TW201341699A - Method of making pipeline lining and pipeline lining material - Google Patents

Method of making pipeline lining and pipeline lining material Download PDF

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TW201341699A
TW201341699A TW101113207A TW101113207A TW201341699A TW 201341699 A TW201341699 A TW 201341699A TW 101113207 A TW101113207 A TW 101113207A TW 101113207 A TW101113207 A TW 101113207A TW 201341699 A TW201341699 A TW 201341699A
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Taiwan
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lining material
inner lining
lining
circumferential direction
pipeline
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TW101113207A
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Chinese (zh)
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TWI547663B (en
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Shinji Onishi
Hiroshi Tsuzuki
Yasuhiro Ueda
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Ashimori Ind Co Ltd
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Abstract

This invention aims to inhibit and reduce the gap between a lining material and an inside surface of a pipeline at a curvature portion of the pipeline. A sheet-like lining material (1) is made as a cylinder, and the lining material (1) is disposed in the pipeline (P) in a condition that the two ends in the circumferential direction are set in an overlapped state in the circumferential direction. Under such a condition, the curvature portion (P3) of the pipeline (P) is provided with the lining material (1) in such a way that the overlapped portion (1a) of the two ends in the circumferential direction of the lining material (1) is set toward the outer side of the curvature portion (P3). After that, the lining material (1) disposed in the pipeline (P) is allowed to expand in diameter when the two ends in the circumferential direction slide circumferentially. Therefore, at the curvature portion (P3), the portion of the lining material (1) facing the outer side of the curvature can be expanded easily, and the gap between the lining material (1) and the inside surface of the curvature portion (P3) is reduced.

Description

管路的內襯施作方法及管路的內襯材 Pipe lining application method and pipeline lining

本發明,是關於一種管路的內襯施作方法及管路的內襯材。 The invention relates to a lining application method of a pipeline and an inner lining material of the pipeline.

以往,做為補修老朽化的上下自來水管或農業用水管,或是瓦斯管等的已設管路的施工法,眾所周知有如下之施工法。亦即,在已設管路的內面,設置含有硬化性樹脂液與增強纖維的筒狀內襯材,藉由將上述硬化性樹脂液予以硬化,而在管路內構築由纖維強化樹脂所組成之牢固的內襯構造。 In the past, as a construction method for repairing old pipes or water pipes for agricultural use, or pipes for gas pipes, etc., the following construction methods are known. In other words, a cylindrical inner lining material containing a curable resin liquid and reinforcing fibers is provided on the inner surface of the existing pipe, and the curable resin liquid is cured to construct a fiber reinforced resin in the pipe. A solid lining construction.

在其中,在專利文獻1也揭示以下的施工法。首先,將短纖維的高強度纖維予以分散於熱硬化性樹脂液的薄片狀內襯材(Sheet Molding Compound:SMC)弄圓成筒狀,並將兩端部在可滑動地重疊之狀態下設置於管路內。然後,送進壓力流體,而於筒狀內襯材作用內壓力,就可將其兩端部予以滑動之狀態下施以擴徑並將內襯材密接於管路內面。更且,於內襯材之內側送進蒸氣等的熱媒,以硬化含有於內襯材的熱硬化性樹脂液。 Among them, Patent Document 1 also discloses the following construction method. First, a high-strength fiber of short fibers is dispersed in a sheet-like lining material (Set Molding Compound: SMC) of a thermosetting resin liquid, and the both ends are slidably overlapped. Inside the pipeline. Then, the pressure fluid is supplied, and the internal pressure is applied to the cylindrical inner lining material, and the both end portions thereof are slid to be expanded, and the inner lining material is adhered to the inner surface of the pipe. Further, a heat medium such as steam is supplied to the inner side of the inner lining material to cure the thermosetting resin liquid contained in the inner lining material.

專利文獻1:日本特開平5-278177號公報 Patent Document 1: Japanese Patent Laid-Open No. Hei 5-278177

在如專利文獻1的修補方法中,使得內襯材未密接於 管路的內面,若在內襯材與管路的內面之間存在著空隙,則其分量,會減少修補後之管路的實質上的斷面積。為了此,若將筒狀之內襯材設置於管路內之後才施以擴徑時,則將內襯材盡力期盼著密接於管路的內面。但是,如第15圖所示地,修補對象若在途中具有彎曲部P3的管路的情形,則在該彎曲部P3中,彎曲外側部分的周長會比彎曲內側部分變長。所以,將內襯材100在管路內予以擴徑時,則很難將內襯材100密接於彎曲部P3的彎曲外側之內面,而在內襯材100與彎曲部P3之間容易發生空隙。 In the repairing method of Patent Document 1, the inner lining material is not in close contact with If there is a gap between the inner surface of the inner liner and the inner surface of the pipeline, the amount of the inner surface of the pipeline will reduce the substantial sectional area of the repaired pipeline. For this reason, if the cylindrical inner lining material is placed in the pipe and then expanded, the inner lining material is expected to adhere to the inner surface of the pipe as much as possible. However, as shown in Fig. 15, in the case where the repaired object has the pipe of the curved portion P3 in the middle, the circumferential portion of the curved outer portion becomes longer than the curved inner portion in the curved portion P3. Therefore, when the inner lining material 100 is expanded in the pipe diameter, it is difficult to closely contact the inner lining material 100 to the inner surface of the curved outer side of the curved portion P3, and it is easy to occur between the inner lining material 100 and the curved portion P3. Void.

本發明之目的,是在於將管路的彎曲部的內襯材與管路內面之間的空隙盡量抑制成較小。 It is an object of the present invention to reduce the gap between the inner lining material of the curved portion of the pipe and the inner surface of the pipe as small as possible.

第1項發明的管路的內襯施作方法,是具有彎曲部的管路的內襯施作方法,其特徵為:具備:設置工序、及擴徑工序;該設置工序,是將薄片狀的內襯材弄圓成筒狀,且將其周方向兩端部重疊於周方向的狀態下,將上述內襯材設置於上述管路內;該擴徑工序,是將設置於上述管路內的上述內襯材,一面使其周方向兩端部滑動於周方向並一面予以擴徑,在上述設置工序中,在上述管路的彎曲部,是以使得上述內襯材的上述周方向兩端部的重疊部分朝向上述彎曲部的彎曲外側的方式,設置上述內襯材。 A lining application method for a pipeline according to a first aspect of the invention is a method for lining a pipeline having a curved portion, comprising: an installation step and a diameter expansion step; and the installation step is a sheet-like method The inner lining material is rounded in a tubular shape, and the inner lining material is placed in the duct in a state in which both end portions in the circumferential direction are overlapped in the circumferential direction; and the diameter expanding step is provided in the duct The inner lining material is expanded in diameter while sliding both end portions in the circumferential direction in the circumferential direction. In the installation step, the curved portion of the duct is such that the circumferential direction of the inner lining material is two The inner lining material is provided so that the overlapping portion of the end portion faces the curved outer side of the curved portion.

依照本發明,在設置工序中,在管路的彎曲部,使得內襯材的周方向兩端部的重疊部分朝向彎曲部的彎曲外側的方式,設置有內襯材。所以,在之後的擴徑工序中,內襯材被擴徑之際,以內襯材的周方向兩端部朝向彎曲部的 彎曲外側的狀態下周方向地滑動,藉此,使得朝向內襯材的上述彎曲外側部分容易鼓脹。因此,彎曲部的內面與內襯材之間的空隙會變小,使得內襯材成為容易順著彎曲部的內面。 According to the invention, in the installation step, the inner lining material is provided so that the overlapping portion of the circumferential end portions of the inner lining material faces the curved outer side of the curved portion in the curved portion of the pipe. Therefore, in the subsequent diameter expansion process, when the inner lining material is expanded, the both end portions of the inner lining material in the circumferential direction are directed toward the curved portion. The outer side of the curved state slides in the circumferential direction, whereby the curved outer side portion facing the inner lining material is easily swelled. Therefore, the gap between the inner surface of the curved portion and the inner lining material becomes small, so that the inner lining material becomes easy to follow the inner surface of the curved portion.

第2項發明的管路的內襯施作方法,是在上述第1項發明中,上述內襯材,是含有玻璃纖維所組成之紡織物,為其特徵者。 According to a second aspect of the invention, in the first aspect of the invention, the inner lining material is a textile comprising a glass fiber, and is characterized by the lining.

內襯材,是用以修補或增強老朽化的管路者之故,因而被要求一定以上的強度,惟為了確保強度,若增加內襯材的厚度,則管路之實質上的斷面積會變小。這一點,本發明的內襯材,是為了含有玻璃纖維所組成之紡織物,使得強度變高,因此該分量,可將內襯材之厚度變更薄。 The inner lining material is used to repair or enhance the old-aged pipeline. Therefore, it is required to have a certain strength. However, in order to ensure the strength, if the thickness of the inner lining material is increased, the substantial sectional area of the pipeline will be Become smaller. In this regard, the inner lining material of the present invention is intended to contain a woven fabric composed of glass fibers, so that the strength is increased. Therefore, the thickness of the lining material can be changed to be thin.

還有,上述玻璃纖維所組成之紡織物,是玻璃粗紗布(glass roving cloth)也可以(第3項的發明)。在此情形,內襯材的強度會更強。 Further, the woven fabric composed of the above glass fibers may be a glass roving cloth (the invention of the third item). In this case, the strength of the inner lining material will be stronger.

第4項發明的管路的內襯施作方法,是在上述第2項或第3項發明中,上述內襯材,是具有:使有機纖維的不織布重疊於由上述玻璃纖維所組成之紡織物後,以針刺法(needle punch)所接合的構造,為其特徵者。。 According to a fourth aspect of the invention, in the lining of the second aspect of the invention, the lining material has a nonwoven fabric in which an organic fiber is laminated on the textile composed of the glass fiber. After the object, the structure joined by the needle punch is characterized. .

在設置工序中將內襯材插進管路之際,或是在之後的擴徑工序中使得內襯材的周方向兩端部進行滑動而施以擴徑之際等,若有很大之外力作用於內襯材的一部分時,則在由玻璃纖維所組成之紡織物,有發生纖維之偏移(織孔眼偏移)之虞。此時,在所發生織孔眼偏移的位置,使得 內襯材的強度有局部地降低的情形。 In the installation step, when the inner lining material is inserted into the pipe, or in the subsequent diameter expansion process, both ends of the inner lining material are slid in the circumferential direction, and the diameter is increased, etc., if there is a large When an external force acts on a part of the inner lining material, the textile is composed of glass fibers, and the fiber is displaced (the woven eyelet shift). At this time, at the position where the woven eyelet is displaced, The strength of the inner lining material is locally lowered.

這一點,本發明的內襯材,是具有重疊有機纖維的不織布與玻璃纖維所組成之紡織物而以針刺法所接合的構造。不織布是具有長纖維纏在一起的構造之故,因而當有外力作用於由玻璃纖維所組成之紡織物時,藉由重疊於該紡織物而以針刺法所接合的不織布,有阻力給予構成紡織物的玻璃纖維。因此,由玻璃纖維所組成之紡織物的織孔眼偏移被抑制。還有,利用不織布,在紡織物的端部也可防止發生玻璃纖維開線的情形。藉此,在管路的內側可均勻地構築高強度的內襯構造。 In this regard, the inner lining material of the present invention has a structure in which a woven fabric composed of a non-woven fabric and glass fibers having overlapping organic fibers is joined by a needle punching method. The non-woven fabric has a structure in which long fibers are entangled, and when an external force acts on the woven fabric composed of the glass fibers, the non-woven fabric joined by the needle punching method overlapping the woven fabric has resistance to the composition. Fiberglass for textiles. Therefore, the weaving of the woven fabric of the textile composed of the glass fibers is suppressed. Further, with the non-woven fabric, it is possible to prevent the glass fiber from being opened at the end of the woven fabric. Thereby, a high-strength lining structure can be uniformly formed on the inner side of the pipe.

第5項發明的管路的內襯施作方法,是在上述第4項發明中,在上述玻璃纖維所組成之紡織物的兩面,各別重疊有上述不織布,為其特徵者。 According to a fourth aspect of the invention, in the fourth aspect of the invention, in the fourth aspect of the invention, the nonwoven fabric is superposed on both sides of the textile composed of the glass fibers.

在本發明中,因藉由兩層不織布成為夾住玻璃纖維所組成之紡織物的構造,因此更被抑制紡織物的織孔眼偏移或是開線。 In the present invention, since the two layers of the nonwoven fabric are used to sandwich the structure of the textile composed of the glass fibers, the weaving of the woven fabric is inhibited from being shifted or opened.

第6項發明的管路的內襯施作方法,是在上述第1項至第5項中任一項發明中,在上述內襯材浸漬有熱硬化性樹脂液,在上述擴徑工序中,加熱上述內襯材之同時從內側予以加壓,一面使上述周方向兩端部互相地滑動一面擴徑上述內襯材之狀態下,同時使上述熱硬化性樹脂液硬化,為其特徵者。 According to a sixth aspect of the invention, in the lining of the first aspect of the invention, the lining material is impregnated with the thermosetting resin liquid, and in the expanding step When the inner lining material is heated while being heated, the outer lining material is heated and the outer lining material is mutually slid while the outer lining material is expanded to the extent that the thermosetting resin liquid is hardened. .

在本發明中,在擴徑工序,一面加熱內襯材一面由內側施以加壓,來擴徑內襯材之狀態下,同時果被浸漬於內 襯材的熱硬化性樹脂液硬化。藉此,在管路的內側可構築牢固的內襯構造。 In the present invention, in the diameter expansion step, the inner lining material is heated while being pressed from the inner side to expand the inner lining material, and the fruit is immersed therein. The thermosetting resin liquid of the lining material is hardened. Thereby, a strong lining structure can be constructed inside the pipe.

第7項發明的管路的內襯施作方法,是在上述第6項發明中,弄圓成筒狀的上述內襯材之周方向兩端部,是在重疊之狀態下藉由熱熔接著劑所接合,在上述擴徑工序中,利用加熱上述內襯材之同時從內側予以加壓,來解除由上述熱熔接著劑所形成之上述周方向兩端部的接合,為其特徵者。 According to a sixth aspect of the invention, in the sixth aspect of the invention, in the sixth aspect of the invention, the both ends of the inner lining material are rounded and formed in a state of being overlapped by heat fusion. In the above-described diameter expansion step, the inner liner is heated while being heated from the inside to release the joining of the circumferential end portions formed by the hot-melt adhesive.

在本發明中,內襯材之周方向兩端部以熱熔接著劑被暫時接合之故,因而在設置工序中,可防止將內襯材插進管路內之際,兩端部偏移而使內襯材擴大的情形。還有,在設置於管路內之後,當內襯材被加熱加壓時,熱熔接著劑會軟化而會降低接合力。藉此,周方向兩端部滑移而使內襯材擴徑,並在密接於管路的內面的狀態下使得熱硬化性樹脂硬化。 In the present invention, both ends of the inner lining material in the circumferential direction are temporarily joined by the hot-melt adhesive, so that in the setting process, the inner lining material can be prevented from being displaced at the both ends when the inner lining material is inserted into the pipe. And the situation in which the inner lining material is enlarged. Further, after being placed in the piping, when the inner lining material is heated and pressurized, the hot-melt adhesive softens and the joining force is lowered. Thereby, both ends in the circumferential direction are slid, the inner lining material is expanded in diameter, and the thermosetting resin is cured in a state of being in close contact with the inner surface of the pipe.

第8項發明的管路的內襯材,其特徵為:具有使有機纖維的不織布與玻璃纖維所組成之紡織物重疊後以針刺法所接合的構造,且弄圓成筒狀,而其周方向兩端部為重疊的狀態下,藉由熱熔接著劑所接合。 The lining material for a pipe according to the eighth aspect of the invention is characterized in that it has a structure in which a nonwoven fabric composed of an organic fiber and a woven fabric composed of glass fibers are overlapped by a needle punching method, and is rounded into a cylindrical shape, and the circumference thereof is rounded. In a state where both end portions of the direction are overlapped, they are joined by a hot melt adhesive.

依照本發明,因含有玻璃纖維所組成之紡織物,因此使得內襯材的強度變更強,而可將內襯材的厚度做成較薄。還有,有不織布被重疊於玻璃纖維所組成之紡織物,並以針刺法所接合之故,因而對於管路內的設置時或是擴徑時,即使有外力作用於內襯材,也可以防止玻璃纖維的 織孔眼偏移。還有,內襯材之周方向兩端部以熱熔接著劑被暫時接合之故,因而在設置工序中,可防止將內襯材插進管路內之際,兩端部偏移而使內襯材擴大的情形。還有,在設置於管路之後,當內襯材在加熱狀態下由內側被加壓時,則熱熔接著劑會降低接合力。因此,兩端部的暫時接合被解除而成為可滑動,使得內襯材擴徑並密接於管路的內面。 According to the present invention, since the woven fabric composed of the glass fibers is contained, the strength of the lining material is strongly changed, and the thickness of the lining material can be made thin. In addition, a non-woven fabric is superposed on a textile composed of glass fibers and joined by a needle punching method. Therefore, even if an external force acts on the inner lining material during the installation or expansion of the pipe, Can prevent fiberglass The perforation is offset. Further, since both ends of the inner lining material in the circumferential direction are temporarily joined by the hot-melt adhesive, it is possible to prevent the both end portions from being displaced when the inner lining material is inserted into the pipe in the installation step. The situation in which the inner lining material is enlarged. Further, after being placed in the piping, when the inner lining material is pressurized from the inner side in a heated state, the hot-melt adhesive lowers the joining force. Therefore, the temporary engagement of both ends is released and slidable, and the inner lining material expands and adheres to the inner surface of the piping.

還有,使用本發明的內襯材,在進行具有彎曲部的管路的內襯施作時,使得周方向兩端部的重疊部分朝向彎曲部的彎曲外側的方式,設置有內襯材,藉此,在彎曲部中,可將發生在與內襯材的管路的內面之間之空隙抑制成較小。 Further, when the inner lining of the pipe having the bent portion is applied, the inner lining material of the present invention is provided with an inner lining so that the overlapping portion of the circumferential end portions faces the curved outer side of the curved portion. Thereby, in the curved portion, the gap occurring between the inner surface of the pipe and the inner lining material can be suppressed to be small.

以下,針對於本發明的實施形態加以說明。第1圖是有關於本實施形態的內襯材的立體圖。例如,本實施形態的內襯材1,是被使用於修補農業用水等的已設管路者,該內襯材1,是插入於已設管路內之後,藉由施以擴徑以密接於管路內面的狀態下所設置。 Hereinafter, embodiments of the present invention will be described. Fig. 1 is a perspective view of an inner lining material according to the embodiment. For example, the inner lining material 1 of the present embodiment is used for repairing an existing pipe for agricultural water, etc., and the inner lining material 1 is inserted into the existing pipe, and is expanded to be intimately connected. Set in the state of the inner surface of the pipeline.

首先,針對於內襯材1之構造加以說明。第2圖是弄圓成筒狀之前的內襯材的立體圖。第3圖是內襯材的斷面圖。如第2圖所示地,內襯材1是薄片狀的構件,以被弄圓成筒狀的狀態下被使用。還有,如第1圖所示地,被弄圓成筒狀的內襯材1,是被插入於筒狀紡織物2。 First, the configuration of the inner lining material 1 will be described. Fig. 2 is a perspective view of the inner lining material before being rounded into a cylindrical shape. Figure 3 is a cross-sectional view of the inner lining material. As shown in Fig. 2, the inner lining material 1 is a sheet-like member and is used in a state of being rounded into a cylindrical shape. Further, as shown in Fig. 1, the inner lining material 1 which is rounded into a cylindrical shape is inserted into the tubular textile fabric 2.

如第3圖所示地,薄片狀的內襯材1,是交互地重疊有:聚酯等的有機纖維的不織布4[例如,紡黏不織布(Spun-Bond non-woven fabric)],及以高強度的玻璃粗紗所編織的玻璃粗紗布5,此些複數層是藉由針刺法所接合。還有,有不織布4重疊於玻璃粗紗布5的兩面,成為玻璃粗紗布5藉由不織布4被夾住的構造。如此地,本實施形態的內襯材1,是因具有由玻璃纖維所組成之紡織物,因此使得強度變更強,而其分量,可將內襯材1全體的厚度做成較薄。還有,尤其是玻璃纖維所組成之紡織物,為玻璃粗紗布之故,因而使得內襯材1的強度會變成更強。 As shown in Fig. 3, the sheet-like lining material 1 is a non-woven fabric 4 (for example, a spun-bonded non-woven fabric) in which organic fibers such as polyester are alternately superposed, and A glass roving cloth 5 woven by a high-strength glass roving, the plurality of layers being joined by a needle punching method. Further, the nonwoven fabric 4 is superposed on both surfaces of the glass roving cloth 5, and the glass roving cloth 5 is sandwiched by the nonwoven fabric 4. As described above, since the lining material 1 of the present embodiment has a woven fabric composed of glass fibers, the strength is strongly changed, and the thickness of the lining material 1 can be made thin. Further, in particular, the textile composed of glass fibers is a glass roving cloth, so that the strength of the inner lining material 1 becomes stronger.

還有,弄圓成筒狀的內襯材1的周方向兩端部,是在重疊狀態下藉由熱熔接著劑6所接合。第4圖是擴大第1圖的內襯材的周方向兩端部的重疊部分的圖式。如第4圖所示地,熱熔接著劑6並不是被塗布於內襯材1的端部的表面全區域,而是分成筒長方向地平行的複數(在第4圖為2條)的細長區域而局部性地被塗布。如此,有另一方的端部被重疊於該內襯材1的一方之端部的黏著劑6的塗布面,使得內襯材1的兩端部被接合。更且,在以下,將內襯材1的周方向兩端部有重疊部分稱為「重疊部分1a」。 Further, both end portions in the circumferential direction of the inner lining material 1 which is rounded into a cylindrical shape are joined by the hot-melt adhesive 6 in a state of being overlapped. Fig. 4 is a view showing an enlarged view of an overlapping portion of both end portions of the inner lining material in the circumferential direction of Fig. 1 . As shown in Fig. 4, the hot-melt adhesive 6 is not applied to the entire surface of the end portion of the lining material 1, but is plurally divided into two in the longitudinal direction of the cylinder (two in the fourth drawing). The elongated area is locally coated. In this manner, the other end portion is overlapped with the application surface of the adhesive 6 at one end portion of the inner lining material 1, so that both end portions of the inner lining material 1 are joined. In the following, the overlapping portion between the both end portions of the inner lining material 1 in the circumferential direction is referred to as "overlapping portion 1a".

更且,內襯材1的兩端部的接合,是在將內襯材1反轉於管路P內並予以插入之際,使得端部不會偏移的方式,以暫時固定之程度的接合強度就充分。如此,在以後 會加以說明,惟藉由在管路P內設置內襯材1之後的擴徑工序的加熱使得熱熔接著劑6軟化,並使得兩端部的接合被解除。 Further, the joining of the both end portions of the inner lining material 1 is such that the end portion is not displaced when the inner lining material 1 is reversed in the pipe P and is temporarily fixed. The joint strength is sufficient. So, in the future Incidentally, the hot-melt adhesive 6 is softened by the heating of the diameter-expanding step after the lining material 1 is placed in the pipe P, and the joining of the both end portions is released.

例如,表示於第1圖的筒狀紡織物2,是以聚酯所編織。該筒狀紡織物2的外面,是以聚乙烯、聚丙烯、尼龍(nylon)、聚酯等的熱可塑性樹脂的保護膜3所覆蓋,而筒狀紡織物2是成為具有氣密性者。在該筒狀紡織物2的內側,使得弄圓成筒狀的內襯材1被插入,就可使得內襯材1的外表面藉由筒狀紡織物2所覆蓋。 For example, the tubular textile 2 shown in Fig. 1 is woven with polyester. The outer surface of the tubular textile 2 is covered with a protective film 3 of a thermoplastic resin such as polyethylene, polypropylene, nylon or polyester, and the tubular textile 2 is airtight. On the inner side of the tubular textile 2, the inner lining material 1 which is rounded into a cylindrical shape is inserted, so that the outer surface of the inner lining material 1 can be covered by the tubular woven fabric 2.

例如,以上所說明的內襯材1,是如下地被製造。首先,使用織平紋機來編織玻璃粗紗,做為玻璃粗紗布5。然後,交互地積層該玻璃粗紗布5與不織布4而以針刺法進行接合,並切斷成預定寬度,做為薄片狀的內襯材1。之後,將薄片狀的內襯材1弄圓成筒狀,而在周方向一端部的表面塗布熱熔接著劑6之後重置另一端部,並接合兩端部。將如此地所製作的筒狀內襯材1拉進筒狀紡織物2內之後,在內襯材1與筒狀紡織物2的全體浸漬於熱硬化性樹脂液。 For example, the inner lining material 1 described above is manufactured as follows. First, a woven jersey machine is used to woven a glass roving as a glass roving cloth 5. Then, the glass roving cloth 5 and the non-woven fabric 4 are alternately laminated and joined by a needle punching method, and cut into a predetermined width to form a sheet-like inner lining material 1. Thereafter, the sheet-like lining material 1 is rounded into a cylindrical shape, and the other end portion is reset after the hot-melt adhesive 6 is applied to the surface of one end portion in the circumferential direction, and both end portions are joined. After the cylindrical lining material 1 produced in this manner is pulled into the tubular woven fabric 2, the entire lining material 1 and the tubular woven fabric 2 are immersed in the thermosetting resin liquid.

更且,做為樹脂液的浸漬方法,是所謂以軋輥(nip roller)來壓軋注入有熱硬化性樹脂液的內襯材1的一般性的方法也可以,惟由將樹脂更均勻地浸漬內襯材1的觀點來看,則採用以下的方法較佳。亦即,使用黏度比一般所使用者還要低(在常溫下會垂落的黏度的)的樹脂液,並將注入樹脂液之後的內襯材1搬運至高位置,則能以重 力掉落附著於內襯材1的過剩之樹脂液的狀態下,可將樹脂液均勻地浸漬於內襯材1。還有,與使用軋輥來壓軋內襯材1的情形相比較,樹脂浸漬工序成為簡單。還有,在該樹脂浸漬後才來搬運內襯材1時,則有黏度低的樹脂液會垂落的可能性之故,因而進行因應於樹脂液之種類的增加黏度處理(例如,加熱或是冷卻等),而在增加樹脂的黏度的狀態下進行搬運較理想。 Further, as a method of impregnating the resin liquid, a general method of pressing the inner liner 1 into which the thermosetting resin liquid is injected by a nip roller may be used, but the resin may be more uniformly impregnated. From the viewpoint of the inner lining material 1, the following method is preferred. That is, a resin liquid having a viscosity lower than that of a general user (a viscosity which will fall down at a normal temperature) is used, and the lining material 1 after the resin liquid is injected is transported to a high position, and the weight can be heavy. The resin liquid can be uniformly immersed in the lining material 1 in a state where the excess resin liquid adhering to the inner lining material 1 is dropped. Further, the resin impregnation process is simpler than the case where the lining material 1 is rolled by using a roll. Further, when the lining material 1 is transported after the resin is immersed, there is a possibility that the resin liquid having a low viscosity may fall, and thus the viscosity treatment (for example, heating or the like) may be performed in response to the kind of the resin liquid. Cooling, etc., is preferably carried out while increasing the viscosity of the resin.

以下,針對於使用上述的內襯材1來修補已設管路P的方法加以說明。第5圖是修補對象的管路之彎曲部的斷面圖。如第5圖所示地,成為本實施形態的修補對象的管路P,是兩支直管10、11以彎管12(在第5圖中為90°肘管)所連接的管路。亦即,在兩支直管部分P1、P2之間具有彎曲部P3的管路。 Hereinafter, a method of repairing the installed line P using the above-described inner lining material 1 will be described. Fig. 5 is a cross-sectional view showing a curved portion of a pipe to be repaired. As shown in Fig. 5, the pipe P to be repaired in the present embodiment is a pipe in which the two straight pipes 10 and 11 are connected by a bent pipe 12 (90° elbow in Fig. 5). That is, a pipe having a bent portion P3 between the two straight pipe portions P1, P2.

使用內襯材1來修補該管路P之際,首先,將弄圓成筒狀的內襯材1設置於修補對象的管路P內(設置工序)。然後,將設置於管路P內的內襯材1,一面使周方向地滑動其周方向兩端部一面予以擴徑(擴徑工序)。還有,在上述擴徑工序中,加熱內襯材1之同時從內側予以加壓,在擴徑內襯材1之狀態下,同時使被浸漬於內襯材1的熱硬化性樹脂液硬化。 When the lining material 1 is used to repair the pipe P, first, the lining material 1 which is rounded into a cylindrical shape is placed in the pipe P to be repaired (setting step). Then, the inner lining material 1 provided in the pipe P is expanded in diameter in the circumferential direction while sliding both ends in the circumferential direction (expansion diameter step). In the above-described diameter expansion step, the inner lining material 1 is heated while being pressurized from the inside, and the thermosetting resin liquid immersed in the inner lining material 1 is simultaneously hardened while the inner lining material 1 is expanded. .

(設置工序) (setting process)

首先,針對於設置工序加以說明。第6圖是設置內襯材的管路的縱斷面圖。第7圖是從進行方向前方觀看設置 途中的反轉內襯材的前端部的圖式。如第6圖及第7圖所示地,在本實施形態中,於浸漬有熱硬化性樹脂液的筒狀之內襯材1,有作用流體壓力並反轉其內外面的狀態下,設置於管路P內(反轉施工法)。更具體而言,翻過來被捲繞於捲筒(省略圖示)的長邊內襯材1的一端部之狀態下,固定於管路P的入口全面。在此,翻過來之部分的內側該面,是以氣密性保護膜3所覆蓋。之後,該翻過來的部分以保護膜3所覆蓋該面作用加壓空氣等的流體壓力。如此,利用流體壓力之作用,如在第6圖以粗線箭形符號所示地,內襯材1的反轉之前端部分1b沿著管路P朝向前方進出,隨著此,內襯材1從捲筒被拉出。藉此,連續地進行著內襯材1之反轉,使得其全長全面地反轉表背。還有,在該反轉施工法中,利用流體壓力的作用,使得內襯材1之反轉的前端部分1b沿著管路P進行之故,因而即使具有彎曲部P3的管路P,也可較容易設置內襯材1。還有,如上述地,內襯材1的周方向兩端部是藉由熱熔接著劑6被接合(暫時接合)之故,因而在反轉內襯材1的內外面時,就可防止周方向兩端部偏移又擴大的情形。 First, the setting process will be described. Figure 6 is a longitudinal sectional view of a pipe in which the lining material is disposed. Figure 7 is a view from the front of the direction of the setting The pattern of the front end portion of the reverse inner lining material on the way. As shown in Fig. 6 and Fig. 7, in the present embodiment, the cylindrical inner lining material 1 impregnated with the thermosetting resin liquid is provided in a state in which the fluid pressure is applied and the inner and outer surfaces thereof are reversed. In the pipeline P (reverse construction method). More specifically, in the state in which the one end portion of the long-side lining material 1 of the reel (not shown) is turned over, the inlet of the pipe P is integrated. Here, the inner side of the turned-over portion is covered with the airtight protective film 3. Thereafter, the turned-over portion is covered with the pressure of the fluid such as pressurized air by the surface of the protective film 3. Thus, by the action of the fluid pressure, as indicated by the bold arrow symbol in Fig. 6, the reverse front end portion 1b of the inner lining material 1 enters and exits along the pipe P toward the front, and accordingly, the inner lining material 1 is pulled out from the reel. Thereby, the reverse rotation of the inner lining material 1 is continuously performed so that the full length thereof reverses the front and back. Further, in the reverse construction method, the reverse end portion 1b of the inner lining material 1 is caused to flow along the pipe P by the action of the fluid pressure, and thus even the pipe P having the curved portion P3 is used. It is easier to set the inner lining material 1. Further, as described above, both end portions of the inner lining material 1 in the circumferential direction are joined (temporarily joined) by the hot-melt adhesive 6, so that when the inner and outer surfaces of the inner lining material 1 are reversed, it can be prevented. The case where the offset at both ends in the circumferential direction is enlarged again.

第8圖是設置工序後的管路之彎曲部的斷面圖。第9圖是第8圖之IX-IX線斷面圖。第10圖是以第9圖的橢圓A所包圍之內襯材的重疊部分的擴大圖。如第9圖所示地,當完成上述的反轉施工法所形成之內襯材1之設置時,則內襯材1與筒狀紡織物2的內外位置會逆轉,成為內襯材1的內面藉由筒狀紡織物2被覆蓋的狀態。 Fig. 8 is a cross-sectional view showing a curved portion of the pipe after the installation process. Fig. 9 is a sectional view taken along line IX-IX of Fig. 8. Fig. 10 is an enlarged view showing an overlapping portion of the inner lining surrounded by the ellipse A of Fig. 9. As shown in Fig. 9, when the inner lining material 1 formed by the above-described reverse construction method is completed, the inner and outer positions of the inner lining material 1 and the tubular woven fabric 2 are reversed to become the inner lining material 1. The inner surface is covered by the tubular textile 2 .

在此,如第9圖所示地,在該設置工序中,在彎曲部P3,內襯材1的周方向兩端部之重疊部分1a,朝向彎曲部P3的彎曲之外側的方式,來設置內襯材1。具體而言,藉由上述的反轉施工法在將內襯材1設置於管路P內之前,先將內襯材1的重疊部分1a朝向管路P的側方該方(在彎曲部P3成為彎曲外側的方向)。如第9圖所示地,在該狀態下開始內襯材1之反轉,使得內襯材1的重疊部分1a,成為與彎曲部P3的彎曲之外側的內面相對向的情形。還有,在進行修補管路P之前,在管路P內插入電視攝影機來進行所謂調查其內面狀態的作業,惟此時,利用電視攝影機,也能一併確認了管路P的彎曲部P3的彎曲外側之方向。 Here, in the installation step, in the curved portion P3, the overlapping portion 1a of the circumferential end portions of the inner lining material 1 is disposed so as to face the curved outer side of the curved portion P3. Lining material 1. Specifically, before the lining material 1 is placed in the pipe P by the above-described reverse construction method, the overlapping portion 1a of the lining material 1 is directed toward the side of the pipe P (in the curved portion P3). Become the direction of the outside of the bend). As shown in Fig. 9, in this state, the inner lining material 1 is reversed so that the overlapping portion 1a of the inner lining material 1 faces the inner surface on the outer side of the curved portion of the curved portion P3. In addition, before the repair of the line P, a television camera is inserted into the line P to perform an operation to investigate the state of the inner surface. However, in this case, the bending portion of the pipe P can be confirmed by the television camera. The direction of the curved outer side of P3.

(擴徑工序) (expansion process)

以下,針對於擴徑工序加以說明。第11圖是擴徑工序後的管路之彎曲部的斷面圖。第12圖是第11圖之XII-XII線斷面圖。第13圖是以第12圖的橢圓B所包圍之內襯材的重疊部分的擴大圖。 Hereinafter, the step of expanding the diameter will be described. Fig. 11 is a cross-sectional view showing a curved portion of the pipe after the diameter expansion process. Fig. 12 is a sectional view taken along line XII-XII of Fig. 11. Fig. 13 is an enlarged view of the overlapping portion of the inner lining surrounded by the ellipse B of Fig. 12.

在擴徑工序中,將設置於管路P內的內襯材1加熱至熱硬化性樹脂液的硬化溫度(例如,80~100℃)以上的狀態下,從內側來加壓內襯材1。藉此,來擴徑內襯材1之同時來進行硬化熱硬化性樹脂液。如此地,來加熱內襯材1之同時從內側施以加壓的方法是並未被限定在特定的方法,惟例如,如以下所示地,使用加熱媒體,同時地進 行內襯材1之擴徑與熱硬化性樹脂液之硬化的方法較簡便。 In the diameter expansion process, the lining material 1 provided in the pipe P is heated to a curing temperature (for example, 80 to 100 ° C) of the thermosetting resin liquid, and the lining material 1 is pressurized from the inside. . Thereby, the thermosetting resin liquid is hardened while expanding the inner lining material 1. Thus, the method of applying pressure from the inside while heating the lining material 1 is not limited to a specific method, but for example, as shown below, using a heating medium, simultaneously The method of expanding the diameter of the inner liner 1 and hardening the thermosetting resin liquid is simple.

在設置工序後(反轉後)的狀態下,於內襯材1的內側配置有筒狀紡織物2,還有,該筒狀紡織物2的內面,成為以氣密性的保護膜3所覆蓋之狀態。因此,在筒狀紡織物2內,供應加熱空氣或蒸氣等的加熱媒體,能夠一面加熱內襯材1一面從內側施以加壓而予以擴徑。 After the installation process (after the reverse rotation), the tubular textile 2 is disposed inside the lining material 1, and the inner surface of the tubular textile 2 is a gas-tight protective film 3. The status covered. Therefore, in the tubular textile fabric 2, a heating medium such as heated air or steam is supplied, and the inner lining material 1 can be heated while being pressurized from the inner side.

在該擴徑工序中,將內襯材1加熱至熱硬化性樹脂的硬化溫度(例如,80~100℃)。此時,使得暫時接合內襯材1的周方向兩端部的熱熔接著劑6會軟化,並使得接合力會降低之故,因而使得內襯材1的周方向兩端部可成為周方向地滑動。還有,熱熔接著劑6之種類,是對照於熱硬化性樹脂液之硬化溫度來適當地選擇就可以。在與該加熱之同時從內側來加壓內襯材1,就可周方向地滑動內襯材1的周方向兩端部,來擴徑內襯材1。藉此,使得內襯材1推向管路P的內面並密接,而在該狀態下,使得熱硬化性樹脂被熱硬化。因此,於管路P的內面,使得熱硬化性樹脂藉由高強度的玻璃粗紗布5來構築經強化的牢固之內襯構造。 In the diameter expansion step, the lining material 1 is heated to a curing temperature (for example, 80 to 100 ° C) of the thermosetting resin. At this time, the hot-melt adhesive 6 which temporarily engages both end portions of the inner lining material 1 in the circumferential direction is softened, and the joining force is lowered, so that the circumferential end portions of the inner lining material 1 can be circumferentially oriented. Sliding on the ground. Further, the type of the hot-melt adhesive 6 may be appropriately selected in accordance with the curing temperature of the thermosetting resin liquid. When the inner lining material 1 is pressed from the inside while the heating is performed, the both end portions of the inner lining material 1 in the circumferential direction can be slid in the circumferential direction to expand the inner lining material 1. Thereby, the inner lining material 1 is pushed to the inner surface of the pipe P and is in close contact with each other, and in this state, the thermosetting resin is thermally hardened. Therefore, on the inner surface of the pipe P, the thermosetting resin is constructed by a high-strength glass roving cloth 5 to form a reinforced and strong lining structure.

然而,如第9圖所示地,在先前的設置工序中,在管路P的彎曲部P3,使得內襯材1的周方向兩端部的重疊部分1a,朝向彎曲部P3的彎曲之外側的方式,設置有內襯材1。所以,在該擴徑工序中,將內襯材1予以擴徑時,內襯材1的周方向兩端部的重疊部分1a,以朝向彎曲 部P3的彎曲之外側的狀態下,使得兩端部周方向地滑動,藉此,朝向該彎曲外側的部分容易朝外側鼓脹。因此,如第11圖及第12圖所示地,在彎曲部P3中,內襯材1與管路P的內面之間之空隙會變小,而在彎曲部P3,內襯材1也成為容易順著管路P之內面全周。還有,在管路P的彎曲部P3中,藉由內襯材1的周方向兩端部有大滑動,會朝向外側鼓脹。因此,在彎曲部P3中,與管路P的直管部分P1、P3相比較,周方向兩端部的滑動量變大。換言之,在彎曲部P3的內襯材1的重疊部分1a之重疊量,是與直管部分P1、P3相比較會變小。 However, as shown in Fig. 9, in the previous installation step, the overlapping portion 1a of the both end portions of the inner lining material 1 in the circumferential direction is bent outward of the curved portion P3 at the curved portion P3 of the pipe P. The way, the setting has the inner lining 1. Therefore, in the diameter expansion step, when the inner lining material 1 is expanded in diameter, the overlapping portion 1a of both end portions of the inner lining material 1 in the circumferential direction is curved toward the direction. In a state in which the portion P3 is bent outside, the both end portions are slid in the circumferential direction, whereby the portion facing the outside of the curve is easily inflated toward the outside. Therefore, as shown in Fig. 11 and Fig. 12, in the curved portion P3, the gap between the inner lining material 1 and the inner surface of the pipe P becomes small, and in the curved portion P3, the inner lining material 1 is also It becomes easy to follow the inner surface of the pipe P all the way. Further, in the curved portion P3 of the pipe line P, the both ends of the inner lining material 1 in the circumferential direction are largely slid, and are swollen toward the outside. Therefore, in the curved portion P3, the amount of sliding at both end portions in the circumferential direction is larger than that of the straight pipe portions P1 and P3 of the pipe P. In other words, the amount of overlap of the overlapping portion 1a of the inner lining material 1 in the curved portion P3 becomes smaller as compared with the straight pipe portions P1, P3.

還有,彎曲部P3的彎曲之曲率愈大(曲率半徑小),則彎曲部P3的內周與外周之間之周方向長度的相差愈變大之故,因而內襯材1與彎曲部P3的彎曲外側部分的內面之間容易發生空隙。所以,如此地在彎曲部P3的彎曲之曲率大時,則能夠將內襯材1朝向彎曲部P3的外側形成鼓脹大的本發明,是特別有效果。 Further, as the curvature of the curved portion P3 is increased (the radius of curvature is small), the difference in the circumferential length between the inner circumference and the outer circumference of the curved portion P3 becomes larger, so that the inner lining material 1 and the curved portion P3 are formed. A gap is likely to occur between the inner faces of the curved outer portions. Therefore, when the curvature of the bending of the curved portion P3 is large as described above, the present invention can be formed by forming the lining material 1 toward the outside of the curved portion P3, which is particularly effective.

又,在本實施形態,在上述的設置工序中,因採用反轉施工法,因此,在內襯材1的內外面反轉時,有大抗拉力容易作用於內襯材1。還有,在擴徑工序中,內襯材1的周方向兩端部會滑動而使得內襯材1擴徑之際,則大摩擦力容易作用於上述兩端部。如此地,有大外力作用於內襯材1的一部分時,則在玻璃粗紗布5容易發生織孔眼偏移。然而,在本實施形態的內襯材1,有不織布4被重疊於玻璃粗紗布5並藉由針刺法所接合。又,不織布4是因 具有長纖維纏在一起的構造,因此,當有外力作用於玻璃粗紗布5時,藉由與該玻璃粗紗布5所接合的不織布4,有阻力給予構成玻璃粗紗布5的玻璃纖維,使玻璃纖維之偏移被抑制,亦即,玻璃粗紗布5的織孔眼偏移被抑制。 Further, in the present embodiment, in the above-described installation step, since the reverse construction method is employed, when the inner and outer surfaces of the inner lining material 1 are reversed, a large tensile force is likely to act on the inner lining material 1. In the diameter expansion step, when both ends of the inner lining material 1 are slid in the circumferential direction, and the inner lining material 1 is expanded in diameter, the large frictional force is likely to act on the both end portions. As described above, when a large external force acts on a part of the inner lining material 1, the woven roving cloth 5 is likely to be eccentrically displaced. However, in the lining material 1 of the present embodiment, the nonwoven fabric 4 is superposed on the glass roving cloth 5 and joined by a needle punching method. Also, non-woven fabric 4 is the cause The structure has a structure in which the long fibers are entangled. Therefore, when an external force acts on the glass roving cloth 5, the glass fiber constituting the glass roving cloth 5 is imparted with resistance by the non-woven fabric 4 joined to the glass roving cloth 5 to make the glass The offset of the fibers is suppressed, that is, the woven eyelet offset of the glass roving cloth 5 is suppressed.

還有,在製造內襯材1時,由一枚大的玻璃粗紗布切出複數枚的玻璃粗紗布5時,則在各該玻璃粗紗布5的被切斷的端部容易發生纖維的開線。但是,在本實施形態中,藉由有不織布4重疊於玻璃粗紗布5,也可以防止玻璃粗紗布5之端部的開線。更且,在本實施形態中,有不織布4重疊於玻璃粗紗布5的兩面,且利用2層的不織布4夾持玻璃粗紗布5的狀態下,因以針刺法所接合,因此,玻璃粗紗布5的織孔眼偏移或是端部的開線更被抑制。 Further, when the lining material 1 is manufactured, when a plurality of glass rovings 5 are cut out from a large glass roving cloth, the fibers are easily opened at the cut ends of the glass rovings 5. line. However, in the present embodiment, by the fact that the nonwoven fabric 4 is superposed on the glass roving cloth 5, the opening of the end portion of the glass roving cloth 5 can be prevented. Furthermore, in the present embodiment, the nonwoven fabric 4 is superposed on both surfaces of the glass roving cloth 5, and the glass roving cloth 5 is held by the two layers of the nonwoven fabric 4, and the glass roving is joined by the needle punching method. The offset of the woven perforations of the gauze 5 or the opening of the ends is more suppressed.

以下,針對於在上述實施形態添加各種變更的變更形態加以說明。但是,針對於具有與上述實施形態同樣的構造者,給予相同符號而適當地省略了說明。 Hereinafter, a modified form in which various modifications are added to the above embodiment will be described. However, the same components as those of the above-described embodiment are denoted by the same reference numerals, and the description thereof will be appropriately omitted.

1]內襯材的構造,是並不被限定於上述實施形態者,例如,也可採用如下的構造的內襯材。 1] The structure of the inner lining material is not limited to the above embodiment, and for example, an inner lining material having the following structure may be employed.

(1)在上述實施形態中,成為有不織布4重疊於玻璃粗紗布5的兩面,且藉由2層的不織布4夾持玻璃粗紗布5的構造,惟僅有不織布4重疊於玻璃粗紗布5的一方該面的構造,也可得到所謂防止玻璃粗紗布5的織孔眼偏移或是防止端部的開線的效果。 (1) In the above embodiment, the nonwoven fabric 4 is superposed on both surfaces of the glass roving cloth 5, and the glass roving cloth 5 is sandwiched by the two nonwoven fabrics 4. Only the nonwoven fabric 4 is superposed on the glass roving cloth 5 The structure of the one side of the surface can also be obtained by preventing the offset of the woven eyelet of the glass roving cloth 5 or preventing the opening of the end portion.

(2)做為玻璃纖維所組成之紡織物,並不被限定於 拉齊玻璃纖維的玻璃粗紗所組成之玻璃粗紗布,而是也可以使用具捻線的玻璃紗所編織的玻璃布。 (2) As a textile composed of glass fiber, it is not limited to A glass roving composed of glass rovings of glass fibers, but a glass cloth woven with glass yarns with twisted yarns can also be used.

(3)內襯材為並不需具有玻璃纖維所組成之紡織物與不織布的積層構造。例如,不織布4的一部分被省略也可以。若列舉一例子,不必交互地積層不織布4與玻璃粗紗布5,如第14圖所示地,不織布4僅被積層於複數枚的玻璃粗紗布5的上下兩側也可以。或者,完全不設置不織布4也可以。還有,內襯材的強化纖維層,並不一定為玻璃纖維的紡織物。例如,與上述的專利文獻1同樣地,內襯材為將短纖維的高強度纖維分散於熱硬化性樹脂液的SMC(Sheet Molding Compound)也可以。 (3) The inner lining material is a laminated structure which does not require a woven fabric composed of glass fibers and a non-woven fabric. For example, a part of the non-woven fabric 4 may be omitted. As an example, it is not necessary to alternately laminate the nonwoven fabric 4 and the glass roving fabric 5, and as shown in Fig. 14, the nonwoven fabric 4 may be laminated only on the upper and lower sides of the plurality of glass rovings 5. Alternatively, it is also possible to provide no non-woven fabric 4 at all. Further, the reinforcing fiber layer of the inner lining material is not necessarily a woven fabric of glass fiber. For example, in the same manner as in the above-described Patent Document 1, the inner lining material may be a SMC (Sheet Molding Compound) in which high-strength fibers of short fibers are dispersed in a thermosetting resin liquid.

2]上述實施形態,是將筒狀之內襯材1,一面反轉其內外面一面設置於管路P內的所謂適用於反轉施工法的例子,惟本發明的內襯材,是未反轉內外面而直接拉進管路P內並予以設置的施工法也可適用。還有,在該情形,拉進到管路P時或是內襯材之擴徑時等,也有大外力(抗拉力)作用於內襯材,惟如上述實施形態地,有不織布4被重疊於玻璃粗紗布5的構造時,則可防止玻璃粗紗布5的織孔眼偏移。 2] The above embodiment is an example in which the cylindrical inner lining material 1 is placed in the pipe P while the inner and outer surfaces thereof are reversed, but the inner lining material of the present invention is not A construction method that reverses the inside and outside and directly pulls into the pipe P and is provided is also applicable. Further, in this case, when the pipe P is pulled in or when the inner lining material is expanded, a large external force (tensile force) acts on the inner lining material, but as in the above embodiment, the non-woven fabric 4 is When the structure of the glass roving cloth 5 is superposed, the weaving of the glass roving cloth 5 can be prevented from shifting.

3]被浸漬於內襯材1的硬化性樹脂液,是並不限定於熱硬化性者,而也可使用光硬化性,甚至於常溫硬化性者。但是,如上述實施形態地,積層構件2的周方向兩端部藉由熱熔接著劑6被暫時接合時,能夠暫時地進行硬化性樹脂液的硬化與熱熔接著劑6的軟化(解除接合)的方 式,採用熱硬化性的樹脂液較佳。 3] The curable resin liquid to be immersed in the lining material 1 is not limited to those of thermosetting property, and photocurability or even room temperature curability may be used. However, in the above-described embodiment, when both ends of the laminated member 2 in the circumferential direction are temporarily joined by the hot-melt adhesive 6, the curing of the curable resin liquid and the softening of the hot-melt adhesive 6 can be temporarily performed (unbonding) Party In the formula, it is preferred to use a thermosetting resin liquid.

4]上述實施形態,是使得筒狀之內襯材1的周方向兩端部,以熱熔接著劑6所接合,惟此以外的方法,例如,以縫製所接合也可以。但是,以縫製所接合時,在擴徑工序有內壓作用於內襯材1時使得縫製部破裂的方式,必須做成較弱的接合。 In the above-described embodiment, both ends of the cylindrical inner lining material 1 in the circumferential direction are joined by the hot-melt adhesive 6, and other methods may be used, for example, by sewing. However, when joining by sewing, when the internal pressure acts on the inner lining material 1 in the diameter expansion process, the sewing part is broken, and it is necessary to make a weak joint.

還有,由作用於重疊的周方向兩端部之間之摩擦力大等的理由,內襯材設置於管路內時,在沒有弄圓成筒狀的內襯材會擴展之虞時,並不必特別接合內襯材的周方向兩端部。 Further, when the inner lining material is installed in the pipe, the inner lining material is expanded in the circumferential direction at the both ends in the circumferential direction, and when the inner lining material is not expanded, the inner lining material is expanded. It is not necessary to particularly engage the circumferential end portions of the inner lining material.

5]上述實施形態,是在修補已設管路時適用本發明的例子,惟不管已設或是新設,為了管路的增強也可設置內襯材。 5] The above embodiment is an example in which the present invention is applied to repairing an existing pipe. However, the lining material may be provided for the reinforcement of the pipe, regardless of whether it is provided or newly installed.

1‧‧‧內襯材 1‧‧‧ lining

1a‧‧‧重疊部分 1a‧‧‧ overlap

4‧‧‧不織布 4‧‧‧Nonwoven

5‧‧‧玻璃粗紗布(glass roving cloth) 5‧‧‧glass roving cloth

6‧‧‧熱熔接著劑 6‧‧‧Hot melt adhesive

P‧‧‧管路 P‧‧‧ pipeline

P3‧‧‧彎曲部 P3‧‧‧Bend

第1圖是有關於本實施形態的內襯材的立體圖。 Fig. 1 is a perspective view of an inner lining material according to the embodiment.

第2圖是弄圓成筒狀之前的內襯材的立體圖。 Fig. 2 is a perspective view of the inner lining material before being rounded into a cylindrical shape.

第3圖是內襯材的斷面圖。 Figure 3 is a cross-sectional view of the inner lining material.

第4圖是擴大第1圖的內襯材的周方向兩端部的重疊部分的圖式。 Fig. 4 is a view showing an enlarged view of an overlapping portion of both end portions of the inner lining material in the circumferential direction of Fig. 1 .

第5圖是修補對象的管路之彎曲部的斷面圖。 Fig. 5 is a cross-sectional view showing a curved portion of a pipe to be repaired.

第6圖是設置內襯材時的管路的縱斷面圖。 Fig. 6 is a longitudinal sectional view of the piping when the inner lining material is provided.

第7圖是從進行方向前方觀看設置途中的內襯材之反轉的前端部的圖式。 Fig. 7 is a view showing a front end portion of the inner lining in the middle of the installation from the front side in the direction of progress.

第8圖是設置工序後的管路之彎曲部的斷面圖。 Fig. 8 is a cross-sectional view showing a curved portion of the pipe after the installation process.

第9圖是第8圖之IX-IX線斷面圖。 Fig. 9 is a sectional view taken along line IX-IX of Fig. 8.

第10圖是以第9圖的橢圓A所包圍之內襯材的重疊部分的擴大圖。 Fig. 10 is an enlarged view showing an overlapping portion of the inner lining surrounded by the ellipse A of Fig. 9.

第11圖是擴徑工序後的管路之彎曲部的斷面圖。 Fig. 11 is a cross-sectional view showing a curved portion of the pipe after the diameter expansion process.

第12圖是第11圖之XII-XII線斷面圖。 Fig. 12 is a sectional view taken along line XII-XII of Fig. 11.

第13圖是以第12圖的橢圓B所包圍之內襯材的重疊部分的擴大圖。 Fig. 13 is an enlarged view of the overlapping portion of the inner lining surrounded by the ellipse B of Fig. 12.

第14圖是變更形態的內襯材的斷面圖。 Fig. 14 is a cross-sectional view showing the inner lining of the modified embodiment.

第15圖是以習知工序進行管路的修補時之管路的彎曲部的斷面圖。 Fig. 15 is a cross-sectional view showing a bent portion of the pipe when the pipe is repaired in a conventional process.

1‧‧‧內襯材 1‧‧‧ lining

2‧‧‧筒狀紡織物 2‧‧‧Tube textile

1a‧‧‧重疊部分 1a‧‧‧ overlap

A‧‧‧橢圓 A‧‧‧ ellipse

P‧‧‧管路 P‧‧‧ pipeline

P3‧‧‧彎曲部 P3‧‧‧Bend

Claims (8)

一種管路的內襯施作方法,是具有彎曲部的管路的內襯施作方法,其特徵為:具備:設置工序、及擴徑工序;該設置工序,是將薄片狀的內襯材弄圓成筒狀,且將其周方向兩端部重疊於周方向的狀態下,將上述內襯材設置於上述管路內;該擴徑工序,是將設置於上述管路內的上述內襯材,一面使其周方向兩端部滑動於周方向並一面予以擴徑,在上述設置工序中,在上述管路的彎曲部,是以使得上述內襯材之上述周方向兩端部的重疊部分朝向上述彎曲部的彎曲外側的方式,設置上述內襯材。 A method for applying a lining of a pipeline is a method for lining a pipeline having a curved portion, comprising: a setting step and a diameter expansion step; and the setting step is a sheet-like lining material The inner lining material is placed in the duct in a state in which the circumferential direction is overlapped in the circumferential direction, and the inner diameter lining is provided in the duct. The material is expanded while the both ends in the circumferential direction are slid in the circumferential direction. In the installation step, the curved portion of the pipe is such that the circumferential portions of the inner lining overlap. The inner lining material is provided so as to face the curved outer side of the curved portion. 如申請專利範圍第1項所述的管路的內襯施作方法,其中,上述內襯材,是含有玻璃纖維所組成之紡織物。 The lining application method of the pipeline according to the first aspect of the invention, wherein the lining material comprises a woven fabric comprising glass fibers. 如申請專利範圍第2項所述的管路的內襯施作方法,其中,上述玻璃纖維所組成之紡織物,是玻璃粗紗布(glass roving cloth)。 The lining application method of the pipeline according to the second aspect of the invention, wherein the woven fabric composed of the glass fibers is a glass roving cloth. 如申請專利範圍第2項或第3項所述的管路的內襯施作方法,其中,上述內襯材,是具有:使有機纖維的不織布相重疊於由上述玻璃纖維所組成之紡織物後,以針刺法(needle punch)所接合的構造。 The method for applying a lining of a pipeline according to the invention of claim 2, wherein the lining material has a nonwoven fabric in which an organic fiber is superposed on a textile composed of the glass fiber. Thereafter, the structure was joined by a needle punch. 如申請專利範圍第4項所述的管路的內襯施作方法,其中,在上述玻璃纖維所組成之紡織物的兩面,各別重疊有上述不織布。 The lining application method of the pipeline according to the fourth aspect of the invention, wherein the non-woven fabric is superposed on both sides of the woven fabric composed of the glass fibers. 如申請專利範圍第1項至第5項中任一項所述的管路的內襯施作方法,其中,在上述內襯材浸漬有熱硬化性樹脂液,在上述擴徑工序中,加熱上述內襯材之同時從內側予以加壓,一面使上述周方向兩端部互相地滑動一面擴徑上述內襯材之狀態下,同時使上述熱硬化性樹脂液硬化。 The method for applying a lining of a pipeline according to any one of the first to fifth aspect, wherein the lining material is impregnated with a thermosetting resin liquid, and is heated in the expanding diameter step. While the inner lining material is being pressed from the inner side, the thermosetting resin liquid is cured while the outer lining material is expanded by expanding both ends of the inner lining material in the circumferential direction. 如申請專利範圍第6項所述的管路的內襯施作方法,其中,弄圓成筒狀的上述內襯材之周方向兩端部,是在重疊之狀態下藉由熱熔接著劑所接合,在上述擴徑工序中,利用加熱上述內襯材之同時從內側予以加壓,來解除由上述熱熔接著劑所形成之上述周方向兩端部的接合。 The lining application method of the pipeline according to the sixth aspect of the invention, wherein the circumferentially opposite end portions of the inner lining material which are rounded in a cylindrical shape are in a state of being overlapped by a hot melt adhesive In the above-described diameter expansion step, the inner lining material is heated while being pressed from the inner side to release the joining of the circumferential end portions formed by the hot-melt adhesive. 一種管路的內襯材,其特徵為:具有使有機纖維的不織布與玻璃纖維所組成之紡織物重疊後以針刺法所接合的構造,且弄圓成筒狀,而其周方向兩端部為重疊的狀態下,藉由熱熔接著劑所接合。 An inner lining material for a pipeline, which has a structure in which a non-woven fabric of an organic fiber and a textile composed of glass fibers are overlapped and joined by a needle punching method, and is rounded into a cylindrical shape, and both ends in the circumferential direction thereof In the overlapped state, they are joined by a hot melt adhesive.
TW101113207A 2012-04-13 2012-04-13 Pipe lining method and piping lining material TWI547663B (en)

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JPS61143129A (en) * 1984-12-18 1986-06-30 芦森工業株式会社 Inner lining material for duct
JP3051277B2 (en) * 1993-02-24 2000-06-12 東京都 Curable resin tube
US5861116A (en) * 1994-08-31 1999-01-19 Plastic Innovations, Inc. Process for installing a pipe liner
JP3784901B2 (en) * 1996-11-22 2006-06-14 旭テック株式会社 Pipe line rehabilitation equipment such as drain pipes
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