TW201323692A - Building panel system - Google Patents

Abstract

A building panel structure is disclosed, in which building panels are used to form a structure. The building panel includes a core and a coating covering a portion of the core. In some embodiments the core consists of a frame and one or more than one insulating structural block. The insulating structural blocks can be encapsulated polystyrene (EPS) foam blocks. In some embodiments the coating includes an inner scratch layer and an outer main brown layer. The inner scratch layer can be formed of at least two layers and a fiberglass mesh. The outer main brown layer can include a fiberglass mesh embedded into the outer main brown layer. A coating/frame coupler is disclosed which securely couples the coating to the frame so that the building panel remains strong and stable even if the EPS foam blocks are melted or damaged in extreme conditions such as a fire.

Description

Building panel system

The invention relates generally to a material for building buildings and structures, and more particularly to a building panel having a coating.

Buildings have traditionally been constructed from bricks, concrete blocks and timber frames, while recently more steel and plaster. The materials and technologies used to build buildings are constantly evolving to reduce costs, increase energy efficiency, reduce wood use in buildings, and reduce material waste. The construction of cement blocks and bricks requires a lot of manpower to build the building, thus increasing the cost of the building. Wood has long been a staple material in construction, but the recent awareness of protecting forest resources has risen; the wood itself is vulnerable to bad weather, moisture, mold, fire and mites. Moreover, building a building with wood can be a significant waste. Because the standard size plates that are sent to the construction site must be cut and assembled into buildings on the construction site. The labor behavior of cutting wood into the required size leads to high labor costs, and the cutting process of these boards also leads to a waste of a large amount of wood.

It is generally desirable to reduce energy costs during the life of a building by increasing the energy efficiency of the building. Cement blocks, bricks and timber frames and stucco buildings do not provide the high energy efficiency that can be obtained from newer materials.

Foam blocks have become a popular alternative and have environmental resilience compared to traditional wood, cement and brick building materials. The foam block system is light in weight and can be cast or formed into any desired shape to form a building structure with thermal conductivity, and requires less professional manpower. Into a building structure. Other benefits include resistance to wetting, mold, fire and mites (but not limited to this). Foam blocks can be constructed from recycled and renewable materials that provide good insulation qualities and are often made from recycled materials. Or, for example, building blocks can be made from other environmentally benign materials such as straw, wood fibers, paper and glass.

For these new building materials, one of the problems with foam blocks is that they are made up of foam blocks. The structural strength of the fabricated building elements may not be as strong as the structural strength of the building elements in the form of wood, brick or cement. However, this is especially important for buildings that need to resist strong winds or earthquake zones. Therefore, there is a need for prefabricated building panel systems that can reduce construction time, use environmentally sound materials, and create building panels that combine high structural strength and structural integrity.

Another problem with foam block construction is that the foam block will melt under special conditions such as fire; the foam block will become unstable and collapse when melted; this is dangerous for residents and firefighters. There is therefore a need for a building panel system that has structural strength and can be used to melt partially panel foam blocks under special conditions such as fire.

The invention relates generally to a material for building buildings and structures, and more particularly to a building panel having a coating. The building panel disclosed in the present invention comprises a building panel core and a coating of the core of the covering portion. In some embodiments, the core includes a front surface, a back surface, and one or more sides. The coating comprises an inner scratch layer and an outer main brown layer. The inner scraping layer is a cementitious mixture. The outer main brown layer is a cementitious mixture. In some embodiments, the inner scratch layer and the outer main brown layer are cross-referenced, wherein each of the plurality of peaks located in the inner scratch layer belongs to a plurality of the outer main brown layer. The corresponding one of the recesses. In some embodiments, the outer main brown layer comprises a fiberglass mesh. In some embodiments, the outer main brown layer Contains cement, pellets and fiberglass mesh. In some embodiments, the outer main brown layer comprises cement, pellets, and an acrylic binder. In some embodiments, the outer main brown layer comprises cement, pellets, and fiberglass strands. In some embodiments, the outer main brown layer comprises cement, pellets, acrylic binder, and fiberglass mesh.

In some embodiments, the outer main brown layer comprises cement, pellets, acrylic binder, fiberglass strands, and fiberglass mesh. In some embodiments, the scratch layer is comprised of at least two layers. In some embodiments, the scratch layer is: a first scratch layer A comprising cement, pellets, and an acrylic adhesive; and includes cement, pellets, acrylic binder, fiberglass strands, and fiberglass. A second scratch layer B of the mesh. In some embodiments, the inner scratch layer comprises a wire mesh. In some embodiments, the pellet of the outer main brown layer comprises perlite. In some embodiments, the pellets of the outer main brown layer comprise grit. In some embodiments, the core includes: a frame; and one or more insulating structural blocks coupled to the frame. In some embodiments, the insulating structural block is comprised of expanded polystyrene foam. In some embodiments, one or more insulating structural blocks are embedded in the frame. In some embodiments, the building panel includes a control joint.

In some embodiments, the inner scratch layer includes a first scratch layer A and a second scratch layer B. In some embodiments, the first scratch layer A is a base coat formed from a cementitious mixture, and the glass fiber mesh is embedded in the cementitious mixture upon wetting. In some embodiments, the second scratch layer B is a cementitious mixture. In some embodiments, the outer main brown layer is a cementitious mixture, and the glass fiber mesh is embedded in the outer main brown layer upon wetting.

The invention discloses a building panel comprising: a building panel core, a coating of a core of the covering portion; and a coating/frame coupling body, wherein the coating The layer/frame coupling system maintains a fixed spatial relationship between the coating and the frame portion of the core. The building panel core includes a frame and one or more insulating structural blocks. The coating/frame coupling body includes a coating coupling portion, a frame coupling portion and an extension portion, and the coating coupling portion is coupled and fixed to the coating layer. The frame coupling portion is coupled to the frame; the extension coupling the coating coupling portion to the frame coupling portion.

In some embodiments, the coating/frame coupling body comprises a piece of fiberglass mesh. In some embodiments, the coating/frame coupling body includes a bolt and a gasket. In some embodiments, the coating/frame coupling body includes a first coating coupling portion and a second coating coupling portion. In some embodiments, the first coating coupling portion is a first portion of a piece of fiberglass mesh. In some embodiments, the second coating coupling portion is a gasket. In some embodiments, the frame coupling portion includes a first frame coupling portion and a second frame coupling portion. In some embodiments, the first frame coupling portion is a second portion of the sheet of glass fiber web. In some embodiments, the second frame coupling portion is a bolt end. In some embodiments, the extension comprises a third portion of the piece of fiberglass web. In some embodiments, the extension includes a screw. In some embodiments, the second coating coupling portion is a second portion of the sheet of glass fiber web. In some embodiments, the first coating coupling portion couples the first coating layer to a first surface of the mold core, and the second coating coupling portion couples the second coating layer to the One of the cores is on the second surface. In some embodiments, the first coating coupling portion couples the first portion of the first coating layer to a first surface of the mold core, and the second coating coupling portion couples the first coating portion The second portion of the layer is on the first surface of the core.

A coating/frame coupling is disclosed in which the coating/frame coupling system maintains a fixed spatial relationship between the building panel coating and the building panel frame. The model of the building panel The core includes a frame and one or more insulating structural blocks. The coating/frame coupling body includes a coating coupling portion, a frame coupling portion and an extension portion, and the coating coupling portion is coupled and fixed to the coating layer. The frame coupling portion is coupled to the frame. The extension couples the coating coupling to the frame coupling.

In some embodiments, the coating/frame coupling body comprises a piece of fiberglass mesh. In some embodiments, the coating/frame coupling body includes a bolt and a gasket. In some embodiments, the coating/frame coupling body includes other types of elements. In some embodiments, the coating/frame coupling body includes a first coating coupling portion and a second coating coupling portion. In some embodiments, the first coating coupling portion is a first portion of a piece of fiberglass mesh. In some embodiments, the second coating coupling portion is a gasket. In some embodiments, the frame coupling portion includes a first frame coupling portion and a second frame coupling portion. In some embodiments, the first frame coupling portion is a second portion of the sheet of glass fiber web. In some embodiments, the second frame coupling portion is a bolt end. In some embodiments, the extension comprises a third portion of the sheet of fiberglass web. In some embodiments, the extension comprises a screw. In some embodiments, the second coating coupling portion is the second portion of the sheet of glass fiber web. In some embodiments, the first coating coupling portion couples the first coating layer on the first surface of the mold core, and the second coating coupling portion couples the second coating layer to the core mold On the second surface. In some embodiments, the first coating coupling portion couples the first portion of the first coating layer to a first surface of the mold core, and the second coating coupling portion couples the first coating portion A second portion of the layer is on the first surface of the core.

A method of forming a building panel is disclosed, the method comprising the step of covering a first portion of a building panel core with a first coating, wherein the first coating comprises a sheet of fiberglass mesh. The method of constructing a building panel of the present invention also includes covering a second portion of a building panel core with a second coating, wherein the second coating comprises a sheet of fiberglass mesh. In some embodiments, the method includes The step of coupling the building panel core to a substrate, wherein the substrate covers the first coating. In some embodiments, the method includes the step of allowing the first coating to cure. In some embodiments, the method includes the step of allowing the second coating to solidify. In some embodiments, the first coating comprises a first sheet of glass fiber web and a second sheet of glass fiber web. In some embodiments, the second coating comprises the first sheet of glass fiber web and the second sheet of glass fiber web.

In accordance with the disclosed method of forming a structure, the method of forming a structure includes the step of forming a building panel core, wherein the building panel core includes a frame and an insulating block. The method of forming a structure according to the present invention also includes the step of coupling a frame coupling portion of a coating/frame coupling body to the frame, and including embedding the coating coupling portion of the coating/frame coupling body A step of coating wherein the coating covers a portion of the building panel core. The method of forming a structure of the present invention can comprise a number of other steps. In some embodiments, the method of forming a structure of the present invention includes the step of extending an extension through the insulating structural block. The coating can be any of the coatings described herein, or other coatings. In some embodiments, the coating comprises an inner scratch layer which is a cementitious mixture; and an outer main brown layer which is a cementitious mixture. In some embodiments, the inner scratch layer and the outer main brown layer are cross-referenced, wherein each of the plurality of peaks located in the inner scratch layer belongs to a plurality of the outer main brown layer. The corresponding one of the recesses.

The foregoing and other features and advantages of the invention will be apparent from

60‧‧‧ coating

102‧‧‧Coating/Frame Coupler

110‧‧‧Building panel structure

112‧‧‧Building panels

114‧‧‧ first surface

116‧‧‧ second surface

124‧‧‧ front surface

126‧‧‧Back surface

130‧‧‧Frame

132‧‧‧Vertical components

134‧‧‧ horizontal components

140‧‧‧Insulation block

150‧‧‧Interlocking elements

152‧‧‧ ribs

154‧‧‧Building panel interlocking elements

156‧‧‧Acrylic adhesive

158‧‧‧ core

160‧‧‧ coating

160a‧‧‧First coating

160b‧‧‧second coating

162‧‧‧Scratch

162a‧‧‧Scratch

162b‧‧‧Scratch

163‧‧‧Second scratch layer B

164‧‧‧First scratch layer A

165‧‧‧Brown mixture

166‧‧‧External brown layer

166a‧‧‧External brown layer

166b‧‧‧External brown layer

168‧‧‧Brown mixture

170‧‧‧glass fiber mesh

180‧‧‧ side

188‧‧‧ bolt

190‧‧‧ feet

192‧‧‧Base

194‧‧‧foot interlocking elements

202‧‧‧Coating/Frame Coupler

202b‧‧‧Coating/Frame Coupler

302‧‧‧Coating/Frame Coupler

412‧‧‧Building panels

414‧‧‧Part 1

416‧‧‧Part II

450‧‧‧Area

460‧‧‧First coating

461‧‧‧Second coating

462‧‧‧second scratch layer

466‧‧‧Second outer main brown layer

490‧‧‧Coating

512‧‧‧Building panels

550‧‧‧ area

560‧‧‧ coating

562‧‧‧Scratch

563‧‧‧Second scratch layer B

564‧‧‧First scratch layer A

566‧‧‧External brown layer

570‧‧‧glass fiber mesh

572‧‧‧ Peak

574‧‧‧ recess

582‧‧‧ Peak

584‧‧‧ recess

601‧‧‧Area

602‧‧‧Coating/Frame Coupler

612‧‧‧Building panels

652‧‧‧Second coating coupling

654‧‧‧shims

656‧‧‧Second Frame Coupling

658‧‧‧ screw

670‧‧‧glass fiber mesh

672‧‧‧First Coating Coupling Section

672a‧‧‧First Coating Coupling Department

672b‧‧‧Second coating coupling

674‧‧‧ bolt

675‧‧‧Bolt head

676‧‧‧First Frame Coupling Section

678‧‧‧Extension

678a‧‧‧Extension

678b‧‧‧Extension

700‧‧‧ method

710‧‧ steps

720‧‧ steps

770‧‧‧glass fiber mesh

800‧‧‧ method

810‧‧‧Steps

820‧‧‧Steps

830‧‧ steps

D‧‧‧Distance

1 is a perspective view of a composite building panel 112 in accordance with an embodiment of the present invention.

Fig. 2 is a perspective view of the core 158 of the building panel 112 of Fig. 1.

3 is a perspective view of one embodiment of an insulating structural block 140 that may be used in a building panel 112 in accordance with the present invention.

4 is a perspective view of another embodiment of an insulating structural block 140 having an interlocking member 150 that can be used in a building panel 112 in accordance with the present invention.

Figure 5 is a top plan view of the two interlocking insulating structural blocks 140 of the building panel 112 of Figure 1 having interlocking elements 150.

Figure 6 shows a perspective view of a core 158 of a coated coating 160 of a building panel 112 that establishes a building panel structure 110 in accordance with the present invention.

Figure 7 shows the horizontal section 7-7 of the building panel 112 of Figure 6.

Figure 8 shows the vertical section 8-8 of the building panel 112 of Figure 6.

Figure 9 shows an enlarged viewing cross section of one embodiment of a coating 160 employed in accordance with region 9 of Figure 8 of the present invention.

Figure 10 shows an enlarged cross-sectional view of another embodiment of a coating 160 employed in accordance with region 9 of Figure 8 of the present invention.

Figure 11 shows an enlarged viewing section of a particular embodiment of a coating 560 that can be used on the building panel 112 of Figure 8 in place of the coating 160 in accordance with the present invention.

Figure 12 shows a vertical cross-sectional view of one embodiment of a building panel structure 110 including a building panel 612 in accordance with the present invention.

Fig. 13 shows an enlarged view of a region 601 of Fig. 12, which discloses two specific embodiments of the coating/frame coupling body 102 in accordance with the present invention.

Fig. 14 shows the insulating structure block 140 of Fig. 13 such as a coating/frame coupling body 102 that melts and disappears due to a fire.

Fig. 15 shows an enlarged view of a region 601 of Fig. 12, which shows yet another embodiment of the coating/frame coupling body 102 in accordance with the present invention.

Figure 16 shows an enlarged view of region 601 of Figure 12, which illustrates yet another embodiment of a coating/frame coupling 202 in accordance with the present invention.

Fig. 17 shows the insulating structure block 140 of Fig. 16, for example, the coating/frame coupling body 202 which melts and disappears due to a fire.

Figure 18 shows an enlarged view of a region 601 of Figure 12, which illustrates a particular embodiment of a coating/frame coupling 302 in accordance with the present invention.

Fig. 19 shows an enlarged view of a region 601 of Fig. 12 showing a specific embodiment of a coating/frame coupling body 602 in accordance with the present invention.

Fig. 20 shows an enlarged view of a region 601 of Fig. 12, showing another embodiment of a coating/frame coupling body 602 in accordance with the present invention.

Figure 21 shows a cross-sectional view of a particular embodiment of a building panel 612 in accordance with the present invention, showing yet another embodiment of a coating/frame coupling 602 in accordance with the present invention.

Figure 22 depicts a process flow for forming a building panel in accordance with the present invention.

Figure 23 shows a specific embodiment of a building panel 412 to which a first coating 460 has been applied in accordance with the present invention.

Figure 24 shows the building panel 412 of Figure 23 coupled to the base 192 and the foot 190.

Figure 25 shows the building panel 412 of Figure 23 with the first coating 460 and the second coating 461 applied.

Figure 26 shows an enlarged area 450 of Figure 25 which illustrates one embodiment of the first coating 460 and the second coating 461.

Figure 27 shows an enlarged area 450 of Figure 25, which discloses a first coating 460 and a second coating 461. Another specific embodiment.

Figure 28 shows an enlarged area 450 of Figure 25 which illustrates yet another embodiment of the first coating 460 and the second coating 461.

Figure 29 shows the building panel 412 of Figure 23 of the coated coating 490.

Figure 30 shows a specific embodiment of a building panel 512 to which a first coating 460 has been applied in accordance with the present invention.

Figure 31 shows an enlarged area 550 of Figure 30 which illustrates one embodiment of the first coating 460 and the second coating 461.

Figure 32 shows an enlarged region 550 of Figure 30 which discloses another embodiment of the first coating 460 and the second coating 461.

Figure 33 shows a method 700 of forming a building panel in accordance with the present invention.

Figure 34 depicts a method 800 of forming the structure of the present invention.

As discussed above, particular embodiments of the present invention relate to materials used to construct buildings, and more particularly to building panels, coated building panels, and building panel structures.

The use of materials that are environmentally friendly, insulating, and lightweight, as a material for walls, roofs, floors, and other structures of buildings, is gaining popularity. The materials of these blocks can be used to replace stucco blocks, insulated wood and stucco walls. These blocks are structural elements that provide insulating properties and one shaped block that defines the shape of the structure to be constructed. Expanded polystyrene (EPS) foam blocks are a popular material, but other materials such as straw, plastic, and recycled components can also be used to make insulating structural blocks. These new building materials use less wood, reduce construction waste, and often use recycled materials to create buildings that are more energy efficient than standard wood frame and stucco buildings. Like EPS Such insulating structural blocks of foam blocks are often lightweight and can be easily molded or shaped to produce any desired shape. These new block materials, including EPS foam blocks, sometimes have no necessary structural strength for a particular building structure. Therefore, it is necessary to incorporate structural elements into the building panels made of insulating structural block material. The present invention herein discloses a method for fabricating a building panel and using an insulating structural block, a frame, and a coating covering the insulating structural block and the frame to form a building panel to establish a structurally strong structure and building embedding. The board still retains the characteristics of light weight, environmentally friendly, energy-saving and efficiency of the insulating structure block.

1 shows a perspective view of a building panel in accordance with an embodiment of the present invention. A building panel means a panel or component used to construct a form, structure, building, or edifice. A building panel in accordance with the present invention can take many different forms. Figure 1 shows a specific embodiment of the building panel 112 of the present invention. As shown, the building panel 112 includes a core 158 and a coating 160 covering the core 158. Building panels 112 are used to form walls, floors, ceilings, beams or other components used to construct a building, building or house.

The building panel 112 (also referred to as a composite building panel or simply a panel) shown in Figure 1 is a rectangular shape that is used, for example, as a wall or block fence structure. The building panels 112 can be formed in any size and shape as desired for the construction structure. In some embodiments, the building panel 112 is square, rectangular, round, oval, oblong, or elongated. The building panel 112 can be curved, or partially curved and partially rectangular. The building panel 112 can take any shape. The building panel 112 can be shaped according to the shape of the structure to be constructed. The core 158 forms the basic shape and the coating 160 covers a portion of the core 158 to enhance the strength of the building panel 112 to form an impermeable layer on a portion of the core 158 and/or to externally coat the material (external finishing) provides a satisfactory surface. Building panel 112 There is a first surface 114 (including the coating 160) and a second surface 116 (including the coating 160). Coating 160 will be discussed in detail later.

Fig. 2 is a perspective view of the core 158 of the building panel 112 of Fig. 1. The building panel 112 is formed from a core 158 and a coating 160, wherein the coating 160 covers a portion of the core 158. The core 158 and coating 160 can take many different forms. The core 158 has a front surface 124, a rear surface 126, and a plurality of side portions 180 (both of which are shown in FIG. 2) as shown in FIG. 2 (showing both of the four side portions 180). The coating 160 in accordance with the present invention covers a portion of the core 158. In this particular embodiment, the coating 160 covers both the front surface 124 and the back surface 126. As shown in Figures 2 through 5, the core 158 is formed from the frame 130 and one or more insulating structural blocks 140 in this embodiment. In this particular embodiment, the core 158 includes more than one insulating structural block 140. In some embodiments, the core 158 includes an insulating block 140. Figure 3 is a perspective view of an insulating structural block 140 that may be used in one of the building panels 112 in accordance with the present invention. 4 is a perspective view of another insulating structural block 140 that may be used in the composite building panel 112 in accordance with the present invention. In FIG. 4, the insulating structural block 140 includes an interlocking element 150. The interlocking element 150 is used to interlock the multiple insulating structural blocks 140 with one another and to interlock the insulating structural blocks 140 to the frame 130. Figure 5 is a top plan view of the two interlocking insulating structural blocks 140 of the building panel 112 of Figure 1, interlocking the interlocking features of the interlocking elements 150 to insulate as detailed in Figures 6-8 The structural block 140 and the frame 130.

In some embodiments of the building panel 112, the core 158 is made only of the insulating structural block 140. In some embodiments, as shown in FIG. 2, the core 158 is formed from the insulating structural block 140 and the frame 130. In some embodiments, the core 158 is made of other components than the insulating structural block 140 and the frame 130. The core 158 may be formed from any material or a plurality of materials that provide the necessary building shape elements and that allows the coating 160 to fabricate the building panel 112 in accordance with the present invention. to make. The core 158 may be formed from wood, metal, recycled materials, straw, coagulated mass, plastic, other materials, or combinations of such materials. The insulating structural block is also referred to as "block" in this specification.

In this particular embodiment, the frame 130 establishes a skeletal structure that is used to form the walls, floors, ceilings, beams, or other building elements needed to construct the structure of the building panel 112. The frame 130 in the particular embodiment shown in FIG. 2 includes a vertical member 132 and a horizontal member 134. In this particular embodiment, the frame 130 is formed from galvanized steel. The frame 130 according to the present invention may be made of other structural materials such as wood, aluminum, other metals, plastics, recycled materials, and the like. In one embodiment, the frame 130 is formed from a 4" X 4" x 3/16" galvanized steel box tubing. The horizontal member 134 is associated with the vertical member 132 to enable such The components are coupled in a manner that they are held together firmly. In some embodiments, mechanical attachments such as spigots are used. In some embodiments, the components of the frame 130 are welded together. The individual components of the frame 130 are joined together at an angle other than horizontal and vertical. The diagonal frame members are used in the frame 130 in some specific embodiments. In some embodiments, the frame 130 includes Angled metal strips. It will be appreciated that the frame 130 in accordance with the present invention can take a number of different shapes and sizes depending on the characteristics of the desired construction structure. The frame 130 can vary in many ways depending on the desired structural strength of the structure to be constructed. The material to form.

The frame 130 of this particular embodiment is embedded in the insulating structural block 140. The frame 130 embedded in the insulating structural block 140 means that most of the frame 130 is placed in the insulating structural block 140, and only the smallest surface area of the frame 130 is not covered by the insulating structural block 140. The frame 130 is embedded in the insulating structural block 140 by cutting the insulating structural block 140 into a shape that can be wrapped around and coupled to the frame 130. The insulating structural block 140 having the in-line frame 130 can provide several advantages to the building panel 112. The frame 130 embedded in the insulating structural block 140 provides structural strength to the core 158 and still retains the core Most of the outer surface of 158 remains as the surface of insulating structural block 140 such that the outer surface of core 158 is easily shaped and covered by coating 160. This approach allows the core 158 and the building panel 112 to be formed in a satisfactory shape and provides a surface to receive and retain the coating 160 as a strength and exterior finish. In this particular embodiment in which the frame 130 is embedded in the insulating structural block 140, there are portions of the frame 130 that are not covered by the insulating structural block 140 such that the frame 130 can be attached to other frames and structures, but most of the frames The 130 series is embedded in the insulating structural block 140. In other embodiments of the building panel 112, the frame 130 is not embedded in the insulating structural block 140, meaning that a significant portion of the frame 130 is located on the outer surface of the core 158. Certain aspects of these specific embodiments will be discussed later in this specification.

The insulating structural block 140 has certain uses, including defining the shape of the building panel 112 to be established, providing insulation properties, and providing a surface for the coated coating 160 or other coating or layer. The insulating structural block 140 in the core 158 of Figure 2 is used to enclose the frame 130 components and to form the desired shape of the structure that can be constructed with the building panel 112. Some specific embodiments of the insulating structural block 140 in accordance with the present invention are shown in Figures 3, 4, and 5. As shown in FIGS. 2, 4, and 5, the insulating structural blocks 140 are generally formed to interlock with each other and with the frame 130. In this particular embodiment, the insulating structural block 140 in accordance with the present invention is fabricated from expanded polystyrene (EPS) foam to create an EPS foam insulating structural block 140. EPS foam blocks provide high energy efficiency and are lightweight. The EPS foam material can be built from recycled materials and is itself recyclable. Another desirable feature of the EPS foam insulation block 140 is that it is easily molded or cut into any desired shape. 4 and 5 are views showing an EPS foam insulation block 140 that has been cut to include an interlocking element 150, wherein the interlocking element 150 of this embodiment includes a rib 152 that interlocks with a building panel Element 154 (groove). The insulating structural block 140 can be made in any shape, size, and configuration depending on the structure constructed using the building panel 112. In this embodiment, the insulating structure block 140 is 4'X. An 8' X 6" EPS foam insulation block having interlocking elements 150 that have been cut into pieces so that they can interlock with themselves and with the frame 130 to create a core 158 as shown in FIG. In this embodiment, a pound of density EPS foam material is used in the insulating structural block 140, but any suitable material and density may be used in accordance with the present invention to provide suitable structural characteristics. In this particular embodiment, the insulating structural block 140 is A polymer-based acrylic adhesive 156, such as Primus sold by Dryvit Systems Inc. (Dryvit), is used to connect to each other and to the concrete. In this embodiment, the insulating structural block 140 is used with water. A predominantly acrylic copolymer adhesive, such as an adhesive from Dryvit for EPS (ADEPS), to couple to metal or wood. In some embodiments, insulating block 140 is used differently than frame 130. Adhesives, glues, mechanical attachments, or other suitable coupling means to couple to other components and couple to each other.

In this particular embodiment, the insulating structural block 140 is made of EPS foam. The insulating structural block 140 according to the present invention may be made of other materials including, but not limited to, straw, wood, plastic, paper, concrete, or recycled materials.

The core 158 of the embodiment of Fig. 2, wherein the insulating structural block 140 is cut and formed from the rectangular EPS foam insulating structural block 140 as shown in Fig. 3 to form the formed insulating structure as shown in Fig. 4. Block 140. Cutouts and interlocking elements are cut from the insulating structural block 140 to create a shape of the insulating structural block 140 enclosing the frame 130, interlocking the other insulating structural blocks 140 with the frame 130 and providing the desired shape of the constructed structure a surface. The insulating structural block 140 according to the present invention can be cast or formed into the correct size and shape using methods such as slicing, melting, or other block forming methods. The insulating structural block 140 can be constructed in any size and shape as desired to create a structure to be formed, such as a wall, floor, roof, ceiling, beam, fence, bridge, building, office, and the like. The insulating structural block 140 and the frame 130 can be formed in any size and shape and built in any size and shape. The core 158 and the building panel 112 form the desired structure.

Openings and passages through the building panel 112, facilities, airflow, or other types of passages can be easily cut into cores 158 as desired. The opening of the window and door can be formed in the core 158.

The coating 160 covers a portion of the core 158 to create a building panel 112 in accordance with the present invention as shown in Figures 1 and 6 to 8 of the composite building panel structure 110. The coating 160 creates an outer surface on the building panel 112 for external or internal finishing as desired, and also imparts strength to the building panel 112. Figure 6 shows a perspective view of a core 158 having a coating 160 to create a building panel structure 110 comprising a building panel 112 in accordance with the present invention. Figure 7 shows the horizontal section 7-7 of the building panel 112 of Figure 6. Figure 8 shows a vertical section 8-8 of the building panel 112 of the building panel structure 110 of Figure 6. Figures 9 and 10 show enlarged cross-sectional views of the coating 160 employed in the region 9 of Figure 8. 11 shows a cross section of a coating 560 in accordance with the present invention, and a coating 560 can be used in the building panel 112 of the present invention instead of the coating 160.

A portion of the core 158 according to the present invention is partially covered by a coating. This specification provides examples of different coatings that can be used to cover the core 158 in accordance with the present invention. Coating 160, first coating 460, second coating 461, and coating 560 are described in this specification in accordance with the present invention. It should be understood that the coatings can be used interchangeably with one another. It should be understood that the description of the layers is merely exemplary and that many other embodiments of coating 160, first coating 460, second coating 461, and coating 560 can be formed in accordance with the present invention.

The coating 160 as shown in Figures 1 and 6 to 10 covers a portion of the core 158. The coating 160 covers a portion of the core 158 for a number of reasons. The coating 160 can cover a portion of the core 158 to increase the strength of the core 158; the coating 160 can cover a portion of the core 158 to provide a satisfactory surface finish; The coating 160 can cover a portion of the core 158 to provide a surface for receiving, for example, paint, plaster, or other exterior finish. The coating 160 may cover a portion of the core 158 to form a layer of material to ensure The mold core 158 is kept away from climate change, moisture, and other degradation factors. In some embodiments, the coating 160 covers the exterior surface. In some embodiments, the coating 160 covers the interior surface. In some embodiments, the coating 160 covers the edge surface. The coating 160 can cover any surface of the core 158 or a portion of any surface of the core 158. In the particular embodiment illustrated in FIGS. 1 through 10, the coating 160 covers the front surface 124 of the core 158 to create the first surface 114 of the building panel 112. In the particular embodiment illustrated in FIGS. 1 through 10, the coating 160 covers the back surface 126 of the core 158 to create the second surface 116 of the building panel 112. Here, the building panel 112 includes a core 158 and a coating 160 covering at least a portion of the core 158. Here, the building panel 112 includes a core 158 and a coating 160 that covers at least a portion of the front surface 124 of the core 158 or a portion of the back surface 126 of the core 158.

Figure 9 shows a cross section of a coating 160 in accordance with an embodiment of the present invention. Coating 160 is comprised of multiple layers in this particular embodiment. In some embodiments, the coating 160 forms a cementitious film that provides structural strength to the building panel 112, as well as providing a layer that is unaffected by water and weather, and for receiving final outer or inner finishes ( A layer such as paint, plaster, or other finish. The coating 160 of the embodiment of Figure 9 is formed from an inner scratch layer 162 and an outer main brown layer 166. A scratch layer is a base that is completely attached to the core 158 and is provided to a further layer, such as the outer main brown layer 166, for attachment. The inner scratch layer 162 can be formed from a number of different components, mixtures or layers. In some embodiments, the inner scraping layer 162 is formed from a plaster mixture. In some embodiments, the inner scratch layer 162 is formed from a mixture of gypsum plaster. In some embodiments, the inner scratch layer 162 is formed from a cementitious mixture. In some embodiments, the inner scratch layer 162 comprises a fiberglass mesh. In some embodiments, the inner scratch layer 162 includes thermal filters for fire resistance. Figure 9 shows a coating 160 of a particular embodiment, the inner scratch layer 162 being a cementitious mixture. The inner scratch layer 162 can be of any type or formed of a cementitious mixture. For some specific In an embodiment, the inner scratch layer 162 comprises one or more sheets of fiberglass mesh. In some embodiments, the inner scratch layer 162 is formed from a plurality of layers (as in the two examples of the multilayer inner scratch layer of Figures 10 and 11).

In this particular embodiment, the outer main brown layer 166 is a cementitious mixture. The outer main brown layer 166 can be in any form formed by a cementitious mixture. In some embodiments, the outer main brown layer 166 comprises one or more sheets of fiberglass mesh. In some embodiments, the outer main brown layer 166 is formed from multiple layers. In some embodiments, the outer main brown layer 166 comprises cement, aggregate, and fiberglass mesh. In some embodiments, the outer main brown layer 166 comprises cement, pellets, and an acrylic bonder. In some embodiments, the outer main brown layer 166 comprises a thermal filter for fire protection. In some embodiments, the outer main brown layer 166 comprises cement, pellets, and fiberglass strands. In some embodiments, the outer main brown layer 166 comprises cement, pellets, acrylic binder, and fiberglass mesh.

In some embodiments, the coating 160 is formed from a single layer. Coating 160 can be formed from a number of different components, cementitious mixtures or layers. In some embodiments, the coating 160 is formed from a mixture of stucco. In some embodiments, the coating 160 is formed from a gypsum paste mixture. In some embodiments, the coating 160 is formed from a cementitious mixture.

Figure 10 shows yet another embodiment of a coating 160 in accordance with the present invention wherein the coating 160 comprises two layers. In the particular embodiment illustrated in FIG. 10, the coating 160 is formed from the inner scratch layer 162 and the outer main brown layer 166. In some embodiments, the inner scraping layer 162 is formed from a stucco mixture. In some embodiments, the inner scratch layer 162 is formed from a gypsum paste mixture. In some embodiments, the inner scratch layer 162 is formed from a cementitious mixture. In some embodiments, the inner scratch layer 162 comprises a fiberglass mesh.

As a specific embodiment of the coating 160 shown in FIG. 10, the inner scratching layer 162 is a glue. A knotted mixture that can be formed from a number of different components. In some embodiments, the inner scratch layer 162 is formed from cement, pellets, and an acrylic adhesive. In some embodiments, the inner scratch layer 162 comprises a wire mesh embedded in the cementitious mixture. In some embodiments, the inner scratch layer 162 is formed from other components. The inner scratch layer 162 will be discussed in further specific embodiments.

The outer main brown layer 166 can be formed from a number of different components, cementitious mixtures or layers. In some embodiments, the outer main brown layer 166 is formed from a mixture of stucco. In some embodiments, the outer main brown layer 166 is formed from a gypsum paste mixture. In some embodiments, the outer main brown layer 166 is formed from a cementitious mixture. As a specific embodiment of the coating 160 shown in Fig. 10, the outer main brown layer 166 is formed from a brown mixture 168, and the glass fiber web 170 is embedded in the brown mixture while the brown mixture 168 is still wet. in. The brown mixture 168 can take many different forms. In some embodiments, the brown mixture 168 is formed from a mixture of stucco. In some embodiments, the brown mixture 168 is formed from a gypsum paste mixture. In some embodiments, the brown mixture 168 is formed from a cementitious mixture. As a specific embodiment of the coating 160 shown in Fig. 10, the brown mixture 168 is a cementitious mixture made of cement, pellets, acrylic binder and glass fiber strands. In this particular embodiment, the brown mixture 168 component is mixed with water to form a cementitious mixture and applied to the inner scratch layer 162. The brown mixture 168 is typically trowelled onto the inner scratch layer 162. The glass fiber web 170 is embedded in the brown mixture 168 when the brown mixture 168 is still wet. Here, the building panel 112 includes a core 158 and a coating 160 covering a portion of the core 158, wherein the coating 160 includes an inner scratch layer 162 and an outer main brown layer 166. The outer main brown layer 166 comprises a brown mixture 168 comprising cement, pellets, acrylic binder, fiberglass strands, and fiberglass mesh 170. In some embodiments, the pellets of brown mixture 168 comprise sand. In some embodiments, the brown mixture 168 pellets comprise pearls Rock (perlite). In some embodiments, the pellets in the brown mixture 168 comprise vermiculite. Perlite and vermiculite enhance the fire quality of building panels 112. Thus, in the case where the building panel structure 110 or the building panel 112 is required to have an urgent fire resistance, perlite and/or vermiculite can be used as pellets. In a particular embodiment, the brown mixture 168 is obtained by mixing together the following materials:

- 90 pounds of Portland cement (types 1 and 2)

- 90-pound sand of No. 20 sand (grit)

- 90-pound sand of No. 30 sand (grit)

- 11⁄2 gallon acrylic adhesive, such as AC-100 from Dryvit

- 3 lbs of 3⁄4 fiberglass strands

- 21⁄2 gallons of drinking water.

In this particular embodiment, the brown mixture 168 pellets are made from two sizes of sand, namely sand of No. 20 sand and sand of No. 30 sand. It will be appreciated that larger or smaller amounts may be achieved by proportionally increasing or decreasing ingredient measurements. When the brown mixture 168 is applied to the inner scratch layer 162 and when the brown mixture 168 is still wet, the fiberglass mesh 170 can be embedded in the brown mixture 168. This mixture has been found to provide superior structural integrity, water and climate protection, and surface suitability to coat the final coating as needed. It will be appreciated that the brown mixture 168 can be made from other ingredients used in a particular structure.

The acrylic adhesive used in the present specification can be referred to and include various forms of artificial fixing agents, fillers and adhesives, such as urethane bonder fixing agents, fillers and adhesives; polymer fixing agents. , fillers and binders; copolymer fixatives, fillers and binders; and other artificial or natural materials to perform the task of an acrylic adhesive.

In certain embodiments, the glass fiber strands used in the coatings in accordance with the present invention may be replaced with other types of reinforcing fibers. In some embodiments, the synthetic fibers are used to replace the glass fiber strands, or to the glass fiber strands. In some embodiments, other types of glass fibers, wood fibers, plastic fibers, metal fibers, ceramic fibers, or other reinforcing fibers are used to replace the glass fiber strands, or to add to the fiberglass strands. The glass fiber strands in the coatings according to the present invention can be replaced by reinforcing cement and any form of strands or elements that can withstand fracturing and breaking strength.

In some embodiments, the glass fiber mesh used in the coating according to the present invention can be replaced with other types of rein forcing matrix. In some embodiments, a fabric mesh is used in place of the fiberglass mesh used in the coating in accordance with the present invention. In some embodiments, a synthetic mesh is used in place of the fiberglass mesh used in the coating in accordance with the present invention. In certain embodiments, a polymer or copolymer network is substituted for the fiberglass web used in the coating in accordance with the present invention. In some embodiments, a urethane network is used to replace the fiberglass web used in the coating in accordance with the present invention. In some embodiments, a cement or mesh made from glass, wood, plastic, metal, ceramic, and other forms of reinforcing material is used in place of the fiberglass mesh or added to the fiberglass mesh. The glass fiber web used in the coating according to the present invention can be replaced by a mesh that provides reinforcing cement, any form that can withstand fracturing and fracture strength and/or penetration.

The inner scratch layer 162 can be formed from a number of different components. In some embodiments, the inner scratch layer 162 is used to cover a cementitious mixture of a wire mesh. In some embodiments, the inner scratch layer 162 is made of multiple layers. In a specific embodiment of the coating 160 as shown in FIG. 10, the inner scratch layer 162 is formed of two layers, a first scratch layer A 164 and a second scratch layer B 163. The first scratch layer A 164 is a "dash" scratch coating, and this embodiment is formed by mechanical spraying onto the core 158. In some embodiments, the first scratch layer A 164 is coated by other means.

The first scratch layer A 164 can be formed from a number of different components or cementitious mixtures or layers. In some embodiments, the first scratch layer A 164 is formed from a stucco mixture. In some embodiments, the first scratch layer A 164 is formed from a gypsum paste mixture. In some embodiments, the first scratch layer A 164 is formed from a cementitious mixture. In some embodiments, the first scratch layer A 164 comprises a fiberglass mesh. As a specific embodiment of the coating 160 shown in Fig. 10, the first scratch layer A 164 is a cementitious mixture made of cement, pellets and an acrylic binder. In some embodiments, the pellets comprise grit. In certain embodiments, the pellets comprise perlite. In some embodiments, the pellets comprise vermiculite. In a particular embodiment, the first scratch layer A 164 is obtained by mixing the following materials together:

- 90 pounds of Portland cement (types 1 and 2)

- 90 lb. No. 20 sand sand

- 90-pound No. 30 sand sand

- 21⁄2 gallon of acrylic adhesive, such as AC-100 from Dryvit.

- 21⁄2 gallons of drinking water.

In this embodiment, the first scraping layer A 164 pellets are made of sand of two sizes, namely sand of No. 20 sand and sand of No. 30 sand. This first scratch layer A 164 mixture has been found to be fully adhered to the EPS foam block and provides a superior surface for receiving further coating 160. It will be appreciated that a larger or smaller amount of the first scratch layer A 164 can be made to increase or decrease the composition in proportion. In some embodiments, the first scratch layer A 164 has other compositions and ratios. Typically, the first scratch layer A 164 is allowed to cure (drying) prior to adding additional layers.

The second scratch layer B 163 can be formed from a number of different components or cementitious mixtures or layers. In some embodiments, the second scratch layer B 163 is formed from a stucco mixture. For some In the embodiment, the second scratch layer B 163 is formed from a gypsum paste mixture. In some embodiments, the second scratch layer B 163 is formed from a cementitious mixture. In some embodiments, the second scratch layer B 163 comprises a fiberglass mesh. As a specific embodiment of the coating 160 shown in FIG. 10, the second scratch layer B 163 is formed from a brown mixture 165 and a fiberglass web 170. When the brown mixture 165 is smeared or coated to the first scratch layer A 164 and when the brown mixture 165 is still wet, the fiberglass mesh 170 is embedded in the brown mixture 165. The brown mixture 165 can be applied to the surface of the first scratch layer A 164 or coated by any other means such that the brown mixture 165 covers the first scratch layer A and the glass fiber web 170 is embedded in the brown mixture 165.

The brown mixture 165 can be formed from a number of different components, mixtures or layers. In some embodiments, the brown mixture 165 is formed from a mixture of stucco. In some embodiments, the brown mixture 165 is the same as the brown mixture 168. In some embodiments, the brown mixture 165 is formed from a gypsum paste mixture. In some embodiments, the brown mixture 165 is formed from a cementitious mixture. In some embodiments, the brown mixture 165 comprises a fiberglass mesh. In a specific embodiment of the coating 160 shown in Figure 10, the brown mixture 165 is a cementitious mixture of cement, pellets, acrylic binder and fiberglass strands. The brown mixture 165 is mixed with water to form a cementitious mixture which is applied to the first scratch layer A 164 after the first scratch layer A is cured. In some embodiments, the pellets coagulated in the brown mixture 165 comprise grit. In some embodiments, the pellets coagulated in the brown mixture 165 comprise perlite. In some embodiments, the pellets coagulated in the brown mixture 165 comprise vermiculite. In a particular embodiment, the brown mixture 165 is obtained by mixing together the following materials:

- 90 pounds of Portland stucco (types 1 and 2)

- 90-pound sand of No. 20 sand (grit)

- 90-pound sand of No. 30 sand (grit)

- 11⁄2 gallon acrylic adhesive, such as AC-100 from Dryvit

- 3 lbs of 3⁄4 fiberglass strands

- 21⁄2 gallons of drinking water.

In one embodiment, the brown mixture 165 pellets are made from two sizes of sand, namely sand of No. 20 sand and sand of No. 30 sand. It will be appreciated that larger or smaller amounts can be made by proportionally increasing or decreasing ingredient measurements. When the brown mixture 165 is still wet, the fiberglass mesh 170 is embedded in the brown mixture 165. This mixture has been found to provide superior structural integrity, moisture and weather protection, as well as the best surface added to one of the outer main brown layers 166. It will be appreciated that the brown mixture 165 can be formed from other ingredients used in a particular configuration. Typically, the second scratch layer B 163 can be cured prior to coating the other layers on top.

The coating 160, the inner scratch layer 162 and the outer main brown layer 166 can be made from a number of different thicknesses depending on the particular use of the building panel 112 and the desired structural strength. In some embodiments, additional inner scratch layer 162 and/or outer main brown layer 166 may be added to increase strength. In some embodiments, other layers may be added. It will be appreciated that the finish coating is typically applied to the coating 160. These finish coatings are applied as aesthetics for different inner and outer surfaces, and include paint, stucco, and other finish coatings and coatings.

In the embodiment shown in Fig. 10, the inner scratch layer 162 is formed to a thickness of about 1/8". The outer main brown layer 166 is formed by a thickness of about 1/4". When these layers are cured, the coating 160 provides a smooth surface for coating of the finish coating and is structurally very strong, energy efficient, and lightweight. Due to the structured composite layer of core 158 and coating 160, composite building panel 112 with core 158 and coating 160 has greater bending strength and shear strength than other panel panels. This special concrete Examples are walls, roofs and beams used in buildings and structures. Additional layers and other thicknesses can be used in accordance with the present invention for building panels 112 to achieve different panel strengths and uses.

In some embodiments, the control slit is cut from the core 158 prior to application of the coating 160. Holes and openings for windows and doors, and access channels and passageways for equipment and air handling can be cut from the core 158 to create the size and shape of the structure to be constructed. Panel 112. The core 158 and the coating 160 can be easily formed into any size and shape structure to form a lightweight, energy efficient, structurally robust building panel 112.

Figure 11 shows a coating 560 for replacing the coating 160 of the building panel 112 in accordance with an embodiment of the present invention. Coating 560 can replace coating 160 to cover a portion of core 158. Coating 560 is similar to coating 160 except that in coating 560, inner scratch layer 562 and outer main brown layer 566 are interdigitated with each other (as shown in FIG. 11). Cross-referential means that the inner scratch layer 562 and the outer main brown layer 566 each have crests and valleys and interlock with each other. There are many reasons why the inner scratch layer 562 and the outer main brown layer 566 are cross-referenced to each other. The inner scraping layer 562 formed by the peaks 572 and the recesses 574 allows the inner scraping layer 562 to serve as a shaved layer of the outer main brown layer 566. This allows the thickness of the coating 560 throughout the building panel 112 to be uniform. In addition, interlacing the inner scraping layer 562 with the outer main brown layer 566 can also increase the strength and structural integrity of the building panel 112.

As shown in FIG. 11, which is a specific embodiment of the coating 560, the coating 560 includes an inner scratch layer 562, wherein the inner scratch layer 562 comprises two layers, a first scratch layer A 564 and a second scratch layer B 563. The first scratch layer A 564 is a cementitious mixture comprising a fiberglass web 570 (as shown in Figure 11). The first scratch layer A 564, in some embodiments, comprises the same composition as previously mentioned for the first scratch layer A 164. In some embodiments, the first scratch layer A 564 has a different composition than the first scratch layer A 164.

The second scratch layer B 563 is a cementitious mixture formed to include a peak 572 and recess 574 (as shown in Figure 11). The peaks 572 and recesses 574 located in the second scratch layer B 563 can be formed by various methods, including: coating the second scratch layer B 563 with a trowel when the second scratch layer B 563 is still wet. However, it should be understood that the peaks 572 and recesses 574 in the second scratch layer B 563 can be formed in a number of different ways. Next, the second scratch layer B 563 can be cured (dried) before the outer main brown layer 566 is added. The outer main brown layer 566 is in this embodiment a cementitious mixture comprising a fiberglass web 770. In some embodiments, the outer main brown layer 566 does not comprise a fiberglass mesh 770. In the particular embodiment illustrated in Figure 11, the fiberglass web 770 is embedded within the outer main brown layer 566 when the outer main brown layer 566 is still wet.

The outer main brown layer 566 is applied to the inner scratch layer 562 after the inner scratch layer 562 is cured. In this particular embodiment, the outer main brown layer 566 comprises a brown mixture 168 and a fiberglass mesh 770. The brown mixture 168 of the outer main brown layer 566 can be coated in a number of different ways including, but not limited to, smearing or spraying. In this embodiment, the brown mixture 168 is applied to the inner scratch layer 562 such that the outer main brown layer 566 can be filled with the brown mixture 168 at the recess 574 to establish the peak 582 and the outer main outer brown layer. A recess 584 of the brown layer (as shown in Fig. 11). Here, the inner scratch layer 562 and the outer main brown layer 566 are cross-referenced, and each of the plurality of peak portions 572 belongs to a corresponding one of the plurality of concave portions 584. And, each of the plurality of complex peaks 582 belongs to a corresponding one of the plurality of recesses 574. It should be appreciated that peaks 572 and peaks 582 can be of any shape including, but not limited to, hemispheres, rectangles, semi-ellipses, triangles, or any other shape or section. It should be understood that the recess 574 and the recess 584 can be any shape including, but not limited to, a hemisphere, a rectangle, a semi-ellipse, a triangle, or any other shape or section.

The interdigitated engagement of the inner scratch layer 562 with the outer main brown layer 566 provides several advantages: one of the advantages is that the cross-finger can increase the structural strength of the building panel 112; and another advantage is in the inner scratch layer 562. The peak 572 provides a function of the outer main brown layer 566. To make a large building It is often difficult to maintain a uniform coating thickness on the surface of the panel. The peak 572 provides a built-in shaving layer on one of the outer main brown layers 566, which allows the outer main brown layer 566 and the coating 560 to have a uniform thickness throughout a wide surface area. The fiberglass mesh 770 is embedded in the outer main brown layer 566 while the outer main brown layer 566 is still wet.

The building panel structure 110 according to Figures 6 to 8 of the present invention comprises a building panel 112. The building panel 112 includes a core 158 and a coating 160 that covers a portion of the core 158. The coating 160 can be constructed in a number of ways, including the examples shown in Figures 9 and 10. Referring to the example of Fig. 12, the building panel 112 shown in Figures 6 through 8 of the present invention may include a coating 560 to replace the 11th layer of the coating 160. The building panel 112, shown in Figures 6 through 8 of the present invention, can comprise any coating that covers a portion of the core 158. A building panel structure is used to construct any structure that has one or more building panels as structural elements. The building panel structure 110 of the specific embodiment as shown in Figures 6-8 includes a building panel 112 and a foot 190. The building panel 112 has a building panel interlocking element 154, which in this particular embodiment is a building panel recess. The foot 190 has a unitary foot interlocking element 194, which in this particular embodiment is a foot rib. A foot interlocking element 194 (foot rib) couples the building panel interlocking element 154 (recess) to couple the building panel 112 to the foot 190. Because the foot ribs are integrally formed with the foot 190, the foot interlocking elements 194 are integral with the foot 190. In this particular embodiment, both the foot 190 and the foot interlocking member 194 (foot ribs) are made of concrete. The foot interlocking member 194 (foot rib) is grouted together with the foot 190 such that the foot 190 and the foot interlocking member 194 (foot ribs) are integrally formed. The foot interlocking elements 194 (foot ribs) not only provide coupling of the building panels 112, but also the foot interlocking elements 194 (foot ribs) also block moisture, water, weather and other components from penetrating the building panels. 112 and foot interlocking element 194 (the interface between the foot ribs. In some embodiments, the foot 190 and the foot interlocking element 194 (foot ribs) are formed along The outer edge of a structure is grouted. After the building panel 112 is coupled to the foot 190 to establish the building panel structure 110, even if water, moisture, or other components penetrate the external interface between the building panel 112 and the foot 190, it is still not able to " The climbing foot interlocking element 194 (the foot rib) reaches the other side of the building panel 112. Thus, the integral foot interlocking element 194 (foot ribs) provides moisture and weather protection to the building panel structure 110.

The building panel interlocking elements 154 can take many different forms. In some embodiments, the building panel interlocking element 154 is a building panel rib. In some embodiments, the building panel interlocking element 154 has a form other than a rib or recess. In some embodiments, the building panel interlocking element 154 (recess) or the foot interlocking element 194 (foot rib) has a barb, spike, hook or other surface effect that helps The foot interlocking element 194 (the foot rib) is held in the building panel interlocking element 154 (recess).

The foot interlocking element 194 can take many different forms. In some embodiments, the foot interlocking member 194 is a foot recess. In some embodiments, the foot interlocking member 194 takes the form of a rib or a recess.

In the particular embodiment shown in Figures 6 through 8, the building panel structure 110 is constructed from a first time filled foot 190 (including integral foot ribs) in a single fill. In some embodiments, the foot 190 is filled with multiple fills. The foot 190 and foot interlocking elements 194 (foot ribs) are constructed using any method of forming the foot 190 and the foot interlocking element 194 (foot ribs) into a unitary concrete block. Typically, the concrete base 192 is then poured. In some embodiments, the concrete pedestal 192 and the concrete foot 190 are simultaneously formed in a once-filled concrete. The building panel 112 is coupled to the foot 190 by a foot interlocking element 194 (a foot rib) and a building panel interlocking element 154 (recess). Building panel 112 can be assembled in a number of different ways and coupled to foot 190. Actually In the embodiment, the building panels 112 are assembled on site at the foot 190. The core 158 is built on the foot 190 and is coupled to the foot 190. In this particular embodiment, the frame 130 is constructed and attached to the foot 190 using bolts 188 as shown in FIG. The shaped insulating structural block 140 of the core 158 is coupled to the frame 130, coupled to each other, and coupled to the foot interlocking element 194 (foot rib) to utilize the foot interlocking element 194 (foot rib) and A building panel interlocking element 154 (recess) is created to establish a core 158 that is coupled to the foot 190. The coating 160 is applied to a portion of the core 158. In this particular embodiment, as shown, the coating 160 is applied to the front surface 124 of the core 158 to create the first surface 114 of the building panel 112, and the coating 160 is applied to the back surface of the core 158. 126 to create a second surface 116 of the building panel 112. In some embodiments, the coating 160 is applied to the core 158 and the foot 190.

In this particular embodiment, the building panel 112 has a coating 160 applied to both surfaces of the core 158, namely a front surface 124 and a back surface 126. In some embodiments, the coating 160 is applied only to one surface of the core 158. In some embodiments, the coating 160 is applied to all surfaces of the core 158. The coating 160 can be applied to any surface or portion of the core 158 of the core 158 to create a building panel 112 in accordance with the present invention. Building panel 112 and/or building panel structure 110 In some embodiments, coating 560, as shown in FIG. 11, replaces coating 160. Building Panel 112 and/or Building Panel Structure 110 In some embodiments, different coatings in accordance with the present invention are used to replace coating 160.

In some embodiments, in the building panel structure 110, the core 158 is established prior to being coupled to the foot 190 and covered by the coating 160 to fabricate the building panel 112. In some embodiments, the building panel 112 is manufactured off-site and shipped to a construction site for coupling to the foot 190.

In the particular embodiment illustrated in FIG. 6, the building panel 112 is constructed from the built-in foot 190 as previously described. Multiple building panels 112 may be added to the composite building panel structure 110 Create walls, ceilings, floors, walls, bridges or any other desired structure. In this particular embodiment, the composite building panel 112 forms part of a building panel structure 110 that is a wall. In other embodiments, the building panels 112 form other structures and portions of the building to conform to the building panel structure 110. In some embodiments, the building panel structure 110 is a building. In other embodiments, the building panel structure 110 is a bridge. In some embodiments, the building panel structure 110 is a structure. The building panel structure 110 in accordance with the present invention is a building, structure or building of any shape, size or use of at least one building panel.

Once the coating 160 in the building panel structure 110 as shown in Figures 6 through 8 is dried, the building panel structure 110 is a solid structure and when the remainder of the building panel structure 110 is created That is, no external structural elements are required to hold the building panel 112 in a fixed position. For example, in other types of foam block panel construction, the foam block walls are unable to support themselves until the entire structure is built and secured together, requiring external structural elements to support the walls during construction. With the construction panel 112 according to the invention, these external structural elements for holding the structures together are not required during construction. Once the coating 160 is dried, the building panels 112 that are formed daily to form part of the building panel structure 110 are structurally strong and stable, and are strong and stable daily regardless of whether the entire structure is completed or not. Without the danger of collapse.

In this particular embodiment, the building panel 112 is stronger than other types of foam block walls. During construction, the core 158 and coating 160 impart strength to the building panel structure 110 while maintaining the stability of the building panel 112 and resisting harsh environmental factors and forces such as wind during the life of the building. With the earthquake. Building panel 112 is a system that is environmentally friendly and creates an energy efficient structure that uses recycled materials to reduce waste.

Figure 12 shows yet another embodiment of a building panel structure 110 in which the building is embedded The panel structure 110 includes a building panel 612 and a foot 190. The building panel 612 includes a core 158 and a coating 560 that covers a portion of the core 158. The building panel structure 110 of Fig. 12 is similar to the building panel structure 110 shown in Figs. 6 to 8. In addition to the architectural panel 612 of Fig. 12, a coating 560 (Fig. 11) is used in place of the coating 160 in a particular embodiment, and the foot ribs 194 are different from the shape shown in Fig. 8. In addition to the above, the building panel structure 110 of Figures 6 through 8 is also applicable to the building panel structure 110 of Figure 12.

The building panel structure 110 according to the invention as in Fig. 12 comprises a building panel 612. The building panel 612 includes a core 158 and a coating 560 that covers a portion of the core 158. The coating 560 can be formed in a number of ways, including specific embodiments as in Figures 11, 20 and 21. The building panel 612 of Figure 12 can include a coating 560 that replaces the coating 160 of Figures 1 through 10. Building panel 612 (shown in Figure 12) may comprise any coating that covers part of core 158 in accordance with the present invention. In some embodiments, the building panel 612 and/or the building panel structure 110 can be replaced with a different coating in accordance with the present invention.

In this particular embodiment, the building panel 612 has a coating 560, namely a front surface 124 and a rear surface 126, applied to the two surfaces of the core 158. In some embodiments, the coating 560 is applied only to one surface of the core 158. In some embodiments, the coating 560 can be applied to the entire surface of the core 158. In accordance with the building panel 612 of the present invention, the coating 560 can be applied to any surface or portion of the core 158 of the core 158 to create the building panel 612.

As long as the coating 560 is dry, the building panel structure 110 as shown in Fig. 12 is a solid structure, and when the remainder of the building panel structure 110 is established, no external structural elements are required to maintain the building panels. 612 is in a fixed position. Once the coating 560 is dried, the building panels 112 that are formed daily to form part of the building panel structure 110 are structurally strong and stable, and are not daily Whether the part of the whole structure is completed or not will be strong and stable without the danger of collapse.

In this particular embodiment, the building panel 612 is stronger than other types of foam block walls. During construction, the core 158 and coating 560 impart strength to the building panel structure 110 while maintaining the stability of the building panel 612 and resisting harsh environmental factors and forces such as wind during the life of the building. With the earthquake. Building panel 612 is a system that is environmentally friendly and creates an energy efficient structure that uses recycled materials to reduce waste.

Building panels 612 can be used to form walls, floors, roofs, ceilings, or any other portion of a building or other building panel structure 110. The building panel 612 as part of the building panel structure 110 in accordance with the present invention may be a complete building or a portion of a building. The building panel 612, which is part of the building panel structure 110, may form part of a bridge, fence or other structure.

The building panel 612 of Figure 12 includes one or more specific embodiments of a coating/frame coupling body in accordance with the present invention. Figures 13 through 20 show a portion of the coating/frame coupling 102, coating/frame coupling 202, coating/frame coupling 302 or coating/frame coupling in one of the building panels 612 of Figure 12. An exemplary embodiment of 602.

A coating/frame coupling system in accordance with the present invention is used to ensure that the building panel 612 does not disintegrate under special conditions such as fire. The insulating structural block 140 of some embodiments is not capable of maintaining its shape, strength or structural properties under special circumstances. For example, the EPS insulation block 140 will melt in a fire. Some insulating structural blocks 140 made of straw or plastic will also melt into fire or other extreme temperatures. The building panel 612 and the building panel structure 110 are expected to maintain their shape, strength or structural properties, for example, under special circumstances. Undesirably, for example, coating 160, first coating 460, or coating 560 is separated from core 158 under special circumstances. If the core 158 is separated from the coating 160, the first coating 460, or the coating 560, the coating 160, the first coating 460, or the coating 560 may fall to the fire. The body of the person or the occupants in the building poses other dangers. The coating 160, first coating 460 or coating 560 is desirably to remain coupled to the core 158, even if the insulating block 140 melts or otherwise. This task can be accomplished in accordance with the coating/frame coupling of the present invention.

The coating/frame coupling system maintains a fixed spatial relationship between the coating and the frame. The building panel is formed using the coating/frame coupling body such that the building panel comprises a rigid frame in the form of a frame, and the hard coating is by the coating/frame coupling body Coupled to the framework. The insulating structural block provides superior insulation and also gives the building panel a suitable shape. However, if the insulating structural block is melted, moved or damaged at any time during the life of the building panel, it is desirable to maintain the shape, strength and composition of the building panel structure and the hard coating in the form of a frame. The coating/frame coupling body adheres the coating to the frame in a cured manner such that the coating is strongly coupled to the frame, with or without the block. For example, in a fire, if the EPS foam block melts, the coating remains coupled to the frame, the coating remains stable and the building panel structure remains structurally stable.

Figures 13 through 21 show a coating/frame coupling body 102, a coating/frame coupling body 202, a coating/frame coupling body 302, and a coating/frame coupling body 602 in accordance with a particular embodiment of the present invention. Figures 13 through 15 show a coating/frame coupling body 102 for the building panel structure 110 of Figure 12 in accordance with an embodiment of the present invention. Figures 16 and 17 show a coating/frame coupling 202 for the building panel structure 110 of Figure 12 in accordance with an embodiment of the present invention. Figure 18 shows a coating/frame coupling 302 for the building panel structure 110 of Figure 12 in accordance with an embodiment of the present invention. 19 and 20 show a coating/frame coupling 602 for the building panel structure 110 of Fig. 12 in accordance with an embodiment of the present invention. Figure 21 shows a coating/frame coupling 602 for use in an additional embodiment of a building panel structure 110 in accordance with an embodiment of the present invention.

A coating/frame coupling body according to the invention comprises a coating coupling portion and a frame coupling A joint and an extension. The coating coupling portion is coupled and fixed to the coating layer; the frame coupling portion is coupled and fixed to the frame; the extension portion couples the coating coupling portion to the frame coupling portion; the extension portion causes the coating coupling portion ( And the coating) maintains a particular spatial relationship with the frame coupling portion (and the frame). Here, the coating/frame coupling system maintains a particular spatial relationship between the coating and the frame. Figures 13 through 21 show examples of coating/frame couplings in accordance with embodiments of the present invention, but it should be understood that a coating/frame coupling in accordance with the present invention may take many forms, including as shown in this specification. In and other forms.

Figures 13 and 14 show a coating/frame coupling body 102 in accordance with a particular embodiment of the present invention. Figures 13 and 14 show an enlarged cross-sectional area 601 of Fig. 12 and show two coating/frame coupling bodies 102, each of which is located on each side of the building panel 612. In a particular embodiment of the coating 560 shown in FIG. 12, the coating 560 on both sides of the core 158 is replaced with a coating 60. It will be appreciated that in certain embodiments, the core 158 has a coating on only one side. When the core 158 has a coating on a single side, then only one coating/frame coupling 102 is used.

The coating 60 is a single layer coating that can be made of any material that is strong enough to maintain its composition even if the insulating block 140 melts, moves, crushes, or otherwise damages. Coating 60 can be a coating of a cementitious mixture, a stucco mixture, a gypsum paste mixture, a plastic mixture, or any other type of cementitious mixture. In the specific embodiment shown in Figures 13 and 14, the coating 60 is a cementitious mixture. The coating 60 on the front surface 124 comprises a fiberglass web 170 that is embedded in the coating 60 while the coating is still wet, as discussed above with respect to the coating 160 and coating 560. . The horizontal member 134 is part of the frame 130 of the core 158. The horizontal member 134 of this embodiment is a horizontal steel girder.

In this particular embodiment, the coating/frame coupling 102 includes a bolt 674 and a shim 654. The bolt 674 is attached to the core 158 but is coupled to the horizontal member 134 prior to application of the coating 60. After the bolt 674 is coupled to the horizontal member 134, the bolt 674 is threaded through the washer 654 to secure the washer 654 to the bolt head 675 of the screw 658. In some embodiments, the fiberglass web 170 is applied to a core surface, such as the front surface 124, before the bolt 674 is coupled to the horizontal member 134. Once the bolt 674 is coupled to the horizontal member 134 and maintains a fixed spatial relationship with the horizontal member 134 with the gasket 654, the coating 60 is applied to embed the gasket 654 and the bolt head 675 in the coating 60. The coating 60 is allowed to cure. After the coating 60 is cured, the end of the bolt consisting of the second frame coupling 656 of the coating/frame coupling 102 is maintained and securely coupled to the horizontal member 134 of the frame 130. The bolt head 675 and the spacer 654, which are formed together with the second coating coupling portion 652, are firmly embedded in the coating 60 to provide a fixed spatial relationship between the coating 60 and the frame 130.

The extension of the coating/frame coupling body 102 is a screw 658 in this particular embodiment. The extension maintains a spatial relationship between the second coating coupling portion 652 and the second frame coupling portion 656. The extensions embodied herein maintain the second coating coupling portion 652 in a fixed spatial relationship such that the coating 60 maintains a distance D from the horizontal member 134. After the coating 60 is dried, the spatial relationship between the second coating coupling portion 652 and the second frame coupling portion 656, as well as the coating 60 and the horizontal member 134, are maintained even if insulated as shown in FIG. It is also true that the structural block 140 melts or disappears. Figure 14 shows a section of the building panel 612 of Figure 13 where the EPS foamed insulation block 140 melts and is no longer positioned between the coating 60 and the horizontal member 134 of the frame 130. However, even if the insulating structural block 140 disappears, the building panel 612 retains its structural shape, strength, and integrity because the coating/frame coupling body 102 maintains a fixed spatial relationship between the coating 60 and the frame 130.

As the specific embodiment of the example of FIG. 14, when the insulating structural block 140 disappears, the second The coating coupling portion 652 stabilizes the coating 60 to maintain a fixed spatial relationship with the horizontal member 134 of the frame 130. Thus, the coating/frame coupling 102 maintains a fixed spatial relationship between the coating 60 and the frame 130, even if the insulating block 140 is no longer there. In this particular embodiment, the coating/frame coupling 102 maintains a fixed spatial relationship between the coating 60 and the frame 130 such that the coating 60 maintains a distance D from the horizontal member 134. For example, if the insulating structural block 140 melts or is destroyed in a fire, the coating 60 remains at a distance D from the horizontal member 134. The coating 60 does not fall from the frame 130 or move relative to the frame 130, but will remain in place.

It should be appreciated that the spacer 654 and the bolt 674 can be replaced with any equivalent element. In some embodiments, the spacer 654 is a sheet of material having a hole through which the coating 60 formed by the mixture can penetrate and completely cover the spacer 654 during construction.

Figure 15 shows a specific embodiment in which the coating 60 of the coating/frame coupling body 102 of Figures 13 and 14 is replaced with a coating 160 in accordance with the present invention. The coating 160 is applied to the front surface 124 and the back surface 126 of the core 158 in this embodiment. The coating 160 includes an inner scratch layer 162 in this embodiment, and the inner scratch layer 162 comprises a fiberglass mesh 170 in this particular embodiment. The coating 160 also includes an outer main brown layer 166 in this embodiment. The outer main brown layer 166 also includes a piece of fiberglass mesh 170 in this embodiment.

As previously described, the coating/frame coupling 102 maintains a spatial relationship between the coating 60 and the horizontal member 134. In the specific embodiment shown in Fig. 15, the second coating coupling portion 652 is embedded in a different coating. In the coating 160 on the rear surface 126, the second coating coupling portion 652 is embedded in the inner scratching layer 162; the coating layer 160 on the front surface 124, and the second coating coupling portion 652 is embedded in the outer main layer. Brown layer 166. The second coating coupling portion 652 can be embedded in any location or layer of the coating 160. The second coating coupling portion 652 can be embedded in either side of the fiberglass web 170; it should be understood that any coating in accordance with the present invention The coating 160 can be substituted; it will be appreciated that the second coating coupling portion 652 can be embedded in any location or layer of the coating 160.

The coating/frame coupling system in accordance with the present invention can take many different forms. The specific embodiments shown in this specification are merely examples, and many other forms and versions of the coating/frame coupling body in accordance with the present invention may also be considered.

Figures 16 and 17 show a specific embodiment of a coating/frame coupling 202 in which the coating/frame coupling 202 is formed from a piece of fiberglass mesh 670 that is coupled to the building inlay The coating 60 of the panel 612 is with the horizontal member 134 of the building panel frame 130. The coating/frame coupling 202 is formed from a piece of fiberglass mesh 670. A piece of fiberglass mesh 670 includes a first frame coupling portion 676, a first coating coupling portion 672, and an extension portion 678. During construction of the core 158, the coating/frame coupling 202 is formed by coupling the coupling between the first frame coupling portion 676 and the horizontal member 134. The first frame coupling portion 676 can be coupled to the horizontal member 134 in a number of ways, such as using an acrylic adhesive and/or an adhesive to bond the first frame coupling portion 676 with the horizontal member 134.

As previously described, the first coating coupling portion 672 is embedded in the coating 60 while the coating 60 is still wet. In a particular embodiment where the coating 160 comprises a fiberglass web 170, such as the coating 60 on the front surface 124 shown in FIG. 16, the first coating coupling portion 672 can be located on either side of the fiberglass web 170. . The first coating coupling portion 672 shown in Fig. 16 is located outside the glass fiber web 170 in the coating layer 60. In another embodiment, the first coating coupling portion 672 is located inside the fiberglass web 170 in the coating 60. The coating allows the glass fiber web 670 to pass to the outside of the fiberglass web 170 by cutting or separating the fiberglass web 170 to position the first coating coupling portion 672.

The extension 678 of the coating/frame coupling 202 is formed from a portion of a piece of fiberglass mesh 670. The extension 678 is made by adding an acrylic adhesive, an adhesive, a resin or the like. The transition extension 678 is a solid structure material that is made sturdy.

Once the coating 60 is allowed to cure, the extension 678 maintains a fixed spatial relationship between the first coating coupling portion 672 and the first frame coupling portion 676. In this embodiment, the spatial relationship between the extension 678 and the first coating coupling portion 672 is maintained such that the coating 60 maintains a distance D from the horizontal member 134. After the coating 60 is dried, even if the insulating structural block 140 melts or disappears (as in Fig. 17), this spatial relationship between the coating 60 and the horizontal member 134 is maintained. Figure 17 shows a cross-section of the building panel 612 of Figure 16 when the EPS foamed insulation block 140 is melted and is no longer interposed between the coating 60 and the horizontal member 134 of the frame 130. Even though the insulating structural block 140 disappears, the building panel 612 retains its structural shape, strength, and integrity because the coating/frame coupling body 202 maintains a fixed spatial relationship between the coating 60 and the frame 130.

Figures 16 and 17 show a specific embodiment of the use of a two-coat/frame coupling 202. In this particular embodiment, each coating/frame coupling body 202 couples a coating 60 to the horizontal member 134. One of the coating/frame coupling bodies 202 couples the coating 60 on the front surface 124 to the horizontal member 134, and a coating/frame coupling body 202 couples the coating 60 on the back surface 126 to the horizontal member 134. Each coating/frame coupling body 202 comprises a piece of fiberglass mesh 670. An advantage of using the two-coat/frame coupling 202 as shown in Figures 16 and 17 is that the two-coat/frame coupling 202 can act as a fire break to isolate the individual buildings. Panel 612 does not allow natural gas or fire to traverse the boundary formed by coating/frame coupling 202 to adjacent building panel 612. Thus, the coating/frame couplings 202 prevent fire spread. It will be appreciated that in some embodiments, one of the coating/frame coupling bodies 202 shown in Figures 16 and 17 is eliminated. For example, if one of the coatings 60 is eliminated, one of the coating/frame couplings 202 may be eliminated.

Figure 18 shows a specific embodiment of a coating/frame coupling 302 in which the coating/ The frame coupler 302 includes a sheet of fiberglass mesh 670 that propagates from the front surface 124 of the core 158 to the back surface 126 of the core 158. The coating/frame coupling 302 couples the horizontal member 134 of the frame 130 to the second coating 160b on the front surface 124 of the core 158. And the coating/frame coupling 302 couples the horizontal member 134 of the frame 130 to the first coating 160a on the rear surface 126 of the core 158. In this particular embodiment, the coating/frame coupling 302 includes a first coating coupling portion 672a and a second coating coupling portion 672b. The first coating coupling portion 672a is coupled to the first coating layer 160a on the rear surface 126 of the core 158. The second coating coupling portion 672b is coupled to the second coating layer 160b on the front surface 124 of the core 158. When the scratched layer 162a is still wet, the first coating coupling portion 672a is embedded in the scratched layer 162a of the first coating layer 160a. In this embodiment, the first coating coupling portion 672a is located on the outer side of the fiberglass mesh 170, and the first coating coupling portion 672a is embedded in the scratching layer 162a, but this does not mean that it is a limitation. . The first coating coupling portion 672a can be located on the other side of the fiberglass web 170.

When the outer main brown layer 166b is still wet, the second coating coupling portion 672b is embedded in the main brown layer 166b outside the second coating layer 160b. In this embodiment, the second coating coupling portion 672b is located inside the fiberglass mesh 170, and the second coating coupling portion 672b is embedded in the outer main brown layer 166b, but does not mean that it is a limit. The second coating coupling portion 672b can be located on the other side of the fiberglass web 170. It will be appreciated that the coating 160 can be replaced by the coating 160, coating 560 or any other cured coating of any particular embodiment, and as long as the first coating coupling portion 672 is fixedly coupled to the coating, the first coating The layer coupling portion 672 can be embedded in any location or layer of the coating.

Once the coating 160 is allowed to cure, the extension 678a and the extension 678b maintain a fixed spatial relationship between the first coating coupling portion 672a and the second coating coupling portion 672b and the first frame coupling portion 676. In this embodiment, the extension portion 678a and the extension portion 678b maintain the first coating coupling portion 672a and the second coating coupling portion 672b in a spatial relationship such that the coating layer 160 and the horizontal member 134 maintains a distance D. As previously described, this spatial relationship between the coating 160 and the horizontal member 134 will be maintained after the coating 160 has dried, even if the insulating block 140 melts or disappears. Even though the insulating structural block 140 disappears, the building panel 612 retains its structural shape, strength, and integrity because the coating/frame coupling 302 maintains a fixed spatial relationship between the coating 160 and the frame 130. One advantage of using the coating/frame coupling 302 as shown in Fig. 18 is as a fire line for isolating the individual building panels 612 and does not allow natural gas or fire to traverse the coating/frame coupling 202. The resulting boundary is adjacent to the building panel 612. Therefore, the coating/frame coupling body 302 can prevent fire from extending.

Figure 19 shows a specific embodiment of a coating/frame coupling 602 in which the coating/frame coupling 602 comprises a piece of fiberglass mesh 670, bolts 674 and spacers 654. The coating/frame coupling body 602 provides additional strength compared to the coating/frame coupling body 102, the coating/frame coupling body 202, or the coating/frame coupling body 302. The coating/frame coupling body 602 shows both its extension to the coating 160 on the front surface 124 and the coating 160 on the back surface 126. It should be appreciated that in some embodiments, the coating/frame coupling 602 extends only to one surface of the building panel 612 and a coating. It should be understood that the coating/frame coupling body 602 can use any cured coating that can be used in place of the coating 160 (as exemplified in FIG. 20).

In the embodiment illustrated in FIG. 19, the coating/frame coupling body 602 includes a first coating coupling portion 672 and a second coating coupling portion 652. In the embodiment illustrated in FIG. 19, the first coating coupling portion 672 includes a portion of the first glass coating web 670 and a portion of the second coating coupling portion 672b. In some embodiments, the first coating coupling portion 672 includes the two portions of a piece of fiberglass mesh 670: a portion or portion of the first coating coupling portion 672a and the second coating coupling portion 672b. In the particular embodiment illustrated in FIG. 19, the second coating coupling portion 652 includes a spacer 654 and a bolt head 675. The first coating coupling portion 672 and the second coating coupling portion 652 can comprise a number of different components. The first coating coupling portion 672 and the second coating coupling portion 652 may include may be coupled and fixed to a building Any component of the panel coating.

In the particular embodiment illustrated in FIG. 19, the coating/frame coupling body 602 includes a first frame coupling portion 676 and a second frame coupling portion 656. The first frame coupling portion 676 is a second portion of a piece of fiberglass mesh 670 in this embodiment. The first frame coupling portion 676 is coupled to the horizontal member 134 of the frame 130 by any means including a binder, an adhesive, or a resin. The second frame coupling portion 656 is a bolt end in this embodiment, and the specific embodiment is bolted into the horizontal member 134.

In the particular embodiment illustrated in Figure 19, the coating/frame coupling body 602 includes an extension 678 and an extension (screw 658). In this particular embodiment, extension 678 includes a third portion of extension 678a and extension 678b of a piece of fiberglass mesh 670. In this particular embodiment, the extension comprises a screw.

When the coating 160 is still wet, the first coating coupling portion 672 and the second coating coupling portion 652 are embedded in the coating layer 160. The first coating coupling portion 672 and the second coating coupling portion 652 can be embedded in any layer or location of the coating 160. It will be appreciated that Figure 19 is an illustration of a coating/frame coupling 602, and that many other variations and embodiments are possible in accordance with the present invention. In some embodiments, the building panel 612 has a coating on only one surface, in which case the coating/frame coupling 602 will only be coupled to a coating on one of the surfaces of the building panel 612 ( For example, Figure 21). In some embodiments, the building panel 612 is applied to a coating above both surfaces, in which case the coating/frame coupling 602 will be coupled to both surfaces of the building panel 612. The above coating.

The coating/frame coupling body 602 can be used to cover any cured coating of a portion of the core 158. Figure 20 shows an example in which the coating 160 of the coating/frame coupling 602 of Figure 19 discussed earlier is replaced by a coating 560. When the coating 560 is still wet, the first coating coupling portion 672 and the second coating coupling portion 652 are embedded in the coating 560. First coating coupling portion 672 and second coating coupling portion 652 can be embedded in coating 560 and embedded in any location and layer of coating 560. The coating/frame coupling body 602 couples the coating 560 to the horizontal member 134 of the frame 130. The coating/frame coupling 602 couples the coating 560 to the horizontal member 134 of the frame 130 such that the coating 560 maintains a fixed spatial relationship with the horizontal member 134 relative to the frame 130. The coating/frame coupling 602 couples the coating 560 to the horizontal member 134 of the frame 130 such that the coating 560 maintains a distance D from the horizontal member 134.

The components of the coating/frame coupling 602 can take many forms. Figure 21 illustrates a coating/frame coupling 602 for a building panel structure 110, wherein the building panel structure 110 includes a horizontal building panel 612 having horizontal members 134 (joints). Figure 21 shows a cross section of a roof or ceiling portion of a building panel structure 110 in accordance with the present invention. Building panel 612 includes a core 158 and a coating 560 in this embodiment. The core 158 includes an insulating structural block 140 and a frame 130. The frame 130 of Figure 21 is represented by a horizontal member 134, wherein this embodiment is a joist.

The coating/frame coupling body 602 of Fig. 21 couples the coating 560 of the front surface 124 of the core 158 to the horizontal member 134 (the joist). The coating/frame coupling 602 couples the coating 560 to the horizontal member 134 (the joist) such that the coating 560 remains firmly held to the horizontal member 134 when the insulating structural block 140 is melted, crushed, or otherwise damaged (the joist) ). For example, the coating 560 will not fall from the ceiling or roof during a fire, but will continue to be firmly held to the horizontal member 134 (the joist), so that the building panel 112 remains strong in fire or other extreme conditions. stable.

The coating/frame coupling body 602 of the embodiment illustrated in FIG. 21 is surrounded by a glass fiber mesh 670 around the top of the horizontal member 134 (the joist) between the horizontal member 134 (the joist) and the insulating structural block 140. The first coating coupling portion 672a and the second coating coupling portion 672b of each portion of the fiberglass mesh 670 are formed to protrude from the front surface 124 of the core 158. Each portion of the glass fiber mesh 670, the first coating coupling portion 672a and the second coating coupling portion 672b are then integrated into the coating 560 such that when the coating 560 Upon curing, the fiberglass mesh 670 is embedded in the coating 560. Thus, the fiberglass mesh 670 is a mechanism used by the coating/frame coupling 602 to hold the coating 560 to the frame 130. In addition, the spacer 654 is coupled to the horizontal member 134 (the joist) with the bolt 674. The spacer 654 is embedded in the coating 560 when the coating 560 is formed, such that the spacer 654 is embedded in the fiberglass mesh 570 of the base coating of the first scratch layer A 564 and the fiberglass mesh 770 of the outer main brown layer 566. Between the coating 560.

As shown in the particular embodiment of FIG. 21, the first coating coupling portion 672a is coupled to the first portion of the coating 560 on the front surface 124 of the building panel 612. And the second coating coupling portion 672b is coupled to the second portion of the coating 560 on the front surface 124 of the building panel 612.

Coating 160 and coating 560 in accordance with the present invention are used in building panel 612 to provide structural reinforcement. The coating 560 can also be used to enhance fire resistance, visual aesthetics, or other desirable characteristics in certain embodiments. Coating 160 or coating 560 can be used on any building panel or building panel structure. Coating 160 or coating 560 can be used in any particular embodiment of a building panel in accordance with the present invention. Coating 160 or coating 560 can be used in the specific embodiment of the building panel discussed in this specification. Coating 160 or coating 560 can be used in any of the building panel structures discussed herein.

The coating/frame coupling body 102, the coating/frame coupling body 202, the coating/frame coupling 302 or the coating/frame coupling 602 couples the coating 160 or coating 560 to the frame 130. The coating/frame coupling body 102, the coating/frame coupling body 202, the coating/frame coupling 302 or the coating/frame coupling 602 couples the coating 160 or the coating 560 to the frame 130, allowing the coating 160 or coating Layer 560 maintains a fixed spatial relationship with frame 130. The coating/frame coupling body 102, the coating/frame coupling body 202, the coating/frame coupling 302 or the coating/frame coupling body 602 provides a building panel 612 and a building panel structure 110 in accordance with the present invention. Means to withstand extreme conditions, such as fire. In a particular example, when a fire occurs to melt the EPS insulation block 140, the coating 160 or coating 560 will remain coupled to the frame 130. The fixability allows the building panel 612 and the building panel structure 110 to remain stable and intact during a fire. The coating/frame coupling body 102, coating/frame coupling body 202, coating/frame coupling body 302 or coating/frame coupling body 602 can be used with any building panel and any building panel structure. The coating/frame coupling body 102, the coating/frame coupling body 202, the coating/frame coupling body 302 or the coating/frame coupling body 602 can be used in any particular embodiment of the building panel in accordance with the present invention. The coating/frame coupling body 102, the coating/frame coupling body 202, the coating/frame coupling 302 or the coating/frame coupling body 602 can be used on any of the building panel structures in accordance with the present invention. The coating/frame coupling body 102, the coating/frame coupling body 202, the coating/frame coupling 302 or the coating/frame coupling body 602 can be used in any particular embodiment of the building panel discussed herein. The coating/frame coupling body 102, coating/frame coupling body 202, coating/frame coupling body 302 or coating/frame coupling body 602 can be used in the building panel structure discussed herein.

Figure 22 shows a method 800 of forming a building panel in accordance with the present invention. The method 800 of forming a building panel includes the step 810 of forming a building panel core, wherein the building panel core includes a frame. The method 800 in accordance with the present invention also includes a step 820 of coupling a frame coupling of a coating/frame coupling to the frame. The method 800 according to the present invention also includes a step 830 of embedding a coating coupling portion of the coating/frame coupling body in a coating, wherein the coating covers a portion of the building panel core.

The method 800 of forming a building panel includes the step 810 of forming a building panel core, wherein the building panel core includes a frame. In some embodiments, the building panel core includes a frame and one or more insulating structural blocks. The panel core of the building may be in any form or configuration of the building panel core, including any other form of display panel core shown or discussed in this specification.

The method 800 according to the invention comprises coupling one of the coating/frame couplings to one of the frame couplings Step 820 to the frame. The coating/frame coupling system can be any type of coating/frame coupling that is shown or discussed in this specification. The coating/frame coupling may vary from any of the types shown or discussed in this specification. The frame coupling portion can be of any type that exhibits or discusses the frame coupling portion in this specification. In some embodiments, the frame coupling is different from any of the types of frame couplings shown or discussed in this specification.

The method 800 according to the present invention includes a step 830 of embedding a coating coupling portion of the coating/frame coupling body in a coating, wherein the coating covers a portion of the building panel core. The coating coupling portion can be of any type that exhibits or discusses the coating coupling portion in this specification. The coating coupling portion can be different from the coating coupling portion shown or discussed in this specification. The coating can be any coating that is shown or discussed in this specification in accordance with the present invention. The coating can be any coating not shown or discussed in this specification.

Figures 23 through 32 show more examples of building panels in accordance with the present invention. Figures 23 through 29 show a building panel 412 in accordance with the present invention, and Figures 30 through 32 show a building panel 512 in accordance with the present invention.

Figures 23 through 29 show a building panel 412 in accordance with the present invention. Figure 23 shows a side view of a building panel 412 to which a first coating 460 has been applied in accordance with the present invention. Figure 24 shows the building panel 412 of Figure 23 coupled to the base 192 and the foot 190. Figure 25 shows the building panel 412 of Figure 23 to which the second coating 461 has been applied. Figures 26 through 28 show enlarged cross-sectional areas 450 of different embodiments of the first coating 460 and the second coating 461 in Figure 25. Figure 29 shows the building panel 412 of Figure 23 of the coated coating 490.

The building panel 412 according to the present invention shown in Fig. 23 is similar to the previously described building panel 112 except for the building panel 412 having two stages of coated coating. Building panel 412 A core 158 having a front surface 124, a back surface 126, and a side surface is included. The building panel 412 includes a first coating 460 that is applied to the first portion 414 of the core 158, wherein the first coating 460 includes a sheet of fiberglass mesh 170. The building panel 412 also includes a second coating 461 (see FIG. 3) that is applied to the second portion 416 of the core 158.

As shown in Fig. 23, the first coating 460 is applied to the first portion 414 of the core 158 and allows for curing. The first coating 460 covers the first portion 414 of the core 158 and includes a sheet of fiberglass mesh 170. After the first coating 460 is cured, the building panel 412 is coupled to the base 192 as shown in FIG. Building panel 412 can be coupled to base 192 and/or foot 190 using any means or methods known in the art. In this particular embodiment, the building panel 412 is coupled to the base 192 and the foot 190, wherein the foot 190 includes a foot interlocking element 194 (foot rib). The building panel 412 is coupled to the base 192 such that the base 192 covers the first portion 414 of the building panel 412 and the first coating 460. The first coating 460 comprises a fiberglass web 170, but a piece of fiberglass web 170 is sufficiently large to allow the fiberglass web to protrude beyond the first coating 460 such that the fiberglass web 170 is also included in the second coating 461. In this particular embodiment, after the building panel 412 is coupled to the base 192, the second coating 461 is applied to the core 158 (Fig. 25), wherein the second coating 461 covers the second of the core 158 Portion 416, and wherein the second coating 461 comprises a piece of fiberglass web 170 - which is identical to a piece of fiberglass web 170 that is part of the first coating 460.

In this particular embodiment, the building panel 412 includes two different first coatings 460 and a second coating 461 that are applied to different portions of the core 158: the first portion 414 and the second portion 416, but include the same One piece of fiberglass mesh 170. This allows the same coating or different coatings to be applied to different portions of the core 158 at different times of the construction process, but still using the same piece of fiberglass web 170 to provide structural continuity to the two different coatings. Between, where the coatings are applied to the two constructions At the same time and / or two stages. In the specific embodiment shown in Figures 23 through 29, the first coating covers the first portion 414 of the core 158, which will be covered by the pedestal 192. The second coating 461 will be attached at a later time or stage but will be cross-engaged with the first coating 460 through the fiberglass web 170.

Figures 26 through 28 show enlarged cross-sections of region 450 of Figure 25 illustrating details of first coating 460 and second coating 461. The first coating 460 and the second coating 461 can take a number of different embodiments, including all of the previously described coating 160 or coating 560 embodiments. Figures 26 through 28 show examples of several specific embodiments. Figure 26 shows a specific embodiment in which both the first coating 460 and the second coating 461 comprise a brown mixture 168 and have a piece of fiberglass mesh 170 embedded in the brown mixture 168. The brown mixture 168 of the second coating 461 is applied after the brown mixture 168 of the first coating 460 is cured. Figure 27 shows a specific embodiment of a first coating 460 comprising an inner scratch layer 162, wherein the inner scratch layer 162 comprises a sheet of fiberglass web 170 and an outer main brown layer 166. The second coating 461 includes a second scratch layer 462 in this particular embodiment, wherein this particular embodiment includes the same components as the inner scratch layer 162. The second scratch layer 462 includes a sheet of fiberglass mesh 170 that is part of the inner scratch layer 162. The second coating 461 also includes a second outer main brown layer 466, which in this particular embodiment includes the same components as the outer main brown layer 166. As a specific embodiment of the first coating layer 460 and the second coating layer 461 shown in FIG. 28, a piece of glass fiber mesh 170 is embedded in the outer main brown layer 166 and the second outer main brown layer 466 to replace the inlay. The manner of the inner scratch layer 162 and the second scratch layer 462. It will be appreciated that many different embodiments of the first coating 460 and the second coating 461 are possible to use any of the coatings described in this specification in accordance with the present invention. Regardless of the components and/or layers used for the first coating 460 and the second coating 461, both the first coating 460 and the second coating 461 in accordance with the present invention share a sheet of fiberglass web 170. Figure 29 shows that coating 490 is applied to rear surface 126 of core 158 to create second surface 116 of building panel 412.

Figures 30 through 32 show a building panel 512 that is similar to the building panel 412 except for the two sheets of fiberglass mesh 170 in the first coating 460 and the second coating 461. The first coating 460 covers the first portion 414 of the core 158. The first coating 460 comprises two sheets of fiberglass mesh 170. The second coating 461 covers the second portion 416 of the core 158. The second coating 461 comprises the two sheets of fiberglass web 170 that protrude from the first coating 460. 31 and 32 show an enlarged cross-sectional area 550 of a specific embodiment of the first coating 460 and the second coating 461 illustrated in FIG. In FIG. 31, first coating 460 and second coating 461 comprise a brown mixture 168 and two sheets of glass fiber web 170 embedded in the brown mixture 168, as previously explained with respect to coating 160, which is completed in The brown mixture 168 is still wet. In FIG. 32, the first coating 460 includes an inner scratch layer 162 and an outer main brown layer 166, wherein each of the layers includes a piece of fiberglass web 170. The second coating layer 461 includes a second scratch layer 462. In this embodiment, the second scratch layer 462 has the same member as the inner scratch layer 162; and, in this embodiment, the second outer main brown layer 466 has the same components as the outer main brown layer 166. In the first coating layer 460 and the second coating layer 461 of FIG. 32, both the inner scratching layer 162 and the second scratching layer 462 and the outer main brown layer 166 and the second outer main brown layer 466 comprise a piece of glass fiber mesh. 170, wherein the two sheets of glass fiber web 170 are shared between the first coating layer 460 and the second coating layer 461. The first coating 460 and the second coating 461 are applied to two different portions of the core 158: a first portion 414 and a second portion 416, and may be applied at different times or in different stages of the building panel 512. However, it is integrated by using the same two sheets of glass fiber web 170 embedded in the first coating layer 460 and the second coating layer 461. First coating 460 and second coating 461 may be formed from any of the previously described mixtures and components with respect to coating 160, coating 260, coating 360, first coating 460, or second coating 461.

Figure 33 depicts a method 700 of forming a building panel in accordance with the present invention. The method 700 includes a step 710 of covering a first portion of a building panel core with a first coating, wherein the first coating package Contains a piece of fiberglass mesh. The method 700 according to the present invention also includes the step 720 of covering the second portion of the building panel core with a second coating, wherein the second coating comprises the sheet of glass fiber web. In some embodiments, method 700 includes the step of allowing the first coating to cure. In some embodiments, method 700 includes the step of coupling the building panel to a pedestal, wherein the pedestal covers the first coating. In some embodiments, the method 700 includes the step of covering a third portion of the building panel core with a third coating, wherein the third portion of the core and the first portion and the second portion of the core Located on different surfaces of the core.

Figure 34 depicts a method 800 of forming a structure in accordance with the present invention. The method 800 of forming a structure includes the step 810 of forming a building panel core, wherein the building panel core includes a frame and an insulating block. The method 800 of forming a structure also includes the step 820 of coupling a frame coupling portion of a coating/frame coupling body to the frame, and the step of coating the coating coupling portion of one of the inlay coating/frame coupling bodies in a coating. 830, wherein the coating covers a portion of the building panel core. Method 800 can include many other steps. In some embodiments, the method 800 includes the step of extending an extension of the coating/frame coupling through the insulating structural block. The coating can be any coating or other coating described in this specification. In some embodiments, the coating comprises an inner scratch layer which is a cementitious mixture and an outer main brown layer which is a cementitious mixture. In some embodiments, the inner scratch layer and the outer main brown layer are cross-referenced, wherein each of the plurality of peaks located in the inner scratch layer belongs to a plurality of the outer main brown layer. The corresponding one of the recesses.

A step 810 of forming a building panel core in accordance with the present invention, wherein the building panel core comprises a frame and an insulating block, which may comprise a number of other steps. The step 810 of forming a building panel core can include any of the steps of forming the building panel core described in this specification. In some embodiments, the step 810 of forming a building panel core may be included in the description. Any step of forming the building panel core. The step 810 of forming a building panel core in accordance with the present invention can include any of the steps of forming a building panel core, wherein the building panel core includes one or more frames and one or more insulating structural blocks .

The step 820 of coupling one of the frame couplings of a coating/frame coupling to the frame in accordance with the present invention may comprise a number of other steps. In some embodiments, the frame coupling portion is part of a piece of fiberglass mesh. In some embodiments, the frame coupling portion is part of a piece of reinforced cement. In some embodiments, the frame coupling portion is a bolt end of a bolt. In some embodiments, the frame coupling portion is part of a bolt. The frame coupling of the coating/frame coupling may be any device or element that couples the coating/frame coupling to the frame. In some embodiments, the step 820 of coupling a frame coupling portion of a coating/frame coupling body to the frame includes coupling a bolt to the frame such that one of the bolt ends of the bolt is embedded in the frame and One of the bolt heads protrudes from the building panel core. In some embodiments, the step 820 of coupling a frame coupling portion of a coating/frame coupling body to the frame includes the step of coupling a spacer to a bolt head of a bolt. Step 820 in accordance with the present invention may include any step of coupling a frame coupling of a coating/frame coupling to a frame of a building panel core.

In step 830 of embedding one of the coating/frame couplings in a coating, the coating covers a portion of the building panel core, which may include a number of other steps. Step 830 includes the step of coating the coating of any in-line coating/frame coupling to any of the coatings described in this specification. Step 830 includes the step of including any of the inlaid coating/frame coupling body coating couplings in any of the individual coatings described in this specification. In some embodiments, step 830 includes the step of coating the coating portion of any inlaid coating/frame coupling body to any coating that is not described in this specification. In some embodiments, one of the coating/frame couplings is a coating of a piece of fiberglass mesh. section. In some embodiments, the coating coupling portion comprises a portion of a piece of reinforced cement. In some embodiments, the coating coupling portion includes a bolt head. In some embodiments, the coating coupling portion includes a gasket coupled to a bolt head. In some embodiments, the coating coupling portion includes a gasket. In some embodiments, the step 830 of embedding the coating coupling portion of the coating/frame coupling body in a coating comprises the step of embedding the bolt head in a coating. In some embodiments, the step 830 of embedding the coating coupling portion of the coating/frame coupling body in a coating comprises the step of embedding a bolt head and a gasket in a coating. In some embodiments, the step 830 of embedding a coating coupling portion of the coating/frame coupling body in a coating comprises the step of embedding a portion of a piece of glass fiber web in a coating.

The specific embodiments and examples are described herein to best explain the invention and its application. However, those skilled in the art should understand that the foregoing description and examples are for illustrative purposes only. The description is not intended to be exhaustive or to limit the invention. Many modifications and variations of the present invention are intended to be included within the scope of the present invention. The scope of the present invention is defined by the scope of the appended claims.

112‧‧‧Building panels

114‧‧‧ first surface

116‧‧‧ second surface

158‧‧‧ core

160‧‧‧ coating

Claims (15)

A building panel comprising: a building panel core comprising a frame and one or more insulating structural blocks; a coating covering a portion of the building panel core; and a coating/frame coupling The body includes: a coating coupling portion, wherein the coating coupling portion is coupled and fixed to the coating; a frame coupling portion, wherein the frame coupling portion is coupled and fixed to the frame; and an extension portion, wherein the extension portion The coating couples the coupling portion to the frame coupling portion; wherein the coating/frame coupling body maintains the coating in a fixed spatial relationship with respect to one of the frames. The building panel of claim 1, wherein the coating/frame coupling body comprises a piece of fiberglass mesh. The building panel of claim 1, wherein the coating/frame coupling body comprises a bolt and a gasket. The building panel of claim 1, wherein the coating coupling portion comprises: a first coating coupling portion, wherein the first coating coupling portion comprises a first portion of a piece of fiberglass mesh; and a second coating coupling portion, wherein the second coating coupling portion includes a gasket. The building panel of claim 4, wherein the frame coupling portion comprises: a first frame coupling portion, wherein the first frame coupling portion is a second portion of the sheet of glass fiber web; and a second frame coupling portion, wherein the second frame coupling portion is a bolt end. The building panel of claim 5, wherein the extension comprises a third portion of the piece of fiberglass web. The building panel of claim 6, wherein the extension further comprises a screw. A method of forming a structure, the method comprising the steps of: forming a building panel core, wherein the building panel core comprises: a frame; and an insulating structural block; coupling a frame of a coating/frame coupling a coupling portion to the frame; and a coating coupling portion of the coating/frame coupling body embedded in a coating, wherein the coating covers a portion of the building panel core. The method of claim 8, wherein the coating comprises: an inner scratch layer, wherein the inner scratch layer is a cementitious mixture; and an outer main brown layer, wherein the outer main brown layer is A cementitious mixture. The method of claim 9, wherein the inner scraping layer and the outer main brown layer are cross-referenced, wherein each of the plurality of peaks located in the inner scraping layer belongs to the outer The corresponding one of the plurality of recesses in the main brown layer. The method of claim 8, wherein the coating coupling portion of the coating/frame coupling body is a first portion of a piece of fiberglass mesh. The method of claim 11, wherein the frame coupling portion of the coating/frame coupling body is a second portion of the sheet of glass fiber web. The method of claim 8, wherein the step of coupling a frame coupling portion of a coating/frame coupling body to the frame comprises: coupling a bolt to the frame to make one of the bolts last The end is embedded in the frame, and one of the bolt heads protrudes from the building panel core. The method of claim 13, wherein the step of embedding the coating coupling portion of the coating/frame coupling body in a coating comprises: embedding the bolt head in the coating, wherein The coating covers a portion of the building panel core. The method of claim 8, wherein the step of coupling a frame coupling portion of a coating/frame coupling body to the frame comprises: inserting a screw of a bolt through a hole and inserting into a gasket And coupling the bolt to the frame such that one of the bolt ends is embedded in the frame, and a bolt head and the gasket protrude from the building panel core.