TW201300433A - Functional polyurethane prepolymer, method of preparing polyurethane by using the same, and application method thereof - Google Patents
Functional polyurethane prepolymer, method of preparing polyurethane by using the same, and application method thereof Download PDFInfo
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- TW201300433A TW201300433A TW100122811A TW100122811A TW201300433A TW 201300433 A TW201300433 A TW 201300433A TW 100122811 A TW100122811 A TW 100122811A TW 100122811 A TW100122811 A TW 100122811A TW 201300433 A TW201300433 A TW 201300433A
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- preparation
- polyurethane
- prepolymer
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- epoxy
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- 239000004814 polyurethane Substances 0.000 title claims abstract description 73
- 229920002635 polyurethane Polymers 0.000 title claims abstract description 69
- 238000000034 method Methods 0.000 title claims abstract description 45
- 229920001730 Moisture cure polyurethane Polymers 0.000 title claims description 26
- 239000002994 raw material Substances 0.000 claims abstract description 29
- -1 polysiloxane) moiety Polymers 0.000 claims abstract description 17
- 238000007151 ring opening polymerisation reaction Methods 0.000 claims abstract description 7
- 230000002209 hydrophobic effect Effects 0.000 claims abstract description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims abstract description 5
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical group CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 claims description 48
- 238000002360 preparation method Methods 0.000 claims description 35
- 239000004744 fabric Substances 0.000 claims description 33
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 32
- 239000003054 catalyst Substances 0.000 claims description 28
- 239000003822 epoxy resin Substances 0.000 claims description 27
- 229920000647 polyepoxide Polymers 0.000 claims description 27
- 239000000463 material Substances 0.000 claims description 25
- 238000002156 mixing Methods 0.000 claims description 23
- 238000006243 chemical reaction Methods 0.000 claims description 22
- 150000001875 compounds Chemical class 0.000 claims description 20
- AMXOYNBUYSYVKV-UHFFFAOYSA-M lithium bromide Chemical group [Li+].[Br-] AMXOYNBUYSYVKV-UHFFFAOYSA-M 0.000 claims description 18
- 239000001569 carbon dioxide Substances 0.000 claims description 16
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 16
- 239000000243 solution Substances 0.000 claims description 15
- 239000002904 solvent Substances 0.000 claims description 15
- 238000010992 reflux Methods 0.000 claims description 13
- 125000003277 amino group Chemical group 0.000 claims description 12
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims description 12
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 claims description 12
- LCFVJGUPQDGYKZ-UHFFFAOYSA-N Bisphenol A diglycidyl ether Chemical compound C=1C=C(OCC2OC2)C=CC=1C(C)(C)C(C=C1)=CC=C1OCC1CO1 LCFVJGUPQDGYKZ-UHFFFAOYSA-N 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 11
- 229920000768 polyamine Polymers 0.000 claims description 9
- 239000004593 Epoxy Substances 0.000 claims description 8
- 150000002148 esters Chemical class 0.000 claims description 8
- AOBIOSPNXBMOAT-UHFFFAOYSA-N 2-[2-(oxiran-2-ylmethoxy)ethoxymethyl]oxirane Chemical compound C1OC1COCCOCC1CO1 AOBIOSPNXBMOAT-UHFFFAOYSA-N 0.000 claims description 7
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 7
- 150000004985 diamines Chemical class 0.000 claims description 7
- 229920000570 polyether Polymers 0.000 claims description 7
- 238000006845 Michael addition reaction Methods 0.000 claims description 6
- 238000010790 dilution Methods 0.000 claims description 6
- 239000012895 dilution Substances 0.000 claims description 6
- 229940116333 ethyl lactate Drugs 0.000 claims description 6
- 229920001451 polypropylene glycol Polymers 0.000 claims description 5
- 238000007259 addition reaction Methods 0.000 claims description 4
- 150000001412 amines Chemical class 0.000 claims description 4
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 claims description 4
- 229910052753 mercury Inorganic materials 0.000 claims description 4
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 claims description 3
- 239000002202 Polyethylene glycol Substances 0.000 claims description 3
- 244000028419 Styrax benzoin Species 0.000 claims description 3
- 235000000126 Styrax benzoin Nutrition 0.000 claims description 3
- 235000008411 Sumatra benzointree Nutrition 0.000 claims description 3
- 125000001931 aliphatic group Chemical group 0.000 claims description 3
- 229960002130 benzoin Drugs 0.000 claims description 3
- ISAOCJYIOMOJEB-UHFFFAOYSA-N desyl alcohol Natural products C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 claims description 3
- 239000003085 diluting agent Substances 0.000 claims description 3
- 239000004205 dimethyl polysiloxane Substances 0.000 claims description 3
- 235000013870 dimethyl polysiloxane Nutrition 0.000 claims description 3
- QFTYSVGGYOXFRQ-UHFFFAOYSA-N dodecane-1,12-diamine Chemical compound NCCCCCCCCCCCCN QFTYSVGGYOXFRQ-UHFFFAOYSA-N 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 235000019382 gum benzoic Nutrition 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 238000004987 plasma desorption mass spectroscopy Methods 0.000 claims description 3
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 claims description 3
- 229920001223 polyethylene glycol Polymers 0.000 claims description 3
- 241000209140 Triticum Species 0.000 claims 3
- 235000021307 Triticum Nutrition 0.000 claims 3
- 229920000139 polyethylene terephthalate Polymers 0.000 claims 2
- 239000005020 polyethylene terephthalate Substances 0.000 claims 2
- 239000004925 Acrylic resin Substances 0.000 claims 1
- 229920000178 Acrylic resin Polymers 0.000 claims 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M acrylate group Chemical group C(C=C)(=O)[O-] NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims 1
- 230000001678 irradiating effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 claims 1
- 229920000728 polyester Polymers 0.000 claims 1
- VFHDDANHQLKHJQ-UHFFFAOYSA-N prop-2-enoic acid Chemical compound OC(=O)C=C.OC(=O)C=C.OC(=O)C=C VFHDDANHQLKHJQ-UHFFFAOYSA-N 0.000 claims 1
- 230000000284 resting effect Effects 0.000 claims 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 abstract description 13
- 239000012948 isocyanate Substances 0.000 abstract description 9
- 150000002513 isocyanates Chemical class 0.000 abstract description 8
- YGYAWVDWMABLBF-UHFFFAOYSA-N Phosgene Chemical compound ClC(Cl)=O YGYAWVDWMABLBF-UHFFFAOYSA-N 0.000 abstract description 5
- 230000015572 biosynthetic process Effects 0.000 abstract description 5
- 229920000642 polymer Polymers 0.000 abstract description 3
- 239000011248 coating agent Substances 0.000 abstract description 2
- 238000000576 coating method Methods 0.000 abstract description 2
- 238000006116 polymerization reaction Methods 0.000 abstract description 2
- 238000004381 surface treatment Methods 0.000 abstract description 2
- 230000005855 radiation Effects 0.000 abstract 2
- 239000004753 textile Substances 0.000 abstract 2
- 125000002619 bicyclic group Chemical group 0.000 abstract 1
- 231100001261 hazardous Toxicity 0.000 abstract 1
- 230000005923 long-lasting effect Effects 0.000 abstract 1
- 231100000167 toxic agent Toxicity 0.000 abstract 1
- 239000003440 toxic substance Substances 0.000 abstract 1
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 14
- 150000005676 cyclic carbonates Chemical class 0.000 description 13
- 238000002329 infrared spectrum Methods 0.000 description 10
- 125000003367 polycyclic group Chemical group 0.000 description 8
- 238000005406 washing Methods 0.000 description 7
- 229920005989 resin Polymers 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- 239000000835 fiber Substances 0.000 description 5
- 125000000524 functional group Chemical group 0.000 description 5
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical compound P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 description 4
- 125000004122 cyclic group Chemical group 0.000 description 4
- 230000008034 disappearance Effects 0.000 description 4
- 238000007142 ring opening reaction Methods 0.000 description 4
- 229940086542 triethylamine Drugs 0.000 description 4
- KXDHJXZQYSOELW-UHFFFAOYSA-N Carbamic acid Chemical group NC(O)=O KXDHJXZQYSOELW-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- 125000005586 carbonic acid group Chemical group 0.000 description 3
- 229920001477 hydrophilic polymer Polymers 0.000 description 3
- 238000007654 immersion Methods 0.000 description 3
- 229920005862 polyol Polymers 0.000 description 3
- 150000003077 polyols Chemical class 0.000 description 3
- 239000002759 woven fabric Substances 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical group CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 2
- 239000012965 benzophenone Substances 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 239000008367 deionised water Substances 0.000 description 2
- 229910021641 deionized water Inorganic materials 0.000 description 2
- 125000004386 diacrylate group Chemical group 0.000 description 2
- 125000005442 diisocyanate group Chemical group 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 238000000655 nuclear magnetic resonance spectrum Methods 0.000 description 2
- 229910000073 phosphorus hydride Inorganic materials 0.000 description 2
- 229920001228 polyisocyanate Polymers 0.000 description 2
- 239000005056 polyisocyanate Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 150000003141 primary amines Chemical class 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 150000003254 radicals Chemical class 0.000 description 2
- 239000000376 reactant Substances 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- ZODNDDPVCIAZIQ-UHFFFAOYSA-N (2-hydroxy-3-prop-2-enoyloxypropyl) 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC(O)COC(=O)C=C ZODNDDPVCIAZIQ-UHFFFAOYSA-N 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- 238000005481 NMR spectroscopy Methods 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 206010037423 Pulmonary oedema Diseases 0.000 description 1
- DHNCFAWJNPJGHS-UHFFFAOYSA-J [C+4].[O-]C([O-])=O.[O-]C([O-])=O Chemical compound [C+4].[O-]C([O-])=O.[O-]C([O-])=O DHNCFAWJNPJGHS-UHFFFAOYSA-J 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000004984 aromatic diamines Chemical class 0.000 description 1
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- IDWDPUULTDNNBY-UHFFFAOYSA-N ethyl n-(2-hydroxyethyl)carbamate Chemical compound CCOC(=O)NCCO IDWDPUULTDNNBY-UHFFFAOYSA-N 0.000 description 1
- 230000009931 harmful effect Effects 0.000 description 1
- 239000000383 hazardous chemical Substances 0.000 description 1
- 231100000206 health hazard Toxicity 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000000269 nucleophilic effect Effects 0.000 description 1
- GKWCCSUCDFFLBP-UHFFFAOYSA-N oxirane Chemical compound C1CO1.C1CO1 GKWCCSUCDFFLBP-UHFFFAOYSA-N 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 150000004032 porphyrins Chemical class 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000000425 proton nuclear magnetic resonance spectrum Methods 0.000 description 1
- 208000005333 pulmonary edema Diseases 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- 150000003304 ruthenium compounds Chemical class 0.000 description 1
- 238000012916 structural analysis Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N urethane group Chemical group NC(=O)OCC JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/564—Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/18—Processes for applying liquids or other fluent materials performed by dipping
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G71/00—Macromolecular compounds obtained by reactions forming a ureide or urethane link, otherwise, than from isocyanate radicals in the main chain of the macromolecule
- C08G71/04—Polyurethanes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M10/00—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
- D06M10/001—Treatment with visible light, infrared or ultraviolet, X-rays
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M10/00—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
- D06M10/04—Physical treatment combined with treatment with chemical compounds or elements
- D06M10/08—Organic compounds
- D06M10/10—Macromolecular compounds
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Textile Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Polyurethanes Or Polyureas (AREA)
Abstract
Description
本發明係一種功能性聚胺酯預聚物、利用其製備聚胺酯之方法及其應用方法,特別係一種不以異氰酸酯為原料來製備功能性聚胺酯預聚物、利用其製備聚胺酯的方法及其應用方法。The invention relates to a functional polyurethane prepolymer, a method for preparing the polyurethane thereof and a application method thereof, in particular to a method for preparing a functional polyurethane prepolymer without using an isocyanate as a raw material, a method for preparing the polyurethane using the same, and an application method thereof.
聚胺酯(Polyurethane,以下簡稱PU)是一種普遍使用的高分子材料,其大多應用於運動緩衝材料、彈性體材料、黏著材料和防水材料之用途上。Polyurethane (PU) is a commonly used polymer material, which is mostly used in sports cushioning materials, elastomer materials, adhesive materials and waterproof materials.
以往在PU的製程中,主要係利用異氰酸酯(例如二異氰酸酯或多元異氰酸酯)和多元醇(例如二醇或是帶有高官能性的羥基聚多元醇)為主要材料而加以合成,然而在這樣的製程中,往往需要使用對環境有高度污染且具有極毒性的光氣(Phosgene),製程中光氣若是不慎外洩將會引起週遭環境人們肺水腫等健康與環境上的立即性危害,導致製程本身便具有一定的危險性,所以科學家紛紛嘗試於研發不使用異氰酸酯為原料來製造聚胺酯的方法(Non-Isocyanates Routes)。In the past, in the process of PU, mainly by using isocyanate (such as diisocyanate or polyisocyanate) and polyol (such as diol or hydroxyl functional polyol with high functionality) as the main material, but in this way In the process, it is often necessary to use Phosgene, which is highly polluting and highly toxic to the environment. If the phosgene is inadvertently leaked during the process, it will cause immediate health hazards such as pulmonary edema in the surrounding environment, resulting in immediate harm to the environment. The process itself is inherently dangerous, so scientists have tried to develop methods for making polyurethanes without using isocyanates as raw materials (Non-Isocyanates Routes).
1993年時,Takeshi Endo提出以不使用二異氰酸酯的方法製備PU,其係以五元環狀碳酸酯(Bis(cyclic carbonate)s)和一級胺類在室溫下反應,以製得高產率的β位置羥基懸掛型PU(2-Hydroxyethylurethane),其反應式如下式所示:In 1993, Takeshi Endo proposed to prepare PU in a method that does not use diisocyanate, which is reacted with a five-membered cyclic carbonate (Bis (cyclic carbonate)s) and a primary amine at room temperature to obtain a high yield. Β-position hydroxyl suspended PU (2-Hydroxyethylurethane), the reaction formula is as follows:
羥基懸掛型PU的起始物環狀碳酸酯其製備為典型的環氧乙烷(Oxirane)和二氧化碳的親核開環反應,在過去的文獻中,環狀碳酸酯(Cyclic carbonate)主要由環氧乙烷和二氧化碳在高壓及催化劑反應下製備而得,常用的催化劑有胺類(Amine)、磷化氫(Phosphine)、四級胺鹽、銻化合物、卟啉(Porpyrin)以及過渡金屬錯合物等,其製程條件及過程皆有較高之難度。一直到近幾年,環氧乙烷和二氧化碳的開環反應才有在常壓下(1 atm)進行的製程被開發出來。The starting of the hydroxy-suspended PU, the cyclic carbonate, is prepared as a typical nucleophilic ring opening reaction of ethylene oxide (Oxirane) and carbon dioxide. In the past literature, the cyclic carbonate was mainly composed of a ring. Oxygenethane and carbon dioxide are prepared by high pressure and catalyst reaction. Commonly used catalysts are amines (Amine), phosphine (Phosphine), quaternary amine salts, ruthenium compounds, porphyrins (Porpyrin) and transition metals. Things, such as process conditions and processes are more difficult. Until recently, the ring-opening reaction of ethylene oxide and carbon dioxide was developed under normal pressure (1 atm).
Takeshi Endo等教授在後續發表文獻中使用二元胺類與二元環狀碳酸酯製備羥基懸掛型PU,並在後續有關環狀碳酸酯的開環反應的研究報告中試驗出相關反應條件,並且明確指出由於此開環反應具有高度的化學選擇性,並不會受到水、醇、酯類的存在所影響,所以環狀碳酸酯能在適度的反應條件下與含有一級胺之化合物進行開環聚合反應,其反應示意圖如下式所示:Professor Takeshi Endo et al. used a diamine and a dibasic carbonate to prepare a hydroxyl-suspended PU in a subsequent publication, and tested the relevant reaction conditions in a subsequent study on the ring-opening reaction of a cyclic carbonate. It is clearly pointed out that since this ring-opening reaction has high chemical selectivity and is not affected by the presence of water, alcohols and esters, the cyclic carbonate can be opened with a compound containing a primary amine under moderate reaction conditions. The polymerization reaction is shown in the following formula:
然,前述方法也僅發展於末端為胺基官能基之PU預聚物,其平均分子量至多在5000-8000g/mole,並無法有效應用在塗佈的。However, the foregoing method has also only developed a PU prepolymer having an amine functional group at the end, which has an average molecular weight of at most 5,000 to 8,000 g/mole, and cannot be effectively applied to the coating.
本發明之一範疇在於提供一種聚胺酯預聚物之製備方法,本發明之方法並不以習用之異氰酸酯為原料,在製程中亦不需要使用光氣(Phosgene),而是以環氧樹脂與二氧化碳為主要原料,進行高分子聚胺酯預聚物之製備。One aspect of the present invention is to provide a method for preparing a polyurethane prepolymer. The method of the present invention does not use a conventional isocyanate as a raw material, and does not require the use of phosgene in the process, but uses epoxy resin and carbon dioxide. As a main raw material, preparation of a polymer polyurethane prepolymer is carried out.
本發明製備方法之步驟包括有:The steps of the preparation method of the invention include:
(1) 混料:將一環氧樹酯、一催化劑混合均勻至環氧樹酯完全溶解,以形成一混合原料;及(1) Mixing: uniformly mixing an epoxy resin and a catalyst until the epoxy resin is completely dissolved to form a mixed raw material;
(2) 加熱迴流:將二氧化碳氣體導入前述之混合原料,並在一高溫下持續迴流加熱一段時間以形成一聚胺酯預聚物。(2) Heating under reflux: carbon dioxide gas is introduced into the above-mentioned mixed raw material, and is continuously heated under reflux at a high temperature for a while to form a polyurethane prepolymer.
前述之反應步驟係可以下列方程式表示:The aforementioned reaction steps can be expressed by the following equation:
其中R係 Where R is
本發明之另一範疇在於提供一種聚胺酯之製備方法,其包括有下列步驟:Another aspect of the present invention is to provide a method for preparing a polyurethane comprising the following steps:
(1) 混料:將一環氧樹酯和一第一催化劑混合均勻至環氧樹酯完全溶解,以形成一混合原料;(1) Mixing: mixing the epoxy resin and a first catalyst uniformly until the epoxy resin is completely dissolved to form a mixed raw material;
(2) 加熱迴流:將二氧化碳氣體導入前述之混合原料,並在一高溫下持續迴流加熱一段時間以形成一聚胺酯預聚物;(2) heating and refluxing: introducing carbon dioxide gas into the aforementioned mixed raw material, and continuously heating at a high temperature for a period of time to form a polyurethane prepolymer;
(3) 微波反應:將前述之聚胺酯預聚物與一第二催化劑混合均勻後,進行一開環聚合反應,以形成一具有末端胺基之PU預聚物;及(3) Microwave reaction: after the above-mentioned polyurethane prepolymer is uniformly mixed with a second catalyst, a ring-opening polymerization reaction is carried out to form a PU prepolymer having a terminal amine group;
(4) 麥可加成反應;將前述之PU預聚物與一第三催化劑混合均勻後,在一低溫下加入一具有壓克力官能基之化合物進行麥可加成反應,以形成一紫外光可硬化型聚胺酯。(4) a Michael addition reaction; after uniformly mixing the aforementioned PU prepolymer with a third catalyst, a compound having an acrylic functional group is added at a low temperature to carry out a Michael addition reaction to form an ultraviolet Photohardenable polyurethane.
本發明之又一範疇在於提供一種聚胺酯之應用方法,該聚胺酯係以一環氧樹酯、二氧化碳和一多元胺化合物為主要原料,其包括有下列步驟:Another scope of the present invention is to provide a method for applying a polyurethane which is mainly composed of an epoxy resin, carbon dioxide and a polyamine compound, and includes the following steps:
(1) 浸置:將一聚胺酯材料和一光起始劑均勻混合以形成一聚胺酯原料溶液,將一織物放入該聚胺酯原料溶液中進行壓吸,待該織物充分吸收後懸吊且靜置於大氣之中待該聚胺酯原料溶液蒸發;及(1) Immersion: uniformly mixing a polyurethane material and a photoinitiator to form a polyurethane raw material solution, and pressing a fabric into the polyurethane raw material solution for suction, and the fabric is fully absorbed, suspended, and allowed to stand. Waiting for the polyurethane raw material solution to evaporate in the atmosphere; and
(2) 光反應:將該風乾的之織物置入UV照光機中,利用中壓汞燈照射乾燥設備使聚胺酯原料溶液固著於該織物。(2) Photoreaction: The air-dried fabric was placed in a UV illuminator, and a medium-pressure mercury lamp was irradiated to the drying apparatus to fix the polyurethane raw material solution to the fabric.
本發明係以不使用習用製備聚胺酯之異氰酸酯和多元醇為原料的方法,而以環氧樹酯和二氧化碳為起始原料的方式,製備出聚胺酯預聚物,此法所產生之聚胺酯預聚物可以更進一步簡便的合成紫外光可交聯型聚胺酯,並進一步塗布在織物表面,經紫外光照射形成耐水洗性加的可交聯型親水性或疏水性PU織物表面處理。The invention prepares a polyurethane prepolymer by using a method of preparing a polyisocyanate isocyanate and a polyhydric alcohol as a raw material, and preparing a polyurethane prepolymer by using an epoxy resin and carbon dioxide as a starting material, and the polyurethane prepolymer produced by the method The ultraviolet light crosslinkable polyurethane can be further synthesized and further coated on the surface of the fabric, and irradiated by ultraviolet light to form a water-repellent cross-linkable hydrophilic or hydrophobic PU fabric surface treatment.
為使審查委員得以更加了解本發明之特徵,以下特以實施例進行詳細的說明。In order to enable the reviewing committee to better understand the features of the present invention, the following detailed description is given by way of examples.
實施例一Embodiment 1
本實施例係以環氧樹酯係聚丙烯雙縮水甘油(Polypropylene glycol diglycidyl ether,以下簡稱PPG-DGE)為材料,進行聚胺酯預聚物之製備、利用前述之聚胺酯預聚物製造聚胺酯(Polyurethane,以下簡稱PU)和紫外光可交聯型聚胺酯(UV-PU),以及更進一步的將此紫外光可交聯型聚胺酯(UV-PU)應用於作為防水材料之使用。In this embodiment, Polypropylene glycol diglycidyl ether (hereinafter referred to as PPG-DGE) is used as a material to prepare a polyurethane prepolymer, and polyurethane (Polyurethane) is produced by using the aforementioned polyurethane prepolymer. Hereinafter, PU) and ultraviolet light crosslinkable polyurethane (UV-PU), and further, this ultraviolet light crosslinkable polyurethane (UV-PU) is used as a waterproof material.
(1) 聚胺酯預聚物之製備方法:(1) Preparation method of polyurethane prepolymer:
本實施例中所形成之聚胺酯預聚物係多元環碳酸酯(PPG-type Cyclic Carbonates),本實施例中所使用之環氧樹酯係聚丙烯雙縮水甘油(Polypropylene glycol diglycidyl ether,以下簡稱PPG-DGE),催化劑係溴化鋰(LiBr),其包括有下列步驟:(S11)混料:將PPG-DGE(5莫耳)和溴化鋰(5莫耳百分比)混合均勻至PPG-DGE完全溶解,以形成一混合原料;及(S12)加熱迴流:將二氧化碳氣體導入前述之混合原料,並在壓力為一大氣壓、溫度為100℃下持續迴流加熱24小時以形成多元環碳酸酯產物。The polyurethane prepolymer formed in this embodiment is a PPG-type Cyclic Carbonate, and the epoxy resin diglycidyl ether (hereinafter referred to as PPG) used in the present embodiment. -DGE), the catalyst is lithium bromide (LiBr), which comprises the following steps: (S11) Mixing: PPG-DGE (5 moles) and lithium bromide (5 mole percentage) are uniformly mixed until PPG-DGE is completely dissolved, A mixed raw material is formed; and (S12) is heated and refluxed: carbon dioxide gas is introduced into the above-mentioned mixed raw material, and heating is continued under reflux at a pressure of atmospheric pressure at a temperature of 100 ° C for 24 hours to form a polycyclic carbonate product.
本實施例中,更可進一步使用大量去離子水與乙酸乙酯清洗多元環碳酸酯產物以達到移除殘餘催化劑與純化之目的,可立即得高純度的多元環碳酸酯透明無色液體。In this embodiment, the polycyclic carbonate product can be further washed with a large amount of deionized water and ethyl acetate to achieve the purpose of removing residual catalyst and purification, and a high purity polycyclic carbonate transparent colorless liquid can be obtained immediately.
請參考第1A和1B圖所示,利用傅氏紅外線光譜儀檢測追蹤環氧官能基(910 cm-1)的消失狀態與環狀碳酸官能基(1800 cm-1)的生成狀態,顯見環氧官能基會充份轉化為環狀碳酸官能基。Referring to Figures 1A and 1B, the disappearance state of the epoxy functional group (910 cm -1 ) and the formation state of the cyclic carbonate functional group (1800 cm -1 ) were observed by Fourier infrared spectrometer. The base is fully converted to a cyclic carbonate functional group.
(2) 含末端胺基之PU預聚物製備方法:(2) Preparation method of PU prepolymer containing terminal amine group:
利用前述方法所形成之多元環碳酸酯產物,可進一步製造成為含末端胺基之PU預聚物,其包括有下列步驟:(S21)微波處理:取前述之多元環碳酸酯產物(0.1莫耳)、溴化鋰(5莫耳百分比)和聚醚二胺類化合物Jefferamine D-2000(0.15莫耳)混合均勻後,利用功率為100W的微波反應器作用半小時,以進行一開環聚合反應,形成一具有末端胺基之PU預聚物。The polycyclic carbonate product formed by the foregoing method can be further produced into a terminal prepolymer-containing PU prepolymer comprising the following steps: (S21) microwave treatment: taking the aforementioned polycyclic carbonate product (0.1 mol) Lithium bromide (5 mol%) and polyether diamine compound Jefferamine D-2000 (0.15 mol) were uniformly mixed, and then subjected to a ring reactor for half an hour by a microwave reactor having a power of 100 W to form a ring-opening polymerization reaction. A PU prepolymer having a terminal amine group.
請參考第2圖所示,其係利用本PU製備方法所獲得PU之傅氏紅外線光譜圖,由圖出可看出,在波長1720公分-1處,確實有胺基甲酸酯官能基生成,顯見,在此一步驟中,環狀碳酸官能基中的環狀碳酸酯官能基(1800 cm-1)會隨著而消失反應時間的增加而消失,並且會轉換為胺基甲酸酯官能基(1720 cm-1)的生成。Please refer to Fig. 2, which is a Fourier infrared spectrum of the PU obtained by the preparation method of the present PU. It can be seen from the figure that at the wavelength of 1720 cm -1 , the formation of the carbamate functional group is indeed present. It is obvious that in this step, the cyclic carbonate functional group (1800 cm -1 ) in the cyclic carbonic acid functional group disappears with the disappearance of the reaction time, and is converted into the urethane functional group. Generation of base (1720 cm -1 ).
又在此一(S21)微波處理步驟中,聚醚二胺類化合物(Jeffamine)係一種多元胺化合物,然熟悉該項技藝人士皆可知悉,於實施時,此一化合物係可以下列化合物之群組來替代:親水基脂肪族二胺類(1,4-Butanediol bis-3-aminopropyl ether)、乙二胺(Ethylene diamine)、脂肪族二胺類(1,12-Diaminododecane)、芳香族二胺類(m-Xylyene diamine)和疏水性聚醚二胺類化合物(PDMS diamine)。Further, in this (S21) microwave treatment step, the polyether diamine compound (Jeffamine) is a polyamine compound, and those skilled in the art will know that, in practice, the compound can be a group of the following compounds. Group instead: 1,4-Butanediol bis-3-aminopropyl ether, Ethylene diamine, 1,12-Diaminododecane, aromatic diamine Class (m-Xylyene diamine) and hydrophobic polyether diamines (PDMS diamine).
此外,於此一(S21)微波處理步驟中,亦可以選擇添加一溶劑進行稀釋以降低反應物黏稠度之效果,此溶劑可選用乳酸乙酯(EL),在本實施例中之添加量為10毫升,且反應後所產生的具有末端胺基之PU,其傅氏紅外線光譜圖亦與添加有催化劑之結果相同。In addition, in this (S21) microwave treatment step, it is also possible to selectively add a solvent for dilution to reduce the viscosity of the reactant. The solvent may be selected from ethyl lactate (EL), and the amount added in this embodiment is 10 ml, and the PU having a terminal amine group produced after the reaction, the Fourier infrared spectrum is also the same as that of the catalyst.
更甚者,此一(S21)微波處理所使用的微波強度,係可調整介於50至150W,微波處理的時間係調整藉於0.5至8小時。Moreover, the microwave intensity used in this (S21) microwave treatment can be adjusted between 50 and 150 W, and the microwave processing time is adjusted from 0.5 to 8 hours.
(3) 紫外光可交聯型聚胺酯(UV-PU):(3) UV-crosslinkable polyurethane (UV-PU):
利用前述方法所形成之PU預聚物,可進一步製造成為UV-PU,其包括有下列步驟:(S31)麥可加成反應:將前述之PU預聚物與催化劑三乙基胺(Triethyl amine,簡稱TEA)(5莫耳百分比)和混合均勻後,加入20毫升之乙酸乙酯,在一0℃環境下(冰浴),緩慢滴入0.2莫耳具有雙壓克力官能基(diacrylate)的化合物,並持續於此冰浴環境下進行麥可加成反應24小時,去除催化劑TEA和乙酸乙酯後,即產生UV-PU材料。The PU prepolymer formed by the foregoing method can be further produced into UV-PU, which comprises the following steps: (S31) 麦加加反应 reaction: the aforementioned PU prepolymer and the catalyst triethylamine (Triethyl amine) , abbreviated as TEA) (5 mole percentage) and after mixing evenly, add 20 ml of ethyl acetate, slowly add 0.2 mu of double acrylic functional diacrylate at 0 ° C (ice bath) The compound was subjected to a Michael addition reaction for 24 hours in this ice bath environment to remove the catalyst TEA and ethyl acetate to produce a UV-PU material.
在此一(S31)麥可加成反應中,亦可以選擇不添加乙酸乙酯溶劑參與反應。In this (S31) methic acid addition reaction, it is also possible to participate in the reaction without adding an ethyl acetate solvent.
(4) UV-PU之應用:(4) Application of UV-PU:
利用本發明方法所獲得之UV-PU材料,可以在織物表面形成網狀鍵結,且能夠順利地嵌入纖維束表面,使得織物中的親水性高分子不會因水洗而損失,還可以保留原有親水基樹脂之親水性質,所得即為長效型耐水洗之超吸水織物,其步驟如下:浸置:將前述之UV-PU材料以乙酸乙酯(EA)進行稀釋至1~10wt%之濃度,並加入5 phr的光起始劑苯偶姻烷基醚(Benzoin alkyl ethe,簡稱1173)以形成一UV-PU溶液,將各種不同的織物(PET)放入上述UV-PU溶液中進行壓吸,待織物充分吸收後懸吊且靜置於大氣之中待溶劑揮發蒸發;及光反應:將前述已風乾的超吸水特性之織物置入UV照光機中,利用中壓汞燈照射乾燥設備使UV-PU材料中的甲基壓克力官能基之雙鍵可以行自由基交聯反應並順利的產生網狀鍵結,且能夠順利地嵌入纖維束表面,使得織物中的親水性高分子不會因水洗而損失,還可以保留原有親水基樹脂之親水性質,所得即為長效型耐水洗之超吸水織物。The UV-PU material obtained by the method of the invention can form a network bond on the surface of the fabric, and can be smoothly embedded in the surface of the fiber bundle, so that the hydrophilic polymer in the fabric is not lost by washing, and the original can be retained. The hydrophilic property of the hydrophilic base resin is obtained as a long-acting water-resistant superabsorbent fabric, and the steps are as follows: immersion: the aforementioned UV-PU material is diluted to 1 to 10 wt% with ethyl acetate (EA). Concentration, and adding 5 phr of photoinitiator Benzoin alkyl ethe (1173) to form a UV-PU solution, and various different fabrics (PET) were placed in the above UV-PU solution. Pressing, after the fabric is fully absorbed, suspended and placed in the atmosphere to be evaporated and evaporated; and photoreaction: the air-dried superabsorbent fabric is placed in a UV illuminator and dried by a medium pressure mercury lamp. The device enables the double bond of the methyl ketone functional group in the UV-PU material to undergo a free radical crosslinking reaction and smoothly form a network bond, and can be smoothly embedded in the surface of the fiber bundle, so that the hydrophilicity in the fabric is high. Molecules will not be lost due to washing, but also Hydrophilic hydrophilic group to retain the original properties of the resin, the resulting fabric is the long-acting superabsorbent of washable.
請參考第3圖所示,塗佈有本發明方法所產生UV-PU溶液之織物,其在水洗30次後,利用掃描式電子顯微鏡觀察織物纖維可以發現,此UV-PU材料在織物表面所形成之高密度網狀鍵結並未因為水洗之因素而被破壞,且仍保留原有親水基樹脂之親水特性。Referring to Figure 3, the fabric coated with the UV-PU solution produced by the method of the present invention can be found by observing the woven fabric with a scanning electron microscope after 30 times of washing, and the UV-PU material is found on the surface of the fabric. The formed high-density network bond is not destroyed by the water washing factor, and still retains the hydrophilic character of the original hydrophilic-based resin.
在本實施例中,光起始劑係可以光敏化劑(Benzophenone,簡稱BP)進行取代,或是以在UV-PU溶液中添加含壓克力雙鍵的反應性稀釋劑(Reactive Diluents)的方式來增加壓克力雙鍵的濃度,以便提升UV-PU材料之交聯密度。In this embodiment, the photoinitiator may be substituted with a sensitizer (Benzophenone, BP for short) or a reactive diluent containing an acrylic double bond in a UV-PU solution. Ways to increase the concentration of acrylic double bonds in order to increase the crosslink density of the UV-PU material.
實施例二Embodiment 2
本實施例係以環氧樹酯係雙酚A型環氧樹脂(Diglycidyl ether bisphenol A,以下簡稱DGEBA)為材料,進行聚胺酯預聚物之製備、利用前述之聚胺酯預聚物製造聚胺酯(Polyurethane,以下簡稱PU)和紫外光可交聯型聚胺酯(UV-PU),以及更進一步的將此紫外光可交聯型聚胺酯(UV-PU)應用於作為防水材料之使用。In this embodiment, a polyurethane prepolymer is prepared by using an epoxy resin bisphenol A type epoxy resin (DGEBA) as a material, and a polyurethane (Polyurethane) is produced by using the aforementioned polyurethane prepolymer. Hereinafter, PU) and ultraviolet light crosslinkable polyurethane (UV-PU), and further, this ultraviolet light crosslinkable polyurethane (UV-PU) is used as a waterproof material.
(1) 聚胺酯預聚物之製備方法:(1) Preparation method of polyurethane prepolymer:
本實施例中所形成之聚胺酯預聚物係多元環碳酸酯(Bis(cyclic Carbonate)s,以下簡稱BCC),本實施例中所使用之環氧樹酯係双酚A二缩水甘油醚(DGEBA),催化劑係溴化鋰(LiBr),其包括有下列步驟:(S11)混料:將DGEBA(5莫耳)和溴化鋰(5莫耳百分比)混合均勻至DGEBA完全溶解,以形成一混合原料;及(S12)加熱迴流:將二氧化碳氣體導入前述之混合原料,並在壓力為一大氣壓、溫度為100℃下持續迴流加熱24小時以形成BCC產物。The polyurethane prepolymer formed in this embodiment is a cyclic carbon carbonate (Bis), and the epoxy resin bisphenol A diglycidyl ether (DGEBA) used in the present embodiment. The catalyst is lithium bromide (LiBr), which comprises the following steps: (S11) Mixing: DGEBA (5 moles) and lithium bromide (5 mole percent) are uniformly mixed until DGEBA is completely dissolved to form a mixed raw material; (S12) Heating under reflux: Carbon dioxide gas was introduced into the above-mentioned mixed raw material, and heating was continued under reflux at a pressure of atmospheric pressure at a temperature of 100 ° C for 24 hours to form a BCC product.
本實施例所獲得之BCC產物更可進一步使用大量去離子水清洗以移除殘餘催化劑與溶劑,並達到純化的目的,後續並進行烘乾即可得到細緻純白的BCC粉末。The BCC product obtained in this embodiment can be further washed with a large amount of deionized water to remove residual catalyst and solvent, and to achieve the purpose of purification, followed by drying to obtain a fine white BCC powder.
請參考第4A、4B、5、6A和6B圖,由圖中可見,利用傅氏紅外線光譜儀檢測追蹤環氧官能基(910 cm-1)的消失狀態與環狀碳酸官能基(1800 cm-1)的生成狀態,顯見環氧官能基會充份轉化為環狀碳酸官能基;此外,更進一步利用核磁共振進行結構分析更可以確認進行本實施例步驟後所產生BCC產物之分子結構。Please refer to Figures 4A, 4B, 5, 6A and 6B. It can be seen from the figure that the disappearance state of the epoxy functional group (910 cm -1 ) and the cyclic carbonate functional group (1800 cm -1 ) were detected by Fourier infrared spectrometer. In the state of formation, it is apparent that the epoxy functional group is sufficiently converted into a cyclic carbonic acid functional group; moreover, the molecular structure of the BCC product produced after the step of the present embodiment can be confirmed by further structural analysis by nuclear magnetic resonance.
(2) 含末端胺基之PU預聚物製備方法:(2) Preparation method of PU prepolymer containing terminal amine group:
利用前述方法所形成之BBC產物,可進一步製造成為PU預聚物,其包括有下列步驟:(S21)微波處理:取前述之BBC產物(0.1莫耳)、溴化鋰(5莫耳百分比)和脂族胺Jefferamine D-2000(0.15莫耳)混合均勻後,利用功率為100W的微波反應器作用半小時,以進行一開環聚合反應,形成一具有末端胺基之PU預聚物。The BBC product formed by the foregoing method can be further produced into a PU prepolymer comprising the following steps: (S21) microwave treatment: taking the aforementioned BBC product (0.1 mol), lithium bromide (5 mol percentage) and fat The amine amine Jefferamine D-2000 (0.15 mole) was uniformly mixed and then subjected to a ring-opening polymerization reaction using a microwave reactor having a power of 100 W for half an hour to form a PU prepolymer having a terminal amine group.
請參考第7圖所示,其係利用本方法所獲得PU之傅氏紅外線光譜圖,由圖出可看出,在波長1720公分-1處,確實有胺基甲酸酯官能基生成,顯見,在此一步驟中,環狀碳酸官能基中的環狀碳酸酯官能基(1800 cm-1)會隨著而消失反應時間的增加而消失,並且會轉換為胺基甲酸酯官能基(1720 cm-1)的生成,且利用此方法所形成之PU預聚物分子量可高達20000以上,將較易於進行後續其他應用。Please refer to Figure 7 for the Fourier infrared spectrum of the PU obtained by this method. It can be seen from the figure that at the wavelength of 1720 cm -1 , the presence of the carbamate functional group is indeed formed. In this step, the cyclic carbonate functional group (1800 cm -1 ) in the cyclic carbonic acid functional group disappears with the disappearance of the reaction time, and is converted into a carbamate functional group ( The formation of 1720 cm -1 ), and the PU prepolymer formed by this method can have a molecular weight of up to 20,000 or more, which will be easier for subsequent applications.
又在此一(S21)微波處理步驟中,亦可以添加一溶劑以達到稀釋及降低反應物黏稠度的效果,此溶劑可選用乳酸乙酯(EL)或乙酸乙酯(EA),在本實施例中之添加量為10毫升,且反應後所產生的具有末端胺基之PU預聚物,其傅氏紅外線光譜圖亦與添加有催化劑之結果相同。In this (S21) microwave treatment step, a solvent may also be added to achieve the effect of diluting and reducing the viscosity of the reactant. The solvent may be selected from ethyl lactate (EL) or ethyl acetate (EA). In the example, the amount of addition is 10 ml, and the PU prepolymer having a terminal amine group produced after the reaction has the same Fourier infrared spectrum as the catalyst.
(3) 紫外光可交聯型聚胺酯(UV-PU):(3) UV-crosslinkable polyurethane (UV-PU):
利用前述方法所形成之PU預聚物,可進一步製造成為UV-PU,其包括有下列步驟:(S31)麥可加成反應:將前述之PU預聚物與催化劑三乙基胺(Triethyl amine,簡稱TEA)(5莫耳百分比)和混合均勻後,加入20毫升之乙酸乙酯,在一0℃環境下(冰浴),緩慢滴入0.2莫耳具有雙壓克力官能基(Diacrylate)的化合物,並持續於此冰浴環境下進行麥可加成反應24小時,去除催化劑TEA和乙酸乙酯後,即產生UV-PU材料。The PU prepolymer formed by the foregoing method can be further produced into UV-PU, which comprises the following steps: (S31) 麦加加反应 reaction: the aforementioned PU prepolymer and the catalyst triethylamine (Triethyl amine) , abbreviated as TEA) (5 mole percentage) and after mixing evenly, add 20 ml of ethyl acetate, slowly add 0.2 mu of double acrylic functional group (diacrylate) at 0 ° C (ice bath) The compound was subjected to a Michael addition reaction for 24 hours in this ice bath environment to remove the catalyst TEA and ethyl acetate to produce a UV-PU material.
在此一(S31)麥可加成反應中,亦可以選擇不添加乙酸乙酯溶劑參與反應。In this (S31) methic acid addition reaction, it is also possible to participate in the reaction without adding an ethyl acetate solvent.
在一實施例中,此具有雙壓克力官能基的化合物係3-丙烯酸基-2-羥基丙基甲基壓克力(3-Acryloyloxy-2-hydroxypropyl methacrylate)。In one embodiment, the compound having a double acryl functional group is 3-Acryloyloxy-2-hydroxypropyl methacrylate.
(4) UV-PU之應用:(4) Application of UV-PU:
利用本發明方法所獲得之UV-PU材料,可以在織物表面形成網狀鍵結,且能夠順利地嵌入纖維束表面,使得織物中的親水性高分子不會因水洗而損失,還可以保留原有親水基樹脂之親水性質,所得即為長效型耐水洗之超吸水織物,其步驟如下:浸置:將前述之UV-PU材料以乙酸乙酯(EA)進行稀釋至1~10wt%之濃度,並加入5 phr的光起始劑(Benzoin alkyl ethe,簡稱1173)以形成一UV-PU溶液,將各種不同的織物(PET)放入上述UV-PU溶液中進行壓吸,待織物充分吸收後懸吊且靜置於大氣之中待溶劑揮發蒸發;及光反應:將前述已風乾的超吸水特性之織物置入UV照光機中,利用中壓汞燈照射乾燥設備使UV-PU材料中的甲基壓克力官能基之雙鍵可以行自由基交聯反應並順利的產生網狀鍵結,且能夠順利地嵌入纖維束表面,使得織物中的親水性高分子不會因水洗而損失,還可以保留原有親水基樹脂之親水性質,所得即為長效型耐水洗之超吸水織物。The UV-PU material obtained by the method of the invention can form a network bond on the surface of the fabric, and can be smoothly embedded in the surface of the fiber bundle, so that the hydrophilic polymer in the fabric is not lost by washing, and the original can be retained. The hydrophilic property of the hydrophilic base resin is obtained as a long-acting water-resistant superabsorbent fabric, and the steps are as follows: immersion: the aforementioned UV-PU material is diluted to 1 to 10 wt% with ethyl acetate (EA). Concentration, and adding 5 phr of photoinitiator (Benzoin alkyl ethe, abbreviated as 1173) to form a UV-PU solution, put a variety of different fabrics (PET) into the above UV-PU solution for pressure, until the fabric is sufficient After absorption, it is suspended and placed in the atmosphere to be evaporated and evaporated; and photoreaction: the air-dried superabsorbent fabric is placed in a UV illuminator, and the UV-PU material is irradiated by a medium pressure mercury lamp. The double bond of the methyl ketone functional group can undergo a radical crosslinking reaction and smoothly form a network bond, and can be smoothly embedded in the surface of the fiber bundle, so that the hydrophilic polymer in the fabric is not washed by water. Loss, you can still retain the original The hydrophilic properties of water-based resin, the resulting fabric is the long-acting superabsorbent of washable.
請參考第8圖所示,塗佈有本發明方法所產生UV-PU溶液之織物,其在水洗30次後,利用掃描式電子顯微鏡觀察織物纖維可以發現,此UV-PU材料在織物表面所形成之高密度網狀鍵結並未因為水洗之因素而被破壞,且仍保留原有親水基樹脂之親水特性。Referring to Figure 8, the fabric coated with the UV-PU solution produced by the method of the present invention can be found by observing the woven fabric with a scanning electron microscope after 30 times of washing, and the UV-PU material is found on the surface of the fabric. The formed high-density network bond is not destroyed by the water washing factor, and still retains the hydrophilic character of the original hydrophilic-based resin.
在本實施例中,光起始劑係可以光敏化劑(Benzophenone,簡稱BP)進行取代,或是以在UV-PU溶液中添加含壓克力雙鍵的反應性稀釋劑(Reactive Diluents)的方式來取代,以便提升UV-PU材料之交聯密度。In this embodiment, the photoinitiator may be substituted with a sensitizer (Benzophenone, BP for short) or a reactive diluent containing an acrylic double bond in a UV-PU solution. Instead of way to increase the crosslink density of UV-PU materials.
在前述實施例中,所選用之環氧樹酯係雙酚A型環氧樹脂或双酚A二缩水甘油醚(DGEBA),然真正實施時,應不以其為限,其他種類環氧樹酯,例如:環氧樹脂-128(Epoxy-128)、環氧樹脂-506(Epoxy-506)、環氧樹脂-904(Epoxy-904)、脂肪族環氧樹脂、聚丙二醇二缩水甘油醚(PPG-DGE)、聚乙二醇二缩水甘油醚(PEG-DGE)及前述化合物之混合物皆可為本發明所應用之原料成份。In the foregoing examples, the epoxy resin selected is a bisphenol A type epoxy resin or a bisphenol A diglycidyl ether (DGEBA), but when it is actually implemented, it should not be limited to other types of epoxy trees. Esters, for example: Epoxy-128, Epoxy-506, Epoxy-904, aliphatic epoxy, polypropylene glycol diglycidyl ether PPG-DGE), polyethylene glycol diglycidyl ether (PEG-DGE), and mixtures of the foregoing may be used as the starting materials for the present invention.
綜上所述,本發明提供了一種有別於以往的聚胺酯預聚物及紫外光硬化型聚胺酯的製程,在不使用異氰酸酯和多元醇為原料的情況下,便可以免除使用光氣這類有害物質的需求,並降低了對環境的危害,此外,本發明之方法在操作上十分簡單,更無特殊的環境條件需求,相對於以往的製備方法來說,更具有環保和可以達到節能減碳效果的優點。In summary, the present invention provides a process different from the conventional polyurethane prepolymer and ultraviolet curing polyurethane, which can eliminate the harmful effects of using phosgene without using isocyanate and polyol as raw materials. The material needs and reduces the harm to the environment. In addition, the method of the invention is simple in operation and has no special environmental conditions, and is more environmentally friendly and energy-saving and carbon-reducing than the conventional preparation method. The advantages of the effect.
第1A圖係實施例一中所使用聚丙烯雙縮水甘油之傅氏紅外線光譜圖。Fig. 1A is a Fourier infrared spectrum of polypropylene diglycidyl used in Example 1.
第1B圖係實施例一中所形成多元環碳酸酯(PPG-type Cyclic Carbonates)之傅氏紅外線光譜圖。Fig. 1B is a Fourier infrared spectrum of the PPG-type Cyclic Carbonates formed in Example 1.
第2圖係實施例一中所形成聚胺酯(PU)之傅氏紅外線光譜圖。Fig. 2 is a Fourier infrared spectrum of the polyurethane (PU) formed in Example 1.
第3圖係實施例一中所形成之紫外光可交聯型聚胺酯塗佈於織物表面後,進行水洗30次,以掃描式電子顯微鏡所觀察到的織物纖維照片圖。Fig. 3 is a photograph of the woven fabric fiber observed by a scanning electron microscope after the ultraviolet light crosslinkable polyurethane formed in Example 1 was applied to the surface of the fabric and washed with water for 30 times.
第4A圖係實施例二中所使用雙酚A型環氧樹脂之傅氏紅外線光譜圖。Fig. 4A is a Fourier infrared spectrum of the bisphenol A type epoxy resin used in the second embodiment.
第4B圖係實施例二中所形成多元環碳酸酯(BCC)之傅氏紅外線光譜圖。Figure 4B is a Fourier infrared spectrum of the polycyclic carbonate (BCC) formed in Example 2.
第5圖係實施例二中所使用雙酚A型環氧樹脂之1H核磁共振圖譜。Fig. 5 is a 1 H nuclear magnetic resonance spectrum of a bisphenol A type epoxy resin used in Example 2.
第6A圖係實施例二中所形成多元環碳酸酯(BCC)之1H核磁共振圖譜。Figure 6A is a 1 H NMR spectrum of the polycyclic carbonate (BCC) formed in Example 2.
第6B圖係實施例二中所形成多元環碳酸酯(BCC)之13C核磁共振圖譜。Figure 6B is a 13 C nuclear magnetic resonance spectrum of the polycyclic carbonate (BCC) formed in Example 2.
第7圖係實施例二中所形成聚胺酯(PU)之傅氏紅外線光譜圖。Figure 7 is a Fourier infrared spectrum of the polyurethane (PU) formed in Example 2.
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CN112250831A (en) * | 2020-10-12 | 2021-01-22 | 深圳飞扬兴业科技有限公司 | UV resin and preparation method thereof |
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