TW201302807A - Composition for forming fluorescent sheet - Google Patents

Composition for forming fluorescent sheet Download PDF

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TW201302807A
TW201302807A TW101124368A TW101124368A TW201302807A TW 201302807 A TW201302807 A TW 201302807A TW 101124368 A TW101124368 A TW 101124368A TW 101124368 A TW101124368 A TW 101124368A TW 201302807 A TW201302807 A TW 201302807A
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phosphor
forming
composition
phosphor sheet
layer
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TW101124368A
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Yasushi Ito
Yoshifumi Ueno
Hirofumi Tani
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Sony Chem & Inf Device Corp
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    • CCHEMISTRY; METALLURGY
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    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K11/00Luminescent, e.g. electroluminescent, chemiluminescent materials
    • C09K11/08Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
    • C09K11/77Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
    • C09K11/7728Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals containing europium
    • C09K11/7734Aluminates
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K11/00Luminescent, e.g. electroluminescent, chemiluminescent materials
    • C09K11/08Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
    • C09K11/77Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
    • C09K11/7728Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals containing europium
    • C09K11/7729Chalcogenides
    • C09K11/7731Chalcogenides with alkaline earth metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F299/00Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers
    • C08F299/02Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers from unsaturated polycondensates
    • C08F299/06Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers from unsaturated polycondensates from polyurethanes
    • C08F299/065Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers from unsaturated polycondensates from polyurethanes from polyurethanes with side or terminal unsaturations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/10Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/20Inorganic coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/412Transparent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/422Luminescent, fluorescent, phosphorescent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/724Permeability to gases, adsorption
    • B32B2307/7242Non-permeable
    • B32B2307/7246Water vapor barrier
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2551/00Optical elements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/50Wavelength conversion elements
    • H01L33/505Wavelength conversion elements characterised by the shape, e.g. plate or foil

Abstract

This composition-which is for forming a fluorescent sheet and can, at a low cost, provide a fluorescent sheet that exhibits favorable light resistance, has a low light absorbance of visible light, uses a low-cost material, and at the same time has suppressed alteration by means of water of a fluorescent body-contains a composition for film formation, and a particulate fluorescent body that releases fluorescent light by means of irradiation by excitation light. A photocurable compound is used as the composition for film formation. A photocurable (meth)acrylate, preferably a urethane (meth)acrylate, can be cited as the photocurable compound. The result of esterification by means of 2-hydroxypropyl acrylate of the reaction product of a polyol and isophorone diisocyanate can be cited as the urethane (meth)acrylate.

Description

螢光體片形成用組成物 Phosphor sheet forming composition

本發明係關於一種含有成膜用組成物、及藉由激發光之照射而發出螢光的粉末狀螢光體之螢光體片形成用組成物。 The present invention relates to a composition for forming a phosphor sheet containing a film-forming composition and a powdery phosphor which emits fluorescence by irradiation of excitation light.

先前,針對使藉由藍色光之照射而發出紅色螢光之粉狀紅色螢光體與發出綠色螢光之綠色螢光體分散至可見光穿透性優異之樹脂材料中而成之螢光體片,業界嘗試,自藍色發光二極體(藍色LED)照射光而發出紅色光與綠色光,將該等與藍色光混色,藉此獲得白色光(專利文獻1)。 Previously, a phosphor sheet in which a powdery red phosphor that emits red fluorescence by irradiation of blue light and a green phosphor that emits green fluorescence are dispersed in a resin material excellent in visible light transmittance is used. In the industry, it is attempted to emit red light and green light from blue light-emitting diodes (blue LEDs), and to mix them with blue light, thereby obtaining white light (Patent Document 1).

專利文獻1:日本特開2008-41706號公報 Patent Document 1: Japanese Laid-Open Patent Publication No. 2008-41706

然而,於此種螢光體片中,使用低成本之通用熱塑性樹脂等作為樹脂材料之情形時,存在因藍色光而導致樹脂材料黃變,產生藍色LED之光輸出之損耗或發出之螢光之吸收的問題。又,存在因滲入樹脂材料之水分而導致螢光體變質,於螢光體片之發光色中產生顏色變化之問題。因此,必須使用耐光性、耐水蒸氣穿透性優異卻高成本之聚矽氧樹脂作為樹脂材料,或利用高成本之玻璃基板夾持螢光體片之兩面,但亦存在難以壓低螢光體片之製造成本之問題。 However, when a low-cost general-purpose thermoplastic resin or the like is used as the resin material in such a phosphor sheet, the resin material is yellowed due to blue light, and the light output of the blue LED is lost or emitted. The problem of absorption of light. Further, there is a problem that the phosphor is deteriorated by the moisture infiltrated into the resin material, and a color change occurs in the luminescent color of the phosphor sheet. Therefore, it is necessary to use a polyoxynated resin which is excellent in light resistance and water vapor permeability but high in cost as a resin material, or to sandwich both sides of a phosphor sheet with a high cost glass substrate, but it is also difficult to depress the phosphor sheet. The problem of manufacturing costs.

本發明欲解決以上之先前問題,其目的在於提供可以低成本獲得螢光體片之螢光體片形成用組成物,該螢光體 片係使用顯示良好之耐光性、對可見光之光吸收性較低、且低成本之材料,並且由水分所導致的螢光體之變質受到抑制。 The present invention has been made to solve the above problems, and an object thereof is to provide a phosphor sheet forming composition capable of obtaining a phosphor sheet at low cost, the phosphor The film uses a material which exhibits good light resistance, low light absorption to visible light, and low cost, and deterioration of the phosphor due to moisture is suppressed.

本發明人等發現,藉由使用顯示良好之耐光性、對可見光之光吸收性較低、可以低成本獲得之光硬化型化合物作為構成螢光體片形成用組成物之成膜用組成物之主要成分,可達成上述目的,從而完成本發明。 The present inventors have found that a photocurable compound which exhibits good light resistance and low light absorbability to visible light and can be obtained at low cost is used as a film-forming composition constituting a composition for forming a phosphor sheet. The main component can achieve the above object, thereby completing the present invention.

即,本發明提供一種螢光體片形成用組成物,其含有成膜用組成物、及藉由激發光之照射而發出螢光的粉末狀螢光體, In other words, the present invention provides a composition for forming a phosphor sheet, which comprises a film-forming composition and a powdery phosphor which emits fluorescence by irradiation of excitation light.

成膜用組成物含有光硬化型化合物。 The film-forming composition contains a photocurable compound.

又,本發明提供一種螢光體片,其係於一對透明基材間夾持有藉由激發光之照射而發出螢光之螢光體層者,螢光體層為使上述本發明之螢光體片形成用組成物成膜而獲得者,又,本發明提供一種發光裝置,其具有該螢光體片、及發出對螢光體片照射之激發光的激發光源。 Moreover, the present invention provides a phosphor sheet in which a phosphor layer that emits fluorescence by irradiation of excitation light is sandwiched between a pair of transparent substrates, and the phosphor layer is a fluorescent layer of the present invention. Further, the present invention provides a light-emitting device comprising the phosphor sheet and an excitation light source that emits excitation light for irradiating the phosphor sheet.

關於本發明之螢光體片形成用組成物,成膜用組成物係自多種樹脂或聚合性化合物中,使用可提供與熱塑性樹脂等相比耐光性優異、對可見光之光吸收性較低之樹脂,且可以相對低成本獲得的光硬化型化合物。因此,根據本發明之螢光體片形成用組成物,可以低成本提供耐光性優異、對可見光之光吸收性較低、由水分所導致的螢光體之變質受到抑制的螢光體片。該螢光體片即便長期使用,色度之偏移幅度亦較小、發光光譜強度之降低亦較小。 In the composition for forming a phosphor sheet of the present invention, the film-forming composition is used in a variety of resins or polymerizable compounds, and is excellent in light resistance and light absorption to visible light as compared with a thermoplastic resin or the like. A resin, and a photocurable compound which can be obtained at relatively low cost. Therefore, according to the phosphor sheet forming composition of the present invention, it is possible to provide a phosphor sheet which is excellent in light resistance, low in light absorbability to visible light, and which suppresses deterioration of a phosphor due to moisture at a low cost. Even if the phosphor sheet is used for a long period of time, the chromaticity shift is small and the luminescence spectrum intensity is reduced.

本發明之螢光體片形成用組成物含有成膜用組成物、及藉由激發光之照射而發出螢光的粉末狀螢光體。 The composition for forming a phosphor sheet of the present invention contains a film-forming composition and a powdery phosphor which emits fluorescence by irradiation of excitation light.

成膜用組成物含有光硬化型化合物。此處,使用光硬化型化合物之理由在於,光硬化時所生成之樹脂充分密合於螢光體表面,與熱塑性樹脂相比顯示優異之耐光性與較低之吸水率,且可以低成本獲得。其結果,可防止由水分所導致的螢光體之變質。又,於光硬化型化合物中,可併用光硬化型單體作為稀釋劑,因此無需使用甲苯等溶劑。因此,與使用甲苯等之情形相比,可將螢光體及作為硬化成分之光硬化型化合物之濃度分別設得較高。因此,可減少形成特定厚度之螢光體層時之螢光體片形成用組成物的塗佈次數。 The film-forming composition contains a photocurable compound. Here, the reason why the photocurable compound is used is that the resin formed during photocuring sufficiently adheres to the surface of the phosphor, exhibits excellent light resistance and lower water absorption ratio than the thermoplastic resin, and can be obtained at low cost. . As a result, deterioration of the phosphor due to moisture can be prevented. Further, in the photocurable compound, a photocurable monomer can be used in combination as a diluent, and therefore it is not necessary to use a solvent such as toluene. Therefore, the concentration of the phosphor and the photocurable compound as the hardening component can be set higher than in the case of using toluene or the like. Therefore, the number of times of application of the composition for forming a phosphor sheet when a phosphor layer having a specific thickness is formed can be reduced.

構成成膜用組成物之光硬化型化合物較佳為含有光硬化型(甲基)丙烯酸酯。光硬化型(甲基)丙烯酸酯具有顯示水分捕捉能力之酯基。因此,藉由使用光硬化型(甲基)丙烯酸酯,可進一步捕捉滲入螢光體片中之水分,可進一步防止由水分所導致的螢光體之變質。 The photocurable compound constituting the film-forming composition preferably contains a photocurable (meth) acrylate. The photocurable (meth) acrylate has an ester group exhibiting moisture capturing ability. Therefore, by using the photocurable (meth) acrylate, the moisture infiltrated into the phosphor sheet can be further captured, and deterioration of the phosphor due to moisture can be further prevented.

作為此種光硬化型(甲基)丙烯酸酯,可列舉胺甲酸乙酯(甲基)丙烯酸酯、聚酯(甲基)丙烯酸酯、環氧(甲基)丙烯酸酯等。該等之中,就耐熱性之方面而言,可較佳地使用胺甲酸乙酯(甲基)丙烯酸酯。此處,“(甲基)丙烯酸酯”包含丙烯酸酯與甲基丙烯酸酯。 Examples of such a photocurable (meth) acrylate include urethane (meth) acrylate, polyester (meth) acrylate, and epoxy (meth) acrylate. Among these, ethyl urethane (meth) acrylate can be preferably used in terms of heat resistance. Here, "(meth) acrylate" includes acrylate and methacrylate.

作為較佳之胺甲酸乙酯(甲基)丙烯酸酯,可列舉利 用(甲基)丙烯酸羥烷基酯(較佳為丙烯酸2-羥基丙酯)使多元醇(較佳為聚醚多元醇、聚烯烴多元醇、聚酯多元醇或聚碳酸酯多元醇)與二異氰酸酯化合物(較佳為異佛酮二異氰酸酯)之反應物酯化而成者。 As a preferred urethane (meth) acrylate, a Polyol (preferably polyether polyol, polyolefin polyol, polyester polyol or polycarbonate polyol) is used with a hydroxyalkyl (meth) acrylate (preferably 2-hydroxypropyl acrylate) The reactant of the diisocyanate compound (preferably isophorone diisocyanate) is esterified.

於本發明中,若胺甲酸乙酯(甲基)丙烯酸酯於光硬化型(甲基)丙烯酸酯中之含量過少,則有接著性下降之傾向,因此較佳為於光硬化型(甲基)丙烯酸酯100質量份中含有至少10質量份,更佳為含有至少30質量份。 In the present invention, when the content of the ethyl urethane (meth) acrylate in the photocurable (meth) acrylate is too small, the adhesion tends to decrease, so that it is preferably photocurable (methyl). The acrylate has at least 10 parts by mass, more preferably at least 30 parts by mass, per 100 parts by mass.

又,成膜用組成物通常含有光聚合起始劑。作為此種光聚合起始劑,可列舉:自由基光聚合起始劑,例如烷基酚系光聚合起始劑、醯基氧化膦系光聚合起始劑、二茂鈦系光聚合起始劑、肟酯系光聚合起始劑、氧基苯基乙酸酯系光聚合起始劑等;陽離子光聚合起始劑,例如重氮鎓系光聚合起始劑、錪系光聚合起始劑、鋶系光聚合起始劑等。該等光聚合起始劑之使用量相對於光硬化型化合物100質量份,較佳為0.1~10質量份,更佳為1~10質量份。 Further, the film-forming composition usually contains a photopolymerization initiator. Examples of such a photopolymerization initiator include a radical photopolymerization initiator, such as an alkylphenol photopolymerization initiator, a mercaptophosphine oxide photopolymerization initiator, and a titanocene photopolymerization initiator. Agent, oxime ester photopolymerization initiator, oxyphenyl acetate photopolymerization initiator, etc.; cationic photopolymerization initiator, such as diazonium photopolymerization initiator, lanthanide photopolymerization initiation Agent, lanthanide photopolymerization initiator, and the like. The amount of use of the photopolymerization initiator is preferably 0.1 to 10 parts by mass, more preferably 1 to 10 parts by mass, per 100 parts by mass of the photocurable compound.

於本發明中,螢光體係使用藉由激發光之照射而發出螢光(波長較激發光長之螢光)之粉末狀(通常平均粒徑為3~20 μm)之螢光體。該螢光體為硫化系螢光體、氧化物螢光體或該等之混合系螢光體。此處,作為激發光,只要適當選擇可激發所使用之螢光體而發出螢光之波長之光即可。於使螢光體片發白色光之情形時,較佳為使用具有波長440~490 nm之藍色螢光峰值之藍色光。作為藍色光之光源,較佳為使用公知之藍色LED。 In the present invention, the fluorescent system uses a phosphor (generally having an average particle diameter of 3 to 20 μm) which emits fluorescence (fluorescence having a wavelength longer than that of the excitation light) by irradiation of excitation light. The phosphor is a sulfide-based phosphor, an oxide phosphor, or a mixed-type phosphor. Here, as the excitation light, light having a wavelength at which fluorescence can be excited by exciting the phosphor to be used can be appropriately selected. In the case where the phosphor sheet emits white light, it is preferred to use blue light having a blue fluorescent peak having a wavelength of 440 to 490 nm. As the light source of blue light, a known blue LED is preferably used.

作為螢光體,可列舉:藉由藍色激發光之照射而具有波長590~620 nm之紅色螢光峰值之氧化物螢光體、較佳為CaS:Eu、(BaSr)3SiO5:Eu,或藉由藍色激發光之照射而具有波長530~550 nm之綠色螢光峰值之硫化系螢光體、較佳為SrGa2S4:Eu。 Examples of the phosphor include an oxide phosphor having a red fluorescent peak having a wavelength of 590 to 620 nm by irradiation with blue excitation light, preferably CaS:Eu, (BaSr) 3 SiO 5 :Eu Or a vulcanized fluorescent body having a green fluorescent peak having a wavelength of 530 to 550 nm by irradiation with blue excitation light, preferably SrGa 2 S 4 :Eu.

又,作為螢光體,亦可使用上述之螢光體之混合物。於此情形時,為了使螢光體片發白色光,較佳為使用藉由藍色激發光之照射而具有波長590~620 nm之紅色螢光峰值之氧化物螢光體、與藉由藍色激發光之照射而具有波長530~550 nm之綠色螢光峰值之硫化系螢光體的混合螢光體。尤佳之組合為發出紅色螢光之(BaSr)3SiO5:Eu與發出綠色螢光之SrGa2S4:Eu的混合螢光體。 Further, as the phosphor, a mixture of the above-described phosphors can also be used. In this case, in order to make the phosphor sheet emit white light, it is preferable to use an oxide phosphor having a red fluorescent peak having a wavelength of 590 to 620 nm by irradiation with blue excitation light, and by using blue A mixed phosphor of a sulfide-based phosphor having a green fluorescent peak having a wavelength of 530 to 550 nm irradiated with color excitation light. A combination of particularly good is a mixed phosphor that emits red-fluorescent (BaSr) 3 SiO 5 :Eu and green-fluorescent SrGa 2 S 4 :Eu.

於本發明中,若螢光體相對於成膜用組成物之混合比率過少,則有塗佈膜變厚、所使用之溶劑量增多之傾向,若過多,則有塗佈膜變薄、色度不均增大之傾向,因此相對於成膜用組成物100質量份,較佳為1~10質量份,更佳為3~6質量份。 In the present invention, when the mixing ratio of the phosphor to the film-forming composition is too small, the coating film becomes thick and the amount of the solvent to be used tends to increase. When the amount is too large, the coating film becomes thin and colored. The degree of unevenness of the degree of the film is preferably from 1 to 10 parts by mass, more preferably from 3 to 6 parts by mass, per 100 parts by mass of the film-forming composition.

於本發明之螢光體片形成用組成物中,可視需要於無損本發明之效果之範圍內摻合(甲基)丙烯酸系單體、低聚物等其他光穿透性化合物、著色顏料等。 In the composition for forming a phosphor sheet of the present invention, other light-transmitting compounds such as (meth)acrylic monomers and oligomers, coloring pigments, and the like may be blended as needed within the range in which the effects of the present invention are not impaired. .

本發明之螢光體片形成用組成物可藉由利用常規方法將成膜用組成物與粉狀螢光體混合而製備。 The composition for forming a phosphor sheet of the present invention can be prepared by mixing a film-forming composition with a powdery phosphor by a conventional method.

繼而,一面參照圖式一面對使用有本發明之螢光體片形成用組成物之螢光體片進行說明。 Next, a phosphor sheet using the composition for forming a phosphor sheet of the present invention will be described with reference to the drawings.

如圖1所示,本發明之螢光體片係於一對透明基材2之間以單層夾持有藉由激發光之照射而發出螢光之螢光體層1的螢光體片10,螢光體層1係使上述之本發明之螢光體片形成用組成物成膜而獲得者。 As shown in FIG. 1, the phosphor sheet of the present invention is a phosphor sheet 10 in which a phosphor layer 1 which emits fluorescence by irradiation of excitation light is sandwiched between a pair of transparent substrates 2 in a single layer. The phosphor layer 1 is obtained by forming the above-described composition for forming a phosphor sheet of the present invention.

圖1表示螢光體層1為單層之例,如圖2所示,亦可設為介隔透明隔離物3而積層有雙層之螢光體層1a及1b的雙層結構之積層螢光體層20。於此情形時,亦夾持於一對透明基材2a、2b之間。藉由以上述方式形成雙層結構,可將容易相互反應之螢光體彼此(例如CaS:Eu與SrGa2S4:Eu)、螢光體與成膜用組成物成分配置於不同之層,其結果,可抑制該等不期望之反應,可延長螢光體片之壽命。於此情形時,較佳為利用含有藉由藍色激發光之照射而具有波長590~620 nm之紅色螢光峰值之氧化物螢光體(較佳為(BaSr)3SiO5:Eu)的紅色發光之螢光體片形成用組成物來形成螢光體層1a與1b之一者,利用含有藉由藍色激發光之照射而具有波長530~550 nm之綠色螢光峰值之硫化系螢光體(較佳為SrGa2S4:Eu)的螢光體片形成用組成物來形成另一者。 1 shows an example in which the phosphor layer 1 is a single layer. As shown in FIG. 2, a laminated phosphor layer of a two-layer structure in which two layers of phosphor layers 1a and 1b are laminated via a transparent spacer 3 may be used. 20. In this case, it is also sandwiched between a pair of transparent substrates 2a, 2b. By forming the two-layer structure in the above manner, the phosphors which are easily reacted with each other (for example, CaS:Eu and SrGa 2 S 4 :Eu), the phosphor and the film-forming constituent component can be disposed in different layers. As a result, such undesired reactions can be suppressed, and the life of the phosphor sheet can be prolonged. In this case, it is preferred to use an oxide phosphor (preferably (BaSr) 3 SiO 5 :Eu) having a red fluorescent peak having a wavelength of 590 to 620 nm by irradiation with blue excitation light. The red-emitting phosphor sheet forming composition is used to form one of the phosphor layers 1a and 1b, and the vulcanized fluorescent layer having a green fluorescent peak having a wavelength of 530 to 550 nm by irradiation with blue excitation light is used. The phosphor sheet forming composition of the body (preferably SrGa 2 S 4 :Eu) forms the other.

若螢光體層1、1a、1b之厚度過薄,則螢光體之絕對量相應地減少,因此無法獲得足夠之發光強度,另一方面,若過厚,則無法獲得目標色度,因此較佳為20~150 μm,更佳為60~120 μm。 If the thickness of the phosphor layers 1, 1a, 1b is too thin, the absolute amount of the phosphors is correspondingly reduced, so that sufficient luminous intensity cannot be obtained. On the other hand, if the thickness is too thick, the target chromaticity cannot be obtained, so Preferably, it is 20 to 150 μm, more preferably 60 to 120 μm.

作為透明基材2a、2b或透明隔離物3,可使用厚度10~100 μm之熱塑性樹脂膜、熱或光硬化性樹脂膜。例如, 可列舉聚酯膜、聚醯胺膜、聚醯亞胺膜、聚碸膜、三乙醯纖維素膜、聚烯烴膜等。為了改善對螢光體片形成用組成物之密合性,亦可視需要對該等膜之表面實施電暈放電處理、矽烷偶合劑處理等。 As the transparent base materials 2a and 2b or the transparent separator 3, a thermoplastic resin film having a thickness of 10 to 100 μm, or a heat or photocurable resin film can be used. E.g, Examples thereof include a polyester film, a polyamide film, a polyimide film, a polyfluorene film, a triacetyl cellulose film, a polyolefin film, and the like. In order to improve the adhesion to the composition for forming a phosphor sheet, the surface of the film may be subjected to corona discharge treatment, decane coupling agent treatment or the like as needed.

於本發明中,更佳為如圖3及圖4所示,進一步利用兩片密封膜30a、30b自其兩面密封圖1及圖2之螢光體片10。藉此可進一步防止水分向螢光體層1、1a、1b之滲入。於此情形時,較佳為亦密封螢光體片10之側面以使其不會露出。 In the present invention, as shown in FIGS. 3 and 4, the phosphor sheets 10 of FIGS. 1 and 2 are further sealed from both surfaces by the two sealing films 30a and 30b. Thereby, penetration of moisture into the phosphor layers 1, 1a, 1b can be further prevented. In this case, it is preferable to also seal the side surface of the phosphor sheet 10 so as not to be exposed.

作為此種密封膜30a、30b,如圖5所示,可使用於基膜31上形成有接著層32者。又,為提高密封膜30a、30b之水蒸氣阻隔性,可藉由蒸鍍法等於接著層32側之基膜31之表面或其相反側之表面形成厚度5~20 nm之氧化矽層33。於後者之情形時,可介隔接著層(未圖示)而於氧化矽層33上積層表面保護膜34。 As such a sealing film 30a and 30b, as shown in FIG. 5, the adhesive layer 30a and 30b can be used for the formation of the adhesive layer 32 on the base film 31. Further, in order to improve the water vapor barrier properties of the sealing films 30a and 30b, the cerium oxide layer 33 having a thickness of 5 to 20 nm may be formed by a vapor deposition method equal to the surface of the base film 31 on the side of the bonding layer 32 or the surface on the opposite side. In the latter case, the surface protective film 34 may be laminated on the yttrium oxide layer 33 via an adhesive layer (not shown).

作為基膜31或表面保護膜34,可自已說明之透明基材2a、2b或透明隔離物3中所例示之膜中適當選擇而使用。 The base film 31 or the surface protective film 34 can be appropriately selected from the films exemplified in the transparent substrate 2a, 2b or the transparent spacer 3 which have been described.

作為積層接著層32以及表面保護膜34時之接著層,可自胺甲酸乙酯系接著劑、丙烯酸系接著劑等公知之接著劑中適當選擇而使用。接著層32之厚度通常為10~50 μm。 The adhesive layer in the case where the adhesive layer 32 and the surface protective film 34 are laminated can be appropriately selected from known binders such as an urethane-based adhesive or an acrylic adhesive. The thickness of layer 32 is typically 10 to 50 μm.

如圖1所示之本發明之單層型之螢光體片10可藉由如下方式製造:利用常規方法使螢光體片形成用組成物於透明基材2上成膜而形成螢光體層1,於其上積層另一透明基材2。進一步,以接著層32成為內側之方式藉由密封膜30a、 30b夾持螢光體片10之兩面,對整體進行熱壓接合,藉此可製造如圖3所示之結構之螢光體片10。 The single-layer type phosphor sheet 10 of the present invention as shown in Fig. 1 can be produced by forming a phosphor layer by forming a film for forming a phosphor sheet on a transparent substrate 2 by a conventional method. 1. Another transparent substrate 2 is laminated thereon. Further, the sealing film 30a is provided in such a manner that the adhesive layer 32 is inside. The 30b is sandwiched between both sides of the phosphor sheet 10, and the whole is subjected to thermocompression bonding, whereby the phosphor sheet 10 of the structure shown in Fig. 3 can be manufactured.

再者,必須對螢光體層1所含有之光硬化型化合物照射例如紫外線等活性能量射線而使其光硬化(聚合),於此情形時,可對螢光體層1直接照射活性能量射線,或者亦可隔著透明基材2或者隔著密封膜30a或30b而照射活性能量射線。 Further, it is necessary to irradiate the photocurable compound contained in the phosphor layer 1 with an active energy ray such as ultraviolet rays to photoharden (polymerize), and in this case, the phosphor layer 1 may be directly irradiated with active energy rays, or The active energy ray may be irradiated through the transparent substrate 2 or via the sealing film 30a or 30b.

如圖2所示之本發明之雙層型之螢光體片10可藉由如下方式製造:利用常規方法使螢光體片形成用組成物於透明基材2a上成膜而形成螢光體層1a,於其上積層透明隔離物3,進一步,利用常規方法使與先前之螢光體片形成用組成物不同之含螢光體之另一種螢光體片形成用組成物成膜而形成螢光體層1b,於其上積層透明基材2b。進一步,以接著層32成為內側之方式藉由密封膜30a、30b夾持螢光體片10之兩面,對整體進行熱壓接合,藉此可製造如圖4所示之結構之螢光體片10。 The two-layer type phosphor sheet 10 of the present invention shown in Fig. 2 can be produced by forming a phosphor layer by forming a film for forming a phosphor sheet on a transparent substrate 2a by a conventional method. 1a, a transparent spacer 3 is laminated thereon, and another phosphor-forming composition for forming a phosphor different from the previous composition for forming a phosphor sheet is formed into a film by a conventional method. The photo body layer 1b has a transparent substrate 2b laminated thereon. Further, the both sides of the phosphor sheet 10 are sandwiched by the sealing films 30a and 30b so that the adhesive layer 30a is formed inside, and the whole is subjected to thermocompression bonding, whereby the phosphor sheet having the structure shown in Fig. 4 can be manufactured. 10.

再者,必須對螢光體層1a、1b所含之光聚合型化合物照射例如紫外線等活性能量射線而使其光硬化(聚合),於此情形時,可對螢光體層1a、1b直接照射活性能量射線,或者亦可隔著透明基材2a、2b、透明隔離物3及/或密封膜30a、30b而照射活性能量射線。 In addition, it is necessary to irradiate (polymerize) the photopolymerizable compound contained in the phosphor layers 1a and 1b with an active energy ray such as ultraviolet rays, and in this case, the phosphor layers 1a and 1b can be directly irradiated with an activity. The energy ray may be irradiated with the active energy ray via the transparent substrates 2a, 2b, the transparent spacer 3, and/or the sealing films 30a, 30b.

以上說明之本發明之螢光體片可較佳地用作具有螢光體片及發出對其照射之激發光之激發光源的發光裝置之該螢光體片。構成此種光學裝置之其他構成要素(例如,光 擴散構件)可與公知之光學裝置(參照日本特開2010-225373號公報之圖6)之構成相同。該發光裝置可用作自身照明裝置。又,亦可用作液晶顯示元件之背光裝置。 The above-described phosphor sheet of the present invention can be preferably used as the phosphor sheet having a phosphor sheet and a light-emitting device that emits an excitation light source for the excitation light to be irradiated thereto. Other constituent elements constituting such an optical device (for example, light The diffusion member can be configured in the same manner as the known optical device (see Fig. 6 of JP-A-2010-225373). The light emitting device can be used as a self-illuminating device. Moreover, it can also be used as a backlight device of a liquid crystal display element.

實施例 Example

以下,藉由實施例對本發明進行具體說明。 Hereinafter, the present invention will be specifically described by way of examples.

實施例1(單層型螢光體片之製造) Example 1 (manufacture of single-layer type phosphor sheet) (紅綠混色螢光體片形成用組成物之製備) (Preparation of a composition for forming a red-green mixed color phosphor sheet)

使光聚合起始劑(BASF公司製造,Darocure 1173)0.5質量份、平均粒徑6 μm之SrGa2S4:Eu(硫化系綠色螢光體)與(BaSr)3SiO5:Eu(氧化物紅色螢光體)各1.5質量份均勻地分散至光硬化型之胺甲酸乙酯甲基丙烯酸酯(ARONIX 1600M,東亞合成股份有限公司)100質量份中,藉此製備螢光體片形成用組成物。 0.5 parts by mass of a photopolymerization initiator (manufactured by BASF Corporation, Darocure 1173), SrGa 2 S 4 :Eu (vulcanized green phosphor) having an average particle diameter of 6 μm, and (BaSr) 3 SiO 5 :Eu (oxide) 1.5 parts by mass of each of the red phosphors were uniformly dispersed in 100 parts by mass of photocuring type urethane methacrylate (ARONIX 1600M, Toagosei Co., Ltd.), thereby preparing a composition for forming a phosphor sheet. Things.

(圖1之結構之螢光體片之製作) (Production of the phosphor sheet of the structure of Fig. 1)

於厚度25 μm之聚對苯二甲酸乙二酯膜(T11,Toray股份有限公司)上,以乾燥厚度達到115 μm之方式塗佈螢光體片形成用組成物,繼而照射紫外線(7000 mJ/cm2)而使胺甲酸乙酯甲基丙烯酸酯聚合,藉此形成螢光體層。於該螢光體層上積層厚度38 μm之聚對苯二甲酸乙二酯膜(A4300,東洋紡股份有限公司),進行熱壓接合處理(100℃,0.2 MPa),藉此獲得圖1之結構之螢光體片。 The composition for forming a phosphor sheet was applied to a polyethylene terephthalate film (T11, Toray Co., Ltd.) having a thickness of 25 μm so as to have a dry thickness of 115 μm, and then irradiated with ultraviolet rays (7000 mJ/ The urethane methacrylate is polymerized by cm 2 ), thereby forming a phosphor layer. A polyethylene terephthalate film (A4300, Toyobo Co., Ltd.) having a thickness of 38 μm was laminated on the phosphor layer, and subjected to thermocompression bonding treatment (100 ° C, 0.2 MPa), whereby the structure of FIG. 1 was obtained. Fluorescent film.

(密封膜之製作) (production of sealing film)

於厚度25 μm之聚對苯二甲酸乙二酯膜(T-11,Toray股份有限公司)之一面上形成厚度20~25 μm之聚烯烴系 接著層(Septon V9827,Kuraray股份有限公司)。於該聚對苯二甲酸乙二酯膜之另一面上介隔胺甲酸乙酯系接著層而積層形成有胺甲酸乙酯系接著層之表面保護膜,藉此製成密封膜。表面保護膜係藉由於形成有厚度大致20 nm之氧化矽蒸鍍層之厚度12 μm之聚對苯二甲酸乙二酯膜(TECH BARRIER,三菱樹脂股份有限公司)的該氧化矽蒸鍍層上形成厚度1~2 μm之胺甲酸乙酯系接著層而製成者。所得之密封膜之透濕度為0.3 g/m2.24 hr.atm。 A polyolefin-based adhesive layer (Septon V9827, Kuraray Co., Ltd.) having a thickness of 20 to 25 μm was formed on one surface of a polyethylene terephthalate film (T-11, Toray Co., Ltd.) having a thickness of 25 μm. A surface protective film of an urethane-based adhesive layer was formed by interposing an urethane-based adhesive layer on the other surface of the polyethylene terephthalate film to form a sealing film. The surface protective film is formed on the yttrium oxide vapor-deposited layer of a polyethylene terephthalate film (TECH BARRIER, Mitsubishi Resin Co., Ltd.) having a thickness of 12 μm which is formed by a ruthenium oxide evaporation layer having a thickness of approximately 20 nm. The urethane of 1 to 2 μm is produced by laminating the layer. The resulting sealing film had a moisture permeability of 0.3 g/m 2 . 24 hr. Atm.

(圖3之結構之螢光體片之製作) (Production of the phosphor sheet of the structure of Fig. 3)

於圖1之結構之螢光體片之兩面配置密封膜,進行熱壓接合處理(100℃,0.2 MPa),藉此獲得經密封膜密封之螢光體片。 A sealing film was placed on both surfaces of the phosphor sheet of the structure of Fig. 1, and subjected to a thermocompression bonding treatment (100 ° C, 0.2 MPa), whereby a phosphor film sealed with a sealing film was obtained.

實施例2(雙層型螢光體片之製造) Example 2 (Manufacture of double-layer type phosphor sheet) (綠色螢光體片形成用組成物之製備) (Preparation of a composition for forming a green phosphor sheet)

使光聚合起始劑(BASF公司製造,Darocure 1173)0.5質量份、平均粒徑6 μm之SrGa2S4:Eu(硫化系綠色螢光體)1.5質量份均勻地分散至光硬化型之胺甲酸乙酯甲基丙烯酸酯(ARONIX 1600M,東亞合成股份有限公司)100質量份中,藉此製備綠色螢光體片形成用組成物。 0.5 parts by mass of a photopolymerization initiator (manufactured by BASF Corporation, Darocure 1173) and 1.5 parts by mass of SrGa 2 S 4 :Eu (sulfurized green phosphor) having an average particle diameter of 6 μm were uniformly dispersed to a photocurable amine A composition for forming a green phosphor sheet was prepared by using 100 parts by mass of ethyl formate methacrylate (ARONIX 1600M, East Asia Synthetic Co., Ltd.).

(紅色螢光體片形成用組成物之製備) (Preparation of a composition for forming a red phosphor sheet)

使光聚合起始劑(BASF公司製造,Darocure 1173)0.5質量份、平均粒徑10 μm之(BaSr)3SiO5:Eu(氧化物紅色螢光體)3質量份均勻地分散至光硬化型之胺甲酸乙酯甲基丙烯酸酯(ARONIX 1600M,東亞合成股份有限公司)100 質量份中,藉此製備紅色螢光體片形成用組成物。 0.5 parts by mass of a photopolymerization initiator (manufactured by BASF Corporation, Darocure 1173) and 3 parts by mass of (BaSr) 3 SiO 5 :Eu (oxide red phosphor) having an average particle diameter of 10 μm were uniformly dispersed to a photocuring type. A composition for forming a red phosphor sheet was prepared by using 100 parts by mass of urethane methacrylate (ARONIX 1600M, Toagosei Co., Ltd.).

(圖2之結構之螢光體片之製作) (Production of the phosphor sheet of the structure of Fig. 2)

於厚度25 μm之聚對苯二甲酸乙二酯膜(T11,Toray股份有限公司)上,以乾燥厚度達到115 μm之方式塗佈綠色螢光體片形成用組成物,繼而照射紫外線(7000 mJ/cm2)而使胺甲酸乙酯甲基丙烯酸酯聚合,從而形成綠色螢光體層。 The green phosphor sheet forming composition was applied to a polyethylene terephthalate film (T11, Toray Co., Ltd.) having a thickness of 25 μm so as to have a dry thickness of 115 μm, and then irradiated with ultraviolet rays (7000 mJ). /cm 2 ) The urethane methacrylate is polymerized to form a green phosphor layer.

於其上積層厚度38 μm之透明隔離物(聚對苯二甲酸乙二酯膜(A4300,東洋紡股份有限公司)),於該透明隔離物上以乾燥厚度達到20 μm之方式塗佈紅色螢光體片形成用組成物,繼而照射紫外線(7000 mJ/cm2)而使胺甲酸乙酯甲基丙烯酸酯聚合,藉此形成紅色螢光體層。進一步,藉由積層厚度25 μm之聚對苯二甲酸乙二酯膜(T11,Toray股份有限公司)而獲得圖2之結構之螢光體片。 A transparent spacer (polyethylene terephthalate film (A4300, Toyobo Co., Ltd.)) having a thickness of 38 μm was deposited thereon, and red fluorescent light was applied on the transparent spacer to a dry thickness of 20 μm. The composition for forming a body sheet was then irradiated with ultraviolet rays (7000 mJ/cm 2 ) to polymerize urethane methacrylate, thereby forming a red phosphor layer. Further, a phosphor sheet having the structure of Fig. 2 was obtained by laminating a polyethylene terephthalate film (T11, Toray Co., Ltd.) having a thickness of 25 μm.

(圖4之結構之螢光體片之製作) (Production of the phosphor sheet of the structure of Fig. 4)

於圖2之結構之螢光體片之兩面配置與實施例1所使用者相同之密封膜,進行熱壓接合處理(100℃,0.2 MPa),藉此獲得經密封膜密封之螢光體片。 The same sealing film as that of the user of Example 1 was placed on both surfaces of the phosphor sheet of the structure of Fig. 2, and subjected to thermocompression bonding treatment (100 ° C, 0.2 MPa), thereby obtaining a sealing film-sealed phosphor sheet. .

實施例3(綠色單色之單層型螢光體片之製作) Example 3 (Production of green monochromatic single-layer phosphor sheet)

不使用(BaSr)3SiO5:Eu(氧化物紅色螢光體),除此以外,以與實施例1相同之方式製備螢光體片用組成物,獲得圖1及進一步圖3之結構之螢光體片。該螢光體片為綠色單色。 A composition for a phosphor sheet was prepared in the same manner as in Example 1 except that (BaSr) 3 SiO 5 :Eu (oxide red phosphor) was used, and the structure of FIG. 1 and further FIG. 3 was obtained. Fluorescent film. The phosphor sheet is green and monochromatic.

比較例1 Comparative example 1

使用甲基丙烯酸丁酯-甲基丙烯酸縮水甘油酯(BMA-GMA)共聚物(DF-242,藤倉化成股份有限公司)代替胺甲酸乙酯甲基丙烯酸酯,除此以外,以與實施例1相同之方式製備螢光體片形成用組成物,製造圖1、進一步圖3之結構之螢光體片。 A butyl methacrylate-glycidyl methacrylate (BMA-GMA) copolymer (DF-242, Fujikura Kasei Co., Ltd.) was used instead of the urethane methacrylate, and the same as Example 1 A composition for forming a phosphor sheet was prepared in the same manner, and a phosphor sheet having the structure shown in Fig. 1 and Fig. 3 was produced.

比較例2 Comparative example 2

使用甲基丙烯酸甲酯-丙烯酸丁酯(MMA-BA)共聚物(NABSTAR N800AS,Kaneka股份有限公司)代替胺甲酸乙酯甲基丙烯酸酯,除此以外,以與實施例1相同之方式製備螢光體片形成用組成物,製造圖1、進一步圖3之結構之螢光體片。 Firefly was prepared in the same manner as in Example 1 except that methyl methacrylate-butyl acrylate (MMA-BA) copolymer (NABSTAR N800AS, Kaneka Co., Ltd.) was used instead of urethane ethyl methacrylate. A phosphor sheet having the structure shown in Fig. 1 and Fig. 3 was produced as a composition for forming a thin film.

比較例3 Comparative example 3

使用氫化苯乙烯-乙烯-丁烯-苯乙烯嵌段(氫化SEBS)共聚物(Septon V9827,Kuraray股份有限公司)代替胺甲酸乙酯甲基丙烯酸酯,且不照射紫外線,除此以外,以與實施例1相同之方式製備螢光體片形成用組成物,製造圖1、進一步圖3之結構之螢光體片。 A hydrogenated styrene-ethylene-butylene-styrene block (hydrogenated SEBS) copolymer (Septon V9827, Kuraray Co., Ltd.) was used instead of urethane methacrylate, and no ultraviolet rays were irradiated, in addition to A composition for forming a phosphor sheet was prepared in the same manner as in Example 1, and a phosphor sheet having the structure of Fig. 1 and Fig. 3 was produced.

比較例4 Comparative example 4

以氫化苯乙烯-乙烯-丁烯-苯乙烯嵌段(氫化SEBS)共聚物(Septon V9827,Kuraray股份有限公司)40重量份與馬來酸酐0.5重量份之比率使用該等,代替胺甲酸乙酯甲基丙烯酸酯,且不照射紫外線,除此以外,以與實施例1相同之方式製備螢光體片形成用組成物,製造圖1、進一步圖3之結構之螢光體片。 Using 40 parts by weight of hydrogenated styrene-ethylene-butylene-styrene block (hydrogenated SEBS) copolymer (Septon V9827, Kuraray Co., Ltd.) and 0.5 parts by weight of maleic anhydride, instead of ethyl urethane A composition for forming a phosphor sheet was prepared in the same manner as in Example 1 except that the methacrylate was not irradiated with ultraviolet rays, and a phosphor sheet having the structure of Fig. 1 and Fig. 3 was produced.

比較例5 Comparative Example 5

使用氫化苯乙烯-乙烯-丁烯-苯乙烯嵌段(氫化SEBS)共聚物(Septon V9827,Kuraray股份有限公司)代替胺甲酸乙酯甲基丙烯酸酯,且不照射紫外線,除此以外,以與實施例3相同之方式製備螢光體片形成用組成物,製造圖1、進一步圖3之結構之螢光體片。該螢光體片為綠色單色。 A hydrogenated styrene-ethylene-butylene-styrene block (hydrogenated SEBS) copolymer (Septon V9827, Kuraray Co., Ltd.) was used instead of urethane methacrylate, and no ultraviolet rays were irradiated, in addition to A composition for forming a phosphor sheet was prepared in the same manner as in Example 3, and a phosphor sheet having the structure of Fig. 1 and Fig. 3 was produced. The phosphor sheet is green and monochromatic.

比較例6 Comparative Example 6

使用甲基丙烯酸丁酯-甲基丙烯酸縮水甘油酯(BMA-GMA)共聚物(DF-242,藤倉化成股份有限公司)代替胺甲酸乙酯甲基丙烯酸酯,且不照射紫外線,除此以外,以與實施例3相同之方式製備螢光體片形成用組成物,製造圖1、進一步圖3之結構之螢光體片。該螢光體片為綠色單色。 A butyl methacrylate-glycidyl methacrylate (BMA-GMA) copolymer (DF-242, Fujikura Kasei Co., Ltd.) was used instead of urethane methacrylate, and ultraviolet rays were not irradiated. A composition for forming a phosphor sheet was prepared in the same manner as in Example 3, and a phosphor sheet having the structure of Fig. 1 and Fig. 3 was produced. The phosphor sheet is green and monochromatic.

(評價) (Evaluation)

對於各實施例及各比較例之經密封之螢光體片,利用以下之方式測定色度差與發光光譜強度比並進行評價。將所得之結果示於表1、表2。 With respect to the sealed phosphor sheets of the respective examples and the comparative examples, the chromaticity difference and the luminescence spectrum intensity ratio were measured and evaluated by the following methods. The results obtained are shown in Tables 1 and 2.

<色度差(色度偏移)> <chromaticity difference (chromaticity shift)>

將所得之經密封之螢光體片於60℃、90%Rh之環境中放置500小時。求出放置前後之色度差(JIS Z8518)△u'v',按照以下之基準進行評價。 The resulting sealed phosphor sheet was allowed to stand in an environment of 60 ° C and 90% Rh for 500 hours. The chromaticity difference (JIS Z8518) Δu'v' before and after the placement was determined and evaluated according to the following criteria.

等級 基準 Level benchmark

A:△u'v'<0.005 A: △u'v'<0.005

B:0.005≦△u'v'<0.010 B: 0.005 ≦ Δu'v' <0.010

C:0.010≦△u'v' C:0.010≦△u'v'

<發光光譜強度比> <Light emission intensity ratio>

將所得之經密封之螢光體片於85℃、85%Rh之環境中放置48小時,使用分光輻射計(TOPCON SR-3,TOPCON股份有限公司)測定放置前與放置後之發光光譜強度(SR),求出放置後之發光光譜強度(SR)相對於放置前之發光光譜強度(SR)的比,按照以下之基準進行評價。於實際應用時,期待SR比為0.7以上(A評價)。 The obtained sealed phosphor sheet was allowed to stand in an environment of 85 ° C and 85% Rh for 48 hours, and the intensity of the luminescence spectrum before and after standing was measured using a spectroradiometer (TOPCON SR-3, TOPCON Co., Ltd.) ( SR) The ratio of the luminescence spectrum intensity (SR) after standing to the luminescence spectrum intensity (SR) before standing was determined, and evaluated based on the following criteria. In practical use, the SR ratio is expected to be 0.7 or more (A evaluation).

等級 基準 Level benchmark

A:0.7≦SR比 A: 0.7≦SR ratio

B:0.5≦SR比<0.7 B: 0.5≦SR ratio <0.7

C:SR比<0.5 C: SR ratio <0.5

根據表1可知,於為實施例1之螢光體片之情形時,色度差為A評價。與此相對,於為比較例1~4之螢光體片之情形時,使用於BMA-GMA共聚物、MMA-BA共聚物、氫化SEBS、或氫化SEBS中添加有馬來酸酐者代替胺甲酸乙酯甲基丙烯酸酯作為成膜用組成物主要成分,其結果,色度差之評價為B或C。又,實施例2之螢光體片為將實施例1所使用之綠色螢光體及紅色螢光體配置於各自之螢光體層者,因此受螢光體彼此之組合影響之色度差如預期般為A評價。 As can be seen from Table 1, in the case of the phosphor sheet of Example 1, the chromaticity difference was evaluated as A. On the other hand, in the case of the phosphor sheets of Comparative Examples 1 to 4, a maleic anhydride was added to the BMA-GMA copolymer, the MMA-BA copolymer, the hydrogenated SEBS, or the hydrogenated SEBS instead of the amine formate B. The ester methacrylate was used as a main component of the film-forming composition, and as a result, the chromaticity difference was evaluated as B or C. Further, since the phosphor sheet of the second embodiment is such that the green phosphor and the red phosphor used in the first embodiment are disposed on the respective phosphor layers, the chromaticity difference affected by the combination of the phosphors is as follows. Expected to be an A rating.

繼而,根據表2可知,實施例3、比較例5及6之螢光體片為發綠色單色光者,因此適合作為測定發光光譜強度比之例。實際上,於為實施例3之螢光體片之情形時,發光光譜強度比為A評價,與此相對,於為比較例5及6之螢光體片之情形時,發光光譜強度比為B評價或C評價。 Then, as is clear from Table 2, the phosphor sheets of Example 3 and Comparative Examples 5 and 6 are those which emit green monochromatic light, and therefore are suitable as an example for measuring the intensity ratio of the luminescence spectrum. Actually, in the case of the phosphor sheet of Example 3, the luminescence spectral intensity ratio was evaluated as A, whereas in the case of the phosphor sheets of Comparative Examples 5 and 6, the luminescence spectral intensity ratio was B evaluation or C evaluation.

[產業上之可利用性] [Industrial availability]

關於本發明之螢光體片形成用組成物,成膜用組成物係自多種樹脂或聚合性化合物中,使用可提供與熱塑性樹脂等相比,耐光性優異、對可見光之光吸收性較低之樹脂,且可以相對低成本獲得的光硬化型化合物。藉此,本發明之螢光體片形成用組成物作為耐光性優異、對可見光之光吸收性較低、由水分所導致的螢光體之變質受到抑制、且低成本之螢光體片之製造原料較為有用。 In the composition for forming a phosphor sheet of the present invention, the film-forming composition is used in a variety of resins or polymerizable compounds, and is excellent in light resistance and light absorption to visible light as compared with a thermoplastic resin or the like. A resin, and a photocurable compound which can be obtained at a relatively low cost. Thus, the composition for forming a phosphor sheet of the present invention is excellent in light resistance, low in light absorbability to visible light, and deterioration of phosphor due to moisture, and low-cost phosphor sheet It is useful to manufacture raw materials.

1、1a、1b‧‧‧螢光體層 1, 1a, 1b‧‧‧ phosphor layer

2、2a、2b‧‧‧透明基材 2, 2a, 2b‧‧‧ transparent substrate

3‧‧‧透明隔離物 3‧‧‧Transparent spacers

10‧‧‧螢光體片 10‧‧‧Fluorescent film

20‧‧‧積層螢光體層 20‧‧‧Laminated phosphor layer

30a、30b‧‧‧密封膜 30a, 30b‧‧‧ sealing film

31‧‧‧基膜 31‧‧‧ base film

32‧‧‧接著層 32‧‧‧Next layer

33‧‧‧氧化矽層 33‧‧‧Oxide layer

34‧‧‧表面保護膜 34‧‧‧Surface protection film

圖1係單層型之螢光體片之剖面圖。 Figure 1 is a cross-sectional view of a single layer type phosphor sheet.

圖2係雙層型之螢光體片之剖面圖。 Figure 2 is a cross-sectional view of a two-layered phosphor sheet.

圖3係較佳之單層型之螢光體片之剖面圖。 Figure 3 is a cross-sectional view of a preferred single layer type phosphor sheet.

圖4係較佳之雙層型之螢光體片之剖面圖。 Figure 4 is a cross-sectional view of a preferred two-layer type phosphor sheet.

圖5係密封膜之剖面圖。 Figure 5 is a cross-sectional view of the sealing film.

1‧‧‧螢光體層 1‧‧‧Fluorescent layer

2‧‧‧透明基材 2‧‧‧Transparent substrate

10‧‧‧螢光體片 10‧‧‧Fluorescent film

Claims (16)

一種螢光體片形成用組成物,含有成膜用組成物、及藉由激發光之照射而發出螢光的粉末狀螢光體,成膜用組成物含有光硬化型化合物。 A composition for forming a phosphor sheet, comprising a film-forming composition and a powdered phosphor that emits fluorescence by irradiation of excitation light, and the film-forming composition contains a photocurable compound. 如申請專利範圍第1項之螢光體片形成用組成物,其中,光硬化型化合物含有光硬化型(甲基)丙烯酸酯。 The composition for forming a phosphor sheet according to the first aspect of the invention, wherein the photocurable compound contains a photocurable (meth) acrylate. 如申請專利範圍第2項之螢光體片形成用組成物,其中,光硬化型(甲基)丙烯酸酯含有胺甲酸乙酯(甲基)丙烯酸酯。 The composition for forming a phosphor sheet according to the second aspect of the invention, wherein the photocurable (meth) acrylate contains urethane (meth) acrylate. 如申請專利範圍第3項之螢光體片形成用組成物,其中,胺甲酸乙酯(甲基)丙烯酸酯係利用丙烯酸2-羥基丙酯使多元醇與異佛酮二異氰酸酯之反應物酯化而獲得者。 The composition for forming a phosphor sheet according to claim 3, wherein the urethane (meth) acrylate is a reactant ester of a polyol and isophorone diisocyanate using 2-hydroxypropyl acrylate. The winner. 如申請專利範圍第3或4項之螢光體片形成用組成物,其中,於光硬化型(甲基)丙烯酸酯100質量份中含有至少10質量份之胺甲酸乙酯(甲基)丙烯酸酯。 The composition for forming a phosphor sheet according to claim 3, wherein the photocurable (meth) acrylate contains at least 10 parts by mass of ethyl urethane (meth) acrylate in 100 parts by mass of the photocurable (meth) acrylate. ester. 如申請專利範圍第1至5項中任一項之螢光體片形成用組成物,其中,螢光體至少包含藉由藍色激發光之照射而具有波長590~620 nm之紅色螢光峰值的氧化物螢光體。 The phosphor sheet forming composition according to any one of claims 1 to 5, wherein the phosphor contains at least a red fluorescent peak having a wavelength of 590 to 620 nm by irradiation with blue excitation light. Oxide phosphor. 如申請專利範圍第6項之螢光體片形成用組成物,其中,氧化物螢光體為(BaSr)3SiO5:Eu。 The composition for forming a phosphor sheet according to the sixth aspect of the invention, wherein the oxide phosphor is (BaSr) 3 SiO 5 :Eu. 如申請專利範圍第1至5項中任一項之螢光體片形成用組成物,其中,螢光體至少包含藉由藍色激發光之照射而具有波長530~550 nm之綠色螢光峰值的硫化系螢光體。 The phosphor sheet forming composition according to any one of claims 1 to 5, wherein the phosphor contains at least a green fluorescent peak having a wavelength of 530 to 550 nm by irradiation with blue excitation light. Sulfurized phosphor. 如申請專利範圍第8項之螢光體片形成用組成物,其 中,硫化系螢光體為SrGa2S4:Eu。 The composition for forming a phosphor sheet according to the eighth aspect of the invention, wherein the vulcanized phosphor is SrGa 2 S 4 :Eu. 如申請專利範圍第1至5項中任一項之螢光體片形成用組成物,其中,螢光體為藉由藍色激發光之照射而具有波長590~620 nm之紅色螢光峰值之氧化物螢光體、與藉由藍色激發光之照射而具有波長530~550 nm之綠色螢光峰值之硫化系螢光體的混合螢光體。 The composition for forming a phosphor sheet according to any one of claims 1 to 5, wherein the phosphor has a red fluorescent peak having a wavelength of 590 to 620 nm by irradiation with blue excitation light. An oxide phosphor and a mixed phosphor of a sulfide-based phosphor having a green fluorescent peak having a wavelength of 530 to 550 nm by irradiation with blue excitation light. 如申請專利範圍第10項之螢光體片形成用組成物,其中,具有紅色螢光峰值之氧化物螢光體為(BaSr)3SiO5:Eu,具有綠色螢光峰值之硫化系螢光體為SrGa2S4:Eu。 The composition for forming a phosphor sheet according to claim 10, wherein the oxide phosphor having a red fluorescent peak is (BaSr) 3 SiO 5 :Eu, and the sulfurized fluorescent light having a green fluorescent peak is obtained. The body is SrGa 2 S 4 :Eu. 一種螢光體片,係於一對透明基材間夾持有藉由激發光之照射而發出螢光之螢光體層者,螢光體層為使申請專利範圍第1項之螢光體片形成用組成物成膜而獲得者。 A phosphor sheet for holding a phosphor layer that emits fluorescence by irradiation of excitation light between a pair of transparent substrates, and the phosphor layer is for forming a phosphor sheet of the first application of the patent scope A film is obtained by using a composition. 如申請專利範圍第12項之螢光體片,其中,螢光體層為使申請專利範圍第10或11項之螢光體片形成用組成物以單層成膜而獲得者。 The phosphor sheet of claim 12, wherein the phosphor layer is obtained by forming a single layer of a composition for forming a phosphor sheet according to claim 10 or 11. 如申請專利範圍第11項之螢光體片,其中,螢光體層的結構為於透明隔離物之一面積層有紅色螢光體層、於透明隔離物之另一面積層有綠色螢光體層,該紅色螢光體層為使申請專利範圍第6或7項之螢光體片形成用組成物以單層成膜而獲得者,該綠色螢光體層為使申請專利範圍第8或9項之螢光體片形成用組成物以單層成膜而獲得者。 The phosphor sheet of claim 11, wherein the phosphor layer has a red phosphor layer on one of the transparent spacers and a green phosphor layer on the other of the transparent spacers. The phosphor layer is obtained by forming a film for forming a phosphor sheet according to claim 6 or 7 in a single layer, and the green phosphor layer is a phosphor of the eighth or ninth aspect of the patent application. The sheet forming composition was obtained by film formation in a single layer. 如申請專利範圍第12至14項中任一項之螢光體片,其進一步被兩片於單面具有接著劑層之密封膜自兩側 密封。 A phosphor sheet according to any one of claims 12 to 14, further comprising two sealing films having an adhesive layer on one side from both sides seal. 一種發光裝置,具有申請專利範圍第12至15項中任一項之螢光體片、與發出對螢光體片照射之激發光的激發光源。 A light-emitting device comprising the phosphor sheet of any one of claims 12 to 15 and an excitation light source that emits excitation light for irradiating the phosphor sheet.
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