TW201341433A - Preparation method for polysiloxane containing alkyl (meth)acrylate groups and epoxy groups and polysiloxane thereof - Google Patents
Preparation method for polysiloxane containing alkyl (meth)acrylate groups and epoxy groups and polysiloxane thereof Download PDFInfo
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本發明是有關於一種聚矽氧烷及其製備方法,特別是指一種含烷基(甲基)丙烯酸酯基及環氧基的聚矽氧烷及其製備方法。The invention relates to a polydecane and a preparation method thereof, in particular to a polyoxyalkylene containing an alkyl (meth) acrylate group and an epoxy group and a preparation method thereof.
聚矽氧烷(polysiloxane)具有許多優異的性能,如低溫彈性、高溫穩定性、耐氧化性、耐輻射性、極低的收縮率等,被廣泛地使用於各領域。其中,液態的聚矽氧烷接著劑常用於玻璃、纖維、輪胎、水管及微電子元件等物品之接著。Polysiloxanes have many excellent properties such as low temperature elasticity, high temperature stability, oxidation resistance, radiation resistance, extremely low shrinkage, etc., and are widely used in various fields. Among them, liquid polyoxane adhesives are commonly used in articles such as glass, fibers, tires, water pipes, and microelectronic components.
日本專利公開案特開第2004-101636號,利用聚矽氧烷接著劑來接合觸控面板與透明蓋板和液晶顯示裝置,但該聚矽氧烷接著劑須經高溫固化,固化速度緩慢且效率不佳。Japanese Patent Laid-Open Publication No. 2004-101636, which uses a polyoxyalkylene adhesive to bond a touch panel with a transparent cover and a liquid crystal display device, but the polyoxyalkylene adhesive must be cured at a high temperature, and the curing speed is slow and Inefficient.
含有(甲基)丙烯酸酯基的聚合物可在紫外線照射下進行自由基聚合反應,而且反應速度快,合乎工業化製程的需求。鑒於含(甲基)丙烯酸酯基的聚合物之優點,目前有人嘗試將此聚合物與聚矽氧烷進行結合,例如US4,568,566、US4,652,661、US7,994,356、US8,026,293、US 2002137870、US 2007025399、JP 9316085、JP 10152560,其中有藉由將烯丙基(甲基)丙烯酸酯與含有被矽鍵結之氫原子的聚矽氧烷在催化劑的存在下進行矽氫化(hydrosilylation)反應,使(甲基)丙烯酸酯基接枝到聚矽氧烷上。經改質的聚矽氧烷具有光固化性質,但僅限於針對分子量20,000以下或單體單元數量為200以下的聚矽氧烷進行單官能性的(mono-functional)改質。The (meth) acrylate group-containing polymer can be subjected to radical polymerization under ultraviolet irradiation, and the reaction speed is fast, which is in demand of an industrial process. In view of the advantages of (meth)acrylate-based polymers, attempts have been made to combine such polymers with polyoxyalkylenes, for example, US 4,568,566, US 4,652,661, US 7,994,356, US 8,026,293, US 2002137870, US 2007025399, JP 9316085, JP 10152560, in which a hydrosilylation reaction is carried out by reacting an allyl (meth) acrylate with a polyoxyalkylene containing a hydrogen atom bonded to a ruthenium in the presence of a catalyst, The (meth) acrylate group is grafted onto the polyoxyalkylene. The modified polyoxyalkylene has photocuring properties, but is limited to mono-functional modification of polyoxyalkylene having a molecular weight of 20,000 or less or a monomer unit number of 200 or less.
當該含有被矽鍵結之氫原子的聚矽氧烷的分子量為20,000以上或單體單元數量為200以上,後續與烯丙基(甲基)丙烯酸酯在催化劑的存在下進行矽氫化反應,則容易有凝膠化(gel)的情形發生。When the molecular weight of the polyoxyalkylene containing the hydrogen atom bonded by the hydrazine is 20,000 or more or the number of the monomer units is 200 or more, the subsequent hydrazine hydrogenation reaction is carried out with the allyl (meth) acrylate in the presence of a catalyst. It is easy to have a gel.
US4,576,999揭示一種紫外線固化剝離組成物,該剝離組成物包含一含有環氧基及丙烯酸酯基的經改質聚矽氧烷。該經改質的聚矽氧烷是在含鉑催化劑的作用下製備,先將氧化檸檬烯(limonene oxide)與聚矽氧烷鏈中的矽氫鍵進行矽氫化反應,接著加入甲基烯丙基氯(methallyl chloride)繼續反應,獲得具有氯烷基與環氧基的聚矽氧烷的中間產物;再將該中間產物與丙烯酸/吡啶或丙烯酸/三乙胺進行反應,獲得該含有環氧基及丙烯酸酯基的經改質的聚矽氧烷。該經改質的聚矽氧烷可具有例如下式(a)所示的結構,其中x、y、z為分別為1~1000的正整數。No. 4,576,999 discloses an ultraviolet cured release composition comprising a modified polyoxyalkylene containing an epoxy group and an acrylate group. The modified polyoxyalkylene is prepared by a platinum-containing catalyst by first hydrogenating a limonene oxide with a hydrazine hydrogen bond in a polyoxyalkylene chain, followed by adding a methallyl group. The methallyl chloride continues to react to obtain an intermediate product of a polyoxyalkylene having a chloroalkyl group and an epoxy group; and the intermediate product is further reacted with acrylic acid/pyridine or acrylic acid/triethylamine to obtain the epoxy group-containing compound. And an acrylate-based modified polyoxyalkylene. The modified polyoxyalkylene may have a structure represented by the following formula (a), wherein x, y, and z are each a positive integer of 1 to 1,000, respectively.
該環氧基有助於使該剝離組成物快速固化,該丙烯酸酯基經紫外光固化後黏著性佳,但為防止該經改質的聚矽氧烷有凝膠化的情形發生,因此需透過兩段式反應,先製備具有氯烷基與環氧基的聚矽氧烷,再使氯烷基和丙烯酸反應,才能製得該含有環氧基及丙烯酸基的聚矽氧烷,製備過程複雜且耗時,而且以此方式製得產物非透明澄清液體,可能呈現霧狀或黃色霧狀。The epoxy group helps to rapidly cure the peeling composition, and the acrylate group is excellent in adhesion after curing by ultraviolet light, but in order to prevent gelation of the modified polyoxyalkylene, it is required The two-stage reaction is first prepared by preparing a polyoxyalkylene having a chloroalkyl group and an epoxy group, and then reacting the chloroalkyl group with the acrylic acid to obtain the epoxy group and the acrylic group-containing polyoxyalkylene. It is complex and time consuming, and in this way a non-transparent clear liquid of the product is produced which may behave in the form of a mist or a yellow mist.
由上述可知,如何快速且有效地對大分子量的聚矽氧烷進行改質,且所製得的聚矽氧烷具有光固化性質,在後續應用時具有高透明度及低黃變指數(yellow index,簡稱YI值)等良好性質,實為各界所需。From the above, it is known how to rapidly and efficiently modify a large molecular weight polyoxyalkylene, and the obtained polyoxyalkylene has photocuring properties, and has high transparency and low yellowing index in subsequent applications (yellow index) Good quality, such as YI value, is really needed by all walks of life.
因此,本發明之第一目的,即在提供一種製備含烷基(甲基)丙烯酸酯基及環氧基的聚矽氧烷的方法。Accordingly, a first object of the present invention is to provide a process for preparing a polyoxyalkylene group containing an alkyl (meth) acrylate group and an epoxy group.
於是,本發明製備含烷基(甲基)丙烯酸酯基及環氧基的聚矽氧烷的方法,包含將具有式(II)結構之化合物、具有式(III)結構之化合物及具有式(IV)結構之化合物,在一含鉑催化劑及一溶劑存在下進行反應而製得:Thus, the present invention provides a process for preparing an alkyl (meth) acrylate group and an epoxy group-containing polyoxane, comprising a compound having the structure of the formula (II), a compound having the structure of the formula (III), and a formula ( IV) a compound of the structure, which is obtained by reacting in the presence of a platinum-containing catalyst and a solvent:
其中,M1、M2為相同或不同分別表示;Q1表示H、C1~C10烷基、C6~C12芳基、C7~C13芳烷基,或C7~C13烷芳基;B1包含D1及D2重複單元,D1表示;D2表示;在式(II)中,D1的數量為0~5000,D2的數量為1~500;當D1非為0時,D1:D2的數量比例為100:1~1:1;R1~R5為相同或不同且分別表示C1~C10烷基、C6~C12芳基、C7~C13芳烷基,或C7~C13烷芳基;E表示含環氧基之基團,是選自於C1~C4烷基縮水甘油醚基、C1~C4烷基縮水甘油酯基、C1~C4烷基縮水甘油胺基、C1~C4線型脂肪族環氧基或C5~C12脂環族環氧基;及A表示C1~C4烷基(甲基)丙烯酸酯基。Where M 1 and M 2 are the same or different respectively ; Q 1 represents H, C 1 -C 10 alkyl, C 6 -C 12 aryl, C 7 -C 13 aralkyl, or C 7 ~C 13 alkaryl; B 1 contains D 1 and D 2 repeats Unit, D 1 means ;D 2 means In formula (II), the number of D 1 is 0~5000, the number of D 2 is 1~500; when D 1 is not 0, the ratio of D 1 :D 2 is 100:1~1:1 ; R 1 to R 5 are the same or different and each represents a C 1 -C 10 alkyl group, a C 6 -C 12 aryl group, a C 7 -C 13 aralkyl group, or a C 7 -C 13 alkaryl group; The epoxy group-containing group is selected from the group consisting of C 1 -C 4 alkyl glycidyl ether groups, C 1 -C 4 alkyl glycidyl ester groups, C 1 -C 4 alkyl glycidylamine groups, C 1 ~C 4 linear aliphatic epoxy group or C 5 -C 12 alicyclic epoxy group; and A represents a C 1 -C 4 alkyl (meth) acrylate group.
本發明之另一目的,在於提供一種硬化後具有高透明度及低YI值的含烷基(甲基)丙烯酸酯基及烷基縮水甘油醚基的聚矽氧烷。該含烷基(甲基)丙烯酸酯基及烷基縮水甘油醚基的聚矽氧烷,具有式(I)的結構:Another object of the present invention is to provide a polyoxyalkylene group having an alkyl (meth) acrylate group and an alkyl glycidyl ether group having high transparency and a low YI value after hardening. The polyoxyalkylene group containing an alkyl (meth) acrylate group and an alkyl glycidyl ether group, having the structure of the formula (I):
M3-B2-M4 (I)M 3 -B 2 -M 4 (I)
其中,M3、M4為相同或不同分別表示;B2包含D3、D4及D5重複單元,D3表示;D4表示;D5表示;R6~R11為相同或不同分別表示C1~C10烷基、C6~C12芳基、C7~C13芳烷基,或C7~C13烷芳基;E1表示C1~C4烷基縮水甘油醚基;A表示C1~C4烷基(甲基)丙烯酸酯基;Q2表示-C2H4E1、-C2H4A、C1~C10烷基、C6~C12芳基、C7~C13芳烷基,或C7~C13烷芳基;在式(I)中,D3:(D4+D5)的莫耳比例範圍為99.9:0.1~70:30,且D4:D5的莫耳比例範圍為99:1~1:99,式(I)的分子量範圍為20,000~1,000,000。Where M 3 and M 4 are the same or different respectively ; B 2 contains D 3 , D 4 and D 5 repeating units, and D 3 represents ; D 4 means ; D 5 means R 6 to R 11 are the same or different and each represents C 1 -C 10 alkyl, C 6 -C 12 aryl, C 7 -C 13 aralkyl, or C 7 -C 13 alkaryl; E 1 represents C 1 -C 4 alkyl glycidyl ether group; A represents a C 1 -C 4 alkyl (meth) acrylate group; Q 2 represents -C 2 H 4 E 1 , -C 2 H 4 A, C 1 ~ C 10 alkyl, C 6 -C 12 aryl, C 7 -C 13 aralkyl, or C 7 ~C 13 alkaryl; in formula (I), D 3 :(D 4 +D 5 ) The molar ratio ranges from 99.9:0.1 to 70:30, and the molar ratio of D 4 :D 5 ranges from 99:1 to 1:99, and the molecular weight of the formula (I) ranges from 20,000 to 1,000,000.
本發明含烷基(甲基)丙烯酸酯基及環氧基的聚矽氧烷的製備方法僅須一次反應即可將兩種官能基接上該聚矽氧烷,且不會有凝膠化的情形發生。該含烷基(甲基)丙烯酸酯基及烷基縮水甘油醚基的聚矽氧烷於固化後具有高透明度及低YI值,除可以作為膠材(adhesive)外,亦可以作為塗料(coating)或LED等半導體產品的封裝膠。The method for preparing an alkyl (meth) acrylate group and an epoxy group-containing polyoxy siloxane according to the invention can be connected to the polyoxy siloxane with only one reaction, and there is no gelation. The situation happened. The alkyl (meth) acrylate group and the alkyl glycidyl ether group-containing polyoxy siloxane have high transparency and low YI value after curing, and can be used as a coating or coating as a coating. ) or encapsulant for semiconductor products such as LEDs.
首先要說明的是,在本文中,該(甲基)丙烯酸酯[(meth)acrylate]表示丙烯酸酯[acrylate]及/或甲基丙烯酸酯[methacrylate]。First of all, in the present description, the (meth)acrylate [(meth)acrylate] means acrylate and/or methacrylate.
本發明製備含烷基(甲基)丙烯酸酯基[具有如下式(i)或式(ii)所示的結構]及環氧基的聚矽氧烷的方法,包含將具有式(II)結構之化合物、具有式(III)結構之化合物及具有式(IV)結構之化合物,在一含鉑催化劑及一溶劑存在下進行反應而製得:The present invention provides a process for preparing a polyoxyxane containing an alkyl (meth) acrylate group [having a structure represented by the following formula (i) or formula (ii)] and an epoxy group, which comprises a structure having the formula (II) The compound, the compound having the structure of the formula (III) and the compound having the structure of the formula (IV) are reacted in the presence of a platinum-containing catalyst and a solvent to obtain:
其中,M1、M2為相同或不同分別表示;Q1表示H、C1~C10烷基、C6~C12芳基、C7~C13芳烷基,或C7~C13烷芳基;B1包含D1及D2重複單元,D1表示;D2表示;在式(II)中,D1的數量為0~5000,D2的數量為1~500;當D1非為0時,D1:D2的數量比例為100:1~1:1;R1~R5為相同或不同且分別表示C1~C10烷基、C6~C12芳基、C7~C13芳烷基,或C7~C13烷芳基;E表示含環氧基之基團,是選自於C1~C4烷基縮水甘油醚基[具有如下式(iii)所示的結構]、C1~C4烷基縮水甘油酯基[具有如下式(iv)或式(v)所示的結構]、C1~C4烷基縮水甘油胺基[具有如下式(vi)所示的結構]、C1~C4線型脂肪族環氧基[具有如下式(vii)所示的結構]或C5~C12脂環族環氧基;及A表示C1~C4烷基(甲基)丙烯酸酯基[具有如下式(viii)所示的結構,其中X1為C1~C4烷基,X2是選自於CH或C(CH3)]。Where M 1 and M 2 are the same or different respectively ; Q 1 represents H, C 1 -C 10 alkyl, C 6 -C 12 aryl, C 7 -C 13 aralkyl, or C 7 ~C 13 alkaryl; B 1 contains D 1 and D 2 repeats Unit, D 1 means ;D 2 means In formula (II), the number of D 1 is 0~5000, the number of D 2 is 1~500; when D 1 is not 0, the ratio of D 1 :D 2 is 100:1~1:1 ; R 1 to R 5 are the same or different and each represents a C 1 -C 10 alkyl group, a C 6 -C 12 aryl group, a C 7 -C 13 aralkyl group, or a C 7 -C 13 alkaryl group; The epoxy group-containing group is selected from a C 1 -C 4 alkyl glycidyl ether group [having a structure represented by the following formula (iii)], a C 1 -C 4 alkyl glycidyl ester group [having the following a structure represented by the formula (iv) or the formula (v), a C 1 -C 4 alkyl glycidylamine group [having a structure represented by the following formula (vi)], and a C 1 -C 4 linear aliphatic epoxy group [Structure having the following formula (vii)] or C 5 -C 12 alicyclic epoxy group; and A represents a C 1 -C 4 alkyl (meth) acrylate group [having the following formula (viii)] The structure shown, wherein X 1 is C 1 -C 4 alkyl, and X 2 is selected from CH or C(CH 3 )].
該製備方法僅需要進行一步驟的反應,即可以將式(II)中D2之矽鍵結的氫原子以式(III)及式(IV)取代,所合成的產物為澄清透明的液態物質,且不會有凝膠化的情形發生。The preparation method only needs to carry out a one-step reaction, that is, the hydrogen atom bonded to the hydrazine of D 2 in the formula (II) can be substituted with the formula (III) and the formula (IV), and the synthesized product is a clear and transparent liquid substance. And there will be no gelation.
較佳地,以具有式(II)結構之化合物的重量為100重量份計,具有式(III)結構之化合物的用量為0.01~20重量份,具有式(IV)結構之化合物的用量為0.01~20重量份。Preferably, the compound having the structure of the formula (III) is used in an amount of 0.01 to 20 parts by weight based on 100 parts by weight of the compound having the structure of the formula (II), and the compound having the structure of the formula (IV) is used in an amount of 0.01. ~20 parts by weight.
更佳地,以具有式(II)結構之化合物的重量為100重量份計,具有式(III)結構之化合物的用量為0.01~10重量份,具有式(IV)結構之化合物的用量為0.01~10重量份。More preferably, the compound having the structure of the formula (III) is used in an amount of 0.01 to 10 parts by weight based on 100 parts by weight of the compound having the structure of the formula (II), and the compound having the structure of the formula (IV) is used in an amount of 0.01. ~10 parts by weight.
較佳地,該E是C1~C4烷基縮水甘油醚基。更佳地,該E為甲基縮水甘油醚基。Preferably, the E is a C 1 -C 4 alkyl glycidyl ether group. More preferably, the E is a methyl glycidyl ether group.
較佳地,該具有式(II)結構之化合物可例如但不限於D1的數量為305、D2的數量為67,R1、R2為甲基,Q1為H或甲基。Preferably, the compound having the structure of formula (II) may be, for example but not limited to, D 1 in an amount of 305, D 2 in an amount of 67, R 1 and R 2 in a methyl group, and Q 1 as H or a methyl group.
為促進反應完全,較佳地,該反應在25~160℃下進行。當該反應溫度低於25℃時,反應速率過慢甚至難以進行反應;當該反應溫度高於160℃時,易有凝膠化的情形發生。In order to promote the completion of the reaction, preferably, the reaction is carried out at 25 to 160 °C. When the reaction temperature is lower than 25 ° C, the reaction rate is too slow or even difficult to carry out; when the reaction temperature is higher than 160 ° C, gelation easily occurs.
該含鉑催化劑是用於使式(II)之D2的矽鍵結氫原子與式(III)或式(IV)之烯基發生矽氫化反應。該含鉑催化劑的用量並無特別限制,只要能充分促進矽氫化反應即可。較佳地,該含鉑催化劑是選自於氯鉑酸或鉑錯合物,市售產品可例如但不限於Dow Corning公司生產之「SYL-OFF 4000」(鉑含量約為0.115 wt%)。The platinum-containing catalyst is used for the hydrogenation reaction of a hydrazine-bonded hydrogen atom of D 2 of the formula (II) with an alkenyl group of the formula (III) or (IV). The amount of the platinum-containing catalyst to be used is not particularly limited as long as the hydrazine hydrogenation reaction can be sufficiently promoted. Preferably, the platinum-containing catalyst is selected from the group consisting of chloroplatinic acid or a platinum complex, and the commercially available product may be, for example but not limited to, "SYL-OFF 4000" (a platinum content of about 0.115 wt%) manufactured by Dow Corning.
較佳地,該溶劑是選自於芳香族有機溶劑、脂肪族有機溶劑,或此等之一組合;該芳香族有機溶劑是選自於甲苯、二甲苯,或此等之一組合;該脂肪族有機溶劑是選自於己烷、庚烷,或此等之一組合。更佳地,該溶劑是選自於甲苯、己烷,或此等之一組合。Preferably, the solvent is selected from the group consisting of an aromatic organic solvent, an aliphatic organic solvent, or a combination thereof; the aromatic organic solvent is selected from the group consisting of toluene, xylene, or a combination thereof; The family organic solvent is selected from the group consisting of hexane, heptane, or a combination thereof. More preferably, the solvent is selected from the group consisting of toluene, hexane, or a combination thereof.
較佳地,於該溶劑中添加安定劑,使反應穩定進行,該安定劑可例如但不限於對苯二酚單甲醚[hydroquinone monomethyl ether,簡稱MEHQ]。該安定劑的添加量並沒有特別限制,只要不影響矽氫化反應的進行即可。Preferably, a stabilizer is added to the solvent to stabilize the reaction, and the stabilizer may be, for example but not limited to, hydroquinone monomethyl ether (MEHQ). The amount of the stabilizer added is not particularly limited as long as it does not affect the progress of the hydrogenation reaction.
本發明含烷基(甲基)丙烯酸酯基及烷基縮水甘油醚基的聚矽氧烷,具有式(I)的結構:The polyalkylene oxide containing an alkyl (meth) acrylate group and an alkyl glycidyl ether group of the invention has the structure of the formula (I):
M3-B2-M4 (I)M 3 -B 2 -M 4 (I)
其中,M3、M4為相同或不同分別表示;B2包含D3、D4及D5重複單元,D3表示;D4表示示;D5表示示;R6~R11為相同或不同分別表示C1~C10烷基、C6~C12芳基、C7~C13芳烷基,或C7~C13烷芳基;E1表示C1~C4烷基縮水甘油醚基;A表示C1~C4烷基(甲基)丙烯酸酯基;Q2表示-C2H4E1、-C2H4A、C1~C10烷基、C6~C12芳基、C7~C13芳烷基,或C7~C13烷芳基;其中該烷基(甲基)丙烯酸酯基會在紫外線的照射下進行自由基聚合反應,該烷基縮水甘油醚基有助於提升該聚矽氧烷在後續使用時的密著性。Where M 3 and M 4 are the same or different respectively ; B 2 contains D 3 , D 4 and D 5 repeating units, and D 3 represents ; D 4 indicates ; D 5 indicates R 6 to R 11 are the same or different and each represents C 1 -C 10 alkyl, C 6 -C 12 aryl, C 7 -C 13 aralkyl, or C 7 -C 13 alkaryl; E 1 represents C 1 -C 4 alkyl glycidyl ether group; A represents a C 1 -C 4 alkyl (meth) acrylate group; Q 2 represents -C 2 H 4 E 1 , -C 2 H 4 A, C 1 ~ a C 10 alkyl group, a C 6 -C 12 aryl group, a C 7 -C 13 aralkyl group, or a C 7 -C 13 alkaryl group; wherein the alkyl (meth) acrylate group is subjected to ultraviolet irradiation In the free radical polymerization, the alkyl glycidyl ether group helps to improve the adhesion of the polyoxyalkylene in subsequent use.
在式(I)中,D3:(D4+D5)的莫耳比例範圍為99.9:0.1~70:30,且D4:D5的莫耳比例範圍為99:1~1:99,式(I)的分子量範圍為20,000~1,000,000。In formula (I), the molar ratio of D 3 :(D 4 +D 5 ) ranges from 99.9:0.1 to 70:30, and the molar ratio of D 4 :D 5 ranges from 99:1 to 1:99. The molecular weight of formula (I) ranges from 20,000 to 1,000,000.
較佳地,該聚矽氧烷係由前述之含烷基(甲基)丙烯酸酯基及環氧基的聚矽氧烷的製備方法所合成。Preferably, the polyoxyalkylene is synthesized from the above-mentioned method for preparing an alkyl (meth) acrylate group and an epoxy group-containing polyoxy siloxane.
較佳地,D3的數量為1~5000,D4的數量為1~150,D5的數量為1~100。Preferably, the number of D 3 is 1 to 5000, the number of D 4 is 1 to 150, and the number of D 5 is 1 to 100.
又較佳地,當D3非為0時,D3:(D4+D5)的莫耳比例範圍為99.9:0.1~90:10,且D4:D5的莫耳比例範圍為75:25~25:75。Further preferably, when D 3 is not 0, the molar ratio of D 3 :(D 4 +D 5 ) ranges from 99.9:0.1 to 90:10, and the molar ratio of D 4 :D 5 ranges from 75 :25~25:75.
更佳地,D3的數量為250~450,D4的數量為1~40,D5的數量為1~40。More preferably, the number of D 3 is 250 to 450, the number of D 4 is 1 to 40, and the number of D 5 is 1 to 40.
較佳地,E1表示甲基縮水甘油醚基。Preferably, E 1 represents a methyl glycidyl ether group.
較佳地,A表示(甲基)丙烯酸甲酯基。Preferably, A represents a methyl (meth)acrylate group.
本發明另提供一種聚矽氧烷組成物,包含具有式(I)結構的含烷基(甲基)丙烯酸酯基及烷基縮水甘油醚基的聚矽氧烷,及一光起始劑。該聚矽氧烷組成物可以作為接著劑,用於塗料或膠材,如LED的封裝膠。The present invention further provides a polyoxyalkylene composition comprising an alkyl (meth) acrylate group having an alkyl group (meth) acrylate group and an alkyl glycidyl ether group having a structure of the formula (I), and a photoinitiator. The polyoxyalkylene composition can be used as an adhesive for coatings or adhesives such as LED encapsulants.
該光起始劑的種類並沒有特別限制,可單獨使用一種或混合多種使用,可例如但不限於氧化膦(phosphine oxide)類化合物、羰基(carbonyl)類化合物、三嗪(triazine)類化合物、胺羰基(aminocarbonyl)類化合物、肟基(oxime)類化合物,或此等之一組合。The kind of the photoinitiator is not particularly limited, and may be used singly or in combination of two or more. For example, but not limited to, a phosphine oxide compound, a carbonyl compound, a triazine compound, An aminocarbonyl compound, an oxime compound, or a combination thereof.
較佳地,該光起始劑為Merck公司生產之「Darocure 1173」。Preferably, the photoinitiator is "Darocure 1173" manufactured by Merck.
較佳地,以該聚矽氧烷為100重量份計,該光起始劑的用量範圍為0.01~10重量份;更佳地該光起始劑的用量範圍為0.5~1.5重量份。Preferably, the photoinitiator is used in an amount ranging from 0.01 to 10 parts by weight based on 100 parts by weight of the polyoxyalkylene; more preferably, the photoinitiator is used in an amount ranging from 0.5 to 1.5 parts by weight.
該聚矽氧烷樹脂組成物在照光後,形成一固化物。較佳地,該聚矽氧烷樹脂組成物經充分混合後進行真空脫泡,再進行照光固化。The polyoxyalkylene resin composition forms a cured product after illumination. Preferably, the polydecane resin composition is thoroughly mixed, vacuum defoamed, and then photocured.
較佳地,該固化物的穿透度(transparency)在550nm處為99%以上。更佳地,該固化物在550nm處的穿透度為99.6%以上。Preferably, the cured product has a transparency of 99% or more at 550 nm. More preferably, the cured product has a transmittance at 550 nm of 99.6% or more.
較佳地,該固化物的延伸率(elongation)為50%以上。更佳地,該固化物具有210%以上之延伸率。Preferably, the cured product has an elongation of 50% or more. More preferably, the cured product has an elongation of 210% or more.
本發明將就以下實施例來作進一步說明,但應瞭解的是,該實施例僅為例示說明之用,而不應被解釋為本發明實施之限制。The present invention will be further illustrated by the following examples, but it should be understood that this embodiment is intended to be illustrative only and not to be construed as limiting.
<化學品及設備><Chemicals and equipment>
1.聚矽氧烷:購自於浙江建橙有機矽有限公司,商品名「L202」,黏度194mpas,分子量約26500,氫含量為0.25;其中,D1重複單元的數量約為305、D2重複單元的數量約為67。1. Polyoxane: purchased from Zhejiang Jian Orange Organic Co., Ltd., trade name "L202", viscosity 194mpas, molecular weight of about 26500, hydrogen content of 0.25; wherein the number of D 1 repeating units is about 305, D 2 The number of repeating units is approximately 67.
2.烯丙基(甲基)丙烯酸酯[allyl(meth)acrylate]:購自於TCI。2. Allyl (meth)acrylate: purchased from TCI.
3.烯丙基縮水甘油醚[allyl glycidyl ether]:購自於TCI。3. Allyl glycidyl ether: purchased from TCI.
4.鉑錯合物:含鉑催化劑,購自於dow corning,商品名「SYL-OFF4000」。4. Platinum complex: a platinum-containing catalyst available from Dow Corning under the trade name "SYL-OFF4000".
5.光起始劑:購自於Merck公司,商品名「Darocure 1173」。5. Photoinitiator: purchased from Merck, under the trade name "Darocure 1173".
6.對苯二酚單甲醚:簡稱MEHQ。6. Hydroquinone monomethyl ether: referred to as MEHQ.
7.含甲基丙烯酸酯基的二甲基聚矽氧烷:Shin-Etsu Chemical公司製造,商品名「X22-164C」,分子量約為5000,黏度90 mm2/s,矽含量為37.2%,丙烯酸酯取代的比率為2%。7. A methacrylate group-containing dimethyl polyoxane: manufactured by Shin-Etsu Chemical Co., Ltd. under the trade name "X22-164C", having a molecular weight of about 5,000, a viscosity of 90 mm 2 /s, and a cerium content of 37.2%. The ratio of acrylate substitution was 2%.
8. 1-己烯:購自於Acros organic。8. 1-Hexene: purchased from Acros organic.
9.甲苯:購自於Merck。9. Toluene: purchased from Merck.
<實施例1~3及比較例1~2><Examples 1 to 3 and Comparative Examples 1 to 2>
[實施例1]製備含烷基(甲基)丙烯酸酯基及烷基縮水甘油醚基的聚矽氧烷[Example 1] Preparation of poly(oxyalkylene oxide) containing an alkyl (meth) acrylate group and an alkyl glycidyl ether group
秤取92g L202、20g甲苯、SYL-OFF4000 0.075g及0.008g MEHQ,置入設有冷凝管的500ml圓底反應瓶中,以65℃油浴加熱並持續攪拌。92 g of L202, 20 g of toluene, SYL-OFF 4000 0.075 g and 0.008 g of MEHQ were weighed, placed in a 500 ml round bottom reaction flask equipped with a condenser, heated in a 65 ° C oil bath and continuously stirred.
取6g烯丙基(甲基)丙烯酸酯、4g烯丙基縮水甘油醚、甲苯20g與15g 1-己烯,均勻混合後滴加於前述之圓底反應瓶中,滴加時間為3小時,滴加完畢後再攪拌反應5小時。6 g of allyl (meth) acrylate, 4 g of allyl glycidyl ether, toluene 20 g and 15 g of 1-hexene were uniformly mixed and added dropwise to the above-mentioned round bottom reaction bottle, and the dropping time was 3 hours. After the completion of the dropwise addition, the reaction was further stirred for 5 hours.
再取10g 1-己烯與10g甲苯,均勻混合後滴加於前述之圓底反應瓶中,滴加時間為1小時;滴加期間以IR監控,當Si-H的訊號消失後,將改反應瓶中的混合液進行減壓濃縮,製得實施例1之產物。Then, 10 g of 1-hexene and 10 g of toluene were uniformly mixed and added dropwise to the above-mentioned round bottom reaction bottle, and the dropping time was 1 hour; during the dropwise addition, it was monitored by IR, and when the signal of Si-H disappeared, it was changed. The mixture in the reaction flask was concentrated under reduced pressure to give the product of Example 1.
實施例1之化學品的用量比例詳細記載於表1。The proportion of the chemical used in Example 1 is described in detail in Table 1.
[實施例2~3][Examples 2 to 3]
實施例2~3之含烷基(甲基)丙烯酸酯基及烷基縮水甘油醚基的聚矽氧烷的製備方法與實施例1相同,不同之處在於各化學品之用量比例,實施例2~3所用之化學品及詳細用量紀錄於表1。The preparation method of the alkyl (meth) acrylate group and the alkyl glycidyl ether group-containing polyoxane of Examples 2 to 3 is the same as that of Example 1, except that the ratio of the amount of each chemical is used, and examples The chemicals used in 2~3 and the detailed dosages are listed in Table 1.
[比較例1][Comparative Example 1]
秤取100g L202、50g甲苯、0.08g SYL-OFF4000、0.008g MEHQ及1.4g烯丙基(甲基)丙烯酸酯置入接有冷凝管的500ml圓底反應瓶中,以65℃油浴加熱並持續攪拌,反應2小時。比較例1所用之化學品及用量詳細紀錄於表1。100 g of L202, 50 g of toluene, 0.08 g of SYL-OFF4000, 0.008 g of MEHQ and 1.4 g of allyl (meth) acrylate were placed in a 500 ml round bottom reaction flask with a condenser and heated in a 65 ° C oil bath. Stirring was continued for 2 hours. The chemicals and amounts used in Comparative Example 1 are detailed in Table 1.
[比較例2][Comparative Example 2]
秤取100g L202、25g甲苯、0.04g SYL-OFF4000及0.004g MEHQ置入接有冷凝管的500ml圓底反應瓶中,以65℃油浴加熱並持續攪拌;再將1.2g烯丙基(甲基)丙烯酸酯及30g甲苯的混合物逐滴加入該反應瓶中,滴加時間為10分鐘,滴加完畢後再反應2小時。比較例2所用之化學品及詳細用量紀錄於表1。Weigh 100g L202, 25g toluene, 0.04g SYL-OFF4000 and 0.004g MEHQ into a 500ml round bottom reaction flask with a condenser, heat in a 65 °C oil bath and continue to stir; then add 1.2g allyl (A A mixture of acrylate and 30 g of toluene was added dropwise to the reaction flask for 10 minutes, and after the addition was completed, the reaction was continued for 2 hours. The chemicals used in Comparative Example 2 and the detailed amounts are shown in Table 1.
<應用例1~5及比較應用例1>製備聚矽氧烷組成物<Application Examples 1 to 5 and Comparative Application Example 1> Preparation of Polyoxane Composition
[應用例1][Application Example 1]
秤取9g實施例1製備之含烷基(甲基)丙烯酸酯基及烷基縮水甘油醚基的聚矽氧烷,與0.1 g光起始劑Darocure 1173充分混合後,進行真空脫泡,即製得該聚矽氧烷組成物。9 g of the polyalkylene oxide containing an alkyl (meth) acrylate group and an alkyl glycidyl ether group prepared in Example 1 was weighed and thoroughly mixed with 0.1 g of a photoinitiator Darocure 1173, followed by vacuum defoaming, that is, The polyoxyalkylene composition was obtained.
[應用例2~5][Application Examples 2~5]
應用例2~5之聚矽氧烷組成物的製備方法與應用例1相同,不同之處在於使用不同的含烷基(甲基)丙烯酸酯基及烷基縮水甘油醚基的聚矽氧烷。應用例2~5所用之化學品種類及用量詳細紀錄於表2。The polyoxane composition of Application Examples 2 to 5 was prepared in the same manner as in Application Example 1, except that different alkyl (meth) acrylate groups and alkyl glycidyl ether group-containing polyoxyalkylene groups were used. . The types and amounts of chemicals used in Application Examples 2 to 5 are detailed in Table 2.
[比較應用例1][Comparative Application Example 1]
秤取9g的含甲基丙烯酸酯基的二甲基聚矽氧烷X22-164C,與0.1 g光起始劑Darocure 1173充分混合後,進行真空脫泡,即製得該聚矽氧烷組成物。9 g of methacrylate group-containing dimethyl polyoxane X22-164C was weighed and thoroughly mixed with 0.1 g of photoinitiator Darocure 1173, and then vacuum defoamed to obtain the polydecane composition. .
<物性評估><Physical evaluation>
對應用例1~5及比較應用例1進行下列項目之評估,評估結果詳細記載於表2:The following items were evaluated for Application Examples 1 to 5 and Comparative Application Example 1. The evaluation results are detailed in Table 2:
一、穿透度及黃變指數First, the penetration and yellowing index
首先製作應用例1~5及比較應用例1之試片。取一厚度為0.63 mm的無鹼玻璃,並在該無鹼玻璃的上表面以其他無鹼玻璃圍成一長、寬分別為20 mm及厚度為300 μm的空間,分別以應用例1~5及比較應用例1之聚矽氧烷組成物填滿該空間中,並蓋上另一片無鹼玻璃。設定曝光機為照度2000 Mw/cm2、總曝光能量1000 mJ/cm2,進行曝光,待完全固化後即對該固化物執行測試。其中,比較應用例1於照光後未完全固化,因此不進行後續測試。First, the test pieces of Application Examples 1 to 5 and Comparative Application Example 1 were produced. An alkali-free glass having a thickness of 0.63 mm is taken, and a space of 20 mm in length and 300 μm in thickness is formed on the upper surface of the alkali-free glass by other alkali-free glass, respectively, in Application Examples 1 to 5, respectively. And the polyoxane composition of Comparative Application Example 1 was filled in the space and covered with another piece of alkali-free glass. The exposure machine was set to have an illuminance of 2000 Mw/cm 2 and a total exposure energy of 1000 mJ/cm 2 , and exposure was performed, and the cured product was subjected to a test after being completely cured. Among them, Comparative Application Example 1 was not completely cured after illumination, and thus no subsequent test was performed.
將應用例1~5之試片以紫外光可見光光譜儀(波長範圍為400~800 nm)測量該等固化物的黃變指數,及於550 nm及400 nm的穿透度。The test pieces of Application Examples 1 to 5 were measured for the yellowing index of the cured products by ultraviolet light visible light spectrometry (wavelength range of 400 to 800 nm), and the transmittance at 550 nm and 400 nm.
二、霧度測試Second, the haze test
取前述試片進行測試。使用霧度計Nippon Denshaku NDH 5000(日本電色工業製)測定霧度值(Hz)、總光線穿透率(Tt),及擴散透射率(Dfs),代入下列公式計算:Take the above test piece for testing. The haze value (Hz), the total light transmittance (Tt), and the diffuse transmittance (Dfs) were measured using a haze meter Nippon Denshaku NDH 5000 (manufactured by Nippon Denshoku Industries Co., Ltd.) and substituted by the following formula:
霧度(Haze)=擴散通過率(Dfs)/總光線穿透率(Tt)×100%Haze = diffusion rate (Dfs) / total light transmittance (Tt) × 100%
三、延伸率測定Third, the elongation rate determination
依ASTM D-638-03 Type V標準方法測定,試片厚度為3.2 mm,以萬能拉力機在室溫下測試,拉力機速度為6 mm/min,單位為%。According to the ASTM D-638-03 Type V standard method, the test piece has a thickness of 3.2 mm and is tested at room temperature with a universal tensile machine. The speed of the tensile machine is 6 mm/min in %.
四、拉伸強度(tensile strength)及模數(modulus)Fourth, tensile strength (tensile strength) and modulus (modulus)
依ASTM D-638-03 Type V標準方法測定,試片厚度為3.2 mm,以萬能拉力機在室溫下測試,拉力機速度為6 mm/min,單位為kPa。According to the ASTM D-638-03 Type V standard method, the test piece has a thickness of 3.2 mm and is tested at room temperature with a universal tension machine. The speed of the tensile machine is 6 mm/min, and the unit is kPa.
五、附著強度(tensile adhesion)Fifth, the adhesion strength (tensile adhesion)
提供二個尺寸為25mm(L) x 15mm(W) x 5 mm(H)之無鹼玻璃;對該二個無鹼玻璃之其中一者塗佈聚矽氧烷組成物,塗佈範圍為直徑5 mm之圓形;將該另一無鹼玻璃貼合至該塗佈有該聚矽氧烷組成物的無鹼玻璃並進行曝光。設定曝光機之照度為2000mJ/cm2、總曝光能量為10000 mJ/cm2,使該聚矽氧烷組成物照光固化,形成厚度為300 μm的接著層。Providing two alkali-free glasses of 25 mm (L) x 15 mm (W) x 5 mm (H); coating one of the two alkali-free glasses with a polyoxane composition in a coating range of diameter A circular shape of 5 mm; the other alkali-free glass was attached to the alkali-free glass coated with the polyoxyalkylene composition and exposed. The exposure machine was set to have an illuminance of 2000 mJ/cm 2 and a total exposure energy of 10000 mJ/cm 2 , and the polydecane composition was cured by light to form an adhesive layer having a thickness of 300 μm.
利用抗拉強度測試機測試分開兩基板所需力量,以2 mm/min之速度,向平行於底面之方向分開該等無鹼玻璃,並測定當時之應力。將所測得之應力除以該聚矽氧烷組成物的塗佈面積,計為該聚矽氧烷組成物的附著強度。The tensile strength tester was used to test the force required to separate the two substrates, and the alkali-free glass was separated in a direction parallel to the bottom surface at a speed of 2 mm/min, and the stress at that time was measured. The measured stress is divided by the coated area of the polyoxyalkylene composition, and the adhesion strength of the polyoxyalkylene composition is counted.
請參見表1,實施例1~3以100重量份的聚矽氧烷(分子量約26500)搭配16~16.3重量份的1-己烷、2.4~6.52重量份的烯丙基(甲基)丙烯酸酯與0.6~4.35重量份的烯丙基縮水甘油醚進行矽氫化反應,使D2接枝己烷基(占接枝於D2官能基的76.1~93.5%)、烷基(甲基)丙烯酸酯基(占接枝於D2官能基的2.1~13.1%)及烷基縮水甘油醚基(占接枝於D2官能基的3.5~10.8%),所製得的產物確實具有D4及D5重覆單元,為含烷基(甲基)丙烯酸酯基及烷基縮水甘油醚基的聚矽氧烷。反觀比較例1及比較例2,反應物不包含烯丙基縮水甘油醚,該聚矽氧烷與烯丙基(甲基)丙烯酸酯進行反應兩小時後,有凝膠化的情形發生,不合乎本發明之需求。Referring to Table 1, Examples 1 to 3 are 100 parts by weight of polyoxyalkylene (molecular weight: about 26,500) with 16 to 16.3 parts by weight of 1-hexane and 2.4 to 6.52 parts by weight of allyl (meth)acrylic acid. The ester is subjected to a hydrazine hydrogenation reaction with 0.6 to 4.35 parts by weight of allyl glycidyl ether, and D 2 is grafted with a hexane group (accounting for 76.1 to 93.5% grafted to the D 2 functional group), an alkyl (meth)acrylic acid. An ester group (2.1 to 13.1% grafted to the D 2 functional group) and an alkyl glycidyl ether group (3.5 to 10.8% grafted to the D 2 functional group), the product thus obtained does have D 4 and The D 5 repeating unit is a polyoxyalkylene containing an alkyl (meth) acrylate group and an alkyl glycidyl ether group. In contrast, in Comparative Example 1 and Comparative Example 2, the reactant did not contain allyl glycidyl ether, and after the reaction of the polyoxyalkylene with allyl (meth) acrylate for two hours, gelation occurred, and It is in accordance with the needs of the present invention.
請參見表2,由比較應用例1可知,該市售產品「X22-164C」為含甲基丙烯酸酯基的二甲基聚矽氧烷,屬低分子量化合物(分子量約為5000),於照光後無法完全固化,因此無法進行後續量測。應用例1~5之聚矽氧烷組成物,含有實施例1~3之含烷基(甲基)丙烯酸酯基及烷基縮水甘油醚基的聚矽氧烷,與光起始劑混合後照光固化。該等固化物於400 nm及550nm之穿透度皆達98%以上(至高為99.8%),黃變指數低於0.7,霧度值低於0.5,透明性良好,且作為黏著劑時,可以提供130 kPa以上的附著強度。Referring to Table 2, it can be seen from Comparative Application Example 1 that the commercially available product "X22-164C" is a methacrylate group-containing dimethyl polyoxyalkylene, which is a low molecular weight compound (molecular weight of about 5,000). After that, it cannot be fully cured, so subsequent measurements cannot be performed. The polyoxane composition of Application Examples 1 to 5, which contains the alkyl (meth) acrylate group and the alkyl glycidyl ether group-containing polyoxyalkylene of Examples 1 to 3, and is mixed with a photoinitiator. Cured by light. The cured materials have a penetration of more than 98% at 400 nm and 550 nm (up to 99.8%), a yellowing index of less than 0.7, a haze value of less than 0.5, good transparency, and, when used as an adhesive, Provides adhesion strength above 130 kPa.
綜上所述,本發明製備方法透過末端具有雙鍵的式(III)及式(IV)會取代式(II)中矽所鍵結的氫原子,來達到一步反應即可製得含有兩種官能基且分子量為20000以上的含烷基(甲基)丙烯酸酯基及環氧基的聚矽氧烷。本發明含烷基(甲基)丙烯酸酯基及烷基縮水甘油醚基的聚矽氧烷為澄清透明的液體,在固化後具有低霧度、低YI值、高穿透度等優點,且機械性質良好,可應用於膠材(adhesive)、塗料(coating)或作為LED等半導體產品的封裝膠。In summary, the preparation method of the present invention can be obtained by substituting a hydrogen atom bonded to a hydrazine in the formula (II) through a terminal having a double bond at the terminal (III) and (IV). An alkyl group-containing (meth) acrylate group having a functional group and a molecular weight of 20,000 or more and an epoxy group-containing polyoxyalkylene. The poly(oxyalkylene oxide) containing an alkyl (meth) acrylate group and an alkyl glycidyl ether group is a clear and transparent liquid, and has the advantages of low haze, low YI value, high penetration, etc. after curing, and It has good mechanical properties and can be applied to adhesives, coatings or encapsulants for semiconductor products such as LEDs.
惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent.
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