TW201306444A - Thin type motor - Google Patents

Thin type motor Download PDF

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Publication number
TW201306444A
TW201306444A TW100126611A TW100126611A TW201306444A TW 201306444 A TW201306444 A TW 201306444A TW 100126611 A TW100126611 A TW 100126611A TW 100126611 A TW100126611 A TW 100126611A TW 201306444 A TW201306444 A TW 201306444A
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Taiwan
Prior art keywords
base
positioning member
disposed
magnet ring
top surface
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TW100126611A
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Chinese (zh)
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TWI483515B (en
Inventor
Jian-Rong Chen
xian-wen Liu
zhi-cong Xu
zi-wen Cai
jia-qing Li
zheng-tian Shi
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Yen Sun Technology Corp
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Priority to TW100126611A priority Critical patent/TW201306444A/en
Priority to CN201110290140.3A priority patent/CN102904356B/en
Publication of TW201306444A publication Critical patent/TW201306444A/en
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Publication of TWI483515B publication Critical patent/TWI483515B/zh

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Abstract

A thin type motor includes a holder, a rotor unit and a driving unit. The driving unit includes a circuit substrate disposed between the holder and the rotor unit, plural induction coils correspondingly spaced with the magnet of the rotor unit and embedded to the circuit substrate, a detection element separately disposed with the induction coil, and a positioning member disposed on a bottom surface of the holder without exposing a top surface. By utilizing the positioning member capable of generating magnetic attraction effect with the magnet ring, the detection element can accurately induce the magnetic property of the magnet ring so as to smoothly activate the rotor unit. Since the positioning member is disposed on the bottom surface of the holder without exposing the top surface, it can prevent the positioning member from being short circuit or jammed due to vibration or come-off, thereby enhancing the stability and manufacture efficiency.

Description

薄型馬達Thin motor

本發明是有關於一種馬達裝置,特別是指一種薄型馬達。The present invention relates to a motor device, and more particularly to a thin motor.

參閱圖1,中華民國公開第201117524號「微型馬達」發明專利申請案,揭露一種微型馬達1,包含一基板11、一結合該基板11的電路板12、一樞設於該基板11上的轉子13,及至少一輔助啟動件14。Referring to FIG. 1, a "micro motor" invention patent application of the Republic of China Publication No. 201117524 discloses a micro motor 1 comprising a substrate 11, a circuit board 12 coupled to the substrate 11, and a rotor pivoted on the substrate 11. 13, and at least one auxiliary actuator 14.

該電路板12具有一線圈組121,及一偵測元件122;該轉子13具有一樞設於該基板11上的輪轂131,及一設置於該輪轂131上的永久磁鐵132,該永久磁鐵132具有多數強磁區133,及多數介與兩相鄰強磁區133之間的弱磁區134;該輔助啟動件14是為一介於該基板11與該轉子13之間且具有磁吸效果之片體。The circuit board 12 has a coil assembly 121 and a detecting component 122. The rotor 13 has a hub 131 pivoted on the substrate 11, and a permanent magnet 132 disposed on the hub 131. The permanent magnet 132 A plurality of strong magnetic regions 133, and a plurality of weak magnetic regions 134 between the two adjacent strong magnetic regions 133; the auxiliary starting member 14 is between the substrate 11 and the rotor 13 and has a magnetic effect Sheet.

藉由該輔助啟動件14與該永久磁鐵132的至少一強磁區133相互磁吸,使該轉子13停止轉動時,該偵測元件122能夠沿該輪轂131之軸向的投影而不與任一弱磁區134重疊,以達到易於啟動之功能。When the auxiliary actuator 14 and the at least one strong magnetic region 133 of the permanent magnet 132 are magnetically attracted to each other to stop the rotation of the rotor 13 , the detecting element 122 can be projected along the axial direction of the hub 131 without any A weak magnetic zone 134 overlaps to achieve an easy-to-start function.

但是,由於該輔助啟動件14是位於該基板11與該轉子13之間,因此,若是該輔助啟動件14受到該微型馬達1於轉動時所產生之振動所影響,或是設置時間較久而脫落,極有可能會被轉動中的轉子13所捲入,而造成轉子13卡死。However, since the auxiliary starting member 14 is located between the substrate 11 and the rotor 13, if the auxiliary starting member 14 is affected by the vibration generated when the micromotor 1 is rotated, or the setting time is long When it falls off, it is highly likely that it will be caught by the rotating rotor 13, and the rotor 13 is stuck.

而且若是將該輔助啟動件14設置於該基板11上,利用位於該基板11與該轉子13之間的電路板12,雖然可以降低發生前述轉子13卡死的情況,但是,轉子13轉動時所產生的震動很有可能連帶使該電路板12產生震動,若是該電路板12的線圈組121因震動,而與該輔助啟動件14相接觸即會造成短路的現象,為了避免發生短路,往往需要在該輔助啟動件14上罩覆一絕緣材料,如此,不但費時費工,更會增加製造成本。Further, if the auxiliary actuator 14 is provided on the substrate 11, the circuit board 12 located between the substrate 11 and the rotor 13 can reduce the occurrence of the occurrence of the rotor 13 being stuck, but when the rotor 13 is rotated The generated vibration is likely to cause the circuit board 12 to vibrate. If the coil assembly 121 of the circuit board 12 is in contact with the auxiliary starting member 14 due to vibration, a short circuit may occur, and in order to avoid a short circuit, it is often required. The auxiliary starting member 14 is covered with an insulating material, which not only takes time and labor, but also increases the manufacturing cost.

因此,本發明之目的,即在提供一種穩定度高,且製作效率高的薄型馬達。Accordingly, it is an object of the present invention to provide a thin motor having high stability and high production efficiency.

於是,本發明薄型馬達,包含一基座、一樞設於該基座的轉子單元,及一用以驅動該轉子單元的驅動單元。Thus, the thin motor of the present invention comprises a base, a rotor unit pivoted to the base, and a drive unit for driving the rotor unit.

該基座包括相反的一頂面與一底面。該轉子單元包括一可繞其自身軸線轉動地樞設於該基座的輪轂,及一設置於該輪轂且面向該基座之頂面的磁鐵環。The base includes an opposite top surface and a bottom surface. The rotor unit includes a hub pivotally pivotable about the base thereof to the base, and a magnet ring disposed on the hub and facing the top surface of the base.

該驅動單元包括一設置於該基座與該輪轂之間的電路基板、多數與該磁鐵環對應間隔埋設於該電路基板的感應線圈、一與所述感應線圈相間隔地設置於該電路基板以感應該磁鐵環的偵測元件,及一設置於該基座底面且不顯露出該頂面而能與該磁鐵環產生磁吸作用的定位件。The driving unit includes a circuit board disposed between the base and the hub, and a plurality of induction coils embedded in the circuit board corresponding to the magnet ring, and a circuit board disposed on the circuit board at a distance from the induction coil The detecting component of the magnet ring is sensed, and a positioning member disposed on the bottom surface of the base and not exposing the top surface to generate a magnetic attraction with the magnet ring.

本發明的有益效果在於:利用能與該磁鐵環產生磁吸作用的定位件,使該偵測元件能準確感應該磁鐵環的磁性以順利啟動該轉子單元,而且由於該定位件是設置於該基座底面且不顯露出該頂面,因此,能避免該定位件因震動或脫落而發生短路或是卡死等現象,進而提高穩定度與製作效率。The utility model has the advantages that the positioning component capable of generating a magnetic attraction with the magnet ring enables the detecting component to accurately sense the magnetic property of the magnet ring to smoothly start the rotor unit, and since the positioning component is disposed on the The top surface of the base is not exposed, so that the short-circuit or jam of the positioning member due to vibration or falling off can be avoided, thereby improving stability and manufacturing efficiency.

有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之三個較佳實施例的詳細說明中,將可清楚的呈現。The above and other technical contents, features and advantages of the present invention will be apparent from the following detailed description of FIG.

在本發明被詳細描述之前,要注意的是,在以下的說明內容中,類似的元件是以相同的編號來表示。Before the present invention is described in detail, it is noted that in the following description, similar elements are denoted by the same reference numerals.

參閱圖2,本發明薄型馬達2之第一較佳實施例包含一基座21、一樞設於該基座21的轉子單元22,及一用以驅動該轉子單元22的驅動單元23。Referring to FIG. 2, a first preferred embodiment of the thin motor 2 of the present invention includes a base 21, a rotor unit 22 pivotally mounted to the base 21, and a drive unit 23 for driving the rotor unit 22.

該基座21包括相反的一頂面211與一底面212;該轉子單元22包括一可繞其自身軸線轉動地樞設於該基座21的輪轂221,及一設置於該輪轂221且面向該基座21之頂面211的磁鐵環223。該磁鐵環223具有多數呈交錯設置且極性不同的磁極224,及多數介於每兩磁極224間且磁力較弱的磁極交界225。每一磁極224皆具有一位於兩相間隔的磁極交界225之間且磁力較強的感應區226。The base 21 includes an opposite top surface 211 and a bottom surface 212. The rotor unit 22 includes a hub 221 pivotably pivoted about the base 21 thereof, and is disposed on the hub 221 and faces the hub A magnet ring 223 of the top surface 211 of the base 21. The magnet ring 223 has a plurality of magnetic poles 224 which are staggered and have different polarities, and a plurality of magnetic pole junctions 225 which are interposed between the two magnetic poles 224 and have a weak magnetic force. Each pole 224 has a sensing region 226 between the two spaced magnetic pole junctions 225 and having a strong magnetic force.

該驅動單元23包括一設置於該基座21與該輪轂221之間的電路基板231、多數與該磁鐵環223對應間隔埋設於該電路基板231的感應線圈232、一與所述感應線圈232相間隔地設置於該電路基板231以感應該磁鐵環223之磁極224的極性的偵測元件233,及一設置於該基座21底面212且不顯露出該頂面211而能與該磁鐵環223產生磁吸作用的定位件234。於本較佳實施例中,該定位件234是呈長條狀並設置於該基座21的底面212。The driving unit 23 includes a circuit board 231 disposed between the base 21 and the hub 221, and a plurality of induction coils 232 embedded in the circuit board 231 corresponding to the magnet ring 223, and an induction coil 232. The detecting element 233 is disposed on the circuit substrate 231 to sense the polarity of the magnetic pole 224 of the magnet ring 223, and is disposed on the bottom surface 212 of the base 21 and does not expose the top surface 211 to be coupled to the magnet ring 223. A positioning member 234 that generates a magnetic attraction. In the preferred embodiment, the positioning member 234 is elongated and disposed on the bottom surface 212 of the base 21 .

參閱圖2、3,當該轉子單元22停止轉動時,利用能與該磁鐵環223產生磁吸作用的定位件234,吸引該磁鐵環223之磁極224磁力較強的感應區226,使該磁鐵環223之兩磁極224磁力較強的感應區226是位於該定位件234的上方,以確保該偵測元件233是位於任一磁極224的下方且不與任一磁極交界225的投影相重疊,因此,當重新啟動該轉子單元22時,該偵測元件233即能確實感測到該磁鐵環223之磁極224之感應區226的極性,以使所述感應線圈232通電激磁產生對應的極性,而順利啟動該轉子單元22。Referring to FIGS. 2 and 3, when the rotor unit 22 stops rotating, the magnetic pole 224 of the magnet ring 223 is attracted by the positioning member 234 capable of generating a magnetic attraction with the magnet ring 223, so that the magnet 224 has a strong magnetic induction region 226. The sensing area 226 of the two magnetic poles 224 of the ring 223 is located above the positioning member 234 to ensure that the detecting element 233 is located below any of the magnetic poles 224 and does not overlap with the projection of any of the magnetic pole junctions 225. Therefore, when the rotor unit 22 is restarted, the detecting component 233 can positively sense the polarity of the sensing region 226 of the magnetic pole 224 of the magnet ring 223, so that the induction coil 232 is energized to generate a corresponding polarity. The rotor unit 22 is smoothly started.

而且由於該定位件234是位於該基座21的底面212,不但易於組裝,即使該定位件234不慎與該基座21相互分離、脫落,也只是自該基座21掉落,並不會被轉動中的轉子單元22所吸引,所以能避免使發生該轉子單元22卡死的現象;再者,將該定位件234設置於該基座21的底面212,即使該電路基板231因震動而產生偏斜,也不會與該定位件234相接觸,而且,一般而言該基座21是以絕緣材質所製成,因此,該基座21還能提供該定位件234絕緣保護以避免發生短路,故無需額外增加絕緣片或絕緣材料,進而提高該薄型馬達2的運作穩定度與製作效率。Moreover, since the positioning member 234 is located on the bottom surface 212 of the base 21, it is not only easy to assemble, but even if the positioning member 234 is inadvertently separated from the base 21 and falls off, it only falls from the base 21 and does not fall. The rotor unit 22 is attracted by the rotating rotor unit 22, so that the phenomenon that the rotor unit 22 is stuck can be avoided. Further, the positioning member 234 is disposed on the bottom surface 212 of the base 21 even if the circuit board 231 is vibrated. The yoke is not in contact with the positioning member 234, and generally, the pedestal 21 is made of an insulating material. Therefore, the pedestal 21 can also provide insulation protection for the positioning member 234 to avoid occurrence. Since the short circuit is used, it is not necessary to additionally add an insulating sheet or an insulating material, thereby improving the operational stability and manufacturing efficiency of the thin motor 2.

參閱圖4,本發明薄型馬達2之第二較佳實施例,大致是與該第一較佳實施例相同,不相同的地方在於:該定位件234是呈長條狀並嵌入該基座21的底面212中,藉此,提供一種結合力更好的結合方式,以有效避免該定位件234與該基座21相互分離或脫落。Referring to FIG. 4, the second preferred embodiment of the thin motor 2 of the present invention is substantially the same as the first preferred embodiment. The difference is that the positioning member 234 is elongated and embedded in the base 21. In the bottom surface 212, a better bonding mode is provided to effectively prevent the positioning member 234 from being separated or detached from the base 21.

參閱圖5,本發明薄型馬達2之第三較佳實施例,大致是與該第一較佳實施例相同,不相同的地方在於:該基座21是卡制於該定位件234中,藉此,提供一種結合力更好的結合方式,以有效避免該定位件234與該基座21相互分離或脫落。Referring to FIG. 5, the third preferred embodiment of the thin motor 2 of the present invention is substantially the same as the first preferred embodiment. The difference is that the base 21 is locked in the positioning member 234. Therefore, a bonding mode with better bonding force is provided to effectively prevent the positioning member 234 from being separated from or detached from the base 21.

綜上所述,本發明之薄型馬達2,利用能與該磁鐵環223產生磁吸作用的定位件234,確保該偵測元件233是位於任一磁極224的下方且不與任一磁極交界225的投影相重疊,而能順利啟動該轉子單元22;而且由於該定位件234是位於該基座21的底面212,因此,即使該定位件234不慎與該基座21相互分離、脫落,也不會發生使該轉子單元22卡死的現象;再者,將該定位件234設置於該基座21的底面212,即使該電路基板231因震動而產生偏斜,也不會與該定位件234相接觸,而且該基座21還能提供該定位件234絕緣保護有效避免發生短路,進而提高該薄型馬達2的運作穩定度與製作效率,故確實能達成本發明之目的。In summary, the thin motor 2 of the present invention utilizes a positioning member 234 capable of generating a magnetic attraction with the magnet ring 223, ensuring that the detecting element 233 is located below any of the magnetic poles 224 and does not interface with any of the magnetic poles 225. The projections are overlapped, and the rotor unit 22 can be smoothly started. Moreover, since the positioning member 234 is located on the bottom surface 212 of the base 21, even if the positioning member 234 is inadvertently separated from the base 21, The phenomenon that the rotor unit 22 is stuck does not occur; further, the positioning member 234 is disposed on the bottom surface 212 of the base 21, and even if the circuit board 231 is deflected due to vibration, the positioning member is not The 234 is in contact with each other, and the susceptor 21 can also provide insulation protection of the positioning member 234 to effectively avoid short circuit, thereby improving the operational stability and manufacturing efficiency of the thin motor 2, so that the object of the present invention can be achieved.

惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent.

2...薄型馬達2. . . Thin motor

21...基座twenty one. . . Pedestal

211...頂面211. . . Top surface

212...底面212. . . Bottom

22...轉子單元twenty two. . . Rotor unit

221...輪轂221. . . Wheel hub

223...磁鐵環223. . . Magnet ring

224...磁極224. . . magnetic pole

225...磁極交界225. . . Magnetic junction

226...感應區226. . . Sensing area

23...驅動單元twenty three. . . Drive unit

231...電路基板231. . . Circuit substrate

232...感應線圈232. . . Induction coil

233...偵測元件233. . . Detection component

234...定位件234. . . Positioning member

圖1是一立體分解圖,說明中華民國公開第201117524號「微型馬達」發明專利申請案第3圖所揭露的微型馬達;1 is an exploded perspective view showing the micromotor disclosed in FIG. 3 of the "Micro Motor" invention patent application of the Republic of China Publication No. 201117524;

圖2是一立體分解圖,說明本發明薄型馬達的第一較佳實施例;Figure 2 is an exploded perspective view showing a first preferred embodiment of the thin motor of the present invention;

圖3是一俯視圖,輔助說明圖2;Figure 3 is a top view, assistance to illustrate Figure 2;

圖4是一剖視圖,說明本發明薄型馬達的第二較佳實施例;及Figure 4 is a cross-sectional view showing a second preferred embodiment of the thin motor of the present invention; and

圖5是一剖視圖,說明本發明薄型馬達的第三較佳實施例。Figure 5 is a cross-sectional view showing a third preferred embodiment of the thin motor of the present invention.

2...薄型馬達2. . . Thin motor

21...基座twenty one. . . Pedestal

211...頂面211. . . Top surface

212...底面212. . . Bottom

22...轉子單元twenty two. . . Rotor unit

221...輪轂221. . . Wheel hub

223...磁鐵環223. . . Magnet ring

224...磁極224. . . magnetic pole

225...磁極交界225. . . Magnetic junction

226...感應區226. . . Sensing area

23...驅動單元twenty three. . . Drive unit

231...電路基板231. . . Circuit substrate

232...感應線圈232. . . Induction coil

233...偵測元件233. . . Detection component

234...定位件234. . . Positioning member

Claims (5)

一種薄型馬達,包含:一基座,包括相反的一頂面與一底面;一轉子單元,包括一可繞其自身軸線轉動地樞設於該基座之頂面的輪轂,及一設置於該輪轂且面向該基座之頂面的磁鐵環;以及一驅動單元,包括一設置於該基座與該輪轂之間的電路基板、多數與該磁鐵環對應間隔埋設於該電路基板的感應線圈、一與所述感應線圈相間隔地設置於該電路基板以感應該磁鐵環的偵測元件,及一設置於該基座底面且不顯露出該頂面而能與該磁鐵環產生磁吸作用的定位件。A thin motor comprising: a base comprising an opposite top surface and a bottom surface; a rotor unit including a hub pivotally pivotable about a top surface of the base about its own axis, and a hub disposed thereon a magnet ring facing the top surface of the base; and a driving unit comprising: a circuit board disposed between the base and the hub; and an induction coil embedded in the circuit board corresponding to the magnet ring, a detecting element disposed on the circuit substrate at a distance from the sensing coil to sense the magnet ring, and a magnetic field disposed on the bottom surface of the base and not exposing the top surface to generate a magnetic attraction with the magnet ring Positioning piece. 根據申請專利範圍第1項所述之薄型馬達,其中,該定位件黏設於該基座的底面。The thin motor of claim 1, wherein the positioning member is adhered to a bottom surface of the base. 根據申請專利範圍第1項所述之薄型馬達,其中,該定位件是嵌入該基座的底面中。A thin motor according to claim 1, wherein the positioning member is embedded in a bottom surface of the base. 根據申請專利範圍第1項所述之薄型馬達,其中,該基座是卡制於該定位件中。The thin motor of claim 1, wherein the base is snapped into the positioning member. 根據申請專利範圍第1至4項中任一項所述之薄型馬達,其中,該定位件是呈長條狀。The thin motor according to any one of claims 1 to 4, wherein the positioning member is in the form of a strip.
TW100126611A 2011-07-27 2011-07-27 Thin type motor TW201306444A (en)

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TW100126611A TW201306444A (en) 2011-07-27 2011-07-27 Thin type motor
CN201110290140.3A CN102904356B (en) 2011-07-27 2011-09-28 Thin type motor

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TW100126611A TW201306444A (en) 2011-07-27 2011-07-27 Thin type motor

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TW201306444A true TW201306444A (en) 2013-02-01
TWI483515B TWI483515B (en) 2015-05-01

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TWI666460B (en) * 2018-08-10 2019-07-21 東元電機股份有限公司 Rapid test method for motor layer short
CN112855493A (en) * 2019-11-26 2021-05-28 海信(山东)冰箱有限公司 Compressor, assembly method of compressor assembly and refrigerator

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CN2484689Y (en) * 2001-06-27 2002-04-03 建准电机工业股份有限公司 Polar-piece structure of motor stator
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