TW201324817A - Concentrator solar cell module, photovoltaic power generation system, and manufacturing method for concentrator solar cell module - Google Patents

Concentrator solar cell module, photovoltaic power generation system, and manufacturing method for concentrator solar cell module Download PDF

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TW201324817A
TW201324817A TW101137336A TW101137336A TW201324817A TW 201324817 A TW201324817 A TW 201324817A TW 101137336 A TW101137336 A TW 101137336A TW 101137336 A TW101137336 A TW 101137336A TW 201324817 A TW201324817 A TW 201324817A
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solar cell
electrode pad
receiver
substrate
pad portion
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Min-Ju Yang
Masao Tanaka
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Sharp Kk
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/05Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
    • H01L31/0504Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells specially adapted for series or parallel connection of solar cells in a module
    • H01L31/0508Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells specially adapted for series or parallel connection of solar cells in a module the interconnection means having a particular shape
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/054Optical elements directly associated or integrated with the PV cell, e.g. light-reflecting means or light-concentrating means
    • H01L31/0543Optical elements directly associated or integrated with the PV cell, e.g. light-reflecting means or light-concentrating means comprising light concentrating means of the refractive type, e.g. lenses
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • H02S40/20Optical components
    • H02S40/22Light-reflecting or light-concentrating means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/52PV systems with concentrators

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  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Photovoltaic Devices (AREA)

Abstract

A concentrator solar cell module is provided with: an elongated receiver substrate (11) having a plurality of solar cell elements (60) arranged thereon in a single line at predetermined intervals (W1); and a module substrate (10) having a plurality of the receiver substrates (11) arranged thereon in parallel at the predetermined intervals (W1). The receiver substrates (11) each comprise an elongated receiver base and a plurality of sections of a wiring member (13) arranged upon the receiver base in a single line along the lengthwise direction so that the adjacent ends face each other. A positive electrode pad is provided to one end of each section of the wiring member (13) and a negative electrode pad is provided to the other end. The positive electrode terminals of the solar cell elements (60) are connected to the positive electrode pads, and the negative electrode terminals of the solar cell elements (60) are connected to the negative electrode pads.

Description

集光型太陽電池模組及太陽光發電系統與集光型太陽電池模組之製造方法 Collecting type solar cell module, solar photovoltaic power generation system and method for manufacturing concentrating solar cell module

本發明係關於一種集光型太陽電池模組及搭載此之太陽光發電系統與集光型太陽電池模組之製造方法。 The present invention relates to a concentrating solar cell module and a method of manufacturing the solar photovoltaic power generation system and the concentrating solar cell module.

將先前之集光型太陽電池模組之一例示於圖11至圖13(例如,參照專利文獻1)。圖11係表示先前之太陽電池模組中之模組基板之配線構造之一例之平面圖,圖12係沿圖11之G-G線之剖面圖,圖13係集光型太陽電池之剖面圖。 One of the prior light collecting type solar battery modules is exemplified in FIGS. 11 to 13 (for example, refer to Patent Document 1). 11 is a plan view showing an example of a wiring structure of a module substrate in the prior solar cell module, FIG. 12 is a cross-sectional view taken along line G-G of FIG. 11, and FIG. 13 is a cross-sectional view of the concentrating solar cell.

該集光型太陽電池模組係設為如下構成:於模組基板120a上,以由絕緣覆膜125被覆連接太陽電池元件間之配線材料124之狀態預先實施,且以僅未被覆作為配置集光型太陽電池110之連接部之露出配線部121a、121b之狀態進行設置。又,為了將配線材料124與模組基板120a電性絕緣,而在模組基板120a與配線材料124之間插入有絕緣片122。 The concentrating solar cell module is configured in advance in a state in which the wiring material 124 between the solar cell elements is covered by the insulating film 125 on the module substrate 120a, and is merely uncovered as a configuration set. The state in which the wiring portions 121a and 121b of the connection portion of the solar cell 110 are exposed is provided. Moreover, in order to electrically insulate the wiring material 124 from the module substrate 120a, the insulating sheet 122 is inserted between the module substrate 120a and the wiring material 124.

而且,於模組基板120a之由露出配線部121a、121b所夾持之位置配置有露出散熱部123,露出散熱部123係於將集光型太陽電池110安裝於模組基板120a時,位於太陽電池元件111正下方,為了將伴隨太陽電池元件111之發電之熱向外部釋放,而與太陽電池元件111正下方之散熱板118連接。 Further, the exposed heat dissipating portion 123 is disposed at a position sandwiched by the exposed wiring portions 121a and 121b of the module substrate 120a, and the exposed heat dissipating portion 123 is located in the sun when the concentrating solar cell 110 is mounted on the module substrate 120a. Immediately below the battery element 111, in order to release the heat generated by the solar cell element 111 to the outside, it is connected to the heat dissipation plate 118 directly under the solar cell element 111.

而且,於圖11及圖12中所示之露出配線部121a、121b、及露出散熱部123,分別藉由回流焊(reflow soldering)而連 接有圖13所示之集光型太陽電池110之端子116c、116d、及散熱板118。 Further, the exposed wiring portions 121a and 121b and the exposed heat dissipation portion 123 shown in FIGS. 11 and 12 are connected by reflow soldering, respectively. The terminals 116c and 116d of the concentrating solar cell 110 shown in FIG. 13 and the heat dissipation plate 118 are connected.

此後,雖省略了圖示,但成為如下構造:以將集光型太陽電池110連接於模組基板120a之狀態,在集光型太陽電池110之周圍、及集光型太陽電池110與模組基板120a之連接部分之空間填充有樹脂。 After that, although the illustration is omitted, the concentrating solar cell 110 is connected to the module substrate 120a, and the concentrating solar cell 110 and the concentrating solar cell 110 and the module are arranged in a state in which the concentrating solar cell 110 is connected to the module substrate 120a. The space of the connection portion of the substrate 120a is filled with a resin.

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本專利特開2011-138970號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2011-138970

專利文獻1記載之集光型太陽電池模組中,必需將用以連接多個集光型太陽電池110(即,太陽電池元件111)之多個配線材料124留有一定間隔而預先鋪設於模組基板120a上。即,必需在尺寸較大之模組基板120a上進行所有電極之配線步驟、或集光型太陽電池之安裝步驟等所有作業,故而必需較廣之作業空間,而存在作業效率較差等問題。 In the concentrating solar cell module described in Patent Document 1, it is necessary to preliminarily lay a plurality of wiring materials 124 for connecting a plurality of concentrating solar cells 110 (i.e., solar cell elements 111) with a predetermined interval. On the group substrate 120a. In other words, it is necessary to perform all the operations such as the wiring step of all the electrodes or the mounting step of the concentrating solar cell on the module substrate 120a having a large size. Therefore, it is necessary to have a wide working space, and there is a problem that work efficiency is poor.

本發明係為解決上述問題而創造者,其目的在於提供一種具有製造時之作業性優異之電極配線構造之集光型太陽電池模組及太陽光發電系統與集光型太陽電池模組之製造方法。 The present invention has been made to solve the above problems, and an object of the invention is to provide a concentrating solar cell module having an electrode wiring structure excellent in workability at the time of manufacture, and a solar photovoltaic system and a concentrating solar cell module. method.

為解決上述課題,本發明之集光型太陽電池模組之特徵在於包括:複數個太陽電池元件;長條狀之接收器基板, 其係由上述各太陽電池元件留有一定間隔載置成1行而成;及模組基板,其係由上述接收器基板留有一定間隔而並排地載置複數個而成;上述接收器基板包含:長條狀之接收器基體;及複數根配線材料,其等係於上述接收器基體上以使端部彼此對向之狀態沿長度方向配置成1行;且分別於上述配線材料之一端部設置正電極墊部,於另一端部設置負電極墊部,且於上述正電極墊部及上述負電極墊部分別連接上述太陽電池元件之正電極端子及負電極端子而構成太陽電池元件搭載部。 In order to solve the above problems, the concentrating solar cell module of the present invention is characterized by comprising: a plurality of solar cell elements; a long strip receiver substrate; The solar cell elements are placed in a row at a predetermined interval; and the module substrate is formed by placing a plurality of the receiver substrates at a predetermined interval and placing them in parallel; the receiver substrate And comprising: a strip-shaped receiver base; and a plurality of wiring materials, which are arranged on the receiver base such that the ends are opposite to each other and arranged in a row along the length direction; and respectively at one end of the wiring material a positive electrode pad portion is provided, and a negative electrode pad portion is provided at the other end portion, and the positive electrode terminal and the negative electrode terminal of the solar cell element are respectively connected to the positive electrode pad portion and the negative electrode pad portion to form a solar cell element. unit.

根據上述構成,由於僅藉由將搭載有太陽電池元件之接收器基板搭載於模組基板,而可將太陽電池元件以電性連接於模組基板上之狀態進行搭載,故而容易進行太陽電池元件向模組基板之搭載作業。又,藉由使用一體之接收器基板而可期待藉由導熱之散熱效果。 According to the configuration described above, since the receiver substrate on which the solar cell element is mounted is mounted on the module substrate, the solar cell element can be electrically connected to the module substrate, so that the solar cell element can be easily formed. Mounting work on the module substrate. Moreover, the heat dissipation effect by heat conduction can be expected by using an integrated receiver substrate.

又,根據本發明之集光型太陽電池模組,設為於上述配線材料之長度方向中央部形成有彎曲部之構成。 Moreover, the concentrating solar cell module according to the present invention has a configuration in which a bent portion is formed in a central portion of the wiring material in the longitudinal direction.

如此藉由形成彎曲部,而即便配線材料因太陽熱而伸縮,亦可由彎曲部吸收該太陽熱,故而配線材料不會斷線。 By forming the bent portion in this manner, even if the wiring material expands and contracts due to the heat of the sun, the heat of the sun can be absorbed by the bent portion, so that the wiring material is not broken.

又,根據本發明之集光型太陽電池模組,亦可為於上述接收器基體中,於長度方向上留有特定之間隔而形成有缺口部之構成。藉由在接收器基體中形成缺口部,而可防止熱膨脹。 Moreover, according to the concentrating solar cell module of the present invention, the receiver base may have a notch formed at a predetermined interval in the longitudinal direction. Thermal expansion can be prevented by forming a notch in the receiver base.

又,根據本發明之集光型太陽電池模組,上述複數個接 收器基板亦可利用配線連結材料使鄰接之一端部彼此電性連接。該構成中,僅藉由在模組基板上載置接收器基板與配線連結材料,而可容易地製作串聯地連接各太陽電池元件所得之模組基板。 Moreover, according to the concentrating solar cell module of the present invention, the plurality of connections are The receiver substrate can also electrically connect one of the adjacent end portions to each other by the wiring connecting material. In this configuration, the module substrate obtained by connecting the solar cell elements in series can be easily fabricated by simply placing the receiver substrate and the wiring connecting material on the module substrate.

又,根據本發明之集光型太陽電池模組,亦可設置將上述接收器基板載置於上述模組基板之特定位置之定位機構。藉由設置定位機構,而可將接收器基板準確地載置於模組基板之特定位置。 Further, according to the concentrating solar cell module of the present invention, a positioning mechanism for placing the receiver substrate at a specific position of the module substrate may be provided. By providing a positioning mechanism, the receiver substrate can be accurately placed at a specific position on the module substrate.

該定位機構亦可包含設置於上述模組基板之定位銷及設置於上述接收器基板之定位孔。根據上述構成,僅藉由將接收器基體之定位孔插入於模組基板之定位銷上,即可將接收器基板準確地載置於模組基板之特定位置。 The positioning mechanism may further include a positioning pin disposed on the module substrate and a positioning hole disposed on the receiver substrate. According to the above configuration, the receiver substrate can be accurately placed at a specific position of the module substrate only by inserting the positioning hole of the receiver base into the positioning pin of the module substrate.

又,根據本發明之集光型太陽電池模組,亦可設為於上述接收器基板與上述配線材料之間設置有熱導電性之絕緣層之構成。根據上述構成,不僅可實現電性絕緣,而且可將因配線材料之通電所產生之熱經由絕緣層向接收器基板散熱,進而自接收器基板向模組基板散熱,從而可防止因配線構件之熱膨脹而導致之彎曲或斷線等。 Moreover, according to the concentrating solar cell module of the present invention, a thermally conductive insulating layer may be provided between the receiver substrate and the wiring material. According to the above configuration, not only electrical insulation but also heat generated by energization of the wiring material can be dissipated to the receiver substrate via the insulating layer, and heat can be dissipated from the receiver substrate to the module substrate, thereby preventing the wiring member from being removed. Bending or breaking due to thermal expansion.

又,根據本發明之集光型太陽電池模組,上述配線材料亦可由第1絕緣保護層被覆,並且上述第1絕緣保護層亦可於上述配線材料之上述正電極墊部及上述負電極墊部之上部設置有連接用開口部。如此,藉由在正電極墊部及負電極墊部之上部設置連接用開口部,而可藉由導線接合(wire bond)等將以於正電極墊部上連接有正電極端子之狀態搭 載之太陽電池元件之負電極端子與負電極墊部經由連接用開口部連接。 Further, according to the concentrating solar cell module of the present invention, the wiring material may be covered by the first insulating protective layer, and the first insulating protective layer may be the positive electrode pad portion and the negative electrode pad of the wiring material. An opening for connection is provided in the upper portion of the portion. By providing the connection opening portion in the upper portion of the positive electrode pad portion and the negative electrode pad portion, the positive electrode terminal can be connected to the positive electrode pad portion by wire bonding or the like. The negative electrode terminal and the negative electrode pad portion of the solar cell element are connected via a connection opening.

又,根據本發明之集光型太陽電池模組,於上述第1絕緣保護層上,於包括上述連接用開口部在內之整體形成有透明之第2絕緣保護層。藉由在第1絕緣保護層上之整體設置透明之第2絕緣保護層,而可確實地保護太陽電池元件或導線。 Further, according to the concentrating solar cell module of the present invention, the transparent insulating layer is formed on the first insulating protective layer as a whole including the opening for the connection. By providing a transparent second insulating protective layer on the entire first insulating protective layer, the solar cell element or the lead can be reliably protected.

又,根據本發明之集光型太陽電池模組,較佳為設為如下構成:於上述模組基板之上部,配置有具備對上述各太陽電池元件之各者聚集太陽光之複數個集光透鏡部之光學構件。根據上述構成,藉由利用各集光透鏡部對各太陽電池元件聚集太陽光,而可以較少之受光面積實現較高之光電轉換率。 Further, the concentrating solar cell module according to the present invention is preferably configured such that a plurality of light collections for collecting sunlight for each of the solar cell elements are disposed on an upper portion of the module substrate. An optical member of the lens portion. According to the above configuration, by collecting sunlight for each solar cell element by the respective collecting lens portions, a high photoelectric conversion ratio can be realized with a small light receiving area.

又,本發明之太陽光發電系統之特徵在於設為如下構成:將複數個上述各構成之集光型太陽電池模組配置於台座上,且以電纜連接各太陽電池模組。 Further, the solar power generation system of the present invention is characterized in that a plurality of the concentrating solar battery modules each having the above configuration are disposed on a pedestal, and each solar battery module is connected by a cable.

又,本發明之集光型太陽電池模組之製造方法之特徵在於包括如下步驟:使於一端部形成有正電極墊部、於另一端部形成有負電極墊部之複數根配線材料之上述正電極墊部與上述負電極墊部對向,而於長條狀之接收器基體上載置成1行;於上述正電極墊部及上述負電極墊部分別連接太陽電池元件之正電極端子及負電極端子,將上述太陽電池元件搭載於上述正電極墊部,而製作接收器基板;將複數個上述接收器基板留有一定間隔而並排地載置於模組基 板上;以配線連結材料使鄰接之上述接收器基板之一端部彼此電性連接;及於上述模組基板之上部,配置有具備對上述各太陽電池元件之各者聚集太陽光之複數個集光透鏡部之光學構件且藉由框架一體地裝配。 Moreover, the method of manufacturing a concentrating solar cell module of the present invention includes the steps of: forming a plurality of wiring materials in which a positive electrode pad portion is formed at one end portion and a negative electrode pad portion is formed at the other end portion The positive electrode pad portion faces the negative electrode pad portion, and is placed on the elongated receiver substrate in a row; the positive electrode pad portion and the negative electrode pad portion are respectively connected to the positive electrode terminal of the solar cell element and a negative electrode terminal, wherein the solar cell element is mounted on the positive electrode pad portion to form a receiver substrate; and the plurality of receiver substrates are placed side by side at a predetermined interval and placed on the module base a plurality of ends of the adjacent receiver substrates are electrically connected to each other by a wiring connecting material; and a plurality of sets for collecting sunlight for each of the solar cell elements are disposed on an upper portion of the module substrate The optical member of the optical lens portion is integrally assembled by the frame.

根據本發明之製造方法,由於僅藉由將搭載有太陽電池元件之接收器基板載置於模組基板即可將太陽電池元件以電性連接於模組基板上之狀態進行搭載,故而容易進行集光型太陽電池模組之製造作業。 According to the manufacturing method of the present invention, since the solar cell element can be electrically connected to the module substrate by simply mounting the receiver substrate on which the solar cell element is mounted on the module substrate, it is easy to carry out. Manufacturing operations of concentrating solar cell modules.

根據本發明,僅準備預先串聯地連接有複數個太陽電池元件之複數個接收器基板,將該接收器基板並排地載置於模組基板上,且利用配線連結材料將鄰接之一端部彼此連接,藉此可製作將所有太陽電池元件搭載於接收器基板上而成之集光型太陽電池模組。即,可製作具有製造時之作業性優異之電極配線構造之集光型太陽電池模組。 According to the present invention, only a plurality of receiver substrates in which a plurality of solar cell elements are connected in series are prepared, the receiver substrates are placed side by side on the module substrate, and one of the adjacent end portions is connected to each other by the wiring bonding material. In this way, a concentrating solar cell module in which all solar cell elements are mounted on a receiver substrate can be produced. In other words, it is possible to produce a concentrating solar cell module having an electrode wiring structure excellent in workability at the time of manufacture.

以下,參照圖式對本發明之實施形態進行說明。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.

圖1係表示本發明之集光型太陽電池模組之整體構成之外觀立體圖,圖2係沿圖1之A-A線之剖面圖。圖3係圖2之B部分之放大剖面圖。 Fig. 1 is a perspective view showing the overall configuration of a concentrating solar cell module of the present invention, and Fig. 2 is a cross-sectional view taken along line A-A of Fig. 1. Figure 3 is an enlarged cross-sectional view of a portion B of Figure 2.

本實施形態之集光型太陽電池模組1大體包含:模組基板10,其搭載有複數個太陽電池元件60;透鏡板(光學構件)30,其係配置於該模組基板10之上部,且包含複數個分別對各太陽電池元件60聚集太陽光之集光透鏡部31;及 框架50,其係於將模組基板10與透鏡板30對向配置之狀態下,以包圍其全周之方式保持並一體地支持。 The concentrating solar cell module 1 of the present embodiment generally includes a module substrate 10 on which a plurality of solar cell elements 60 are mounted, and a lens plate (optical member) 30 disposed on the upper portion of the module substrate 10. And including a plurality of collecting lens portions 31 that respectively collect sunlight for each of the solar cell elements 60; The frame 50 is held and integrally supported to surround the entire circumference of the module substrate 10 in a state in which the module substrate 10 and the lens plate 30 are opposed to each other.

框架50可設為如下構造:由上框構件、下框構件、左框構件、右框構件構成,且將該等框構件組合成四方形,以螺釘等連結各角部之對接部。此種構造中,由於作為太陽電池模組之框架為先前眾所周知之一般性構造,故省略詳細說明。 The frame 50 may be configured by an upper frame member, a lower frame member, a left frame member, and a right frame member, and the frame members are combined into a square shape, and the abutting portions of the respective corner portions are coupled by screws or the like. In such a structure, since the frame as the solar cell module is a conventionally known general structure, detailed description is omitted.

圖4係自下表面側(即,與太陽電池元件60對向之面側)觀察透鏡板30所得之平面圖。形成於透鏡板30之集光透鏡部31於該例中為菲涅耳透鏡(Fresnel lens),該菲涅耳透鏡成為例如於縱向上排列8個、橫向上排列5個之構成。 4 is a plan view of the lens plate 30 viewed from the lower surface side (ie, the side opposite to the solar cell element 60). The collecting lens portion 31 formed in the lens plate 30 is a Fresnel lens in this example, and the Fresnel lens is configured by, for example, eight in the longitudinal direction and five in the lateral direction.

圖5係卸下透鏡板30之狀態之模組基板10之平面圖。 FIG. 5 is a plan view of the module substrate 10 in a state where the lens plate 30 is removed.

模組基板10於該例中成為如下構成:將8個太陽電池元件60於長度方向(圖中為縱向)上留有一定間隔W1載置成1行而成之長條狀之接收器基板11,於橫向上留有一定間隔W1而並排地配置有5個,且鄰接之接收器基板11之一端部彼此藉由配線連結材料25而電性連接。即,與設置於透鏡板30之集光透鏡部31對向,而製作將太陽電池元件60於縱向上排列8個、於橫向上排列5個而成之模組基板10。又,藉由將所有接收器基板11經由配線連結材料25而一連串地連接,而成為將所有太陽電池元件60串聯連接之構成。 In this example, the module substrate 10 has a long-shaped receiver substrate 11 in which eight solar cell elements 60 are placed in a longitudinal direction (longitudinal direction in the drawing) with a predetermined interval W1. Five of them are arranged side by side with a certain interval W1 in the lateral direction, and one end portions of the adjacent receiver substrates 11 are electrically connected to each other by the wiring connecting material 25. In other words, the module substrate 10 in which eight solar cell elements 60 are arranged in the vertical direction and five in the lateral direction are formed, is formed in the direction of the collecting lens unit 31 provided in the lens plate 30. In addition, all of the receiver substrates 11 are connected in series through the wiring connecting material 25, and all of the solar cell elements 60 are connected in series.

圖6(a)係表示1個接收器基板11之構成之平面圖,圖6(b)係將圖6(a)之一部分(1根配線材料部分)放大而表示之平面圖,圖6(c)係將圖6(b)之一部分(電極部)進一步放大而表示 之平面圖,圖6(d)係將圖6(a)之D部分放大而表示之平面圖,圖6(e)係將圖6(a)之E部分放大而表示之平面圖。 Fig. 6(a) is a plan view showing a configuration of one receiver substrate 11, and Fig. 6(b) is a plan view showing a part (one wiring material portion) of Fig. 6(a) enlarged, and Fig. 6(c) A portion (electrode portion) of FIG. 6(b) is further enlarged to represent Fig. 6(d) is a plan view showing an enlarged view of a portion D of Fig. 6(a), and Fig. 6(e) is a plan view showing an enlarged portion E of Fig. 6(a).

接收器基板11包括:長條狀之接收器基體12;及複數根(於該例中為較太陽電池元件60之數量(8個)少1個之7個)配線材料(導體)13,其等係在該接收器基體12上以使端部彼此對向之狀態沿長度方向配置成1行。又,在接收器基體12與配線材料13之間設置有熱導電性之絕緣層18。藉由設置熱導電性之絕緣層18,不僅可實現電性絕緣,而且可將因配線材料13之通電而產生之熱經由絕緣層18向接收器基體12散熱,進而自接收器基體12向模組基板10散熱,從而可防止因配線構件13之熱膨脹而導致之彎曲或斷線等。 The receiver substrate 11 includes: a strip-shaped receiver base 12; and a plurality of (in this example, seven fewer than the number (eight) of solar cell elements 60) wiring material (conductor) 13, which The receiver base 12 is arranged in one row in the longitudinal direction in a state in which the ends are opposed to each other. Further, a thermally conductive insulating layer 18 is provided between the receiver base 12 and the wiring member 13. By providing the thermally conductive insulating layer 18, not only electrical insulation but also heat generated by the energization of the wiring material 13 can be dissipated to the receiver base 12 via the insulating layer 18, and further from the receiver base 12 to the mold. The group substrate 10 dissipates heat, thereby preventing bending or disconnection due to thermal expansion of the wiring member 13.

此處,接收器基體12可使用不鏽鋼板、玻璃板、銅板、鋁板、鋁合金板中之任一種。又,絕緣層18係由將導熱素材(導熱性填料)混入至樹脂而成之導熱絕緣膜構成。作為樹脂,可使用矽樹脂,氟樹脂,聚醯亞胺樹脂,聚乙烯樹脂‧對苯二甲酸酯(PET,polyethylene terephthalate(聚對苯二甲酸乙二酯))樹脂等。又,作為添加物之導熱性填料,可使用氮化矽,氮化鋁、氧化鋁,氧化鎂,氮化硼,氧化鈹,二氧化矽等任一種或組合該等之材料。又,配線材料13可設為藉由對銅板進行衝壓加工而形成之平板銅線。 又,接收器基體12亦可與配線材料13同樣地,藉由衝壓加工而形成。然而,配線材料13或接收器基體12之形成並不限定於衝壓加工。 Here, the receiver base 12 may use any one of a stainless steel plate, a glass plate, a copper plate, an aluminum plate, and an aluminum alloy plate. Further, the insulating layer 18 is composed of a thermally conductive insulating film in which a thermally conductive material (thermally conductive filler) is mixed into a resin. As the resin, an enamel resin, a fluororesin, a polyimide resin, a polyethylene resin, a polyethylene terephthalate (PET) resin, or the like can be used. Further, as the thermally conductive filler of the additive, any one of or a combination of tantalum nitride, aluminum nitride, aluminum oxide, magnesium oxide, boron nitride, cerium oxide, and cerium oxide can be used. Moreover, the wiring material 13 can be a flat copper wire formed by press working a copper plate. Further, the receiver base 12 can be formed by press working similarly to the wiring material 13. However, the formation of the wiring material 13 or the receiver base 12 is not limited to the press working.

1根配線材料13係如圖6(b)所示,於一端部形成有正電 極墊部14,於另一端部形成有呈叉狀開口之負電極墊部15。而且,於長度方向上鄰接之配線材料13之對向之端部彼此係如圖6(c)所示,以一配線材料13之正電極墊部14以絕緣狀態(隔開一定間隔)嵌合於另一配線材料13之叉狀之負電極墊部15之間之狀態對向配置。 One wiring material 13 is positively formed at one end as shown in Fig. 6(b). The pole pad portion 14 is formed with a negative electrode pad portion 15 having a fork-shaped opening at the other end portion. Further, the opposite end portions of the wiring member 13 adjacent in the longitudinal direction are fitted to each other in an insulated state (with a certain interval) by the positive electrode pad portion 14 of a wiring member 13 as shown in Fig. 6(c). The state between the fork-shaped negative electrode pad portions 15 of the other wiring member 13 is opposed to each other.

然而,於位於接收器基板11之兩端部(圖6(a)中為上下之兩端部)之配線材料13之端部不存在鄰接之配線材料13。因此,於該等端部中,如圖6(d)及圖6(e)所示,分別對向配置有正電極墊部小片14a、及負電極墊部小片15a。藉此,可於位於接收器基板11之兩端部之配線材料13之端部亦事先搭載太陽電池元件60。 However, the adjacent wiring material 13 does not exist at the end portion of the wiring material 13 located at both end portions of the receiver substrate 11 (both upper and lower portions in FIG. 6(a)). Therefore, in the end portions, as shown in FIGS. 6(d) and 6(e), the positive electrode pad portion piece 14a and the negative electrode pad portion piece 15a are disposed oppositely. Thereby, the solar cell element 60 can be mounted in advance at the end of the wiring material 13 located at both end portions of the receiver substrate 11.

於此種電極配線構造中,如圖3所示,藉由在正電極墊部14搭載太陽電池元件60而利用焊錫等將太陽電池元件60底面之正電極端子(未圖示)連接於正電極墊部14,且藉由導線16將太陽電池元件60之負電極端子(未圖示)連接於負電極墊部15而構成太陽電池元件搭載部17。又,成為太陽電池元件搭載部17之整體由第1絕緣保護層19與透明之第2絕緣保護層20完全被覆之構造。藉此,可確實地保護太陽電池元件60及導線16。 In the electrode wiring structure, as shown in FIG. 3, the solar cell element 60 is mounted on the positive electrode pad portion 14, and the positive electrode terminal (not shown) on the bottom surface of the solar cell element 60 is connected to the positive electrode by solder or the like. The pad portion 14 is connected to the negative electrode pad portion 15 by the negative electrode terminal (not shown) of the solar cell element 60 via the wire 16 to constitute the solar cell element mounting portion 17. In addition, the entire solar cell element mounting portion 17 is completely covered by the first insulating protective layer 19 and the transparent second insulating protective layer 20. Thereby, the solar cell element 60 and the wires 16 can be reliably protected.

又,配線材料13係如圖6(b)所示,於長度方向之中央部形成有大致半圓弧狀之彎曲部13a。藉由形成彎曲部13a,即便配線材料13因太陽熱而伸縮,亦可由彎曲部13a吸收該太陽熱,故不會對太陽電池元件搭載部17之電極配線構造造成影響,又,可防止配線材料13本身之斷線或裂縫 等。 Further, as shown in FIG. 6(b), the wiring member 13 has a substantially semi-arc curved portion 13a formed at a central portion in the longitudinal direction. By forming the curved portion 13a, even if the wiring member 13 expands and contracts due to solar heat, the solar heat can be absorbed by the curved portion 13a, so that the electrode wiring structure of the solar cell element mounting portion 17 is not affected, and the wiring material 13 itself can be prevented. Broken wire or crack Wait.

又,於接收器基體12,如圖6(a)所示,於長度方向上留有一定間隔之複數個部位,分別形成有於寬度方向上對向之一對缺口部12a。該缺口部12a之形成位置於本實施形態中與配線材料13之彎曲部13a之位置一致,但並非必須一致。即,亦可分別形成於長度方向上略微偏移之位置。形成於接收器基體12之缺口部12a係作為接收器基體12之長度方向之熱膨脹區間而設置。即,配置於缺口部12a之兩端側之太陽電池元件60被照射集光太陽光而發熱,因其發熱而導致對鄰接之太陽電池元件60間之中央部施加較大之熱應力,但缺口部12a成為長度方向之熱膨脹區間而緩和該熱應力。亦即,可使接收器基體12具有吸收熱膨脹之功能。 Further, in the receiver base 12, as shown in FIG. 6(a), a plurality of portions having a certain interval in the longitudinal direction are formed, and a pair of notched portions 12a facing each other in the width direction are formed. The position at which the notch portion 12a is formed coincides with the position of the curved portion 13a of the wiring member 13 in the present embodiment, but it is not necessarily the same. That is, it may be formed at a position slightly shifted in the longitudinal direction. The notch portion 12a formed in the receiver base 12 is provided as a thermal expansion section in the longitudinal direction of the receiver base 12. In other words, the solar cell elements 60 disposed on both end sides of the notch portion 12a are heated by the collected sunlight, and a large thermal stress is applied to the central portion between the adjacent solar cell elements 60 due to the heat generation. The portion 12a is a thermal expansion section in the longitudinal direction to alleviate the thermal stress. That is, the receiver base 12 can be made to absorb thermal expansion.

圖7表示將接收器基板11搭載於模組基板10之情況。 FIG. 7 shows a case where the receiver substrate 11 is mounted on the module substrate 10.

如圖7所示,在模組基板10與接收器基板11之間設置有定位機構。該定位機構於本實施形態中包含設置於模組基板10之定位銷10a、及設置於接收器基板11之接收器基體12之定位孔12b。定位銷10a係沿模組基板10上之各接收器基板11之載置位置而於長度方向之兩端附近以2個部位為單位,合計設置於10個部位,定位孔12b係以與定位銷10a對向之方式,設置於接收器基體12之長度方向之兩端附近之2個部位。根據此種構成,僅藉由將於接收器基體12之長度方向上對向之2個部位之定位孔12b分別插入於在模組基板10之長度方向上對向之2個部位之定位銷10a上,而可 將接收器基體12(即,接收器基板11)準確地載置於模組基板10之特定位置(圖5所示之位置)。 As shown in FIG. 7, a positioning mechanism is provided between the module substrate 10 and the receiver substrate 11. In the present embodiment, the positioning mechanism includes a positioning pin 10a provided on the module substrate 10 and a positioning hole 12b provided in the receiver base 12 of the receiver substrate 11. The positioning pins 10a are provided in a total of two locations in the vicinity of both ends in the longitudinal direction along the mounting positions of the respective receiver substrates 11 on the module substrate 10, and are provided in a total of ten locations, and the positioning holes 12b are aligned with the positioning pins. The 10a facing mode is provided at two locations near the both ends of the receiver base 12 in the longitudinal direction. According to this configuration, the positioning pins 12b of the two portions facing each other in the longitudinal direction of the receiver base 12 are respectively inserted into the positioning pins 10a of the two portions facing in the longitudinal direction of the module substrate 10. On, but The receiver base 12 (i.e., the receiver substrate 11) is accurately placed at a specific position of the module substrate 10 (the position shown in Fig. 5).

其次,對上述構成之集光型太陽電池模組1之製造方法進行說明。 Next, a method of manufacturing the concentrating solar cell module 1 configured as described above will be described.

首先,於長條狀之接收器基體12之上表面上,遍及長度方向之全長而配置絕緣層18。此處,絕緣層18係使用於聚醯亞胺樹脂中添加氮化硼(熱導電性填料)而成之導熱性之絕緣膜。 First, the insulating layer 18 is disposed over the entire surface of the elongated receiver base 12 over the entire length direction. Here, the insulating layer 18 is an insulating film obtained by adding boron nitride (thermal conductive filler) to a polyimide resin.

其次,將7根配線材料13,使相互之正電極墊部14與負電極墊部15對向,而於接收器基體12之絕緣層18上載置成1行。此時,如上所述,關於端部之配線材料13,如圖6(d)、(e)所示,對向於其外側端部,而對向配置正電極墊部小片14a或負電極墊部小片15a。而且,於其上覆蓋氟抗蝕劑之保護膜即第1絕緣保護層19,而被覆各配線材料13。此時,於第1絕緣保護層19中,如圖8所示,於配線材料13之正電極墊部14(亦包含正電極墊部小片14a)及負電極墊部15(亦包含負電極墊部小片15a)之上部設置有連接用開口部19a、19b。即,保護除正電極墊部14(亦包含正電極墊部小片14a)及負電極墊部15(亦包含負電極墊部小片15a)以外之與大氣接觸之部分。 Next, the seven wiring materials 13 are opposed to each other by the positive electrode pad portion 14 and the negative electrode pad portion 15, and are placed on the insulating layer 18 of the receiver base 12 in one row. At this time, as described above, as shown in FIGS. 6(d) and 6(e), the wiring member 13 at the end portion faces the outer end portion thereof, and the positive electrode pad portion piece 14a or the negative electrode pad is disposed oppositely. Small piece 15a. Further, the first insulating protective layer 19, which is a protective film of a fluorine resist, is covered thereon, and each wiring material 13 is covered. At this time, in the first insulating protective layer 19, as shown in FIG. 8, the positive electrode pad portion 14 (including the positive electrode pad portion piece 14a) and the negative electrode pad portion 15 of the wiring member 13 (also including the negative electrode pad) The upper portion 15a) is provided with connection openings 19a and 19b at the upper portion. That is, the portion in contact with the atmosphere other than the positive electrode pad portion 14 (including the positive electrode pad portion piece 14a) and the negative electrode pad portion 15 (including the negative electrode pad portion piece 15a) is protected.

此後,將依序載置有絕緣層18、配線材料13、第1絕緣保護層19之接收器基體12插入至層壓裝置(未圖示),一面維持加壓狀態,一面進行例如120℃之加熱處理。藉此,藉由層壓方式而製作一體地形成有配線材料13之鋁製之細 長之接收器基板11。 Thereafter, the receiver substrate 12 on which the insulating layer 18, the wiring member 13, and the first insulating protective layer 19 are sequentially placed is inserted into a laminating apparatus (not shown), and is maintained at a temperature of, for example, 120 ° C while maintaining the pressurized state. Heat treatment. Thereby, the aluminum fineness in which the wiring material 13 is integrally formed is formed by lamination. The receiver substrate 11 is long.

其次,於以此方式而製作之接收器基板11之配線材料13之正電極墊部14(亦包含正電極墊部小片14a),經由連接用開口部19a而鋪設焊錫材料,且於其上搭載太陽電池元件60,並藉由回焊爐進行加熱,使其熔融,藉此將太陽電池元件60底面之正電極端子(未圖示)焊錫連接於正電極墊部14(亦包含正電極墊部小片14a)。 Then, the positive electrode pad portion 14 (including the positive electrode pad portion piece 14a) of the wiring member 13 of the receiver substrate 11 produced in this manner is placed on the connection opening portion 19a, and is mounted thereon. The solar cell element 60 is heated and melted by a reflow furnace, thereby soldering the positive electrode terminal (not shown) on the bottom surface of the solar cell element 60 to the positive electrode pad portion 14 (including the positive electrode pad portion) Small piece 14a).

其次,將太陽電池元件60之負電極端子(未圖示)與負電極墊部15(亦包含負電極墊部小片15a)經由連接用開口部19b,藉由導線接合而由金線(導線)16連接(參照圖3)。藉此,構成太陽電池元件搭載部17。 Next, the negative electrode terminal (not shown) of the solar cell element 60 and the negative electrode pad portion 15 (including the negative electrode pad portion piece 15a) are connected by a wire to be connected by a wire (wire). 16 connections (refer to Figure 3). Thereby, the solar cell element mounting portion 17 is configured.

再者,雖省略了圖示,但為了保護太陽電池元件60,而於正電極墊部14(亦包含正電極墊部小片14a)與負電極墊部15(亦包含負電極墊部小片15a)之間,與太陽電池元件60並列地連接有旁通二極體(bypass diode)。 Further, although not shown, in order to protect the solar cell element 60, the positive electrode pad portion 14 (including the positive electrode pad portion piece 14a) and the negative electrode pad portion 15 (including the negative electrode pad portion piece 15a) A bypass diode is connected in parallel with the solar cell element 60.

此後,藉由在第1絕緣保護層19上進而覆蓋透明之第2絕緣保護層20而被覆整體,從而製作圖3所示之電極構造之接收器基板11。 Thereafter, the second insulating protective layer 20 is further covered on the first insulating protective layer 19 to cover the entirety, thereby forming the receiver substrate 11 having the electrode structure shown in FIG.

其次,將以此方式而製作之5個接收器基板11留有一定間隔而並排地載置於模組基板10上。即,如圖7所示,將於各接收器基板11之長度方向上對向之2個部位之定位孔12b分別插入於在模組基板10之長度方向上對向之2個部位之定位銷10a而載置。此時,藉由預先在接收器基板11之背面側(即,接收器基體12之背面側)較薄地塗佈導熱性之 接著材料,而將接收器基板11接著固定於模組基板10之特定位置,進而藉由螺釘及鉚釘等(未圖示)固定。再者,對於模組基板10,基於強度面考量而使用金屬材料。 Next, the five receiver substrates 11 fabricated in this manner are placed side by side on the module substrate 10 with a certain interval. In other words, as shown in FIG. 7, the positioning holes 12b of the two portions facing each other in the longitudinal direction of each of the receiver substrates 11 are respectively inserted into the positioning pins of the two portions facing in the longitudinal direction of the module substrate 10. 10a is placed. At this time, the thermal conductivity is applied thinly on the back side of the receiver substrate 11 (that is, the back side of the receiver substrate 12). Next, the receiver substrate 11 is then fixed to a specific position of the module substrate 10, and is fixed by screws, rivets or the like (not shown). Further, for the module substrate 10, a metal material is used based on the strength surface consideration.

其次,如圖9所示,以引線等配線連結材料25連接鄰接之接收器基板11之一端部之對向之正電極墊部小片14a與負電極墊部小片15a彼此。藉此,製作圖5所示之電極配線構造之模組基板10。 Next, as shown in FIG. 9, the positive electrode pad portion piece 14a and the negative electrode pad portion piece 15a of the opposite end portions of the adjacent receiver substrate 11 are connected to each other by a wire connecting material 25 such as a lead wire. Thereby, the module substrate 10 of the electrode wiring structure shown in FIG. 5 is produced.

其次,於以此方式而製作之模組基板10之上部對向配置具備集光透鏡部31之透鏡板31,且以由框架50包圍其全周之方式一體地裝配,藉此製作圖1及圖2所示之集光型太陽電池模組1。 Next, the lens plate 31 including the collecting lens portion 31 is disposed opposite to the upper portion of the module substrate 10 manufactured in this manner, and is integrally assembled so as to surround the entire circumference thereof with the frame 50, thereby fabricating FIG. 1 and The concentrating solar cell module 1 shown in FIG.

根據上述製造方法,僅將搭載有太陽電池元件60之複數個接收器基板11並排地載置於模組基板10上,且以配線連結材料25依序連接鄰接之一端部彼此,藉此可簡單地製造串聯連接有複數個太陽電池元件60之集光型太陽電池模組1。 According to the above manufacturing method, only a plurality of receiver substrates 11 on which the solar cell elements 60 are mounted are placed side by side on the module substrate 10, and one end of the adjacent ones of the wiring connecting materials 25 are sequentially connected to each other, thereby being simple. A concentrating solar cell module 1 in which a plurality of solar cell elements 60 are connected in series is manufactured.

又,如圖10所示,於具有太陽光自動尾隨功能之台座80上載置複數個該集光型太陽電池模組1,且以未圖示之電纜連接各集光型太陽電池模組1,藉此可構築太陽光發電系統。該例中,太陽光發電系統係設為可於台座80上載置縱向4個、橫向7個之合計28個集光型太陽電池模組1。 Further, as shown in FIG. 10, a plurality of the concentrating solar battery modules 1 are placed on a pedestal 80 having a solar automatic tail function, and the concentrating solar battery modules 1 are connected by a cable (not shown). Thereby, a solar power generation system can be constructed. In this example, the solar power generation system is configured such that a total of 28 concentrating solar cell modules 1 can be placed on the pedestal 80 in a total of four vertical directions and seven horizontal directions.

該太陽光發電系統係搭載於尾隨驅動系統81,該尾隨驅動系統81能夠以根據太陽之移動而使受光面一直正對著太陽之方式進行驅動。 The solar power generation system is mounted on the trailing drive system 81, and the trailing drive system 81 can drive the light receiving surface to face the sun in accordance with the movement of the sun.

尾隨驅動系統81包含用以使模組受光面朝向太陽方位之方位軸、及用以使模組受光面以太陽之高度傾斜之傾倒軸之2軸分開之尾隨驅動裝置,藉此可高精度地尾隨太陽。作為尾隨驅動系統,包含如下之2軸驅動裝置之系統亦較為普遍,且亦可使用此種系統,該2軸驅動裝置係安裝根據每天不同之太陽高度而每天以緯度角左右傾斜之傾倒軸,且以集光型太陽光發電模組面平行於該傾倒軸方向之方式安裝模組,並且使模組以該傾倒軸為中心旋轉。 The trailing drive system 81 includes an azimuth axis for making the light receiving surface of the module face toward the sun, and a trailing drive device for separating the two axes of the tilting axis of the module light receiving surface inclined by the height of the sun, thereby accurately Trailing the sun. As a trailing drive system, a system including a 2-axis drive device which is mounted on a tilting axis inclined at a latitude and a longitude every day according to different sun heights per day is also common. The module is mounted in such a manner that the surface of the concentrating solar power module is parallel to the direction of the tilting axis, and the module is rotated about the tilting axis.

作為尾隨驅動系統之動力系統,有如下方法:使用馬達與減速機使齒輪以特定之轉速旋轉而於特定之方向上驅動之方法;或使用油壓泵與油壓缸,將汽缸調節為特定之長度,藉此於特定之方向上驅動之方法;可使用任一種方法。 As a power system of the trailing drive system, there is a method of driving a gear at a specific rotation speed using a motor and a speed reducer to drive in a specific direction; or using a hydraulic pump and a hydraulic cylinder to adjust the cylinder to a specific one. The length, by which the method is driven in a specific direction; either method can be used.

作為控制尾隨驅動系統之動作之控制系統(未圖示),通常有如下方法:以藉由搭載於控制系統內部之鐘錶預先計算太陽之軌道,而使集光型太陽電池模組1朝向其方向之方式進行控制之方法;或於系統中安裝包含光電二極體等之太陽感測器而隨時監控太陽方向從而進行控制之方法;可使用任一種方法。 As a control system (not shown) for controlling the operation of the trailing drive system, there is generally a method in which the concentrating solar battery module 1 is oriented in the direction of the sun by pre-calculating the orbit of the sun by a timepiece mounted inside the control system. The method of controlling the method; or installing a solar sensor including a photodiode or the like in the system to monitor the direction of the sun at any time for control; any method may be used.

再者,本次所揭示之實施形態之所有方面均為例示,而並非成為限定性解釋之依據。因此,本發明之技術性範圍並非僅由上述實施形態解釋,而是基於申請專利範圍之記載而劃定。又,包含與申請專利範圍均等之意義及範圍內之所有變更。 Furthermore, all aspects of the embodiments disclosed herein are illustrative and not intended to be limiting. Therefore, the technical scope of the present invention is not limited to the above-described embodiments, but is defined based on the description of the scope of the patent application. In addition, all changes and meanings within the meaning and scope of the claims are included.

[產業上之可利用性] [Industrial availability]

本發明係一種具有製造時之作業性優異之電極配線構造之集光型太陽電池模組及太陽光發電系統與集光型太陽電池模組之製造方法,且對太陽光發電整體之幫助較大。 The present invention relates to a concentrating solar cell module having an electrode wiring structure excellent in workability at the time of manufacture, a solar photovoltaic power generation system, and a method of manufacturing a concentrating solar cell module, and is more conducive to the overall solar power generation. .

1‧‧‧集光型太陽電池模組 1‧‧‧Light collecting solar battery module

10‧‧‧模組基板 10‧‧‧Module substrate

10a‧‧‧定位銷 10a‧‧‧Locating pin

11‧‧‧接收器基板 11‧‧‧Receiver substrate

12‧‧‧接收器基體 12‧‧‧ Receiver base

12a‧‧‧缺口部 12a‧‧‧Gap section

12b‧‧‧定位孔 12b‧‧‧Positioning holes

13‧‧‧配線材料 13‧‧‧Wiring materials

13a‧‧‧彎曲部 13a‧‧‧Bend

14‧‧‧正電極墊部 14‧‧‧ positive electrode pad

15‧‧‧負電極墊部 15‧‧‧Negative electrode pad

16‧‧‧導線 16‧‧‧Wire

17‧‧‧太陽電池元件搭載部 17‧‧‧Solar battery component mounting section

18‧‧‧絕緣層 18‧‧‧Insulation

19‧‧‧第1絕緣保護層 19‧‧‧1st insulation

20‧‧‧第2絕緣保護層 20‧‧‧2nd insulation protection layer

25‧‧‧配線連結材料 25‧‧‧Wiring connecting materials

25a‧‧‧正電極墊部 25a‧‧‧ positive electrode pad

25b‧‧‧負電極墊部 25b‧‧‧Negative electrode pad

30‧‧‧透鏡板(光學構件) 30‧‧‧ lens plate (optical member)

31‧‧‧集光透鏡部 31‧‧‧Light collecting lens unit

50‧‧‧框架 50‧‧‧Frame

60‧‧‧太陽電池元件 60‧‧‧Solar battery components

80‧‧‧台座 80‧‧‧ pedestal

81‧‧‧尾隨驅動系統 81‧‧‧ Trailing drive system

W1‧‧‧間隔 W1‧‧‧ interval

圖1係表示本發明之集光型太陽電池模組之實施形態之整體構成之外觀立體圖。 Fig. 1 is a perspective view showing the overall configuration of an embodiment of a concentrating solar cell module of the present invention.

圖2係沿圖1之A-A線之剖面圖。 Figure 2 is a cross-sectional view taken along line A-A of Figure 1.

圖3係圖2之B部分之放大剖面圖。 Figure 3 is an enlarged cross-sectional view of a portion B of Figure 2.

圖4係自下表面側(與太陽電池元件對向之面側)觀察透鏡板所得之平面圖。 Fig. 4 is a plan view showing the lens plate viewed from the lower surface side (the side opposite to the solar cell element).

圖5係卸下透鏡板之狀態之模組基板之平面圖。 Fig. 5 is a plan view showing the module substrate in a state where the lens plate is removed.

圖6(a)係表示1個接收器基板之構成之平面圖,(b)係將該圖(a)之一部分放大而表示之平面圖,(c)係將該圖(b)之一部分(電極部)進一步放大而表示之平面圖,(d)係將該圖(a)之D部分放大而表示之平面圖,(e)係將該圖(a)之E部分放大而表示之平面圖。 Fig. 6(a) is a plan view showing a configuration of one receiver substrate, (b) is a plan view showing a part of the figure (a) in an enlarged manner, and (c) is a part (b) of the figure (b). The plan view is further enlarged, (d) is a plan view showing an enlarged portion D of the figure (a), and (e) is a plan view showing an enlarged portion E of the figure (a).

圖7係表示將接收器基板搭載於模組基板之情況之分解立體圖。 Fig. 7 is an exploded perspective view showing a state in which a receiver substrate is mounted on a module substrate.

圖8係表示本發明之集光型太陽電池模組之製造方法之實施形態中之製造步驟之一步驟的電極部分之剖面圖。 Fig. 8 is a cross-sectional view showing an electrode portion showing one step of a manufacturing step in the embodiment of the method of manufacturing the concentrating solar cell module of the present invention.

圖9係表示鄰接之接收器基板之一端部之配線連接構造之概略平面圖。 Fig. 9 is a schematic plan view showing a wiring connection structure of one end portion of an adjacent receiver substrate.

圖10係表示本發明之太陽光發電系統之實施形態之外觀 構成之立體圖。 Figure 10 is a view showing the appearance of an embodiment of the solar power generation system of the present invention. A perspective view of the composition.

圖11係表示先前之太陽電池模組中之模組基板之配線構造之一例之平面圖。 Fig. 11 is a plan view showing an example of a wiring structure of a module substrate in the prior solar cell module.

圖12係沿圖11之G-G線之剖面圖。 Figure 12 is a cross-sectional view taken along line G-G of Figure 11.

圖13係先前之集光型太陽電池之剖面圖。 Figure 13 is a cross-sectional view of a prior collection solar cell.

10‧‧‧模組基板 10‧‧‧Module substrate

11‧‧‧接收器基板 11‧‧‧Receiver substrate

13‧‧‧配線材料 13‧‧‧Wiring materials

25‧‧‧配線連結材料 25‧‧‧Wiring connecting materials

50‧‧‧框架 50‧‧‧Frame

60‧‧‧太陽電池元件 60‧‧‧Solar battery components

W1‧‧‧間隔 W1‧‧‧ interval

Claims (12)

一種集光型太陽電池模組,其特徵在於包括:複數個太陽電池元件;長條狀之接收器基板,其係由上述各太陽電池元件留有一定間隔載置成1行而成;及模組基板,其係由上述接收器基板留有一定間隔而並排地載置複數個而成;且上述接收器基板包含:長條狀之接收器基體;及複數根配線材料,其等係於上述接收器基體上以使端部彼此對向之狀態沿長度方向配置成1行;且分別於上述配線材料之一端部設置正電極墊部,於另一端部設置負電極墊部,且於上述正電極墊部及上述負電極墊部分別連接上述太陽電池元件之正電極端子及負電極端子而構成太陽電池元件搭載部。 A concentrating solar cell module, comprising: a plurality of solar cell elements; and a long strip-shaped receiver substrate, wherein the solar cell elements are placed at a certain interval and arranged in a row; and a set substrate which is formed by placing a plurality of the receiver substrates at a predetermined interval and arranged in parallel; and the receiver substrate includes: a long receiver base; and a plurality of wiring materials, etc. The receiver base body is arranged in a row along the longitudinal direction in a state in which the end portions are opposed to each other; and a positive electrode pad portion is provided at one end of the wiring material, and a negative electrode pad portion is provided at the other end portion, and the positive electrode pad portion is provided The electrode pad portion and the negative electrode pad portion are connected to the positive electrode terminal and the negative electrode terminal of the solar cell element, respectively, to constitute a solar cell element mounting portion. 如請求項1之集光型太陽電池模組,其中於上述配線材料之長度方向中央部形成有彎曲部。 The concentrating solar cell module of claim 1, wherein a curved portion is formed at a central portion in the longitudinal direction of the wiring material. 如請求項1或2之集光型太陽電池模組,其中於上述接收器基體中,在長度方向上留有特定之間隔而形成有缺口部。 The concentrating solar cell module according to claim 1 or 2, wherein a notch portion is formed in the receiver base with a predetermined interval in the longitudinal direction. 如請求項1之集光型太陽電池模組,其中上述複數個接收器基板係以配線連結材料使鄰接之一端部彼此電性連接。 The concentrating solar cell module of claim 1, wherein the plurality of receiver substrates are electrically connected to each other by a wiring connecting material. 如請求項1之集光型太陽電池模組,其中設置有將上述接收器基板載置於上述模組基板之特定位置之定位機構。 The concentrating solar cell module of claim 1, wherein a positioning mechanism for placing the receiver substrate at a specific position of the module substrate is provided. 如請求項5之集光型太陽電池模組,其中上述定位機構包含設置於上述模組基板之定位銷及設置於上述接收器基板之定位孔。 The concentrating solar cell module of claim 5, wherein the positioning mechanism comprises a positioning pin disposed on the module substrate and a positioning hole disposed on the receiver substrate. 如請求項1之集光型太陽電池模組,其中於上述接收器基板與上述配線材料之間設置有熱導電性之絕緣層。 The concentrating solar cell module of claim 1, wherein a thermally conductive insulating layer is disposed between the receiver substrate and the wiring material. 如請求項1之集光型太陽電池模組,其中上述配線材料係由第1絕緣保護層被覆,並且於上述第1絕緣保護層上,在上述配線材料之上述正電極墊部及上述負電極墊部之上部設置有連接用開口部。 The concentrating solar cell module according to claim 1, wherein the wiring material is covered by the first insulating protective layer, and the positive electrode pad portion and the negative electrode of the wiring material are on the first insulating protective layer An opening for connection is provided in an upper portion of the pad portion. 如請求項8之集光型太陽電池模組,其中於上述第1絕緣保護層上,於包括上述連接用開口部在內之整體形成有透明之第2絕緣保護層。 The concentrating solar cell module according to claim 8, wherein the first insulating protective layer has a transparent second insulating protective layer formed on the entire opening including the connecting opening. 如請求項1之集光型太陽電池模組,其中於上述模組基板之上部配置有光學構件,該光學構件具備對上述各太陽電池元件之各者聚集太陽光之複數個集光透鏡部。 The concentrating solar cell module of claim 1, wherein an optical member is disposed above the module substrate, and the optical member includes a plurality of collecting lens portions that collect sunlight for each of the solar cell elements. 一種太陽光發電系統,其特徵在於:於台座上配置複數個如請求項1至10中任一項之集光型太陽電池模組,且以電纜連接各太陽電池模組。 A solar power generation system is characterized in that a plurality of concentrating solar cell modules according to any one of claims 1 to 10 are disposed on a pedestal, and each solar cell module is connected by a cable. 一種集光型太陽電池模組之製造方法,其特徵在於包括如下步驟:使於一端部形成有正電極墊部、於另一端部形成有負電極墊部之複數根配線材料之上述正電極墊部與上述負 電極墊部對向,而於長條狀之接收器基體上載置成1行;於上述正電極墊部及上述負電極墊部分別連接太陽電池元件之正電極端子及負電極端子,將上述太陽電池元件搭載於上述正電極墊部,而製作接收器基板;將複數個上述接收器基板留有一定間隔而並排地載置於模組基板上;以配線連結材料使鄰接之上述接收器基板之一端部彼此電性連接;及於上述模組基板之上部,配置有具備對上述各太陽電池元件之各者聚集太陽光之複數個集光透鏡之光學構件並藉由框架一體地裝配。 A method of manufacturing a concentrating solar cell module, comprising the steps of: forming a positive electrode pad having a positive electrode pad portion at one end and a plurality of wiring materials having a negative electrode pad portion at another end portion Ministry and the above negative The electrode pad portion is opposed to each other, and is placed on the elongated receiver substrate in a row; the positive electrode terminal and the negative electrode terminal of the solar cell element are respectively connected to the positive electrode pad portion and the negative electrode pad portion, and the sun is a battery element is mounted on the positive electrode pad portion to form a receiver substrate; a plurality of the receiver substrates are placed on the module substrate at a predetermined interval, and the wiring is connected to the receiver substrate One end portion is electrically connected to each other; and an optical member including a plurality of collecting lenses that collect sunlight for each of the solar cell elements is disposed on the upper portion of the module substrate, and is integrally assembled by a frame.
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