TW201310758A - Method for producing positive electrode active material for lithium ion batteries - Google Patents

Method for producing positive electrode active material for lithium ion batteries Download PDF

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TW201310758A
TW201310758A TW101110472A TW101110472A TW201310758A TW 201310758 A TW201310758 A TW 201310758A TW 101110472 A TW101110472 A TW 101110472A TW 101110472 A TW101110472 A TW 101110472A TW 201310758 A TW201310758 A TW 201310758A
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lithium
positive electrode
lithium ion
active material
electrode active
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TWI460906B (en
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Kentaro Okamoto
Yasuhiro Kawahashi
Ryuichi Nagase
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Jx Nippon Mining & Metals Corp
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G53/00Compounds of nickel
    • C01G53/40Nickelates
    • C01G53/42Nickelates containing alkali metals, e.g. LiNiO2
    • C01G53/44Nickelates containing alkali metals, e.g. LiNiO2 containing manganese
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G53/00Compounds of nickel
    • C01G53/40Nickelates
    • C01G53/42Nickelates containing alkali metals, e.g. LiNiO2
    • C01G53/44Nickelates containing alkali metals, e.g. LiNiO2 containing manganese
    • C01G53/50Nickelates containing alkali metals, e.g. LiNiO2 containing manganese of the type [MnO2]n-, e.g. Li(NixMn1-x)O2, Li(MyNixMn1-x-y)O2
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • H01M4/136Electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • H01M4/139Processes of manufacture
    • H01M4/1397Processes of manufacture of electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/51Particles with a specific particle size distribution
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/60Particles characterised by their size
    • C01P2004/62Submicrometer sized, i.e. from 0.1-1 micrometer
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/40Electric properties
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M2004/021Physical characteristics, e.g. porosity, surface area
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

Provided is a method for efficiently producing a positive electrode active material for lithium ion batteries having good battery characteristics, said positive electrode active material having very small particle diameters with less variation. This method for producing a positive electrode active material for lithium ion batteries comprises: a step wherein a lithium metal nitrate salt solution slurry containing a lithium salt and a metal nitrate salt is prepared; a step wherein a powder of a composite of a lithium metal salt is obtained by spraying and drying the lithium metal nitrate salt solution slurry using a micromist dryer; and a step wherein the powder is fired.

Description

鋰離子電池用正極活性物質之製造方法 Method for producing positive electrode active material for lithium ion battery

本發明係關於一種鋰離子電池用正極活性物質之製造方法。 The present invention relates to a method for producing a positive electrode active material for a lithium ion battery.

近年來,作為高能量密度電池,非水系鋰離子二次電池之需要急速增加,且關於提高其性能,進行有根據各種觀點之研究。 In recent years, as a high-energy-density battery, the demand for a non-aqueous lithium ion secondary battery has rapidly increased, and research on various viewpoints has been made regarding improvement of performance.

該鋰離子二次電池係由正極及負極、以及保持介於兩電極間之電解質的分隔件此3個基本元件所構成,正極及負極係使用將活性物質、導電材、黏著材及視需要之塑化劑混合分散於分散介質而成之漿料塗佈於金屬箔或金屬網眼等集電體者。 The lithium ion secondary battery is composed of a positive electrode and a negative electrode, and a separator which holds an electrolyte interposed between the electrodes. The positive electrode and the negative electrode are made of an active material, a conductive material, an adhesive, and optionally. A slurry obtained by mixing and dispersing a plasticizer in a dispersion medium is applied to a current collector such as a metal foil or a metal mesh.

作為其中之正極活性物質,一直應用鈷系複合氧化物(LiCoO2)、鎳系複合氧化物(LiNiO2)、錳系複合氧化物(LiMn2O4)等鋰與過渡金屬之複合氧化物,且目前為止亦提出以該等作為基本之各種材料。 As a positive electrode active material, a composite oxide of lithium and a transition metal such as a cobalt-based composite oxide (LiCoO 2 ), a nickel-based composite oxide (LiNiO 2 ), or a manganese-based composite oxide (LiMn 2 O 4 ) is used. These materials have been proposed as basic materials so far.

用作鋰離子二次電池用之正極材料之上述鋰複合氧化物,通常係藉由以特定比率將成為鋰離子二次電池用正極材料主體之元素的化合物(Co、Ni及Mn等之碳酸鹽或氧化物等)與鋰化合物(碳酸鋰等)混合,並對其進行熱處理而合成。此種鋰複合氧化物之合成方法,例如於專利文獻1中揭示有一種鋰離子二次電池正極材料用前驅物材料之製造方法,其特徵在於:於碳酸鋰懸浮液中,投入含有 Ni、Mn或Co之硝酸鹽之1種以上的水溶液,或該水溶液與含有Mg、Al、Ti、Cr、Fe、Cu或Zr之硝酸鹽之1種以上之水溶液的混合液,而使含有Li之複合金屬碳酸鹽析出,並藉由固液分離將所獲得之含Li複合金屬碳酸鹽自溶液中加以分離後,將其燒成。 The lithium composite oxide used as a positive electrode material for a lithium ion secondary battery is usually a compound (co, such as Co, Ni, and Mn, which is an element of a positive electrode material for a lithium ion secondary battery at a specific ratio). Or an oxide or the like) is mixed with a lithium compound (lithium carbonate or the like) and heat-treated to synthesize it. In the method for synthesizing such a lithium composite oxide, for example, Patent Document 1 discloses a method for producing a precursor material for a positive electrode material for a lithium ion secondary battery, which is characterized in that it is contained in a lithium carbonate suspension. An aqueous solution of one or more kinds of nitrates of Ni, Mn or Co, or a mixed solution of the aqueous solution and an aqueous solution containing one or more kinds of nitrates of Mg, Al, Ti, Cr, Fe, Cu or Zr to contain Li The composite metal carbonate is precipitated, and the obtained Li-containing composite metal carbonate is separated from the solution by solid-liquid separation, and then fired.

[專利文獻1]日本特開2006-004724號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2006-004724

為了得到良好的電池特性,特別是為了可急速地充放電,鋰離子電池用正極活性物質之粒徑較小且粒徑不均較少是有效的。因此,針對微小且具有不均較少之粒徑的鋰離子電池用正極活性物質之製造方法的研究、開發正蓬勃地進行著。 In order to obtain good battery characteristics, in particular, in order to rapidly charge and discharge, it is effective that the positive electrode active material for a lithium ion battery has a small particle diameter and a small particle size unevenness. Therefore, research and development of a method for producing a positive electrode active material for a lithium ion battery having a small particle diameter and a small unevenness are progressing vigorously.

因此,本發明之課題在於提供一種效率良好地製造具有微小且不均較少之粒徑的電池特性(急速充放電特性)良好之鋰離子電池用正極活性物質的方法。 Therefore, an object of the present invention is to provide a method for efficiently producing a positive electrode active material for a lithium ion battery having excellent battery characteristics (rapid charge and discharge characteristics) having a small and uneven particle size.

本發明人等進行潛心研究,結果發現:於使用微型噴霧乾燥機將含有鋰鹽及金屬硝酸鹽之鋰金屬硝酸鹽溶液漿料進行噴霧乾燥,形成為鋰金屬鹽之複合體粉末後,進行燒成,藉此可效率良好地製造具有微小且不均較少之粒徑的電池特性良好之鋰離子電池用正極活性物質。 The present inventors conducted intensive studies and found that a lithium metal nitrate solution slurry containing a lithium salt and a metal nitrate is spray-dried using a micro spray dryer to form a lithium metal salt composite powder, and then fired. In this way, the positive electrode active material for a lithium ion battery having excellent battery characteristics, which has a small and uneven particle diameter, can be efficiently produced.

以上述見解為基礎而完成之本發明於一態樣中,係一種鋰離子電池用正極活性物質之製造方法,其包含下述步驟:準備含有鋰鹽與金屬硝酸鹽之鋰金屬硝酸鹽溶液漿料之步驟;使用微型噴霧乾燥機將上述鋰金屬硝酸鹽溶液漿 料進行噴霧乾燥而獲得鋰金屬鹽之複合體粉末的步驟;及燒成上述粉末之步驟。 The present invention, which is based on the above findings, is a method for producing a positive electrode active material for a lithium ion battery, which comprises the steps of preparing a lithium metal nitrate solution slurry containing a lithium salt and a metal nitrate. Step of preparing the above lithium metal nitrate solution slurry using a micro spray dryer a step of performing spray drying to obtain a composite powder of a lithium metal salt; and a step of firing the powder.

本發明之鋰離子電池用正極活性物質之製造方法於一實施形態中,上述金屬硝酸鹽所含有之金屬係選自Ni、Mn及Co中之1種以上。 In one embodiment of the method for producing a positive electrode active material for a lithium ion battery according to the invention, the metal contained in the metal nitrate is one or more selected from the group consisting of Ni, Mn and Co.

本發明之鋰離子電池用正極活性物質之製造方法於另一實施形態中,上述金屬硝酸鹽至少含有Ni,上述粉末所含有之金屬中之Ni的莫耳比率為0.3以上。 In another embodiment of the method for producing a positive electrode active material for a lithium ion battery according to the present invention, the metal nitrate contains at least Ni, and a molar ratio of Ni in the metal contained in the powder is 0.3 or more.

本發明之鋰離子電池用正極活性物質之製造方法於又一實施形態中,上述金屬硝酸鹽至少含有Ni及Mn,上述粉末所含有之金屬中之Ni的莫耳比率大於Mn的莫耳比率。 In still another embodiment of the method for producing a positive electrode active material for a lithium ion battery according to the present invention, the metal nitrate contains at least Ni and Mn, and a molar ratio of Ni in the metal contained in the powder is larger than a molar ratio of Mn.

本發明之鋰離子電池用正極活性物質之製造方法於又一實施形態中,上述鋰鹽為碳酸鋰。 In still another embodiment of the method for producing a positive electrode active material for a lithium ion battery of the present invention, the lithium salt is lithium carbonate.

根據本發明之製造方法,藉由使用微型噴霧乾燥機將鋰金屬硝酸鹽溶液漿料進行噴霧乾燥,可使粒子之粒度分布變得精確,可良好地控制粒徑之不均,並可使一般乾燥時20~30μm粒徑之乾燥粉末形成數μm之微小粒徑。因此,使用有利用本發明之製造方法製成之鋰離子電池用正極活性物質的鋰離子電池之各種特性變得良好。進一步,可同時進行乾燥及微小粒子化,製造效率變得良好。 According to the manufacturing method of the present invention, by spraying a lithium metal nitrate solution slurry by using a micro spray dryer, the particle size distribution of the particles can be made precise, the particle size unevenness can be well controlled, and the general The dry powder having a particle diameter of 20 to 30 μm at the time of drying forms a minute particle diameter of several μm. Therefore, various characteristics of the lithium ion battery using the positive electrode active material for a lithium ion battery produced by the production method of the present invention are excellent. Further, drying and fine particle formation can be simultaneously performed, and the production efficiency is improved.

(鋰離子電池用正極活性物質之構成) (Composition of positive active material for lithium ion battery)

於本發明之製造方法中被製造之鋰離子電池用正極活性物質的材料,可廣泛地使用作為一般鋰離子電池用正極 用之正極活性物質為有用的化合物,特別是使用鈷酸鋰(LiCoO2)、鎳酸鋰(LiNiO2)、錳酸鋰(LiMn2O4)等含鋰過渡金屬氧化物為較佳。使用上述材料而被製作之鋰離子電池用正極活性物質係以組成式:LixNi1-yMyO2 The material of the positive electrode active material for a lithium ion battery to be produced in the production method of the present invention can be widely used as a compound which is useful as a positive electrode active material for a positive electrode for a general lithium ion battery, and in particular, lithium cobaltate (LiCoO 2 ) is used. A lithium-containing transition metal oxide such as lithium nickelate (LiNiO 2 ) or lithium manganate (LiMn 2 O 4 ) is preferred. The positive electrode active material for a lithium ion battery fabricated using the above materials is of a composition formula: Li x Ni 1-y M y O 2

(於上述式中,M為選自Ni、Mn及Co中之1種以上,且0.9≦x≦1.1、0<y≦0.7)表示。 (In the above formula, M is one or more selected from the group consisting of Ni, Mn, and Co, and 0.9 ≦ x ≦ 1.1, 0 < y ≦ 0.7).

鋰離子電池用正極活性物質中鋰相對於全部金屬之比率為0.9~1.1,其原因在於:於未達0.9時,難以保持穩定之結晶結構,於超過1.1時,則容量變低。 The ratio of lithium to the total metal in the positive electrode active material for a lithium ion battery is 0.9 to 1.1 because it is difficult to maintain a stable crystal structure when it is less than 0.9, and when it exceeds 1.1, the capacity is lowered.

根據本發明之製造方法製作之鋰離子電池用正極活性物質係含有一次粒子之凝集體,一次粒子之平均粒徑為1.0~3.0μm。 The positive electrode active material for a lithium ion battery produced by the production method of the present invention contains an aggregate of primary particles, and the average particle diameter of the primary particles is 1.0 to 3.0 μm.

若考慮充放電時之鋰離子的移動距離,則雖然一次粒子之平均粒徑較小者其傳導距離較短即可完成,有利於急速充放電,但若平均粒徑小,則於製作電極之電極加壓時粒子損壞之可能性變高。因此,一次粒子之平均粒徑存在於適當的範圍,較理想為1.0~3.0μm。若平均粒徑未達1.0μm,則有於電極製作時之加壓處理中破壞一次粒子之可能性。又,若平均粒徑超過3.0μm,則充放電時之鋰離子的移動距離變長,變得難以急速地充放電。 Considering the moving distance of lithium ions during charge and discharge, although the average particle diameter of the primary particles is smaller, the conduction distance is shorter, which is advantageous for rapid charge and discharge, but if the average particle diameter is small, the electrode is fabricated. The possibility of particle damage when the electrode is pressurized becomes high. Therefore, the average particle diameter of the primary particles exists in an appropriate range, and is preferably 1.0 to 3.0 μm. When the average particle diameter is less than 1.0 μm, there is a possibility that the primary particles are destroyed in the pressurization treatment at the time of electrode production. In addition, when the average particle diameter exceeds 3.0 μm, the moving distance of lithium ions during charge and discharge becomes long, and it becomes difficult to charge and discharge rapidly.

又,一次粒子凝集而形成之二次粒子之平均粒徑較理想為5.0~9.0μm。二次粒子之平均粒徑未達5.0μm時, 於塗布漿料時變得需要較多的溶劑量,於工業生產方面不佳。又,若二次粒子之平均粒徑超過9.0μm,則與電解液之接觸面積變小,變得難以急速地充放電。 Further, the average particle diameter of the secondary particles formed by agglomerating the primary particles is preferably 5.0 to 9.0 μm. When the average particle diameter of the secondary particles is less than 5.0 μm, When the slurry is applied, a large amount of solvent is required, which is not preferable in terms of industrial production. In addition, when the average particle diameter of the secondary particles exceeds 9.0 μm, the contact area with the electrolytic solution becomes small, and it becomes difficult to rapidly charge and discharge.

又,關於粒徑之不均,於以平均粒徑為中心,利用一般的粒度分布計來表示頻率之粒度分布曲線之情形時,認為左右對稱時不均最少,以下述條件作為不均之指標。 In addition, when the particle size distribution curve is expressed by a general particle size distribution meter and the particle size distribution curve of the frequency is used as the center of the average particle diameter, it is considered that the unevenness is the least in the left-right symmetry, and the following conditions are used as the index of unevenness. .

亦即,於將最大徑(μm)表示為dmax,將平均徑(μm)表示為d50,將最小徑(μm)表示為dmin時,若(dmax/d50)之比的常用對數與(d50/dmin)之比的常用對數皆未達0.7,則會具有上述不均較少的粒徑。若以式子表示該條件,則如下所述:Log(最大徑(μm)/平均粒徑(μm))<0.70 That is, when the maximum diameter (μm) is expressed as dmax, the average diameter (μm) is expressed as d50, and the minimum diameter (μm) is expressed as dmin, if the ratio (dmax/d50) is the common logarithm and (d50/ The common logarithm of the ratio of dmin) is less than 0.7, and the particle size of the above unevenness is small. If the condition is expressed by the formula, it is as follows: Log (maximum diameter (μm) / average particle diameter (μm)) <0.70

Log(平均粒徑(μm)/最小徑(μm))<0.70 Log (average particle size (μm) / minimum diameter (μm)) <0.70

(鋰離子電池用正極活性物質之製造方法) (Method for producing positive electrode active material for lithium ion battery)

對本發明之實施形態之鋰離子電池用正極活性物質之製造方法進行詳細說明。 A method for producing a positive electrode active material for a lithium ion battery according to an embodiment of the present invention will be described in detail.

首先,準備含有選自Ni、Mn及Co中之1種以上之金屬的金屬硝酸鹽。金屬硝酸鹽可使用例如硝酸鎳、硝酸鈷、及硝酸錳等。若如上述般使用硝酸鹽,則即便是以雜質的形態混入燒成原料中,亦可直接燒成,故可省去清洗步驟,並且硝酸鹽會作為氧化劑而發揮功能,具有促進燒成原料中之金屬之氧化的作用。又,調整金屬硝酸鹽中所含上述各金屬成為所欲莫耳比率。藉此,決定正極活性物質中之各金屬的莫耳比率。於金屬硝酸鹽溶液中含有Ni之情形 時,該金屬中之Ni之莫耳比率較佳為0.3以上。其原因在於:於Ni之莫耳比率未達0.3時,則用以燒成1莫耳之正極材所需之氧量的絕對量會變少。又,於金屬硝酸鹽溶液中至少含有Ni及Mn之情形時,所含有之金屬中之Ni的莫耳比率較佳為大於Mn之莫耳比率。其原因在於:於Ni之莫耳比率為Mn之莫耳比率以下之情形時,Ni之價數變為2價,於熱處理中變得不需要將Ni氧化。 First, a metal nitrate containing one or more metals selected from the group consisting of Ni, Mn, and Co is prepared. As the metal nitrate, for example, nickel nitrate, cobalt nitrate, manganese nitrate or the like can be used. When the nitrate is used as described above, it can be directly fired even if it is mixed into the calcined raw material in the form of impurities, so that the washing step can be omitted, and the nitrate functions as an oxidizing agent, and the raw material is promoted. The role of the oxidation of metals. Further, the respective metals contained in the metal nitrate are adjusted to have a desired molar ratio. Thereby, the molar ratio of each metal in the positive electrode active material is determined. In the case of containing Ni in a metal nitrate solution In the case of the metal, the molar ratio of Ni in the metal is preferably 0.3 or more. The reason for this is that when the molar ratio of Ni is less than 0.3, the absolute amount of oxygen required for firing a 1 mol of the positive electrode material is reduced. Further, when the metal nitrate solution contains at least Ni and Mn, the molar ratio of Ni in the metal contained is preferably larger than the molar ratio of Mn. The reason for this is that when the molar ratio of Ni is equal to or less than the molar ratio of Mn, the valence of Ni becomes divalent, and it is not necessary to oxidize Ni during the heat treatment.

繼而,鋰源例如使碳酸鋰懸浮於純水,其後,投入上述金屬之金屬鹽溶液而調整鋰金屬硝酸鹽溶液漿料。 Then, the lithium source is suspended in pure water, for example, and then the metal salt solution of the above metal is introduced to adjust the lithium metal nitrate solution slurry.

繼而,藉由利用微型噴霧乾燥機將鋰金屬硝酸鹽溶液漿料進行噴霧乾燥,而獲得鋰金屬鹽的複合體粉末。若將金屬鹽之金屬表示為「M」,則此時之反應係由以下幾個化學式表示。關於該步驟,於以下進行說明。已知通常,金屬之硝酸鹽會因加熱失去硝酸,而成為鹼性鹽,且於乾燥時進行該反應。 Then, the lithium metal nitrate solution slurry was spray-dried by a micro spray dryer to obtain a lithium metal salt composite powder. When the metal of the metal salt is expressed as "M", the reaction at this time is represented by the following chemical formulas. This step will be described below. It is known that, in general, a metal nitrate loses nitric acid due to heating to become an alkaline salt, and the reaction is carried out while drying.

M(NO3)2+1/2Li2CO3 → 1/2MCO3+1/2M(NO3)2+LiNO3 (1) M(NO 3 ) 2 +1/2Li 2 CO 3 → 1/2MCO 3 +1/2M(NO 3 ) 2 +LiNO 3 (1)

M(NO3)2+1/2Li2CO3+5/6H2O → 1/3M3(NO3)2(OH)4+LiNO3+1/3HNO3+1/2CO2 (2) M(NO 3 ) 2 +1/2Li 2 CO 3 +5/6H 2 O → 1/3M 3 (NO 3 ) 2 (OH) 4 +LiNO 3 +1/3HNO 3 +1/2CO 2 (2)

M(NO3)2+1/2Li2CO3+H2O+1/4O2 → MOOH+LiNO3+HNO3+1/2CO2 (3) M(NO 3 ) 2 +1/2Li 2 CO 3 +H 2 O+1/4O 2 → MOOH+LiNO 3 +HNO 3 +1/2CO 2 (3)

M(NO3)2+1/2Li2CO3+3/2H2O → 1/2(M(NO3)2(OH)2.2H2O)+LiNO3+1/2CO2 (4) M(NO 3 ) 2 +1/2Li 2 CO 3 +3/2H 2 O → 1/2(M(NO 3 ) 2 (OH) 2 .2H 2 O)+LiNO 3 +1/2CO 2 (4)

微型噴霧乾燥機係利用微粒化裝置之噴霧乾燥機,且藉由高速氣流使鋰金屬鹽溶液漿料於複數個路徑下較薄地延伸,藉由以特定之碰撞焦點使該等碰撞而引起衝擊波,藉此可形成數μm之噴霧。微粒化裝置,例如較佳為具備四流體噴嘴者。具備四流體噴嘴之微粒化裝置係使噴嘴邊緣對稱,並分別設置2個液體及氣體之路徑,例如藉由在邊緣前端之流體流動面與碰撞焦點進行微粒化。 The micro spray dryer uses a spray dryer of a micronizing device, and the lithium metal salt solution slurry is extended thinly under a plurality of paths by a high-speed air flow, and the shock wave is caused by the collision with the specific collision focus. Thereby, a spray of several μm can be formed. The micronizing device is preferably, for example, a four-fluid nozzle. The micronization device with four-fluid nozzles makes the nozzle edges symmetrical and provides two paths of liquid and gas, for example, by atomizing the fluid flow surface and the collision focus at the front end of the edge.

利用微型噴霧乾燥機內之乾燥室乾燥所生成之噴霧,從而生成主要由上述式之右邊之化合物構成的具有微小粒徑(數μm)之鋰金屬硝酸鹽的複合體之乾燥粉末。 The resulting spray is dried in a drying chamber in a micro spray dryer to produce a dry powder of a composite of lithium metal nitrate having a small particle diameter (several μm) mainly composed of a compound on the right side of the above formula.

如此,藉由使用微型噴霧乾燥機,至少獲得以下之效果: Thus, by using a micro spray dryer, at least the following effects are obtained:

(1)可大量噴霧單微米液滴。 (1) A single micron droplet can be sprayed in a large amount.

(2)可藉由使氣液比發生變化而控制液滴平均徑。 (2) The average droplet diameter can be controlled by changing the gas-liquid ratio.

(3)粒子之粒度分佈變精確,從而良好地抑制粒徑之不均。 (3) The particle size distribution of the particles becomes precise, so that the unevenness of the particle diameter is favorably suppressed.

(4)抑制以外部混合方式產生之噴嘴堵塞,可長時間連續噴霧。 (4) The nozzle clogging generated by the external mixing method is suppressed, and the spray can be continuously performed for a long time.

(5)藉由調整邊緣長度而可容易地獲得必需之噴霧量。 (5) The necessary amount of spray can be easily obtained by adjusting the length of the edge.

(6)可於一般乾燥時使20~30μm粒徑之乾燥粉末形成數μm之微小粒徑。 (6) The dry powder having a particle diameter of 20 to 30 μm can be formed into a minute particle diameter of several μm during general drying.

(7)可同時進行乾燥與微小粒子化,使製造效率變良 好。 (7) Simultaneous drying and micro-particle formation for improved manufacturing efficiency it is good.

繼而,以成為特定厚度之方式將上述乾燥粉末填充於特定大小之燒成容器,並於可保持大氣中等之氧化性的環境中之大氣壓下,進行保持特定時間加熱之氧化處理及粉碎,藉此獲得正極活性物質之粉體。若將金屬鹽之金屬表示為「M」,則此時之反應係由以下之化學式表示。於任一式中,氧項均存在於右邊,表示自燒成原料產生氧。 Then, the dry powder is filled in a firing container of a specific size so as to have a specific thickness, and is subjected to oxidation treatment and pulverization for heating for a specific period of time at atmospheric pressure in an environment capable of maintaining oxidation in the atmosphere or the like. A powder of a positive electrode active material is obtained. When the metal of the metal salt is represented by "M", the reaction at this time is represented by the following chemical formula. In either formula, the oxygen term is present on the right side, indicating that oxygen is generated from the calcined feedstock.

1/2MCO3+1/2M(NO3)2+LiNO3 → LiMO2+2NO2+1/2CO2+1/4O2 (5) 1/2MCO 3 +1/2M(NO 3 ) 2 +LiNO 3 → LiMO 2 +2NO 2 +1/2CO 2 +1/4O 2 (5)

1/3M3(NO3)2(OH)4+LiNO3 → LiMO2+5/3NO2+2/3H2O+1/6O2 (6) 1/3M 3 (NO 3 ) 2 (OH) 4 +LiNO 3 → LiMO 2 +5/3NO 2 +2/3H 2 O+1/6O 2 (6)

MOOH+LiNO3 → LiMO2+NO2+1/2H2O+1/4O2 (7) MOOH+LiNO 3 → LiMO 2 +NO 2 +1/2H 2 O+1/4O 2 (7)

1/2(M2(NO3)2(OH)2.2H2O)+LiNO3 → LiMO2+2NO2+3/2H2O+1/4O2 (8) 1/2(M 2 (NO 3 ) 2 (OH) 2 .2H 2 O)+LiNO 3 → LiMO 2 +2NO 2 +3/2H 2 O+1/4O 2 (8)

氧化處理除可於通常之靜置爐實施外,亦可於連續爐或其他爐實施。 The oxidation treatment can be carried out in a continuous furnace or other furnaces, in addition to the usual static furnace.

如此,於本發明中,使用微型噴霧乾燥機將鋰金屬硝酸鹽溶液漿料進行噴霧乾燥,藉此粒子之粒度分布變得精確,從而可良好地抑制粒徑之不均,且可於一般乾燥時使20~30μm粒徑之乾燥粉末形成數μm之微小粒徑。因此,使用有利用本發明之製造方法製造而成之鋰離子電池用正極活性物質的鋰離子電池之各種特性變得良好。進一步,可同時進行乾燥及微小粒子化,製造效率變得良好。 Thus, in the present invention, the lithium metal nitrate solution slurry is spray-dried using a micro spray dryer, whereby the particle size distribution of the particles becomes precise, so that the particle size unevenness can be satisfactorily suppressed, and the drying can be generally performed. The dry powder having a particle diameter of 20 to 30 μm was formed into a minute particle diameter of several μm. Therefore, various characteristics of the lithium ion battery using the positive electrode active material for a lithium ion battery manufactured by the production method of the present invention are excellent. Further, drying and fine particle formation can be simultaneously performed, and the production efficiency is improved.

[實施例] [Examples]

以下,提供用以更好理解本發明及其優點之實施例,但本發明並非限定於該等實施例。 The following examples are provided to better understand the present invention and its advantages, but the invention is not limited to the embodiments.

(實施例1) (Example 1)

首先,使517g之碳酸鋰懸浮於1.06公升之純水後,投入4.8公升之金屬鹽溶液。此處,金屬鹽溶液係以Ni、Mn及Co成為特定比率之方式調整硝酸鎳、硝酸鈷及硝酸錳之各水合物,又,以Ni、Mn及Co之各莫耳數合計成為14莫耳之方式進行調整。 First, after 517 g of lithium carbonate was suspended in 1.06 liter of pure water, a 4.8 liter metal salt solution was charged. Here, the metal salt solution adjusts each hydrate of nickel nitrate, cobalt nitrate, and manganese nitrate so that Ni, Mn, and Co become a specific ratio, and the total number of moles of Ni, Mn, and Co becomes 14 moles. The way to adjust.

再者,碳酸鋰之懸浮量係將製品之化學式以LixNi1-yMyO2表示時之x=1.0之量,並根據以下式而算出者。 In addition, the suspension amount of lithium carbonate is calculated by the following formula when the chemical formula of the product is represented by Li x Ni 1-y M y O 2 as x=1.0.

W(g)=碳酸鋰分子量×(Ni、Mn、Co總莫耳數)×0.5=73.9×14×0.5=517 W (g) = molecular weight of lithium carbonate × (total number of Ni, Mn, Co) × 0.5 = 73.9 × 14 × 0.5 = 517

該式中之「0.5」係製品(LixNi1-yMyO2)與碳酸鋰(Li2CO3)之Li含量之比。 The ratio of the "0.5" product (Li x Ni 1-y M y O 2 ) in the formula to the Li content of lithium carbonate (Li 2 CO 3 ).

又,以Ni:Mn:Co=1:1:1之方式調整了Ni、Mn及Co之比率。其係相當於將製品之化學式以LixNi1-yMyO2表示時之y=0.66,且M係以相同比率調整Mn與Co而成者。 Further, the ratio of Ni, Mn, and Co was adjusted so that Ni:Mn:Co=1:1:1. This is equivalent to y = 0.66 when the chemical formula of the product is represented by Li x Ni 1-y M y O 2 , and M is obtained by adjusting Mn and Co at the same ratio.

藉由將金屬之硝酸鹽溶液投入以此種方式製作而成之碳酸鋰懸浮液,而形成漿料。 A slurry is formed by introducing a metal nitrate solution into the lithium carbonate suspension prepared in this manner.

繼而,利用藤崎電機公司製造之微型噴霧乾燥機(MDL-100M)噴霧乾燥該漿料,獲得2800g,之鋰金屬硝酸鹽之複合體的乾燥粉末(鋰離子二次電池正極材料用前驅物材 料)。 Then, the slurry was spray-dried using a micro spray dryer (MDL-100M) manufactured by Fujisaki Electric Co., Ltd. to obtain 2800 g of a dry powder of a lithium metal nitrate composite (precursor material for a lithium ion secondary battery positive electrode material) material).

根據該複合體之XRD繞射而確認了複合體係由硝酸鋰(LiNO3)及鹼性金屬硝酸鹽{M3(NO3)2(OH)4:M為金屬成分}所形成。 According to the XRD diffraction of the composite, it was confirmed that the composite system was formed of lithium nitrate (LiNO 3 ) and basic metal nitrate {M 3 (NO 3 ) 2 (OH) 4 : M as a metal component}.

繼而,準備內部形成為長×寬=280mm×280mm,且容器高度=100mm之大小的燒成容器,並以複合體之高度成為55mm之方式將所生成之複合體填充於該燒成容器內,並於空氣環境下,以980℃進行12小時氧化處理。將得到之氧化物以球磨機壓碎,從而獲得鋰離子二次電池正極材之粉末。 Then, a firing container having a length × width = 280 mm × 280 mm and a container height of 100 mm was prepared, and the resulting composite was filled in the firing container so that the height of the composite was 55 mm. The mixture was oxidized at 980 ° C for 12 hours in an air atmosphere. The obtained oxide was crushed in a ball mill to obtain a powder of a lithium ion secondary battery positive electrode material.

(比較例1) (Comparative Example 1)

以與實施例1同樣的方法,將金屬之硝酸鹽溶液投入碳酸鋰懸浮液中,而製作漿料,並利用旭科學製造之熱風循環型乾燥機(BCL-20型)乾燥該漿料,獲得2800g之鋰金屬硝酸鹽之複合體的乾燥粉末(鋰離子二次電池正極材料用前驅物材料)。 In the same manner as in Example 1, a metal nitrate solution was poured into a lithium carbonate suspension to prepare a slurry, and the slurry was dried by a hot air circulation type dryer (BCL-20 type) manufactured by Asahi Scientific Co., Ltd., and obtained. A dry powder of a composite of 2800 g of lithium metal nitrate (precursor material for a positive electrode material for a lithium ion secondary battery).

乾燥後使用25μm之篩進行整粒,從而形成燒成用原料。 After drying, it was sized by using a 25 μm sieve to form a raw material for firing.

繼而,準備內部形成為長×寬=280mm×280mm,且容器高度=100mm之大小的燒成容器,並以複合體之高度成為55mm之方式將所生成之複合體填充於該燒成容器內,並於空氣環境下,以溫度980℃進行12小時氧化處理。將得到之氧化物以球磨機壓碎,從而獲得鋰離子二次電池正極材之粉末。 Then, a firing container having a length × width = 280 mm × 280 mm and a container height of 100 mm was prepared, and the resulting composite was filled in the firing container so that the height of the composite was 55 mm. The mixture was oxidized at a temperature of 980 ° C for 12 hours in an air atmosphere. The obtained oxide was crushed in a ball mill to obtain a powder of a lithium ion secondary battery positive electrode material.

(實施例2) (Example 2)

首先,使517g之碳酸鋰懸浮於1.06公升之純水中後,投入4.8公升之金屬鹽溶液。此處,金屬鹽溶液係以Ni、Mn及Co成為特定比率之方式調整硝酸鎳、硝酸鈷及硝酸錳之各水合物,又,以Ni、Mn及Co之各莫耳數合計成為14莫耳之方式進行調整。 First, after 517 g of lithium carbonate was suspended in 1.06 liter of pure water, a 4.8 liter metal salt solution was charged. Here, the metal salt solution adjusts each hydrate of nickel nitrate, cobalt nitrate, and manganese nitrate so that Ni, Mn, and Co become a specific ratio, and the total number of moles of Ni, Mn, and Co becomes 14 moles. The way to adjust.

再者,碳酸鋰之懸浮量係將製品之化學式以LixNi1-yMyO2表示時之x=1.0之量,並根據以下式而算出者。 In addition, the suspension amount of lithium carbonate is calculated by the following formula when the chemical formula of the product is represented by Li x Ni 1-y M y O 2 as x=1.0.

W(g)=碳酸鋰分子量×(Ni、Mn、Co總莫耳數)×0.5=73.9×14×0.5=517 W (g) = molecular weight of lithium carbonate × (total number of Ni, Mn, Co) × 0.5 = 73.9 × 14 × 0.5 = 517

該式中之「0.5」係製品(LixNi1-yMyO2)與碳酸鋰(Li2CO3)之Li含量之比。 The ratio of the "0.5" product (Li x Ni 1-y M y O 2 ) in the formula to the Li content of lithium carbonate (Li 2 CO 3 ).

又,以Ni:Mn:Co=0.6:0.25:0.15之方式調整了Ni、Mn及Co之比率。其係相當於將製品之化學式以LixNi1-yMyO2表示時之y=0.4,且M係以Mn:Co=0.625:0.375調整Mn與Co而成者。 Further, the ratio of Ni, Mn, and Co was adjusted so that Ni:Mn:Co=0.6:0.25:0.15. This is equivalent to y=0.4 when the chemical formula of the product is represented by Li x Ni 1-y M y O 2 , and M is obtained by adjusting Mn and Co with Mn:Co=0.625:0.375.

藉由將金屬之硝酸鹽溶液投入以此種方式製作而成之碳酸鋰懸浮液中,而形成漿料。 The slurry is formed by introducing a metal nitrate solution into the lithium carbonate suspension prepared in this manner.

繼而,利用藤崎電機公司製造之微型噴霧乾燥機(MDL-100M)噴霧乾燥該漿料,獲得2800g之鋰金屬硝酸鹽之複合體的乾燥粉末(鋰離子二次電池正極材料用前驅物材料)。 Then, the slurry was spray-dried using a micro spray dryer (MDL-100M) manufactured by Fujisawa Electric Co., Ltd. to obtain a dry powder of a composite of 2800 g of lithium metal nitrate (precursor material for a lithium ion secondary battery positive electrode material).

根據該複合體之XRD繞射而確認了複合體係由硝酸鋰(LiNO3)及鹼性金屬硝酸鹽{M3(NO3)2(OH)4:M為 金屬成分}所形成。 According to the XRD diffraction of the composite, it was confirmed that the composite system was formed of lithium nitrate (LiNO 3 ) and basic metal nitrate {M 3 (NO 3 ) 2 (OH) 4 : M as a metal component}.

繼而,準備內部形成為長×寬=280mm×280mm,且容器高度=100mm之大小的燒成容器,並以複合體之高度成為55mm之方式將所生成之複合體填充於該燒成容器內,並於空氣環境下,以溫度870℃進行12小時氧化處理。將得到之氧化物以球磨機壓碎,從而獲得鋰離子二次電池正極材之粉末。 Then, a firing container having a length × width = 280 mm × 280 mm and a container height of 100 mm was prepared, and the resulting composite was filled in the firing container so that the height of the composite was 55 mm. The mixture was oxidized at a temperature of 870 ° C for 12 hours in an air atmosphere. The obtained oxide was crushed in a ball mill to obtain a powder of a lithium ion secondary battery positive electrode material.

(比較例2) (Comparative Example 2)

以與實施例2同樣的方法,將金屬之硝酸鹽溶液投入碳酸鋰懸浮液中,而製作漿料,並利用旭科學製造之熱風循環型乾燥機(BCL-20型)乾燥該漿料,獲得2800g之鋰金屬硝酸鹽之複合體的乾燥粉末(鋰離子二次電池正極材料用前驅物材料)。 In the same manner as in Example 2, a metal nitrate solution was poured into a lithium carbonate suspension to prepare a slurry, and the slurry was dried by a hot air circulation type dryer (BCL-20 type) manufactured by Asahi Scientific Co., Ltd., and obtained. A dry powder of a composite of 2800 g of lithium metal nitrate (precursor material for a positive electrode material for a lithium ion secondary battery).

乾燥後使用25μm之篩進行整粒,從而形成燒成用原料。 After drying, it was sized by using a 25 μm sieve to form a raw material for firing.

繼而,準備內部形成為長×寬=280mm×280mm,且容器高度=100mm之大小的燒成容器,並以複合體之高度成為55mm之方式將所生成之複合體填充於該燒成容器內,並於空氣環境下,以溫度870℃進行12小時氧化處理。將得到之氧化物以球磨機壓碎,從而獲得鋰離子二次電池正極材之粉末。 Then, a firing container having a length × width = 280 mm × 280 mm and a container height of 100 mm was prepared, and the resulting composite was filled in the firing container so that the height of the composite was 55 mm. The mixture was oxidized at a temperature of 870 ° C for 12 hours in an air atmosphere. The obtained oxide was crushed in a ball mill to obtain a powder of a lithium ion secondary battery positive electrode material.

(實施例3) (Example 3)

首先,使517g之碳酸鋰懸浮於1.06公升之純水中後,投入4.8公升之金屬鹽溶液。此處,金屬鹽溶液係以Ni、 Mn及Co成為特定比率之方式調整硝酸鎳、硝酸鈷及硝酸錳之各水合物,又,以Ni、Mn及Co之各莫耳數合計成為14莫耳之方式進行調整。 First, after 517 g of lithium carbonate was suspended in 1.06 liter of pure water, a 4.8 liter metal salt solution was charged. Here, the metal salt solution is Ni, Each of the hydrates of nickel nitrate, cobalt nitrate, and manganese nitrate was adjusted so that Mn and Co became a specific ratio, and the total number of moles of Ni, Mn, and Co was adjusted to be 14 moles.

再者,碳酸鋰之懸浮量係將製品之化學式以LixNi1-yMyO2表示時之x=1.0之量,並根據以下式而算出者。 In addition, the suspension amount of lithium carbonate is calculated by the following formula when the chemical formula of the product is represented by Li x Ni 1-y M y O 2 as x=1.0.

W(g)=碳酸鋰分子量×(Ni、Mn、Co總莫耳數)×0.5=73.9×14×0.5=517 W (g) = molecular weight of lithium carbonate × (total number of Ni, Mn, Co) × 0.5 = 73.9 × 14 × 0.5 = 517

該式中之「0.5」係製品(LixNi1-yMyO2)與碳酸鋰(Li2CO3)之Li含量之比。 The ratio of the "0.5" product (Li x Ni 1-y M y O 2 ) in the formula to the Li content of lithium carbonate (Li 2 CO 3 ).

又,以Ni:Mn:Co=0.8:0.1:0.1之方式調整了Ni、Mn及Co之比率。其係相當於將製品之化學式以LixNi1-yMyO2表示時之y=0.2,且M係以相同比率調整Mn與Co而成者。 Further, the ratio of Ni, Mn, and Co was adjusted so that Ni:Mn:Co=0.8:0.1:0.1. This is equivalent to y=0.2 when the chemical formula of the product is represented by Li x Ni 1-y M y O 2 , and M is obtained by adjusting Mn and Co at the same ratio.

藉由將金屬之硝酸鹽溶液投入以此種方式製作而成之碳酸鋰懸浮液中,而形成漿料。 The slurry is formed by introducing a metal nitrate solution into the lithium carbonate suspension prepared in this manner.

繼而,利用藤崎電機公司製造之微型噴霧乾燥機(MDL-100M)噴霧乾燥該漿料,獲得2800g之鋰金屬硝酸鹽之複合體的乾燥粉末(鋰離子二次電池正極材料用前驅物材料)。 Then, the slurry was spray-dried using a micro spray dryer (MDL-100M) manufactured by Fujisawa Electric Co., Ltd. to obtain a dry powder of a composite of 2800 g of lithium metal nitrate (precursor material for a lithium ion secondary battery positive electrode material).

根據該複合體之XRD繞射而確認了複合體係由硝酸鋰(LiNO3)及鹼性金屬硝酸鹽{M3(NO3)2(OH)4:M為金屬成分}所形成。 According to the XRD diffraction of the composite, it was confirmed that the composite system was formed of lithium nitrate (LiNO 3 ) and basic metal nitrate {M 3 (NO 3 ) 2 (OH) 4 : M as a metal component}.

繼而,準備內部形成為長×寬=280mm×280mm,且容器高度=100mm之大小的燒成容器,並以複合體之高度成為 55mm之方式將所生成之複合體填充於該燒成容器內,並於空氣環境下,以溫度820℃進行12小時氧化處理。將得到之氧化物以球磨機壓碎,從而獲得鋰離子二次電池正極材之粉末。 Then, a firing container having a length × width = 280 mm × 280 mm and a container height = 100 mm is prepared, and the height of the composite is The resulting composite was filled in the firing vessel in a 55 mm manner and oxidized at a temperature of 820 ° C for 12 hours in an air atmosphere. The obtained oxide was crushed in a ball mill to obtain a powder of a lithium ion secondary battery positive electrode material.

(比較例3) (Comparative Example 3)

以與實施例3同樣的方法,將金屬之硝酸鹽溶液投入碳酸鋰懸浮液中,而製作漿料,並利用旭科學製造之熱風循環型乾燥機(BCL-20型)乾燥該漿料,獲得2800g之鋰金屬硝酸鹽之複合體的乾燥粉末(鋰離子二次電池正極材料用前驅物材料)。 In the same manner as in Example 3, a metal nitrate solution was poured into a lithium carbonate suspension to prepare a slurry, and the slurry was dried by a hot air circulation type dryer (BCL-20 type) manufactured by Asahi Scientific Co., Ltd., and obtained. A dry powder of a composite of 2800 g of lithium metal nitrate (precursor material for a positive electrode material for a lithium ion secondary battery).

乾燥後使用25μm之篩進行整粒,從而形成燒成用原料。 After drying, it was sized by using a 25 μm sieve to form a raw material for firing.

繼而,準備內部形成為長×寬=280mm×280mm,且容器高度=100mm之大小的燒成容器,並以複合體之高度成為55mm之方式將所生成之複合體填充於該燒成容器內,並於空氣環境下,以溫度820℃進行12小時氧化處理。將得到之氧化物以球磨機壓碎,從而獲得鋰離子二次電池正極材之粉末。 Then, a firing container having a length × width = 280 mm × 280 mm and a container height of 100 mm was prepared, and the resulting composite was filled in the firing container so that the height of the composite was 55 mm. The mixture was oxidized at a temperature of 820 ° C for 12 hours in an air atmosphere. The obtained oxide was crushed in a ball mill to obtain a powder of a lithium ion secondary battery positive electrode material.

(評價) (Evaluation)

針對實施例1~3及比較例1~3,藉由ICP法測定Li、Ni、Mn及Co之含量,並得到表1所示之結果。 With respect to Examples 1 to 3 and Comparative Examples 1 to 3, the contents of Li, Ni, Mn, and Co were measured by the ICP method, and the results shown in Table 1 were obtained.

利用由SEM觀察裝置所附帶之測定軟體來測定正極材之一次粒子的大小,並得到表1所示之結果。 The size of the primary particles of the positive electrode material was measured by the measurement software attached to the SEM observation apparatus, and the results shown in Table 1 were obtained.

正極材粉末之二次粒子的平均粒徑係藉由日機裝製造 之Microtrak MT3300EX II測定而得。由測定結果求出正極材之最小徑、最大徑、平均徑(D50),從而計算最大徑/平均徑、平均徑/最小徑之比,並算出該常用對數值,而得到表1所示之結果。 The average particle size of the secondary particles of the positive electrode material powder is manufactured by Nikkiso Microtrak MT3300EX II was measured. The minimum diameter, the maximum diameter, and the average diameter (D50) of the positive electrode material were obtained from the measurement results, and the ratio of the maximum diameter/average diameter to the average diameter/minimum diameter was calculated, and the common logarithmic value was calculated to obtain the table 1 shown in Table 1. result.

電池特性評價用之電極係以活性物質:黏合劑:導電材=85:8:7之比率混練於作為有機溶劑之NMP(N-甲基吡咯啶酮(N-methylpyrrolidone))中,並將混練而成者塗佈於Al箔,並於乾燥後進行壓製而製作。 The electrode for battery characteristics evaluation is kneaded in NMP (N-methylpyrrolidone) as an organic solvent in the ratio of active material: binder: conductive material = 85:8:7, and kneaded The resultant was applied to an Al foil and dried after pressing to prepare.

使用該等而製作相對電極為Li之評價用之2032型硬幣電池(coin cell),並且電解液係使用1M之LiPF6,且電解質係使用以體積比成為1:1之方式溶解碳酸伸乙酯(EC)及碳酸二甲酯(DMC)而成者,並以如下方式進行充放電:充電係於恆定電流恆定電壓模式下將電壓設為4.3V而進行,放電係於恆定電流模式下將電壓設為3.0V而進行。初始容量與初始效率(放電量/充電量)係利用於0.1C之充放電來進行確認。比率特性係以於2C之放電容量與於0.1C之放電容量之比來進行評價。 Using these, a 2032 type coin cell in which the counter electrode was evaluated for Li was produced, and 1 M of LiPF 6 was used as the electrolyte solution, and the electrolyte was used to dissolve the ethyl carbonate in a volume ratio of 1:1. (EC) and dimethyl carbonate (DMC) are charged and discharged as follows: charging is performed in a constant current constant voltage mode with a voltage of 4.3 V, and discharging is performed in a constant current mode. It is set to 3.0V. The initial capacity and initial efficiency (discharge amount/charge amount) were confirmed by charge and discharge at 0.1 C. The ratio characteristics were evaluated by the ratio of the discharge capacity at 2 C to the discharge capacity at 0.1 C.

將評價結果示於表1。 The evaluation results are shown in Table 1.

於實施例1~3中,一次粒子均較大、二次粒子均較小,粒徑之不均,特別是最小徑與最大徑之不均被良好地抑制,顯示出適於急速充放電之粒度分布。放電容量及比率特性皆良好。 In Examples 1 to 3, the primary particles were both large and the secondary particles were small, and the unevenness of the particle diameter, particularly the variation of the minimum diameter and the maximum diameter, was favorably suppressed, indicating that it was suitable for rapid charge and discharge. Particle size distribution. Both the discharge capacity and the ratio characteristics are good.

於比較例1~3中,一次粒子變得較小的分布、二次粒子變得較大的分布,粒徑之不均較大,放電容量及比率特性皆成為較差的結果。 In Comparative Examples 1 to 3, the primary particles became smaller in distribution and the secondary particles became larger in distribution, and the unevenness in particle diameter was large, and the discharge capacity and the ratio characteristics were both poor results.

Claims (5)

一種鋰離子電池用正極活性物質之製造方法,其包含下述步驟:準備含有鋰鹽與金屬硝酸鹽之鋰金屬硝酸鹽溶液漿料之步驟;使用微型噴霧乾燥機將該鋰金屬硝酸鹽溶液漿料進行噴霧乾燥而獲得鋰金屬鹽之複合體粉末的步驟;及燒成該粉末之步驟。 A method for producing a positive electrode active material for a lithium ion battery, comprising the steps of: preparing a lithium metal nitrate solution slurry containing a lithium salt and a metal nitrate; and using the micro spray dryer to dissolve the lithium metal nitrate solution slurry a step of performing spray drying to obtain a composite powder of a lithium metal salt; and a step of firing the powder. 如申請專利範圍第1項之鋰離子電池用正極活性物質之製造方法,其中,該金屬硝酸鹽所含有之金屬係選自Ni、Mn及Co中之1種以上。 The method for producing a positive electrode active material for a lithium ion battery according to the first aspect of the invention, wherein the metal contained in the metal nitrate is one or more selected from the group consisting of Ni, Mn and Co. 如申請專利範圍第1或2項之鋰離子電池用正極活性物質之製造方法,其中,該金屬硝酸鹽至少含有Ni,該粉末所含有之金屬中之Ni的莫耳比率為0.3以上。 The method for producing a positive electrode active material for a lithium ion battery according to claim 1 or 2, wherein the metal nitrate contains at least Ni, and a molar ratio of Ni in the metal contained in the powder is 0.3 or more. 如申請專利範圍第1或2項之鋰離子電池用正極活性物質之製造方法,其中,該金屬硝酸鹽至少含有Ni及Mn,該粉末所含有之金屬中之Ni的莫耳比率大於Mn的莫耳比率。 The method for producing a positive electrode active material for a lithium ion battery according to claim 1 or 2, wherein the metal nitrate contains at least Ni and Mn, and a molar ratio of Ni in the metal contained in the powder is greater than that of Mn. Ear ratio. 如申請專利範圍第1或2項之鋰離子電池用正極活性物質之製造方法,其中,該鋰鹽為碳酸鋰。 The method for producing a positive electrode active material for a lithium ion battery according to claim 1 or 2, wherein the lithium salt is lithium carbonate.
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