TW201317078A - Multi-shaft machining center controller - Google Patents
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本發明是有關於一種控制器,特別是指一種應用於多主軸加工機之控制器。The present invention relates to a controller, and more particularly to a controller for use in a multi-spindle processing machine.
現有的一種多主軸加工機的控制器,該加工機包括一對應一第一座標系統的第一主軸,及一對應一第二座標系統的第二主軸,該控制器是用以接收一加工指令集合,並在同一時間內產生一輸出訊號以控制該第一主軸及該第二主軸的其中一者對一待加工件進行加工,該加工指令集合中包括一相對應該第一主軸及該第二主軸的其中一者的主軸資訊,及一相對應主軸的座標系統的移動座標資訊,該控制器根據該主軸資訊內所選定的主軸,驅使該主軸於相對應的座標系統中移動至預定的移動座標。An existing controller for a multi-spindle processing machine, the processing machine including a first spindle corresponding to a first coordinate system, and a second spindle corresponding to a second coordinate system, the controller is configured to receive a machining instruction Collecting and generating an output signal at the same time to control one of the first spindle and the second spindle to process a workpiece to be processed, the processing instruction set including a corresponding first spindle and the second a spindle information of one of the spindles, and a moving coordinate information of the coordinate system corresponding to the spindle, the controller drives the spindle to move to a predetermined movement in the corresponding coordinate system according to the selected spindle in the spindle information coordinate.
然而,由於該第一主軸只能沿著該第一座標系統移動,而該第二主軸只能沿著該第二座標系統移動,因此該加工指令集合在產生前,必須要分別對相對應主軸的座標系統內的預定移動座標進行大量的轉換運算,以使該加工指令集合能適用於該第一主軸及該第二主軸的移動,因此生產前的前置時間成本大為提高,且也容易因誤算而使後續的加工動作產生錯誤,而降低生產的良率。However, since the first spindle can only move along the first coordinate system, and the second spindle can only move along the second coordinate system, the processing instruction set must be respectively corresponding to the corresponding spindle before being generated. The predetermined moving coordinates in the coordinate system perform a large number of conversion operations, so that the processing instruction set can be applied to the movement of the first spindle and the second spindle, so the lead time cost before production is greatly improved, and is also easy Due to miscalculation, subsequent processing operations produce errors, which reduce the yield of production.
因此,本發明之目的,即在提供一種應用於多主軸加工機之控制器。Accordingly, it is an object of the present invention to provide a controller for use in a multi-spindle machine.
於是,本發明應用於多主軸加工機之控制器,該加工機包括一對應一第一座標系統的第一主軸,及一對應一第二座標系統的第二主軸,該第二座標系統相對該第一座標系統的關係以一座標向量表示,該控制器包含一解譯單元、一座標處理單元,及一運動控制單元。Thus, the present invention is applied to a controller of a multi-spindle processing machine, the processing machine including a first spindle corresponding to a first coordinate system, and a second spindle corresponding to a second coordinate system, the second coordinate system being opposite to the The relationship of the first standard system is represented by a standard vector, and the controller includes an interpretation unit, a standard processing unit, and a motion control unit.
該解譯單元用以對一加工指令集合進行解譯,以產生一加工命令,該加工命令包括一相對應該第一主軸及該第二主軸的其中一者的主軸序號資訊,及一加工路徑參數,該座標處理單元接收該加工命令,當該主軸序號資訊對應該第一主軸時,該座標處理單元輸出一相同於該加工路徑參數的基準加工路徑參數,當該主軸序號資訊對應該第二主軸時,該座標處理單元輸出一轉換加工路徑參數,該轉換加工路徑參數是根據該加工路徑參數與該座標向量而得出,該運動控制單元於接收該基準加工路徑參數後,產生驅使該第一主軸根據該基準加工路徑參數進行加工的第一訊號,於接收該轉換加工路徑參數後,產生驅使該第二主軸根據該轉換加工路徑參數進行加工的第二訊號。The interpreting unit is configured to interpret a set of processing instructions to generate a machining command, the machining command including a spindle number information corresponding to one of the first spindle and the second spindle, and a machining path parameter The coordinate processing unit receives the machining command. When the spindle serial number information corresponds to the first spindle, the coordinate processing unit outputs a reference machining path parameter that is the same as the machining path parameter, and when the spindle serial number information corresponds to the second spindle When the coordinate processing unit outputs a conversion processing path parameter, the conversion processing path parameter is obtained according to the processing path parameter and the coordinate vector, and the motion control unit generates the driving first after receiving the reference processing path parameter The first signal processed by the spindle according to the reference processing path parameter, after receiving the conversion processing path parameter, generates a second signal for driving the second spindle to process according to the conversion processing path parameter.
本發明之功效在於:藉由該座標處理單元的運作,使相對應該第一座標系統的該加工指令集合,能夠依據該主軸序號資訊而轉換成該基準加工路徑參數及該轉換加工路徑參數的其中一者,進而能夠應用於相對應的該第一主軸及該第二主軸的其中一者的加工。The effect of the present invention is that, by operation of the coordinate processing unit, the processing instruction set corresponding to the first coordinate system can be converted into the reference processing path parameter and the conversion processing path parameter according to the spindle serial number information. One can in turn be applied to the processing of one of the corresponding first spindle and the second spindle.
有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之一個較佳實施例的詳細說明中,將可清楚的呈現。The above and other technical contents, features and advantages of the present invention will be apparent from the following detailed description of the preferred embodiments.
參閱圖1與圖2,本發明應用於多主軸加工機之控制器之該較佳實施例,該加工機6包括一對應一第一座標系統81並可朝一第一方向71移動的第一主軸61、一對應一第二座標系統82並可朝一平行該第一方向71的第二方向72移動的第二主軸62、一可朝一垂直該第一方向71的第三方向73移動的第一水平驅動軸63,及一可朝一分別垂直該第一方向71及該第三方向73的第四方向74移動的第二水平驅動軸64。Referring to Figures 1 and 2, the present invention is applied to a preferred embodiment of a controller for a multi-spindle processing machine, the processing machine 6 including a first spindle corresponding to a first coordinate system 81 and movable in a first direction 71 61. A first spindle 62 corresponding to a second coordinate system 82 and movable toward a second direction 72 parallel to the first direction 71, a first level movable toward a third direction 73 perpendicular to the first direction 71 The drive shaft 63, and a second horizontal drive shaft 64 movable toward a fourth direction 74 that is perpendicular to the first direction 71 and the third direction 73, respectively.
該第一方向71、該第三方向73及該第四方向74共同構成該第一座標系統81,該第二方向72、該第三方向73及該第四方向74共同構成該第二座標系統82,該第二座標系統82相對該第一座標系統81的關係以一座標向量83表示。The first direction 71, the third direction 73 and the fourth direction 74 together constitute the first coordinate system 81, and the second direction 72, the third direction 73 and the fourth direction 74 together constitute the second coordinate system 82. The relationship of the second coordinate system 82 relative to the first coordinate system 81 is represented by a landmark vector 83.
第一主軸61具有一第一刀具611,該第二主軸62具有一第二刀具621,該座標向量83代表該第二刀具621的加工端622對應於該第二座標系統82中的一第二基準座標相對應該第一刀具611的加工端612對應於該第一座標系統82中的一第一基準座標的關係。於本實施例中,該第一刀具611及該第二刀具621為不同直徑的磨輪。The first spindle 61 has a first cutter 611 having a second cutter 621 representing a machined end 622 of the second cutter 621 corresponding to a second of the second coordinate system 82. The reference coordinate corresponds to the relationship of the machining end 612 of the first tool 611 to a first reference coordinate in the first coordinate system 82. In this embodiment, the first cutter 611 and the second cutter 621 are grinding wheels of different diameters.
該應用於多主軸加工機之控制器包含一解譯單元2、一座標處理單元3,及一運動控制單元4。於本實施例中,該解譯單元2及該座標處理單元3是以軟體程式實現。The controller applied to the multi-spindle processing machine includes an interpreting unit 2, a label processing unit 3, and a motion control unit 4. In this embodiment, the interpreting unit 2 and the coordinate processing unit 3 are implemented by a software program.
該解譯單元2用以對一加工指令集合20進行解譯,以產生一加工命令21。於本實施例中,該加工指令集合20是一種軟體程式指令。The interpreting unit 2 is configured to interpret a set of processing instructions 20 to generate a machining command 21. In the embodiment, the processing instruction set 20 is a software program instruction.
該解譯單元2內預先儲存有一相對應該座標向量83的座標向量參數22、一相對應該第一基準座標的第一基準座標資訊23,及一相對應該第二基準座標的第二基準座標資訊24。於本實施例中,該座標向量參數22為矩陣形式。The coordinate unit parameter 22 corresponding to the coordinate vector 83, a first reference coordinate information 23 corresponding to the first reference coordinate, and a second reference coordinate information 24 corresponding to the second reference coordinate are pre-stored in the interpreting unit 2. . In this embodiment, the coordinate vector parameter 22 is in the form of a matrix.
該加工命令包括一相對應該第一主軸61及該第二主軸62的其中一者的主軸序號資訊,及一加工路徑參數。The machining command includes a spindle number information corresponding to one of the first spindle 61 and the second spindle 62, and a machining path parameter.
該座標處理單元3接收該加工命令21,當該主軸序號資訊對應該第一主軸61時,該座標處理單元3輸出該主軸序號資訊及一相同於該加工路徑參數的基準加工路徑參數,當該主軸序號資訊對應該第二主軸62時,該座標處理單元3輸出該主軸序號資訊及一轉換加工路徑參數,該轉換加工路徑參數是根據該加工路徑參數與相對應該座標向量83的該座標向量參數22運算後得出。The coordinate processing unit 3 receives the machining command 21, and when the spindle serial number information corresponds to the first spindle 61, the coordinate processing unit 3 outputs the spindle serial number information and a reference processing path parameter identical to the processing path parameter, when When the spindle serial number information corresponds to the second spindle 62, the coordinate processing unit 3 outputs the spindle serial number information and a conversion processing path parameter, and the conversion processing path parameter is the coordinate vector parameter according to the processing path parameter and the corresponding coordinate vector 83. 22 after the operation is obtained.
於本實施例中,該基準加工路徑參數為該第一刀具611於該第一座標系統81中的最終移動座標,該轉換加工路徑參數為該第二刀具621於該第二座標系統82中的最終移動座標,當該主軸序號資訊對應於該第二主軸62時,該加工路徑參數及該轉換加工路徑所代表實體空間中的位置實質上相同。In the embodiment, the reference processing path parameter is the final moving coordinate of the first tool 611 in the first coordinate system 81, and the conversion processing path parameter is the second tool 621 in the second coordinate system 82. Finally, when the coordinate number information corresponds to the second spindle 62, the processing path parameter and the position in the physical space represented by the conversion processing path are substantially the same.
該運動控制單元4於接收該主軸序號資訊及該基準加工路徑參數後,產生驅使該第一主軸61根據該基準加工路徑參數進行加工的第一訊號41,於接收該主軸序號資訊及該轉換加工路徑參數後,產生驅使該第二主軸62根據該轉換加工路徑參數進行加工的第二訊號42。After receiving the spindle serial number information and the reference processing path parameter, the motion control unit 4 generates a first signal 41 for driving the first spindle 61 to be processed according to the reference processing path parameter, and receiving the spindle serial number information and the conversion processing. After the path parameter, a second signal 42 is generated that drives the second spindle 62 to process according to the conversion processing path parameter.
該第一訊號41能夠驅動該第一主軸61、該第一水平驅動軸63及該第二水平驅動軸64移動,以驅使該第一主軸61的該第一刀具611根據該第一基準座標資訊及該基準加工路徑參數進行加工,該第二訊號42能夠驅動該第二主軸62、該第一水平驅動軸63及該第二水平驅動軸64移動,以驅使該第二主軸62的該第二刀具621根據該第二基準座標資訊及該基準加工路徑參數進行加工。The first signal 41 can drive the first spindle 61, the first horizontal drive shaft 63 and the second horizontal drive shaft 64 to move the first cutter 611 of the first spindle 61 according to the first reference coordinate information. And processing the reference processing path parameter, wherein the second signal 42 can drive the second spindle 62, the first horizontal driving shaft 63 and the second horizontal driving shaft 64 to move to drive the second spindle 62 The tool 621 performs machining based on the second reference coordinate information and the reference machining path parameter.
以對一待加工件5分別利用該第一刀具611及該第二刀具621進行加工為例,首先是在該加工指令集合20中撰寫一加工順序,該加工順序是先使該第一主軸61在該第一座標系統81中移動,並連動該第一刀具611自圖中A點移動至B點,接著再使該第二主軸62在該第二座標系統82中移動,並連動該第二刀具621的自圖中B點移動至C點,由於該第一主軸61只能沿著該第一座標系統81移動,而該第二主軸62只能沿著該第二座標系統82移動,因此,簡單來說,該加工順序會實際產生四個動作,分別為使該第一主軸61沿該第一座標系統81移動至A點、使該第一主軸61沿該第一座標系統81移動至B點、使該第二主軸62沿該第二座標系統82移動至B點,及使該第二主軸62沿該第二座標系統82移動至C點。要說明的是,該加工順序當然會因為該第一主軸61及該第二主軸62可能會產生相互干涉的情況,而在移動其中一主軸前,先把可能產生干涉的另一主軸先移開,此為本發明所屬技術領域中的通常知識者可以輕易了解,因此以下並不對這種動作再作說明。For example, the processing of the first tool 611 and the second tool 621 is performed on a workpiece to be processed. First, a machining sequence is first written in the machining instruction set 20, and the machining sequence is to first make the first spindle 61. Moving in the first coordinate system 81, and interlocking the first tool 611 from point A to point B in the figure, and then moving the second spindle 62 in the second coordinate system 82, and interlocking the second The tool 621 moves from point B to point C in the drawing, since the first spindle 61 can only move along the first coordinate system 81, and the second spindle 62 can only move along the second coordinate system 82, In short, the processing sequence actually generates four actions for moving the first spindle 61 along the first coordinate system 81 to point A, and moving the first spindle 61 along the first coordinate system 81 to Point B, the second spindle 62 is moved along the second coordinate system 82 to point B, and the second spindle 62 is moved along the second coordinate system 82 to point C. It should be noted that the processing sequence may of course cause the mutual interference of the first main shaft 61 and the second main shaft 62, and before moving one of the main shafts, the other main shaft that may cause interference is removed first. This is easily understood by those of ordinary skill in the art to which the present invention pertains, and therefore, such an action will not be described below.
使用時,該解譯單元2會根據該加工指令集合20而解譯出對應前述四個動作的四個加工命令21,於第一個加工命令21中,是將該第一主軸61移動至相對應加工路徑參數的最終移動座標,而使該座標處理單元3產生相同於該加工路徑參數的基準加工路徑參數,並使該運動控制單元4產生該第一訊號41,此時該第一訊號41即可用以驅使該第一主軸61的該第一刀具611沿該第一座標系統81移動至相對應該基準加工路徑參數的A點位置。In use, the interpreting unit 2 decodes the four machining commands 21 corresponding to the four actions according to the machining instruction set 20, and in the first machining command 21, moves the first spindle 61 to the phase. Corresponding to the final moving coordinate of the processing path parameter, the coordinate processing unit 3 generates a reference processing path parameter identical to the processing path parameter, and causes the motion control unit 4 to generate the first signal 41, and the first signal 41 at this time The first tool 611, which can be used to drive the first spindle 61, is moved along the first coordinate system 81 to a point A corresponding to the reference machining path parameter.
於第二個加工命令21中,同樣是將該第一主軸61移動至相對應加工路徑參數的最終移動座標,而使該座標處理單元3產生相同於該加工路徑參數的基準加工路徑參數,並使該運動控制單元4產生該第一訊號41,此時該第一訊號41即可用以驅使該第一主軸61的第一刀具611沿該第一座標系統81移動至相對應該基準加工路徑參數的B點位置,在此過程中,該第一刀具611會對該待加工件5進行加工。In the second machining command 21, the first spindle 61 is also moved to the final moving coordinate of the corresponding machining path parameter, and the coordinate processing unit 3 is caused to generate the same reference processing path parameter as the machining path parameter, and The motion control unit 4 generates the first signal 41, and the first signal 41 can be used to drive the first tool 611 of the first spindle 61 to move along the first coordinate system 81 to a parameter corresponding to the reference processing path. The position of point B, in the process, the first tool 611 will process the workpiece 5 to be processed.
於第三個加工命令21中,是將該第二主軸62移動至相對應加工路徑參數的最終移動座標,而使該座標處理單元3根據該加工路徑參數與相對應該座標向量83的該座標向量參數運算後得出該轉換加工路徑參數,也就是將相對應於該第一座標系統81的最終移動座標轉換成相對應於該第二座標系統82的最終移動座標,而新的最終移動座標就是該第二主軸62在該第二座標系統82中所欲移動的目標位置,並使該運動控制單元4產生該第二訊號42,此時該第二訊號42即可用以驅使該第二主軸62的該第二刀具621沿該第二座標系統82移動至相對應該基準加工路徑參數的B點位置。In the third machining command 21, the second spindle 62 is moved to the final moving coordinate of the corresponding machining path parameter, and the coordinate processing unit 3 is caused to have the coordinate vector of the corresponding coordinate vector 83 according to the processing path parameter. The conversion processing path parameter is obtained after the parameter operation, that is, the final moving coordinate corresponding to the first coordinate system 81 is converted into a final moving coordinate corresponding to the second coordinate system 82, and the new final moving coordinate is The second spindle 62 is in a target position to be moved in the second coordinate system 82, and the motion control unit 4 generates the second signal 42. At this time, the second signal 42 can be used to drive the second spindle 62. The second tool 621 is moved along the second coordinate system 82 to a position B corresponding to the reference machining path parameter.
於第四個加工命令21中,是將該第二主軸62移動至相對應加工路徑參數的最終移動座標,而使該座標處理單元3根據該加工路徑參數與相對應該座標向量83的該座標向量參數運算後得出該轉換加工路徑參數,也就是將相對應於該第一座標系統81的最終移動座標轉換成相對應於該第二座標系統82的最終移動座標,而新的最終移動座標就是該第二主軸62在該第二座標系統82中所欲移動的目標位置,並使該運動控制單元4產生該第二訊號42,此時該第二訊號42即可用以驅使該第二主軸62的該第二刀具621沿該第二座標系統82移動至相對應該基準加工路徑參數的C點位置,在此過程中,該第二刀具621會對該待加工件5進行加工。In the fourth machining command 21, the second spindle 62 is moved to the final moving coordinate of the corresponding machining path parameter, and the coordinate processing unit 3 causes the coordinate vector according to the machining path parameter and the corresponding coordinate vector 83. The conversion processing path parameter is obtained after the parameter operation, that is, the final moving coordinate corresponding to the first coordinate system 81 is converted into a final moving coordinate corresponding to the second coordinate system 82, and the new final moving coordinate is The second spindle 62 is in a target position to be moved in the second coordinate system 82, and the motion control unit 4 generates the second signal 42. At this time, the second signal 42 can be used to drive the second spindle 62. The second tool 621 is moved along the second coordinate system 82 to a position C corresponding to the reference machining path parameter, and the second tool 621 processes the workpiece 5 in the process.
要說明的是,本發明也可應用於更多相對應不同座標系統的主軸,只要透過該座標處理單元3的運作,即能夠產生更多驅使不同主軸移動的訊號。It should be noted that the present invention is also applicable to more spindles corresponding to different coordinate systems. As long as the operation of the coordinate processing unit 3 is performed, more signals for driving different spindles can be generated.
綜上所述,藉由該座標處理單元3的運作,使相對應該第一座標系統81的該加工指令集合20,能夠依據該主軸序號資訊而轉換成該基準加工路徑參數及該轉換加工路徑參數的其中一者,進而能夠應用於相對應的該第一主軸61及該第二主軸62的其中一者的加工,相較於現有的多主軸加工機的控制器,本發明所接受的該加工指令集合20皆可是相對於該第一座標系統81,而可避免在產生該加工指令集合20前必需對不同主軸做的大量座標轉換工作,可大幅減少生產前的時間成本,故確實能達成本發明之目的。In summary, by the operation of the coordinate processing unit 3, the processing instruction set 20 corresponding to the first coordinate system 81 can be converted into the reference processing path parameter and the conversion processing path parameter according to the spindle serial number information. One of them can be applied to the processing of the corresponding one of the first main shaft 61 and the second main shaft 62, and the processing accepted by the present invention is compared with the controller of the existing multi-spindle processing machine. The instruction set 20 can be relative to the first coordinate system 81, and can avoid a large number of coordinate conversion work on different spindles before the processing instruction set 20 is generated, which can greatly reduce the time cost before production, so the actual cost can be achieved. The purpose of the invention.
惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent.
2...解譯單元2. . . Interpretation unit
20...加工指令集合20. . . Processing instruction set
21...加工命令twenty one. . . Processing command
22...座標向量參數twenty two. . . Coordinate vector parameter
23...第一基準座標資訊twenty three. . . First reference coordinate information
24...第二基準座標資訊twenty four. . . Second reference coordinate information
3...座標處理單元3. . . Coordinate processing unit
4...運動控制單元4. . . Motion control unit
41...第一訊號41. . . First signal
42...第二訊號42. . . Second signal
5...待加工件5. . . To be processed
6...加工機6. . . Processing machine
61...第一主軸61. . . First spindle
611...第一刀具611. . . First tool
62...第二主軸62. . . Second spindle
621...第二刀具621. . . Second cutter
63...第一水平驅動軸63. . . First horizontal drive shaft
64...第二水平驅動軸64. . . Second horizontal drive shaft
71...第一方向71. . . First direction
72...第二方向72. . . Second direction
73...第三方向73. . . Third direction
74...第四方向74. . . Fourth direction
81...第一座標系統81. . . First standard system
82...第二座標系統82. . . Second coordinate system
83...座標向量83. . . Coordinate vector
圖1是本發明應用於多主軸加工機之控制器的一較佳實施例應用於一多主軸加工機的系統示意圖;及1 is a schematic diagram of a system for applying a controller of a multi-spindle processing machine of the present invention to a multi-spindle processing machine; and
圖2是該較佳實施例的空間示意圖。Figure 2 is a schematic view of the space of the preferred embodiment.
2...解譯單元2. . . Interpretation unit
20...加工指令集合20. . . Processing instruction set
21...加工命令twenty one. . . Processing command
22...座標向量參數twenty two. . . Coordinate vector parameter
23...第一基準座標資訊twenty three. . . First reference coordinate information
24...第二基準座標資訊twenty four. . . Second reference coordinate information
3...座標處理單元3. . . Coordinate processing unit
4...運動控制單元4. . . Motion control unit
41...第一訊號41. . . First signal
42...第二訊號42. . . Second signal
6...加工機6. . . Processing machine
61...第一主軸61. . . First spindle
611...第一刀具611. . . First tool
62...第二主軸62. . . Second spindle
621...第二刀具621. . . Second cutter
63...第一水平驅動軸63. . . First horizontal drive shaft
64...第二水平驅動軸64. . . Second horizontal drive shaft
Claims (8)
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TW100138497A TW201317078A (en) | 2011-10-24 | 2011-10-24 | Multi-shaft machining center controller |
CN2011104075253A CN103064337A (en) | 2011-10-24 | 2011-12-09 | Controller applied to multi-spindle processing machine |
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TW100138497A TW201317078A (en) | 2011-10-24 | 2011-10-24 | Multi-shaft machining center controller |
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US6812664B2 (en) * | 2001-04-27 | 2004-11-02 | Citizen Watch Co., Ltd. | Automatic lathe, and method for controlling the same and device for controlling the same |
CN2675326Y (en) * | 2004-02-25 | 2005-02-02 | 吴瑜华 | Double main shaft digital controlled processing central machine tool |
CN101454101A (en) * | 2006-04-07 | 2009-06-10 | 史蒂文·S·米亚诺 | Compact high precision multiple spindle computer controlled machine tool |
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