一情況,由於將被處理晶圓W之溫度調節為適當的溫度,故後續處理可更順暢地施行。 In the peeling system 1 of the above embodiment, a temperature adjusting device (not shown) that cools the processed wafer W heated by the peeling device 30 to a predetermined temperature may be provided. In this case, since the temperature of the wafer W to be processed is adjusted to an appropriate temperature, subsequent processing can be performed more smoothly.

亦可於以上實施形態之重合晶圓T,設置用於抑制該重合晶圓T之損傷的保護構件,例如切割框架(未圖示)。切割框架,設置於被處理晶圓W側。之後,在被處理晶圓W被自支持晶圓S剝離後,薄型化之被處理晶圓W在被切割框架保護的狀態,施行既定處理與搬運。因此,可抑制剝離後之被處理晶圓W的損傷。 In the superposed wafer T of the above embodiment, a protective member for suppressing damage of the superposed wafer T, for example, a cutting frame (not shown) may be provided. The cutting frame is disposed on the side of the wafer W to be processed. After that, the processed wafer W is peeled off from the support wafer S, and the thinned processed wafer W is subjected to predetermined processing and transportation while being protected by the cutting frame. Therefore, damage of the wafer W to be processed after peeling can be suppressed.

接著,說明其它實施形態。另,對與上述實施形態相同的部分,省略其說明。如圖25所示,剝離裝置30,除了前述實施形態以外,更具有作為第2負載測定部之負載檢測元件400。負載檢測元件400,設置於支持板160與驅動部161之間。負載檢測元件400之上端,與支持板160之底面相連接;負載檢測元件400之下端,與驅動部161之上端相連接。而藉由負載檢測元件400,可測定作用在Z方向的負載。將負載檢測元件400所測定之 負載,輸出至控制部350。控制部350,依據負載檢測元件400所測定之負載控制驅動部161之旋轉速度(或扭矩),使作用在被處理晶圓W與支持晶圓S之Z方向的負載成為一定之期望負載A。亦即,控制部350,施行驅動部161之控制,使Z方向的負載成為一定之負載A。此外,控制部350,亦依據負載檢測元件180所測定之X方向的負載,施行驅動部173之旋轉速度(或扭矩)的控制。亦即控制部350亦施行驅動部173之控制,使X方向的負載亦成為一定之期望負載B。如此地,控制部350,對驅動部161與驅動部173,各自進行回饋控制。因此,對被處理晶圓W與支持晶圓S,剝離裝置30可分別於X方向及Z方向使適當的負載作用。此一結果,可使被處理晶圓W與支持晶圓S無損傷地將其剝離。另,負載檢測元件400之位置,不限於支持板160與驅動部161之間。若於可測定作用在被處理晶圓W與支持晶圓S的中央附近之Z方向的負載之位置,於其他位置亦可。另,在負載檢測元件400所測定之負載超過容許負載時,可停止驅動部161之驅動。此外,第2負載測定部,不限為負載檢測元件400,可使用各種手段。例如,亦可使用壓力感測器、度盤規、彈簧秤、或其他手法作為第2負載測定部。 Next, other embodiments will be described. The same portions as those of the above-described embodiment are not described. As shown in Fig. 25, the peeling device 30 further includes a load detecting element 400 as a second load measuring unit in addition to the above embodiment. The load detecting element 400 is provided between the support plate 160 and the driving unit 161. The upper end of the load detecting element 400 is connected to the bottom surface of the support plate 160; the lower end of the load detecting element 400 is connected to the upper end of the driving portion 161. With the load detecting element 400, the load acting in the Z direction can be measured. The load detecting element 400 measures The load is output to the control unit 350. The control unit 350 controls the rotational speed (or torque) of the drive unit 161 in accordance with the load measured by the load detecting element 400, so that the load acting in the Z direction of the processed wafer W and the supporting wafer S becomes a constant desired load A. In other words, the control unit 350 performs control of the drive unit 161 to make the load in the Z direction a constant load A. Further, the control unit 350 also controls the rotational speed (or torque) of the drive unit 173 in accordance with the load in the X direction measured by the load detecting element 180. That is, the control unit 350 also controls the drive unit 173 to make the load in the X direction a constant desired load B. In this manner, the control unit 350 performs feedback control for each of the drive unit 161 and the drive unit 173. Therefore, for the wafer W to be processed and the support wafer S, the peeling device 30 can perform an appropriate load in the X direction and the Z direction, respectively. As a result, the wafer W to be processed and the supporting wafer S can be peeled off without damage. Further, the position of the load detecting element 400 is not limited to between the support plate 160 and the driving portion 161. The position of the load acting in the Z direction near the center of the wafer W to be processed and the support wafer S can be measured at other positions. Further, when the load measured by the load detecting element 400 exceeds the allowable load, the driving of the driving unit 161 can be stopped. Further, the second load measuring unit is not limited to the load detecting element 400, and various means can be used. For example, a pressure sensor, a dial gauge, a spring balance, or other methods may be used as the second load measuring unit.

以上實施形態,雖就後處理站4中對被處理晶圓W施行後處理而將其產品化的情況加以說明,但本發明,亦可應用於例如3維整合技術所使用之將被處理晶圓自支持晶圓剝離的情況。另,3維整合技術係為,因應近年對半導體元件之高密集化要求的技術,取代將高密集化之複數半導體元件於水平面內配置,而將該複數半導體元件於3維空間疊層。此一3維整合技術中,亦要求疊層之被處理晶圓的薄型化,將該被處理晶圓與支持晶圓接合而施行既定處理。 In the above embodiment, the case where the processed wafer W is post-processed and processed in the post-processing station 4 will be described. However, the present invention can also be applied to, for example, a crystal to be processed used in a three-dimensional integration technique. Round self-supporting wafer stripping. In addition, in the three-dimensional integration technology, in place of the high density of semiconductor elements in recent years, the plurality of semiconductor elements are stacked in a three-dimensional space instead of arranging the high-density complex semiconductor elements in a horizontal plane. In the three-dimensional integration technique, it is also required to reduce the thickness of the processed wafer to be processed, and to bond the processed wafer to the support wafer to perform a predetermined process.

以上,雖參考附圖對本發明之最佳實施形態加以說明,但本發明並不限於此例。若為所屬技術領域中具有通常知識者,則明白其在專利請求範圍記載之思想範疇內,可思及各種變更例或修正例,了解關於其等自然亦屬於本發明之技術範圍。本發明不限於此例,可採用各種態樣。本發明在基板為晶圓以外之FPD(平板顯示器)、光罩用之倍縮光罩等的其他基板之 情況亦可適用。 Heretofore, the best mode for carrying out the invention has been described with reference to the drawings, but the invention is not limited to this example. It is to be understood that those skilled in the art can understand various modifications and examples within the scope of the invention as claimed in the appended claims. The present invention is not limited to this example, and various aspects can be employed. In the present invention, the substrate is a FPD (flat panel display) other than the wafer, and other substrates such as a reticle for the photomask The situation can also apply.

30‧‧‧剝離裝置 30‧‧‧ peeling device

101‧‧‧排氣口 101‧‧‧Exhaust port

102‧‧‧排氣裝置 102‧‧‧Exhaust device

103‧‧‧排氣管 103‧‧‧Exhaust pipe

110‧‧‧第1保持部 110‧‧‧1st Holding Department

111‧‧‧第2保持部 111‧‧‧2nd Maintenance Department

120‧‧‧本體部 120‧‧‧ Body Department

121‧‧‧多孔性材料 121‧‧‧Porous materials

122‧‧‧抽吸空間 122‧‧‧Sucking space

123、140‧‧‧抽吸管 123, 140‧‧ ‧ suction tube

124、141‧‧‧加熱機構 124, 141‧‧‧ heating mechanism

130、160‧‧‧支持板 130, 160‧‧‧ Support board

150‧‧‧移動機構 150‧‧‧Mobile agencies

151‧‧‧鉛直移動部 151‧‧‧Lead moving department

152‧‧‧水平移動部 152‧‧‧Horizontal Moving Department

161、173‧‧‧驅動部 161, 173‧‧‧ drive department

162‧‧‧支持構件 162‧‧‧Support components

170‧‧‧軌道 170‧‧‧ Track

171‧‧‧支持體 171‧‧‧Support

180‧‧‧負載檢測元件 180‧‧‧Load detection component

350‧‧‧控制部 350‧‧‧Control Department

G‧‧‧黏接劑 G‧‧‧Adhesive

S‧‧‧支持晶圓 S‧‧‧Support wafer

T‧‧‧重合晶圓 T‧‧‧ coincident wafer

W‧‧‧被處理晶圓 W‧‧‧Processed Wafer

Claims (14)

一種剝離裝置,將藉黏接劑接合被處理基板與支持基板而成之重合基板,剝離為被處理基板與支持基板,其特徵為具備:第1保持部,保持被處理基板;第2保持部,保持支持基板;移動機構,使該第1保持部或該第2保持部相對地往水平方向移動;負載測定部,測定將被處理基板與支持基板剝離時,作用在被處理基板與支持基板的負載;以及控制部,依據該負載測定部所測定之負載控制該移動機構。 A peeling device that joins a substrate to be processed and a support substrate by a bonding agent, and peels the film into a substrate to be processed and a support substrate, and is characterized in that: a first holding portion is provided to hold the substrate to be processed; and a second holding portion is provided Holding the support substrate; and moving the mechanism to move the first holding portion or the second holding portion in a horizontal direction; and the load measuring unit measures the substrate to be processed and the supporting substrate when the substrate to be processed is separated from the supporting substrate And a control unit that controls the moving mechanism based on a load measured by the load measuring unit. 如申請專利範圍第1項之剝離裝置,其中,該控制部,控制該移動機構以使該負載測定部所測定之負載成為一定。 The peeling device according to claim 1, wherein the control unit controls the moving mechanism such that a load measured by the load measuring unit is constant. 如申請專利範圍第1或2項之剝離裝置,其中,該控制部,在該負載測定部所測定之負載超過容許負載的情況,控制該移動機構以使該第1保持部或該第2保持部之相對移動的速度降低。 The peeling device according to claim 1 or 2, wherein the control unit controls the moving mechanism to cause the first holding unit or the second holding when the load measured by the load measuring unit exceeds an allowable load The speed of relative movement of the part is reduced. 如申請專利範圍第1或2項之剝離裝置,其中,該負載測定部為負載檢測元件。 The peeling device of claim 1 or 2, wherein the load measuring unit is a load detecting element. 如申請專利範圍第1或2項之剝離裝置,其中,具有負載校正部,其負載之測定精度較該負載測定部更佳,供施行該負載測定部之校正所用。 The peeling device according to claim 1 or 2, further comprising a load correcting unit, wherein the load measurement accuracy is better than the load measuring unit, and is used for performing calibration of the load measuring unit. 如申請專利範圍第5項之剝離裝置,其中,該負載校正部為負載檢測元件。 The peeling device of claim 5, wherein the load correcting portion is a load detecting element. 一種剝離系統,具備如申請專利範圍第1或2項之剝離裝置,其特徵為具有:處理站,具備該剝離裝置、洗淨該剝離裝置所剝離之被處理基板的第1洗淨裝置、以及洗淨該剝離裝置所剝離之支持基板的第2洗淨裝置;搬出入站,對該處理站,將被處理基板、支持基板或重合基板搬出入;以及搬運裝置,於該處理站與該搬出入站之間,搬運被處理基板、支持基板或重合基板。 A peeling system comprising: a processing apparatus according to claim 1 or 2, comprising: a processing station; the peeling device; and a first cleaning device for cleaning the substrate to be processed which is peeled off by the peeling device, and a second cleaning device that washes the support substrate that is peeled off by the peeling device; carries out the inbound station, carries the processed substrate, the support substrate, or the superposed substrate into and out of the processing station; and transports the device to and from the processing station Transfer the substrate to be processed, the support substrate, or the overlap substrate between the inbounds. 一種剝離方法,將藉黏接劑接合被處理基板與支持基板而成之重合 基板,剝離為被處理基板與支持基板,其特徵為包含如下步驟:藉由移動機構使保持被處理基板之第1保持部或保持支持基板之第2保持部相對地往水平方向移動,剝離被處理基板與支持基板;藉由負載測定部測定將被處理基板與支持基板剝離時,作用在被處理基板與支持基板的負載;依據該負載測定部所測定之負載控制該移動機構。 A peeling method in which a bonding agent is bonded to a substrate to be processed and a supporting substrate The substrate is peeled off into a substrate to be processed and a support substrate, and the method includes a step of moving the first holding portion holding the substrate to be processed or the second holding portion holding the support substrate in a horizontal direction by the moving mechanism, and peeling off the substrate The substrate and the support substrate are processed; and when the substrate to be processed is separated from the support substrate by the load measuring unit, the load acting on the substrate to be processed and the support substrate is controlled; and the moving mechanism is controlled in accordance with the load measured by the load measuring unit. 如申請專利範圍第8項之剝離方法,其中,控制該移動機構以使該負載測定部所測定之負載成為一定。 The peeling method of claim 8, wherein the moving mechanism is controlled such that a load measured by the load measuring unit is constant. 如申請專利範圍第8或9項之剝離方法,其中,在該負載測定部所測定之負載超過容許負載的情況,控制該移動機構以使該第1保持部或該第2保持部之相對移動的速度降低。 The peeling method of claim 8 or 9, wherein when the load measured by the load measuring unit exceeds an allowable load, the moving mechanism is controlled to move the first holding unit or the second holding unit relative to each other. The speed is reduced. 如申請專利範圍第8或9項之剝離方法,其中,該負載測定部為負載檢測元件。 The peeling method of claim 8 or 9, wherein the load measuring unit is a load detecting element. 如申請專利範圍第8或9項之剝離方法,其中,使用負載之測定精度較該負載測定部更佳的負載校正部,施行該負載測定部之校正。 The peeling method according to claim 8 or 9, wherein the load measuring unit performs the correction using the load correcting unit having a higher measurement accuracy than the load measuring unit. 如申請專利範圍第12項之剝離方法,其中,該負載校正部為負載檢測元件。 The peeling method of claim 12, wherein the load correcting unit is a load detecting element. 一種電腦可讀取之記憶媒體,記錄在控制剝離裝置之控制部的電腦上運作之程式,該程式用以藉該剝離裝置實行申請專利範圍第8或9項之剝離方法。 A computer readable memory medium recorded in a computer operating on a control unit of a control stripping device for performing the stripping method of claim 8 or 9 by the stripping device.
TW101139973A 2011-12-08 2012-10-29 Separation apparatus, separation system, separation method and computer storage medium TWI520254B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111095086A (en) * 2017-09-14 2020-05-01 日本电产三协株式会社 Inspection apparatus

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111095086A (en) * 2017-09-14 2020-05-01 日本电产三协株式会社 Inspection apparatus

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