TW201303501A - Photosensitive resin composition, photosensitive film, forming method for rib pattern, forming method for hollow structure, and electronic component - Google Patents
Photosensitive resin composition, photosensitive film, forming method for rib pattern, forming method for hollow structure, and electronic component Download PDFInfo
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- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H3/00—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators
- H03H3/007—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks
- H03H3/08—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks for the manufacture of resonators or networks using surface acoustic waves
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
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- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H9/00—Networks comprising electromechanical or electro-acoustic devices; Electromechanical resonators
- H03H9/02—Details
- H03H9/05—Holders; Supports
- H03H9/10—Mounting in enclosures
- H03H9/1064—Mounting in enclosures for surface acoustic wave [SAW] devices
- H03H9/1092—Mounting in enclosures for surface acoustic wave [SAW] devices the enclosure being defined by a cover cap mounted on an element forming part of the surface acoustic wave [SAW] device on the side of the IDT's
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Abstract
Description
本發明乃是關於感光性樹脂組成物以及使用該組成物所成之感光性薄膜、稜紋圖型之形成方法、中空構造之形成方法及電子零件。 The present invention relates to a photosensitive resin composition, a photosensitive film formed using the composition, a method of forming a rib pattern, a method of forming a hollow structure, and an electronic component.
近年來,因半導體元件的高積體化、小型化之發展,而實現了急速的大容量化與低成本化。以表面彈性波(SAW)濾光器所代表、在單結晶晶圓表面形成電極圖型或微細構造而發揮特定的電性機能之元件的包裝,因以樹脂等被覆機能部表面會導致特性變化之故,必須以元件表面特別是對機能性重要的部分不與其他物體接觸之方式來具有中空構造。又,以CMOS、CCD感知器所代表之圖像感知器,為了保護元件避免妨礙攝影的濕氣或塵埃,且不遮蔽從外部而來的光,係以玻璃蓋被覆受光部而成中空構造。其他如陀螺儀(gyroscope)或毫波雷達(milliwave rader)等之高頻率用途的MEMS(Micro Electro Mechanical System),乃具有用以保護可動部分之中空構造。 In recent years, due to the development of high integration and miniaturization of semiconductor devices, rapid capacity increase and cost reduction have been achieved. A package that exhibits a specific electrical function by forming an electrode pattern or a fine structure on the surface of a single crystal wafer, which is represented by a surface acoustic wave (SAW) filter, and causes a characteristic change on the surface of the functional portion coated with a resin or the like. For this reason, it is necessary to have a hollow structure in such a manner that the surface of the element, particularly the portion important for the function, does not come into contact with other objects. In addition, an image sensor represented by a CMOS or CCD sensor has a hollow structure in which a light-receiving portion is covered with a glass cover in order to protect the device from moisture or dust that hinders imaging, and does not shield light from the outside. Other MEMS (Micro Electro Mechanical System), such as a gyroscope or a milliwave rader, have a hollow structure for protecting a movable portion.
在必須具有此等中空構造之元件中,以往,係藉由無機材料之加工/接合而形成中空構造體。但是,為了零件點數或工作量的減低所致之成本減低及構造之小型化/低背化的要求,對於具有以樹脂所形成之框緣部及/或蓋部 的中空構造,其形成法備受討論。特別是因使用感光性樹脂材料,使得藉由微影技術所為的中空構造之形狀及電極部形成用的開孔之形成變容易,並獲得非常大的成本減低效果。 In an element which has such a hollow structure, conventionally, a hollow structure is formed by processing/joining of an inorganic material. However, in order to reduce the cost of parts and the amount of work, and to reduce the size and structure of the structure, it is necessary to have a frame portion and/or a cover portion formed of a resin. The hollow structure and its formation method are discussed. In particular, the use of the photosensitive resin material makes it easy to form the shape of the hollow structure by the lithography technique and the opening for forming the electrode portion, and a very large cost reduction effect is obtained.
專利文獻1~3中乃記載著,在具有中空構造之電子零件中,使用感光性聚醯亞胺或感光性環氧樹脂、或該等之樹脂薄膜以作為形成中空部用的外圍壁部(框緣部)及/或天井部(蓋部)之感光性樹脂材料。 In the electronic components having a hollow structure, it is described that a photosensitive polyimide, a photosensitive epoxy resin, or the like is used as a peripheral wall portion for forming a hollow portion. Photosensitive resin material for the frame edge portion and/or the patio portion (cover portion).
此外,表面彈性波裝置(SAW裝置)等之具有中空構造之電子零件,因對搭載基板進行實裝,可製造為具有與壓電基板之配線電極施予了電性接續的外部端子或外部電極之包裝構造。此時,形成中空部之框緣部及蓋部的周圍,為了提昇元件的保護以及操作性,多以例如轉注成形法等來進行樹脂封止(參考例如專利文獻4~7)。 In addition, an electronic component having a hollow structure such as a surface acoustic wave device (SAW device) can be manufactured by mounting the mounted substrate so as to have an external terminal or an external electrode that is electrically connected to the wiring electrode of the piezoelectric substrate. The packaging structure. In this case, the frame edge portion of the hollow portion and the periphery of the lid portion are formed, and the resin is sealed by, for example, transfer molding or the like in order to improve the protection and operability of the element (see, for example, Patent Documents 4 to 7).
又,表面彈性波裝置,在搭載於手機端末電話裝置等之電子裝置方面,係採用有與IC等之多數的元件一起實裝於同一基板而模組化之電子零件。此經模組化之電子零件,為了保護實裝於同一基板之各元件,乃藉由使用半導體用封止材料所為之轉注成形法或使用感光性環氧樹脂所為之真空積層法或真空加壓法,將元件予以樹脂封止(例如,專利文獻8~9)。 Further, the surface acoustic wave device is an electronic component that is mounted on the same substrate and integrated with a plurality of components such as an IC, in terms of an electronic device such as a mobile phone terminal device. In order to protect the components mounted on the same substrate, the modular electronic components are vacuum-layered or vacuum-pressed by using a semiconductor sealing material or by using a photosensitive epoxy resin. In the method, the element is sealed with a resin (for example, Patent Documents 8 to 9).
以轉注成形法所為之樹脂封止,通常以高溫高壓(150~200℃、50~150kg/cm2)進行製模成形之故,可對實裝於基板上的元件施加高壓。藉此,形成中空部的框緣部 及蓋部會變形,而發生對壓電基板之配線電極的接觸或振動空間產生大形變(strain)等問題,因此,在前述專利文獻4~8中,即提案有為了解決如此中空構造之變形問題所為的各種方法。 The resin is sealed by a transfer molding method, and usually molded at a high temperature and high pressure (150 to 200 ° C, 50 to 150 kg/cm 2 ), and a high voltage can be applied to an element mounted on the substrate. As a result, the frame edge portion and the lid portion forming the hollow portion are deformed, and problems such as contact with the wiring electrode of the piezoelectric substrate or large strain in the vibration space occur. Therefore, in Patent Documents 4 to 8, That is, various methods for solving the problem of deformation of such a hollow structure have been proposed.
又,前述專利文獻9中乃揭示有,藉由對形成空洞(中空)之第1封止部而言,降低設置於第1封止部周圍之第2封止部的彈性率,來防止中空構造的變形之方法。 Further, in the above-described Patent Document 9, it is disclosed that the first sealing portion forming the cavity (hollow) reduces the elastic modulus of the second sealing portion provided around the first sealing portion to prevent hollowness The method of constructing the deformation.
再者,使用感光性樹脂而形成中空構造之框緣部及/或蓋部的構造,已知可以使用一片基板一併製造表面彈性波裝置等電子零件之近似晶圓等級包裝的方法來製造(參考前述專利文獻2、6~8)。此基板一併製造的包裝,可大幅度減低製造成本,在專利文獻10~12中,亦揭示有該構造與製造方法。 Further, a structure in which a frame portion and/or a lid portion of a hollow structure are formed by using a photosensitive resin is known, and it is known that a single substrate can be used to manufacture a method similar to wafer level packaging of an electronic component such as a surface acoustic wave device. Reference is made to the aforementioned Patent Documents 2, 6 to 8). The package manufactured by the substrate can greatly reduce the manufacturing cost, and the structure and manufacturing method are also disclosed in Patent Documents 10 to 12.
[專利文獻1]特開2010-10812號公報 [Patent Document 1] JP-A-2010-10812
[專利文獻2]特表2003-523082號公報 [Patent Document 2] Japanese Patent Publication No. 2003-523082
[專利文獻3]特開2008-250200號公報 [Patent Document 3] JP-A-2008-250200
[專利文獻4]特開2007-142770號公報 [Patent Document 4] JP-A-2007-142770
[專利文獻5]特開2001-185976號公報 [Patent Document 5] JP-A-2001-185976
[專利文獻6]特開2009-200996號公報 [Patent Document 6] JP-A-2009-200996
[專利文獻7]特開2009-212760號公報 [Patent Document 7] JP-A-2009-212760
[專利文獻8]國際公開第2009/057699號 [Patent Document 8] International Publication No. 2009/057699
[專利文獻9]特開2007-208665號公報 [Patent Document 9] JP-A-2007-208665
[專利文獻10]特開2009-117730號公報 [Patent Document 10] JP-A-2009-117730
[專利文獻11]國際公開第2008/018452號 [Patent Document 11] International Publication No. 2008/018452
[專利文獻12]國際公開第2010/061821號 [Patent Document 12] International Publication No. 2010/061821
但是,前述專利文獻1~12中揭示作為感光性樹脂之環氧樹脂或聚醯亞胺樹脂,雖為習知微影技術領域中所使用的泛用材料,但是,對於其可否適用為能形成微細且堅固的中空構造之材料,單獨以樹脂可否作為一種能充分地確保高溫中的中空構造之形狀保持性與作為電子零件之各種信賴性之材料,並沒有具體的報告,也幾乎沒有相關的檢討。 However, the above-mentioned Patent Documents 1 to 12 disclose that the epoxy resin or the polyimide resin as the photosensitive resin is a general-purpose material used in the field of conventional lithography, but whether it can be used to form The material of the fine and sturdy hollow structure alone, whether the resin can be used as a material capable of sufficiently ensuring the shape retention of the hollow structure at a high temperature and various reliability as an electronic component, has no specific report and is hardly related. Review.
一般而言,感光性樹脂相較於僅加熱即硬化之熱硬化性樹脂,因材料的選擇幅度受限,故要成為在耐熱耐濕性或對基板的接著性優異之組成,較熱硬化性樹脂難。換言之,在感光性環氧樹脂的情況,相較於熱硬化環氧樹脂,係有其吸濕率或透濕率有變高的傾向,且無法獲得充分的耐濕熱性,無法確保作為中空構造裝置所期望的信賴性之問題。 In general, the photosensitive resin is more resistant to heat and moisture resistance or to the substrate, and is more thermosetting than the thermosetting resin which is cured only by heat. Resin is difficult. In other words, in the case of the photosensitive epoxy resin, the moisture absorption rate or the moisture permeability ratio tends to be higher than that of the thermosetting epoxy resin, and sufficient moist heat resistance cannot be obtained, and the hollow structure cannot be secured. The problem of reliability that the device expects.
又,上述專利文獻中,並未就光硬化後感光性環氧樹脂之彈性率有具體的檢討。因此,使用此等專利文獻中記載之感光性環氧樹脂時,在製造中或使用中會發生樹脂的變形、底切或凹陷等,損傷中空構造保持性,在特性上會 遭受很大的傷害。特別是,為了確保信賴性或是與其他裝置之模組化,在實施將中空構造裝置藉由之後步驟的封止樹脂所為製模之際,於高溫高壓條件下對中空構造施予壓力時,中空構造恐會崩潰,因而在形狀及電氣特性的維持上不安定,並且成為一大問題。 Further, in the above patent documents, there is no specific review of the elastic modulus of the photosensitive epoxy resin after photocuring. Therefore, when the photosensitive epoxy resin described in these patent documents is used, deformation, undercut, or depression of the resin may occur during or during use, and the hollow structure retention property may be impaired. Suffered a lot of damage. In particular, in order to ensure reliability or modularization with other devices, when the hollow structure device is subjected to molding by a sealing resin in a subsequent step, when a pressure is applied to the hollow structure under high temperature and high pressure conditions, The hollow structure is likely to collapse, and thus it is unstable in the maintenance of shape and electrical characteristics, and becomes a big problem.
再者,此等感光性環氧樹脂,在搭載於基板上之際所實施之焊料迴銲時的高溫重複製程中,不僅只有變形,亦會有開裂或剝離的發生可能性變高等製造上的問題。此外,使用感光性環氧樹脂的微影術中,一般係以開口徑100μm以上之大小形成圖型。上述專利文獻中,有關該條件以下的微細圖型形成性並未有所揭示,而且,並不清楚可否藉由感光性環氧樹脂而形成微細圖型。 In addition, in the high-temperature repetitive process of solder reflow which is performed on the substrate, the photosensitive epoxy resin is not only deformed but also has a high possibility of occurrence of cracking or peeling. problem. Further, in the lithography using a photosensitive epoxy resin, a pattern is generally formed in an opening diameter of 100 μm or more. In the above-mentioned patent documents, the formation of fine patterns below the conditions is not disclosed, and it is not clear whether or not a fine pattern can be formed by a photosensitive epoxy resin.
此外,上述專利文獻中被舉出為具有高耐熱性及高信賴性之感光性樹脂的感光性聚醯亞胺樹脂,一般而言,係有難以形成10μm以上厚度之膜的問題。因此,使用感光性聚醯亞胺樹脂時,難以形成對中空構造之稜紋形成所需之足夠的厚度。在中空構造裝置之小型化或高精密化中,不可欠缺的即為厚膜且具有微細圖型之稜紋形成,但感光聚醯亞胺樹脂可適用的材料選擇幅度小,難以充分地符合此要求。 Further, the above-mentioned patent document discloses a photosensitive polyimide resin having a photosensitive resin having high heat resistance and high reliability, and generally has a problem that it is difficult to form a film having a thickness of 10 μm or more. Therefore, when a photosensitive polyimide resin is used, it is difficult to form a sufficient thickness required for rib formation of a hollow structure. In the miniaturization or high-precision of the hollow structure device, the rib formation which is thick film and has a fine pattern is indispensable, but the material selection range of the photosensitive polyimide resin is small, and it is difficult to sufficiently conform to this. Claim.
又,感光性聚醯亞胺樹脂係如上述所言,因厚膜形成困難,在使該樹脂適用為中空構造之蓋部時,難以形成厚度足夠的蓋部,且因呈薄的薄膜狀,在高溫高壓條件下的耐久性差。雖可併用作為補強材料之剛性高的材料,但會 發生成本或工作量增加等新的問題。 Further, as described above, the photosensitive polyimide resin is difficult to form a thick film, and when the resin is applied to a lid portion having a hollow structure, it is difficult to form a lid portion having a sufficient thickness and a thin film shape. Poor durability under high temperature and high pressure conditions. Although it can be used together as a material with high rigidity as a reinforcing material, New problems such as cost or workload increase.
而且,感光性聚醯亞胺樹脂為了實現所期望的物性或特性,必須於250℃以上硬化。於如此高溫下進行加熱時,難以適用於恐有應力產生或基板破損之SAW FILTER裝置等。 Further, the photosensitive polyimide resin must be cured at 250 ° C or higher in order to achieve desired physical properties or characteristics. When heating at such a high temperature, it is difficult to apply to a SAW FILTER device or the like which may cause stress generation or damage to the substrate.
如此,以往的感光性聚醯亞胺樹脂在形成中空構造之稜部與蓋部上,在適用範圍受限的同時,有必要大幅地改良材料本身的構造及物性或特性。 As described above, in the conventional photosensitive polyimide resin, it is necessary to greatly improve the structure, physical properties, and properties of the material itself while forming the ridge portion and the lid portion of the hollow structure, while the application range is limited.
又,前述專利文獻8、10~12中,例示有感光性環氧樹脂或感光性聚醯亞胺樹脂以外的感光性丙烯酸酯系樹脂。所例示之感光性丙烯酸酯系樹脂,已知其為因應與各種材料之組合而物性或特性會變化。但是,與前述感光性環氧樹脂或感光性聚醯亞胺樹脂同樣,在防止中空構造的變形與提昇耐濕熱性等之信賴性方面,並未有充分的檢討。因此,在上述專利文獻中,有關可同時滿足此等特性之樹脂的具體種類及構造,全然不明。故,關於構成樹脂之材料的種類或構造及該等之組合,有必要進行最適材料之設計。 Further, in the above-mentioned Patent Documents 8, 10 to 12, a photosensitive acrylate-based resin other than a photosensitive epoxy resin or a photosensitive polyimide resin is exemplified. The photosensitive acrylate-based resin exemplified is known to have physical properties or characteristics depending on the combination with various materials. However, similarly to the photosensitive epoxy resin or the photosensitive polyimide resin, there has not been sufficient review for preventing the deformation of the hollow structure and improving the reliability such as moist heat resistance. Therefore, in the above-mentioned patent documents, the specific kind and structure of the resin which can satisfy these characteristics at the same time are completely unknown. Therefore, it is necessary to design an optimum material for the type or structure of the material constituting the resin and the combination thereof.
於是,本發明乃是為了解決上述問題而為者,係以提供一種微細圖型之形成性優異、硬化物具有高彈性率、耐濕熱性優異、中空構造保持性亦優異之感光性樹脂組成物、使用該組成物所成的感光性薄膜及電子零件、以及使用該感光性樹脂組成物或該感光性薄膜所成的稜紋圖型形成方法及中空構造之形成方法為目的。 In order to solve the above-mentioned problems, the present invention provides a photosensitive resin composition which is excellent in formability of a fine pattern, has a high elastic modulus, is excellent in moist heat resistance, and is excellent in hollow structure retention. A photosensitive film and an electronic component formed by using the composition, and a rib pattern forming method and a method of forming a hollow structure formed using the photosensitive resin composition or the photosensitive film are used.
本發明者等,為了達成上述目的,乃就適用於形成中空構造用的蓋部及/或稜部之感光性樹脂組成物的組成,整體而專致地檢討信賴性提昇、高彈性率、厚膜形成性及圖型形成性。 In order to achieve the above object, the inventors of the present invention have evaluated the reliability of the improvement, the high modulus of elasticity, and the thickness of the composition of the photosensitive resin composition which is applied to the lid portion and/or the rib portion for the hollow structure. Film formability and pattern formation.
其結果發現,係以進行與前述感光性樹脂組成物之構成成分的最適化組合,並著眼於具有丙烯醯基及/或甲基丙烯醯基之胺基甲酸酯系化合物來作為光聚合性化合物,以達成上述目的,於是完成了本發明。 As a result, it has been found that the combination of the constituent components of the photosensitive resin composition is carried out, and the urethane-based compound having an acrylonitrile group and/or a methacryl oxime group is focused on photopolymerization. The compound was used to achieve the above object, and thus the present invention was completed.
意即,本發明乃關於以下(1)~(13)者。 That is, the present invention relates to the following (1) to (13).
(1)一種感光性樹脂組成物,其係含有下述光聚合性化合物(A)與光聚合起始劑(B)而成,其中,該光聚合性化合物(A)係含有至少具有1種丙烯醯基及甲基丙烯醯基之胺基甲酸酯系化合物(A1)者。 (1) A photosensitive resin composition containing the photopolymerizable compound (A) and a photopolymerization initiator (B), wherein the photopolymerizable compound (A) contains at least one Acryl sulfhydryl group and methacryl oxime group urethane compound (A1).
(2)如(1)中記載之感光性樹脂組成物,其中,前述胺基甲酸酯系化合物(A1)係一分子中的丙烯醯基及甲基丙烯醯基之總數為2~15個、重量平均分子量為950~25000。 (2) The photosensitive resin composition according to the above (1), wherein the urethane-based compound (A1) is a total of 2 to 15 propylene groups and methacryl groups in one molecule. The weight average molecular weight is 950~25000.
(3)如(1)中記載之感光性樹脂組成物,其中,前述胺基甲酸酯系化合物(A1)係一分子中的丙烯醯基及甲基丙烯醯基之總數為2~15個、重量平均分子量為950~15000。 (3) The photosensitive resin composition according to (1), wherein the urethane-based compound (A1) is a total of 2 to 15 propylene groups and methacryl groups in one molecule. The weight average molecular weight is 950~15000.
(4)如(1)~(3)中任一項所記載之感光性樹脂 組成物,其係進一步含有無機填料(C)。 (4) The photosensitive resin according to any one of (1) to (3) The composition further contains an inorganic filler (C).
(5)如(1)~(4)中任一項所記載之感光性樹脂組成物,其中,前述感光性樹脂組成物之硬化物於150℃下的彈性率為0.2GPa以上。 (5) The photosensitive resin composition according to any one of the above-mentioned, wherein the cured product of the photosensitive resin composition has an elastic modulus at 150 ° C of 0.2 GPa or more.
(6)如(1)~(5)中任一項所記載之感光性樹脂組成物,其係於具有中空構造之電子零件中,可作為形成前述中空構造之稜部及蓋部中一者或兩者的材料來使用。 (6) The photosensitive resin composition according to any one of (1) to (5), which is an electronic component having a hollow structure, and can be used as one of a ridge portion and a lid portion forming the hollow structure. Or both materials to use.
(7)一種感光性薄膜,其係使(1)~(6)中任一項所記載之感光性樹脂組成物成形為薄膜状而成。 (7) A photosensitive film obtained by molding the photosensitive resin composition according to any one of (1) to (6) into a film shape.
(8)一種圖型之形成方法,其係具有下述步驟:於基板上積層(1)~(6)中任一項所記載之感光性樹脂組成物或(7)中記載之感光性薄膜而形成感光性樹脂層之積層步驟、對前述感光性樹脂層之既定部分透過遮罩照射活性光線以使曝光部得以光硬化之曝光步驟、使前述感光性樹脂層之前述曝光部以外的部分用顯像液予以去除之顯像步驟、使前述感光性樹脂層之前述曝光部熱硬化而形成樹脂硬化物之熱硬化步驟。 (8) A method of forming a pattern, comprising: forming a photosensitive resin composition according to any one of (1) to (6) or a photosensitive film according to (7) on a substrate; And a step of laminating the photosensitive resin layer, an exposure step of irradiating the active light with a predetermined portion of the photosensitive resin layer to lightly cure the exposed portion, and a portion other than the exposed portion of the photosensitive resin layer. A developing step of removing the developing liquid, and a thermal curing step of thermally curing the exposed portion of the photosensitive resin layer to form a cured resin.
(9)一種中空構造之形成方法,其係具有下述步驟:在用以於基板上形成中空構造所設的稜紋圖型上,積層(1)~(6)中任一項所記載之感光性樹脂組成物或(7)中記載之感光性薄膜而形成感光性樹脂層之積層步驟、對前述感光性樹脂層之既定部分照射活性光線以使曝光部得以光硬化之曝光步驟、使前述感光性樹脂層之前述曝光部熱硬化而形成樹脂硬化物之熱硬化步驟。 (9) A method of forming a hollow structure, comprising the step of forming any one of layers (1) to (6) on a rib pattern for forming a hollow structure on a substrate. a step of laminating a photosensitive resin layer formed of the photosensitive resin composition or the photosensitive film described in (7), and an exposure step of irradiating the predetermined portion of the photosensitive resin layer with the active light to photoharden the exposed portion, and The exposure portion of the photosensitive resin layer is thermally cured to form a heat-curing step of the cured resin.
(10)如(9)中記載之中空構造之形成方法,其係於前述曝光步驟之後且於前述熱硬化步驟之前,具有將前述感光性樹脂層之前述曝光部以外的部分予以去除之去除步驟、。 (10) The method for forming a hollow structure according to (9), comprising the step of removing a portion other than the exposed portion of the photosensitive resin layer after the exposure step and before the thermosetting step ,.
(11)如(9)或(10)中記載之中空構造之形成方法,其中,前述稜紋圖型係可藉由(8)中記載之方法所形成者。 (11) The method for forming a hollow structure according to (9) or (10), wherein the rib pattern is formed by the method described in (8).
(12)一種具有中空構造之電子零件,其中,該中空構造係使用(1)~(6)中任一項所記載之感光性樹脂組成物或(7)中記載之感光性薄膜而形成有中空構造之稜部及/或蓋部所成者。 (12) An electronic component having a hollow structure, wherein the hollow structure is formed by using the photosensitive resin composition according to any one of (1) to (6) or the photosensitive film described in (7) The ridge portion and/or the lid portion of the hollow structure are formed.
(13)如(12)中記載之電子零件,其中,前述電子零件係表面彈性波濾波器。 (13) The electronic component according to (12), wherein the electronic component is a surface acoustic wave filter.
本發明之感光性樹脂組成物因具有優異的光硬化性與光解像度,不只可以厚膜形成微細圖型,此感光性樹脂組成物之硬化物更可表現高彈性率化或與基板的高接著性。因此,適用本發明之感光性樹脂組成物的具有中空構造之電子裝置,其彈性率高、耐濕熱性優異、中空構造保持性優異。又,高溫中,因可與基板保持高接著性,即使是厚膜,仍對耐迴銲開裂性之提昇有很大的效果。 The photosensitive resin composition of the present invention has excellent photocurability and photo-resolution, and can form a fine pattern not only in a thick film, but also a cured product of the photosensitive resin composition can exhibit high elastic modulus or high adhesion to a substrate. Sex. Therefore, the electronic device having a hollow structure to which the photosensitive resin composition of the present invention is applied has high modulus of elasticity, excellent heat and humidity resistance, and excellent hollow structure retention. Further, in the high temperature, since the film can maintain high adhesion to the substrate, even if it is a thick film, it has a great effect on the improvement of the resistance to reflow cracking.
以下,視情況參考圖式,以就本發明之較佳實施形態詳細地說明。此外,以下的說明,在相同或相當部分附有相同符號,以省略重複說明。又,圖式的尺寸比率並不受限於圖示之比率。 Hereinafter, the preferred embodiments of the present invention will be described in detail with reference to the drawings. In the following description, the same or equivalent portions are denoted by the same reference numerals to omit the repeated description. Further, the dimensional ratio of the drawings is not limited to the ratio shown.
又,本說明書之以下記載中,例如,「(甲基)丙烯酸酯化合物」之標記,意指用於「丙烯酸酯化合物」、「甲基丙烯酸酯化合物」之一方或雙方之用語,而「(甲基)丙烯醯基」之標記,意指用於「丙烯醯基」、「甲基丙烯醯基」之一方或雙方之用語。又,其他類似用語方面也相同。 In the following description of the present specification, for example, the phrase "(meth) acrylate compound" means a term used for one or both of "acrylate compound" and "methacrylate compound", and "( The term "methyl) acrylonitrile" means the term used for "one or both of" "acryloyl" and "methacryl". Also, other similar terms are the same.
又,本說明書中,係有將含有具丙烯醯基及甲基丙烯醯基之至少1種的胺基甲酸酯系化合物(A1)之光聚合性化合物(A)記為「(A)成分」或「光聚合性化合物(A)」、將具丙烯醯基及甲基丙烯醯基之至少1種的胺基甲酸酯系化合物(A1)記為「(A1)成分」或「胺基甲酸酯系化合物(A1)」、將(B)光聚合起始劑記為「(B)成分」、將(C)無機填料記為「(C)成分」之情況。 In the present specification, the photopolymerizable compound (A) containing at least one urethane-based compound (A1) having an acryloyl group and a methacryl fluorenyl group is referred to as "(A) component. Or the "photopolymerizable compound (A)", the at least one urethane-based compound (A1) having an acryloyl group and a methacrylic acid group is referred to as "(A1) component" or "amine group" The formate compound (A1)", the (B) photopolymerization initiator are referred to as "(B) component", and the (C) inorganic filler is referred to as "(C) component".
本說明書中,所謂稜部意指可構成中空構造之側周壁的框緣體。此框緣體若為可構成中空構造之側周壁的形狀即可,並無特別限制,其平面視之外形可為三角形、四角形及五角形以上之多角形,亦可為真圓、楕圓等之圓形。又,上述框緣體亦可為欠缺其中一部份之框緣體。欠缺一部份的框緣體方面,可舉例如ㄈ字型之形狀、英文字母之 C型形狀等。又,所謂稜紋圖型,意指以微影術所形成之稜部圖型。 In the present specification, the rib portion means a rim body that can constitute a side peripheral wall of the hollow structure. The frame body is not particularly limited as long as it can form a side peripheral wall of the hollow structure, and the outer shape of the frame may be a triangle, a quadrangle, or a pentagon or more, or may be a true circle, a circle, or the like. Round. Moreover, the frame body may also be a frame body lacking one of the parts. For the lack of a part of the frame body, for example, the shape of the letter type, the English alphabet C shape and so on. Further, the rib pattern refers to a ridge pattern formed by lithography.
作為中空構造之稜部與蓋部的材料之感光性樹脂,在藉由曝光來形成圖型時,即使是厚膜,仍以光透過性與微細圖型性優異者為佳。又,該感光性樹脂為了提昇耐熱耐濕性,係以樹脂硬化物之耐熱性高,且具有低吸濕性及低透濕性者為佳。如前述所言,習知用於微影技術之感光性環氧樹脂或感光性聚醯亞胺樹脂,難以因應此要求。 When the photosensitive resin which is a material of the ridge portion and the lid portion of the hollow structure is formed by exposure, it is preferable that the light-transmissive property and the fine pattern property are excellent even in a thick film. Further, in order to improve the heat resistance and moisture resistance, the photosensitive resin is preferably one having a high heat resistance of the cured resin and having low hygroscopicity and low moisture permeability. As described above, conventional photosensitive epoxy resins or photosensitive polyimide resins for lithography are difficult to meet this requirement.
本發明者們發現,具丙烯醯基及甲基丙烯醯基之至少1種的胺基甲酸酯系化合物(A1)係光聚合反應性高,且厚膜形成性及圖型形成性等感光特性優異。又,本發明者們發現,此(A1)成分之分子中,容易導入對樹脂硬化物之耐熱性提昇有貢獻之化學構造,具體而言,係為容易導入對玻璃轉移溫度之提昇及低吸濕率化有貢獻之化學構造。再者,本發明者們發現,將(A1)成分之一分子中的丙烯醯基及甲基丙烯醯基的總數及重量平均分子量予以最適化,因可決定能兼具耐熱性/剛性與高接著性之胺基甲酸酯系化合物的樹脂構造而更佳。 The present inventors have found that at least one urethane-based compound (A1) having an acryloyl group and a methacryloyl group has high photopolymerization reactivity, and is sensitive to thick film formation and pattern formation. Excellent characteristics. In addition, the present inventors have found that a chemical structure contributing to the improvement of the heat resistance of the cured resin is easily introduced into the molecule of the component (A1), and specifically, it is easy to introduce an increase in the glass transition temperature and a low absorption. The chemical structure that contributes to the moisture rate. Furthermore, the present inventors have found that the total number and weight average molecular weight of the propylene sulfhydryl group and the methacryl fluorenyl group in one molecule of the component (A1) are optimized, and it is determined that heat resistance/rigidity and highness can be achieved. The resin structure of the urethane-based compound is more preferable.
本發明之感光性樹脂組成物,因含有具如此胺基甲酸酯系化合物(A1)之光聚合性化合物(A),在作為低黏度材料時的選擇幅度變大,形成稜部或蓋部時,容易任意地調整塗佈於基板上之感光性樹脂組成物的黏度。進行塗佈之感光性樹脂組成物的低黏度化雖可使用溶劑,但至少在使用此光聚合性化合物(A)時,可減低對硬化後的樹 脂組成物之特性或信賴性有不良影響之溶劑的量。 The photosensitive resin composition of the present invention contains a photopolymerizable compound (A) having the urethane-based compound (A1), and has a large selection range as a low-viscosity material to form a rib or a lid portion. In this case, it is easy to arbitrarily adjust the viscosity of the photosensitive resin composition applied to the substrate. Although a solvent can be used for the low viscosity of the photosensitive resin composition to be applied, at least when the photopolymerizable compound (A) is used, the tree after hardening can be reduced. The amount of solvent that adversely affects the properties or reliability of the lipid composition.
而且,感光性樹脂組成物中含有無機填料(C)時,例如,即使是使無機填料(C)之含量多,亦可維持感光性樹脂組成物之塗工性或薄膜形成性。 In addition, when the inorganic filler (C) is contained in the photosensitive resin composition, for example, even if the content of the inorganic filler (C) is large, the workability or film formability of the photosensitive resin composition can be maintained.
接著,關於本發明之感光性樹脂組成物、感光性薄膜、圖型之形成方法、中空構造之形成方法及電子零件,依序進行說明。 Next, the photosensitive resin composition, the photosensitive film, the pattern forming method, the hollow structure forming method, and the electronic component of the present invention will be described in order.
本發明之感光性樹脂組成物係含有光聚合性化合物(A)與光聚合起始劑(B),其中該光聚合性化合物(A)乃具丙烯醯基及甲基丙烯醯基之至少1種的胺基甲酸酯系化合物(A1)。 The photosensitive resin composition of the present invention contains a photopolymerizable compound (A) and a photopolymerization initiator (B), wherein the photopolymerizable compound (A) has at least one of an acrylonitrile group and a methacryl group. A urethane-based compound (A1).
本發明中,(A)成分係含有具丙烯醯基及甲基丙烯醯基之至少1種的胺基甲酸酯系化合物(A1)。又,此(A)成分亦可含有(A1)成分以外的光聚合性化合物(A2)。 In the present invention, the component (A) contains at least one urethane-based compound (A1) having a propylene group and a methacryl group. Further, the component (A) may contain a photopolymerizable compound (A2) other than the component (A1).
以下,首先就(A1)成分進行說明,接著就(A1)成分以外的聚合性化合物(A2)(以下記為「(A2)成分」)進行說明。 In the following, the component (A1) will be described, and then the polymerizable compound (A2) other than the component (A1) (hereinafter referred to as "component (A2)") will be described.
本發明中,上述具丙烯醯基及甲基丙烯醯基之至少1種的胺基甲酸酯系化合物(A1)方面,可舉出β位上具有OH基之(甲基)丙烯酸單體與二異氰酸酯化合物所成的加成反應物;EO改性胺基甲酸酯二(甲基)丙烯酸酯;PO改性胺基甲酸酯二(甲基)丙烯酸酯;羧基含有胺基甲酸酯(甲基)丙烯酸酯;二醇化合物、2官能環氧(甲基)丙烯酸酯及聚異氰酸酯之反應物等。 In the present invention, the urethane-based compound (A1) having at least one of an acryloyl group and a methacryloyl group may, for example, be a (meth)acrylic monomer having an OH group at the β-position. Addition reaction of diisocyanate compound; EO modified urethane di(meth) acrylate; PO modified urethane di(meth) acrylate; carboxyl group containing urethane (Meth) acrylate; a diol compound, a reaction of a bifunctional epoxy (meth) acrylate and a polyisocyanate, and the like.
上述之中,β位上具有OH基之(甲基)丙烯酸單體方面,可舉出2-羥基乙基(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯等。又,上述之中,二異氰酸酯化合物方面,異佛酮二異氰酸酯、2,6-甲苯二異氰酸酯、2,4-甲苯二異氰酸酯、1,6-六亞甲基二異氰酸酯等。上述之中,2官能環氧(甲基)丙烯酸酯方面,可舉出於分子內具有2個羥基及2個(甲基)丙烯醯基者。 Among the above, the (meth)acrylic monomer having an OH group at the β-position includes 2-hydroxyethyl (meth) acrylate, dipentaerythritol penta (meth) acrylate, and pentaerythritol tri (methyl). ) Acrylate and the like. Further, in the above, as the diisocyanate compound, isophorone diisocyanate, 2,6-toluene diisocyanate, 2,4-toluene diisocyanate, 1,6-hexamethylene diisocyanate or the like. Among the above, the bifunctional epoxy (meth) acrylate may be one having two hydroxyl groups and two (meth) acrylonitrile groups in the molecule.
本發明之上述(A1)成分方面,係以作為官能基之丙烯醯基及甲基丙烯醯基之總數為一分子中有2~15個之範圍者為佳。 In the above (A1) component of the present invention, the total number of the acryloyl group and the methacrylic acid group as the functional group is preferably in the range of 2 to 15 in one molecule.
丙烯醯基及甲基丙烯醯基之總數若為一分子中有2個以上,則十分高耐熱化,並可提高高溫中樹脂的剛性。又,丙烯醯基及甲基丙烯醯基之總數若為15個以下,則除了樹脂的耐熱性與剛性高之外,亦可防止樹脂的脆弱化,更可提昇接著性而增加信賴性。再者,此總數若為15個以下,則因重量平均分子量變小而得以壓低胺基甲酸酯化 合物(A1)的黏度之故,使感光性樹脂組成物之塗工變得容易。而且,此總數若為15個以下,則塗佈後的感光性樹脂組成物中,施予光照射時,並不會有官能基過多而僅表面部分急速地光硬化,且為使光硬化能充分地進行至內部為止,解像度會提昇而可形成所期望之圖型。丙烯醯基或甲基丙烯醯基的數目若過多過,則即使在光硬化及/或熱硬化後易殘存未反應的丙烯醯基及甲基丙烯醯基之故,易發生樹脂的物性或特性之變動。本發明中,丙烯醯基或甲基丙烯醯基的數目,若為一分子中15個以下的話,並不會產生上述的問題,但欲使塗佈性與解像度提昇,且使光硬化後的感光性樹脂組成物之物性或特性安定化,係以為10個以下者更佳。因此,丙烯醯基及甲基丙烯醯基之一分子中的總數,較佳為2~15個、更佳為2~10個、再更佳為2~8個、又再更佳為2~6個。 When the total number of the acryl-based group and the methacrylic fluorenyl group is two or more in one molecule, the heat resistance is extremely high, and the rigidity of the resin at a high temperature can be improved. In addition, when the total number of the acrylonitrile group and the methacrylic acid group is 15 or less, in addition to the high heat resistance and rigidity of the resin, the resin can be prevented from being weakened, and the adhesion can be improved to improve the reliability. Further, if the total number is 15 or less, the urethane is reduced by the weight average molecular weight. The viscosity of the compound (A1) makes it easy to coat the photosensitive resin composition. In addition, when the total amount is 15 or less, when the light-irradiated resin composition is applied, the functional group is not excessively applied, and only the surface portion is rapidly photocured, and the photocuring can be sufficiently performed. As far as the interior is concerned, the resolution will increase and the desired pattern will be formed. If the number of acryloyl fluorenyl groups or methacryl fluorenyl groups is too large, the unreacted acrylonitrile group and methacryl oxime group tend to remain even after photohardening and/or thermal hardening, and the physical properties or characteristics of the resin tend to occur. Changes. In the present invention, the number of the acryloyl fluorenyl group or the methacryl fluorenyl group is not more than 15 in a single molecule, and the above problems are not caused. However, the coating property and the resolution are improved, and the light is cured. The physical properties or characteristics of the photosensitive resin composition are stabilized, and it is preferably 10 or less. Therefore, the total number of molecules in one of the acryloyl group and the methacryloyl group is preferably 2 to 15, more preferably 2 to 10, still more preferably 2 to 8, and even more preferably 2 to 2 Six.
本發明之(A1)成分係以重量平均分子量為950~25000者為佳。 The component (A1) of the present invention is preferably a weight average molecular weight of 950 to 25,000.
此外,重量平均分子量係可藉由膠體滲透層析(GPC)法而使用四氫呋喃或甲苯等之展開溶媒進行測定。其他成分之重量平均分子量亦可同樣地進行測定。 Further, the weight average molecular weight can be measured by a colloidal permeation chromatography (GPC) method using a developing solvent such as tetrahydrofuran or toluene. The weight average molecular weight of the other components can also be measured in the same manner.
重量平均分子量若為950以上,則可防止基板上塗佈之塗佈液底切,且塗工性會提昇。又,因光硬化時中之胺基甲酸酯化合物的體積收縮小,厚膜的形成可實施,並且,因硬化收縮所致的樹脂應力會被抑制而使信賴性提昇。又,重量平均分子量若為25000以下,則因感光性樹脂組 成物塗佈液之黏度會變低而使塗工性提昇。又,因使黏度降低的溶媒含量減少即可,不僅厚膜形成容易,且顯像液溶解性會提昇而使解像度也變佳。此外,因分子移動快速,光聚合反應中官能基彼此的接近變容易而得以充分地反應。藉此,不僅光聚合性會提昇,厚膜形成性與圖型形成性會提昇,在光照射時可使光的能量變小、照射時間縮短,可更具效率地形成中空構造。本發明中,為了使塗佈性與解像度更加提昇,同時使光硬化後的感光性樹脂組成物之物性或特性安定化,係以使重量平均分子量為950~15,000之範圍者更佳。再者,顯像性或相溶性之觀點來看,以使其為950~11,000之範圍又特別佳。 When the weight average molecular weight is 950 or more, undercoating of the coating liquid applied on the substrate can be prevented, and workability can be improved. Further, since the volume shrinkage of the urethane compound in the photocuring is small, the formation of a thick film can be performed, and the resin stress due to the hardening shrinkage is suppressed, and the reliability is improved. Moreover, if the weight average molecular weight is 25,000 or less, the photosensitive resin group The viscosity of the coating liquid of the product is lowered to improve the workability. Further, since the solvent content for lowering the viscosity is reduced, not only the formation of a thick film is easy, but also the solubility of the developing solution is improved, and the resolution is also improved. Further, since the molecular movement is fast, the proximity of the functional groups in the photopolymerization reaction becomes easy to be sufficiently reacted. Thereby, not only the photopolymerizability is improved, but also the thick film formability and the pattern formability are improved, and the light energy can be reduced and the irradiation time can be shortened at the time of light irradiation, and the hollow structure can be formed more efficiently. In the present invention, in order to improve the physical properties and properties of the photosensitive resin composition after photocuring, the coating property and the resolution are further improved, and the weight average molecular weight is preferably in the range of 950 to 15,000. Furthermore, from the viewpoint of imaging or compatibility, it is particularly preferable in the range of 950 to 11,000.
本發明中,(A1)成分(胺基甲酸酯系化合物(A1)),為了因應塗工性、圖型形成性及硬化後的樹脂的物性或特性,係可與胺基甲酸酯系化合物(A1)以外的光聚合性化合物(A2)混合使用。 In the present invention, the component (A1) (the urethane-based compound (A1)) is compatible with the urethane-based compound in order to respond to the workability, the pattern formation property, and the physical properties or properties of the resin after curing. The photopolymerizable compound (A2) other than the compound (A1) is used in combination.
本發明中,胺基甲酸酯系化合物(A1)乃是使感光性樹脂組成物之物性或特性提昇用的必要成分,而胺基甲酸酯系化合物(A1)之含量雖視樹脂硬化物之物性或特性而定,但相對於感光性樹脂組成物全量為10質量%以上、較佳為30質量%以上、更佳為50重量%以上。該胺基甲酸酯系化合物(A1)之含量若為10質量%以上,則因該胺基甲酸酯系化合物(A1)之摻合所致的樹脂硬化物之物性或特性會提昇。又,該胺基甲酸酯系化合物(A1)之含量若為30質量%以上,則塗工性、圖型形成性及硬化後樹脂 的物性或特性中,係可同時滿足可發揮本發明之效果所需的全部特性。再者,該胺基甲酸酯系化合物(A1)之含量為50質量%以上時,即使在過於嚴苛的環境下,也可獲得具有經長時間仍有優異耐濕熱信賴性之中空構造的電子零件。 In the present invention, the urethane-based compound (A1) is an essential component for improving the physical properties or properties of the photosensitive resin composition, and the content of the urethane-based compound (A1) is determined by the resin cured product. The total amount of the photosensitive resin composition is 10% by mass or more, preferably 30% by mass or more, and more preferably 50% by weight or more based on the physical properties and properties. When the content of the urethane-based compound (A1) is 10% by mass or more, the physical properties or characteristics of the cured product of the resin due to the blending of the urethane-based compound (A1) are improved. When the content of the urethane-based compound (A1) is 30% by mass or more, the coating property, the pattern formation property, and the resin after curing Among the physical properties or characteristics, all the characteristics required to exert the effects of the present invention can be simultaneously satisfied. In addition, when the content of the urethane-based compound (A1) is 50% by mass or more, a hollow structure having excellent resistance to moisture and heat resistance over a long period of time can be obtained even in an environment that is too severe. Electronic parts.
可與本發明中,(A1)成分併用之(A1)成分以外的光聚合性化合物(A2)方面,可舉出至少具有1個乙烯性不飽和基之聚合性化合物。至少具有1個乙烯性不飽和基之聚合性化合物方面,可舉例如使α,β-不飽和羧酸與多元醇反應所得之化合物、具有醯胺鍵結及2個以上之乙烯性不飽和基的聚合性化合物、1分子中具有2個苯酚性羥基之化合物、使α,β-不飽和羧酸與環氧丙基含有化合物反應所得之化合物、對(甲基)丙烯酸烷基酯之共聚物導入乙烯性不飽和基所成之化合物等。此等可單獨使用或併用2種以上使用。 In the present invention, the photopolymerizable compound (A2) other than the component (A1) used in combination with the component (A1) may be a polymerizable compound having at least one ethylenically unsaturated group. The polymerizable compound having at least one ethylenically unsaturated group may, for example, be a compound obtained by reacting an α,β-unsaturated carboxylic acid with a polyhydric alcohol, having a guanamine bond and two or more ethylenically unsaturated groups. a polymerizable compound, a compound having two phenolic hydroxyl groups in one molecule, a compound obtained by reacting an α,β-unsaturated carboxylic acid with a glycidyl group-containing compound, and a copolymer of an alkyl (meth)acrylate. A compound obtained by introducing an ethylenically unsaturated group or the like. These may be used alone or in combination of two or more.
上述使α,β-不飽和羧酸與多元醇反應所得之化合物方面,可舉例如伸乙基的數目為2~14之聚乙二醇二(甲基)丙烯酸酯、伸丙基的數目為2~14之聚丙二醇二(甲基)丙烯酸酯、伸乙基的數目為2~14且伸丙基的數目為2~14之聚乙烯/聚丙二醇二(甲基)丙烯酸酯、三羥甲基 丙烷二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、氧化乙烯(EO)改性三羥甲基丙烷三(甲基)丙烯酸酯、氧化丙烯(PO)改性三羥甲基丙烷三(甲基)丙烯酸酯、EO,PO改性三羥甲基丙烷三(甲基)丙烯酸酯、四羥甲基甲烷三(甲基)丙烯酸酯、四羥甲基甲烷四(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯等。此等可單獨使用或併用2種以上使用。 The compound obtained by reacting the α,β-unsaturated carboxylic acid with a polyhydric alcohol may, for example, be a polyethylene glycol di(meth)acrylate having a number of ethylene groups of 2 to 14 and a number of stretching propyl groups. Polypropylene glycol di(meth)acrylate of 2~14, polyethylene/polypropylene glycol di(meth)acrylate and trishydroxyl group with a number of 2 to 14 and a propyl group of 2 to 14 base Propane di(meth)acrylate, trimethylolpropane tri(meth)acrylate, ethylene oxide (EO) modified trimethylolpropane tri(meth)acrylate, propylene oxide (PO) modified three Hydroxymethylpropane tri(meth)acrylate, EO, PO modified trimethylolpropane tri(meth)acrylate, tetramethylol methane tri(meth)acrylate, tetramethylol methane tetra ( Methyl) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate, and the like. These may be used alone or in combination of two or more.
上述具有醯胺鍵結及2個以上之乙烯性不飽和基的聚合性化合物方面,解像度與接著性之觀點來看,下述一般式(1)所示之化合物為佳。 The polymer compound represented by the following general formula (1) is preferable from the viewpoint of the resolution and the adhesion property of the polymerizable compound having a guanamine bond and two or more ethylenically unsaturated groups.
一般式(1)中,R31、R32及R33各自獨立地表示2價之有機基、R34表示氫原子或甲基、R35及R36各自獨立地表示氫原子、碳數1~4之烷基或苯基。 In the general formula (1), R 31 , R 32 and R 33 each independently represent a divalent organic group, R 34 represents a hydrogen atom or a methyl group, and R 35 and R 36 each independently represent a hydrogen atom and have a carbon number of 1 to 2; 4 alkyl or phenyl.
2價之有機基方面,可舉出伸苯基、伸吡啶基、碳數1~10之直鏈或分支鏈之伸烷基、碳數1~10之含有脂環 構造之基等。又,此等基係可以鹵素原子、碳數1~6之烷氧基、芳基等之取代基所取代。 Examples of the organic group of the divalent group include a phenyl group, a pyridyl group, an alkyl group having a linear or branched chain of 1 to 10 carbon atoms, and an alicyclic ring having a carbon number of 1 to 10. The basis of the structure, etc. Further, these groups may be substituted with a substituent such as a halogen atom, an alkoxy group having 1 to 6 carbon atoms, or an aryl group.
上述一般式(1)所示之聚合性化合物,係以使含有噁唑啉基之化合物與含有羧基之化合物及/或含有苯酚性羥基之化合物反應所得的具有醯胺鍵結之二(甲基)丙烯酸酯者為佳。藉由使用此化合物,可輕易地獲得高彈性高耐熱性之樹脂硬化物。 The polymerizable compound represented by the above general formula (1) is a guanamine-bonded bis (methyl group) obtained by reacting a compound containing an oxazoline group with a compound containing a carboxyl group and/or a compound having a phenolic hydroxyl group. Acrylate is preferred. By using this compound, a cured product of a resin having high elasticity and high heat resistance can be easily obtained.
該上述一般式(1)所示之聚合性化合物,可藉由例如使下述一般式(2)所示之雙噁唑啉、1分子中具有2個苯酚性羥基之化合物與(甲基)丙烯酸反應而得。 The polymerizable compound represented by the above general formula (1) can be, for example, a bisoxazoline represented by the following general formula (2), a compound having two phenolic hydroxyl groups in one molecule, and (meth) Acrylic reaction derived.
一般式(2)中,Y4雖表示2價之有機基,但以可具有取代基之伸苯基、可具有取代基之伸吡啶基、可具有取代基之碳數1~10之直鏈或分支鏈之伸烷基、可具有取代基之碳數1~10之含有脂環構造之基者為佳。其中,伸苯基、伸吡啶基因寄予耐熱性提昇、伸烷基因寄予耐濕性提昇之故而較佳。 In the general formula (2), Y 4 represents a divalent organic group, but a stretchable phenyl group which may have a substituent, a pyridyl group which may have a substituent, and a linear chain having a substituent of 1 to 10 carbon atoms It is preferred that the alkyl group of the branched chain or the substituent having a carbon number of 1 to 10 and having an alicyclic structure is preferred. Among them, the phenylene-extended and pyridine-producing genes are preferably heat-resistant, and the alkylene group is preferred because it imparts improved moisture resistance.
又,R45及R46各自獨立地表示氫原子、碳數1~4之烷基或苯基。 Further, R 45 and R 46 each independently represent a hydrogen atom, an alkyl group having 1 to 4 carbon atoms or a phenyl group.
上述一般式(2)所示之雙噁唑啉方面,可舉例如 2,2’-(1,3-伸苯基)雙-2-噁唑啉、2,6-雙(4-異丙基-2-噁唑啉-2-基)吡啶、2-2’-亞異丙基雙(4-苯基-2-噁唑啉)、2-2’-亞異丙基雙(4-tert-丁基-2-噁唑啉)等。此等可單獨使用1種或組合2種以上使用。 The bisoxazoline aspect represented by the above general formula (2) may, for example, be mentioned. 2,2'-(1,3-phenylene)bis-2-oxazoline, 2,6-bis(4-isopropyl-2-oxazolin-2-yl)pyridine, 2-2' - isopropylidene bis(4-phenyl-2-oxazoline), 2-2'-isopropylidene bis(4-tert-butyl-2-oxazoline), and the like. These may be used alone or in combination of two or more.
上述1分子中具有2個苯酚性羥基之化合物方面,聯苯酚、四甲基聯苯酚、二羥基萘、二羥基甲基萘、二羥基二甲基萘、雙(4-羥基苯基)酮、雙(4-羥基-3,5-二甲基苯基)酮、雙(4-羥基-3,5-二氯苯基)酮、雙(4-羥基苯基)碸、雙(4-羥基-3,5-二甲基苯基)碸、雙(4-羥基-3,5-二氯苯基)碸、雙(4-羥基苯基)六氟丙烷、雙(4-羥基-3,5-二甲基苯基)六氟丙烷、雙(4-羥基-3,5-二氯苯基)六氟丙烷、雙(4-羥基苯基)二甲基矽烷、雙(4-羥基-3,5-二甲基苯基)二甲基矽烷、雙(4-羥基-3,5-二氯苯基)二甲基矽烷、雙(4-羥基苯基)甲烷、雙(4-羥基-3,5-二氯苯基)甲烷、雙(4-羥基-3,5-二溴苯基)甲烷、2,2-雙(4-羥基苯基)丙烷、2,2-雙(4-羥基-3,5-二甲基苯基)丙烷、2,2-雙(4-羥基-3,5-二氯苯基)丙烷、2,2-雙(4-羥基-3-甲基苯基)丙烷、2,2-雙(4-羥基-3-氯苯基)丙烷、雙(4-羥基苯基)醚、雙(4-羥基-3,5-二甲基苯基)醚、雙(4-羥基-3,5-二氯苯基)醚、9,9-雙(4-羥基苯基)茀、9,9-雙(4-羥基-3-甲基苯基)茀、9,9-雙(4-羥基-3-氯苯基)茀、9,9-雙(4-羥基-3-溴苯基)茀、9,9- 雙(4-羥基-3-氟苯基)茀、9,9-雙(4-羥基-3-甲氧基苯基)茀、9,9-雙(4-羥基-3,5-二甲基苯基)茀、9,9-雙(4-羥基-3,5-二氯苯基)茀、9,9-雙(4-羥基-3,5-二溴苯基)茀等。此等之中,特別是以2,2-雙(4-羥基-3,5-二氯苯基)丙烷為佳。此等可單獨使用1種或組合2種以上使用。 In the case of a compound having two phenolic hydroxyl groups in one molecule, biphenol, tetramethylbiphenol, dihydroxynaphthalene, dihydroxymethylnaphthalene, dihydroxydimethylnaphthalene, bis(4-hydroxyphenyl)ketone, Bis(4-hydroxy-3,5-dimethylphenyl)one, bis(4-hydroxy-3,5-dichlorophenyl)one, bis(4-hydroxyphenyl)anthracene, bis(4-hydroxyl) -3,5-dimethylphenyl)anthracene, bis(4-hydroxy-3,5-dichlorophenyl)anthracene, bis(4-hydroxyphenyl)hexafluoropropane, bis(4-hydroxy-3, 5-dimethylphenyl)hexafluoropropane, bis(4-hydroxy-3,5-dichlorophenyl)hexafluoropropane, bis(4-hydroxyphenyl)dimethyloxane, bis(4-hydroxy- 3,5-Dimethylphenyl)dimethyloxane, bis(4-hydroxy-3,5-dichlorophenyl)dimethyloxane, bis(4-hydroxyphenyl)methane, bis(4-hydroxyl -3,5-dichlorophenyl)methane, bis(4-hydroxy-3,5-dibromophenyl)methane, 2,2-bis(4-hydroxyphenyl)propane, 2,2-dual (4 -hydroxy-3,5-dimethylphenyl)propane, 2,2-bis(4-hydroxy-3,5-dichlorophenyl)propane, 2,2-bis(4-hydroxy-3-methyl Phenyl)propane, 2,2-bis(4-hydroxy-3-chlorophenyl)propane, bis(4-hydroxyphenyl)ether, bis(4-hydroxy-3,5-dimethylphenyl)ether Double (4-hydroxyl -3,5-dichlorophenyl)ether, 9,9-bis(4-hydroxyphenyl)anthracene, 9,9-bis(4-hydroxy-3-methylphenyl)anthracene, 9,9-double (4-hydroxy-3-chlorophenyl)indole, 9,9-bis(4-hydroxy-3-bromophenyl)anthracene, 9,9- Bis(4-hydroxy-3-fluorophenyl)anthracene, 9,9-bis(4-hydroxy-3-methoxyphenyl)anthracene, 9,9-bis(4-hydroxy-3,5-dimethyl Phenyl) ruthenium, 9,9-bis(4-hydroxy-3,5-dichlorophenyl)anthracene, 9,9-bis(4-hydroxy-3,5-dibromophenyl)anthracene, and the like. Among these, 2,2-bis(4-hydroxy-3,5-dichlorophenyl)propane is particularly preferred. These may be used alone or in combination of two or more.
含有苯酚性羥基之化合物及/或含有羧基之化合物與含有噁唑啉基之化合物的反應,係以反應溫度50~200℃進行者為佳。反應溫度若為50℃以上,則反應會變得十分地快速,反應溫度若為200℃以下,則能充分地抑制副反應。此外,視需要可於二甲基甲醯胺、二甲基乙醯胺、二甲基亞碸等之極性有機溶劑中進行反應。 The reaction of the compound containing a phenolic hydroxyl group and/or the compound containing a carboxyl group and the compound containing an oxazoline group is preferably carried out at a reaction temperature of 50 to 200 °C. When the reaction temperature is 50 ° C or higher, the reaction becomes extremely rapid, and if the reaction temperature is 200 ° C or lower, the side reaction can be sufficiently suppressed. Further, the reaction can be carried out in a polar organic solvent such as dimethylformamide, dimethylacetamide or dimethylhydrazine as needed.
上述使α,β-不飽和羧酸與含有環氧丙基之化合物反應所得之化合物方面,可舉例如使酚醛清漆型環氧樹脂、雙酚型環氧樹脂、鄰羥苯甲醛型環氧樹脂等之環氧樹脂與(甲基)丙烯酸反應所得之環氧丙烯酸酯化合物等。而且,亦可使用使四氫苯二甲酸酐等之酸酐與上述環氧丙烯酸酯化合物之OH基反應所得之酸改性環氧丙烯酸酯化合物。如此的酸改性環氧丙烯酸酯化合物方面,例如下述一般式(3)所示之EA-6340(新中村化學製、商品名)係可商業性地取得。 Examples of the compound obtained by reacting an α,β-unsaturated carboxylic acid with a compound containing a glycidyl group include a novolac type epoxy resin, a bisphenol type epoxy resin, and an o-hydroxybenzaldehyde type epoxy resin. An epoxy acrylate compound obtained by reacting an epoxy resin with (meth)acrylic acid or the like. Further, an acid-modified epoxy acrylate compound obtained by reacting an acid anhydride such as tetrahydrophthalic anhydride with an OH group of the above epoxy acrylate compound may also be used. In the case of such an acid-modified epoxy acrylate compound, for example, EA-6340 (manufactured by Shin-Nakamura Chemical Co., Ltd.) shown in the following general formula (3) is commercially available.
一般式(3)中,m與n之比為100/0~0/100。 In the general formula (3), the ratio of m to n is 100/0 to 0/100.
對(甲基)丙烯酸烷基酯之共聚物導入乙烯性不飽和基所成之化合物方面,可舉例如對(甲基)丙烯酸甲基酯、(甲基)丙烯酸乙基酯、(甲基)丙烯酸丁基酯、(甲基)丙烯酸2-乙基己基酯等之共聚物導入(甲基)丙烯醯基等之乙烯性不飽和基所成的化合物等。 Examples of the compound obtained by introducing an ethylenically unsaturated group into a copolymer of an alkyl (meth)acrylate include methyl (meth)acrylate, ethyl (meth)acrylate, and (methyl). A copolymer of butyl acrylate or 2-ethylhexyl (meth) acrylate is introduced into a compound obtained by introducing an ethylenically unsaturated group such as a (meth) acrylonitrile group.
前述之(A1)成分以外的光聚合性化合物(A2)係可單獨使用1種或組合2種以上使用。 The photopolymerizable compound (A2) other than the above-mentioned (A1) component may be used alone or in combination of two or more.
上述(A)成分之含量,以感光性樹脂組成物中去除無機填料後的固形成分全量(意即去除無機填料與溶劑後的成分量)為基準,係以80~99.9質量%者為佳。(A) 成分之含量若為80~99.9質量%,則可形成之稜紋圖型或蓋部的形狀佳,且可得充分的樹脂強度而使中空構造不易崩壞。從此觀點來看,(A)成分之含量係以90~99.5質量%者更佳、95~99質量%者又更佳。 The content of the component (A) is preferably from 80 to 99.9% by mass based on the total amount of the solid component after removing the inorganic filler in the photosensitive resin composition (that is, the amount of the component after removing the inorganic filler and the solvent). (A) When the content of the component is 80 to 99.9% by mass, the rib pattern or the shape of the lid portion can be formed, and sufficient resin strength can be obtained to make the hollow structure less likely to collapse. From this point of view, the content of the component (A) is preferably from 90 to 99.5% by mass, more preferably from 95 to 99% by mass.
可與上述(A)成分同時含有之光聚合起始劑(B)方面,若為可藉由活性光線來生成遊離自由基者,並無特別限制,可舉例如芳香族酮、醯基膦氧化物、肟酯類、醌類、安息香醚化合物、苯甲基衍生物、2,4,5-三芳基咪唑二聚物、吖啶衍生物、N-苯基甘胺酸、N-苯基甘胺酸衍生物、香豆素系化合物。 The photopolymerization initiator (B) which can be contained together with the component (A) is not particularly limited as long as it can generate free radicals by active light, and examples thereof include oxidation of an aromatic ketone and a mercaptophosphine. , oxime esters, anthraquinones, benzoin ether compounds, benzyl derivatives, 2,4,5-triarylimidazole dimers, acridine derivatives, N-phenylglycine, N-phenylgan Amino acid derivative, coumarin compound.
芳香族酮方面,可舉例如二苯甲酮、N,N’-四甲基-4,4’-二胺基二苯甲酮(意即米其勒酮)、N,N’-四乙基-4,4’-二胺基二苯甲酮、4-甲氧基-4’-二甲基胺基二苯甲酮、2-苯甲基-2-二甲基胺基-1-(4-嗎啉基苯基)-丁-1-酮、2-甲基-1-[4-(甲基硫基)苯基]-2-嗎啉基-丙-1-酮。 The aromatic ketone may, for example, be benzophenone, N,N'-tetramethyl-4,4'-diaminobenzophenone (meaning, it is a ketone), N, N'-tetraethyl 4--4'-diaminobenzophenone, 4-methoxy-4'-dimethylaminobenzophenone, 2-benzyl-2-dimethylamino-1- (4-morpholinylphenyl)-butan-1-one, 2-methyl-1-[4-(methylthio)phenyl]-2-morpholinyl-propan-1-one.
醯基膦氧化物方面,可舉例如雙(2,4,6-三甲基苯甲醯基)-苯基膦氧化物、2,4,6-三甲基苯甲醯基-二苯基-膦氧化物。 The mercaptophosphine oxide may, for example, be bis(2,4,6-trimethylbenzylidene)-phenylphosphine oxide or 2,4,6-trimethylbenzylidene-diphenyl. - a phosphine oxide.
肟酯類方面,可舉例如1,2-辛二酮-1-[4-(苯基硫基)-2-(O-苯甲醯基肟)]。 The oxime ester may, for example, be 1,2-octanedione-1-[4-(phenylthio)-2-(O-benzhydrylhydrazine)].
醌類方面,可舉例如2-乙基蒽醌、菲醌、2-tert-丁基蒽醌、八甲基蒽醌、1,2-苯蒽醌、2,3-苯蒽醌、2-苯基蒽 醌、2,3-二苯基蒽醌、1-氯蒽醌、2-甲基蒽醌、1,4-萘醌、9,10-菲醌、2-甲基-1,4-萘醌、2,3-二甲基蒽醌。 Examples of the terpenoids include 2-ethyl hydrazine, phenanthrenequinone, 2-tert-butyl hydrazine, octamethyl hydrazine, 1,2-benzoquinone, 2,3-benzoquinone, and 2- Phenylhydrazine Bismuth, 2,3-diphenylanthracene, 1-chloroindole, 2-methylindole, 1,4-naphthoquinone, 9,10-phenanthrenequinone, 2-methyl-1,4-naphthoquinone 2,3-dimethylhydrazine.
安息香醚化合物方面,可舉例如安息香甲基醚、安息香乙基醚、安息香苯基醚。 Examples of the benzoin ether compound include benzoin methyl ether, benzoin ethyl ether, and benzoin phenyl ether.
苯甲基衍生物方面,可舉例如安息香、甲基安息香、乙基安息香等之安息香化合物、苯甲基二甲基縮酮。 Examples of the benzyl derivative include a benzoin compound such as benzoin, methyl benzoin, and ethyl benzoin, and benzyl dimethyl ketal.
2,4,5-三芳基咪唑二聚物方面,可舉例如2-(2-氯苯基)-1-[2-(2-氯苯基)-4,5-二苯基-1,3-二唑-2-基]-4,5-二苯基咪唑等之2-(o-氯苯基)-4,5-二苯基咪唑二聚物、2-(o-氯苯基)-4,5-二(甲氧基苯基)咪唑二聚物、2-(o-氟苯基)-4,5-二苯基咪唑二聚物、2-(o-甲氧基苯基)-4,5-二苯基咪唑二聚物、2-(p-甲氧基苯基)-4,5-二苯基咪唑二聚物。 The 2,4,5-triaryl imidazole dimer may, for example, be 2-(2-chlorophenyl)-1-[2-(2-chlorophenyl)-4,5-diphenyl-1. 2-(o-chlorophenyl)-4,5-diphenylimidazole dimer, 2-(o-chlorophenyl), etc., 3-oxazol-2-yl]-4,5-diphenylimidazole -4,5-bis(methoxyphenyl)imidazole dimer, 2-(o-fluorophenyl)-4,5-diphenylimidazole dimer, 2-(o-methoxybenzene 4-)-5-diphenylimidazole dimer, 2-(p-methoxyphenyl)-4,5-diphenylimidazole dimer.
吖啶衍生物方面,可舉例如9-苯基吖啶、1,7-雙(9,9’-吖啶基)庚烷。 The acridine derivative may, for example, be 9-phenylacridine or 1,7-bis(9,9'-acridinyl)heptane.
光聚合起始劑(B)可藉由常法合成,亦可取得市售者。可取得的光聚合起始劑(B)方面,可舉例如IRGACURE-369、IRGACURE-907、IRGACURE-651、IRGACURE-819(以上均為BASF公司製、商品名)、具有肟酯鍵結之化合物等。 The photopolymerization initiator (B) can be synthesized by a usual method, and is also commercially available. Examples of the photopolymerization initiator (B) which can be obtained include, for example, IRGACURE-369, IRGACURE-907, IRGACURE-651, and IRGACURE-819 (all of which are manufactured by BASF Corporation, trade names), and compounds having an oxime ester bond. Wait.
上述光聚合起始劑(B)之中,特別是從光硬化性的提昇或高感度化之觀點來看,係以具有肟酯鍵結之化合物為佳。具有肟酯鍵結之化合物方面,更具體而言,可舉出下述式(4)所示之1,2-辛二酮-1-[4-(苯基硫基)苯基]- 2-(O-苯甲醯基肟)(商品名:OXE-01、BASF公司製)、1-[9-乙基-6-(2-甲基苯甲醯基)-9H-咔唑-3-基]乙酮1-(O-乙醯肟)(商品名:OXE-02、BASF公司製)、1-苯基-1,2-丙二酮-2-[O-(乙氧基羰基)肟](商品名:Quantacure-PDO、日本化藥公司製)等。 Among the above photopolymerization initiators (B), in particular, from the viewpoint of improvement in photocurability or high sensitivity, a compound having an oxime ester bond is preferred. In the case of the compound having a oxime ester bond, more specifically, 1,2-octanedione-1-[4-(phenylthio)phenyl]- represented by the following formula (4) 2-(O-benzhydrylhydrazine) (trade name: OXE-01, manufactured by BASF Corporation), 1-[9-ethyl-6-(2-methylbenzylidene)-9H-carbazole- 3-yl]ethanone 1-(O-acetamidine) (trade name: OXE-02, manufactured by BASF Corporation), 1-phenyl-1,2-propanedione-2-[O-(ethoxyl) Carbonyl) 肟] (trade name: Quantacure-PDO, manufactured by Nippon Kayaku Co., Ltd.).
上述光聚合起始劑(B)係可單獨使用1種或組合2種以上使用。 The photopolymerization initiator (B) may be used alone or in combination of two or more.
上述光聚合起始劑(B)之含量,以感光性樹脂組成物之固形成分全量為基準,係以0.1~20質量%者為佳。使光聚合起始劑(B)之含量為0.1~20質量%時,可提昇感光性樹脂組成物之感度,並可防止阻劑形狀之惡化。從此觀點來看,光聚合起始劑(B)之含量係以0.5~10質量%者更佳、1~5質量%者特別佳。以同樣之觀點來看,光聚合起始劑(B)之含量,相對於光聚合性化合物(A)100質量份,較佳為0.1~20質量份、更佳為0.5~10質量份、再更佳為1~5質量份。 The content of the photopolymerization initiator (B) is preferably 0.1 to 20% by mass based on the total solid content of the photosensitive resin composition. When the content of the photopolymerization initiator (B) is from 0.1 to 20% by mass, the sensitivity of the photosensitive resin composition can be improved, and the deterioration of the shape of the resist can be prevented. From this point of view, the content of the photopolymerization initiator (B) is preferably from 0.5 to 10% by mass, more preferably from 1 to 5% by mass. In the same manner, the content of the photopolymerization initiator (B) is preferably 0.1 to 20 parts by mass, more preferably 0.5 to 10 parts by mass, based on 100 parts by mass of the photopolymerizable compound (A). More preferably 1 to 5 parts by mass.
本發明之感光性樹脂組成物除了光聚合性化合物(A)與光聚合起始劑(B)之外,可再使其含有無機填料(C)(以下記為「(C)成分」)。 In addition to the photopolymerizable compound (A) and the photopolymerization initiator (B), the photosensitive resin composition of the present invention may further contain an inorganic filler (C) (hereinafter referred to as "(C) component").
本發明之感光性樹脂組成物中,藉由使其含有無機填料,不但可使其發揮高彈性率,且容易獲得剛直性優異之樹脂硬化物,即使在更加嚴苛的高溫高壓條件下,仍可達成高中空構造保持性。又,本發明之感光性樹脂組成物乃因藉由含有無機填料而可圖硬化物之低熱膨脹化或吸濕率減低之故,可在中空構造裝置中,形成高信賴性之稜部及蓋部。 In the photosensitive resin composition of the present invention, by containing an inorganic filler, it is possible to obtain not only a high modulus of elasticity but also a cured resin having excellent rigidity, even under more severe high-temperature and high-pressure conditions. High hollow structural retention can be achieved. Further, since the photosensitive resin composition of the present invention has a low thermal expansion or a low moisture absorption rate of the imageable cured product by containing an inorganic filler, it is possible to form a highly reliable ridge portion and a cover in the hollow structure device. unit.
無機填料方面,較佳可使用體積平均粒子徑位在10nm~50μm之範圍的二氧化矽、氧化鋁、氧化鈦、氧化鋯、陶瓷微粉、滑石、雲母、氮化硼、高嶺土或硫酸鋇等。粒子徑若為10nm以上,則感光性樹脂組成物中的無機填料難以發生凝集,容易均一地分散,使微細圖型形成性大幅提昇,而且硬化物之物性或特性的差異會變小。又,粒子徑若為50μm以下,則因無機填料所致照射光的散射變小,而使厚膜形成性或微細圖型形成性提昇。 As the inorganic filler, it is preferred to use cerium oxide, aluminum oxide, titanium oxide, zirconium oxide, ceramic fine powder, talc, mica, boron nitride, kaolin or barium sulfate having a volume average particle diameter in the range of 10 nm to 50 μm. When the particle diameter is 10 nm or more, the inorganic filler in the photosensitive resin composition is less likely to aggregate, and it is easy to uniformly disperse, and the fine pattern formation property is greatly improved, and the difference in physical properties or characteristics of the cured product is small. In addition, when the particle diameter is 50 μm or less, the scattering of the irradiation light due to the inorganic filler is small, and the thick film formation property or the fine pattern formation property is improved.
在此,無機填料之體積平均粒子徑乃藉由雷射折射粒度分佈計(例如,日機裝製、商品名:MICROTRAC MT3000),以MV值(Mean Volume Diamete:體積平均值)求得。 Here, the volume average particle diameter of the inorganic filler is obtained by a laser refractive particle size distribution meter (for example, Nikkiso, trade name: MICROTRAC MT3000), and is obtained by MV value (Mean Volume Diamete).
無機填料(C)的形狀,係可使用球狀、破碎狀、針狀或板狀的任一者,因應粒子徑而可選擇所期望的形狀。 例如,體積平均粒子徑為10nm~1μm之範圍,具有接近球狀或球形形狀之小粒子徑的無機填料,不僅可提高感光性樹脂組成物之彈性率,更可使硬化物之機械性強度提昇,且同時具有對硬化前的感光性樹脂組成物賦予觸變性來使其塗佈性提昇之效果。因此,小粒子徑的無機填料係於對光透過性或光吸收性無不良影響下,以即使少許但仍想提昇本發明之感光性樹脂組成物之物性或特性時所使用。又,體積平均粒子徑位在1μm~50μm之範圍的大粒子徑無機填料,因可大幅提高感光性樹脂組成物之彈性率,故對中空構造之形狀維持性可發揮很大的效果。再者,形狀方面,具有板狀之無機填料可大幅地減低感光性樹脂組成物之硬化物的吸濕率或透濕率。如此,適用於中空構造之稜部或蓋部的本發明之感光性樹脂組成物中,適合含有形狀為板狀之大粒子徑的無機填料。 The shape of the inorganic filler (C) may be any of a spherical shape, a crushed shape, a needle shape, or a plate shape, and a desired shape may be selected depending on the particle diameter. For example, an inorganic filler having a volume average particle diameter in the range of 10 nm to 1 μm and having a small particle diameter close to a spherical shape or a spherical shape not only improves the elastic modulus of the photosensitive resin composition, but also enhances the mechanical strength of the cured product. At the same time, it has an effect of imparting thixotropy to the photosensitive resin composition before curing to improve coatability. Therefore, the inorganic filler having a small particle diameter is used for improving the physical properties or properties of the photosensitive resin composition of the present invention even if it is slightly affected by light transmission or light absorbing properties. In addition, the large particle diameter inorganic filler having a volume average particle diameter in the range of 1 μm to 50 μm can greatly improve the elastic modulus of the photosensitive resin composition, and therefore has a large effect on the shape maintainability of the hollow structure. Further, in terms of shape, the plate-shaped inorganic filler can greatly reduce the moisture absorption rate or moisture permeability of the cured product of the photosensitive resin composition. As described above, the photosensitive resin composition of the present invention which is applied to the rib portion or the lid portion of the hollow structure is preferably an inorganic filler having a large particle diameter in the form of a plate.
本發明在確保高溫高壓下之中空部保持性的同時,乃以提供具有耐濕熱性之高信賴性的感光性樹脂組成物為主要目的。因此,無機填料(C)的平均縱橫比係以30~100者為佳,40~90者更佳、50~80者特別佳。又,體積平均粒子徑係以5~50μm者為佳,8~40μm者更佳、10~30μm者特別佳。藉由使用具有如此的縱橫比及體積平均粒子徑之無機填料,此樹脂硬化物可表現低吸濕性與水分透過性及優異的剛直性,例如,可得能耐高溫下的封止樹脂製模壓力之中空部保持性。又,感光性樹脂組成物中含有無機填料(C)時,作為本發明之必要感光特性的厚膜 形成性與微細圖型形成性雖有降低的傾向,但藉由使無機填料的形狀與粒子徑既定為上述之縱橫比及體積平均粒子徑,係可抑制該等之降低。 The present invention has a main purpose of providing a photosensitive resin composition having high reliability against moisture and heat while ensuring the retention of the hollow portion under high temperature and high pressure. Therefore, the average aspect ratio of the inorganic filler (C) is preferably from 30 to 100, more preferably from 40 to 90, and particularly preferably from 50 to 80. Further, the volume average particle diameter is preferably 5 to 50 μm, preferably 8 to 40 μm, and particularly preferably 10 to 30 μm. By using an inorganic filler having such an aspect ratio and a volume average particle diameter, the cured resin can exhibit low hygroscopicity and water permeability and excellent rigidity, for example, a sealing resin capable of withstanding high temperature resistance can be obtained. The hollow portion of the pressure is retained. Further, when the photosensitive resin composition contains the inorganic filler (C), it is a thick film which is a necessary photosensitive property of the present invention. Although the formability and the fine pattern formation property tend to be lowered, the shape and the particle diameter of the inorganic filler are set to the above-described aspect ratio and volume average particle diameter, and the decrease can be suppressed.
本發明中,縱橫比乃是以無機填料(C)的厚度對長徑之比(長徑/厚度)來定義者,此並非意指無機填料面內的(長徑/短徑)者。無機填料的形狀方面,係以稱為板狀(包含平板狀、圓板狀、扁平狀及鱗片狀)之形狀為佳、鱗片狀更佳。 In the present invention, the aspect ratio is defined by the ratio of the thickness of the inorganic filler (C) to the long diameter (long diameter/thickness), and does not mean the (long diameter/short diameter) in the plane of the inorganic filler. The shape of the inorganic filler is preferably a shape called a plate (including a flat plate shape, a disk shape, a flat shape, or a scaly shape), and is preferably a scaly shape.
前述無機填料的縱橫比係可使用掃瞄型電子顯微鏡或透過型電子顯微鏡來求得。意即,在此,平均縱橫比的測定,係以掃瞄型電子顯微鏡(SEM)所為之觀察來進行。首先,於SEM之試料台上使無機填料固著,以一個粒子在視野中的最大限度為止,放大觀察倍率,觀察其形狀,從該粒子之觀察面積最大的面(意即比較的平滑且寬廣的面,例如雲母等的劈開面;記為X面)之方向攝取影像(攝影)。接著,次試料台旋轉,與之前不同的是,這次從該粒子之觀察面積最小的面(意即,若粒子為板狀,則為可觀察到該板的厚度之面,例如雲母等的積層剖面(破斷面);記為Y面)之方向攝取影像(攝影)。從如此所得的影像(照片),首先,就前述X面之粒子影像,設定內接此粒子最小的圓,計測其直徑,定義為前述粒子之「長徑」,且就前述Y面之粒子影像,以最接近且挾住粒子之方式拉出二條平行線,將該平行線之間隔定義為「厚度」,使前述長徑除以厚度,求得各粒子的縱橫比。對任意抽 出的100個無機填料粒子進行此操作,算出平均值而為平均縱橫比。本發明中,平均縱橫比若為30以上,則對減低感光性樹脂之吸濕或透濕的效果高。而此,高彈性率化的效果也變大,例如,可得能耐高溫下之封止樹脂製模壓力的中空部保持性。平均縱橫比若為100以下,則厚膜形成性或微細圖型形成性等之感光特性會變佳。 The aspect ratio of the inorganic filler can be determined by using a scanning electron microscope or a transmission electron microscope. That is, here, the measurement of the average aspect ratio is performed by observation by a scanning electron microscope (SEM). First, the inorganic filler is fixed on the SEM sample table, and the magnification is observed by the maximum magnification of one particle in the field of view, and the shape is observed. The surface with the largest observation area of the particle (that is, the smooth and broad comparison) The face, such as the mica face of the mica, is taken in the direction of the X face) (photographing). Next, the secondary sample stage rotates, and unlike this, the surface having the smallest observation area from the particle (that is, if the particle is a plate shape, the surface of the thickness of the plate can be observed, for example, a layer of mica or the like. Take a picture (photographing) in the direction of the section (broken section); From the image (photograph) thus obtained, first, the smallest circle inscribed with the particle is set for the particle image of the X surface, and the diameter is measured, and is defined as the "long diameter" of the particle, and the particle image of the Y surface is Two parallel lines are drawn in such a manner that the particles are closest to each other, and the interval between the parallel lines is defined as "thickness", and the long diameter is divided by the thickness to obtain the aspect ratio of each particle. For any pumping The 100 inorganic filler particles were subjected to this operation, and the average value was calculated to be an average aspect ratio. In the present invention, when the average aspect ratio is 30 or more, the effect of reducing moisture absorption or moisture permeability of the photosensitive resin is high. On the other hand, the effect of high elastic modulus is also increased. For example, it is possible to obtain a hollow portion retaining property capable of blocking the resin molding pressure at a high temperature. When the average aspect ratio is 100 or less, the photosensitive properties such as thick film formation property and fine pattern formation property are improved.
本發明中,無機填料(C)的平均粒子徑係藉由雷射折射粒度分佈計(例如,日機裝製、商品名:MICROTRAC MT3000)以MV值(Mean Volume Diamete:體積平均值)求得。無機填料,係可使用膦酸鹽類作為分散劑而使其分散於水中來進行測定解析。本發明中,當前述無機填料之體積平均粒子徑為5μm以上時,係與前述縱橫比大時一樣,對於減低感光性樹脂之吸濕或透濕的效果充分,而且高彈性率化的效果也會變大。體積平均粒子徑若為50μm以下,厚膜形成性或微細圖型形成性等之感光特性良好。 In the present invention, the average particle diameter of the inorganic filler (C) is obtained by a laser refractive particle size distribution meter (for example, Nikkiso, trade name: MICROTRAC MT3000) with an MV value (Mean Volume Diamete). . The inorganic filler can be measured and analyzed by dispersing it in water using a phosphonate as a dispersing agent. In the present invention, when the volume average particle diameter of the inorganic filler is 5 μm or more, the effect of reducing the moisture absorption or moisture permeability of the photosensitive resin is sufficient, and the effect of high elastic modulus is also the same as when the aspect ratio is large. Will get bigger. When the volume average particle diameter is 50 μm or less, the photosensitive properties such as thick film formation property and fine pattern formation property are good.
本發明,係以滿足無機填料(C)的平均縱橫比與體積平均粒子徑雙方各為30~100與5~50μm之範圍者為佳。當平均縱橫比為30~100之範圍,且體積平均粒子徑為5μm以上50μm以下時,可圖得厚膜形成性或微細圖型形成性等之感光特性與樹脂硬化物之耐濕熱性及高彈性率化兩者兼具。無機填料(C),係以如此平均縱橫比與體積平均粒子徑各為30~100與5~50μm之範圍內者為佳,更佳為既定於兩者性狀之任一者較上述更佳之範圍(40~90 或8~40μm)、或特別佳之範圍(50~80或10~30μm)。 The present invention is preferably such that the average aspect ratio and the volume average particle diameter of the inorganic filler (C) are each in the range of 30 to 100 and 5 to 50 μm. When the average aspect ratio is in the range of 30 to 100 and the volume average particle diameter is 5 μm or more and 50 μm or less, the photosensitive property such as thick film formation property or fine pattern formation property and the heat resistance and high heat resistance of the cured resin can be obtained. Both the elasticity rate and the two are combined. The inorganic filler (C) is preferably such that the average aspect ratio and the volume average particle diameter are in the range of 30 to 100 and 5 to 50 μm, and more preferably set to be better than the above. (40~90 Or 8~40μm), or a particularly good range (50~80 or 10~30μm).
本案發明的重點,特別著重於中空構造裝置中,製造中及使用中的形狀維持性與信賴性提昇之點。因此,當然無機填料在平均縱橫比及體積平均粒子徑各為30~100及5~50μm之範圍內時,可更能發揮本案發明之效果,但若將平均縱橫比設定在超過50且於100以下時,因可在不令感光特性大幅降低下,而可大幅提昇前述的形狀維持性與信賴性提昇,而特別佳。此時,無機填料之體積平均粒子徑若在5~50μm之範圍內,則在發揮本案發明之效果上,並不會發生問題。 The focus of the present invention is particularly focused on the improvement of shape maintenance and reliability in manufacturing and in use in a hollow structural device. Therefore, of course, the inorganic filler can more effectively exert the effects of the present invention when the average aspect ratio and the volume average particle diameter are in the range of 30 to 100 and 5 to 50 μm, respectively, but if the average aspect ratio is set to more than 50 and 100 In the following, it is particularly preferable because the above-described shape maintenance and reliability can be greatly improved without greatly reducing the photosensitive characteristics. In this case, when the volume average particle diameter of the inorganic filler is in the range of 5 to 50 μm, the effect of the present invention is exerted, and no problem occurs.
本發明之感光性樹脂組成物中,平均縱橫比為30~100且體積平均粒子徑為5~50μm之無機填料的具體粒子方面,可舉例如滑石、雲母、氮化硼、高嶺土、硫酸鋇等,其中,更以鱗片狀之雲母為佳。雲母因可使縱橫比變大,且形狀的均一性高,除了可減低對感光性樹脂組成物之水分透過性且同時提昇高彈性率化之製模耐性外,也具有較其他無機填料更能抑制感光特性降低的效果。又,雲母有合成雲母等,可得較其他天然物無機填料雜質少者之故,而可降低對光硬化性之阻害。而且,因可抑制因無機填料所含雜質所導致的耐濕性降低,而具有可大幅提昇中空構造裝置之信賴性的效果。 In the photosensitive resin composition of the present invention, specific particles of the inorganic filler having an average aspect ratio of 30 to 100 and a volume average particle diameter of 5 to 50 μm include talc, mica, boron nitride, kaolin, barium sulfate, and the like. Among them, scaly-like mica is preferred. Mica can increase the aspect ratio and has a high uniformity of shape. In addition to reducing the water permeability of the photosensitive resin composition and improving the moldability of the high modulus, it is also more capable than other inorganic fillers. The effect of reducing the photosensitive characteristics is suppressed. In addition, mica has synthetic mica, etc., which can be less harmful than other natural inorganic fillers, and can reduce the resistance to photohardenability. Further, since the deterioration of the moisture resistance due to the impurities contained in the inorganic filler can be suppressed, the effect of greatly improving the reliability of the hollow structure device can be obtained.
本發明中,為了讓無機填料有前述般的平均縱橫比與體積平均粒子徑,可購入具有該特性之市售品直接使用, 亦可將複數的市售品混合加工使用,也可過篩市售品進行分級等再予加工使用。例如,雲母之市售品方面,可使用股份公司山口雲母工業所製的各種雲母,具體的例子方面,係可直接使用A-51S(平均縱橫比85、體積平均粒子徑52μm)、SYA-31RS(平均縱橫比90、體積平均粒子徑40μm)、SYA-21RS(平均縱橫比90、體積平均粒子徑27μm)、SJ-005(平均縱橫比30、體積平均粒子徑5μm)等,或使用該等之加工品。 In the present invention, in order to allow the inorganic filler to have the above-described average aspect ratio and volume average particle diameter, a commercially available product having the above characteristics can be purchased and used as it is. A plurality of commercially available products may be mixed and processed, or may be processed by sieving a commercial product. For example, in the case of commercial products of mica, various mica made by the company Yamaguchi Mica Industries can be used. For specific examples, A-51S (average aspect ratio 85, volume average particle diameter 52 μm), SYA-31RS can be used directly. (average aspect ratio 90, volume average particle diameter 40 μm), SYA-21RS (average aspect ratio 90, volume average particle diameter 27 μm), SJ-005 (average aspect ratio 30, volume average particle diameter 5 μm), or the like, or use of these Processed products.
本發明中,無機填料之含量,在本發明之感光性樹脂組成物適用為中空構造裝置之蓋部的材料時,因通常不要求嚴密的圖型精度,而可由樹脂硬化物之物性與厚膜形成性或微細圖型形成性等之感光特性等的平衡來決定。但是,適用為中空構造裝置之稜部的材料時,因通常要求微細圖型精度,所以前述無機填料之含量,以感光性樹脂組成物之固形成分全量為基準,係以0.5~50質量%者為佳,2~50質量%者更佳、5~45質量%者又更佳、10~40質量%者特別佳。藉由無機填料之含量為0.5~50質量%,感光性樹脂組成物之厚膜形成或圖型形狀良好,可得充分的樹脂強度,同時即使少量,亦可使作為樹脂硬化物之物性或特性得以提昇。使本發明之感光性樹脂組成物適用於蓋部的材料時,係以將無機填料之含量設定於0.5~60質量%者為佳,2~50質量%者更佳、5~40質量%者特別佳。 In the present invention, when the photosensitive resin composition of the present invention is applied to the material of the lid portion of the hollow structural device, the content of the inorganic filler is generally not required to be precise pattern accuracy, and the physical properties and thick film of the cured resin can be used. It is determined by the balance of the photosensitive characteristics such as the formation property or the fine pattern formation property. However, when it is applied to the material of the ridge portion of the hollow structure device, the fine pattern accuracy is usually required. Therefore, the content of the inorganic filler is 0.5 to 50% by mass based on the total solid content of the photosensitive resin composition. Preferably, 2 to 50% by mass is better, 5 to 45% by mass is better, and 10 to 40% by mass is particularly good. When the content of the inorganic filler is from 0.5 to 50% by mass, the thick film formation or pattern shape of the photosensitive resin composition is good, and sufficient resin strength can be obtained, and at the same time, even if a small amount, the physical properties or characteristics of the cured resin can be obtained. Can be improved. When the photosensitive resin composition of the present invention is applied to a material of a lid portion, the content of the inorganic filler is preferably 0.5 to 60% by mass, and the amount of 2 to 50% by mass is more preferably 5 to 40% by mass. Especially good.
本發明之感光性樹脂組成物中,令含有平均縱橫比為30~100且體積平均粒子徑為5~50μm之無機填料(C) 之感光性樹脂組成物適用於稜部時,其無機填料之含量,以感光性樹脂組成物之固形成分全量為基準,係以5~50質量%者為佳,10~50質量%者更佳、15~45質量%者又更佳、20~40質量%者特別佳。藉由具有位在前述範圍之平均縱橫比與體積平均粒子徑的無機填料之含量為5~50質量%,而對感光性樹脂組成物之厚膜形成性或圖型形成性沒有不良影響,不僅可得充分的樹脂強度與高彈性率化,亦可得到作為低吸濕性或低透濕性等之樹脂硬化物所期望的物性或特性。本發明中,令含有平均縱橫比為30~100且體積平均粒子徑為5~50μm之無機填料的感光性樹脂組成物適用於蓋部時,係以將無機填料之含量設定於5~60質量%者為佳,20~50質量%者更佳、20~40質量%者特別佳。 In the photosensitive resin composition of the present invention, an inorganic filler (C) having an average aspect ratio of 30 to 100 and a volume average particle diameter of 5 to 50 μm is contained. When the photosensitive resin composition is applied to the rib portion, the content of the inorganic filler is preferably from 5 to 50% by mass, preferably from 10 to 50% by mass based on the total solid content of the photosensitive resin composition. 15 to 45 mass% are better, and 20 to 40% by mass are particularly good. The content of the inorganic filler having an average aspect ratio and a volume average particle diameter in the above range is 5 to 50% by mass, and the thick film formation property or pattern formation property of the photosensitive resin composition is not adversely affected. A sufficient resin strength and a high modulus of elasticity can be obtained, and physical properties or characteristics desired as a cured resin of low hygroscopicity or low moisture permeability can be obtained. In the present invention, when a photosensitive resin composition containing an inorganic filler having an average aspect ratio of 30 to 100 and a volume average particle diameter of 5 to 50 μm is applied to the lid portion, the content of the inorganic filler is set to 5 to 60 mass. % is better, 20 to 50% by mass is better, and 20 to 40% by mass is particularly good.
又,本發明之感光性樹脂組成物中,係可再添加增感劑(D)(以下記為「(D)成分」)。增感劑(D)方面,可舉例如吡唑啉類、蒽類、香豆素類、山酮類、噁唑類、苯并噁唑類、噻唑類、苯并噻唑類、三唑類、二苯乙烯類、三嗪類、噻吩類、萘二甲醯亞胺類等。此等增感劑(D)可單獨使用1種或混合2種以上使用。 Further, in the photosensitive resin composition of the present invention, a sensitizer (D) (hereinafter referred to as "(D) component") may be further added. Examples of the sensitizer (D) include pyrazolines, anthraquinones, coumarins, ketones, oxazoles, benzoxazoles, thiazoles, benzothiazoles, and triazoles. Tertiary styrenes, triazines, thiophenes, naphthoquinone imines, and the like. These sensitizers (D) may be used alone or in combination of two or more.
上述增感劑(D)之含量,令感光性樹脂組成物之固形成分全量為基準,係以0.1~1質量%者為佳。增感劑(D)之含量若為上述範圍,則感光性樹脂組成物之感度會 提昇,與溶劑之相溶性亦佳。 The content of the sensitizer (D) is preferably 0.1 to 1% by mass based on the total amount of the solid content of the photosensitive resin composition. When the content of the sensitizer (D) is in the above range, the sensitivity of the photosensitive resin composition will be Improve, compatibility with solvents is also good.
又,上述感光性樹脂組成物中,可再添加耐熱性高分子(E)(以下記為「(E)成分」)。耐熱性高分子(E)方面,係以例如耐熱性高的聚醯亞胺、聚噁唑及該等之前驅體、苯酚酚醛清漆、甲酚酚醛清漆等之酚醛清漆樹脂、聚醯胺醯亞胺、聚醯胺等從加工性之點來看較佳。此等可使用1種或混合2種以上使用。 Further, a heat-resistant polymer (E) (hereinafter referred to as "(E) component") may be further added to the photosensitive resin composition. Examples of the heat resistant polymer (E) include, for example, polyimidazole having high heat resistance, polyoxazole, and novolak resins such as these precursors, phenol novolacs, cresol novolacs, and polyamidofluorenes. Amine, polyamine, and the like are preferred from the viewpoint of workability. These may be used alone or in combination of two or more.
上述耐熱性高分子(E)之含量,以感光性樹脂組成物之固形成分全量為基準,係以1~50質量%者為佳。耐熱性高分子(E)之含量若於上述範圍內,感光性樹脂組成物之耐熱性或樹脂強度良好,且顯像性亦良好。 The content of the heat-resistant polymer (E) is preferably from 1 to 50% by mass based on the total solid content of the photosensitive resin composition. When the content of the heat resistant polymer (E) is within the above range, the heat resistance and resin strength of the photosensitive resin composition are good, and the developability is also good.
又,上述之感光性樹脂組成物中,可再添加熱交聯材(F)(以下記為「(F)成分」)。熱交聯材(F)方面,可舉例如環氧樹脂、α位以羥甲基、烷氧基甲基所取代之苯酚樹脂、N位以羥甲基及/或烷氧基甲基所取代之三聚氰胺樹脂、尿素樹脂等,從硬化後樹脂強度之點來看較佳。此等可使用1種或混合2種以上使用。 Further, in the above-mentioned photosensitive resin composition, a thermally crosslinked material (F) (hereinafter referred to as "(F) component") may be further added. Examples of the heat crosslinked material (F) include an epoxy resin, a phenol resin in which the α-position is substituted with a methylol group or an alkoxymethyl group, and a N-position substituted with a methylol group and/or an alkoxymethyl group. The melamine resin, the urea resin and the like are preferred from the viewpoint of the strength of the resin after curing. These may be used alone or in combination of two or more.
上述熱交聯材(F)之含量,使感光性樹脂組成物之固形成分全量為基準,係以1~20質量%者為佳。熱交聯材(F)之含量若為上述範圍,則感光性樹脂組成物之耐 熱性或樹脂強度良好,顯像性亦佳。 The content of the thermally crosslinked material (F) is preferably from 1 to 20% by mass based on the total solid content of the photosensitive resin composition. If the content of the heat crosslinked material (F) is in the above range, the photosensitive resin composition is resistant. The heat or resin is good in strength and good in imageability.
又,上述之感光性樹脂組成物中,可再添加熱酸產生劑(G)(以下記為「(G)成分」)。熱酸產生劑(G)方面,可舉例如鎓鹽等之強酸與鹼所形成之鹽或醯亞胺磺酸鹽等。鎓鹽方面,係有例如芳基重氮鎓鹽、二苯基錪鹽般之二芳基錪鹽、二芳基錪鹽、二(t-丁基苯基)錪鹽般的二(烷基芳基)錪鹽、三甲基硫鎓鹽般的三烷基硫鎓鹽、二甲基苯基硫鎓鹽般的二烷基單芳基硫鎓鹽、二苯基甲基硫鎓鹽般的二芳基單烷基錪鹽及三芳基硫鎓鹽。 Further, a thermal acid generator (G) (hereinafter referred to as "(G) component") may be further added to the photosensitive resin composition described above. Examples of the thermal acid generator (G) include a salt formed of a strong acid such as a phosphonium salt and a base, or a quinone imide sulfonate. The onium salt is a di(alkyl) group such as an aryldiazonium salt, a diphenylsulfonium salt, a diarylsulfonium salt, a diarylsulfonium salt or a di(t-butylphenyl)phosphonium salt. An aryl) sulfonium salt, a trialkylsulfonium salt like a trimethylsulfonium salt, a dialkyl monoarylsulfonium salt like a dimethylphenylsulfonium salt, and a diphenylmethylsulfonium salt Diaryl monoalkyl phosphonium salts and triarylsulfonium salts.
上述熱酸產生劑(G)之含量,相對於(A)成分100質量份,係以0.1~30質量份為佳、0.2~20質量份更佳、0.5~10質量份又更佳。 The content of the thermal acid generator (G) is preferably 0.1 to 30 parts by mass, more preferably 0.2 to 20 parts by mass, more preferably 0.5 to 10 parts by mass, per 100 parts by mass of the component (A).
又,上述之感光性樹脂組成物中,可再添加熱自由基產生劑(H)(以下記為「(H)成分」)。熱自由基產生劑(H)方面,可舉例如t-丁基異丙苯基過氧化物(PERBUTYL® C)、n-丁基4,4-二-(t-丁基過氧基)戊酸酯(PERHEXA® V)、二異丙苯基過氧化物(PERCUMYL® D)等的過氧化物。 Further, in the above-mentioned photosensitive resin composition, a thermal radical generating agent (H) (hereinafter referred to as "(H) component") may be further added. The thermal radical generating agent (H) may, for example, be t-butyl cumyl peroxide (PERBUTYL® C) or n-butyl 4,4-di-(t-butylperoxy) pentane. Peroxides such as PERHEXA® V and dicumyl peroxide (PERCUMYL® D).
上述熱自由基產生劑(H)之含量,相對於(A)成分100質量份,係以0.1~30質量份為佳、0.2~20質量 份更佳、0.5~10質量份又更佳。 The content of the above-mentioned thermal radical generating agent (H) is preferably 0.1 to 30 parts by mass, and 0.2 to 20 parts by mass based on 100 parts by mass of the component (A). More preferably, 0.5 to 10 parts by mass is better.
本實施形態之感光性樹脂組成物,係將上述光聚合性化合物(A)及(B)光聚合起始劑,視需要而可將無機填料(C)、及其他的材料,例如增感劑(D)、耐熱性高分子(E)、熱交聯材(F)、熱酸產生劑(G)、熱自由基產生劑(H)與溶媒一起混合而得。 In the photosensitive resin composition of the present embodiment, the photopolymerizable compounds (A) and (B) photopolymerization initiators may optionally contain an inorganic filler (C) and other materials such as a sensitizer. (D), a heat resistant polymer (E), a thermal crosslinked material (F), a thermal acid generator (G), and a thermal radical generating agent (H) are mixed together with a solvent.
此時所用的溶媒方面,並無特別限制,可舉例如以N-甲基-2-吡咯啶酮、N,N-二甲基乙醯胺、N,N-二甲基甲醯胺、丙二醇單甲基醚乙酸酯等為主成分之極性溶媒或、γ-丁內酯等的溶媒。此等溶媒係可單獨使用1種或使用2種以上之混合物。 The solvent to be used at this time is not particularly limited, and examples thereof include N-methyl-2-pyrrolidone, N,N-dimethylacetamide, N,N-dimethylformamide, and propylene glycol. A solvent such as a polar solvent as a main component such as monomethyl ether acetate or a solvent such as γ-butyrolactone. These solvents may be used singly or in combination of two or more.
又,感光性樹脂組成物中,為了提昇感光性樹脂組成物與基板的接著性,亦可添加接著輔助劑。接著輔助劑方面,可舉例如γ-環氧丙氧基矽烷、胺基矽烷、γ-脲基矽烷等之矽烷耦合劑等。 Further, in the photosensitive resin composition, in order to improve the adhesion between the photosensitive resin composition and the substrate, an auxiliary agent may be added. Examples of the auxiliary agent include a decane coupling agent such as γ-glycidoxydecane, amino decane or γ-ureido decane.
此等接著輔助劑可單獨使用或組合2種以上使用。 These adjunct adjuvants may be used alone or in combination of two or more.
接著輔助劑之含量,從使感光性樹脂組成物與基板之接著性提昇的觀點來看,相對於(A)成分100質量份,較佳為0.1~10質量份、更佳為0.4~3質量份。 The content of the auxiliary agent is preferably from 0.1 to 10 parts by mass, more preferably from 0.4 to 3 parts by mass based on 100 parts by mass of the component (A), from the viewpoint of improving the adhesion between the photosensitive resin composition and the substrate. Share.
本發明之感光性薄膜,係使前述感光性樹脂組成物成形為薄膜狀所成者。 The photosensitive film of the present invention is obtained by molding the photosensitive resin composition into a film shape.
該感光性薄膜之形態,並無特別限制。 The form of the photosensitive film is not particularly limited.
例如,將本發明之感光性樹脂組成物視需要而溶解於上述溶媒後,於由聚乙烯對苯二甲酸酯等的有機薄膜所成之支持薄膜上,藉由公知的各種方法進行塗佈且乾燥後去除溶劑而形成感光性樹脂層,可作為2層的感光性薄膜(乾式薄膜阻劑)。 For example, the photosensitive resin composition of the present invention is dissolved in the solvent as needed, and then coated on a support film made of an organic film such as polyethylene terephthalate by various known methods. After drying, the solvent is removed to form a photosensitive resin layer, which can be used as a two-layer photosensitive film (dry film resist).
又,亦可為於已形成之感光性樹脂層上將聚乙烯對苯二甲酸酯、聚乙烯薄膜、聚丙烯薄膜等作為保護薄膜而積層於其上,成3層的感光性薄膜。 Further, a polyethylene terephthalate, a polyethylene film, a polypropylene film or the like may be laminated on the formed photosensitive resin layer as a protective film to form a three-layer photosensitive film.
又,若感光性樹脂層具有自我支持性,亦可剝離支持薄膜而為1層的感光性薄膜。 Further, when the photosensitive resin layer has self-supporting properties, the photosensitive film can be peeled off from the support film to form one layer.
又,可使本發明之感光性樹脂組成物加熱熔融,使用押出成型機等成型為薄片狀。 Further, the photosensitive resin composition of the present invention can be heated and melted, and molded into a sheet shape by using an extrusion molding machine or the like.
本發明之感光性薄膜當使用為中空構造之蓋部時,可如後續所述,可將支持薄膜於光照射所為之光聚合後予以剝離使用,亦可直接與感光性樹脂組成物一起作為蓋部的材料使用。本發明中,係可使用透明或半透明的耐熱性塑膠(熱可塑性之工程塑膠或具有3次元網目構造之熱硬化性樹脂等)、玻璃、陶瓷等來取代前述的支持薄膜。此等耐熱性塑膠、玻璃或陶瓷方面,藉由使用薄膜或薄板狀者,係與前述的支持薄膜同樣地,可令積層感光性樹脂組成 物所成的積層體作為薄膜或薄板。又,此等耐熱性塑膠、玻璃或陶瓷係具有提昇蓋部的形狀維持性或剛性同時具有補強的機能。 When the photosensitive film of the present invention is used as a lid portion having a hollow structure, the support film may be subjected to photopolymerization after photoirradiation as described later, or may be used as a lid together with the photosensitive resin composition. The materials used in the department. In the present invention, a transparent or translucent heat-resistant plastic (thermoplastic engineering plastic or thermosetting resin having a three-dimensional mesh structure), glass, ceramics or the like may be used instead of the above-mentioned supporting film. In the case of such a heat-resistant plastic, glass or ceramic, by using a film or a thin plate, the laminated photosensitive resin can be formed in the same manner as the above-mentioned support film. The laminate formed by the object is used as a film or a sheet. Moreover, these heat-resistant plastics, glass or ceramics have the function of enhancing the shape retention or rigidity of the lid portion while reinforcing.
感光性薄膜的厚度並無特別限制,可視用途適當設定即可。 The thickness of the photosensitive film is not particularly limited, and may be appropriately set depending on the application.
例如,使用支持薄膜或支持用薄板時,支持薄膜或支持用薄板之厚度,係以10μm~3mm為佳。前述的支持薄膜或支持用薄板,從中空構造裝置的形狀與厚度及製造之點來看,因該等之厚度可適當地決定之故,可使用的範圍變廣。 For example, when a support film or a support sheet is used, the thickness of the support film or the support sheet is preferably 10 μm to 3 mm. The support film or the support sheet described above can be appropriately determined from the viewpoint of the shape, thickness, and manufacturing of the hollow structure device, and the usable range can be widened.
感光性樹脂層之厚度,係以1~500μm為佳,保護薄膜則以10~200μm為佳。 The thickness of the photosensitive resin layer is preferably from 1 to 500 μm, and the protective film is preferably from 10 to 200 μm.
接著,就本實施形態之圖型形成方法進行說明。 Next, a pattern forming method of the present embodiment will be described.
本實施形態之圖型形成方法乃具有:於基板上積層本發明之感光性樹脂組成物或感光性薄膜而形成感光性樹脂層之積層步驟、對前述感光性樹脂層之既定部分透過遮罩照射活性光線以使曝光部得以光硬化之曝光步驟、使前述感光性樹脂層之前述曝光部以外的部分用顯像液予以去除之顯像步驟、使前述感光性樹脂層之前述曝光部熱硬化而形成樹脂硬化物之熱硬化步驟。經過此等步驟,可形成例如形成中空構造用之稜紋圖型等所期望的圖型。 The pattern forming method of the present embodiment includes a step of laminating a photosensitive resin composition or a photosensitive film of the present invention on a substrate to form a photosensitive resin layer, and irradiating a predetermined portion of the photosensitive resin layer through a mask. The active light is subjected to an exposure step of photocuring the exposed portion, a developing step of removing the portion other than the exposed portion of the photosensitive resin layer by the developing liquid, and thermally curing the exposed portion of the photosensitive resin layer. A heat hardening step of forming a cured resin. Through these steps, a desired pattern such as a rib pattern for forming a hollow structure can be formed.
以下,就各步驟進行說明。 Hereinafter, each step will be described.
上述積層步驟中,係藉由於基板上實施塗佈及乾燥上述感光性樹脂組成物或感光性薄膜進行積層,而形成感光性樹脂膜。 In the laminating step, a photosensitive resin film is formed by laminating and drying the photosensitive resin composition or the photosensitive film on the substrate.
支持基板方面,可舉例如玻璃基板、半導體、金屬氧化物絶緣體(例如,TiO2、SiO2等)、氮化矽、陶瓷壓電基板等。 Examples of the support substrate include a glass substrate, a semiconductor, a metal oxide insulator (for example, TiO 2 or SiO 2 ), a tantalum nitride, a ceramic piezoelectric substrate, and the like.
又,感光性樹脂組成物之塗佈方法方面,可舉出使用旋轉器之旋轉塗佈、噴霧塗佈、浸漬塗佈、輥筒塗佈等之方法,但不受限於此等。感光性薄膜係可使用積層機等來進行積層。 Further, the method of applying the photosensitive resin composition may be a method using spin coating, spray coating, dip coating, or roll coating using a spinner, but is not limited thereto. The photosensitive film can be laminated using a laminator or the like.
於基板上塗佈感光性樹脂組成物時,乾燥後的被膜(感光性樹脂層)膜厚係可藉由塗佈手段、感光性樹脂組成物之固形成分濃度及黏度等來適當地設定,通常為1~500μm,但以解像度變佳之觀點來看,較佳為1~300μm。 When the photosensitive resin composition is applied to the substrate, the thickness of the film (photosensitive resin layer) after drying can be appropriately set by the coating means, the solid content concentration and the viscosity of the photosensitive resin composition, and the like. It is 1 to 500 μm, but it is preferably 1 to 300 μm from the viewpoint of improving the resolution.
為使乾燥後的被膜之膜厚為1~300μm,可以溶劑溶解上述感光性樹脂組成物,係以將黏度調節為0.5~20Pa.s者為佳,調節成1~10Pa.s者更佳。又,感光性樹脂組成物之固形成分濃度係以成20~80質量%者為佳、成30~70質量%者更佳。所得之被膜的膜厚特別是為300μm以下,則解像度佳。使用感光性薄膜時,係可預先形成以使感光性樹脂層的膜厚為上述膜厚。 In order to make the film thickness of the film after drying 1 to 300 μm, the photosensitive resin composition may be dissolved in a solvent to adjust the viscosity to 0.5 to 20 Pa. s is better, adjusted to 1~10Pa. s is better. Further, the solid content concentration of the photosensitive resin composition is preferably from 20 to 80% by mass, more preferably from 30 to 70% by mass. When the film thickness of the obtained film is 300 μm or less in particular, the resolution is good. When a photosensitive film is used, it can be formed in advance so that the film thickness of the photosensitive resin layer is the said film thickness.
之後,可藉由使用加熱板、烘箱等於60~120℃之範 圍乾燥1分鐘~1小時,以於支持基板上形成感光性樹脂膜。 After that, it can be equal to 60~120 °C by using a heating plate and an oven. The film was dried for 1 minute to 1 hour to form a photosensitive resin film on the support substrate.
其次的曝光步驟中,可對前述感光性樹脂層之既定部分透過遮罩照射活性光線來使曝光部光硬化。 In the second exposure step, a predetermined portion of the photosensitive resin layer may be irradiated with active light through a mask to photoharden the exposed portion.
在此,曝光中所用的活性光線方面,可舉出紫外線、可見光線、電子線、X線等。此等之中特別以紫外線、可見光線為佳。 Here, examples of the active light used in the exposure include ultraviolet rays, visible rays, electron beams, and X-rays. Among these, ultraviolet rays and visible rays are particularly preferred.
其次的顯像步驟,係使用顯像液以去除感光性樹脂層之曝光部以外的部分(未曝光部)。顯像液方面,可使用有機溶劑或鹼水溶液。 In the next development step, a developing liquid is used to remove a portion (unexposed portion) other than the exposed portion of the photosensitive resin layer. As the developing liquid, an organic solvent or an aqueous alkali solution can be used.
作為顯像液所用的有機溶劑方面,可使用例如N-甲基吡咯啶酮、乙醇、環己酮、環戊酮、丙二醇甲基醚乙酸酯般的有機溶劑。 As the organic solvent used for the developer, for example, an organic solvent such as N-methylpyrrolidone, ethanol, cyclohexanone, cyclopentanone or propylene glycol methyl ether acetate can be used.
又,用為顯像液之鹼水溶液方面,可使用例如氫氧化鈉、氫氧化鉀、矽酸鈉、氨、乙基胺、二乙基胺、三乙基胺、三乙醇胺、氫氧化四甲基銨等的鹼水溶液。 Further, as the aqueous alkali solution for the developing solution, for example, sodium hydroxide, potassium hydroxide, sodium citrate, ammonia, ethylamine, diethylamine, triethylamine, triethanolamine or tetramethyl hydroxide can be used. An aqueous solution of a base such as ammonium.
此等之中,從顯像速度之點來看,係以使用丙二醇甲基醚乙酸酯者為佳。 Among these, from the viewpoint of the development speed, it is preferred to use propylene glycol methyl ether acetate.
又,顯像後,視需要可以水、或甲醇、乙醇、異丙基醇等的醇、或n-丁基乙酸酯、丙二醇單甲基醚乙酸酯、二 乙二醇二甲基醚乙酸酯等予以潤洗者為佳。 Further, after development, water, or an alcohol such as methanol, ethanol or isopropyl alcohol, or n-butyl acetate, propylene glycol monomethyl ether acetate or the like may be used as needed. Ethylene glycol dimethyl ether acetate or the like is preferably used for rinsing.
再者,顯像步驟後,係可使感光性樹脂層之曝光部熱硬化而進行形成樹脂硬化物之熱硬化步驟。 Further, after the development step, the exposed portion of the photosensitive resin layer is thermally cured to perform a thermal curing step of forming a cured resin.
顯像後的熱硬化(熟成),乃選擇溫度以邊階段性地昇溫邊實施1~2小時者為佳。熱硬化係以120~240℃進行者為佳。將加熱溫度予以階段性昇溫時,例如,以120℃、160℃各10~50分(較佳約30分鐘)進行熱處理後,再以220℃、30~100分(較佳約60分鐘)予以熱處理者為佳。 The heat hardening (maturation) after development is preferably carried out by selecting the temperature for one to two hours while gradually increasing the temperature. The thermosetting is preferably carried out at 120 to 240 °C. When the heating temperature is gradually increased, for example, heat treatment is carried out at 120 ° C and 160 ° C for 10 to 50 minutes (preferably about 30 minutes), and then at 220 ° C, 30 to 100 minutes (preferably about 60 minutes). Heat treatment is preferred.
由藉上述之形成方法所形成之樹脂硬化物所成的圖型,具有充分的膜厚,並可覆蓋陶瓷基板、Si基板、玻璃基板、金屬基板等作為蓋部,形成中空構造。 The pattern formed by the cured resin formed by the above-described forming method has a sufficient film thickness and can cover a ceramic substrate, a Si substrate, a glass substrate, a metal substrate or the like as a lid portion, and has a hollow structure.
接著,就本發明之中空構造的形成方法進行說明。 Next, a method of forming the hollow structure of the present invention will be described.
本發明之中空構造的形成方法乃具有:在用以於基板上形成中空構造所設的稜紋圖型上積層前述的感光性樹脂組成物或感光性薄膜而形成感光性樹脂層之積層步驟、對前述感光性樹脂層之既定部分照射活性光線以使曝光部得以光硬化之曝光步驟、使前述感光性樹脂層之前述曝光部熱硬化而形成樹脂硬化物之熱硬化步驟。又,於前述曝光步驟之後且於前述熱硬化步驟之前,可具有將前述感光性 樹脂層之前述曝光部以外的部分予以去除之去除步驟。 The method for forming a hollow structure according to the present invention includes a step of laminating a photosensitive resin layer formed by laminating the photosensitive resin composition or the photosensitive film described above on a ribbed pattern provided in a hollow structure on a substrate, An exposure step of irradiating the predetermined portion of the photosensitive resin layer with the active light to cure the exposed portion, and a step of thermally hardening the exposed portion of the photosensitive resin layer to form a cured resin. Moreover, after the foregoing exposure step and before the aforementioned thermal hardening step, the aforementioned photosensitivity may be A step of removing the portion of the resin layer other than the exposed portion.
此外,上述稜紋圖型係以藉由上述本發明之圖型形成方法所形成者為佳。 Further, the above rib pattern is preferably formed by the pattern forming method of the present invention described above.
本發明之感光性樹脂組成物或將此薄膜化所成之感光性薄膜,不僅可作為上述之中空構造稜部,亦可用作蓋部。 The photosensitive resin composition of the present invention or the photosensitive film formed by thinning the film can be used not only as the hollow structural rib portion but also as a lid portion.
例如,將預先使前述感光性樹脂組成物成感光性薄膜者,貼附於上述之圖型上部予以積層後,必須進行曝光步驟、去除感光性樹脂層之曝光部以外的部分時,係可經顯像步驟(去除步驟)、熱硬化步驟來形成中空構造。 For example, when the photosensitive resin composition is formed into a photosensitive film in advance and attached to the upper portion of the above-mentioned pattern, it is necessary to perform an exposure step and remove a portion other than the exposed portion of the photosensitive resin layer. A development step (removal step), a thermal hardening step to form a hollow structure.
本發明之感光性樹脂組成物或感光性薄膜適用為蓋部時,並非必須經過顯像步驟。但是,欲控制蓋部的形狀時,在希望同時一併製造複數個中空構造裝置的情況,以及透過遮罩僅將相當於個片的中空裝置之蓋部大小予以曝光後藉由使該周邊未曝光部分進行顯像而分割成個片的情況等之際,乃在經曝光步驟中透過遮罩照射活性光線而使曝光部得以光硬化之曝光步驟後,以經過將前述感光性樹脂層之前述曝光部以外的部分使用上述顯像液予以去除之顯像步驟者為佳。 When the photosensitive resin composition or the photosensitive film of the present invention is used as a lid portion, it is not necessary to pass the development step. However, when it is desired to control the shape of the lid portion, it is desirable to simultaneously manufacture a plurality of hollow structure devices, and to expose only the size of the lid portion of the hollow device corresponding to the sheet through the mask. When the exposed portion is imaged and divided into individual pieces, the exposure step is performed by irradiating the active light through the mask to expose the exposed portion, and then passing the photosensitive resin layer. It is preferred that the portion other than the exposed portion is removed by the above-described developing solution.
此外,本發明之中空構造的形成方法中之積層步驟、曝光步驟、去除步驟及熱硬化步驟,係可與上述圖型形成方法同樣地進行。 Further, the lamination step, the exposure step, the removing step, and the thermosetting step in the method for forming a hollow structure of the present invention can be carried out in the same manner as the above-described pattern forming method.
形成蓋部用之感光性樹脂層的膜厚,係以5~500μm為佳、10~400μm更佳。 The film thickness of the photosensitive resin layer for forming the lid portion is preferably 5 to 500 μm, more preferably 10 to 400 μm.
經硬化步驟所形成之蓋部,其最終的膜厚(感光性樹脂層、基板所成的薄膜或薄板之厚度合計)係以10μm~3mm為佳、20μm~2mm更佳。若使用本發明之感光性樹脂組成物,則蓋部之厚度即使為10μm,仍可維持形狀,並可抑制製模時的高溫高壓條件下之變形。此外,蓋部之厚度若為3mm以下,則可避免製造上因中空構造之裝置過厚、曝光時的光透過性降低所產生的問題。 The thickness of the final film thickness (the total thickness of the photosensitive resin layer or the film formed by the substrate or the thin plate) of the lid portion formed by the hardening step is preferably 10 μm to 3 mm, more preferably 20 μm to 2 mm. When the photosensitive resin composition of the present invention is used, even if the thickness of the lid portion is 10 μm, the shape can be maintained, and deformation under high temperature and high pressure conditions during molding can be suppressed. Further, when the thickness of the lid portion is 3 mm or less, it is possible to avoid the problem that the device having a hollow structure is too thick and the light transmittance at the time of exposure is lowered.
前述的蓋部之厚度,不僅是本發明之感光性樹脂組成物或感光性薄膜之厚度,更如以上所述,可藉由使支持用之薄膜或薄板直接作為蓋部而殘留,來調整至所期望的厚度。 The thickness of the above-mentioned lid portion is not only the thickness of the photosensitive resin composition or the photosensitive film of the present invention, but can be adjusted as described above by allowing the film or sheet for support to be directly used as a lid portion. The desired thickness.
又,蓋部與稜紋圖型之接著,例如,可使用加壓機或輥筒積層機、真空積層機所為之熱壓著進行的接著等來實施。此外,本發明中,稜紋圖型可不用本發明之感光性樹脂組成物來作成,且用本發明之感光性樹脂組成物可僅形成蓋部,但若稜紋圖型及蓋部雙方皆用本發明之感光性樹脂組成物時,乃因其間之接著性優異而較佳。特別是,用於稜紋圖型及蓋部雙方之感光性樹脂組成物方面,係因使用的是光聚合性化合物之種類或無機填料之含量相近者,而可期望進一步提昇接著性。 Further, the lid portion and the rib pattern may be carried out, for example, by a press or a roll laminator or a vacuum laminator. Further, in the present invention, the rib pattern may be formed without using the photosensitive resin composition of the present invention, and the photosensitive resin composition of the present invention may form only the lid portion, but both the rib pattern and the lid portion are When the photosensitive resin composition of the present invention is used, it is preferred because it has excellent adhesion therebetween. In particular, in the case of the photosensitive resin composition for both the rib pattern and the lid portion, it is desirable to further improve the adhesion because the type of the photopolymerizable compound or the content of the inorganic filler is similar.
以上,藉由本發明之中空構造的形成方法,以微影術可一併形成厚膜之稜紋圖型,再從稜紋圖型上使形成薄膜狀之感光性樹脂組成物的硬化物(或、陶瓷等之封止用基板)作為蓋部進行封止而得以形成中空構造。 As described above, according to the method for forming a hollow structure of the present invention, a lenticular pattern of a thick film can be formed by lithography, and a cured product of a film-form photosensitive resin composition can be formed from a rib pattern (or The sealing substrate such as ceramics is sealed as a lid portion to form a hollow structure.
又,此中空構造之空間內係可藉由周圍的感光性樹脂組成物來防濕,且因於高溫中仍可保持中空部之故,而可適用於必須有SAW FILTER、CMOS/CCD感知器、MEMS等之中空構造的電子零件,並可有效地用於電子零件之小型化、低背化、高機能化。本發明之感光性樹脂組成物,特別適用為SAW FILTER的中空構造之稜部及蓋部形成用,從可達成高信賴性之點來看,特別適用作為蓋部形成用者。 Moreover, the space of the hollow structure can be protected from moisture by the surrounding photosensitive resin composition, and the hollow portion can be maintained at a high temperature, and can be applied to a SAW FILTER, CMOS/CCD sensor. The electronic components of the hollow structure such as MEMS can be effectively used for miniaturization, low-profile, and high-performance of electronic components. The photosensitive resin composition of the present invention is particularly preferably used for forming a rib portion and a lid portion of a hollow structure of SAW FILTER, and is particularly suitable as a member for forming a lid portion from the viewpoint of achieving high reliability.
本發明之電子零件,乃具有使用前述的感光性樹脂組成物或感光性薄膜而得以形成中空構造之稜部及/或蓋部之中空構造者。 The electronic component of the present invention has a hollow structure in which a rib portion and/or a lid portion of a hollow structure are formed by using the above-described photosensitive resin composition or photosensitive film.
接著,乃就SAW FILTER(表面彈性波濾波器)以作為本發明之電子零件的一例進行說明。 Next, a SAW FILTER (surface acoustic wave filter) will be described as an example of the electronic component of the present invention.
就上述SAW FILTER及其製造方法進行說明。圖1(a)~(c)係表示本發明之SAW FILTER100及其製造方法的一較佳實施形態之步驟圖。 The above SAW FILTER and its manufacturing method will be described. 1(a) to 1(c) are process diagrams showing a preferred embodiment of the SAW FILTER 100 of the present invention and a method of manufacturing the same.
首先,如圖1(a)中所示,在形成有齒梳形電極20之基板10上積層使用本發明之感光性樹脂組成物而形成的稜部用感光性樹脂層32。積層方法係可使用與前述稜紋圖型之形成方法中記載之方法同樣者。 First, as shown in FIG. 1(a), a photosensitive resin layer 32 for a rib portion formed by using the photosensitive resin composition of the present invention is laminated on a substrate 10 on which the comb-shaped electrode 20 is formed. The lamination method can be the same as the method described in the above-described rib pattern forming method.
稜部用感光性樹脂層32之膜厚係與前述圖型形成方法同樣地,以通常成1~500μm、較佳成1~300μm之方式來塗佈本發明之感光性樹脂組成物。 The film thickness of the photosensitive resin layer 32 for the edge portion is applied to the photosensitive resin composition of the present invention in the form of usually 1 to 500 μm, preferably 1 to 300 μm, in the same manner as in the pattern forming method.
於基板10上塗佈感光性樹脂組成物後,乾燥被膜,可形成稜部用感光性樹脂層32。乾燥係使用烘箱、加熱板等,以於60~120℃之溫度範圍下、實施1分鐘~1小時者為佳。 After the photosensitive resin composition is applied onto the substrate 10, the film is dried to form the photosensitive resin layer 32 for the rib portion. For the drying, an oven, a heating plate, or the like is used, and it is preferably carried out at a temperature of 60 to 120 ° C for 1 minute to 1 hour.
接著,如圖1(a)中所示,視需要而可透過具有所期望圖型之負型遮罩60來對稜部用感光性樹脂層32之既定部分照射活性光線,以使曝光部光硬化。在此,曝光中所用的活性光線方面,可舉出紫外線、可見光線、電子線、X線等。此等之中,特別以紫外線、可見光線為佳。 Next, as shown in FIG. 1(a), a predetermined portion of the prismatic photosensitive resin layer 32 may be irradiated with active light rays through a negative mask 60 having a desired pattern as needed to make the exposed portion light. hardening. Here, examples of the active light used in the exposure include ultraviolet rays, visible rays, electron beams, and X-rays. Among these, ultraviolet rays and visible rays are particularly preferred.
接著,如圖1(b)中所示,藉由將稜部用感光性樹脂層32之曝光部以外的部分(未曝光部)使用有機溶劑系的顯像液予以去除而形成圖型後,使稜部用感光性樹脂層32之曝光部熱硬化,且形成由樹脂硬化物所成之稜部30。此等所謂曝光步驟、去除步驟與熱硬化步驟,皆可使用與前述稜紋圖型之形成方法同樣之方法。 Then, as shown in FIG. 1(b), a portion other than the exposed portion of the photosensitive resin layer 32 for the edge portion (unexposed portion) is removed by using an organic solvent-based developing solution to form a pattern. The rib portion is thermally cured by the exposed portion of the photosensitive resin layer 32, and the rib portion 30 formed of the cured resin is formed. These so-called exposure steps, removal steps, and thermal hardening steps can be carried out in the same manner as the above-described rib pattern formation method.
接著,如圖1(c)所示,於稜部30上設置蓋部40而形成中空構造。在此,蓋部40,係可使用例如預先使本發明之感光性樹脂組成物成膜而予薄膜化者,或是預先成形為感光性薄膜者來製作。意即,可將此等薄膜貼附於稜紋30之上部後,進行曝光、顯像、熱硬化而形成蓋部40者。 Next, as shown in FIG. 1(c), the lid portion 40 is provided on the ridge portion 30 to form a hollow structure. Here, the lid portion 40 can be produced, for example, by forming a film of the photosensitive resin composition of the present invention into a film beforehand, or by molding it into a photosensitive film in advance. That is, the film may be attached to the upper portion of the rib 30, and then exposed, developed, and thermally cured to form the lid portion 40.
又,蓋部40與稜部30之接著,例如,可藉由使用輥筒積層機之熱壓著所為的接著等來實施。 Further, the lid portion 40 and the ridge portion 30 may be carried out, for example, by heat pressing using a roll laminator or the like.
此外,蓋部40即使是以本發明之感光性樹脂組成物以外的材料所構成者亦可。惟,蓋部40係以耐濕熱性優異、且吸水率低之材料所構成者為佳。又,蓋部40方面,亦可使用陶瓷等之封止用基板。此時,至少可將以本發明之感光性樹脂組成物所形成之稜紋圖型,用為SAW FILTER之中空構造形成用的稜部。 Further, the lid portion 40 may be formed of a material other than the photosensitive resin composition of the present invention. However, it is preferable that the lid portion 40 is made of a material which is excellent in moist heat resistance and has a low water absorption rate. Further, as the cover portion 40, a sealing substrate such as ceramics can also be used. In this case, at least the rib pattern formed by the photosensitive resin composition of the present invention can be used as a rib portion for forming a hollow structure of SAW FILTER.
此外,使本發明之感光性樹脂組成物或感光性薄膜用於SAW FILTER的中空構造形成用之蓋部時,稜部亦能以使用本發明之感光性樹脂組成物之外的方法所形成。 Further, when the photosensitive resin composition or the photosensitive film of the present invention is used for a lid portion for forming a hollow structure of SAW FILTER, the rib portion can also be formed by a method other than the photosensitive resin composition of the present invention.
在使用本發明之感光性樹脂組成物或感光性薄膜來進行稜部及蓋部之形成後,為了與配線於電極20與基板10之內部及電極20之反對側表面之導體進行電性接續而藉由實施鍍敷之形成及金屬球之搭載等所得之SAW FILTER,顯示於圖2。圖2中所示之SAW FILTER,因適用本案發明之形狀維持性及耐熱性與剛性優異的感光性樹脂組成物或感光性薄膜,即使在焊料球搭載時的高溫迴銲條件下,亦不會發生影響及於中空構造裝置之特性般的變形。 After the rib portion and the lid portion are formed by using the photosensitive resin composition or the photosensitive film of the present invention, the wiring is electrically connected to the conductors of the electrode 20 and the inside of the substrate 10 and the opposite side surface of the electrode 20. The SAW FILTER obtained by performing plating formation, mounting of a metal ball, etc. is shown in FIG. The SAW FILTER shown in Fig. 2 is not suitable for the photosensitive resin composition or the photosensitive film which is excellent in shape retention, heat resistance and rigidity according to the present invention, even under high-temperature reflow conditions when the solder ball is mounted. The deformation and the deformation of the characteristics of the hollow structural device occur.
上述基板10方面,可使用例如鉭酸鋰基板、鈮酸鋰基板、鎵砒素基板等之壓電性基板。上述齒梳形電極20之材質方面,可使用例如鋁等。形成於上述基板內部與表面之配線的材質方面,在銅、鋁等的金屬導體或陶瓷基板的情況下,可使用金、銀、鉑或鈀等之金屬導體。又,上 述金屬球,可使用例如錫-銀-銅或鉛-錫等之焊料材、金或表面以金屬導體被覆所成之樹脂球等。 As the substrate 10, a piezoelectric substrate such as a lithium niobate substrate, a lithium niobate substrate, or a gallium germane substrate can be used. For the material of the tooth comb-shaped electrode 20, for example, aluminum or the like can be used. In the case of the material of the wiring formed on the inside of the substrate and the surface, in the case of a metal conductor such as copper or aluminum or a ceramic substrate, a metal conductor such as gold, silver, platinum or palladium can be used. Again, on As the metal ball, for example, a solder material such as tin-silver-copper or lead-tin, gold or a resin ball coated with a metal conductor on the surface can be used.
圖2中所示SAW FILTER之製造方法係顯示於圖3。圖3中,顯示僅以UV曝光來形成本發明之稜部與蓋部之方法以及使用UV曝光與雷射開孔兩者來形成本發明之稜部與蓋部之方法。雷射開孔乃為了於蓋部之內部成形導體所使用。 The manufacturing method of the SAW FILTER shown in Fig. 2 is shown in Fig. 3. In Fig. 3, a method of forming the ridge portion and the lid portion of the present invention by UV exposure and a method of forming the ridge portion and the lid portion of the present invention using both UV exposure and laser aperture are shown. The laser aperture is used for forming the inner conductor of the cover.
圖3中,首先說明僅以UV曝光來形成稜部與蓋部之方法。經過圖3(a)~(b)的步驟,藉由與圖1所示者相同之方法,於在基板10上與鋁齒梳形電極20電性接續著的配線用導體81上形成中空空間形成用的稜部30。在此,稜部30之內部中,形成內部導體用的開孔35乃於UV曝光後,經過顯像步驟所形成。之後,將積層於支持薄膜上由本發明之感光性樹脂組成物或感光性薄膜所形成之蓋部用感光性樹脂層41,塗佈或積層於前述的稜部30上,透過遮罩來進行UV曝光(圖3之(c))。前述的遮罩,因以僅使相當於形成內部導體用之開孔35的徑之部分不透光之方式進行遮蔽,而形成該等以外之處已光硬化之蓋部40。蓋部40之未曝光部分,為了與先前所形成之形成內部導體用的開孔35完全地貫通,乃於施予顯像後,進行去鑽污(desmear)處理等(圖3之(d))。再者,藉由鍍敷法等,於形成於稜部及蓋部之內部的開孔35之內部,形成內部導體80,同時於蓋部之表面形成配線(圖3之(e))。本發明中,在形成於稜部及蓋部之內部 的開孔35之內部,不僅以鍍敷法,更可使用金屬膏或含金屬粉體之樹脂膏以導體填充法來形成內部導體80。經過此等步驟,配線於基板10上之鋁齒梳形電極20的導體81,係可與形成於蓋部之表面的配線用導體81進行電性接續。最後,於蓋部之表面藉由迴銲等來搭載金屬球70,而得作為本發明之具有中空構造之電子零件之SAW FILTER(圖3之(f))。 In Fig. 3, a method of forming the ridge portion and the lid portion only by UV exposure will be described first. After the steps of (a) to (b) of FIG. 3, a hollow space is formed on the wiring conductor 81 electrically connected to the aluminum comb-shaped electrode 20 on the substrate 10 by the same method as that shown in FIG. The rib 30 is formed. Here, in the inside of the rib portion 30, the opening 35 for forming the inner conductor is formed by a developing step after UV exposure. After that, the photosensitive resin layer 41 for a lid portion formed of the photosensitive resin composition or the photosensitive film of the present invention, which is laminated on a support film, is applied or laminated on the rib portion 30, and is passed through a mask to carry out UV. Exposure ((c) of Figure 3). The above-described mask is shielded so that only a portion corresponding to the diameter of the opening 35 for forming the inner conductor is opaque, and the cover portion 40 which is photohardened at the other places is formed. The unexposed portion of the lid portion 40 is completely penetrated to the opening 35 for forming the inner conductor formed previously, and is subjected to desmear processing or the like after the application of the image (Fig. 3 (d)). Further, the inner conductor 80 is formed inside the opening 35 formed in the ridge portion and the lid portion by a plating method or the like, and wiring is formed on the surface of the lid portion ((e) of FIG. 3). In the present invention, it is formed inside the ridge portion and the lid portion The inside of the opening 35 is formed by a conductor filling method using a metal paste or a metal powder-containing resin paste, not only by plating but also by a metal paste. Through these steps, the conductor 81 of the aluminum comb-shaped electrode 20 wired on the substrate 10 can be electrically connected to the wiring conductor 81 formed on the surface of the lid portion. Finally, the metal ball 70 is mounted on the surface of the lid portion by reflow or the like, and SAW FILTER (Fig. 3 (f)) which is an electronic component having a hollow structure of the present invention is obtained.
接著,圖3中,乃說明使用UV曝光與雷射開孔兩者來形成本發明之稜部與蓋部的方法。基本上,稜部與蓋部之形成方法雖與僅用UV曝光時相同,但相異點在於,使形成內部導體用之開孔35形成於前述蓋部之內部時,並不適用UV曝光,而是適用以雷射進行開孔之方法。意即,圖3之(c)中,使用感光性薄膜,在使蓋部用感光性樹脂層41積層於前述的稜部30上之後,在圖3之(d)的步驟中,藉由雷射而於蓋部之內部形成形成內部導體用的開孔35。藉由雷射開孔方法,係與UV曝光不同,因不需要以遮罩進行曝光或顯像,而適用於自由且短時間地形成任意圖型的情況。雷射方面,係可使用YAG雷射、碳酸氣體雷射、準分子雷射等之公知者。本發明中之SAW FILTER之製造方法並不受限於圖3所示者。 Next, in Fig. 3, a method of forming the ridge portion and the lid portion of the present invention using both UV exposure and laser apertures will be described. Basically, the method of forming the ridge portion and the lid portion is the same as that for the case of only UV exposure, but the difference is that when the opening 35 for forming the inner conductor is formed inside the lid portion, UV exposure is not applied. Rather, it is suitable for opening the hole with a laser. In the case of (c) of FIG. 3, after the photosensitive resin layer 41 for the lid portion is laminated on the ridge portion 30, the step of (d) of FIG. 3 is performed by using a photosensitive film. An opening 35 for forming an internal conductor is formed inside the cover portion. The laser aperture method differs from UV exposure in that it is not necessary to perform exposure or development with a mask, and is suitable for the case where any pattern is formed freely and for a short time. For lasers, it is known to use YAG lasers, carbon dioxide lasers, and excimer lasers. The manufacturing method of the SAW FILTER in the present invention is not limited to those shown in Fig. 3.
UV曝光或雷射照射,可因應稜部之厚度、稜部之內部所形成之內部導體的形狀及蓋部表面配線圖型的形狀,來適當地選擇任一者使用。 The UV exposure or the laser irradiation can be appropriately selected depending on the thickness of the ridge portion, the shape of the inner conductor formed inside the ridge portion, and the shape of the wiring pattern on the surface of the lid portion.
圖3中,雖顯示了於蓋部之表面進一步形成有表面配 線層之SAW FILTER的製造方法,但本發明中,亦可在相當於前述蓋部之部分具有2層以上之配線層。圖4顯示了在相當於蓋部之部分具有2層配線層之SAW FILTER的配線形成方法。以與圖3之(a)~(e)中所示者相同的方法於SAW FILTER之蓋部40的表面形成配線用導體81之後,積層本發明之感光性薄膜並形成蓋部用感光性樹脂層41後(圖4之(a)),使用相當於外部接續用電極之徑的地方被遮光之遮罩60進行紫外線曝光(圖4之(b)),藉由溶劑顯像而於蓋部40之最上層形成外部接續用電極用之開孔(圖4之(c))。接著,藉由鍍敷法來形成外部接續用電極之後,最後,在蓋部之表面藉由迴銲等搭載金屬球70,而得作為本發明具有中空構造之電子零件的SAW FILTER(圖4之(d))。此時,金屬球乃介由外部電極用電極之抗氧化金屬膜(Ni、Au等)來直接搭載(圖4之(d)的左圖)、或是,亦可採用使用光阻劑等於蓋部之表面再度形成配線層後,搭載金屬球之方法(圖4之(d)的右圖)。 In Fig. 3, it is shown that a surface is further formed on the surface of the cover portion. In the method of manufacturing the SAW FILTER of the wire layer, in the present invention, the wiring layer having two or more layers may be provided in a portion corresponding to the lid portion. Fig. 4 shows a wiring forming method of a SAW FILTER having two wiring layers in a portion corresponding to the lid portion. The wiring conductor 81 is formed on the surface of the lid portion 40 of the SAW FILTER in the same manner as the one shown in (a) to (e) of FIG. 3, and then the photosensitive film of the present invention is laminated to form a photosensitive resin for the lid portion. After the layer 41 (Fig. 4 (a)), ultraviolet light exposure is performed by using a mask 60 that is shielded from light in the area corresponding to the diameter of the external connection electrode (Fig. 4 (b)), and the cover portion is formed by solvent development. The uppermost layer of 40 forms an opening for the external connection electrode (Fig. 4 (c)). Then, after the external connection electrode is formed by a plating method, finally, the metal ball 70 is mounted on the surface of the lid portion by reflow or the like, and SAW FILTER which is an electronic component having a hollow structure of the present invention is obtained. (d)). In this case, the metal ball is directly mounted via an anti-oxidation metal film (Ni, Au, etc.) of the electrode for the external electrode (the left side of FIG. 4(d)), or a photoresist may be used equal to the cover portion. After the surface of the wiring layer is formed again, the method of mounting the metal ball (the right diagram of (d) of Fig. 4) is performed.
經過以上之步驟,完成製作SAW FILTER之中空構造。 After the above steps, the hollow structure of the SAW FILTER was completed.
上述所製作之SAW FILTER,如圖5所示藉由封止材所封止時,一般係以下述步驟進行,但非受限於此。 When the SAW FILTER produced as described above is sealed by a sealing material as shown in Fig. 5, it is generally carried out in the following steps, but is not limited thereto.
(1)將SAW FILTER裝設於成形模具上。 (1) The SAW FILTER is mounted on a forming mold.
(2)於成形機之鍋槽中裝設固形狀的封止材片劑。 (2) A solid-shaped sealing material tablet is placed in the pot of the molding machine.
(3)以模具溫度150~180℃之條件熔融封止材,並 施加壓力使其流入模具中(製模)。 (3) Melting the sealing material at a mold temperature of 150 to 180 ° C, and Apply pressure to flow into the mold (mold).
(4)加壓30~120秒鐘在封止材熱硬化後打開模具,取出成形品,結束SAW FILTER之封止。 (4) Pressurizing for 30 to 120 seconds After the sealing material is thermally cured, the mold is opened, and the molded product is taken out to terminate the sealing of the SAW FILTER.
通常,封止材所為之封止,乃於金屬球搭載之前實施,而封止後,係於基板經封止之面的反對面,藉由迴銲以搭載金屬球。但亦可於金屬球經搭載後,實施封止材所為之封止。圖5中,雖顯示以封止材所封止的1個SAW FILTER100,但本發明之SAW FILTER,亦可藉由將一個基板上形成之多數個AW濾光器以封止材封止後切斷成個片而得。 Usually, the sealing material is sealed before the metal ball is mounted, and after sealing, the metal ball is mounted by reflowing on the opposing surface of the sealed surface of the substrate. However, after the metal ball is mounted, the sealing material can be sealed. In Fig. 5, although one SAW FILTER 100 sealed by a sealing material is shown, the SAW FILTER of the present invention can also be sealed by sealing a plurality of AW filters formed on one substrate with a sealing material. Broken into pieces.
圖6之(a)~(j)表示,將一個基板上形成之多數個SAW FILTER一併進行樹脂封止後,予以模切(切斷)分離成個片所得之SAW FILTER之製造方法。首先,於一個基板上,製作具有鋁齒梳形電極20及配線用導體81之多數個SAW FILTER後,使用本發明之感光性樹脂組成物或感光性薄膜形成稜部及/或蓋部(圖6之(a)~(e))。此製造方法中,用來與外部接續用電極進行電性接續用之配線用導體81,乃配置於鋁齒梳形電極20之兩外側。接著,為了形成外部接續用電極,乃將光阻劑50塗佈於基板全面,使用相當於外部接續用電極之徑處可遮光之遮罩,進行紫外線曝光並實施顯像,設置外部接續用電極形成用的光阻劑開口部51(圖6之(f))。接著,藉由鍍敷法或導體填充法而形成外部接續用電極82後,以光阻劑剝離液去除光阻劑50(圖6之(g))。再者,亦可採 用可將存在於基板或蓋部之表面的光阻劑殘渣完全去除之洗淨步驟。之後,使用樹脂封止材90,以轉移製模法將中空構造部一併予以封止(圖6之(h)),藉由迴銲來搭載金屬球70後(圖6之(i)),以模切(切斷)等之方法分成個片而得SAW FILTER100(圖6之(j))。本發明亦可使金屬球70之搭載以基板之模切步驟後的個片包裝狀態來實施。 (a) to (j) of FIG. 6 show a method of manufacturing a SAW FILTER obtained by performing die-cutting (cutting) a plurality of SAW FILTERs formed on one substrate and then separating them into individual pieces. First, a plurality of SAW FILTER having the aluminum comb-shaped electrode 20 and the wiring conductor 81 are formed on one substrate, and then the prism portion and/or the lid portion are formed using the photosensitive resin composition or the photosensitive film of the present invention. 6 (a) ~ (e)). In the manufacturing method, the wiring conductor 81 for electrically connecting to the external connection electrode is disposed on both outer sides of the aluminum comb-shaped electrode 20. Next, in order to form the external connection electrode, the photoresist 50 is applied to the entire substrate, and a mask that can be shielded from light at the diameter of the external connection electrode is used, and ultraviolet exposure is performed to develop the image, and an external connection electrode is provided. The photoresist opening portion 51 for formation ((f) of Fig. 6). Next, after the external connection electrode 82 is formed by a plating method or a conductor filling method, the photoresist 50 is removed by a photoresist stripping solution ((g) of FIG. 6). Furthermore, it can also be taken A washing step in which the photoresist residue existing on the surface of the substrate or the lid portion is completely removed. After that, the hollow structure portion is collectively sealed by the transfer molding method using the resin sealing material 90 ((h) of FIG. 6), and the metal ball 70 is mounted by reflow (FIG. 6 (i)). SAW FILTER 100 (Fig. 6 (j)) is obtained by dividing into pieces by die cutting (cutting) or the like. In the present invention, the mounting of the metal balls 70 can also be carried out in the state in which the sheets are packaged after the die cutting step of the substrate.
此時,蓋部40及/或稜部30要求要有於模具溫度150~180℃之製模耐性。意即,使蓋部40及/或稜部30以感光性樹脂組成物製作時,希望蓋部40及/或稜部30在150~180℃之溫度下不會變形,為了得到該特性,形成蓋部40及/或稜部30之材料(硬化物)的玻璃轉移溫度係以80℃以上者為佳,165℃以上者更佳、180℃以上者又更佳。 At this time, the lid portion 40 and/or the rib portion 30 are required to have mold resistance at a mold temperature of 150 to 180 °C. In other words, when the lid portion 40 and/or the rib portion 30 are formed of a photosensitive resin composition, it is desirable that the lid portion 40 and/or the rib portion 30 are not deformed at a temperature of 150 to 180 ° C, and the characteristics are formed in order to obtain the characteristics. The glass transition temperature of the material (cured material) of the lid portion 40 and/or the rib portion 30 is preferably 80 ° C or higher, more preferably 165 ° C or higher, and even more preferably 180 ° C or higher.
又,該材料(硬化物)的150℃中之彈性率係以0.2GPa以上者為佳、0.5GPa以上者更佳、1.5GPa以上者特別佳。150℃中之彈性率的上限並無特別限定,從實用性的觀點來看,乃為10GPa以下。本發明中,上述之彈性率,不僅是為了提昇製模耐性所既定,在防止稜部之崩倒或底切、或維持蓋部之平坦性上,更是一必要的物性值。又,樹脂硬化物之150℃以上之彈性率,雖在玻璃轉移溫度愈高時有變高的傾向,但並非僅由玻璃轉移溫度來決定。玻璃轉移溫度若變得過高,會有熱應力產生所致的接著力降低或吸濕率增加顯著的情況。因此,本發明中,為了 防止中空構造的變形,既定之物性值係以著眼於150℃之彈性率者為佳。 Further, the elastic modulus at 150 ° C of the material (cured material) is preferably 0.2 GPa or more, more preferably 0.5 GPa or more, and particularly preferably 1.5 GPa or more. The upper limit of the elastic modulus at 150 ° C is not particularly limited, and is 10 GPa or less from the viewpoint of practicality. In the present invention, the above elastic modulus is not only required to improve the mold resistance, but also is a necessary physical property value in preventing the lands from collapsing or undercutting or maintaining the flatness of the lid portion. Further, the elastic modulus of the cured resin at 150 ° C or higher tends to be higher as the glass transition temperature is higher, but it is not determined only by the glass transition temperature. If the glass transition temperature becomes too high, there is a case where the adhesion force due to the generation of thermal stress is lowered or the moisture absorption rate is significantly increased. Therefore, in the present invention, In order to prevent deformation of the hollow structure, it is preferred that the predetermined physical property value is based on the elastic modulus at 150 °C.
如以上所述,根據本發明,SAW FILTER製造步驟中,藉由使用溶劑顯像液所為之微影術,係可於壓電基板上一併形成厚膜稜紋圖型,並再從其上,藉由以作為蓋部而形成薄膜狀的感光性樹脂組成物之硬化物(或陶瓷等之封止用基板)予以封止,而形成中空構造。又,此中空構造之空間內因可藉周圍的樹脂組成物來防濕之故,可抑制鋁電極的腐蝕。又,此樹脂組成物因具高彈性率,即使處於封止樹脂製模時的溫度與壓力下,仍可維持中空構造。 As described above, according to the present invention, in the SAW FILTER manufacturing step, by using a solvent imaging liquid for lithography, a thick film rib pattern can be formed on the piezoelectric substrate together, and then from the above. The cured product (or a sealing substrate such as ceramics) which forms a film-form photosensitive resin composition as a lid portion is sealed to form a hollow structure. Further, in the space of the hollow structure, since the surrounding resin composition can prevent moisture, corrosion of the aluminum electrode can be suppressed. Further, since the resin composition has a high modulus of elasticity, the hollow structure can be maintained even at the temperature and pressure at the time of sealing the resin molding.
以下,基於實施例及比較例來更具體地說明本發明,但本發明非受限於以下實施例等。 Hereinafter, the present invention will be more specifically described based on examples and comparative examples, but the present invention is not limited to the following examples and the like.
此外,以下記載中,Mw意指胺基甲酸酯系化合物之重量平均分子量,而且是使用四氫呋喃作為溶媒來藉由GPC法所求得者。 In the following description, Mw means the weight average molecular weight of the urethane-based compound, and is obtained by the GPC method using tetrahydrofuran as a solvent.
將含有具丙烯醯基及甲基丙烯醯基之至少1種的胺基甲酸酯系化合物(A1)之光聚合性化合物(A)、光聚合起始劑(B)、無機填料(C)及矽烷耦合劑,個別以下述表1~表5中所示之摻合比例(質量份)混合,得到實施例1~35及比較例1~7之感光性樹脂組成物之溶液。就 所得之溶液進行後述評價。將其結果顯示於表6及表7。 A photopolymerizable compound (A), a photopolymerization initiator (B), and an inorganic filler (C) containing at least one urethane compound (A1) having an acryloyl group and a methacryl group. The decane coupling agent was mixed with the blending ratio (parts by mass) shown in the following Tables 1 to 5 to obtain a solution of the photosensitive resin compositions of Examples 1 to 35 and Comparative Examples 1 to 7. on The obtained solution was subjected to the evaluation described later. The results are shown in Tables 6 and 7.
此外,表1~表5中的數字表示固形成分之質量份。又,表1~表5中的各成分乃以下所示者,且具丙烯醯基及甲基丙烯醯基之至少1種的胺基甲酸酯系化合物(A1)(表中記為「胺基甲酸酯(甲基)丙烯酸酯」)乃結合官能基意即乙烯性不飽和基之數目與重量平均分子量來表示。重量平均分子量(Mw)係使用四氫呋喃作為溶媒而以GPC法來求得。GPC法之詳細條件乃如下所述。 Further, the numbers in Tables 1 to 5 indicate the parts by mass of the solid component. In addition, each of the components in Tables 1 to 5 is an urethane-based compound (A1) having at least one of an acryloyl group and a methacrylonitrile group (hereinafter referred to as "amine". The carbamate (meth) acrylate") is represented by a combination of a functional group meaning the number of ethylenically unsaturated groups and a weight average molecular weight. The weight average molecular weight (Mw) was determined by a GPC method using tetrahydrofuran as a solvent. The detailed conditions of the GPC method are as follows.
裝置名:TOSOH製HLC-8320GPC Device name: HLC-8320GPC made by TOSOH
管柱:Gelpack R-420、R-430、R-440(3根串連) Column: Gelpack R-420, R-430, R-440 (3 in series)
檢出器:RI檢出器 Detector: RI detector
管柱溫度:40℃ Column temperature: 40 ° C
溶離液:四氫呋喃 Dissolution: tetrahydrofuran
流速:1ml/分 Flow rate: 1ml/min
標準物質:聚苯乙烯 Reference material: polystyrene
(A1)成分(胺基甲酸酯(甲基)丙烯酸酯)之中,商品名為UN-904、UN-952、UN-333、UN-1255、UN-2600、UN-6200、UN-6060PTM、UN-3320HA、UN-3320HC、UN-9000PEP、UN-9200A、UN-3320HS、UN-6301之化合物,係根上工業股份公司所製者。 Among the components (A1) (urethane (meth) acrylate), the trade names are UN-904, UN-952, UN-333, UN-1255, UN-2600, UN-6200, UN-6060PTM The compounds of UN-3320HA, UN-3320HC, UN-9000PEP, UN-9200A, UN-3320HS, and UN-6301 are manufactured by Roots Industrial Co., Ltd.
此等之中,UN-6060PTM具有甲基丙烯醯基,其他胺 基甲酸酯系化合物則具有丙烯醯基。 Among these, UN-6060PTM has a methacryl oxime group and other amines. The carbamate-based compound has an acrylonitrile group.
又,此外的(A1)成分之中,具有丙烯醯基之(A1)成分方面,乃使用TMCH-5R(商品名、日立化成工業股份公司製),而在具有甲基丙烯醯基之(A2)成分方面,係使用JTX-0309(商品名、日立化成工業股份公司製)及UA-21(商品名、新中村化學股份公司製)。 Further, among the (A1) components, the (A1) component having an acrylonitrile group is TMCH-5R (trade name, manufactured by Hitachi Chemical Co., Ltd.), and has a methacrylic acid group (A2). In terms of the composition, JTX-0309 (trade name, manufactured by Hitachi Chemical Co., Ltd.) and UA-21 (trade name, manufactured by Shin-Nakamura Chemical Co., Ltd.) were used.
單官能胺基甲酸酯系化合物(表中記為「單官能胺基甲酸酯」)係由苯基異氰酸酯與2-羥基乙基丙烯酸酯所合成者。 A monofunctional urethane-based compound (hereinafter referred to as "monofunctional urethane") is synthesized from phenyl isocyanate and 2-hydroxyethyl acrylate.
具有至少1個乙烯性不飽和基之光聚合性化合物(表中記為「其他(甲基)丙烯酸酯」)方面,係使用下述的化合物。 The following compounds are used in the case of a photopolymerizable compound having at least one ethylenically unsaturated group (hereinafter referred to as "other (meth) acrylate").
FA-7220M(商品名、含醯胺鍵結之甲基丙烯酸酯、日立化成工業股份公司製) FA-7220M (trade name, methacrylate-containing methacrylate, manufactured by Hitachi Chemical Co., Ltd.)
EA-6340(商品名、四氫無水苯二甲酸改性含乙烯基苯酚型環氧樹脂、中村化學工業股份公司製) EA-6340 (trade name, tetrahydro anhydrous phthalic acid modified vinyl phenol type epoxy resin, manufactured by Nakamura Chemical Industry Co., Ltd.)
A-DPH(商品名、二季戊四醇、新中村化學工業股份公司製) A-DPH (trade name, dipentaerythritol, manufactured by Shin-Nakamura Chemical Industry Co., Ltd.)
M-313(商品名、異三聚氰酸丙烯酸酯、東亞合成股份公司製) M-313 (trade name, iso-cyanuric acid acrylate, manufactured by Toagosei Co., Ltd.)
FA-321M(商品名、氧化乙烯改性雙酚A型丙烯酸酯、日立化成工業股份公司製) FA-321M (trade name, ethylene oxide modified bisphenol A acrylate, manufactured by Hitachi Chemical Co., Ltd.)
L-A(商品名、月桂基丙烯酸酯、新中村化學股份公司製) L-A (trade name, lauryl acrylate, manufactured by Shin-Nakamura Chemical Co., Ltd.)
其他的(A2)成分方面,乃使用下述的化合物。 For the other (A2) component, the following compounds were used.
多官能雙酚A酚醛清漆型環氧樹脂(商品名:EPICLON N-865、大日本油墨化學工業股份公司製、表中記為「環氧樹脂N-865」) Polyfunctional bisphenol A novolak type epoxy resin (trade name: EPICLON N-865, manufactured by Dainippon Ink and Chemicals Co., Ltd., and "Heering N-865" in the table)
感光性聚醯亞胺(溶劑顯像負型感光性聚醯亞胺UR-3100E系列、TORAY股份公司製、表中記為「感光性聚醯亞胺」) Photosensitive Polyimine (Solvent-based negative photosensitive polyimide UR-3100E series, manufactured by TORAY Co., Ltd., and referred to as "photosensitive polyimine" in the table)
(B)成分方面,係使用後述者。 In the case of the component (B), the latter will be used.
I-OXE01(商品名、1,2-辛二酮-1-[4-(苯基硫基)苯基]-2-(O-苯甲醯基肟)、BASF公司製) I-OXE01 (trade name, 1,2-octanedione-1-[4-(phenylthio)phenyl]-2-(O-benzhydrylhydrazine), manufactured by BASF Corporation)
陽離子聚合起始劑(二苯基[4-(苯基硫基)苯基]硫鎓三氟參五氟乙基膦酸鹽) Cationic polymerization initiator (diphenyl[4-(phenylthio)phenyl]thioindole trifluoromethylene pentafluoroethylphosphonate)
(C)成分方面,係使用下述之雲母A、雲母B、二氧化矽A及二氧化矽B之4品種。 In the component (C), the following four types of mica A, mica B, cerium oxide A, and cerium oxide B were used.
雲母A(雲母、縱橫比90、體積平均粒子徑27μm) Mica A (mica, aspect ratio 90, volume average particle diameter 27 μm)
雲母B(雲母、縱橫比30、體積平均粒子徑5μm) Mica B (mica, aspect ratio 30, volume average particle diameter 5 μm)
二氧化矽A(雲母、球狀二氧化矽、體積平均粒子徑0.5μm) Ceria A (mica, spheroidal ceria, volume average particle diameter 0.5 μm)
二氧化矽B(雲母、AEROSIL、體積平均粒子徑16nm) Ceria B (mica, AEROSIL, volume average particle diameter 16 nm)
矽烷耦合劑方面,係使用後述者。 For the decane coupling agent, the latter will be used.
AY43-031(商品名、DOWN CORNING TORAY股份公司製) AY43-031 (product name, DOWN CORNING TORAY Co., Ltd.)
將實施例及比較例之感光性樹脂組成物之溶液,使用旋轉塗佈機均一地塗佈於矽基板上,在90℃之加熱板乾燥5分鐘,形成乾燥後膜厚30μm之感光性樹脂層,製造試驗基板。就形成此感光性樹脂層之試驗基板,透過具有球徑60μm 之開口圖型的負型遮罩,使用USHIO電機股份公司製的PROXIMITY曝光機(商品名:UX-1000SM)以曝光量200mJ/cm2來進行感光性樹脂層之曝光。將此試驗基板浸漬於作為有機溶劑系顯像液之丙二醇單甲基醚乙酸酯中3分鐘以進行顯像。顯像後的阻劑圖型以n-丁基乙酸酯洗淨,乾燥後進行觀察,如圖7中所示,基於下述基準來評價耐溶劑性。圖7中,11表示矽基板、52表示由感光性樹脂組成物所形成之感光性樹脂層。將其結果顯示於表6及表7。 The solution of the photosensitive resin composition of the examples and the comparative examples was uniformly applied onto a ruthenium substrate by a spin coater, and dried on a hot plate at 90 ° C for 5 minutes to form a photosensitive resin layer having a film thickness of 30 μm after drying. , manufacturing test substrate. A test substrate on which the photosensitive resin layer was formed, having a spherical diameter of 60 μm The negative-type mask of the opening pattern was exposed to a photosensitive resin layer using a PROXIMITY exposure machine (trade name: UX-1000SM) manufactured by USHIO Electric Co., Ltd. at an exposure amount of 200 mJ/cm 2 . This test substrate was immersed in propylene glycol monomethyl ether acetate as an organic solvent-based developing solution for 3 minutes for development. The resist pattern after development was washed with n-butyl acetate, and after drying, it was observed, and as shown in Fig. 7, the solvent resistance was evaluated based on the following criteria. In Fig. 7, reference numeral 11 denotes a ruthenium substrate, and 52 denotes a photosensitive resin layer formed of a photosensitive resin composition. The results are shown in Tables 6 and 7.
A:如圖7之(a)所示,球徑60μm 係開口,且開口部係矩形,顯像後亦無殘渣。 A: As shown in Fig. 7 (a), the ball diameter is 60 μm. The opening is open, and the opening is rectangular, and there is no residue after development.
B:如圖7之(b)所示,球徑60μm 雖開口,但開口部為錐形形狀,而成具底部摺邊之開口。 B: As shown in Fig. 7 (b), the ball diameter is 60 μm. Although it is open, the opening has a tapered shape, and an opening having a bottom hem is formed.
B’:如圖7之(b)所示,球徑60μm 雖開口,但開口部為錐形形狀,成具底部摺邊之開口,且錐形之傾斜較評價B更大。 B': as shown in Figure 7 (b), the ball diameter is 60μm Although the opening is open, the opening has a tapered shape, and an opening having a bottom hem is formed, and the inclination of the taper is larger than that of the evaluation B.
C:如圖7之(c)所示,球徑60μm 並未開口,且成埋孔。 C: as shown in (c) of Fig. 7, the ball diameter is 60 μm. It is not open and is buried.
將實施例及比較例之感光性樹脂組成物之溶液,使用旋轉塗佈機均一地塗佈於矽基板上,在90℃之加熱板乾燥5分鐘,形成乾燥後膜厚30μm之感光性樹脂層,製造試驗基板。就形成此感光性樹脂層之試驗基板,透過具有格子大小1mm平方之開口圖型的負型遮罩,使用USHIO電機股份公司製的PROXIMITY曝光機(商品名:UX-1000SM)以曝光量200mJ/cm2進行感光性樹脂層之曝光。將此試驗基板予以顯像、硬化,而得開口呈格子狀之硬化膜圖型。 The solution of the photosensitive resin composition of the examples and the comparative examples was uniformly applied onto a ruthenium substrate by a spin coater, and dried on a hot plate at 90 ° C for 5 minutes to form a photosensitive resin layer having a film thickness of 30 μm after drying. , manufacturing test substrate. The test substrate on which the photosensitive resin layer was formed was passed through a negative mask having an opening pattern of a lattice size of 1 mm square, and a PROXIMITY exposure machine (trade name: UX-1000SM) manufactured by USHIO Electric Co., Ltd. was used to have an exposure amount of 200 mJ/ The exposure of the photosensitive resin layer was performed in cm 2 . The test substrate was developed and hardened to obtain a cured film pattern having a lattice shape.
又,於由厚度50μm之聚乙烯苯二甲酸酯薄膜所成的支持薄膜之上,製作由感光性樹脂組成物所成之膜厚為30μm的感光性薄膜。將此感光性薄膜貼附於上述之硬化膜圖型,且形成中空構造。 Further, a photosensitive film having a film thickness of 30 μm made of a photosensitive resin composition was formed on a support film made of a polyvinyl phthalate film having a thickness of 50 μm. This photosensitive film was attached to the above-described cured film pattern, and a hollow structure was formed.
接著,使用USHIO電機股份公司製的PROXIMITY曝光機(商品名:UX-1000SM),以曝光量200mJ/cm2進行 上述之感光性薄膜的曝光。將此試驗基板以120℃ 30分鐘、160℃ 30分鐘、220℃ 60分鐘予以硬化後,將上述之支持薄膜剝離,以顯微鏡觀察切斷了硬化後的格子圖型之剖面,根據下述基準來評價中空構造保持性。將其結果顯示於表6及表7。 Next, the above-mentioned photosensitive film was exposed at a exposure amount of 200 mJ/cm 2 using a PROXIMITY exposure machine (trade name: UX-1000SM) manufactured by USHIO Electric Co., Ltd. After the test substrate was cured at 120 ° C for 30 minutes, at 160 ° C for 30 minutes, and at 220 ° C for 60 minutes, the support film was peeled off, and the cross section of the lattice pattern after the hardening was cut by a microscope, and the following reference was made. The hollow structure retention was evaluated. The results are shown in Tables 6 and 7.
A:中空部可保持,且薄膜硬化膜上完全沒有底切。 A: The hollow portion can be maintained, and there is no undercut at all on the film hardened film.
B:中空部雖可保持,但薄膜上稍微可見底切。 B: Although the hollow portion can be maintained, the undercut is slightly visible on the film.
B’:中空部雖可保持,但薄膜可見底切。 B': Although the hollow portion can be maintained, the film can be seen undercut.
C:薄膜發生底切,且中空部崩潰。 C: The film was undercut and the hollow portion collapsed.
將實施例及比較例之感光性樹脂組成物之溶液,使用旋轉塗佈機均一地塗佈於矽基板上,在90℃之加熱板乾燥5分鐘,形成乾燥後膜厚30μm之感光性樹脂層,製造試驗基板。就形成此感光性樹脂層之試驗基板,使用USHIO電機公司製的PROXIMITY曝光機(商品名:UX-1000SM),以曝光量200mJ/cm2進行感光性樹脂層之曝光,使其光硬化。此感光性樹脂層係以120℃ 30分鐘、160℃ 30分鐘、220℃ 60分鐘加熱使其硬化。將所得的感光性樹脂組成物之硬化膜從矽基板剝離,剝離之硬化膜其150℃中之彈性率及玻璃轉移溫度係以黏彈性試驗器(TA instruments公司製、商品名:RSA-III)來測定。此外,測定係以下述條件進行。將此等結果顯示於表6及表7。 The solution of the photosensitive resin composition of the examples and the comparative examples was uniformly applied onto a ruthenium substrate by a spin coater, and dried on a hot plate at 90 ° C for 5 minutes to form a photosensitive resin layer having a film thickness of 30 μm after drying. , manufacturing test substrate. In the test substrate on which the photosensitive resin layer was formed, a photosensitive resin layer was exposed to light at a exposure amount of 200 mJ/cm 2 using a PROXIMITY exposure machine (trade name: UX-1000SM) manufactured by USHIO Electric Co., Ltd., and the film was cured. The photosensitive resin layer was cured by heating at 120 ° C for 30 minutes, 160 ° C for 30 minutes, and 220 ° C for 60 minutes. The cured film of the obtained photosensitive resin composition was peeled off from the ruthenium substrate, and the elastic modulus and the glass transition temperature at 150 ° C of the cured film which was peeled off were measured by a viscoelasticity tester (trade name: RSA-III, manufactured by TA Instruments Co., Ltd.). To determine. Further, the measurement was carried out under the following conditions. These results are shown in Tables 6 and 7.
試驗模式:拉伸 Test mode: stretching
試驗溫度:室溫(25℃)~300℃ Test temperature: room temperature (25 ° C) ~ 300 ° C
昇溫速度:5℃/min Heating rate: 5 ° C / min
試驗頻率數:1Hz Test frequency: 1Hz
卡盤間距離:20mm Chuck distance: 20mm
將實施例及比較例之感光性樹脂組成物之溶液,使用旋轉塗佈機均一地塗佈於矽基板上,在90℃之加熱板乾燥5分鐘,形成乾燥後膜厚30μm之感光性樹脂層,製造試驗基板。就形成此感光性樹脂層之試驗基板,使用USHIO電機股份公司製的PROXIMITY曝光機(商品名:UX-1000SM)以曝光量200mJ/cm2進行感光性樹脂層之曝光,並使其光硬化。之後,感光性樹脂層係以120℃ 30分鐘、160℃ 30分鐘、220℃ 60分鐘加熱使其硬化。將此試驗基板置於121℃、100%RH(相對濕度)、2氣壓之條件下100小時後,以目測評價硬化膜之外觀。評價基準如下所示。將其結果作為耐PCT性而顯示於表6及表7。 The solution of the photosensitive resin composition of the examples and the comparative examples was uniformly applied onto a ruthenium substrate by a spin coater, and dried on a hot plate at 90 ° C for 5 minutes to form a photosensitive resin layer having a film thickness of 30 μm after drying. , manufacturing test substrate. In the test substrate on which the photosensitive resin layer was formed, the photosensitive resin layer was exposed to light at a exposure amount of 200 mJ/cm 2 using a PROXIMITY exposure machine (trade name: UX-1000SM) manufactured by USHIO Electric Co., Ltd., and the light was cured. Thereafter, the photosensitive resin layer was cured by heating at 120 ° C for 30 minutes, 160 ° C for 30 minutes, and 220 ° C for 60 minutes. The test substrate was placed under conditions of 121 ° C, 100% RH (relative humidity) and 2 atmospheres for 100 hours, and the appearance of the cured film was visually evaluated. The evaluation criteria are as follows. The results are shown in Tables 6 and 7 as PCT resistance.
A:硬化膜上未見混濁、剝離、膨脹、開裂。 A: No turbidity, peeling, swelling, or cracking was observed on the cured film.
B:硬化膜上可見若干混濁、剝離、膨脹、開裂之任一者。 B: Some of turbidity, peeling, swelling, and cracking were observed on the cured film.
B’:硬化膜上可見若干混濁、剝離、膨脹、開裂之任一者,且程度較B更大。 B': Some of turbidity, peeling, swelling, and cracking were observed on the cured film, and the degree was larger than B.
C:硬化膜明顯可見混濁、剝離、膨脹、開裂之任一者。 C: The cured film is clearly visible in any of turbidity, peeling, swelling, and cracking.
將實施例及比較例之感光性樹脂組成物之溶液,使用旋轉塗佈機均一地塗佈於矽基板上,在90℃之加熱板乾燥5分鐘,形成乾燥後膜厚30μm之感光性樹脂層,製造試驗基板。就形成此感光性樹脂層之試驗基板,使用USHIO電機股份公司製的PROXIMITY曝光機(商品名:UX-1000SM),以曝光量200mJ/cm2進行感光性樹脂層之曝光,並使其光硬化。之後,感光性樹脂層係以120℃ 30分鐘、160℃ 30分鐘、220℃ 60分鐘加熱使其硬化。將此試驗基板置於260℃之熱板上30秒鐘後,恢復至室溫後保持30秒鐘,以此操作為1循環共計重複5循環,來評價耐迴銲開裂性。評價基準如下所示。將其結果顯示於表6及表7。 The solution of the photosensitive resin composition of the examples and the comparative examples was uniformly applied onto a ruthenium substrate by a spin coater, and dried on a hot plate at 90 ° C for 5 minutes to form a photosensitive resin layer having a film thickness of 30 μm after drying. , manufacturing test substrate. The test substrate on which the photosensitive resin layer was formed was subjected to exposure of a photosensitive resin layer at an exposure amount of 200 mJ/cm 2 using a PROXIMITY exposure machine (trade name: UX-1000SM) manufactured by USHIO Electric Co., Ltd., and photohardened. . Thereafter, the photosensitive resin layer was cured by heating at 120 ° C for 30 minutes, 160 ° C for 30 minutes, and 220 ° C for 60 minutes. The test substrate was placed on a hot plate at 260 ° C for 30 seconds, and then returned to room temperature for 30 seconds. This operation was repeated for 5 cycles for one cycle to evaluate the resistance to reflow cracking. The evaluation criteria are as follows. The results are shown in Tables 6 and 7.
A:外觀無異常。 A: There is no abnormal appearance.
B:基板的一部份可見開裂剝離。 B: Cracking and peeling can be seen in a part of the substrate.
C:基板全面可見開裂剝離。 C: The substrate is fully visible with cracking and peeling.
如表6所示可知,全數實施例之感光性組成物,各特性之評價為B’以上(A,B或B’),並發揮優異之效果(實施例1~35)。其中,已知含有具一分子中之丙烯醯基及甲基丙烯醯基之總數為2~15個、重量平均分子量為950~15000之(A1)成分的光聚合性化合物(A)與光聚合起始劑(B)之感光性樹脂組成物,在各特性之評價均為B以上(A或B),且發揮優異的效果(實施例1~32)。 As shown in Table 6, the photosensitivity composition of all the examples was evaluated as B' or more (A, B or B'), and exhibited excellent effects (Examples 1 to 35). Among them, a photopolymerizable compound (A) containing a total of 2 to 15 (A1) components having a propylene fluorenyl group and a methacryl fluorenyl group in one molecule and having a weight average molecular weight of 950 to 15,000 is known and photopolymerized. The photosensitive resin composition of the initiator (B) was evaluated as B or higher (A or B) in each characteristic, and exhibited excellent effects (Examples 1 to 32).
實施例之感光性樹脂組成物在150℃之彈性率為0.2GPa以上,且此彈性率愈高,則中空構造保持性愈提昇。又,中空構造保持性係有感光性樹脂組成物之玻璃溫度愈高愈提昇之傾向,但未必僅以玻璃轉移溫度來決定,此係由實施例23之評價結果等可知。 The photosensitive resin composition of the example has an elastic modulus at 150 ° C of 0.2 GPa or more, and the higher the elastic modulus, the more the hollow structure retention property is improved. In addition, the hollow structure retention property tends to increase as the glass temperature of the photosensitive resin composition increases, but it is not necessarily determined only by the glass transition temperature. This is known from the evaluation results of Example 23 and the like.
又,除了具一分子中之丙烯醯基及甲基丙烯醯基之總數為2~15個、重量平均分子量為950~15000之(A1) 成分的光聚合性化合物(A)與光聚合起始劑(B)之外,更因含有(C)無機填料,而得以使彈性率提昇,而使中空構造保持性可大幅提昇。此時,幾乎不見感光性樹脂組成物之玻璃轉移溫度或接著性的降低,相反地因吸濕率變小,而使耐PCT性及耐迴銲開裂性可與未含無機填料之組成物相同或更較其優異。 Further, in addition to having a total of 2 to 15 acryl fluorenyl groups and methacryl fluorenyl groups in one molecule, and having a weight average molecular weight of 950 to 15,000 (A1) In addition to the photopolymerizable compound (A) and the photopolymerization initiator (B), the component (C) contains an inorganic filler to increase the modulus of elasticity and greatly improve the hollow structure retention. At this time, the glass transition temperature or the adhesion of the photosensitive resin composition is hardly decreased, and conversely, since the moisture absorption rate is small, the PCT resistance and the reflow-resistant cracking resistance are the same as those of the composition not containing the inorganic filler. Or better than it.
特別是在含有具高縱橫比與較大粒子徑之雲母作為無機填料(C)時,不隨解像度的大幅降低,而可使中空構造保持性或耐PCT性等與電子零件的信賴性相關的特性大幅提昇(實施例25~27、29、31~32)。 In particular, when mica containing a high aspect ratio and a large particle diameter is contained as the inorganic filler (C), the resolution is not greatly lowered, and the hollow structure retention or PCT resistance can be related to the reliability of the electronic component. The characteristics are greatly improved (Examples 25 to 27, 29, 31 to 32).
又,即使是使用小粒子徑的球狀二氧化矽或AEROSIL等之二氧化矽作為無機填料(C),亦可呼應該等之含量而得以使中空構造保持性提昇(實施例28、30)。 In addition, even if cerium dioxide such as spherical cerium oxide having a small particle diameter or cerium oxide such as AEROSIL is used as the inorganic filler (C), the hollow structure can be improved in accordance with the content (Examples 28 and 30). .
本發明之感光性樹脂組成物即使不含無機填料(C),其中空構造保持性、彈性率及耐濕熱性既已相當優異,但為了使此等特性更加提昇,係可使用小粒子徑的無機填料。再者,實施例30中記載之二氧化矽B(AEROSIL)並非僅是表6中所示之特性,亦具有可提昇塗佈感光性樹脂組成物時塗佈性之形狀維持性等效果。 The photosensitive resin composition of the present invention is excellent in air structure retention, elastic modulus, and moist heat resistance even if it does not contain the inorganic filler (C), but in order to improve these characteristics, a small particle diameter can be used. Inorganic filler. Further, the cerium oxide B (AEROSIL) described in the example 30 is not only the characteristics shown in Table 6, but also has an effect of improving the shape retainability of the coating property when the photosensitive resin composition is applied.
相對於此,使用感光性環氧樹脂作為(A)成分時,耐PCT性、特別是接著性會大幅降低(表7中所示之比較例1)。又,含有感光性聚醯亞胺樹脂之樹脂組成物,為了實施厚膜形成,必須使曝光量提高(比較例2)。但是,在高曝光量下,曝光時的光難以到達膜的下部(接近基 板的部分),且顯像步驟中,可觀察到該部分被過度顯像而使所形成的膜呈倒錐形狀,其圖型形成性大幅降低。 On the other hand, when a photosensitive epoxy resin was used as the component (A), the PCT resistance, particularly the adhesion, was greatly lowered (Comparative Example 1 shown in Table 7). Further, in order to carry out thick film formation, it is necessary to increase the exposure amount of the resin composition containing the photosensitive polyimide resin (Comparative Example 2). However, at high exposure levels, light at the time of exposure hardly reaches the lower portion of the film (near the base) In the portion of the plate, and in the developing step, it was observed that the portion was excessively developed to make the formed film have an inverted tapered shape, and the pattern formability was drastically lowered.
又,以不含胺基甲酸酯系化合物(A1)者作為(A)成分之感光性樹脂組成物,因無法同時滿足所有特性,不適用於形成中空構造之稜部及/或蓋部用之材料(比較例3~7)。 In addition, the photosensitive resin composition containing the urethane-based compound (A1) as the component (A) cannot be used for forming the ridge portion and/or the lid portion of the hollow structure because it cannot satisfy all the characteristics at the same time. Materials (Comparative Examples 3 to 7).
比較例3~5雖為可維持中空構造保持性者,但耐迴銲開裂性或耐PCT性卻大幅降低。此係因不含胺基甲酸酯系化合物之(甲基)丙烯酸酯樹脂,於高溫加熱或高溫高濕等過於嚴苛的環境下,樹脂的靭性降低而導致龜裂成長同時接著性顯著降低之故。 In Comparative Examples 3 to 5, although the hollow structure retention property was maintained, the reflow resistance crack resistance or the PCT resistance was greatly lowered. This is a (meth) acrylate resin that does not contain a urethane-based compound. In an extremely harsh environment such as high-temperature heating or high-temperature and high-humidity, the toughness of the resin is lowered to cause crack growth and a significant decrease in adhesion. The reason.
又,比較例6雖是150℃之彈性率為0.3Gpa者,但在感光性樹脂組成物之曝光後所進行的熱硬化步驟中,因稜部及蓋部發生變形之故,無法達成所期望的中空構造保持性。此原因可能再於曝光後的稜部及蓋部之玻璃轉移溫度低,且熱硬化反應稍慢之故,於熱硬化步驟中聚合反應更進一步進行之前即發生變形所導致,但詳細原因不明。 Further, in Comparative Example 6, although the modulus of elasticity at 150 ° C was 0.3 GPa, in the thermal curing step performed after exposure of the photosensitive resin composition, the ridge portion and the lid portion were deformed, and the desired condition could not be achieved. Hollow structure retention. This reason may be caused by the fact that the glass transition temperature of the edge portion and the lid portion after the exposure is low, and the heat hardening reaction is slightly slow, and the deformation occurs before the polymerization reaction proceeds further in the heat hardening step, but the detailed reason is unknown.
比較例7因彈性率低而可見其中空構造保持性大幅降低。如此,本發明不僅是為了維持中空構造之形狀保持性,更為了在過於嚴苛的環境下保持電子零件之信賴性,而以胺基甲酸酯系化合物(A1)為必須構成成分。 In Comparative Example 7, since the modulus of elasticity was low, the retention of the hollow structure was greatly reduced. As described above, the present invention not only maintains the shape retention of the hollow structure, but also maintains the reliability of the electronic component in an excessively harsh environment, and the urethane-based compound (A1) is an essential component.
由實施例1~32與實施例33~35之比較明顯可知,含有具一分子中之丙烯醯基及甲基丙烯醯基之總數為2~15個、重量平均分子量為950~15000之(A1)成分的光 聚合性化合物(A)與光聚合起始劑(B)所成的感光性樹脂組成物(實施例1~32),在解像度、中空構造保持性、耐PCT、耐迴銲開裂性上均表現優異。 From the comparison of Examples 1 to 32 and Examples 33 to 35, it is apparent that the total number of propylene fluorenyl groups and methacryl fluorenyl groups in one molecule is 2 to 15, and the weight average molecular weight is 950 to 15000 (A1). ) the light of the ingredients The photosensitive resin composition (Examples 1 to 32) composed of the polymerizable compound (A) and the photopolymerization initiator (B) exhibited in resolution, hollow structure retention, PCT resistance, and reflow resistance. Excellent.
意即,實施例34中,因使用(甲基)丙烯醯基的數目為1個者作為(A1)成分之故,其彈性率與玻璃轉移溫度低,因此中空構造保持性及耐PCT之評價結果為B’而稍差。相對於此,使用(甲基)丙烯醯基的數目為2個之(A1)成分的實施例1~32中,中空構造保持性及耐PCT之評價結果良好如A或B。 That is, in Example 34, since the number of (meth)acryl fluorenyl groups was one as the component (A1), the modulus of elasticity and the glass transition temperature were low, and therefore the evaluation of the hollow structure retention and the PCT resistance were evaluated. The result is B' and is slightly worse. On the other hand, in Examples 1 to 32 in which the number of (meth)acrylonyl groups was two (A1), the evaluation results of the hollow structure retention and the PCT resistance were as good as A or B.
又,實施例35中,係與實施例34同樣地,因使用(甲基)丙烯醯基的數目為1個者作為(A1)成分,且含有無機填料(C)。雖藉此無機填料(C)而改善了中空構造保持性,但解像度、中空構造保持性、耐PCT及耐迴銲開裂性之4個評價結果的全數並無法到達B以上。 Further, in Example 35, as in Example 34, the number of (meth)acrylonyl groups was one as the component (A1), and the inorganic filler (C) was contained. Although the hollow structure retention was improved by the inorganic filler (C), the total of the four evaluation results of the resolution, the hollow structure retention, the PCT resistance, and the reflow resistance was not able to reach B or more.
再者,實施例33中,因(A1)成分之重量平均分子量高達33000,解像度之評價結果為B’而稍差。相對於此,(A1)成分之重量平均分子量為950~15000之實施例1~32中,解像度優異如A或B。 Further, in Example 33, the weight average molecular weight of the component (A1) was as high as 33,000, and the evaluation result of the resolution was B' and was slightly inferior. On the other hand, in Examples 1 to 32 in which the weight average molecular weight of the component (A1) was 950 to 15,000, the resolution was excellent as A or B.
本發明中,胺基甲酸酯系化合物(A1)的官能基數為15個時,有必要調整光之曝光方法(實施例24)。實施例24因官能基數多,當以與其他實施例同樣的曝光量(200mJ/cm2)實施時,難以獲得可發揮本發明之效果的解像度,故使曝光量為100mJ/cm2而變小。此係因感光基數多而感光性樹脂組成物之塗佈膜表面的光硬化加速,亦即 為了避免因表皮繃緊狀態所致光解像度降低而實施的。如此,當胺基甲酸酯系化合物(A1)的官能基數為15時,為了得到所期望的解像度,不僅是材料,更必須要有最適化製造條件之步驟,而使製造稍微繁雜。又,胺基甲酸酯系化合物(A1)的官能基數若為15或以上,則不僅只是解像度的降低,就連接著性的降低或未反應官能基之殘存所致的特性變動都變得顯著。因此,本發明中,胺基甲酸酯系化合物(A1)的官能基數係以10以下者更佳。 In the present invention, when the number of functional groups of the urethane-based compound (A1) is 15, it is necessary to adjust the exposure method of light (Example 24). In the example 24, when the amount of the functional group is large, when the exposure amount (200 mJ/cm 2 ) is the same as that of the other examples, it is difficult to obtain the resolution which can exhibit the effect of the present invention, so that the exposure amount is 100 mJ/cm 2 and becomes small. . This is because the photohardening of the surface of the coating film of the photosensitive resin composition is accelerated due to the large number of photosensitive cells, that is, in order to avoid a decrease in the photo resolution due to the state of the skin. As described above, when the number of functional groups of the urethane-based compound (A1) is 15, in order to obtain a desired resolution, not only a material but also a step of optimizing the production conditions is required, and the production is slightly complicated. In addition, when the number of functional groups of the urethane-based compound (A1) is 15 or more, not only the decrease in resolution but also the decrease in connectivity or the change in characteristics due to the residual of unreacted functional groups become remarkable. . Therefore, in the present invention, the number of functional groups of the urethane-based compound (A1) is preferably 10 or less.
如以上所述,本發明中,因本發明之感光性樹脂組成物含有光聚合性化合物(A)與光聚合起始劑(B),且該光聚合性化合物(A)乃具一胺基甲酸酯系化合物(A1),其係較佳為一分子中的丙烯醯基及甲基丙烯醯基之總數為2~15個、重量平均分子量為950~25000之胺基甲酸酯系化合物(A1),以及使用此感光性樹脂組成物所成之感光性薄膜,其耐濕熱性優異,且硬化物具有高彈性率,在中空構造保持性上亦優異之故,適合使用作為中空構造裝置用之稜部及/或蓋部。又,前述的中空構造保持性,即使在進行以半導體封止材所為之高溫、高壓的製模時,亦可充分地維持。 As described above, in the present invention, the photosensitive resin composition of the present invention contains the photopolymerizable compound (A) and the photopolymerization initiator (B), and the photopolymerizable compound (A) has an amine group. The formate compound (A1) is preferably a urethane compound having a total of 2 to 15 propylene groups and methacryl groups and a weight average molecular weight of 950 to 25,000 in one molecule. (A1) and a photosensitive film formed using the photosensitive resin composition, which is excellent in moist heat resistance, has a high modulus of elasticity, and is excellent in hollow structure retention, and is suitably used as a hollow structure device. Use the ribs and / or cover. Moreover, the above-described hollow structure retainability can be sufficiently maintained even when a high temperature and high pressure mold is used for the semiconductor sealing material.
根據本發明,藉由使作業性與信賴性優異的感光性樹脂組成物、即使用該組成物所成之感光性薄膜適用於稜紋圖型之形成方法及中空構造之形成方法,而可製作低成本且高信賴性的中空構造之電子零件,具體而言,可製作SAW FILTER。 According to the present invention, a photosensitive resin composition excellent in workability and reliability, that is, a photosensitive film formed using the composition, can be produced by a method for forming a rib pattern and a method for forming a hollow structure. A low-cost and highly reliable hollow structure electronic component, specifically, a SAW FILTER can be produced.
10‧‧‧基板 10‧‧‧Substrate
11‧‧‧矽基板 11‧‧‧矽 substrate
20‧‧‧齒梳形電極 20‧‧‧ tooth comb electrode
30‧‧‧稜部 30‧‧‧Edge
32‧‧‧稜部用感光性樹脂層 32‧‧‧Photosensitive resin layer for ribs
35‧‧‧開孔 35‧‧‧Opening
40‧‧‧蓋部 40‧‧‧ 盖部
41‧‧‧蓋部用感光性樹脂層 41‧‧‧Photosensitive resin layer for the cover
50‧‧‧光阻劑 50‧‧‧ photoresist
51‧‧‧光阻劑開口部 51‧‧‧ photoresist opening
52‧‧‧感光性樹脂層 52‧‧‧Photosensitive resin layer
60‧‧‧遮罩 60‧‧‧ mask
70‧‧‧金屬球 70‧‧‧metal ball
80‧‧‧內部導體 80‧‧‧Internal conductor
81‧‧‧配線用導體 81‧‧‧Wiring conductor
82‧‧‧外部接續用電極 82‧‧‧External connection electrode
90‧‧‧封止材 90‧‧‧Closed material
100‧‧‧SAW FILTER 100‧‧‧SAW FILTER
[圖1]表示作為本發明電子零件之一的SAW FILTER及其製造方法之一的較佳實施形態圖。 Fig. 1 is a view showing a preferred embodiment of one of the SAW FILTER which is one of the electronic components of the present invention and a method of manufacturing the same.
[圖2]表示本發明之別的實施形態之搭載金屬球SAW FILTER的圖。 Fig. 2 is a view showing a mounted metal ball SAW FILTER according to another embodiment of the present invention.
[圖3]表示本發明之搭載了金屬球的SAW FILTER之製造方法的圖。 Fig. 3 is a view showing a method of manufacturing a SAW FILTER equipped with a metal ball according to the present invention.
[圖4]表示作為本發明電子零件之一的具2層配線層之SAW FILTER配線形成方法的圖。 Fig. 4 is a view showing a method of forming a SAW FILTER wiring having two wiring layers, which is one of the electronic components of the present invention.
[圖5]表示以本發明之別的實施形態的封止材所封止而成SAW FILTER的圖。 Fig. 5 is a view showing a SAW FILTER sealed by a sealing material according to another embodiment of the present invention.
[圖6]表示以本發明之別的實施形態的封止材所封止而成SAW FILTER之製造方法的圖。 Fig. 6 is a view showing a method of manufacturing a SAW FILTER in which a sealing material according to another embodiment of the present invention is sealed.
[圖7]表示本發明之感光性樹脂組成物的解像度之評價基準的圖。 Fig. 7 is a view showing the evaluation criteria of the resolution of the photosensitive resin composition of the present invention.
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TWI658325B (en) * | 2014-04-11 | 2019-05-01 | 日商太陽油墨製造股份有限公司 | Photosensitive resin composition, dry film, cured product, and printed wiring board |
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