TW201332013A - Focus ring for reducing polymer at the back of wafer - Google Patents

Focus ring for reducing polymer at the back of wafer Download PDF

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TW201332013A
TW201332013A TW101143726A TW101143726A TW201332013A TW 201332013 A TW201332013 A TW 201332013A TW 101143726 A TW101143726 A TW 101143726A TW 101143726 A TW101143726 A TW 101143726A TW 201332013 A TW201332013 A TW 201332013A
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ring
focus ring
wafer
focus
plasma
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TW101143726A
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TWI488237B (en
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Ye Wang
Da-Yan Qiu
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Advanced Micro Fab Equip Inc
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Abstract

This invention discloses a focus ring for reducing polymer at the back of a wafer. The focus ring includes an internal ring and an external ring. The internal ring surface is plasma-corrosion resistant metal oxide, which guarantees that the polymer at the back of the wafer is silicon-free for easy cleaning. In the mean time, metal oxide material is only applied to the internal ring so that the metal oxide material will not contact plasma directly, and this prevents the pollution of metal oxide particles in a plasma processing chamber under plasma bombing. The focus ring can be made of semiconductor material as well as insulating material, has simple structure, and can greatly reduce polymer at the back of a wafer.

Description

一種減少晶片背面生成聚合物的聚焦環 A focus ring for reducing polymer formation on the back side of a wafer

本發明關於半導體器件的製造領域,尤其關於減少晶片背面聚合物的技術領域。 The present invention relates to the field of manufacturing semiconductor devices, and more particularly to the technical field of reducing the polymer on the back side of a wafer.

在半導體晶片刻蝕時,將晶片放置在等離子體刻蝕室的基座上,基座週邊通常環繞設置一聚焦環,用以調節等離子體刻蝕室內的電場強度,從而保證晶片中心區域和邊緣區域刻蝕的均勻性。聚焦環和晶片之間會形成一個狹窄的縫隙,刻蝕時,等離子體刻蝕室內對蝕刻反應氣體(由一種或多種氣體組成)施加能量以將氣體激勵形成等離子體,反應氣體中的等離子體和聚焦環表面的材料發生化學反應,生成的聚合物沉積在晶片背面暴露出來的邊緣部分,造成污染。製作聚焦環可以採用的材料有很多,當聚焦環為絕緣材料,如石英,氧化鋁時,聚焦環暴露在等離子體中的部分被等離子體腐蝕,形成含金屬的顆粒,對待處理的晶片造成嚴重污染;當聚焦環為含半導體材料,如碳化矽,矽等材料時,等離子體與矽反應形成含矽的聚合物,由於含矽的聚合物難以去除,使其聚集在晶片背面,可能成為後續半導體制程的污染來源。 When the semiconductor wafer is etched, the wafer is placed on the pedestal of the plasma etch chamber, and a periphery of the susceptor is generally disposed around the susceptor to adjust the electric field strength in the plasma etch chamber to ensure the center area and the edge of the wafer. Uniformity of area etching. A narrow gap is formed between the focus ring and the wafer. During etching, the plasma etching chamber applies energy to the etching reaction gas (composed of one or more gases) to excite the gas to form a plasma, and the plasma in the reaction gas. The chemical reaction with the material on the surface of the focus ring causes the resulting polymer to deposit on the exposed edge portions of the back side of the wafer, causing contamination. There are many materials that can be used to make the focus ring. When the focus ring is an insulating material such as quartz or alumina, the portion of the focus ring exposed to the plasma is corroded by the plasma to form metal-containing particles, which causes serious damage to the wafer to be processed. Pollution; when the focus ring is a semiconductor-containing material, such as tantalum carbide, tantalum, etc., the plasma reacts with helium to form a germanium-containing polymer. Since the germanium-containing polymer is difficult to remove, it is concentrated on the back side of the wafer, which may become a follow-up. The source of pollution in semiconductor processes.

為了解決現有技術的問題,本發明提供一種減少晶片背面生成聚合物的聚焦環,其圍繞設置於一等離子體刻蝕室中的晶片和支撐所述晶片的基座的外周側,所述聚焦環包括一內圈環和一外圈環,所述內圈環延伸至晶片背面的邊緣之下,所述內圈環的表面為耐等離子體腐蝕的金屬 氧化物,所述外圈環表面為半導體材料。 In order to solve the problems of the prior art, the present invention provides a focus ring for reducing a polymer generated on the back surface of a wafer, which surrounds a wafer disposed in a plasma etching chamber and an outer peripheral side of a susceptor supporting the wafer, the focus ring The utility model comprises an inner ring ring and an outer ring ring extending below the edge of the back surface of the wafer, the surface of the inner ring ring being plasma corrosion resistant metal An oxide, the outer ring surface being a semiconductor material.

所述的聚焦環主體材料為碳化矽,所述的耐等離子體腐蝕的金屬氧化物為塗覆在聚焦環主體上的三氧化二釔、三氧化二鋁及三氟化鋰中的一種或幾種。 The material of the focus ring body is tantalum carbide, and the plasma corrosion resistant metal oxide is one or more of antimony trioxide, aluminum oxide and lithium trifluoride coated on the main body of the focus ring. Kind.

所述的聚焦環主體材料為三氧化二釔,所述外圈環表面塗覆的半導體材料為碳化矽。 The material of the focus ring body is antimony trioxide, and the semiconductor material coated on the surface of the outer ring ring is tantalum carbide.

所述的聚焦環主體材料為三氧化二鋁,所述外圈環表面塗覆的半導體材料為矽。 The material of the focus ring body is aluminum oxide, and the semiconductor material coated on the surface of the outer ring ring is ruthenium.

所述的聚焦環包括兩種材料,所述內圈環材料為三氧化二釔,所述的外圈環材料為碳化矽。 The focus ring comprises two materials, the inner ring material is antimony trioxide, and the outer ring material is tantalum carbide.

所述的聚焦環包括兩種材料,所述的內圈環材料為三氧化二鋁,所述的外圈環材料為矽。 The focus ring comprises two materials, the inner ring material is aluminum oxide, and the outer ring material is ruthenium.

塗覆所述耐等離子體腐蝕的金屬氧化物的工藝為化學氣相沉積或噴塗工藝。 The process of applying the plasma corrosion resistant metal oxide is a chemical vapor deposition or spray coating process.

本發明所述的聚焦環的內圈環表面材料採用耐等離子體腐蝕的金屬氧化物,外圈環的表面材料採用半導體材料,保證了晶片背面形成的聚合物不含矽,容易清潔,同時,只在內圈環採用金屬氧化物材料,使得金屬氧化物材料不會與等離子直接接觸,保證了在等離子體轟擊下,等離子體處理室中不會有金屬氧化物顆粒污染情況出現。本發明所述的聚焦環主體既可採用半導體材料也可採用絕緣材料,結構簡單,能明顯減少晶片背面生成聚合物。 The inner ring surface material of the focus ring of the present invention adopts a plasma corrosion-resistant metal oxide, and the surface material of the outer ring ring is made of a semiconductor material, thereby ensuring that the polymer formed on the back surface of the wafer is free of defects and easy to clean, and at the same time, Only the metal oxide material is used in the inner ring, so that the metal oxide material does not directly contact with the plasma, which ensures that there is no metal oxide particle contamination in the plasma processing chamber under plasma bombardment. The focus ring body of the present invention can be either a semiconductor material or an insulating material, has a simple structure, and can significantly reduce the formation of a polymer on the back side of the wafer.

通過閱讀參照以下附圖對非限制性實施例所作的詳細描述,本發明的其他特徵、目的和優點將會變得更明顯。 Other features, objects, and advantages of the invention will be apparent from the description of the accompanying drawings.

100‧‧‧等離子體刻蝕室 100‧‧‧plasma etching chamber

1‧‧‧晶片 1‧‧‧ wafer

2‧‧‧下電極 2‧‧‧ lower electrode

3‧‧‧支撐環 3‧‧‧Support ring

4‧‧‧聚焦環 4‧‧‧ Focus ring

41‧‧‧內圈環 41‧‧‧ inner ring

42‧‧‧外圈環 42‧‧‧ outer ring

5‧‧‧邊緣環 5‧‧‧Edge ring

110‧‧‧反應氣體源 110‧‧‧Responsive gas source

10‧‧‧上電極 10‧‧‧Upper electrode

圖1為本發明所述的聚焦環所應用的等離子體刻蝕室結構示意圖;圖2為本發明所述的聚焦環的結構示意圖。 1 is a schematic structural view of a plasma etching chamber to which a focus ring according to the present invention is applied; FIG. 2 is a schematic structural view of a focus ring according to the present invention.

如圖1-2所示,本發明具體公開了一種減少晶片背面生成聚合物的聚焦環,在等離子體刻蝕室100內,有上電極10和下電極2,上電極10連接反應氣體源110,可同時作為氣體注入裝置使用。下電極2同時作為等離子體刻蝕室內的基座,以支撐其上方的晶片1。 As shown in FIG. 1-2, the present invention specifically discloses a focus ring for reducing the formation of a polymer on the back surface of the wafer. In the plasma etching chamber 100, there are an upper electrode 10 and a lower electrode 2, and the upper electrode 10 is connected to the reaction gas source 110. It can be used as a gas injection device at the same time. The lower electrode 2 simultaneously serves as a susceptor in the plasma etching chamber to support the wafer 1 above it.

在晶片1和下電極2外周環繞設置一聚焦環4,聚焦環4的上表面與晶片1的下表面之間形成一條狹窄的縫隙;下表面坐落在一支撐環3上,聚焦環4包括內圈環41和外圈環42,內圈環41延伸至晶片背面的邊緣之下,外圈環42外環繞設置一邊緣環5,邊緣環5靠近等離子體反應腔壁,內圈環41和外圈環42可以為一體,也可以相互獨立,本實施例中內圈環41和外圈環42為一體。 A focus ring 4 is disposed around the periphery of the wafer 1 and the lower electrode 2, and a narrow gap is formed between the upper surface of the focus ring 4 and the lower surface of the wafer 1; the lower surface is seated on a support ring 3, and the focus ring 4 includes Ring 41 and outer ring 42, inner ring 41 extends below the edge of the back side of the wafer, outer ring 42 is surrounded by an edge ring 5, edge ring 5 is adjacent to the plasma reaction chamber wall, inner ring 41 and outer The ring 42 may be integral or independent of each other. In the present embodiment, the inner ring 41 and the outer ring 42 are integrated.

本發明中,聚焦環4的主體材料可以為絕緣材料,如石英、陶瓷等,也可以為半導體材料,如矽、碳化矽等。碳化矽作為製作聚焦環常用的材料,一般通過化學氣相沉積獲得,刻蝕時,等離子體刻蝕室100內對蝕刻反應氣體(由一種或多種氣體組成)施加能量以將氣體激勵形成等離子體,反應氣體中的等離子體和聚焦環4的內圈環41表面發生化學反應,生成的含矽的聚合物沉積在晶片背面暴露出來的部分,由於含矽的聚合物較難去除,故會在晶片1背面形成越來越多的聚合物,造成污染,影響後續反應進程。為了防止等離子體和內圈環41表面發生反應,本實施例在內圈環41表面塗覆一層耐等離子體腐蝕的金屬氧化物,可以為氧化釔、氧化鋁、氟化鋰中的一種或幾種。本實施例採用的塗覆金屬氧化物的工藝為噴塗工藝。 In the present invention, the material of the body of the focus ring 4 may be an insulating material such as quartz, ceramics or the like, or may be a semiconductor material such as tantalum, tantalum carbide or the like. As a commonly used material for making a focus ring, tantalum carbide is generally obtained by chemical vapor deposition. During etching, an energy is applied to the etching reaction gas (composed of one or more gases) in the plasma etching chamber 100 to excite the gas to form a plasma. The plasma in the reaction gas and the surface of the inner ring 41 of the focus ring 4 are chemically reacted, and the generated ruthenium-containing polymer is deposited on the exposed portion of the back surface of the wafer. Since the ruthenium-containing polymer is difficult to remove, it will More and more polymer is formed on the back side of the wafer 1, causing contamination and affecting the subsequent reaction process. In order to prevent the plasma from reacting with the surface of the inner ring 41, the surface of the inner ring 41 is coated with a plasma corrosion-resistant metal oxide, which may be one or more of cerium oxide, aluminum oxide and lithium fluoride. Kind. The metal oxide coating process employed in this embodiment is a spray coating process.

本發明也可選用絕緣材料製作聚焦環,如氧化釔、氧化鋁、 氟化鋰等,由於上述金屬氧化物製作的聚焦環的外圈環42暴露在等離子體中,受等離子體轟擊後形成含金屬的顆粒存在於等離子體處理室中,對待加工晶片造成污染,故在外圈環42的表面塗覆碳化矽或矽等不含金屬的材料,以保證反應的正常進行。所述塗覆碳化矽或矽的工藝為化學氣相沉積工藝。 The invention may also be made of an insulating material to make a focus ring, such as yttrium oxide, aluminum oxide, Lithium fluoride or the like, since the outer ring 42 of the focus ring made of the above metal oxide is exposed to the plasma, the metal-containing particles formed by the plasma bombardment are present in the plasma processing chamber, causing contamination of the wafer to be processed. A metal-free material such as tantalum carbide or niobium is coated on the surface of the outer ring 42 to ensure normal reaction. The process of coating tantalum carbide or niobium is a chemical vapor deposition process.

實施例2:本實施所述的聚焦環4的內圈環41和外圈環42相互獨立,採用不同的材料製作,所述內圈環41採用耐等離子體腐蝕的金屬氧化物材料,如氧化釔、氧化鋁、氟化鋰中的一種或幾種,本實施例採用氧化鋁;外圈環42採用半導體材料,如矽、碳化矽等,本實施例採用矽作為外圈環42的材料。本實施例的其他技術特徵同上述實施例。 Embodiment 2: The inner ring 41 and the outer ring 42 of the focus ring 4 of the present embodiment are independent of each other and are made of different materials. The inner ring 41 is made of a metal oxide material resistant to plasma corrosion, such as oxidation. One or more of ruthenium, aluminum oxide and lithium fluoride are used in the present embodiment; the outer ring 42 is made of a semiconductor material such as tantalum, tantalum carbide or the like. In this embodiment, tantalum is used as the material of the outer ring 42. Other technical features of this embodiment are the same as those of the above embodiment.

雖然本發明己以較佳實施例披露如上,但本發明並非限定於此。任何本領域技術人員,在不脫離本發明的精神和範圍內,均可作各種更動與修改,因此本發明的保護範圍應當以權利要求所限定的範圍為准。 Although the invention has been disclosed above in the preferred embodiments, the invention is not limited thereto. Any changes and modifications may be made by those skilled in the art without departing from the spirit and scope of the invention, and the scope of the invention should be determined by the scope defined by the appended claims.

1‧‧‧晶片 1‧‧‧ wafer

2‧‧‧下電極 2‧‧‧ lower electrode

3‧‧‧支撐環 3‧‧‧Support ring

41‧‧‧內圈環 41‧‧‧ inner ring

42‧‧‧外圈環 42‧‧‧ outer ring

5‧‧‧邊緣環 5‧‧‧Edge ring

Claims (7)

一種減少晶片背面生成聚合物的聚焦環,所述聚焦環圍繞設置於一等離子體刻蝕室中的晶片和支撐所述晶片的基座的外周側,所述聚焦環包括一內圈環和一外圈環,所述內圈環延伸至所述晶片背面的邊緣之下,其中所述內圈環的表面為耐等離子體腐蝕的金屬氧化物,所述外圈環表面為半導體材料。 A focus ring for reducing a polymer generated on a back surface of a wafer, the focus ring surrounding a wafer disposed in a plasma etch chamber and an outer peripheral side of a susceptor supporting the wafer, the focus ring including an inner ring and a An outer ring, the inner ring extends below an edge of the back side of the wafer, wherein the surface of the inner ring is a plasma corrosion resistant metal oxide, and the outer ring surface is a semiconductor material. 如請求項1所述之一種減少晶片背面生成聚合物的聚焦環,其中所述的聚焦環主體材料為碳化矽,所述的耐等離子體腐蝕的金屬氧化物為塗覆在所述的聚焦環主體上的三氧化二釔、三氧化二鋁、及三氟化鋰中的一種或多種。 A focus ring for reducing a polymer generated on a back side of a wafer according to claim 1, wherein the focus ring body material is tantalum carbide, and the plasma corrosion resistant metal oxide is coated on the focus ring. One or more of antimony trioxide, aluminum oxide, and lithium trifluoride on the main body. 如請求項1所述之一種減少晶片背面生成聚合物的聚焦環,其中所述的聚焦環主體材料為三氧化二釔,所述外圈環表面塗覆的半導體材料為碳化矽。 A focus ring for reducing polymer generated on the back side of a wafer according to claim 1, wherein the focus ring body material is antimony trioxide, and the semiconductor material coated on the outer ring surface is tantalum carbide. 如請求項1所述之一種減少晶片背面生成聚合物的聚焦環,其中所述的聚焦環主體材料為三氧化二鋁,所述外圈環表面塗覆的半導體材料為矽。 A focus ring for reducing polymer generated on the back side of a wafer according to claim 1, wherein the focus ring body material is aluminum oxide, and the semiconductor material coated on the surface of the outer ring ring is germanium. 如請求項1所述之一種減少晶片背面生成聚合物的聚焦環,其中所述的聚焦環包括兩種材料,所述內圈環材料為三氧化二釔,所述的外圈環材料為碳化矽。 A focus ring for reducing polymer generated on the back side of a wafer according to claim 1, wherein the focus ring comprises two materials, the inner ring material is antimony trioxide, and the outer ring material is carbonized. Hey. 如請求項1所述之一種減少晶片背面生成聚合物的聚焦環,其中所述的聚焦環包括兩種材料,所述的內圈環材料為三氧化二鋁,所述的外圈環材 料為矽。 A focus ring for reducing polymer generated on the back side of a wafer according to claim 1, wherein the focus ring comprises two materials, the inner ring material is aluminum oxide, and the outer ring material is It is expected to be 矽. 如請求項2所述之一種減少晶片背面生成聚合物的聚焦環,其中塗覆所述耐等離子體腐蝕的金屬氧化物的工藝為化學氣相沉積或噴塗工藝。 A method of reducing a focus ring for forming a polymer on a back side of a wafer according to claim 2, wherein the process of coating the plasma corrosion resistant metal oxide is a chemical vapor deposition or a spray coating process.
TW101143726A 2011-12-28 2012-11-22 Focus ring for reducing polymer at the back of wafer TW201332013A (en)

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